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Afimilk Silent Herdsman

Installation Manual™
This Manual: P/N 8003009
Version 1.00
Date Completed – September 2016

Afimilk Ltd., Kibbutz Afikim, 15148 Israel

Tel: 972-4-6754812 | Fax: 972-4-6751862

market@afimilk.co.il | www.afimilk.com
Preface Preface

Preface Material
NOTE: For safety instructions, certifications and legal notices refer to Appendix C.

About this Manual


This manual describes the Afimilk®’s Silent Herdsman installation process.

Intended Users and Scope


This manual is intended for Afimilk™ system users. It is assumed that the system was
fully installed and tested by Afimilk dealers’ technicians, and that the user is familiar
with the systems basic usage.

Contacting Technical Support HelpDesk


Afimilk technical support contact information:
email: support@afimilk.co.il
Tel: +972-4-675-4824

Conventions
Important information is highlighted in a frame, as explained below:

Actions requiring special attention to avoid serious bodily injury;


For example, working with high voltage components

Actions requiring special attention, to avoid possible damage to equipment


or livestock

Hints and recommendations for working efficiently

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Preface Preface

List of Terms and Abbreviations


Term/Abbreviation Description

WDS Wireless Distributes System


PoE Power over Ethernet

Referred Documents
PN Document Name

8003007 mySilent Herdsman User Manual


8003008 mySilent Herdsman Quick Guide

Revision History
Version Date Description

01 September 2016 New document

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Preface Preface

Table of Contents
Preface Material ........................................................................................................................ 3
Table of Contents ...................................................................................................................... 5
1 Introduction ...................................................................................................................... 1
1.1 Overview.................................................................................................................... 1
1.2 Principle of Operation ............................................................................................... 2
1.3 System Layouts .......................................................................................................... 4
1.4 Detailed Connection Diagrams .................................................................................. 4
1.5 System Installation Overview .................................................................................... 1
2 System Components ......................................................................................................... 2
2.1 What’s in the Box?..................................................................................................... 2
2.1.1 Controller Components ..................................................................................... 2
2.1.2 Reader Components .......................................................................................... 3
2.1.3 Wireless Configuration Elements ...................................................................... 4
2.1.4 Internet Remote Access Links ........................................................................... 6
2.1.5 Collar Components ............................................................................................ 7
2.2 Indicators, Interfaces and I/Os .................................................................................. 8
2.2.1 Wall Mount Controller Box Interfaces............................................................... 8
2.2.2 Controller Screen Interfaces .............................................................................. 8
2.2.3 Desktop Controller Box Interfaces .................................................................... 9
2.2.4 Bridge Elements LEDs and Interfaces .............................................................. 10
2.2.5 Reader Interfaces ............................................................................................ 11
2.2.6 Reader Junction Box Interfaces ....................................................................... 11
2.2.7 Internet Connection Aid Elements .................................................................. 12
2.2.8 LED Indications ................................................................................................ 12
3 Prerequisites and Site Planning (Survey) ........................................................................ 14
4 Install the System............................................................................................................ 16
4.1 Open the Boxes ....................................................................................................... 17
4.2 Mount the Controller .............................................................................................. 17
4.3 Connect the Cables inside the Controller box ......................................................... 20
4.4 Lay the Antenna/Reader Network Cable................................................................. 24
4.5 For a Cabled Reader Layout: Mount the Reader ..................................................... 25
4.6 Mount Elements of a Wireless Layout .................................................................... 27
4.6.1 Mount the Bridge Antenna near the Controller .............................................. 28
4.6.2 Mount the Bridge Twin Antenna ..................................................................... 30
4.6.3 Mount the Wireless Reader ............................................................................ 31

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Preface Preface

4.6.4 Mount the Wireless Reader Junction Box ....................................................... 32


4.6.5 Connect Monitored-area (Field) Cables .......................................................... 33
4.7 Complete Controller Connections ........................................................................... 37
4.8 If Needed: Internet Connection & Remote Access .................................................. 39
4.8.1 Internet Handshake Configuration .................................................................. 42
4.9 Close the Controller Box .......................................................................................... 45
4.10 Configurations ......................................................................................................... 46
4.10.1 Install License for Health Alerts ....................................................................... 46
4.10.2 Connect the System to the Cloud .................................................................... 48
4.10.3 Change System Language (if needed) ............................................................. 49
4.10.4 Verify Collars are detected by the System ...................................................... 51
4.10.5 Enter Cow Data ................................................................................................ 51
Appendix A Site Survey Example ........................................................................................ 52
Appendix B Place Collar Sensors ......................................................................................... 56
Appendix C Safety & Legal Notes........................................................................................ 60

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Chapter 1 Introduction

1 Introduction
1.1 Overview
Each cow is fitted with a smart collar, which monitors its heat expression and health
round-the-clock and transmits the data wirelessly to your PC, laptop, mobile or tablet. Our
sophisticated software lets you track each individual cow onscreen in real time — and
alerts you to any changes associated with the onset of heat and/or the health of the
animal. You’ll be sent an email immediately to ensure no vital opportunities are missed.
There’s no impact on your working routine, so things can carry on exactly as normal.
Additionally, the system still works even if you don’t have an internet connection.
Similar to our Silent Herdsman system, mySilent Herdsman lets you keep an eye on your
herd around the clock. The difference is that it is cloud-based — which means the data is
available via the internet, rather than just on the computer in your home, office or parlor.
So wherever you are and whatever you’re doing, you can receive heat detection and
health data, helping you to make relevant decisions quickly and easily.
Health and Heat Alert
The mySilent Herdsman Health Alert service provides early identification of animal illness
before being observed or identified by a farmer, staff member or vet, and builds on
research carried out during a three year program supported by Innovate UK. The 24x7
software-service continually monitors eating and rumination via a single collar-based
sensor. The sensor also identifies heats (estrus).
The graphs display the average time spent by the cow eating and ruminating. Alerts are
received when eating or ruminating declines for an individual animal. Users are able to
adjust the sensitivity setting for the health alert via the Silent Herdsman system.
As with heat detection, alerts can be received via any Smartphone, tablet, laptop or PC
and by accessing the Silent Herdsman or mySilent Herdsman software.
It has been proven to accurately and reliably alert farms to the signs of illness, most
commonly to the early onset of acidosis, ketosis, mastitis/Ecoli mastitis and lameness.

