Parts Manual PN103-001 - Schramm - Edm - Rod Handler 0 - 2

ORIGINAL MANUAL
SANDVIK ROCKLEA
DA554-1069
Parts Manual
EDM
ROD HANDLER DA554-1069
MODIFIED, PN074-071
SANDVIK MINING AND 5/10/2010
CONSTRUCTION DA554-1069 REV A
PARTS BOOK
Sandvik Mining and Construction Australia
100 Grindle Road, Rocklea
QLD Australia 4106
SANDVIK MINING AND CONSTRUCTION STANDARD EQUIPMENT

WARRANTY
(Effective for Equipment sold after 01 February 2010)
1 SANDVIK MINING AND CONSTRUCTION (as defined in the General Conditions of Sale) warrants new Drill
Rigs, LHDs, Dump Trucks, Breaking, Crushing and Screening, Mechanical Cutting, Projects & Systems,
Fire Suppression and Automation Systems (PRODUCTS) supplied by SANDVIK MINING AND
CONSTRUCTION to be free from defects in material and workmanship.
2 The warranty periods for the equipment is the following:
i) Breaking, Crushing and Screening

a. Breakers six (6) months from the date of purchase based on a single shift use of ten (10) hours
per shift, plus another six (6) months after completion of the six (6) monthly service inspection.
b. Crushing & Screening (both mobile and fixed plant) twelve (12) months or 2000 hours from
date of commissioning acceptance by Purchaser.
ii) Drill Rigs

a. Top hammer drill rigs twelve (12) months, except hydraulic rock drills twelve (12) months or
one thousand (1000) percussion hours, whichever comes first.
b. Down the hole drill rigs twelve (12) months or two thousand (2000) engine hours whichever
comes first, except down the hole hammer three (3) months.
c. Rotary and waterwell drill rigs twelve (12) months or two thousand (2000) engine hours
whichever comes first, except the following components carry additional warranty: Air End – 24
months unlimited hours; Rotary Head - 12 months unlimited hours; Piston Pumps and Motors –
12 months unlimited hours; Feed and Jack Cylinders – 12 months unlimited hours.
d. Exploration drill rigs twelve (12) months or two thousand (2000) engine hours whichever
comes first.
iii) Load & Haul

a. LHDs and Trucks (12) months or two thousand (2000) engine hours (operating hours for
electric equipment), whichever comes first.
b. Shuttle Cars and Utility Vehicles twelve (12) months or two thousand (2000) engine hours,
whichever comes first.
c. Quick Detach System Appliances six (6) months.
iv) Mechanical Cutting

a. Twelve (12) months from date of commissioning acceptance by Purchaser.
v) Projects & Systems

a. Material handling twelve (12) months from date of commissioning acceptance by Purchaser.
b. Onboard automation within the machine (LHD, truck, drilling rig, etc.) follows the warranty
terms of the basic machine: twelve (12) months or two thousand (2000) operating hours,
c. Automation system excluding onboard automation: twelve (12) months after commissioning is
completed (Site Acceptance Test completed and signed-off) or eighteen (18) months after
shipment of components, whichever comes first.
d. Plants twelve (12) months from date of commissioning acceptance by Purchaser.
vi) Fire Suppression

a. Twelve (12) months from date of commissioning acceptance by Purchaser.
PARTS BOOK
3 All the above mentioned periods are calculated from the date of start-up inspection at the first end user. Under
no circumstances will the warranty period exceed eighteen (18) months from the delivery to Purchaser. Any
liability whatsoever to any party, other than the first end user is expressly disclaimed. The Purchaser agrees
and acknowledges that all warranties shall immediately terminate in the event that the Purchaser expressly or
impliedly purports to transfer or assign or otherwise any of its rights under this warranty to a third party. Any
attempt by the Purchaser to transfer or assign the warranties provided by SANDVIK MINING AND
CONSTRUCTION to any third party shall be void, unless Sandvik has provided its prior written consent to the
Purchaser.
4 The unit start-up inspection form/ warranty registration card shall be filled in, signed by the end user and sent
to SANDVIK MINING AND CONSTRUCTION representative within fourteen (14) days from start-up
inspection. The warranty period starts from the date the end user signs the start-up inspection form.
5 The engine warranty registration shall be completed with local engine representative. All engine warranties
shall be handled with local OEM engine representative.
6 The completed warranty registration form must be received by SANDVIK MINING AND CONSTRUCTION
representative before any claims for warranty will be processed.
7 This warranty does not cover:
i) natural wear and tear of the equipment, normal maintenance service such as but not limited to, engine
tune-ups, adjustments and inspections or normal replacement items (such as service filters), and
damage resulting there from;
ii) consumables such as but not limited to, seals, filters, hoses, v-belts, tyres, fittings, screws, bolts,
washers, rock drill connecting pieces, chucks, diaphragms, pick holders, conveyor chain, spray
nozzles, idlers, trailing cable, rubber skirting, pick bushes, teeth and knives, mantles and concaves,
manganese wear parts etc;
iii) parts which can be repaired or corrected with minimum action such as but not limited to, changing of
seals, tightening or adjustment;
iv) damage caused by breakage of the shank adaptor (excluding material or workmanship failure in
genuine SANDVIK shank adaptor);
v) damage caused by the Purchaser’s failure to store, maintain or operate the equipment properly, or
due to overloading or failure to pay proper attention to service and operating instructions or caused by
accident or caused by working beyond rated capacities or exceeding or not meeting recommended
power inputs;
vi) damage caused by negligence or failure of PURCHASER to maintain the equipment in accordance
with SANDVIK MINING AND CONSTRUCTION’s maintenance recommendations, documented
service history is required;
vii) damage which is caused by but not limited to, operating conditions such as deep and/or aggressive
water, poor roadways, dust, poor ventilation, where components, which are designed and
manufactured according to industrial standards, fail prematurely;
viii) any defect or damage in materials or design provided by the PURCHASER, which are a consequence
of the PURCHASER’S action or stipulation affecting quality or structure;
ix) any parts or components manufactured or supplied by third parties or damage caused by such parts
or components to the PRODUCTS;
x) any costs such as labour, accommodation, meals travel and similar costs or any transportation;
PARTS BOOK
xi) any direct or indirect consequential damage including but not limited to loss of revenue or profit, loss
of production or loss of use of any equipment;
xii) Product improvements/ updates made available by Sandvik, unless otherwise specified.
8 This Equipment warranty contains the entire warranty terms and conditions between Sandvik Mining and
Construction and the Purchaser. Notwithstanding anything to the contrary contained in this warranty or
otherwise, the Purchaser expressly waives all claims against Sandvik Mining and Construction (and against
it’s parent company, affiliates, contractors, subcontractors, consultants, employees, agents and vendors) for
any consequential, incidental, indirect, special, exemplary or punitive damages, including, but not limited to,
loss of actual or anticipated profits, revenues or product; loss by reason of shutdown or non-operation;
increased expense of manufacturing, operation, borrowing or financing; loss of use, productivity or shop
space; or increased cost of capital, and regardless of whether any such claim arises out of breach of
contract or warranty, tort (including negligence), product liability, indemnity, contribution, strict liability or any
other legal theory. All limitations in this warranty on Sandvik Mining and Construction’s liability shall apply
notwithstanding the fact that Sandvik Mining and Construction’s warranties fail of their essential purpose or
are held to be invalid or unenforceable.
9 Under no circumstances and in no conditions, shall SANDVIK MINING AND CONSTRUCTION's liability
whether in respect of one claim or in the aggregate, arising out of any contract, exceed the purchase price
payable under the contract for such part in which the liability shall arise.
10 On receipt of notification of a warranted defect, SANDVIK MINING AND CONSTRUCTION shall remedy the
defect at its own discretion in accordance with these terms of warranty.
11 Warranty claims less than fifty Euros (EUR 50) or the equivalent in another currency are not considered by
SANDVIK MINING AND CONSTRUCTION.
12 No claim will be considered, and this warranty will be considered null and void, if other than GENUINE
SANDVIK MINING AND CONSTRUCTION SPARE PARTS are used in the equipment or if GENUINE
SANDVIK MINING AND CONSTRUCTION SPARE PARTS are dismounted and used in another product
than the PRODUCT originally supplied to the PURCHASER by SANDVIK MINING AND CONSTRUCTION.
13 All W arranty claims need to have a proof of purchase which may include but not limited to:
i) Copy of invoice or order number; or
ii) Job Charge out report.
1.
14 Warranty claims must be sent in writing using a "SANDVIK MINING AND CONSTRUCTION Warranty Claim"
form. Warranty claims concerning the failure in rock drills should also include the "Drifter Failure Report"
form. Claims should include digital photographs of the failure where appropriate. The forms shall be
completely filled in and delivered to SANDVIK MINING AND CONSTRUCTION representative within
fourteen (14) days from the time when the PURCHASER discovers or should have discovered the alleged
defect. Claims lodged after this period will be declined. Only one failure should be reported for each claim.
The warranty claim form should be sent to your local SANDVIK MINING AND CONSTRUCTION
representative.
15 The obligation of SANDVIK MINING AND CONSTRUCTION under this warranty is limited, at
PURCHASER’s option, to:
i) refund the part at its stock replenishment order price; or

