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| BS EN
BRITISH STANDARD |
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Aluminium and aluminium |
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Coil coated sheet and strip for |
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general applications Ð |
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The European Standard EN 1396 : 1996 has the status of a |
British Standard |
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ICS 77.150.10 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW |
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BS EN 1396 : 1997
Licensed Copy: Institute Of Technology Tallaght, Institute of Technology, Wed Jul 04 10:52:50 GMT+00:00 2007, Uncontrolled Copy, (c) BSI

Committees responsible for this

British Standard
The preparation of this British Standard was entrusted to Technical Committee
NFE/35, Light metals and their alloys, upon which the following bodies were
represented:

Aluminium Federation
Aluminium Stockholders' Association
Association of Light Alloy Refiners Limited
Magnesium Industry Council
Ministry of Defence

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The following bodies were also reprented in the drafting of the standard, through
subcommittees and panels:

Association of British Welded Aluminium Tube Makers

British Foundry Association

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British Investment Casting Trade Association
Institution of Structural Engineers
Light Metal Founders' Association
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Metal Packaging Manufacturers' Association
Society of Motor Manfacturers and Traders Limited
b zf
w.
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This British Standard, having

been prepared under the
direction of the Engineering
Sector Board, was published
under the authority of the
Standards Board and comes into
effect on
15 June 1997
Amendments issued since publication
 BSI 1997
Amd. No. Date Text affected

The following BSI references

relate to the work on this
standard:
Committee reference NFE/35
Draft for comment 94/300908 DC

ISBN 0 580 27144 7

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BS EN 1396 : 1997
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Contents

Page
Committees responsible Inside front cover
National foreword ii
Foreword 2
Text of EN 1396 3

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b zf
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 BSI 1997 i
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BS EN 1396 : 1997
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National foreword

This British Standard has been prepared by Technical Committee NFE/35 and is the
English language version of EN 1396 : 1996 Aluminium and aluminium alloys Ð Coil
coated sheet and strip for general applications Ð Specifications, published by the
European Committee for Standardization (CEN).
Cross-references
Publication referred to Corresponding British Standard
BS EN 485 Aluminium and aluminium alloys Ð Sheet,
strip and plate
EN 485-1 : 1993 Part 1 : 1994 Technical conditions for inspection and
delivery

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EN 485-4 : 1993 Part 4 : 1994 Tolerances on shape and dimensions for
cold-rolled products
EN 515 : 1993 BS EN 515 : 1993 Aluminium and aluminium alloys Ð
Wrought products Ð Temper designation
EN 541 : 1995 BS EN 541 : 1995 Aluminium and aluminium alloys Ð
Rolled products for cans, closures and lids Ð Specifications
BS EN 573 Aluminium and aluminium alloys Ð Chemical

.c
composition and form of wrought products
EN 573-3 : 1994 Part 3 : 1995 Chemical composition
BS EN 10002 Tensile testing of metallic materials
EN 10002-1 : 1990 Part 1 : 1990 Method of test at ambient temperature
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ISO 2360 : 1982 BS EN ISO 2360 : 1995 Non-conductive coatings on
non-magnetic basis metals Ð Measurement of coating
thickness Ð Eddy current method
ISO 2409 : 1992 BS EN ISO 2409 : 1995 Paints and varnishes Ð Cross-cut test
BS 3962 Methods of test for finishes for wooden furniture
ISO 2813 : 1994 Part 1 : 1980 Assessment of low angle glare by measurement
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of specular gloss at 85Ê

ISO 3668 : 1976 BS 3900 : Part D1 : 1978 Visual comparison of the colour of
paints
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Compliance with a British Standard does not of itself confer immunity

from legal obligations.
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Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii, the EN
title page, pages 2 to 16, an inside back cover and a back cover.

ii  BSI 1997

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EUROPEAN STANDARD EN 1396

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NORME EUROPEÂENNE
EUROPAÈISCHE NORM November 1996

ICS 77.150.10

Descriptors: Aluminium, aluminium alloys, metal plates, steel strips, coatings, thickness, specifications, inspection, delivery,
characteristics, tests, marking

English version

Aluminium and aluminium alloys Ð Coil coated sheet and strip for

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general applications Ð Specifications

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Aluminium et alliages d'aluminium Ð ToÃles et Aluminium und Aluminiumlegierungen Ð
bandes reveÃtues en bobine pour applications Bandbeschichtete Bleche und BaÈnder fuÈr
geÂneÂrales Ð Specifications allgemeine Anwendungen Ð Spezifikationen
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This European Standard was approved by CEN on 1996-10-25. CEN members are
bound to comply with the CEN/CENELEC Internal Regulations which stipulate the
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conditions for giving this European Standard the status of a national standard
without any alteration.
Up-to-date lists and bibliographical references concerning such national standards
may be obtained on application to the Central Secretariat or to any CEN member.
b

This European Standard exists in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a
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CEN member into its own language and notified to the Central Secretariat has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Denmark,
Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands,
Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
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CEN
European Committee for Standardization
Comite EuropeÂen de Normalisation
EuropaÈisches Komitee fuÈr Normung

Central Secretariat: rue de Stassart 36, B-1050 Brussels

 1996 Copyright reserved to CEN members.

Ref. No. EN 1396 : 1996 E

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Page 2
EN 1396 : 1996
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Foreword Contents
This European Standard has been prepared by Page
Technical Committee CEN/TC 132, Aluminium and
aluminium alloys, of which the Secretariat is held by Foreword 2
AFNOR. Introduction 3
This European Standard shall be given the status of a 1 Scope 3
national standard, either by publication of an identical 2 Normative references 3
text or by endorsement, at the latest by May 1997, and
conflicting national standards shall be withdrawn at 3 Definitions 3

