BRAND

AI/MI
ACTUATOR
INSTUCTIONS

SHANGHAI AUTOMATION INSTRUMENTATION CO.,LTD

NO.11 AUTOMATION INSTRUMENTATION FACTORY
Shanghai automation instrumentation CO.,LTD.
NO.11 automation instrumentation factory
founded in 1929 is one of the backbones of
Shanghai Electric CO,,lTD
The factory with great technical innovation,
operation and management ability is the
earliest manufacturing factory of electric
actuators in China.
The products containing 5 ranges including
hundreds of types with great credit are
widely used in power station, chemical
engineering, petroleum, oil and natural gas
transportation and metallurgy etc.

contents

summary ……………………………… 1

main
main technical parameters
techincal………………………… 2

models and specifications

型号规格……………………………… 3

外形及安装尺寸………………………
contour and mounting size 7

电气功能选型…………………………15
electic function select

现场总线产品…………………………16
fieldbus system

terminal function
接线端子功能…………………………17

电气接线图……………………………19
wiring diagrame

instructions and guarantee

说明承诺………………………………23

产品结构图见中页

精诚立人
精心立事
精品立业
 summary
AI/MI range of intelligent actuator basic to the technology intrduced from ROTORK in England adopting
today’s most advanced large-scale integrated circuit is a new generation actuator with intelligence、digit
and multi-functions.
Implemet standard:Q/YXBM 470-2206《AI/MI intelligent electric actuator and explosion-proof intelligent
electric actuator》
The working principle
The AI/MI range of intelligent actuator is driven by 3 phase asynchronism electromotor which
finally rotate the output shaft through the worm and worm gear. With the shift mechanism the actuator
can be operated handly or electrically: When the handle of the shift mechanism is engaged in the
manual position, rotating the handwheel will drive the output shaft through the clutch; when actuator
is operated by electricity, the shift mechanism will return to the electic position automatically
and clutch mesh with worm gear then the output shaft is driven by motor.
The rotation of output shaft is transmitted to Hall effect pulse sensor through speed mechanism
and the axial moving aroused by worm axial force is transmitted to switch mechanism, both of which
are used to control travel and torque.
The director of the intelligent electric actuator accepts the analog-value、switch-value signal
or fieldbus signal and makes the position of the output-shaft consistent with the input signal,
accomplishes the location. You can also locate position that control system has set up according to
interlock control、2 wire remote control or ESD signal.
main character:

● Classic device of mechanical torque protection working stable

and reliable
● Hall effect pulse sensor with high precision
● Powerful large-scale integrated chip
● Remote control make operation easier(supply both English and
Chinese menu)
● Non intrusive setting-double sealiing without through shaft
design

function:

● remote control
● valve position indication
● operation indication ★intermediate limit★open state ★close state ★operation state
● travel limited protection
★local stop ★local control★remote control ★open interlock
● torque limited protection
●
●
indication contact state
→
contact type selection(normal open or close)
★close interlock

openning valve
★handwheel
★overtorque
operation★overtorque protection when

protection when closing vavle

● instantaneous commutating protection ★overtorque protection when travelling ★overtorque protection for
● local control spot moving/maintain moving openning ★overtorque protection for closing
● overtorque protection bypass
★jam for openning ★jam for closing ★overtorque protection for
● 2 wire remote control
running ★jam for running
● conditional control
● external interlock ★emegency shut down ★signal loss ★thermal overload protection

● ESD override protection ★ow battery ★inner power down ★phase missing
● interruptertimer setting ★inner system failure★position signal loss★local wiring failure

1
 Main Technical Parameters
● duty
工作制：type: 1)AI（S2可逆、断续运行，25%的接通持续率，接通次数≤630次/小时）
(S2 reversible、intermittent operation,25％ continued access rate,access nummer≤630/h)
2)MI（S4可逆、断续运行，25%的接通持续率，630次/小时≤接通次数≤1200次/小时）
(S4 reversible、intermittent operation,25％ continued access rate,630/h≤access nummer≤1200/h)

● input
输入信号： 1）analog signal：4～20mA.DC input resistance 250Ω
signals: 2）switch signal plus ≥150ms
3）Profibus-DP、HART（selected）

● output
输出信号： 1）4-20mA.DC load resistance≤750Ω
signals: 2）Profibus-DP、HART（selected）

● mechanical
机械输出： 1）AI multi-turn ≥6r　 34～8000Nm
output:　　 2）MI multi-turn ≥6r 17～544Nm
　　　　　　　 3）AI part-turn 0～90° 300～60000Nm
4）MI part-turn　 0～90° 116～6884Nm
　　　　　　　 5）MIL linear ≤100mm 7.94～41.4kN

● basic
基本误差： error:1）AI、MI multi-turn ≤±1%
　　　　　　　 2）AI、MI part-turn 　　　　 ≤±1%
　　　　　　　 3）MIL linear（travel≥25mm） ≤±1%

● dead
死区： zone 0.1～9.9% adjustable（default setteng is 0.5%）

● midway
中途限 位： 1）openning limit 60%～100%
positive 2）closing limit 0%～40%
stop:
● mechanical
机械间隙： 1）AI、MI multi-turn ≤1°
clearance: 2）AI、MI part-turn 　　　
　　　　　　　 ≤1°
　　　　　　　 3）MIL linear（travel≥25mm） ≤1mm

