Installation Operation and Maintenance Manual

IMM Passive Harmonic Filter

Passive Harmonic filter
Group：Chillers
This manual applies to following low voltage chiller and its derived
& modified models Date：2018.12
Chiller series: NEW NO.： Z8050038-02

HTS 063、079、087、100、113、126 OLD NO.： Z8050038-01

TSC 079、087、100、113、126
HSC 063、079、087、100、113、126
HTV M、 L、 G
ZWUV 4H、4I、4J、5K、5M、6N
WXE

Thanks for purchasing DAIKIN chiller.

The Manual specifies safety, installation and maintenance precautions.
Please read through the manual before installation and operation.
For future reference, please be sure to keep it safe.

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Maintenance Manual of Passive Filter

The normal operation of this product is based on correct use, installation and maintenance. The filter shall be
operated in accordance with the parameters required by the nameplates.
Users should carefully read this manual and follow the requirements strictly.
● Filter can only be installed in indoor places which are suitable for electric equipments operation.
● Ensure the filter is installed, operated and maintained by the professional qualified electrical engineers.
● Ensure secure connection of the electrical equipment at site and the applicability and safety of working
procedures.
● Any operations related to filter must abide by the terms of the manual.

Caution
This sign indicate that the failure to take precaution in filter installation and operation can
lead to equipment damage, personnel casualties and property lose. Please pay special
attention to items with this sign.

Warning
Always follow the specifications in the installation manual and safety operation
practice.
As voltage danger may cause electric shock and fire hazard, be sure to cut off the power prior to work
on the device.

For any questions concerning this manual, we are pleased to provide further information.
All rights reserved. DAIKIN reserves the right of modification to this manual. Any misuse or abuse,
including copies, piracy or taking out partial context of this manual to any third parties is prohibited.

Contents
1. Introduction........................................................................................................................................... 1

2. Storage/Handling.................................................................................................................................. 5

3. Delivery Inspection............................................................................................................................... 5

4. Operating Environment......................................................................................................................... 6

5. Installation............................................................................................................................................ 7

5.1 Hoisting and Transportation...................................................................................................... 7

5.2 Installation................................................................................................................................. 8

5.3 Packing Instruction.................................................................................................................... 9

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Maintenance Manual of Passive Filter

5.4 External Dimension................................................................................................................... 9

5.5 Field Connection..................................................................................................................... 14

6. The Operation of filter........................................................................................................................ 16

6.1 The Device Arrangement of filter............................................................................................ 16

6.2 The Operation of filter............................................................................................................. 16

7. Trouble Shooting................................................................................................................................. 18

8. Maintenance........................................................................................................................................ 19

8.1 Daily inspection and maintenance................................................................................................ 19

8.2 Periodic inspection and Maintenance........................................................................................... 20

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Maintenance Manual of Passive Filter

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Maintenance Manual of Passive Filter

Introduction

This manual includes the related information for filter ’s installation and operation. Please read the manual
carefully for correct use of the product.
Same as our other products, filter can be further designed and technically adjusted for different purposes upon
customized requirement. Therefore, the information provided by this manual may not include information about
the special requirements.
In addition to this manual, the user can usually get the latest technical documentation (electrical diagram,
assembly, installation drawings and information regarding different configuration) by consulting DAIKIN
technical support engineer, especially for special requirements which is different from standard products. Only
the same spare parts can be used for maintenance operation.
Table 1-1:filter’s Specification and Basic Parameter.
Table 1-1 Specification and Basic Parameter
Rated Current Rated Voltage Frequency
Model
A V Hz
AUHF-125-400-50-D-E1-HP 175 380/400 50
AUHF-150-400-50-D-E1-HP 210 380/400 50
AUHF-175-400-50-D-E1-HP 246 380/400 50
AUHF-200-400-50-D-E1-HP 282 380/400 50
AUHF-225-400-50-D-E1-HP 317 380/400 50
AUHF-250-400-50-D-E1-HP 352 380/400 50
AUHF-275-400-50-D-E1-HP 389 380/400 50
AUHF-300-400-50-D-E1-HP 426 380/400 50
AUHF-325-400-50-D-E1-HP 456 380/400 50
AUHF-350-400-50-D-E1-HP 492 380/400 50
AUHF-375-400-50-D-E1-HP 538 380/400 50
AUHF-400-400-50-D-E1-HP 584 380/400 50
AUHF-425-400-50-D-E1-HP 622 380/400 50
AUHF-450-400-50-D-E1-HP 661 380/400 50
AUHF-500-400-50-D-E1-HP 741 380/400 50
AUHF-550-400-50-D-E1-HP 787 380/400 50
AUHF-600-400-50-D-E1-HP 833 380/400 50
AUHF-650-400-50-D-E1-HP 900 380/400 50
AUHF-700-400-50-D-E1-HP 967 380/400 50
AUHF-750-400-50-D-E1-HP 1037 380/400 50
AUHF-800-400-50-D-E1-HP 1106 380/400 50
AUHF-900-400-50-D-E1-HP 1234 380/400 50
AUHF-950-400-50-D-E1-HP 1304 380/400 50
AUHF-1000-400-50-D-E1-HP 1373 380/400 50
AUHF-1100-400-50-D-E1-HP 1512 380/400 50
AUHF-125-400-60-D-E1-HP 175 380/400 60
AUHF-150-400-60-D-E1-HP 210 380/400 60
AUHF-175-400-60-D-E1-HP 246 380/400 60
AUHF-200-400-60-D-E1-HP 282 380/400 60
AUHF-225-400-60-D-E1-HP 317 380/400 60
AUHF-250-400-60-D-E1-HP 352 380/400 60
AUHF-275-400-60-D-E1-HP 389 380/400 60
AUHF-300-400-60-D-E1-HP 426 380/400 60
AUHF-325-400-60-D-E1-HP 456 380/400 60
AUHF-350-400-60-D-E1-HP 492 380/400 60
AUHF-375-400-60-D-E1-HP 538 380/400 60
AUHF-400-400-60-D-E1-HP 584 380/400 60
AUHF-425-400-60-D-E1-HP 622 380/400 60
AUHF-450-400-60-D-E1-HP 661 380/400 60
AUHF-500-400-60-D-E1-HP 741 380/400 60
AUHF-550-400-60-D-E1-HP 787 380/400 60
AUHF-600-400-60-D-E1-HP 833 380/400 60
AUHF-650-400-60-D-E1-HP 900 380/400 60
AUHF-700-400-60-D-E1-HP 967 380/400 60
AUHF-750-400-60-D-E1-HP 1037 380/400 60
AUHF-800-400-60-D-E1-HP 1106 380/400 60
AUHF-900-400-60-D-E1-HP 1234 380/400 60
AUHF-950-400-60-D-E1-HP 1304 380/400 60
AUHF-1000-400-60-D-E1-HP 1373 380/400 60
AUHF-1100-400-60-D-E1-HP 1512 380/400 60