ii) replace the part, free of charge, DDP (delivered, duty paid, Incoterms 2000) at the place of business
of the SANDVIK MINING AND CONSTRUCTION representative.
16 The warranty of a replaced or repaired part expires at the same time as the original warranty of the supplied
equipment.
PARTS BOOK
17 The PURCHASER shall retain the claimed part for 90 days from claim settlement, for SANDVIK MINING AND
CONSTRUCTION's inspection and on request the alleged defective part shall be sent as directed by SANDVIK
MINING AND CONSTRUCTION and at SANDVIK MINING AND CONSTRUCTION'S cost to a destination
designated by SANDVIK MINING AND CONSTRUCTION. No part may be returned to SANDVIK MINING AND
CONSTRUCTION without SANDVIK MINING AND CONSTRUCTION'S prior written consent. After warranty
handling, the title to the defective parts shall be transferred to SANDVIK MINING AND CONSTRUCTION.
18 Return parts to your local SANDVIK MINING AND CONSTRUCTION representative.
19 APPEAL PERIOD FOR EACH SANDVIK MINING AND CONSTRUCTION’S DECISION IN WARRANTY CLAIM
IS FOURTEEN (14) DAYS AS OF THE DATE OF DECISION AFTER WHICH THE SAID DECISION IS FINAL.
20 This warranty is in lieu of all other warranties or conditions express, implied or statutory, including, but not limited
to, warranties of merchantability and fitness for a particular purpose. No other warranties express or implied are
given unless they are expressly given by SANDVIK MINING AND CONSTRUCTION in writing.
21 This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other reason.
SANDVIK MINING AND CONSTRUCTION STANDARD SPARE PARTS

WARRANTY
(Effective for Spare Parts sold after 01 February 2010)
1 SANDVIK MINING AND CONSTRUCTION (as defined in the General Conditions of Sale) warrants new spare
parts supplied by SANDVIK MINING AND CONSTRUCTION to be free from defects in material and workmanship
in accordance with industry standards current at the time of sale when the parts are used as a part of SANDVIK
MINING AND CONSTRUCTION PRODUCTS.
2 The warranty periods are as follows:
i) hydraulic rock drills mounted on used drill rig six (6) months or five hundred (500) percussion hours,
whichever comes first;
ii) for other spare parts the warranty period is three (3) months from date of fitment, with a maximum of six
(6) months from date of delivery;
iii) all major components mounted to used equipment six (6) months or five hundred (500) operating hours,
3 All the above mentioned periods are calculated from the date of delivery to the end user. Any liability
whatsoever to any party other than the first end user is expressly disclaimed.
4 The engine warranty registration shall be completed with local engine representative. All engine warranties shall
be handled with local engine representative.
5 This warranty does not cover:
i) natural wear and tear of the spare part and damage resulting there from;
PARTS BOOK
ii) consumables such as seals, filters, hoses, v-belts, tyres, fittings, screws, bolts, washers and rock
drill connecting pieces, chucks, diaphragms, pick holders, conveyor chain, spray nozzles, idlers,
trailing cable, rubber skirting, pick bushes, teeth & knives, mantles & concaves, manganese wear
parts, G.E.T., etc;
iii) parts which can be repaired or corrected with minimum action such as changing of seals,
tightening or adjustment;
iv) damage caused by breakage of the shank adaptor (excluding material or workmanship failure in
genuine SANDVIK shank adaptor);
v) damage caused by the Purchaser’s failure to store, maintain or operate the spare part properly, or
due to overloading or failure to pay proper attention to service and operating instructions or caused
by accident or caused by working beyond rated capacities or exceeding recommended power inputs
or not meeting required power inputs;
vi) damage caused by negligence or failure of PURCHASER to maintain the equipment in accordance
with SANDVIK MINING AND CONSTRUCTION’s maintenance recommendations, documented
service history is required;
vii) damages, which are caused by operating conditions such as deep and/or aggressive water, dust,
poor ventilation, where components, which are designed and manufactured according to industrial
standards fail prematurely;
viii) any defect or damage in materials or design provided by the PURCHASER, which are a
consequence of PURCHASER’S action or stipulation affecting quality or structure;
ix) any parts or components manufactured or supplied by third parties or damage caused by such parts
or components to the PRODUCTS;
x) any costs such as labour, accommodation, meals, travel and similar costs or any transportation;
xi) any indirect or consequential damage including but not limited to loss of profit, loss of
production or loss of use of equipment;
xii) Product improvements/ updates made available by Sandvik.
6 Warranty claims less than fifty Euros (EUR 50) or the equivalent in another currency are not considered by
7 All W arranty claims need to have a proof of purchase which may include but not limited to:
i) Copy of invoice or order number; or
ii) Job Charge out report.
8 This Parts warranty contains the entire warranty terms and conditions between Sandvik Mining and
Construction and the Purchaser. Notwithstanding anything to the contrary contained in this warranty or by way
or otherwise, the Purchaser expressly waives all claims against Sandvik Mining and Construction (and against
it’s parent company, affiliates, contractors, subcontractors, consultants, employees, agents and vendors) for
any consequential, incidental, indirect, special, exemplary or punitive damages, including, but not limited to, loss
of actual or anticipated profits, revenues or product; loss by reason of shutdown or non-operation; increased
expense of manufacturing, operation, borrowing or financing; loss of use, productivity or shop space; or
increased cost of capital, and regardless of whether any such claim arises out of breach of contract or warranty,
tort (including negligence), product liability, indemnity, contribution, strict liability or any other legal theory. All
PARTS BOOK
limitations in this warranty on Sandvik Mining and Construction’s liability, shall apply notwithstanding the fact
that Sandvik Mining and Construction’s warranties fail of their essential purpose or are held to be invalid or
unenforceable.
9 In order to be able to avail himself of the rights under this Warranty, the PURCHASER shall notify SANDVIK
MINING AND CONSTRUCTION in writing without delay of any defects that have appeared and shall give
SANDVIK MINING AND CONSTRUCTION every opportunity of inspecting and remedying them.
10 On receipt of notification of a warranted defect, SANDVIK MINING AND CONSTRUCTION shall remedy the
defect at its own discretion in accordance with these terms of warranty.
11 The purchase Order Number and or Sandvik Invoice Number must be received by SANDVIK MINING AND
CONSTRUCTION representative before any claims for warranty will be processed.
12 Under no circumstances and in no conditions, shall SANDVIK MINING AND CONSTRUCTION's liability for
any singular or aggregate claim arising under any contract or otherwise exceed the contract purchase price of
the part from which the liability arises.
13 No claim will be considered, and this warranty will be considered null and void, if other than GENUINE
SANDVIK MINING AND CONSTRUCTION SPARE PARTS and all consumables as originally installed by
SANDVIK MINING AND CONSTRUCTION are used in the PRODUCT.
14 Warranty claims must be sent in writing using a "SANDVIK MINING AND CONSTRUCTION Warranty Claim"
form. Warranty claims concerning the failure in rock drills should also include the “Drifter Failure Report” form.
The forms shall be completely filled in and be delivered to SANDVIK MINING AND CONSTRUCTION within
fourteen (14) days from the time when the PURCHASER discovers or should have discovered the alleged
defect. The date of the Spare Part delivery to the end user must be proved in writing. Only one failure should
be reported for each claim. The warranty claim form should be sent to your local SANDVIK MINING AND
CONSTRUCTION representative.
15 The obligation of SANDVIK MINING AND CONSTRUCTION under this warranty is limited, at PURCHASER’s
option, to:
i) refund the part at its stock replenishment order price; or
ii) replace the part, free of charge, DDP (delivered, duty paid, Incoterms 2000) at the place of business
of the SANDVIK MINING AND CONSTRUCTION representative.
16 The PURCHASER shall retain and appropriately store the claimed part to allow accurate assessment by
SANDVIK MINING AND CONSTRUCTION until the claim is settled. On request the alleged defective part
shall be sent as directed by SANDVIK MINING AND CONSTRUCTION and at SANDVIK MINING AND
CONSTRUCTION'S cost, to a destination designated by SANDVIK MINING AND CONSTRUCTION. No part
may be returned to SANDVIK MINING AND CONSTRUCTION without SANDVIK MINING AND
CONSTRUCTION's prior written consent. After warranty handling, the title to the defective part will be
transferred to SANDVIK MINING AND CONSTRUCTION.
17 APPEAL PERIOD FOR EACH SANDVIK MINING AND CONSTRUCTION’S DECISION IN WARRANTY
CLAIM IS FOURTEEN (14) DAYS AS OF THE DATE OF DECISION AFTER WHICH THE SAID DECISION
IS FINAL.
18 This warranty is in lieu of all other warranties or conditions express, implied or statutory, including, but not
limited to warranties of merchantability and fitness for a particular purpose. No other warranties express or
implied are given unless they are expressly given by SANDVIK MINING AND CONSTRUCTION in writing.
19 This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other reason.
PARTS BOOK
SANDVIK MINING AND CONSTRUCTION STANDARD FOR CONSUMABLES