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the latest by May 1997. 3.1 aluminium 3
Within its programme of work, Technical Committee 3.2 aluminium alloy 3
CEN/TC 132 entrusted CEN/TC 132/WG 7, Sheet, strip
3.3 metal substrate 3
and plate, to prepare the following standard:
3.4 coating material 4
EN 1396 Aluminium and aluminium alloys Ð 3.5 coil coating 4
Coil coated sheet and strip for general

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applications Ð Specifications 3.6 organic coating 4
3.7 top side 4
According to the CEN/CENELEC Internal Regulations, 3.8 reverse side 4
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the national standards organizations of the following
countries are bound to implement this European 3.9 coating system 4
Standard: Austria, Belgium, Denmark, Finland, France, 3.10 single coat system 4
Germany, Greece, Iceland, Ireland, Italy, Luxembourg, 3.11 multiple coat system 4
Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom. 3.12 backing coat 4
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3.13 film coating 4

3.14 master coil 4
4 Technical conditions for inspection
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and delivery 4
4.1 Orders and tenders 4
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4.2 Requirements 5
4.3 Test procedures 6
5 Mechanical properties 6
6 Organic coating properties 8
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6.1 Tolerances on thickness 8

6.2 Tolerances on gloss 8
6.3 Tolerances on colour 8
7 Inspection documents 9
8 Marking 9
9 Packing 10
10 Arbitration tests 10
Annexes
A (normative) Rules for rounding 11
B (informative) Examples of coating
systems 11
C (informative) Guidelines for the
specification of organic coating
requirements 12
D (informative) Guidelines for storage
and subsequent processing 15

 BSI 1997

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Introduction
Organic coated aluminium and aluminium alloy flat
products may be used to advantage in cases where
corrosion resistance and decorative appearance are of
primary importance. They have applications throughout
the flat products processing industry, e.g. in the
building, automotive, caravans, appliances, fabricating
and packaging industries.
Organic coated aluminium and aluminium alloy flat
products may be delivered in numerous types and
grades, depending on the base material used (the
various grades of aluminium), on the coating material
and types of coating and on the requirements for the
surface appearance and the formability.
The properties of the products may vary within greater
or smaller limits depending on the choice and
combination of properties required. It is therefore not
practicable to specify in detail minimum requirements
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for all properties for all types of products.
Minimum requirements not specified in this European
Standard and deemed necessary for successful use of
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the product should be agreed between producer and
purchaser at the time of ordering; using, as
appropriate, the guidelines given in annex C.
Guidelines for proper storage and subsequent
processing of organic coated aluminium flat products
are given in annex D.
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1 Scope
This European Standard specifies the particular
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requirements for wrought aluminium and aluminium
alloys in the form of coil coated sheet and strip for
general applications. This product is generally supplied
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in thicknesses up to 2,0 mm but thicknesses up
to 3,0 mm are also available.
It applies to cold-rolled aluminium and aluminium alloy
strip coated by the coil coating process, either in the
final width or slit afterwards, and to sheet obtained
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from such strip.
It does not apply to coil coated sheet and strip used
for special applications such as cans, closures and lids
which are dealt with in EN 541.
2 Normative references
This European Standard incorporates by dated or
undated reference, provisions from other publications.
These normative references are cited at the
appropriate places in the text and the publications are
listed hereafter. For dated references, subsequent
amendments to or revisions of any of these
publications apply to this European Standard only
when incorporated in it by amendment or revision. For
undated references the latest edition of the publication
referred to applies.
EN 485-1 Aluminium and aluminium alloys Ð
Sheet, strip and plate Ð Part 1:
Technical conditions for inspection and
delivery
 BSI 1997
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Page 3
EN 1396 : 1996
EN 485-4 Aluminium and aluminium alloys Ð
Sheet, strip and plate Ð Part 4:
Tolerances on shape and dimensions for
cold-rolled products
EN 515 Aluminium and aluminium alloys Ð
Wrought products Ð Temper
designations
EN 541 Aluminium and aluminium alloys Ð
Rolled products for cans, closures and
lids Ð Specifications
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EN 573-3 Aluminium and aluminium alloys Ð
Chemical composition and form of
wrought products Ð Part 3: Chemical
composition
EN 10002-1 Metallic materials Ð Tensile testing Ð
Part 1: Method of test (at ambient
temperature)
ISO 2360 Non-conductive coatings on
non-magnetic basis metal Ð
Measurement of coating thickness Ð
Eddy current method
ISO 2409 Paints and varnishes Ð Cross-cut test
ISO 2813 Paints and varnishes Ð Measurement of
specular gloss of non-metallic paint
films at 20 degrees, 60 degrees
and 85 degrees
ISO 3668 Paints and varnishes Ð Visual
comparison of the colour of paints
3 Definitions
Sheet, strip, cold rolled sheet and strip, inspection lot,
sample, specimen, test-piece and test are defined in
EN 485-1.
For the purposes of this standard the following
definitions apply.
3.1 aluminium
Metal with a minimum content of 99,0 % by mass of
aluminium, provided that the content by mass of any
other element does not exceed the following limits :
± iron + silicon contents not greater than 1,0 %;
± other element contents not greater than 0,10 %
each, with the exception of copper which is
permitted a content of up to 0,20 % provided that
neither the chromium nor the manganese content
exceeds 0,05 %.
3.2 aluminium alloy
Metallic substance in which aluminium predominates
by mass over each of the other elements, provided that
the specified limit contents for the other elements are
such that the foregoing definition for aluminium does
not apply.
3.3 metal substrate
Base material from cold rolled aluminium or
aluminium alloy strip.
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EN 1396 : 1996
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3.4 coating material 3.13 film coating