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Maintenance Manual of Passive Filter

Rated Current Rated Voltage Frequency

Model
A V Hz
AUHF-150-440-50-D-E1-HP 175 415/440 50
AUHF-175-440-50-D-E1-HP 210 415/440 50
AUHF-200-440-50-D-E1-HP 246 415/440 50
AUHF-225-440-50-D-E1-HP 282 415/440 50
AUHF-250-440-50-D-E1-HP 317 415/440 50
AUHF-275-440-50-D-E1-HP 352 415/440 50
AUHF-300-440-50-D-E1-HP 389 415/440 50
AUHF-350-440-50-D-E1-HP 426 415/440 50
AUHF-375-440-50-D-E1-HP 456 415/440 50
AUHF-400-440-50-D-E1-HP 492 415/440 50
AUHF-425-440-50-D-E1-HP 538 415/440 50
AUHF-450-440-50-D-E1-HP 584 415/440 50
AUHF-475-440-50-D-E1-HP 622 415/440 50
AUHF-500-440-50-D-E1-HP 661 415/440 50
AUHF-600-440-50-D-E1-HP 741 415/440 50
AUHF-650-440-50-D-E1-HP 787 415/440 50
AUHF-700-440-50-D-E1-HP 833 415/440 50
AUHF-750-440-50-D-E1-HP 900 415/440 50
AUHF-800-440-50-D-E1-HP 967 415/440 50
AUHF-900-440-50-D-E1-HP 1037 415/440 50
AUHF-950-440-50-D-E1-HP 1106 415/440 50
AUHF-1000-440-50-D-E1-HP 1234 415/440 50
AUHF-1100-440-50-D-E1-HP 1304 415/440 50
AUHF-1150-440-50-D-E1-HP 1373 415/440 50
AUHF-1200-440-50-D-E1-HP 1512 415/440 50
AUHF-150-440-60-D-E1-HP 175 415/440 60
AUHF-175-440-60-D-E1-HP 210 415/440 60
AUHF-200-440-60-D-E1-HP 246 415/440 60
AUHF-225-440-60-D-E1-HP 282 415/440 60
AUHF-250-440-60-D-E1-HP 317 415/440 60
AUHF-275-440-60-D-E1-HP 352 415/440 60
AUHF-300-440-60-D-E1-HP 389 415/440 60
AUHF-350-440-60-D-E1-HP 426 415/440 60
AUHF-375-440-60-D-E1-HP 456 415/440 60
AUHF-400-440-60-D-E1-HP 492 415/440 60
AUHF-425-440-60-D-E1-HP 538 415/440 60
AUHF-450-440-60-D-E1-HP 584 415/440 60
AUHF-475-440-60-D-E1-HP 622 415/440 60
AUHF-500-440-60-D-E1-HP 661 415/440 60
AUHF-600-440-60-D-E1-HP 741 415/440 60
AUHF-650-440-60-D-E1-HP 787 415/440 60
AUHF-700-440-60-D-E1-HP 833 415/440 60
AUHF-750-440-60-D-E1-HP 900 415/440 60
AUHF-800-440-60-D-E1-HP 967 415/440 60
AUHF-900-440-60-D-E1-HP 1037 415/440 60
AUHF-950-440-60-D-E1-HP 1106 415/440 60
AUHF-1000-440-60-D-E1-HP 1234 415/440 60
AUHF-1100-440-60-D-E1-HP 1304 415/440 60
AUHF-1150-440-60-D-E1-HP 1373 415/440 60
AUHF-1200-440-60-D-E1-HP 1512 415/440 60
AUHF-150-480-50-D-E1-HP 175 460/480 50
AUHF-200-480-50-D-E1-HP 210 460/480 50
AUHF-225-480-50-D-E1-HP 246 460/480 50
AUHF-250-480-50-D-E1-HP 282 460/480 50
AUHF-275-480-50-D-E1-HP 317 460/480 50
AUHF-300-480-50-D-E1-HP 352 460/480 50
AUHF-350-480-50-D-E1-HP 389 460/480 50
AUHF-375-480-50-D-E1-HP 426 460/480 50
AUHF-400-480-50-D-E1-HP 456 460/480 50
AUHF-425-480-50-D-E1-HP 492 460/480 50
AUHF-450-480-50-D-E1-HP 538 460/480 50
AUHF-500-480-50-D-E1-HP 584 460/480 50
AUHF-550-480-50-D-E1-HP 622 460/480 50
AUHF-600-480-50-D-E1-HP 661 460/480 50
AUHF-650-480-50-D-E1-HP 741 460/480 50
AUHF-700-480-50-D-E1-HP 787 460/480 50
AUHF-750-480-50-D-E1-HP 833 460/480 50
AUHF-800-480-50-D-E1-HP 900 460/480 50
AUHF-900-480-50-D-E1-HP 967 460/480 50
AUHF-1000-480-50-D-E1-HP 1037 460/480 50
AUHF-1050-480-50-D-E1-HP 1106 460/480 50