(Effective for Consumables sold after 01 February 2010)
1. SANDVIK MINING AND CONSTRUCTION (as defined in the General Conditions of Sale) warrants that
Sandvik Consumables delivered are free of defects, faults in workmanship, manufacture and material, free
of any liens or encumbrances and will be of the standard quality and not that such Goods will accomplish
any particular result.
2. The warranty periods are as follows:
i) Sandvik Drilling Consumables three (3) months from date of delivery;
ii) Manganese wear parts, MGT, G.E.T. three (3) months.
3. Any repair or replacement to SANDVIK Consumables provided by SANDVIK MINING AND

CONSTRUCTION will be subject to the same warranty, from the date of repair or replacement.
4. All the above mentioned periods are calculated from the date of delivery to the end user. Any liability
whatsoever to any party other than the first end user is expressly disclaimed.
5. This warranty does not cover:
i) natural wear and tear of the spare part and damage resulting there from;
ii) damage caused by breakage of the shank adaptor;
i) damage caused by the Purchaser’s failure to store, maintain or due to overloading or failure to pay
proper attention to operating instructions or caused by accident or caused by working beyond rated
capacities or exceeding recommended power inputs or not meeting required power inputs;
ii) any defect or damage in materials or design provided by the PURCHASER, which are a
consequence of PURCHASER’S action or stipulation affecting quality or structure;
iii) any costs such as labour, accommodation, meals, travel and similar costs or any transportation;
iv) any indirect or consequential damage including but not limited to loss of profit, loss of
production or loss of use of equipment.
6. Warranty claims less than fifty Euros (EUR 50) or the equivalent in another currency are not considered by
7. This Consumables warranty contains the entire warranty terms and conditions between Sandvik Mining and
Construction and the Purchaser. Notwithstanding anything to the contrary contained in this warranty or by
way or otherwise, the Purchaser expressly waives all claims against Sandvik Mining and Construction (and
against it’s parent company, affiliates, contractors, subcontractors, consultants, employees, agents and
vendors) for any consequential, incidental, indirect, special, exemplary or punitive damages, including, but
not limited to, loss of actual or anticipated profits, revenues or product; loss by reason of shutdown or non-
operation; increased expense of manufacturing, operation, borrowing or financing; loss of use, productivity
or shop space; or increased cost of capital, and regardless of whether any such claim arises out of breach of
contract or warranty, tort (including negligence), product liability, indemnity, contribution, strict liability or any
other legal theory. All limitations in this warranty on Sandvik Mining and Construction’s liability, shall apply
notwithstanding the fact that Sandvik Mining and Construction’s warranties fail of their essential purpose or
are held to be invalid or unenforceable.
PARTS BOOK
8. In order to be able to avail himself of the rights under this Warranty, the PURCHASER shall notify
SANDVIK MINING AND CONSTRUCTION in writing without delay of any defects that have appeared
and shall give SANDVIK MINING AND CONSTRUCTION every opportunity of inspecting and
remedying them.
9. On receipt of notification of a warranted defect, SANDVIK MINING AND CONSTRUCTION shall

remedy the defect at its own discretion in accordance with these terms of warranty.
10. The purchase Order Number and or Sandvik Invoice Number must be received by SANDVIK MINING
AND CONSTRUCTION representative before any claims for warranty will be processed.
11. Under no circumstances and in no conditions, shall SANDVIK MINING AND CONSTRUCTION's
liability for any singular or aggregate claim arising under any contract or otherwise exceed the contract
purchase price of the part from which the liability arises.
12. No claim will be considered, and this warranty will be considered null and void, if other than GENUINE
SANDVIK MINING AND CONSTRUCTION CONSUMABLES are used with the equipment.
13. Warranty claims must be sent in writing using a "SANDVIK MINING AND CONSTRUCTION Warranty
Claim" form. The forms shall be completely filled in and be delivered to SANDVIK MINING AND
CONSTRUCTION within fourteen (14) days from the time when the PURCHASER discovers or should
have discovered the alleged defect. The date of the Spare Part delivery to the end user must be
proved in writing. Only one failure should be reported for each claim. The warranty claim form should
be sent to your local SANDVIK MINING AND CONSTRUCTION representative.
14. The obligation of SANDVIK MINING AND CONSTRUCTION under this warranty is limited, at the
PURCHASER’s option, to:
i) refund the consumable at its stock replenishment order price; or
ii) replace the consumable, free of charge, DDP (delivered, duty paid, Incoterms 2000) at the
place of business of the SANDVIK MINING AND CONSTRUCTION representative.
15. The PURCHASER shall retain and appropriately store the claimed part to allow accurate assessment
by SANDVIK MINING AND CONSTRUCTION until the claim is settled. On request the alleged
defective part shall be sent as directed by SANDVIK MINING AND CONSTRUCTION and at
SANDVIK MINING AND CONSTRUCTION'S cost, to a destination designated by SANDVIK MINING
AND CONSTRUCTION. No part may be returned to SANDVIK MINING AND CONSTRUCTION
without SANDVIK MINING AND CONSTRUCTION's prior written consent. After warranty handling, the
title to the defective part will be transferred to SANDVIK MINING AND CONSTRUCTION.
16. APPEAL PERIOD FOR EACH SANDVIK MINING AND CONSTRUCTION’S DECISION IN
WARRANTY CLAIM IS FOURTEEN (14) DAYS AS OF THE DATE OF DECISION AFTER W HICH
THE SAID DECISION IS FINAL.
17. This warranty is in lieu of all other warranties or conditions express, implied or statutory, including, but
not limited to warranties of merchantability and fitness for a particular purpose. No other warranties
express or implied are given unless they are expressly given by SANDVIK MINING AND
CONSTRUCTION in writing.
18. This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other
reason.
PARTS BOOK
Sandvik Mining and Construction Australia
100 Grindle Road, Rocklea
QLD Australia 4106
General Contact Information