Material comprising organic polymers e.g. synthetic Organic film applied to the substrate to which an
resins or plastics, to which pigments, additives and adhesive and, if appropriate, a primer has been applied
solvents (if required) have generally been added, beforehand.
suitable for coil coating. These may be paints (liquid or
powder) or plastic films. 3.14 master coil
Coil-coated in coil from which products (coil or sheet)
3.5 coil coating are obtained.
Method in which a coating material is applied in a
continuous process on a cold rolled metal strip. This
process includes cleaning and chemical pre-treatment 4 Technical conditions for inspection and
of the surface and either: delivery
± one-side or two-side, single or multiple application

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4.1 Orders and tenders
of liquid or powder coating materials which are
subsequently cured; or The order or tender shall define the product required
and shall contain the following information:
± laminating with plastic films.
a) the form and type of product:
3.6 organic coating ± the form of the product (organic coated sheet or
Dry paint film of the coated product or the organic strip);
film of the organic film/metal laminate.

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3.7 top side
Side of the strip with the highest decorative demand
and which, in normal production, is uppermost.
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For strip supplied in coil form, the top side is normally
the outside of the coil. For sheet supplied in stacks or
bundles the top side is normally uppermost.
3.8 reverse side
Underside of the strip, generally coated with a backing
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± the designation of the aluminium or aluminium
alloy, in accordance with EN 573-3;
± the customer application;
b) the temper of the material for delivery (degree of
hardness or heat treatment condition) in accordance
with EN 515;
c) the number of this European Standard or a
specification number, or, where none exists, the
properties agreed between the producer and the
purchaser;

coat (see 3.12), but possibly pretreated only or coated

with one of the other systems described in 3.10, 3.11 d) the dimensions and shape of the product:
and 3.13, to fulfil special requirements such as ± thickness (of the metal substrate);
polyurethane foam adhesion. ± width;
b

3.9 coating system ± length of sheet (in the rolling direction);

Combination of coatings either on the top side or on ± internal and external diameters of the coil;
the reverse side of the metal substrate. ± core size and type;
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The name of the coating system derives from the NOTE. Unless otherwise agreed, the length is the largest
uppermost coating material (see examples in annex B). dimension.
e) the quantity:
3.10 single coat system
± mass or number of pieces;
Single coating either with requirements on appearance,
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formability, corrosion protection, subsequent painting, ± quantity tolerances if required;

etc., or as a primer with special properties regarding
adhesion and corrosion protection for post- painting
applications.
3.11 multiple coat system
Coating comprising a primer or a base coat, possibly
intermediate coat(s), and a top coat with particular
requirements on appearance, formability, corrosion
protection, etc.
3.12 backing coat
Single coating of any type with no particular
requirements for appearance, formability, corrosion
protection, etc.
f) the coating system (see examples in annex B):
1) for the top side:
± colour designation (international and/or
company code);
± nominal gloss value;
± protective strippable film when required1);
± special requirements when required, such as:
± coat system (single, multiple);
± type of organic coating (see table 1);
± coating thickness in micrometers, if different
from normal (see table 1);
± stripe code, etc.;

1) If the surface is likely to be damaged during transportation, storage, processing or erection, the coil coated material may, on
agreement, be supplied with the additional protection of a temporary strippable film.
Type, thickness, adhesion properties, formability, tear strength and light fastness are to be taken into consideration when choosing
protective films. Only certain protective films can be exposed to outdoor weathering, and these only for a limited period.

 BSI 1997

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EN 1396 : 1996
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2) for the reverse side: Table 1. Symbol and typical thickness of the
± whether or not it is a backing coat; more common coating materials (for
± colour designation (international and/or information only)
company code); Dimensions in micrometers
± nominal gloss value; Coating material Symbol1) Typical
thickness2)
± special requirements when required, such as:
± coat system (single, multiple); Liquid coatings:
± type of organic coating (see table 1); Acrylic AY 20
± coating thickness in micrometers, if different Alkyd AK 15
from normal (see table 1);

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Epoxy EP 5
± surface finish if not coated (degreased only, Polyamide (PA) PUR-PA and 20
pretreated, etc.); modified systems SP- PA
± printing of markings, foam adhesion, adhesive Polyesters SP 20
bonding, etc.;
Polyurethane PUR 20
g) the type and the design of embossing, when
required; Polyurethane adhesives PUR(A) 6

.c
h) any requirements for inspection documents; Polyvinylidene fluoride PVDF 20
i) any special requirements for packing: Silicone modified SP-SI 20
± mass per coil and per packing unit; polyester
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± number of sheets per stack; Laminates3):
± position of coil axis (vertical or horizontal); Polyvinyl chloride PVC(F) > 100
± design of pallet; Polyvinyl fluoride PVF(F) 38
± direction of winding; 1) The symbols correspond broadly to those in ISO 1043-1 or
were chosen by analogy.
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j) any special requirements agreed between the 2) The typical thickness values relate to the individual coats
producer and the purchaser: (excluding primer and adhesive coatings).
3) Excluding adhesive film thickness of approximately 10 mm.
± marking of products;
± flagging of defects;
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4.2 Requirements
± instruction on the position of the top side if other
than the normal one (see 3.7); 4.2.1 Production and manufacturing processes
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± other characteristics of the products Unless otherwise specified in the order, the production
(see annex C). and manufacturing processes shall be left to the
discretion of the producer. Unless it is explicitly stated
in the order no obligation shall be placed on the
producer to use the same processes for subsequent
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and similar orders.

