You are on page 1of 90

120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP...

24/01/2013 17:21:56

Fechar o SIS

Tela anterior

produtos: MOTOR GRADER


Modelo: 120H MOTOR GRADER 5FM
Configuração: 120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine

Instruções Especiais
Cross-Reference for Electrical Connectors{7553}
Número de Mídia -REHS0970-04 Data de Publicação -17/12/2008 Data de Atualização -17/12/2008

i03402800

Cross-Reference for Electrical Connectors{7553}


SMCS - 7553-WW

Agricultural Tractor: All


Articulated Truck: All
Asphalt Paver: All
Backhoe Loader: All
Challenger: All
Cold Planer: All
Combine: All
Compact Wheel Loader: ALL
Earthmoving Compactor: All
Electric Power Generation: All
Engine:Commercial All
Engine: All Commercial Gas Engines
Engine:Truck All
Excavator: All
Forest Products: All
Integrated Toolcarrier: All
Landfill Compactor: All
Machine Engines: All
Mini Hydraulic Excavator: All
Motor Grader: All
Off-Highway Truck/Tractor: All
Paving Compactor: All
Pipelayer: All
Road Reclaimer/Soil Stabilizer: All
Skid Steer Loader: All
Soil Compactor: All
Telehandler: All
Track-Type Loader: All
Track-Type Skidder: All
Track-Type Tractor: All
Underground Articulated Truck: All
Wheel Loader: All
Wheel Skidder: All
Wheel Dozer: All
Wheel Tractor-Scraper: All

M333422 1(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Introduction
ReferenceSpecial Instruction, SEHS9615, "Servicing DT Connectors"

This Special Instruction provides a listing of Electrical Connectors and the corresponding Caterpillar part
numbers. The electrical connectors that are listed in this Special Instruction are grouped by the type of
connector and the number of pins that are used in each connector.

DT Type Connectors - 2 Pin


Table 1
DT Type Connectors - 2 Pin
DT Type Part Number that DT Type Service Replaced
Illustration
is Molded/Printed on the Modifier (1) By Caterpillar Description
Number
Connector or the Part Part Number
155-2270
Two-pin plug with
DT06-2S -EP06 Connecting Plug 1
end cap
Kit
176-2943 Plug Kit Two-pin plug -
DT06-2S -EP11 2
J1939 lite
102-8802 Two-pin receptacle
DT04-2P -E005 3
Receptacle Kit with end cap
Two-pin receptacle
151-9272 with end cap
DT04-2P -CE03 4
Receptacle Kit (reduced wire seal)

Two-pin receptacle
9X-0352
DT04-2P -N006 (90° flange through 5
Receptacle As
bulkhead)
(1)
This modifier does not appear on the connector or part.

DT Type Connectors - 2 Pin (Model Views)

M333422 2(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 1 g00777731

155-2270 Connecting Plug Kit

Illustration 2 g00777745

176-2943 Plug Kit

M333422 3(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 3 g00777768

102-8802 Receptacle Kit

Illustration 4 g00777776

151-9272 Receptacle Kit

M333422 4(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 5 g00781314

9X-0352 Receptacle As

DT Type Connectors - 3 Pin


Table 2
DT Type Connectors - 3 Pin
DT Type Part Number Service Replaced
DT Type Illustration
Molded/Printed on By Caterpillar Part Description
Modifier (1) Number
Connector or Part Number
155-2260
Three-pin plug
DT06-03 -EP06 Connecting Plug Kit 6
with endcap

174-0503
Three-pin plug -
DT06-3S -EP11 Connecting Plug Kit 7
J1939

Three-pin plug -
DT06-3S -PP01 174-3016 Plug J1939 with resistor 8

Three-pin
102-8803
DT04-3P -E005 receptacle with 9
Receptacle Kit
endcap
Three-pin
133-0973
DT04-3P -EE01 receptacle - J1939 10
Receptacle As

Three-pin
134-2540
DT04-3P -EP10 receptacle - J1939 11
Receptacle As
with resistor
Three-pin
133-0970
DT04-3P -P007 receptacle - J1939 12
Receptacle As
tee
(1)
This modifier does not appear on the connector or part.

DT Type Connectors - 3 Pin (Model Views)

M333422 5(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 6 g00776502

155-2260 Connecting Plug Kit

Illustration 7 g00777798

174-0503 Connecting Plug Kit

Illustration 8 g00777805

174-3016 Plug

M333422 6(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 9 g00777814

102-8803 Receptacle Kit

Illustration 10 g00777823

133-0973 Receptacle As

Illustration 11 g00777831

134-2540 Receptacle As

M333422 7(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 12 g00777833

133-0970 Receptacle As

DT Type Connectors - 4 Pin


Table 3
DT Type Connectors - 4 Pin
DT Type Part Number Service Replaced
DT Type Illustration
Molded/Printed on By Caterpillar Description
Modifier (1) Number
Connector or Part Part Number
155-2271
Four-pin plug with
DT06-4S -EP06 Connecting Plug 13
endcap
Kit
Four-pin plug with
176-2947 Plug Kit
DT06-4S -CE05 endcap (reduced wire 14
seal)
102-8804 Four-pin receptacle
DT06-4P -E005 15
Receptacle Kit with endcap
Four-pin receptacle
151-9274
DT06-4P -CE03 with endcap (reduced 16
Receptacle Kit
wire seal)
Four-pin receptacle
113-4630
DT06-4P -LE13 with endcap (inside 17
Receptacle As
bulkhead mount)
(1)
This modifier does not appear on the connector or part.

DT Type Connectors - 4 Pin (Model Views)

M333422 8(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 13 g00777842

155-2271 Connecting Plug Kit

Illustration 14 g00777844

176-2947 Plug Kit

Illustration 15 g00777847

102-8804 Receptacle Kit

M333422 9(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 16 g00777849

151-9274 Receptacle Kit

Illustration 17 g00777862

113-4630 Receptacle As

DT Type Connectors - 6 Pin


Table 4
DT Type Connectors - 6 Pin
DT Type Part Number Service Replaced
DT Type Illustration
Molded/Printed on By Caterpillar Description
Modifier (1) Number
Connector or Part Part Number
155-2274
Six-pin plug with
DT06-6S -EP06 Connecting Plug 18
endcap
Kit
102-8805 Six-pin receptacle
DT06-6P -E005 19
Receptacle Kit with endcap
Six-pin receptacle
151-9275 without endcap
DT06-6P -CE03 20
Receptacle Kit (reduced wire seal)

(1)
This modifier does not appear on the connector or part.

