A46JRT Parts Manual

REPAIR PARTS
MANUAL
Part Number 0260193
May 2012
Serial number 000000 and after
Replaces June 2011
The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, boom structure, or any part of the aerial platform contacts a high-voltage electrical
conductor, the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
If an aerial platform is in contact with an energized conductor the platform operator must warn ground
personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, boom structure, or any part of the
aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger
of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
California
Proposition 65 Warning
Battery posts, terminals and related accessories contain lead

and lead components, chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
California
Proposition 65 Warning
Diesel and gasoline engine exhaust and some of its constituents

are known by the State of California to cause cancer, birth defects
or other reproductive harm.
© Snorkel International, Inc. – all rights reserved Printed in the U.S.A.

Table of Contents
Electrical Hazard............................... Inside front cover Hydraulic Oil Pressure Filter Assembly
California Proposition 65................... Inside front cover Before June 2010.....................................................9
Hydraulic Oil Pressure Filter Assembly
General Information After May 2010....................................................... 11
About This Manual....................................................... i Hydraulic Oil Return Filter Assembly.........................13
Repairs and Maintenance........................................... i Front Drive Motor Assembly..................................... 15
Abbreviations............................................................... i Rear Drive Motor Assembly...................................... 17
Additional Information.................................................. i Torque Drive Hub......................................................19
Brake Release Valve – Before June 2010................ 21
Service and Parts Information Brake Release Valve – After May 2010.................... 23
Ordering Parts............................................................ ii Boom Function Control Valve Assembly
ANSI and OSHA Compliance..................................... ii Before December 2011 ........................................ 25
Manuals...................................................................... ii Boom Function Control Valve Assembly
Machine Information................................................... ii After November 2011 . .......................................... 27
Parts Order Form....................................................... iii Dual Proportional Control Valve............................... 29
Accumulator Assembly ............................................ 31
Axle Cylinder, Right – Hydratech . ........................... 33
Section 1 – Repair Parts Axle Cylinder, Left – Hydratech ............................... 35
Chassis Assembly...................................................... 3
Steer Cylinder – Hydratech ..................................... 37
Front Axle Assembly................................................... 7
Riser Boom Cylinder – Hydratech ........................... 39
Tires and Wheels . ..................................................... 9
Main Boom Lift Cylinder – Hydratech ...................... 41
Turntable Assembly ................................................. 13
Main Boom Extend Cylinder – Hydratech ............... 43
Riser Boom Assembly ............................................. 17
Jib Cylinder – Hydratech ......................................... 45
Main Boom Assembly............................................... 21
Master Level Cylinder – Hydratech...........................47
Wear Pad Assembly................................................. 25
Slave Level Cylinder................................................. 49
Jib Boom Assembly ................................................. 27
Platform Rotator Assembly........................................51
Engine Assembly Kubota Tier 3
Hydrostatic Drive Pump Assembly............................53
Before May 2010....................................................31
Boom Pump Assembly..............................................55
Engine Assembly Kubota Tier 4i
Emergency Power Unit Assembly.............................57
After April 2010.......................................................33
Hydraulic Plumbing – Before September 2009.........59
Engine Mounting Kit................................................. 35
Hydraulic Plumbing – After August 2009...................63
Bell Housing Assembly............................................. 37
Exhaust System Assembly....................................... 39
Fan Kit Assembly...................................................... 41 Section 3 – Electrical
Air Cleaner Assembly............................................... 43 Engine Harness.......................................................... 3
Air Cleaner Kit ......................................................... 45 Chassis Harness........................................................ 5
Fuel Filter Bracket Assembly ................................... 47 Throttle Solenoid Assembly – Before July 2010..........9
Radiator Assembly .................................................. 49 Throttle Solenoid Assembly – After June 2010............9
Radiator Overflow Assembly.................................... 51 Platform Foot Switch................................................. 11
Fuel Tank Assembly – Before June 2010..................53 Lower Control Panel – ANSI..................................... 13
Fuel Tank Assembly – After May 2010..................... 55 Lower Control Panel – CE........................................ 19
Engine Cowling Assembly.........................................57 Upper Control Panel – ANSI..................................... 25
Platform Assembly 6 Foot Steel Upper Control Panel – CE........................................ 31
Before November 2011...........................................59 Riser Lift Switch Configuration – CE.........................37
Platform Assembly 6 Foot Steel Boom Lift Switch Configuration – CE........................38
After October 2011..................................................63 Boom Lift Limit Switch – CE......................................41
Platform Assembly 5 and 8 Foot Aluminum...............67 Riser Lift Limit Switch – CE.......................................43
Platform Assembly – CE............................................71 Platform AC Power – ANSI........................................45
Placards and Decals ............................................... 75 Platform AC Power – CE...........................................47
Lower Controls to Boom Function Valve
Wiring Harness..........................................................49
Section 2 – Hydraulics Lower Controls to Upper Controls Wiring Harness...51
Hydraulic Bulkhead Assembly
Lower Controls to Engine Wiring Harness................53
Before September 2009 ......................................... 3
Lower Controls to Upper Controls
Hydraulic Tank Assembly – Before June 2010 .......... 5
Wiring Harness – 12/8 Conductor..........................55
Hydraulic Tank Assembly – After May 2010 .............. 7
Lower Controls to Upper Controls
Wiring Harness – 18/19 Conductor........................57
A46JRT/AB46JRT – 0260193
Lower Controls to Level Sensor Wiring Harness.......59 Section 5 – Maintenance
Lower Controls to Hydrostatic Drive Pump Maintenance .............................................................. 3
Wiring Harness.......................................................61 Daily Prestart Inspection............................................ 5
Lower Controls to Brake Release Valve Frequent Inspection and Maintenance....................... 7
Wiring Harness.......................................................63 Frequent Maintenance............................................. 11
Down Limit Switch Wiring Harness.......................... 65 Annual Maintenance................................................. 12
Horn Wiring Harness................................................ 67 Major Repairs........................................................... 13
Boom Extend Limit Switch Wiring Harness.............. 69 Lubrication Points..................................................... 15
Platform Foot Switch Wiring Harness....................... 71 Fastener Torque Chart.............................................. 19
Motion Alarm Wiring Harness....................................73
Amber Beacon Wiring Harness.................................75 Appendix
Hydraulic Warm-Up Wiring Harness..........................77 Electrical Schematic – ANSI
110V AC Generator Wiring Harness..........................79 Electrical Schematic – CE
Platform Overload Module Wiring Harness...............81 Hydraulic Schematic
Platform Overload System at Lower Controls...........83
Platform Overload System at Upper Controls...........85 Limited Warranty
Section 4 – Options Contact Information

Dual Amber Beacon .................................................. 3 Europe, Middle East, Africa and Asia.......... Back cover
Motion Alarm.............................................................. 5 North and South America............................ Back cover
Airline to Platform – Steel Platform ........................... 7 Australia...................................................... Back cover
Airline to Platform – Aluminum Platform .................... 7 New Zealand............................................... Back cover
CSA Package..............................................................9
Locking Upper Control Box Cover............................. 11
Boom Brush Kit.........................................................13
Tool Tray....................................................................15
Light Package............................................................17
Driving Lights.............................................................19
Upper Control Courtesy Light....................................21
Platform Work Lights.................................................23
Upper Control Box Cover..........................................25
Swing Gate – Steel Platform.....................................27
Sandblast Kit.............................................................29
Cold Weather Package..............................................31
Hydraulic Warm-Up.................................................. 33
AB46 Generator Option
A46JRT/AB46JRT – 0260193
General Information
About This Manual Repairs and Maintenance

This manual covers A46JRT and AB46JRT aerial plat- Every person who maintains, inspects, tests or repairs
form. Information is included for machines that have the machine must be qualified and authorized to do so.
been manufactured to conform to all applicable require-
ments of the following organizations:
Caution
 American National Standards Institute (ANSI) Do not modify this aerial platform without prior writ-
 Canadian Standards Association (CSA) ten consent of Snorkel Engineering Department.
 European Committee for Standardization (CE) Modification may void the warranty, adversely affect
 Australian Standards (AS) certification stability or affect the operational characteristics of
the aerial platform.
Part pages include a drawing and a bill of material.
The bill of material lists the item number that is on the Abbreviations
drawing, the Snorkel part number, quantity used and a The following abbreviations may be used in this man-
description of the item. ual.
Some callouts in the drawings may have a balloon with AC alternating current
two numbers. The top number is the item number and ANSI American National Standards Institute
the bottom number is the quantity of the item at that AR as required
location. CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interruptor
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
While Snorkel has attempted in every way to confirm that rpm revolutions per minute
all information in this manual is correct, improvements UL Underwriters Laboratories Inc.
are being constantly made to the machine that may not
be reflected in this manual. Additional Information
All correspondence relative to this machine, such as field
If you find information in this manual that is not correct reports, discrepancy reports, requests for information,
or is confusing, you are urged to report your findings to etc., should be directed to:
Snorkel for our evaluation. Your input is important to us
and will be used in future printings of this manual. Snorkel North America
P.O. Box 1160
This machine is covered by a limited warranty that spe- St. Joseph, MO 64502-1160 USA
cifically identifies items warrantied by Snorkel and those Phone: 1-800-255-0317
items covered by original manufacturer's warranty. A
copy of the Snorkel Limited Warranty is located on the Snorkel Europe
inside of the back cover of this manual. Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: +44 (0) 845 1550 058
http://www.snorkellifts.com
A46JRT/AB46JRT – 0260193 i
Service and Parts Information
Ordering Parts Manuals

When placing an order for service or repair parts, Manuals are available from Snorkel to support any of
please have the following machine information readily the machines that we produce.
available.
The specific manuals for A46JRT aerial platforms are
 Model number as follows:
 Serial number
 Snorkel part number A46JRT Operator’s Manual – ANSI
 Description of part Snorkel part number – 0260071
 Quantity of parts required
 Your purchase order number A46JRT Operator’s Manual – CE
 Address for order to ship to Snorkel part number – 0260228
 The desired shipment method
AB46JRT Operator’s Manual – ANSI
The parts order form on the following page may be Snorkel part number – 0260071
mailed or faxed to the attention of the Parts Department
at the following location: AB46JRT Operator’s Manual – CE
Snorkel part number – 0260228
Snorkel North America
P.O. Box 1160 A46JRT/AB46JRT Repair Parts Manual
St. Joseph, MO 64502-1160 USA Snorkel part number – 0260193
Phone: 1-800-255-0317
Parts Fax: 1-785-989-3077 ANSI Manual of Respobsibilities
ANSI/SIA A92.5-2006
Snorkel Europe Snorkel part number – 0084053
Vigo Centre
Birtley Road Machine Information
Washington
Tyne & Wear
NE38 9DA Model Number:
Phone: +44 (0) 845 1550 058
Parts Fax: +44 (0) 1952 607 678
Attention: Parts Department Serial Number:

For your convenience, our electronic on-line ordering
system is available at the following Internet location:
Date of Purchase:
http://www.snorkellifts.com
ANSI and OSHA Compliance

All owners and users of the aerial platform must read, Purchased From:
understand and comply with all applicable regulations.
Ultimate compliance to OSHA regulations is the respon-
sibility of the user and their employer.
Snorkel Dealer or Distributor:
ANSI publications clearly identify the responsibilities
of all personnel who may be involved with the aerial
platform. A reprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIA A92.5-2006 Boom-Supported Elevat-
ing Work Platforms” is available from Snorkel dealers or
from the factory upon request.

Copies are also available from:
Scaffold Industry Association, Inc.

P.O. Box 20574
Phoenix, AZ 85036-0574 USA
ii A46JRT/AB46JRT – 0260193
Parts Order Form
Fill out completely and fax attention Parts Department to:
Snorkel USA 1-785-989-3077
Snorkel Europe +44 (0) 1952 607 678
Date: Account Number:
Company: Purchase Order Number:
Address: Model Number:
Serial Number:
Ship To:
Contact Name:
Phone Number:
Fax Number:
Shipping Method:
Part Number Description Quantity
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
 Ship complete order only. Do not backorder parts.

 Ship all available parts and disposition of backordered parts.
 Other instructions as specified:
A46JRT/AB46JRT – 0260193 iii

A46JRT/AB46JRT – 0260193
Repair Parts
A46JRT/AB46JRT – 0260193 Repair Parts –

Repair Parts – A46JRT/AB46JRT – 0260193
39
3 28
29 14
27
22
6
36 8
17
30
24
21
12
31 32 25
10
23
7
18
Chassis Assembly Repair Parts – 3

116306-000 E
39
5
14
6
28
24
3
29
25
21
11
20
34 26
23 13 35
22
36
38 37 15
16
19
33
Repair Parts – 4 Chassis Assembly

116306-000 E
Chassis Assembly
Item Part No. Qty. Description
1 012039-000 2 battery hold down bolt

2 0260062 1 inner ring
3 0260102 1 hydraulic bulkhead, before september 2009 (refer to hydraulics – 3)
4 0260116 1 air cleaner assembly kubota (refer to repair parts – 43)
5 0260139 1 bar, battery hold down
6 0260218 1 brake release valve assembly (refer to hydraulics –21-23)
7 0260220 1 radiator overflow assembly Kubota (refer to repair parts – 51)
8 0260237 1 hydraulic tank assembly (refer to hydraulics – 7)
9 0260238 1 fuel tank assembly (refer to repair parts – 55)
10 0260258 1 radiator assembly kubota (refer to repair parts – 49)
11 0260263 2 rear drive motor assembly (refer to hydraulics – 17)
12 0260272 1 hydraulic oil pressure filter assembly (refer to hydraulics – 9-11)
13 0260278 1 emergency power unit assembly (refer to hydraulics – 57)
14 0260279 1 fuel filter bracket assembly kubota (refer to repair parts – 47)
15 0260282 1 axle cylinder assembly, left (refer to hydraulics – 35)
16 0260290 1 axle cylinder assembly, right (refer to hydraulics – 33)
17 0260293 1 engine cowling assembly (refer to repair parts – 57)
18 3050002 1 battery, 12 volt
19 068847-000 1 axle retainer
20 068869-001 2 thrust ring
21 116313-000 1 chassis weldment
22 116322-000 1 rotation bearing
23 116324-000 2 hub, torque drive (refer to repair parts – 19)
24 3020040 1 level sensor, 5 degree – ANSI
3020103 1 level sensor, 3.5 degree – CE
25 3045278 1 outlet switch
26 5560169 12 washer, flat hard .625 sp
27 056066-000 2 nut, hex lkg m8-1.25
28 5563056 18 bolt, flghd m16-2.00 80 mm
29 5563058 18 washer, flat hard .653
30 5563082 2 nut, hex m16-2.00
31 5563098 4 bolt, hexhd m4-0.7 x 20 mm
32 5563100 4 nut, hex m4
33 5563101 2 bolt, hexhd m16-2.00 x 130 mm
34 5563117 12 bolt, hexhd 5/8-11 x 1 1/4 gr8
35 116313-000-39 1 pin, axle pivot
36 056069-016 4 washer, flat m16
37 0260439 1 thrust ring shim
38 011469-006 36 nut, hex lug .625-11
39 0260291 1 kukbota engine top assembly (refer to repair parts – 31-33)
116306-000 E
Chassis Assembly
Front Axle Assembly
1 068835-001 1 FRONT AXLE

2 116352-001 1 WELDMENT - RH YOKE - MAC
3 116352-000 1 WELDMENT - LH YOKE - MAC
4 068902-000 2 STEERING LINK
5 068456-001 1 STEERING CYLINDER (refer to hydraulics – 37)
6 062642-033 4 BEARING SLEEVE
7 068380-000 2 STEERING PIN, SHORT
8 100564-000 2 WASHER, BRONZE THRUST
9 068576-001 2 BEARING
10 068905-000 2 PIN - STEERING
12 109058-000 2 KING PIN UPPER
13 109059-000 2 KING PIN LOWER
14 116324-000 2 HUB , TORQUE DRIVE
16 5563065 4 BLT HEXHD M12-1.75 90MM
17 5563066 8 NUT HEX LKG M12-1.75
18 056069-012 6 FLAT WASHER
19 0070148 2 WSHR .531 ID 2.00F SP
20 5563156 4 WSHR 30MM TYPE B
21 5560169 12 WSHR FLAT HARD .625 SP
22 5563044 2 BLT SKTHD SHLDR .500 1.75
23 5560033 2 NUT HEX LKG .375-16
24 068959-003 2 WSHR, SQ. STL. 2x2x1/4
25 5560039 2 NUT HEX LKG .500-13
26 5560668 2 BLT HEXHD .500-13 3.75 GR5
27 5560277 1 GROMET EDGE COVER
28 0260262 2 DRIVE MOTOR ASSY, FRONT (refer to hydraulics – 15)
29 5035318 2 FTG ELB 90STRTHD -6B-4S STL
30 5563118 12 BLT HH 5/8-11 x 1 1/4 GR8
31 011469-006 18 NUT HEX LUG .625-11
32 0260483 2 FRONT AXLE PINION SHOE
16 17
U S E L O C T IT E # 2 42 (O R E Q U A L )
O N A L L W H E E L H U B M O TO R B O LT S
12 TO R Q U E 1 60 F T LB S
14
2 31
TO R G U E D R IV E M O TO R
B O LT S 60 F T LB S
21 30
1 28
15 TO R Q U E L U G N U T S
20 0 - 2 25 F T L B S
11
9
11
19
26
8 20 X2
3 29
32 10
22
NO TE 1 4
15
6
4
24
27 9 29 18
7
25
6
5 23
13
TO R Q U E S T E E R C Y LIN D E R N U T S
NO TE: 16 17 TO 9 2 F T L B S
1. LO C K N U T A N D W A S H E R M O U N T
116309-000 H
IN S ID E A X L E W E L D M E N T.
Front Axle Assembly

Tires and Wheels
Standard – bar lug air filled tires

1 0260150 4 tire and wheel, bar lug foam filled assembly
0260438 4 Decal, tire pressure 75 psi – Not shown
2 116316-000 2 tire and wheel assembly, air filled left side
3 0260177 1 wheel, left side
4 0260179 1 tire, bar lug 14 ply
7280054 1 rim valve – not shown
5 116316-001 2 tire and wheel assembly, air filled right side
6 0260178 1 wheel, right side
option – nonmarking air filled tires

7 0260287 4 tire and wheel, nonmarking foam filled assembly
8 0260288 2 tire and wheel, nonmarking air filled left side assembly
9 0260286 1 tire, nonmarking
10 0260289 2 tire and wheel, nonmarking air filled right side assembly
5 2 1 10 8 7
US Standard – Bar Lug Air Filled US Only Option – Nonmarking Air Filled
4 9
6 3 6 3
ABTW
Tires and Wheels

Tires and Wheels
option – bar lug foam filled tires

1 0260151 4 tire and wheel, bar lug foam filled assembly
0073298 2 Decal, danger foam filled tires – Not shown
2 116317-000 2 tire and wheel assembly, bar lug foam filled left side
5 116317-001 2 tire and wheel assembly, bar lug foam filled right side
option – nonmarking foam filled tires

7 0260283 4 tire and wheel, nonmarking foam filled assembly
8 0260284 2 tire and wheel, nonmarking foam filled left side assembly
10 0260285-1 2 tire and wheel, nonmarking foam filled right side assembly
5 2 1 10 8 7
CE Standard/US Option – Bar Lug Foam Filled CE/US Option – Nonmarking Foam Filled
4 9
6 3 6 3
ABTW
Tires and Wheels

Repair Parts – 10 A46JRT/AB46JRT – 0260193
Tires and Wheels
option – high floatation lug foam filled tires

1 0260527 4 tire and wheel, high flotation lug foam filled assembly
2 0260529 2 tire and wheel assembly, high flotation lug foam filled left side
3 7280100 1 wheel, left side 16.5 x 12
4 7280099 1 tire, 33 x 15.50-16.5 r4
5 0260528 2 tire and wheel assembly, high flotation lug foam filled right side
6 7280100 1 wheel, right side 16.5 x 12
4 7280099 1 tire, 33 x 15.50-16.5 r4
option – high floatation lug air filled tires

7 0260532 4 tire and wheel, high flotation lug air filled assembly
8 0260534 2 tire and wheel, high flotation lug air filled left side assembly
3 7280100 1 wheel, left side 16.5 x 12
9 7280099 1 tire, 33 x 15.50-16.5 r4
10 0260533 2 tire and wheel, high flotation lug air filled right side assembly
6 7280100 1 wheel, right side 16.5 x 12
9 7280099 1 tire, 33 x 15.50-16.5 r4
5 2 1 10 8 7
Option – High Floatation Foam Filled Option – High Floatation Air Filled
4 9
6 3 6 3
ABTW2
Tires and Wheels