● forbidden
禁止运行时间：0～99s adjustable
running time:
● power
供电电源：3 phase 3 wire，380V.AC±10%，50Hz±1%
supply:
xplosion-
● e防爆等级： 1）remote controller——intrinsically safe ExibⅡBT4
proof rating
（隔爆型）
(explosion-
2）actuator———explosion-proof ExdⅡBT4
proof type):
● output
输出触点容量：250V.AC，5A；
contactor 30V.DC，5A（fieldbus 220V.AC，0.5A；30V.DC，1A）
capacity:
circum-
● 环境条件： 1）ambient temperature：-25℃～+70℃（explosion-proof: -20℃～+60℃）
stances: 2）relative humidity： 5%～95%
3）atmosphere pressure：86～106kPa
4) gas medium：no corrosive air exist

●anti
抗干扰指标：
interference 1）external magnetic field： ≤400A/m，50Hz
index : 2）common mode interferance： 250V，50Hz
3）series mode interference： AC 1V, frequency 50Hz,phase 0～360°
4）electrostatic discharge： 4kV
5）electrical fast transient burst：power supply terminal:1000V；
input signal terminal:500V
6）radio frequency interference:frequency:80～1000MHz,field:3V/m,distance:1m
7）surge interference: 1kV

note: If you have any special requirements please contact us.

2
 models classified by travel

multi-turn
Basic to multi-turn, the AI/MI range of int-
elligent electic actuator can be convered to
part-turn actuator mounted on the gearbox, or lin
ear travel mounted on crew component.
The AI range is appled to the large part-turn（0～90°）with carriage
starting-torque valve which need not to work fre-
quently, and the MI range is appled to the valve
which need to work frequently.

part-turn（0～90°）without carriage linear travel

3
 specifications muiti-turn(AI)
output output motor rated
flang
type speed torque Max stem（mm） remark power current fuse（A）
（ISO5210）
（r.p.m） （Nm） （kW） （A）
18 34
24 34 0.31 1.6
36 31
7AI 26（32） F10 5
48 27
72 27 0.31 1.7
96 22
18 68
24 68 0.31 1.8 5
36 61
11AI 26（32） F10
48 54
72 54 0.31 2.1 10
96 43
24 108
13AI 36 95 26（32） F10 0.31 2.5 10
48 81
18 163
24 163 0.75 3.2
36 135
14AI 38（51） F14 15
48 108
72 108 1.1 3.8
96 81
18 305
24 305 0.75 3.2 15
36 257
16AI 38（51） F14
48 203
72 203 1.1 3.8 20
96 149
18 542
24 542 1:15.5 1.5 6.2 25
36 508 (side hand
30AI 54（67） F16
48 407 wheel maybe
72 407 added) 2.2 11 30
96 325
18 1020
24 1020 1:12.75 2.2 11 30
36 845 (side hand
40AI 64（76） F25
48 680 wheel maybe
72 680 added) 3.7 10.5 50
96 540
18 1480
1:15or
24 1480 4.5 16 50
1:30 (side
36 1290
70AI 70（83） F25 hand wheel
48 1020
maybe
72 1020 7.5 21 60
added)
96 745
18 2030
24 2030 1:15or 4.5 16 50
36 1700 1:30 (side
90AI 70（83） F30
48 1355 hand wheel
72 1355 maybe 7.5 21 60
96 1020 added)
95AI 24 3000 70（83） F30 1:15 5.5 22 60
70AI/IS15 12 5000 110 F35 1:15 4.8 21 60
90AI/IS15 12 8000 110 F35 1:15 7.5 21 60
note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited.
2)The value of maximum stem diameter between parentheses is AZ type driving bush, which may be selected by the clients
who need large diameter stem.
3)The high speed of 144rpm and 192rpm can be offered
4) High-speed models are not proposed to be used in interlock condition.

4
5)IS15 is the gearbox which is used to get the higher torque.
 specifications multi-turn(MI)

output output motor rated

Max axial flang fuse
type speed torque Max stem（mm） remark power current
load（KN） （ISO5210） （A）
（r.p.m） （Nm） （kW） （A）
18 17
24 17
7MI 26（32） 17.8 F10 0.44 1 5
36 15.6
48 13.6
18 34
24 34
11MI 26（32） 17.8 F10 0.44 1.4 5
36 30
48 27
18 81
24 81
14MI 36 68 38（51） 53.4 F14 0.88 3.4 10
48 54
72 47
18 152
24 152
16MI 36 129 38（51） 53.4 F14 0.88 3.4 10
48 102
72 102
18 271
24 271 1:15.5
(side hand
30MI 36 253 54（67） 89 F16 2.56 5.9 25
wheel maybe
48 203 added)
72 203
18 544
24 544 1:12.75
(side hand
40MI 36 487 64（76） 180 F25 3.7 9.1 35
wheel maybe
48 406 added)
72 406

output output screw note:1)The minimum rotation of output shaft

type speed thrust travel（mm） diameter/lead is suggested more than 6, and the
（mm/s） （kN） （mm） maximum is not limited.
0.9 7.94 10 2)The value of maximum stem diameter
1.2 7.94 16 between parentheses is AZ type bush,
7MIL
1.8 7.3 25 which maybe be selected by the clients
2.4 6.35 40 who need large diameter stem.
25/3 3)High-speed models are not proposed to
0.9 15.9
25 be used in interlock condition.
1.2 15.9
11MIL 40 4)For any special travel or thrust please
1.8 14.3 60 contact us.
2.4 12.7
2.1 22.1
40
2.8 22.1
14MIL 60
4.2 18.5 100
5.6 14.7
38/7
2.1 41.4
2.8 41.4 60
16MIL
4.2 35.2 100
5.6 27.8

