PP25

Parts
Manual

®
CMW Issue 1 053-2490
 1

PP25
ISSUE NO. 01PL-12/11
For Replacement Copy Order P/N 053-2490

This manual contains information concerning the following models:

PP25

Copyright 2011 by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.

ID0287398
2
 3

FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However,

The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s

Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts:

Specify parts you need by part number and description, not by illustration reference
numbers.

Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B 800-001

4

WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.

Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03 ID0134872
 5

CONTENTS_____________________
Decals
Decal Location – PP25 ........................................ 8

Engine Frame
Frame Parts ..................................................... 22
Fuel Tank Assembly - Begins ............................ 18
Fuel Tank Assembly - Ends .............................. 20
Honda Engine - Begins ....................................... 14
Honda Engine - Ends ......................................... 16
Onan Engine NHC ........................................... 12

Hydraulics
Hydraulic Pump ................................................ 38
Hydraulic Schematic ........................................ 26
Power Hydraulics ............................................. 28
Pressure Relief Cartridge................................. 32
Pressure Relief Cartridge................................. 34
Trick Quick Coupler ......................................... 36

Electrical
Electrical Diagram ........................................... 42
Electrical Schematic ......................................... 44

Miscellaneous
Bolt/Nut Torque Chart ...................................... 46
Filters ............................................................... 50
Optional Kits .................................................... 50
Parts Manual Change Request ....................... 51
Related Publications ........................................ 50
Replacement O-Ring Chart .............................. 49
Warranty Registration ..................................... 54

ID0287399
6
 7

DECALS

ID0135069
8

3 ID0126763
 9

22. 274-318 2 TIE DOWN LOCATION

23. 274-442 1 LIFT LOCATION

3 ID0126763
10

NOTES:

ID0134963
 11

FRAME
COMPONENTS

ID0135068
12
13
 14

HONDA ENGINE
BEGINS WITH S/N:
23
28

26
17
27

25
24 22
29

3
27 1
30
21 6
11
13 8
2
14
5
15
4

16
35 9
18
19 10

20 12
7

32

34

33
8

03 ID0270189
 15

HONDA ENGINE
BEGINS WITH S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-830 2 FLG LK BOLT (1/2-NC X 1-1/4")
2. 105-065 2 LOCKNUT (1/2-NC)
3. 363-018 1 PUMP BRACKET
4. 105-832 2 FLG LOCKNUT (1/4-NC)
5. 105-836 2 FLG LOCK BOLT (1/4-NC X 1/2 ")
6. 105-702 2 SET SCREW (3/8-NC X 3/8 ",CUP)
7. 105-883 4 FLG LK BOLT (3/8-NC X 2")
8. 105-814 6 FLG LOCKNUT (3/8-NC)
9. 500-1470 1 GASKET, OIL PLUG SUPPLIED WITH ENGINE
10. 150-1968 1 CONNECTOR (60J-M20)
11. 165-927 1 KEY (1/4" X 1 1/4 ")
12. 150-2031 1 DRAIN HOSE (06JM-06JFX90M-16"-1000)
13. 182-109 1 DOUBLE UNIVERSAL JOINT
14. 195-1658 1 ENGINE (HONDA GX690 22.2 HP)
15. 195-950 1 THROTTLE CABLE (60-5/8")
16. 195-913 1 CHOKE CABLE (22")
17. 195-1530 1 MUFFLER
18. 154-054 1 CAP (06J)
19. 105-832 2 FLG LOCKNUT (1/4-NC)
20. 195-1533 1 ENGINE OIL FILTER
21. 159-244 1 FUEL FILTER
22. 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4")
23. 196-067 1 U-BOLT CLAMP (1-1/2")
24. 110-741 2 CABLE CLAMP
25. 106-542 2 SCREW (M5-0.80X16MM, PAN PLPS)
26. 106-386 4 FLG LOCKNUT (M8-1.25)
27. 165-807 2 EXHAUST GASKET
28. 301-2038 1 MUFFLER EXTENSION TUBE
29. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
30. 105-118 4 WASHER (3/8")
31. 106-396 4 WASHER (M10, HARDENED)
32. 105-830 4 FLG LK BOLT (1/2-NC X 1-1/4")
33. 106-198 4 FLG LOCKNUT (1/2-NC, GD8)
34. 179-828 1 ENGINE SPACER
35. 105-197 2 BOLT (1/4-NC X 1")
36. 105-832 2 FLG LOCKNUT (1/4-NC)

