J-C1

CLR-GA WIRE NAME POS TERM/PLUG

BR-16-NW
GN-16-NW
K737-J1
K738-J2
1
2
180-9340
180-9340
KENR9503 Harness And Wire Electrical Schematic Symbols
BU-16-NW K739-J3 3 180-9340
February 2010
ACCESSORY TABLE
4 8T-8737
Symbols
QTY PART NAME P/N
1 PLUG AS. 155-2272
1 WEDGE 155-2262 EXTERNAL ENGINE
HARNESS INTERFACE 2
CONNECTOR
EXTERNAL ENGINE J-C2 T
J-C2
HARNESS INTERFACE 1 CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR YL-16-NW X986-J4 1 180-9340 Pressure Temperature Level Flow Circuit Breaker
J-C12 J-C1
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW
WH-16-NW
X984-J5
T856-J6
2
3
180-9340
180-9340
Symbol Symbol Symbol Symbol Symbol
BR-16-NW K737-J25 A 154-2389 GN-16-NW T857-J7 4 180-9340
BU-16-NW K739-J28 B 154-2389 BRAKE CYL 5&6
ACCESSORY TABLE CONNECTOR
J-C12
OR-16-NW
PU-16-NW
X989-J8
X988-J9
5
6
180-9340
180-9340 Symbols and Definitions
QTY PART NAME P/N GN-16-NW T961-J10 7 180-9340
1 PLUG 153-9693 WH-16-NW T962-J11 8 180-9340
1 SEAL 154-0877 BU-16-NW T989-J12 9 180-9340 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
1 CLIP 154-3769 BR-16-NW T990-J13 10 180-9340 through it.
OR-16-NW T860-J14 11 180-9340 J-C11
YL-16-NW T864-J15 12 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE BRAKE CYL 3&4 GN-16-NW K738-J2 A 154-2389 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
QTY PART NAME P/N CONNECTOR BU-16-NW K739-J27 B 154-2389
1 PLUG AS. 155-2252 ACCESSORY TABLE
circle indicates that the component has screw terminals and a wire can be disconnected from it.
J-C11
1 WEDGE 155-2258 QTY PART NAME P/N
1 PLUG 153-9693
J-C7 1 SEAL 154-0877
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CLR-GA WIRE NAME POS TERM/PLUG 1 CLIP 154-3769 No circle indicates that the wire cannot be disconnected from the component.
PU-16-NW X988-J22 A 154-2389
WH-16-NW T856-J6 B 154-2389 J-S2
ACCESSORY TABLE (T864-YL) Ground (Wired): This indicates that the component is connected to a grounded wire. The
QTY PART NAME P/N J-S3
1 PLUG 153-9693 (T860-OR) BRAKE CYL 1&2 grounded wire is fastened to the machine.
1 SEAL 154-0877 J-S5 CONNECTOR
1 CLIP 154-3769 (K739-BU) J-C10
J-S7
J-C5 Ground (Case): This indicates that the component does not have a wire connected to ground.
(T961-GN)
CLR-GA WIRE NAME POS TERM/PLUG J-C10 It is grounded by being fastened to the machine.
J-S6 OR-16-NW X989-J17 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
INJECTOR VALVE INJECTOR VALVE
(K737-BR) J-S9 BR-16-NW X984-J5 B 154-2389 BR-16-NW K737-J24 A 154-2389
ACTUATOR 5 ACTUATOR 4
J-C9 CONNECTOR
(T989-BU) CONNECTOR
ACCESSORY TABLE BU-16-NW K739-J26 B 154-2389 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
QTY PART NAME P/N ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG J-C7 J-C5 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C13 On-highway Engine

1 PLUG 153-9693 QTY PART NAME P/N
PU-16-NW X988-J23 A 154-2389
1 SEAL 154-0877 1 PLUG 153-9693
GN-16-NW T857-J7 B 154-2389
1 CLIP 154-3769 1 SEAL 154-0877
ACCESSORY TABLE Sender: A component that is used with a temperature or pressure gauge. The sender
1 CLIP 154-3769
QTY PART NAME P/N INJECTOR VALVE measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
1 PLUG 153-9693 J-S4 ACTUATOR 3 T
1 SEAL 154-0877 J-S1 CONNECTOR
the gauge of the temperature or pressure.
(X988-PU)
1 CLIP 154-3769 (X989-OR) J-C4
J-S8 J-C4
(T962-WH) CLR-GA WIRE NAME POS TERM/PLUG Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
INJECTOR VALVE J-S10 OR-16-NW X989-J16 A 154-2389 It has a coil that makes an electromagnet when current flows through it. The
YL-16-NW X986-J4 B 154-2389
electromagnet can open or close the switch part of the relay.
ACTUATOR 6 CONNECTOR
J-C9
(T990-BR)
QTY
ACCESSORY TABLE
PART NAME P/N
LEE9700-UP
1 PLUG 153-9693
1 SEAL 154-0877 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
J-C6 1 CLIP 154-3769 coil that makes an electromagnet when current flows through it. The electromagnet
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HF T860-J21 1 291-9856
can open or close a valve or move a piece of metal that can do work.
INJECTOR 5 YL-16-HF T864-J18 2 291-9856
J-C8 CONNECTOR GN-16-HF T961-J29 3 291-9856 Harness 313-4911 Connector and Splice Locations Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
CLR-GA WIRE NAME POS TERM/PLUG J-C6 BU-16-HF T989-J31 4 291-9856
OR-16-HF T860-J20 1 291-9856 ACCESSORY TABLE activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
YL-16-HF T864-J19 2 291-9856 QTY PART NAME P/N
WH-16-HF T962-J30 3 291-9856
that make electromagnet when current flows through them. It also has an internal switch that places
1 PLUG AS. 264-2407
BR-16-HF T990-J32 4 291-9856 4 SEAL 291-9857 the latch coil circuit open at the time the coil latches.
ACCESSORY TABLE
QTY PART NAME P/N INJECTOR 6
1 PLUG AS. 264-2407 CONNECTOR Harness and Wire Symbols
4 SEAL 291-9857 J-C8
Wire, Cable, or Harness Harness Identification Letter(s):
Related Electrical Service Manuals Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Title Form Number Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
Troubleshooting RENR9343 number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
Systems Operation / Testing and Adjusting RENR9808 L-C12
111-7898 3E-5179 3E-5179
E-C7 Part Number: for Connector Plug 1
CLR-GA WIRE NAME POS TERM/PLUG Part Number: for Connector Receptacle
GY-16-HF T858-E24 1 291-9856
BU-16-HF T862-E22 2 291-9856 2
E-C9
E-C5 YL-16-HF T958-E30 3 291-9856
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG INJECTOR 2 GN-16-HF T986-E34 4 291-9856
WH-16-HF T859-E27 1 291-9856 Plug Receptacle
GY-16-HF T858-E23 1 291-9856 CONNECTOR ACCESSORY TABLE
GN-16-HF T863-E25 2 291-9856 Pin or Socket Number
BU-16-HF T862-E21 2 291-9856 E-C7 QTY PART NAME P/N
BR-16-HF T959-E31 3 291-9856 5A
PU-16-HF T957-E29 3 291-9856 1 PLUG AS. 264-2407
GY-16-HF T987-E35 4 291-9856
1 Deutsch connector: Typical representation
WH-16-HF T985-E33 4 291-9856 4 SEAL 291-9857 E-C10 Component
ACCESSORY TABLE
ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
QTY PART NAME P/N
QTY PART NAME P/N
WH-16-HF T859-E28 1 291-9856
2 sockets and the receptacle contains all pins.
INJECTOR 3 1 PLUG AS. 264-2407
1 PLUG AS. 264-2407
4 SEAL 291-9857 CONNECTOR 4 SEAL 291-9857 GN-16-HF T863-E26 2 291-9856 325-AG135 PK-14
BU-16-HF T960-E32 3 291-9856 Sure-Seal connector: Typical representation
E-C9
PU-16-HF T988-E36 4 291-9856 1 Harness identification code:
E-S11
ACCESSORY TABLE
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
E-S10
(T986-GN) QTY PART NAME P/N
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
INJECTOR 1 (T985-WH) 1 PLUG AS. 264-2407
CONNECTOR 4 SEAL 291-9857
E-S6 E-S7
E-C5 (T957-PU) (T958-YL)
INJECTOR 4
© 2010 Caterpillar Printed in U.S.A.
CONNECTOR All Rights Reserved
E-C10
E-C4
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW G826-E8 1 180-9340 E-C1
E-S1 E-S13
BU-16-NW G827-E9 2 180-9340 INTAKE VALVE ACTUATOR E-S9 CLR-GA WIRE NAME POS TERM/PLUG
(X987-BR) (T988-PU)
OR-16-NW T853-E10 3 180-9340 OIL PRESSOR SENSOR (T960-BU) PU-16-NW T957-E11 1 180-9340
A-C1
ACCESSORY TABLE CONNECTOR YL-16-NW T958-E12 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N E-C4 E-S12 BR-16-NW T959-E13 3 180-9340 GN-16-HV K738-AR5 1 180-9340
1 PLUG AS. 230-4013
INTAKE VALVE ACTUATOR 1 BU-16-NW T960-E14 4 180-9340 2 8T-8737
CONNECTOR E-S8 (T987-GY) GY-18-GXL T852-AR32 3 180-9340
WH-16-NW T985-E15 5 180-9340
E-C6 (T859-BR) PK-18-GXL 386-AR112 4 180-9340
GN-16-NW T986-E16 6 180-9340 GN-18-GXL A778-AR101 5 180-9340
E-S2 GY-16-NW T987-E17 7 180-9340
INTAKE VALVE ACTUATOR 2 (T862-BU)
6 8T-8737
CONNECTOR E-S3 E-C2 PU-16-NW T988-E18 8 180-9340 7 8T-8737
E-C6 CLR-GA WIRE NAME POS TERM/PLUG GY-16-NW T858-E1 9 180-9340 BR-16-HV K737-AR54 8 180-9340
E-C8 (T858-GY) 9 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG E-S4 BU-16-NW X983-E5 1 180-9340 WH-16-NW T859-E2 10 180-9340 A-C2 A-C12 A-C21 A-C25 A-C28 A-C30 A-C31 A-C35 AR-C38(NOTE J) A-C41
OR-18-GXL C801-AR98 10 180-9340
BR-16-NW X987-E19 A 154-2389 OR-16-NW X985-E6 2 180-9340 BU-16-NW T862-E3 11 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
E-S5 (T863-GN) 11 8T-8737
BU-16-NW X983-E5 B 154-2389 BR-16-NW X987-E7 3 180-9340 GN-16-NW T863-E4 12 180-9340 12 8T-8737 WH-18-GXL G828-AR34 1 180-9340 WH-18-GXL G856-AR8 1 180-9340 WH-18-GXL Y748-AR67 1 180-9340 YL-18-GXL U781-A3 1 180-9339 RD-14-GXL 101-A4 1 180-9339 BU-16-HV X983-A7 1 180-9339 PU-16-HV T957-A16 1 180-9339 YL-16-HV X986-A22 1 180-9339 PK-18-GXL 386-A116 1 180-9340 WH-18-GXL G828-A117 1 180-9340
ACCESSORY TABLE (T859-WH) BR-16-NW G826-E8 4 180-9340 ACCESSORY TABLE GY-18-GXL Y754-AR101 13 180-9340 PK-18-GXL G833-AR21 2 180-9340 YL-18-GXL G857-AR9 2 180-9340 GN-18-GXL Y749-AR55 2 180-9340 PK-18-GXL U782-A83 2 180-9339 BK-14-GXL 229-A74 2 180-9339 OR-16-HV X985-A14 2 180-9339 YL-16-HV T958-A17 2 180-9339 BR-16-HV X984-A30 2 180-9339 BU-18-GXL K739-A127 2 180-9340 GN-18-GXL G829-A119 2 180-9340
QTY PART NAME P/N BU-16-NW G827-E9 5 180-9340 QTY PART NAME P/N BU-16-HV K739-AR56 14 180-9340 PK-18-GXL U773-AR57 3 180-9340 ACCESSORY TABLE OR-18-GXL Y753-AR82 3 180-9340 PK-18-GXL Y746-A92 3 180-9339 ACCESSORY TABLE BR-16-HV X987-A37 3 180-9339 BR-16-HV T959-A18 3 180-9339 WH-16-HV T856-A31 3 180-9339 ACCESSORY TABLE YL-18-GXL E795-A121 3 180-9340
E-C8 PK-18-GXL R746-AR20 15 180-9340
1 PLUG 153-9693 OR-16-NW T853-E10 6 180-9340 1 PLUG AS. 155-2253 4 8T-8737 QTY PART NAME P/N 4 8T-8737 YL-18-GXL Y741-A61 4 180-9339 QTY PART NAME P/N BR-18-GXL G826-A70 4 180-9339 BU-16-HV T960-A19 4 180-9339 GN-16-HV T857-A36 4 180-9339 QTY PART NAME P/N ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL U780-AR62 16 180-9340
1 SEAL 154-0877 ACCESSORY TABLE 1 WEDGE 155-2258 ACCESSORY TABLE 1 PLUG AS. 155-2269 ACCESSORY TABLE PU-18-GXL Y742-A76 5 180-9339 1 RECEPTACLE AS. 3E-3364 BU-18-GXL G827-A69 5 180-9339 WH-16-HV T985-A89 5 180-9339 OR-16-HV X989-A51 5 180-9339 1 PLUG AS. 155-2269 QTY PART NAME P/N
BR-16-NW X987-E20 A 154-2389 GN-18-GXL G829-AR2 17 180-9340
1 CLIP 154-3769 QTY PART NAME P/N BR-16-HV X984-AR30 18 180-9340 QTY PART NAME P/N 1 CAP-CONNECTOR 274-3774 QTY PART NAME P/N GY-18-GXL Y754-A101 6 180-9339 120mm PAINT/PRO 289-5150 OR-18-GXL T853-A11 6 180-9339 GN-16-HV T986-A90 6 180-9339 PU-16-HV X988-A52 6 180-9339 150mm PAINT/PRO 289-5150 1 PLUG AS. 230-4013
OR-16-NW X985-E6 B 154-2389
ACCESSORY TABLE 1 PLUG AS. 155-2273 19 8T-8737 1 PLUG AS. 230-5008 120mm PAINT/PRO 289-5150 1 PLUG AS. 239-7349 ACCESSORY TABLE 1 WEDGE 3E-3365 ACCESSORY TABLE GY-16-HV T987-A85 7 180-9339 GN-16-HV T961-A28 7 180-9339 1 WEDGE 155-2261 120mm PAINT/PRO 289-5150
1 WEDGE 155-2263 GY-18-GXL C800-AR97 20 180-9340 120mm PAINT/PRO 289-5150 1 WEDGE 155-2261 120mm PAINT/PRO 289-5150 QTY PART NAME P/N QTY PART NAME P/N PU-16-HV T988-A87 8 180-9339 WH-16-HV T962-A29 8 180-9339
QTY PART NAME P/N WH-16-HV T856-AR31 21 180-9340
EXTERNAL ENGINE 1 RECEPTACLE AS. 230-5011 1 RECEPTACLE AS. 3E-3382 GY-16-HV T858-A23 9 180-9339 BU-16-HV T989-A86 9 180-9339
1 PLUG 153-9693 OR-16-HV X985-AR14 22 180-9340 AR-C39(NOTE J) A-C42
HARNESS INTERFACE 1

