Dunham-Bush

Introduction
By Marketing Dept. Dunham-Bush Inc.
Dunham-Bush China
Provide the most sustainable & stable HVAC&R
solution to your buildings…
Agenda
Of today…
1. About Dunham-Bush Co.
2. Dunham Bush China
3. Factory\R&D\Product line
4. Job references in China
Agenda
Of today…
1. About Dunham-Bush Co.
2. Dunham Bush China
3. Factory\R&D\Product line
4. Job references in China
About
I. Dunham Bush is a US company
Dunham-Bush established in Hartford Connecticut
1894;
Since 1894… II. A HVAC and refrigeration expert with
119 years, our business covers HVAC
& refrigeration product
manufacturing and system integration;
III. Our sales and service network covers
North America\Europe\ME &
Asia, and now Dunham-bush is one of
the largest manufacturer of HVAC
product in the world.
 1995
Berjaya Group, Malaysia Acquisition

Dunham-bush

History 2007
Agromash Holding, Russia Acquisition
120 years …

2012.Dec
Yantai Moon Group, China Acquisition
 Global Network Russia / CIS
Growing
Comfort cooling •for regional e.g. supermarket, malls, sport,
large buildings
UK / Europe presence through
hospitals recreational facilities
•Existing production appointed Distributors
facility in UK Refrigeration Chillers for Industrial and Commercial segments

•Sales offices in EU • Cold Chain

China
• Pharmaceutical
•Production facility
• Dairy Shangdong Province
• Oil & Gas •Over 37 sales offices

Specialty: Marine, Off-shore, Military Ships, Nuclear Installations

Turn-key projects

Malaysia
• Global Headquarters
of Dunham Bush

North America
•Master Distributor in Singapore
Miami, Florida
• Regional office for
•Sales Reps in US & Canada South East Asia
Market
India / Pakistan / Sri
Lanka / Bangladesh
• Growing regional
South America presence through
• Sales Reps in the Caribbean's appointed Distributors
and American Latin
Africa / Middle East
•Regional office in Johannesburg,
South Africa Existing Dunham Bush
Australia / NZ
•Regional office in Dubai, UAE Network •Future expansion
•Growing regional presence into Australian / NZ
through appointed Distributors New Yantai Moon Network market
 Manufacturing Facilities-Malaysia

 DB Malaysia (Headquarters) is located in Kajang,

Selangor MALAYSIA
 Operations mainly revolves around
Manufacturing
Engineering
Distribution
Sales & Services
of complete range of HVAC products
 WATER COOLED CHILLERS AIR COOLED CHILLERS HEAT PUMP CHILLERS & ICE-CEL

WATER COOLED AIR COOLED AIRSIDE SPECIALTY PRODUCTS &

PACKAGED UNITS PACKAGED UNITS PRODUCTS ENERGY SAVING SYSTEMS
Manufacturing Facilities-Malaysia

A- Office
B- Factory
Chiller
Packaged
C- Factory
Heat Exchanger
F2
C D E D- Factory
B
Sheet Metal
A F1 Paint Shop
E- Factory
AHU & FCU
Coil
F1- Office
F2- Store
Chiller Assembly Line

AHU Assembly Line

Heat Exchanger Fabrication Line

Sheet Metal Fabrication Line

DBM – Testing Facilities
DBM – Testing Facilities
Agenda
Of today…
1. About Dunham-Bush Co.
2. Dunham Bush Yantai (China)
3. Factory\R&D\Product line
4. Job references in China
Dunham Bush

Yantai
We established in 1996 as a
Join-venture company of
Dunham-bush Inc. and Yantai
Moon Group…
The new factory covers
120,000m2 which includes
phase I & II plant room, R&D
center of China and Hartford
Yantai, sister company of
Dunham-Bush.
 ISO9001:2000
by Lloyd’s Register of Shipping

Yantai Factory

Certificates ISO14001:2004
by SGS
We got all ISO & OSHAS certificates
at the initial time of operation.

