11/29/21, 10:10 AM SIS 2.

2020/04/28 Cylinder Head - Install (KENR6055-14)

SMCS - 1100 i08110741

Installation Procedure
Required Tools 
Tool  Part Number  Part Description  Qty 
A  439-3938  Link Bracket  2 

Table 1

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

1. Ensure that the spacer plate and the surface of the cylinder block are clean.

Illustration 1 g01053983

2. Install the O-ring seal on dowel (14).

Illustration 2 g01053978

NOTICE
Ensure that the surface of the spacer plate gasket and the
surface of the cylinder block are clean. Do not use a gasket
adhesive on these surfaces.

3. Install a new gasket (13) on the dowels in the cylinder block.

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Illustration 3 g01053977

4. Install spacer plate (12) on the dowels.

5. Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection" for the correct procedure.

Illustration 4 g01053975

6. Install new seals (9) and (10) in the spacer plate.

7. Install a new O-ring seal (11) on the dowel.

8. Ensure that the bottom of the cylinder head assembly is thoroughly clean.

Illustration 5 g00618255

NOTICE
The plug for Location (C) MUST be installed in the cylinder
head.

9. Install Tooling (A) into the threaded holes for the valve cover base in the cylinder head. Attach a suitable lifting device to Tooling (A).

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Illustration 6 g01053935
Note: The weight of cylinder head assembly (7) is approximately 47 kg (104 lb).

10. Install a new head gasket (8). Lift cylinder head assembly (7) into position on the cylinder block. Install bolts (6) and (1) according to the
instructions in Step 11 or Step 12.
Note: Only 216 mm (8.5 inch) bolts (6) can be used for the following torque procedures.

Note: Refer to Specifications, "Cylinder Head".

Illustration 7 g06344184

11. Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 519-7297 Spacer Plate (Iron).
Note: Refer to Illustration 7 for the correct tightening sequence.

a. Coat the threads of the bolts with clean engine oil.

b. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).

c. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).

d. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).

e. Turn bolt (1) through bolt (8) an angle of 180 ± 5 degrees.

f. Tighten bolts (9) and (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).

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Illustration 8 g06344229

12. Tightening sequence with 110-6991 Cylinder Head Gasket (Cellulose) and 110-6994 Spacer Plate (Aluminum) or 362-9677
Spacer Plate (Aluminum).
Note: The cellulose head gasket cannot be used with an iron spacer plate.

Note: Refer to Illustration 8 for the correct tightening sequence.

a. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).

b. Tighten bolt (1) through bolt (8) to a torque of 200 ± 15 N·m (148 ± 11 lb ft).

c. Tighten bolt (1) through bolt (8) again to a torque of 200 ± 15 N·m (148 ± 11 lb ft).

d. Turn bolt (1) through bolt (8) to an angle of 180 degrees.

e. Tighten bolt (9) and bolt (10) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

13. Remove Tooling (A) from the cylinder head.

Illustration 9 g01053859

14. Install four bolts (4) (not shown) on exhaust tube assembly and install four bolts (5) (not shown) on inlet tube assembly.

Illustration 10 g01053958

15. Position tube (3). Install bolts (2).

16. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".

End By:

a. Install the valve cover base.