Sandvik Mining & Construction
Region 1 USC USA & Canada +14045722261

Tab Siegrist PLM Exploration Drills
Region 2 LAM Latin America +56 2 6760275

Patricio Apablaza PLM Exploration Drills
Region 3 WAS West Asia +91 2027104811

Kausik Sen PLM Exploration Drills
Region 4 EUR Nth/Central Europe +38111 222 7703

Bob Taskovic PLM Exploration Drills
Region 5 CIS Russia +7 495 9807556

Dmitry Lykov PLM Exploration Drills
Region 6 EAS East Asia +86 1065 3099706

Haodong Xu PLM Exploration Drills
Region 7 APC Australia Pacific +61 7 36377446

Neil Emery PLM Exploration Drills
Region 8 AFR Africa +27 113147461

Jacques Erasmus PLM Exploration Drills
Please visit our website: www.miningandconstruction.sandvik.com

DA554-1069
CONTENTS
NOTES .......................................................................................................... 3
GENERAL ARRANGEMENT ......................................................................... 4
1. JAW ASSEMBLY ....................................................................................... 6
2. TILT ARM ASSEMBLY .............................................................................. 9
3. ARM ROTATION ASSEMBLY ................................................................. 13
4. CUP ASSEMBLY ..................................................................................... 15
5. SLEW BASE ASSEMBLY ........................................................................ 17
6. TENSION BAR ASSEMBLY .................................................................... 20
7. LIFT CYLINDER ASSEMBLY .................................................................. 22
8. SLEW MOTOR ASSEMBLY .................................................................... 24
9. SLIDING BASE ASSEMBLY .................................................................... 28
10. HYDRAULIC HOSE ASSEMBLIES........................................................ 30
11. REMOTE CONTROLLER - HYDRAULIC SWING BOOM ARM ............. 33
12. ROD SUPPORT ARM ASSEMBLY........................................................ 36
13. HYDRAULIC SCHEMATIC .................................................................... 41
14. TILT SWITCH ........................................................................................ 44
15. MISCELLANEOUS COMPONENTS ...................................................... 46
Page 2 of 46
DA554-1069
NOTES
Please quote Rod Handler Serial Number when contacting

SANDVIK Mining & Construction.
DA554-1069
All bolts, nuts, washers and fittings are compliant with the relevant
Australian Standards. Please note fittings/fasteners are not
generally shown on drawings but are listed in parts list. Contact
Sandvik if unsure which is exact item required.
If radio control is used then useful details for the equipment can be
entered below.
Receiver
Serial Number:
Address :
Controller
Serial Number:
Address :
Frequency/Voltage
Frequency :
Voltage :
Page 3 of 46
DA554-1069
GENERAL ARRANGEMENT
Rod Handler & Rod Support Arm (aka Rod Kicker)
SLIDING BASE ASSEMBLY
SLEW MOTOR ASSEMBLY

JAW ASSEMBLY
TILT ARM
ASSEMBLY TENSION BAR
ASSEMBLY
LIFT CYLINDER
ASSEMBLY
CUP ASSEMBLY
TILT SWITCH
(TRAM FUNCTION SAFETY LOCK OUT)
SLEW BASE ASSEMBLY
ROD SUPPORT ARM ASSEMBLY

(IF SUPPLIED)
Page 4 of 46
DA554-1069
GENERAL ARRANGEMENT
Rod Trough & Tilting Rod Bin
(If supplied. Refer Sandvik Aftermarket for details of customised power chain trough &
tilting rod bin).
TILTING ROD BIN ASSEMBLY
Page 5 of 46
DA554-1069
1. JAW ASSEMBLY
ITEM 1 ITEM 3
ITEM 16 ITEM 16
ITEM 15 ITEMS 7 & 14
ITEM 12 ITEM 11
ITEM 5 ITEM 20 ITEM 6
ITEM 3
ITEM 1 ITEM 15
ITEMS 4 & 10
ITEM 4 & 10
ITEM 12 ITEM 11
ITEM 19 ITEM 19
ITEMS 2, 8 &18 ITEM 11
ITEM 15
ITEMS 9, 13 & 17
(Not shown in exact location)
Page 6 of 46
DA554-1069
1. JAW ASSEMBLY
PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY
1 Main Body KL2446 1
2 Chain Bar 930842 1
3 Chain Plate KL2463 1
4 Circlip - Jaw Pivot Pin 707212 4
5 Inner Jaw 4” KL2467 1
Inner Jaw 3.5” KL4832 1
Inner Jaw 3” KL4834 1
6 Outer Jaw 4” KL2466 1
Outer Jaw 3.5” KL4831 1
Outer Jaw 3” KL4833 1
7 Spring Housing 930852 1
8 Float Pin KL2541 1
9 Pin - Roller Pivot 930823 1
10 Pin - Jaw Pivot KL2442 2
11 Block - Outer Pivot KL2440 2
12 Block - Inner Roller 930855 1
13 - Chain Spring - KL2600 1
14 Jaw 930922 1
15 Outer Wear Pad KL2447 2
16 Inner Wear Pad KL2448 2
17 Bush - Roller 930866 2
18 Bush - Float Pin KL2579 2
19 Bush - Jaw 930818 4
Page 7 of 46
DA554-1069
1. JAW ASSEMBLY
PARTS LIST
ITEM DESCRIPTION PART No./TYPE QTY
20 Spacer Block – (4”RODS) (If required) KL4887-6 2
Spacer Block – (3.5”RODS) (If required) KL4887-12 2
Spacer Block – (3”RODS) (If required) KL4887-20 2
21 Socket head cap screw M12 x 75 2
22 Counter sunk cap screw M8 x 20 4
23 Counter sunk cap screw M8 x 15 2
24 Hex bolt M8 x 20 4
27 Grub screw M8 x 10 1
Page 8 of 46
DA554-1069
2. TILT ARM ASSEMBLY
ITEM 16
ITEMS 19 & 20
ITEM 13
ITEM 22 ITEM 15
ITEM 14 ITEM 12
‘X’ is the tilt arm length