16 Page, (Dimensions: 34 inches x 24 inches)

1 SEAL 154-0877 23 8T-8737 A-C3 A-C13 A-C22
120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 CRANKCASE PRESSURE WH-16-HV T859-A24 10 180-9339 BR-16-HV T990-A84 10 180-9339
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR 24 8T-8737 1 WEDGE 3E-3383 SENSOR CONNECTOR BU-16-HV T862-A78 11 180-9339 OR-16-HV T860-A25 11 180-9339
1 CLIP 154-3769 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG PK-18-GXL 386-A115 1 180-9339 WH-18-GXL G828-A118 1 180-9340
EXTERNAL ENGINE E-C1 BK-18-GXL E963-AR27 25 180-9340 A-C41 GN-16-HV T863-A75 12 180-9339 YL-16-HV T864-A71 12 180-9339
WH-18-GXL G856-AR8 26 180-9340 PU-18-GXL Y733-AR103 1 180-9340 GN-18-GXL A778-AR101 1 180-9340 WH-18-GXL Y748-AR60 1 180-9340 A-C27 2 8T-8737 GN-18-GXL G829-A120 2 180-9340
HARNESS INTERFACE 2 ACCESSORY TABLE ACCESSORY TABLE
PU-18-GXL Y923-AR122 27 180-9340 OR-18-GXL Y736-AR50 2 180-9340 YL-18-GXL H807-AR102 2 180-9340 GN-18-GXL Y749-AR53 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE PU-18-GXL Y923-A122 3 180-9340
CONNECTOR QTY PART NAME P/N QTY PART NAME P/N
GY-18-GXL 994-AR10 28 180-9340 ACCESSORY TABLE ACCESSORY TABLE OR-18-GXL Y743-A107 3 180-9340 OR-18-GXL C801-A98 1 180-9340 QTY PART NAME P/N ACCESSORY TABLE
E-C2 29 8T-8737 1 RECEPTACLE AS. 190-7612 1 RECEPTACLE AS. 3E-5179
QTY PART NAME P/N QTY PART NAME P/N YL-18-GXL T846-A100 4 180-9340 GY-18-GXL C800-A97 2 180-9340 1 RECEPTACLE AS. 3E-3364 QTY PART NAME P/N
PK-18-GXL G833-AR47 30 180-9340 120mm PAINT/PRO 289-5151 120mm PAINT/PRO 289-5151
1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 ACCESSORY TABLE ACCESSORY TABLE 150mm PAINT/PRO 289-5150 1 PLUG AS. 230-4013
YL-16-HV X986-AR22 31 180-9340 IVA EOR VALVE 1 WEDGE 3E-5180 1 WEDGE 3E-5180
32 8T-8737 120mm PAINT/PRO 289-5150 1 SEAL-CAP 274-3780 QTY PART NAME P/N QTY PART NAME P/N 1 WEDGE 3E-3365 120mm PAINT/PRO 289-5150
CONNECTOR
Harness 313-4910 Connector and Splice Locations YL-18-GXL E795-AR121 33
34
180-9340
8T-8737
A-C4
150mm PAINT/PRO 289-5150 1
120mm
PLUG AS.
PAINT/PRO
230-5008
289-5150
1
120mm
PLUG AS.
PAINT/PRO
238-8247
289-5150 A-C15 A-C33 A-C36
WH-18-GXL E964-AR26 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL G857-AR9 36 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C14

GN-18-GXL C829-AR66
37
38
8T-8737
180-9340
WH-18-GXL G828-AR38 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG Harness 313-5857 and 313-5858 WH-18-GXL
GN-18-GXL
G828-A65
G829-A64
1
2
180-9340
180-9340
OR-16-GXL U799-A102 1
2
180-9340
8T-8737
GN-18-GXL G829-AR43 2 180-9340 OR-18-GXL Y736-AR50 1 180-9340

PK-18-GXL C991-AR125
39
40
8T-8737
180-9340
GY-18-GXL 994-AR10
ACCESSORY TABLE
3 180-9340 BU-18-GXL Y734-AR104
ACCESSORY TABLE
2 180-9340 Connector and Splice Locations WH-18-GXL U780-A62
ACCESSORY TABLE
3 180-9340
QTY
ACCESSORY TABLE
PART NAME P/N
BR-18-GXL C803-AR99 41 180-9340 QTY PART NAME P/N 1 PLUG AS. 230-4011
GN-16-HV T857-AR36 42 180-9340 QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 230-4013 120mm PAINT/PRO 289-5150
GY-18-GXL U775-AR68 43 180-9340 1 PLUG AS. 237-0227 1 PLUG AS. 230-4011
EXTERNAL ENGINE 44 8T-8737 120mm PAINT/PRO 289-5150
150mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
HARNESS INTERFACE PK-14-GXL U798-AR80 45 180-9340 A-C37
YL-18-GXL E966-AR49 46 180-9340

