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THE PICTURE OF THE TAOIST GENII PRINTED ON THE COVER

of this book is part of a painted temple scroll, recent but traditional, given to
Mr Brian Harland in Sichuan province (1946) by the philologist and epigrapher
Wen You il<lJ!i (1901-1985). Concerning these four divinities, of respectable rank in
the Taoist bureaucracy, the following particulars have been handed down. The title
of the first of the four signifies 'Heavenly Prince', that of the other three 'lVlysterious
Commander' .

At the top, on the left, is Liu TianJwI, Comptroller-General of Crops and Weather.
Before his deification (so it was said) he was a rain-making magician and weather
forecaster named Liu Jun, born in the Jin dynasty about +3-to. Among his attributes
may be seen the sun and moon, and a measuring-rod or carpenter's square. The two
great luminaries imply the making of the calendar, so important for a primarily agri-
cultural society, the efforts, ever renewed, to reconcile celestial periodicities. The
carpenter's square is no ordinary tool, but the gnomon for measuring the lengths of
the sun's solstitial shadows. The Comptroller-General also carries a bell because in
ancient and medieval times there was thought to be a close connection between cal-
endrical calculations and the arithmetical acoustics of bells and pitch-pipes.

At the top, on the right, is "Ven Yuan Shuai, Intendant of the Spiritual Officials of the
Sacred Mountain, Tai Shan. He was taken to be an incarnation of one of the Hour-
Presidents (Jia Shell), i.e. tutelary deities of the twelve cyclical characters (see vol. 4,
pt. 2, p. 4{0). During his earthly pilgrimage his name was Huan Ziyu and he was a
scholar and astronomer in the Later Han (b. + l.p). He is seen holding an armillary ring.

Below, on the left, is Gou Yuan Shllai, Assistant Secretary of State in the Ministry
of Thunder. He is therefore a late emanation of a very ancient god, Lei Gong. Before
he became deified he was Xin Xing, a poor woodcutter, but no doubt an incarnation
of the spirit ofthe constellation Gou Chen (the Angular Arranger), part of the group
of stars which we know as Vrsa Minor. He is equipped with hammer and chisel.

Below, on the right, is Bi Yllan Shllai, Commander of the Lightning, with his flash-
ing sword, a deity with distinct alchemical and cosmological interests. According to
tradition, in his early life he was a countryman whose name was Tian Hua. Together
with the colleague on his right, he controlled the Spirits of the Five Directions.

Such is the legendary folklore of common men canonised by popular acclamation.


An interesting scroll, of no great artistic merit, destined to decorate a temple wall, to
be looked upon by humble people, it symbolises something which this book has to
say. Chinese art and literature have been so profuse, Chinese mythological imagery
so fertile, that the West has often missed other aspects, perhaps more important, of
Chinese civilisation. Here the graduated scale of Liu Jun, at first sight unexpected in
this setting, reminds us of the ever-present theme of quantitative measurement in
Chinese culture; there were rain-gauges already in the Song (+12th century) and
sliding calipers in the Han (+ISt). The armillary ring of Huan Ziyu bears witness
that Naburiannu and Hipparchus, al-Naqqas and Tycho, had worthy counterparts
in China. The tools of Xin Xing symbolise that great empirical tradition which
informed the work of Chinese artisans and technicians all through the ages.
SCIENCE AND CIVILISATION IN CHINA

Joseph Needham
(19 00- 1995)

Certain it is that no people or group of peoples has had a monopoly in contributing


to the development of Science. Their achievements should be mutually recognised
and freely celebrated with the joined hands of universal brotherhood.
Science and Civilisation in China VOL UME I, PREFACE

Joseph Needham directly supervised the publication of seventeen books in the


Science and Civilisation in China series, from the first volume, which appeared in 1954,
through to Volume VI.3, which was in press at the time of his death in March 1995.
The planning and preparation of further volumes will continue. Responsibility
for the commissioning and approval of work for publication in the series is now
taken by the Publications Board of the Needham Research Institute in Cambridge,
under the chairmanship of Professor Christopher Cullen, who acts as general editor
of the series.
]OSEPH NEEDHAM

<I' SCIENCE AND

Tit CIVILISA TION IN


CHINA
i1 -* VOLUME 5

CHEMISTRY AND

~~ CHEMICAL TECHNOLOGY

~
~
'*
~ ~
PART 11: FERROUS METALLURGY

BY

~
DONALD B. WAGNER
NORDIC INSTITUTE OF ASI.\N STUDIES
CNIYERSITY OF COPENHAGEN

J~ *~
0
~I

UCAMBRIDGE
::: UNIVERSITY PRESS
CA~IBRIDGE CNIVERSITY PRESS Dedicated to
Cambridge, New York, Melbourne, Madrid, Cape Town, Singapore, Sao Paulo, Delhi
Cambridge University Press
The Edinburgh Building, Cambridge CB2 8RU, UK LIJINGHUA **~
Published in the United States of America by Cambridge University Press, New York

www.cambridge.org and to the memory of


Information on this title: www.cambridge.org/978052I875660
© Cambridge Gniyersity Press 2008
RONALD FRANK TYLECOTE
This publication is in copyright. Subject to statutory exception
and to the provisions of relevant collective licensing agreements,
no reproduction of any part may take place without Two archaeometallurgists, East and West, who can represent
the written permission of Cambridge University Press. here the hundreds of metallurgists, archaeologists, and historians
on whose work this volume is based.
First published 2008

Printed in the United Kingdom at the University Press, Cambridge


Nous nous devons premierement anotre Patrie; mais nous nous
A catalogue recordfor this publication is availablefrom the British Library devons aussi au reste du monde; ceux qui travaillent pour
perfoctionner les Sciences & les Arts, doivent meme se regarder
ISBN-I3 978-0-521-87566-0 hardback
comme les Citoyens du monde entier.
Rene Antoine Ferchault de Reaumur (1722)

Cambridge University Press has no responsibility for the persistence or accuracy ofURLs for external
or third-party internet websites referred to in this publication, and does not guarantee that any content
on such websites is, or will remain, accurate or appropriate.
CONTENTS
List qfillustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. page xiii
List qftables .......................................................... xxii
List qftext boxes ....................................................... xxiii
List qfabbreviations .................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
Series editor's prifiJce .................................................... xxv
Priface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxix

36(c) FERROUS METALLURGy ............................... page I


I Introduction,p. I
2 Introductory orientations: the traditional Chinese iron industry in recent
centuries, p. 5
(i) Small-scale ironworks of the Dabie Mountains, p. 7
Ironsand, p. 8
The blast furnace,p. 8
The finirIg hearth,p. 16
(ii) Large-scale ironworks in Sichuan, p. 2 I
The blast furnace,p. 22
The puddling furnace, p. 30
The Sichuan iron industry, p. 35
(iii) Crucible smelting in Shanxi, p. 38
Crucible smelting,p. 38
(iv) Large- and small-scale ironworks in Guangdong,p. 47
Small blast furnaces,p. 47
Large blast furnaces, p. 48
(v) Traditional Chinese iron-foundry technology, p. 60
(vi) Traditional Chinese steelmaking technology, p. 65
Cementation,p.66
Co-fusion,p.69
(vii) The modern fate of the Chinese iron industry, p. 73
Western competition,p. 74
Return on investment, p. 77
The effects of decline on technology,p. 78
The Great Leap Forward,p. 79
(viii) Digression: economies of scale in blast-furnace iron production,p. 81
3 The earliest use of iron in China,p. 83
(i) The state of the question, p. 83

