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NIM ; 1901056
Teknik Kimia
Introduction
This chapter discusses the measurement of the level of liquids and free flowing solids in
containers. The detector is normally sensing the interface between a liquid and a gas, a solid and
a gas, a solid and a liquid, or possibly the interface between two liquids. Sensing liquid levels fall
into two categories; firstly, singlepoint sensing and secondly, continuous level monitoring. In the
case of singlepoint sensing the actual level of the material is detected when it reaches a
predetermined level, so that the appropriate action can be taken to prevent overflowing or to
refill the container. Continuous level monitoring measures the level of the liquid on an
uninterrupted basis. In this case the level of the material will be constantly monitored and hence,
the volume can be calculated if the cross-sectional area of the container is known. Level
measurements can be direct or indirect; examples of these are using a float technique or
measuring pressure and calculating the liquid level. Free flowing solids are dry powders,
crystals, rice, grain and so forth.
Level Formulas
(∆p = g ∆h)
∆p = change in pressure
g = specific weight
∆h = depth
Note the units must be consistent, i.e., pounds and feet, or newtons and meters. Buoyancy
is an indirect method used to measure liquid levels.
(B = g × area × d)
Where area is the cross-sectional area of the object and d is the immersed depth of the
object. The liquid level is then calculated from the weight of a body in a liquid WL, which is
equal to its weight in air (WA – B), from which we get
(d = Wᴀ-Wᴌ / γ × area)
The weight of a container can be used to calculate the level of the material in the container
(V = area × depth = pr 2 × d)
where r is the radius of the container and d is the depth of the material.
W = gV
Capacitive probes can be used in nonconductive liquids and free flowing solids for level
measurement. the capacitance by a factor m called the dielectric constant of the material.
Cd = Caµ x d/r + Ca
d = (Cd-Ca) / µCa x r
F = γ π d² L / 4
d = float diameter
The most commonly used method of indirectly measuring a liquid level is to measure the
hydrostatic pressure at the bottom of the container. The depth can then be extrapolated from the
pressure and the specific weight of the liquid can be calculated using Eq.
Application Considerations
A number of factors affect the choice of sensor for level measurement, such as pressure
on the liquid, liquid temperature, turbulence, volatility, corrosiveness, accuracy needed, single-
point or continuous measurement, direct or indirect, particulates in a liquid, free flowing solids,
and so forth. Floats are often used to sense fluid levels because they are unaffected by
particulates, can be used for slurries, can be used with a wide range of liquid specific weights,
and flat floats due to their area are less susceptible to turbulence on the surface of the liquid.
d = diameter
h = immersion depth of the float
Pressure gauge choice for measuring liquid levels can depend on a number of
considerations, which are as follows:
1. The presence of particulates that can block the line to the gauge