OSHAS18001:2007
by SGS
 2500RT test facility
for water cooled chiller

The most
authoritative
Certificates in 1100RT test facility
for water cooled chiller
HVAC&R field
All of our test facilities are certified
by AHRI to ensure the testing
result is justified & credible

600RT test facility

for water cooled chiller
 International Certifications

ARI Certification ARI Testing Facility ASME ASME

ISO 9001:2000 JKKP EC NB PRC

AHRI
certified
selection software is able to
provide up to 20,000
combination base on client job
conditions.
Our sales network

in China 36 Sales Offices

We set sales offices in every province

except Tibet & each office has both 51 Service centers
sales and service team…
8 Sales Regions

528 Sales & Service

Engineers…

24 hr service toll-free call: 800-7070998

Our growth in

China
We made a rapid increase in resent 3 1.2 Bil
Unit: RMB
Est 1.6 Bil

years due to both internal effort and

good market potential, in year 2012,
0.68 Bil
our turnover achieve 1.2 bil. RMB
(ard.190 mil USD) 0.51 Bil

0.23 Bil
60 Mil

1996 2000 2003 2008 2012 2015

Agenda
Of today…
1. About Dunham-Bush Co.
2. Dunham Bush China
3. Factory\R&D\Product line
4. Job references in China
Top end
facilities
Right blow is CNC rotor grinding
machine made by KAPP Germany
and serve Hartford Yantai;
Its machining precision is less
than 0.001 mm which ensure
the compressor high efficiency
work…
2# CNC rotor grinding machine
By British HOLROYD and serves Hartford
YT

Auto welding machine

It serves Hartford YT and we use it
weld the round seam of the compressor shell
CNC milling center
Made by SHIGIYA Japan and used for
rotor initial mill.

Cylindrical grinding machine

Made by OKUMA JAPAN and serve Hartford
YT since 2007.
Electrostatic powder coating line
It is provided by EISENMANN
GERMANY and located in Dunham-Bush
YT phase I plant room; We use it to
process the painting on unitary\control
cabinet\AHU parts.

Steel plate machining line

12 unit of benders from Amada Japan in
phase I plant room;
Use for control cabinet and AHU parts
bending.
Centrifugal chiller assembly line
In phase II plant room;
Product capacity is 800 units/year

Water cooled screw chiller

assembly line
In phase I plant room;
Product capacity is 1500 units/year
Water cooled chiller test
facilities
Certified by AHRI, testing capability is
from 50RT to 2500RT;
Both 50Hz and 60Hz are available.
100% of the chillers will be tested
before delivery.

Air cooled screw chiller test

facilities
Certified by AHRI, can test upto1300kW air
cooled chiller, 100% of the chillers will be
tested before delivery.

Machining Line
In phase I plant room;
The pic. only show one
section of our machining line,
which is the fin punching
machine
Strict 5S
management behind our
excellent balanced and tidy site…
Coil assembly Line Parts warehouse
In phase I plant room; In phase I plant room;
Assemble air-cooled chiller Store the main parts for
condenser\chilled water coil assembly use
etc.
 Quality
We treat the quality issues
as the top priority of our
factory…

We are not only follow the local and international code but even go beyond it to ensure
the excellent quality and performance stability ,e.g. we conduct the coil pressure testing
under 2.5MPa which is 25% higher than local GB code.
Dunham-Bush
Product Range Yantai
 Water Cooled Chiller
300 ~ 4000TR
(1055 ~ 10548 kW)

66 ~ 1000TR
(232 ~ 3501kW)

DCLC Series

12 ~ 62TR
(42 ~ 218 kW) WCFX-E Series

WCS Series

0 500 1000 1500 2000 2500

3000 3000
4000 3500
5000

TR
 Water Cooled Chiller
WCFX-E Capacity Range (50Hz)
7

6 455 3-Compressor WCFX-E 843

4 115 2-Compressor WCFX-E 560

1 Comp
2 Comp
3
3 Comp

2 58 1-Compressor WCFX-E 280

0
0 100 200 300 400 500 600 700 800 900
Capacity (RT)
 Dunham-Bush Air-Cooled Chiller Series

67 ~ 495TR (235 ~ 1742 kW)

ACDX Series
(Multiple Screw Comps &
Systems)

80 ~ 480TR (281 ~ 1683kW)

10 ~ 180TR (35 ~ 633 kW)

AFVX B Series
(Multiple Screw Comps
ACDS Series & Systems)
(Multiple Scroll Comps &
10 ~ 70TR (35 ~ 246 kW) Systems)

