‘STANDARD SPECIFICATION No. ENGINEERS. TECHNICAL NOTES FOR: eaRE@ RI Kim — Sreamano AR TRAPS 6-4-0066 Rev.2 an lies > NOA UME ee are way ay eH ee ame fatter TECHNICAL NOTES FOR STEAM AND AIR TRAPS ‘SPECIFICATION REVISED & ISSUED AS STANDARD ‘SPECIFICATION PK RN sc ND ~ —— 2 tiene REVBEDANDIERUEDASSTANONRO NSF” nx WOR _migy “56 130106109 © 22/0404 ISSUED AS STANDARD SPECIFICATION ~ a = aa ‘Standards Standards Committee Bureau Propared Checked A ect Das] Purpose ee Set Convenor _chairmar ‘Approved by Format No. €-00-0001-F1 Rev. 0 ‘Copynght ll. — All nghts reserved Pane 4313 of 5882eee TECHNIGAL NOTES FOR STMOAROSPEOICATION Ha sea Mints @ NSA NTED mae ai flees SP INDIA LIMITE ‘STEAM AND AIR TRAPS 6-44-0066 Rev. 2 Page 2 07 Abbreviations: AARH Arithmetic Average Roughness Height AISI ‘American Iron and Steel Institute ASME : American Society of Mechanical Engineers ASTM ‘American Society for Testing and Materials BHN Brinell Hardness Number BW : Butt Weld Dp: Dye Penetrant IBR Indian Boiler Regulations MOC Material of Construction MP Magnetic Particle PMI Identification Re Rockwell C Hardness SCRD Screwed ss Stainless Steel sw: Socket Weld wn Weld Neck eDMS Electronic Document Management System Piping Standards Committee Mr. R. Nanda Members: Mr. M. Ismacel Mr. Amrendra Kumar Mr. G. Balaji Mr. KJ. Harinarayanan (HMTD) Mr. PP Lahiri / Mr, S. Ghoshal (SMMS) Mr. S. Mukherjee (Construction) Mr. K.V.K. Naidu (Projects) Format No. :00-0007-F1 Rev. 0 Copyraht Ci —Alighis evened Pane 4314 of 5882TECHNICAL NOTES FOR ERS, ates ONAL UMITED STEAM AND AIR TRAPS [STANDARD SPECIFICATION No. 6-44-0066 Rev. 2 Page 3of7, CONTENTS Sr.No Description Page No. 10 PURPOSE & SCOPE 4 20 DESIGN AND CONSTRUCTION 4 30 TBR REQUIREMENTS 5 40 ACCEPTABLE DEVIATIONS 6 5.0 DOCUMENTATION 6 60 ‘TEST AND INSPECTION 6 7.0 MARKING AND DESPATCH 7 8.0 ATTACHMENTS FOR MR 7 90 REFERENCES 7 Format No. &-00-0001-F1 Rev. 0 Pane 4315 of 5882 Copyright EL ~ Alghis eservedSSifelzrey ENGINEERS, TECHNICAL NOTES FOR sar Tats ONSA UMITED STANDARD SPECIFICATION No. ‘STEAM AND AIR TRAPS 6-44-0066 Rev. 2 Page 4of7 10 2.0 2A 22 23 2.6 27 2.8 29 2.10 PURPOSE & SCOPE This specification covers the design and construction, IBR requirements, documentation, testing, inspection, marking and dispatch requirements for Traps. Vendor shall supply Traps in accordance with the technical notes and details specified in the data sheet for steam/air traps. Supplier shall strictly comply with MR/PR stipulations and no deviations shall be permitted. Post order Concession/ Deviation format 5-0000-0180-F 1 as mentioned in Cl. 5.18 of Specification for Quality Management System Requirements from Bidders (6-78-0001) is not applicable. DESIGN AND CONSTRUCTION All Codes and Standards for manufacture, testing and inspection etc. shall be of latest editions. ‘The material of construction shall be as per the data sheet; for parts not mentioned in the datasheet, vendor shall guarantee the material used for the service conditions specified. For flanged traps, MOC of end flanges shall correspond to the material specified in the data sheet. For welding of dissimilar materials required for trap assembly, welder qualification procedure shall be done prior to welding, ‘The material composition, physical properties, heat treatment & mandatory test reports, dimensions and tolerances shall conform to the applicable codes/standards/specifications as specified in the requisition, All traps shall be designed with back pressure up to 80% of upstream pressure unless otherwise specified in the datasheet. All traps shall have an integral strainer which can be serviced and its material shall be $$304/S8316. However, Ball Float and Inverted Bucket traps may be supplied with separate strainer of trap or line size, but vendor should quote composite price for the same, Trap and strainer shall be supplied in assembled condition having strainer in the upstream. This strainer shall be of Y-type having 40mesh size and material of construction for body and