Simply put, Silent Herdsman will help you make more money, save time and keep your
herd healthy – by monitoring your herd wherever you are.

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Chapter 1 Introduction

1.2 Principle of Operation


The Afimilk Silent Herdsman system uses a Reader device (Reader) to collect data from
cow Collar sensors. The data is transferred to a dedicated Controller (SH controller) for
analysis using either cabled (Figure 1) or wireless (Figure 2) communication. Wireless
communication is needed if the area to be covered is far from the controller location, and
is done via a bridge comprised of a pair of antennas (Wireless Bridge). The farmer may
monitor and manage the system’s information via the controller, which may be placed
either on a desk (Desktop) or on a wall (Wall mount).
The two diagrams below show the data flow in the Afimilk Silent Herdsman system, in two
layout combinations.

Reader

Controller

Figure 1: Cabled connection

Wireless
Bridge Pair

Reader

Controller

Figure 2: Wireless connection

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Chapter 1 Introduction

Collars are placed on the cow necks. The sensor on the collar holds the unique ID of each
cow’s activity, rumination and eating information. The collected data is stored on the
collars for up to 7 days when out of range. The reader communicates with the collars via a
proprietary RF protocol at a frequency of 2.4GHz, to send this data periodically to the
Omni-directional antenna located on the Reader device. The Reader collects the data from
the cows’ collars which are within its receiving range.

Reader-to-Collar
reception range

The Afimilk Silent Herdsman software, located on the Controller, uses the collected data of
each cow to calculate: health conditions, exact timing when the cow is in estrus and the
best time for breeding. The application generates reports and alerts the farmer.
In addition to the above, the system may be connected to the internet (recommended).
This allows viewing and managing the system remotely, via the cloud, rather than directly
through the controller. Internet-remote connection links (AP, CR) can be provided with the
system, to allow managing internet distance-related issues.

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Chapter 1 Introduction

1.3 System Layouts


The system allows a few layout-combinations, depending on the specific farm needs:
Proximity needs: distance between the covered area and the office
• For close proximity (up to 100 meters): cabled reader communication (this is the
more commonly used option)
• For distance greater than 100 meters: wireless reader communication (using the
wireless bridge)

Controller positioning needs


• Wall-mount controller: allows hanging the controller on the wall (this is the most
commonly used option).
• Desktop controller: allows placing the controller on a table.

Number of readers
The default system may include up to 2 readers. Additional readers require special setup.
Internet proximity needs: distance between Controller and internet source
• For close proximity between the controller and the local internet Physical
connection: a simple wire connection is used, connecting the controller to the
router.
• For close proximity between the controller and a Wireless network with internet:
a CR (Client Router) antenna is connected (by a cable) to the controller and is set
to the local internet credentials, to enable internet reception.
• For a distant physical internet, located far from the controller e.g. in the farmer’s
home): an AP (Access Point) antenna is connected to the farm’s internet router,
and the twin CR antenna is connected (by a cable) to the controller, to enable
internet reception.

1.4 Detailed Connection Diagrams


This section provides detailed connection diagrams for:
• Hardware – basic elements
• Hardware – internal elements
• Software – cloud and logical components

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Chapter 1 Introduction

Internet remote links (AP, CR) Cabled/Wireless reader

Figure 3: Hardware elements – cabled/wireless reader (to the right of the controller); internet remote access accessories (AP, CR) – to the left

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Chapter 1 Introduction

Figure 4: Software architecture: remote access to data through the cloud

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Chapter 1 Introduction

Screen

Reader
junction box
Cabled
reader
PoE Internet
Splitter connection

PoE Router
Injector

Bridge for
wireless
reader
Inside the
Controller box

Figure 5: Hardware elements: internal connections to controller components

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Chapter 1 Introduction

1.5 System Installation Overview


The flowchart below presents the full system preparation and installation phases:

Site Survey to determine Plan &


mounting point, see 3 prepare
site

Open the boxes and verify


contents, 4.1

In
Mount & connect Controller, parallel Attach collars to
4.2, 4.3 cows, see Appendix B

Lay network cables, see 4.4

Cabled Reader layout Wireless

Mount & connect reader& Mount & connect reader,


Bridge, see 4.6 see 4.5

Complete controller
connections, see 4.7

If needed: connect to
internet, see 4.8

Close the Controller box see


4.9

Perform tests &


configurations (license,
cloud, reader-coverage,
collars, cow-data), see 4.10

Done

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Chapter 2 System Components

2 System Components
The Afimilk Silent Herdsman system is comprised of a controller (with cabinet), collar-
reader(s), wireless bridges, collars and wireless internet access points. The specific system
layout in each farm determines the specific elements required for that installation. This
section provides specifications of the system elements.

2.1 What’s in the Box?


2.1.1 Controller Components
The Controller is a touch-screen controller & cabinet, available as either a wall mount or a
desktop (according to specific needs). The system includes a router, controller power
supply and power supplies for directly attached readers or wireless links. The controller
and any other equipment are attached via the r outer using standard CAT5e cable.

Controller Wallmount Controller Desktop


PN 8004000 PN 8004001

Cabinet Controller screen Cabinet Desktop Controller


screen
Table 1: Controller Specifications

Attribute Sub elements Comments

Controller screen Wall mounted Afimilk Silent Herdsman controller (IP65); to be


Wall mount
mounted in the cabinet .
Cabinet Holds the controller screen and the internal controller elements
Dimensions: 600 x 500 x 150
Controller screen Mount Afimilk Silent Herdsman controller screen on desk mount
Desktop
stand
Cabinet An internal enclosure Control Box; holds the internal controller
elements.
Located close to the controller screen (under the desk OR on the wall)

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Chapter 2 System Components

2.1.2 Reader Components


The collar-reader device includes an Omni-directional (360°) antenna

Reader
PN 8006001 – cabled
PN 8006002 – wireless

Reader Omni-directional 1M RF
Antenna Extension cable

Antenna options:
PN 8007000: Standard gain antenna
PN 8007001: Standard gain antenna+ cable+ J-Pole mount
PN 8007002: High gain antenna+ cable+ J-Pole mount

