Professional Documents
Culture Documents
6.1 Introduction
The properties and quality of barley malt starch degrading enzymes are of
primary importance to the efficiency and profitability of brewing (beer and
whiskey), and the bio-fuel (bio-ethanol) industries. The barley starch degrad-
ing enzymes hydrolyse starch into fermentable sugars that yeast converts into
alcohol. This process is key for the alcohol producing industries as the starch
substrate makes up approximately 60% of grain weight (Holtekjolen et al.,
2006). Malted barley is the main source of the diastase or diastatic power
(DP) enzymes that hydrolyse starch. The DP enzymes comprise the com-
bined activity of a-amylase, ,B-amylase, a-glucosidase and limit dextrinase
whose concerted action hydrolyse the a-(1,4) and a-(1,6) glucosyllinkages in
starch (Fig. 6.1) into fermentable sugars (i.e., glucose, maltose, etc.) , dextrins
and limit dextrins. The actions of the DP enzymes are summarised as follows:
(1) a-amylase cleaves a -(1,4)-linkages internally (enda-acting) to primarily
produce oligosaccharides, limit dextrins and some fermentable sugars ;
(2) ,B-amylase cleaves a-(1 ,4)-linkages from the non-reducing ends (exo-acting)
to produce maltose;
(3) Limit dextrinase hydrolyses internal a-(1,6)-linkages (endo) , to remove
branch-points in amylopectin or a-limit dextrins;
144 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
limit dextrinase
and water . As such, many conventional brewing styles (e.g. Asia and north
America) use unmalted starch adjuncts such as barley, wheat, maize or rice
that are added to the mash at levels up to 60% or even> 75% (of malt charge)
for the Happoshu style in Japan (Brandee et al., 1999; Haywood, 1996). These
are added not only as a cheap source of extract, but also give brewers control
over attenuation, mouth-feel, flavour, foam head retention or are the result
of constraints in local availability. As these adjuncts contain starch but very
limited levels of the starch degrading enzymes, it is incumbent on the malt to
supply extra levels of the DP enzymes to efficiently degrade this extra starch.
Consequently, malt with high to very high levels of starch degrading capacity
is typically required for brewing styles using unmalted starch adjuncts. In
other regions, such as Australia, liquid sugar adjunct, typically 15%",,25% of
the malt charge, may be used by the brewer. As liquid sugar (sucrose) is yeast
fermentable, lower levels of malt DP enzymes are required by the brewers using
these brewing practices (e.g. Australia) so that the desired level of attenuation
and beer body are produced.
It is the objective of this chapter to provide an overview of the quality
parameters of barley malt that determine the potential for starch hydrolysis
and the subsequent fermentability of the wort produced. Particular focus will
be directed to the genetic determinants of the level and attributes of the DP
enzymes.
the barley crop, in particular higher temperatures during grain fill, have been
observed to lead to higher starch gelatinisation temperatures (Myllarinen et
al., 1998; Tester et al., 1991). More recently, Ao and Jane (2007) reported that
this observation may be the result of different proportions of A and B granules
that were found to contain varying levels of amylose and amylopectin.
In defining the trading specifications for brewer malt, brewers have conven-
tionally relied on the DP quality parameter to enable them to gauge a malts
starch degrading capacity. Brewers have used the diastase measure for over
100 years . It was one of the five methods included in the very first Institute of
Brewing's (loB) methods of analysis (Anon, 1906). Before this official recogni-
tion, the term was coined by two French chemists in 1833 (Payen and Persoz,
1833). Later Lintner (1886), described a method for estimating the "diastatic
properties" of malt which was based on observations made by Kjeldahl (1879).
Not surprisingly, equivalent methods for determining DP feature prominently
in the official methods of analysis of each of the three main international
brewing organizations, American Society of Brewing Chemists (ASBC, 1992),
European Brewery Convention (EBC , 1998) and loB (1998). These proce-
dures are relatively inexpensive and easy to conduct in malt quality analysis
laboratories. Although the DP specification generally gives an indication of
potential malt starch degrading capacity, brewers are increasingly loosing con-
fidence in the value of the DP parameter. To illustrate brewers concerns, a
148 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
series of commercial case studies were presented in Evans et al. (2007) which
provides examples of where the DP specification was of questionable value or
in some cases downright misleading.
80 -r-- - - - - - - - - - --
SOml"
....
- - -
10ml" ts mtn
~...
-
.
- - - - -,
+
Add l00m1 wa ler
70
d.o -A..--------- •
•
•
60
•
•
•
•,
Temperature
(oC) 50
•
•
•
40
•
•
•
•
30 - - - - Co ngress •
- " • Modified 65.0OC •
6.
Gri~1 anemperauon
20 +--~----,c--~-_._.1-~-_._-~-~----,-__._-~-~
·20 o 20 40 60 80 100
Time (min)
of mashing. It app ears th at the level of limit dextrinase act ivity is higher
th an for ,B-amylase but t his is most likely an over est imate as it was lat er
shown that th e maltodextrin hydrolysis products from its action and other
DP enzymes boost apparent act ivity (MacGregor et al. , 2002b) as measured
by th e Limit DextriZyme method (dyed pullulan substrat e) used by Sjoholm
et al. (1995). Similarly, with the Ceralpha assay, high concentration s of small
carbohydrates or substra te could potentially lower th e activity measured by
thi s assay (Baks et al., 2006a, 2006b). As such the level of act ivity measur ed
during mashing is likely to be underestimated in Fig. 6.3.
It follows th at for starch hydr olysis, mash temperature is a compromise be-
tween t he requirement for starch gelat inizat ion and th e loss of DP enzyme ac-
tivity, par ticularly ,B-amylase and limit dextinase. Evans et al. (2005) showed
that the opt imum compromise temperature for mashing is approximate ly
65°C (Fig. 6.4) which is consistent with brewers received wisdom that mash
conversion temperatures are around 65°C (Bamfort h, 2003) and earlier studies
150 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
100
80
~
OJ
c 60
"c
"iii
E
e
~ 40
:~
C3
<{
20
---.- a-amylase
-a- Limit dextrinase
---.- Il-amylase
0
0 10 20 30 40 50 60
Mashing time 65'C(min)
that suggested that this opt imum was in the vicinity of 60°C",65°C (Hamil-
ton and Lewis, 1974; Moll et al., 1981; Piendl, 1973; Stenholm and Home,
1999). Interestingly, Fig. 6.4 also shows that as a brewer changes mashing in
temperature from 45°C",76°0, perhaps as an option to control attenuation,
t he relative proportions of the fermentable sugars change quite drastically.
