Professional Documents
Culture Documents
BLOCKBOARD
AND LAMINBOARD
The Institution desires to call attention to the fact that this British Standard does not purport to include
all the necessary provisions of a contract.
In order to keep abreast of progress in the industries concerned, British Standards are subject to periodical
review. Suggestions for improvements will be recorded and in due course brought to the notice of the
committees charged with the revision of the standards to which they refer.
A complete list of British Standards, numbering over 5000, fully indexed and with a note of the contents
of each will be found in the British Standards Yearbook, which may be purchased from BST Sales
Department. It may also be consulted in many public libraries and similar institutions.
British Standards are revised, when necessary, by the issue either of amendment slips or of revised editions.
It is important that users of British Standards should ascertain that they are in possession of the latest
amendments or editions.
CO-OPERATING ORGANIZATIONS
The Timber Industry Standards Committee, under whose supervision this British Standard was prepared,
consists of representatives from the following Government departments and scientific and industrial
organizations :
*British Door Association "Institution of MunicipaI Engineers
*British Plastics Federation *Institution of Structural Engineers
*British Woodwork Manufacturers' Association National Federation of Building Trades
Department of the Environment Employers
Building Research Establishment National Sawmilling Association
Fibre Building Board Development "Royal Institute of British Architects
Organization Ltd. Softwood Agents and Brookers Association
Princes Risboroug Laboratory
Forestry Commission *The Royal Institution of Chartered Surveyors
Hardwood Flooring Manufacturers' Timber Container Confederation
Association *Timber Research and Development Association
Institute of Wood Science *Timber Trade Federation of the United
Institution of Civil Engineers Kingdom
The Government departments and scientific and industrial organizations marked with an asterisk in
the above list, together with the following, were directly represented on the committee entrusted with the
preparation of this British Standard:
Association of British Plywood and Veneer British Wood Preserving Association
Manufacturers Department of the Environment
British Furniture Manufacturers' Federated Department of Trade and Industry
Associations Incorporated Association of Architects and
British Railways Board Surveyors
Printed in England by Waterlow & Sons Limired , London and Dunstable (6587571L) (2.5 k)
BRITISH STANDARD SPECIFICATION FOR
SPECIFICATION
1. SCOPE corresponding veneers or layers on either side of the centre
This British Standard gives requirements for blockboard line are of the same species and thickness and are laid with
and laminboard for general purposes manufactured from the grain in the same direction as each other.
veneers and a core constructed of strips of wood. Blister. A bulge on the surface due to a separation of the
Where the term ' blockboard ' is used in this specifica- constituent plies or veneers, usually at a glue line. If the
tion the provision refers equally to laminboard. separation is visible at the edge(s) of the board, the defect
is termed delamination.
2. DEFINITIONS
Blockboard. A composite board consisting of a core
For the purposes of this British Standard the following made up of strips of wood, each not more than 25 mm
definitions apply : wide, laid separately or glued or otherwisejointed together
Adhesive. Any material used in bonding together two to form a slab, to each side of which is glued one or more
or more pieces of wood. outer veneers with the direction of the grain of the core
strips running at right-angles to that of the adjacent
Back. The surface of blockboard opposite to the face. veneers.
Balanced construction. A construction such that the Bond qualify. The quality of the bond between plies
forces induced by changes in moisture content will not specified in 6, and determined by the method of test in
cause warping. In practice this means that any pair of Appendix C .
Closed split. A split in the veneer which, during the Tape. Gummed paper or similar material used to hold
process of manufacture into blockboard is completely the free edge of a joint or split during the manufacture of
closed, and is visible only as a fine line on the face or back blockboard.
of the board. Work size. A size of plywood board specified for its
Core. The inner layer of a piece of blockboard. manufacture, to which its actual size shouId conform
within specified permissible deviations.
Crossgrain. A term applied to boards where the grain of
the face veneers runs at right-angles to the longer axis of Veneer. A thin sheet of wood produced by rotary cutting
the board. Cf. Long grain. or slicing.
Delamination. A separation of veneers, through failure 3. VENEER
of the adhesive, that is visible at the edge(s) of the board.
a. Grade. Blockboard shall be graded according to the
Cf. Blister.
appearance of the face and back, each being assessed
Endjoint. A joint made between two veneers across the separately after the board has been made, and not when
grain. in the form of veneer as defined in 2.
