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Water Cooled Screw Chiller: PFS Sizes: 150 - 215 R22, R410a Vintage: C
Water Cooled Screw Chiller: PFS Sizes: 150 - 215 R22, R410a Vintage: C
057118800
Revision F 02/2014
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 1
Table of Contents
Parts List Revision History................................................................................................................... 3
Nomenclature...................................................................................................................................... 4
Complete Model Number Nomenclature............................................................................................. 5
Compressors & Compressor Arrangement......................................................................................... 6
Compressor Diagrams......................................................................................................................... 7
Externally Mounted Common Compressor Components.................................................................... 8
Compressor Mounting Hardware......................................................................................................... 9
Jet Pump Assembly & Tubing........................................................................................................... 10
Evaporator and Condenser Relief Valves......................................................................................... 11
Control Box and Starter Panels Shelf................................................................................................ 12
Liquid Injection and Hot Gas Bypas Valves, Sight Glass.................................................................. 13
Liquid Line Filter Driers, Sight Glasses, Ball Valves, Expansion Valve............................................. 14
Suction and Discharge Line Components......................................................................................... 15
Purchased Cutler Hammer Starter Components............................................................................... 16
Control Box Back Panel- Left Side Diagram...................................................................................... 17
Control Box Back Panel- Left Side Components............................................................................... 18
Control Box Back Panel- Right Side Diagram................................................................................... 19
Control Box Back Panel- Right Side Components............................................................................ 20
Control Box Keypad (KDI) Components & Control Box Hardware.................................................... 21
Sensors, Sensor Wells, Transducers................................................................................................ 22
Evaporator Brackets & Shut Off Valves............................................................................................. 23
Evaporator Heads, Gaskets, Tubes.................................................................................................. 24
Evaporator & Condenser Insulation................................................................................................... 25
Condenser Brackets & Shut Off Valves............................................................................................. 26
Condenser Heads, Gaskets, Tubes.................................................................................................. 27
Vibration Isolators.............................................................................................................................. 28
Water Pressure Differential Switch.................................................................................................... 28
Flow Switch Option, Oil, Refrigerant.................................................................................................. 28
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 2
Parts List Revision History
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 3
Nomenclature
Vintage
Nominal Tonnage
ex. 155 = 155 Tons
Unit Type:
PFS= Water- Cooled Screw
Compressor Water Chiller
Serial Number
5 7A 12345 00
Engineering Revision
Serial Number
Year and Month of Manufacture:
Factory Year Month
5= Staunton,VA 7= 1997 A= Jan.
8= 1998 B= Feb.
9= 1999 C= Mar.
D= Apr
E= May
F= Jun
G= Jul
H= Aug
J= Sep.
K= Oct.
L= Nov.
M= Dec.
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 4
Complete Model Number Nomenclature
Code
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PFS 155C S 27 A D 1812155 2 R A ECC1 40 J 1812167 2 R A NCC1 080 B A Y D B G A V MAEB
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 5
Compressors
Compressor Arrangements
Compressor # 1 Compressor # 2
Complete Compressor
Description Part Number
Size 155, 208/230/60/3 074166501
Size 155, 380/60/3 074166502
Size 155, 460/60/3 074166503
Size 155, 575/60/3 074166504
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 6
Compressors
Externally Mounted Common Components
Diagrams
22 15
22 24 36
184
P49
18 354
601 25
Terminal Detail
602
610
601
33 385
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 7
Compressors
Externally Mounted Common Components
Ref. Part
Description Qty.
No. Number
14 Crankcase Heater- 115V 200W 735041255 1
15 Crankcase Heater Conduit 017817804 1
18 Liquid Level Sensor 072967001 1
22 Junction Box Assembly 072134901 1
23 Screw 735034939 2
24 Junction Box Cover 072944901 1
25 Screw 038990807 2
33 Solenoid Valve Assembly 072806002 1
Solenoid Valve Only 071292901 1
Coil Only 071292902 1
34 Solenoid Valve Assembly 072806003 2
Solenoid Valve Only 071292904 2
36 Gasket- Junction Box 072904601 1
37 Washer 040500207 2
184 Boot- Transducer Protector 071583301 1
354 Screw 735032780 10
385 Screw 735033101 4
601 Terminal Box Assembly (w/box, gasket, label) 072118263 1
602 Gasket- Terminal Box 070950301 1
610 Electrical Barrier 072287301 1
799 Wire Nut 027409100 2
P49 High Pressure Control 073074002 1
N/S Terminal Shroud 074167563 1
N/S Evaporator Pressure Transducer 065816801 1
N/S Condenser Pressure Transducer 065816802 1
N/S = Not Shown
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 8
Compressors
Mounting Hardware
Rear Compressor
Foot
312
312A
Drain Pan
Compressor
Mounting Bracket
47 311 47
46 45
Ref. Part
Description Qty.