Such changes in the sugar spectrum, particularly the proportion of glucose
and fructose to maltose , have been shown to influence yeast metabolism and
the subsequent ester content and flavour of the beer (Verstrepen et al., 2003).
Despite the attractions of the methods determining fermentability, they
are relatively time consuming and suffer from the use of mashing, lautering
and fermentation conditions that are not typical of commercial production
(Schwarz et ol., 2007). In addition, it is also well known that different yeast
strains attenuate wort differently (Dowhanick, 1999; Lewis and Young, 2001;
Evans and Hamet, 2005) and that the way the malt is milled (particle size)
also impacts on starch hydrolysis (Mousia et ol., 2004; Edney et al., 2004) .
Similarly, wort oxygenation, cellar temperature programs and tank pressure
also differ. Although more predictive than DP, Goldsmith (2007) recently
observed that even t he determination of AAL may not always provide an
accurate prediction of malt ferment ability performance.
6.3 The Relationship between Malt DP Enzymes and Fermentability 151
75 90
70 • 85
80
65
. 75
70 ~
60 ..I
65 ~
f
.. 55 60
...".
01
55
:a 50
~.. e
.,.
D- 50
.s::
E - . - AAL
.!! 45 ~tal k~
..e
E ---e- Gluoo>c
25
S co - ... _ . Fructose
s 01
--e- Sccrose
.... 6 .. . M..sJlouicr.c
'0 e Ma)kllCtr:kJti;C
0
~ o
.: 20
0
~
0;
0
D-
E 15
0
o
10
5 o
• • ----------e- __ ..-e _....
... . . . - .... ... --.--.
45 50 55 60 65 70 75
Mash In Temperature (Oe )
These understandings have turned brewers and malt quality researcher's at-
tention to predict potential malt fermentability from the activities and at-
tributes of the starch degrading DP enzymes. Although DP is considered an
overall measurement of potential starch degrading activity, most investiga-
tions have observed that DP is essent ially corre lated to ,a-amylase act ivity
(Arends et al., 1995; Delcour and Verschaeve, 1987; Erdal et al., 1993; Gibson
152 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
et al., 1995; Santos and Riis, 1996). Other studies have found significant cor-
relations with limit dextrinase (Arends et al., 1995) or all four DP enzymes
(Evans et al., 2005). It has also been observed that small increases in the
thermostability of the ,B-amylase enzyme are associated with an increase in
fermentability such as with the Sd2H or A type ,B-amylase (Eglinton et al.,
1998; Kihara et al., 1998). More recently, Evans et at. (2005) estimated that
the impact of malt containing the Sd2H enzyme resulted in a commercially
important 2% point increase in AAL. However, malt that contains very high
levels of ,B-amylase activity can also compensate for the absence of a more
thermostable ,B-amylase type (Edney et al., 2007a).
The principal fermentable sugar of wort is maltose which typically com-
prises >60% of all fermentable sugars. Maltose is the product of ,B-amylase
action, which along with the correlation with DP and the impact of ,B-amylase
thermostability provides a tempting prima facie case for the central impor-
tance of this enzyme in determining wort fermentability (Eglinton et al.,
1998; Gunkel et al., 2002; Kihara et ol., 1998). It is acknowledged that both
a-amylase (MacGregor et al., 1994) and limit dextrinase (Enevoldsen and
Schmidt, 1973) are also capable of producing maltose as part of their action,
albeit at lower efficiency. As indicated by a ,B-amylase-free barley line from
Tibet (Kihara et al., 1999), wort produced from malt of this ,B-amylase-free
line (extract = 81.8, AAL = 58.3%, DP = 36°WK) by the Congress AAL pro-
tocol contains 48% maltose compared to 73% for Haruna Nijo (Sd2H, extract
= 83.3, AAL = 83.9%, DP = 351°WK) when comparably mashed (Kaneko
et al., 2000). This mashing experiment confirms that a-amylase and limit
dextrinase are capable of producing maltose under mashing conditions.
The other school of thought is that limit dextrinase, not ,B-amylase, is the
more important enzyme in determining resultant wort fermentability (Mac-
Gregor et al., 1999; Sjoholm et al., 1995; Stenholm et al., 1996; Stenholm
and Home, 1999). The basis for this hypothesis is the estimation that during
mashing only 75%",,80% of starch is converted into fermentable sugars, while
20%",,25% of the remaining hydrolysis products are small a-(1,6) branched
dextrins that are carried through into the finished beer (Enevoldsen and
Bathgate, 1969). This concept was supported by experiments modeling the
contribution of the DP enzymes (Macflregor et al., 1999) and observations of
the progression of starch hydrolysis during mashing with respect to enzyme
temperature optimums, activity and pH (Sjoholm et al., 1995; Stenholm et ol.,
1996; Stenholm and Home, 1999). More recently, Evans et al. (2005) confirmed
in a series of small scale mashing experiments that increased levels of limit
dextrinase can potentially result in a 2%",,4% point increase in ferment ability.
It would thus appear that the remaining two DP enzymes may not have an
important impact on determining final wort ferment ability. Bamforth (2003)
contends that "there is no evidence to contradict the long-held appreciation
that a -amylase is not limiting in its activity" . Dextrin profiles in wort and
beer suggest that a-amylolysis of starch is usually complete by the end of
mashing (MacGregor , 1995). It has also been demonstrated that the level of
6.3 The Relationship between Malt DP Enzymes and Fermentability 153
Eq.L The parameters for the DP enzyme multi linear regression equation
(MLR) are:
6.4.1 ,a-amylase
amylase isoforms with isoelectric points ranging from pH 4.2 to pH 6.4 (La
Berge and Marchylo, 1983; Lundgard and Svensson, 1987; Shewry et al., 1988).