KENR9503
CONNECTOR BU-18-GXL E965-AR48 47 180-9340 A-C5 A-C15
A-C34 CLR-GA WIRE NAME POS TERM/PLUG
F-C1
F-C1 48 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG GN-18-GXL C829-A66 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG 49 8T-8737 BR-16-HV K737-A54 1 180-9339 PK-18-GXL G833-A77 2 180-9340
YL-16-NW X986-F4 1 180-9340 WH-18-GXL G828-AR40 1 180-9340 GY-18-GXL T852-AR32 1 180-9340
BU-16-HV X983-AR7 50 180-9340 GN-16-HV K738-A5 2 180-9339 ACCESSORY TABLE
BR-16-NW X984-F5 2 180-9340 BU-18-GXL U774-AR58 51 180-9340 GN-18-GXL G829-AR42 2 180-9340 YL-18-GXL H807-AR33 2 180-9340
GY-18-GXL Y738-AR106 52 180-9340 BR-18-GXL U779-AR6 3 180-9340 ACCESSORY TABLE
BU-16-HV K739-A126 3 180-9339 QTY PART NAME P/N CGI ABSOLUTE PRESSURE ARD IGNITION COIL
WH-16-NW T856-F6 3 180-9340
YL-16-HV T864-AR71 53 180-9340 ACCESSORY TABLE QTY PART NAME P/N
4 8T-8737 1 PLUG AS. 230-4011 SENSOR CONNECTOR HARNESS CONNECTOR
GN-16-NW T857-F7 4 180-9340 ACCESSORY TABLE 120mm PAINT/PRO 289-5150
BU-18-GXL G827-AR69 54 180-9340 QTY PART NAME P/N 1 PLUG AS. 238-8245 A-C5 A-C23
OR-16-NW X989-F8 5 180-9340 YL-18-GXL T846-AR100 55 180-9340 QTY PART NAME P/N
PU-16-NW X988-F9 6 180-9340 YL-18-GXL Y741-AR61 56 180-9340 1 PLUG AS. 237-0227 120mm PAINT/PRO 289-5150
CGI ACTUATOR ARD COMBUSTION MAF AIR INLET SHUTOFF
SECONDARY ENGINE 1 RECEPTACLE AS. 3E-3376
GN-16-NW T961-F10 7 180-9340 BR-18-GXL U779-AR6 57 180-9340 120mm PAINT/PRO 289-5150 DELTA P PRESSURE (MANUAL AIR SHUTOFF)
CONNECTOR SPEED/TIMING 150mm PAINT/PRO 289-5150
WH-16-NW T962-F11 8 180-9340 PU-16-HV X988-AR52 58 180-9340 SENSOR CONNECTOR CONNECTOR
A-C16 A-C24 SENSOR(CAMSHAFT) 1 WEDGE 3E-3377
PU-18-GXL Y733-AR103 59 180-9340
BU-16-NW T989-F12 9 180-9340 A-C6 CLR-GA WIRE NAME POS TERM/PLUG A-C42 AR-C39
BU-18-GXL Y734-AR104 60 180-9340 CONNECTOR
BR-16-NW T990-F13 10 180-9340 GN-16-HV T863-AR75 61 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PK-14-GXL U798-AR80 1 180-9340
A-C7 NOTE J FORE INJECTOR
OR-16-NW T860-F14 11 180-9340 62 8T-8737 WH-18-GXL G828-AR39 1 180-9340 OR-16-GXL U799-AR102 2 180-9340
OR-18-GXL Y753-AR82 63 180-9340 AIR INLET SHUTOFF CONNECTOR
YL-16-NW T864-F15 12 180-9340 GN-18-GXL G829-AR41 2 180-9340 RD-14-GXL 101-AR4 3 180-9340
ACCESSORY TABLE 64 8T-8737 (AIR SHUTOFF RELAY) A-C31
PK-18-GXL R746-AR20 3 180-9340 BK-14-GXL 229-AR74 4 180-9340
65 8T-8737 CONNECTOR
QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE
PK-18-GXL Y746-AR92 66 180-9340
1 PLUG AS. 155-2252 OR-16-HV X989-AR51 67 180-9340 QTY PART NAME P/N QTY PART NAME P/N AR-C38 AFT INJECTOR
1 WEDGE 155-2258 F-C4 BR-16-HV X987-AR37 68 180-9340 1 PLUG AS. 237-0227 1 PLUG AS. 230-5008 CONNECTOR CGI DELTA P PRESSURE
CLR-GA WIRE NAME POS TERM/PLUG YL-18-GXL Y737-AR105 69 180-9340 150mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 INTAKE MANIFOLD AIR A-C35
PK-18-GXL U773-AR57 70 180-9340 FORE INJECTOR SENSOR CONNECTOR
OR-16-NW X989-F16 A 154-2389 AIR INLET TEMPERATURE PRESSURE SENSOR
YL-16-NW X986-F4 B 154-2389 71 8T-8737 A-S3 CONNECTOR A-C33
WH-18-GXL G828-AR1 72 180-9340 SENSOR CONNECTOR CONNECTOR A-C30
ACCESSORY TABLE A-C7 A-C17 (G833-PK)
73 8T-8737 A-C37 A-C6
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG FUEL TEMPERATURE
F-C7 OR-18-GXL T853-AR11 74 180-9340
1 PLUG 153-9693 75 8T-8737 BU-18-GXL E965-AR48 1 180-9340 YL-18-GXL Y737-AR105 1 180-9340 SENSOR CONNECTOR A-S1 A-T1
CLR-GA WIRE NAME POS TERM/PLUG F-S2 GY-18-GXL Y738-AR106 2 180-9340
1 SEAL 154-0877 YL-18-GXL H807-AR33 76 180-9340 YL-18-GXL E966-AR49 2 180-9340 A-C10 (G828-WH)
PU-16-NW X988-F22 A 154-2389 (T864-YL) BU-16-HV T862-AR78 77 180-9340 ACCESSORY TABLE
A-C23
1 CLIP 154-3769 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
ARD FUEL ENABLE INTAKE MANIFOLD AIR
WH-16-NW T856-F6 B 154-2389 78 8T-8737 QTY PART NAME P/N
YL-18-GXL H807-AR102 79 180-9340 QTY PART NAME P/N YL-16-GXL Y750-A111 1 180-9340 VALVE CONNECTOR TEMPERATURE SENSOR A-S2 AFT INJECTOR
ACCESSORY TABLE F-S3 1 PLUG AS. 238-8245
INTAKE VALVE BR-18-GXL G826-AR70 80 180-9340 1 PLUG AS. 230-4011 BK-16-GXL 200-A79 2 180-9340 A-C17 CONNECTOR (G829-GN) CONNECTOR
QTY PART NAME P/N (T860-OR) WH-18-GXL Y748-AR109 81 180-9340 150mm PAINT/PRO 289-5150 150mm PAINT/PRO 289-5150
INTAKE VALVE 1 PLUG 153-9693 ACTUATOR 3 OR-16-GXL Y751-A88 3 180-9340 A-C9 A-C34
YL-18-GXL U781-AR3 82 180-9340 AR-S11
1 SEAL 154-0877 F-S5 CONNECTOR GN-18-GXL Y749-AR110 83 180-9340 ACCESSORY TABLE
ACTUATOR 5 DPF WIRING GROUP
1 CLIP 154-3769 (T961-GN) F-C4 BU-18-GXL 995-AR12 84 180-9340 A-C8 A-C18 QTY PART NAME P/N ARD COMBUSTION AIR (386-PK)
CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR
F-C9 85 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 230-4013 CONTROL VALVE (NOTE J)
F-C7 86 8T-8737 WH-18-GXL Y748-AR73 1 180-9340 A-C25
CLR-GA WIRE NAME POS TERM/PLUG F-S7 BK-18-GXL E963-AR27 1 180-9340 120mm PAINT/PRO 289-5150 A-C27
87 8T-8737 GN-18-GXL Y749-AR59 2 180-9340
PU-16-NW X988-F23 A 154-2389 (T989-BU) OR-16-GXL Y751-AR88 88 180-9340 WH-18-GXL E964-AR26 2 180-9340
GN-16-NW T857-F7 B 154-2389 ACCESSORY TABLE BR-18-GXL C803-AR99 3 180-9340 COOLANT TEMPERATURE
BR-18-GXL Y747-AR108 89 180-9340 A-C24
ACCESSORY TABLE 90 8T-8737 QTY PART NAME P/N ACCESSORY TABLE SENSOR CONNECTOR AR-S13
CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N OR-18-GXL Y743-AR107 91 180-9340 1 PLUG AS. 230-4011 QTY PART NAME P/N A-C11 (K739-BU)
92 8T-8737 BU-18-GXL U774-A58 1 180-9340
120mm PAINT/PRO 289-5150 1 PLUG AS. 230-4013
1 PLUG 153-9693 F-S4 PK-18-GXL U782-AR83 93 180-9340 GY-18-GXL U775-A68 2 180-9340 (NOTE J)
1 SEAL 154-0877 120mm PAINT/PRO 289-5150
(X988-PU) PU-18-GXL Y742-AR76 94 180-9340 ACCESSORY TABLE
1 CLIP 154-3769 BU-18-GXL C967-AR15 95 180-9340 A-C9 QTY PART NAME P/N ARD NOZZLE CLEANING
F-S1 YL-18-GXL F421-AR13 96 180-9340 A-C19 SOLENOID CONNECTOR ARD MAIN FUEL PRESSURE
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 238-8247
F-S6 (X989-OR) 97 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG A-C13 SENSOR CONNECTOR
98 8T-8737 BU-18-GXL C967-AR15 1 180-9340 120mm PAINT/PRO 289-5150
INTAKE VALVE (T962-WH) WH-18-GXL G828-AR123 1 180-9340 A-C20
OR-16-HV T860-AR25 99 180-9340 PK-18-GXL G833-AR45 2 180-9340 ENGINE OIL PRESSURE
ACTUATOR 6 BR-16-HV T990-AR84 100 180-9340 ACCESSORY TABLE GN-18-GXL G829-AR124 2 180-9340
CONNECTOR GY-16-HV T987-AR85 101 180-9340 PK-18-GXL C991-AR125 3 180-9340
SENSOR CONNECTOR
QTY PART NAME P/N A-S8
F-C9 BU-16-HV T989-AR86 102 180-9340 ACCESSORY TABLE A-C4 A-S5
PU-16-HV T988-AR87 103 180-9340 1 PLUG AS. 230-4011 (Y749-GN)
INTAKE VALVE 150mm PAINT/PRO 289-5150 QTY PART NAME P/N (Y748-WH)
ACTUATOR 4
GY-16-HV T858-AR23 104 180-9340 ARD TURBO OUTLET AND
WH-16-HV T962-AR29 105 180-9340 1 PLUG AS. 237-0227
F-S8 CONNECTOR 1 SEAL-CAP 274-3781
FLAME DETECT SENSOR
BR-16-HV T959-AR18 106 180-9340
(T990-BR) F-C5 GN-16-HV T961-AR28 107 180-9340 A-C10 1 STRAP-CABLE 3S-2093
ARD PILOT FUEL PRESSURE CONNECTOR
BU-16-HV T960-AR19 108 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 120mm PAINT/PRO 289-5150 CONTROL VALVE A-C22
YL-16-GXL Y750-AR111 109 180-9340 YL-18-GXL F421-AR13 1 180-9340 ARD HEATED NOZZLE CONNECTOR
F-C8 F-C6 F-C5 110 8T-8737 A-C1
PK-18-GXL G833-AR46 2 180-9340 RELAY CONNECTOR A-C3
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG WH-16-HV T985-AR89 111 180-9340 A-C20 CGI TEMPERATURE
ACCESSORY TABLE A-C16
OR-16-HF T860-F21 1 291-9856 OR-16-NW X989-F17 A 154-2389 112 8T-8737
OR-16-HF T860-F20 1 291-9856
GN-16-HV T986-AR90 113 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG SENSOR CONNECTOR ARD PILOT FUEL PRESSURE
YL-16-HF T864-F19 2 291-9856 YL-16-HF T864-F18 2 291-9856 BR-16-NW X984-F5 B 154-2389 WH-18-GXL Y748-AR63 1 180-9340 ARD MAIN FUEL PRESSURE
114 8T-8737 1 PLUG AS. 230-4011 A-C2 SENSOR CONNECTOR
WH-16-HF T962-F25 3 291-9856 GN-16-HF T961-F24 3 291-9856 ACCESSORY TABLE GN-18-GXL Y749-AR35 2 180-9340 CONTROL VALVE
INJECTOR 5
WH-16-HV T859-AR24 115 180-9340 150mm PAINT/PRO 289-5150 A-C18 ARD BOUNDARY
BR-16-HF T990-F27 4 291-9856 BU-16-HF T989-F26 4 291-9856 QTY PART NAME P/N PU-16-HV T957-AR16 116 180-9340 BR-18-GXL Y747-AR108 3 180-9340 CONNECTOR
ACCESSORY TABLE CONNECTOR 1 PLUG 153-9693 117 8T-8737 A-C14 TEMPERATURE
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N F-C6 1 SEAL 154-0877 YL-16-HV T958-AR17 118 180-9340 A-C11 QTY PART NAME P/N PRIMARY ENGINE SENSOR CONNECTOR
119 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG TIMING CALIBRATION (TC) A-C21
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407 1 CLIP 154-3769 1 PLUG AS. 237-0227 SPEED/TIMING FUEL PRESSURE
120 8T-8737
4 SEAL 291-9857 INJECTOR 6 4 SEAL 291-9857 ACCESSORY TABLE
BU-18-GXL 995-AR12 1 180-9340 120mm PAINT/PRO 289-5150 SENSOR(CRANKSHAFT) SENSOR CONNECTOR PROBE CONNECTOR ARD HEATED NOZZLE
CONNECTOR QTY PART NAME P/N PK-18-GXL G833-AR44 2 180-9340
CONNECTOR A-C19 A-C12 WIRE ASSEMBLY CONNECTOR
ARD HEATED NOZZLE
F-C8 1 PLUG AS. 264-5732 ACCESSORY TABLE A-C36
1 COVER 292-0637 QTY PART NAME P/N
A-C8 RELAY POWER CONNECTOR
Harness 313-4912 Connector and Splice Locations 4
4
STRAP-CABLE
STRAP-CABLE
3S-2093
6K-0806
1
150mm
PLUG AS.
PAINT/PRO
230-4011
289-5150
A-C28
 E-C4
E-S1 2304013
K737-A54 BR-16-HV
K738-A5 GN-16-HV FORE INJECTOR CONNECTIONS X987-E7 BR-16-NW X987-E19 BR-16-NW
X987-E20 BR-16-NW
G826-E8 BR-16-NW
G827-E9 BU-16-NW
1 ANALOG +5V
GROUND
IVA OIL EOR PRESS.
ENGINE CONTROL MODULE A-C1 K739-A56 BU-16-HV 2
2482168 A-C36 ARD HEATED NOZZLE WIRE ASSEMBLY
2629112 2645732 T856-A31 WH-16-HV A-C30 E-S2 T853-E10 OR-16-NW 3 SIGNAL
2304011
E-C2 318-3133 (107cm)
A4E4V3 FF ECM J2 T857-A36 GN-16-HV 3E3382 1552273 T862-E3 BU-16-NW T862-E21 BU-16-HF U799-A102 OR-16-GXL 1
T858-A23 GY-16-HV T862-E22 BU-16-HF 2 318-3134 (115cm)