No. Number
45 Screw- Compressor Rear Foot 735033849 4
46 Screw- Compressor- Front Foot 735033850 4
47 Washer 040500310 8
311 Vibration Pad- Between Bracket and Washer 041763400 8
312 Vibration Pad- Between Shim and Drain Pan 041763300 8
312A Shim- Between Compressor Foot and Pad 071926601 4
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 9
Compressors
Jet Pump Assembly & Tubing
Jet Pump 17
Assembly Detail
757
14
15
753
16
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 10
Relief Valves
Evaporator and Condenser
175 177
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 11
Shelf
Control Box and Starter Panels
301 70 71
72 73
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 12
Liquid Injection
Solenoid Valves and Sight Glass
Evaporator Tube
Support Bracket 259
252
219
239
708
Ref. Part
Description Qty.
No. Number
219 Ball Valve 073055601 2
239 Expansion Valve- 140T 072260702 2
705 Ball Valve 036562905 2
708 Solenoid Valve 072040101 2
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 13
Liquid Line
Filter Driers, Sight Glasses, Ball Valves, Expansion Valve
231
233 234 313
231
237 236 265
237
233 234
236 265
237 313
231
236 265
231
239
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 14
Suction & Discharge Line
Suction Valve, Suction O'Ring, Drain Pan, Ball Valves, Suction Flanges
277 278
222 221
219
228
221
219
Ref. Part
Description Qty.
No. Number
215 Flange Kit- Comp. Discharge 735016407 2
215A Washer 040500312 8
215B Flange Gasket 070199108 2
215C Flange Gasket 070199104 2
216 Coupling- Brass 074606801 2
219 Ball Valve 073055601 2
221 Flange Kit- Suction Line 735016404 4
222 Adapter 735049707 4
228 O'Ring- Suction Elbow 735073692 2
277 Suction Shut Off Valve- 3" 735039807 2
278 Screw 072973824 8
310 Drain Pan Assembly 074181525 1
311 Vibration Pad- Drain Pan Ass'y 041763400 8
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 15
Starter Panel Components
Purchased Cutler Hammer Starter
Check Component in Panel to Match Requirements
Power Block
Ammeter
Volt Meter
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 16
Control Box Back Panel- Left Side
Diagram
161 162
xx
xx HP 1 HP 2
xx
xx
xx
xx
xx TB 1
xx
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
xx
xx
xx
xx
xx
xx
xx
xx 152
xx
xx
xx 159
xx
xx 163
xx 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
xx
xx
xx
158 xx
xx
xx
xx
xx
xx
xx
xx
xx
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
xx
xx
xx
xx
xx
xx
xx
xx
xx
157 xx
xx
xx
xx 133
xx
xx T2
xx
136 xx
CB 1
135
130 156
155
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 17
Control Box Back Panel- Left Side
Components
Ref. Part
Description Qty.
No. Number
130 Terminal Block Bracket 073212801 3
133 Fishpaper Gasket 029024700 1
135 Ground Screw 033153700 1
136 Cup Washer 024903500 1
152 Output Board 072986401 1
155 Circuit Board- 3A 1P 735073301 1
156 Transformer- 120-24V 060630801 1
157 Terminal Block 074742201 1
158 Varistor- 30 VAC 049759701 1
159 Ferrules 073008204 19
161 Relay Socket 735003105 2
162 Relay- 2PDT 24V 735020820 2
163 Relay- Output Board 073202501 19
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 18
Control Box Back Panel- Right Side
Diagram
976
AOX- 04 Board
03
02
01
4
J1
EXV Board 3
2
1 972
26 Pin
26 Pin
3
119 2
J2
T4 1
J5
971
118
WHT
GRN
RED
BLK
WHT
J6
GRN
RED
BLK
J3 J4 J5
970
AC
AC
DC
- + - + - + - +
G
1 2 3 4 1 2 3 4
J3 J4 J2
Compressor
Switch 1 2
103
ADI
DH3
Board
102B 104
DH2
HI LO
Keypad/LCD Display
ADDRESS FUSE 1 3
2 4
106
Digital Inputs
108
WARNING
DH1
102
109 PORT A PORT B
COMMUNICATIONS
AH6
AH3
Reset Status
Active Output
MCB 280
AH5
AH2
525 126
Analog Inputs
18- 24 VCT
108
Power In
typ.
Digital Outputs
AH4
AH1
107
113 TB2
111
TB1
4
3
2
1
Guardistor
T3 Board #1
1
2
3
TB2
TB1
4
3
2
1
Guardistor 522
Board #1
1
2
3
TB2
SC1 SC2
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 19
Control Box Back Panel- Right Side
Components
Ref. Part
Description Qty.