ACS Series
(Multiple Scroll Comps &
Systems)

0 100 200 300 400 500 600 700

TR
Single compressor unit
Cooling capacity: 300~2500RT R134a
Power supply: 380V~11KV both 50Hz
&60Hz
Start method: Y-∆\Solid state\VFD etc
Heat recovery is available

Dual compressor unit

Cooing capacity: 1800~4000RT R134a
Dual comp with dual refrigerant loop
Single pass with counter-flow design
Water cooled screw chiller/
heat pump/heat recovery
Cooling capacity: 210~2850kW
Heat capacity:185~3230kW
R134a & R22 are available
Ice thermal storage\heat recovery

Refrigeration unit
32 models of open type compressor
Discharge volume：394~4720m3/h
Optional refrigerant:
R717,R22;R134a,R404A,R407C,R507 etc.
Open type(cross or counter flow)\
Closed type cooling tower
Modular design with no up limit of flow rate
Maximum single cell flow rate is 1000m3/h;

Air cooled screw chiller

Heat pump/heat recovery
Cooing capacity: 246~1780kW
Both DX & flooded evap are available
COP is upto 3.2 under AHRI condition
VRF scroll
Panasonic Brushless fan motor
Copland compressor
Higher efficiency
Lower noise
R410A

8HP, 10HP 12HP, 14HP,16HP

4sets of parallel ，max 64HP

8～64HP（25～180KW）
MUEP
Mobile Utility Energy Package (MUEP)
Designed to provide Cooling,
Power Supply and World Health Organization
(WHO) class drinking water.
(Heat pump unit option available)

The design of the MUEP is patented.

 DBM HEAT PUMP CHILLERS & ICE-CEL
HEAT PUMP CHILLERS
HEAT PUMP CHILLERS (WATER-WATER)
(AIR-WATER)

PACS-HP Series

ACX-HP Series

ACDS-HP Series (R410a)

ACS-HP Series ICE - CEL

(Thermal Storage System)
Air handle unit DMA series
Air flow rate: 1800~135,000m3/h
Modular design, provide different
function section like
cooling\heating\humidification\heat
recovery etc.

Air handle unit KFP series

Air flow: 1,500~36,000m3/h
Both single and double skin are
available
Fan coil unit CR series
Air flow:357~3,300m3/h
EC motors are available
 WATER COOLED PACKAGED UNITS

WATER COOLED WCP & WCPS-CH Series

SELF CONTAINED ( Ceiling Hung )

WCPS-B ( Floor Stand Ducted) WCPS-FB ( Free Blow)

 AIR COOLED PACKAGED UNITS

AIR COOLED SPLIT SYSTEMS T3 rooftop unit

ROOFTOP UNITS

ACCS
(Outdoor)

ACPSB-P Series
ACPSD-P Series
NEW

OR

HEB VEB
(Indoor) (Indoor)
 AIRSIDE PRODUCTS

RT Series
(Roof Mounted AHU)

CS3 Series
(Central Station Air Handling Units)

CR-C/H-P Series
(Ceiling Concealed Fan Coil Units)
 Specialize Products

Thermal Energy Storage (TES) Precision Air Conditioning

NEW

Integrated Ice Cel Series

DBAIRE II Series

Modular Ice Cel Series DBRC Series

Dunham-Bush
Mark II series
Vertical hermetic compressor:
I. High efficiency with vertical screw rotor
arrangement;
II. Step-less capacity control from 25%~100%
with slide valve operation
III. Dual casing as right picture shows
IV. Oil sump in the bottom provide all time lube
for downside bearing
V. Integrated with 2 oil separators which can
eliminate 99.7% of the oil in discharge gas
VI. Discharging gas cooled motor
VII. Discharge port
VIII.Suction port
IX. Economizer port
 Comparison between DB Mark II & the commons
Common horizontal semi-hermetic Dunham-Bush Mark II
type screw compressor Vertical hermetic screw compressor
Casing structure Casing structure
ONLY 1 cast iron casing for screw DUAL casing: Cast iron for internal casing & forged
steel for outer casing which enhance the structure &
reduce noise

Rotor Arrangement & Treatment Rotor Arrangement & Treatment

I. Rotor bearings have to afford both axial & radial I. Vertical arrangement design makes the discharge
load which is so huge the manufacturer has to use gas force(axial load) balanced with rotor gravity;
7~15 bearings to balance the loads; II. ONLY 4 bearings inside the compressor;
II. NO nitriding treatment for rotors III. Nitriding treatment for rotors which enhance its
rigidity.