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

K738-A5 GN-16-HV A-C15 X983-A7 BU-16-HV X983-E5 BU-16-NW
CAT BRAKE SOLENOID LOW/HIGH 1 T859-A24 WH-16-HV 1 E-C5 318-3135 (130cm)
2 T860-A25 OR-16-HV 2388245 X985-A14 OR-16-HV 2 X985-E6 OR-16-NW E-S3 2642407
T852-A32 GY-18-GXL IVA EOR VALVE (12V) T858-E1 GY-16-NW T858-E23 GY-16-HF 9 PIN CAB
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T862-A78 BU-16-HV 1 GN-16 X987-A37 BR-16-HV 3 X987-E7 BR-16-NW T858-E23 GY-16-HF 1 CONNECTOR
INLET AIR SHUTOFF 4 386-AR112 PK-18-GXL T863-A75 GN-16-HV H807-A33 YL-18-GXL 2 GN-16 2924491 G826-A70 BR-18-GXL 4 G826-E8 BR-16-NW T858-E24 GY-16-HF
G827-A69 BU-18-GXL G827-E9 BU-16-NW T862-E21 BU-16-HF 2 A-C3 +BATTERY A
CLEANER SOLENOID 5 A778-101 GN-18-GXL T864-A71 YL-16-HV 5
E-S4 T957-E29 PU-16-HF INJECTOR 1 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
NOTE J T853-A11 OR-18-GXL T853-E10 OR-16-NW
3 2304011 -BATTERY B
6 T957-A16 PU-16-HV 6
T863-E4 GN-16-NW T863-E25 GN-16-HF T985-E33 WH-16-HF 4 C
7 T958-A17 YL-16-HV CONNECTS TO A-C15 GN-16 IVA EOR VALVE (24V) Y733-A103 PU-18-GXL 1 GN-16 ARD PILOT FUEL PRESS CTRL VALVE
2924492 T863-E26 GN-16-HF Y736-A50 OR-18-GXL 2 GN-16 2858735 N/O RELAY D TO + BATTERY
CAT BRAKE SOLENOID MED/HIGH 8 K737-A54 BR-16-HV T959-A18 BR-16-HV IF OPTION IS USED GN-16
E-S5 TO VEHICLE E
9 T960-A19 BU-16-HV E-C6 F
CRS COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL T961-A28 GN-16-HV T859-E2 WH-16-NW T859-E27 WH-16-HF COMPONENTS CHECK ENGINE LAMP
11 T962-A29 WH-16-HV A-C31 E-C1
T859-E28 WH-16-HF
1539693
A-C14 KEYSWITCH G L994-YL
1907612 1552253 X987-E19 BR-16-NW J1587 NEG. H E793-BU
12 T988-A87 PU-16-HV A-C24 E-S6 A
IVA 1 2304011 OFF P1
PARTICULATE TRAP INTAKE TEMPERATURE 13 Y754-A101 GY-18-GXL T986-A90 GN-16-HV T957-A16 PU-16-HV 1 T957-E11 PU-16-NW X983-E5 BU-16-NW B J1587 POS. J E794-YL WARNING LAMP NOTE A
2388247 T957-E11 PU-16-NW T957-E29 PU-16-HF 1 GN-16 ARD MAIN FUEL PRESS CTL VALVE ON 659-PK 1607689
CAT BRAKE RETURN 14 K739-A56 BU-16-HV T987-A85 GY-16-HV U774-A58 BU-18-GXL 1 GN-16 CGI ACTUATOR T958-A17 YL-16-HV 2 T958-E12 YL-16-NW Y734-A104 BU-18-GXL 2 GN-16 2858734 NOTE Z
R746-A20 PK-18-GXL T959-A18 BR-16-HV T959-E13 BR-16-NW E-S7 START 1
INTAKE MANIFOLD AIR PRESSURE 15 T989-A86 BU-16-HV U775-A68 GY-18-GXL 2 GN-16 2986166
3
(GREY CONNECTOR) AFTERTREATMENT
CGI DELTA PRESSURE 16 U780-A62 WH-18-GXL T990-A84 BR-16-HV T960-A19 BU-16-HV 4 T960-E14 BU-16-NW T958-E12 YL-16-NW T958-E30 YL-16-HF L994-YL 2 +5V
E-C7 REGENERATION LAMP
P S R (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL X983-A7 BU-16-HV T985-A89 WH-16-HV 5 T985-E15 WH-16-NW E-S8 2642407
X984-A30 BR-16-HV T986-A90 GN-16-HV T986-E16 GN-16-NW T959-E13 BR-16-NW T959-E31 BR-16-HF A-C17 HIGH EXHAUST 659-PK 3 INPUT SENSOR COMMON #2
IVA 4 RETURN 18 X984-A30 BR-16-HV 6
19 X985-A14 OR-16-HV T987-A85 GY-16-HV 7 T987-E17 GY-16-NW E-S9 T858-E24 GY-16-HF 1
2388245 TEMPERATURE LAMP G880-PK C985-BU 4 +8V
CRS COMBUSTION AIR CONTROL VALVE 20 C800-A97 GY-18-GXL X986-A22 YL-16-HV NOTE A A-C8 T988-A87 PU-16-HV 8 T988-E18 PU-16-NW T960-E14 BU-16-NW T960-E32 BU-16-HF T862-E22 BU-16-HF 2
INJECTOR 2 Y737-A105 YL-18-GXL ARD FUEL ENABLE VALVE +12V K998-BU 5 AP SENSOR/SWITCH COMMON
2304011 E-S10 T958-E30 YL-16-HF 3
1 GN-16
9 PIN CAB H795-PK
IVA 5 RETURN 21 T856-A31 WH-16-HV X987-A37 BR-16-HV PRIMARY ENGINE T858-A23 GY-16-HV 9 T858-E1 GY-16-NW Y738-A106 GY-18-GXL 2 GN-16 3000510
IVA 2 RETURN 22 X985-A14 OR-16-HV X988-A52 PU-16-HV E963-A27 BK-18-GXL 1 BK-18 - S/T T859-A24 WH-16-HV 10 T859-E2 WH-16-NW T985-E15 WH-16-NW T985-E33 WH-16-HF T986-E34 GN-16-HF 4 CONNECTOR 6 INPUT #6
SPEED/TIMING SPEEDOMETER
23 X989-A51 OR-16-HV E964-A26 WH-18-GXL 2 WH-18 + S/T T862-A78 BU-16-HV 11 T862-E3 BU-16-NW E-S11 + BATTERY B 7 INPUT #4
SENSOR (CRANKSHAFT) T863-A75 GN-16-HV T863-E4 GN-16-NW T986-E16 GN-16-NW T986-E34 GN-16-HF
24 T985-A89 WH-16-HV 12
- BATTERY A E794-YL 8 J1587 DATA LINK POSITIVE
CRANK SHAFT (PRIMARY) SPEED \TIMING 25 E963-A27 BK-18-GXL G826-A70 BR-18-GXL 257-4302 E-S12 E-C8
G856-A8 WH-18-GXL T987-E17 GY-16-NW T987-E35 GY-16-HF 1539693 J SIGNAL + C974-PU C974-PU E793-BU 9 J1587 DATA LINK NEGATIVE
TDC SERVICE PROBE + 26 G827-A69 BU-18-GXL GN-16 ARD FUEL ENABLE VALVE +24V
CRS COMBUSTION MAF DELTA PRESSURE 27 Y923-A122 PU-18-GXL T853-A11 OR-18-GXL A-C7 E-S13 X987-E20 BR-16-NW A GN-16 2875783 H SIGNAL - C973-GN C973-GN 10 OUTPUT #2
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL NOTE A SECONDARY ENGINE T988-E18 PU-16-NW T988-E36 PU-16-HF IVA 2 TACHOMETER
2304011 X985-E6 OR-16-NW B J1587- G E793-BU NOTE 11 OUTPUT #5
29
SPEED/TIMING ALTERNATOR
G833-A47 PK-18-GXL E965-A48 BU-18-GXL 1 BK-18 - S/T
X983-E5 BU-16-NW A-C18 STARTER J1587+ F E794-YL B & E 12 OUTPUT #3
T S R (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30
K739-AR56 BU-16-HV E966-A49 YL-18-GXL
IVA 3 RETURN 31 X986-A22 YL-16-HV
2 WH-18 + S/T SENSOR (CAMSHAFT) X985-E6 OR-16-NW 2304013 MOTOR J1939 SHIELD E A249-BK SIGNAL + 450-YL 450-YL 13 OUTPUT #4
32 257-4301 T853-E10 OR-16-NW E-C9 GROUND SIGNAL -
AR-S13 2642407 Y748-A73 WH-18-GXL J1939- D K990-GN 451-BR 451-BR 14
CRANK CASE PRESSURE SENSOR 33 E795-A121 YL-18-GXL G827-E9 BU-16-NW 1 + VOLTS
ARD PILOT FUEL PRESS
K739-AR112 BU-16-HV G826-E8 BR-16-NW Y749-A59 GN-18-GXL 2 GROUND J1939+ C K900-YL NOTE 15
34 T859-E27 WH-16-HF 1
2830242 B & E
CRANK SHAFT (PRIMARY) SPEED \TIMING 35 E964-A26 WH-18-GXL K739-AR127 BU-16-GXL NOTE A A-C12 T863-E25 GN-16-HF 2 C803-A99 BR-18-GXL 3 SIGNAL
16
INJECTOR 3 NOTE Z E793-BU
TDC SERVICE PROBE - 36 G857-A9 YL-18-GXL 1552269 T959-E31 BR-16-HF 3
17 INPUT #14
T987-E35 GY-16-HF NOTE D (BLACK CONNECTOR) E794-YL
37 G856-A8 WH-18-GXL 1 + TIMING CALIBRATION (TC) FORE HARNESS 4
AIR INLET TEMPERATURE SENSOR 38 C829-A66 GN-18-GXL NOTE J G857-A9 YL-18-GXL 2 - PROBE CONNECTOR CONNECTOR AFT HARNESS A249-BK 18 INPUT SENSOR COMMON #1
39 CONNECTORS BRAKE SOLENOID A-C20 TO CHASSIS
BRAKE SOLENOID E-C1, E-C2 K990-GN 19 OUTPUT #6
C991-A125 PK-18-GXL J-C1, J-C2 1 & 2 CONNECTOR 2370227 J1939 DATALINK
FUEL PRESSURE 40
5 & 6 CONNECTOR BRAKE SOLENOID E-C10 K900-YL 20 OUTPUT #7
CRS PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL Y753-A82 OR-18-GXL 3 &4 CONNECTOR J-C10 2642407 Y748-A63 WH-18-GXL 1 + VOLTS