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Maintenance Manual of Passive Filter

Rated Current Rated Voltage Frequency

Model
A V Hz
AUHF-1100-480-50-D-E1-HP 1234 460/480 50
AUHF-1200-480-50-D-E1-HP 1304 460/480 50
AUHF-1300-480-50-D-E1-HP 1373 460/480 50
AUHF-1400-480-50-D-E1-HP 1512 460/480 50
AUHF-150-480-60-D-E1-HP 175 460/480 60
AUHF-200-480-60-D-E1-HP 210 460/480 60
AUHF-225-480-60-D-E1-HP 246 460/480 60
AUHF-250-480-60-D-E1-HP 282 460/480 60
AUHF-275-480-60-D-E1-HP 317 460/480 60
AUHF-300-480-60-D-E1-HP 352 460/480 60
AUHF-350-480-60-D-E1-HP 389 460/480 60
AUHF-375-480-60-D-E1-HP 426 460/480 60
AUHF-400-480-60-D-E1-HP 456 460/480 60
AUHF-425-480-60-D-E1-HP 492 460/480 60
AUHF-450-480-60-D-E1-HP 538 460/480 60
AUHF-500-480-60-D-E1-HP 584 460/480 60
AUHF-550-480-60-D-E1-HP 622 460/480 60
AUHF-600-480-60-D-E1-HP 661 460/480 60
AUHF-650-480-60-D-E1-HP 741 460/480 60
AUHF-700-480-60-D-E1-HP 787 460/480 60
AUHF-750-480-60-D-E1-HP 833 460/480 60
AUHF-800-480-60-D-E1-HP 900 460/480 60
AUHF-900-480-60-D-E1-HP 967 460/480 60
AUHF-1000-480-60-D-E1-HP 1037 460/480 60
AUHF-1050-480-60-D-E1-HP 1106 460/480 60
AUHF-1100-480-60-D-E1-HP 1234 460/480 60
AUHF-1200-480-60-D-E1-HP 1304 460/480 60
AUHF-1300-480-60-D-E1-HP 1373 460/480 60
AUHF-1400-480-60-D-E1-HP 1512 460/480 60

Installation, delivery, operation and maintenance operation must be performed by

experienced personnel with Operational qualification.

1. Storage/Handling

filter must be stored at indoor place of dry and ventilated, moisture proof and non-corrosive gases erosion
surroundings.
filter shall be prevented from inversion, collision, rollover, heavy vibration and drench during handling.

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Maintenance Manual of Passive Filter

2. Delivery Inspection

Caution:
Ensure the circuit breaker is in shut-off mode before any operations
On delivery, please ensure the package integrity. The product description and the data on the nameplate should be
in consistent of the details of the order. Make sure all the items on the shipping list are delivered.
Please make sure DAIKIN’s technical personnel is on site when unpacking filter. Any damages or abnormal
situation found during unpacking need to be acknowledged by technical engineers.
Only DAIKIN confirmed items listed in the order will be put into the package of the box.
Following documents will be found in the package:
 IOMM
 User Manual
 The factory inspection report
 Main components certificate：Passive filter

3. Operating Environment
According to the IEC60076-6 Power Transformer -Part 6: Reactors" and other related standards, the list of
normal operation environment parameters and electrical parameters of the filter are shown below:

 Installation location: Indoor, no regular heavy vibration, no direct sunlight, no rain.

 Altitude: 0 to 1000 meters. Over 1000 meters, current output capacity derating1% for every 100
meters.
 Operation ambient temperature: -5 to +40℃, as environment temperature of filter panel.
 Storage temperature: -8 to +55℃.
 Maximum temperature difference daily range: +25℃.
 Relative humidity: The humidity should not be exceed 95%，No condensation. The humidity shall not
exceed 50% when highest temperature is 40℃.
 Gradation for surface pollution: Level 2 with no conductive dust, non-corrosive, no combustible gas,
no oil mist and salt.
 Earthquake intensity: 7 magnitude fortification.
 Input power: rated voltage±10%, voltage imbalance is ≤1%, background voltage distortion ≤ 0.5%
(Note: If the background voltage beyond this range, the filtering effect may not reach).
 Input frequency: rated frequency±2%.

