Original instructions

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Technical Specifications

CJ815:01
This publication is copyright of Sandvik – © Sandvik 2015.

It must not be copied*, reproduced or otherwise made available in full or in part to any third party
without Sandvik's prior written consent.

All rights reserved.

* The maintenance checklists in the Maintenance Instructions and Operator's Instructions may be
copied solely for maintenance purposes of Sandvik equipment.

Document number: S 222.305

Version: 1
Language: en-US
Issue: 08/02/2016

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
 WARNING!
IGNORANCE HAZARD

You can sustain personal injuries or even die if you ignore instructions.

Follow the instructions in the manual when you carry out any work on the
equipment and when you operate it. If anything is unclear, please contact
your local Sandvik representative.

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 Table of contents

1. Technical data
1.1. General data crusher..................................................................... 8
1.2. General data hydraulic aggregate................................................. 8
1.3. Drive system.................................................................................. 8
1.3.1. Crusher motor.................................................................... 8
1.3.2. V-belt drive......................................................................... 9
1.3.2.1. Deflection load....................................................... 9
1.4. Sound levels.................................................................................. 9
1.5. Grease........................................................................................... 9
1.5.1. Manual lubrication............................................................ 10
1.5.2. Automatic lubrication........................................................10
1.5.3. Grease requirements....................................................... 10
1.5.3.1. Examples of grease............................................. 10
1.6. Hydraulic oil requirements........................................................... 11
1.7. Tightening threaded fasteners..................................................... 11
1.7.1. Requirements for joints with threaded fasteners.............. 11
1.7.2. Specific torques................................................................11
1.7.3. Tightening torques............................................................11
1.7.3.1. Threaded fasteners..............................................12
1.7.3.2. Lifting eye bolts....................................................12
1.7.4. Locking fluid for threaded fasteners................................. 12
1.8. Weights........................................................................................13
1.9. Springs.........................................................................................13
1.10. Hydraulic pressure.....................................................................13
1.11. Frame bearing............................................................................14

2. Welding
2.1. General........................................................................................ 16

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 1. Technical data

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1. Technical data

1.1. General data crusher

Characteristics Stationary Mobile

Total weight 66 150 kg (145 836 lbs) N/A
Length 4 500 mm (177.2") N/A
Width 2 900 mm (114.2") N/A
Height 4 190 mm (165.0") N/A
Max feed opening 1 500 × 1 300 mm (59.1 × 51.2")
Nominal capacity 480 000–1 160 000 kg/h
CSS min.–max. 150–300 mm (5.9–11.8")
Nominal speed 200 rpm
Moment of inertia 4 200 kg/m2

1.2. General data hydraulic aggregate

Characteristics Data
Weight 20 kg (44 lbs)
Length 480 mm (18.9″)
Width 320 mm (12.6″)
Height 560 mm (22″)
Minimum ambient -20°C (-4°F)
temperature
Maximum ambient 0M: +40°C (104°F) or 1000M: +30°C (86°F) or 2000M: +20°C (68°F)
temperature
Oil volume in hydraulic 12 liters (3.17 US gal)
aggregate tank
Pump capacity (50 Hz) 2.2 l/min (0.58 US gal/min)
Pump capacity (60 Hz) 2.6 l/min (0.69 US gal/min)

1.3. Drive system

1.3.1. Crusher motor

Characteristics Data
Type Three-phase, squirrel cage
Frame size 355M/L
Weight 1 795 kg (3 957 lbs)
Output 200 kW
Frequency 50 Hz 60 Hz
Speed 985 rpm @ 50 Hz 1182 rpm @ 60 Hz
Poles 6
Voltage According to customer order
Design vibration resistance Motors are supplied with a special winding that is reinforced on
order to support the vibration levels.
Enclosure TEFC (IC411)

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 1. Technical data

Characteristics Data
Insulation class F
Ambient temperature and -20 to +40 °C at 1 000 m.a.s.l
altitude -4 to 104 °F at 3300 f.a.s.l
Degree of protection IP55
Mounting IM B3

1.3.2. V-belt drive

Stationary
50 Hz motor

V-belt drive Distance between motor pulley and Weight, motor pulley
flywheel, center to center
440 MGT125 8xSPC 3 451 mm (135.87") 85 kg (187 lbs)
QD Dy 17" 7x8V 3 575 mm(140.75") 58 kg (128 lbs)

60 Hz motor

V-belt drive Distance between motor pulley and Weight, motor pulley
flywheel, center to center
360 MGT100 8xSPC 3 506 mm (138.03") 91 kg (201 lbs)
QD Dy15" 7x8V 3610 mm (142.13") 58 kg (128 lbs)

1.3.2.1. Deflection load

F/belt

Belt profile Normal deflection load Max. deflection load (newly fitted belts)
SPC 7.0 kp/belt (15.4 lbf/belt) 12.0 kp/belt (26.5 lbf/belt)
8V 9.0 kp/belt (19.8 lbf/belt) 14.0 kp/belt (30.9 lbf/belt)

1.4. Sound levels

The values given below are equivalent continuous sound levels (Leq)
measured during a period of 60 seconds with an integrating sound level
meter. The sound levels given are approximate values.