A size range from 40",400 kDa has been demonstrated by gel filtration, SDS-
PAGE and ultra-centrifugation (Visuri and Nummi, 1972; Niku-Paavola et al.,
1973; Bilderback, 1974). This heterogeneity may result at least partly from the
formation of polymers with itself and other proteins, including hetero-dimers
with protein Z (Hejgaard, 1976; Hejgaard and Carlsen, 1977; LaBerge and
Marchylo, 1983). The presence of thiol groups that can participate in inter-
molecular disulphide bond formation are likely to be involved in the formation
of such aggregates (Visuri and Nummi, 1972).
Developmental changes in the isoforms of ,a-amylase also occur during
grain maturation and germination. In mature grain the major isoform is a
single polypeptide chain of 59.7 kDa, which is converted during germination
to an isoform of 56 kDa via a series of intermediate forms (Lundgard and
Svensson, 1987; Shewry et al., 1988). The reduction in molecular weight is
accompanied by a basic shift in the isoelectric point of the protein (Evans
et al., 1997a). The conversion of isoforms is mediated by limited proteolysis
in the carboxy-terminal region of ,a-amylase by malt endopeptidase activity
(Lundgard and Svensson, 1986; Guerin et al., 1992).
It has been identified that there are at least four allelic forms of ,a-amylase
in cultivated barley that exhibit subtle but significant differences in thermosta-
bility and electrophoretic mobility (Eglinton et al., 1998; Gunkel et al., 2002;
Kihara et al., 1998). Increasing thermostability has been linked to increased
levels of fermentability of wort produced during mashing by these authors.
Unfortunately, these and other investigations have spawned an unnecessarily
confusing ,a-amylase isoform nomenclature. Based on the first description by
Allison (1973) these isoform types , characterised by electrophoretic mobility,
are best known as Sd1 and Sd2 (starch degrading 1 and 2, Table 6.4). We
concur with the plea by Chiapparino et al. (2006) that the nomenclature for
,a-amylase should follow the recommended rules for nomenclature and gene
symbolism for barley as reported in the Barley Genetics Newsletter (ANON,
1992). Eglinton and Evans (1997) demonstrated that Sd1 was equivalent to
Bmyll Ar and ,a-amy 1b and Sd2 was equivalent to Bmyll Br and ,a-amy
1a. This nomenclature should take precedence. Therefore the correct naming
of the Sd1 allele should be Bmyl-Sdl due to the locus (Bmy1) and the first
naming of the allele Sd1 by Allison (1973). Examples of these ,a-amylase types
are presented in Fig. 6.5.
A major advance in the practical understanding of barley ,a-amylase bio-
chemistry was that the ,a-amylase types had subtle differences in thermosta-
bility (Eglinton et al., 1998; Kihara et al., 1998). This analysis enabled the
differentiation of the Sd2 IEF type into low and high thermostability types
(Fig. 6.6). In addition, a new ,a-amylase type, Sd3 was identified in Hordeum
vulgare ssp. spontaneum that had different IEF mobility and very high ther-
mostability. As is shown in Table 6.2, this thermostability knowledge can be
easily combined with the preceding nomenclature where the Sd2 type is split
158 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
into high (Sd2H) and low (Sd2L) thermostability types. The Sd1 type displays
intermediate thermostability. It was also observed that the three endosperm-
specific ,B-amylase alleles are inherited by co-dominant inheritance at the
Bmy1 locus on chromosome 4H among cultivated barleys (Eglinton et al.,
1998).
In practical brewing terms, both Eglinton et al. (1998) and Kihara et ol.
(1998) demonstrated the inherent thermostability of ,B-amylase could impact
on potential wort fermentability (Fig. 6.7). The key observation was that, on
a per unit of DP basis, the Sd2H varieties performed the ferment ability of
the Sd2L and Sd1 types (Fig. 6.7B). Interestingly, the differentiation between
Sd1 and Sd2L samples assessed in this investigation was based on the amount
of activity rather than thermostability (Eglinton et al., 1998). More recently,
Evans et ol. (2005) concluded that this increase was in the order of 2% points
of AAL. To date, only the Sd2H ,B-amylase type has been shown to increase
fermentability, while no experiments have yet been reported on whether the
highly thermostable Sd3 type confers any further increase in potential wort
fermentability properties. Similarly, Kaneko et al. (2001) has also identified
another thermostability variant, "Ae-B" (Table 6.4) whose thermostability
is slightly greater than that for Sd1 but again the practical impact of this
variant on fermentability has not been determined. A recent study identified
a putative 4t h ,B-amylase thermostability type, Sd? (very low) was identified
(Evans et al., 2005). This hulless malt variety (Torrens) had very high levels of
extract but produced wort with the lowest wort fermentability, presumably as
a result of the low level of thermostability of its ,B-amylase. It was suggested
that such a characteristic could have advantages in the production of low
alcohol beers where low alcohol with optimal limit extract provides desirable
extra "body" to the beer . This putative new Sd type is now awaiting further
characterisation. Finally, a recombinant ,B-amylase enzyme with 6°C increase
in thermostability (as measured by T50) was produced by Sapporo Breweries,
6.4 The DP Enzymes 159
Morgenrot Sd1
Montealm Sd2
Herta Sd2
Golden Promise Sd2
Olli Sd1
Klaxton Sd1
Digger Sd1
Universe Sd2
Vantmore Sd1
Vantage Sd 1
Scotch Bere Sd2
Pallas Sd2
Varde Sd 1
Wisa Sd2
Julia Sd2
Hiproly Sd2
Regatta Sd1
Atem Sd1
pi 6 .0 5.1 4 .9
Fig. 6.5. Two types of barley ,B-amylase resolved by IEF and stained for amylase
activity by iodine/starch stain (extracted from Eglinton and Evans, 1997)
.?;-
:~ 60
"0
ra
iii
:::l
~ 40
Ql
0:::
20
t -- _
10 15 20
Time (min)
40 0 120
A o Sd1 B
•• •
• Sd2·H
~ , Sd2-L 0 (; 0
/0
•
30 100
/ /0
,
. ...