M333422 10(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

DT Type Connectors - 6 Pin (Model Views)

Illustration 18 g00779239

155-2274 Connecting Plug Kit

Illustration 19 g00779274

102-8805 Receptacle Kit

Illustration 20 g00779281

151-9275 Receptacle Kit

M333422 11(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

DT Type Connectors - 8 Pin


Table 5
DT Type Connectors - 8 Pin
DT Type Part Number Service Replaced
DT Type Illustration
Molded/Printed on By Caterpillar Description
Modifier (1) Number
Connector or Part Part Number
155-2265
Eight-pin plug with
DT06-8S A-EP08 Connecting Plug 21
endcap
Kit
102-8806 Eight-pin receptacle
DT06-8S A-E005 22
Receptacle Kit with endcap
Eight-pin receptacle
160-3518
DT06-8S A-CE03 with endcap (reduced 23
Receptacle Kit
wire seal)
Eight-pin receptacle
194-4254
DT06-8S A-LE11 with endcap (unsealed 24
Receptacle Kit
bulkhead mount)
(1)
This modifier does not appear on the connector or part.

DT Type Connectors - 8 Pin (Model Views)

Illustration 21 g00779283

155-2265 Connecting Plug Kit

M333422 12(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 22 g00779294

102-8806 Receptacle Kit

Illustration 23 g00779298

160-3518 Receptacle Kit

Illustration 24 g00781322

194-4254 Receptacle Kit

DT Type Connectors - 12 Pin


Table 6

M333422 13(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

DT Type Connectors - 12 Pin


DT Type Part Number DT Type Service Replaced
Illustration
Molded/Printed on Modifier (1) By Caterpillar Description
Number
Connector or Part Part Number
155-2255
Twelve-pin plug with
DT06-12S A-EP08 Connecting Plug 25
endcap (A key)
Kit
155-2256
Twelve-pin plug with
DT06-12S B-EP06 Connecting Plug 26
endcap (B key)
Kit
155-2257
Twelve-pin plug with
DT06-12S C-EP06 Connecting Plug 27
endcap (C key)
Kit
102-8801 102- Twelve-pin receptacle
DT04-12P A-E005 28
8801 with endcap (A key)
190-7614 Twelve-pin receptacle
DT04-12P B-EP04 29
Receptacle Kit with endcap (B key)
190-7615 Twelve-pin receptacle
DT04-12P C-EP04 30
Receptacle Kit with endcap (C key)
Twelve-pin receptacle
166-5229 with endcap (unsealed
DT04-12P A-LE14 31
Receptacle Kit bulkhead mount - A
key)
Twelve-pin receptacle
103-8133 with endcap (inside
None A-LE10 32
Receptacle Kit sealed mount - A key)

Twelve-pin receptacle
103-8134 with endcap (outside
DT04-12P A-LE09 33
Receptacle Kit sealed mount - A key)

(1)
This modifier does not appear on the connector or part.

DT Type Connectors - 12 Pin (Model Views)

M333422 14(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 25 g00779300

155-2255 Connecting Plug Kit

Illustration 26 g00779303

155-2256 Connecting Plug Kit

Illustration 27 g00779306

155-2257 Connecting Plug Kit

Illustration 28 g00779311

102-8801 Receptacle Kit

M333422 15(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 29 g00779350

190-7614 Receptacle Kit

Illustration 30 g00779362

190-7615 Receptacle Kit

Illustration 31 g00779374

166-5229 Receptacle Kit

M333422 16(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 32 g00779377

103-8133 Receptacle Kit

Illustration 33 g00779381

103-8134 Receptacle Kit

DT Replacement Terminals
Table 7
DT Replacement Terminals
DT Type Part Number Service Replaced By
Illustration
SizeX Molded/Printed on Caterpillar Part Description
Number
Connector or Part Number
18 and
8T-8729 Connector
16 AWG None N/A
Pin Nickel Plated Pin

14 AWG 9W-0852 Connector


None N/A
Pin
18 and
9X-3401 Connector
16 AWG None N/A
Pin
Gold Plated Pin
14 AWG 126-1767 Pin
None 34
Connector

M333422 17(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

18 and
8T-8730 Connector
16 AWG None N/A
Socket Nickel Plated
Socket
14 AWG 9W-0844 Connection
None N/A
Socket
18 and
9X-3402 Connector
16 AWG None N/A
Socket Gold Plated Socket

14 AWG 126-1768 Connector


None 35
Socket
18 and J1939 Extended
133-0969 Socket
16 AWG None Gold Plated Socket 36
Connector

Illustration 34 g00780133

126-1767 Pin Connector

Illustration 35 g00780161

126-1768 Connector Socket

M333422 18(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 36 g00780169

133-0969 Socket Connector

DT Sealing
Table 8
DT Sealing
DT Type Part Number
Service Replaced By
Molded/Printed on Connector or Description
Caterpillar Part Number
Part
None 8T-8737 Seal Plug Sealing plug
4 pin DT, inside mount O-ring
None 033-6034 O-Ring Seal
(for 113-4630)
4 pin DT, inside mount
None 5L-4019 Retaining Ring
mounting ring (for 113-4630)

DT Service Tools
Table 9
DT Service Tools
Manufacturer's Part Service Replaced By Caterpillar
Description
Number Part Number
147-6456 147-6456 Wedge Removal Tool Wedge removal tool
Contact crimp tool (machined
HDT-48-00 1U-5804 Crimp Tool
terminals only)

DT Miscellaneous
Table 10
DT Miscellaneous
Manufacturer's Part Service Replaced By
Description
Number Caterpillar Part Number

M333422 19(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

N/A 179-1500 Retainer Two-pin plug retainer clip


N/A 178-0565 Retainer Two-pin plug retainer clip (special)
Connector mounting clip (DT2, DT3, DT4,
130-5300 130-5300 Clip
DT6, and DT12) - 0.375 inch bolt mount
Connector mounting clip (DT2, DT3, DT4,
130-5301 130-5301 Clip
DT6, and DT12) - 0.500 inch bolt mount
175-3700 Connector Repair
N/A Connector service kit
Kit
(2)
N/A 115-8109 Wire Splice Wire splice (1)
(2)
Uses the 8T-8729 Connector Pin and the 8T-8730 Connector Socket
(1)
Refer to Service Magazine, SEPD0342 January, "Field Repair of Single Wire Breaks in Harnesses"