A46JRT/AB46JRT – 0260193 Repair Parts – 11
31 71
36
32 31
52 17
37
38
39
Turntable Assembly Repair Parts – 13

0260414 L
L
45 54
10
21 37 23
44 20
14
23 21
12
56 57
12 15
11
13
34
48 41
68 29 40 35 33
D E TA IL C
SCALE 1 : 4
16 15 5
47
D E TA IL B
72 SCALE 1 : 4
49 50 51
4
6
3 63
46 22 A
43 21 A
D E TA IL A
2 SCALE 1 : 4
7 8 16 A
14
42 15
45
19
47 20
36 29
16 B
27
A 21 B 22 B
21 C
B 22 C
24
23
12 13
60
18
61 D E TA IL D
42
62 SCALE 1 : 4
C 27
D 58
61 26
59 LO C AT IO N S O F W IR E
C O N N E C T IO N S TO
H Y D R A U L IC M A N IF O LD
55
69
Repair Parts – 14 Turntable Assembly

0260414 L
Turntable Assembly
1 116312-000 1 TURRET POST WELDMENT

2 068660-000 2 REST PAD
3 056069-008 18 M8 FLAT WASHER DIN 125
4 056059-040 8 HHCS M8 x 1.25 x 40 G8.8 ISO 4014_DIN 931
5 056066-008 11 NUT HEX M8 X1.25 GR 8.8 SELF LOCKING DIN 985
6 068660-001 2 REST PAD - LONG
7 068319-000 2 SHIM, REST PAD (1.5 MM)
8 068319-001 2 SHIM, REST PAD (3MM)
9 068485-000 1 STOP WELDMENT
10 068720-002 1 SPRING CYLINDER - POLY
11 068478-000 1 SPACER TUBE
12 510595-020 2 M20 FLAT WASHER DIN 125
13 056066-020 1 NUT HEX M20 X 2.5 GR 8.8 SELF LOCKING DIN 985
14 510684-120 1 HHCS M20 X 2.5 X 120 GR 8.8 DIN 931
15 3040127 1 HORN 12VDC
16 058492-020 3 HHCS M8 x 1.25 x 20 G8.8 ISO 4017_DIN 933
17 068652-000 1 COUNTERWEIGHT, REAR
18 0260017 1 lower control Panel – ANSI (refer to electrical – 13)
0260080 1 lower control Panel – CE (refer to electrical – 19)
19 068793-000 1 BRACKET
20 0260207 1 MOUNTING PLATE
21 986269 6 WSHR FLAT .313
22 987109 6 WSHR LOCK .313
23 970259 6 BLT HEXHD .313-18 x 1.00
24 056021-012 6 WSHR LOCK M12 DIN 127
25 056059-060 1 HHCS M8 x 1.25 x 60 G8.8 ISO 4014_DIN 931
26 056059-025 1 HHCS M8 x 1.25 x 25 G8.8 ISO 4014_DIN 931
27 068792-000 1 BRACKET
28 056069-006 4 M6 FLAT WASHER DIN 125
29 058491-020 14 HHCS M6 X 1 x 20 G8.8 ISO 4017_DIN 933
30 986459 2 WSHR FLAT .75
31 986119 6 WSHR FLAT 1.00
32 5560327 6 BLT HEXHD 1-8 x 2.5
33 068679-003 1 FITTING BULKHEAD
34 013336-001 1 FITTING, GREASE
35 068759-000 2 HINGE, TURRET COVER
36 068653-000 1 COUNTERWEIGHT, LEFT SIDE
37 068654-000 1 COUNTERWEIGHT, RIGHT SIDE
38 068656-000 1 TURRET COVER, LEFT
39 068657-000 1 TURRET COVER, RIGHT
40 0260166 2 TURRET COVER HINGE BAR
41 0260103 1 BRACKET, HYDRAULIC
42 068757-002 2 LATCH SOUTHCO #C2-32-15
43 0260219 1 valve assembly boom function (refer to hydraulics – 25-27)
44 068791-000 1 BRACKET
45 116323-000 1 MOUNTING PLATE - SWING DRIVE
46 0260335 1 SWING DRIVE
47 056069-012 10 M12 FLAT WASHER DIN 125
48 056065-060 4 HHCS M12 x 1.75 x 60 G8.8 DIN 931
49 986019 2 wshr flat .25
50 987099 2 WSHR LOCK .250
51 970019 2 BLT HEXHD .250-20 X .625
52 109104-000 3 CAPPLUG WW8
53 5028006 1 ADAPTER, MALE PIPE
54 068678-099 1 TUBING, NYLON
55 0260390 1 GUARD WELDMENT, PINION GEAR (CE ONLY)
56 056069-016 24 M16 FLAT WASHER DIN 125
Continued on next page…

0260414 L
Turntable Assembly
Turntable Assembly
57 058495-090 24 HHCS M16 X 2.0 X 90 G8.8 ISO4017_DIN 933

58 5093014 1 CLP CUSH 2.25 VINYL COATED
59 970489 1 HHCS .375-16 UNC, STL, GR 5, 1.50 LG
60 5560033 1 .375-16UNC HEX LOCK NUT
61 986299 2 WASHER, FLAT, .375 STANDARD, PLATED
62 0260475 1 ACCUMULATOR SUBASSY (refer to hydraulics – 31)
63 0260489 1 RETURN OIL FILTER ASSEMBLY (refer to hydraulics – 13)
64 0260028 1 WIRE HARNESS VALVE BLOCK (refer to electrical – 49)
65 0260037 1 WIRE HARNESS TO HORN (refer to electrical – 67)
66 6019150 2 FLOW CONTROL, IN LINE
68 056066-006 14 NUT, HEX M6 X 1.0 GR 8.8 SELF LOCKING DIN 985
69 058494-020 4 HHCS M12 x 1.75 x 20 G8.8 DIN 933
70 058494-030 8 HHCS M12 x 1.75 x 30 G8.8 DIN 933
71 5569884 2 HHCS, .750-10 UNC, STL, GR 5, 2.50 LG.
72 056059-050 4 HHCS M8 x 1.25 x 50 G8.8 ISO 4014_DIN 931
101 0260692 1 evdr7 kit (after January 17, 2012) – not shown
0260414 L
Turntable Assembly
18 2
34
31
17
8
43
38 41
45 44 30
A
28
2
29
5
15
16
12 22
26 25 23
24 D E TA IL A
SCALE 1 : 2
37 27
46
6
34
12 33 H ID D E N - U S E D
4 46 O P P O S IT E S ID E
19
35 1
19
14
34 3 2 H ID D E N - U S E D
O P P O S IT E S ID E
34
34
35
7 36 21
40 7
48
49 13
47
12
39
10
42
44
45
9 11
47 48 49
Riser Boom Assembly Repair Parts – 17

0260396 H
Repair Parts – 18 Riser Boom Assembly
0260396 H
Riser Boom Assembly
1 068412-000 1 FRONT RISER WELDMENT

2 068397-000 1 RISER POST WELDMENT
3 068417-000 1 FIRST RISER BOOM WELDMENT
4 068543-000 1 2ND TENSION RAIL WELDMENT
5 068415-000 1 2ND RISER BOOM WELDMENT
6 068399-000 1 TENSION LINK WELDMENT
7 068400-000 2 1ST TENSION RAIL
8 068660-000 1 REST PAD
9 068794-001 2 PIN 1.75 DIA.
10 065214-001 14 ROD END 1/2 x 3 1/2
11 011739-020 2 PIN ROLL .375 DIA 2.50
12 068477-001 6 PIN 1.75 DIA.
13 068477-005 1 PIN, 1.75 DIA.
14 068477-003 1 PIN 1.75 DIA.
15 068477-002 1 PIN 1.75 DIA.
16 116363-000 1 PIN 1.75 DIA.
17 056069-008 4 M8 FLAT WASHER DIN 125
18 056059-025 4 HHCS M8 x 1.25 x 25 G8.8 ISO 4014 DIN 931
19 068475-000 2 PIN 1.75 DIA.
20 065214-000 1 ROD END 3/8 x 3
21 068796-001 1 PIN 1.5 DIA (38mm)
22 116374-000 1 MASTER CYLINDER (refer to hydraulics – 47)
23 056060-080 1 BLT, HEXHD M10 X 1.5 x 80
24 116371-000 1 CYLINDER, BOOM RAISE
25 068477-007 1 PIN 1.75 DIA.
26 116370-000 1 CYLINDER, BOOM RISER (refer to hydraulics – 39)
27 058509-090 2 HHCS M10 X 1.5 x 90 G10.9 DIN 933
28 3040070 1 NUT LKG .500 HUB
29 3040358 1 CONN 90 .500 .25-.375
30 5563073 2 SCR RD HD M5 x 30MM
31 068556-002 1 LEVER SWITCH N.O.
32 5560277 1 GROMMET EDGE COVER
33 5560277 1 GROMMET EDGE COVER
39 068794-000 2 PIN 1.75 DIA.
40 011739-020 2 ROLL PIN .755 X 2.50
41 0260504 2 HOSE GUARD, 2ND RISER
42 0260505 2 HOSE GUARD, 1ST RISER
43 0260487 2 HOSE GUARD, RISER
44 058491-012 28 HHCS M6 X 1 x 12 G8.8 ISO 4017_DIN 933
45 056069-006 28 M6 FLAT WASHER DIN 125
47 056060-060 15 HHCS M10 X 1.5 x 60 G8.8 DIN 933
48 056069-010 15 M10 FLAT WASHER DIN 125
49 056021-010 15 WSHR LOCK M10 DIN 127
0260396 H
Riser Boom Assembly

42 4
41 22
48 18
46
7
49 40
54
39 24
44 3 8
38 10
33 47
11
36 51
33 37
43 43
11
2
20 IT E M #3 9 IS U S E D
31 A S R E Q U IR E D .
28 16
43
A 33 16
44 2
3
32
15
26 50
20
21 53 45
14 43
19 27
D E TA ILA
26 S C A L E 1 :6
17
16
52 37
23 N O T E :A P P LY LO C T IT E #6 80 36
TO O .D . O F P /N 0 626 42 -027 D 12
B E F O R E IN S TA L LI N G .
APPLYONLYTOTHESETWOBEARINGS.
1
55
55
14 32
1 12 9
D E TA IL D
S C A L E 1 :6 5
29
30
25 6
30 6
?
29
6
5
5
13 55
32
D E TA IL B
S C A L E 1 :6 47
13
Main Boom Assembly Repair Parts – 21

0260376 K
51 43 32 53
E 52
2 R E F.
33 27 3 1 R E F.
11
10
38 40 39
42
54 E
3 1 R E F.
44 33
43
S E C T IO N E -E
SC ALE 1 : 2
Repair Parts – 22 Main Boom Assembly

0260376 K
Main Boom Assembly
1 068496-025 1 TOP (INNER) BOOM WELDMENT

2 068497-025 1 TOP OUTER BOOM WELDMENT
3 0260297 4 WEAR PAD
4 0260323 1 BAR, CATRACK RETAINER
5 0260316 3 WEAR PAD 2 x 4 x 3/8" THK
6 0260315 3 WEAR PAD RETAINER PLATE
7 0260317 1 RETAINER, PUCK WEAR PAD
8 0260318 2 WEAR PAD, PUCK
9 0260368 1 WEAR PAD, TOP INNER BOOM
10 0260320 1 WEAR PAD, CASSETTE
11 0260321 1 WEAR PAD, RETAINER BAR
12 116372-000 1 BOOM EXTEND CYLINDER (refer to hydraulics – 43)
13 0260128 4 SHIM
14 011764-020 2 SNAP RING, EXTERNAL
15 068476-002 1 PIN 1.25 DIA.
16 065214-000 3 ROD END 3/8 x 3
17 116360-000 1 PIN, 1.25 DIA.
18 068701-099 4 WEAR STRIP, POLYETHYLENE
19 5034501 2 ADAPTER 90 DEG ELBOW BULKHEAD -4 JIC TO -4 JIC
20 0260347 1 ASS'Y. LIMIT SWITCH
21 0260377 2 HOSE -4 -4S90 -4S 11.5 100R17
22 0260452 1 ASSEMBLY ANTI-BUCKLE wear pad (refer to repair parts – 25)
23 2502816 2 BRG GARLOCK 28DU16 1.75"BORE X 1"LG
24 0260491 2 SHIM, .030 1.75 DIA
25 0260492 1 SHIM, .030 5.00 3.00
26 2502816 2 BEARING SLEEVE
27 068477-007 1 PIN 1.75 DIA.
28 068796-002 1 PIN 1.5 DIA (38mm)
29 0260493 2 SHIM .030 2.00 4.00
30 0260502 2 SHIM .063 2.00 4.00
31 0260568 1 HOSE CARRIER ASSY
32 058492-012 14 HHCS M8 x 1.25 x 12 G8.8 ISO 4017_DIN 933
33 056069-008 16 M8 FLAT WASHER DIN 125
34 5035318 1 FTG ELB 90STRTHD -6B-4S STL
35 5035303 1 FTG ELB90STRTHD -4B-4S STL
36 058493-025 3 HHCS M10 X 1.5 x 25 G8.8 DIN 933
37 056021-010 3 WSHR LOCK M10 DIN 127
38 058490-045 4 HHCS M5 x 0.8 x 45 G8.8 ISO 4017_DIN 931
39 056069-005 4 M5 FLAT WASHER DIN 125
41 056069-006 2 M6 FLAT WASHER DIN 125
44 5563068 8 SBHCS M8 X 1.25 X 20 GR 10.9 BLK FINISH
45 5563109 4 HEX SOCKET SET SCREW, M6 X 1.0 X 10
46 5563238 4 SBHCS M8 X 1.25 X 12 GR 10.9 BLK FINISH
47 510568-020 4 FSHCS M8 X 1.25 X 20 CLASS 8.8 DIN7991
48 068492-000 1 EXTENSION TUBE MTG BAR
49 068479-000 1 EXTENSION TUBE WELDMENT
50 068691-022 1 CAT TRACK
51 056059-035 3 HHCS M8 x 1.25 x 35 G8.8 ISO 4014_DIN 931
52 056060-080 1 HHCS M10 X 1.5 x 80 G8.8 DIN 931
54 058491-020 2 HHCS M6 X 1 x 20 G8.8 ISO 4017_DIN 933
55 510568-016 8 FSHCS M8 X 1.25 X 16 CLASS 8.8 DIN7991
0260376 K
Main Boom Assembly

Wear Pad Assembly
1 0260450 1 extend cylinder pad weldment

2 0260316 2 wear pad 2 x 4 x 3/8
3 0260451 1 upper wear pad
4 5563129 2 bolt, flskthd m8-1.25 35
5 056066-008 4 nut, nylock m8 gr8.8 zp
6 5563128 2 bolt, flskthd m8-1.25 25
7 5563127 4 bolt, skthd m10-1.50 25
8 056064-010 4 nut, nylock m10-1.50 gr10.9 zp
0260452 B
Wear Pad Assembly

Jib Boom Assembly
30 16
15
3
5
10 2X
21 4X
19
28 20
6 19
18
15 8
4 6
18
7
29
11 24 4X
30 9
19
1
20
2
26
15
27
25 29
14
14
18
13
6
19
23
18
22
5
12 29
15
4
17
15
17
18
116311-000 H
Jib Boom Assembly

Jib Boom Assembly
1 068439-000 1 jib boom weldment

2 068447-025 1 LEVELING TUBE WELDMENT
3 068438-000 1 SWINGING FRAME WELDMENT
4 116326-000 2 PIN, LOWER JIB
5 068476-003 2 PIN, 1.25 DIA.
6 065214-000 3 ROD END 3/8 x 3
7 068476-005 1 PIN, 1.25 DIA.
8 116362-000 1 PIN 1.75 DIA.
9 065214-001 1 ROD END 1/2 x 3 1/2
10 116361-000 2 PIN STEPPED – before 11/2011
0260647 2 PIN STEPPED – after 10/2011
11 116373-000 1 JIB CYLINDER (refer to hydraulics – 45)
12 116320-000 1 ROTARY ACTUATOR - HELAC
13 068476-004 1 PIN 1.25 DIA.
16 116375-000 1 SLAVE CYLINDER – before 11/2011 (refer to hydraulics – 49)
6047123 1 SLAVE CYLINDER – after 10/2011 (refer to hydraulics – 49)
17 5035303 2 FTG ELB90STRTHD -4B-4S STL
18 984909 5 NUT, HEX LKG M10
19 5560626 4 BLT HEXHD M10-1.50 30MM
20 5560356 2 WSHR LCK M10
21 978419 4 CAPSCREW, SOCKET HD, .250-20 UNC, STL, 1.50 LG., PLTD
22 5560614 8 WSHR LOCK M12
23 565476 8 BLT HEXHD M12 x 1.75 x 30 --30N
24 0260535 4 BEARING SLEEVE
25 0260506 1 HOSE GUARD, JIB
26 058491-012 4 HHCS M6 X 1 x 12 G8.8 ISO 4017_DIN 933
27 056021-006 4 WSHR LOCK M6 DIN 127
28 056021-010 1 WSHR LOCK M10 DIN 127
29 056060-060 3 HHCS M10 X 1.5 x 60 G8.8 DIN 933
30 5065705 4 ADAPTER STRAIGHT -6 SAE TO -4 JIC
116311-000 H
Jib Boom Assembly

Engine Assembly Kubota Tier 3 – Before May 2010
1 116343-000 1 kubota engine assembly

2 0260253 1 engine mounting kit (refer to repair parts – 35)
3 0260039 1 Bell housing assembly (refer to repair parts – 37)
4 0260420 1 hydrostatic drive pump assembly (refer to hydraulics – 53)
5 0260256 1 boom pump assembly (refer to hydraulics – 55)
6 5560632 3 bolt, hexhd m8-1.25 x 35mm
7 0260257 1 throttle solenoid assembly (refer to electrical – 9)
8 0260111 1 plug, metric hex
9 0260056 1 pipe weldment turbo to air cleaner
10 0260057 1 suction hose
11 0260417 1 exhaust system assembly (refer to repair parts – 39)
12 5563121 4 washer, 12MM Fender
13 5560652 4 bolt, hexhd m10 x 70mm
14 984909 4 nut, hex lkg m10
15 0260473 1 multi-wing fan
16 0260064 1 spacer, fan Kubota
0260254 1 fan kit assembly not shown (refer to repair parts – 41)
17 020541-018 2 clamp, hose worm gear
18 0260465 1 thermostat spacer
19 0260466 1 thermostat housing gasket
20 5560355 2 washer, lkg m8
21 972069 2 bolt, hexhd m8-1.25 x 60mm
22 3028812 1 temperature switch
0260291
Engine Assembly Kubota Tier 3 – Before May 2010

Engine Assembly Kubota Tier 4i – After April 2010
1 0260043 1 kubota engine assembly

2 0260253 1 engine mounting kit (refer to repair parts – 35)
3 0260039 1 Bell housing assembly (refer to repair parts – 37)
4 0260420 1 hydrostatic drive pump assembly (refer to hydraulics – 53)
5 0260256 1 boom pump assembly (refer to hydraulics – 55)
6 0260257 1 throttle solenoid assembly (refer to electrical – 9)
7 0260111 1 plug, metric hex
8 0260057 1 suction hose
9 0260417 1 exhaust system assembly (refer to repair parts – 39)
10 5563121 4 washer, 12MM Fender
11 5560652 4 bolt, hexhd m10 x 70mm
12 984909 4 nut, hex lkg m10
13 0260473 1 multi-wing fan
14 0260064 1 spacer, fan Kubota
0260254 1 fan kit assembly not shown (refer to repair parts – 41)
15 020541-018 2 clamp, hose worm gear
16 0260465 1 thermostat spacer
17 0260466 1 thermostat housing gasket
18 5560355 2 washer, lkg m8
19 972069 2 bolt, hexhd m8-1.25 x 60mm
20 3028812 1 temperature switch
21 5560613 1 washer, flat m8
22 5563093 1 bolt, skthd m8 x 30mm
23 0260573 1 inlet pipe
24 056058-060 4 hhcs m6 x 1 x 60 g8.8 iso 4014 din 931
25 5563227 3 shcs m10 x 1.5 x 25 g8.8 iso 4762 black oxide
0260641 1 Water pipe ab46 – not shown
9
15
20
5
19 18
17
16
21
13
6
10 14
24
11
0260291 F
12
Engine Assembly Kubota Tier 4i – After April 2010