0. / 0 0
,,4
oo
.g 0
0
Residual 20 00 80
f\-amylase 0 0
, ••• •
Activ ity (%) +/ 0
0 DP (OL)
o 0 8 ~ +:.. / ,:
10 o o6l'o~ o
.+ ,
, ••A •• 60
n
, ',.
, .
it •
• ..+ .,. ...
,
40
76 78 60 82 78 80 82 84
Fermentablli ty (AAL "/0) Fermentablllty (AAL %)
As the ,B-amylase alleles have been intensively scrutinized further and more
lines have been examined further allele variation has come to light . In the
main, these have been observed as variation in the IEF mobility patterns
within the main Sd types (Kaneko et al., 2001; Zhang et al., 2004a, 2004b,
2007). It is likely that these IEF variations may be similar to those identified
by Chalmers et al. (1992) who reported 7 ,B-amylase banding types from 135
accessions of H. spontaneum collected from ecologically diverse sites in Israel.
To date, the importance of these IEF mobility changes and their biochemical
6.4 The DP Enzymes 161
The genetic control of the level of ,8-amylase expression has been keenly sought
by both barley breeders and malt quality chemists. Two mutant genes on
chromosome 7H have been shown to dramatically affect the deposition of ,8-
amylase in the endosperm. The Hiproly high-lysine barley variety contains
a mutation in the lysi gene and exhibits substantially higher levels of ,8-
amylase in the mature grain (Hejgaard and Boisen, 1980). The Riso mutant
1508 contains an altered lys3 gene, described as lys3a (Ingverson et al., 1989),
which contains very low levels of ,8-amylase (Allison, 1978). This mutation
also interferes with the transcription of the B- and C-hordeins whose levels
are severely reduced due to hypermethylation of promoters (Sorensen et al.,
1996). Results from analysis of both of these mutations are consistent with the
established relationship between storage protein accumulation and ,8-amylase
expression.
An important breakthrough was the demonstration that the level of ,8-
amylase activity is influenced by a 126 bp deletion in intron 3 of the Emyl
non-coding region of the structural gene (Erkkila et al., 1998). Erkkila et al.
(1998) suggested that the deletion in intron 3 either increases transcriptional
efficiency or post-transcriptional mRNA stability to effectively increase the
amount of ,8-amylase synthesised. The deletion in intron 3 is amenable to
detection utilising PCR primers (Fig. 6.8). Due to linkage, selection for the
126 bp deletion (higher levels of ,8-amylase activity) differentiates the Sd2L
from the Sdl, Sd2H and Sd3 alleles. The differences in intron 3 are consistent
with the higher activity of the Sdl samples identified previously in Fig. 6.7.
PCR primers have been further refined by Kaneko et al. (2000) to allow the
separation of the Sdl and Sd2H alleles. More recently, SNP (single nucleotide
polymorphism) markers have been developed to differentiate the Sdl, Sd2L,
Sd2H and Sd3 ,8-amylase alleles (Paris and Eglinton, 2002). It is recognized
from population mapping analysis that quantitative trait loci (QTL) in lo-
cations other than the structural gene for ,8-amylase, influence the level of
,8-amylase activity, DP and ferment ability (Hayes and Jones, 2000; Coventry
162 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
et al., 2003). Recently, Hayden et at. (2007) investigated the sequence vari-
ation of the Emyl gene, including the 1.5 kb promoter sequence. Numerous
SNPs and INDELs were clearly differentiated for each of the Emyl alleles. In
total, eight Emyl alleles were distinguishable at th e DNA sequence level and
seven isozymes were distinguishable at the protein level.
Comparison of the amino acid and nucleotide sequences of the Sd1, Sd2L,
Sd2H and Sd3 ,B-amylase types has revealed that there are eight amino acid
substitutions and the removal of 4 kDa from its C-terminal that explains
the thermostability, grain free/bound ratio, electrophoretic/IEF mobility and
Km differences between the ,B-amylase types. During malting and mashing ,
,B-amylase is modified by C-terminal proteolysis (4 kDa removed, Evans et
al., 1997b; Guerin et al., 1992; Lungard and Svensson, 1987). The removal
of the C-terminal has been found to increase the thermostability T 50 of each
,B-amylase isoform by approximately 2°C and increase the enzymes affinity
only for starch (decrease starch Km ) , particularly for the Sd1 type. However,
the kca t (reaction velocity) was unchanged, which indicates that the impact
on enzyme activity would only be realised when substrate concentrations were
limiting (Ma et al., 2000). Given the central role of a-amylase and limit dextri-
nase providing substrates (low degree of polymerisation) proposed by Evans et
at. (2005), this kinetic effect would be expected to have little practical impact
during mashing .
Ma et al. (2001) showed by the assessment of recombinant ,B-amylase en-
zymes that only two of these amino acid substitutions, valine 233 (Sd2L,
Sd1) to alanine 233 (Sd2H), and leucine 347 (Sd2L) to serine (Sd1, Sd2H),
determine thermostability. Further assessment of the recombinant enzymes
suggested that the Va1233----tAla substitution conferred improved refolding af-
ter heating giving a benefit during malt kilning, while the Leu347----tSer sub-
stitution conferred the maintenance of activity at higher assay or mashing
temperatures Ma et at. (2001). This conclusion contradicts the finding both
here and by Eglinton et al. (1998) that the Sd2H type alone confers improved
maintenance of activity at 65°C as demonstrated by the superior fermentabil-
ity of this Sd2H malt type , which is the only type to contain the Va1233----tAla
substitution (Fig. 6.8). We suggest that Ma et al. (2001) may have inadver-
tently reversed the Va1233----tAla and Leu347----tSer recombinant enzymes in
their investigation.