Table 2: Reader Specifications

Attribute Details

Reader IEEE 802.3af 48V PoE powered device


send/receive data from collars & controller
Powered via a power over Ethernet (PoE) injector (allows sharing single cable for comm-
data & power).
• 8006001 Cabled: PoE network cable Up to 100m.
• 8006002 Wireless
• 8006010 Demo (non functioning physical unit)
Antenna options • 8007000 - Standard gain antenna (35/125 meters inside/outside); 9dBi; direct attach to
Base station
• 8007001 - Standard gain antenna (35/125 meters inside/outside); 9dBi + 1M RF
Extension cable + J Pole mount
• 8007001 - High gain antenna (125/200 meters inside/outside)- 15 dBi + 1M RF
Extension cable + J Pole mount (Available only for North America)

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Chapter 2 System Components

2.1.3 Wireless Configuration Elements


Wireless links are used to bridge the LAN network via a wireless network to either:
• Extend the maximum achievable range of the Ethernet cable, or
• Enable readers to be connected across roads or other areas where a cable connection
is impossible or difficult to make.
The wireless links used are PoE devices configured in pairs of Wireless Distribution System
(WDS) bridges. These devices can only communicate directly to the paired device. The end
of the bridge for the controller will be connected via the active to passive PoE convertor
directly to the PoE injector and the router in the controller cabinet. The other end of the
bridge should be connected via the active to passive PoE convertor to the PoE switch in
the reader junction box to which the reader is also connected.
The wireless elements are used for wireless-reader layouts, and include:
• Wireless Bridge: A set of two antennas for wireless communication, called wireless
relay bridge : 1. Close to controller cabinet; 2. Close to the reader (this is the remote
end of the Wireless Relay)
• Junction Box: connecting between the Reader and remote bridge antenna

Wireless Relay Bridge


PN 8006002

Wireless Antenna bracket Reader junction box Outdoor 48V active to


link units arm (reader outdoor enclosure, passive PoE Adapter
used as PoE Injector
Control Box)

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Chapter 2 System Components

Table 3: Wireless Configuration Specifications

Attribute Details

Dimensions 180mm x 180mm (excluding mounting legs)


(Reader)
Rating IP65; Can be mounted outdoors
Power 2M from junction box to standard supply socket
100m from reader junction box to bridge antenna
100m from reader junction box to reader
Network PoE over Cat5e to reader
PoE over Cat5e to bridge antenna
Wireless link or cable connectivity
Antenna Omni-directional (360°) RTNC
• North America: 15dBi High Gain
• Rest of world: 9dBi Standard Gain
Wireless Bridge connection: up to 2 kilometres (with line of sight)
Longer distances are possible – contact Afimilk

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Chapter 2 System Components

2.1.4 Internet Remote Access Links


The internet connection remote links may be required when office internet is not close
enough to the controller position to allow direct cable connection. Thus, there are two
types of wireless solutions that are available: Direct Farm Wi-Fi link & Farm Wi-Fi Bridge.
Included elements:
• Client Router (CR): Main component, used to provide direct connection to on farm Wi-
Fi network work. Connected via the active to passive PoE convertor to the PoE injector
in the controller cabinet. Address: 192.168.128.1
• Access Point (AP): Access point antenna (connected to the router/farm internet
connection) which is cabled to farm network and extends the range of the farm Wi-Fi
for long range connection to the client router. Address: DHCP from Farm B/band

Internet Remote Access


PN 8008000/1

PN 8008000: Full Broadband Bridge PN 8008001: Half Broadband Bridge


Client Router (CR) & Access Point (AP) Client Router (CR)

Table 4: Internet Remote Access Specifications

Attribute Details

Full Broadband Bridge PN 8008000 (CR + AP)


Used to connect the intenet router to a wireless network
Half Broadband Bridge PN 8008001 (CR only)
Used for a connection where there is already Wi-Fi coverage

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Chapter 2 System Components

2.1.5 Collar Components


The collar (neck) sensors are placed on the monitored cows, and are detected
automatically by the system.

Internet Remote Access


PN 8001000 – Basic (no health)
PN 8001010 - Health Two metal loops:
Buckle (with 2
frames); Retainer

Collar Collar sensor Replacement


weight strap
PN 8002000

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Chapter 2 System Components

2.2 Indicators, Interfaces and I/Os


The following sections describe the system elements’ interfaces and Indicators.

2.2.1 Wall Mount Controller Box Interfaces


The internal elements and interfaces of the wall mount controller are shown below:

2 internal power Blue


4x PoE Yellow internet
Router transformers, one to power
Injector cables - cable
the controller, and the other
powers the PoE injector LAN (WAN)

PoE Splitter to
power router

Power
terminal (per
country
standard)

Cable-
routing
holes

2.2.2 Controller Screen Interfaces


The following figures detail the controller screen interfaces:

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Chapter 2 System Components

2.2.3 Desktop Controller Box Interfaces


The Controller box comprises of several elements:
A router – connects between the controller and the reader(s)
A 4 port PoE Injector box per reader – provides the reader with Power and data via a
single wire

Router

4 port PoE
PoE
Injector
splitter

Power terminal (per


country standard)

Connection to
reader(s) (up to 3)

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Chapter 2 System Components

2.2.4 Bridge Elements LEDs and Interfaces

Connectors
under lid

LEDs

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Chapter 2 System Components

2.2.5 Reader Interfaces

Network cable Antenna


connector (PoE) connector

2.2.6 Reader Junction Box Interfaces

5-port PoE switch

Network cable connector


(PoE) towards reader
(up to 4) Power cable
towards outlet

Network cable
connector towards
bridge

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Chapter 2 System Components

2.2.7 Internet Connection Aid Elements

2.2.8 LED Indications


Table 2-5.LED Indications

Item Details
LED#1: WLAN
LED#2: Power LED
LED#3: WAN (internet) LED

PoE splitter (to power the round router in the


controller)
Green LED, indicates that the splitter is powered up

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Chapter 2 System Components

Item Details
Bridge

PoE injector switch (if the reader is connected


remotely)

4-Port PoE injector


Lights are ON if the hub is powered and a device is
attached to the relevant output (DATA & POWER), at
the bottom of the hub.