4.2.2 Quality control
The producer shall be responsible for the performance
of all inspection and tests required by the relevant
European Standard and/or the particular specification,
prior to shipment of the product.
If the purchaser wishes to inspect the product at the
producer's works, the purchaser shall notify the
producer at the time of placing the order.

 BSI 1997

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EN 1396 : 1996
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4.2.3 Freedom from defects
The product shall be free from defects prejudicial to its
suitable and proper use. Its surface, colour and texture
shall be of a uniform appearance and shall be
essentially free of blemishes such as flow lines,
streaks, blisters or other imperfections.
Tolerance on surface defects is normally greater for
products supplied as coils (as compared with sheets),
due to the impossibility of removing defects within
coils, and this should be taken into account by the
purchaser when assessing the product. Limiting
samples may be agreed.
4.2.4 Chemical composition
The chemical composition shall conform to EN 573-3.
4.2.5 Mechanical properties
The mechanical properties shall conform to clause 5 or
else those agreed upon between the supplier and the
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purchaser and stated in the order.
4.2.6 Tolerances on shape and dimensions
The tolerances on shape and dimensions specified in
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EN 485-4 shall apply.
NOTE. Tolerances on thickness only apply to the uncoated (bare)
metal substrate. For the tolerances on the organic coating
thickness see 6.1.
Unless otherwise agreed, the purchaser may reject only
those products having dimensions not conforming to
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the specified tolerances.
4.2.7 Coating properties
Property requirements relating to the organic coating
b
are specified in clause 6. Other requirements shall be
agreed by the supplier and the purchaser and stated in
the order. Annex C gives some guidelines for such
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requirements.
4.3 Test procedures
4.3.1 Chemical composition
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For chemical composition testing see EN 485-1.
4.3.2 Tensile test
For the selection and preparation of samples and
test-pieces see EN 485-1.
Testing shall be carried out in accordance with
EN 10002-1, and the following additional requirements
shall apply:
± the test-piece shall be taken with its length
transverse to the principal direction of rolling,
whenever possible. For narrow widths (less
than 300 mm) testing in the longitudinal direction is
permitted;
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± the test-piece shall have a reduced section 12,5 mm
wide;
± unless otherwise agreed, testing shall be carried
out on the coated material. The thickness of the
metal substrate shall be used for the calculation of
the cross-section;
± the elongation shall be measured using an original
gauge length of 50 mm.
Testing shall be carried out on at least one test-piece
taken from each inspection lot. Testing shall be carried
out on:
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± one test piece taken from each master coil of
more than 1000 kg;
± one test piece taken from every 10 master coils
of 500 kg up to 1000 kg;
± one test piece taken from every 25 master coils of
less than 500 kg.
4.3.3 Coating tests
The coating tests shall be carried out either as agreed
upon by the producer and the purchaser or in
accordance with the following International Standards:
coating thickness (when required): ISO 2360;
specular gloss: ISO 2813;
visual colour difference: ISO 3668.
The frequency of testing shall be as for the tensile test.
Other tests may be specified. The methods of testing,
the acceptance criteria and the frequency of testing
shall be agreed between supplier and purchaser.
Guidelines for such specifications are set out in
annex C.
4.3.4 Retests
Retests shall be carried out in accordance with
EN 485-1.
5 Mechanical properties
Mechanical properties shall conform to those specified
in table 2, using the rounding rules set out in annex A.
Properties for alloys and/or tempers not covered in
table 2 shall be agreed between producer and
purchaser.
 BSI 1997
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EN 1396 : 1996
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Table 2. Mechanical properties after coating

Alloy designation Temper Rm Rp0,2 A50 mm (%) min. for specified thickness t
MPa MPa mm
min. max. min. t # 0,5 0,5 < t # 1,5 t > 1,5

EN AW-1050A [Al 99,5] O 65 95 20 20 22 26

H42 85 125 65 4 5 6
H44 100 145 80 3 4 5
H46 120 160 90 2 3 4

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H48 140 Ð 120 2 2 3
EN AW-1200 [Al 99,0] O 75 105 30 19 21 24
H42 90 135 70 4 5 6
H44 110 155 90 3 4 5
H46 130 170 100 2 3 4

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H48 150 Ð 130 2 2 3
EN AW-3003 [Al Mn1Cu] H44 140 185 110 4 4 5
H45 150 205 130 3 4 4
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H46 165 210 140 2 3 3
H48 180 220 165 2 2 3
H49 195 Ð 190 2 2 2
EN AW-3103 [Al Mn1] H44 140 180 110 4 4 5
H46 160 200 140 2 3 3
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H48 180 Ð 160 2 2 3

EN AW-3004 [Al Mn1Mg1] H42 185 240 130 4 5 6
b

H43 195 235 160 3 4 5

H44 210 265 180 3 4 4
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H46 230 285 200 3 3 3

H48 260 Ð 220 2 3 3
EN AW-3005 [Al Mn1Mg0,5] O 115 165 45 12 14 16
H41 130 180 80 7 8 9
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H42 140 195 95 5 5 6

H44 165 215 135 3 3 4
H46 185 240 160 2 2 3
H48 210 Ð 180 1 2 2
EN AW-3105 [Al Mn0,5Mg0,5] O 100 155 40 14 15 17
H42 130 180 105 6 6 7
H44 150 200 120 3 3 4
H46 175 225 150 2 2 3
H48 195 Ð 170 2 2 2
EN AW-5005 [Al Mg1(B)] O 100 145 35 15 19 20
H42 125 165 80 4 5 6
H44 145 185 110 3 4 5
H46 165 205 135 2 3 4
H48 185 Ð 160 1 2 3