CE Type Connectors - 32 Pin


Table 11
CE Type Connectors - 32 Pin
Deutsch Part Caterpillar Part Illustration
Description
Number Number Number
8N1513-32-37P 8N-1513 Receptacle
CE 32-37 Receptacle (STD (1)) 37
As
8N1514-32-37S 8N-1514 Connector
CE 32-37 Plug (STD) 38
Plug
3T3410-32-37S 3T-3410 Receptacle
CE 32-37 Receptacle (REV (2)) 39
As
3T3412-32-37P 3T-3412 Connector
CE 32-37 Plug (REV) 40
Plug
3T7407-32-37P 3T-7407 Receptacle CE 32-37 Receptacle (STD) - Mates with
41
As 8N-1514 Connector Plug
8N1517-32-25P 8N-1517 Receptacle
CE 32-25 Receptacle (STD) 42
As
8N1518-32-25S 8N-1518 Connector
CE 32-25 Plug (STD) 43
Plug
3T3043-32-25S 3T-3043 Receptacle
CE 32-25 Receptacle (REV) 44
As
3T3044-32-25P 3T-3044 Connector
CE 32-25 Plug (REV) 45
Plug
8N1515-32-24P 8N-1515 Receptacle
CE 32-24 Receptacle (STD) 46
As
8N1516-32-24S 8N-1516 Connector
CE 32-24 Plug (STD) 47
Plug

M333422 20(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

8N1519-32-12P 8N-1519 Receptacle


CE 32-12 Receptacle (STD) 48
As
8N1520-32-12S 8N-1520 Connector
CE 32-12 Plug (STD) 49
Plug
(1)
STD - Standard: Plugs (Sockets)/Receptacles (Pins)
(2)
REV - Reverse: Plug(Pins)/Receptacle(Sockets)

CE Type Connectors - 32 Pin (Model Views)

Illustration 37 g00916157

8N-1513 Receptacle As

Illustration 38 g00916160

8N-1514 Connector Plug

M333422 21(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 39 g00916189

3T-3410 Receptacle As

Illustration 40 g00916207

3T-3412 Connector Plug

Illustration 41 g00916212

3T-7407 Receptacle As

M333422 22(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 42 g00916214

8N-1517 Receptacle As

Illustration 43 g00925358

8N-1518 Connector Plug

Illustration 44 g00916218

3T-3043 Receptacle As

M333422 23(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 45 g00925378

3T-3044 Connector Plug

Illustration 46 g00916239

8N-1515 Receptacle As

Illustration 47 g00916242

8N-1516 Connector Plug

M333422 24(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 48 g00916246

8N-1519 Receptacle As

Illustration 49 g00925418

8N-1520 Connector Plug

CE Type Connectors - 24 Pin


Table 12
CE Type Connectors - 24 Pin
Deutsch Part Caterpillar Part Illustration
Description
Number Number Number
8N1534-24-20P 8N-1534 Receptacle
CE 24-20 Receptacle (STD (1)) 50
As
8N1525-24-20S 8N-1525 Connector
CE 24-20 Plug (STD) 51
Plug
3T0204-24-20S 3T-0204 Receptacle
CE 24-20 Receptacle (REV (2)) 52
As
3T0203-24-20P 3T-0203 Connector
CE 24-20 Plug (REV) 53
Plug
3T3972-24-20P 3T-3972 Receptacle CE 24-20 Receptacle (STD) - Mates with
54
As 8N-1525 Connector Plug

M333422 25(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

7X1167-24-20P 7X-1167 Receptacle CE 24-20 Receptacle (STD) - Mates with


55
As 8N-1525 Connector Plug
8N1526-24-15P 8N-1526 Receptacle
CE 24-15 56
As
8N1527-24-15S 8N-1527 Connector
CE 24-15 Plug (STD) 57
Plug
8N1528-24-14P 8N-1528 Receptacle
CE 24-14 Receptacle (STD) 58
As
8N1529-24-14S 8N-1529 Connector
CE 24-14 Plug (STD) 59
Plug
9X9585-24-14P 9X-9585 Receptacle CE 24-14 Receptacle (STD) - Mates with
60
As 8N-1529 Connector Plug
8N1530-24-12P 8N-1530 Receptacle
CE 24-12 Receptacle (STD) 61
As
8N1531-24-12S 8N-1531 Connector
CE 24-12 Plug (STD) 62
Plug
8N-1532 Receptacle
8N1532-24-7P CE 24-7 Receptacle (STD) 63
As
8N-1533 Connector
8N1533-24-7S CE 24-7 Plug (STD) 64
Plug
(1)
STD - Standard: Plugs (Sockets)/Receptacles (Pins)
(2)
REV - Reverse: Plug(Pins)/Receptacle(Sockets)

CE Type Connectors - 24 Pin (Model Views)

Illustration 50 g00916251

8N-1534 Receptacle As

M333422 26(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 51 g00916256

8N-1525 Connector Plug

Illustration 52 g00916264

3T-0204 Receptacle As

Illustration 53 g00925430

3T-0203 Connector Plug

M333422 27(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 54 g00916272

3T-3972 Receptacle As

Illustration 55 g00916275

7X-1167 Receptacle As

Illustration 56 g00916279

8N-1526 Receptacle As

M333422 28(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 57 g00916287

8N-1527 Connector Plug

Illustration 58 g00916294

8N-1528 Receptacle As

Illustration 59 g00916298

8N-1529 Connector Plug

M333422 29(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 60 g00916303

9X-9585 Receptacle As

Illustration 61 g00925462

8N-1530 Receptacle As

Illustration 62 g00925438

8N-1531 Connector Plug

M333422 30(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 63 g00916310

8N-1532 Receptacle As

Illustration 64 g00916336

8N-1533 Connector Plug

CE Terminals, Plugs, & Caps


CE Terminals
Table 13
CE Terminals
Deutsch Part Number Caterpillar Part Number Description
4060-001-16141 9X-6856 Connector Pin CE 16-18 Pin (machined)
4062-001-16141 9X-6857 Connection Socket CE 16-18 Socket (machined)
N/A 3E-5468 Connector Pin CE 16-18 Pin (stamped and formed)
N/A 3E-5469 Connector Socket CE 16-18 Socket (stamped and formed)
4060-002-12141 8N-1540 Connector Pin CE 12-14 Pin
4062-002-12141 8N-1541 Connection Socket CE 12-14 Socket
4060-004-08141 8N-1542 Connector Pin CE 10 Pin

M333422 31(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

4062-003-08141 8N-1543 Connection Socket CE 10 Socket


4060-003-08141 8N-1544 Connector Pin CE 8 Pin
4062-004-08141 8N-1545 Connection Socket CE 8 Socket
4060-006-04141 8N-1546 Connector Pin CE 6 Pin
4062-005-04141 8N-1547 Connection Socket CE 6 Socket
4060-005-04141 8N-1548 Connector Pin CE 4 Pin
4062-006-04141 8N-1549 Connection Socket CE 4 Socket

CE Wire Cavity Sealing Plug


Table 14
CE Wire Cavity Sealing Plug
Deutsch Part Number Caterpillar Part Number Description
7G7917-16 7G-7917 Seal Plug CE 16-18 Sealing Plug
7G7918-12 7G-7918 Seal Plug CE 12-14 Sealing Plug
7G7918-8 7G-7919 Seal Plug CE 8-10 Sealing Plug
7G7920-6 7G-7920 Seal Plug CE 4-6 Sealing Plug

