YMMS: 2009 Western Star 4900 Series Jul 13, 2022

Engine: Detroit Diesel DD15 DDEC VI 6 CYL License:

VIN: 5KJJALDR49PAL7669 Odometer:

DETROIT DIESEL DDEC VI DD15

For engine performance wiring diagrams, see ENGINE PERFORMANCE WIRING DIAGRAMS article.
Fig 1: Detroit Diesel Engine Performance Wiring Diagram (EPA 2007 - DD15 DDEC VI - 1 Of 3)
QUANTITY INJECTOR CYLINDER 4 INJECTOR CYLINDER 6 INJECTOR CYLINDER 5
CONTROL VALVE
AMPLIFIER NEEDLE AMPLIFIER NEEDLE AMPLIFIER NEEDLE

1 GRY/BLU
HIGH SIDE SUPPLY
2 GRY/RED

BLU 1

RED 2

2
3

2
3

2
3

4
LOW SIDE SWITCH
3

GRY/

GRY/

NCA

NCA
NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA
NCA

NCA
4 RED/YEL
GND
5
6 RED/BLK
GND
7 BLU/BLK
+V B5
8 RED/GRN
GND
9
10 RED/WHT RED/WHT
GND 1
11
12 RED/GRY RED/GRY
GND 2
13 BLU/GRY BLU/GRY
+V B4 3
14 RED RED
GND 4
15
16 VIO/YEL
GND
17
18 VIO/BLK
GND
19 BRN/BLK
+V
20 VIO/GRN
GND
21
22 VIO/WHT VIO/WHT
GND 5
23
24 VIO/GRY VIO/GRY
GND 6
25 BRN/GRY BRN/GRY
+V B1 7
26 VIO VIO
GND 8
27 RED/GRN
9
28 BLK/YEL
10
29 YEL YEL
DOC OUTLET TEMP 11
30 VIO/YEL VIO/YEL
DPF OUTLET PRESS 12
31 BLK/GRN
13
32 WHT/RED WHT/RED
PWM 7 14
33 WHT/YEL WHT/YEL
TWO SPEED FAN 15
34
35 GRY/GRN
16
36 RED/BRN
17
37
38 BRN/BLK
18
39
40
41 RED RED
HSW 1 19
42
43 WHT/BLU
CKP (+)
44
45 WHT/BLK WHT/BLK
SIG 20
46
47 WHT/GRN WHT/GRN
FAN SPEED SENSOR 21
48 BRN/YEL BRN/YEL
SGND 22
49
50 BRN/GRN
SGND
51 VIO
TSS SIG
52 BRN/BLU BRN/BLU
SGND 23
53 WHT
24
54 GRN/BLK GRN/BLK
SGND 25
55 BRN/BLK BRN/BLK
SGND 26
56
57 VIO/BLK
WATER LEV SIG
58 RED/WHT RED/WHT
+V 27
59
60 GRY/BRN
28
61 BRN/BLK
29
62 RED/YEL RED/YEL
+V B2 30
63
64 RED/GRN
+V B2
65 BLK/YEL
PWM 12
66 BLK/GRN
PWM 13
67 BRN
SGND
68 RED/YEL
31
69 BLK/VIO
SW GND
70 GRY
GND
71 VIO/RED
+V
72
73 BRN/VIO
CKP (-)
74 GRN/YEL
CAN LOW
75 GRN/WHT
CAN HIGH
76
2 RED/GRN
3 GRN/YEL

1 RED/YEL

1 BRN/BLK
1 VIO/RED
1 BRN/VIO

2 VIO/BLK

2 YEL/VIO

1 BLK/VIO

77 YEL/VIO
GRN/
WHT/

FUEL TEMP SIG

RED/
BRN/

4 WHT
1 GRY
1 GRN

3 BRN

2 BRN

2 BRN
2 BLU
2 VIO

78 GRY/BRN
FUEL RAIL SIG
79 WHT
D1
80 GRY/GRN
CAN H
CAN L
-
+

INT COOL TEMP

120 PIN
MCM CONNECTOR

TURBO CRANKSHAFT WATER IN AIR SEAL EXHAUST GAS SUPPLY FUEL FUEL
SPEED POSITION FUEL PRESSURE RECIRCULATION TEMPERATURE CUTOFF
284016 SENSOR SENSOR SENSOR REGULATOR VALVE VALVE ACTUATOR SENSOR VALVE
Fig 2: Detroit Diesel Engine Performance Wiring Diagram (EPA 2007 - DD15 DDEC VI - 2 Of 3)
ELECTRONIC COOLANT INLET ENGINE OIL
DOSING TEMPERATURE PRESSURE
INJECTOR CYLINDER 2 INJECTOR CYLINDER 3 INJECTOR CYLINDER 1
VALVE SENSOR SENSOR
AMPLIFIER NEEDLE AMPLIFIER NEEDLE AMPLIFIER NEEDLE