IVA 6 RETURN 42 T857-A36 GN-16-HV J-C12 Y749-A35 GN-18-GXL ARD MAIN FUEL PRESS J906-BR G840-PU 21 OUTPUT #8 (COOLING FAN)
Y751-A88 OR-16-GXL A-C11 J-C11 T859-E28 WH-16-HF 1 2 GROUND
2842728
CGI ACTUATOR - 43 U775-A68 GY-18-GXL Y750-A111 YL-16-GXL 2304011 Y747-A108 BR-18-GXL 3 SIGNAL C977-BU 22 CLUTCH PEDAL POSITION SWITCH
44 IVA 2 T863-E26 GN-16-HF 2
INJECTOR 4
Y747-A108 BR-18-GXL 995-A12 BU-18-GXL 1 SIGNAL COOLANT TEMPERATURE SENSOR CONNECTOR T960-E32 BU-16-HF 3 E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
CRS PURGE AIR PUMP 45 U798-A80 PK-14-GXL Y743-A107 OR-18-GXL BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
CAMSHAFT (SECONDARY) SPEED TIMING 46 E966-A49 YL-18-GXL G833-A44 PK-18-GXL 2 GROUND 256-6453 E-C8 T988-E36 PU-16-HF 4
101-RD 24 INPUT #15 POSITIVE
Y738-A106 GY-18-GXL A-C21 10A
CAMSHAFT (SECONDARY) SPEED TIMING 47 E965-A48 BU-18-GXL Y737-A105 YL-18-GXL 25 INPUT #15 NEGATIVE
IVA 1 2397349
48
Y734-A104 BU-18-GXL ARD BOUNDARY TEMPERATURE 14 AWG GXL 26 INPUT #10
49 IVA 6 CONNECTOR Y748-A67 WH-18-GXL 1 OR-18 + VOLTS
10A 101-RD
Y733-A103 PU-18-GXL Y749-A55 GN-18-GXL SENSOR
IVA 1 RETURN 50 X983-A7 BU-16-HV T846-A100 YL-18-GXL A-C9 CONNECTOR E-C6 2 BK 18 GROUND 27 INPUT #9
U774-A58 BU-18-GXL J-C4 Y753-A82 OR-18-GXL WH 18 14 AWG GXL
CGI ACTUATOR + 51
C803-A99 BR-18-GXL 2304011 INTAKE MANIFOLD AIR J-C9 3 SIGNAL 274-8008 101-RD L994-YL 28 CHECK ENGINE LAMP
Y738-A106 GY-18-GXL INJECTOR 1 1539693 4 10A
CRS ACTUATOR RETURN (CRS VALVES) 52
C801-A98 OR-18-GXL C967-A15 BU-18-GXL 1 SIGNAL
TEMPERATURE SENSOR
INJECTOR 5+6 ACTUATOR HIGH SIDE 53 T864-A71 YL-16-HV G833-A45 PK-18-GXL GROUND CONNECTOR X989-J16 OR-16-NW A 14 AWG GXL 659-PK 29 WARNING LAMP
C800-A97 GY-18-GXL 2 IVA 3 101-RD
PRESSURE SENSOR RETURN (VVA) 54 G827-A69 BU-18-GXL 994-A10 GY-18-GXL 256-6453 E-C5 X986-J4 YL-16-NW B
10A K998-BU 30 HIGH EXHAUST TEMPERATURE LAMP
CRS TURBO OUTLET TEMPERATURE SENSOR 55 T846-A100 YL-18-GXL 995-A12 BU-18-GXL INJECTOR 6 14 AWG GXL 31 AFTERTREATMENT REGENERATION LAMP
Y741-A61 YL-18-GXL 229-BK G880-PK
PARTICULATE TRAP INTAKE TEMPERATURE 56
Y746-A92 PK-18-GXL CONNECTOR IVA OIL PRESSURE A-C22 14 AWG GXL 32 VEHICLE SPEED IN POSITIVE
CGI ABSOLUTE PRESSURE 57 U779-A6 BR-18-GXL J-C5 2305008 229-BK G808-BU
C967-A15 BU-18-GXL A-C10 J-C8 SENSOR CONNECTOR 14 AWG GXL
IVA 5+6 HIGH SIDE 58 X988-A52 PU-16-HV F421-A13 YL-18-GXL 1539693 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
CRS FUEL PRESSURE CONTROL 59 Y733-A103 PU-18-GXL 2304011 E-C4 Y748-A60 WH-18-GXL 1 VOLTS ARD TURBO OUTLET AND FLAME ENGINE
E963-A27 BK-18-GXL F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR IVA 5 X989-J17 OR-16-NW A Y749-A53 GN-18-GXL 2 GND
DETECT TEMPERATURE SENSOR BLOCK 14 AWG GXL K990-GN 34 J1939 DATA LINK NEGATIVE
CRS FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL E964-A26 WH-18-GXL IVA 4 229-BK
T863-A75 GN-16-HV G833-A46 PK-18-GXL 2 GROUND 256-6453 CONNECTOR X984-J5 BR-16-NW B Y743-A107 OR-18-GXL 3 SIG 1 FLAME DETECT TEMP
C978-BR 35 CRUISE CONTROL SET
INJECTOR 3+4 ACTUATOR HIGH SIDE 61
E965-A48 BU-18-GXL INJECTOR 5 IVA 3 INJECTOR 2 T846-A100 YL-18-GXL 4 SIG 2 TURBO OUTLET TEMP
62
E966-A49 YL-18-GXL J-C7 CONNECTOR CONNECTOR CONNECTOR C978-BR C978-BR C974-PU 36 SPEEDOMETER POSITIVE
CRS BOUNDARY TEMPERATURE SENSOR 63 Y753-A82 OR-18-GXL G856-A8 WH-18-GXL H795-PK
64 J-C6 J-C4 E-C7 J-C6 C979-OR C979-OR C973-GN 37 SPEEDOMETER NEGATIVE
G857-A9 YL-18-GXL 450-YL
65
R746-A20 PK-18-GXL A-C37 INJECTOR 4 IVA 4 INJECTOR 3 2642407 38 TACHOMETER POSITIVE
Y746-A92 PK-18-GXL CONNECTOR SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
PARTICULATE TRAP DELTA PRESSURE 66
U779-A6 BR-18-GXL 2304011 CONNECTOR CONNECTOR T860-J21 OR-16-HF 1 451-BR 39 TACHOMETER NEGATIVE
IVA 3+4 HIGH SIDE 67 X989-A51 OR-16-HV C829-A66 GN-18-GXL AIR INLET TEMPERATURE SENSOR E-C9 T864-J18 YL-16-HF A-C23
T852-A32 GY-18-GXL 1 SIGNAL E-C10 J-C5 2
INJECTOR 5 L-C1
H795-PK C992-PU C992-PU E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
IVA 1+2 HIGH SIDE 68 X987-A37 BR-16-HV U775-A68 GY-18-GXL G833-A77 PK-18-GXL 2 GROUND 256-6453 T961-J29 GN-16-HF 3 2304013 2304014 RE01
CRS FUEL ENABLE VALVE 69 Y737-A105 YL-18-GXL U774-A58 BU-18-GXL T989-J31 BU-16-HF 4 E971-GN 41 INPUT #11
CGI VENTURI TEMP 70 U773-A57 PK-18-GXL Y750-A111 YL-16-GXL 1 Y750-L1 YL-16-GXL
Y741-A61 YL-18-GXL A249-BK 42 J1939 DATA LINK SHIELD
TOP VIEW OF ENGINE(Injector Harness) 200-A79 BK-16-GXL 2
71
Y742-A76 PU-18-GXL (PEDAL RELEASED POSITION)
SNSR +5V (OIL, CGI ABS, CGI DP, CGI TEMP, CCP) 72 G828-A1 WH-18-GXL A-C4 Y751-A88 OR-16-GXL 3 Y751-L2 OR-16-GXL 43
U780-A62 WH-18-GXL J-C7
73 2370227 C979-OR 44 CRUISE CONTROL RESUME
C829-A66 GN-18-GXL 1539693 H795-PK C975-WH C975-WH
IVA OIL PRESSURE 74 T853-A11 OR-18-GXL A-T1 C992-PU 45 SERV. BRAKE PEDAL POSITION SWITCH
75 U773-A57 PK-18-GXL G828-A38 WH-18-GXL 1 + VOLTS J-S1 X988-J22 PU-16-NW A 131-1505
ENGINE OIL PRESSURE SENSOR X989-J8 OR-16-NW X989-J16 OR-16-NW IVA 5 CRUISE CONTROL ON/OFF SWITCH 46 INPUT #7
ACTUATOR (IVA EOR) RETURN 76 H807-A33 YL-18-GXL G829-A43 GN-18-GXL 2 GROUND T856-J6 WH-16-NW B
994-A10 GY-18-GXL 293-5535 LO
INJECTOR 1+2 ACTUATOR 2 HIGH SIDE 77 T862-A78 BU-16-HV G828-A123 WH-18-GXL
3 SIGNAL
X989-J17 OR-16-NW IGN COIL GND 47 INPUT #5
78 E716-GY
G828-A65 WH-18-GXL J-S2 MED 101-RD 48 UNSWITCHED + BATTERY
CLEANER SOLENOID RETURN 79 H807-102 YL-18-GXL T864-J15 YL-16-NW T864-J18 YL-16-HF J-C8 H795-PK
G828-A40 WH-18-GXL HI 49 ENGINE COOLANT LEVEL NORMAL
PRESSURE SENSOR +5V (VVA) 80 G826-A70 BR-18-GXL G828-A38 WH-18-GXL 2642407
CRS SENSOR +5V Y748-A109 WH-18-GXL A-S1 A-C5 T864-J19 YL-16-HF RETARDER SOLENOID ON/OFF SWITCH LO K900-YL
81
T860-J20 OR-16-HF L-C2 50 J1939 DATA LINK POSITIVE
DPF SENSOR +5V 82 U781-A3 YL-18-GXL G828-A1 WH-18-GXL G828-A34 WH-18-GXL 2370227 J-S3
1
MED
T864-J19 YL-16-HF 2304013 51
AFT INJECTOR CONNECTIONS
2
CRS SENSOR RETURN 83 Y749-A110 GN-18-GXL G828-A39 WH-18-GXL T860-J14 OR-16-NW T860-J20 OR-16-HF INJECTOR 6 E717-GN
G828-A117 WH-18-GXL G828-A40 WH-18-GXL 1 + VOLTS
CGI ABSOLUTE PRESSURE SENSOR T962-J30 WH-16-HF 3 304mm PIGTAIL HI 101-RD 52 UNSWITCHED + BATTERY
COOLANT TEMPERATURE 84 995-A12 BU-18-GXL G829-A42 GN-18-GXL T860-J21 OR-16-HF Y750-L1 YL-16-GXL 1 1
IGNITION COIL