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Chapter 3 Prerequisites and Site Planning (Survey)

3 Prerequisites and Site Planning (Survey)


Farms may have up to two readers installed in standard installations (more than 2 requires
special configuration), and may need wireless reader(s) to extend the range of
communication between the Controller and the examined cows (carrying collars). Optimal
positioning of the reader(s) and bridge antenna(s) is vital to achieving best system
performance, and to ensure that reader(s) do not interfere with one another, which may
result in data loss, or poor system performance.
Thus, the Dealer technicians need to determine the following items prior to the system
installation:
• System layout (cabled/wireless; number of readers; internet coverage needs)
• Mounting points (for reader(s), bridge elements, remote access devices)

 To determine optimal mounting points and system layout


1. Prepare a detailed scheme of the farm (dimensions, poles, electricity outlets, distance
from the office, required coverage radius, etc), by doing the following:
• Get a scheme from the farmer
• Visit the farm before the installation and perform a site survey (see form example
in Appendix A).
2. Determine the system layout: Determine the required number of readers and the need
for wireless links (extended range) communication, according to the required coverage
area and its distance from the office (i.e. the location of the controller).
3. Determine optional mounting points on the scheme, according to the guidelines below

The shortest distance between buildings may not always be the best option!

 Guidelines for choosing reader and antenna mounting points:


• Height: the reader and antenna are mounted at least 2.5 meters above ground level
• Visibility and Accessibility: The Reader, Wi-Fi units and junction box can be easily
viewed and accessed for maintenance (if possible – accessible from the passage).
• Reception coverage (collars):
• The mounting pole location must allow collar-coverage range for the whole
defined area. This is determined according to the shed scheme, and will probably
be around the center of the required 80 meters coverage radius, also covering the
feeding and water trough areas.

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Chapter 3 Prerequisites and Site Planning (Survey)

The final coverage and corresponding location determination must be done


during a site survey and could vary according to specific farm environment.

• The Reader should have a line of sight towards the cow collars, with minimal
interference from other sheds/poles/buildings or other items that could interfere
with the radio signal.

The antenna used is Omni-directional. Thus, the read range in one direction
may be limited by proximity to obstacles, while in other directions there
may be ideal conditions for transmission.

• no walls interfere with the line of sight towards the collars in the covered area
• If there are walls – they must be made of wood/plastic with wide regular
openings
• Ensure the reader antenna has a direct, un-obstructed line of sight with the area
where the target animals will be in range for at least 20 minutes a day.
• Protection from animals: The positioning point must be out of the reach of all cows.
• Protection from transportation Ensure that farm vehicles are not at risk of hitting the
antenna or reader.
• Internet (Wi-Fi) connection: If internet is used (recommended), the Controller should
have Wireless / Cabled connectivity to the Access Point / office
• Power access: The reader mounting pole has near access to a power outlet (to be
provided by the farmer).

The Reader must be fixed to a static connection point.

Do not fix the reader on a connection point that vibrates or moves as a


result of ventilating fans, blowers, motors and machinery.

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Chapter 4 Install the System

4 Install the System


The order of the installation phases takes into consideration the physical area in which the
different elements are installed, to avoid “running-around” with the equipment. The
installation order is described in the following work flow:

Open the boxes and verify


contents, 4.1

In
Mount & connect Controller, parallel Attach collars to
see 4.2, 4.3 cows, see Appendix B

Lay network cables, see 4.4

Cabled Reader layout Wireless

Mount & connect reader& Mount & connect reader,


Bridge, see 4.6 see 4.5

Complete controller
connections, see 4.7

If needed: connect to
internet, see 4.8

Close the Controller box see


4.9

Perform tests &


configurations (license,
cloud, reader-coverage,
collars, cow-data), see 4.10

Done

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Chapter 4 Install the System

4.1 Open the Boxes


Verify all the relevant elements are available in your boxes, according to your layout, see
2.1

4.2 Mount the Controller

General notice: Devices connected externally to the controller cabinet should


be connected using outdoor rated CAT5e cable. Where necessary, conduit
should be used to protect the cabling from vermin. The cabinets must be
earthed to meet local electrical installation regulations. Normally this is
achieved by taking an earth point directly from the power strip to one of the
cabinet’s internal earthing points.

 To mount the controller box


1. Connect the 4 mounting brackets to the back of the controller box:
Insert a washer on each screw. Ensure the screw heads are in the external side of the
box, and the Nut is in the inside! Secure the screw using a ratchet spanner.

Nut
Washer

Connected
brackets

Strengthen screws using a


ratchet spanner

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Chapter 4 Install the System

2. Mark box position and drill holes: Hold the box on the wall, in its mounting position.
Ensure the box is level using a level tool. Then mark the location of the holes on the
wall, remove the controller and drill the holes.

For a wall-mount controller layout: DO NOT hang the controller cabinet yet!
It is important to secure the screen to the box before hanging it.

Level tool

3. For a wall-mount controller: Connect the screen: Insert the screen to the designated
hole in the box and connect the screws: first the 4 corner screws, and then the rest:

Connect corner
screws first

Connected
screws

4. Hang the box on the wall using screws and the previously drilled holes.

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Chapter 4 Install the System

5. Electricity Cable: The system is provided with British, European and North American
cables. Use the cable relevant to your country standard.

Provided cable
types

6. Connect the cable routing seal to the bottom of the controller box: place the spongy-
seal on the cable cover, so that it is facing the box. Then connect the seal to the box
using the provided screws:

Spongy-seal:
facing the
controller box
Cable cover
Provided screws

Spongy-seal: Connected
facing the cable cover
controller box

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Chapter 4 Install the System

4.3 Connect the Cables inside the Controller box


Before connecting the cables, note the cable color codes in the controller:

Cable Color Details


YELLOW Reader/antenna network cable is.
BLUE Internet cable
GREEN Power to router (small green cable to the PoE splitter) and Network to
PC
Note: The installer provides all other external cables to the devices (Antennas, readers, CR etc);
Use PoE LAN CABLE (CAT 5E) cables:

 To connect cables in the controller box


1. Connect Cables towards the controller: observe the controller connectors and
connection diagram at the bottom of the cabinet door, and then follow the
instructions below

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Chapter 4 Install the System

a. Allow controller screen USB connection from the outside: Connect the 2 USB cables
from the external USB connectors to the screen.