Engine Mounting Kit
1 0260063 4 bracket, engine mounting

2 100209-000 4 engine mount
3 056021-010 24 washer, lock m10
4 971989 16 bolt, hexhd m10-1.25 30mm
5 058493-020 8 bolt, hexhd m10-1.50 20mm
2
1
TYP. 5
2
2 1 3 TYP.
5 TYP.
4 TYP. 4
4 2 1
5
TYP.
5 TYP.
5 TYP.
3 TYP.
0260253 F
Engine Mounting Kit

Bell Housing Assembly
1 0260161 1 bell housing

2 5560364 2 washer, flat m10
3 5560613 4 washer, flat m8
4 5560627 2 bolt, hexhd m10-1.50 40mm
5 5563093 4 bolt, skthd m8 x 30mm
6 0260162 1 flywheel coupler
7 058504-035 3 bolt, sktcapscrew din 912 m10-1.25 x 35mm
0260039 B
Bell Housing Assembly

Exhaust System Assembly
1 0260042 1 muffler
2 0260411 1 weldment exhaust pipe
3 0260412 1 pipe, tail exhaust
4 0260397 1 bracket, exhaust mount
5 5550005 2 clp muffler
6 056021-008 4 washer, spring m8 don 127b zp
7 058492-020 4 bolt, hexhd m8-1.25 20mm din 933 gr 8.8 zp
8 0260486 2 muffler clamp assembly
0260485 1 muffler clamp – not shown
970029 1 bolt, hexhd .250-20 .75 gr5-zp – not shown
984069 1 Nut hex .250-20 – not shown
986019 2 washer, flat .25 standard plated – not shown
987099 1 washer, lock .250 split – not shown
0260417 B
Exhaust System Assembly

Fan Kit Assembly
1 0260118-015 1 support, pulley

2 0260118-014 1 tension pulley
3 0260118-022 1 drive pulley
4 0260118-013 1 fan bracket
5 0260118-018 1 fan pulley
6 0260454 1 v-belt 9.4 x 715
0260254 B
Fan Kit Assembly

Air Cleaner Assembly
1 0260112 1 stack cap

2 0260113 1 mounting band
3 0260117 1 hose, air cleaner to turbo pipe
4 068890-000 1 inlet hose, air filter
5 068903-000 1 air cleaner kit, (refer to repair parts – 45)
6 5550040 4 clp worm drv 2.00-3.00 sae #40
7 5560357 2 bolt hexhd m8-1.25 x 25mm
8 056069-008 2 washer steel flat m8 din 125A zp
9 056066-008 2 nut nylock m8 din 985 gr 8.8 zp
0260116 A
Air Cleaner Assembly

Air Cleaner Kit
1 068903-007 1 filter cover

2 8036232 1 air filter element
3 068903-003 1 wing nut
4 068903-004 1 filter cover
5 068903-005 1 o-ring
6 068903-006 1 wing nut
7 068903-009 1 dust ejector
068903-000 B
Air Cleaner Kit

Fuel Filter Bracket Assembly
1 0260060 1 mounting bracket

2 5550028 2 clp worm drv .25-.63 .31 band
4 5560357 4 bolt, hexhd m8-1.25 25mm
5 5560727 4 nut, hex lkg m8-1.25
6 5516338 1 fuel filter bracket
7 5089677 1 fuel filter
6
4
2
4
4
6
1
4 7
6
4 2
4 2
6 4 3 5
0260279 A
Fuel Filter Bracket Assembly

Radiator Assembly
1 068887-000 1 radiator
2 068774-000 4 vibration isolator
3 068934-000 2 shroud spacer
4 116357-000 1 support weldment
5 986019 9 washer, flat .25
6 970049 2 bolt, hexhd .250-20 1.00 gr5
7 970009 7 bolt, hexhd .250-20 .5
8 5560357 3 bolt, hexhd m8-1.25 25 mm
9 056069-008 3 washer, steel flat m8 din 125a zp
10 056066-008 3 nut, nylock m8 din 985 gr 8.8 zp
11 109076-000 1 hose, top radiator
12 109077-000 1 hose, bottom radiator
13 020541-011 3 clamp, hose #20
14 5550020 1 clamp worm drive 2.00-3.00 sae #40
15 986269 2 washer, flat .313
16 5560004 2 nut, hex lkg 5/16-18
17 068863-000 1 radiator screen
18 0260261 4 radiator shim
19 0260472 1 shroud weldment
4
14
9 11
10
5 19
7
3 13
1
12
17
18
15
16
0260258 C
Radiator Assembly
Radiator Overflow Assembly
1 0260086 1 overflow relay bracket

2 0161014 1 placard, battery off/on
3 3020049 1 switch, battery disconnect
4 068966-000 1 radiator overflow
5 058491-020 2 bolt, hexsetscrew m6-1.0 20mm din 933 gr 8.8 zp
7 056067-006 4 nut, hex m6-1.0 din 934 zp
8 056058-018 2 bolt, hexhd m6-1.0 18mm din 931 gr 8.8 zp
9 3040469 5 relay, spdt 12v 30 amp
10 3040411 1 alarm, mini siren 6-28vdc
11 512459-010 5 bolt, hexhd m4 10mm din 933 gr 8.8 zp
12 056066-004 5 nut, nylock m4 din 985 zp
13 3040252 1 circuit breaker 15 amp
15 3040506 1 solenoid, starter relay
16 5560357 2 bolt, hexhd m8-1.25 25mm
17 056066-008 2 nut, nylock m8-1.25 din 985 gr 8.8 zp

0260220 B
Radiator Overflow Assembly

Fuel Tank Assembly – Before June 2010
1 068671-000 1 fuel tank

2 416426 1 ftg plg hollow hex -6npt
3 5093040 1 ftg elb90 male -4h-4h br
4 5093039 1 ftg elb90 male -6n-5h br
5 7714202 1 pipe plug 1/4 npt sq hd galv
6 9940235 1 fuel cap, tethered
7 063982-003 1 fuel gauge
8 5560626 3 bolt, hexhd m10-1.50 30mm
9 984909 3 nut, hex lkg m10
6
2
1
4
3
7
5
9 10 8 8 9 10
0260238 A
Fuel Tank Assembly – Before June 2010

Fuel Tank Assembly – After May 2010
1 068671-000 1 fuel tank

2 5093040 1 ftg elb90 male -4h-4h br
3 9940235 1 fuel cap, tethered
4 063982-003 1 fuel gauge
5 056060-030 3 bolt, hexhd m10 x 30mm din 931 gr 8.8 zp
6 056066-010 3 nut, nylock m10 din 985 gr8
8 5075205 1 adapter plug -6 sae
9 5090046 1 ftg elb90 male -5n-4h br
7
5 ? 4
0260238 B
Fuel Tank Assembly – After May 2010

Engine Cowling Assembly
1 0260226 1 engine cowling RT

2 068878-000 2 cowling plate
3 056058-018 10 bolt, hexhd m6 x 18 mm din 931 gr 8.8 zp
4 056067-006 10 nut, hex m6 din 934 zp
5 068904-000 2 latchdraw
6 5563098 8 bolt, hexhd m4-0.7 x 20 mm
7 056069-004 8 washer, plain m4 din 125a zp
8 5563100 8 nut, hex m4
9 068898-001 2 lynch pin
10 302574 2 lanyard
7 7
7
7
0260293 A
Engine Cowling Assembly

Platform Assembly 6 Foot Steel Repair Parts – 59
Before November 2011
0260369 C
Repair Parts – 60 Platform Assembly 6 Foot Steel
Before November 2011 0260369 C
Platform Assembly 6 Foot Steel – Before November 2011
1 106530-001 1 WELDMENT PLATFORM 6FT

2 0060373 1 JUMPER, SWITCH TERMINAL STRAP
3 0260006 1 PLATForm CONTrol BOX, ASSemblY (refer to electrical – 25)
4 0260047 1 WIRE HARNESS, FOOT SWITCH (refer to electrical – 71)
5 0260206 8 MOUNTING CLIPS GRIP STRUTS
6 0260208 8 DIAMOND WASHER
7 0260209 8 BRACKET - ANGLE
8 0260222 1 CAGE MOUNT WELD AB46J RT 6'
9 0260500 1 PLATForm AC POWER INSTALL ASSemblY (refer to electrical – 45)
10 100468-001 1 PANEL, DECAL MOUNT
11 100478-000 1 LIFT GATE WELDMENT
12 100481-000 6 ROLLER TUBE, GATE
13 102271-061 3 GRIP STRUT
14 102373-000 2 BRACKET CHAIN TIE DOWN
15 106598-000 1 ROTATOR ADAPTER PLATE
16 116342-000 2 LIFT GATE WELDMENT SHORT
17 562386 1 COMPARTMENT LITERATURE 8.5X11
18 565476 8 BoLT HEXHD M12-1.75 35MM
19 972029 6 BoLT HEXHD M8-1.25 20MM
20 975209 2 BoLT HEXHD M6-1.00 18MM
21 984169 2 NUT HEX M6 -1.00
22 986299 16 WSHR FLAT .375
23 3020021 1 platform FOOT switch (refer to electrical – 11)
24 5560031 8 NUT HEX LKG .313-18
25 5560083 4.5 ft HOSE GUIDE .375 RUBBER EDGE
26 5560356 8 WaSHeR LOCK M10
27 5560613 6 WaSHeR FLAT M8
28 5560614 8 WaSHeR LOCK M12
29 5560627 6 BoLT HEXHD M8-1.25 X 70MM
30 5560727 12 NUT HEX LKG M8-1.25
31 5563051 2 WASHER SPRING LOCK M6
32 5563070 8 BoLT SKTHD .375-16 1.25
33 5563075 4 BoLT HEXHD M20-2.5 X 120MM
34 5563076 4 NUT HEX LKG M20-2.5
35 5563077 4 WaSHeR FLAT M20
36 5563083 7 BoLT, CarRiaGe .313-18 X 3
37 5566033 16 NUT LKG .375-16
38 5569989 1 BoLT HEXHD M24-3.0 280MM GR10.9
39 5569990 1 NUT HEX LKG M24-3.00
40 5563135 1 WaSHeR FLAT 1 x 1.5 x .125
0260513 australia platform – includes items 1 through 40

102244-000 1 TOEBOARDCAGE ENTRY – Item not shown
5560288 4 SCRew SLFTPG .250 .50 TYPE B – Item not shown
0260369 C
Platform Assembly 6 Foot Steel – Before November 2011

17
11
10
6
30
34
4
14
15
18
23 17
2 0 TO R Q U E 85 F T-LB 26
2 2 TO R Q U E 35 F T-LB
21
39
9
11
2
18
38
32 35
36
7
31 TO R Q U E 28 0 F T-L B 3 3 14
19 16
1
2 4 TO R Q U E 48 0 F T-L B
34
23 REF
29
10
ﾘ .25 00 T H R U A L L
9 D R IL L IN B O T TO M
N E A R P IV O T F O R
C O R R O S IO N IN H IB IT O R 3
(00 709 67 )
13
W IR IN G D IA G R A M F O R
F O O T S W IT C H .
25 37
12
8
27
28
Platform Assembly 6 Foot Steel Repair Parts – 63

After October 2011
0260369 G
Repair Parts – 64 Platform Assembly 6 Foot Steel
After October 2011 0260369 G
Platform Assembly 6 Foot Steel – After October 2011
1 106530-001-01 1 PLATFORM WELDMENT - 6 FOOT

2 0260222 1 CAGE MOUNT WELDMENT
3 102271-061 3 GRIP STRUT
7 102373-000 2 BRACKET, CHAIN TIEDOWN
8 0260206 8 ACA 15 ANCHOR PLATE
9 106598-000 1 ROTATOR ADAPTOR PLATE
10 0260006 1 INST, CSA OPTION
11 116342-000 2 LIFT GATE
12 0260209 8 BRACKET-ANGLE
13 0260208 8 DIAMOND WASHER 12262
14 056069-008 6 M8 FLAT WASHER DIN 125
15 0260047 1 WIRE HARNESS, FOOT SWITCH
16 510595-024 1 M24 FLAT WASHER DIN 125
18 058492-020 6 HHCS M8 x 1.25 x 20 G8.8 ISO 4017_DIN 933
19 056021-012 8 WSHR LOCK M12 DIN 127
20 056065-035 8 HHCS M12 x 1.75 x 35 G8.8 DIN 931
21 987119 8 WSHR LOCK .375 SPLIT TYPE
22 5560704 8 BLT HEXHD .375-16 1.25 GR8
23 510682-280 1 HHCS M24 X 3.0 X 280 G10.9 DIN 931
25 058491-020 2 HHCS M6 X 1 x 20 G8.8 ISO 4017_DIN 933
26 056021-006 2 WSHR LOCK M6 DIN 127
27 986299 16 WASHER, FLAT, .375 STANDARD, PLATED
28 5560033 17 .375-16UNC HEX LOCK NUT
29 5563083 8 BLT CRG .313-18 3.00 LG PLTD GR5
30 056059-070 6 HHCS M8 x 1.25 x 70 G8.8 ISO 4014_DIN 931
31 510684-120 4 HHCS M20 X 2.5 X 120 GR 8.8 DIN 931
32 508247-020 4 M20 FLAT WASHER DIN 9021
34 0260500 1 PLATF AC POWER (refer to electrical – 45)
37 5560031 8 .3125-18UNC HEX LOCK NUT
38 3020021 1 SWITCH, FOOT (refer to electrical –11)
39 5560083 6 HOSE GUIDE .125 RUBBER EDGE
0260513-1 australia platform – includes items 1 through 40

102244-000-1 1 TOEBOARDCAGE ENTRY – Item not shown
5560288 4 SCRew SLFTPG .250 .50 TYPE B – Item not shown
0260369 G
Platform Assembly 6 Foot Steel – After October 2011

Platform Assembly Repair Parts – 67
5 and 8 Foot Aluminum
A26009A
Platform Assembly
Repair Parts – 68
5 and 8 Foot Aluminum A26009A
Platform Assembly – 5 and 8 Foot Aluminum
1 0060373 1 JUMPER, SWITCH TERMINAL STRAP

2 0070967 1 corrosion inhibitor stick-back
3 106598-000 1 rotator adaptor plate
4 0161177 1 weldment, gravity gate
5 0161182 2 roller, gravity gate
6 0161184 2 SPACER, GRAVITY GATE 1.5
7 0260006 1 PLATForm CONTrol BOX, ASSembY (refer to electrical – 25)
9 0260265 1 PLATFORM MOUNT WELDMENT 8′
10 0260327 1 PLATFORM HANDRAIL WELDMENT
11 0260426 1 REAR HANDRAIL WELDMENT
12 565476 8 BOLT 12MM 1.75 35MM CL8.8
13 970029 1 BoLT HEXHD M8-1.25 20MM
14 970469 4 bolt hexhd .375-16 1.00 gr5
15 970529 2 bolt hexhd .375-16 2.50 gr5
16 970549 4 bolt hexhd .375-16 3.00 gr5
17 970909 2 bolt hexhd .500-13 1.50 gr5
18 986019 1 WaSHeR flat .250
19 986299 16 WaSHeR flat .38
20 986359 4 WaSHeR flat .500
21 987099 1 WaSHeR lock .250
22 987119 8 WaSHeR lock .375
23 987139 2 WaSHeR lock .500
24 987249 1 WaSHeR lock 1.00
25 3020021 1 platform FOOT switch (refer to electrical – 11)
26 3040110 1 nut lock hub .750
27 3040116 1 conn .75 .500- .625
28 5093004 1 cushion clamp #12 .750
29 5560033 10 NUT LocK .375-16
30 5560039 2 nut lock .500-13
31 5560138 2 bolt hexhd .500-13 1.00 gr5
32 5560614 8 washer lock m12
33 5563070 8 bolt skthd .375-16 1.00
34 5569989 1 bolt 24mm-3.00P 280mm 10.9
35 5569990 1 nut lock m24-3
201 0082234-1 1 weldment 5′ aluminum platform
301 0082276-1 1 weldment 8′ aluminum platform
A26009A
Platform Assembly – 5 and 8 Foot Aluminum

19 20 21
16
10 8
5
Ø 6 .35 [0 .25 ] T H R U A LL
D R ILL IN B O T TO M
26 18 N E A R P IV O T F O R
C O R R O S IO N IN H IB ITO R
(0 0 7 09 6 7 )
33 22
11 9
19 39 6 10
28 13
W IR IN G D IA G R A M F O R
34
F O O T C O N T R O L S W IT C H
24
36 37 TO R Q U E 3 5 F T-LB .
17
23 TO R Q U E 8 5 F T-LB .
38
9 35
2 16
15 1 0 0 M M M IN .
TO F L O O R
14
21 20 19
1
41 40
31 7
3 0 TO R Q U E 2 8 0 F T-L B .
32
25 TO R Q U E 4 8 0 F T-L B .
12
27
8 29
42
Platform Assembly – CE Repair Parts – 71

0260370 E
Repair Parts – 72 Platform Assembly – CE
0260370 E
Platform Assembly – CE
1 106530-001-01 1 PLATFORM WELDMENT - 6 FOOT

2 0260222 1 CAGE MOUNT WELDMENT
3 102271-061 3 GRIP STRUT
7 102373-000 2 BRACKET, CHAIN TIEDOWN
8 0260206 8 ACA 15 ANCHOR PLATE
9 116346-000 1 PLATFORM
10 0260079 1 PLAT, CONT BOX ASSY (refer to electrical – 31)
11 116342-000 2 LIFT GATE
12 0260209 8 BRACKET-ANGLE
13 0260208 8 DIAMOND WASHER 12262
14 102244-000 1 SHEET - GATE SILL
15 5560288 4 SCR SLFTPG .250-.50 TYPE B
16 3020021 1 SWITCH, FOOT (refer to electrical – 11)
18 116347-000 1 OVERLOAD CONTROL (refer to electrical – 85)
19 5560727 12 NUT HEX LKG M8-1.25
20 5560613 6 WSHR FLAT M8
21 972029 6 BLT HEXHD M8-1.25 20MM
22 5560614 8 WSHR LOCK M12
23 5563070 8 BLT SKTHD .375-16 1.00
24 5569989 1 BLT HEXHD M24 X 3.0 X 280 G10.9
25 5569990 1 NUT HEX LKG M24-3.0
26 975209 2 BLT HEXHD M6-1.0 x 18MM
27 986299 16 WSHR FLAT .375
28 5563083 8 BOLT, CARRIAGE 5/16-18 x 3
29 5560031 8 NUT, HEX LKG 5/16-18
30 5563076 4 NUT HEX LKG M20-2.5
31 5563075 4 BLT HEXHD M20-2.5 x 120MM
32 5563077 4 WSHR FLAT M20
33 5560277 6 HOSE GUIDE .125 RUBBER EDGE
34 0260501 1 PLATF AC POWER
36 058494-040 8 HHCS M12 x 1.75 x 40 G8.8 DIN 933
37 987119 8 WSHR LOCK .375 SPLIT TYPE
38 510595-024 1 M24 FLAT WASHER DIN 125
39 056059-065 6 HHCS M8 x 1.25 x 65 G8.8 ISO 4014_DIN 931
40 056021-006 2 WSHR LOCK M6 DIN 127
42 5560033 16 .375-16UNC HEX LOCK NUT
0260370 E
Platform Assembly – CE
Placards and Decals
13 29 20 5 40 37 14
19
19
32
11
8 6
3
9 30
5
35 29
30
9
22 2 3 4
22
L eft S id e
7 23 18 2.5 " 17 1
19
20 6
3
10
11 33
3 6
30 9
5 30
29
15
22
9 22
4 12 3
R ig h t S id e
38 39
31
5 34
40 36 36
27
U p p er C o n tro l B o x
28 25
21 24
16
26
5
P la tfo rm
R ad iato r
A46JRT Decals
Placards and Decals