CE Caps
Table 15
CE Caps
Deutsch Part Number Caterpillar Part Number Description
N/A 6V-1827 Protection Cap Cap - Dust (CE 32 Receptacle)
N/A 5P-8922 Protection Cap Cap - Dust (CE 32 Plug)
N/A 6V-1830 Protection Cap Cap - Dust (CE 24 Receptacle)
N/A 6V-1824 Protection Cap Cap - Dust (CE 24 Plug)
N/A 9G-4360 Connector Cap Cap - Locking (CE 24 Receptacle)
N/A 9G-4361 Protection Cap Cap - Locking (CE 24 Plug)
4010-002-2406 6T-0453 Gasket Gasket (CE 24)
4010-002-3206 3T-3368 Gasket Gasket (CE 32)

CE Hardware and Service Tools


CE Hardware
Table 16

M333422 32(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

CE Hardware
Deutsch Part Number Caterpillar Part Number Description
8N1521-32 8N-1521 End Bell Assembly CE 32 Endbell
8N1535-24 8N-1535 End Bell Assembly CE 24 Endbell
N/A 9X-6772 Cable Strap CE Tie Strap
N/A 8N-1523 Lockwasher CE 32 Lockwasher
N/A 8N-1537 Lockwasher CE 24 Lockwasher
8N1522-32 8N-1522 Nut CE 32 Jam Nut
8N1536-24 8N-1536 Nut CE 24 Jam Nut
N/A 6V-2693 Washer CE 32 Washer-Seal
N/A 6V-2694 Washer CE 24 Washer-Seal

CE Service Tools
Table 17
CE Service Tools
Deutsch Part Caterpillar Part Number
Description
Number
4C-4074 Contact Removal
4011-204-1600 CE 16 Removal Tool
Tool
4C-4073 Contact Removal
4011-203-1200 CE 12 Removal Tool
Tool
4C-4072 Contact Removal
4011-202-0800 CE 8 Removal Tool
Tool
4C-4071 Contact Removal
4011-201-0400 CE 4 Removal Tool
Tool
8T-5319 Connector Tool CE Removal Tool Kit (includes 1 each of the
HDT-10-RT
Group above tools)
Hand Crimp Tool (DT, HD10, DRC, CE12, CE14,
HDT-48-00 1U-5804 Crimp Tool
and CE16)
HDT-04-10 4C-4075 Crimp Tool Hand Crimp Tool (CE4, CE6, CE8, and CE10)

MS 3102 Type Connectors


Table 18
MS 3102 Type Connectors
Amphenol Part ITT-Cannon Part Caterpillar Part Illustration Number
Number Number Number

M333422 33(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

CA3102R10SL-4P (A206) 9X-3406 Receptacle As


10-584642-04P 65

MS 3102 Type Connectors (Model Views)

Illustration 65 g00925525

9X-3406 Receptacle As

Straight MS Plugs
Table 19
Straight MS Plugs
Amphenol Part ITT-Cannon Part Number Caterpillar Part Illustration
Number Number Number
CA06R10SL-3S (F85)
10-584422-03S 9D-3955 Connector 66
(A206)
CA06R10SL-4S (F85)
10-584422-04S 5S-7433 Connector 67
(A206)
CA06R16S-1S (F85)(A206) 3E-6493 Connector Plug
10-584427-01S 68

3E-6488 Connector Plug


10-584452-04S N/A 69

CA3106R12S-3S (F85)
10-584453-03S 6T-7364 Connector N/A
(A206)
CA3106R14S-2S (F85)
10-584455-02S 9D-5424 Connector N/A
(A206)
CA3106R14S-5P (F85)
10-584455-05S 6D-5457 Plug N/A
(A206)
CA3106R14S-5S (F85)
10-584455-05S 9D-5426 Connector N/A
(A206)

M333422 34(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

CA3106R14S-6S (F85) 9X-4385 Connector Plug


10-584455-06S N/A
(A206)
CA3106R16S-4P (F85) 9X-4745 Connector Plug
10-584457-04P N/A
(A206)
3E-6486 Connector Plug
10-584459-01P MS3106E 18-1P N/A

CA3106R18-1S (F85)
10-584459-01S 6D-8149 Connector 70
(A206)
CA3106R20-27P (F85)
10-584460-27P 6D-5256 Plug 71
(A206)

Straight MS Plugs (Model Views)

Illustration 66 g00914797

9D-3955 Connector

Illustration 67 g00914810

5S-7433 Connector

M333422 35(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 68 g00914822

3E-6493 Connector Plug

Illustration 69 g00915061

3E-6488 Connector Plug

M333422 36(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 70 g00915195

6D-8149 Connector

Illustration 71 g00915207

6D-5256 Plug

Right Angle MS Plugs


Table 20
Right Angle MS Plugs
Amphenol Part Caterpillar Part Illustration
ITT-Cannon Part Number
Number Number Number
7W-5193 Connector
10-584263-03S CA3108R12S-3S (F85)(A206) 72

CA3108E10SL3S (F85)(F137) 9X-0482 Connector


10-584942-03S N/A
(A206) Plug
CA3108E14S-2S (F85)(F137)
10-584945-02S 8L-8424 Connector N/A
(F152)(A206)
CA3108E20-27S (F85)(F137) 7W-6617 Connector
10-584950-27S 73
(A206)
3E-1802 Connector
10584969-09S CA3108E18-9S (F137)(A206) 74
Plug

Right Angle MS Plugs (Model Views)

M333422 37(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 72 g00915420

7W-5193 Connector

Illustration 73 g00915671

7W-6617 Connector

M333422 38(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 74 g00915675

3E-1802 Connector Plug

TYCO Electronics/AMP Inc. Connectors (ADEM III)


Table 21
TYCO Electronics/AMP Inc. Connectors (ADEM III)
Amp Part Caterpillar Part Illustration
Description
Number Number Number
638058-1 150-6764 Plug 26-Pin Plug (Key 1) 75
150-6765 Connector
638058-2 26-Pin Plug (Key 2) 76
Plug
150-6766 Connector
638058-3 26-Pin Plug (Key 3) 77
Plug
150-6767 Connector
638058-4 26-Pin Plug (Key 4) 78
Plug
150-6768 Connector
638058-5 26-Pin Plug (Key 5) 79
Plug
150-6769 Connector
638058-6 26-Pin Plug (Key 6) 80
Plug
143-9715 Receptacle 26-Pin Receptacle, Inside Mount, PC
638055-1 81
As Pin (Key 1)
160-7689 Connector
776241-1 70-Pin Plug (Key 1) 82
Plug
160-7690 Connector
776241-2 70-Pin Plug (Key 2) 83
Plug
147-1443 Connector
776241-3 70-Pin Plug (Key 3) 84
Plug
147-1444 Connector
776241-4 70-Pin Plug (Key 4) 85
Plug
147-1445 Connector
776241-5 70-Pin Plug (Key 5) 86
Plug
147-1446 Connector
776241-6 70-Pin Plug (Key 6) 87
Plug
133-8750 Connector
776241-7 70-Pin Plug (Key 7) 88
Plug
141-3353 Connector 70-Pin Plug, -TXL Wire (General
638089-1 89
Plug Motors Use) (Key 1)
133-8753 Receptacle
776186-7 70-Pin Receptacle, In-line, Universal 90
As