 BSI 1997

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EN 1396 : 1996
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Table 2. Mechanical properties after coating (concluded)

Alloy designation Temper Rm Rp0,2 A50 mm (%) min. for specified thickness t
MPa MPa mm
min. max. min. t # 0,5 0,5 < t # 1,5 t > 1,5

EN AW-5050 [Al Mg1,5(C)] H44 170 215 130 3 4 5

H46 190 235 160 2 3 4
H48 210 250 180 1 2 3
H49 240 Ð 220 1 1 2
EN AW-5251 [Al Mg2] O 160 200 60 13 14 16

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H44 190 230 120 3 5 6
H46 210 270 165 3 4 5
H48 250 Ð 215 2 3 3
EN AW-5052 [Al Mg2,5] H42 205 260 130 5 6 7
H44 230 280 150 4 5 6

.c
H46 250 300 180 3 4 5
H48 270 Ð 210 3 3 4
EN AW-5754 [Al Mg3] O 190 240 80 12 14 16
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H41 205 245 125 8 9 10
H42 220 270 140 7 8 9
H44 230 280 160 5 5 6
H46 260 310 190 4 4 5
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H48 280 Ð 220 3 3 4

EN AW-5182 [Al Mg4,5Mn0,4] H48 330 Ð 300 1 1 2
EN AW-6011 [Al Mg0,9Si0,9Cu] T8 340 ± 320 2 2 2
b

EN AW-8011A [Al FeSi(A)] O 80 120 30 19 21 24

H44 125 165 100 3 4 5
w.

6 Organic coating properties 6.2 Tolerances on gloss

The tolerances on gloss are specified in table 4.
6.1 Tolerances on thickness
These tolerances apply to measurements carried out in
When specified in the order, the thickness of the
ww

accordance with ISO 2813 using a 60Ê head, unless

organic coating shall meet the tolerances given in
otherwise agreed. For gloss values below 13, an 85Ê
table 3.
head should be used.
These tolerances on the specified coating thickness
shall apply to the total organic coating thickness on 6.3 Tolerances on colour
each relevant side, but not including the adhesive film The colour shall visually match the colour specified. If
thickness (where applicable). necessary, appropriate colour tolerances should be
The measurements shall be carried out on a agreed in advance (see annex C).
representative specimen. Three measurements shall be
made.

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EN 1396 : 1996
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Table 3. Tolerances on total thickness of the organic coating

Dimensions in micrometers
Specified thickness range 3 to 5 over 5 over 10 over 20 over 25 over 35 over 60 over 100 more
to 10 to 20 to 25 to 35 to 60 to 100 to 200 than
200
Maximum allowable 2 2 2 3 3 5 10 15 20
deviation (minus
tolerance) from the
specified thickness: for an
average of three
measurements

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Maximum allowable 2 3 4 5 6 8 15 25 40
deviation (minus
tolerance) from the
specified thickness: for an
individual measurement

.c
NOTE 1. Other tolerances may be agreed between producer and 7 Inspection documents
purchaser as well as the measuring method to be used, in
particular for structured coatings such as polyamide modified Inspection documents shall be issued in accordance
coatings. with EN 485-1.
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NOTE 2. There are no requirements for backing coat.
NOTE 3. There are no requirements for the plus tolerance.
8 Marking
Table 4. Tolerances on gloss Unless otherwise agreed at the time of ordering, the
Values in gloss units following minimum marking requirements shall apply:
Gloss unit Tolerances Maximum Gloss type ± the name or mark of the manufacturer;
range on nominal variation
zf

gloss within one ± the alloy and temper designation for the substrate;
supply ± information on the coating on each surface;
#5 ±2 ±1 matt ± the order number;
±3 ±2
b

6 to 12 low gloss ± the ordered dimensions;

13 to 20 ±4 ±2
± the production batch number and mass.
21 to 40 ±5 ±3 semi- gloss
w.

The markings shall be provided on a label, which is to

41 to 60 ±7 ±5 be attached to each coil or pack.
61 to 79 ±8 ±7 gloss
$ 80 minimum 80 full gloss
NOTE 1. Other values may be agreed between supplier and
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purchaser.
NOTE 2. Specular gloss readings do not apply to textured
finishes.

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EN 1396 : 1996
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9 Packing
The packing requirements shall be agreed between
producer and purchaser at the time of ordering.
For coils packed `eye to the sky', when observed from
above, the direction of winding is defined as clockwise
or anti-clockwise according to the following sketches:

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10 Arbitration tests
.c
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In cases of dispute concerning conformity to this
European Standard or specification cited on the order,
before rejecting the products, testing and examination
shall be carried out by an arbitrator chosen by mutual
agreement between producer and purchaser.
The arbitrator's decision shall be final.
b zf
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Page 11
EN 1396 : 1996
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Annex A (normative) Annex B (informative)

Rules for rounding Examples of coating systems
A.1 In recording test results, the number representing EXAMPLE 1:
the result of a test to determine a given property shall
be expressed to the same number of decimal places as Topside: Two coat system, PVDF, colour
the corresponding number in this European Standard. xxxx, gloss xxx units, coating
The following rounding rules shall be used for thickness xxx mm, with protective
determination of conformity to this European strippable film.
Standard: Reverse side: Single coat system requiring PU
a) when the figure immediately after the last figure foam adhesion, coating thickness