Placards and Decals
1 0074311 7 DECAL DANGER CYLINDER FAILURE – one per cylinder

2 0071926 1 DECAL DIESEL FUEL
3 569295 5 DECAL snorkel BRAND LOGO 3.00" ab46JRT Only
511099-000 2 decal snorkel 100mm – a46jrt only sides of platform toeboards
512263-000 1 decal snorkel 125mm – a46jrt only back of counterweight
4 0075544 2 DECAL ASSEMBLED IN THE USA
5 0090589e 5 PLACard 227KG 2 PERSON CAPACITY
6 0150602 3 DECAL DANGER DESCENDING BOOM
7 0073492 1 DECAL ROTATE WHILE GREASING
8 0151917 1 DECAL DIRECTION ARROWS FR MT FWD/RVS
9 0083427 4 DECAL LIFT/TIE DOWN
10 508235-000 1 DECAL 4X4 LOGO
11 0260107 2 DECAL AB46JRT LOGO 3.5" ab46JRT Only
12 0071927 1 DECAL HYDRAULIC OIL
13 0074210 1 decal electrical hazard
14 0150452 1 DECAL DIRECTION ARROWS FWD/RVS
15 0074372 1 PLACard ENGINE RPM
16 0151410 3 DECAL DANGER ROTATING PARTS
17 0260106 1 DECAL AB46JRT LOGO 5" – AB46jrt only
18 0074908 1 DECAL snorkel BRAND LOGO 5.00 ab46JRT Only
511071-000 1 decal snorkel a46jrt – a46jrt only centered on boom
19 0323899 3 DECAL DANGER electrical hazard
20 0323897 1 DECAL DANGER ELECtrical HAZARD
21 0071425 1 PLACard PLATForm IDENTIFICATION
22 0072277 4 placard lug nut torque 200-225 ft lb
23 0070901 1 PLACard CAUTioN SERIAL NUMBER
24 0073043 1 DECAL MANUAL HOLDER
25 0073224 1 DECAL NOTICE MANUAL RE-ORDER
26 562386 1 COMPARTMENT LITERATURE 8.5 X 11
27 0072541 1 DECAL DANGER DO NOT OPERATE
28 0182236 1 decal caution platform controls
29 0083426 2 decal tie down symbol
30 0070421 4 decal tire pressure – air filled tires only
31 0072531 1 decal danger electrical hazard
32 0074209 1 decal operation instructions
33 0323896 1 decal danger electrical hazard
34 0070921 1 decal circuit breaker
35 0150606 1 decal power to platform
36 0150448 2 decal attach fall restraint
37 0260020 1 placard lower control box
38 0260013 1 placard upper control box top
39 0260014 1 placard upper control box front
40 0075235 2 decal side load
not shown
0260645 ref decal package spanish
AB46JRT Decals
Placards and Decals

Hydraulics
A46JRT/AB46JRT – 0260193 Hydraulics –

Hydraulics – A46JRT/AB46JRT – 0260193
Hydraulic Bulkhead Assembly – Before September 2009
1 0260100 1 PLT, HYD BULKHEAD

2 0260101 1 PLT, HYD BULKHEAD BRKT
3 5034401 2 FTG UN BHD STR-4S-4S STL-4 WTX
4 5035405 1 FTG TEE BHD RUN-6S-6S STL
5 5035403 2 FTG TEE BHD RUN-4S-4S STL
6 5035003 2 FTG TEE BHD BR-4S-4S STL
7 5037003 6 FTG ELB90SWVL-4S-4S STL
8 5033015 1 FTG TEE BHD -10F-10F STL W/NUT
9 5033018 1 FTG ELB SWVL -10F-10F STL
10 5028003 2 FTG UN BHD -10F-10F STL W/NUT
12 5560357 2 BLT HEXHD M8-1.25 25MM
13 056069-008 5 washer steel FLAT M8 din 125a zp
14 056066-008 5 NUT nylock M8 din 985 gr 8.8 zp
15 5560632 3 BLT HEXHD M8-1.25 35MM
0260102 B
Hydraulic Bulkhead Assembly – Before September 2009

Hydraulic Tank Assembly – Before June 2010
1 0260050 1 hydraulic tank

2 0260051 1 valve, hydraulic tank drain
3 984909 3 nut, hex lkg m10
5 5035333 1 ftg elb90strthd -12b-8s stl
6 5036105 1 ftg tee strthd run -6b-6s stl
7 5036706 1 ftg tee swvl run -8s-8s stl
8 5036906 1 ftg elb 45swvl -8s-8s stl
9 5096908 1 ftg elb45swvl -12s-12s stl
10 5037005 1 adapter 90 deg elbow swivel -6 jic
11 5037008 1 ftg elb90swvl -12s-12s stl
12 5063908 1 ftg nut -12s stl
13 5064008 1 ftg rdcr -12s-8s w/o nut stl
14 5065714 1 ftg adptr strthd -12b-12s stl
15 5065715 2 ftg adptr strthd -16b-12s stl
16 5075205 2 ftg pl hexhd -6b stl
17 5560626 3 bolt, hexhd m10-1.50 30mm
18 0260515 1 filler Cap
6
14 11
15
12
15
9
16
2
3
4 17
0260237 C
Hydraulic Tank Assembly – Before June 2010

Hydraulic Tank Assembly – After May 2010
1 0260050 1 HYDRAULIC TANK ASSEMBLY RT

2 0260051 1 VALVE, HYDRAULIC TANK DRAIN
3 5560364 6 M10 FLAT WASHER DIN 125
4 056060-030 3 HHCS M10 X 1.5 x 30 G8.8 DIN 933
6 5036105 1 ADAPTER TEE -6 SAE -6 JIC -6 JIC
7 5037005 1 ADAPTER 90 DEG ELBOW SWIVEL -6 JIC
8 5035305 1 ADAPTER 90 DEG ELBOW -6 SAE TO -6 JIC
10 5063908 1 ADAPTER, NUT, -12 JIC FEMALE
11 5064008 1 ADAPTER STRAIGHT TUBE REDUCER -12 JIC TO -8 JIC
12 5036706 1 ADAPTER TEE SWIVEL -8 JIC TO -8 JIC FEMALE TO -8 JIC FEMALE
14 5075205 2 ADAPTER, PLUG, -6 SAE
7
8
18
17
15
3 3PLAC ES
5 9
12
2 14
13
13
0260237 E
Hydraulic Tank Assembly – After May 2010

Hydraulic Oil Pressure Filter Assembly – Before June 2010

2 100289-000 1 hydraulic oil pressure filter
3 970009 2 bolt, hexhd .250-20 x 0.5
7 5063906 1 ftg rdcr -6s-4s w/o nut
9 5065711 1 adapter straight -12 sae to -8 jic
10 5560357 2 bolt, hexhd m8 1.25 x 25mm
11 5560727 2 nut, hex lkg m8 1.25
10 11 10 11
3
4
3
9
5
7
2
0260272 A
Hydraulic Oil Pressure Filter Assembly – Before June 2010

Hydraulics – 10 A46JRT/AB46JRT – 0260193
Hydraulic Oil Pressure Filter Assembly – After May 2010
1 100289-000 1 hydraulic oil pressure filter

3 5560357 2 bolt, hexhd m8 1.25 x 25mm
4 056066-008 2 nut, nylock m8 din 985 gr 8.8 zp
5 970239 2 bolt, hexhd .313-18 x 0.750 gr 5
6 987109 2 washer lock .313
3 4 2
6 12
11
10
1
9
7
0260272 B
Hydraulic Oil Pressure Filter Assembly – After May 2010

A46JRT/AB46JRT – 0260193 Hydraulics – 11
Hydraulic Oil Return Filter Assembly
0260489 1 Hydraulic Oil Return Assembly (Includes Items 1 through 5)

1 301440 1 Return Oil filter (Includes Item 5)
4 5036906 1 ftg elb 45 swvl -8s-8s stl
5 5080025 1 filter element, spin on
6 5080011 1 filter condition gauge
0260489 A
Hydraulic Oil Return Filter Assembly

Front Drive Motor Assembly
1 0260054 2 ftg, super swivel

2 0260070 1 o-ring 1/4 id 3/8 od
3 0260099 1 o-ring 0.103 x 4.737
4 116325-000 1 drive motor
5 5035318 1 ftg elb 90 strthd -6b-4s stl
7 5037005 1 adapter 90 deg eblow swivel -6 jic
9 5560168 2 washer, flat .500 hardened
10 5563115 2 washer, flat 7/16 hardened
11 0260430 2 bushing, hydraulic motor mount
12 5563116 2 bolt, hexhd 7/16-14 x 1.25 gr8
10
9
8 12
11
Note: Do not misplace Item 2. Components will leak if Item 2 is not in place.
9
8 7
4
1
6
12
5
0260262 A
Front Drive Motor Assembly

Rear Drive Motor Assembly
1 0260070 1 o-ring 1/4 id 3/8 od

2 0260099 1 o-ring 0.103 x 4.737
3 116325-000 1 drive motor
4 986359 2 washer, flat .500
5563115 2 washer, flat .438 standard plated – After april 2009
5 5033017 2 adapter 90 deg elbow -12 sae to -10 jic
8 5037005 1 adapter 90 deg eblow swivel -6 jic
10 5563017 2 bolt, hexhd .500-13 x 1.25 gr8
5563116 2 bolt, hexhd .438-14 1.25 gr 8 – After april 2009
11 0260430 2 bushing hydraulic motor mount – After april 2009
8 2
9 8
3
5
7
7
6 5
10
4
6
Note: Do not misplace Item 1. Components will leak if Item 1 is not in place.
4 10
2 3
1 9
11
7
6 5
5
0260263 B
Rear Drive Motor Assembly

Torque Drive Hub
1 8180336 2 SCREW
2 8180337 1 COVER
3 8180338 1 PIN
4 8180339 1 O-RING
5 8180340 1 RETAINING RING
6 8180341 2 STEEL PLUG
7 8180342 1 COVER
8 8180343 1 O-RING
9 8180344 1 SHIMMING
10 8180345 1 PINION
11 8180346 1 SHIMMING
12 8180347 1 SEEGER
13 8180348 1 SEEGER
14 8180349 1 COMPLETE RED R=1:11
15 8180350 1 PINION
16 8180351 1 HALF SHAFT
Continued on next page…
116324-000 A
Torque Drive Hub

Torque Drive Hub
17 8180352 1 SPRING
18 8180353 3 SCREW
19 8180354 1 PLANETARY RING
20 8180355 1 O-RING
21 8180356 1 RING NUT
22 8180357 2 BEARING
23 8180358 1 HUB SUPPORT
24 8180359 9 COLUMN
25 8180360 4 SEEGER
26 8180361 4 PLANETARY WHEEL R=1:5.2
27 8180362 4 BEARING
28 8180363 1 SEAL RING
29 8180364 1 RETAINING RING
30 8180365 1 SEEGER
31 8180366 1 BEARING
32 8180367 1 CASTING
33 8180368 1 INPUT SHAFT
34 8180369 6 STEEL DISC BRAKE
35 8180370 5 ceNTERED DISC BRAKE
36 8180371 2 PARBAK
37 8180372 2 O-RING
38 8180373 1 BRAKE SPACER
39 8180374 1 PARBAK
40 8180375 1 O-RING PARKER
41 8180376 1 O-RING
42 8180377 1 BRAKE PISToN
43 8180378 2 SPRING BRAKE
44 8180379 1 SPACER
45 8180380 1 SEAL RING
46 8180381 1 SEEGER
47 8180382 1 O-RING
48 8180383 1 SAE B INPUT
7720051 1 seal Kit – not shown
Torque Drive Hub

Brake Release Valve – Before June 2010

2 5065703 4 FTG ADPTR STRTHD-4B-4S STL
3 5036703 1 FTG TEE SWVL RUN-4S-4S STL
4 5036103 1 FTG TEE STRTHD RUN-4B-4S STL
5 5035303 2 FTG ELB90STRTHD-4B-4S STL
6 5065734 1 FTG ADPTR STRTHD-4B-6S STL-PH
10 5070005 2 FTG NIP DIGN-4S FEM
11 5033016 1 FTG ELB -6F-4B STL
12 0260045 1 VALVE ASS'Y, DRIVE, RT
13 5074406 1 FTG LKNT BHD-12 STL
140 972069 2 BLT HEXHD M8-1.25 60MM
150 5560727 2 NUT HEX LKG M8-1.25
0260218 A
Brake Release Valve – Before June 2010

Brake Release Valve – After May 2010
5 5033016 1 FTG ELB -6F-4B STL
6 0260045 1 VALVE ASS'Y, DRIVE, RT
7 056059-060 2 BLT HEXHD M8 x 60MM din 931 gr 8.8 zp
8 056066-008 2 NUT nylock M8 din 985 gr 8.8 zp
9 5036703 4 ADAPTER TEE SWIVEL -4 JIC TO -4 JIC FEMALE TO -4 JIC
12 5075203 1 ADAPTER, PLUG, -4 SAE
13 5036103 1 ADAPTER TEE -4 SAE -4 JIC -4 JIC
14 5036705 1 ADAPTER TEE SWIVEL -6 JIC TO -6 JIC FEMALE TO -6 JIC FEMALE
11
7 1
6
4
8
5
3
1
12
2 10
1
9 13
14 10
15
10
0260218 B
Brake Release Valve – After May 2010

Boom Function Control Valve Assembly – Before December 2011
1 116344-000 1 DUAL PROPORTIONAL CONTROL valve assy (refer to hydraulics – 29)

4 5035705 1 FTG ELB45STRTHD-6B-6S STL-PH 6
12 0150604 1 ORIFICE .029
13 0151918 1 ORIFICE .035
14 8080201 1 DRIVER MOD, EVDR1, PROGRAMED
8080209 1 DRIVER MOD, EVDR1, PROGRAMED – After may 2011
15 8080203 1 DRIVER MOD, EVDR1, PROGRAMED
8080208 1 DRIVER MOD, EVDR1, PROGRAMED – After may 2011
16 5036703 1 FTG TEE TEE SWVL RUN-4-4F jic
0260219 G
Boom Function Control Valve Assembly – Before December 2011

Boom Function Control Valve Assembly – After November 2011
1 116344-000 1 DUAL PROPORTIONAL CONTROL valve assy (refer to hydraulics – 29)

7 0150604 1 ORIFICE .029
8 0151918 1 ORIFICE .035
9 5036703 2 FTG TEE TEE SWVL RUN-4-4F jic
15 5064002 1 adptr strt tube reducer -8 jic to -4 jic
16 5063906 1 adptr nut -8 jic female
17 5036906 1 ADPTR 45 deg elbow swivel -8 jic
5 14 14 8
2 7
10
9
16
5
4 15
13
11
10
11 12
5 14
3 17
5
9
11
10
10 0260219 H
Boom Function Control Valve Assembly – After November 2011

Dual Propotional Control Valve
1 6019098 2 VALVE, SOLENOID CART 3-POS 4WAY CC

2 6018940 3 SOLENOID VALVE
5 6019194 2 ELECTRO-PROPORTIONAL VALVE
6 6019174 1 RELIEF VALVE
9 6010737 1 SHUTTLE VALVE
10 6019177 1 ORIFICE PLATE
11 6019184 4 COIL
12 6019180 14 COIL
13 6019225 2 LOGIC ELEMENT VALVE, PILOTED
14 6019182 2 CHECK VALVE
15 561176 11 VALVE CART CHECK
116344-000 C
Dual Propotional Control Valve

Accumulator Assembly
1 6070006 1 ACCUMULATOR 300 psi

0073325 1 Seal kit item not shown
2 5064002 1 FTG RDCR-8S-4S W/O NUT STL
3 5063906 1 FTG NUT-8S STL
0260475 A
Accumulator Assembly
Axle Cylinder, Right – Hydratech
0260290 1 axle cylinder assembly, right

0260308 1 seal kit
1 116377-000 1 CYLINDER, AXLE RT hydratech
2 5035703 2 FTG ELB 45 STRTHD-4B-4S STL
3 068906-000 2 PIN, CYLINDER
4 068898-002 2 PIN, LYNCH #HANG-2
5 011737-016 2 ROLL PIN 1/4 X 2
0260290 A
Axle Cylinder, Right – Hydratech

Axle Cylinder, Left – Hydratech
0260282 1 axle cylinder assembly, left

0260308 1 seal kit
1 116377-000 1 CYLINDER, AXLE RT
2 5035703 2 FTG ELB 45 STRTHD-4B-4S STL
3 068906-000 2 PIN, CYLINDER
4 068898-002 2 PIN, LYNCH #HANG-2
5 011737-016 2 ROLL PIN 1/4 X 2
0260282 A
Axle Cylinder, Left – Hydratech

Steer Cylinder – Hydratech
1 068456-001 1 CYLINDER, steer

0260304 1 seal kit
068456-001 A
Steer Cylinder – Hydratech

Riser Boom Cylinder – Hydratech
116370-000 1 CYLINDER, riser boom

0260311 1 seal kit
1 6019167 1 counterbalance holding valve
116370-000 A
Riser Boom Cylinder – Hydratech

Main Boom Lift Cylinder – Hydratech
116371-000 1 CYLINDER, main boom lift

0260306 1 seal kit
0260517 1 counterbalance holding valve – not shown
116371-000 B
Main Boom Lift Cylinder – Hydratech

Main Boom Extend Cylinder – Hydratech
116372-000 1 CYLINDER, main boom extend

0260309 1 seal kit
2 0260518 1 shuttle valve
116372-000 B
Main Boom Extend Cylinder – Hydratech

Jib Cylinder – Hydratech
116373-000 1 CYLINDER, jib

0260305 1 seal kit
116373-000 A
Jib Cylinder – Hydratech

Master Level Cylinder – Hydratech
116374-000 1 CYLINDER, master level

0260307 1 seal kit
116374-000 C
Master Level Cylinder – Hydratech

Slave Level Cylinder
116375-000 1 CYLINDER, slave level – Hydratech (before november 2011)

6047123 1 CYLINDER, slave level – Rosenboom (after october 2011)
0260310 1 seal kit
116375-000 E
Slave Level Cylinder

Platform Rotator Assembly
1 116320-000 1 platform rotator assembly
116320-000 B
Platform Rotator Assembly

Hydrostatic Drive Pump Assembly
0260420 1 Hydrostatic drive pump assembly

1 104553-000 1 hydrostatic drive
2 5035708 1 ftg elb 45 strthd -12b -12s stl
3 5070010 3 ftg nip dign -6s fem
4 5035305 1 ftg elb 90 strthd -6b -6s
5 5065710 2 ftg adptr strthd -10b -8s stl
7 5035308 1 ftg elb90strthd -4b -4s stl
8 5033021 2 adapter tee -10 sae -10 jic -10 jic
9 5065805 2 ftg adptr strthd -lg-6b-6s stl
10 5036905 2 ftg elb 45 swvl -6s-6s stl
11 5563017 2 bolt, hexhd .500-13 x 1.25 gr8
12 0260182 1 coupling
0260420 A
Hydrostatic Drive Pump Assembly

Boom Pump Assembly
0260256 Pump assembly

1 0260508 1 pump
2 5035316 1 ftg elb 90strthd -10b-8s stl
3 5035318 2 ftg elb 90strthd -6b-4s stl
4 5563045 2 bolt, hexhd 3/8-und x 1
5 7110152 1 o-ring
5
2 4
2 1
1 4
5
4 4
3
3
3
3
Note: To prevent hydraulic fluid leaks, do not remove this pump until the
replacement pump is ready to be installed.
0260256 A
Boom Pump Assembly

Emergency Power Unit Assembly
1 0260129 1 emergency pump plate

2 986299 2 washer, flat .375
3 987119 2 washer, lock .375
4 5035305 1 ftg elb 90 strthd -6b-6s
7 5560704 2 bolt, hexhd .375-16 1.25 gr8
8 6020058 1 emergency power unit – includes items 9, 10, and 11
9 8060296 1 pump
10 459986 1 coupling
11 8060297 1 motor
11
8
10
5
9
2
7
0260278 A
Emergency Power Unit Assembly

Hydraulic Plumbing
Hydraulics – 59
Before September 2009
A26010B
Hydraulic Plumbing
Hydraulics – 60
Before September 2009
A26010B
Hydraulic Plumbing – Before September 2009
1 0020273 1 HOSE-6-6S-6S 35.5 100R2