NOT SHOWN:
195-1534 AIR FILTER ELEMENT
195-1582 STARTER

FOOTNOTES:

NOTE:

03 ID0270189
 16

HONDA ENGINE
ENDS WITH S/N:
23
40

17
26
27
28

25
29 22
24

3
30 27 1
21 6
11
13 8 2
14
15 5

37 16
35
36 38
7 39
20
31 18
10
9

32 12

19
34
33
8
03 ID0046237
 17

HONDA ENGINE
ENDS WITH S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-830 2 FLG LK BOLT (1/2-NC X 1-1/4")
2. 105-065 2 LOCKNUT (1/2-NC)
3. 363-018 1 PUMP BRACKET
4. 105-832 2 FLG LOCKNUT (1/4-NC)
5. 105-836 2 FLG LOCK BOLT (1/4-NC X 1/2 ")
6. 105-702 2 SET SCREW (3/8-NC X 3/8 ",CUP)
7. 105-883 4 FLG LK BOLT (3/8-NC X 2")
8. 105-814 6 FLG LOCKNUT (3/8-NC)
9. 115-182 1 COLLAR (06NF)
10. 115-116 1 NIPPLE (06N-2.0")
11. 165-927 1 KEY (1/4" X 1 1/4 ")
12. 115-139 1 NIPPLE (06N-4")
13. 182-109 1 DOUBLE UNIVERSAL JOINT
14. 194-037 1 ENGINE - HONDA
15. 195-950 1 THROTTLE CABLE (60-5/8")
16. 195-913 1 CHOKE CABLE (22")
17. 194-182 1 MUFFLER
18. 115-205 1 ELBOW (06NF-06NF90)
19. 115-158 1 PLUG (06N, SQ)
20. 159-209 1 ENGINE OIL FILTER
21. 159-244 1 FUEL FILTER
22. 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4")
23. 196-067 1 U-BOLT CLAMP (1-1/2")
24. 110-741 2 CABLE CLAMP
25. 106-542 2 SCREW (M5-0.80X16MM, PAN PLPS)
26. 106-386 4 FLG LOCKNUT (M8-1.25)
27. 165-807 2 EXHAUST GASKET
28. 310-128 1 MUFFLER BRACKET
29. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
30. 105-118 4 WASHER (3/8")
31. 106-396 4 WASHER (M10, HARDENED)
32. 105-830 4 FLG LK BOLT (1/2-NC X 1-1/4")
33. 106-198 4 FLG LOCKNUT (1/2-NC, GD8)
34. 179-828 1 ENGINE SPACER
35. 105-197 2 BOLT (1/4-NC X 1")
36. 105-832 2 FLG LOCKNUT (1/4-NC)
37. 154-416 1 CONNECTOR (06-M14-1.50")
38. 154-103 1 UNION (3/8NPTX9/16JIC,STR)
39. 115-217 1 STREET ELBOW (06N-06NF90)
40. SHOWN:
NOT 194-531 1 MUFFLER EXTENSION TUBE
NOT SHOWN:
194-223 OUTER FILTER
194-222 AIR FILTER ELEMENT
194-334 DIPSTICK, ENGINE OIL
194-221 STARTER
FOOTNOTES:

NOTE:

03 ID0046237
 18

FUEL TANK ASSEMBLY 8

PP25
BEGINS WITH S/N:

8 18
17
8 16
2 15
6
10
14
7
3

12

5
13
11
9

02 ID0270194
 19

FUEL TANK ASSEMBLY

PP25
BEGINS WITH S/N:
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-137 1 CLIP NUT (5/16-NC)
2. 362-1479 1 FUEL CAP (2.25")
3. 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
4. 105-873 2 FLG LK BOLT (5/16-NC X 1")
5. 105-003 2 FLG LOCKNUT (5/16-NC)
6. 116-170 2 GROMMET
7. 105-1557 1 GROMMET
8. 110-249 10 WORM CLAMP (1/4" TO 5/8")
9. 156-239 1 S/O SHUT-OFF (02N-05H90)
10. 105-1436 1 BULK HOSE 3/16" (50 PSI) USE 1 @ 35"
11. 217-510 1 FUEL SENDER
105-214 FLG SCREW (#10-24 X 1/2")
165-704 GASKET
506-021 NUT (#10-32)
12. 301-1550 1 FUEL TANK
13. 105-1438 1 BULK HOSE 5/16" (50 PSI) USE 1 @ 51"
14. 362-1530 1 SLOSH VALVE
15. 156-253 1 S/O COUPLER (03H-05H)
16. 105-1438 1 BULK HOSE 5/16" (50 PSI) USE 1 @ 15"
17. 150-1381 1 S/O COUPLER (05H-06H)
18. 105-1439 1 BULK HOSE 3/8" (50 PSI) USE 1 @ 15"

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0270194
 20

FUEL TANK ASSEMBLY 6

PP25
ENDS WITH S/N:
2

13 7
3

15

14 10
12 11

8 9

16
9

05 ID0070275
 21

FUEL TANK ASSEMBLY

PP25
ENDS WITH S/N:
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-137 1 CLIP NUT (5/16-NC)
2. 105-214 6 FLG SCREW (#10-24 X 1/2")
3. 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
4. 105-873 2 FLG LK BOLT (5/16-NC X 1")
5. 105-003 2 FLG LOCKNUT (5/16-NC)
6. 110-010 1 FUEL CAP (1-1/2")
7. 110-132 1 FILLER NECK
8. 110-249 AR WORM CLAMP (1/4" TO 5/8") 4 USED ON ONAN ENGINE, 2 USED ON HONDA ENGINES
9. 105-1438 1 BULK HOSE 5/16" (50 PSI) USE 4" -ONAN ONLY
10. 105-1438 1 BULK HOSE 5/16" (50 PSI) USE 26" -ONAN ONLY
11. 155-941 1 FUEL FILTER (05H-05H. IN-LINE) NOT USED ON HONDA ENGINES
12. 156-239 1 S/O SHUT-OFF (02N-05H90)
13. 165-626 1 FILLER NECK GASKET
14. 217-510 1 FUEL SENDER
105-214 FLG SCREW (#10-24 X 1/2")
165-704 GASKET
506-021 NUT (#10-32)
15. 360-878 1 FUEL TANK
16. 105-1438 1 BULK HOSE 5/16" (50 PSI) USE 51" -HONDA ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0070275
 22

PP25 FRAME PARTS

23

27 22 8
17

18 7
19
3
8 4
25 10 1
2 12
20
13
1
26 15
3
8

11
24

16 8 5
9 6
27
14
21

05 ID0149768
 23

PP25 FRAME PARTS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-003 8 FLG LOCKNUT (5/16-NC)
2. 105-092 2 NUT (5/16-NC)
3. 105-137 14 CLIP NUT (5/16-NC)
4. 105-152 4 NUT (1/4-NF)
5. 105-185 6 BOLT (#10-24 X 1/2, RD SLT)
6. 105-186 6 NUT (#10-24)
7. 105-257 1 EYE BOLT (5/16-NC XŲ")
8. 105-823 20 FLG LOCK BOLT (5/16-NC XŲ")
9. 115-355 2 GROMMET (1-3/8")
10. 115-577 1 COMPRESSION SPRING
11. 115-671 A/R BULK EDGE(1/16" SOLD PER 1") USE 1 @ 20.5 IN.
12. 312-136 1 BATTERY STRAP
13. 312-149 2 BATTERY HOLD DOWN
14. 351-640 1 BAFFLE
15. 351-650 1 POWER PAC 25 FRAME
16. 362-432 1 GRILLE
17. 362-433 1 OIL COOLER COWLING
18. 362-434 1 BATTERY COVER
19. 362-437 1 EXHAUST COVER
20. 362-440 1 LEFT ENGINE COWLING USED ON ONAN ENGINE ONLY
323-284 1 LEFT ENGINE COWLING USED ON HONDA ENGINE ONLY; SEE FOOTNOTE 1
301-2030 1 LEFT COWLING PANEL USED ON HONDA ENGINE (PHASE 3); SEE FOOTNOTE 2
21. 362-442 1 RIGHT ENGINE COWLING
22. 110-253 3 POP RIVET (3/16" X ")
23. 250-622 1 MANUAL COMPARTMENT
24. 110-615 2 LOCK ROD
25. 362-692 1 COVER ASSEMBLY
26. 105-873 2 FLG LOCK BOLT (5/16-NC X 1")
27. 116-170 2 GROMMIT