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Maintenance Manual of Passive Filter

Note:
1) Rapid temperature change in of high humidity situation can cause condensation.
2) Insulation breakdown or corrosion of the metal parts may happen when filter working in high
humidity and condensation situation. Proper measures should be taken to cope with this situation.

3) If filter’s operation environment exceeds its limit, higher failure rates and shorter life of components
and filter is occurred.
4) If the filter need to be operated under special conditions, users should consult DAIKIN.

4. Installation
The shell temperature in filter could reach 60℃in operation. So filter installed is not allowed to touch with any
material unable to bear such high temperature.

4.1 Hoisting and Transportation

5.1.1There are two or four lugs at the top of reactor in the filter , which is designed for easy installation and
transfer purpose, as shown in figure 5-1. Please ensure that all hooks can hook the rings firmly. The
process of hoisting needs to be carried out with extra care and caution.
The maximum weight of the filter is up to 2000 kg, please use the load capacity of more than 2000 kg
of spreader to hoisting the filter.

Note:
1) When lifting the filter, access the lifting lugs by removing the top enclosure cover (Because the filter is
heavy, please use all of the reactor lugs to lift ).
2) For the filters below 400kg, there are 2 ring lugs (one ring lug on each steel panel); 4 ring lugs for the
filters with 400kg and above.
Lifting lugs

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Maintenance Manual of Passive Filter

Figure 5-1 filter Lifting Sketch

5.1.2 When using forklift to move the filter from the bottom, make sure the forklift leg much insert full
length and moving carefully. The filter may be skidded or moved on rollers but care must be taken
not to damage the base or tip it over. When rollers are used under larger units, skids must be used to
distribute the stress over the base.
4.2 Installation

Improper installation of filter may cause deformation of cabinet and looseness of components due to
vibration and other consequences. Location of the filter should be made with consideration given to
accessibility, ventilation and atmospheric conditions. Installation locations should be free of contaminants
including dust, fertilizer, excessive moisture, corrosive gases, flammable materials or chemical fumes.
filtered air may be considered to reduce maintenance where air born contaminants are a problem.
Sufficient distance (according to Figure 5-2) from walls and other obstructions should be provided to permit
unrestricted opening of hinged and removable doors, covers and panels for the purpose of wiring
terminations, inspection, maintenance and testing. Also, proper ventilation requires at least 500mm
clearance at all ventilation openings. Ambient temperature must not exceed 40 ℃.
Do not stacks or install above other heat source equipment .
According to different cabinet specification, please construct in accordance with the section 5.4 installation
base before starting construction.
Installation foundation specification .
1) Installation foundation is U-steel .
2) Roughness of U-steel per meter is not greater than 1 mm .
3) The filter is fixed on the basic U-steel by binding bolt .

Figure 5-2 Installation Space

4.3 Packing Instruction

To ensure dust proof and moisture proof, each filter is sealed with plastic film before packing. Please be

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Maintenance Manual of Passive Filter

careful when unpacking filter in order to avoid damage of the cabinet and components. Remove the packing
before putting filter into operation.
4.4 External Dimension

According to the different capacity of the filter , the enclosure has different sizes which are shown in Table
5-1 and Figure5-3.

Table 5-1: External and Mounting Dimension(unit: mm)

Width*Height*Depth Mounting Hole Dim. Connection Connection Hole
Model Dim. (D*E) Busbar & Qty.
(A*B*C）
AUHF-125-400-50-D-E1-HP 568*1016*584 508*508 6*25 1 - Φ14
AUHF-150-400-50-D-E1-HP 568*1016*584 508*508 6*25 1 - Φ14
AUHF-175-400-50-D-E1-HP 664*1143*636 483*546 6*25 1 - Φ14
AUHF-200-400-50-D-E1-HP 664*1143*636 483*546 6*25 1 - Φ14
AUHF-225-400-50-D-E1-HP 664*1143*636 483*546 6*25 1 - Φ14
AUHF-250-400-50-D-E1-HP 664*1143*636 483*546 6*40 1 - Φ14
AUHF-275-400-50-D-E1-HP 664*1143*636 483*546 6*75 2- Φ14
AUHF-300-400-50-D-E1-HP 664*1143*636 483*546 6*75 2- Φ14
AUHF-325-400-50-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-350-400-50-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-375-400-50-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-400-400-50-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-425-400-50-D-E1-HP 1004*1499*867 813*610 6*75 2- Φ14
AUHF-450-400-50-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-500-400-50-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-550-400-50-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-600-400-50-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-650-400-50-D-E1-HP 1004*1499*867 813*610 10*80 4- Φ14
AUHF-700-400-50-D-E1-HP 1004*1499*867 813*610 10*80 4- Φ14
AUHF-750-400-50-D-E1-HP 1119*1676*965 914*660 10*80 4- Φ14
AUHF-800-400-50-D-E1-HP 1119*1676*965 914*660 10*80 4- Φ14
AUHF-900-400-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-950-400-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1000-400-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1100-400-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-125-400-60-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-150-400-60-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-175-400-60-D-E1-HP 664*1143*636 483*546 6*25 1- Φ14
AUHF-200-400-60-D-E1-HP 664*1143*636 483*546 6*25 1- Φ14
AUHF-225-400-60-D-E1-HP 664*1143*636 483*546 6*25 1- Φ14
AUHF-250-400-60-D-E1-HP 664*1143*636 483*546 6*40 1- Φ14
AUHF-275-400-60-D-E1-HP 664*1143*636 483*546 6*75 2- Φ14
AUHF-300-400-60-D-E1-HP 664*1143*636 483*546 6*75 2- Φ14