ITEM 2
ITEM 4
ITEM 2
ITEM 1 ITEM 5
ITEM 17
ITEMS 23 & 24
ITEMS 8 & 21 ITEM 6
ITEM 10
ITEM 7
Refer to Arm ITEM 18

Rotation Assy ITEM 9
ITEM 11
ITEM 22
ITEM 3
Page 9 of 46
DA554-1069
PARTS LIST
1 Tilt Arm LONG RH (X=3.57m) KL3710 1
2 Master Link – Chain 930804 2
3 Bulkhead Plate KL2363 1
4 Chain Block KL2573 1
5 Offset Link 930825 1
6 Chain – Carrier Drive LONG(X=3.57m) 931041 1
Chain – Carrier Drive SHORT(X=3.57m) 931042 1
7 Chain – Motor Drive 930040 1
8 Sprocket Retainer - Travel Motor KL3267 1
9 Pin - Double Sprocket 930938 1
10 9T Sprocket 930898 1
11 13/18T Sprocket 930899 1
12 Chain Idler 930902 1
13 Pin - Cylinder 930934 2
14 Pin - Idler 930936 1
15 Pull Bar End 930944 2
16 Plate Motor KL2406 1
17 Flange Chain 930884 1
18 Plate KL2463 1
19 Hydraulic Cylinder 930885 1
20 Cylinder Seal Kit 710746 1
Page 10 of 46
DA554-1069
PARTS LIST
21 Hydraulic Motor - Jaw Travel 930883 1
22 Bearing Ball & 2 Seals 710740 4
23 1/4" Hydraulic Tube LONG (X=3.57m) KL3324 1
24 1/4" Hydraulic Tube (Bent) LONG KL3323 1

(X=3.57m)
1/4" Hydraulic Tube (Bent) SHORT KL2589 1

(X=2.57m)
25 Bulkhead fitting 2041-4-45 4

7/16" JIC M/M Straight
26 Bulkhead fitting C61-0707 1

7/16" JIC M/M 90º
27 Hose fitting 576-0607 1

3/8" BSPP - 7/16" JIC M/M 90º
28 Hose fitting GG106-NP04-06 3

3/8" BSPP - 7/16" JIC M/M Nipple
29 Hose fitting 2071-4-45 2

7/16" JIC M/F Compact 90º


7/16" JIC M/M Compact 90º
32 Crown head cap screw M6 x 20 3
33 Serrated washer M6 3
34 Cap screw 5/8" UNC x 1 11

1/4"
35 Spring washer 5/8" UNC 11
Page 11 of 46
DA554-1069
PARTS LIST
37 Serrated washer M6 3
38 Socket head cap screw 930955 1
Page 12 of 46
DA554-1069
3. ARM ROTATION ASSEMBLY
ITEM 5
ITEM 2
ITEM 3
ITEM 1
ITEM 6
ITEM 4
Page 13 of 46
DA554-1069
3. ARM ROTATION ASSEMBLY
PARTS LIST
1 Hydraulic Motor 930874 1
2 13T Sprocket 930879 1
3 Front Mounting Plate - Motor KL2230 1
4 Rear Mounting Plate - Motor KL2231 1
5 Chain Guard KL2382 1
6 Shim Set - Front Mount KL2564 1
7 Cap Screw 5/8" UNC x 1 3

1/2"
8 Spring washer 5/8" UNC 3
9 Hex bolt 1/2" UNC x 1 4

1/4"
10 Hex bolt 1/4" UNC x 3/4" 2
Page 14 of 46
DA554-1069
4. CUP ASSEMBLY
ITEM 6 ITEM 5
ITEM 11
ITEM 4
ITEM 1
ITEM 10
ITEM 3
ITEM 9
ITEM 2
ITEM 8 ITEM 7
Page 15 of 46
DA554-1069
4. CUP ASSEMBLY
PARTS LIST
1 5" Main Cup Assembly KL2233 1
2 Cup Insert (4½” Rod size) KL2301 1
Cup Insert (4” Rod size) KL2302 1
Cup Insert (3.5” ,3”” Rod sizes) KL4517 1
3 Bush KL2271 2
4 Anchor - Chain KL2288 1
5 Front Retainer KL2372 1
6 Rear Retainer KL2277 1
7 Hose Guide KL2295 1
8 Striker - Proximity Switch KL2296 1
9 Chain - Cup Rotation 930041 1
11 Chain anchor screws 930964 2
12 Spring Kit (4.5”/4” Rod size) 930007 1
Spring Kit (3.5”/3” Rod size) 931035 1
13 Grease nipple 1/8" 7
14 Retaining bolt for sleeve insert 3/8" UNC x 1" 1


Page 16 of 46
DA554-1069
5. SLEW BASE ASSEMBLY
ITEM 8
ITEM 7
ITEMS 5 & 10
ITEMS 2 & 3
ITEMS 9, 11, 12 & 13
ITEM 1
Refer to Laser Height

Gauge Parts List
ITEM 6
ITEM 4
ITEM 14
Page 17 of 46
DA554-1069
HYDRAULIC MOTOR, SAI, 500cc,
QTY. 1
FITTING 4MJ-4FJX-4MJ,
QTY. 2 EDM PN048-002
EDM PN062-316
FITTING 12MB-6MJ, QTY. 2
EDM PN062-346
BODY, QTY. 1
EDM PN003-1749
CARTRIDGE, SUN HYDRAULICS, CBEA-LHN,

QTY. 2
EDM PN006-006
FITTING 16MB-16MJX, QTY. 2
EDM PN062-471
FITTING 16BSPP-16MJ, QTY. 2
EDM PN062-350 FITTING PLUG 2MB, QTY. 6
EDM PN062-474
Page 18 of 46
DA554-1069
FITTING 6MBSPP-4MJ 90,
QTY. 3
EDM PN062-473

QTY. 3
EDM PN062-473
SHUTTLE VALVE, SAUER

DANFOSS, VS 10G 800105219,
QTY. 1
QTY. 3 EDM PN004-046
EDM PN062-473
MOTOR SUPPORT ASSEMBLY,

QTY. 1
EDM PN002-KL2045
Page 19 of 46
DA554-1069
SLEW BASE WELDMENT, QTY. 1
EDM PN002-KL2246
Page 20 of 46
DA554-1069
PARTS LIST
1 See picture 1
1
2 Pressure Reducing Valve Body 930863
1
3 Pressure Reducing Valve Cartridge 930862
1
4 Rear Mount - Tilt Motor 002-KL2045
1
5 Support Block - Slew Base to Cylinder KL2059
1
6 See picture
1
KL2369 1
7 Hose Guide - Tilt Motor
KL2405 1
8 Inner Stop (not on all models) WU14474 1
Inner Stop (DE810 Version)
9 KL2373 1
Outer Stop
10 KL3316 2
Spacer - Support Block
11 930911 1
3mm Shim - Outer Stop
12 930912 2
1mm Shim - Outer Stop
13 KL2407 1
Wear Block - Outer Stop
14 KL2462 1
Label - Serial Number
15 930953 2
Hex bolt
16 M10 12
Nyloc nut
17 M10 x 60 12
Hex bolt
18 7/8" UNC x 2 2
Hex bolt 1/2"
Page 21 of 46
DA554-1069
PARTS LIST
19 Hex nut 7/8" 2
20 Spring washer 7/8" 2
21 Cap screw 3/8" UNC x 2" 4
24 Hex bolt 5/16" UNC x 2