The proportion of bound ,B-amylase co-segregates with the Sd1 and Sd2
alleles. An examination of 46 cultivars showed those with Sd1 type had less
than 50% of ,B-amylase in the "free" form, whereas Sd2 types had greater than
50% in the "free" form (Allison and Swanston, 1974). Segregation analysis had
previously demonstrated that the free/bound ratio was determined by a single
locus with incomplete dominance (Bendelow, 1964). As the Sd1 varieties have
Cys 115 substituted for Arg 115 in the Sd2 varieties, it is this cysteine residue
6.4 The DP Enzymes 163
Table 6.3. Compa rison of amino acid subst itutio ns between t he barley (3 -amylase
enzyme types
Impact
IEF , bound/free, K m e Arg115 Cys115 Arg115 Arg115
Asp165 Glu165 Asp165 Glu165
T hermostability" Val233 Val233 Ala233 Ala233
Ser254 Ser254 Ser254 Thr254
Thermostability" Leu347 Ser347 Ser347 Ser347
Val430 Ala430 Ala430 Ala430
IEF , T hermostability" Gln472 Gln472 Gln472 Lys472
Ile527 Ile527 Met527 Ile527
C-terminal G48ge Thermostability, «;
" K re is et al. (1987) - EMBL X52321, b Ma et al. (2001) C Genbank AF300800, cYoshigi et
al. (1994) C EMBL D213 49 , dEglint on (2003) , " E va luat ed by prod uction of recombinant
proteins after site -d irect ed mutagenesis (Ma et al. , 2000 , 200 1, 2002) .
100
'"'
'#.
'-'
tlIl
.9 80
.;=
.
.a,
C
60
:§ 40
<>
'".,
'"
'"
>. 20
a
.
'"
en. 0
46 50 54 58 62 66
Temperaturern )
The development of the three dimensional structures for the barley ,8-amylase
forms enables a detailed prediction of what is the likely impact of the amino
acid substitutions in terms of the conformation and biochemical properties of
this enzyme. Three dimensional structures of the Bmyl-Sd2L, Sd1, Sd2H and
Sd3 forms of barley ,8-amylase were developed based on the crystal structure
of an engineered form of barley ,8-amylase (BBA-7) resolved at 2.5A resolu-
tion (Mikami et al., 1999). BBA-7 was based on a clone of the Sd2H enzyme
with five N-terminal amino acids deleted , and methionine added to the N ter-
minus, presumably due to the E.eali translation initiation codon (ATG). The
amino acid numbering in the model structures was based on the full-length
barley sequence. The recombinant ,8-amylase was also mutated at seven sites
to include M185L, S295A, 1297V, S350P, S351P, Q352D and A376S (Yoshigi
et al., 1995), resulting in homology to the four naturally occurring forms of
barley,8 amylase ranging from 97.3 to 98.1% positional identity.
The crystal structure of the engineered BBA-7 ,8-amylase does not ex-
tend beyond position 504 of the amino acid sequence. This was due to the
disordered structure of the extended C terminal loop (Mikami et al., 1999),
presumably resulting from the glycine-rich repeats which would be expected
to impart high levels of main chain flexibility. For this reason , the barley
,8-amylase models were developed based on the proteolytically cleaved form
of the enzyme present in germinated barley, comprising residues 2-489, as
determined by amino acid sequencing of th e purified protein (Eglinton, 2003).
Molecular modeling using a template structure that is almost identical in
primary sequence is expected to yield models that do not deviate significantly
from the original structure. However, analysis of stereochemistry and database
related checks were performed to ensure the structures were suitable for de-
tailed molecular analysis. Homology based models were also constructed using
the soybean ,8-amylase structure as a template, and using both soybean and
BBA-7 ,8-amylase simultaneously. The resulting structures were discarded in
favor of the models based on only the BBA-7 enzyme.
The RMS Z-scores for all improper dihedrals in the four barley ,8 -amylase
structures were within normal ranges . All bond lengths were in agreement with
standard bond lengths using a tolerance of 40', and bond length deviation was
distributed normally from standard bond lengths (values taken from Engh
and Huber, 1991). Bond angles were also shown to deviate normally from
mean standard bond angles (values taken from Engh and Huber, 1991). The
RMS Z-scores of bond angles for the four structures ranged from 0.989 to
0.994, very close to the value of 1.0 expected for normally restrained data
sets . Backbone conformation analysis also generated values consistent with
well-refined protein structures. Ramachandran plots (Fig. 6.9) of the main
chain conformation angles showed that approximately 90% lie within the core
region, and 100% within allowed regions (Ramachandran et al., 1963). As
expected from the very high level of homology, each of the four structures
6.4 The DP Enzymes 165
120
" ... .
• " I
•••• t,
60
. .. ,"
', ' : ' 't., .
..
o ' .. .; ..
. . .. . t ~ .:.
' . .~ .~ ~.~.
\. t: _
-6() . . '-".~.
-120
Fig. 6.9. Ramachandran plot (Ramachandran et al., 1963) of the Sd3 ,B-amylase.
Glycine residues are indicated by plus symbols, all other residues are plotted as
dots. The ¢ and 'If; angles of all residues are within allowed regions of low energy
(extracted from Eglinton, 2003)
The active site of ,8-amylase is comprised of three long loops forming a deep
pocket close to the centre of the carboxyl end of the ,8-barrel. One wall of the
pocket is formed by a flexible loop (L3) that extends into the solvent during
substrate capture and product release, but closes upon substrate binding,
shielding the catalytic groups and the reaction centre from the solvent (Mikami
et al., 1994). The active site is shown in the open and closed conformations
with loop L3 coloured red in Fig. 6.1O(A) and Fig. 6.10(B) respectively.
166 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
Fig. 6.10. (A) View into the active site pocket of ,B-amylase showing the van
der Waals protein surface. The hinged loop L3 (designated red) is shown in the
un liganded open conformation. (B) The hinged loop L3 in the closed conformation
showing the van der Waa ls surface extending over the reaction centre, allowing the
methyl groups of Val95 to inte ract with those of Leu381. (C) Ribbon representation
of the Sd2L barley ,8-amylase, looking towards the carboxyl end of the (a j ,8)8 core
with loop L3 centred above the barrel. The seven variant residues in the allelic forms
of ,B-amylase are shown as ball and stick structures. (extracted from Eglinton, 2003)
6.4 The DP Enzymes 167
Fig. 6.11. The spatial arrangement of amino acids (clockwise from the left) Pro230,
Phe245, Phe246 and Phe204 with respect to (A) valine and (B) alanine at position
233 (extracted from Eglinton, 2003)
6.4.2 a-amylase
/: .......... /
I
...... I
•
~
d:' ..