Face. That surface of blockboard on which the grade or Grades of veneer are de£ined as follows:
quality is chiefly judged. Where both surfaces are of the Grade S veneer. Specially selected grade to be the
same quality, both are described as faces. Cf. Back. subject of agreement between the manufacturer and
Gap. A void, etc. in a board. The term is normally the purchaser.
applied to the core. Cf. Open defect. Grade 1 veneer. Grade 1 veneer shall be of one or
Gluing. The process of uniting by means of an adhesive more pieces of firm, smoothly cut veneer. When of
two or more pieces of wood. When used without qualifica- more than one piece, it shall be well jointed and
tion the term implies a process characterized by continuity matched for colour at the joints. The pieces shall be
of the union over the whole of the areas of contact. equal in width subject to a deviation of f 10 %
and not less than 250 mm wide. Slight discoloration
Continuous gluing. A method of gluing, mostly and an occasional closed split shall be permitted.
applicable to the manufacture of cores for blackboard and
The veneer shall be free from knots, worm and beetle
characterized by a union over an area that is continuous in
holes, splits, dote, glue stains or other defects. No end
length but narrower in width than the pieces that are joints are permitted.
joined.
Grade 2 veneer. Grade 2 veneer shall present a solid
Spot gluing. A method of gluing, mostly applicable to
surface free from open defects. When jointed, veneers
the manufacture of cores for blockboard and characterized
need not necessarily be matched for colour, or be of
by the application of the adhesive in discrete spots or small
equal width. A few sound knots shall be permitted,
areas. with occasional minor discoloration and slight glue
GBe line. The layer of adhesive effecting union between stains, isolated pin worm holes not along the pIane of
any two adjoining wood layers in an assembly. veneer and occasional closed splits not longer than
Laminboard. A composite board consisting of a core one-tenth of the length of the panel. This grade shall
made up of strips of wood each not more than 7 mm thick admit neatly made repairs of wood inlays which
glued together face to face to form a slab, to each side of present solid, level, hard surfaces and are bonded with
which is glued one or more outer veneers with the direction an adhesive equivalent to that used for bonding the
of the grain of the core strips running at right-angles to that veneers. No end joints are permitted.
of the adjacent veneers. Unless otherwise specified the veneers shall bp Grade 2.
Longgrain. A term applied to boards where the grain of Grade S and Grade 1 veneers may be supplied by agree-
the face veneers runs parallel to the longer axis of the ment between the manufacturer and purchaser.
board. Cf. Cross grain. b. Thickness of veneer.
Open defect. A defect, natural or otherwise, which
3yly construction. Ln 3-ply boards the thickness of
causes a hole or gap in a ply. the veneers shall be not less than 2.5 mm nor more
Ply. An individual layer in a sheet of blockboard either than 3.6 mm.
the core or a veneer. In the case of the Jreneers, usually a S-ply construction. Where two veneers on the same
ply is a single veneer. side of the core are laid with their grain parallel to each
3-ply.A blockboard consisting of a core with one ply on other, their total thickness shall be not less than 2.5 mm
each face. nor more than 5 mm. Where two veneers on the same
5-ply. A blockboard consisting of a core with two plies side of the core are laid with their grain at right angles
on each face. the thickness of the inner veneer shall be not less than
Rotmy cut. A term describing veneer produced in a con- 1.5 mm nor more than 3.6 mm. The thickness of the
tinuous sheet by feeding a knife mounted parallel to the face veneers, unless othei-wise agreed between rnanu-
axis into a log rotating in a lathe. Cf. Sliced. facturer and purchaser, shall be not more than 2.5 mm.
Sliced. A term describing veneer cut sheet by sheet from
a stationary block-of wood, by a knife mounted approx-
4. CORES
imately parallel with and moving to and fro across the
longitudinal axis of the block. h some machines the Cores shall consist of strips of wood of the same species
knife is fixed and the block moves. Cf. Rotary cut. throughout any one board. Random conversion of the
Split. In a veneer a separation of the fibres along the solid planks into strips is permitted; the direction of the
grain extending through the thickness of the veneer. In the growth rings relative to the face of the core is not important.
finished article a split becomes a gap or an open defect. Strips may contain sound knots.