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Maintenance Manual of Passive Filter

Width*Height*Depth Mounting Hole Dim. Connection Connection Hole

Model Dim. (D*E) Busbar & Qty.
(A*B*C）
AUHF-325-400-60-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-350-400-60-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-375-400-60-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-400-400-60-D-E1-HP 814*1308*750 597*597 6*75 2- Φ14
AUHF-425-400-60-D-E1-HP 1004*1499*867 813*610 6*75 2- Φ14
AUHF-450-400-60-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-500-400-60-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-550-400-60-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-600-400-60-D-E1-HP 1004*1499*867 813*610 8*80 4- Φ14
AUHF-650-400-60-D-E1-HP 1004*1499*867 813*610 10*80 4- Φ14
AUHF-700-400-60-D-E1-HP 1004*1499*867 813*610 10*80 4- Φ14
AUHF-750-400-60-D-E1-HP 1119*1676*965 914*660 10*80 4- Φ14
AUHF-800-400-60-D-E1-HP 1119*1676*965 914*660 10*80 4- Φ14
AUHF-900-400-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-950-400-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1000-400-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1100-400-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-150-440-50-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-175-440-50-D-E1-HP 664*1143*636 483*546 6*25 1- Φ14
AUHF-200-440-50-D-E1-HP 664*1143*636 508*508 6*25 1- Φ14
AUHF-225-440-50-D-E1-HP 664*1143*636 483*546 6*25 1- Φ14
AUHF-250-440-50-D-E1-HP 664*1143*636 483*546 6*40 2- Φ14
AUHF-275-440-50-D-E1-HP 664*1143*636 483*546 6*40 2- Φ14
AUHF-300-440-50-D-E1-HP 664*1143*636 483*546 6*40 2- Φ14
AUHF-350-440-50-D-E1-HP 814*1308*750 483*546 6*40 2- Φ14
AUHF-375-440-50-D-E1-HP 814*1308*750 483*546 6*40 2- Φ14
AUHF-400-440-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-425-440-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-450-440-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-475-440-50-D-E1-HP 1004*1499*867 597*597 8*50 2- Φ14
AUHF-500-440-50-D-E1-HP 1004*1499*867 597*597 8*50 2- Φ14
AUHF-600-440-50-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-650-440-50-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-700-440-50-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-750-440-50-D-E1-HP 1119*1676*965 813*610 10*76 4- Φ14
AUHF-800-440-50-D-E1-HP 1119*1676*965 813*610 10*76 4- Φ14
AUHF-900-440-50-D-E1-HP 1119*1676*965 813*610 10*76 4- Φ14
AUHF-950-440-50-D-E1-HP 1119*1676*965 914*660 10*76 4- Φ14
AUHF-1000-440-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1100-440-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1150-440-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14

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Maintenance Manual of Passive Filter

Width*Height*Depth Mounting Hole Dim. Connection Connection Hole

Model Dim. (D*E) Busbar & Qty.
(A*B*C）
AUHF-1200-440-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-150-440-60-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-175-440-60-D-E1-HP 664*1143*636 483*546 6*25 1- Φ14
AUHF-200-440-60-D-E1-HP 664*1143*636 508*508 6*25 1- Φ14
AUHF-225-440-60-D-E1-HP 664*1143*636 483*546 6*25 1- Φ14
AUHF-250-440-60-D-E1-HP 664*1143*636 483*546 6*40 2- Φ14
AUHF-275-440-60-D-E1-HP 664*1143*636 483*546 6*40 2- Φ14
AUHF-300-440-60-D-E1-HP 664*1143*636 483*546 6*40 2- Φ14
AUHF-350-440-60-D-E1-HP 814*1308*750 483*546 6*40 2- Φ14
AUHF-375-440-60-D-E1-HP 814*1308*750 483*546 6*40 2- Φ14
AUHF-400-440-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-425-440-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-450-440-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-475-440-60-D-E1-HP 1004*1499*867 597*597 8*50 2- Φ14
AUHF-500-440-60-D-E1-HP 1004*1499*867 597*597 8*50 2- Φ14
AUHF-600-440-60-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-650-440-60-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-700-440-60-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-750-440-60-D-E1-HP 1119*1676*965 813*610 10*76 4- Φ14
AUHF-800-440-60-D-E1-HP 1119*1676*965 813*610 10*76 4- Φ14
AUHF-900-440-60-D-E1-HP 1119*1676*965 813*610 10*76 4- Φ14
AUHF-950-440-60-D-E1-HP 1119*1676*965 914*660 10*76 4- Φ14
AUHF-1000-440-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1100-440-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1150-440-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1200-440-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-150-480-50-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-200-480-50-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-225-480-50-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-250-480-50-D-E1-HP 664*1143*636 483*546 6*40 1- Φ14
AUHF-275-480-50-D-E1-HP 664*1143*636 483*546 6*40 1- Φ14
AUHF-300-480-50-D-E1-HP 664*1143*636 483*546 6*40 1- Φ14
AUHF-350-480-50-D-E1-HP 814*1308*750 597*597 6*40 2- Φ14
AUHF-375-480-50-D-E1-HP 814*1308*750 597*597 6*40 2- Φ14
AUHF-400-480-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-425-480-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-450-480-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-500-480-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-550-480-50-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-600-480-50-D-E1-HP 1004*1499*867 813*610 8*50 2- Φ14
AUHF-650-480-50-D-E1-HP 1004*1499*867 813*610 8*50 4- Φ14