IX
x CONTENTS CONTENTS Xl

Studies of the written sources,p. 83 (iii) The administration of the iron monopoly,p. 192
New light from archaeological material, p. 87 TheIron Offices, p. 192
(ii) Iron on the periphery of the Zhou Empire, p. 91 The archaeology of the Iron Offices, p. 200
Early iron in Korea, p. 97 Management,p.210
(iii) Early Chinese meteoritic and smelted iron, p. 98 Labour,p. 217
Bronze-iron artefacts of the state of Guo with smelted and meteoritic iron, p. 100 (iv) Reasons for the monopoly, reasons for opposition,p. 221
Gold-iron artefacts in a grave in Shaanxi,p. 101 State finance, p. 22 I
A Qjn tomb in Gansu, p. 102 Contraband trade, p. 222
Possible counter-evidence, p. 103 Control of the wealthy,p. 223
(iv) Iron casting and the blast furnace, p. 105 Product quality, p. 224
Environmental issues,p. 228
4 The flourishing iron industry of the -3rd and -2nd centuries,p. 1I5
The trade cycle,p. 229
(i) The widespread use ofiron,p. 1I6
(v) The technology of the Iron Offices, p. 229
Textual evidence,p. 1I6
Blast furnaces, p. 231
Archaeological material, p. 1I7
Cupola furnaces, p. 237
Iron artefacts in graves ofChu and Qin,p. 122
The bellows,p. 239
(ii) The arts ofthe smith, p. 128
Fining hearths,p. 242
A mass grave offallen soldiers,p. 128
(vi) Concluding remarks,p. 245
Quench-hardening in early Chinese thought,p. 134
Bloomery smelting versus fining,p. 137 6 The arts of the smith from late Han through Tang,p. 249
(iii) Ironworks and ironmasiers, p. 140 (i) Iron and the state, p. 249
Ironmasters,p. qo (ii) Wider knowledge of siderurgical techniques, p. 252
Ironworks, p. 144 (iii) Co-fusion steelmaking,p. 255
The rise of the state ofQjn,p. 146 Lower-temperature co-fusion,p. 257
(iv) The arts of the foundryman,p. 147 Higher-temperature co-fusion,p. 258
Melting furnaces,p. 147 Some Han steelmaking crucibles,p. 261
Moulds,p.150 Crucible steel?,p. 264
(v) Malleable cast iron,p. 159 Other times and places, p. 264
White and grey cast iron,p. 161 (iv) What was bin iron - Persian steel, Indian steel, watered steel?,p. 268
Malleable cast iron, p. 164 . (v) 'Hundredfold refined steel', p. 272

5 The Han state monopoly of the iron industry,p. 171 7 Technical evolution and economic revolution in the Song period, p. 278
(i) Outline history of the monopoly, p. 172 (i) The uses ofiron,p. 280
Background, p. 172 Artefacts from some Yuan ships, p. 280
The establishment of the monopoly, p. 175 Some agricultural implements, p. 281
Criticism and disputation, p. 178 A blacksmith's story, p. 281
The reforms ofWang Mang,p. 183 Iron coins, p. 286
The Eastern Han period, p. 184 Iron monuments, p. 289
(ii) Discourses on salt and iron, p. 185 The Lion ofCangzhou,p. 291
The state and the forces of nature, p. 186 Cast-iron artillery, p. 292
The scale of industrial production,p. 187 (ii) The ironworks,p. 294
The blessings of wealth, p. 188 Liguo Industrial Prefecture,p. 300
The body politic, p. 189 Wealthy ironmasters in Dengzhou, p. 301
Calculation,p.190 Corvee iron production in Hancheng, p. 303
xn CONTENTS

(iii) The technology of iron and steel production, p. 305


Blast furnaces, p. 305
The use of mineral fuel in iron smelting,p. 3I!
Digression: the early use of mineral fuel in English
ILLUSTRATIONS
iron smelting, p. 313
Mineral fuel in Song-Yuan iron smelting, p. 3 [7 PLATES
Shen Gua on steel and steelrnaking, p. 320
A Yuan-period cupola furnace,p. 324
Between pages 222 and 223.
8 Economic expansion in the Ming period, p. 326
(i) The state ironworks in Zunhua, Hebei, 1403-[58[,P. 327 I-VIII The first eight in an album of twelve gouache paintings by an
Background,p·327 unknown Chinese artist. Reproduced with the permission of the
Zunhua,p·328 Bibliotheque Nationale, Paris.
Establishment,p·330 IX 'Pouring molten iron' (luo tie shui rJ?rjl7l<), gouache painting by an
FuJun's description of technology at Zunhua,p. 332 unknown Chinese artist, probably in Guangzhou, mid-19th
Operating parameters, p. 334 century. Reproduced with the permission of the British Library.
Closure, p. 337 x Melting iron? Gouache painting by an unknown Chinese artist,
Recapitulation, p. 338 probably in Guangzhou, mid-[9th century. Reproduced with
(ii) Iron and steel production technology in Song Yingxing's Tiangong the permission ofMartyn Gregory Gallery, London.
kai wu,p. 339 XI Wok repairman, gouache painting by the Chinese artist You-qua in
Guangzhou, mid-[9th century. Reproduced with the permission
9 Some Chinese contributions to modern siderurgical technology, p. 347 of The Royal Library, Copenhagen.
(i) Indirect smelting: blast furnace + finery,p. 347 XII Photographs and sketched reconstructions of two bronze-iron
Carolingian blast furnaces?, p. 348 weapons of the early Zhou period, reproduced from Gettens
Blast furnaces in the Caspian provinces of northern Iran, p. 349 et al. ([971).
Austria - the Stuckqfon, p. 352 XIII Two photographs of a bronze-iron yue-axehead from a late Shang
Early blast furnaces in Sweden, p. 353 city-site at Taixicun in Gaocheng County, Hebei, reproduced
Germany - the Massqfen, p. 354 from Tang Yunming and Liu Shishu (1973).
Italy, p. 355 XN Photograph of a bronze-iron yue-a.xehead found in a Shang period
The blast furnace from China to Europe?,p. 356 grave excavated at Liujiahe in Pinggu County, Beijing Munici-
(ii) Iron casting, p. 356 pality, reproduced from YuanJinjing and Zhang Xiande ([977).
(iii) Malleable cast iron, p. 357 XV Sketch and photograph of a spearhead of bronze and jade from a
(iv) The Bessemer process? Chinese ironworkers in western Shang period tomb at Huayuanzhuang in Anyang, Henan,
I(entucky, [854,P.36[ reproduced from Xu Guangde and He Yuling (2004).
(v) Shanxi crucible smelting in Sweden - the H6ganas process, p. 365 XVI Photograph and sketch of an iron short-sword with hilt of bronze,
10 Epilogue, p. 369 jade, and turquoise from the tomb of Guo Ji in Sanmenxia,
Henan, reproduced from Anon. (1999).
Bibliography A: Pre-modern Chinese andJapanese books .............. . . . . . . . . . . .. page 372 XVII Photographs and sketches of a bronze-iron dagger-a.xe head with
turquoise inlay from the tomb of Guo Ji in Sanmenxia, Henan,
Bibliograpl~y BIC: 1l1odern publications in all languages .............................. 381
reproduced from Anon. ([999).
Index . ................................................................ 449 XVIII Sketch of a bronze-iron spearhead from the tomb ofGuo Zhong in
Table qfClzinese periods and 4ynasties .......................................... 478 Sanmenxia, Henan, reproduced from Han Rubin et al. ([999).

xnI
XIV LIST OF ILLUSTRATIONS LIST OF ILLUSTRATIONS XV

XIX Sketch of a bronze-iron dagger-axe head with turquoise inlay from XLVI Two Chinese guns sketched in 1860 at the Dagu Forts, in modern
the tomb of Guo Zhong in Sanmenxia, Henan, reproduced Tianjin. Reproduced from Banks (1861).
from Han Rubin et al. (1999)' XLVII- Large gun in the Capital Museum, Beijing, cast in 1643. Photos
Sketch of a bronze-iron adze-head from the tomb of Guo Zhong XLVIII byDBW, 1987.
in Sanmenxia, Henan, reproduced from Han Rubin et al.
(1999)·
FIGURES
XXI Sketch of a bronze-iron scraper-blade in a wooden sheath from the
tomb of Guo Zhong in Sanmenxia, Henan, reproduced from Flow diagram of traditional Chinese blast-furnace iron production page 6
Han Rubin et al. (1999). 2 Map of the Dabieshan region .............................. . 7
)c,(II, )c,(III Iron short-sword with inlaid gold hilt from Grave no. M2 at Yirnen- Blast furnace in Xinyang, Henan, photographed ca. 1917, reproduced
cun in Baoji Municipality, Shaanxi, reproduced from Tian from Tegengren (1923-24) ............................. . 9
Renxiao (1993). 5 Blast furnace in Jinzhai, Anhui, ca. 1958, reproduced from Anon.
Iron and bronze artefacts from Grave no. M2 at Yirnencun in Baoji (1959d) ............................................ . IQ