In blockboard the width of each strip shall be not less 7. DELAMINATION
than S mm and not more than 25 mm, and in Iaminboard
it shall be not more than 7 mm. The glue bond shall be adequate* and continuous over
The strips shalI be dried to a moisture content (deter- the entire area. Any board showing delamination or
mined by the method described in Appendix A) of 10f2 0/, blistering does not comply with the requirements of this
and laid side by side with the grain parallel, Unless standard.
otherwise agreed between the manufacturer and purchaser,
the strips shall run in the longer direction of the board. 8. TJZSTWG THE QUALITY O F THE ADHESION AND THE
Strips need not be in one continuous piece through the KIND OF BONDING IN THE BLOCKBOARD
required length of the core, but may be butted end to end The appropriate tests for adhesion .in respect of the
provided there is no gap at the butt and that the butts in three kinds of bonding are set out in Table 1, which gives
adjacent strips are staggered by at least 150 mm. the references to the particular appendices concerned.
The strips shall be assembled in such a manner that
the finished board is the equivalent of a solid slab and free TABLE 1. SCHEDULES O F TESTS FOR PROVING
from all voids. The joints between strips shall not be COMPLIANCE O F THE BLOCKBOARD WITH THE
taped, nor shall any metal clips or similar fasteners be REQUXREMENTS O F 1TS DECLARED BONDING.
used. The surface of the core shall be free from ridges and The letters show the appendices giving details of the tests.
hollows, smooth and suitable for bonding to the overlying A dash indicates that the test named in the column is not
veneers. applicable.
Name of test
5. ASSEMBLY OF CORE AND VENEERS
The veneers forming any one ply' and the cor~esponding w e t test in 1 w e t test in MyCOlogical
ply on the opposite side of the core of the board shall be
of the same thickness and species or of species known to
bo similar to one another in physical characteristics. All
corresponding veneers shall be cut by the same method,
Bonding Dry test
I
boiling or
hot water WS? test ~
i.e., all rotary-cut or all sliced. Appendices
The grain of each veneer shall be parallel to that of the
corresponding veneer, and that of the veneers next to the
BR
core shall be at right angles to the direction of the strips
MR
in the core.
INT
A k n i f e of t h i s kind can be
m a d e f r o m a 250 mm X 25 mm file
6
Fig. 3. Bond quality No. 10 in the master scale for
assessing bond quality in blockboard by the knife test.
Fig. 4. Bond quality No. 8 in the master scale for
assessing bond quality in blockboard by the knife test.
Fig. 5. Bond quality No. 6 in the master scale for
assessing bond quality in blockboard by tbe knife test.
Fig. 6. Bond quality No. 4 in the master scale for
assessing bond quality in blockboard by the knife test.
Fig. 7. Bond quality No. 2 in the master scale for
assessing bond quality in blockboard by the knife test.
Fig. 8. Bond quality No. 0 in the master scale for
assessing bond quality in blockboard by the knife test.
Fig. 9. Knife test between core and the first veneer, i.e. where the grains are at right angles.
Top. Laminboard, gaboon strips, bond quality No. 5.
Middle. Blockboard, core strips of softwood, bond quality No. 5.
Bottom. Blockboard, obeche core, bond quality No. 2.
Fig. 10. Knife test between first and second veneer, the grains being parallel.
Top. Bond quality-No. 8.
Middle. Bond quality-No. 5.
Bottom. Bond quality-No. 2.
APPENDIX A
METHOD OF DETERMINING MOISTURE CONTENT
A small sample is weighed and is then dried in an oven at Care should be taken to prevent any change in moisture
a temperature of 100°C to 105°C until thc weight is con- content between the cutting of the sample and the first
st ant. weighing, or between removal from the oven and the
The moisture content is calculated as follows: subsequent weighing.
APPENDIX B
TEST FOR SURFACE STABILITY
From the consignment purporting to comply with 9 Two others are freely exposed in an atmosphere of 25°C
and 12 and at the time the blockboard leaves the factory, and 30 % r.h. to reduce the moisture content to 6-8 % and
six boards* are selected such that their appearance is as the remaining two in an atmosphere of 25°C and 75 % r.h.
uniform as is practicable. Two of these are freely exposed to increase their moisture content to 12-14%.
in a normally-heated store (e.g. at 25°C and 60% r.h.) to
maintain their moisture content at 8-12% When the boards have each attained approximately con-
stant weight (each in its own place of storage) the twelve
* So as to avoid the cutting of expensive material the use of full
surfaces are visually in direct or oblique lighting
sized boards is,suggested.Alternatively,panels of say 600mm square
could be used. as is deemed necessary.