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Maintenance Manual of Passive Filter

Width*Height*Depth Mounting Hole Dim. Connection Connection Hole

Model Dim. (D*E) Busbar & Qty.
(A*B*C）
AUHF-700-480-50-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-750-480-50-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-800-480-50-D-E1-HP 1119*1676*965 914*660 10*76 4- Φ14
AUHF-900-480-50-D-E1-HP 1119*1676*965 914*660 10*76 4- Φ14
AUHF-1000-480-50-D-E1-HP 1119*1676*965 914*660 10*100 4- Φ14
AUHF-1050-480-50-D-E1-HP 1119*1676*965 914*660 10*100 4- Φ14
AUHF-1100-480-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1200-480-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1300-480-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1400-480-50-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-150-480-60-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-200-480-60-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-225-480-60-D-E1-HP 568*1016*584 508*508 6*25 1- Φ14
AUHF-250-480-60-D-E1-HP 664*1143*636 483*546 6*40 1- Φ14
AUHF-275-480-60-D-E1-HP 664*1143*636 483*546 6*40 1- Φ14
AUHF-300-480-60-D-E1-HP 664*1143*636 483*546 6*40 1- Φ14
AUHF-350-480-60-D-E1-HP 814*1308*750 597*597 6*40 2- Φ14
AUHF-375-480-60-D-E1-HP 814*1308*750 597*597 6*40 2- Φ14
AUHF-400-480-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-425-480-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-450-480-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-500-480-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-550-480-60-D-E1-HP 814*1308*750 597*597 8*50 2- Φ14
AUHF-600-480-60-D-E1-HP 1004*1499*867 813*610 8*50 2- Φ14
AUHF-650-480-60-D-E1-HP 1004*1499*867 813*610 8*50 4- Φ14
AUHF-700-480-60-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-750-480-60-D-E1-HP 1004*1499*867 813*610 10*76 4- Φ14
AUHF-800-480-60-D-E1-HP 1119*1676*965 914*660 10*76 4- Φ14
AUHF-900-480-60-D-E1-HP 1119*1676*965 914*660 10*76 4- Φ14
AUHF-1000-480-60-D-E1-HP 1119*1676*965 914*660 10*100 4- Φ14
AUHF-1050-480-60-D-E1-HP 1119*1676*965 914*660 10*100 4- Φ14
AUHF-1100-480-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1200-480-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1300-480-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14
AUHF-1400-480-60-D-E1-HP 1232*1905*1095 1041*699 10*100 4- Φ14

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Maintenance Manual of Passive Filter

Front View Left View

Figure 5-3a filter Outline Drawing

Bottom View

Figure 5-3b filter Mounting Dim.

4.5 Field Connection

Input & Output Entrance: Top In and Top Out, field connection is necessary. Power cable connection refers to
Table 5-2.
Input Terminal： A1，B1，C1
Output Terminal：A2，B2，C2
Same as our other electrical equipments, all local safety standards must be followed when install DAIKIN
filters, including all applicable electrical codes.

INPUT

AUHF FILTER VFD MOTOR

Figure 5-4 Typical VFD System with filter

As for the power line diameter specifications, please refer to the recommended wire diameter as per Table 5-2. It
is recommended to use BVR VVR, YJVR linear without solid tube. The length upper limit of the incoming cable
must be satisfied with the voltage range of filter panel:±10% of the nominal voltage.

Table 5-3 Power cable diameter

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Maintenance Manual of Passive Filter

Rated Current Cable Length Inlet Wire Rated Current Cable Length Inlet Wire
(A) (m) Cross Area (mm2) (A) (m) Cross Area (mm2)
＜15 120 ＜15 200 x 2
175 661
≥15 ≥120 ≥15 ≥250 x 2
＜15 120 ＜15 250 x 2
210 741
≥15 ≥120 ≥15 ≥325 x 2
＜15 120 ＜15 250 x 2
246 787
≥15 ≥150 ≥15 ≥325 x 2
＜15 150 ＜15 325 x 2
282 833
≥15 ≥200 ≥15 ≥325 x 3
＜15 200 ＜15 325 x 3
317 900
≥15 ≥200 ≥15 ≥325 x4
＜15 200 ＜15 300 x 4
352 967
≥15 ≥250 ≥15 ≥325 x 4
＜15 200 ＜15 300 x 4
389 1037
≥15 ≥250 ≥15 ≥325 x 4
＜15 250 ＜15 300 x 4
426 1106
≥15 ≥325 ≥15 ≥325 x 4
＜15 250 ＜15 300 x 4
456 1234
≥15 ≥325 ≥15 ≥325 x 4
＜15 325 ＜15 300 x 4
492 1304
≥15 ≥400 ≥15 ≥325 x 4
＜15 325 ＜15 325 x 4
538 1373
≥15 ≥400 ≥15 ≥325 x 4
＜15 200 x 2 ＜15 350 x 4
584 1512
≥15 ≥200 x 2 ≥15 ≥350 x 4
＜15 200 x 2
622
≥15 ≥250 x 2

5. The Operation of filter

5.1 The Device Arrangement of filter

The electrical components of the filter are shown in figure 6-1 image, they are for reference only.