Municipality, Shaanxi, reproduced from Tian Renxiao (1993)' 6 Iron smelting in a traditional blast furnace, reproduced from r~jin baD,
)c,(VII Photograph and sketch of a fragment of a bronze-iron short-sword 1959, no. I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IQ

from Tomb no. MI atJingjiazhuang in Lingtai County, Gansu, 7 Sketch of the HuangJiguang blast furnace in Macheng, Hubei, repro-
reproduced from Liu Dezhen and ZhuJiantang (1981). duced from Anon. (1958c) ............................. . II
XXVIII Three Chinese iron coins in a private Danish collection. Photos by 8 Vertical section of the Huang Jiguang blast furnace in Macheng,
DBW. Hubei, redrawn from Anon. (1958c) ...................... . 12
XXIX Four cast-iron warriors guarding the 'Depository of Ancient Spirits' 9 Plan of a 'smelting house' at East Wind People's Commune
of the Zhong Yue Temple in Dengfeng, Henan, reproduced in Muziclian, Macheng County, Hubei, reproduced from
from Chavannes (1909-15)' Anon. (1958c) ....................................... .
X)C'(-XXXI One of the warriors shown in Plate )c,(L,(. Photos by DBW, 1987. IQ Diagram of a modern large-scale coal-fuelled iron blast furnace, after
XXXII 'Iron men' and 'iron oxen' cast in +724 as anchors for the floating Peacey and Davenport (1979) and Rosenqvist (1974) ......... .
bridge over the Yellow River at Pujin, in modern Yongji II Diagram of a fining hearth used in Shangcheng, Henan, in 1958,
County, Shanxi, under excavation and conservation. Photos by reproduced from Yang Kuan (1982, p. 225); orig. Anon. (1958b) .... 17
Tang Huancheng and John Moffet. Archives of the Needham 12 Drawing by E. T. Nystrom of a pair of fining hearths in southern
Research Institute. Henan, ca. 1917, reproduced by courtesy of Tom Nystrom and the
)C'{.'(lII- The 'Iron Rhinoceros' in the village ofTieniu, 2 km northeast of Museum of Far Eastern Antiquities, Stockholm ............ .
XXXIV Kaifeng, dated 1446. Photos by DBW, 1987. Sketch and sections of a water-powered blast furnace at Huangnipu in
XXXV The Cangzhou Lion, reproduced from Read (1937). Rongjing County (modern Yingjing), Sichuan, ca. 1877, repro-
XXXVI- The Cangzhou Lion, photos by DBW, 1987. duced from Szechenyi (1893) ........................... .
XXXVIII Blast furnaces in Sichuan in the 1930s, reproduced from Luo Mian
)C'(XJX Sketch showing how the Cangzhou Lion was cast, reproduced from (1936) ............................................. .
Wu Kunyi et al. (1984). 16 Internal form of two traditional blast furnaces in Sichuan in 1940,
XL Qing period cast-iron gun, photographed by DBW at the Great redrawn from Wang Ziyou (1940) ....................... . 29
Bell Temple, Beijing, 1984. Diagram of a puddling hearth in Sichuan, reproduced from Luo Mian
XLI Cast-iron gun, cast in 1841, photographed by DBW in front of the (1936) ............................................. .
Guangzhou Museum, 1984. 18 Photograph of the front of a puddling hearth in Sichuan, reproduced
XLII- The moulding and casting of a gun: line drawings and gouache from Luo Mian (1936) ................................. .
XLV paintings by unknown Chinese artists. Reproduced with the 19 Photograph of the back of a puddling hearth in Sichuan, reproduced
permission of the Bibliotheque Nationale, Paris. from Luo Mian (1936) ................................. .
XVI LIST OF ILLUSTRATIONS LIST OF ILLUSTRATIONS XVll

20-21 Two types of puddling furnace used in Sichuan in 1958, redrawn from Equilibrium conditions for certain reactions which are important in
YangKuan(1960) ................................... . 34 bloomery smelting ................................... .
22 Stall furnace for crucible iron smelting in southern ShaIL'{i, photo- 42 Map showing the major place-names mentioned in Section 3 ..... .
graph reproduced from Kocher (1921) ................... . 39 43 Photographs and sketches of iron knives from early graves in Xinjiang,
Lumps of cast iron and puddled wrought iron in southern Shanxi, reproduced from Cong Dexin et al. (1990a; 199ob); Sun Binggen
photograph reproduced from Kocher (1921) ............... . 39 and Chen Ge (1988); Anon. (1989) ....................... . 96
2..J. Stall furnace for crucible iron smelting somewhere in Shanxi, photo- Iron artefacts from two graves at Chengqiao in Luhe County,Jiangsu,
graph reproduced from Dickmann (1932) ................. . 40 reproduced from Wang Zunguo et al. (1965, pI. 1.9); Anon. (1974a,
Crucible smelting of iron in progress in Gaoping County, Shanxi, pI. 6.8); and Huang Zhanyue (1976) ...................... . 106
photograph reproduced from Shockley (1904) ............. . 40 A sawtoothed sickle-blade, with magnified detail and cross-section,
26 Operation of a furnace in Shanxi for converting cast iron to wrought reproduced from Yun Xiang (1985) ...................... . 108
iron, photograph reproduced from Alley (196Ia) ............ . 42 47 Two bronze toothed 'harvesting knives' from a hoard found in
One possible reconstruction of an early Qing blast furnace investigated Suzhou. Reproduced from ,J{YKG 1982 (no. 2) ....... '., ... . 108
at Luxia Village in Luoding County, Guangdong, reproduced Bronze caps for digging implements, reproduced from Anon. (1974a);
from Cao Tengfei and Li Caiyao (1985) ................... . 55 Yang Jiuxia (1982); LiJiahe et al. (1977); Wang Heping (1983; 1984);
28 Diagram of a traditional Chinese cupola furnace, reproduced from Yang Ding'ai (1984); Xu Dingshui (1980); Liao Zhihao and Luo
Gottwald (1938) ..................................... . 60 Baoyun (1982); Liao Zhihao (1982) .. , ....... , .. , ... ,., .. ,. 10 9- 10
29 Diagram and photographs of a 'Chinese cupola furnace with Euro- 49 Bronze 'weeding hoes', reproduced from Wang Heping (1983; 1984);
pean influence', reproduced from Gottwald (1938) .......... . 6i Yang Xizhang (1980); Lu Maocun (1980) ........... , ...... . III
Operation of a cupola furnace in Chengdu, Sichuan, photographed by 50--54 Artefacts from Grave no. l\I44 at the Xiadu site, reproduced from Liu
Joseph Needham in 1943. Archives of the Needham Research Shishu (1975) ..................... , ........ ,., ....... . II8-21
Institute, Cambridge ................................. . 62 55 Bronze ding-cauldron from a Chu grave at Yutaishan in Jiangling,
Small cupola furnace photographed in the 1920S in De'an, Jiangxi, Hubei, reproduced from Anon. (1984C) ........ ', ... ,.,., .. 12 3
reproduced from Hommel (1937) ........................ . Crossbow-bolts from Chu graves at Yutaishan in Jiangling, Hubei,
32 'Tapping, Anhwei', photograph reproduced from Alley (196Ib) reproduced from Anon. (1984C) .................... , .... . 12 3
33 Scissors made by a Chinese smith in the 1960s or 1970s, photo by 57 Iron implement-cap from a grave of period 5 in the Chu
DBW ............................................. . cemetery at Yutaishan in Jiangling, Hubei, reproduced from
34 Diagram of a section through a Chinese razor, reproduced from Mid- Anon. (1984c) .................. , .......... , ......... . 124
dleton (1913) ........................................ . 58 Iron artefacts from graves excavated at Gaozhuang in Fengxiang
35 Wall of old crucibles in Lanzhou, Gansu, photographed by Joseph County, Shaanxi, reproduced from Wu Zhenfeng and Shang
Needham in 1943. Archives of the Needham Research Institute, Zhiru (1981) ............................... , ....... ,. 125
Cambridge ......................................... . 68 59-60 Artefacts from Warring States period graves at Banpo in Xi'an,
Diagram of a steel-anointing furnace at Beibei in Chongqing, 1938, Shaanxi, reproduced fromJin Xueshan (1957) .......... , ... .
redrawn from Zhou Zhihong (1955) ....................... . Sketch of the microstructure of a sword fragment from the Xiadu site
37 Photograph of a steel-anointing furnace m Sichuan, ca. 1936, in Yi County, Hebei, reproduced from Li Zhong (1975) .. " ...
reproduced from Luo Mian (1936) ....................... . 62-63 Micrographs from the sword fragment from the Xiadu site, repro-
Photograph by Joseph Needham of the operation of a steel-anointing duced from Li Zhong (1975) ........................ , ... ,
furnace at Beibei in Chongqing, 1958. Archives of the Needham Gold-inlaid scribe's-knife from the tomb of Liu Sheng in Mancheng,
Research Institute, Cambridge ......................... . 72 Hebei, reproduced from Anon. (1980c) .. , ...... , ..... , ... . 139
39 Diagram of a bloomery furnace used in N ornas, Sarna Parish, Sweden, Ring-pommelled sabre discovered in Cangshan County, Shandong,
in 1851, redrawn from Buchwald (1991) ................... . '9 0 reproduced from Chen Zijing and Liu Xinjian (1974) ........ . 139
40 Family ironworks in Dalecarlia, central Sweden, early 18th century, 66 Knife from the tomb of Beautiful Lady Xu in Luoyang, Henan, repro-
reproduced from the 1845 reprint ofSchultze (1732) ......... . 91 duced fromJiang Ruoshi and Guo Wenxuan (1957) ...... , . , .. 139
J
1
'"
XVllI LIST OF ILLUSTRATIONS
i LIST OF ILLUSTRATIONS XIX