NOT SHOWN:

FOOTNOTES:
1. BEGINS WITH S/N: 2X0793, ENDS WITH S/N:
2. BEGINS WITH S/N:

NOTE:

05 ID0149768
24

NOTES:

ID0134963
 25

HYDRAULICS

ID0135071
 26

HYDRAULIC SCHEMATIC
PP25

OIL COOLER QUICK

MANIFOLD COUPLER

RETURN
2500 PSI
RELIEF TRICK
QUICK
COUPLER
PRESSURE
TRICK
COUPLER
VAVLING
CASE DRAIN

DRIVE
FILTER PUMP
FILTER
ELEMENT PF

FILLER
BREATHER

15 PSI
BYPASS
FILL DIFFUSER
SCREEN

SIGHT
RESERVOIR
MAGNET
GLASS
DRAIN

01 ID0285548
 27

HYDRAULIC SCHEMATIC
PP25

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0285548
 28

POWER HYDRAULICS
PP25

5
11
21
44
17
36 32 42
37
38 45
35 4
33 39 7
6
40
25
51
46 13 31
28 12 9
23 18 54
12
26 20 12
20
49 3 31
2 53 15
27 43
49 52 9
33 50 8
6
51
34
29
10
31 1
12
12 28
16
47 22
48 33
24
15
41

19
14
30

11 ID0024699
 29

POWER HYDRAULICS
PP25

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 155-910 1 FILTER ELEMENT (1-UNF)
2. 105-089 4 LOCKNUT (5/16-NC) SEE FOOTNOTE 6
105-085 4 LOCKNUT (1/4-NC) SEE FOOTNOTE 7
3. 105-117 4 WASHER (5/16") SEE FOOTNOTE 6
105-095 4 WASHER (1/4") SEE FOOTNOTE 7
4. 105-178 4 BOLT (5/16-NC X 2-1/2", GD8) SEE FOOTNOTE 6
105-224 4 BOLT (1/4-NC X 2-1/2") SEE FOOTNOTE 7
107-215 4 FLG LK BOLT (1/4-NC X 2-1/4") BEGINS WITH S/N
5. 105-214 6 FLG SCREW (#10-24 X 1/2") SEE FOOTNOTE 10
6. 105-284 6 WASHER (3/16") SEE FOOTNOTE 6
7. 105-811 2 LOCKNUT (#10-24) SEE FOOTNOTE 6
8. 105-826 4 FLG LK BOLT (3/8-NC X 1")
9. 105-834 6 FLG LOCKNUT (3/8-NC)
10. 105-170 2 BOLT (5/16-NC X 3") SEE FOOTNOTE 6
11. 110-008 1 FILLER BREATHER (2-1/8") INCLUDES REF. NO. 43. SEE FOOTNOTE 10
12. 110-026 6 CLAMP (1/2" TO 1-1/4")
13. 110-097 1 BOLT-ON CLAMP (1/2")
14. 110-250 2 WORM CLAMP (1-1/4" TO 2-1/8")
15. 110-269 1 DIFFUSER
16. 115-115 1 STREET ELBOW (08N-08NF90) SEE FOOTNOTE 4
17. 115-320 1 GROMMET (1-1/2")
18. 115-374 1 BULK HOSE (3/4", SOLD PER 1") USE 6"
19. 116-080 1 BULK HOSE (1-1/4" , SOLD PER 1") USE 14", SEE FOOTNOTE 8
116-047 1 BULK HOSE (1-1/2", SOLD PER 1") USE 14.5", SEE FOOTNOTE 9
20. 116-164 4 RUBBER MOUNT BLOCK
323-758 4 MOUNT BLOCK (5/16, RUBBER) BEGINS WITH S/N. SEE FOOTNOTE 11
21. 116-218 1 SIGHT GLASS (2")
22. 154-007 1 CONNECTOR (12J-08N) SEE FOOTNOTE 4
23. 154-014 1 CONNECTOR (12J-12S90)
155-709 O-RING (912 D90)
24. 154-049 1 CONNECTOR (12J-10S90)
155-707 0-RING (910 D90)
25. 154-082 1 CONNECTOR (12J-08S)
155-706 O-RING (908 D90)
26. 154-560 1 HOSE (12JFX-18"-2250)
27. 155-040 1 UNION (3/4SAEX1/2NPT,STR) SEE FOOTNOTE 1
28. 155-046 2 S/O COUPLER (12S-12H)
155-709 - O-RING (912 D90)