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Maintenance Manual of Passive Filter

Figure 6-1 Components arrangement of filter

5.2 The Operation of filter

6.2.1 Site confirmation

Before energization, an internal inspection should be conducted with emphasis on loose or broken
connections, damaged or displaced parts, cracked insulators, dirt or foreign material, or evidence of
moisture. While servicing the filter, all relevant safety standards must be followed, including all
applicable local electrical codes and standards for Electrical Safety in the Workplace.
6.2.2 Before Energization
 A circuit breaker should be in place in the upstream of the filter.
 Verify that the external feeder circuit breaker is in the OFF/OPEN position so that unit is de-energized.
 Testing the impedance of the each phase of filter, to make sure the impedance more than 10MΩ
relatively to earth.
 Clean, vacuum, and clear interior of enclosure of any extra hardware and debris.
 Check whether filter occur frost, condensation water, if occur frost, condensation , it is strictly
prohibited to power the filter on.
 Verify proper three-phase wiring of filter power wires, ground, and upper circuit breaker.
 Check all capacitors for swelling, leaking, or extruded vents; replace if necessary. Verify all fuses for
integrity and rating.
 If the filter has been sitting idle for 6 months or longer before first energization, it is recommended that
the maintenance procedure described in 8 is performed prior to startup.
6.2.3 Initial start-up and run:
If test measurements are to be taken, connect any test equipment before energization.
It is recommended that any test instruments be connected such that all enclosure panels can be installed
properly and can be fully enclosed. Consider using meters with remote wireless displays if possible.
When energizing, use appropriate personal protection equipment (PPE) and other precautions as required by
local agency. On stand-by operation, though no output current, input reactive current still exists.
Note:
1)A filter should only be loaded in accordance with its nameplate rating.
2)The reactive offload current is about 20% of rated current.
3) The filter flows through the external harmonic current, so it is inevitable to have 70~80 dB of
noise.

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Maintenance Manual of Passive Filter

6. Trouble Shooting
Note：
1) To prevent accident, maintaining and repairing the filter can only be carried out 5 minutes
after the power-off of breaker and inverter. At the same time, take safety measures of
isolation and preventing the power supply.
2) Any faulty maintenance for the filter should be carried out by operational personnel with
qualification or DAIKIN's service personnel.
3) It is strictly prohibited to maintain the filter when any one end of inlet or outlet end is
charged.
4) No switch on is allowed before finding out the cause and solve the problem of a breaker
tripping.
5) In cases of following problems, Pls. contact DAIKIN's service personnel.
i. Problem: No power to filter
Possible cause: Power to the filter is turned off.
ii. Problem: Capacitor phase currents are unbalanced by more than 10%.
a. Possible cause: One or more capacitors have failed.
b. Possible cause: One or more capacitor fuses have blown.
iii. Problem: Harmonic mitigation performance does not seem to match
performance guarantee.
a. Possible cause: ITHD measurement is being used instead of ITDD.
b. Possible cause: One or more capacitors have failed.

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Maintenance Manual of Passive Filter

c. Possible cause: One or more capacitor fuses have blown.

d. Possible cause: High background voltage distortion.
iv. Problem: filter output voltage is not within specification
a. Possible cause: filter input voltage is not within specification.
b. Possible cause: One or more capacitors have failed.
Caution:
1) Ensure that power to the filter has been turned off and safely isolated before replacing
blown fuses.
2) In case of filter failure, Pls. contact DAIKIN's service personnel.

7. Maintenance
Note：
1) The maintenance of filter shall be conducted by by operational personnel with
qualification or DAIKIN's service personnel to ensure proper maintenance job.
2) Ambient temperature, humidity, dust, vibration and the ageing of internal components can
cause hidden fault to the filter. To ensure the filter a long-term and steady operation,
regularly maintain is necessary in both operation and storage situation.
Caution：
The filter carries high voltage in running. Wrong operation may cause serious personal injury.
Firmly cutting off power supply to the inverter and wait for power light go out for five minutes
or more, then maintenance operations can be started.

8.1 Daily inspection and maintenance

Daily inspection and maintenance can find all kinds of abnormal situation in time. By finding and eliminating
the hidden faults in early stage, ensure the filter in normal running status and extend the life cycle of the filter.
For the daily inspection and maintenance, please refer to below table 8-1.

Note：
1) The filter should be placed in the environment as described in the chapter 4.
2) When the filter is in operation, ensure the closure of the cupboard.
3) After the filter transported the scene of the customer, if there is infrastructure construction
around the filter, unpacking the filter is prohibited.
4) When starting infrastructure construction around the installed filter, should stop the run of
filter, and make effective protection for the filter by shield, to prevent debris, sand, dust,
etc coming into the filter.
Table 8-1 Daily Examine and Maintenance

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Inspection Item Inspection Contents Pass Criteria

Run environment (1)Temperature, humidity (1) temperature: 40℃ or less; Humidity: 95%Rh or less;
(2)Dust or oil mist No condensation or water drop.
(3)Gasses (2) No electro conductive dust or no oil mist
(4)Install environment (3) No flammable gases or no corrosive gases
(4) Installation environment with good ventilation. Duct
without blocking
Reactor (1) Temperature rising (1) wind with abnormal temperature of air outlet
(2) Noise (2) No abnormal noise, no smell
Capacitor
(3) Cable wire, terminal (3) Fasten screws, no loose
(4) Cleanliness (4) The shell and terminal of filter is clean and tidy, air
inlet and outlet is unobstructed
Enclosure (1) Cleanliness (1) Surface and inside of panel is dry, clean and tidy
(2) Air inlet and outlet (2) Air inlet and outlet is unobstructed

Input or output (1) Input voltage (1) Within specification range of input voltage of the filter
specification (2) Less s than rated current of the filter
(2) Output current

Note：
Before entering or working on the filter, it should be de-energized, properly grounded and
isolated. Only qualified service technicians should be allowed to maintain the filter. While
servicing the filter, all relevant safety standards must be followed, including all local applicable
electrical codes and Standard for Electrical Safety in the Workplace.