M333422 39(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

TYCO Electronics/AMP Inc. Connectors (ADEM III) (Model Views)

Illustration 75 g00915865

150-6764 Plug

Illustration 76 g00915884

150-6765 Connector Plug

M333422 40(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 77 g00915924

150-6766 Connector Plug

Illustration 78 g00915954

150-6767 Connector Plug

M333422 41(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 79 g00915962

150-6768 Connector Plug

Illustration 80 g00916448

150-6769 Receptacle

M333422 42(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 81 g00915998

143-9715 Receptacle As

Illustration 82 g00916454

160-7689 Connector Plug

Illustration 83 g00916019

160-7690 Connector Plug

M333422 43(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 84 g00916031

147-1443 Connector Plug

Illustration 85 g00916047

147-1444 Connector Plug

M333422 44(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 86 g00916054

147-1445 Connector Plug

Illustration 87 g00916065

147-1446 Connector Plug

M333422 45(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 88 g00916072

133-8750 Connector Plug

Illustration 89 g00916076

141-3353 Connector Plug

M333422 46(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 90 g00916085

133-8753 Receptacle As

TYCO Electronics/AMP Inc. Contacts (ADEM III)


Table 22
TYCO Electronics/AMP Inc. Contacts (ADEM III)
Amp Part Number Caterpillar Part Number Description
638078-1 144-1636 Connector Pin #16/18 (SXL), #14/16/18 (GXL), S&F (Gold)
9X-3401 Connector Pin #16/18 (SXL/GXL) Pin, Machined (Gold)
9X-3402 Connector Socket #16/18 (SXL/GXL) Socket, Machined (Gold)
126-1767 Pin Connector #14 (SXL) Pin, Machined (Gold)
126-1768 Connector Socket #14 (SXL) Socket, Machined (Gold)

TYCO Electronics/AMP Inc. Connector Accessories


Table 23
TYCO Electronics/AMP Inc. Connector Accessories
Amp Part Number Caterpillar Part Number Description
8T-8737 Seal Plug Sealing Plug #14, 16, 18
159-9322 O-Ring Seal Seal O-Ring (Plug As.) - Blue
151-6320 Wire Removal Tool #16 Size Removal Tool (Red)
1U-5804 Crimp Tool Hand Crimp Tool, Machined Contacts Only
95-6901-5-2 126-1774 Cover Endbell, 70-Pin
776098-1 126-1773 Connector Cap Cap 70-Pin Receptacle (Sealed)

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV)


Table 24
Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV)
Illustration Number
Caterpillar Part Number Description

224-2734 Connector Receptacle As


70 Pin Receptacle, Flange Mount, Key 1 91

224-2735 Receptacle As 70 PIn Receptacle, Flange Mount, Key 2 92


283-9493 Receptacle As 70 Pin Receptacle, Flange Mount, Key 3 93

M333422 47(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

283-9494 Connector Receptacle As


70 Pin Receptacle, Flange Mount, Key 4 94

214-4208 Connector Receptacle As 70 Pin Receptacle, Flange Mount,


95
Universal
264-5732 Connector Plug As 120 Pin Plug 96

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV) Model Views

Illustration 91 g01278724

224-2734 Connector Receptacle As

Illustration 92 g01278730

224-2735 Receptacle As

M333422 48(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 93 g01278732

283-9493 Receptacle As

Illustration 94 g01278735

283-9494 Connector Receptacle As

M333422 49(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 95 g01278736

214-4208 Connector Receptacle As

Illustration 96 g01278737

264-5732 Connector Plug As

Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire


Seals
Table 25
Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire Seals
TPA Color Illustration Number
Caterpillar Part Number Description

240-7874 Connector Plug As 2 position plug (key 1) Red 97

M333422 50(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

240-7876 Connector Plug As 2 position plug (key 2) Gray


240-7877 Connector Plug As 2 position plug (key 3) Yellow
281-3115 Connector Plug As 2 position plug (key 4) Green
264-7029 Connector Seal 2 position service seal N/A
273-3288 Connector Receptacle 2 position receptacle (key 1)
Red
As
281-3116 Connector Receptacle 2 position receptacle (key 2)
Gray
As
98
281-3117 Connector Receptacle 2 position receptacle (key 3)
Yellow
As
281-3118 Connector Receptacle 2 position receptacle (key 4)
Green
As
240-7878 Connector Plug As 3 position plug (key 1) Red
240-7879 Connector Plug As 3 position plug (key 2) Gray
281-3119 Connector Plug As 3 position plug (key 3) Yellow 99
281-3120 Connector Plug As 3 position plug (key 4) Green
264-7030 Connector Seal 3 position service seal N/A
281-3121 Connector Receptacle 3 position receptacle (key 1)
Red
As
281-3122 Connector Receptacle 3 position receptacle (key 2)
Gray
As
100
281-3123 Connector Receptacle 3 position receptacle (key 3)
Yellow
As
281-3124 Connector Receptacle 3 position receptacle (key 4)
Green
As
261-0524 Connector Plug As 4 position plug (key 1) Red
281-3125 Plug As 4 position plug (key 2) Gray
281-3126 Connector Plug As 4 position plug (key 3) Yellow 101
281-3127 Connector Plug As 4 position plug (key 4) Green
264-7031 Connector Seal 4 position service seal N/A
261-0525 Connector Receptacle 4 position receptacle (key 1)
Red
As
281-3128 Connector Receptacle 4 position receptacle (key 2)
Gray
As
102
281-3129 Connector Receptacle 4 position receptacle (key 3)
Yellow
As
281-3130 Connector Receptacle 4 position receptacle (key 4)
Green
As