NOT SHOWN:

FOOTNOTES:
1. USED ON EARLY MODELS HAVING TEMPERTURE SENDER MOUNTED IN BOTTOM OF MANIFOLD
2. USED ON PRESENT PRODUCTION HAVING TEMPERTURE SENDER MOUNTED IN BOTTOM OF HYDRAULIC RESERVOIR
3. REFER TO INSTALLATION DIAGRAM 050-034
4. EARLY STYLE CONNECTION OF HYDRAULIC FILTER TO DIFFUSER IN HYDRAULIC RESERVOIR
5. PRESENT PRODUCTION CONNECTION OF HYDRAULIC FILTER TO DIFFUSER IN HYDRAULIC RESERVOIR
6. ENDS WITH S/N 2F0402. REDRILL MOUNT BRACKET TO ACCEPT FAN ASSEMBLY WHEN USING REPLACEMENT FAN
7. BEGINS WITH S/N 2F0403
8. THESE PARTS ARE USED WITH EARLY STYLE HYDRAULIC RESERVOIR
9. THESE PARTS ARE USED WITH PRESENT PRODUCTION HYDRAULIC RESERVOIR
10. USE FLANGE SCREW (REF# 5) IN PLACE OF SCREWS INCLUDED WITH FILLER BREATHER (REF# 11)
11. MUST USE 107-215 BOLT WITH THIS MOUNT.

11 ID0024699
30

POWER HYDRAULICS
PP25

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
29. 155-130 1 PLUG (06S) SEE FOOTNOTE 1
155-705 O-RING (906 D90)
30. 155-149 1 S/O COUPLER (16S-20H90) SEE FOOTNOTE 8
155-748 O-RING (916 D90)
155-082 1 S/O COUPLER (16S-24H90) SEE FOOTNOTE 9
155-748 O-RING (916 D90)
31. 155-174 4 S/O COUPLER (12S-12H90)
155-709 O-RING (912 D90)
32. 155-679 1 WH RELIEF CARTRIDGE (2500 PSI)
33. 155-709 4 O-RING (912 D90)
34. 159-386 1 FILTER HEAD (12SF-12SF)
35. 155-933 1 QDC ADAPTER (12-12S/J)
36. 155-935 1 DUST CAP (1/2"-3/4")
37. 155-936 2 DUST PLUG (1/2"-3/4")
38. 155-958 1 TRICK QDC BODY (12-14S)
39. 155-959 1 ATTACH MANIFOLD
40. 155-989 1 QDC BODY (08-08SF)
190-127 1 SEAL REPAIR KIT (5/8") SEE FOOTNOTE 3
41. 158-456 1 HYDRAULIC PUMP
42. 165-626 1 FILLER NECK GASKET
43. 360-336 1 OIL COOLER
44. 360-849 1 REFLECTOR (ALUMINUM)
45. 360-874 1 HYDRAULIC RESERVOIR
46. 500-003 2 BOLT (3/8-NC X 2-3/4")
47. 115-374 1 BULK HOSE (3/4", SOLD PER 1") USE 11.25"
48. 115-374 1 BULK HOSE (3/4", SOLD PER 1") USE 19"
49. 215-201 1 FAN SEE FOOTNOTE 6
506-030 FAN BLADE SEE FOOTNOTE 6
215-205 1 FAN-OIL COOLER SEE FOOTNOTE 7
215-208 FAN BLADES (10 BLADES) SEE FOOTNOTE 7
50. 215-0010 1 TEMPERTURE SWITCH
51. 155-074 1 PLUG (08S, SOC, FM) SEE FOOTNOTE 2
155-706 O-RING (908 D90)
52. 115-191 1 PIPE NIPPLE
53. 155-106 1 UNION (1-1/16SAEX1/2NPTX90) SEE FOOTNOTE 5
155-709 O-RING (912 D90)
54. 500-302 1 PLUG (12S) SEE FOOTNOTE 9
155-709 O-RING (912 D90)