internals shall be same as that of trap. ‘Thermodynamic traps shall have seat integral or seal-welded to the body & central entry with respect to the disc. ‘The seat and disc shall be differentially hardened to Re 45-50 and Re 40-45 respectively maintaining a minimum difference of Rc 5 to ensure wear on the dise. ‘Thermostatic traps shall be designed with subcool temperature setting as per data sheet. If nothing is specified in data sheet, subcooling of 10 Deg C should be considered by default. Upto 300 Class rating, Composite Impulse cum Thermodynamic type steam trap with two integral strainers in place of Thermodynamic and Thermostatic trap is also acceptable, Inverted bucket steam trap shall be of horizontal entry & exit type. For flanged end traps, weld-on flanges are also acceptable. However, the type of flange shall be WN Format No. 8-00-0001-F1 Rev. 0 Copyiigh EIL— Allights reserved Pane 4316 of 5882ENGINEERS, SE SD TECHNICAL NOTES FOR ‘STEAM AND AIR TRAPS 2d 212 213 244 215 3.0 BA 3.1.1 32 Flanged ends ASME B16.5 SW ends ASME BI6.1 SCRD ends ASME BI6.11 BW ends : ASME BI6.25 [STANDARD SPECIFICATION No. 6-44-0066 Rev. 2 Page $ of7 Ends shall be as specified in the data sheet. The applicable dimension standards are: Bevel end details for BW steam traps shall be as per ASME B16.25. Contour of bevel end shall be as follows : Material Wall Thickness Weld Contour Carbon Steel (Except Low ‘Temp. Carbon Steel) Upto 22 mm Figure 2 Type A > 22mm Figure 3 Type A Alloy Steel, Stainless Steel & Low Temp. Carbon Steel Upto 10 mm| Figure 4 10 mm & Upto 25 mm Figure 5 Type A >25 mm Figure 6 Type A Flanged end face finish shall be normally specified in the data sheet. The interpretation for range of face finish shall be as follows: Stock Finish 1000 1 in AARH max. Serrated/Smooth Finish/125 AARH = Serrations with 125 32 TO 63 p in AARH Extra Smooth/63 AARH to 250nin AARH For traps with ring joint type flanged ends the hardness shall be as follows : Flange Material Min. Hardness of Max. Gasket Flange Groove (BHN) | _ Hardness (BHN) Carbon Steel 140 90 1% Cr to 5% Cr, 9Cr 150 130 Type 304, 316, 321, 347 160 140 Type 3040, 316L, 140 120 For traps with flanged ring type joint ends, the hardness shall be recorded in the test report. IBR REQUIREMENTS IBR Documentation Traps coming under the purview of IBR (Indian Boiler Regulations) shall be accompanied with IBR Certificate original in Form Ill C duly approved and countersigned by IBR authority / local authority empowered by Central Boiler Board of India. Photocopy of original certificate duly aitested by the local boiler inspector where the supplier is located is the minimum requirement for acceptance For carbon steel traps described as “IBR”, chemical composition for all carbon steel ‘components shall conform to the following Format No, &.00-0001-F1 Rev. 0 Pane 4317 of 5882 Copyright BIL — Alvights weserved[STANDARD SPECIFICATION No. SGifet ere iS ENGINEERS. TECHNICAL NOTES FOR sear Cees OA UMITED STEAM AND AIR TRAPS 6-44-0066 Rev. 2 fanerenan fasear Carbon (max.) 2 0.259% (C=0.30% for A182 Gr. F1) Others (S, P, Mn) As prescribed in IBR Regulation 40 ACCEPTABLE DEVIATIONS 44 Following alternative body materials are acceptable : = AISI 420/AISI 410/A743 Gr.CA40/A743 Gr.CA1S in lieu of ASTM A105. = A182 F22 in fieu of A182 FIT = AISI420/A182 FI] in lieu of A182 FI 42 Cast traps including strainer with integrally cast flanges are also acceptable in lieu of equivalent forged material. All castings offered in place of forgings shall be radiographed. 43 Forgings of equivalent material shall be acceptable in place of castings. 44 For traps where capacity has been specified in the datasheet, and if the trap meets the capacity requirement, in these cases trap of same type but of lower size is also acceptable. End connection size and type shall be same as that specified in datasheet. 45 Bimetallic traps of same capacity are acceptable in place of Balanced Pressure Thermostatic traps but not vice versa. Suitability of trap for design conditions shall be censured 5.0 DOCUMENTATION sa ‘No documents shall be submitted with the offer. 