1 3/4"
25 Hose fitting S73-04 1

1/4" BSPP Plug

1/4" BSPP - 7/16" JIC M/M 90º

3/8" BSPP - 7/16" JIC M/M 90º

29 Hose fitting S76-12-12 2

3/4" BSPP - 3/4" JIC M/M 90º

3/4" JIC M/F Swivel 45º




35 Hose fitting 203102-6-65 1

9/16" JIC M/M/F Tee
Page 22 of 46
DA554-1069
6. TENSION BAR ASSEMBLY
ITEMS 4 & 6
ITEM 2
ITEM 7
ITEM 1
ITEM 8
ITEM 3
ITEMS 4 & 6
ITEM 9
ITEM 10
ITEM 11
ITEM 12
ITEM 9
ITEMS 5 & 6
Page 20 of 46
DA554-1069
6. TENSION BAR ASSEMBLY
PARTS LIST
1 Equalising Rod 120511 1
2 Clevis - R/H Thread 120021 1
3 Clevis - L/H Thread 120020 1
4 Clevis Pin 120027 2
5 Shear Pin – Tension Bar KL3002 1
6 Circlip 707189 3
7 Nut Right Hand 1” UNC 1
8 Nut Left Hand 120510 1
9 Hose Clamp KL3291 2
10 Tension Bar (bent to suit; must specify MODIFIED 1

rig serial # when ordering) KL2224
11 Hose Guide – Tension Bar Inner Hose 1

KL2225
12 Guide – Tension Bar Outer Extension 1
KL2402
13 Piece (UDR1000 slew base 1
only) KL2984
14 Hex bolt 3
3/8” UNC x 1”
15 Spring washer 3
3/8"
16 Hex bolt 2
5/16” UNC x 3”
Page 21 of 46
DA554-1069
7. LIFT CYLINDER ASSEMBLY
ITEMS 6 & 7
ITEM 5
ITEM 2
ITEM 3
ITEM 4
ITEM 9
ITEM 1
Page 22 of 46
DA554-1069
7. LIFT CYLINDER ASSEMBLY
PARTS LIST
1 Clevis Pin & Retainer KL2119 1
2 PVC Bellows - Cylinder Rod 930810 1
3 Bellows Clamp - Upper KL2371 2
4 Bellows Clamp - Lower KL2401 1
5 Keeper Plate - Bellows 930887 1
8 Clevis (Optional, Not DE810 Model) KL2368 1
9 Clevis Mounting Bracket (Optional) KL2524 1

(not illustrated)
11 Shoulder screw 5/8" UNC x 3/4" 6

(stock no.930869) x 1 1/2"
12 Hose fitting 202702-8-85 2

3/4" UNO - 3/4" JIC M/M Nipple

14 Hex bolt 1/4" UNCx 3/4" 10
15 Hex bolt Nyloc nut 1/4" UNC x 1" 2
16 Hardened washer 1/4" UNC 6
18 1/4" 6
Page 23 of 46
DA554-1069
8. SLEW MOTOR ASSEMBLY
ITEM 7
ITEM 6
ITEM 11
ITEM 4
ITEMS 8 &9
ITEM 5
ITEM 2
ITEM 3
ITEM 1
ITEM 12
ITEM 12a (INSET)
Page 24 of 46
DA554-1069
FITTING 12MB-6MJ, QTY. 2 CARTRIDGE, SUN HYDRAULICS, CBEA-LHN,

QTY. 2
EDM PN062-346
EDM PN006-006
FITTING 16MB-16MJX, QTY. 2

BODY, QTY. 1
EDM PN062-471
EDM PN003-1749
FITTING 16BSPP-16MJ, QTY. 2
EDM PN062-350
HYDRAULIC MOTOR SAI 200cc,

QTY. 1
EDM PN048-001
FITTING 6MBSPP-4MJ, FITTING 4MJ-4FJX-4MJ, QTY. 2

QTY. 1
EDM PN062-316
EDM PN062-472
SHUTTLE VALVE, SAUER

DANFOSS, VS 10G
800105219, QTY. 1
EDM PN004-046

QTY. 2
EDM PN062-473
QTY. 2
EDM PN062-473
Page 25 of 46
DA554-1069
PARTS LIST
1 Travelling Hose Bulkhead KL2221 1
2 Bracket – Pressure Relief Valve (Option) KL2227 1
3 Front Mount - Slew Motor KL4284 1
4 Rear Mount - Slew Motor KL2366 1
5 See picture 1
6 Main Valve Bank - PVG 32 Valve HYD SCHEMATIC
7 Test Point Coupling - 1/4" BSPP 303066 1

(Optional)
8 Pressure Reducing Valve Body 930863 1
9 Pressure Reducing Valve Cartridge 930862 1
10 Wear Strip (not illustrated) KL2263 1
11 Cover Packer KL3483 1
12 Rotation Coupling KL2110 1

12a Rotation Coupling stop (DE810 Only) BE00000366 1
13 Cap screw 930957 6
14 Cap screw 930958 4
15 Cap screw 930959 2
16 Nyloc nut M10 12
17 Hex bolt 930960 3
18 Nyloc nut 1/2" UNC 3
19 Hex bolt 3/8" UNC x 1" 3
20 Spring washer 3/8" M12 3
21 Socket head cap screw x 30 5
Page 26 of 46
DA554-1069
PARTS LIST
22 Hex bolt M8 x 25 4
23 Hex bolt 5/16" UNC x 1" 2
25 Hardened washer 5/16" 3
26 Hex nut M8 3
27 Hex bolt 5/16" UNC x 3/4" 4
29 Hex bolt 5/16" UNC x 1" 2
30 Hex nut 1/2" UNC 2
32 Hex nut 3/8" UNC 1

3/8" BSPP - 7/16" JIC M/M 90º

1/4" BSPP - 7/16" JIC M/M 90º


1/4" BSPP Plug

3/4" BSPP - 3/4" JIC M/M 90º
39 Hose fitting 221501-8-65 1

3/4" JIC F - 9/16" JIC M Reducer

Page 27 of 46
DA554-1069
PARTS LIST

42 Hose fitting 203102-6-65 2

9/16" JIC M/M/F Tee





Page 28 of 46
DA554-1069
9. SLIDING BASE ASSEMBLY
ITEMS 1 & 2 ITEM 7
ITEM 6 ITEM 7
ITEM 8
ITEM 5
ITEM 8
ITEM 4
(SLIDE BASE KIT TO SUIT DE810 RIG
IS DIFFERENT TO IMAGE)
ITEM 9
Page 29 of 46
DA554-1069
9. SLIDING BASE ASSEMBLY
PARTS LIST
1 Support Block KL2129 1
2 Support Block Bush KL2130 2
3 Hose Clamp KL3298 2
4 Slide Base (NON DE810) KL2394 1

Slide Base Plate (FOR DE810, WU10336 1
INCLUDING WELDMENTS)
5 Spacer Plate KL2250 2
6 Inner Clamp Plate KL2228 1
7 Outer Clamp Plate KL2251 1
8 Wear Strip Kit (6 pieces) 930901 1
9 Slide Base Packer (X=16mm) KL3001 1
Slide Base Packer (X=25mm) KL2944 1

Call - as other sizes may be available
10 Allen head counter sunk screw 1/2" UNC x 1 30

3/4"
11 Hose clamp bolt 5/8" UNC x 1 2

1/2"
12 Socket head cap screw 3/8" UNC x 2" 4
Bulkhead fitting 2041-6-65 1

13 9/16" JIC M/M Straight
Bulkhead fitting 2041-8-85 2

14 3/4" JIC M/M Straight
Page 30 of 46
DA554-1069
10. HYDRAULIC HOSE ASSEMBLIES
CUP TABLE LIFT ARM ROTATE TILT ARM JAW TRAVEL
TILT MOTOR SLEW MOTOR CYLINDER MOTOR CYLINDER MOTOR
A A
B A B A B A B A
27 8 B B
26 7
750 PSI
750 PSI
14 15 16 17 18 19
B A B A
12 13 12 13 12 13
V1 V2 V1 V2
25 6
24
20 21 5 4 22 23 28 29 30 31 32 33
A B A B A B A B A B A B
150 BAR 150 BAR
150 BAR 150 BAR
M 183 BAR
150 BAR
103 BAR
150 BAR
103 BAR
LS
T P LSA LSB LSA LSB
3 1 2
11 10 9
Page 30 of 46
DA554-1069
NOTE: Hose number is located at end of hose.
PARTS LIST
HOSE
POINT A POINT B QTY
No.
1 Slew Motor Bulkhead Valve Bank - P 1
2 Slew Motor Bulkhead Valve Bank - T 1
3 Slew Motor Bulkhead Slew Motor - C/D Tee 1
4 Slew Motor - A Valve Bank - Slew B 1
5 Slew Motor - B Valve Bank - Slew A 1
6 Slew Motor - Brake Sig. Pressure Reducing Valve - P 1
7 Pressure Reducing Valve - Slew Motor - Brake Port 1