USB connector – a
look from the inside

USB connector – a
look from the outside

b. Connect the controller to the internet feeder: Connect the green cable coming
from the PoE Splitter to the controller screen’s internet (LAN) connector, marked
by a green circle

Green cable connected Connect to controller


to PoE splitter screen LAN (marked by
green circle)

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Chapter 4 Install the System

c. Connect the controller screen to power: Connect the black power cable coming
from the internal transformer to the controller screen’s DC-IN connector

Black power cable Towards DC-IN


coming from transformer

Connected controller
screen power cable

d. Verify your controller screen connections are as shown below:

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Chapter 4 Install the System

2. Connect internal power: Connect the power cable coming from the cable seal at the
bottom of the box, to the power terminal inside the box:

Connected power cable to


internal power terminal

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Chapter 4 Install the System

4.4 Lay the Antenna/Reader Network Cable

Wireless Cabled

Take the bridge/reader network cable (PoE LAN CABLE (CAT 5E)) and route it between the
Controller position and the bridge/reader designated mounting position (e.g. on the roof).
This cable is connected to the controller on one side, and the other side is connected
according to the specific layout, and should be routed accordingly:
• For a cabled reader: the cable will be connected directly to the reader. Route the cable
to the reader mounting position.
• For a wireless reader: the cable will be connected to the wireless bridge antenna part
that is close to the Controller via the active to passive PoE adapter. Route the cable to
the wireless bridge antenna mounting position.

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Chapter 4 Install the System

4.5 For a Cabled Reader Layout: Mount the Reader

For a cabled reader, this phase is performed at the same site as the controller
installation. This section explains how to mount a wireless reader.

 To mount the cabled reader


1. Connect the reader to the designated pole/wall. Perform the mounting according to
the position conditions, ensuring that the Omni-directional antenna is at an optimal
reception point. Ensure the reader is level (using a level tool).
Below are two examples for mounting solutions – on a pole and on a wall:

Mounted on a pole Mounted on a wall

2. Connect the Omni-directional antenna to the reader: assemble the antenna elements;
then connect it to the reader.

Assemble
antenna

Connect antenna
to the (already
mounted) reader

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Chapter 4 Install the System

3. Connect the network cable previously laid to the reader:


a. Connect all the sealing elements to the cable, as shown in the picture below:

b. Connect the sealed side of the cable to the reader: the reader’s network
connection is external, and thus requires the sealed side: Open the reader’s
network plug, open the reader’s network plug, and attach the sealed side of the
cable

Open plug
Connect
network cable

The 2nd side of the network cable will be connected to the controller.

c. Secure the network cable to the wall/roof using ties to prevent cable dangling.

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Chapter 4 Install the System

4.6 Mount Elements of a Wireless Layout


The following sections detail the Wireless reader installation steps:
1. Mount the wireless bridge antenna near the controller, 4.6.1
2. Mount the paired wireless bridge antenna, near the reader, 4.6.2
3. Mount the wireless reader, 4.6.3
4. Mount the reader junction box, 4.6.4
5. Connect the field cables and check the relevant LEDs, 4.6.5

For multiple wireless readers, repeat the steps for each of the installed
readers.

As the bridge devices can only communicate directly to their twin device,
note the colored stickers marking and identifying each pair (2-greens, 2-
yellows, etc.), and install the correct pairs facing each other.

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Chapter 4 Install the System

4.6.1 Mount the Bridge Antenna near the Controller


One end of the wireless bridge will be connected via the active to passive PoE adapter and
then to a PoE injector and the router in the controller cabinet. The other end of the bridge
should be connected to a reader via its PoE injector (placed inside an IP65 enclosure).

The bridge devices can only communicate directly to their twin device.
Therefore, note the colored stickers marking and identifying each pair (2-
greens, 2-yellows, etc.), and install the correct pairs facing each other.

 To Mount the bridge antenna that is close to the controller


1. Connect the antenna bridge mounting leg: Use the provided metal tie to connect the
bridge mounting leg to the antenna, ensuring the tie is weaved/routed through the
designated holes. Use an electric screwdriver to secure the screw.
Secure screw using
electrical
screwdriver

Connect mounting leg using the


metal tie; ensure tie is properly
enlaced through the holes!

2. Mount the bridge antenna in its designated position, facing towards its twin’s
designated position: mark the location of the required holes – ensure the antenna is
level using a level tool; drill holes and secure the bridge antenna to its mounting
position:

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Chapter 4 Install the System

Mark antenna hole-


positions;
Drill holes and connect
the antenna

3. Connect the network cable to the antenna:


a. Open the antenna’s connector lid

Open
connector
cover

b. Connect the outdoor 48V active to passive PoE Adapter: locate the outdoor 48V
PoE Adapter and connect it to the antenna’s LAN (PoE). Open PoE Adapter’s lid
and connect it’s other side to the network cable previously placed.

Connect PoE Adapter


to the antenna

Open PoE Connect the network


Adapter’s lid cable here

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Chapter 4 Install the System

c. Close the antenna and PoE adapter lids

d. Secure the network cable to the wall/roof using ties to avoid cable dangling.

4.6.2 Mount the Bridge Twin Antenna

The next phases are done in the monitored area. Ensure you take all the
relevant elements with you for these phased, including: twin part of bridge
antenna(s), reader and reader junction box.

 To Mount the bridge twin antenna


1. Connect the antenna bridge mounting leg: Use the provided metal tie to connect the
bridge mounting leg to the antenna, ensuring the tie is weaved/routed through the
designated holes. Use an electric screwdriver to secure the screw.
Secure screw using
electrical
screwdriver

Connect mounting leg using the


metal tie; ensure tie is properly
laced through the holes!