NOT SHOWN:

FOOTNOTES:

11 ID0024699
31
32
33
 34

RELIEF CARTRIDGE

3
6

4
5
1

7
PSI

02 ID0139037
 35

RELIEF CARTRIDGE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
155-687 RELIEF CARTRIDGE KIT (160 PSI) INCL REF NO'S 1 THRU 7, OBSOLETE
155-681 WH RELIEF CARTRIDGE KIT (500 PSI) INCL REF NO'S 1 THRU 7
158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) INCL REF NO'S 1 THRU 7
155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) INCL REF NO'S 1 THRU 7
158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) INCL REF NO'S 1 THRU 7
500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) INCL REF NO'S 1 THRU 7
157-365 RP51N RELIEF CARTRIDGE (4500 PSI)
1. 155-707 1 O-RING (910 D90)
2. 155-749 1 O-RING (023 D70)
3. 155-750 1 O-RING (022 D90)
4. 500-025 AR SHIM (.010" THK) SEE FOOTNOTE 1
5. 500-318 1 COMPRESSION SPRING SEE FOOTNOTE 2
6. 157-508 1 BACKUP RING (022 D90)
7. 500-957 1 SEAL REPAIR KIT INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:
1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES.
2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE.
NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02 ID0139037
36
37
 38

HYDRAULIC PUMP

SERIES ID MARK

02 ID0139266
 39

HYDRAULIC PUMP

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
158-307 HYDRAULIC PUMP INCL REF NO. 1, OBSOLETE
158-456 HYDRAULIC PUMP
1. 500-470 1 SEAL REPAIR KIT USE WITH 25 SERIES, OBSOLETE
500-966 1 SEAL REPAIR KIT USE WITH 26 SERIES

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0139266
40

NOTES:

ID0134963
 41

ELECTRICAL

ID0135070
 42

ELECTRICAL DIAGRAM
POWER PAC 25 (ONAN)

POINTS
STARTER CONDENSER

SOLENIOD

COIL
TERMINAL BLOCK

ST
B +
ALT
IGN
OPM
RED

RED/GRN RED/GRN PLUGS

RED/WHT RED/WHT
WHT/BLK

B
REG F
10 11 15 16 L
A

BLK 7
3
12 13
GND STATOR
BATT
BLU/YEL ALT

BLK

9 ORG

2
RED/BLK
WHT/BLK
RED RED/YEL
ORG/BLK
RED BLU
YEL/BRN 14
8
BLK
YEL BLK YEL/RED
BRN ORG
BLK
17 17
S I G
B A I G I S 18
R

1
4 5 6

06 ID0126766
 43

ELECTRICAL DIAGRAM
POWER PAC 25 (ONAN)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 214-852 1 IGNITION SWITCH
214-961 KEY, PAIR
214-962 SWITCH MOUNTING NUT
215-045 1 IGNITION SWITCH
215-020 1 KEYS (PAIR)
2. 215-063 1 RELAY
3. 215-065 2 CIRCUIT BREAKER
4. 215-128 1 HOUR METER
5. 215-129 1 VOLTMETER
6. 215-133 1 FUEL GAUGE
7. 215-0010 1 TEMPERATURE SWITCH
8. 215-201 1 FAN OBSOLETE, ENDS WITH S/N 2F0402
215-205 1 FAN BEGINS WITH S/N 2F0403
9. 215-258 1 BATTERY
10. 215-307 1 BATTERY CABLE (20")
11. 215-308 1 BATTERY CABLE (38")
12. 215-479 1 WIRE (16 GA X 63")
13. 215-498 1 WIRE (14 GA X 35")
14. 215-636 1 WIRE (16 GA X 15")
15. 215-654 1 ENGINE HARNESS
16. 217-292 1 CONSOLE HARNESS BEGINS WITH S/N
215-661 1 CONSOLE HARNESS OBSOLETE, ENDS WITH S/N
17. 215-662 1 3-WIRE HARNESS
18. 217-510 1 FUEL SENDER

NOT SHOWN:
215-415 AR LIGHT KIT (OPTIONAL)

FOOTNOTES:

NOTE:

06 ID0126766
44
 45

MISCELLANEOUS

ID0135063
46

SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 12 16 8 11 20 27

5/16 25 34 15 20 45 60

3/8 40 54 25 34 75 100

7/16 65 90 40 55 125 170

1/2 100 135 60 80 190 260

9/16 150 200 90 125 270 370

5/8 200 270 120 165 370 500

3/4 350 475 210 285 650 880

7/8 560 760 340 460 1250 1425

1 840 1140 500 680 1580 2145

1-1/8 1030 1400 320 840 1950 3645

1-1/4 1460 1980 880 1195 2760 3475

Grade 8: UNC or UNF Thread

Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 14 19 10 14 24 33

5/16 30 40 18 25 50 70

3/8 55 73 35 50 90 125

7/16 85 115 50 70 140 190

1/2 130 175 80 110 220 300

9/16 190 260 110 150 310 420

5/8 260 355 160 245 430 585

3/4 450 610 270 365 750 1015

7/8 730 990 440 600 1210 1640

1 1090 1480 650 880 1320 2465

1-1/8 1550 2100 930 1260 2580 3500

1-1/4 2180 2955 1310 1780 3640 4935

*drilled and tapped

VS02 ID0053384
 47
Metric Bolt and Cap Screw Torque Values

Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9

Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry

N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb

M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5

M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35

M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70

M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120

M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190

M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300

M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410

M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580

M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800

M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000

M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500

M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000

M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750

M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500

Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
48

Hydraulic Cylinder Bolt Torque Chart

Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.

1/2 106-096 190-165 90-100 120-135

5/8 106-097 190-166 & 190-169 180-200 245-270

3/4 106-098 190-167 & 190-170 290-325 395-440

7/8 106-122 190-172 & 190-174 410-640 550-625

1 106-145 190-175 & 190-189 630-700 855-950

1-1/8 106-146 190-177 770-850 1045-1170

As a general rule:

• 1/2-inch bolts are used in cylinders with 1-inch rods

• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 3/4-inch bolts are used in cylinders with 1 1/2-inch rods
• 7/8-inch bolts are used in cylinders with 1 3/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02 ID0053384
 49
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart

Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)

Thread Size O-Ring P/N Thread Size O-Ring P/N

1/16 1 NA NA NA NA

1/8 2 5/16 - 24 NA NA NA

3/16 3 3/8 - 24 NA NA NA

1/4 4 7/16 - 20 155-760 9/16 - 18 157-037

5/16 5 1/2 - 20 NA NA NA

3/8 6 9/16 - 18 155-705 11/16 - 16 157-038

1/2 8 3/4 -16 155-706 13/16 - 16 157-039

5/8 10 7/8 - 14 155-707 1 - 14 157-040

3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017

7/8 14 1-3/16 - 12 155-747 NA NA

1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714

1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA

1-1/2 24 1-7/8 - 12 157-001 2 -12 NA

2 32 2-1/2 - 12 NA NA NA

2-1/2 40 3 - 12 NA NA NA

3 48 3-1/2 - 12 NA NA NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications

SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
50

PP25

Related Publications
Component Ass’y P/N
Model:
PP25 ...................... Parts Manual .................................................................. ............. 053-2490
PP25 ...................... Operators Manual ........................................................... ............. 053-2296

Engine:
Honda GX690 ....... Parts Manual .................................................................... ............. 053-2454
Honda GX690 ....... Operators Manual ............................................................ ............. 053-2453
Honda GX690 ....... Service (Shop) Manual .................................................... ............. 053-2494

Filters

Engine:
Air Filter – Honda (includes Pre-Filter) ........................................................................... 195-1534
Oil Filter (Honda) ………………….....……………………………………………………….… 195-1533
Fuel Filter (Honda) …………………... ………………………………………………………… 195-
1536

Hydraulic:
Oil Filter Element (_1_-UNF, spin-on) ............................................................................. 155-910

Optional Kits

O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................ 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.01 ID0287468
 51

Parts Manual Change Request

(Please print clearly)

Date: _______________________ Dealer No. (required): _____________________________

Your Name: _____________________________ Position: _____________________________

Phone: _________________ Fax: _________________ E-mail: __________________

Publication Information:
Parts Manual No.: _____-_____ Model: __________

Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________

Nature of Change Request:

 Text  Graphics  Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.):

________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________

Please fax completed form to

Parts Manual Department (580) 572-3525

Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.

ID0135001
52
 53

ID0040564
54

ID0135281