Sound level - Factory (No processing Sound level - Crushing Sound pressure
material)
<=87 dB(A) 102–108 dB(A) 101 dB(A)

The sound level depends on many factors, e.g. whether or not the
crusher has dust encapsulation, rubber compression mountings, how
the equipment is installed, how the feed arrangement is designed, the
size and impact strength of the feed material, the size of the drive
motor, etc.

1.5. Grease

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1. Technical data

1.5.1. Manual lubrication

Description Quantity
Grease quantity per bearing (every 40 hours) 0.51 kg (1.12 lbs) every 40 hours

1.5.2. Automatic lubrication

Grease quantity

Amount of grease/ Number of Pause time Pause time Operation

bearing bearings (hours) (minutes) time
15 g/h (0.033 lbs/h) 4 0.27 h 16.2 minutes 13.8 minutes

1.5.3. Grease requirements

Property Test method Requirements

NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 ≥ 180
Base oil viscosity at 40 °C (104 N/A ≥ 170
°F) in mm2/s (cSt)
Base oil viscosity at 50 °C (122 N/A ≥ 100
°F) in mm2/s (cSt)
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range N/A –30 °C to +110 °C
(- 22 °F to +230 °F)
Speed range N/A Must lubricate effectively throughout
the bearing’s entire operating speed
range
Viscosity index N/A ≥ 80

1.5.3.1. Examples of grease

The examples listed below are grease that – according to the
manufacturers – comply with Sandvik's requirements.
Local variations can occur, so check with your supplier that the grease
complies with the requirements.
As long as other brands and qualities meet Sandvik's requirements,
they can also be used.

Brand Type
Aral Aralub HLP 2
BP Energrease LS-EP 2
ESSO Beacon EP 2 N
Mobil Mobilgrease HP 222
Molub-Alloy Tribol 4020/220-2
Shell Ariax Li X 2
Statoil UniWay Li X 62

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 1. Technical data

Brand Type
Texaco Hytex EP 2

1.6. Hydraulic oil requirements

Properties Test method Requirement

Viscosity grade DIN 51 519 46
Type of base oil N/A mineral or PAO
Viscosity - nominal, cSt @ 40 °C (104 °F) DIN EN ISO 3104, ASTM D-445 46
Viscosity index - natural DIN ISO 2909, ASTM D-2270 ≥ 95
Specific gravity, kg/m3 @ 15 °C (59 °F) DIN 51 757, ASTM D-1298 ≥ 870
Flash point COC DIN 51 376, ASTM D-92 ≥ 200 °C ( ≥ 392 °F)
Pour point DIN ISO 3016, ASTM D-97 ≥ - 30 °C (≥ - 22 °F)
FZG test, load DIN 51 354 ≥ 12
Oxidation stability TOST DIN EN ISO 4263, ASTM D-943 ≥ 1 500 hours
Corrosion copper DIN 51 811, ASTM D-130 1A
Rust prevention DIN 51 585, ASTM D-665 Pass

1.7. Tightening threaded fasteners

1.7.1. Requirements for joints with threaded fasteners

• Steel screws of grade 8.8 must have a bright zinc-coated finish.
• Nuts of grade 8 must have a bright zinc-coated finish.
• Hardened washers – at least HB200 (bright zinc-coated finish).
• Lightly oiled components.
• Threads in castings cleaned out.
• Use a torque wrench that can be calibrated, or with a bolt/nut runner
with a torque limiter.
• Max. permissible torque spread: ± 10%.

1.7.2. Specific torques

Part Torque
Moving jaw 3 900 Nm (2 876 ft lbs)
Support bar, stationary jaw 4690 Nm (3 459 ft lbs)
Support bar, moving jaw 4690 Nm (3 459 ft lbs)

1.7.3. Tightening torques

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1. Technical data

1.7.3.1. Threaded fasteners

STRENGTH GRADE (SS-ISO 898/1)