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Chapter 4 Install the System

2. Mount the bridge antenna in its designated position, facing towards its twin: mark the
location of the required holes – ensure the antenna is level; drill holes and secure the
bridge antenna:

4.6.3 Mount the Wireless Reader


 To mount the wireless reader
1. Connect the reader to the designated pole/wall. Perform the mounting according to
the position conditions, ensuring that the Omni-directional antenna is at its optimal
reception point. Ensure the reader is level (using a level tool).
Below are two examples for mounting solutions – on a pole and on a wall:

Mounted on a pole Mounted on a wall

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Chapter 4 Install the System

2. Connect the Omni-directional antenna to the reader: assemble the antenna elements;
then connect it to the reader.

Assemble
antenna

Connect antenna
to the (already
mounted) reader

4.6.4 Mount the Wireless Reader Junction Box


The reader junction box is designed to receive electricity from the power outlet, and
connect the network cable between the reader and to the wireless bridge.

 To Mount the reader junction box


1. Connect the reader junction box to the designated pole/wall: Mark the location of the
required holes – ensure the box is level using a level tool; drill holes and secure the
box to its mounting position

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Chapter 4 Install the System

4.6.5 Connect Monitored-area (Field) Cables


 To Connect the cables at the monitored area
1. Connect the 1st network cable – between the junction box and the reader:
a. Connect all the sealing elements to the cable, as shown in the picture below:

b. Connect the sealed side of the cable to the reader: the reader’s network
connection is external, and thus requires sealing. Open the reader’s network plug,
and attach the sealed side of the cable

Open plug Connect


network cable

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Chapter 4 Install the System

c. Connect the other side of the cable to the junction box: Connect the reader cable
to one of the ports of the PoE switch

Connect 2nd side


of network cable

2. Connect the 2nd network cable – between the junction box and the bridge:
a. Connect one side of the cable to the bridge antenna: Open the antenna’s
connector lid; connect the outdoor 48V active to passive PoE Adapter; connect the
network cable and close the lid:

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Chapter 4 Install the System

b. Connect the other side of the cable to the junction box: Connect the wireless
bridge cable to one of the ports on the PoE switch

Connect 2nd side


of network cable

3. Connect the power cable coming from the reader junction box to the external power
outlet; then check that the power LED is ON.

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Chapter 4 Install the System

4. Verify the bridge LEDs: ensure the bridge antenna power, LAN and WAN LEDs are ON

LEDs are
ON

5. Close the reader junction box: Ensure the cables inside the reader junction box are
organized and secured using ties. Then close the box and connect the screws.

Close the
box with
the screws

Power cable
connected to
Fix cables and external outlet
secure them
using ties

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Chapter 4 Install the System

4.7 Complete Controller Connections


Before connecting the cables, review the cable color codes in the controller:

Cable Color Details


YELLOW Reader/antenna network cable is.
BLUE Internet cable
GREEN Power to router (small green cable to the PoE splitter) and Network to
PC
Note: The installer provides all other external cables to the devices (Antennas, readers, CR etc)

You may now return to the controller, and connect the network cable(s) coming from the
bridge/reader, previously laid.

 To finalize Controller external connections (bridge/reader, electricity)


1. Attach the rubber seal to the cables:
• Yellow network cable coming from the bridge
• Internet cable

2. Thread the bridge/reader network cable (yellow) through the lower cable seal:

Insert network cable


through controller’s
cable seal

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Chapter 4 Install the System

3. Connect the network cable coming from the reader/ bridge to the 4-port PoE injector,
in line with the yellow (LAN) cables; ensure the relevant LED in the PoE injector is lit

Connect
network cable

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Chapter 4 Install the System

4.8 If Needed: Internet Connection & Remote Access


Internet connection is recommended, to enable remote software support and allow
farmers to access the Silent Herdsman system from distant locations, from their homes
and smart phones. When connecting the system to the internet, the following connection
layouts are available:
• Cabled: If a direct (physical) connection to the internet is in close proximity to the
controller, the controller is connected to the router using a wire.
• If there is no physical internet connection close enough to the controller, you may
need to use the provided pair of internet (Wi-Fi) remote access links:
• CR (Client Router) only – if there is a wireless internet in close proximity to the
controller, you may connect the CR antenna to the controller box internet
connector (through the PoE injector), to allow internet reception. In this event,
where the CR is used without its pair AP, the CR will need special configuration for
adjustment to the local internet network, to allow handshake with the local
wireless internet (the farm router/broadband name and password are required to
complete connection).
• AP (Access Point) & CR – If the internet is far away (e.g in the farmer’s house), an
AP antenna is connected to the distant internet router/wall, and serves as a pair
to the CR. For this option, no CR configuration is needed.

 To Connect the Controller to the internet using a cable


1. Connect the controller side of the office internet cable: Thread the office-internet
cable (blue) through the lower connection seal:

Insert internet cable


through controllers
cable seal

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Chapter 4 Install the System

2. Connect the internet blue cable in the box to the 4-port PoE injector, in line with the
blue internet (WAN) cable. Connect the other side to the office internet.

Connect internet
cable (in line with
blue cable)

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Chapter 4 Install the System

 To connect the CR/AP Internet (Wi-Fi) remote access links


1. Locate good positioning points for the CR (and AP, if used):

• CR should be close to the controller box, and facing towards the AP, if used. If not
– the CR should face best reception position.
• The CR antenna should be within line of sight of the source with no obstacles such
as trees obstructing the signal.
• Verify good signal and power via the LEDs (see 2.2.8).
• Suggested distance between AP and CR: as this is a powerful router and can pick
up Wi-Fi from a decent distance, we recommend up to 100 metres
2. Mount the CR and the AP using screws. Ensure you identify the correct element
according to the label:
AP

CR

3. Connect the internet cable coming from the controller to the CR (see above)
4. If AP is used - connect the AP to the local internet.
5. If needed (if only CR is used): perform handshake configuration, as provided below,
4.8.1, to adjust the credentials to the local wireless network.