5
 specifications part-turn(AI/MI with gearbox)

multi-turn output multi-turn output

90°speed 90°speed
type speed torque type speed torque
（s/90°*） （s/90°*）
（r.p.m） （Nm） （r.p.m） （Nm）
18 33.5 171
7AI/MOYF40 24 25 300
7MI/MOYF40 24 25 171
11AI/MOYF40 24 25 600
36 17 157
11AI/MOBF64 24 40 800
18 33.5 341
13AI/MOBF64 24 40 1000
11MI/MOYF40 24 25 341
36 18.5 1300
14AI/MODF44 36 17 301
24 27.5 1600
18 53.5 635
36 15 2000
16AI/MOFF36 11MI/MOBF64 24 40 635
24 22.5 2500
36 27 560
36 24 3300
16AI/MOFF57 18 37 1152
24 36 4000
24 27.5 1152
30AI/MOJF50 24 31.5 6000
14MI/MODF44 36 18.5 959
36 21 8000
40AI/MOJF50 48 14 767
24 31.5 10000
72 9.5 767
40AI/MOPF65 24 41 16000
18 30 1866
70AI/MOPF65 24 41 20000
24 22.5 1866
90AI/MOTF50 24 31.5 30000
16MI/MOFF36 36 15 1574
95AI/MOTF50 24 31.5 35000
48 11.5 1244
40AI/s3.84/MOTF50 48 60 40000
72 7.5 1244
70AI/s3.84/MOTF50 48 60 60000
48 18 1776
16MI/MOFF57
72 12 1776

There is a rotate interspace about 180°between 18 42 4664

the worm gear and the cluch setted on the output 24 31.5 4664
shaft in the “AI” range of electric actuators. 30MI/MOJF50 36 21 4360
Starting the electric actuator, before the worm 48 16 3499
gear mesh with the clutch, the motor has already
72 10.5 3499
got enough speed and torque.And the hammer blow
18 54.5 6884
occur immediately worm gear mesh with the clutch.
That is why the larger torque can be chieved with 24 41 6884

the less motor power in “AI”rang products. 40MI/MOPF65 36 27 6436

48 20.5 5164
note: The travel of the part-turn actuator 72 13.5 5164
can be modulated between 85°and 95°

6
 contour size ISO5210

A-A

4 bores position
paralled to the
actuator motor’s axis

8 bores position

type A driving bush

type ZA driving bush

mm
D1
type flang D D2 n×Md d1 d1' dmax dmax' d2 h1 h2 h3* h4* h5 h6
(f8*)
7、11、13AI
F10 125 102 70 4×M10 32.5 42.9 26 32 52 2.5 15 218 29.2 38.4 45
7、11MI
14、16AI
F14 175 140 100 4×M16 51 63 38 51 75 2.5 32 285 32 62 72
14、16MI
30AI
F16 210 165 130 4×M20 70 77.9 54 67 97 2.5 43 320 47.3 68 81.3
30MI
40AI
F25 300 254 200 8×M16 76 87.8 64 76 105 2.5 38 345 50.2 64.3 76
40MI
70AI F25 300 254 200 8×M16 85.5 105.5 70 83 138 2.5 94 393 58.5 74.4 88.1
90、95AI F30 350 298 230 8×M20 85.5 105.5 70 83 138 2.5 96 395 60.1 72.8 86.5
70、90AI/IS15 F35 410 356 260 8×M30 160 - 140 - - 5 40 410 - - -
note:1)f8* represents coordination precision grade.
2)The value of h3* in the table is the size when the rising stem is in the highest position
(see Fig.) in order to avoid interference between the stem and the seal pluge above. Of course,
you can remove the seal plug or match a longer protection cover.
3)The value of h4* is the size when the driving bush is reversly setted.