Reg.
8 Pressure Reducing Valve - T Slew Motor - C/D Tee 1
9 Slew Motor Bulkhead Sliding Base Bulkhead - T 1
10 Slew Motor Bulkhead Sliding Base Bulkhead - P 1
11 Slew Motor Bulkhead Sliding Base Bulkhead - C/D 1
12 Cup Bulkhead Tilt Arm Bulkhead 3
13 Cup Bulkhead Tilt Arm Bulkhead 3
14 Tilt Arm Bulkhead Arm Rotation Motor 1
15 Tilt Arm Bulkhead Arm Rotation Motor 1
16 Tilt Arm Bulkhead Clamp - Pipe 90º 1
17 Tilt Arm Bulkhead Clamp - Pipe 90º 1
18 Tilt Arm Bulkhead Motor (Tilt Arm) - Top 1
19 Tilt Arm Bulkhead Motor (Tilt Arm) - Bottom 1
Page 31 of 46
DA554-1069
NOTE: Hose number is located at end of hose.
PARTS LIST
HOSE
POINT A POINT B QTY
No.
20 Valve Bank - Port A Tilt Motor - B 1
21 Valve Bank - Port B Tilt Motor - A 1
22 Valve Bank - Port A Lift Cylinder - Rot. Coupling 1
23 Valve Bank - Port B Lift Cylinder 1
24 Slew Motor - C/D Tee Tilt Motor - C/D Tee 1
25 Pressure Reducing Valve - P Tilt Motor - Brake Sig. 1
26 Pressure Reducing Valve - R Tilt Motor - Brake Port 1
27 Pressure Reducing Valve - Tilt Motor - C/D Tee 1

C/D
28 Valve Bank - Clamp Rot. A Cup Bulkhead 1
29 Valve Bank - Clamp Rot. B Cup Bulkhead 1
30 Valve Bank - Clamp Cyl. A Cup Bulkhead 1
31 Valve Bank - Clamp Cyl. B Cup Bulkhead 1
32 Valve Bank - Clamp Travel. A Cup Bulkhead 1
33 Valve Bank - Clamp Travel. B Cup Bulkhead 1
34 Valve Bank - Load Sense Sliding Base Bulkhead 1
- Valve Bank - Slew Port A Rod Support Arm Bulkhead 1
- Valve Bank - Slew Port B Rod Support Arm Bulkhead 1
Page 32 of 46
DA554-1069
11. REMOTE CONTROLLER - HYDRAULIC SWING BOOM ARM
(DRAWING IS REPRESENTATIVE OF CONTROL SYSTEM ONLY)
ITEM 4 & 5
ITEM 6
LOCATION OF ITEM 10
ITEM 12
ITEM 3
ITEM 1 & 2
Page 33 of 46
DA554-1069
PARTS LIST
1 Boom Assembly (Optional) 930107 1
2 Boom Pins (Optional; please specify size KL4080 1 set

and length)
3 Control Box (Optional) KL3688 1
4 Power Chain 304375 1
5 Power Chain Mounting Plate Power 304376 2
6 Chain Mounting Bracket Power KL3684 1
7 Chain Trough (not illustrated) Power KL3685 1
8 Chain Guard (not illustrated) Hose KL3686 1
9 Guard (mounted on item 5) Dump KL3687 1
10 Plate Bracket KL3676 1
11 Hose Sock (not illustrated) 304377 1
12 Control valve bank – (OPTIONAL) REFER 1

SCHEMATIC
13 Single Spool Proportional Valve 930846 1

(for variable displacement hydraulic
system, located on rig base, Optional)
14 Hydraulic Cylinder (Optional) 930983 1
15 Hydraulic Cylinder Seal Kit (Optional) 930985 1
16 Hex bolt 3/8" UNC x 1 3

3/4"
17 Hex bolt 3/8" UNC x 1" 3
18 Nyloc nut 3/8” UNC 6
19 Hex bolt 5/16" UNC x 3/4" 10
20 Hex nut 5/16" UNC 10
Page 34 of 46
DA554-1069
PARTS LIST
21 Allen head cap screw 1/4" UNC x 5/8" 4

1/4" BSPP - 7/16" JIC M/M 90º


1/4" BSPP - 9/16" JIC M/M 90º

3/4" BSPP - 3/4" JIC M/M 90º


28 Hose fitting 210292-4S 30

7/16" JIC Cap

9/16" JIC Cap

3/4" JIC Cap
31 Hose fitting 1AA4FJB4 13

7/16" JIC (F) 90º
32 Hose fitting 1AA4FJ4 15

7/16" JIC (F) Straight
33 Hose Fitting 1AA6FJ6 2

9/16” JIC (F) Straight
34 Test point coupling 303066 1

1/4" BSPP
35 Hydraulic hose - 4m 4GH781 12
Page 35 of 46
DA554-1069
12. ROD SUPPORT ARM ASSEMBLY
OPTIONAL (CALL SANDVIK AFTERMARKET WHERE SOLUTION IS CUSTOMISED)
ITEM 6
ITEMS 11 & 12
ITEM 4
ITEM 5
ITEM 3
ITEM 2
ITEM 13
ITEM 7
ITEM 1 ITEM 8
ITEMS 9 & 10
Page 36 of 46
DA554-1069
PARTS LIST
1 Bracket KL2664 1
2 Damper Bracket KL2856 1
3 Inner Tube KL2669 1
4 Rod Support Arm DE810 KL4500 1
Rod Support Arm DE840 KL2871 1
Rod Support Arm 450/660 KL2852 1
5 Pin KL2677 1
6 Pin & Washer - Clevis End KL2678 1
7 Spring KL3590 1
8 Shaft KL2762 1
9 Bearing 712027 2
10 Bearing Housing 712028 2
13 Door Closure 930904 1
14 Mount Buffer (Optional) 707721 1
15 Front Stop (Sandvik models only) KL3613 1
Front Stop (Schramm) KL2691 1
16 Rear Stop (Sandvik models only) KL3614 1
17 Hose Bulkhead ( DE840) KL3615 1
18 Mast Mounted Bulkhead Plate KL3616 1

(DE840)
Note: Items 14-18 not illustrated.
Page 37 of 46
DA554-1069
PARTS LIST
20 Spring washer M12 8
21 Hex bolt 5/16" UNC x 1" 3
23 Nyloc nut 5/16" UNC 1
24 Socket head cap screw 5/16" UNC x 1" 4
27 Nyloc nut M6 6
Page 38 of 46
DA554-1069
12. TILTING ROD BIN ASSEMBLY
ITEM 3
ITEMS 1, 2 & 4
ITEM 6 ITEM 6
ITEM 5 ITEM 5
Page 39 of 46
DA554-1069
12. TILTING ROD BIN ASSEMBLY
PARTS LIST
3 Pin – Cylinder KL2577 3
4 Cylinder Pockets KL2578 3
5 Bracket KL2850 3
6 Tilt Plate KL3008 3
7 Vernier Indicator - Rod Tilting Device KL2814 1
8 Vernier - Rod Tilting Device KL4067 1
9 Vernier - Rod Tilting Device KL2813 2
10 Spacer Bars (not illustrated) KL3585 6
Page 40 of 46
DA554-1069 GEOTEC
13. HYDRAULIC SCHEMATIC
Page 41 of 46
DA554-1069
NOTE: Refer to attached drawing (8988)
PARTS LIST
1 CUP TILT MOTOR ASSEMBLY 930861 1
2 SLEW MOTOR ASSEMBLY 930860 1
3 BRAKE SUPPLY PRESSURE 930863 2

