2009/06/02 Piston Cooling Jets - Remove and Install (KENR6216)

SMCS - 1331 i02930026

S/N: LC41-99999

Removal Procedure
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
9U-7336 Housing 1
A(2)
5P-7305 Engine Turning Tool 1

Table 1
(1)
(2) The Crankshaft Turning Tool is used on the front pulley.
This Tool is used in the aperture for the electric starting motor.

Start By:

a. If the engine is equipped with a balancer, remove the balancer. Refer to

Disassembly and Assembly, "Balancer - Remove". If the engine is not equipped
with a balancer, remove the engine oil pump. Refer to Disassembly and Assembly,
"Engine Oil Pump - Remove".

Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

1. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to gain
access to the appropriate piston cooling jet.

Illustration 1 g01265615
Typical example

2. Remove bolt (1) and piston cooling jet (2) from the cylinder block.

3. Repeat Step 1 and Step 2 for the remaining piston cooling jets.

Installation Procedure
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
https://sis2.cat.com/#/detail?tab=3&serialNumber=444&infoType=8&serviceMediaNumber=KENR6216&serviceIeSystemControlNumber=i02554222
 9U-7336 Housing 1
A(2)
5P-7305 Engine Turning Tool 1

Table 2
(1)
(2) The Crankshaft Turning Tool is used on the front pulley.
This Tool is used in the aperture for the electric starting motor.

Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

Illustration 2 g01265615

1. Clean the piston cooling jets and inspect the piston cooling jets for damage. Ensure
that the valve is free to move within each piston cooling jet. Replace any damaged
piston cooling jets.

2. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to
access the mounting flange for the piston cooling jet.

3. Position piston cooling jet (2) in the cylinder block. Install bolt (1). Tighten the bolt to
a torque of 9 N·m (80 lb in).

4. Repeat Step 2 and Step 3 for the remaining piston cooling jets.

5. If the cylinder head has been removed, It is possible to check the alignment of the
piston cooling jets. Refer to Specifications, "Piston Cooling Jet Alignment" for more
information.
Note: It is not possible to check the alignment of the piston cooling jets with the
cylinder head in position.

End By:

a. If the engine is equipped with a balancer, install the balancer. Refer to Disassembly
and Assembly, "Balancer - Install". If the engine is not equipped with a balancer,
install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump
- Install".

4441-UP, 4631-UP, 5031-UP, 5441-UP, 5461-UP, 5F51-UP, A5D1-UP, B3D1-UP, B5E1-

UP, B5P1-UP, C341-UP, C4E1-UP, C5R1-UP, C5W1-UP, C5X1-UP, C5Y1-UP, CB51-UP,
CH31-UP, CH51-UP, D3W1-UP, D4B1-UP, D4D1-UP, D5W1-UP, DAN1-UP, DH61-UP,
DJL1-UP, DJM1-UP, EBL1-UP, ECK1-UP, ERP1-UP, FFF1-UP, GEK1-UP, GLD1-UP,
GLE1-UP, GTD1-UP, HJR1-UP, J3A1-UP, J3H1-UP, J5B1-UP, JLF1-UP, JLM1-UP, JTD1-
UP, JWK1-UP, K3D1-UP, K3J1-UP, K5E1-UP, KNP1-UP, LC41-UP, LC51-UP, LLL1-UP,
LYR1-UP, M451-UP, M4C1-UP, M4P1-UP, M4S1-UP, M5B1-UP, MFC1-UP, MMM1-UP,
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 MPC1-UP, MXB1-UP, P5F1-UP, PFM1-UP, PHC1-UP, PRA1-UP, RBA1-UP, RBM1-UP,
RLN1-UP, RRR1-UP, S4P1-UP, SAT1-UP, SCD1-UP, SWC1-UP, TWC1-UP, W3H1-UP,
W5M1-UP, WWW1-UP, YYY1-UP

PPI-0006E44A
2021/02/16
11:54:07+03:00
i02554222
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