7
 mounting size JB2920

A-A

4 bores position
paralleled to the
motor’s axis

8 bores position

mm
type D D1 D2(H9*) d1max d2max h1 h2 h3 h4 n×Md thickness of flang weight of flang(kg)
7、11、13AI/MI 125 95 75 5 21 8 2 4×M8 42 2.72
7、11、13AI/MI 145 120 90 30 41 5 21 8 2 4×M10 42 3.88
7、11、13AI/MI 185 160 125 5 27 10 2 4×M12 27 4.34
14、16AI/MI 175 95 75 5 27 8 2 4×M8 32 4.3
14、16AI/MI 175 120 90 5 32 8 2 4×M10 64 7.79
46 55
14、16AI/MI 185 160 125 5 32 10 2 4×M12 64 9.22
14、16AI/MI 225 195 150 5 37 12 2 4×M16 37 4.34
30AI/MI 145 120 90 5 24 8 2 4×M10 63 10.12
30AI/MI 213 160 125 50 70 5 32 10 2 4×M12 71 14.34
30AI/MI 230 195 150 5 32 12 2 4×M16 71 15.7
40AI/MI 300 160 125 5 27 10 2 4×M12 32 12.9
40AI/MI 300 195 150 62 79 5 27 12 2 4×M16 32 11.72
40AI/MI 300 235 180 6 32 14 2 4×M20 32 9.98
70AI 300 195 150 5 27 12 2 4×M16 32 11.72
70AI 300 235 180 72 92 6 32 14 2 4×M20 32 9.98
70AI 330 285 220 8 36 16 3 4×M24 36 13.53
90、95AI 350 235 180 6 34 14 2 4×M20 39 18.94
90、95AI 350 285 220 72 92 8 39 16 3 4×M24 39 15.5
90、95AI 380 340 280 6 39 20 3 8×M20 78 38.36

note:1)The product of JB2920 can be achieved by adding flang to ISO5210 basic product.
2)H9* represents coordination precision grade.
3)Some size fail to conform to JB2920-81, the foregoing table shall prevail for our products.

8
 contour size multi-turn with handwheel

type A1 A2 A3 B1 B2 C D H1 H2* weight*(kg)

7、11、13AI/MI 391 109 276 245 288 216 254 306 281 46

14、16AI/MI 415 179 300 266 368 262 511 375 377 72

30AI/MI 432 192 317 262 392 265 770 399 418 108

40AI/MI 511 199 396 287 461 324 773 405 447 158

note:1)The dotted line in the figure is the placeholder for disassembly.

2)The value beween parentheses in the figure is the size of 7、11、14、16、30MI control
box’s cover.
3)The values of H2 and weight of JB2920 product need to be added with the flang’s thickness
and weight.For more details please refer to JB2920.

9
 contour size multi-turn with side handwheel

mm
type A1 A2 A3 A4 B B1 B2 C H1 H2* weigh*(kg)

30AI/MI 432 192 317 495 808 262 392 265 388 530 120

40AI/MI 511 199 396 501 874 287 461 324 423 538 173

70AI 486 212 371 487 1014 296 580 430 445 555 193

90AI 486 212 371 487 1014 296 580 430 447 557 206

95AI 486 212 371 487 1029 296 595 445 447 557 206

note:1)The dotted line in the figure is the placeholder for disassembly.

2)The value between parentheses in the figure is the size of 30MI control box’s cover.
3)The values of H2 and weight of JB2120 product need to be added with the flang’s the thickness and weight.
For more details, please refer to JB2920.
10
 contour size multi-turn with IS15

weight:535 Kg

note: dimension in mm.

For the contour size please refer to the multi-turn actuator.

11
 configuration

್ঢ়
handwheel

3 phase asynchronism electromoter hollow

೛ѻࣂ໯ᅀ output shaft
సອ࿓ϤԨ‫ݯ‬ श‫୶ۦ‬
clutch

฾ঢ়
worm gear

gear box
฾‫ئ‬
worm ᅖ߈മັ

shift handle
஭್ܰσ

torque spring
ॏࡧӰܾ
ࢗ‫ٲݯڑ‬
switch Ѣঢ়‫ٲݯ‬
machanism gear mechanism ࢗ‫ٲݯڑ‬თࢴ
switch mechanism cover

wiring
ࠄຬժ‫آ‬ cover

battery
Ԩѝ

ᄘ෗Ԙᆶ
thrust base

௚Վᅀඊ
driving bush

tighten nut
ࣈࠥ৤੻
control box’s cover
ࣅᄥັთࢴ

ೊГғ display
watching

wiring
ࠄຬժᆐ૭terminal

selection knob
ࣅᄥັ඘
control box ӳส༨૆
wiring plug
ࠄຬ৤శ

߬ঠࠄ҈୶
contactor
relay
‫څ‬ൟ‫ޟ‬Ԩ୶ mainᅖࣅ͐
board

on-off knob
ࢗ‫ڑ‬༨૆
 contour and mounting size linear travel
I (magnify)

