Professional Documents
Culture Documents
Development of Ground-Granulated Blast-Furnace Slag-Dolomite Geopolymer Concrete
Development of Ground-Granulated Blast-Furnace Slag-Dolomite Geopolymer Concrete
Development of geopolymer concrete (GPC) with industrial Table 1—Chemical composition of GGBS,
by-products is a solution to the disposal of the industrial wastes, dolomite, and OPC
thus making the concreting process sustainable. This paper focuses
on the development of GPC using ground-granulated blast-furnace Chemical
CaO SiO2 Al2O3 Fe2O3 MgO LOI
composition, %
slag (GGBS) and dolomite (by-product from rock crushing plant)
as source materials. Strength properties of slag-based GPC are Cement 61.53 20.36 4.31 5.98 1.36 6.46
studied with different proportions of dolomite. It is observed that the GGBS 38.9 33.5 10.68 2.35 9.45 5.12
addition of dolomite into slag-based GPC reduces the setting time,
enhances workability, and rapidly improves the early-age strength. Dolomite 35.58 20.78 8.54 2.45 20.58 12.07
Addition of dolomite into slag GPC also improves the durability
properties, such as high resistance towards water absorption, sorp- Table 2—Physical properties of GGBS, dolomite,
tivity, marine attack, and chemical attack. and OPC
Blaine’s fineness,
Keywords: dolomite; durability; geopolymer concrete; ground-granulated
Physical properties Color Specific gravity cm2/g
blast-furnace slag (GGBS); strength.
OPC Gray 3.14 2435
INTRODUCTION GGBS Offwhite 2.9 4032
Cement manufacturing industries are one of the reasons Dolomite White 2.85 3500
for global warming in terms of generation of high quantity
of greenhouse gases.1 With the rising concern on global of raw materials and emits a large amount of greenhouse
warming, there is a lot of ongoing research on the use of other gases. Therefore, it is critical to reduce the consumption of
cementitious materials as a substitute for cement, which will cement to save our planet. Alkali-activated and geopoly-
reduce carbon footprint.2 This has led to the development of meric binders are used as an alternative to cement. Here,
geopolymer concrete (GPC) by Davidovits in 1978, where GGBS (by-product from steel industry) and dolomite
industrial by-products were used for complete replacement (by-product from rock crushing plant) are used to develop
of cement. High strength, durability, and less carbon foot- geopolymer concrete. Effective use of GGBS and dolomite
print are the main advantages of sustainable GPC.3-5 For the into concrete can reduce the use of cement and thereby mini-
development of GPC, industrial by-products such as fly ash, mize its disposal problems. GPC is a quick setting concrete,
ground-granulated blast-furnace slag (GGBS), and metaka- which can reduce the construction time. Ambient curing of
olin were used.6 GPC reduces the workforce required for construction.
GGBS is obtained as a by-product from the iron and steel
industry and has similar chemical composition as that of MATERIALS USED
cement. It reacts with water at a slow rate of hydration and GGBS and dolomite
is activated by an alkali solution to produce high strength.7-9 GGBS and dolomite are the source materials used for the
Incorporating GGBS reduces the cost of concrete construc- production of GPC. GGBS and dolomite are the by-products
tion and also the problem of its disposal. Dolomite, which from steel industries and rock crushing plant, respectively.
is a by-product from rock crushing plants, is reported to Chemical and physical properties of GGBS and dolomite are
be used in self-consolidating concrete.10-12 As of now, the given in Tables 1 and 2.
effects of dolomite in GPC have not been reported.
In this study, effects of dolomite on strength properties of Aggregate
GGBS GPC were investigated. Studies have been conducted by Aggregates satisfying IS 2386(3)-196313 were used in
varying the proportion of GGBS and dolomite on fresh and hard- this study. Locally available river sand passing through
ened properties of GPC. Durability properties of GGBS-dolo- a 1.18 mm sieve and coarse aggregate of maximum size
mite GPC were compared with conventional cement concrete. 12 mm was used. Water absorption for fine and coarse
Addition of dolomite into GGBS GPC decreases the cost of
concrete and reduces the environmental impact. ACI Materials Journal, V. 116, No. 6, November 2019.
MS No. M-2018-507, doi: 10.14359/51716981, received November 26, 2018, and
reviewed under Institute publication policies. Copyright © 2019, American Concrete
RESEARCH SIGNIFICANCE Institute. All rights reserved, including the making of copies unless permission is
Cement, a significant component of concrete, is highly obtained from the copyright proprietors. Pertinent discussion including author’s
closure, if any, will be published ten months from this journal’s date if the discussion
energy intensive, as its manufacture consumes huge volumes is received within four months of the paper’s print publication.
