ZERO ODOL IMPLEMENTATION

Stocking Pallet Trial

PT INDOCEMENT TUNGGAL PRAKARSA ,TBK
UNIT OPERASI CITEUREUP
2020
 CURRENT CONDITION
Inefficient Loading Time At Packing Plant Non P14

[G0] [G1] [G3] [G4] […] [G6]

Initial Dispatch Entry Gate Bag Issued Cement Loading Tarpaulin Exit Gate

B a g S t e p s S t a t u s

Bag Truck get Bag Truck cross Bag truck arrived Dispatcher brings After cement Bag Trucks exits
Dispatch Order Entry gate then at packing card to Bag loading finish packing plant and
Starts From gets dispatch card destination then Counting Operator driver will cover delivers to
Transporter Pool complete with type queueing for then scan card to cement bag by customer or
of bag, quantity cement loading give permit to tarpaulin warehouse
and other details operation of
on barcode Dispatcher will packer machine
brings card to Bag In this step,
Bag Truck goes to
Keeper to issued dispatcher also
packing line as
bag based on card make sure
written on Card
by scan that card quantity of
cement bag equal
Prepare bag and to card, and
send to packer counting actual
destination broken bag
Dispatcher will
give back card to
driver
Slide 2
Name of Presentation I dd.mm.yyyy
 IMPROVEMENT IDEA 2
Stocking Pallet Facilities for Dedicated Packer at Packing Plant (Non Plant 14)

[G3] [G4]
Bag Issued Cement Loading

…………………..

B a g S t e p s S t a t u s

Step 2 Step 3 Step 4

All plant When bag Complete

(non P14) truck comes, transaction
Will dedicate truck will direct
Some packer to warehouse
to operate 24 stocking pallet
hours by
stocking at
pallet

Step 1

Driver cross
Entry Gate
with Card to
Packing Line
Slide 3 Destination
Name of Presentation I dd.mm.yyyy
 Planning Trial
Stocking Pallet

Table For Bag Stuffing

INDOCEMENT INDOCEMENT INDOCEMENT INDOCEMENT

INDOCEMENT INDOCEMENT INDOCEMENT INDOCEMENT

INDOCEMENT INDOCEMENT INDOCEMENT INDOCEMENT

Bag Stuffing
INDOCEMENT INDOCEMENT INDOCEMENT INDOCEMENT

INDOCEMENT INDOCEMENT INDOCEMENT INDOCEMENT

Wood Pallet

130cm
Each Packer
Red Zone

Big Bag

Capacity 20 Pallet (Single Layer) 40t

Loading Zone

Or 40 Pallet (Double Layer) 80t

250cm

2 Table Bag Stuffing

Stocking Zone:
Loading Zone:
150cm

Stocking Zone:
Capacity 80 Pallet (Single Layer) 160t
Or 160 Pallet (Double Layer) 320t

Slide 4 Red Zone

Name of Presentation I dd.mm.yyyy Line 1 Line 2
 Activity and Estimate Capacity
Stocking Pallet
Red Zone
Line 1 Line 2

Big Bag
Loading Zone

Capacity 20 Pallet (Single Layer) 40t

Or 40 Pallet (Double Layer) 80t

Stocking Zone:
2 Table Bag Stuffing
Loading Zone:

Stocking Zone:
Capacity 80 Pallet (Single Layer) 160t
Or 160 Pallet (Double Layer) 320t 2

Red Zone

1 3 Activity :
1. Pallet Preparation
2. Cement Loading to Pallet
3. Stocking Pallet Bag to Stocking Zone
Slide 5
Name of Presentation I dd.mm.yyyy
 Time Consumption
Stocking Pallet

Step 1 Step 2 Step 3 Step 4 Step 5

Bag Stocking Loading To

PROCESS
Finish Pallet Pallet Total
Dedicated 1 Line Move to Preparation Stocking Truck
stocking area
2 Table for
4 Pallet 32t (Tronton)
(each pallet 2t) 2 Pallet Move 2 Pallet Move
48t (Trailer)
Time

4 Min Per Pallet 1,5 Min Per Pallet 5 Min Per Pallet 13 Min for 32t
1 Min Per Table
8 Min Per Table 3 Min Per Table 11,5 Min Per Table 18 Min for 48t

Slide 6
Name of Presentation I dd.mm.yyyy
 Outcome vs Income
Stocking Pallet

Number Of Truck kWh Consumption

14 14.000,0
Average : 12.001 kWh/Day
12 12.000,0
10
10.000,0
8
8.000,0
6
Minim Num of Truck 6.000,0
4
4.000,0
2
2.000,0
0
00-01
01-02
02-03
03-04
04-05
05-06
06-07
07-08
08-09
09-10
10-11
11-12
12-13
13-14
14-15
15-16
16-17
17-18
18-19
19-20
20-21
21-22
22-23
23-24
0,0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Change Packing Operation

If stocking pallet for 400ton From 12 Hours to 8 hours per shift will
Will increase packaging cost due to end at 23.00
forklift cost 13.500/ton = 400ton x Packing Plant no Operation from 23.00
Rp.13.500/ton = Rp.5.400.00 – 07.00 (8hours) = 8 Hours x 500 kWh x
(Outcome) Rp. 1.200 = Rp. 4.800.000
(Saving Income)

Slide 7
Name of Presentation I dd.mm.yyyy
 Documentation

Slide 8
Name of Presentation I dd.mm.yyyy
 Documentation

Slide 9
Name of Presentation I dd.mm.yyyy
 Documentation

Slide 10
Name of Presentation I dd.mm.yyyy