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to be retained is less than 5, the last figure to be approx. xxx mm.
retained remains unchanged;
b) when the figure immediately after the last figure EXAMPLE 2:
to be retained is greater than or equal to 5, and Topside: Two coat system, Polyester (SP),
followed by at least one figure other than zero, the colour xxxx, gloss xxx units,
last figure to be retained is increased by one; coating thickness xxx mm, with

.c
c) when the figure immediately after the last figure protective strippable film.
to be retained is equal to 5 and followed by zeros
only, the last figure to be retained remains Reverse side: Two coat system, Polyester (SP),
unchanged, if even, and is increased by one if odd. colour xxxx, gloss xxx units,
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coating thickness xxx mm.
A.2 The results of determinations of dimensions
(length, width, thickness, etc.) and shape (squaring,
cambering, straightness, flatness, etc.) shall not be EXAMPLE 3:
rounded. These shall conform to the specification in Topside: Single coat system, Epoxy (EP),
the relevant European Standard, taking into account colour xxxx, gloss xxx units,
zf

permissible tolerances also given in that European coating thickness xxx mm.
Standard. Reverse side: Pretreated only.
b

EXAMPLE 4:
Topside: Laminated with PVC-film, colour
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xxxx, gloss xxx units, film

thickness xxx mm.
Reverse side: Backing coat, approx. xxx mm.
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EXAMPLE 5:
Topside: Two coat system, Polyester (SP),
with stripes, stripe code no. xxxx
(drawing N), colour of base coat
xxxx, colour of stripe 1 xxxx,
colour of stripe 2 xxxx, gloss xxx
units, coating thickness (base coat)
xxx mm, coating thickness (stripes)
xxx mm.
Reverse side: Backing coat, approx. xxx mm.

 BSI 1997

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EN 1396 : 1996
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Annex C (informative)
Guidelines for the specification of organic
coating requirements
C.1 General
Coil coated products shall conform to the relevant
requirements of this annex when agreed between
supplier and purchaser and stated on the order.
Clauses C.2 to C.5 may be used for lot acceptance if
so agreed.
Subclauses C.6.2 to C.6.5 are only intended for
surveillance purposes. The frequency of the relevant
test is left at the discretion of the producer, who shall
maintain records of the lots so tested and make them
available for examination at the producer's facility.
C.2 Colour
The colour as supplied shall not differ from the agreed
standard by more than 2 DE CIELAB units, when
measured in accordance with ISO 7724-3.
Within one supply the colour difference between
extremes shall not exceed 0,7 DE CIELAB units.
These figures are for guidance only and are not
appropriate for all colours. Therefore specific
numerical values should be set when necessary.
The measurements should be executed on a mutually
agreed colour measurement device.
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This does not apply to metallic paint finishes, textured
coatings or embossed surfaces.
C.3 Flexibility
b
The flexibility of the organic coating is assessed by
subjecting the material to a bend test.
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The bend test may be carried out according to
ISO 1519. It may be carried out either in the
longitudinal or the transverse direction unless
otherwise specified.
As an alternative to the devices covered in
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ISO 1519 the following method may be used to carry
out the bending (see also figure C.1):
Figure C.1
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± the test piece (at least 250 mm 3 30 mm) is bent
(at 1 cm from one extremity) over an angle of
approximately 100Ê by hand or by any other
convenient means;
± the bent test-piece is then pressed, using a vice or
a hydraulic press, until the two faces come into
contact. This constitutes the `0 T' bend;
± if the bent area shows cracks with apparent
underlying metal, a second bend is carried out by
folding the test-piece over the first bend and then
pressing it using the vice or press. This constitutes
the `0,5 T' bend;
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± this procedure is continued until a crack-free bend
is obtained;
± in cases of dispute the test shall be carried out at
a temperature of 23 ÊC ± 2 ÊC and a relative humidity
of 50 % ± 5 %.
The frequency of testing shall be as for the tensile test.
.c
Measured bend radii are governed by the choice of
metal substrate, temper, thickness and coating material.
Therefore when limit values are required, these shall
be agreed between supplier and purchaser and stated
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on the order.
C.4 Adhesion
C.4.1 Adhesion of the organic coating is assessed by
evaluating the coating surface, after deformation, in
specified conditions, of a specimen previously
cross-hatched with a cutting tool.
Cross-hatching shall be carried out in accordance with
ISO 2409. The specimen shall then be deformed using
one of the following methods, as appropriate:
± method 1: liquid coating from which the film
thickness is up to 50 mm may be reverse impact
tested in accordance with ISO/TR 6272, using the
maximum indentation energy that does not rupture
the substrate. Tested with tape, there shall be no
loss of adhesion of the organic coating;
NOTE. Cracking of the paint film is not considered to be a cause
for rejection.
± method 2: all liquid coatings and solid films may be
tested in accordance with ISO 1520, noting the
following:
 BSI 1997