4×φD0
K direction
EQS φD1

2×φD0
clients’stem clients’stem
EQS φD1
mm
type travel D D1 D2 bore D0 Md H H' Hmin B B' weight(kg)*
10 138 80 60 2/4 10 M8 255 319 109 20 22 8 12.7'
16 138 80 60 2/4 10 M8 255 319 102 20 22 8 12.7'
7MIL 25 138 80 60 2/4 10 M8 255 319 97 20 22 8 12.7'
10、16、25 150 80 60 2/4 10 M8 255 319 90 20 22 8 12.7'
40 150 105 80 4 12 M12×1.25 255 319 90 20 22 8 12.7'
25 138 80 60 2/4 10 M8 255 319 97 20 22 8 12.7'
25 150 80 60 2/4 10 M8 280 381 135 20 22 8.5 13.2'
40 158 105 80 4 12 M12×1.25 280 381 128 20 22 8.5 13.2'
11MIL
40 150 105 80 4 12 M12×1.25 280 381 135 20 22 8.5 13.2'
60 158 118 95 4 14 M16×1.5 280 381 137 20 22 8.5 13.2'
60 150 118 95 4 14 M16×1.5 280 381 135 20 22 8.5 13.2'
40 175 105 80 4 12 M16×1.5 460 486 200 30 30 20 34'
60 175 118 95 4 14 M16×1.5 387 420 139 30 30 18.5 32'
14MIL 60 175 118 95 4 14 M16×1.5 460 486 200 30 30 20 34'
100 175 130 100 4 18 M20×1.5 387 420 122 30 30 18.5 32'
100 200 130 100 4 18 M20×1.5 460 486 200 30 30 20 34'
60 175 118 95 4 14 M16×1.5 387 420 139 30 30 18.5 32'
60 175 118 95 4 14 M16×1.5 460 506 220 30 30 20 35'
16MIL
100 175 130 100 4 18 M20×1.5 387 420 122 30 30 18.5 32'
100 200 130 100 4 18 M20×1.5 460 506 220 30 30 20 35'
note:1)The value of Hmin is the size when clients’stem is in the lowest position.
2)The carriage with the travel about 25mm has 6 bores for client to choose to mount it.
3)The larger carriage on the right of the picture can be selected in shake-proof and
dust-proof circumstances. The 16MIL should match the larger carriage normally.
4)The value of weight in the table is the weight of carriage together with the screw. ‘ represents the
weight of larger carriage.
5)For any special travel or mounting size please contact us.

12
 contour and mounting size
part-turn without carriage

n×Md h(depth)

mm
gearbox type A1 A2 B B1 b C ΦD ΦD1 ΦD2 ΦD3 H H1 β n×Md h(depth) weight(kg)
MOYF40 40 72.88 81 10 14 48.8 150 125 66.5 45 255 153 45 4×M12 22 13
MOBF64 57 111.1 90 8 18 64.4 230 140 88 60 314 183 45 4×M16 22 26
MODF44 58 137.8 105 9 22 85.4 290 165 120.6 80 377 210 45 4×M20 24 44
MOFF36 61 137.8 124 25 22 87.4 310 254 120.6 82 402 224 0 8×M16 25 57
MOFF57 61 137.8 124 25 22 87.4 310 254 120.6 82 410 232 0 8×M16 25 57
MOJF50* 70 181 144 9 28 106.4 360 254 152 100 445 256 22.5 8×M16 28 98
MOJF50** 70 181 144 9 28 106.4 360 254 152 100 448 259 22.5 8×M16 28 109
MOPF65 80 265 213 3 40 164.4 570 280 245.7 155 637 342 22.5 8×M16 35 295
MOTF50 108 380 267 -4* 28 106.4 785 299 190 100 786 437.5 22.5 8×M20 62 726
S3.84/MOTF50* 108 380 267 -4* 28 106.4 785 299 190 100 1029 680.5 22.5 8×M20 62 816
S3.84/MOTF50** 108 380 267 -4* 36 148.4 785 356 190 140 1029 680.5 22.5 8×M20 62 816

note:1)The position of the key slot showed in the figureis is the ultimate position that the actuator is totally closed.
2)The minus of “-4*” represents access
3)For coutour size please refer to the multi-turn actuator.
4)The value of weight in the table is the weight of gearbox only.

13
 contour and mounting sizepart-turn with carriage

spline

type A A1 A2 A3 A4 B B1 H H1 H2 H3 φD ΦD0 spline weight(kg)

MOYF40 160 130 91 108 14 245 220 293 140 25 100 14 12 EXT35Z×1m×30P×7h 24
MOBF64 170 130 85 173 23 300 260 358 175 25 120 16 13 EXT35Z×1m×30P×7h 46
MODF44 162 130 70 189 25 365 320 425 215 25 170 20 14 EXT60Z×1m×30P×7h 80
MOFF36 215 180 112 205 25 424 390 439 215 25 170 20 14 EXT60Z×1m×30P×7h 99
MOFF57 215 180 112 205 25 424 390 447 215 25 170 20 14 EXT60Z×1m×30P×7h 99
MOJF50 250 200 136 200 25 480 430 506 250 30 170 30 14 EXT60Z×1m×30P×7h 157
MOJF50 317 270 201 200 25 560 510 563 304 45 170 30 22 EXT60Z×1m×30P×7h 196
MOPF65 413 350 201 328 40 740 680 747 405 50 320 40 22 EXT56Z×2m×30P×7h 566
MOTF50 530 458 182 414 40 780 710 998 560 80 320 40 39 EXT56Z×2m×30P×7h 1378
S3.84/MOTF50 530 458 182 414 40 780 710 1241 560 80 320 40 39 EXT56Z×2m×30P×7h 1482
note:1)For contour size please refer to multi-turn actuator’
2)The value of weight in the table is the weight of gearbox only.

14
 SELECTION OF ELECTRICAL FUNCTION

Actuator wiring diagram is named after control function，customer can

order actuator with wiring diagram and connect by it.

Analogue/on-off control products

Wiring diagram No.