No. Number
102 MCB280 Main Controller (must be programmed) 065487350 1
102A Power Fuse on MCB GDCT 2A 065822001 2
102B COM Port Fuse .25A 065821901 4
103 ADI Board 330325401 1
104 Circuit Board Mount- 11" 055727206 1
106 Ribbon Cable- 34C 049265103 1
107 Ribbon Cable- 50C 049265208 1
108 Ribbon Cable- 50C 072941801 2
109 Cable Clip 049766201 2
111 TB2 Terminal Block 074783901 1
113 T3 & T4 Transformer 24V- 18V 046738114 2
118 Compressor Switch Bracket 074879301 1
119 Compressor Switch 125V 071995301 1
125 Terminal Block 065499909 11
126 Terminal Block Cover 065500009 11
129 Door Support 073121002 1
139 EXV Board Mounting Channel 055727202 1
140 EXV Board 067001601 1
142 SC1 & SC2 Signal Converter 049264901 2
143 Spacer for SC Board 048166702 8
154 Guardistor Control 067113001 2
160 Guardistor Control Mount 055727207 2
182 AOX Board 066794804 1
183 AOX Board Mount 055727203 1
184 Ribbon Cable- 26C 065499702 1
522 Bushing 036561900 1
523 Plug 4- Pin Female 049264502 1
524 Plug 6- Pin Female 049264501 2
525 Terminal Pin- Female 049264702 12
970 Modem Assembly (includes modem, cord set) 063585005 1
Modem only 059476901 1
Cord Set only 059476701 1
971 Modem Interface Cable 073372702 1
972 Modem Gasket 070199207 1
976 Modem Mounting Bracket- Vertical 073014701 1
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 20
Control Box Keypad (KDI) Components
Toggle Switch, Membrane, Control Board, Door Assembly
Ref. Part
Description Qty.
No. Number
N/S Latch- Lock 070184201 1
N/S Power Door 073117201 1
N/S Control Door 070494201 1
N/S Magnetic Latch Bracket 073212701 1
N/S Magnet Fastener 034905200 1
N/S Magnetic Catch Bracket 034905000 1
N/S Door Gasket 070199209 2 ft.
N/S Sensor Cover 070691601 1
N/S = Not Shown
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 21
Sensors
Sensors, Wells, Transducers
S00
S01
S10
S09
Ref. Part
Description Number Qty.
No.
S00 Evaporator Leaving Water Temperature Sensor 073012002 1
S01 Evaporator Entering Water Temperature Sensor 073012002 1
S02 Suction Temperature Sensor 073012001 2
S08 Liquid Line Temperature Sensor 073012002 2
S09 Condenser Entering Water Temperature Sensor 073012002 1
S10 Condenser Leaving Water Temperature 073012002 1
S11 % Unit Amps (not shown) in control box
S12 Compressor Discharge Temperature 073012001 2
S16 Evaporator Pressure Transducer 065816801 2
S17 Condenser Pressure Transducer 065816802 2
S18 Liquid Pressure Transducer 065816801 2
S20 Outdoor Air Temperature Sensor (not shown) 073012005 1
N/S Oil Pressure Transducer- 150PSI 065816801 1
N/S Transducer Cable 074667501 3
N/S Transducer Boot Protector 071583301 3
N/S Evaporator/Condenser Water Nozzle Sensor Well
w/ Water Press. Diff. Swith (C20=E, C, or B) 072867501 4
Fitting for Diff. Pressure Switch Well- .25" 735048015 4
w/o Water Press. Diff. Switch (C20= Y) 070809003 4
N/S = Not Shown
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 22
Evaporator
Brackets and Shut Off Valves
116 116
301 301
330 317 317
324
Ref. Part
Description Qty.
No. Number
116 Suction Flange 074885301 2
301 Compressor Support Bracket
18" Diameter Evaporator 074741701 4
24" Diameter Evaporator 074742901 4
312 Tube Support Bracket
18" Diameter Evaporator 074877501 2
24" Diameter Evaporator 074787001 3
315 Evaporator to Condenser 073054901 1
316 Evaporator to Condenser 073054902 1
317 Starter and Control Box Support
18" Diameter Evaporator 074876902 2
24" Diameter Evaporator 074786901 2
324 Tube Support
18" Diameter Evaporator 074877301 2
24" Diameter Evaporator 074787101 2
330 Shut Off Valve 735039929 2
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 23
Evaporator
Heads
18" Diameter/ 2 Pass/150 PSI Water Side (standard)
Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover
Victaulic No 074380303 776431529 36- 735029625 36- 735033849 N/A
Flanged No 071557802 776431529 36- 735029625 36- 735033849 N/A
Water Box
Victaulic No 071557802 074380353 54- 735029625 18- 735033881 1- 744358603
18- 735033941
18- 735033942
18" Diameter/ 3 Pass/150 PSI Water Side (standard)
Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover
Victaulic No 071557802 074380305 36- 735029625 36- 735033851 N/A
26" Diameter/ 2 Pass/150 PSI Water Side (standard) [used on 24" vessels]
Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover
Victaulic No 074380903 776431531 64- 735029626 64- 735033878 N/A
Flanged No 074382503 776431531 64- 735029626 64- 735033878 N/A
Water Box
Victaulic No 074380953 776431531 96- 735029626 32- 735033878 1- 744358606
32- 735033969
32- 735033970
Flange No 074382553 776431531 96- 735029626 32- 735033878 1- 744358606
32- 735033969
32- 735033970
26" Diameter/ 3 Pass/150 PSI Water Side (standard) [used on 24" Vessels]
Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover
Victaulic No 074380904 074380905 64- 735029626 64- 735033878 N/A
Victaulic No 074382504 074382505 64- 735029626 64- 735033878 N/A
Gaskets
The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the
Evaporator's tube sheet. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the
baffles that separate the passes. 2-Pass heads use the U-Channel only on the connection end. The U-Channel adhesive
is part number 735026386.