M333422 51(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

281-3132 Connector Plug As 6 position plug (key 1) Red


281-3133 Connector Plug As 6 position plug (key 2) Gray
103
281-3134 Connector Plug As 6 position plug (key 3) Yellow
264-7032 Connector Seal 6 position service seal N/A
281-3136 Connector Receptacle 6 position receptacle (key 1)
Red
As
281-3137 Connector Receptacle 6 position receptacle (key 2
Gray 104
As
281-3139 Connector Receptacle 6 position receptacle (key 3)
Yellow
As
281-3388 Connector Plug As 8 position plug (key 1) Red
281-3389 Connector Plug As 8 position plug (key 2) Gray
281-3390 Connector Plug As 8 position plug (key 3) Yellow 105
281-3391 Connector Plug As 8 position plug (key 4) Green
264-7033 Connector Seal 8 position service seal N/A
8 position receptacle (key 1)
260-6727 Receptacle As Red

281-3392 Connector Receptacle 8 position receptacle (key 2)


Gray
As
106
281-3393 Connector Receptacle 8 position receptacle (key 3)
Yellow
As
281-3394 Connector Receptacle 8 position receptacle (key 4)
Green
As
281-3395 Connector Plug As 12 position plug (key 1) Red
281-3396 Connector Plug As 12 position plug (key 2) Gray
281-3397 Connector Plug As 12 position plug (key 3) Yellow 107
281-3398 Connector Plug As 12 position plug (key 4) Green
264-7034 Connector Seal 12 position service seal N/A
260-6728 Connector Receptacle 12 position receptacle (key
Red
As 1)
281-4033 Connector Receptacle 12 position receptacle (key
Gray
As 2)
108
281-4034 Connector Receptacle 12 position receptacle (key
Yellow
As 3)
281-4035 Connector Receptacle 12 position receptacle (key
Green
As 4)

M333422 52(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 97 g01278857

Connector plug assembly

Illustration 98 g01278859

Connector receptacle assembly

M333422 53(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 99 g01278861

Connector plug assembly

Illustration 100 g01278862

Connector receptacle assembly

M333422 54(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 101 g01278865

Connector plug assembly

Illustration 102 g01278878

Connector receptacle assembly

M333422 55(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 103 g01278881

Connector plug assembly

Illustration 104 g01278882

Connector receptacle assembly

M333422 56(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 105 g01278884

Connector plug assembly

Illustration 106 g01278886

Connector receptacle assembly

M333422 57(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 107 g01278887

Connector plug assembly

Illustration 108 g01278892

Connector receptacle assembly

Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire


Seals
Table 26
Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire Seals
TPA Color Illustration Number
Caterpillar Part Number Description

230-4011 Connector Plug As 2 position plug (key 1) Red 109

M333422 58(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

238-8245 Connector Plug As 2 position plug (key 2) Gray


238-8247 Connector Plug As 2 position plug (key 3) Yellow
281-8801 Connector Plug As 2 position plug (key 4) Green
230-4012 Connector Receptacle 2 position receptacle (key 1)
Red
As
2 position receptacle (key 2)
238-8246 Receptacle As Gray

2 position receptacle (key 3) 110


238-8248 Receptacle As Yellow

281-8802 Connector Receptacle 2 position receptacle (key 4)


Green
As
264-7029 Connector Seal 2 position service seal N/A
230-4013 Connector Plug As 3 position plug (key 1) Red
237-0227 Connector Plug As 3 position plug (key 2) Gray
281-8803 Connector Plug As 3 position plug (key 3) Yellow 111
281-8804 Connector Plug As 3 position plug (key 4) Green
264-7030 Connector Seal 3 position service seal N/A
230-4014 Connector Receptacle 3 position receptacle (key 1)
Red
As
237-0228 Connector Receptacle 3 position receptacle (key 2)
Gray
As
112
281-8805 Connector Receptacle 3 position receptacle (key 3)
Yellow
As
281-8806 Connector Receptacle 3 position receptacle (key 4)
Green
As
230-5008 Connector Plug As 4 position plug (key 1) Red
239-7349 Connector Plug As 4 position plug (key 2) Gray
281-8807 Connector Plug As 4 position plug (key 3) Yellow 113
281-8808 Connector Plug As 4 position plug (key 4) Green
264-7031 Connector Seal 4 position service seal N/A
230-5009 Connector Receptacle 4 position receptacle (key 1)
Red
As
239-7350 Connector Receptacle 4 position receptacle (key 2)
Gray
As
114
281-8809 Connector Receptacle 4 position receptacle (key 3)
Yellow
As
281-8810 Connector Receptacle 4 position receptacle (key 4)
Green
As

M333422 59(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

230-5010 Connector Plug As 6 position plug (key 1) Red


239-7352 Connector Plug As 6 position plug (key 2) Gray
115
281-8811 Connector Plug As 6 position plug (key 3) Yellow
264-7032 Connector Seal 6 position service seal N/A
230-5011 Connector Receptacle 6 position receptacle (key 1)
Red
As
239-7353 Connector Receptacle 6 position receptacle (key 2
Gray 116
As
281-8812 Connector Receptacle 6 position receptacle (key 3)
Yellow
As
231-2295 Connector Plug As 8 position plug (key 1) Red
231-2296 Connector Plug As 8 position plug (key 2) Gray
231-2297 Connector Receptacle
8 position plug (key 3) Yellow 117
As
231-2298 Plug As 8 position plug (key 4) Green
264-7033 Connector Seal 8 position service seal N/A
231-2300 Connector Receptacle 8 position receptacle (key 1)
Red
As
231-2301 Connector Receptacle 8 position receptacle (key 2)
Gray
As
118
231-2302 Connector Receptacle 8 position receptacle (key 3)
Yellow
As
231-2303 Connector Receptacle 8 position receptacle (key 4)
Green
As
230-4009 Connector Plug As 12 position plug (key 1) Red
239-7356 Connector Plug As 12 position plug (key 2) Gray
241-8834 Connector Plug As 12 position plug (key 3) Yellow 119
281-8813 Connector Plug As 12 position plug (key 4) Green
264-7034 Connector Seal 12 position service seal N/A
230-4010 Connector Receptacle 12 position receptacle (key
Red
As 1)
239-7357 Connector Receptacle 12 position receptacle (key
Gray
As 2)
120
12 position receptacle (key
241-8835 Receptacle As Yellow
3)
281-8814 Connector Receptacle 12 position receptacle (key
Green
As 4)

M333422 60(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 109 g01279094

Connector plug assembly

Illustration 110 g01279096

Connector receptacle assembly

M333422 61(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 111 g01279098

Connector plug assembly

Illustration 112 g01279102

Connector receptacle assembly

M333422 62(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 113 g01279107

Connector plug assembly

Illustration 114 g01279110

Connector receptacle assembly

M333422 63(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 115 g01279111

Connector plug assembly

Illustration 116 g01279126

Connector receptacle assembly

M333422 64(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 117 g01279133

Connector plug assembly

Illustration 118 g01279134

Connector receptacle assembly

M333422 65(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 119 g01279135

Connector plug assembly

Illustration 120 g01279138

Connector receptacle assembly

Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO


Related Material
Table 27
Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO Related Material
TPA Color Illustration Number
Caterpillar Part Number Description