Acid attack
Cube specimens with a size of 100 x 100 x 100 mm
Fig. 5—Test setup for sorptivity. were used for the study.33,34 Specimens were oven dried for
24 hours and weighed. They were immersed in 3% sulfuric
From Table 10, it is observed that G100:D0 has 2.63 times acid (H2SO4) solution.34 Weight loss and loss in compres-
less water absorption than OPC concrete. Replacement of sive strength were measured after 180 days and is shown in
GGBS with dolomite (30%) decreases water absorption by Table 12. G100:D0 has 4.62 times and 29% less compressive
1.82 times than that of G100:D0. G70:D30 mixture has less strength and weight loss than OPC concrete. Replacement of
initial water absorption compared to others. GGBS with dolomite (30%) decreases compressive strength
The porosity of G100:D0 is 2.5 times less than that of OPC loss 11.11% than that of G100:D0. GPC specimens showed
concrete. Addition of dolomite into GPC reduces porosity high resistance towards acid solution than OPC concrete.
of concrete. G60:D40, G70:D30, and G80:D20 mixtures OPC specimens showed surface erosion when they are
have less sorptivity compared to others, which is 4.57 times exposed to H2SO4 solution due to decalcification of C-S-H
less than OPC100. Reduced water absorption and porosity gel (Fig. 6). Due to the presence of C4AHx bond in GPC
of GGBS-dolomite GPC is due to the dense microstructure along with C-S-H, surface erosion to GPC specimen is less.34
compared to OPC concrete.
Sulfate attack
Sorptivity An oven-dried (24 hours) cube specimen with a size of 100 x
Sorptivity refers to the rate of water absorption through 100 x 100 mm were immersed in a 3% sodium sulfate solu-
capillary pores. It is measured as per ASTM C1585-1332 tion for 180 days.34 Solutions were agitated every day and were
using cylinder specimens with a diameter of 150 mm and changed once a month for providing uniformity to the mixture.
height of 50 mm. These specimens were kept in an oven Loss in weight and compressive strength were measured after
for 24 hours and then cooled for the same time. The cooled 90 days and 180 days and are shown in Table 12.
specimens were sealed on all sides (except the bottom) G100:D0 has 2.62 times less weight loss than OPC
using insulation tape (Fig. 5). Cumulative volume of water concrete. GGBS-dolomite GPC showed reduced weight loss
absorption was measured at regular time intervals. The slope of 2.36 times less than that of G100:D0. There is not much
of the graph of volume of water absorption and square root difference observed in the visual appearance of specimens
of time gives the sorptivity of concrete (Table 11). subjected to sulfate attack.
It was found that the G100:D0 mixture has 2.68 times
less sorptivity than OPC concrete. Addition of dolomite Chloride diffusion test
(up to 40%) into GGBS GPC reduces sorptivity by 13.5%. Chloride diffusion test was conducted as per ASTM
Addition of dolomite makes the concrete denser than that of C1556-11a.35 Cylindrical specimens with a diameter of
GGBS GPC. 100 mm and height of 200 mm were immersed in 3.5% NaCl
solution for 180 days. Specimens were split in a compression
X D = 4 Dt (1)
Table 15—Marine water resistance of GGBS- Institute of Technology Madras, Chennai, India; and his PhD from National
Institute of Technology Calicut. His research interests include reinforced
dolomite GPC and prestressed concrete, bridge engineering, and structural reliability.
Mixture Weight loss, % Compressive strength loss, %
ACI member A. P. Shashikala is a Professor at National Institute of Tech-
G100:D0 0.95 10.24 nology Calicut. She received her BTech from University of Calicut, Malap-
puram, India; her MSc (Engg) in structural engineering from University of
G90:D10 0.92 9.84 Calicut; and her PhD from Indian Institute of Technology Madras.
G80:D20 0.94 9.80
ACKNOWLEDGMENTS
G70:D30 0.92 9.81 The authors thankfully acknowledge the financial support provided
G60:D40 1.45 9.64 by Kerala State Council for Science, Technology and Environment
(TDAP/01/2017/KSCSTE), Kerala, India.
G50:D50 1.89 10.85
OPC100 8.21 25.78 REFERENCES
1. Li, C.; Gong, X. Z.; Cui, S. P.; Wang, Z. H.; Zheng, Y.; and Chi, B. C.,
“CO2 Emissions due to Cement Manufacture,” Materials Science Forum,
V. 685, 2011, pp. 181-187. doi: 10.4028/www.scientific.net/MSF.685.181
2. Davidovits, J., “Global Warming Impact on the Cement and Aggre-
gates Industries,” World Resource Review, V. 6, No. 2, 1994, pp. 263-278.