.' .'
J / r-. ,
/ \ / \
/ "'-- / '<,
A / \ B / \
F ig. 6.12. Interaction of aspartic acid 319 with lysine (A) and glutamine (B) at
position 472 of barley ,B-amylase. Aspartic acid is shown in magenta and residue 472
is in grey. The interchain hydrogen bond formed between NZ of Lys 472 and OD2
of Asp319 is shown as a green dashed line
(Evans et al., 2005, 2007). This suggests that modificati on of a -amylase ac-
t ivity may have significant potenti al for optimising and cont rolling th e rat e
or efficiency of st arch degrad ation during mashing.
a -a mylase consists of two discreet families, AMYl and AMY2. The two groups
are distinguished by differences in isoelectric points, with pI 4.7"-'5.0 for AMY l
(low pI ) and pI 5.9,,-,6.4 for AMY2 (high pI), (Jacobsen and Higgins, 1982;
Macgregor et al., 1971; Mut hukrishnan et al., 1984; Svensson et al., 1985). The
combination of Amy2 and its inhibitor produ ces slightly higher pI' s (6.4,,-,6.6).
Unfortunately, for t he a-amylase genes have been given the reverse numb er to
t he prot eins biochemical cha racterisat ion. That is t he low pI (AMY l) group
is expressed from a- amy2 gene while the high pI (AMY2) is expressed from
t he a- amy l gene. The properties and nomenclature of th e two a -amylase
isoenzymes are summarised in Table 6.3. The AMYl and AMY2 families
sha re 80% amino acid identities (Rogers and Milliman , 1983; Rogers , 1985),
and have the same sub strat e specificities and action patterns , however the
Amyl isoforms degrade raw starch granules fast er than the high pI group
(MacGregor and Balance, 1980; Sissons and MacGregor, 1994b).
The AMY2 isoforms are expressed earlier in germination and are also
t he most abundant , accounting for up to 80%,,-,90% of th e total a -amylase
activity in malt (MacGregor et al., 1988; MacGr egor et al., 2002a). Bertoft
et al. (1984) observed t hat t hese isoforms differed in t hermostability, with
t he AMY2 having t he higher temperature toleran ce but lower te mpera t ure
opt imum in that investigati on. AMY2 is more sensit ive to Ca2+ t ha n AMYl
with its crystal st ructure being found to contain 3 Ca2+ atoms (Kadziola
et al., 1994). The act ivity of t he AMY2 ty pe is also improved by 2,,-,4 fold
170 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
act ivity durin g th e mashing process, particularly when there are low levels of
act ivity. However, the effect of these conditions on measurin g a-amylase in
extracts of malt used for quality evaluation are most likely minimal.
The genetic variation for a -amylase has been assessed in barley but to date no
specific alleles or targets for breeders have been identified. For inst ance, three
alleles for a - amy2 have been reported (Takano and Takeda, 1985), but there
was no significant relat ionship between the alleles and total a -amylase act iv-
ity (Takano et ol., 1988). T he (} - amy l gene loci (AMY2) are located on long
arm of chromosome 7H, while the (} - am y2 gene loci (AMYl) are locat ed
on t he long arm of chromosome 6H (Brown and J acobsen, 1982). Recently
it has been observed th at there was substantial variation in th e t herrnosta-
bility of a -amylase between varieties (Fig. 6.13) although th e question still
remains to be resolved how this variation impacts on wort ferment ability. The
basis and genetics of thi s variation in thermost ability also remain to be re-
solved. Th ere has also been found to be substantial genetic heterogeneity in
isoelectri c focusing (IEF) band pattern for both the AMYl and AMY2 iso-
forms, alt hough th e potential influence of th ese enzyme characte ristics during
mashin g has not yet been characte rised (Brown and Jacobsen, 1982; Takano
et al., 1988; Weining and Henry, 1994). Since it has been found that there
are at least three AMYl (Mut hru krishnan et al., 1984) and six AMY2 genes
(Khurseed and Rogers, 1988), t he scope for finding useful genetic variat ion
should be good. Overall, the finding by Evans et al. (2005) that a-amylase
has a key and modifiable role in starch degradation indicated that a -amylase
biochemistr y and genetics should be fruitful areas for characterisation and
exploitation by barley breeders.
60 .0
LSD (0.05) =9.3 =1
50.0
a-amylase
activity 40.0
remaining
(%)
30.0
20.0
10.0
0.0
Variety
of germinat ed grain and is regulated by gibberellic acid (Hardie, 1975; Lee and
Pyler, 1984; Sissons et al., 1995; Schroeder and MacGregor , 1998; Bur ton et
al., 1999). Th e limit dextrinase gene has been mapp ed to the short arm of
chro mosome 7H (Li et al., 1999).
The absence of a simple, reliable and accurate assay for limit dextrinase, until
relatively recently, has slowed t he progress in the understanding of limit dex-
t rinase biochemistry and genet ics. Th e development of the Limit-DextriZ yme
assay, (Azurine-CL-P ullulan, McCleary, 1992) has resulted in a substant ial in-
crease in the progress in understandin g t his. Limit dextrin ase act ion releases
into solut ion the azurine portion that can be measur ed spectrophotornetri-
cally. The levels of total limit dextrinase are measur ed by a relatively long
ext raction at eit her 25°C (16 hrs) or 40°C (5"-'6 hrs) with th e inclusion of
dithiothreitol (25mM) in th e ext raction buffer or a short ext ract ion at room
temperature without reducing agent to ext ract th e free form of th e enzyme
(McCleary, 1992; Evans et al. , 2005). Similar to th e Cera lpha substrate, it
has recently been shown that starch hydrolysis produ cts can interfere with
th e Limit-DextriZ yme assay resultin g in over est imation of the level of the
enzymes act ivity (MacGregor et al., 2002b). Such condit ions are most likely
to occur when measuring limit dextrinase activity during mashin g. However,
as concluded for t he Ceralpha assay, high levels of starch hydrolysis products
are most likely minimal in the ext ractions used for malt quality evaluation.