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Chapter 4 Install the System

4.8.1 Internet Handshake Configuration


 To configure the CR antenna to connect to the wireless network
1. Access the controller and login to the CR antenna by typing the following address in
the web browser: http://192.168.128.1
2. In the displayed login screen, type-in the credentials:
• User: admin
• Password: silent

3. In the Client Router main configuration menu on the left side select Wireless network
4. In the Wireless Network configuration select Site Survey to see all available wireless
networks

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Chapter 4 Install the System

5. Select the desired wireless network from the list of available networks by clicking on
the BSSID of the desired network

Click to
select

6. The SSID is automatically registered and if the wireless network is encrypted you will
need to enter the password (Passpharse) in the wireless security section

Enter
password

Click

7. When finished click Accept to save the new settings.

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Chapter 4 Install the System

8. To save the new configuration and activate it you will need to go to Status 
Save/Reload in the Client Router main configuration menu. Click the Save & Apply
button

Click

9. Wait until the save & apply process ends

10. The new configuration is now applied and you can verify it is operative in the Main
status page at the Wan Setting and Current Wireless Settings sections.

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Chapter 4 Install the System

4.9 Close the Controller Box


After connecting all the required cables to the controller, finalize the connections:
1. Place all the cables coming from the controller in a duct

Use cable duct


to protect
cables

Rubber seal WRONG!!! Missing


on cable rubber seal on cable

Now the network cables are connected. The bridge gets Power and Data in a single cable
from the black PoE injector, using the black cable.
The gray cable provides internet to the PoE injector, and connects to the office internet.
2. Verify that the internal LEDs are indicating correct connectivity of the system:

Power is ON
Router
indicators

PoE PoE Injector


indicators indicators

3. Close the Controller box.

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Chapter 4 Install the System

4.10 Configurations
The following configurations are required after the installation:
• Verify collars were placed on the cows, see Appendix B
• If using health supported system, you need to install a license, see 4.10.1
• Connect the system to the cloud, see 4.10.2
• If needed: Change the system Language, see 4.10.3
• Verify collars are automatically detected by the system if in range of a reader, see
4.10.4
• Insert cow data, see 4.10.5

4.10.1 Install License for Health Alerts

This configuration can also be done in the dealer’s premises prior to the
installation.

 To install license for health alerts


1. Open the mySilentHerdsman interface on the controller
2. Go to MENU  MANAGE SYSTEMLICENSE

Click

3. Click on the “Save Key” button to save a text file with the Unique Key.

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Chapter 4 Install the System

4. Attach the Unique Key to an e-mail requesting for a health license and send it to:
Support@afimilk.co.il together with the following details:
• Dealer name
• Country
• Farm name

5. After the Unique Key is processed in our system, we will generate a new License file
(this may take up to 24 hours) and send it back attached to an e-mail.
6. After you receive the license file (.SHL file), save it to a folder on the controller
7. Go to MENU MANAGE SYSTEMLICENSE

Click

8. Click the Add License  Choose File button


9. Select the new license file you saved in section 6
10. The license will be added to your licenses list stating the type, expiry date and time left
for this specific license

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Chapter 4 Install the System

4.10.2 Connect the System to the Cloud


 To connect your system to the cloud services
1. On the controller screen go to MENU LOGOUT

2. In the login screen choose Update Online Sync

Click

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Chapter 4 Install the System

3. Register the credentials you received by mail (E-Mail Address, Password).

 The system is now connected.

4.10.3 Change System Language (if needed)


 To change the system’s language
1. On the controller screen go to MENU LOGOUT

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Chapter 4 Install the System

2. In the login screen click the British flag to open the available languages menu

Click

3. In the displayed screen, click the country flag representing your preferred language

Select
language

4. Re-Login to the Silent Herdsman system.

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Chapter 4 Install the System

4.10.4 Verify Collars are detected by the System


Verify collars are automatically detected by the system if in range of a reader, by accessing
the controller software, and

 To access collar management

1. Click and select Manage

2. Click the icon at the left hand side of the screen. A list of the detected colors
appears on the screen. Verify your collars are listed.

Click

4.10.5 Enter Cow Data


The cow data is entered into the system through the controller, as detailed in the Afimilk
Silent Herdsman UM.

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Appendix A Site Survey Example

Appendix A Site Survey Example


Site Survey Form
Equipment List
Controller Desk ☒ Wall [ Wall mounting☒ Wood Brick Metal ]
Remote Access None Cable ☒ Wi-Fi  Bridge 
Reader 1 Connection: Cable ☒ Wireless  Antenna: Standard High (US Only) 
Reader 2 Connection: Cable  Wireless ☒ Antenna: Standard ☒ High (US Only) 
Reader 3 Connection: Cable  Wireless  Antenna: Standard High (US Only) 
Collars (Qty)……..30 Remove Health Option 
MySilent Herdsman Email refet@afimilk.co.il
Miscellaneous PLEASE NOTE- No need to order controller screen and box – we will use the
one sent to Hagai for DEMO

Notes:
• Power cord 2 meters (if longer required, dealer will supply directly)
• Reader connections: cable up to 100 meters, wireless up to 2km, contact Afimilk for
longer distances

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Appendix A Site Survey Example

Order Information
Order number reference:

Main address: Shipping / Installation (if different):

Afimilk LTD.
Kibbutz afikim 1514800
ISRAEL

Farm contact Installation Contact (if different)

Name: Nadav Yanai Name………:

Position….…: Manager Position……:

Telephone....: Telephone...:

Mobile/Cell...: +972-54-325-4122 Mobile/Cell..:

Email…….…: refet@afimilk.co.il Email………:

Requested Installation Date: 15/4/16

Milking Times 1st: 2:30 2nd: 10:30 3rd: 18:30

Cow Info Source Information Provider

Herd number

Pin

Other info required

Number of Cows on Site: ~900

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Appendix A Site Survey Example

Herd Management Software Used: AFIFARM

Farm Wi-Fi Wi-Fi network name:


Internet Access (if
Wi-Fi password:
applicable)

Other Information

Reader Location Mounting Mount Height Distance to Wireless Relay


No. Surface (metres) controller (Y/N)
(metres)

1 IN HEIFERS POLE 3.5 70 Y


SHED

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Appendix A Site Survey Example

Site and Installation Plan Check List


 Annotated Google Map (highlight areas to be covered)?

 Equipment Location: Computer, Base Station, Wireless Relay,


Broadband Bridge?
 Location of Farmhouse broadband router provided?
 Photographs Included (PC Location, Base Station Location, and Area to cover)?