2 0020275 1 HOSE-6-6S-6S 16 100R2
3 0020279 1 HOSE-6-6S-6S 45.75 100R2
4 0020280 3 HOSE-4-4S-4S 23.5
5 0020655 1 HOSE-4-4S-4S 29.5 100R1
6 0050137 2 HOSE-4-4S-4S 36 100R1
7 0060305 1 HOSE-6-6S-6S 60 100R2
8 0060315 2 HOSE-8-8S-8S 48 100R2
9 0070768 6 HOSE-4-4S-4S 18.5 100R1
10 0070771 3 HOSE-4-4S-4S 77 100R1
11 0070772 2 HOSE-4-4S-4S 54 100R1
12 0070789 1 HOSE-6-6S-6S 75.5 100R2
13 0070791 1 HOSE-8-8S-8S 20.5 100R2
14 0070910 1 HOSE-4-4S-4S 39 100R1
15 0070927 1 HOSE-8-8S-8S 23.5 100R2
16 0073040 1 HOSE-8-8S-8S 28 100R2
17 0080522 1 HOSE-8-8S-8S 42 100R2
18 0080930 2 HOSE-12-12S45-12S 20 100R2-SP
19 0081080 2 HOSE-6-6S-6S 65 100R2
20 0081136 2 HOSE-4-4S-4S 67 100R1
21 0090402 1 HOSE-6-6S-6S 108 100R2
22 0111287 2 HOSE-4-4S-4S 84 100R2
23 0180945 3 HOSE-4-4S-4S 62 100R2
24 0260169 1 HOSE -10-10F-10F 97.5 100R15
25 0260170 1 HOSE -10-10F-10F 95 100R15
26 0260171 1 HOSE -10-10F-10F 31 100R15
27 0260172 1 HOSE -10-10F-10F 38.5 100R15
28 0260173 4 HOSE -10-10F-12F 47 100R15
29 0260174 2 HOSE -10-10F-10F 42.5 100R15
30 0260175 1 HOSE -10-10F-10F 44 100R15
31 0260176 1 HOSE -6-6F-6F 30 100R15
32 0260185 2 HOSE -4-4S-4S 323 100R17
33 0260186 2 HOSE -4-4S-4S 700 100R17
34 0260187 2 HOSE -4-4S-4S 634 100R17
35 0260188 2 HOSE -4-4S-4S 367 100R17
36 0260189 2 HOSE -4-4S-4S 282 100R17
37 0260190 2 HOSE -4-4S-4S 330 100R17
38 0260191 2 HOSE -4-4S-4S 195 100R17
A26010B
Hydraulic Plumbing – Before September 2009

Hydraulic Plumbing
Hydraulics – 63
After August 2009
A26010F
Hydraulics – 64
Hydraulic Plumbing
After August 2009
A26010F
Hydraulic Plumbing – After August 2009
1 0020273 1 HOSE-6-6S-6S 35.5 100R2

2 0020275 1 HOSE-6-6S-6S 16 100R2
3 0020280 1 HOSE-4-4S-4S 23.5
4 0020655 1 HOSE-4-4S-4S 29.5 100R1
5 0181163 4 HOSE-4-4S-4S 103 100R2
6 0060305 1 HOSE-6-6S-6S 60 100R2
7 0060315 2 HOSE-8-8S-8S 48 100R2
8 0111346 4 HOSE-4-4S-4S 133 100R1
9 0070789 1 HOSE-6-6S-6S 75.5 100R2
10 0070791 1 HOSE-8-8S-8S 20.5 100R2
11 0073040 1 HOSE-8-8S-8S 28 100R2
12 0080522 1 HOSE-8-8S-8S 42 100R2
13 0080930 2 HOSE-12-12S45-12S 20 100R2-SP
14 0111287 3 HOSE-4-4S-4S 84 100R2
15 0081136 2 HOSE-4-4S-4S 67 100R1
16 0090402 3 HOSE-6-6S-6S 108 100R2
17 0260169 1 HOSE -10-10F-10F 97.5 100R15
18 0260170 1 HOSE -10-10F-10F 95 100R15
19 0260171 1 HOSE -10-10F-10F 31 100R15
20 0260172 1 HOSE -10-10F-10F 38.5 100R15
21 0260585 4 HOSE -10-10F-12F 90 100R15
22 0260176 1 HOSE -6-6F-6F 30 100R15
101 0070768 4 HOSE-4-4S-4S 18.5 100R1
102 0070910 1 HOSE-4-4S-4S 39 100R1
103 0260185 2 HOSE -4-4S-4S 323 100R17
104 0260186 2 HOSE -4-4S-4S 700 100R17
105 0260187 2 HOSE -4-4S-4S 634 100R17
106 0260188 2 HOSE -4-4S-4S 367 100R17
107 0260189 2 HOSE -4-4S-4S 282 100R17
108 0260190 2 HOSE -4-4S-4S 330 100R17
109 0260191 2 HOSE -4-4S-4S 195 100R17
A26010F
Hydraulic Plumbing – After August 2009

Electrical
A46JRT/AB46JRT – 0260193 Electrical –

Electrical – A46JRT/AB46JRT – 0260193
Engine Harness
1 3044158 2 r61 16/14 Terminal

2 3044836 1 r37512/10 Terminal
3 3044854 2 r101 12/10 Terminal
4 3040083 2 250fi 16-14 fem Terminal
5 3044163 1 r3121 16/14 Terminal
6 3044856 1 r3121 12/10 Terminal
7 3044160 2 r81 16/14 Terminal
8 3042041 1 250i 8 Terminal
9 3044853 2 r81 12/10 Terminal
10 3044161 4 r101 16/14 Terminal
11 0260695 2 Terminal kccp – After September 2011
12 0260696 1 connector kccp – After September 2011
11 12
0260049 E
Engine Harness
Chassis Harness Electrical – 5
A26004B
Electrical – 6 Chassis Harness
A26004B
Chassis Harness
1 0090430 1 wire 4 r313i r375i 15

2 0162244 1 wire 2 r312 r375 20 red
3 0080483 1 wire 2/0 r375 r375 28 black
4 0072323 1 wire 4 r313i r375i 28 red
5 3050002 1 battery 12v
8 0101566 1 wire 2/0 r375 r375 56 red
11 3040506 1 solenoid, 12v 150
12 3040469 5 relay spdt 12v 30 amp
13 0260049 1 engine harness (refer to electrical – 3)
14 3040269 5 boot battery cable end blk 1/0
15 3040268 4 boot battery cable end blk
16 3020061 1 battery disconnect switch
17 3040411 1 alarm mini siren 6-28vdc-murph
A26004B
Chassis Harness
Throttle Solenoid Assembly – Before July 2010
1 011760-004 1 rod end

2 116055-000 1 mounting bracket
3 984169 5 nut, hex lkg m6-1.0
4 2650001 1 swivel, in line
5 3040174 1 solenoid
7 5569985 5 bolt, hexhd m6-1.0 x 20mm
2 5
4 1 4
3 2
1
0260257
Throttle Solenoid Assembly – Before July 2010
Throttle Solenoid Assembly – After June 2010

1 116055-000 1 BRACKET, SOLENOID MOUNT

2 2650001 1 SWIVEL, IN LINE
3 3040174 1 SOLENOID, THROTTLE
4 5560629 4 WSHR FLAT M6
5 5569985 5 BLT HEXHD M6-1.0 x 20MM
6 982129 2 .250-28UNF HEX NUT
8 5560629 1 M6 FLAT WASHER DIN 125
9 011760-004 1 rod end
1 3
4 6
6
2 2
5 1
9
7
0260257 C
Throttle Solenoid Assembly – After June 2010

Electrical – 10 A46JRT/AB46JRT – 0260193
Platform Foot Switch
1 3020021 1 foot switch

3020037 1 replacement switch, square d switch, 4 pole – NOT SHOWN
3020113 1 Replacement switch , Square D switch, 8 pole
2 0260047 1 wire harness, platform foot switch (refer to electrical – 71)
3 3040116 1 connector
4 3040110 1 connector locknut
5 0070967 1 corrosion inhibitor
6 0060373 1 jumper strap - (used on Square D switch only )
6
10
1B 1A 2A 2B
9
2
3
4
AW 0071800
AW0071800
Platform Foot Switch

A46JRT/AB46JRT – 0260193 Electrical – 11
Lower Control Panel – ANSI Electrical – 13
0260017 H
Electrical – 14 Lower Control Panel – ANSI
0260017 H
Connector Connects To Part # Page #
J7 BOOM FUNCTION VALVE 0260028 Electrical – 49
J9 UPPER CONTROLS - J1 0260029 Electrical – 51
J13 ENGINE WIRE HARNESS - J21 0260030 Electrical – 53
J15 LEVEL SENSOR 0260033 Electrical – 59
J16 HYDRASTAT PUMP 0260034 Electrical – 61
J17 BRAKE RELEASE VALVE 0260035 Electrical – 63
J18 DOWN LIMIT SWITCH 0260036 Electrical – 65
J19 BOOM LIMIT SWITCH 0260038 Electrical – 69
J20 HORN 0260037 Electrical – 67
J23 MOTION ALARM 0260484 Electrical – 73
J24 AMBER BEACON 0260429 Electrical – 75
J25 HYDRAULIC AC GENERATOR 0260300 Electrical – 79
J26 HYDRAULIC WARM-UP 0260277 Electrical – 77
Lower Control Panel – ANSI Electrical – 15

0260017 H
Electrical – 16 Lower Control Panel – ANSI
0260017 H
Lower Control Panel – ANSI
1 0260059 1 WeLDMenT, CONTROL box

2 67893-002 1 DIN RAIL, 14" LG
3 29925-001 1 CORD GRIP 3/4"
6 3220113 7 RELAY SOCKET, 1 POLE, DIN
7 68773-002 1 JUMPER, 2 PIN
8 68698-004 3 END CAP TERMINAL BLOCK
9 67661-001 7 RELAY SPST, 12 VOLT DC
10 68698-000 4 BLOCK TERMINAL ORANGE
11 68698-001 34 BLOCK TERMINAL TAN
14 3220118 2 PANEL NUT, RECEPTACLE
15 67661-004 1 RELAY, 48 VDC, 4 POLE
18 68698-002 11 BLOCK TERMINAL BLUE
19 67662-004 1 RELAY SOCKET, 4 POLE, DIN
21 67660-006 6 END BLOCK TERMINAL
22 67662-005 7 RETAINER CLIP, 1 POLE RELAY
23 67893-001 2 DIN RAIL, 4" LG
25 67662-007 1 RELAY CLIP, 4 POLE RELAY
27 68773-003 1 JUMPER, 3 PIN
28 3049837 3 CONNECTOR 12-PIN BHD
29 3049849 3 LOCK WEDGE 12-PIN DEUTSCH
30 3049971 3 DEUTSCH 8-PIN BLKHD RCPT CONN
31 3040700 3 LOCK WEDGE 8-PIN REC
32 3220110 2 CONN, 4-PIN 16GA RECPT, BLKHD
33 3049891 2 LOCK WEDGE 4-PIN
34 3220105 1 CONNECTOR, 3-PIN BHD
35 3049823 1 LOCK WEDGE 3-PIN
36 3220088 2 CONN DEUTSCH 8PIN 12GA RECP
201 0260019 1 PANEL WLDMT, CONTROL BOX
202 446836 1 SW PSH/PULL REPLACE (includes item 209)
203 0260020 1 PLACARD, LOWER CONTROL BOX
204 3070001 1 HOURMETER
205 3020080 2 SW TGL SPDT (M/ON) SEALED
206 3020018 7 SW TGL DPDT (M/OFF/M)
207 3220019 2 CIRCUIT BREAKER 10 AMP
209 446826 1 sw CONT BLK NC & MOUNT
210 64443-001 1 SW CONTACT BLK N.O. & MOUNT
211 3020097 1 SW TGL DPDT(ON/ON) SEALED-
212 3020087 1 KEY SWITCH
213 67654-000 1 PUSH BUTTON, MOMENTARY BLACK
301 3011641 ar wire 16ga single conductor wht
302 3040293 17 diode 3 amp 600 v
303 3220120 2 resistor 1.3k .50 watt – after march 2010
304 3011601 ar wire 16ga single conductor blk
305 3220119 2 resistor, 1k ohm .50 watt – after march 2010
306 3011201 ar wire 12ga single conductor red
401 3040650 13 pin contact size 12 deutsch
403 3049804 4 connector, deutsch recep 2 pin
406 3011251 4 wire 12ga single conductor blk
409 3049808 4 lock wire 2 pin deutsch w2p
0260017 H
Lower Control Panel – ANSI

Lower Control Panel – CE Electrical – 19
0260080 E
Electrical – 20 Lower Control Panel – CE
0260080 E
J13 ENGINE WIRE HARNESS - J21 0260030 Electrical – 53
J15 LEVEL SENSOR 0260033 Electrical – 59
J16 HYDRASTAT PUMP 0260034 Electrical – 61
J17 BRAKE RELEASE VALVE 0260035 Electrical – 63
J18 DOWN LIMIT SWITCH 0260036 Electrical –65
J19 BOOM LIMIT SWITCH 0260038 Electrical –69
J20 HORN 0260037 Electrical – 67
J23 MOTION ALARM 0260484 Electrical – 73
J24 AMBER BEACON 0260429 Electrical – 75
Lower Control Panel – CE Electrical – 21

0260080 E
Electrical – 22 Lower Control Panel – CE
0260080 E
Lower Control Panel – CE
1 0260059 1 lower control box weldment

2 67893-002 1 din rail, 14'' lg
3 67893-001 2 din rail, 4'' lg
4 67660-006 6 end block terminal
5 68698-002 11 block terminal blue
6 68698-001 32 block terminal tan
7 68698-000 4 block terminal orange
8 3220113 7 realy socket, 1 pole din
9 67662-004 1 relay socket, 4 pole din
10 67661-001 7 relay spst 12 volt dc
11 67661-004 1 relay 48 volt dc, 4 pole
12 68773-002 1 jumper 2 pin
13 68773-003 1 jumper 3 pin
14 3049837 3 connector, 12-pin bhd deutsch
15 67662-005 7 1 pole relay, retainer cup
16 67662-007 1 4 pole relay, relay cup
17 3049849 3 lock wedge 12-pin
18 3049971 3 connector, deutsch 8-pin blkhd rcpt
19 3040700 3 lock wedge 8-pin
20 3220088 2 connector, rnd 8 pin 12 ga rcpt
21 3220118 2 panel nut, receptacle
22 3220110 2 connector, 4-pin 16 ga recpt, black
23 3049891 2 lock wedge, 4-pin
24 3220105 1 connector, 3-pin bhd
25 3049823 1 lock wedge, 3-pin
26 29925-001 1 cord grip 3/4''
27 3220096 1 overload fault detection (refer to electrical – 83)
28 68698-004 3 end cap terminal block
200 0260019 1 weldment, control box lid
201 0260198 1 decal, lower control
202 3028810 1 emergency stop button (includes item 203)
203 3028810 switch, contact blk n.c. & mount
204 3028813 1 key switch
206 3020018 7 switch, toggle dpdt (on/off/on)
207 3070001 1 hour meter
208 67654-000 1 push button momentary black
209 3020081 1 switch, toggle dpdt (mom/on)
210 3020080 2 switch, toggle spdt (off/on) sealed
212 64443-001 1 switch, contact blk n.c. & mount
213 3069524 1 light, red led 12v .69 dia mtg
214 3028814 2 contact block
302 3040293 17 diode 3 amp 600 v
303 3220120 1 resistor 1.3k .50 watt
305 3220119 1 resistor, 1k ohm .50 watt
403 3049804 7 connector, deutsch recep 2 pin
409 3049808 7 lock wire 2 pin deutsch w2p 0260080 E
Lower Control Panel – CE

Upper Control Panel – ANSI Electrical – 25
0260006 F
J1 LOWER CONTROLS - J9 0260029 Electrical – 51
Electrical – 26 Upper Control Panel – ANSI J6 FOOT SWITCH 0260047 Electrical – 71
0260006 F
Upper Control Panel – ANSI Electrical – 27
0260006 F
Electrical – 28 Upper Control Panel – ANSI
0260006 F
Upper Control Panel – ANSI
1 0260002 1 weldment platform control box

2 0260013 1 placard, upper control box top
3 0260014 1 placard, front platform control box
4 446826 1 switch, contact blk n.c. & mount (includes item 20)
5 480652 1 alarm 97 dba dual tone 12/24 v
6 3020013 1 switch, toggle spst on off sealed
7 3020015 2 switch, toggle spst (on) off sealed
9 3020080 1 switch, toggle SPDT (on/off/on) sealed
10 3020090 1 ANTI-RESTART IGNITION SWITCH
11 3028811 1 RESISTOR MODULE
12 3040777 1 rheostat knob
13 3040433 2 terminal strip .188 tab 12 circuit
14 3049837 2 connector, 12 pin bhd deutsch
15 3049971 2 connector, 8 pin blkhd rcpt deutsch
17 3220088 1 connector, 8 pin pnd 12ga rcpt deutsch
18 3220089 1 connector, 4 pin blkhd
19 68801-000 1 weldment hand support
20 446836 1 two position push/pull switch
21 3220100 1 controller, single axis w/tog
201 3040341 31 pin contact size 16 16/18 ga
202 3040649 8 pin contact -12 deutsch
203 3049849 2 lock wedge 12-pin deutsch rec
204 3040700 2 lock wedge 8-pin rec
205 3220090 1 lock wedge 4-pin deutsch
206 3011241 a/r wire 12ga single conductor wht
207 3011251 a/r wire 12ga single conductor blk
301 0361233 1 diode assembly
302 0060376 7 toggle switch strap
303 3045279 2 terminal strip strap
0260006 F
Upper Control Panel – ANSI

Upper Control Panel – CE Electrical – 31
0260079 B
Electrical – 32 Upper Control Panel – CE J6 FOOT SWITCH 0260047 Electrical – 71
0260079 B
Upper Control Panel – CE Electrical – 33
0260079 B
Electrical – 34 Upper Control Panel – CE
0260079 B
Upper Control Panel – CE
1 0260013 1 placard, upper control box top

2 0260014 1 placard, front platform control box
3 0260216 1 weldment platform control box
4 3028810 1 switch, contact blk n.c. & mount (includes item 5)
5 3028810 two position push/pull switch
6 480652 1 alarm 97 dba dual tone 12/24 v
7 3020013 1 switch, toggle spst on off sealed
8 3020015 2 switch, toggle spst (on) off sealed
10 3020080 1 switch, toggle SPDT (on/off/on) sealed
11 3020090 1 ANTI-RESTART IGNITION SWITCH
12 3028811 1 RESISTOR MODULE
13 3040433 2 terminal strip .188 tab 12 circuit
14 3040469 5 relay spdt 12v 30 amp
15 3040777 1 rheostat knob
16 3049837 2 connector, 12 pin bhd deutsch
17 3049971 3 connector, 8 pin blkhd rcpt deutsch
18 3069524 1 light
20 3220088 1 connector, 8 pin pnd 12ga rcpt deutsch
21 3220089 1 connector, 4 pin blkhd
22 3220096 1 overload fault detection (refer to electrical – 85)
23 3220100 1 controller, single axis w/tog
24 68801-000 1 weldment hand support
201 3040341 37 pin contact size 16 16/18 ga
202 3040649 9 pin contact -12 deutsch
203 3049849 2 lock wedge 12-pin deutsch rec
204 3040700 3 lock wedge 8-pin rec
205 3220090 1 lock wedge 4-pin deutsch
301 0361233 5 diode assembly
302 0060376 7 toggle switch strap
303 3045279 2 terminal strip strap
0260079 B
Upper Control Panel – CE

Riser Lift Switch Configuration – CE
Boom Stow 15 4
14
Switch 16
A
H
12
Riser Lift 16 13
Switch 15 16
15
A D JU S T S W IT C H TO
W H E R E R O L LE R A R M
M A K E S C O N TA C T W IT H 3
C A M B U T C A N S W IN G
C C W F R E E LY O U T O F C A M 8 9
GROVE.
6 7
11 6 10
1 A D JU S T C A M TO
W H E R E B O T TO M L O B E
JU S T C O N TA C T S
S W IT C H R O L LE R .
R O LL E R TO B E
F L U S H W IT H C A M .
D E TA IL A
SCALE 1 : 2
R E A R V IE W
S E C T IO N H -H
SCALE 1 : 2
7 0C
70 REF
NC NO
Boom Stow
7 0C
70 Switch
B O O M S TO W
Riser Lift NC
5
70 S W IT C H 1D
Switch
E X IS T IN G R IS E R
S W IT C H H A R N E S S
NOTE:
1. M O U N T A L L S W IT C H E S W H E N B O O M IS IN T H E R E S T P O S IT IO N .
2 . B O T H S W IT C H E S M U S T A C T IVAT E IN C C W D IR E C T IO N .
3 . B O T H S W IT C H E S W IR E D IN N O R M A LLY C L O S E D P O S IT IO N .
4 . C H E C K E N G A G E M E N T O F S W IT C H E S A F T E R IN S TA L LAT IO N .
Refer to Electrical – 39, Riser and Boom Lift Switch Configuration – CE,
bill of material for items on this page.
0260433 B
Riser Lift Switch Configuration – CE