8.2 Periodic inspection and Maintenance

The filter has no moving or active parts and therefore requires only minimal periodic maintenance when installed
in a clean and well ventilated environment. Inspection shall include (but not limited to) the contents of the table
8-2. The table 8-3 is the inspection schedule of maintenance. The table 8-4 is the inspection schedule of device
replacing. Annual maintenance is recommended. This should include:
8.2.1 Visual inspection for evidence of loose connections, dirt, moisture, rusting, corrosion, and
deterioration of the insulation, varnish or paint.
8.2.2 Inspection for the 3 phase current of capacitors, phase current difference should be not over 10%.
8.2.3 Excessive accumulations of dirt on the reactor windings or insulators and capacitor terminals should
be removed to permit free circulation of air and to guard against the possibility of insulation
breakdown.
Note：
humidity effect: If a filter shut down exceeding 24 hours occurs during a period of high humidity
that could cause condensation within the reactor, precautions should be taken. The filter needs to
be placed with desiccant If leave it unused for a long time.

Table 8-2 Working content of regular maintenance

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Inspection Item Procedure Pass Criteria

Check whether the surface and inside has Surface and inner of cabinet body
Examination of cabinet sundries, frost, air inlet and outlet blocking of is dry, clean, air inlet and outlet of
fan fan is unobstructed

Check the bolts are tightened; Installed tightly;

Inside components Check the cable connected tightly Bolts are tightened ;
Check components appearance Appearance no abnormal
Bolt of bus and Check whether bolt connection of bus and Solid connection, no loose, no
ground system ground system are tighten burning mark on the surface

Table 8-3 Maintenance and Examine Time Table

Standard 6 2
Beginning 1 year 7 years 15 years
Replacement months years Evaluation Criteria
of
Intervals
Operation 2500(h) 5000(h) 8000(h) 40000(h)
Inspection Items
Daily Inspection 1) Temperature is 40℃ or less. Shall be free from condensation, electro conductive
dust, oil mist, flammable gases and corrosive gases
2) Enclosure: There must be no abnormally temperature by exhaust part.
When the filter is run, air suction part and/or exhaust part is clogged. And any
foreign material is affixed to them
Cabinet: must be dry, clean, dust free, and ventilated (inlet and/or exhaust). When
breaker is on, air suction part and/or exhaust part is clogged
3) Input-output specification: Input voltage is within the range, and output current must
be under rating value
Control circuit wiring ● △ ○ ▲ Connection is loose, with burn
scar and pungent smell
Reactor ● ○ ▲ There is burn scar , abnormal
appearance
Capacitor If the capacitance drop is more
● ○ ▲ than 5% of the nominal , the
capacitor should be replaced
Fuse ● △ ○ ▲ Open
Bolt of bus and ● △ ○ ▲ There is no slackness and no
ground system ark scar.
Fastener bolt ● △ ○ ▲ Loose
Control Transformer ● ○ ▲ There is burn scar, pungent
smell or wrong output.
Note1) ●: Items need to be checked before first time run of the filter.
○: Periodic inspection. Replace the parts if abnormal appears or reaching proofreading standard.
△: Recommend to replace parts as per proofreading standard after first time run.
▲: Suggest to replacing as per proofreading standard after the last replacing.
Note2) The replaced parts depend on the interval time and the run time. Take the first as the standard.
Note3) The daily and monthly checking items are performed and recorded by the customers. The rest checking
items must be carried out by DAIKIN ’s professional service personnel.

Table 8-4 Replace the timetable on a regular basis

Standard replacement of fixed number of year（Note）

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 Maintenance Manual of Passive Filter

Vulnerable 1 2 3 4 5 6 7 8 9 10
parts

electrolytic replace
capacitor

fuse replace

Note ： To ambient temperature of 40℃, load rate at 80% when the presumption of life as a benchmark,
sometimes in the surrounding temperature is higher than that of 40℃ or have a lot of dust environment, standard
replacement years will shorten.

Service Flow

The proper maintenance prolongs service life and enhances performance of the AC system .
The maintenance starts basically as the chiller starts. 3 to 4 weeks after the first start-up, it must
be overall inspected, followed by periodical maintenance.
DAIKIN provides diversified maintenance service according to different customer needs .

Contact Methods
Company address: No. 33 ChechengRoad, Economical and Technology Development District, Wuhan ,
Hubei, China
Post Code:430056

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Maintenance Manual of Passive Filter

★ The printing may deviates from the real products, please refer to the real object when purchasing .
★ All material is carefully reviewed. In case of any printing errors, DAIKIN bears no responsibility.
★ Models, parameters and performance may change due to product improvement without further notification.
Please refer to the nameplate for detail.

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