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Appendix B Place Collar Sensors

Appendix B Place Collar Sensors


This appendix details the phases for attaching cow collars.

Preferred location
for collar sensor

Lowest point for


location for collar

Weight

Figure 6: Silent Herdsman collar positioning

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Appendix B Place Collar Sensors

Belt Sensor Weight

Buckle Retainer
Assembled collar

Sensor Sensor
cover body

Weight: downwards Sensor: comprised of body with PCB and cover

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Appendix B Place Collar Sensors

Thread the sensor into the strap; ensure the Hold the strap around the cow’s neck, buckle in
strap loop wraps the body and not the cover one hand and the collar’s edge in the other hand

Strap loop
Cover wraps
is fully body
visible

• Cover facing away


from cow’s neck

• Printed script is
oriented correctly
(text is visible and
can be read – up is
up)

Thread the strap into the buckle’s two frames Thread the strap again through the buckle’s
second frame, creating a loop.

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Appendix B Place Collar Sensors

To tighten the strap, pull the edge.

Sensor
above half-
line

Verify the sensor is in its correct position (see next Ensure:


figure. • Collar is not too tight on the cow’s neck by easily
putting two fingers between the collar and the
cow’s neck
• Sensor is located in the upper half of the neck
• Weight is located at the bottom of the neck

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Appendix C Safety & Legal Notes

Appendix C Safety & Legal Notes


Legal Notice
Copyright
Copyright © 2016 Afimilk Ltd., All Rights Reserved

Disclaimer
This document contains proprietary information of Afimilk Ltd. and may not be reproduced
in any form without the prior written consent of Afimilk Ltd.
No part of this document may be reproduced, translated, stored in a retrieval system or
transmitted in any form and by any means, electronic, mechanical, photographic,
photocopying, recording, or otherwise, without the prior written permission of Afimilk Ltd.
Information provided in this document is subject to change without notice and does not
represent a commitment on the part of Afimilk Ltd.
All products and company names are trademarks or registered trademarks of their
respective holders.

Software License Terms


The software and the system design is the property of Afimilk Ltd.
It is supplied to the user to be used solely for its stated purposes. It is strictly forbidden to
make copies of the software or transfer it in any way, for any purpose, to any third party.
In addition to application software specifically developed by Afimilk Ltd., the system makes
use of certain third party utilities and system software. These are licensed for a single user.
They must not be copied in any way, for any purpose, by the user, its employees, or
anybody else.
The license to use the software is granted to the user only for the specific system it is
installed on by Afimilk Ltd., or its authorized distributors and representatives.
The purchaser shall not modify the software in any way.
It is strictly forbidden to use this product for any purpose other than originally designated
for or stipulated by Afimilk Ltd.

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Appendix C Safety & Legal Notes

Safety Instructions and Notice


Electrical connections must only be performed by a certified electrician.

The installation must be performed in accordance with current norms and


regulations as well as local and national rules.

Before installing and operating any equipment, review the safety instructions for any
hazards associated with installation and use of the device. Also, review standard and local
practices for preventing accidents.
The system and its components are powered by electricity from main power supply. This
power supply is sufficient to cause serious personal injury or even death.
Only a (local state) licensed electrician should install power cables and power supply units.
Use only a correctly rated power cable that is certified, as appropriate, for the country of
operation.

• Read this manual carefully. Proper handling of the equipment is the basis for correct
functioning.
• Only technicians who are skilled and authorized by Afimilk, dealer technicianstogether
with the farm staff may carry out installation of the equipment.
• The customer is fully responsible for any changes made, either in the system
configuration or in the software application data, by the customer or by the customer’s
agent.
• Afimilk will not be held responsible directly or indirectly for any damage caused to the
customer and/or to a third party and/or to the animals, by an action and/or change
and/or omission performed in the Afimilk Silent Herdsman™ system, either by the
customer or by the customer’s agent, directly and/or indirectly.
• Afimilk recommends that the customer call for a full system inspection by a qualified
technician authorized by Afimilk every six months.
• It is the responsibility of the operator to install, operate, and maintain the system in
accordance with all applicable laws, codes and regulations.
• The equipment must be used only for the described purpose.
• This system has been checked for viruses prior to supply.If in the course of a service call,
a virus is detected, removal of the virus, and any software or hardware repairs resulting
from it, will be charged to the purchaser.

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Appendix C Safety & Legal Notes

The system and its components are powered by electricity from a main power supply. To
avoid personal injury, danger of fire, and possible damage to equipment and materials, all
work on electrical and electronic circuits should be done following these basic safety
procedures:
• Power to all Afimilk devices must be supplied through an accessible, well-marked circuit
breaker (usually placed on the power transformer).
• Before conducting work on any Afimilk device, make sure power to devices is switched
off at the circuit breaker (usually placed on the power transformer).
• Remove power from the circuit or equipment prior to working on it. Never assume the
circuit is off; check it with a multimeter.
• In case of electrical fire, switch off the circuit and report it immediately to appropriate
authority.
• Stay away from live circuits. Do not work on or make adjustments when the power
switch is on.
• Never switch on equipment in the presence of water leakage.
• Work in clean, dry areas. Avoid working in damp or wet locations because this increases
the chance of electrical shock.
• Wear only nonconductive shoes to lessen the possibility of electrical shock.
• Remove all rings, wristwatches, bracelets, and similar metal items. Avoid working in
clothing that contains exposed metal zippers, buttons, or other types of metal fasteners.
The metal can act as a conductor, heat up, and cause a bad burn.
• High voltage surges and other power irregularities can cause extensive damage to a
system. It is the responsibility of the operator to provide a power protection system.

Do not dispose of WEEE as unsorted municipal waste!

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Appendix C Safety & Legal Notes

Compliance Notifications
Collar EC Compliance Notice

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Appendix C Safety & Legal Notes

Collar FCC Compliance Notice

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Appendix C Safety & Legal Notes

Reader EC Compliance Notice

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Appendix C Safety & Legal Notes

Reader FCC Compliance Notice

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Appendix C Safety & Legal Notes

WEEE Notice

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