Boom Lift Switch Configuration – CE
Boom Lift Boom Extend

Switch Switch
15
14
16
J B
12
16 15
13
16
15
R O L LE R TO R E S T
ON OUTER RAD.
OF BOOM. B O O M LIF T 11 6 10
S W IT C H 2
R E A R V IE W
S E C T IO N J-J
S C A LE 1 : 2
D E TA IL B
S C A LE 1 : 2
Boom Lift
Switch
NOTE:
1. M O U N T A LL S W IT C H E S W H E N B O O M IS IN T H E R E S T P O S IT IO N .
2. B O T H S W IT C H E S M U S T A C T IVAT E IN C C W D IR E C T IO N .
70 70 3. B O T H S W IT C H E S W IR E D IN N O R M A L LY C LO S E D P O S IT IO N .
NO 4. C H E C K E N G A G E M E N T O F S W IT C H E S A F T E R IN S TA LL AT IO N .
70 A NC
70 B
REF 70
2 REF
E X IS T IN G B O O M
E X T S W IT C H NO
NC
HARNESS
Boom Extension
Switch
70 B
Refer to Electrical – 39, Riser and Boom Lift Switch Configuration – CE,
bill of material for items on this page.
0260433 B
Boom Lift Switch Configuration – CE

Riser and Boom Lift Switch Configuration – CE
1 0260230 1 cam, ce riser switch

2 0260231 1 Boom lift limit switch – ce (refer to electrical – 41)
3 0260235 1 riser lift limit switch – ce (refer to electrical – 43)
4 ref main boom
5 ref riser
6 5560355 6 washer, lock m8
7 5560357 2 bolt hexhd m8-1.25x25mm
8 5560356 1 washer, lock m10
9 5560627 1 bolt hexhd m10-1.50x25mm
10 5560613 4 washer flat m8
11 5560595 4 bolt skthd m8-1.25x20mm
12 0260487 2 hoseguard riser
13 0260505 2 hoseguard first riser
14 0260504 2 hoseguard second riser
15 058491-016 28 hhcs m6 x 1 x 16 g8.8
16 056021-006 28 washer lock m6
0260443 B
Riser and Boom Lift Switch Configuration – CE

Boom Lift Limit Switch – CE
1 0260416 1 limit switch mount

2 0260347 1 limit switch
3 3040070 1 nut, lkg .500 hub
4 3040536 1 connector, .500 .500-.625
3040711 1 connector, .500 .375-.500 – After May 2011
5 5563114 4 screw, rndhd m5-0.8 45 mm phl
6 5563048 4 washer, flat m5 zinc pl
11 5563136 4 nut, hex lkg m5-0.8
12 0260232 1 wire assembly
13 0260038 ref boom extend limit switch wire harness (refer to electrical – 69)
0260231
Boom Lift Limit Switch – CE

Riser Lift Limit Switch – CE
1 3020140 1 limit switch

3 0260236 1 wire assembly
4 5563094 2 screw, rd hd m4 x 30 mm
5 3040070 1 nut, lkg .500 hub
6 3040711 1 connector, 90 .500 .375-.500
0260235
Riser Lift Limit Switch – CE

Platform AC Power – ANSI
1 0071582 1 wire r10i r8si 4.5

2 0074979 1 ELECTRICAL BOX DRILLED
3 0162060 1 PLATE OUTLET BOX MTG
4 3040110 1 NUT LKG HUB .750
5 3040116 1 CONN .75 .500-.625
7 3040624 1 RECEPTaCAL GFCI OUTLET 20AMP
8 3040625 1 COVER GFCI OUTLET WEATHERPRooF
9 056069-008 4 WSHR FLAT M8 zp
10 056066-008 2 NUT HEX LKG M8-1.25 gr 8.8 zp
11 058492-020 2 BoLT HEXHD M8-1.25 20MM gr 8.8 zp
12 5569978 4 SCR HEXHD 8-32 .500 THD CTG
0260061 1 wire harness 110v cable – not shown
0260500 A
Platform AC Power – ANSI

Platform AC Power – CE
1 0162060 1 outlet box plate mtg

2 3040110 1 nut, lkg .750 hub
3 3040116 1 connector, .75 .500-.625
4 3040180 1 blank wthprf cover w/ gasket
5 3220007 1 box electrical outlet
6 5560613 4 washer, flat m8 din 125
7 5560727 2 nut, hex lkg m8-1.25
8 5563104 2 bolt, hexhd m8-1.25 20mm
9 5569978 4 screw, hexhd 8-32 .500 thd ctg
0260501 A
Platform AC Power – CE
Lower Controls to Boom Function Valve Wiring Harness
1 0260028 1 wiring harness, valve block
Location A
Lower Control Panel
Pin # Wire # Description Location

J8-8 20 STEER RIGHT
J8-1 19 STEER LEFT
J7-9 16B HIGH SPEED
J7-8 16A LOW FLOW SPEED
J7-1 125A FOOT SWITCH POWER
J8-6 13 LEVEL UP
J8-7 12 LEVEL DOWN
J8-2 22C JIB UP
Location B J8-3 21C JIB DOWN
Boom Function Valve J7-4 22B MAIN BOOM UP A and B
J7-5 21B MAIN BOOM DOWN
J7-6 14 BOOM EXTEND
J7-7 15 BOOM RETRACT
J7-10 22A RISER UP
J7-11 21A RISER DOWN
J8-5 27 PLATF ROTATE CCW
J8-4 26 PLATF ROTATE CW
J7-3 23 SWING CCW
J7-2 24 SWING CW
J7-12 3 GROUND
0260028 D
Lower Controls to Boom Function Valve Wiring Harness

Lower Controls to Upper Controls Wiring Harness
1 0260029 1 wiring harness, upper Control functions

0260029ce 1 wiring harness, upper Control functions – CE only
J1 and J2 – Location J9 and J10 – Location

Upper Control Panel Lower Control Panel
Connector J1 and J9 Pin ID

Pin # Wire # Rex # Rex Color
1 111 12 BLACK/RED
2 24 11 BROWN/BLACK
3 23 17 BLACK/BLUE
4 22B 7 RED/BLACK
5 21B 19 ORANGE/BLUE
6 14 15 YELLOW/RED
7 15 6 BROWN
8 16A 3 BLUE
9 16B 4 ORANGE
10 22A 2 RED
11 21A 5 YELLOW
12 NONE NONE -

1 19 16 BROWN/RED
2 22C 9 ORANGE/BLACK
3 21C 18 RED/BLUE
4 26 10 BROWN
5 27 1 BLACK
6 13 14 ORANGE/RED
7 12 13 BLUE/RED
8 20 8 BLUE/BLACK
0260029 G
Lower Controls to Upper Controls Wiring Harness

Lower Controls to Engine Wiring Harness
1 0260030 1 wiring harness, engine
J21 – Location J13 – Location

Engine Harness Lower Control Panel

Pin # Wire # Description Rex # Rex Color
A 1A MAIN POWER 2 RED
B 38 HOUR METER 7 RED/BLACK
C 1D AUX POWER 1 BLACK
D 111 COLD START 4 ORANGE
E 3 GROUND 5 YELLOW
F 55 THRTL SLND 8 BLUE/BLACK
G 5A START 3 BLUE
H 167 ANTI RESRT RLY 6 BROWN
0260030 B
Lower Controls to Engine Wiring Harness

Lower Controls to Upper Controls Wiring Harness – 12/8 Conductor
1 0260031 1 wiring harness 12/8 Conductor, upper Control functions

0260031ce 1 wiring harness 12/8 Conductor, upper Control functions – CE only
J14 – Location J5 – Location

Lower Control Panel Upper Control Panel

A 2 2 RED
B 2 7 RED/BLACK
C 3 1 BLACK
D 4 4 ORANGE
E 5 5 YELLOW
F 1D 8 BLUE/BLACK
G 83 3 BLUE
H 82A 6 BROWN
0260031 E


0260032ce 1 wiring harness 18/19 Conductor, upper Control functions – CE only
J11 and J12 – Location J3 and J4 – Location

Lower Control Panel Upper Control Panel

1 160 10 YELLOW/BLACK
2 6 11 BROWN/BLACK
3 162 17 BLACK/BLUE
4 34 7 RED/BLACK
5 163 19 ORANGE/BLUE
6 125/38A 15 YELLOW/RED
7 29 3 BLUE
8 NONE NONE -
9 159 4 ORANGE
10 3A/204 2 RED
11 170 5 YELLOW
12 17 12 BLACK/RED

1 18 16 BROWN/RED
2 213 9 ORANGE/BLACK
3 73C 18 RED/BLUE
4 161 6 BROWN
5 169 1 BLACK
6 155C 14 ORANGE/RED
7 - 13 BLUE/RED
8 214 8 BLUE/BLACK
0260032 E

Lower Controls to Level Sensor Wiring Harness
J15 – Location
Lower Control Panel Level Sensor
Connector J15 and Level Sensor Pin ID

Pin # Wire # Description
A 1D AUX CIRCUIT
B 73 TILT ALARM SIGNAL
C 3 GROUND
0260033 B
Lower Controls to Level Sensor Wiring Harness

Lower Controls to Hydrostatic Drive Pump Wiring Harness
J16 – Location
Lower Control Panel
Hydrastatic Pump
Connector J16 Pin ID

Pin # Wire #
1 18
2 17
3 3
4 6
0260034 C
Lower Controls to Hydrostatic Drive Pump Wiring Harness

Lower Controls to Brake Release Valve Wiring Harness
1 0260035 1 wiring harness, brake release valve
J17 – Location
Lower Control Panel
Brake Release Valve
Connector J17 Pin ID

Pin # Wire #
1 141
2 159A
3 34A
4 3
0260035 B
Lower Controls to Brake Release Valve Wiring Harness

Down Limit Switch Wiring Harness
1 0260036 1 wiring harness, down limit switch
J18 – Location
Lower Control Panel Down Limit Switch
Connector J18 and Down Limit Switch Pin ID

1 1D PWR TO LT SW
2 70 PWR FROM LT SW
0260036 B
Down Limit Switch Wiring Harness

Horn Wiring Harness
1 0260037 1 wiring harness, horn
J20 – Location
Lower Control Panel Horn
Connector J20 and Horn Pin ID

1 29A HORN
2 3 GROUND
0260037 C
Horn Wiring Harness

Boom Extend Limit Switch Wiring Harness
1 0260038 1 wiring harness, boom limit switch
J19 – Location Boom Extend

Lower Control Panel Limit Switch
Connector J19 and Boom Extend Limit Switch

Pin ID
1 70 PWR TO EXT SW
2 70A PWR FROM EXT SW
0260038 D
Boom Extend Limit Switch Wiring Harness

Platform Foot Switch Wiring Harness
1 0260047 1 wiring harness, platform foot switch
J6 – Location
Upper Control Panel Foot Switch
Connector J6 and Foot Switch Pin ID

Pin # Wire #
1 10
2 8
3 9
4 -
0260047 E
Platform Foot Switch Wiring Harness

Motion Alarm Wiring Harness
1 0260484 1 wiring harness, motion alarm
J23 – Location
Lower Control Panel Motion Alarm
Connector J23 and Motion Alarm Pin ID

1 39 MOTION ALARM
2 3 GROUND
0260484 A
Motion Alarm Wiring Harness

Amber Beacon Wiring Harness
1 0260429 1 wiring harness, amber beacon
J24 – Location
Lower Control Panel Amber Beacon
0260429 C
Amber Beacon Wiring Harness

Hydraulic Warm-Up Wiring Harness
1 0260277 1 wiring harness, hydraulic warm-up
J26 – Location Hydraulic Reservior

Lower Control Panel Temperature Switch
Connector J26 and Hydraulic Reservior

Temperature Switch Pin ID
1 155A PWR TO TEMP SW
2 155 PWR FROM TEMP SW
0260277 B
Hydraulic Warm-Up Wiring Harness

110V AC Generator Wiring Harness
1 0260300 1 wiring harness, 110V ac generator
J25 – Location Generator Valve Block

Lower Control Panel
Connector J25 and Generator Valve

Block Pin ID
1 169 HYD GEN CONTROL
2 3 GROUND
0260300 B
110V AC Generator Wiring Harness

Platform Overload Module Wiring Harness
1 0260210 1 wiring harness, platform overload module
J2 and J3 – Location
Platform Overload Module
J30 – Location
Upper Control Panel
Connector J30 Pin ID Connector P2 Pin ID

Pin # Wire # Description Pin # Wire # Description
1 1D AUX POWER 1 - -
2 3 GROUND 2 - -
3 170 HI RANGE 3 - -
4 213 FAILSAFE OUTPUT 4 - -
5 214 OVERLOAD LAMP 5 - -
6 29 HORN 6 - -
7 - - 7 - -
8 - - 8 - -
9 - -
10 170 HI RANGE
11 3 GROUND
12 1D AUX POWER
Connector P3 Pin ID
1 - -
2 29 HORN
3 214 OVERLOAD LAMP
4 213 FAILSAFE OUTPUT
5 - -
6 - -
0260210 B
Platform Overload Module Wiring Harness

Platform Overload System at Lower Controls
1 3220096 1 overload fault detection
Overload Fault Detection
Lower Control Panel – Inside

Overload Fault Detection Connections
Wire # Color Function
3 BLACK GROUND
213 WHITE CONTROL
28A RED INPUT
28A RED/WHITE OUTPUT
Overload Fault Detection Wiring – Lower Control Panel
AB46LCPOS
Platform Overload System at Lower Controls

Platform Overload System at Upper Controls
1 116347-000 1 overload control

2 0260210 1 wiring harness, platform overload module
3 116346-000 1 platform overload sensor (includes wiring harness)
4 3220096 1 overload fault detection
Overload Control Connections

Cable Function
P1 DIAGNOSTICS
Upper Control Panel – Bottom P2 INPUT
P3 OUTPUT
P5 OVERLOAD SENSOR
Overload Control Module
Platform Overload Sensor

Mounted between platform
mounting bracket and rotator.
Overload Fault Detection Connections
Wire # Color Function
3 BLACK GROUND
213 WHITE CONTROL
9 RED INPUT
9 RED/WHITE OUTPUT
Upper Control Panel – Inside
Overload Fault Detection
Overload Fault Detection Wiring – Upper Control Panel
AB46UCPOS
Platform Overload System at Upper Controls

Options
A46JRT/AB46JRT – 0260193 Options –

Options – A46JRT/AB46JRT – 0260193
Dual Amber Beacon
1 0260429 1 wire harness, beacon (refer to electrical – 75)

2 056058-018 4 Bolt, hexhd m6 x 18mm
3 056021-006 4 washer, spring m6
4 0361297 2 flashing light assembly
Drill and tap for

M6-1.00 bolts
Detail B
J24
Strain Relief
Fasten Item 1 to
existing harness
and secure under Back of Lower
riser arm rest pad Control Box
0260259 C
Dual Amber Beacon

Motion Alarm
1 3040593 1 alarm, 97 dba

2 0260484 1 wire harness, motion alarm (refer to electrical – 73)
Strain Relief
Back of Lower
Control Box
J23
Use terminal
screws included
with alarm
Use mounting
screw included
with alarm
Turntable Front Plate
0260260 A
Motion Alarm
Airline to Platform
Airline to Platform – Steel Platform

0260294 1 AIR HOSE, PLATF MNT AB46J RT E – not shown

0260295 1 AIR HOSE, TRNTBL MNT AB46RT E – not shown
5010024 75 HOSE .50 ID AIR HOSE – not shown
5093004 3 CLP CUSH .750 VINYL COATED – not shown
5260013 2 FTG ADPTR MALE -8N-8 BARBED – not shown
5550010 2 CLP WORM DRV .50-1.06 SAE#10 – not shown
7714203 2 PIPE PLUG,3/8"NPT SQ.HD. BLK – not shown
7734704 1 90' STREET ELBOW-1/2" NPT – not shown
0260200
Airline to Platform – Aluminum Platform

0080759 1 WLDMT ANGLE – not shown – not shown

0260295 1 AIR HOSE, TRNTBL MNT AB46RT E – not shown
5010024 75 HOSE .50 ID AIR HOSE – not shown
5093004 3 CLP CUSH .750 VINYL COATED – not shown
5260013 2 FTG ADPTR MALE -8N-8 BARBED – not shown
5550010 2 CLP WORM DRV .50-1.06 SAE#10 – not shown
7714203 2 PIPE PLUG,3/8"NPT SQ.HD. BLK – not shown
7734704 1 90' STREET ELBOW-1/2" NPT – not shown
0260447
Airline to Platform
CSA Package
1 3069524 1 LIGHT RED LED 12V

2 0081384 1 DECAL, TILT WARNING LIGHT
3 0071536 2 WIRE 18 FEM 188I FEM188I 25
4 0075234 1 DECAL, CSA COMPLIANCE
0260264 1 MANUAL, INSPECTION AND MAINTENANCE CHECKLIST – Item not shown
A26012A
CSA Package
Options – 10 A46JRT/AB46JRT – 0260193
Locking Upper Control Box Cover
1 0260604 1 Locking control box cover weldment – not shown

2 970029 6 bolt hex head .250-20 .75 gr5 zp – not shown
3 5560004 6 nut hex lkg .250-20 – not shown
0260599 A
Locking Upper Control Box Cover

A46JRT/AB46JRT – 0260193 Options – 11
Boom Brush Kit
1 0084468 1 BRUSH
2 0084470 1 BRUSH HOLDER (STRAIGHT)
3 970469 12 BLT HEXHD .375-16 1.00 GR5
4 986299 8 WSHR FLAT .375 GR5 ZP
5 987119 12 WSHR LOCK .375
A17052B B
Boom Brush Kit

Tool Tray
1 0260596 2 AB46 TOOL TRAY, WLDMT

2 5560004 4 NUT HEX LKG .250-20 – Not shown
3 5560291 4 SCR SLFTPG .313 .75 TYPE B – Not shown
4 970029 4 BLT HEXHD .250-20 .75 GR5-Z/P – Not shown
0260596 A
Tool Tray
Light Package
1 0072012 1 OPTion upper control COURTESY LIGHT

2 0080768 1 OPTion platform work LIGHTS 2 FLOOD
3 0180127 1 option DRIVING LIGHTS WITH RED REAR
Reference Driving
Light Option
0180127
Reference Upper Controls

Courtesy Light Option
0072012 Reference Platform
Work Light Option
0080768
Reference Driving
Light Option
0180127
A26019A
Light Package
Driving Lights
1 3067619 2 FLOOD LIGHT – halogen

3069528 2 FLOOD LIGHT – led oval
2 3060017 2 TURN SIG LIGHT DBL FACE LENS
3069533 2 light red led 12v stop/tail
3 3020013 1 SWITCH, TOGGLE, SPST, ON/OFF
4 3011601 30 ft WIRE 16GA SINGLE CONDUCTOR BLK-TYPE GPT
5 3040083 5 TERM FEM250FI 16/14
6 3040082 4 TERM MALE250FI 16/14
7 5093019 10 CLP CUSH .375 VINYL COATED
8 3040068 1 CIRCUIT BREAKER, 20 AMP
9 8 m screw 10-24 x 1 lg pan hd pltd
10 9 nut 10-24 esna
11 0181376 1 PLAC LIGHTS ON/OFF SW
12 5569003 2 GROMMET .188ID .313DIAX.125GRV(.438OD OA)
13 3040469 1 RELAY SPDT 12V 30AMP SONG
14 1 m screw 10-24 x 1/2 lg truss hd pltd
15 3044599 2 TERM FEM250I 22/18
16 3044161 4 TERM R10I 16/14
17 3044142 1 TERM R6I 22/18-PN18-6R-M
18 0181031 1 WIRE 12 R10 FEM250FI 11
19 0073057 2 WIRE 12 R10I FEM250FI 5.5
20 0181187 1 WIRE 12 R6I FEM250FI 6
21 0073250 2 WIRE 18 R10I FEM188I 17 DIO
22 0073781 1 WIRE 16 R10I R6I 6
23 3090019 30 ft TUBE FLEXGARD .250 ID
24 10 capscrew 1/4-20 x 3/4 lg hh gr5
25 10 washer 1/4 flat
26 10 nut 1/4-20 esna
0180127 C
Driving Lights
Upper Control Courtesy Light
1 0072004 1 LIGHT BRACKET WLDMT

2 5560648 2 SCR SLTRHD 10-24 .750
3 5560034 2 NUT HEX LKG 10-24
5 3040038 1 FUSE HOLDER
6 3040039 1 FUSE 10 AMP AGC- -BUSS: 10 AMP AGC
7 3060008 2 COURTESY LIGHT
8 3020013 1 SWITCH, TOGGLE, SPST, ON/OFF
9 0181376 1 PLAC LIGHTS ON/OFF SW
10 3044158 3 TERM R6I 16/14
11 3044161 1 TERM R10I 16/14
0072012 E
Upper Control Courtesy Light