APPENDIX C
METHOD OF KNIFE-TESTING BLOCKBOARD AND LAMINBOARD
C.l Basis of the knife test assessment. The bond quality the surface, i.e. the appearance of the knifed area should
between adjacent veneers or between veneers and core is not be dehberately altered by the prising-off of broken
assessed solely by the appearance of the one remaining wood created by an earlier stab.
after the other has been removed from it in a particular When the operator is satisfied that he has examined a
manner. The knife test is based on the traditional belief sufficient area of the joint, the test piece is ready for
that a well-made joint should break in the wood rather comparison with the master scale. During this comparison
than in the glue. the test piece should be well lighted. It is sometimes helpful
to tilt the test piece so that the light falls obliquely on the
C.2 The test piece, The knife test can be used on any size surface, but no special methods are required. If the knife
of board but test pieces ranging from 150 mm square to has gone through a glue line and made a clean cut in the
200 mm X 100 mm will be found convenient for specifi- ply bcneath (as exemplified in Plate I V ) such an area
cation work. should bs disregarded in making the assessment.
C.3 The knife. A suitable type of knife is shown by C.5 The bond quality scale. The highest bond quality
Plate I, but the form is unimportant providing is has a obtains when, by the method of testing described in
sharp, curved cutting edge and is cranked to allow a Appendix C.4 the separation occurs only through the
prising action. Knife-testing is tiring and a lever-assisted breaking of the wood itself and the glue line is entirely
unit is recommended where the number of samples is covered by adhering fibre. At the other end of the scale,
large. the veneer parts from the surface below the separation
A firm bench is needed, fitted with a wooden back-stop along the glue line, to which few or no wood fibres are left
against which the test-piece is faid. Plate Il shows knife- adhering. Between these extremes is an infinite number of
testing in operation with the hand knife and the ' lever gradations passing from extensive wood breakagc with
aid '+ occasional areas of glue line to a separation in which the
glue line shows only isolated patches of fibre.
C.4 Applying the knife. The knife edge is applied parallel From a large number of knife test pieces, samples can
to the grain of the veneer under test. It is pushed down- be selected which, when arranged side by side, show a
ward through this veneer, and then forward, every effort smoothly graded decrease in wood breakage from the
being made to keep the knife in the glue line. A slight side maximum to zero, i.e. they present bond quality as a
to side motion will assist. When the knife has penetrated visual-linear scale. From such a set, pieces taken from the
a convenient distance (say 25 mm to 50 mm) an upward extremes and at regular intervals provide a convenient
prise is given to remove the top veneer. The process can master scale, the highest bond quality being numbered 10,
be repeated on the veneer under examination as often as the lowest 0, with intermediates of 8, 6 , 4 and 2 (Plates ILI
desired, but succeeding stabs must start in a fresh part of to VIII).
16
By visually comparing a knifed sample with those of which show respectively knifed joints between core and
such a set, the glue line can have assigned to it a number veneer, and between parallel veneers.
that relates its bond quality to an absolute scale of values.
The master scale itself has steps of 2, but interpolations C.6 Continuing the test. The bond quality of all glue
to the nearest whole number can readily be made. lines between core and veneer and between veneers is
The master scaIe of Plates IH to V111 shows adjacent tested.
layers at right angles. This always obtains in blockboard C.7 Evaluating the bond qudity. Suppose twelve glue
between the core and the first veneer. There is, however, Iines have been tested and the individual assessments are:
the possibility that subsequent veneers may be laid with 7, 8, 8, 6, 8, 4, 6, 8, 3, 9, 7 and 7. The average quality is
their grain parallel, and further, the joint between core and the arithmetic mean, namely 6.7, which is preferably
first veneer is one between virtually solid timber and stated as 7, i.e. to the nearest whole number.
veneer. Neither of these cases invalidates the knife testing
method, nor the applicability of the master scale once the C.8 Dry and wet test. Appendices C1 to C7 apply to the
operator has accustomed himself to the changed conditions. testing of blockboard both in the dry state and after the
Assistance towards this is provided by Plates D< and X wetting treatment prescribed by this specification.