Electric motor With contacts A3

control mode Without contacts A5
Remote contacts Basic contacts（S1～S4） 0
indication Basic+optional（S1～S8） 1
Remote position No remote analogue indication 0
analogue indication 4～20mA（Internal supply CPT *） 1
Three phase 380V 0
Power supply Single phase 220V 1
User required 2
Positive switch control（common terminal is positive） －
Control polarity Negative switch control（common terminal is negative） N
nomally not available
On-off control 0
Control mode
Analogue control（Folomatic *） 1
Single-speed 0
Speed control
Dual speed-interrupt timer 1
Remote control supply Internal 24V DC supply 0

Available optional fielldbus control products

Wiring diagram No.

Electric motor With contacts A3

control mode Without contacts A5
Auxiliary contacts Basic contacts（S1～S4） 0
indication Basic+optional（S1～S8）* 1
Analogue control
Folomatic+CPT * 2
and indication
Three phase 380V 0
Power supply Single phase 220V 1
User required 2
Positive switch control（common terminal is positive） －
Control polarity
Negative switch control（common terminal is negative）
N
nomally not available
HART 3
Modbus 4
Fieldbus control Modbus dual-redundancy 5
system Profibus-DP 6
FF 8
DeviceNet 9
Single-speed 0
Speed control
Dual speed-interrupt timer 1
Remote control supply Internal 24V DC supply 0

Note：1）Extra contacts of actuatro with HART or PROFIBUS fieldbus are S5—S7

2）Folomatic：Proportional control board
3）CPT：Current Position Transmitter
15
 FIELDBUS PRODUCT
FUCTIONS OF HART

Communication function of HART fieldbus（Available option）。

All the states and parameters can be obtained with the HART communication, and most
parameters can be set by HART.
Data of actuator：
(1) Operating parameters：it includes position value, input signal, operating state,
action times, fault signal etc.They are transmitted from the actuator to the host by HART.
These are periodic and single directional transmitted parameters.
(2) Setting parameters：all setting parameters of actuator can be reset by infra-red
setting tool and transmitted to the HART host, or resetted by the HART host and transmit-
ted to the actuator. These are nonperiodic and bidirectional transmitted parameters.

Sketch map of parameters transmitted direction：

OPERATING PARAMETERS

SETTING PARAMETERS

FUCTIONS OF PROFIBUS-DP

PROFIBUS-DP fieldbus structure（DPV0 and DPV1） supports 9.6K～12M baud rate，and DD

supports SIMENS PDM software（Available option）.
It’s full digital communication，control signal and valve position feedback of
actuator are both digital value.
Data of actuator：
（1）Operating parameters：it includes position value, operating state, action times.
They are transmitted from the actuator to the PLC. These are periodic and single direc-
tional transmitted parameters.
（2）Control parameters：it includes control command, setting position value. They are
transmitted from PLC to actuator. These are periodic and single directional transmitted
parameters.
（3）Setting parameters：all setting parameters of actuator can be reset by infra-red
setting tool and transmitted to the PLC, or resetted by the PLC and transmitted to the
actuator. These are nonperiodic and bidirectional transmitted parameters.

Sketch map of parameters transmitted direction：

CONTROL PARAMETERS
OPERATING PARAMETERS
SETTING PARAMETERS

16
 TERMINAL FUNCTION BASIC TYPE

Wiring mode of intelligent actuator corresponding to its function, so costumer can connect
terminal based on demand of automatic control system and function of actuator.

25 27
23 29
24 26 28
21 31
22 30
19 20 32 33
18 34
17 2 35
1
16 36
15 37
14 38
13 3 E
39
12 40
11 10 42 41
8 44
9 6 46 43
4
7 45
5 47
Terminal function of actuator：

○1 ○
24 OPEN OVER TORQUE（NORMALLY OPEN）

○2 380V POWER SUPPLY ○

25 ESD

○3 ○
26 ANALOGUE INPUT（+）

○E GND ○
27 ANALOGUE INPUT（-）

○4 INTERNAL 24V DC SUPPLY（-） ○

28 OPEN OVER TORQUE（NORMALLY OPEN）

○5 INTERNAL 24V DC SUPPLY（+） ○

29 CLOSE OVER TORQUE（NORMALLY OPEN）

○6
S1 CONTACT，MAKE AT FULLY SHUT
○
30 CLOSE OVER TORQUE（NORMALLY OPEN）

○7 ○
31 24VDC COMMON END OF
ESD、OPEN AND CLOSE INTERLOCK
○8
S2 CONTACT，MAKE AT FULLY OPEN
○
32

○9 ○
33 REMOTE CLOSE

○
10
S3 CONTACT，BREAK AT FULLY SHUT
○
34 REMOTE SELECTION、STOP/MAINTAIN

○
11 ○
35 REMOTE OPEN

○
12
S4 CONTACT，BREAK AT FULLY OPEN
○
36 24VDC COMMON END OF
REMOTE OPEN、CLOSE、STOP/MAINTAIN
○
13 ○
37 OPEN INTERLOCK

○
14
S5 CONTACT, INDICATE ON CLOSE LIMIT
○
38 CLOSE INTERLOCK

○
15 ○
39 PROPORTIONAL CONTROL，MANUAL/AUTOMATIC

○
16
S6 CONTACT, INDICATE ON OPEN LIMIT
○
40

○
17 ○
41 24VDC COMMON END OF MANUAL/AUTOMATIC

○
18
S7 CONTACT，TORQUE TRIP ON MIDWAY
○
42

○
19 ○
43 MONITOR RELAY

○
20
S8 CONTACT，REMOTE CONTROL
○
44

○
21 ○
45 NOTE：
1）Actuator with HART fieldbus
○
22 VALVE POSITION CURRENT INPUT（+）
HART SIGNAL
○
46
function superposes HART COM
○
23 VALVE POSITION CURRENT INPUT（-）
HART SIGNAL
○
47 on CPT circuit(terminal 22,23)
2）Other terminals are avail-
able optional