Platform Work Lights
1 3064413 2 Light flood with clamp – incandescent

3067620 2 light flood with clamp – halogen
3069528 2 work light – LED oval
2 5093019 7 CLP CUSH .375 VINYL COATED
3 3090019 7 TUBE FLEXGARD .250 ID
5 7 capscrew 1/4-20 x 3/4 lg hex hd gr5
6 7 lock washer 1/4 med
7 7 flat washer 1/4
8 3040082 3 TERM MALE250FI 16/14
9 3011601 6.66 WIRE 16GA SINGLE CONDUCTOR BLK-TYPE GPT
10 3040114 1 connector in-line 16/14 wire
11 3044161 1 TERM R10I 16/14
12 3040038 1 FUSE HOLDER
13 3040039 1 FUSE 10 AMP AGC- -BUSS: 10 AMP AGC
14 3040083 3 TERM FEM250FI 16/14
0080768 F
Platform Work Lights

Upper Control Box Cover
1 6 snap fastener – included with cover

2 5560657 3 pop rivet 1/8 inch ad48 abs
3 5560656 3 pop rivet 1/8 inch ad46 abs – steel platform
5560656 2 pop rivet 1/8 inch ad46 abs – aluminum platform
4 0073076 1 upper control box cover – Standard
0074782 1 upper control box cover – fire resistant
Front Side View

Cover Installed
When upper controls are

in use, secure cover to
rear of control box
Side View
Rear Cover Stowed
Steel Platforms
Front Side View

Cover Installed
When upper controls are

in use, secure cover to
rear of control box
Side View
Cover Stowed
Rear
Aluminum Platforms
0071654 D
Upper Control Box Cover

Swing Gate – Steel Platform
1 0420198 1 WLDMT, GATE SWING SIDE 36X96 S

2 0420235 2 BLOCK HINGE GATE STEEL PLATFORM
3 986359 2 WSHR FLAT .500
4 0071837 1 TORSION - SPRING
5 988179 2 PIN COT .125DIA 1.00-1/8 X 1
6 0420632 1 PIN, 0.50 X 4.859 GRIP
7 967299 3 IN HOSESAE30R2-04 TYPE 3 1/4"ID-25 FT SPOOL
8 2667500 1 95 BALL KNOB-1-3/8 X 1/2-13 THREAD
9 0181485 2 END CAP
10 970009 1 BLT HEXHD .250-20 .500 GR5
11 302555 1 KNOB ROUND .25-20NC FEMALE
12 970279 2 BLT HEXHD .313-18 1.50 GR5
13 300492 1 LATCH LH TRAY ROTARY LOCK
14 970239 2 BLT HEXHD .313-18 .750 GR5
15 987109 2 WSHR LOCK .313
16 986269 4 WSHR FLAT .313
17 0421519 1 PLT, LATCH MNT SWING GATE
18 972259 2 BLT FLSKTHD .313-18 1.00
19 0421530 1 PLT, TAPPED
20 0421529 1 WLDMT, STRIKER SWING GATE
21 5560031 4 NUT HEX LKG .313-18
22 2572007 4 BRG .500ID .625OD .625
A26018A
Swing Gate – Steel Platform

Sandblast Kit
260652 1 BELLOWS, CYLINDER BOOM RISER, AB46 – not shown

260653 1 BELLOWS, CYLINDER BOOM RISER, AB46 – not shown
5550070 5 CLP WORM DRV 3.00-5.00 SAE#72 – not shown
5550030 2 CLP WORM DRV 1.50-2.50 SAE#32 – not shown
260657 1 BELLOWS, JIB CYLINDER, AB46 – not shown
260658 1 BELLOWS, SLAVE CYLINDER, AB46 – not shown
260659 1 BELLOWS, MASTER CYLINDER, AB46 – not shown
0260654 A
Sandblast Kit
Cold Weather Package
Engine Block Heater – GM

1 7630842 1 heater, lower radiator hose id 1.75 – 120V, 600W

2 hose clamps – provided with heater
0163407 A
Cold Weather Package – Kubota

0260201 1 hydraulic warm up (refer to options –33)

0163553 1 block heater Kubota – not shown
0161760 1 block heater kubota – not shown
5260033 1 fitting barb 3/8-1/4 npt – not shown
0181634 1 decal engine block heater – not shown
0260642 A
Cold Weather Package

Hydraulic Warm-Up
1 3020047 2 SW TGL SPDT (ON/ON)

2 3020078 1 TEMPERATURE SWITCH
3 3040469 1 RELAY SPDT 12V 30AMP
4 0260275 2 PLACard, HYDraulic WARM UP OPTION
5 0260277 1 WIRE HARNESS, HYDraulic WARM-UP (refer to electrical – 77)
6 0070730 1 WIRE 16 R6I R6I 5.5
7 0073885 1 WIRE 16 R6I FEM250FI 18
8 0140366 2 WIRE 16 FEM250FI FEM188I 13.5
9 0151817 1 WIRE 12 R10I FEM250FI 13
10 0181028 1 WIRE 16 R6 FEM188 10.5
11 0421268 1 WIRE 16 R6I NONE 30 DIO
12 3604-05020 1 screw panhd m5-.08 20MM pltd
13 056064-005 1 nut hex m5 lock
14 604816 1 ftg adapter -8-8npt/o-ring
UPPER CONTROL BOX

8
3
LOWER CONTROL BOX
87 3 12 13
INTERLOCK 9 87A
86 30 85
6
155A 155A
1
155C TO J12
CONNECTOR 125A 9 9 3 3 155A 169
155B T31 155C

155
9
141 214 7 10
40
11
5A 167
GLOW
155B SEE DECAL 1

INSIDE BOX 4C
STRAIN
RELIEF
BACK OF
LOWER
CONTROL
BOX
#14 REDUCER
#2 TEMP SWITCH
HYDRAULIC TANK
14 J26
5
155A
155
A26014D
Hydraulic Warm-Up
5065705
5025003
5036903
(to GP port)
6019159
0260300
(to J25 connector on
lower control box)
0260203 Rev B 1 of 10
5035305 5037005
(to tank)
5/16”-18 x 2”
with Esna Nut
flat washer
Bypass Valve
Cartridge
5035305
(to generator)
6019161 5035305
0260203 Rev B 2 of 10
0020266
(to generator)
0020283 5065703 0020266 5036703

(to GP) (to Bulkhead)
0260203 Rev B 3 of 10
5035005
0080362 0020266
(thru turntable to Cooler) 0020266
(to 6019161)
(to Generator)
0260203 Rev B 4 of 10
6050008
6050005
0080362
5035308,5064007,5063908
(thru turntable to bulkhead)
0260203 Rev B 5 of 10
5035308,5064007,5063908
0060290,5035305
(to oil tank)
0260203 Rev B 6 of 10
fitting on back side of motor – 5065708
0151458 (to bypass valve)
3/8x16x1 ¾”
Esna nut
flat washer
5/16x18x1” 6031619
Esna nut
flat washer 5035320
5037008
(to tank)
027979-000
0151484
3/8x16x1 ¾” 5/16x18x1 1/4”
0260302 7240012
Esna nut Esna nut
0260203 Rev B flat washer flat washer 7 of 10
0073544
(to generator)
3069521
Male plug
added to existing
110 VAC line
3040472 Lower control box

Female plug added to
0260203 Rev B existing 110 VAC line 8 of 10
Material List:
0260302 qty 1, 7240012 qty 1, 0151458 qty 1, 0151484 qty 1,
0073544 qty 1, 6019159 qty 1, 0020266 qty 3, 0020283 qty 1,
5065705 qty 1, 5036903 qty 1, 5025003 qty 1, 5037005 qty 1,
5035305 qty 4, 5065703 qty 1, 5036703 qty 1, 5065708 qty 1,
5035320 qty 1, 5037008 qty 1, 5035005 qty 1, 0080362 qty 1,
0060290 qty 1, 6050005 qty 1, 5064007 qty 2, 5063908 qty 2,
6050008 qty 1, 5035308 qty 2, 3069521 qty 1, 0260300 qty 1,
0073885 qty 1, 0112164 qty 1, 0140366 qty 2, 0151817 qty 1,
0181028 qty 2, 0260276 qty 1, 3020047 qty 1, 3040469 qty 1,
3040472 qty 1, 6019161 qty 1, 6031619 qty 1, 3611-05 qty 1,
3604-05020 qty 1 027979-000 qty 1
0260203 Rev B 9 of 10
UPPER CONTROL PANEL

Modification
0260203 Rev B 10 of 10
Maintenance
A46JRT/AB46JRT – 0260193 Maintenance –

Maintenance – A46JRT/AB46JRT – 0260193
Maintenance Warning
Every person who maintains, inspects, tests or repairs the The potential for accident increases when operating
aerial platform must be qualified to do so. Maintenance an aerial platform that is damaged or malfunction-
functions must be performed by maintenance personnel ing. Death or serious injury can result from such
who are qualified to work on the aerial platform. accidents. Do not operate the aerial platform if it is
damaged or malfunctioning.
Caution Repair all defects before returning the machine to
Welding current can be very intense. Damage to
electronic components can result. Connect the service.
ground clamp as close as possible to the area be-
ing welded. Disconnect the battery cables and any General Information
microprocessors and engine control modules before The parts drawings located in the Repair Parts section
welding on the machine. are designed for use as a guide for proper disassembly
of the machine and components, as well as, for parts
If it becomes necessary to weld aerial platform com- replacement.
ponents as a method of repair, take all precautions to
prevent damage to electronic circuitry and devices on Danger
the machine. This includes, but may not be limited to, Hydraulic fluid escaping under pressure can have
disconnecting battery cables and electronic devices. enough force to inject fluid into the flesh. Serious
infection or reaction will result if medical treatment
Do not modify this aerial platform without prior writ- is not given immediately. In case of injury by escap-
ten consent of the Snorkel Engineering Department. ing hydraulic fluid, seek medical attention at once.
Modification may void the warranty, adversely affect
stability or affect the operational characteristics of the Always refer to the hydraulic system installation draw-
aerial platform. ings and the electrical wiring diagram before removing
or disassembling associated parts.
Maintenance Schedules
The manufacturer has established a preventative main- When disassembling or reassembling components,
tenance schedule to detect any defective, damaged complete the procedural step in sequence. Do not par-
or improperly secured parts and provide information tially disassemble or assemble one part, then start on
regarding lubrication and other minor maintenance another. Always check your work to assure that nothing
items. has been overlooked.
This schedule includes the following: Keep the following in mind when disassembling or as-
sembling the machine.
 Daily Prestart Inspection
 Always be conscious of weight.
 Frequent Inspection and Maintenance – Every 90
Days or 150 Hours  Never attempt to lift heavy objects without the aid
of a mechanical device.
 Frequent Maintenance – Every 180 Days or
300 Hours  Do not allow heavy object to rest in an unstable
condition.
 Annual Maintenance – Every 500 Hours
 Always make sure the work platform is in the
The Daily Prestart Inspection must be performed by a stowed position, blocked or the weight removed
trained operator. All other maintenance and inspection by a suitable lifting device before removing any
must be performed by a trained service technician only. components from the machine.
Retain a copy of these forms for your records.
 When raising a portion of the machine, be sure
All placards and decals on the machine must be in place that adequate blocking is properly positioned. Do
and legible. Use the Placards and Decals parts page in not depend solely on the lifting device to hold and
the Repair Parts section of this manual to check these secure weight.
placards and decals.
 If a part resists removal, check to see if all fasten-
Snorkel recommends that you make additional copies of ers, electrical wiring, hydraulic lines, etc., have
the preventative inspection and maintenance checklists been removed or that other parts are not interfering.
for your use in performing these inspections.

Parts should be thoroughly inspected before restoring Clean surrounding areas, as well as the opening and
to service at the time of reassembly. Burrs, nicks or fittings before disconnecting air or oil lines. As soon as a
scratches may be removed from machines surfaces by line or component is disconnected, cap or cover all open-
honing or polishing with a #600 crocus cloth, followed by ings to prevent the entry of dirt or foreign materials.
a thorough cleaning with an approved cleaning solvent,
and blown dry with compressed air. Do not alter the New parts should remain in their container until they are
contour of any part. If this operation does not restore the ready to be used.
part to a serviceable condition, replace the part.
Clearly mark or tag hydraulic lines and electrical wiring
Replace all o-rings, seals and gaskets at reassembly. connections when disconnecting or removing them from
Use new roll pins or cotter pins. Dip all packing rings and the machine. This will assure that they are correctly
seals in hydraulic oil before reassembling in cylinder and reinstalled.
manifolds. Replace any part having imperfect threads. In
general, machines that have been disassembled can be Proper assembly is critical to the successful rebuilding
reassembled by reversing the order of disassembly. of any machine. Carefully, inspect any parts which are
to be reused. If in doubt, replace.
The service life of a machine can be increased by keep-
ing dirt and foreign materials out of the vital components. “Safety First” is a good slogan.
Shields, covers, seals and filters help to keep air and oil
supplies clean. However, these items must be maintained Replace any guards and protective devices that have been
on a scheduled basis in order to function properly. removed to carry out maintenance and repair work.

Daily Prestart Inspection
Item Inspect For Ok

Operator’s Manual In place, all pages readable and intact
Engine
Oil level Between full and add marks
Coolant Proper fluid level
Radiator Cap tight, good condition and clean
Fuel tank and line Tank full, cap in place and tight/no leaks
Electrical System
Battery Condition and charged for proper operation
Battery fluid level and terminals Proper level/clean, connectors tight
Cables and wiring harness No wear or physical damage
Hydraulic System
Fluid level Visible in bottom of sight gauge
Fluid filter Verify operation in the green zone
Hoses, tubes and fittings No leaks
Cold weather warm-up kit Proper operation
Tires
Air filled Good condition, proper inflation
Foam filled Good condition
Wheels All wheel lug nuts present and properly torqued
Lower Control Station
Operating controls Proper operation
Emergency stop and emergency power Shuts off lower controls/proper operation
Level Sensor Sounds tilt alarm
Flashing Light Proper operation
All Motion Alarm Sounds when machine is operated and/or driven
Structures
Weldments – Chassis, turntable, booms, platform, etc. Welds intact, no damage or deformation
Slide pads In place, no damage or deformation
Fasteners In place and tight
Upper Control Station
Guardrail system and lanyard anchors Welds intact, no damage or deformation
Operating controls Proper operation
Emergency stop and emergency power Shuts off upper controls/proper operation
Horn Sounds when activated
Electrical power outlet – GFCI Proper operation
Placards and Decals In place and readable
Performed by: Date:


Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Item Procedure Information OK
Chassis
Structural Check for damage and cracked welds
Steering cylinder pin caps and Verify that all fasteners are in place
retaining bolts
Oscillating axle lock cylinders, Verify that all fasteners are in place
rollpin, and lynch pin
Steering linkage Check for proper operation
Tires Check for wear and damage
Proper inflation 70 psi to 75 psi
Air filled tires only
Hydraulic tubes and hoses Check for leaks, wear, and damage
Decals and placards Check for damage and readability
Order replacements as necessary
Torque drive and steer wheel Torque lug bolts/nuts to proper value 4x4 front: 200 to 225 ft lb
lug nuts per placard on wheel on machine placard 4x2 front: 70 to 80 ft lb
All rear: 200 to 225 ft lb
Right drive motor(s) Check for leaks
Left drive motor(s) Check for leaks
Turntable
Torque turntable top bolts Torque to proper value 190 ft lbs
Torque turntable bottom bolts Torque to proper value 190 ft lbs
Cowling Check for wear/damage and that
fasteners are in place and are tight
Wire harness Check for wear/damage and that
fasteners are in place and are tight
Tilt alarm Check for proper operation
Lower Booms
Boom lift cylinder retaining bolts Verify that all fasteners are in place
and are tight
Boom lift cylinder and holding Check for leaks, wear, damage, and
valve for proper operation
Riser lift cylinder forged pin Verify that all fasteners are in place
retainer/retaining bolt and are tight
Riser lift cylinder and holding Check for leaks, wear, damage, and
Master level cylinder forged pin Verify that all fasteners are in place
retainer and are tight
Electrical Wires Check for wear and damage
Left Hand Access Door
Boom control valve Check for leaks, wear, damage, and
for proper operation
Boom circuit system pressure Check maximum system pressure 2,700 to 2,800 psi
Filter minder gauge Check for proper operation
Continued on next page...

Engine Compartment
Fuel tank Check for leaks, wear, and damage
Fuel gauge Check for proper operation
Fuel tank cap Check for leaks, wear, and damage
Engine air filter Check for wear and damage
Engine belts and hoses Check for wear and damage
Engine oil Check for wear and damage/level Between add and full marks
Engine coolant level Check for level Between hot and cold level
Engine Check for proper operation
Engine start – stop Check for proper operation
Electric throttle Check for proper operation
Engine charging system Check for proper operation
Engine shutdown, low oil Check for proper operation
pressure
Hydraulic pump Check for proper operation
Hydraulic oil reservoir Check for wear/damage/leaks
Hydraulic oil reservoir filler/ Verify that all fasteners are in place
breather cap and are tight
Hydraulic oil reservoir fluid level Check for proper level Above 10°F (-13°C)
Mobil DTE-13M, ISO VG32
Below 10°F (-13°C)
Hydraulic oil return filter Replace after the first 50 hours, every
90 days or 150 hours thereafter
Inspect filter for foreign matter that
could indicate component wear
Drive system control valve Verify that all fasteners are in place
and are tight
Upper Booms
Electrical wires Check for wear and damage
Extension cylinder pins, snap Verify that all fasteners are in place
rings, and forged pin retainers and are tight
Extension cylinder and holding Check for leaks, wear, damage, and
Jib cylinder pin and retainer bolt Verify that all fasteners are in place
and are tight
Jib cylinder and holding valve Check for leaks, wear, damage, and
for proper operation
Slave level cylinder pin caps Verify that all fasteners are in place
and retainer bolt and are tight
Slave level cylinder holding Check for leaks, wear, damage, and
valves for proper operation
Hose carrier assembly Check for residue buildup/proper
operation
Hydraulic hoses and tubes Check for leaks, wear, and damage
Platform rotator, pin and forged Verify that all fasteners are in place
pin retaining system and are tight

Upper Booms
Platform rotator, pin and forged Verify that all fasteners are in place
pin retaining system and are tight
Platform rotation holding valve Verify that all fasteners are in place
and are tight
Rotator mounting bolts Verify that all fasteners are in place
and are tight
Overload cell Check for proper operation
Platform
Decals and placards Check for damage and readability
Order replacements as necessary
Platform gates Check for damage/proper operation
Platform mounting bolts Verify that all fasteners are in place
and are tight
Operator’s Manual Proper manual in document holder
Batteries
Battery terminals Clean terminals and check cable
condition
Electrolyte Check for proper level Add distilled water if neces-
sary
Indicator gauges (if equipped) Check for proper operation/condition
Lower Control Station
Station selector switch in the Check for proper operation With the selector in the lower
lower controls position controls position, the upper
controls do not work
Station selector switch in the Check for proper operation With the selector in the up-
upper control position per controls position, the
lower controls do not work
Preheat button Check for proper operation
Keyed start switch Check for proper operation
Throttle interlock Check for proper operation
Audible alarms Check for proper operation
Turntable rotation CW – CCW Check for proper operation 65 to 85 seconds for each direction
Riser boom lift Up – Down Check for proper operation Up: 35 - 40 sec Down: 20 - 25 sec
Main boom lift Up – Down Check for proper operation Up: 25 - 30 sec Down: 20 - 25 sec
Jib boom lift Up – Down Check for proper operation Up: 20 - 25 sec Down: 30 - 35 sec
Boom extension In – Out Check for proper operation Ext: 20 - 25 sec Ret: 22 - 27 sec
Platform leveling Up – Down Check for proper operation
Platform rotation CW – CCW Check for proper operation Full cycle: 16 - 20 seconds
Emergency power, all functions Check for proper operation
Emergency stop Check for proper operation
Hour meter Check for proper operation
Foot switch Check for proper operation Functions should be opera-
tional when foot switch is
engaged
Start switch Check for proper operation