Dia. Press. Head Type-Passes Head Gasket Qty. Cover Gasket Qty. Channel Qty.
18" 150 Vict/Flg.- 2 070304602 2 ------- --- 070189802 2'
18" 150 Vict/Flg.- 3 070304602 2 ------- --- 070189802 4'
18" 150 Water Box- 2 070304602 2 074521602 1 070189802 2'
26" 150 Vict/Flg.- 2 070304605 2 ------- --- 070189802 3'
26" 150 Vict/Flg.- 3 070304605 2 ------- --- 070189802 6'
26" 150 Water Box- 2 070304605 2 074521615 1 070189802 3'
Tubes
Length Tube Type TubeMaterial Wall Part Number
10' Turbo BIII Copper .025 073238546
12' Turbo BIII Copper .025 070181194
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 24
Evaporator
Insulation
Condenser
Insulation
Shell
Length Diameter Part Number Square Feet
10' 18" 047662050 58
12' 18" 047662050 65
12' 24" 047662050 99
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 25
Condenser
Brackets and Shut Off Valves
330
321
322
330
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 26
Condenser
Heads
18" Diameter/ 2 Pass/150 PSI Water Side (standard)
Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover
Victaulic No 074383503 776431529 36- 735029625 36- 735033851 N/A
Victaulic Yes 074383513 074380312 36- 735029625 36- 735033942 N/A
Flanged No 074384903 776431529 36- 735029625 36- 735033851 N/A
Water Box
Victaulic No 074383553 776431529 54- 735029625 18- 735033851 744358603
18- 735033942
18- 735033941
Flanged No 074383553 776431529 54- 735029625 18- 735033851 744358603
18- 735033942
18- 735033941
24" Diameter/ 2 Pass/150 PSI Water Side (standard) [used on 24" vessels]
Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover
Victaulic No 074383903 776431531 64- 735029626 64- 735033878 N/A
Flanged No 074385303 776431531 64- 735029626 64- 735033878 N/A
Water Box
Victaulic No 074383953 776431531 80- 735029626 32- 735033878 744358606
32- 735033969
16- 735033970
Flanged No 074385353 776431531 80- 735029626 32- 735033878 744358606
32- 735033969
16- 735033970
Gaskets
The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Con-
denser's tube sheet. 1-pass heads simply use the rim. 2-pass use the gasket plus a U-channel that is glued to the rim and
fits over the baffles that separate the passes. 1-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on
the connection end. The U-Channel adhesive is part number 735026386.
Dia. Press. Head Type-Passes Head Gasket Qty. Cover Gasket Qty. Channel Qty.
18" 150 Vict/Flg.- 2 070304602 2 ------- --- 070189802 2'
18" 150 Vict/Flg.- 3 070304602 2 ------- --- 070189802 4'
18" 150 Water Box- 2 070304602 2 074521602 1 070189802 2'
26" 150 Vict/Flg.- 2 070304605 2 ------- --- 070189802 3'
26" 150 Vict/Flg.- 3 070304605 2 ------- --- 070189802 6'
26" 150 Water Box- 2 070304605 2 074521615 1 070189802 3'
Tubes
Length Code Tube Type TubeMaterial Wall Part Number
10' N Turbo CIII Copper .028 073238525
12' N Turbo CIII Copper .028 073238526
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 27
Vibration Isolators
Four per unit. Set under each corner of the unit, all four isolators are the same
Type--------------------------Part No.
Spring Isolator-------------058051328
Rubber-in- Shear----------021639803
Oil
Description Part Number Qty.
Oil (1 gal) 35030438
7 3.04
Oil (5 gal) 735030439
Refrigerant
Description Part Number Qty.
R22 000918301 Varies
Screw Chiller; PFS 150 - 215, Vintage C Rev. F 02/14 RPL 057118800 / Page 28