Photograph and sketch of a bronze-melting furnace from the Shang- 1, 85 Hexagonal hoe-head fragment from an ancient copper-mine site at
period site in Zhengzhou, Henan, reproduced from Anon. Tongliishan in Daye County, Hubei, reproduced from Ye Jun
(200Ib) ............................................ . 148 ~
(1975) ............................................. .
!
68 Diagram showing how a bronze-melting furnace like that in Figure 67 ~

86-87 Microstructure of the hoe-head fragment of Figure 85, reproduced


was used, reproduced from LiJinghua (1994b) .............. . 149 from Li Zhong (1975) ................................. .
69 Reconstruction of a type of bronze-melting furnace found at many 88 Spade-head, one of seven found in an accumulation outside the
foundry sites of the Spring and Autumn period, reproduced from entrance to the tomb of Dou "Van, consort of Liu Sheng, in
LiJinghua (1994b) ................................... . 149 Mancheng, Hebei, reproduced from Anon. (1980c) ......... . 166
70 One type of iron-melting furnace of the Warring States period, repro- 89 Microstructure of a spade-head from the tomb of Dou Wan, repro-
duced from LiJinghua (1994b) .......................... . 15 1 duced from Anon. (1980c) ............................. . 166
71 Reconstruction of another type of iron-melting furnace of the Warring 90 Map showing the approximate locations of Iron Offices in the Han
States period, reproduced from LiJinghua (1994b) .......... . 15 1 period ............................................. .
72 Two-section ceramic mould for an iron hoe-blade from the Warring 91 Rubbings of cast-in inscriptions on Han-period iron implements,
States ironworks site at Yangcheng in Dengfeng County, Henan, reproduced from Li Jinghua (1974) ...................... . 199
reproduced from Anon. (1977b) ......................... . 15 2 92 Eastern Han period graves of convict labourers near the Han city of
73 Section of a ceramic mould for two ring-handled knives from the War- Luoyang, under excavation in 1964 reproduced from Anon. (1972b) .. 220
ring States ironworks site at Yangcheng in Dengfeng County, 93 Inscribed brick from the cemetery of convict labourers near the Han
Henan, reproduced from Anon. (I 977b) ................... . 153 city ofLuoyang, reproduced from Anon. (1972b) ............ . 220
74 Artefacts from the Warring States ironworks site at Yangcheng in 94 Diagrams of two exceptionally large ploughshares of the Han period,
Dengfeng County, Henan, reproduced from Anon. (1977b) ..... 153 reproduced from Zhang Chuanxi (1985a) ................. .
75 Stack-moulds under excavation in a kiln at the Han iron-foundry site 95 Ploughing scene; detail from a stone relief found at Shuanggou in
in Wen County, Henan, reproduced from Anon. (1978a) ..... . 155 Suining County,Jiangsu, reproduced from Zhang Daoyi (1985) ..
Sketches of a stack-mould for casting iron belt-buckles, reproduced 96 Wooden models of an ox and a plough from Tomb no. 48 at Mojuzi in
from Anon. (1978a) ................................... . 155 Wuwei County, Gansu, reproduced from Anon. (1972C) ...... . 227
77 Photograph of an individual section of the stack-mould, reproduced 97 Sketches of ploughing scenes from various Han-period artistic repre-
from Anon. (1978a) ................................... . 15 6 sentations, reproduced from You Zhenyao and Zhou Xiaolu
Reconstruction of the process of making the pattern-box for a mould (1984) ............................................. . 227
section, reproduced from Anon. (1978a) ................... . 15 6 98 Large blast-furnace 'bear' of sintered iron at the Guxingzhen Han
79-80 Three-section cast-iron moulds from the Warring States iron-foundry ironworks site museum, photograph by DBW .............. . 233
site in Xinglong County, Hebei; sketches reproduced from Zheng 99 Diagram of the 'bear' shown in Figure 98, reproduced from Anon.
Shaozong (1956); photographs supplied toJoseph Needham by the (1978c) ............................................ . 233
Chinese Ministry of Culture through Rewi Alley ............. 157 100 Speculative reconstruction of a blast furnace at the Han ironworks site
Sketch of the whole process of casting the parts of an iron mould at Guxingzhen; originally due to Liu Yuncai, Li Jinghua, and
for a V-shaped ploughshare cap, reproduced from Li Jinghua others (Anon., 1978c; Liu Yuncai, 1992); modified by DBW .... 234
(1965) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 158-9 101 Sketch by Li Jinghua of the operation ofa Han blast furnace, redrawn
Arrangement of the iron mould for pouring, reproduced from Li by R. F. Tylecote (1983) ............................... . 235
Jinghua (1994a) ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 102 Reconstruction of a Han-period cupola furnace excavated at Wafang-
Mouldboard, ploughshare, and V-shaped cap found at Wangxiangcun zhuang in Nanyang, Henan, reproduced and translated from
in Liquan County, Shaanxi, reproduced from Li Changqing and Anon. (1978c) ....................................... . 23 8
He Hannan (1966) .................................... 160 103 Ceramic tuyere from the Han-period foundry site excavated at
Microstructure of a ploughshare-cap mould from an ancient scrap- Wafangzhuang in Nanyang, Henan, reproduced from Anon.
heap excavated in Mianchi County, Henan, reproduced from (1978c) ...... : ..................................... .
Anon. (1976) ......................................... 163
xx LIST OF ILLUSTRATIONS LIST OF ILLUSTRATIONS XXI