3. Davidovits, J., “Geopolymers: Inorganic Polymeric New Materials,”
Journal of Thermal Analysis and Calorimetry, V. 37, No. 8, 1991, pp. 1633-
1656. doi: 10.1007/BF01912193
4. Juenger, M. C. G., and Winnefeld, F., “Advances in Alternative
Cementitious Binders,” Cement and Concrete Research, V. 41, No. 12,
2011, pp. 1232-1243. doi: 10.1016/j.cemconres.2010.11.012
5. Duxson, P.; Provis, J. L.; Lukey, G. C.; and van Deventer, J. S. J.,
“The Role of Inorganic Polymer Technology in the Development of ‘Green
Concrete’,” Cement and Concrete Research, V. 37, No. 12, 2007, pp. 1590-
1597. doi: 10.1016/j.cemconres.2007.08.018
Fig. 8—Specimens after exposed to marine water solution. 6. Li, Z.; Ding, Z.; and Zhang, Y., “Development of Sustainable Cemen-
titious Materials,” Proceedings of International Workshop on Sustainable
3. GGBS GPC developed 95% of the compressive strength Development and Concrete Technology, Beijing, China, 2004, pp. 55-76.
within 7 days of ambient curing. It is observed that 40% of 7. Nath, P., and Sarker, P. K., “Effect of GGBFS on Setting, Workability
the compressive strength attained within 1 day due to quick and Early Strength Properties of Fly Ash Geopolymer Concrete Cured in
Ambient Condition,” Construction and Building Materials, V. 66, 2014,
polymerization process. pp. 163-171. doi: 10.1016/j.conbuildmat.2014.05.080
4. Addition of dolomite up to 30% increases the compres- 8. Deb, P. S.; Nath, P.; and Sarker, P. K., “The Effects of Ground Granu-
sive strength due to the presence of both C-S-H and C4AHx lated Blast-Furnace Slag Blending with Fly Ash and Activator Content on
the Workability and Strength Properties of Geopolymer Concrete Cured at
bonds. The optimum percentage of GGBS and dolomite to Ambient Temperature,,” Construction and Building Materials, V. 66, 2014,
get the maximum compressive strength is obtained as 70:30. pp. 163-171.
5. Water absorption and sorptivity of GGBS GPC is found 9. Habert, G.; D’Espinose De Lacaillerie, J. B.; and Roussel, N., “An
Environmental Evaluation of Geopolymer Based Concrete Production:
to reduce by half when compared to OPC concrete. Addition Reviewing Current Research Trends,” Journal of Cleaner Production,
of dolomite (up to 40%) into GGBS GPC reduces sorptivity V. 19, No. 11, 2011, pp. 1229-1238. doi: 10.1016/j.jclepro.2011.03.012
by 13.5%. 10. Barbhuiya, S., “Effects of Fly Ash and Dolomite Powder on the Prop-
erties of Self-Compacting Concrete,” Construction and Building Materials,
6. GGBS-dolomite GPC showed better resistance towards V. 25, No. 8, 2011, pp. 3301-3305. doi: 10.1016/j.conbuildmat.2011.03.018
acid, sulfate, marine attack, and penetration of chloride. 11. Galí, S.; Ayora, C.; Alfonso, P.; Tauler, E.; and Labrador, M.,
Thus, GGBS-dolomite GPC in the proportion of 70:30 can “Kinetics of Dolomite-Portlandite Reaction: Application to Portland
Cement Concrete,” Cement and Concrete Research, V. 31, No. 6, 2001,
be used for quick construction purposes. In this particular pp. 933-939. doi: 10.1016/S0008-8846(01)00499-9
proportion, higher-strength properties are observed due to 12. Vaitkevičius, V.; Stuopys, A.; and Ivanauskas, E., “Preconditions
the presence of both C-S-H and C4AHx bonds. It can also be for the Application of Petrasiunai Quarry Dolomite Screenings and Dolo-
mite Powder in Conventional and Self-Compacting Concrete Mixes/Petra-
used in marine structures due to its high resistance toward siunu dolomito atsiju ir dolomitmilciu tinkamumo iprastinio sunkiojo ir
seawater. susitankinancio betono misiniuose prielaidos,” Engineering Structures and
Technologies, V. 2, No. 4, 2010, pp. 138-145. doi: 10.3846/skt.2010.18
13. IS 2386(Part III)-1963: Methods of Test for Aggregate for Concrete
AUTHOR BIOS Part 3—Specific Gravity, Density, Voids, Absorption and Bulking, Bureau
Saranya P is a Research Scholar at the Structural Engineering Division, of Indian Standards, New Delhi, India, 17 pp.
National Institute of Technology Calicut, Kerala, India. She received her 14. Hardjito, D.; Wallah, S. E.; Sumajouw, D. M.; and Rangan, B. V.,
BTech from the College of Engineering, Trikaripur, Kerala, and her MTech “On the Development of Fly Ash-Based Geopolymer Concrete,” ACI Mate-
from Vellore Institute of Technology, Vellore, India. Her research interests rials Journal, V. 101, No. 6, Nov.-Dec. 2004, pp. 467-472.
include cementitious materials and geopolymer concrete. 15. IS 9103-1999, “Specification for Concrete Admixtures,” Bureau of
Indian Standards, New Delhi, India, pp .2-3.
Praveen Nagarajan is an Associate Professor at the Structural Engi- 16. IS 4031-1988, Methods of Physical Tests for Hydraulic Cement,
neering Division, National Institute of Technology Calicut. He received his Bureau of Indian Standards, New Delhi, India, p. 1.
BTech from National Institute of Technology Calicut; his MTech from Indian