THREAD 8.8 10.9 12.9
(mm) Bright zinc-coated Bright zinc-coated Untreated
Nm (ft lbs) Nm (ft lbs) Nm (ft lbs)
M8 21 Nm (15 ft lbs) 28 Nm (21 ft lbs) 40 Nm (30 ft lbs)
M10 40 Nm (30 ft lbs) 56 Nm (41 ft lbs) 79 Nm (58 ft lbs)
M12 70 Nm (52 ft lbs) 98 Nm (72 ft lbs) 136 Nm (100 ft lbs)
M16 169 Nm (125 ft lbs) 238 Nm (175 ft lbs) 333 Nm (246 ft lbs)
M20 331 Nm (244 ft lbs) 465 Nm (343 ft lbs) 649 Nm (479 ft lbs)
M24 572 Nm (422 ft lbs) 804 Nm (593 ft lbs) 1120 Nm (826 ft lbs)
M30 1130 Nm (833 ft lbs) 1580 Nm (1170 ft lbs 2210 Nm (1630 ft lbs)
M36 1960 Nm (1446 ft lbs) 2760 Nm (2040 ft lbs) 3850 Nm (2840 ft lbs)
M42 3130 Nm (2309 ft lbs) 4390 Nm (3240 ft lbs 6140 Nm (4529 ft lbs)
M48 4690 Nm (3459 ft lbs) 6590 Nm (4860 ft lbs) 9190 Nm (6778 ft lbs)

1.7.3.2. Lifting eye bolts

Unless otherwise specified, the lifting eye bolts used in the crusher must
be tightened to the correct torque for the size in question.

Type Type Torque

(metric) (inch) Nm (ft lbs)
M8 - 10 (7.4)
M10 3/8" 10 (7.4)
M12 1/2" 25 (18)
M16 5/8" 60 (44)
M20 3/4" 115 (85)
- 7/8" 125 (92)
M24 1" 190 (140)
M30 1 1/4" 330 (243)
M36 1 1/2" 590 (435)
M42 1 3/4" 925 (682)
M48 2" 1400 (1033)

1.7.4. Locking fluid for threaded fasteners

In some places in this manual you will come across the
recommendation to use locking fluid. Unless otherwise stated, this
normally means using Loctite 243 or an equivalent.

• Use Loctite 577 or an equivalent to seal pipe threads in the lubrication

system, where no other sealing is used.
• Use Loctite 543 or an equivalent for pipes up to 3/4″ in size – and in
the Hydroset system.
When a previously used screw is to be reinstalled, it is important to
clean oil and Loctite from the threads first.
Follow the manufacturer's instruction for the application of locking fluid.

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 1. Technical data

1.8. Weights

Crusher type Weight

Stationary 66 150 kg (145 836 lbs)

Part Weight
Cheek plate, lower 350 kg (772 lbs)
Cheek plate, upper 800 kg (1 764 lbs)
Clamping bar 110 kg (243 lbs)
Deflector plate 727 kg (1 603 lbs)
Eccentric shaft 2 500 kg (5 512 lbs)
Flywheel 2 656 kg (5 855 lbs)
Hydraulic aggregate 20 kg (44 lbs)
Jaw plate, moving jaw 5 245 kg (11 564 lbs)
Jaw plate, stationary jaw 5 700 kg (12 567 lbs)
Motor, crusher 1 795 kg (3 957 lbs)
Moving jaw, excluding flywheel 25 696 kg (56 650 lbs)
Moving jaw, including flywheel 31 490 kg (69 424 lbs)
Pulley, motor – mobile, 50 Hz, SPC N/A
Pulley, motor – stationary, 50 Hz, SPC 85 kg (187 lbs)
Pulley, motor – stationary, 50 Hz, 8V 58 kg (128 lbs)
Pulley, motor – stationary, 60 Hz, SPC 91 kg (201 lbs)
Pulley, motor – stationary, 60 Hz, 8V 58 kg (128 lbs)
Roller bearing, inner 304 kg (671 lbs)
Roller bearing, outer 268 kg (591 lbs)
Shim 34 kg (75 lbs)
Shim plate 1800 kg (3968 lbs)
Support bar 78 kg (172 lbs)
Toggle plate 722 kg (1 592 lbs)
Toggle seat, lower 81 kg (179 lbs)
Toggle seat, upper 119 kg (263 lbs)
Toggle seat holder 174 kg (384 lbs)
Wear plate 417 kg (920 lbs)

1.9. Springs

Compression Value
Uncompressed length 545 mm (21.5")
Maximum compression 60 mm (2.4")

1.10. Hydraulic pressure

Application Normal pressure Hysteresis HY1 Low pressure Hysteresis HY2

SP1 SP1 minus HY1
Horizontal 155 bar 5 bar 140 bar 5 bar

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1. Technical data

1.11. Frame bearing

Assemblage of bearings
Item Reduction of clearance Axial displacement Residual clearance
Min. Max. Min. Max. Min.
Frame 0.170 mm (0.007") 0.230 mm (0.009") 2.6 mm (0.1") 3.6 mm (0.14") 0.190 mm (0.0075")
bearing

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 2. Welding

2. Welding

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2. Welding

2.1. General
Some maintenance procedures require welding. For good results, it is
important that an appropriate electrode is used.
Follow the welding instructions for the electrode you use, and ground as
close as possible to the working area. Make sure that the welding
current does not run through any sensitive crusher components, such
as bearings and bushings.

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