REDUCING VALVE - BODY
3A BRAKE SUPPLY PRESSURE 930862 2

REDUCING VALVE - CARTRIDGE
4 JAW TRAVEL MOTOR 930883 1
5 LIFT CYLINDER 930802 1
5.1 LIFT CYLINDER SEAL KIT 930886 1
6 JAW OPERATE CYLINDER 930885 1
6.1 JAW OPERATE CYLINDER - SEAL KIT 710746 1
7 ARM ROTATE MOTOR 930874 1
8 FILTER ASSEMBLY (CONSISTS OF 931005-K1 1

ITEMS 8A TO 8C)
8A FILTER HOUSING 930857 1
8B FILTER ELEMENT 930859 1
8C FILTER INDICATOR 930858 1
10 MAIN FUNCTION CONTROL VALVE - 930973 1

PVG32/7 - HYDRAULIC PILOT
17 ROD SUPPORT ARM CYLINDER 930947 1
17.1 ROD SUPPORT ARM CYLINDER - 710544 1

SEAL KIT SHUTTLE VALVE
19 CONSOLE LIFT CYLINDER 860086 1
22 930983 1
Page 42 of 46
DA554-1069
PARTS LIST
23.1 CONSOLE LIFT CYLINDER - LOAD 860345 1

HOLDING VALVE - CARTRIDGE
SLEW MOTOR ASSEMBLY
23.2 CONSOLE LIFT CYLINDER - LOAD 860265 1

HOLDING VALVE – BODY
24 HYDRAULIC PILOT CONTROLLER 930008 1
26 JAW TRAM LOCKOUT VALVE PD24464SU 1
Page 43 of 46
DA554-1069
14. TILT SWITCH
(Jaw Tram function locks out when greater than 15° to H orizontal)
ITEM 1
ITEM 10
ITEM 12
ITEM 11
ITEM 4
ITEM 7
ITEM 5 / ITEM 9
ITEM 3 ITEM 6 / ITEM 8
ITEM 2
TILT SWITCH PART OF
WU15187 WIRING
HARNESS
Page 44 of 46
DA554-1069
14. TILT SWITCH
PARTS LIST
1 VALVE, 2 WAY SPOOL, N/C PD24464SU 1
2 TILT SWITCH HOLDER WU15136 1
3 TILT SWITCH BRACKET REV A WU15137 1
4 3/8 BSPP - 9/16 JIC SWIVEL ADA PM26955EH 1
5 WASHER HELICAL SPRING 5/8" PLA PM28652J 1
6 SKT HD CAP SCREW M5 x 25 AS142 PM28604F25 2
7 PIN SEL L0K 3 x 20 LG. PM28656D20 1
8 WASHER SAFETY M5 PM28662F 2
9 HEX HD BOLT 5/8"UNC x 1 3/4" G PM28610J44 2
10 COIL 24VDC DEUTSCH PD24464SY 1
11 STEEL BODY 3/8IN BSPP T13A ELBOW PD24464SW 1
12 MM 90o 3/8"BSPP-9/16"JIC WIRING PM26900EH 1
HARNESS (INCL. TILT SWITCH) WU15187 1
MERCURY TILT SWITCH (NOT SHOWN) PD23819GB 1
Page 45 of 46
DA554-1069
15. MISCELLANEOUS COMPONENTS
PARTS LIST
1 Label - Rod Trough Control KL2352 1
2 Load Sense Conversion Kit 930903 1
3 Buckled Strap (500mm) 707105 1
- Breakout Tool - -
4 Attachment Bracket (T450 & T660) KL2571 1
5 Attachment Bracket (UDR1000) KL3107 1
6 Pin - Bracket (T450 & T660) KL2572 1
7 Pin - Bracket (UDR1000) KL3108 1
8 Breakout Arm (UDR1000) KL3106 1
9 Telescoping Casing KL2199 1
10 Filter Mounting Plate KL2566 1
11 Bulkhead Plate - Mast KL2565 2
12 Bulkhead Plate - Loom KL2567 1
Page 46 of 46

Parts Manual PN103-001 - Schramm - Edm - Rod Handler 0 - 2

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ORIGINAL MANUAL

SANDVIK MINING AND CONSTRUCTION STANDARD EQUIPMENT

2 The warranty periods for the equipment is the following:

i) Breaking, Crushing and Screening

ii) Drill Rigs

iii) Load & Haul

iv) Mechanical Cutting

v) Projects & Systems

vi) Fire Suppression

7 This warranty does not cover:

i) refund the part at its stock replenishment order price; or

18 Return parts to your local SANDVIK MINING AND CONSTRUCTION representative.

SANDVIK MINING AND CONSTRUCTION STANDARD SPARE PARTS

2 The warranty periods are as follows:

5 This warranty does not cover:

xii) Product improvements/ updates made available by Sandvik.

i) refund the part at its stock replenishment order price; or

SANDVIK MINING AND CONSTRUCTION STANDARD FOR CONSUMABLES

2. The warranty periods are as follows:

i) Sandvik Drilling Consumables three (3) months from date of delivery;

ii) Manganese wear parts, MGT, G.E.T. three (3) months.

3. Any repair or replacement to SANDVIK Consumables provided by SANDVIK MINING AND

5. This warranty does not cover:

ii) damage caused by breakage of the shank adaptor;

9. On receipt of notification of a warranted defect, SANDVIK MINING AND CONSTRUCTION shall

i) refund the consumable at its stock replenishment order price; or

General Contact Information

Region 1 USC USA & Canada +14045722261

Region 2 LAM Latin America +56 2 6760275

Region 3 WAS West Asia +91 2027104811

Region 4 EUR Nth/Central Europe +38111 222 7703

Region 5 CIS Russia +7 495 9807556

Region 6 EAS East Asia +86 1065 3099706

Region 7 APC Australia Pacific +61 7 36377446

Region 8 AFR Africa +27 113147461

Please visit our website: www.miningandconstruction.sandvik.com

Please quote Rod Handler Serial Number when contacting

SLIDING BASE ASSEMBLY

SLEW MOTOR ASSEMBLY

ROD SUPPORT ARM ASSEMBLY

TILTING ROD BIN ASSEMBLY

ITEM 15 ITEMS 7 & 14

ITEM 5 ITEM 20 ITEM 6

ITEMS 2, 8 &18 ITEM 11

1 Main Body KL2446 1

2 Chain Bar 930842 1

3 Chain Plate KL2463 1

4 Circlip - Jaw Pivot Pin 707212 4

5 Inner Jaw 4” KL2467 1

Inner Jaw 3.5” KL4832 1

Inner Jaw 3” KL4834 1

6 Outer Jaw 4” KL2466 1

Outer Jaw 3.5” KL4831 1

Outer Jaw 3” KL4833 1

7 Spring Housing 930852 1

8 Float Pin KL2541 1

9 Pin - Roller Pivot 930823 1

10 Pin - Jaw Pivot KL2442 2

11 Block - Outer Pivot KL2440 2

12 Block - Inner Roller 930855 1

13 - Chain Spring - KL2600 1

15 Outer Wear Pad KL2447 2

16 Inner Wear Pad KL2448 2