G828-A118 WH-18-GXL
2 GROUND
296-8060 T990-J32 BR-16-HF 4
200-L3 BK-16-GXL CLUTCH PEDAL POSITION SWITCH N/C
85
U779-A6 BR-18-GXL 3 SIGNAL J-S4
2 2
2967724 101-RD 53 UNSWITCHED + BATTERY
86 Y751-L2 OR-16-GXL 3 3
54 ENGINE COOLANT LEVEL LOW
87 G829-A124 GN-18-GXL X988-J9 PU-16-NW X988-J23 PU-16-NW AP-T1 128-4182 H795-PK C977-BU C977-BU
G829-A64 GN-18-GXL NOTE A A-C34 J-C1 J-C9 101-RD 55 UNSWITCHED + BATTERY
CRS IGNITION PRIMARY RETURN 88 Y751-A88 OR-16-GXL X988-J22 PU-16-NW L-T1 200-AP1 BK-4
CRS MAIN FUEL PRESSURE 89 Y747-A108 BR-18-GXL G829-A42 GN-18-GXL 3E3376 1552272 J-S5 1539693 1
(PEDAL RELEASED POSITION)
A-C6 131-1505
SPARKPLUG WIRE 56 INPUT #1
90 G829-A43 GN-18-GXL 2370227 K737-A54 BR-16-HV 1 K737-J1 BR-16-NW K739-J3 BU-16-NW K739-J27 BU-16-NW X988-J23 PU-16-NW A
Y743-A107 OR-18-GXL A-S2 IVA 6 286-7949 57
CRS OUTLET TEMPERATURE SENSOR (FLAME DETECT) 91
G829-A2 GN-18-GXL G829-A41 GN-18-GXL K738-A5 GN-16-HV 2 K738-J2 GN-16-NW K739-J28 BU-16-NW T857-J7 GN-16-NW B AP-T2 BOOT2
92
G829-A119 GN-18-GXL G828-A39 WH-18-GXL 1 + VOLTS
INTAKE MANIFOLD AIR PRESSURE SENSOR K739-A56 BU-16-HV 3 K739-J3 BU-16-NW K739-J26 BU-16-NW 1
58 INPUT #2
DPF SENSOR RETURN U782-A83 PK-18-GXL G829-A41 GN-18-GXL J-S6 SPARKPLUG
93
G829-A120 GN-18-GXL
2 GROUND
293-5534
4 A/C HIGH PRESSURE SWITCH N/C C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
PARTICULATE TRAP OUTLET TEMPERATURE 94 Y742-A76 PU-18-GXL R746-A20 PK-18-GXL 3 SIGNAL K737-J1 BR-16-NW K737-J24 BR-16-NW 295-3099
J-C10 60 INPUT #3
INTAKE MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL K737-J25 BR-16-NW 1539693 H795-PK E971-GN E971-GN
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL CRS GND 61
97 G833-A45 PK-18-GXL A-C35 J-C2 J-S7 K737-J24 BR-16-NW A BRAKE
U-C2 T961-J10 GN-16-NW T961-J29 GN-16-HF PASSIVE MAGNETIC 62 INPUT #12
98 G833-A46 PK-18-GXL A-C33 U-C1 3E5179 1552252 K739-J26 BU-16-NW B CYL 1&2 NOTE G808-BU 1 G808-BU
2304013 VEHICLE SPEED 229-BK 63 - BATTERY
INJECTOR 5+6 ACTUATOR #1 HIGH SIDE 99 T860-A25 OR-16-HV A-S3 2304013 2304014 X986-A22 YL-16-HV 1 X986-J4 YL-16-NW J-S8 C & F G809-GN 2 G809-GN
INJECTOR 6 ACTUATOR #2 RETURN T990-A84 BR-16-HV G833-A47 PK-18-GXL G833-A44 PK-18-GXL T962-J11 WH-16-NW T962-J30 WH-16-HF COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR 64 INPUT #13
100
G828-A65 WH-18-GXL 1 G828-U1 WH-18-GXL 1 + VOLTS CGI DELTA P X984-A30 BR-16-HV 2 X984-J5 BR-16-NW
INJECTOR 3 ACTUATOR #2 RETURN T987-A85 GY-16-HV G833-A77 PK-18-GXL J-S9 J-C11 A-C27
101
G829-A64 GN-18-GXL 2 G833-U2 PK-18-GXL 2 GROUND PRESSURE SENSOR T856-A31 WH-16-HV 3 T856-J6 WH-16-NW 229-BK 65 - BATTERY
INJECTOR 5 ACTUATOR #2 RETURN 102 T989-A86 BU-16-HV G833-A21 PK-18-GXL T857-A36 GN-16-HV 4 T857-J7 GN-16-NW T989-J12 BU-16-NW T989-J31 BU-16-HF 1539693 2388247 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK
T988-A87 PU-16-HV U780-A62 WH-18-GXL 3 G849-U3 BR-18-GXL 3 SIGNAL
294-6119 ARD COMBUSTION AIR CONTROL VALVE C986-BR 66 ACCELERATOR PEDAL POSITION
INJECTOR 4 ACTUATOR #2 RETURN 103 X989-A51 OR-16-HV 5 X989-J8 OR-16-NW J-S10 K738-J2 GN-16-NW A BRAKE C801-A98 OR-18-GXL 1 GN-16
+8V RD A C985-BU C985-BU
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE 104 T858-A23 GY-16-HV X988-A52 PU-16-HV 6 X988-J9 PU-16-NW T990-J13 BR-16-NW T990-J32 BR-16-HF K739-J27 BU-16-NW CYL 3&4 C800-A97 GY-18-GXL 2 GN-16 3000512 229-BK 67 - BATTERY
INJECTOR 6 ACTUATOR #1 RETURN T962-A29 WH-16-HV Y748-A63 WH-18-GXL NOTE A B ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
105 T961-A28 GN-16-HV 7 T961-J10 GN-16-NW 68 INPUT #8
INJECTOR 3 ACTUATOR #1 RETURN 106 T959-A18 BR-16-HV Y748-A73 WH-18-GXL T962-A29 WH-16-HV 8 T962-J11 WH-16-NW J403/P403 G840-PU
T961-A28 GN-16-HV A-C2 X984-J5 BR-16-NW ACCELERATOR PEDAL POSITION SENSOR 229-BK 69 -BATTERY
INJECTOR 5 ACTUATOR #1 RETURN 107 T989-A86 BU-16-HV 9 T989-J12 BU-16-NW
T960-A19 BU-16-HV A-S5 2305008 X986-J4 YL-16-NW J-C12 COOLING FAN ARC
INJECTOR 4 ACTUATOR #1 RETURN 108
Y748-A109 WH-18-GXL Y748-A60 WH-18-GXL T990-A84 BR-16-HV 10 T990-J13 BR-16-NW NOTE A J906-BR 70 IGNITION KEY SWITCH
CRS IGNITION PRIMARY HIGH SIDE Y750-A111 YL-16-GXL G828-A34 WH-18-GXL K738-J2 GN-16-NW 1539693 SOLENOID SUPPRESSOR
109
Y748-A67 WH-18-GXL 1 OR-18 + VOLTS
CGI TEMPERATURE SENSOR T860-A25 OR-16-HV 11 T860-J14 OR-16-NW T856-J6 WH-16-NW
110 G833-A21 PK-18-GXL 2 BK 18 GROUND
280-3921 T864-A71 YL-16-HV 12 T864-J15 YL-16-NW K737-J25 BR-16-NW A BRAKE
INJECTOR 1 ACTUATOR 2 RETURN 111 T985-A89 WH-16-HV U773-A57 PK-18-GXL 3 WH 18 SIGNAL
T857-J7 GN-16-NW K739-J28 BU-16-NW B CYL 5&6
112 Y749-A59 GN-18-GXL 4
INJECTOR 2 ACTUATOR 2 RETURN 113 T986-A90 GN-16-HV Y749-A35 GN-18-GXL
114 NOTE A
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE 115 T859-A24 WH-16-HV A-S8 A-C41
INJECTOR 1 ACTUATOR 1 RETURN 116 T957-A16 PU-16-HV Y749-A110 GN-18-GXL Y749-A53 GN-18-GXL 2304013 ARD GROUND WIRE
117 Y749-A55 GN-18-GXL
INJECTOR 2 ACTUATOR 1 RETURN 118 T958-A17 YL-16-HV G828-A117 WH-18-GXL 1 + VOLTS
CRANKCASE PRESSURE SENSOR
A-T2 131-1505 A-T3 7H-1176
119 G829-A119 GN-18-GXL 2 GROUND F-C4 200 BK-16
E795-A121 YL-18-GXL 3 SIGNAL 284-5320 1539693
1 1
120 U798-A80 PK-14-GXL
H807-A33 YL-18-GXL X989-F16 OR-16-NW A
E795-A121 YL-18-GXL IVA 3 COIL GND CRS GND
X986-F4 YL-16-NW B
Y923-A122 PU-18-GXL A-C42
A778-101 GN-18-GXL AIR INLET SHUTOFF
H807-102 YL-18-GXL 2304013 F-C5 (MANUAL AIR SHUTOFF)
C991-A125 PK-18-GXL G828-A118 WH-18-GXL 1 + VOLTS ARD COMBUSTION MAF F-S1 1539693 CONNECTOR
U781-A3 YL-18-GXL G829-A120 GN-18-GXL X989-F8 OR-16-NW X989-F16 OR-16-NW
U782-A83 PK-18-GXL
2 GROUND DELTA P PRESSURE SENSOR X989-F17 OR-16-NW A (NOTE J)
Y923-A122 PU-18-GXL 3 SIGNAL
X989-F17 OR-16-NW IVA 4
Y754-A101 GY-18-GXL 298-6502 X984-F5 BR-16-NW B AR-C39
F-S2
T864-F15 YL-16-NW T864-F18 YL-16-HF AIR INLET SHUTOFF
A-C16 F-C6 (AIR SHUTOFF RELAY)
101-A4 RD-14-GXL 2305008 T864-F19 YL-16-HF 2642407
CONNECTOR
U798-A80 PK-14-GXL 1 HEATED NOZZLE RELAY CTL ARD HEATED NOZZLE RELAY 12V T860-F21 OR-16-HF 1
U799-A102 OR-16-GXL 2 HEATED NOZZLE RELAY SUPPLY CTL 312-1079
F-S3 T864-F18 YL-16-HF 2 (NOTE J)
101-A4 RD-14-GXL 3 B+ T860-F14 OR-16-NW T860-F20 OR-16-HF T961-F24 GN-16-HF 3 INJECTOR 5 AR-C38
229-A74 BK-14-GXL 229-A74 BK-14-GXL 4 B- T860-F21 OR-16-HF T989-F26 BU-16-HF 4