Throttle Check for proper operation Engine should throttle up
when the foot switch is
engaged
Preheat switch Check for proper operation
Boom speed knob Check for proper operation
Horn Check for proper operation
Turntable rotation CW – CCW Check for proper operation
Riser boom lift Up – Down Check for proper operation
Main boom lift Up – Down Check for proper operation
Boom extension In – Out Check for proper operation
Jib boom lift Up – Down Check for proper operation
Emergency power, all functions Check for proper operation
Emergency stop Check for proper operation
Gradual start to stop, drive/steer Check for proper operation
controls
Drive speed limit switch, main Check for proper operation
boom lift
Drive speed limit switch, tip Check for proper operation
boom extend
Drive speed limit switch, riser Check for proper operation
boom lift – CE only
110 volt AC power to platform Check for proper operation
Boom extension In – Out Check for proper operation
Platform leveling Up – Down Check for proper operation
Platform rotation CW – CCW Check for proper operation
Drive range – booms stowed Check for proper operation Slow speed only with boom
raised
Drive speed Boom down and retracted 50 ft in 7.6 to 8 sec
High – 4.25 to 4.5 mph
Boom up or extended 50 ft in 42.5 to 48.5 sec
Low – 0.7 to 0.8 mph
Optional Equipment
Air line to platform Check for proper operation
All motion warning alarm Check for proper operation
Flashing light Check for proper operation
Hydraulic warm-up system – JRT Check for proper operation
only
AC generator – JRT only Check for proper operation
Performed by: Date:

Maintenance – 10 A46JRT/AB46JRT – 0260193

Frequent Maintenance – Every 90 Days or 150 Hours
Daily maintenance Perform maintenance as per schedule Retain copy of checklist
Preventive inspection mainte- Perform inspection, complete form Retain copy of checklist
nance checklist
Placards and decals inspection Inspect using drawing and parts listing Replace any missing or
in Section 1 – Repair Parts Manual unreadable decals/placards
Door hinges and latches Lubricate SAE 10W oil or spray
lubricant
Rotation bearing Lubricate Conoco Super Sta #2
Above 32° F
Mobilgrease CM-P
Below 32° F
Mobilgrease CM-L
Rotation bearing teeth and Lubricate Mobil Mobiltac 375NC
pinion
Gear hubs Check fluid level, fill if low Mobil Mobilube 80W-90
Platform rotator Check for proper operation Repair or replace if not
working properly
Platform controller Check smooth operation & speeds
Batteries Check specific gravity 1.260/1.275 at 80° F
Charging system Check operation
Engine RPM Check for proper engine RPM See engine owner’s manual
Engine oil and filter Replace per engine owner’s manual See engine owner’s manual
Engine fuel filter Check condition Replace every 6 months or
if dirty
Performed by: Date:

A46JRT/AB46JRT – 0260193 Maintenance – 11

Annual Maintenance – Every 500 Hours
Item Procedure Information Ok
90 day or 150 hour maintenance Perform maintenance per sched- Retain copy of checklist
ule
Hydraulic oil reservoir Clean and replace fluid Above 10°F (-13°C)
Below 10°F (-13°C)
Hydraulic return filter Replace After first 50 hours, then at recom-
mended interval
Hydraulic reservoir suction filter Clean and reinstall
Hydraulic pressures Drive pump setting Differential pressure:
450-500 psi
Maximum pressure:
5,000-5,100 psi
Boom pump setting Maximum pressure:
2,750-2,800 psi
Function pressures: check at Steer right/left:
manifold, except level 2,700-2,800 psi
Riser boom down:
3,300-3,400 psi
Main boom down:
1,400-1,500 psi
Extend:
1,900-2,000 psi
Jib up/down:
2,700-2,800 psi
Rotate:
1,200 psi max on level
Pressure reducing valve:
2,700-2,800 psi
Drive/boom relief: 3,000 psi
Level Pressure: install gauge be- Level:
tween valve and slave cylinder 2,000-2,050 psi
Gear hubs Replace fluid Mobil Mobilube HD 80W-90
Swing drive Replace fluid Mobil Mobilube HD 80W-90
Engine coolant Check condition See engines owner’s manual
Performed by: Date:


Major Repairs
Date Part Number Part Description Repair Performed

Lubrication Points
12
12
6
9
10 11
7
2
8
13
3 4
5 5
1
Lubrication Swing Drive

Specific lubricants as recommended by Snorkel, should Swing drive – Item 4. To check oil level, remove check
be used in maintaining the unit. If in doubt regarding plug located on the side of the gear box. Unit is full if oil
the use of lubricants other than those listed, contact is level with bottom of fill hole or just starts to run out.
Snorkel Customer Service Department for evaluation
and recommendation. Gear Hubs
Gear hubs – Item 5. To check and fill Gear hubs:
Refer to the above lubrication illustration to locate com-
ponent item numbers. 1. Rotate wheel until bottom of filler/drain plug is about
1 inch above horizontal centerline.
Service all fittings as indicated on the Frequent Mainte-
nance schedule and lubrication illustration. Wipe away all 2. Remove plug with drive ratchet and extension.
excess lubricant from exposed surfaces. Over lubrication
can collect dirt and foreign matter which acts as an abra- 3. Fill until lubricant is level with bottom of fill hole.
sive. Lubrication of accessory equipment should be in
accordance with the manufacturer's recommendations. Note
Do not overfill gear hubs as they are not vented and need
Rotation Bearing air space for expansion of oil to prevent damage to hubs.
Rotation bearing – Item 1. Pressure gun lubricate
bearing at recommended interval using lubricant as Platform Rotator
outlined in the maintenance schedule. Rotate while Platform Rotator – Item 6. Platform rotators will require
lubricating. The lubrication fitting is located on the rear lubrication only if disassembled for repairs. Consult
of the turntable. factory for proper lubricant if replacement of platform
rotator is required.
Rotation Gear Teeth and Pinion
Rotation gear teeth and pinion – Item 2. Gear teeth and Hydraulic Oil Reservoir
gear box pinion should be lubricated with a spray-on Hydraulic oil reservoir – Item 7. The fluid level should be
type open gear lubricant. visible in the bottom of the sight gauge and should be
checked with the machine in the stowed position.
Tie Rods
Tie rods – Item 3. Lubricate at recommended interval us- The interior of the reservoir should be wiped out and
ing lubricant as outlined in the maintenance schedule. cleaned each time the hydraulic oil is changed. The
reservoir filler/breather cap should be removed and the
cap strainer cleaned with Kerosene, fuel oil, or other
solvent at this time.

It is absolutely necessary that only new, clean hydraulic Suction Strainer
oil is added. Suction strainer – Item 10. Two 100 mesh strainers are
located within the hydraulic oil reservoir, one on the
Note inlet and one on the outlet, and filters the pump suction
If it becomes necessary to add or use an oil other than flow.
the recommended fluid, it is important that it be compat-
ible and equivalent to the factory fill. Local oil suppliers The strainers should be cleaned at the time interval
can generally furnish this information. shown in the maintenance schedule chart, using
Kerosene, fuel oil or other solvent and a soft bristled
If questions still remain, contact Snorkel Customer Ser- brush.
vice Department for further information.
Inspect the filter wire cloth for damage. Holes in the filter
Engine cloth leak dirt into the pump and other vital hydraulic
Engine – Item 8. Refer to the engine manufacturer’s components. If element is damaged, replace.
instruction manual or consult your local engine service
representative if engine adjustments or repairs are When the filter has been thoroughly cleaned, reinstall
needed. The engine must be operated in accordance in suction line and tighten securely.
with manufacturer’s instructions and serviced at recom-
mended intervals. Door Hinges and Latches
Door hinges and latches – Item 11. After lubricating,
Hydraulic Oil Return Filter remove any excess lubricant or over spray so it will not
Return filter – Item 9. The hydraulic oil return filter is collect dirt or debris.
located on the control valve behind the door on the right
side of the turntable Slide Pads
Slide pads – Item 12. Check slide pads for excessive
The filter element is a throw-away type filter and wear and replace as required. Slide pads do not require
should be changed after the initial break-in period lubrication.
(approximately 50 hours operation time).
Battery
The filter is equipped with a hydraulic pressure gauge Battery – Item 13. The battery will have longer life if the
to indicate the filter element condition. A by-pass relief water level is maintained and they are kept charged.
within the filter base is provided and is set to by-pass at The engine will have better starting characteristics with a
25 psi. If pressure readings are above 25 psi, the filter fully charged battery. In cold weather the battery should
should be changed. be maintained at full charge to keep from freezing. An
extremely low or dead battery can freeze in cold weather.
The filter condition should be checked at the 90 day or Make sure connections are clean and tight.
150 hour Preventive Inspection Maintenance interval or
more frequently under extreme working conditions. Make sure charging equipment is operating properly.
The filter condition indicator is accurate only when

the engine is running at maximum rpm and pump is Danger
discharging maximum flow, which occurs only during Lead-acid batteries produce flammable and explo-
full speed driving. This requires that the indicator sive gases. Never allow smoking, flames or sparks
be observed while the unit is in motion, booms fully around batteries. Lead-acid batteries contain sulfu-
retracted and in stowed position, drive range switch ric acid which will damage eyes or skin on contact.
in “LO” position, and drive controller fully forward. Oil When working around batteries, always wear a face
temperature should be at least 90° F (32° C). shield to avoid acid in eyes.
If acid contacts eyes, flush immediately with clear water

Warning and get medical attention. Wear rubber gloves and
Use extreme caution while observing the condition protective clothing to keep acid off skin, if acid contacts
indicator because of the motion of the drive wheels. skin, wash off immediately with clear water.
The condition indicator is best observed from out-
side of the tract of the vehicle wheels to avoid pos- Battery Care and Maintenance
sible personal injury or machine damage. The following information about battery care and main-
tenance was supplied by Interstate Batteries and is
When changing the filter element, the oil inside of the reprinted here with their permission.
filter element, should be examined for deposits of metal
cuttings, which is present, could indicate excessive wear 1. New batteries need to be cycled several times before
in some of the system components. reaching full capacity (20-50 cycles, depending on
type). Usage should be limited during this period.

2. Always recharge batteries fully, immediately after 13. Do not use a mismatched charger of any type; i.e.,
use. Batteries perform best when they are fully a 12 volt charger on a 24 volt pack or a 24 volt
charged. More capacity and longer life will result charger on a 12 volt pack. An undersized charger
from this practice. will never get the job done, no matter how long it
tries. An oversized charger will cause excess gas-
3. The deeper the discharge, the fewer number of sing and heat that could possibly result in a battery
cycles a lead-acid battery will deliver. Deep dis- meltdown and/or explosion.
charges deteriorate the battery quicker than lighter
shallow cycles. 14. Never charge a lead-acid battery with a sealed (gel
cell) battery charger. The lead-acid battery needs
4. Battery cables should be intact and connectors kept higher voltage to finish its charge. Without it the
tight at all times. Systematic inspection is recom- battery will never come back to 100% and sulfation
mended. can occur.
5. Vent caps should be kept in place and tight during 15. Always allow batteries to cool off after charging.
vehicle operation and battery charging. The cooling time is very important because heat
is generated during the recharge and discharge
6. Batteries should be kept clean – free of dirt and cor- cycles. Without the cooling time the heat grows,
rosion – at all times. Always keep the top of batteries accelerating grid corrosion which is one of the major
clean. A film on top of the battery can cause the causes of battery failure. Charging practice should
current to migrate between the posts, accelerating enable batteries to cool before use.
self discharge.
16. Deep cycle batteries need to be equalized peri-
7. Never let the electrolyte level of a lead-acid battery fall odically. Equalizing is an extended, low current
below the plates. Lack of maintaining the electrolyte charge performed after the normal charge cycle. It
in a lead-acid battery causes damage to the exposed helps keep cells in balance. Actively used batteries
portion of the plate which reduces capacity. should be equalized once per week. Manually timed
chargers should have the charge time extended
8. Always check electrolyte level before charging. Do approximately 3 hours. Automatically controlled
not add water to individual cells unless plates are chargers should be unplugged and reconnected
exposed. Batteries should be watered after charg- after completing a charge cycle.
ing unless the plates are exposed before charging.
If exposed before charging, the plates should be 17. In situations where multiple batteries are connected
covered by approximately 1/8″ of water. Check water in series, parallel or series-parallel, a replacement
level after charging. Water should be kept 1/4″ below battery's should be of the same size, age and usage
the bottom of the fill tube in the cell cover. level as the companion batteries. Do not put a new
battery in a pack that has 50 or more cycles. Either
9. Water used to replenish batteries should be distilled replace all the batteries with new batteries or install
or treated to not exceed 200 T.D.S. (total dissolved a good used battery's in place of the bad. New bat-
solids... parts per million). Particular care should be teries should be given a full charge before use.
taken to avoid metallic solids (iron).
18. Periodic battery testing is an important preventa-
10. A fully charged battery will give you the best and tive maintenance procedure. Hydrometer readings
longest service. Be sure the batteries are fully of each cell (fully charged) give an indication of
charged before testing or using. A fully charged bat- balance and true charge level. Imbalance could
tery, without a drain or load, after the surface charge mean the need for equalizing and is often a sign
has dissipated, is 6.35 volts for a 6 volt battery. of improper charging or a bad cell. Voltage checks
(open circuit, charged and discharged) can locate
11. Batteries should not be discharged below 20% of a bad cell or weak battery. Load testing will pick
capacity (approximately 1.8 volts per cell under out a bad cell when other methods fail. The point
normal operating load; 1.98 volts open circuit; 1.145 is to look for the abnormal. A weak cell or battery
specific gravity). Proper battery sizing will help avoid will cause premature failure of companion cells or
excessive discharge. batteries respectively.
12. Battery chargers should be sized to fully charge 19. As batteries age, their maintenance requirements
batteries in an eight hour period. Chargers should change, Generally their specific gravity is higher and
be kept in proper operating condition. gassing voltage goes up. This means longer charging
time and/or higher finish rate (higher amperage at the
end of charge). Usually, older batteries need to be
watered more often and their capacity decreases.

20. “Opportunity charging”, a short partial charge during 22. An overly discharged battery might need to be cycled
an extended duty cycle, is a controversial subject. a few times before it can recover fully. If a battery
Generally, the practice is a “crutch” to make up for begins to heat before coming up to a full charge,
undersized batteries. The correct approach is to it might be necessary to discharge the battery and
install adequate battery capacity. If this is impossible recharge it a few times. The charge and discharge
because of lack of space in the battery compartment cycle might help the current acceptance of the battery
or extreme operating conditions (24 hour intermit- and facilitate its recovery to a usable condition.
tent use, as an example), “opportunity charging” is
better than excessive battery discharging. However, 23. Inactivity can be harmful to deep cycle batteries. If
the practice can cause batteries to overheat, require they sit for several months, a “boost” charge should
more watering and usually will shorten battery life. be given – more frequently in warm climate (about
“Opportunity charging” is a trade off; something to once a month) than in cold (every 2-3 months).
avoid if possible. One charging cycle per day is
preferable. 24. Never store a battery in a discharged state. The
sulfate that forms during discharge can make the
21. Extreme temperatures can substantially affect bat- battery impossible to recharge fully.
tery performance and charging. Cold reduces bat-
tery capacity and retards charging. Heat increases
water usage and can result in overcharging. Very
high temperature can cause “thermal run away”
which may lead to an explosion or fire. If extreme
temperature is an unavoidable part of an application,
consult a battery/charger specialist about ways to
deal with the problem.

Fastener Torque Chart
Bolt SAE Grade SAE Grade SAE Grade SAE Grade

Grade 1 or 2 5 6 8
Marking
Minimum Medium
Indeterminate
Definition Commercial Commercial
Quality
Quality Quality
Medium Medium Carbon Medium Carbon

Low
Carbon Steel Alloy Steel
Material Carbon
Steel Quenched and Quenched and
Steel
Tempered Tempered Tempered
Minimum Tensile 64,000 psi. 105,000 psi 133,000 psi. 150,000 psi
Strength
Bolt Size Recommended Torque Value (ft lbs)
1/4 5 7 10 10.5
5/16 9 14 19 22
3/8 15 25 34 37
7/16 24 40 55 60
1/2 37 60 85 92
9/16 53 88 120 132
5/8 74 120 167 180
3/4 120 200 280 296
7/8 190 302 440 473
1 282 466 660 714
Torque chart information:
 Consult manufacturers’ specific recommendations, when available.
 The chart may be used with both coarse and fine thread fasteners lightly lubricated.
 Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.
 The torque values are given in foot-pounds.
 Inch/pound equivalent may be obtained by multiplying by 12.

Electrical Schematic – ANSI Electrical
A46JRT/AB46JRT Schematic – 1
A26001L
Electrical Electrical Schematic – CE
Schematic – 2 A46JRT/AB46JRT
A26023A
Hydraulic Schematic Hydraulic
A46JRT/AB46JRT Schematic – 1
A26003E
Hydraulic Hydraulic Schematic
Schematic – 2 A46JRT/AB46JRT
A26003E
LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of
one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental
fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective,
will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each
new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any
such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired
by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or
repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable
warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department
prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the
“Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10)
days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10)
days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under
this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement
parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or
Customer.
REPLACEMENT PARTS WARRANTY

Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty
period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel
will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.
2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such
modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the
stability, reliability or service life of the Snorkel product or any component thereof.
3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited
to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to
follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible
for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrica-
tion.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of
environment in which the machine may be used; such as, but not limited to sandblasting applications.
5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.
6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to
freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental
revenue, lost profits or increased cost.
This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless oth-
erwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL
MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL
LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS
OR PROPERTY.
The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the
Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for
further assistance.
Effective July 1995
© Snorkel – all rights reserved

Local Distributor / Lokaler Vertiebshändler / Distributeur local
El Distribuidor local / ll Distributore locale
EUROPE, MIDDLE EAST

AFRICA & ASIA
PHONE: +44 (0) 845 1550 058
FAX: +44 (0) 845 1557 756
NORTH & SOUTH AMERICA

PHONE: +1 785 989 3000
TOLL FREE: +1 800 255 0317
FAX: +1 785 989 3070
AUSTRALIA
PHONE: +61 1300 700 450
FAX: +61 2 9609 3057
NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164

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A46JRT Parts Manual

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REPAIR PARTS

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

Battery posts, terminals and related accessories contain lead

Diesel and gasoline engine exhaust and some of its constituents

© Snorkel International, Inc. – all rights reserved Printed in the U.S.A.

Section 4 – Options Contact Information

About This Manual Repairs and Maintenance

Ordering Parts Manuals

Attention: Parts Department Serial Number:

ANSI and OSHA Compliance

Scaffold Industry Association, Inc.

Date: Account Number:

Company: Purchase Order Number:

Address: Model Number:

Part Number Description Quantity

 Ship complete order only. Do not backorder parts.

A46JRT/AB46JRT – 0260193 iii

A46JRT/AB46JRT – 0260193 Repair Parts – 

Chassis Assembly Repair Parts – 3

Repair Parts – 4 Chassis Assembly

1 012039-000 2 battery hold down bolt

1 068835-001 1 FRONT AXLE

Front Axle Assembly

Standard – bar lug air filled tires

option – nonmarking air filled tires

Tires and Wheels

option – bar lug foam filled tires

option – nonmarking foam filled tires

Tires and Wheels

option – high floatation lug foam filled tires

option – high floatation lug air filled tires

Tires and Wheels

Turntable Assembly Repair Parts – 13

Repair Parts – 14 Turntable Assembly

1 116312-000 1 TURRET POST WELDMENT

Continued on next page…

57 058495-090 24 HHCS M16 X 2.0 X 90 G8.8 ISO4017_DIN 933

Riser Boom Assembly Repair Parts – 17

1 068412-000 1 FRONT RISER WELDMENT

Riser Boom Assembly

Main Boom Assembly Repair Parts – 21

Repair Parts – 22 Main Boom Assembly

1 068496-025 1 TOP (INNER) BOOM WELDMENT

Main Boom Assembly

1 0260450 1 extend cylinder pad weldment

Wear Pad Assembly

Jib Boom Assembly

1 068439-000 1 jib boom weldment

Jib Boom Assembly

1 116343-000 1 kubota engine assembly

Engine Assembly Kubota Tier 3 – Before May 2010

1 0260043 1 kubota engine assembly

0260641 1 Water pipe ab46 – not shown

Engine Assembly Kubota Tier 4i – After April 2010

1 0260063 4 bracket, engine mounting

Engine Mounting Kit

1 0260161 1 bell housing

Bell Housing Assembly

Exhaust System Assembly

1 0260118-015 1 support, pulley

Fan Kit Assembly

1 0260112 1 stack cap

Air Cleaner Assembly

A46JRT/AB46JRT – 0260193 Repair Parts –

A46JRT/AB46JRT – 0260193 Hydraulics –