Plan of certain features at the iron-foundry site at Wafangzhuang in 122 Song-period blast furnace, still standing at Kuangshancun, near Han-
Nanyang, Henan, reproduced from Li Jinghua and Chen Chang- dan, Hebei, reproduced from Liu Yuncai (1978) ............. 306
shan (1995) .......................................... 241 12 3 'Ancient charcoal blast furnace in the interior of China', reproduced
Sketch of the 'ladle-shaped pit' of Figure 104, reproduced from Li from Gottwald (1938) .................................. 307
Jinghua and Chen Changshan (1995) ...................... 241 124 Blast furnaces in western Hunan, 1958, photographed by Rewi Alley
106 Remains of a fining hearth excavated at the Tieshenggou ironworks in 1958; archives of the Needham Research Institute ......... 307
site, reproduced from Anon. (1962) ....................... 243 125 Diagram of a blast furnace in Sichuan, ca. 1958, reproduced from
107 Diagram of the Han-period fining hearth shown in Figure 106, repro- Yang Kuan (1982) .................................... 308
duced from Anon. (1962) ............................... 243 Blast furnaces at Dongchuan in Acheng County, Heilongjiang, repro-
108 Detail of a rubbing of an Eastern Han period tomb-relief discovered at duced from Wang Yongxiang (1965) ...................... 309-10
Hongdaoyuan in Teng County, Shandong; obtained for Joseph Ironworks in central China, ca. 1910, reproduced from Lux (1912) ... 318
Needham by Rewi Alley in 1959; archives of the Needham Operation of a Yuan-period cupola furnace, casting large
Research Institute .................................... 244 cauldrons for salt-boiling, reproduced from the SKQS edn of
109 Speculative reconstruction of the bellows shown in the T eng County Ao ho tu ............................................. 324
tomb-relief, reproduced from Wang Zhenduo (1959) .......... 245 Satellite photograph of the village of Tiechang in Zunhua County,
110 Iron-carbon equilibrium diagram, redrawn from Hansen (1958) .... 259 Hebei, 20 December 1967, United States Geological Survey,
III Photographs of three patterned-steel swords in private Chinese collec- Global Land Information System ........................ 332
tions, reproduced from He Tangkun (2001) ................. 260 'Washing sand iron' and 'Gathering lump ore by ploughing',
112 Crucibles from a Han grave excavated at Jili in Luoyang, Henan, illustrations in Tian gong kai wu ........................... 340
reproduced from Ye Wansong et al. (1982) and He Tangkun et al. 133 'Furnaces for refining cast and wrought iron', illustrations in Tian gong
(1985) .............................................. 262 kaiwu .............................................. 340
Illustration accompanying Massalski's description of the pre- 134 Ironsand sluicing at Lijiazhai in Xinyang, Henan, reproduced from
paration of watered steel in Persia, reproduced from Massalski Tegengren (1923-24) .................................. 344
(1841) .............................................. 267 135 Photograph and sketch of a blast furnace in 'Lawitschtanga', Mazan-
Sketches of three scribe's-knives with gold-inlaid inscriptions, repro- daran, northern Iran, in 1927, reproduced from Bbhne (1928) ... 351
duced from Luo Zhenyu (193 1) ........................... 273 Lapphyttan blast furnace in Norberg, Sweden, under excavation,
Thirtyfold refined ring-pommelled sabre from Cangshan, Shandong, reproduced from Magnusson (1985) ....................... 354
reproduced from Chen Zijing and Liu Xinjian (1974) ......... 274 Illustration from Reaumur's treatise on iron (1722) ............... 358
116 Fiftyfold refined sword from Pankuang in Tongshan County,Jiangsu, Two pages from a catalogue of the California Iron and Steel Company
reproduced from Wang Kai (1979) ........................ 275 (Anon., 1884b) ....................................... 359
Sketches of iron artefacts from SL,{ 14th-century shipwrecks excavated 139 US Census for 1860, Lyon County, Kentucky, page 34. US National
at Nankaihecun in Ci County, Hebei, reproduced from Zhu Archives and Records Administration ..................... 366
Jinsheng (1978) ....................................... 282-3
118 Sketches of iron implements from a hoard of 64 iron artefacts discov-
ered atJiaozhuangcun in Fangshan County, Beijing, reproduced
from Su Tianjun (1963) ................................ 283
119 Photographs of iron artefacts from several sites of the Liao and
Jin periods in the vicinity of Beijing, reproduced from Su Tianjun
(19 63) .............................................. 284
120 Implements. Detail from a mural in a cave-temple at Yulin in Anxi,
Gansu, reproduced from WangJingru (1980) .............. .
121 Map showing locations of prefectures mentioned in Table 4 ...... . 299
I
1
TABLES 1I TEXT BOXES
I Locations ofIron Offices according to the Han shu, the Hou Han shu, and 1i I Technical details of the operation of an iron blast furnace ......... . page 14-15
some other early sources .................................. .

,i
2 Description by Bela Szechenyi of the operation of a water-powered
2 Archaeological evidence of Ran and pre-Han ironworks ............ .
blast furnace at Huangnipu in Rongjing County (modern Yingjing),
3 Analyses of ore, slag, and pig iron from the Guxingzhen ironworks
Sichuan, ca. 1877 ...................................... .
site ................................................... . 237 3 Description of blast furnaces in Sichuan in the 1930S ............. .
4 Statistics given in Song huiyao ji gao concerning iron mines and smelters in
the Song period ......................................... . 1 4 Translation of a passage on iron smelting by Qu Dajun (1630-96) in
Guang dong xin yu ....................................... .

I 5 Description of the operation of an iron foundry, probably somewhere


near Guangzhou, in 1899 ................................ .
6 Description of the work of a Chinese wok-repairman, 1851 ......... .
7 Description of steelmaking by 'anointing' wrought iron with molten cast
iron at Beibei in Chongqing, 1938 ......................... . 70
8 Iron smelting in a bloomery furnace .......................... . 89-90
9 Translation ofYan tie fun, ch. 36 .............................. . 180-2
10 Selected entries from a comrnandery personnel list excavated from Tomb
M6, dated ca. -10, at Yinwan in Donghai County,Jiangsu
II The preparation of Damascus steel in Persia in the early 19th century ..
12 Song Yingxing on iron and steel production, translated from 1ian gong
kai wu ............................................... . 34 1- 2
13 Description of traditional blast-furnace operation in Mazandaran,
northern Iran, 1928 .................................... . 350
14 Description of a traditional] apanese method of malieablising annealing,
1886 ................................................ .

i
1
i
I
IJ

I

XXll I XXlll

I
I
1
CSJC
ABBREVIATIONS

Cong shu ji cheng iHU;iJ?X:.


I
\
SERIES EDITOR'S PREFACE
As I have mentioned before in prefaces to books in this series, in the first volume of
Science and Civilisation in China (SCC), published in 1954, Joseph Needham gave
DklHD
DNB
Da Ming hui dian *ljJjlt~.
Dictionary qf national biography (Anon., 18 85- 1901 ).
Grammata Serica recensa (Karlgren, 1957). References give entry number.
I oudine plans for subsequent volumes. Volume 5, then labelled as 'Chemistry and
Industrial Chemistry', was to contain Section 33 on Alchemy and Chemistry,
GSR
HHS
HA1JS
HS
Hou Han shu ~j1i~.
HuangMingjing shi wen bian ~BJH£t!t)i:#.Iii.
Hanshu~ •.
,f section 34 on Chemical Technology, section 35 on Ceramic Technology, section 36
on Mining and Metallurgy, and section 37 on the Salt Industry. We have to recall
that, in those days, 'volume' in SCC terms meant simply 'book': it was not until the
appearance of volume 4 that the splitting of volumes into physically separate parts
MSL Ming shi lu Bjj.~. began. So what was to go into Mining and Metallurgy? According to the plan (SCC
SBBr Si bu beiyao lZ!liffif'lll~. vo!. I, p. xxxv) we were to be given:
SBCK Si bu cong kan I)] iffi~flJ.
SCC Joseph Needham, Science and civilisation in China (1954 ff). 36 MINING AND METALLURGY
SHY:SH Song huiyaojigao ,*ff~m1\lii, Shi huo i{ji section.
SHY:XF '*
Song huiyao ji gao f[ ~ m1\lii, Xingfa jfl] it; section. Ancient Chinese bronze and bronze-casting. Metallurgical formularies in Han
books.
SHY:.<:,C Song huiyaojigao ,*f[~~i1\lii, Zhiguan Jfll'('§ section.
Ancient iron technology: the mastery of cast iron in the Han; iron ploughs and
SJ Shiji .'1:~r..
sword forging.
SKQS Si ku quan shu 1)]J]j[~li.
Metallurgy of the precious metals.
ss Songshi,*.'1:.
Knowledge of coal in China and tentatives at coke for smelting. Types of smelt-
SSJZS Shisanjing zhu shu +~j~i.±.iffit.
ing furnaces. The great Ming metallurgical compendium.
TGnV Tzangong kai wu 7':I/mt!iJ.
Mining of tin and zinc. Brass and other alloys, some unknown to the West till the
TPYL Taipingyu lan 7\:::>JLli!IlM:.
WX Wen xuan >cm. i! +18th century
fllXTK Wen xian tong kao )i:ik.w ~ . Now all this was to go into a fifth part of a single book, and even if we imagine
XZWCB XU Zi zhi tongjian changbian *"~ml.ffiiiffi:~. that book to have been as large as SCCvolume 3 at about 680 pages of main text,
YTL Tan tie lun miHiB. \ that would have given Mining and Metallurgy about 136 pages. Ifwe give ferrous
II metallurgy (as opposed to mining and non-ferrous metallurgy) one third of that
space, we come to about 45 pages. Interestingly, that is almost exactly the same as
t
the count ofthe main pages (48) in Needham's monograph The development oJiron and
1 steel technology in China, published in 1958, which grew out of a lecture to the New-
comen Society in 1956. So there was the job done and at least provisionally pub-
lished while awaiting the appearance of the volume as a whole. How then did we get
to the present stage, when half a century later a book of 512 pages appears on the

I subject offerrous metallurgy alone?