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3PS1-UP, 3TS1-UP, 5KW1-UP, 6GW1-UP, 8NW1-UP, 9F21-UP, 9G51-UP, 9G81-UP, B5G1-UP, BGX1-UP, BLF1-UP, BMB1-UP, BPJ1-UP, BR21-
UP, BRK1-UP, BRN1-UP, CMC1-UP, CNB1-UP, CPA1-UP, ED31-UP, EDC1-UP, EDG1-UP, EDH1-UP, EDJ1-UP, ELE1-UP, FDE1-UP, FDN1-UP,
FDX1-UP, GAR1-UP, GZS1-UP, GZT1-UP, GZY1-UP, JCH1-UP, JCN1-UP, JCY1-UP, JDE1-UP, JM31-UP, JM41-UP, LD21-UP, LD31-UP, LD41-UP,
LD51-UP, LD71-UP, LDB1-UP, LDC1-UP, LDE1-UP, LDF1-UP, LDP1-UP, LDW1-UP, LDZ1-UP, LEK1-UP, LMC1-UP, LN41-UP, MHA1-UP, MKH1-
UP, MLM1-UP, MRG1-UP, PAG1-UP, PBR1-UP, PDR1-UP, PE21-UP, PLA1-UP, PLJ1-UP, PTA1-UP, PTC1-UP, PTF1-UP, PTJ1-UP, PTM1-UP,
PTN1-UP, PXN1-UP, RR21-UP, RR81-UP, S2M1-UP, S2N1-UP, S2P1-UP, S2R1-UP, S2S1-UP, S2T1-UP, S2W1-UP, S2X1-UP, S2Y1-UP, S2Z1-UP,
SRZ1-UP, WF21-UP, YAD1-UP, YAH1-UP, YAM1-UP, YAN1-UP, YAP1-UP, YAR1-UP, YAT1-UP, YAW1-UP, YAY1-UP, YAZ1-UP, YBB1-UP, YBC1-
UP, YBT1-UP, YBW1-UP, ZAD1-UP, ZAH1-UP, ZAJ1-UP, ZAP1-UP, ZAR1-UP, ZBP1-UP, ZBR1-UP, 1AW1-UP, 1HW1-UP, 1JW1-UP, 1NW1-UP,
1PW1-UP, 1TW1-UP, 23Z1-UP, 24Z1-UP, 25Z1-UP, 2A21-UP, 2AF1-UP, 2BM1-UP, 2BW1-UP, 2CS1-UP, 2EZ1-UP, 2FW1-UP, 2GR1-UP, 2GW1-UP,
2HW1-UP, 2JW1-UP, 2PZ1-UP, 2RD1-UP, 2TD1-UP, 2TJ1-UP, 2TK1-UP, 2YW1-UP, 3CW1-UP, 3DM1-UP, 3DW1-UP, 3PR1-UP, 3PS1-UP, 3TN1-
UP, 3TS1-UP, 3TZ1-UP, 3ZW1-UP, 4421-UP, 4AR1-UP, 4AW1-UP, 4BW1-UP, 4CS1-UP, 4DR1-UP, 4EK1-UP, 4GM1-UP, 4GZ1-UP, 4HK1-UP,
4HZ1-UP, 4TN1-UP, 4WD1-UP, 4XJ1-UP, 4YC1-UP, 5AW1-UP, 5AZ1-UP, 5ER1-UP, 5JD1-UP, 5KW1-UP, 5PS1-UP, 5XZ1-UP, 5YW1-UP, 5ZL1-UP,
6GW1-UP, 6HK1-UP, 6HN1-UP, 6HZ1-UP, 6JW1-UP, 6PN1-UP, 6RZ1-UP, 6WN1-UP, 74Z1-UP, 7AF1-UP, 7EK1-UP, 7EZ1-UP, 7HM1-UP, 7HR1-
UP, 7NJ1-UP, 7PZ1-UP, 7RN1-UP, 7SM1-UP, 7TJ1-UP, 7TR1-UP, 7YG1-UP, 84A1-UP, 8BR1-UP, 8CN1-UP, 8DF1-UP, 8EM1-UP, 8FR1-UP, 8GB1-
UP, 8KN1-UP, 8LD1-UP, 8NW1-UP, 8NZ1-UP, 8PW1-UP, 8RM1-UP, 8WM1-UP, 8ZR1-UP, 8ZZ1-UP, 9AN1-UP, 9AW1-UP, 9F21-UP, 9F31-UP,
9F81-UP, 9F91-UP, 9G51-UP, 9G81-UP, 9H31-UP, 9H41-UP, 9H51-UP, 9H61-UP, 9H71-UP, 9J21-UP, 9TG1-UP, 9TR1-UP, 9WF1-UP, 9XR1-UP,
9ZC1-UP, A4W1-UP, AAF1-UP, ADZ1-UP, AFS1-UP, AGC1-UP, AGY1-UP, AM21-UP, AMP1-UP, APX1-UP, ATY1-UP, AZX1-UP, B5G1-UP, B7F1-
UP, B8F1-UP, BCK1-UP, BEH1-UP, BG21-UP, BG31-UP, BGX1-UP, BLF1-UP, BLM1-UP, BM21-UP, BMB1-UP, BPD1-UP, BPJ1-UP, BPX1-UP,
BR21-UP, BRC1-UP, BRF1-UP, BRK1-UP, BRN1-UP, BS21-UP, C8R1-UP, CAC1-UP, CAN1-UP, CBB1-UP, CBN1-UP, CBR1-UP, CDE1-UP, CEY1-
UP, CFD1-UP, CMC1-UP, CME1-UP, CNB1-UP, CPA1-UP, CPG1-UP, CPJ1-UP, CPS1-UP, CPY1-UP, CRC1-UP, CRN1-UP, CSC1-UP, CSP1-UP,
CSZ1-UP, CWD1-UP, D891-UP, DC21-UP, DE21-UP, DGP1-UP, DMC1-UP, DPB1-UP, DPC1-UP, DPD1-UP, DWC1-UP, E2C1-UP, E2E1-UP,