17
 TERMINAL FUNCTION Profibus-DP

Profibus DP fieldbus wiring mode：

○1 ○
24 OPEN OVER TOQUE（NORMALLY OPEN）

○2 380V POWER SUPPLY ○

25 ESD

○3 ○
26 Profibus DP 2-A

○E GND ○
27 Profibus DP 2-B

○4 INTERNAL 24V DC SUPPLY（-） ○

28 OPEN OVER TOQUE（NORMALLY OPEN）

○5 INTERNAL 24V DC SUPPLY（+） ○

29 CLOSE OVER TOQUE（NORMALLY OPEN）

○6
S1 CONTACT，MAKE AT FULLY SHUT
○
30 CLOSE OVER TOQUE（NORMALLY OPEN）

○7 ○
31 24VDC COMMON END OF
ESD、OPEN AND CLOSE INTERLOCK
○8
S2 CONTACT，MAKE AT FULLY OPEN
○
32 Profibus DP 2 GND

○9 ○
33

○
10
S3 CONTACT，BREAK AT FULLY SHUT
○
34

○
11 ○
35

○
12
S4 CONTACT，BREAK AT FULLY OPEN
○
36

○
13 ○
37 OPEN INTERLOCK

○
14
S5 CONTACT, INDICATE ON CLOSE LIMIT
○
38 CLOSE INTERLOCK

○
15 ○
39

○
16
S6 CONTACT, INDICATE ON OPEN LIMIT
○
40

○
17 ○
41

○
18
S7 CONTACT，TORQUE TRIP ON MIDWAY
○
42
MONITOR RELAY
○
19 ○
43

○
20 ○
44

○
21 Profibus DP 1 GND ○
45

○
22 Profibus DP 1-A ○
46

○
23 Profibus DP 1-B ○
47

18
 WIRING DIAGAM BASIC TYPE
WIRING DIAGRAM——Basic type
The basic type wiring diagram of actuator : A3000-000，based on midway、power-off state.

19
 WIRING DIAGRAM REMOTE CONTROL CIRCUIT

Remote control system is wired referring to the diagram, and standard actua-
tors have no connections at leaving the factory.
Remote control input takes the ray-isolation interface, which can bear 2KV
high voltage.Standard actuator is anode switch control(Cathode switch control
selected).
Actuator can use the remote control signals following:
1）The range of the power supplied by consumer: 20-60V AC/DC(Voltage between
control wire/+Ve and control wire/-Ve)
2）The range of the internal power supply of the actuator:Rating 24V DC ，5W
（120V AC，15W selected）. The draw current of control input: 24V DC ,5mA；120V
AC,12mA
3）“ON”Min. voltage：20V “OFF”Max. voltage： 3V
4）Signal Min. time： AI-300ms，MI-100ms
5）Max. capacitance of remote control：2uF（pin to pin）
STROKE CONTROL
INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY

INTERNAL POWER SUPPLY-ve REMOTE CONTROL COMMON

（ZERO WIRE） 20V-60V DC/AC

REMOTE CONTROL COMMON CLOSE CLOSE

20V-60V DC/AC

OPEN OPEN
CLOSE CLOSE

OPEN OPEN

INTERNAL 24V DC POWER SUPPLY+ve CONTROL WIRE/+ve

（OR INTERNAL 120V AC）
CONTROL WIRE/-ve

MAINTAIN CONTROL
INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY

OPEN/CLOSE MAINTAIN OPEN/STOP/CLOSE OPEN/CLOSE MAINTAIN OPEN/STOP/CLOSE

CONTROL WHICH CAN ROTATE MAINTAIN CONTROL CONTROL WHICH CAN ROTATE MAINTAIN CONTROL
AT OPPOSITE DIRECTION AT OPPOSITE DIRECTION

CLOSE
CLOSE

CLOSE CLOSE OPEN

OPEN

STOP

OPEN OPEN

STOP CONTROL WIRE/+ve CONTROL WIRE/+ve

CONTROL WIRE/-ve CONTROL WIRE/-ve

20
 WIRING DIAGRAM REMOTE CONTROL CIRCUIT

TWO-WIRE CONTROL
INTERNAL POWER SUPPLY
TWO-WIRE CONTROL：
OPEN VALVE WHEN EXCITATED,
CLOSE VALVE WHEN NOT EXCITED
（OPEN PRIORITY）
EXTERNAL POWER SUPPLY
TWO-WIRE CONTROL： TWO-WIRE CONTROL：
CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN EXCITATED,
OPEN VALVE WHEN NOT EXCITED CLOSE VALVE WHEN NOT EXCITED
（CLOSE PRIORITY） （OPEN PRIORITY）
TWO-WIRE CONTROL：
CLOSE VALVE WHEN EXCITATED,
OPEN VALVE WHEN NOT EXCITED
（CLOSE PRIORITY）