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± cross-hatching shall comprise two parallel cuts
made 5 mm apart, together with two additional
similar cuts made at right angles to form
a 5 mm 3 5 mm central square. The cuts shall just
reach the metal, and each cut shall measure at
least 50 mm in length;
± after indentation, an attempt is made to pull the
strips away from the substrate in each of the four
directions, starting from the central square. The ends
of the strips are lifted with a knife, then pulled with
pincers. The peeling is observed and expressed in
percentage of the distance between the top and the
base of the dome;
± for the maximum indentation depth that will not
rupture the substrate, peeling shall not exceed 75 %.
C.4.2 Alternatively, all coatings may subjected to one
of the bend tests described in C.3. Tested with tape, no
loss of adhesion is allowed for 2 T bends (radius of the
.c
mandrel equal to twice the substrate thickness).
C.5 Pencil hardness
When tested in accordance with ASTM D 3363, the
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hardest pencil that does not rupture the paint should
be at least F.
This test does not apply to film thicknesses
over 50 mm.
C.6 Durability of the organic coating
C.6.1 General
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C.6.1.1 The requirements proposed as guidelines in
clause 6 take into account the envisaged application
which will affect the choice of the product to be
b
ordered. Accordingly, provision is made for four
categories of coil coated metal products as follows:
± category 1: pre-painted metal product intended
w.
only for further painting after fabrication;
± category 2: pre-painted metal product suitable for
the following interior applications:
a) dry and wet non-corrosive areas;
b) wet corrosive areas;
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± category 3: pre-painted metal product suitable for
the following exterior applications:
a) rural; or urban or light industrial (or mild
marine);
b) tropical (high temperatures, high humidity);
c) high UV (ultra-violet);
±category 4: pre-painted metal product suitable for
the following applications:
a) severe industrial - extreme conditions;
b) very severe coastal marine (less than 3000 m
from the sea, depending also on the landscape);
c) high UV plus severe conditions (tropical and
marine).
C.6.1.2 Testing may include outdoor exposure tests
(see C.6.2 and C.6.3) or accelerated laboratory tests
(see C.6.4 and C.6.5).
2) European Coil Coating Association, Rue Montoyer, 47-B-1040 Bruxelles.
 BSI 1997
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Page 13
EN 1396 : 1996
In the case of new products, the expected performance
is to be as stated in tables C.2 and C.3. In the interim,
the performance shall be evaluated using accelerated
tests.
For the purpose of these tests the expected resistance
of the coating system to corrosion and to UV exposure
is expressed by means of indices, varying from 1 to 3,
and defined as follows:
± 1: low resistance;
± 2: medium resistance;
± 3: high resistance.
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C.6.1.3 Outdoor exposure tests are carried out by the
producers in a variety of sites representing marine,
industrial, urban or rural environments or
combinations thereof. Panel preparation and method of
exposure, although essentially similar, may vary from
one producer to another.
In order to provide a common European reference for
outdoor exposure tests, ECCA2) has developed a series
of recommendations which are set out in ECCA Test
Method 19. These recommendations are supported in
European reference test sites which have been
approved by ECCA.
The expected performances specified in C.6.2 and
C.6.3 apply to panels tested according to this method.
C.6.1.4 It is to be noted that the performance of the
coating system has to be specific to the environment
for which it is intended and one or more of the aspects
quantified (UV and/or corrosion) are usually required.
Table C.1 gives, for each category defined in C.6.1.1,
recommended corrosion and UV resistance indices
which the coating systems should present.
C.6.2 Corrosion resistance (outdoor exposure)
Testing shall be carried out in accordance with ECCA
Test Method T19 on panels exposed at 90Ê facing north.
The expected average undercreep on the front side of
the panel shall not exceed the values specified in
table C.2.
Attacked surface shall not exceed 5 % of total exposed
surface.
C.6.3 UV resistance (outdoor exposure)
Testing shall be carried out in accordance with ECCA
Test Method T19 on panels exposed at 45Ê facing
south, under high UV (Florida/Portugal). The panel
appearance shall vary by not more than the values
specified in table C.3 as applicable.
C.6.4 Humidity resistance (accelerated test)
When tested for 1000 h in accordance with ISO 6270,
any blistering should be less than blister size B2(S2)
(ISO 4628- 2).
C.6.5 Acetic acid salt spray fog resistance
(accelerated corrosion test)
When tested for 500 h in accordance with ASTM G 85,
the average undercreep shall not exceed the values
specified in table C.4.
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EN 1396 : 1996
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Table C.1 Recommendations for selection of coil coated material

Category End use environment Corrosion UV resistance
resistance index
index
1 Pre-painted metal product intended only for further painting after Ð Ð
fabrication
2 Pre-painted metal product suitable for the following interior
applications:

2a Dry and wet non-corrosive areas 1 1

om
2b Wet corrosive areas 3 1
3 Pre-painted metal product suitable for the following exterior
applications:

3a Rural or urban light industrial (or light marine) 2 2

3b Tropical (high temperature, high humidity) 3 3

.c
3c High UV 2 3
4 Pre-painted metal product suitable for the following applications:
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4a Severe industrial - extreme conditions 3 2
4b Very severe costal marine (less than 3000 m from the sea, 3 2
depending also on the landscape)
4c High UV plus severe conditions 3 3
zf

NOTE. Corrosion and UV resistance indices are rated on the following scale:
1 = Low;
2 = Medium;
3 = High.
b

Table C.2 Expected performance on panel exposed in Hendaye/H.v.Holland

Exposure duration 3 months 1 year 3 years
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Corrosion resistance index 2 3 2 3 2 3

Average undercreep # 1 mm # 1 mm # 2 mm # 1 mm # 4 mm # 2 mm
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Table C.3 Expected performance of panel exposed in Florida/Portugal

Maximum appearance variations for specified UV exposure duration
1 year 3 years 5 years
UV resistance index 1 2 3 1 2 3 3
Colour change on cleaned panels 3 2 1 7 5 3 5
(DE CIELAB units)1)
Retained gloss (%) 60 75 95 10 30 75 50
Checking (ASTM D 660) Ð Ð none Ð Ð none none
Cracking (ISO 4628-4) Ð Ð none Ð Ð none none
Flaking (ISO 4628-5) Ð Ð none Ð Ð none none
Blistering (ISO 4628-2) Ð Ð none Ð Ð none none
Chalking (ISO 4628-6) 3 2 1 4 3 1 2
1) This should only relate to pastel shades. Stronger colours could change in excess of DE = 5 but will not show an appreciable
difference. It relates to areas of uniform exposure.