6.4 The DP Enzymes 173
Limit dextrinase has free, latent and bound forms. Limit dextrinase has a 'free'
form that is ext ractable in buffer alone, a 'bound' form t hat is ext racted in
the presence of proteases or reducing agents (MacGregor, 2004). Th e 'latent '
form of limit dextrinase is more complex in t hat it is bound to a low molecular
weight inhibitor (12.7",12.9 kDa), so that the enzyme-inhibitor complex is
soluble in buffer (MacGregor, 2004). This complex is slowly disrupted by
proteases, reducing agents or presumably heat during the mashing (Sissons et
al., 1995; Stenholm et al., 1996; Walker et al., 2001). Total limit dextrinase
are the sum of th e free, latent and bound fractions. In malt typically only
8%",20% of limit dextrinase is in th e free form (Evans et al., 2005). Synthesis
of limit dextrinase begins around six days after anthesis and th e enzyme is
st ored in th e mature grain as a bound protein but is present in relatively low
levels (Manners and Yellowlees, 1973; Lenoir et al., 1984; Sissons et al., 1993c).
Th e first five days of germin ation see a rapid increase in th e level of bound
limit dextrinase due to additional enzyme synthesis (Longst aff and Bryce,
1993), th at is promoted by gibberellin (Schroeder and MacGregor, 1998). As
germinat ion proceeds th e bound enzyme is converted to an active free form
t hrough proteolytic modification by cysteine endoproteinases (Longstaff and
Bryce, 1993).
Two inhibitors of limit dextrinase are present in both mature grain (Mac-
Gregor et al., 1994) and at lower levels in germinated barley (Macri et al.,
1993). The two inhibitors are heat stable proteins of approximately 13 kDa
and have isoelectri c points of 6.7 and 7.2 (Macri et al., 1993). Both inhibitors
are act ive over a wide pH range, and they are most effective at the pH optim a
oftheir target enzyme (MacGregor et al., 1994). Recently transgenic lines with
down regulated levels of t he inhibitor were found to influence starch granule
size distribut ion and the proportion of a -( 1,6)-D-glucosidic linkages in starch
(Stahl et al., 2004). This is consistent with the hypothesis that limit dextri-
nase and its inhibitor have important roles in regulatin g starch biosynthesis
and st arch granule formation (Burton et ol., 1999; Stahl et ol., 2007 ).
Wort and beer contain significant levels of branched dextrins (Enevoldsen
and Bathgat e, 1969; Enevoldsen and Schmidt , 1973), suggest ing incomplet e
hydrolysis by limit dextrinase. Increasing the effectiveness of limit dextrinase
during mashing therefore leads to higher levels of ferment able sugars in the
wort (MacGregor et al., 1999; Stenholm and Home, 1999). Limit dextrinase is
only slightly less thermostable th an a -amylase during kilning, with between
0%",25% of activity lost under standard kilning conditions (Sjoholm et al. ,
1995). Under mashing conditions limit dextrinase exhibits a similar but su-
perior thermostability profile to ,B-amylase (Fig. 6.3). Appr oximately 50% of
act ivity remains after 1 hour at 62.5°C , 50% of activity remains after only
30 minut es at 65°C, and there is rapid inactivation as temperatures approach
70°C (Lee and Pyler, 1984; Sjoholm et al., 1995).
174 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
Wide genetic variation of the enzyme activity and thermostability has been re-
ported in the barley germplasm (Evans et al., 2003; Yang et al., 2008). Evans et
at. (2003) observed that there was substantial variation in the thermostability
of limit dextrinase (Fig. 6.14), although the impact of this variation on wort
fermentability remains to be illucidated (Evans et al., 2005). An early study
was carried out by detecting five limit dextrinase alleles in a sample of 31 bar-
ley varieties based on sequence variation in intron 3 (Li et al., 1999). Yang et
al. (personal communication) studied 60 barley varieties showing a wide range
of variation for enzyme activity and thermostability. Seven amino acid substi-
tutions were identified from different barley cultivars for limit dextrinase with
Thr233->Ala, Ala885->Ser and Gly888->Cys substitutions associated with
enzyme thermostability based on single strand conformation polymorphism
(SSCP) analysis. For barley varieties with known LD thermostability, Maud
has Thr223 and Ala885 with the lowest enzyme thermostability (26.5%); AC
Oxbow has Thr233 and Ser885 with medium enzyme thermostability (53.7%);
Chinook and Pompadour have Ala233 and Ser885 with the higher enzyme
thermostability (63% and 76.6%). At this stage is has not been resolved if
these enhancements to thermostability improve limit dextrinase activity at
true mashing temperatures and conditions. In addition to Ala233 and Ser885,
Galleon also has a Gly888->Cys substitution and the highest enzyme ther-
mostability (82.3%) recorded in that study. Potentially the Cys888 in Galleon
could provide an additional -SH to form disulphide linkage with the enzyme
inhibitor as has been shown for the Arg115VCys substitution in ,a-amylase
(Li et al., 2002). Thus the Cys888 substitution could result in lower levels of
free limit dextrinase and could possibly explain the observation that there is
variation in the level of free limit dextrinase (Ross et al., 2003).
6.4 The DP Enzymes 175
90. 0 . . . - - - - - - - - - - - - - - - - - - - - - - - - - ,
80.0
= =1
LSD(0.05) 9.0
70.0
Limit 60.0
dextri~ase 50.0
activIty
remaining 40.0
(%j
30.0
20.0
10.0
0.0
Variety
The value of increased limit dextrinase act ivity, lower levels of its in-
hibitor and increased t hermostability would be determined by the brewing
appfication. For instance, t he use of rice adjunct results in increased levels
of amylopect in (increased a-( 1,6)-D-glucosidic linkages, Zhou et al., 2002 ).