Oil separator Oil separator

ONLY 1 layer of oil filter in the compressor, can only 2 layers of oil filters inside the compressor which can
separate 96% or the oil in refrigerant gas eliminate 99.7% of the oil in the gas

Lubrication Lubrication
Use pressure differential of COND & EVAP, poor Bearings immerge in the compressor integrative oil
lubricating during transition season. sump for all its lifetime.
Capacity modulation Capacity modulation
Some of the manufacturers still use step control by pistons 25%~100% stepless control

Motor cooling Motor cooling

Suction gas cools the F class motor which will cause de- Discharging gas cools the H class motor which is no
efficiency pre-heating on refrigeration circulation effect on efficiency
Semi Hermetic and Fully Hermetic Comparison

07 HSC vs VSC Configuration.swf

 WCFX-E Series

New Improved,
Enhance & Extended
capacity range of
192mm and 226mm
compressor series
Unique Patented
Screw compressor
technology

High reliability and

stability

Excellent Performance
And Operation Cost
Efficiency
 KW/RT Comparison
WCFX Series kW/Ton Against Capacity
(Under AHRI Conditions)
0.70
0.70

0.68
0.68
WCFXE ARI conditions 54/44, 85/95F;
0.0001, 0.00025FF (Superior) R134a
50Hz
0.66
0.66
WCFXB ARI conditions 54/44, 85/95F;
0.0001, 0.00025FF R134a 50Hz
Ton
per Ton

0.64
0.64
kW per
Kw

0.62
0.60

0.60
0.58

0.56
0.58

0.54
0.56
0 100 200 300 400 500 600 700 800 900
Capacity
What’s New..

Variable Frequency Drive

(VFD)

 New development of Variable Frequency Drive

Screw compressor
 Frequency range of 30-60Hz.
 The capacity improvement of 20%
 IPLV improvement of 15%
 Expected to launch a series of VFD chillers with
single compressor (192 & 226mm) early next year
Oil Management System.
1. Common oil management line
2. Solenoid Valves – Triggered by oil level sensor should the oil level is too low.
Customization - Engineered to suit your application and needs
- Common evaporator will further improve on capacity and efficiency
Agenda
Of today…
1. About Dunham-Bush Co.
2. Dunham Bush China
3. Factory\R&D\Product line
4. Job references in China
 Nuclear Power Plants…

Ningde nuclear power plant in Fujian Yangjiang nuclear power plant in Guangdong

Hongyanhe nuclear power Fang Cheng Gang nuclear Haiyang nuclear

powerplant in Liaoning power plant in Guangxi plant in Shandong
 Rail Traffic…

Beijing/Tianjin/Shanghai/Guangzhou/Shenzhen/Chengdu/Chongqing/Nanjing/Shenyang/Xia
n Metro( 70% metro project in China)

Bejing-Shanghai/Harbin-Dalian/Shanghai-Hangzhou/Tianjin-Qinhuangdao
 Airports…

Bayannaoer Tiantai airport Beijing capital airport Korean Pyongyang Airport

Haerbin Taipin airport Guangzhou Baiyun airport Tianjin Binhai airport

 Landmark Buildings…

Beijing Bird Nest Stadium Shanghai Word Expo Guangzhou Asian Games Stadium

Shenyang Olympic Sports Center Dalian Sports Center Shanxi Stadium

 Pharmaceutical Medical Industry…

Beijing Xiehe Hospital Yuekang Pharmaceutical United Laboratories

Ynatai Yuhuang Hospital Shi Jiazhuang Beijing University

Yiling Pharmaceutical School of Stomatology
 Culture Venues…

Shanghai Museum Jinan Garden Expo Chongqing Science Museum

Shanxi Science Museum Yantai Culture Centre

 Government Projects…

China National Auditorium Shanghai City Hall Shanghai Procuratorate

Yantai City Hall Shandong Provincial Government Jinan Procuratorate

Thanks!