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7/5/2019 Selective Questions In METROLOGY Prof. Dr. A.M.EASA Dr. A. S. EISA (About 90 question) 1, Differentiate between precision and accuracy. 2. What is the scale interval? 3. Define the repeatability. 4. What is the basic principle of measurement? 7. What is the response time? 8. Explain the term magnification. 12. What is Resolution? 13. Differentiate between the sensitivity and the range with suitable example. 18, What are the considerations during manufacturing the slip gauges? 21. Draw and explain the offset caliper. 22. Draw and describe the caliper of swivel jaw. 27. How to evaluate the different errors of outside calipers. 28. How to evaluate the different errors of inside calipers. 29. How to evaluate the straightness of inside and outside measuring faces. 32. What are the sources of uncertainty with calipers? 34, Explain an effective method for maintenance the calipers. 35, Explain the steps which should be observed when storing calipers. 36. What are the causes of uncertainty when using micrometers? 38, Explain the steps of daily inspection to maintain micrometer accuracy. 42, Explain a method which used for special care when using and storing electronic micrometers. 43. Draw and explain the one type of Dial indicator. 56. What is the amount of time required for the inspection? 61. What are the principal fields of metrology? 63. What is the Fields of sciences needed for metrology? 65. What are the classification methods of measurement instruments? 66. What are the fundamental methods of measurements? 67. What are the Factors affecting the selection of measurements systems? 70. What is the final instrument may be required. 71. Explain the basic functions of each stage of the system. 75. What are the various types of linear measuring instruments? - Draw one type only. 81. Differentiate between the accuracy and the uncertainty with example. 82. What are the causes of workpiece variation? 86. Draw and explain the relations when assembled two mating parts. 88, What are the basic systems of fits? 89. Draw and explain the basics of different possible combinations of fits. 90. Calculate the different tolerances of the following dimensions: 45 H8/g6 and H9/d9. 999. Define; Maximum material case(MMC),Transition fit, Interference fit and Clearance fit. 103. How the mechanical comparator is used? State with any one example. 104, State four advantages of reed type mechanical comparator. 105. Mention two disadvantages of reed type mechanical comparator. 106. What are the major components of electrical comparator? 112. What are the advantages of electrical and electronic comparator? 113. What are the disadvantages of electrical and electronic comparator? 115. What are the advantages of the pneumatic comparator? 116. Draw one type of mechanical comparators. 122. State any four advantages of reed type mechanical comparator. 124. What are the major components of electrical comparator? Draw one type. 129. Classify pneumatic comparators. Draw one type. 130. What are the advantages of electrical and electronic comparator? 132, List and draw the various parts of an optical comparator. 133, What are the advantages of pneumatic comparator? 136. What are the various fundamental requirements which every comparator must fulfill? 141. Draw the comparator of Johansson Mikrocator. 146. Explain diagrammatically the Mechanical Optical Comparators. 147. What are the advantages of optical comparators? 148. What are the disadvantages of optical comparators? 149, Draw one type of electrical and electronic comparators. 150. What are the advantages of electrical comparators? 151. What are the disadvantages of electrical comparators? 152. What are the characteristics of pneumatic comparators? 154, Draw one type of pneumatic comparators. 171. What are the classifications of slip gauges? pi an the Major Requirements for Slip Gauges? plain briefly the method of selection when used slip gauges. 180. Describe the sequence of slip gauges manufacturing. ‘ 183, Explain one method for corrected the length of slip gauge. 185. Draw the diagram of the Instrument which used for testing the flatness of slip gauges. 187. What are the considerations while manufacturing the slip gauges? 1002. Describe and draw one Instrument used Interferometry. 1004. Draw and describe one Instrument for comparison of angles. 1005. How to compare between two of slip gauges, explain and draw. 193. What are the advantages and benefits of using fixed limit gauges? 195. Which operation the following gauges Is used? i) Plain gauges, Il) Standard gauges, iil) Limit gauges, Iv) Workshop Gauges, v) Inspection Gauges, vi) Purchase Inspection Gauges and vii) Reference or master gauges. 198, Draw and describe the cylindrical plug gauge. 199. Explain how to determine the GO and NO GO gauge sizes and the gauge tolerance. 205. Taylor’s Principle is the key to design of limit gauges, how. 207. How the designer calculate the wear allowance. for limit gauge. 208. Check the, following: I) Checking a bush with a curved axis. I) Check circular shaft. 211. What are the steps which are used for design limit gauge? 213. What are the limitations of limit gauges? 3000.How to check the outer and Inner screw by limit gauges, also draw. 3001. The manufacturing materlals of limit gauges must have specific characteristics, explain. 214, Explain the following types of errors. -Systematic errors and random errors. 216, What Is the cosine error result from? 217. Explain Abbé Error. 218, Explain opposite Axis Error 219, Analyze the Instrumentation Errors. 220, Discuss the polarization Leakage Error. 222. Explain Deadpath Error 223, Explain air turbulence 224, Define the absolute error. 225. What is Relative error? 2000. What are the sources of errors during measurement? 2001. What is the limitation of the measuring instrument? With our best wishes......

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