297-5475 Connector Plug As 2 position plug (key 1) Orange 121

M333422 66(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

297-5476 Connector Plug As 2 position plug (key 2) Purple


297-5477 Connector Plug As 2 position plug (key 3) Blue
297-5478 Connector Plug As 2 position plug (key 4) Tan
264-7029 Connector Seal 2 position service seal N/A
297-5479 Connector Receptacle 2 position receptacle (key 1)
Orange
As
297-5480 Connector Receptacle 2 position receptacle (key 2)
Purple
As
122
297-5481 Connector Receptacle 2 position receptacle (key 3)
Blue
As
297-5482 Connector Receptacle 2 position receptacle (key 4)
Tan
As
297-5484 Connector Plug As 3 position plug (key 1) Orange
297-5485 Plug As 3 position plug (key 2) Purple
297-5486 Connector Plug As 3 position plug (key 3) Blue 123
297-5487 Connector Plug As 3 position plug (key 4) Tan
264-7030 Connector Seal 3 position service seal N/A
297-5488 Connector Receptacle 3 position receptacle (key 1)
Orange
As
297-5489 Connector Receptacle 3 position receptacle (key 2)
Purple
As
124
297-5490 Connector Receptacle 3 position receptacle (key 3)
Blue
As
297-5491 Connector Receptacle 3 position receptacle (key 4)
Tan
As

M333422 67(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 121 g01278857

Connector plug assembly

Illustration 122 g01278859

Connector receptacle assembly

Illustration 123 g01278861

Connector plug assembly

M333422 68(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 124 g01278862

Connector receptacle assembly

Tyco Electronic/Amp Inc.


Table 28
Tyco Electronic/Amp Inc.
Caterpillar Part Number (2) Description Illustration Number
283-0055 Connector Adapter 2 connector position 125
283-0056 Connector Adapter 3 connector position 126
(2)
Two halves must be ordered for each connector

Illustration 125 g01776496

283-0055 Connector Adapter

M333422 69(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 126 g01779953

283-0056 Connector Adapter

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-


5301 Clip
Table 29
Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip
Caterpillar Part Number Description
243-4505 Connector Receptacle As 2 position receptacle, reverse mount (key 1)
243-4506 Connector Receptacle As 3 position receptacle, reverse mount (key 1)
243-4507 Connector Receptacle As 4 position receptacle, reverse mount (key 1)
243-4509 Connector Receptacle As 6 position receptacle, reverse mount (key 1)
243-4510 Connector Receptacle As 12 position receptacle, reverse mount (key 1)

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-


5301 Clip with Reduced Wire Seal Diameters
Table 30
Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip with Reduced Wire
Seal Diameters
Manufacturer's Part Caterpillar Part
Description
Number Number
247-2693 Connector 6 position receptacle (key 2), reverse mounting,
1717975-2
Receptacle As reduced diameter wire seal
247-2694 Connector 12 position receptacle (key 1), reverse mounting,
1717934-1
Receptacle As reduced diameter wire seal
247-2695 Connector 12 position receptacle (key 2), reverse mounting,
1717934-2
Receptacle As reduced diameter wire seal

M333422 70(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Ampseal Terminals for Repair


Table 31
DT Replacement Terminals
DT Type Part Number Service Replaced By
Illustration
SizeX Molded/Printed on Caterpillar Part Description
Number
Connector or Part Number
18 and
8T-8729 Connector
16 AWG None N/A
Pin Nickel Plated Pin

14 AWG 9W-0852 Connector


None N/A
Pin
18 and
9X-3401 Connector
16 AWG None N/A
Pin
Gold Plated Pin
14 AWG 126-1767 Pin
None 127
Connector
18 and
8T-8730 Connector
16 AWG None N/A
Socket Nickel Plated
Socket
14 AWG 9W-0844 Connection
None N/A
Socket
18 and
9X-3402 Connector
16 AWG None N/A
Socket Gold Plated Socket

14 AWG 126-1768 Connector


None 128
Socket
18 and J1939 Extended
133-0969 Socket
16 AWG None Gold Plated Socket 129
Connector

Illustration 127 g00780133

126-1767 Pin Connector

M333422 71(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 128 g00780161

126-1768 Connector Socket

Illustration 129 g00780169

133-0969 Socket Connector

Ampseal Service Tools


Table 32
Ampseal Service Tools
Manufacturer's Part Service Replaced By Caterpillar
Description
Number Part Number
147-6456 147-6456 Wedge Removal Tool Wedge removal tool
Contact crimp tool (machined
HDT-48-00 1U-5804 Crimp Tool
terminals only)
N/A 270-5051 Repair Kit Connector kit

DRC Connectors
Table 33
XDRC Connectors

M333422 72(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Deutsch Part Caterpillar Part Illustration


Description
Number Number Number
7X-6222 Connector Plug
DRC16-24SA Plug (Key A) 130

9X-7144 Connector Plug


DRC16-24SB Plug (Key B) 131

9X-7146 Connector Plug


DRC16-24SC Plug (Key C) 132

9X-0146 Receptacle As
DRC14-24PA Receptacle (Key A) 133

9X-0145 Receptacle As
DRC12-24PA Receptacle Flange Mt. (Key A) 134

9X-7143 Receptacle As
DRC12-24PB Receptacle Flange Mt. (Key B) 135

9X-7145 Receptacle As
DRC12-24PC Receptacle Flange Mt. (Key C) 136

7X-6221 Receptacle As Receptacle - Outside MT. - Solder


DRC10-24PA 137
Cup (Key A)
8T-9834 Connector Plug
DRC16-40S Plug 138

DRC18-40SA- 9X-0141 Connector Plug


Plug (Key A) 139
P013
DRC18-40SB- 9X-7147 Connector Plug
Plug (Key B) 140
P013
DRC18-40SC- 183-5784 Connector
Plug (Key C) 141
P013 Plug
9X-1339 Receptacle As
DRC14-40PA Receptacle (Key A) 142

8T-9833 Connector Receptacle - Outside Mt. - Solder


DRC10-40P 143
Receptacle Cup
DRC10-40P-A004 3E-9399 Receptacle As Receptacle - Outside Mt. - PC Pin
144

9X-1343 Receptacle As Receptacle - Flange MT. (Key A)


DRC12-40PA 145

9X-7148 Receptacle As Receptacle - Flange MT. (Key B)


DRC12-40PB 146

9X-4391 Connector Plug


DRC16-70SA Plug (Key A) 147

DRC16-70SB 9X-0347 Plug Plug (Key B) 148


3E-6448 Connector Plug
DRC16-70SD Plug (Key D) 149

M333422 73(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

103-0213 Receptacle As
DRC12-70PA Receptacle - Flange Mt. (Key A) 150

DRC Connectors (Model View)