 BSI 1997

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EN 1396 : 1996
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Table C.4 Maximum values for average ISO 7253 Paints and varnishes Ð
undercreep and face blistering after Determination of resistance to
accelerated corrosion testing neutral salt spray
Testing Corrosion resistance ISO 7724-3 Paints and varnishes Ð
time index Colorimetry Ð Part 3: Calculation
h 1 2 3 of colour differences
Undercreep 500 4 2 1 ASTM D 660 Standard test method for
corrosion evaluating degree of checking of
mm 1000 Ð 3 2 exterior paints
Face blistering 500 none ASTM D 3363 Standard test method for film

om
hardness by pencil test
(ISO 4628-2) 1000 B2(S2)
ASTM G 85 Standard practice for modified salt
NOTE. When tested in the neutral salt spray fog, according to spray fog testing
ISO 7253, coil coated aluminium and aluminium alloys are almost ECCA-T19 ECCA recommendation for panel
unaffected.
design and method for atmospheric
C.7 Bibliography exposure testing

.c
ISO 1043-1 Plastics Ð Symbols Ð Part 1: Annex D (informative)
Basic polymers and their special
characteristics Guidelines for storage and subsequent
xw
ISO 1519 Paints and varnishes Ð Bend test processing
(cylindrical mandrel) D.1 Storage
ISO 1520 Paints and varnishes Ð Cupping If possible, storage should be in dry or air-conditioned
test buildings. Generally the products should be protected
ISO 4628-2 Paints and varnishes Ð from damp and stored in a dry condition.
zf

Evaluation of degradation of paint When packs are stacked, the height of the stack should
coatings Ð Designation of be limited to prevent pressure marking of the coating.
intensity, quantity and size of
Coils should not be placed or stored on bare ground,
common types of defect Ð Part 2:
b

but should be supported by wooden blocks or

Designation of degree of blistering
protective mats (e.g. felt).
ISO 4628-4 Paints and varnishes Ð Any unevenness in solid matter on the surface of the
w.

Evaluation of degradation of paint
coatings Ð Designation of
intensity, quantity and size of
common types of defect Ð Part 4:
Designation of degree of cracking
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storage areas that could produce pressure points or
dents in the sheet should be avoided, as, under certain
circumstances, they could make the outer laps
unusable. Coils with horizontal axes should not be
stored on top of each other.

ISO 4628-5 Paints and varnishes Ð
Evaluation of degradation of paint
coatings Ð Designation of
intensity, quantity and size of
common types of defect Ð Part 5:
Designation of degree of flaking
ISO 4628-6 Paints and varnishes Ð
Evaluation of degradation of paint
coatings Ð Designation of
intensity, quantity and size of
common types of defect Ð Part 6:
Rating of degree of chalking by
tape method
ISO 6270 Paints and varnishes Ð
Determination of resistance to
humidity (continuous
condensation)
ISO/TR 6272 Paints and varnishes Ð Falling
weight test
Sheets should be removed from the packing by careful
lifting, not by sliding, so as to avoid scratches caused
by burrs, which are often invisible, or by dust and dirt
(e.g. pneumatic sheet lifters, rubber suction pads, etc.,
should be used).
D.2 General instructions for processing
Organic coated flat products already have their
finished surface in the delivered condition.
Pressing tools used in processing should therefore be
suited to the material, and a smooth clean surface is
essential. Polished and hard chrome plated tools are
recommended.
Producer advice should be sought when processing flat
products with protective films.
Where there are particular requirements on flatness it
is recommended that a levelling machine be used, as in
the processing of uncoated flat products.
Forming should be carried out at temperatures
over 20 ÊC wherever possible.

 BSI 1997

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EN 1396 : 1996
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D.3 Forming D.6 Cleaning

Organic coated flat products are suitable for forming
by most known methods (e.g. roll forming, bending,
press forming and deep drawing), provided that an
appropriate combination of substrate and coating are
selected and that attention is paid to tool design.
D.4 Cutting
Organic coated flat products can generally be cut,
punched and perforated in the same manner as
uncoated flat products, but very high processing
speeds should be avoided. Care should be taken to
Only water-based mild cleaning agents should be used
for cleaning organic coated flat products. The
producer's advice should be sought in other cleaning
agents especially solvents.
Dirt retention can be expressed as the ease with which
the product is cleaned in accordance with the
paragraph below.
Regular cleaning of organic coatings will maintain the
surface in a satisfactory state. Cleaning should be
carried out when the appearance has become unsightly
or when deposits of atmospheric pollution or matter

ensure setting of tool clearance. Materials with thick
coatings (PVC plastisols and films) should be cut from
the bottom side. Any swarf from cutting should be
carefully removed from the surface before further
treatment.
D.5 Joining
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washed down from building surfaces are apparent. The
finishes should be washed with water containing a
mild detergent, as recommended by the supplier. Harsh
scrubbing or the use of abrasive or solvent cleaners,
which may change the finish, should be avoided.
Cleaning has to be carried out from top to bottom.

.c
Common mechanical joining methods, such as the use
of screws, rivets, spring fasteners and lock seamings,
are suitable. Fasteners should be corrosion protected.
Organic flat coated products can, in principle, be
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adhesive bonded to each other and to other materials
if selected adhesives are used.
Under certain conditions, organic coated flat products
can be welded by various methods. The producer's
advice should be sought.
b zf
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 BSI 1997
See national foreword.
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List of references

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