Crankshaft Pulley - Remove and Install - Engines Without an Automatic Belt

2009/06/02
Tensioner (KENR6216)

SMCS - 1205 i02929974

S/N: LC41-99999

Removal Procedure
Start By:

a. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and
Install".

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

Illustration 1 g01255707

1. Use a suitable tool in order to prevent the crankshaft from rotating. Remove bolts
(1).

2. Remove thrust block (2).

3. Carefully remove crankshaft pulley (3) from the crankshaft.

Installation Procedure

Illustration 2 g01255707

https://sis2.cat.com/#/detail?tab=3&serialNumber=444&infoType=8&serviceMediaNumber=KENR6216&serviceIeSystemControlNumber=i02554016
 Illustration 3 g01471632

1. Ensure that the crankshaft pulley and the thrust block are clean and free from
damage. Replace any components that are damaged.

2. Ensure that the front of the crankshaft is clean and free from damage. Install
crankshaft pulley (3) to the crankshaft.

3. Align the holes in the thrust block with the holes in the crankshaft.
Note: Ensure that chamfered Holes (X) in the thrust block face toward the front of
the engine.

4. Install thrust block (2) to the crankshaft pulley.

5. Install bolts (1) to thrust block (2).

6. Use a suitable tool in order to prevent the crankshaft from rotating. Tighten the bolts
to a torque of 115 N·m (85 lb ft).

7. Repeat Step 6 in order to ensure correct torque.

End By:

a. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and
Install".

4441-UP, 4631-UP, 5031-UP, 5441-UP, 5461-UP, 5F51-UP, A5D1-UP, B3D1-UP, B5E1-

UP, B5P1-UP, C341-UP, C4E1-UP, C5R1-UP, C5W1-UP, C5X1-UP, C5Y1-UP, CB51-UP,
CH31-UP, CH51-UP, D3W1-UP, D4B1-UP, D4D1-UP, D5W1-UP, DAN1-UP, DH61-UP,
DJL1-UP, DJM1-UP, EBL1-UP, ECK1-UP, ERP1-UP, FFF1-UP, GEK1-UP, GLD1-UP,
GLE1-UP, GTD1-UP, HJR1-UP, J3A1-UP, J3H1-UP, J5B1-UP, JLF1-UP, JLM1-UP, JTD1-
UP, JWK1-UP, K3D1-UP, K3J1-UP, K5E1-UP, KNP1-UP, LC41-UP, LC51-UP, LLL1-UP,
LYR1-UP, M451-UP, M4C1-UP, M4P1-UP, M4S1-UP, M5B1-UP, MFC1-UP, MMM1-UP,
MPC1-UP, MXB1-UP, P5F1-UP, PFM1-UP, PHC1-UP, PRA1-UP, RBA1-UP, RBM1-UP,
RLN1-UP, RRR1-UP, S4P1-UP, SAT1-UP, SCD1-UP, SWC1-UP, TWC1-UP, W3H1-UP,
W5M1-UP, WWW1-UP, YYY1-UP

PPI-0006E44A
2021/02/16
11:57:38+03:00
i02554016
© 2021 Caterpillar Inc.
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