2
3

2
3

2
3

3
1

2
NCA

NCA
NCA

NCA

NCA

NCA
NCA

NCA

BRN/BLK
GRY/GRN
RED/GRN

BLK/YEL

NCA

NCA
NCA

NCA

RED/BLU
GRN/BLK

BLU
VIO/WHT

RED/GRY

VIO/GRY
RED/
WHT

RED

VIO
RED/WHT RED/BLU
1 1

RED/GRY PNK/GRY
2 2
BLU/GRY RED/BLK
3 3
RED
4

BRN/GRY
4
YEL/WHT
5

BRN/GRY
BLK/RED
6

VIO/WHT
5

VIO/GRY
6
BRN/GRY
7
VIO WHT/BRN
8 7
RED/GRN
9
BLK/YEL
10
YEL
11
VIO/YEL
12
BLK/GRN BLK/GRN
13 8
WHT/RED BLU/YEL
14 9
WHT/YEL BLU
15 10

GRY/GRN
16
RED/BRN RED/BRN
17 11

BRN/BLK
18
GRN/VIO
12

RED RED
19 13
BRN
14
YEL/BRN
15

WHT/BLK
20
GRN/RED
16
WHT/GRN
21
BRN/YEL
22

BRN/BLU BRN/BLU
23 17
WHT WHT
24 18
GRN/BLK
25
BRN/BLK BRN/BLK
26 19

RED/WHT RED/WHT
27 20

GRY/BRN GRY/BRN
28 21
BRN/BLK BRN/BLK
29 22
RED/YEL
30
BLU/YEL

RED/YEL
31
WHT/RED
RED/YEL

1 PNK/GRY
2 WHT/BLK

4 BLU/GRN

4 BLU/GRN
1 RED/BLU

2 RED/BLU

2 RED/BLU
3 BRN/YEL

1 GRN/VIO
NCA

NCA

WHT/GRN

WHT/BRN

GRN/RED
BRN/GRY
WHT/YEL

YEL/WHT
RED/BLK

BLK/RED

YEL/BRN
VIO/YEL

BRN
YEL
K2

K1

3
23

30
17
29
18
24
22
10
28
19
31
9

CONNECTS TO VEHICLE WIRING

MEDIUM ENGINE CAMSHAFT FUEL COMPENSATION FUEL LINE
BRAKE SOLENOID POSITION PRESSURE SENSOR PRESSURE
284017 VALVE SENSOR SENSOR
Fig 3: Detroit Diesel Engine Performance Wiring Diagram (EPA 2007 - DD15 DDEC VI - 3 Of 3)
LOW ENGINE INTAKE MANIFOLD FUEL RAIL TURBO COMPRESSOR
BRAKE SOLENOID PRESSURE PRESSURE INLET
GRID HEATER INTAKE THROTTLE SENSOR SENSOR
VALVE TEMPERATURE SENSOR