The explanation is to be found in the fact that when his monograph on ferrous
metallurgy was published in 1958,Joseph Needham was on the most optimistic view
several years from being able to produce the rest of volume 5, even on the modest
II scale of the plan laid down in 1954. In the first place, work for volume 4 (Physics and
Physical Technology - including mechanical, civil and nautical engineering) clearly
took priority, since Needham's broad approach was to write the volumes in

XXIV
I XXV

t
XXVl SERIES EDITOR'S PREFACE

sequence. This volume, nearly all of which Needham researched and wrote himself,
appeared in three parts from 1962 to 1971, a decade's work during which his
1
t
SERIES EDITOR'S PREFACE

By February 1982 it had been agreed that Don Wagner would 'revise' the 48-page
monograph on iron and steel that Needham had put to one side 23 years earlier.
XXVII

immense ability to organise and digest pioneering explorations was given full play. I It did not take long before it became clear to everybody involved that this was
As Don Wagner points out, Needham seems to have put work on ferrous metal- I to be another case where a section of SCC originally planned to fill a few dozen
pages would be expanded to an independent book - not a decision any reader of the
lurgy to one side after a longer version of his 1958 monograph was drafted in type-
script in 1959, and it is quite understandable that he should have done so. present work will regret. And so the work began, mainly supported in those years
Needham himself made only limited progress in researching and writing the rest
of the planned content of volume 5. Part 33 was the striking exception: it did indeed
get written two decades later, and was published as a series of books (volume 5,
I
I
by a series offellowships and grants from Danish sources.
When in 1992 I started work as chair of the NRI Publications Board, ten years
after Wagner began his task, one of the first tasks before me was to review the status
parts 2, 3, 4, and 5 on Alchemy, which appeared from 1974 onwards), while part 34
became a book on its own (published 1987), substantially written by Ho Peng Yoke,
i
I
of various collaborations, almost all of which had expanded from small beginnings
as a few dozen pages planned for one of Needham's original one-book volumes to
dealing with gunpowder (though relabelled as coming under part 30, Military become (at least in the hopes of the authors) full-sized books. Much of this
Technology). But Ceramic Technology, Mining, and Non-ferrous Metallurgy, expansion - one might almost call it inflation - had taken place when Needham was
together with the Salt Industry did not make substantial progress towards publica- already advanced in years, and was unable to give all parts of the project as much
tion in SCC form under Needham's hand, although varying quantities of research personal attention as he once had. The situation was both complex and delicate. In
notes are to be found in the archival files of the Needham Research Institute. The some cases it was clear after investigation that the proposed author was nowhere
Institute, with the generous support of the Andrew W. Mellon Trust of New York, near writing anything and probably never would be, and that in any case the topic
has now completed the project of cataloguing the whole of Needham's research they had claimed was not appropriate for a book-length treatment: the remedy was
files, and this will make it possible for future researchers to trace the story in full obvious, and I am happy to say that Needham gave his full support to the necessary
detail. Such researchers will owe a debt toJoanne Meek, a professionally qualified polite but firm communications that followed on behalf of the Publications Board.
archivist, who undertook this demanding task. But the main point is that by 19 60 In others it was clear that the topic deserved substantial coverage, but that the
Needham had laid ferrous metallurgy aside and turned to other things, mainly scholar responsible either could not or would not finish the job in the foreseeable
meaning volume 4, which he completed II years later at the age of71. future. There it was necessary to begin the search for new authors who were not
So at an age when many people would not be expecting to begin major research only qualified for the job, but were actually likely to be able to do it. There were
and writing tasks, Needham could look back on a series of books constituting only a other more complex cases still, but in others it was clear that a book of high quality
part of the task he had set himself to complete: volumes 1 to 3, each in a single book, was 'in the works' and would in due course be ready for the press. In the case of
and volume 4 in three massive parts. He was - as the expansion of section 33 into no Ferrous Metallurgy, it was immediately obvious that the task was one that deserved
less than four books showed - in the grip of what can only be called a fascination a full-size book - one on Mining was already in preparation by Peter Golas - and
with alchemy far out of proportion with the original plan for SCc. The only way to that the scholar responsible was extremely well equipped for the task in intellectual
make progress was to call on the help of collaborators who would research and write terms, as well as fully committed to the job. There was however an obvious
books under their own names, as in the case of volume 5 part 1 (Paper and Printing) problem: the task was huge, and Don Wagner was doing it without a secure
by Tsien Tsuen-Hsuin, which appeared in 1985, volume 5 part 9 (Textile Technol- academic base, on a series of short-term fellowships interspersed with other ways of
ogy: Spinning and Reeling) by Dieter Kuhn (1986), and volume 6 part 2 (Agricul- gaining a living. What the author needed was the time for continuous work, in an
ture) by Francesca Bray (1988). And in a file whose first dated documents come environment with the proper facilities for research. I therefore had no hesitation in
from 1981, we find a scrap ofpaper with the note in N eedham' s hand 'Donald Wagner applying in my own name to the Leverhulme Trust for a grant sufficient to enable
@ Ostasiatika Institutet Copenhagen / v. keen on hist. of i.&s. in [China] might Don Wagner to spend two and a half years living in Cambridge and working at the
collaborate.' Don Wagner's fate was sealed. Since Needham was always the same NRI. The application was successful, and the work began.
age as the 20th century, he was in his ninth decade at the time he scribbled this note. At the time both Don Wagner and I were convinced that by the time the grant
It was clear to him by that stage that without a collaborator prepared to work inde- matured in 1997 we should be very close to the first draft of the book so long
pendently like Tsien, Kuhn and Bray there would never be an SCC section on iron awaited. But the middle nineties were, in the 20-20 vision of hindsight, the wrong
and steel: here at last was a sinologically and technically qualified young scholar time for such optimism. Quite apart from the unpredictability of academic projects
who could do the work. based on research (which, strangely, has a way of producing unexpected results, a
feature which is one of its chief merits), those years saw a great increase in research
XXVlll SERIES EDITOR'S PREFACE

reports from China based on new archaeological findings and scientific analyses
from the whole field of historical metallurgy, all of which had to be taken account of
in writing and rewriting the typescript. When Wagner left Cambridge to return to
1 PREFACE
Denmark, it was possible to report considerable progress, not the completion of a

I
draft book. It was however clear that when the book did appear it would have been Vita proferro, the title of a Festschrift for the metallurgist Robert Durrer,l gave me a
worth waiting for - and hence its completion was looked for with a sense of keen laugh when I first saw it. Now, years later, I find that I have spent half my life
expectation. Finally, in August 2003 a first draft arrived at the Institute, and accord- researching and writing on ferrous metallurgy and its history. How did this happen?
ing to SCCpractice was sent out for detailed comments by a group of expert readers. i I was about 25, a beginning student of Chinese with a degree in mathematics and
a brilliant future in computer systems behind me, when a teacher introduced me to