APPENDIX D
SELECTION OF THE SAMPLES FOR TESTING PURPOSES
D.1 The dry test. (Bondings BR, MR and TNT). Each D.3 The wet test in water at 15 'C. (Bonding INT). The test
test piece is of a convenient size, such as 150 mm square pieces are selected as set out in Appendix D1. After the
or 200 mm X 100 mm. When the consignment to which prescribed wetting treatment has been carried out (see
the tests refer contains one hundred boards or less, the Appendix E3) the test pieces are examined at every glue
tests are made on a minimum of twelve glue lines taken line.
from not less than three separate boards. If the consign-
ment contains more than one hundred boards, the mini-
mum number of glue lines is twenty and of boards five. D.4 The mycological test. (Bondings BR and MR). The
test pieces are not less than 100 mm X 50 mm in size, and
D.2 The wet test in boiling, or hot water. (Bondings BR two are taken from each of the boards used in the pre-
and MR). The number of test pieces is selected as set out paration of the samples for the dry test (Appendix Dl).
in Appendix D1. After the prescribed wetting treatment After the prescribed mycological treatment has been
has been carried out (see Appendix E2) the knife test is carried out (see Appendix E4) the test pieces are examined
made on all glue lines. at every glue line.
APPENDIX E
METHOD OF MAKING THE TESTS AND ASSESSING THE RESULTS
E.1 -The dry test. (Bondings BR, MR and IMT). The test piece, which are without any form of coating or seaIing
pieces prepared in accordance with Appendix D1 are likely to prevent or reduce the entry of water into the wood,
knife-tested and the bond quality assessed by the methods At the conclusion of the treatment, the test pieces are
of Appendix C. immersed in water at normal room temperature until cool.
E.2 The wet test in boiling or hot water. (Bondings BR and They are then knife-tested and the bond quality assessed
MR). The test pieces prepared in accordance with in accordance with Appendix C.
Appendix D2 are subjected according to their type, to E.3 The wet test in water at 15°C (Bonding INT).
the conditions set out in Table 2. During the treatment, The test pieces prepared in accordance with Appendix D3
water has full access to the surface and edges of every are immersed in water at normal room temperature for
TABLE 2. SCHEDULE OF TESTS IN BOILING OR not less than 16 and not more than 24 hours. During the
HOT WATER APPLICABLE TO BONDlNGS BR treatment, water has access to the surfaces and edges of
AND MR. every piece, which are without any form of coating or
sealing likely to prevent or reduce the entry of water into
Bonding Conditions the wood.
E.4 The mycoIogical test. (Bondings BR and MR). The
Water boiling under normal atmospheric 3h test pieces prepared in accordance with Appendix D4 are
conditions. subjected to the treatment described in Appendix F. The
samples are without any form of coating or sealing on the
MR Water at 67 + 2.C surfaces or edges, and have not either during or subsequent
l 3h to the manufacture of the blockboard been intentionally
put in contact with any substance likely to inhibit the
NOTE. The water is at the prescribed temperature at the time when
the test pieces are first immersed. action of micro-organisms.
APPENDIX F
MYCOLOGICAL TEST
A flat, rectangular dish of enamelled iron, glass or porcelain containing 13 oz domestic sugar (sucrose) to 1 litre of
(such as a photographic developing dish), is filled to a water so that the sawdust is saturated, but not so wet that
suitable depth with a layer of sawdust obtained from a free solution can be squeezed out of it by hand pressure.
perishable timber in its natural condition.* Immediately To attain this condition with dry sawdust it is usually
before use this sawdust is moistened with sugar solution necessary to add three times its weight of water.
The layer of sawdust is loosely compacted and the dry
*The following table gives short lists of suitable and unsuitable
timbers from which sawdust could be made: test pieces are then pressed down into it so that their
upper surfaces are level with the top of the sawdust layer.
Suitable 1 Unsuitable
The dish is then covered with a sheet of glass and the edges
of the dish sealed against the glass with a strip of material
Ash Chestnut such as modelling clay so that the atmosphere round the
Beech Gaboon test pieces will remain saturated.
Birch Larch
Obeche Oak The dish and contents are maintained at 25 1 "C
Poplar Teak for four weeks, after which the test pieces are removed,
Ramjn Western Red cedar
Willow ! washed in cold water until cool and examined immediately
by the method described in Appendix E.4.