25/01/2022 16:25 SIS 2.

2007/01/02 Unit Injector Hydraulic Pump - Install (SENR9581-06)

SMCS - 1714 i02672998

Installation Procedure
Required Tools 
Tool  Part Number  Part Description  Qty 
A  5P-0327  Crowfoot Wrench  1 

Table 1

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

Illustration 1 g00727636

1. Position drive gear (12) on the unit injector hydraulic pump. Install washer (11) and bolt (10) on the unit injector hydraulic pump. Tighten bolt
(10) to a torque of 110 ± 14 N·m (81 ± 10 lb ft).

2. Lubricate O-ring seal (9) with clean engine oil. Install the O-ring seal on the unit injector hydraulic pump.

Illustration 2 g00727632

3. Position unit injector hydraulic pump (6) on the timing gear housing. Install three bolts (8) and tighten three bolts (8) to a torque of 28 ± 7 N·m
(20 ± 5 lb ft).

4. Install cable strap (7).

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25/01/2022 16:25 SIS 2.0

Illustration 3 g00727629

5. Install return line assembly (4) on the engine block and on fitting (3).

6. Reconnect harness assembly (2).

7. Use Tooling (A) to install line assembly (1).

NOTICE
If the hose is not correctly connected the hose will come loose
when the engine is started and the engine oil will come out of
the hose. Engine damage can result.

NOTICE
Leakage of the high pressure engine oil lines can result in
failure of the engine fuel system.

8. Install hose assembly (5) and lock the hose assembly in position. Apply pressure in order to snap the hose assembly into the quick coupling
for each of the ends.
Note: Be sure to check the connection by pulling back on the hose.

1241-UP, 5531-UP, 5GG1-UP, 6541-UP, 6651-UP, AGG1-UP, AKD1-UP, AKM1-UP, ALH1-UP, ALR1-UP, ALY1-UP, ALZ1-UP, AMH1-UP, AMX1-UP,
AXR1-UP, AXS1-UP, AXX1-UP, AXY1-UP, AYA1-UP, AYB1-UP, AYE1-UP, AYL1-UP, B9Y1-UP, BAA1-UP, BAB1-UP, BAD1-UP, BBD1-UP, BBX1-
UP, BEJ1-UP, BFE1-UP, BKH1-UP, BKT1-UP, BKW1-UP, BLA1-UP, BLX1-UP, BMA1-UP, BMM1-UP, BTA1-UP, BTD1-UP, BYL1-UP, C3R1-UP,
CAF1-UP, CBC1-UP, CBJ1-UP, CCK1-UP, CFH1-UP, CKG1-UP, CKT1-UP, CLT1-UP, CPH1-UP, CRB1-UP, CRD1-UP, CSJ1-UP, CSX1-UP, DAA1-
UP, DTF1-UP, EMR1-UP, FED1-UP, G1L1-UP, HEK1-UP, JAN1-UP, JLC1-UP, JLD1-UP, LAR1-UP, M2H1-UP, M2K1-UP, MAR1-UP, MSG1-UP,
PAN1-UP, PHN1-UP, RTB1-UP, S2C1-UP, S3M1-UP, TAD1-UP, XJA1-UP, Y4P1-UP

PIP-10853253

2022/01/25

19:25:04-03:00

i01378295

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Caterpillar:

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