I
After revisions in the light of their suggestions, a final version was handed over to
Cambridge University Press in July 2006. All of us, especially the staff of the Insti- Science and Civilisation in China. I was attracted immediately toJoseph Needham's eru-
tute who had seen such events several times before, knew how much work there was dition, to his clear and precise language, and perhaps most of all to his use of his sci-
still to go before the book reached its readership. But success was now only a matter entific background in a constant concern for 'brass tacks'. At that time four volumes
oftime. And finally, here is the result in all its glory. had appeared; I devoured these, and most of the following volumes as they
I have taken it for granted that the reader will appreciate the reasons why it has
been felt worthwhile to devote so much by way of time and resources to a book on
this subject. Anyone with doubts can simply skim a few of Don Wagner's chapters
to find that, whatever its broader historical significance may be, the story told here
I, appeared. Today I countJoseph Needham's work as one of the most important
components of my basic sinological education, and one of the models constantly
before me in my career of research and writing.
My first research was in the history of mathematics in China, but after a conver-
is simply of immense interest in its own right. But surely anyone who contemplates sation with Professor Noel Barnard in 1978 I began looking seriously at the history
China's present rapid rise to industrial pre-eminence in the 21st century can see why of iron technology in ancient China. The need to 'get my hands dirty' soon became
it is worth the effort to understand thc series of triumphs and vicissitudes that make apparent, and in 1981 I began studying metallurgy with Dr V. F. Buchwald at the
up one of the great stories of industry outside Europe before what Europeans still Technical University of Denmark.
confidently call The Industrial Revolution? Our confident expectation is that in any When, around that time,Joseph Needham asked me to be his collaborator for
case this book will still be seen as an authority in its field at a time when the question Ferrous Metallurgy, I readily accepted, but felt that it was important to finish
why one should study the technical history of China seems a clear failure to appre- the book I was currently working on, Iron and steel in ancient China, 2 before starting
ciate the obvious. on this chronologically broader work. That book required much longer to com-
So the journey from 48 to 512 pages is over at last. We can only express gratitude plete than I had ever expected - a phenomenon I had seen before with other
for the work of the authors of both pieces of writing, who in their different ways publications, and would see again. It was essentially finished in 1990, and pub-
have given so much to the world oflearning. lished in 1993.
In all that time I had been preparing on the side for this volume for SCC,
CHRISTOPHER CULLEN gathering bibliography and reading up necessary historical and technical back-
General Editor ground. Actual writing could begin in 1994 when, thanks to the efforts of the
Director, Needham Research Institute, Cambridge Publications Board ofthe Needham Research Institute, I received a grant from
the Leverhulme Trust for two and a half years of research in Cambridge. The
work continued after my return to Denmark, with ups and downs due to unsta-
ble employment, and now, in 2006, I feel that th~ volume is as finished as I can
make it.

Though I count myself among Joseph Needham's admirers, long-term readers of


Science and Civilisation in China will notice that I disagree with him on a number of
matters large and small. I cannot believe in the essential virtue of Progress, or in

I Guyan (1967).

, Wagner(I993)'

XXIX
xxx PREFACE PREFACE xxxi
modern natural science as a measure of historical value, in quite the same way that detailed technical considerations. As in most of my publications, attempt to
he did; and my socialism is not his socialism. explain these matters with readers in mind who know some chemistry and are
The title page of this volume presents Ferrous Metallurgy as a branch or aspect of accustomed to technical thinking. Others will find, I think, that they can skip the
Chemistry, but this is a categorisation that I have never found especially useful. As more technical discussions and still follow the basic lines of the argument.
another ofJose ph Needham's critical admirers, Francesca Bray, has pointed out,
the hierarchy of knowledge on which the structure of Science and Civilisation in China is The archives of the N eedham Research Institute show that] oseph N eedham began
based, with all technology seen as applied science, was already considered old- studying the history of ferrous metallurgy in China in the early 1950s. He gathered
fashioned when the first volume was published in 1954. 3 But structure is as structure a good deal of primary and secondary source material, using his excellent contacts
does, and this old-fashioned structure, with its emphasis on the brass tacks of mod- in China, and initiated two laboratory projects, to reconstruct Qiwu Huaiwen's 'co-
ern science, continues to serve well after 24 volumes published over a period of fusion' steelmaking process, and to study the microstructures of ancient Chinese
more than 50 years. cast-iron artefacts. 6 His monograph The development qfiron and steel technology in China,1
Among more specific disagreements, I find the social sciences more useful than completed in 1956, was for several decades all that was available on the subject in
]oseph Needham did. As a young man at a technical university I fell in with the English. He was dissatisfied with it, however, especially after a friendly but very crit-
crowd in sneering at 'the social so-called sciences', but working in the history of icalletter from the great metallurgist Cyril Stanley Smith, and in about 1959 he
technology has forced me to change that opinion. There are more appeals in this wrote a draft revision of the monograph which approximately tripled its size. But in
volume to theoretical economic and geographical considerations, in particular, the draft one can see him still struggling with the technical mysteries of ferrous met-
than elsewhere in his work. Other social-science approaches, especially sociology allurgy; he remained dissatisfied, and never published the revision. At about that
and anthropology, would also have been useful in considering some of the broader time he quite suddenly abandoned the subject, even leaving several letters unan-
aspects of the production and use of iron, but getting a book finished means recog- swered, and never returned to it. 8
nising some personal limitations. When I began studying the subject I had the great advantage that Chinese histo-
rians, archaeologists, and metallurgists had begun doing important work on all
Among the goals of this volume is a demonstration of some of the ways in which aspects of archaeometallurgy, but ]oseph Needham's monograph, and later the
technologies influence the course of history. Not some monolithic Technology - draft revision, were my best guide to the older literature and to the Chinese primary
Lewis Mumford's technics" - but the many technologies which people have used to sources.
satisfy their practical needs. It has been said often enough in the 20th century that Another useful guide was]ohn Percy's jvIetallurgy. Iron; steel (1864). Percy was an
technology has consequences, the latter seen by various pundits with either hope or admirable Victorian polymath, and in his book he summed up what was known of
despair; but for the historian it is more important to realise that particular technologies the science and technology of metallurgy in his time as well as their history world-
have particular consequences. As we shall see further on in this volume, most agricultural wide. He wrote at a time of great change, but the older technologies were still alive,
implements in Han China were made of cast iron (more precisely, the kind called and he was able to describe them in useful technical detail.
malleable cast iron), while in Roman Europe at the same time they were made of Among other authors whose works guided this perplexed beginner were Ronald
wrought iron. It will also become clear that these two different technologies had F. Tylecote, Noel Barnard, Yang Kuan mlr, Hua]ueming ~.IJJl, Li]inghua
significant social and political consequences, though perhaps not as direct or *Jii:*, and the group which in troubled times hid under the pseudonym Li Zhong
extreme as those which Karl Marx suggested in his aphorism about hand-mills and *~.9 Robert Hartwell's Ph.D. dissertation on the Song iron industry (1963), and
steam-mills. 5 At the same time, technologies are clearly shaped by the context in Bernd Eberstein's on Ming mining and metallurgy (1974), were also immensely
which they develop, and we must also ask the question, how it came to be that two valuable as starting points in dealing with those periods.
societies with roughly similar practical needs adopted such different technologies to In the years that followed I have e~oyed the advice and assistance of numerous
meet those needs. friends and acquaintances, experts in the various archaeological, historical, and
Treating a technology as a historical factor requires us to understand it techni-
cally, and this volume includes a good many discussions which are based on 6 See pp. 167,257-8 below.
, Needham (1958).
a The article Needham (1980a) was largely written by Colin Ronan on the basis ofthe 1959 revision.
9 The group, at the Beijing University ofIron and Steel Technology (Beijing Gangtie Xueyuan :ltJl'(IIi!!l\¥
j Bray (2000, p. 67)·
; Mumford (1934), . . . . . .., [!;t, now the Beijing University of Science and Technology), was led by KeJun liiJr:l1:. The most active partici-
; 'The hand·mill gives you society with the feudal lord; the steam-mill, socIety wIth the .IndustrIal capItahst. pants were Qiu Lianghui E.1'1:!tl, Huang Wudi Jii:j\lli~, Wu Kunyi ge,lIjI r., and Sun Shuyun :p,j\i4J(~. I am
In Miserede lophiiasap"ie, 1847, Marx (1963, vol. I, p. 79); tr. Marx (1936, p. 92); cf. MacKenZIe (19 84, p. 473)· grateful to MeiJianjun for this information.
XXX11 PREFACE
~.'
.....'
PREFACE XXXlll