E3W1-UP, E3X1-UP, E3Y1-UP, E3Z1-UP, E621-UP, E6N1-UP, E6R1-UP, E6W1-UP, E6Y1-UP, E6Z1-UP, E8A1-UP, E8C1-UP, ED21-UP, ED31-UP,
ED51-UP, ED81-UP, ED91-UP, EDC1-UP, EDG1-UP, EDH1-UP, EDJ1-UP, EDP1-UP, EGK1-UP, ELE1-UP, EMG1-UP, EWJ1-UP, F3Z1-UP, FDB1-
UP, FDE1-UP, FDN1-UP, FDX1-UP, FFN1-UP, FFR1-UP, FFS1-UP, FKR1-UP, FLW1-UP, FT61-UP, GAR1-UP, GD31-UP, GDM1-UP, GZS1-UP,
GZT1-UP, GZY1-UP, HZR1-UP, HZS1-UP, JB41-UP, JB61-UP, JCG1-UP, JCH1-UP, JCN1-UP, JCW1-UP, JCY1-UP, JDE1-UP, JDM1-UP, JM21-UP,
JM31-UP, JM41-UP, JR21-UP, JR31-UP, JR51-UP, JSM1-UP, JTS1-UP, JXN1-UP, KAD1-UP, KCH1-UP, L6H1-UP, L6J1-UP, L6K1-UP, L6L1-UP,
L6M1-UP, L6N1-UP, LAS1-UP, LD21-UP, LD31-UP, LD41-UP, LD51-UP, LD71-UP, LDB1-UP, LDC1-UP, LDE1-UP, LDF1-UP, LDP1-UP, LDW1-UP,
LDZ1-UP, LEK1-UP, LL91-UP, LMC1-UP, LN21-UP, LN31-UP, LN41-UP, MA21-UP, MA31-UP, MA51-UP, MB21-UP, MB31-UP, MB41-UP, MHA1-
UP, MKH1-UP, ML21-UP, ML31-UP, MLM1-UP, MNW1-UP, MRG1-UP, MSY1-UP, MXN1-UP, MXP1-UP, MXT1-UP, N3E1-UP, NBR1-UP, NBY1-UP,
NG31-UP, NJT1-UP, NSC1-UP, P8K1-UP, P8X1-UP, PAF1-UP, PAG1-UP, PBR1-UP, PDR1-UP, PE21-UP, PLA1-UP, PLJ1-UP, PLZ1-UP, PPS1-UP,
PR21-UP, PRC1-UP, PTA1-UP, PTC1-UP, PTF1-UP, PTJ1-UP, PTM1-UP, PTN1-UP, PWG1-UP, PXA1-UP, PXB1-UP, PXC1-UP, PXD1-UP, PXE1-
UP, PXF1-UP, PXG1-UP, PXH1-UP, PXJ1-UP, PXN1-UP, PXW1-UP, PXX1-UP, PXZ1-UP, R1A1-UP, R1S1-UP, RAL1-UP, RE21-UP, REM1-UP,
REN1-UP, RL21-UP, RL51-UP, RR21-UP, RR71-UP, RR81-UP, RR91-UP, RTX1-UP, S2A1-UP, S2B1-UP, S2D1-UP, S2E1-UP, S2F1-UP, S2G1-UP,
S2H1-UP, S2J1-UP, S2K1-UP, S2L1-UP, S2M1-UP, S2N1-UP, S2P1-UP, S2R1-UP, S2S1-UP, S2T1-UP, S2W1-UP, S2X1-UP, S2Y1-UP, S2Z1-UP,
SB21-UP, SCJ1-UP, SCK1-UP, SDX1-UP, SFK1-UP, SHH1-UP, SKC1-UP, SLM1-UP, SPD1-UP, SRH1-UP, SRK1-UP, SRN1-UP, SRR1-UP, SRX1-
UP, SRZ1-UP, T251-UP, T3P1-UP, T3R1-UP, T3S1-UP, T3W1-UP, T3Y1-UP, TJ21-UP, TJ41-UP, TJ61-UP, TJ71-UP, TKG1-UP, TKJ1-UP, TKK1-UP,
TKP1-UP, TKR1-UP, TKS1-UP, TKT1-UP, TKX1-UP, TKY1-UP, TRD1-UP, TRE1-UP, TT21-UP, TT31-UP, TT41-UP, TT51-UP, TT61-UP, TT71-UP,
TTA1-UP, TTB1-UP, TTC1-UP, TTD1-UP, TTE1-UP, TTF1-UP, TTG1-UP, TTH1-UP, TTJ1-UP, TTM1-UP, TTP1-UP, TTW1-UP, TTX1-UP, TTY1-UP,
TTZ1-UP, WC21-UP, WC31-UP, WC61-UP, WC71-UP, WC81-UP, WF21-UP, WFS1-UP, WFT1-UP, YAD1-UP, YAH1-UP, YAK1-UP, YAL1-UP,
YAM1-UP, YAN1-UP, YAP1-UP, YAR1-UP, YAS1-UP, YAT1-UP, YAW1-UP, YAX1-UP, YAY1-UP, YAZ1-UP, YBA1-UP, YBB1-UP, YBC1-UP, YBS1-
UP, YBT1-UP, YBW1-UP, ZAB1-UP, ZAD1-UP, ZAF1-UP, ZAH1-UP, ZAJ1-UP, ZAL1-UP, ZAP1-UP, ZAR1-UP, ZAZ1-UP, ZBA1-UP, ZBB1-UP,
ZBC1-UP, ZBL1-UP, ZBP1-UP, ZBR1-UP

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