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Product:  MINI HYD EXCAVATOR 
Model:  305.5E2 MINI HYD EXCAVATOR WE204823 
Configuration: 305.5E2 Mini Hydraulic Excavator WE200001-UP (MACHINE) 
POWERED BY C2.4 Engine 

Disassembly and Assembly


C1.7, C1.8 and C2.4 Tier 4 Interim and EU Stage 3A Engines for Caterpillar Built
Machines
Media Number -UENR0128-12 Publication Date -01/08/2015 Date Updated -02/10/2019

i05243585

Rocker Shaft - Assemble


SMCS - 1102-016

Assembly Procedure

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: The components must be reinstalled in the original location. Do not interchange
components.

1. Ensure that all components are clean and free from wear and damage. Refer to
Specifications, "Rocker Shaft" for more information. If necessary, replace any components
that are worn or damaged.

2. Lubricate the bores of rocker arm assembly (7) for the inlet valve and rocker arm assembly
(8) for the exhaust valve with clean engine oil. Lubricate rocker shaft (6) with clean engine
oil.

Illustration 1 g02725468
3. Position support (9) on the right end of rocker arm shaft (6) and install pin (11).

Illustration 2 g02725467

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure


and wear protective equipment.

4. Install rocker arm assembly (8) for the exhaust valve and support (9) on the right side of the
rocker arm shaft (6).

5. Install retaining washer (10) on the right end of rocker arm shaft (6). Install the two washers
and bolt (5).

6. Install rocker arm assembly (7) for the inlet valve on the left side of the rocker arm shaft (6).

7. Install spring (4). Install rocker arm assembly (8) for exhaust valve on rocker shaft (6).
Install support (3). Install rocker arm assembly (7) for inlet valve to rocker shaft (6).

8. Install spring (4). Install rocker arm assembly (8) for exhaust valve on rocker shaft (6).
Install support (2). Install rocker arm assembly (7) for inlet valve to rocker shaft (6).

9. Install spring (4). Install rocker arm assembly (8) for exhaust valve on rocker shaft (6).
Install support (1). Install rocker arm assembly (7) for inlet valve to rocker shaft (6).

10. Install retaining washer (10) on the left end of rocker arm shaft (6). Install the two washers
and bolt (5).

End By:

a. Install the rocker shaft and pushrods.

Copyright 1993 - 2020 Caterpillar Inc. Sat Jul 04 2020 12:29:35 GMT+0800 (China Standard Time) 
All Rights Reserved.
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