52 Detailed dimensioned cross section drawing with parts, materials, weight, ete. shall be submitted through EIL eDMS for records/information. 60 TESTS AND INSPECTION 61 TBR steam traps shall be hydrostatically tested as per IBR regulations (latest edition). Other steam traps shall be hydrostatically tested to twice the design pressure for which the traps are suitable. For air traps test pressure shall be 1.5 times the design pressure. 62 Radiography of BW joints shall be as follows : a. For carbon steel and stainless steel upto 600 Class rating, 10% of joints shall be radiographed, with a minimum of | number against each type, size, rating and material Joints for weld-on flanges shall be 100% radiographed. b. For all ratings in alloy steel and 900 Class ratings and above in carbon steeV/stainless, steel, BW joints shall be 100% radiographed. 63 Positive Material Identification (PMI) shall be performed as per the scope and procedures as defined in the ‘Standard Specification for Positive Material Identification (PMI) at Supplier’s Works* (No. 6-81-0001). 64 Test reports shall be supplied for all mandatory tests as per the relevant material specifications/requisition. Test reports shall also be furnished for hydrotest and any other supplementary tests as specified in the requisition. Format No. 6-00-0007-F1 Rev. 0 Copyright EIL— Al ighis reserved Pane 4318 of 5882SERIE Sy ENGINEERS, TECHNICAL NOTES FOR STANDARDSPECIFICATION No 38a toes ONSA UMITED SE aes enero STEAM AND AIR TRAPS: 6-44-0066 Rev. 2 Page 7of 7 6: Material test certificates (physical properties, chemical composition & heat treatment report) of the pressure containing parts shall be furnished for the steam traps supplied. Material test certificates for the other parts shall also be furnished for verification during. inspection. 66 EIL/Client’s authorised representatives reserve full right to witness stagewise inspection of all mandatory/applicable supplementary tests. However, for IBR items, the tests/inspection, shall be by IBR authority or IBR authorized representative. 6.7 Refer Specification 6-81-0134 for Inspection & Test Plan for Steam Traps. 10 MARKING AND DESPATCH TA Vendor shall securely attach on the body a metal tag stamped with item code, Tag no. (If mentioned in requisition), size, rating and special conditions like ‘IBR’. Wherever nameplate is provided, marking can be done on the same, 72 Paint or ink for marking shall not contain any harmful metal or metallic salts such as zine, lead oF copper which cause corrosive attack on heating. IBR traps shall be painted with red stripes (25mm width). 13 lll traps shall be dry, clean and free from moisture, dirt and loose foreign material of any kind. 74 All items shall be protected from rust, corrosion and mechanical damage during transportation, shipment and storage. 15 Rust preventive on machined surfaces to be welded shall be easily removable with a petroleum solvent and shall not be harmful to welding, 76 Each end of trap shall be protected with the following materials Flange Face Wood or Plastic Cover Bevelled End Wood or Plastic Cover ‘SW & SCRD End Plastic Cap 1 End protectors of wood / plastic to be used on flange faces shall be attached by at least three bolts and shall not be smaller than the outside diameter of the flange. However plastic caps for SW & SCRD end steam traps shall be press fit type. End protectors to be used on bevelled end shall be securely and tightly attached. 8.0 ATTACHMENTS FOR MR Format No 3-16-43-0094 Data Sheet for Steam Traps = : Job Specific Process data sheet for Process steam trap/Air trap (as applicable) 9.0 REFERENCES 6-81-0001 Specification for PMI at Supplier’s Works 6-81-0134 Inspection and Test Plan for Steam Traps 6-78-0001 Specification for Quality Management System Requirements from Bidders Format No. &:00-0001-F1 Rev. 0 ‘Copyright EIL ~All ighis reserved Pane 4319 of 5882