Consequent ly, brewers who use rice adju nct (i.e., China , J apan) may desire
higher levels of limit dexti nase that would be expected to result in higher
wort fermentability. T he higher levels of limit dextrinase act ivity result in
higher ferment ability presumably because more potential substrate is being
made available to ,6-amylase, in addition to t he ability of limit dextrinase
to slowly produce fermentable sugars (Enevoldsen and Schmidt , 1973). In
whiskey production, t he mash is not lautered, nor the wort boiled so that
persistent (t hermostable) limit dextrinase activity that survives into the fer-
menter would continue to produ ce fermentable sugars from remaining limit
dexrins. This results in increase in fermentability and subsequent spirit yield
(Walker et al., 2001; McCafferty et al. , 2004). However, brewers producing
beer may need to trade-off this ext ra fermentability for a loss of mouth-feel
as limit dextrins pot enti ally contribute to mouth-feel (Ragot et ol. , 1989). Al-
tern at ively, th e reduction in carbohydrates in beer would be desirable in the
production of low carbohydrate or "lite" beers.
a -glucosidase (EC 3.2.1.20) is the least well characterised of the starch de-
grading enzymes in germinating barley. a -glucosidase pri marily catalyses the
release of glucose from maltose and ot her small dextrins, alt hough it has been
shown to be able to attack intact starch granules (Sun and Henson, 1991).
176 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
brewing. However, for the production of fuel alcohol, where flavour is not an
issue, increased a-glucosidase activity/thermostability could result in higher
fuel yields (Muslin et al., 2003). Whether advances in malt quality can be
made through altering the levels or properties of a-glucosidase will be deter-
mined with a more detailed understanding of the role of this enzyme during
germination, and in malting and brewing.
6.5 Summary
The foundation of the production of alcohol for making beer is the hydroly-
sis of starch to simple sugars such as glucose, maltose and maltotriose that
yeast can ferment . The primary enzymes that accomplish this task in malt
are the diastatic power enzymes ,a-amylase, limit dextrinase, a-amylase and
a-glucosidase. The interaction between the levels of the DP enzymes, their bio-
chemical properties (i.e., thermostability) and the mashing program selected
by the brewer determines the ferment ability of the resultant wort (Evans et
al., 2005, 2007). Thus the real degree of brewhouse fermentability is clearly
subject to the complex interaction of substrates and enzymes, in which re-
cent biochemical studies have demonstrated both qualitative and quantita-
tive variation is possible within the specific aspects of many of the individual
components. This is a significant consideration for barley breeding as the ge-
netic background of the recurrent germplasm may significantly influence the
response to selection for altered ferment ability.
Currently maltsters and brewers primarily rely on DP determination, and
more recently in some cases a-amylase activity, to predict the potential fer-
mentability of malt. The DP measure has been shown to be essentially a mea-
sure of ,a-amylase activity with limited contributions from a-amylase, limit
dextrinase and other yet to be defined factors . However, selection of DP by
barley breeders to improve ferment ability is inefficient as it is a quantitative
genetic character (controlled by multiple genes) and as already stated, it is
not the best predictor of malt ferment ability. Furthermore, the dilemma fac-
ing barley breeders selecting for DP can be appreciated when consulting the
consensus genetic map of malt quality traits which locates multiple quantita-
tive trait loci (QTL) for DP on each of the seven barley chromosomes (Fox et
al., 2003). In terms of DP enzyme selection targets, the structural genes, hap-
lotype and their location are important for barley breeders devising selection
strategies to improve or optimise malt quality.
Of the DP enzymes, ,a-amylase is by far the best characterised in both bio-
chemical and genetic terms. As such, selection for specific ,a-amylase alleles has
become an important component of routine selection within the Australian
barley breeding programs. The importance of this selection tool is exempli-
fied by the differences in preference for low and high ferment ability between
sugar and starch based adjunct brewers. The current paradigm suggests va-
rieties carrying the Bmyl-Sd2L allele will suit brewers requiring low levels of
178 6 The Properties and Genetics of Barley Malt Starch Degrading Enzymes
brewhouse ferment ability, while the Bmyl-Sd2H and Sd3 alleles will be most
suited to high adjunct brewing styles.
Recently an improved, combined extraction protocol in an 8x12 micro well
format has been devised that satisfactorily estimates the levels of ,8-amylase,
a-amylase and limit dextrinase in malt (Evans , 2008). The increased labour
and cost efficiencies described increase the potential for DP enzyme analysis to
be undertaken as a routine assay in the malting quality evaluation laboratories
of barley breeding programs, maltsters and grain traders.
The new DP enzyme analysis method was applied to survey more than
1000 commercial malting samples from Australia and internationally, for the
levels of the DP enzymes, a-amylase, ,8-amylase and limit dextrinase (Evans
et al., 2008). The survey showed that there was more variation within a variety
for DP and DP enzymes than between varieties . This and other studies (Evans
et ol., 2007, 2009), demonstrated that varietal genetics selects the "ballpark"
for DP enzyme level while the barley growing environment and malting condi-
tions fine tune the resultant level of DP enzymes. A new malting paradigm was
thus outlined where maltster selection of appropriate variety, growing loca-
tion and malting conditions provide the maltster sufficient latitude to produce
malt within an appropriate range of fermentibility characteristics to satisfy
brewers varying requirements. The basis for this new paradigm of breeding,
malting and brewing practice is a shift towards routine evaluation of malt
quality based on the level of the DP enzymes, total ,8-amylase, a-amylase and
total limit dextrinase, which are related to the degree of modification (KI) and
,B-amylase thermostability. The challenge remains to lift the characterisation
of the genetic variation of a-amylase, limit dextrinase and other key com-
ponents of ferment ability to that available for ,8-amylase and harness these
differences to guide malting barley improvement.
Acknowledgements
The authors acknowledge funding from the Australian Grains Research and
Development Corporation and critical assistance from the Australian brewing
and malting industry. The authors are indebted to Ray Anderson (UK) for a
precis of the history of diastatic power.
References
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Genetica, 44 : 1-15
Allison M J (1978) Amylase Activity and Endosperm Hardness of High Lysine
Barleys. J Inst Brew, 84: 231-232
Allison M J, Swanston J S (1974) Relationship between iJ-amylase Polymorphisms
in Developing, Mature and Germinating Grains of Barley. J Inst Brew, 80: 285-
291
6.5 Summary 179