F-S4
HEATED NOZZLE RELAY CTL ARD HEATED NOZZLE RELAY 24V AIR INLET
U799-A102 OR-16-GXL
CONNECT TO A-16
WHEN 24V RELAY
HEATED NOZZLE RELAY SUPPLY CTL
B+
312-1080 AFT INJECTOR CONNECTIONS X988-F9 PU-16-NW X988-F22 PU-16-NW
X988-F23 PU-16-NW
F-C7
1539693 40RE03 INTAKE MANIFOLD TEMPERATURE SENSOR
ARD COMBUSTION MAF
DELTA P PRESSURE SENSOR
IS USED CONNECTOR
B-
WITHOUT BRAKE F-S5
X988-F22 PU-16-NW
T856-F6 WH-16-NW
A
B IVA 5 AIR TEMPERATURE
SENSOR CONNECTOR
FORE INJECTORS
CONNECTORS A-C37
CONNECTOR
A-C42
T961-F10 GN-16-NW T961-F24 GN-16-HF
F-C1 A-C9 A-C30, A-C31
A-C13 1552252 F-S6
386-AR112 PK-18-GXL 2304011 1 X986-F4 YL-16-NW T962-F11 WH-16-NW T962-F25 WH-16-HF F-C8 AFT INJECTORS CGI ACTUATOR
A778-101 GN-18-GXL 1 2 X984-F5 BR-16-NW 2642407 CRANKCASE PRESSURE CONNECTORS CONNECTOR
AR-S11 ARD NOZZLE CLEANING SOLENOID SENSOR CONNECTOR CGI DELTA P PRESSURE ARD COMBUSTION
H807-102 YL-18-GXL 2 3 T856-F6 WH-16-NW F-S7 T860-F20 OR-16-HF 1
A-C34, A-C35 A-C24 AIR CONTROL VALVE
386-AR115 PK-18-GXL 4 T857-F7 GN-16-NW T989-F12 BU-16-NW T989-F26 BU-16-HF T864-F19 YL-16-HF 2
INJECTOR 6 A-C41 SENSOR CONNECTOR
386-AR116 PK-18-GXL A-C19 CONNECT TO A-C35
5 X989-F8 OR-16-NW T962-F25 WH-16-HF 3
A-C33 CONNECTOR
2370227 6 X988-F9 PU-16-NW F-S8 T990-F27 BR-16-HF 4
A-C27
IF OPTION IS USED 7 T961-F10 GN-16-NW T990-F13 BR-16-NW T990-F27 BR-16-HF
NOTE J G828-A123 WH-18-GXL 1 + VOLTS 8 T962-F11 WH-16-NW
INTAKE MANIFOLD
G829-A124 GN-18-GXL 2 GROUND FUEL PRESSURE SENSOR 9 T989-F12 BU-16-NW T857-F7 GN-16-NW F-C9 AIR PRESSURE
C991-A125 PK-18-GXL 3 SIGNAL 10 T990-F13 BR-16-NW T856-F6 WH-16-NW 1539693 SENSOR CONNECTOR
11 T860-F14 OR-16-NW X986-F4 YL-16-NW X988-F23 PU-16-NW A A-C6
12 T864-F15 YL-16-NW X984-F5 BR-16-NW IVA 6
T857-F7 GN-16-NW B

