C13 Industrial Engine LGK00001-UP(SEBP4130 - 36) - Documentation Стр.

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Product: INDUSTRIAL ENGINE

Model: C13 INDUSTRIAL ENGINE LGK
Configuration: C13 Industrial Engine LGK00001-UP

Disassembly and Assembly

C11 and C13 Industrial Engines
Media Number -RENR8632-02 Publication Date -01/07/2008 Date Updated -01/08/2008

i03875485

Cylinder Head - Install

SMCS - 1100-012

Installation Procedure
Table 1

Required Tools
Tool Part Number Part Description Qty
A 4C-5593 Anti-Seize Compound -

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.

2. Install the gasket and new O-ring seals on the cylinder block.

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Illustration 1 g01149265

Illustration 2 g00950659

3. Attach a suitable lifting device to cylinder head (7) . The weight of cylinder head (7) is approximately 227 kg
(500 lb). Position cylinder head (7) on the engine block.

4. Lubricate the bolt threads, the underside of the bolt heads, and the washers on Bolt (1) through Bolt (26) with
Tooling (A) prior to assembly.

5. Install NEW bolts (6) . Do NOT reuse the bolts. Refer to Step 6 for the correct tightening procedure.

6. Tighten the cylinder head bolts according to the following procedure:

a. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7 lb ft).

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b. Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7
lb ft).

c. Place a mark on Bolt (1) through Bolt (26) . Rotate Bolt (1) through Bolt (26) in a numerical sequence
for an additional 120 ± 5 degrees (1/3 turn).

d. Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.

e. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7 lb ft).

f. Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7
lb ft).

g. Place a mark on Bolt (1) through Bolt (26) . Rotate Bolt (1) through Bolt (26) in a numerical sequence
for an additional 120 ± 5 degrees (1/3 turn).

h. Tighten Bolt (27) through Bolt (34) in a numerical sequence to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

7. Connect tube assembly (10) and hose assembly (5) .

8. Position water temperature regulator housing (8) on the engine. Install bolts (9) .

Illustration 3 g01149264

9. Install bolts (4) .

10. Connect harness assembly (3) .

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Illustration 4 g01149263

11. Connect harness assembly (2) and harness assembly (1) .

12. Fill the coolant system. Refer to Operation and Maintenance Manual, "Refill Capacities and
Recommendations".

End By:

a. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
b. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base
- Remove and Install".

Copyright 1993 - 2012 Caterpillar Inc. Wed Jan 25 22:52:24 UTC+0300 2012
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