Illustration 130 g00922769

7X-6222 Connector Plug

Illustration 131 g00922787

9X-7144 Connector Plug

Illustration 132 g00922798

M333422 74(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

9X-7146 Connector Plug

Illustration 133 g00922807

9X-0146 Receptacle As

Illustration 134 g00922810

9X-0145 Receptacle As

Illustration 135 g00922813

9X-7143 Receptacle As

M333422 75(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 136 g00922814

9X-7145 Receptacle As

Illustration 137 g01763838

7X-6221 Receptacle As

Illustration 138 g00923371

8T-9834 Connector Plug

M333422 76(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 139 g00923374

9X-0141 Connector Plug

Illustration 140 g00923108

9X-7147 Connector Plug

Illustration 141 g00923417

183-5784 Connector Plug

M333422 77(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 142 g00923422

9X-1339 Receptacle As

Illustration 143 g00923427

8T-9833 Connector Receptacle

Illustration 144 g00923433

3E-9399 Receptacle As

M333422 78(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 145 g00923443

9X-1343 Receptacle As

Illustration 146 g00923663

9X-7148 Receptacle As

Illustration 147 g00923506

9X-4391 Connector Plug

M333422 79(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 148 g00923524

9X-0347 Plug

Illustration 149 g00923527

3E-6448 Connector Plug

Illustration 150 g00923582

103-0213 Receptacle As

DTCE Connectors
Table 34

M333422 80(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

DTCE Connectors
Deutsch Part Number Caterpillar Part Number Illustration Number
Description

127-5483 Connector Plug


DTCE06-1-4S-E003 4/6 AWG Plug 151

DTCE04-1-4P-E003 127-5484 Receptacle As 4/6 AWG Receptacle 152


127-5485 Connector Plug
DTCE06-1-8S-E003 8/10 AWG Plug 153

8/10 AWG Receptacle


DTCE04-1-8P-E003 127-5486 Receptacle As 154

129-7163 Connector Plug


DTCE06-1-12S-E003 12 AWG Plug 155

DTCE04-1-12P-E003 129-7164 Receptacle As 12 AWG Receptacle 156

DTCE Connectors (Model View)

Illustration 151 g00923737

127-5483 Connector Plug

Illustration 152 g00923740

127-5484 Receptacle As

M333422 81(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 153 g00923742

127-5485 Connector Plug

Illustration 154 g00923758

127-5486 Receptacle As

Illustration 155 g00923774

129-7163 Connector Plug

M333422 82(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 156 g00923792

129-7164 Receptacle As

AEC Connectors
Table 35
AEC Connectors
Deutsch Part Caterpillar Part Illustration
Description
Number Number Number
AEC16-40SU 105-2081 Plug Plug (Key-Universal) 157
114-4408 Connector
AEC16-40SBT Plug (Key B) - GXL Wire 158
Plug
AEC16-40SAE- Plug (Key A) - TXL Wire (GM
126-7127 Plug 159
K001 only)
113-0580 Receptacle As
AEC14-40PA Receptacle (Key A) 160

113-0581 Receptacle As
AEC14-40PB Receptacle (Key B) 161

113-0582 Receptacle As
AEC14-40PC Receptacle (Key C) 162

104-9655 Receptacle As
AEC14-40PAB Receptacle (Key AB) 163

AEC Connectors (Model Views)

M333422 83(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 157 g00923857

105-2081 Plug

Illustration 158 g00923881

114-4408 Connector Plug

Illustration 159 g00924017

126-7127 Plug

M333422 84(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 160 g00924021

113-0580 Receptacle As

Illustration 161 g00924041

113-0581 Receptacle As

Illustration 162 g00924072

113-0582 Receptacle As

M333422 85(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 163 g00924079

104-9655 Receptacle As

HD-10 Connectors
Table 36
HD-10 Connectors
Deutsch Part Caterpillar Part Number Illustration
Description
Number Number
HD16-3-96S 8T-8731 Connector Plug Plug 164
8T-8732 Connector
HD14-3-96P Receptacle 165
Receptacle
HD10-3-96P 9X-4813 Receptacle As Receptacle (Bulkhead) N/A
HD16-6-96P 8C-3654 Connector Plug Plug 166
7T-3272 Connector
HD14-6-96P Receptacle N/A
Receptacle
9X-4814 Connector
HD10-6-96P Receptacle (Bulkhead) N/A
Receptacle
HD16-6-12S-B010
7X-1873 Plug Receptacle (Bulkhead) 167

HD10-6-12P 115-3518 Receptacle Receptacle (Data Link) N/A


HD16-9-96S 8T-8735 Connector Plug Plug 168
8T-8736 Connector
HD14-9-96P Receptacle 169
Receptacle
HD10-9-96P-B009 9W-1951 Connector Receptacle (Bulkhead -
170
Receptacle Special)

HD-10 Connectors (Model Views)

M333422 86(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 164 g00924281

8T-8731 Connector Plug

Illustration 165 g00924484

8T-8732 Connector Receptacle

Illustration 166 g00924327

8C-3654 Connector Plug

M333422 87(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 167 g00924329

7X-1873 Plug

Illustration 168 g00924341

8T-8735 Connector Plug

Illustration 169 g00924349

8T-8736 Connector Receptacle

M333422 88(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 170 g00924353

9W-1951 Connector Receptacle

Delphi Packard Electric Systems Contact (A4E2)


Table 37
Delphi Packard Electric Systems
Caterpillar Part Number Description
267-9572 Connection Socket # 20 (SXL). #20 (GXL) Socket, Machined

Delphi Packard Electric Systems (A4E2) (Model Views)

Illustration 171 g01278698

Ilustration

245-1042 Connector Plug As

M333422 89(90)
120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... 24/01/2013 17:21:56

Illustration 172 g01278701

Illustration

245-1043 Connector Plug Gp

Delphi Packard Electric Systems Connector Acessories (A432)


Table 38
Delphi Packard Electric Systems
Caterpillar Part Number Description
245-1044 Connector Lock Terminal Lock (TPA)
245-1045 Cover Connector Endbell
245-1048 Connector Plug Sealing Plug #20
266-1683 Removal Tool (SOCKET) Terminal Removal Tool
267-7207 Special Bolt Retaining Bolt
267-7208 Retaining Ring Retaining Ring
274-4990 Seal Interface Seal

Direitos Autorais 1993 - 2013 Caterpillar Inc. Thu Jan 24 17:19:19 UTC-0300 2013
Todos os Direitos Reservados.
Rede Particular Para Licenciados SIS.

M333422 90(90)

You might also like