C800-A97 GY-18-GXL ARD MAIN FUEL

C801-A98 OR-18-GXL ARD FUEL ENABLE
C803-A99 BR-18-GXL VALVE CONNECTOR PRESSURE SENSOR
T846-A100 YL-18-GXL A-C17 CONNECTOR
Y734-A104 BU-18-GXL (CLOSEST TO BLOCK)
Y737-A105 YL-18-GXL A-C20 COOLANT TEMPERATURE
Y738-A106 GY-18-GXL SENSOR CONNECTOR
Y743-A107 OR-18-GXL
Y747-A108 BR-18-GXL A-C11
Y748-A73 WH-18-GXL
264-5732 Y748-A67 WH-18-GXL ARD PILOT FUEL
Y748-A63 WH-18-GXL PRESSURE SENSOR
Y748-A60 WH-18-GXL
SECONDARY ENGINE CONNECTOR
Y733-A103 PU-18-GXL (AWAY FROM BLOCK)
Y749-A55 GN-18-GXL SPEED/TIMING
Y749-A53 GN-18-GXL SENSOR CONNECTOR A-C18
10 9 8 7 6 5 4 3 2 1
Y749-A59 GN-18-GXL (CAMSHAFT)
22 21 20 19 18 17 16 15 14 13 12 11 Y749-A35 GN-18-GXL FUEL TEMPERATURE
Y753-A82 OR-18-GXL A-C7 SENSOR CONNECTOR
32 31 30 29 28 27 26 25 24 23
Y750-A111 YL-16-GXL A-C10
44 43 42 41 40 39 38 37 36 35 34 33 Y751-A88 OR-16-GXL CGI TEMPERATURE
U799-A102 OR-16-GXL SENSOR
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53 AIR INLET SHUTOFF ARD MAIN FUEL
CONNECTOR
A-C2
CONTROL VALVE
68 67 66 65 64 63 62 61
MANUAL AIR ENGINE OIL CONNECTOR
76 75 74 73 72 71 70 69 AR-C39 AR-C40 INLET SHUTOFF PRESSURE SENSOR A-C14
3E3364 1552269 CONNECT TO 1552269 OPERATOR INTERFACE CONNECTOR
(Dimensions: 34 inches x 24 inches)

88 87 86 85 84 83 82 81 80 79 78 77
386-AR115 PK-18-GXL 1 1 A-C39 1 OEM CIRCUIT
98 97 96 95 94 93 92 91 90 89 2 2 2
A-C4
WHEN USED
110 109 108 107 106 105 104 103 102 101 100 99
NOTE J AR-C38 CONNECT TO 3E3364 AIR INLET
OEM CIRCUIT
OEM CIRCUIT ARD HEATED NOZZLE
RIGHT SIDE VIEW OF ENGINE
120 119 118 117 116 115 114 113 112 111 1552269 A-C38 1 BK-18
SHUTOFF RELAY OEM CIRCUIT RELAY POWER CONNECTOR
2 BK-18
386-AR116 PK-18-GXL 1 WHEN USED 241-8371
K739-AR127 BU-18-GXL 2
A-C28
R-T2 131-1497 NEG POS PRIMARY ENGINE
SPEED/TIMING
WIRE1914 OR-10 VEHICLE SENSOR CONNECTOR
233-6196 BATTERY (CRANKSHAFT) DPF CONNECTOR
160-7689 A-C8 A-C25
R-T1 131-1494 AIR INLET
SHUTOFF SOLENOID
2285826 ARD PILOT FUEL
13 1 ARD NOZZLE CONTROL VALVE
CLEANING SOLENOID
KENR9503

23 14 CONNECTOR
31 24
CONNECTOR A-C3
39 32 VEHICLE BATTERY POWER A-C13 DESIGNATION DESCRIPTION PART NUMBER CHG LVL
A-C28 A-C29 FUEL PRESSURE
47 40
3E3364 1552269 155-2269 ARD HEATED A MAIN ENGINE HARNESS 313-5857 01
57 48
NOZZLE RELAY SENSOR CONNECTOR
101-A4 RD-14-GXL 1
OEM BAT PWR TIMING CALIBRATION (TC) A-C19 AR MAIN ENGINE HARNESS(WITH AIR SHUTOFF) 313-5858 01
70 58
229-A74 BK-14-GXL 2
20AMP
CONNECTOR PROBE CONNECTOR
A-C16 E INTERNAL HARNESS (FORE) 313-4910 00
A-C12
NEG POS
REAR VIEW OF ENGINE J INTERNAL HARNESS (AFT WITH BRAKE) 313-4911 00
F INTERNAL HARNESS (AFT WITHOUT BRAKE) 313-4912 00
LEFT SIDE VIEW OF ENGINE U CGI MAF DELTA P JUMPER HARNESS 278-5325 00
230-4014
L IGN COIL JUMPER (VALVE COVER) 303-2404 00
L IGN COIL JUMPER (RIGHT FRONT) 310-7978 00
J-S1 SYMBOL DESCRIPTION L IGN COIL JUMPER (RIGHT REAR) 303-2403 00
U781-J11 RD-18-GXL U781-J12 RD-18-GXL
1 2 3
U781-J21 RD-18-GXL COLOR ABBREVIATIONS
J-C2 CIRCUIT CONNECTED
J-S2
A-C25 P-C1 P-C2 N-C1 U782-J13 BK-18-GXL U782-J14 BK-18-GXL 2407878
U781-J12 RD-18-GXL ARD TURBO OUTLET AND
ABBREV COLOR
2305011 2305010 2305010 2305011 K895-J20 BK-18-GXL 1 + VOLTS
DPF PRESSURE SENSOR
U782-J15 BK-18-GXL 2 GROUND FLAME DETECT SENSOR
U781-A3
U782-A83
YL-18-GXL
PK-18-GXL
1 U781-P1 WH-16 1 U781-J11 RD-18-GXL K895-J19 BK-18-GXL J896-J16 WH-18-GXL 3 SIGNAL
CONNECTOR RD RED CIRCUIT NOT CONNECTED
2 U782-P2 GN-16 2 U782-J13 BK-18-GXL 715Ω ±1%
Y746-A92 PK-18-GXL 3 Y746-P3 PK-16 3 J896-J16 WH-18-GXL A-C22 ARD HEATED NOZZLE
Y741-A61 YL-18-GXL 4 Y741-P4 YL-16 4 J894-J17 BL-18-GXL WH WHITE
Y742-A76 PU-18-GXL 5 Y742-P5 GN-16 5 J892-J18 BR-18-GXL
U782-J14 BK-18-GXL
J-C3
WIRE ASSEMBLY ELECTRICAL CONNECTION TO NOTE A: WIRES TWISTED ONE TWIST PER 25mm.
J-S3 ARD BOUNDARY CONNECTOR
239-7353 Y754-A101 GY-18-GXL 6 U782-P6 BU-16 6 K895-J19 BK-18-GXL U782-J15 BK-18-GXL 2610524
TEMPERATURE SENSOR OR ORANGE MACHINE STRUCTURE NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
OEM SUPPLIED U782-J22 BK-18-GXL U781-J21 RD-18-GXL A-C36
1 + VOLTS
DPF IN-OUT CONNECTOR INTERNAL ELECTRICAL CONNECTION TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
JUMPER U782-J22 BK-18-GXL 2 GROUND
TEMPERATURE ARD IGNITION COIL YL YELLOW
J896-J16 WH-18-GXL J894-J17 BU-18-GXL 3 SIGNAL 1 DPF INLET TEMP A-C21 CGI ABSOLUTE TO SURFACE OF COMPONENT THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
J894-J17 BL-18-GXL J892-J18 BR-18-GXL SENSOR HARNESS CONNECTOR DO NOT CONNECT TO GROUND.
4 SIGNAL 2 DPF OUTLET TEMP
PRESSURE SENSOR A-C23 PK PINK
J892-J18 BR-18-GXL
CONNECTOR NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
A-C5 BK BLACK CONNECTOR NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
DPF WIRING GROUP GY GRAY H# CIRCUIT GROUPING DESIGNATION NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
PU PURPLE VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
BR BROWN ATCH WIRE, CABLE, COMPONENT THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
16 Page,

OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,

230-5011 GN GREEN J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
SPLICE
230-4013 155-2272 237-0227 155-2273 BU BLUE OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
BLADE, SPADE, RING OR SCREW
MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
TERMINAL
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
1 4 1 6
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
RED 2 3 GRAY
2 5
NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
3 2 1 3 2 1 3 4
NOTE J: WIRING ONLY EXISTS ON HARNESS 313-5858 FOR THE AIR INLET SHUTOFF
IVA EOR
CONNECTOR OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE
A-C15 386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO
(+) BATTERY A-C34 PIN 3.
155-2252 239-7349 238-8247 3E-3376 3E-3382 230-4011 NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829.
(+) BATTERY SWITCHED CABLE 157-4829 CONNECTS TO DATA LINK CABLE 207-6845 FOR THE
COMMUNICATION ADAPTER II.
12 11 10 9 8 7
RED STARTING CIRCUIT THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE
GREY 4 1
YELLOW
6 1
139-4166. CABLE 139-4166 IS USED WITH THE COMMUNICATION
3 2 5 2 (-) BATTERY / SENSOR RETURN ADAPTER I AND CONNECTS DIRECTLY TO THE COMMUNICATION ADAPTER.
4 3 2 1
1 2 3 4 5 6 SENSOR / ACTUATOR SUPPLY

SIGNAL TO ECM

190-7612 264-2407 238-8245 230-5008 155-2269 153-9693 CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM THIS SCHEMATIC IS FOR THE C13 ON-HIGHWAY ENGINE
7 8 9 10 11 12 CAT DATA LINK
RED RED (S/N: LEE9700-UP)
J1939 DATA LINK
3 4 GREY 2 1 2 1 A B B PART NUMBER: 238-6712, CHANGE: 17, VERSION: -
4 3 RS-232/RS-485 DATA LINK
1 2
Components are shown installed on a fully operable engine with the key off.
6 5 4 3 2 1 TOP VIEW OF ENGINE HIGHWAYS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.