CLOSE
CLOSE
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPSN

CONTROL WIRE/+ve CONTROL WIRE/+ve

All settings and adjustments are made using CONTROL WIRE/-ve CONTROL WIRE/-ve
the supplied infra-red Setting Tool.
ANALOG PROPORTIONAL CONTROL AND ANALOG PROPORTIONAL CONTROL AND
INTERNAL POWER SUPPLY REMOTE MANUAL CONTROL EXTERNAL POWER SUPPLY REMOTE MANUAL CONTROL

+ +
ANALOG INPUT ANALOG INPUT
-
-
DIGITAL CONTROL
CONTROL WIRE/-ve
ANALOG CONTROL

ANALOG CONTROL

CONTROL WIRE/+ve
DIGITAL CONTROL

CLOSE
CLOSE
OPEN
OPEN
STOP/MAINTAIN
STOP/MAINTAIN

ANALOG CONTROL ONLY

+
ANALOG INPUT ANALOG OUTPUT
-

+
USER CONNECT

21
 WIRING DIAGRAM OTHER DIAGRAM

PROFIBUS-DP FIELDBUS COMMUNICATION INTERFACE HART FIELDBUS COMMUNICATION INTERFACE

○
21 Profibus DP COM1 GND

○
22 Profibus DP COM1-A IN
+ HART

○
23 Profibus DP COM1-B
○
22 -
○
32 Profibus DP COM2 GND ○
A

○
26 Profibus DP COM2-A OUT ○
23

○
27 Profibus DP COM2-B

ESD PROTECTION ESD PROTECTION CONTROL CIRCUIT

ESD protection signal could exceed any INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY
existing local and remote signal. Responding to
ESD, actuator could open valve or close valve,
even keep the current position. ESD is available
ESD
under the contact maintained. Actuator is active
once contact closing or breaking. ESD
Without special demand, the manufacture set-
ting: high signal is available (contact closing),
the responding of ESD is to close the valve. ESD CONTROL WIRE/+ve
cannot exceed the motor overheat protection 、
local-stop、interlock startup or spare interrupt CONTROL WIRE/-ve
relay.The setting of ESD can modify by remote
controller(refers to AI/MI range installation
and maintenance instruction).

INTERLOCK CONTROL INTERLOCK CONTROL CIRCUIT

OPEN/CLOSE OPEN INTERLOCK CLOSE INTERLOCK OPEN/CLOSE
The wiring of the interlock system on INTERLOCK (INTERNAL (INTERNAL POWER INTERLOCK
traditional actuators, such as “main (INTERNAL POWER POWER SUPPLY) SUPPLY) (EXTERNAL POWER
valve and branch valve ” of steam device SUPPLY) SUPPLY)

could realize the interlock by contact

S1-S4.Interlock is available to local or
OPEN
remote control.
OPEN
The default setting of interlock is OPEN CLOSE
OFF, it can be set ON by the remote CLOSE
controller(refers to AI/MI range instal- CLOSE
lation and maintenance instruction).
CONTROL WIRE/+ve

CONTROL WIRE/-ve

22
 EXPLANATION AND GUARANTEE

ACCESSORIES：

1、Install and maintenance instruction--------------------1

2、Wiring diagram-----------------------------------------1
3、Product certification----------------------------------1
4、Remote Controller--------------------------------------1
5、Spare "O" ring171.04×3.53-----------------------------1
6、Character trough screw for wiring M5×10---------------4
7、Character trough screw for wiring M4×10--------------44
8、Flat washer for wiring Φ5-----------------------------4
9、Flat washer for wiring Φ4----------------------------44
10、Spring washer for wiring Φ5--------------------------4
11、Spring washer for wiring Φ4-------------------------44

TRANSPORTATION AND STORAGE：

Pay attention to put the electric actuator lightly in the transportation,

forbid barbaric assembling and unassembling the actuator, conditional assemble
and unassemble products under the weight models with forklifts to avoid product
damage.
The electric actuator should store in noncorrosive atmospheres environment,
it will not take more than a year and a half. Otherwise, add lubricating oil,
grease and re-test.

GUARANTEE：

From the date which the electric actuator left the factory within 18 months,
if the product has quality problems caused by design or manufacture, our factory
promise to free commission, repair or change the product.

23
SHANGHAI AUTOMATION INSTRUMENTATION CO.,LTD
NO.11 AUTOMATION INSTRUMENTATION FACTORY

Add˖57,Xinfeng Rd.,Zhujiajiao Town,Qingpu,Shanghai

Tel˖ 021-59242960
Department of Sales˖
021-59241619 021-59247425
021-59242714 021-59242776
Fax˖ 021-59242706 021-59242722
Postcode˖201713
Website˖www.saic.sh.cn
E-mail˖no11@saic.sh.cn