DIAG
V+
M
B
2
1
4
3

K1

K2

4
3
2

2
4

1
3

2
NCA

NCA

BLU/RED

YEL

GRN/BLU
RED/GRY
BLU/GRY
RED
WHT
BLU/BRN
BLK/BRN

RED/WHT
BLU/YEL

GRN/BRN

BLU/YEL
RED/WHT

YEL/BLU
GRY/BRN

BRN/GRY
BLK/GRN

BLK/RED
81
RED/BLU RED/BLU 82
1 +V
83
PNK/GRY PNK/GRY 84
2 FUEL COMP PRESS SIG
RED/BLK RED/BLK 85
3 +5V OUT
YEL/BLU 86
TCI TEMP SIG
GRN/BRN 87
IMP SIG
BRN/GRY BRN/GRY 88
4 SGND
YEL/WHT YEL/WHT 89
5 DOC INLET TEMP
GRN/BLU 90
ITV POS SIG
BLK/RED BLK/RED 91
6 +V B1
BLK/BRN 92
PWM 3
RED/BRN 93
+V B1
94
BLU/BRN 95
GND
96
97
WHT/BRN WHT/BRN 98
7 FAN 1
99
YEL 100
H BRIDGE (+)
BLU/RED 101
H BRIDGE (-)
BLU/YEL 102
SGND
BLK/GRN BLU/GRY 103
8 SGND
BLU/YEL BLU/YEL 104
9 SGND
BLU BLU 105
10 OIL PRESSURE SIG
YEL/GRN 106
IMT SIG
107
RED/BRN YEL/BLK 108
11 OIL TEMP SIG
GRN/GRY 109
SIG
YEL/RED 110
OUT COOL TEMP
GRN/VIO GRN/VIO 111
12 FUEL LINE PRESSURE SIG
112
RED 113
13
BRN BRN 114
14 SGND
YEL/BRN YEL/BRN 115
15 DPF OUTLET TEMP
116
RED/GRY 117
+V
GRN/RED GRN/RED 118
16 DPF INLET PRESS
YEL/GRN 119
IMT SIG
120
120 PIN
CONNECTOR

BRN/BLU 1
17 CAN 2 LOW
WHT 2
18 CAN 2 GND
3
CAN 2 HIGH
BRN/BLK 4
19 CAN 2 GND
5
31
6
31
RED/WHT 7
20 15
8
31
GRY/BRN 9
21 TRUCK 31
BRN/BLK 10
22 MANUFACTURER CAN 1 GND
SUPPLIED 11
WIRING 30
12
30
13
CAN 1 HIGH
14
30
15
30
16
CAN 1 GND
17
18
K LINE
19
CAN 1 LOW
20
50
21
START B
21 PIN
CONNECTOR
MCM
3 GRN/GRY
1 RED/GRY
2 YEL/GRN

2 YEL/GRN
1 BRN/BLU

1 BRN/BLU

1 BRN/BLK

2 BLU/GRY
1 BRN/BLK

2 YEL/RED
2 YEL/BLK

INTAKE MANIFOLD INTAKE AIR ENGINE OIL COOLANT OUTLET EGR DELTA
TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE P SENSOR
284018 SENSOR SENSOR SENSOR SENSOR
Fig 4: Detroit Diesel Engine Performance Wiring Diagram (EPA 2007 - DD15 DDEC VI - EPA07 -
Vertical Mount Aftertreatment Circuit - 1 of 1)

NCA 1
28 NCA 114A 1 NCA 114A 88B
29 NCA 85A 2 NCA 85A
31 NCA 118 3 NCA 118 NCA 2
30 NCA 30 4 NCA 30 89
DOC INLET
17 NCA 29 5 NCA 29
TEMPERATURE
18 NCA 89 6 NCA 89 SENSOR
19 NCA 115 7 NCA 115
24 NCA 88A 8 NCA 88A
31-PIN CONNECTOR

ENGINE HARNESS
WIRING
114C

114B
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
85C

88C

88D
85B
118

115
30

29
2

2
DPF OUTLET DPF INLET DOC OUTLET DPF OUTLET
PRESSURE PRESSURE TEMPERATURE TEMPERATURE
SENSOR SENSOR SENSOR SENSOR
284019
Fig 5: Detroit Diesel Engine Performance Wiring Diagram (EPA 2007 - DD15 DDEC VI - EPA07 -
Horizontal Mount Aftertreatment Circuit - 1 of 1)

28 NCA 114A 1 NCA 114A

29 NCA 85A 2 NCA 85A
31 NCA 118 3 NCA 118
30 NCA 30 4 NCA 30
17 NCA 29 5 NCA 29
18 NCA 89 6 NCA 89
19 NCA 115 7 NCA 115
24 NCA 88A 8 NCA 88A
31-PIN CONNECTOR

ENGINE HARNESS 9 NCA 89

WIRING
PLUG 10 NCA 88B

114C

114B
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
88C

88D

85C

85B
115

118
29

30
2

1
DOC OUTLET DPF OUTLET DPF OUTLET DPF INLET
TEMPERATURE TEMPERATURE PRESSURE PRESSURE
SENSOR SENSOR SENSOR SENSOR
284020