technical fields that make up the background for this volume. Some of this help I :/ ACKNOWLEDGEMENTS
have acknowledged in footnotes, and in the list further below I have tried to show
Many thanks for advice and assistance to:
my wider indebtedness.
Portions of this volume have appeared in earlier publications,lo and I am grateful
to the editors and publishers for permission to use this material here. .
I Poul Andersen
Bridie Andrews
Smen Egerod
Lothar von Falkenhausen
MeiJianjun tlitltl[
MiaoYue~m,
Thanks are also due to numerous libraries and librarians: here I shall smgle out
BrianAwty Anna Marie Feuerbach John Moffet
the staff of the public library in the small town ofFrederikssund, where I have lived
R. Balasubramaniam Magnus Fiskesjo Christine Moll-Murata
since my retirement in 2003. They have been unfailingly helpful, far beyond the call
Madeleine Barbin Ursula Franklin Joseph Needham
of duty, in obtaining books for me on many subjects in a variety of languages,
Noel Barnard Daiwie Fu (:(!j:*~ Peter Netzer
including Chinese andJapanese.
GinaBarnes Peter Golas Peter Nolan
For economic support I must thank the Nordic Institute of Asian. Studies, th.e
Kenneth C. Barraclough Robert Gordon Jens 0stergaard Petersen
Danish Research Council for the Humanities, the Carlsberg FoundatlOn, the Um-
Stefan Baums Han Rubin ~&m MicheIe Pirazzoli-
versity of Copenhagen, theJulie von Milllen Foundation, the Technical University
of Berlin, the Needham Research Institute, and the Leverhulme Trust.
Hans Bielenstein J. R. Harris t'Serstevens
Katalin T. Biro Graham Hollister-Short Qi.an Wei mfti!
Gregory Blue Elisabeth Hsii ThiloRehren
And my greatest debt is, as always, to my dearest friend, Annie vVinther.
Haralcl Bockman HuaJueming ~1:8jJ Michael Salt
Francesca Bray H. T. Huangjf~* Nathan Sivin
MATTERS OF FORM Burchard Brentjes Srinivasan Kalyanaraman Su Rongyu ii<~W
Bennet Bronson KeJun tiiJf3i: Tan Derui ~tt1lt
This volume of Science and Civilisation in China is the first to use the Pinyin tran-
Vagn Fabritius Buchwald David Killick Robert Thomsen
scription for Chinese instead of Joseph Needham's modifi:ation of the. W~de­
Susan Cackett PaulKim Ronalcl F. Tylecote
Giles system, in which for example Qjn is transcribed Chhm. The PubhcatlOns
Karine Chemla Peter King Hans Ulrich V ogel
Board of the N eedham Research Institute made the decision to change the tran-
Lars Bo Christensen Carmen Lee OlfertVoss
scription in April 2004; I spent two weeks changing the transcription in an
Peter Claughton Li Bozhong *1B~ Ralph Wagner
almost-complete manuscript, but this I was delighted to do, as I have always felt
Soren Clausen LiJinghua *}j'(~ Joanna Waley-Cohen
that the previous system formed a serious barrier between Joseph Needham's
Patrick Conner Tina Su Lyn Lim MichaelL. Wayman
work and its readers. 11
PaulCraddock LeifLittrup Alan Williams
Another change made at about the same time was to combine Bibliographies B
Christopher Cullen David Liversage Frances Wood
and C into one, so that all modern publications are to be found in one list.
Charles Curwen Geoffrey L10yd Wu Laiming ~*8jJ
As throughout Science and Civilisation in China, years before and after the
Albert E. Dien Michael Loewe Xie Lijun ~:s'z:.
Common Era are usually indicated by - and +, so that +1200 means the year
Mattias Karlsson Dinnetz Joseph P. McDermott Kenneth Zysk
1200 CE and -117 means II7 BCE .. The + is omitted for early modern and modern
dates.
July 2006 DONALD B. WAGNER
Unless otherwise specified, all translations from Chinese texts are my own.
VVherever possible, however, I have also cited published translations of the same
text. Readers may find it useful to consult these in order to see more of the context
of the passages translated here.

,.. These are listed in the bibliography under Wagner ('985-2006). In particular, Koninklijke Brill N.V.,
the publishers of my Iroll and steel ill ancient Ghifla (1993), kindly permitted the extenSIve reuse ofmatcnal III
that book.
I J An artefact of the transcription change ~s that the abbreviation ·ch.' in bibliographical references can
mean either 'chapter' or juan ~ UN's duiall).

I
36(c). FERROUS METALLURGY
1 INTRODUCTION

Iron seemeth a simple metal, but in its nature are many mysteries, and men who
bend to them their minds shall, in arriving days, gather therefrom great profit, not
to themselves alone but to all mankind. rlttributed to Joseph Glanvill (1636-80)

The metallurgy of iron has long presented numerous mysteries to which craftsmen
and philosophers have bent their minds. The craftsmen - smiths, ironfounders, and
others - accumulated over millennia the amazing variety of techniques which made
this the most useful and versatile of metals. Today we see the ancient craftsmen
darkly, through folklore and through scientific examination of their works, and we
know little of how they thought about their work and explained it to apprentices.
The challenge of explaining what the craftsmen knew provided important
impulses to natural philosophers interested in the nature of matter. The names of
Wang Chong .:£ft;, Shen Gua 1XJ'15, Descartes, and Reaumur are perhaps the best
known, though there were dozens of others. Wang Chong in the +lst century,
attempting to explain thunder and lightning, found a useful model in the iron-
founder's furnace. I Shen Gua in the +llth century speculated that steel was a kind
of gluten, which could be extracted from iron as gluten is extracted from flour. 2 Des-
cartes and other corpuscular philosophers of the 17th century found an enormous
challenge to their theories in the quench-hardening of steel. 3 Reaumur in the 18th
century, in a long programme of experiments on the technologies of iron and steel,
'alone proceeded to develop corpuscular theory into something useful', in fact
developing techniques of great industrial importance; thus began the repayment of
the philosophers' debt to the craftsmen!

Ferrous metallurgy had no less influence in economics than in philosophy. Certain


fundamental facts about iron and its production have had enormous consequences.
First, it has for millennia been a necessity in both agriculture and war. These two
fields of endeavour have very different economic circumstances: while an army
needs weapons of the best quality, and governments pay what is necessary to supply
them, the tools of the farmer always represent a more complex compromise
between quality and cost. Thus we shall see that in the Han period weapons were
nearly all of wrought iron or steel, while agricultural implements were usually of
cast iron. It is safe to assume that a Han peasant would have preferred an axehead,

.~ P. 252 below.
- p. 321 below.
3 C. S. Smith (1988, pp. 71-85). On quench-hardening, and on Chinese ideas about it, see pp. 133-7 below.
, C. S. Smith (1988, p. 85). See also pp. 161-2 below.
- ~

I INTRODUCTION 3
2 I INTRODUCTION

for example, made of steel by a smith, but the many cast-iron axeheads which have virtually nothing is known) on iron productioll. 6 This was seemingly because the
been found in Han excavations must have cost much less to produce, and no doubt early Han state lacked both the personnel and the technical competence needed to
assess the tax. One can imagine that an entirely self-assessed ta.'{ was not very
were preferred for this reason alone.
Iron ores, and the fuel needed for smelting, are found nearly everywhere in the effective, and the need for revenue was one of a number of reasons for the establish-
world in quantities sufficient for pre-modern production levels, and iron is relatively ment in -117 of a state monopoly of all iron production and marketing. The full
cheap by weight. These two facts mean that transportation costs are an extremely background for this action, and for the intense opposition which it provoked, have
important factor in the geography of pre-modern iron production. In Europe, until been a matter of dispute, and Section 5 takes up the question in detail. 7 One impor-
late medieval times, iron was most often a local product, and only especially high- tant reason for the monopoly was surely that the ironmasters, commanding large
quality grades were traded over long distances. The situation was rather different in labour forces deep in mountain forests, were perceived as a danger to the power and
China. Blast-furnace iron production, which was practised from very early times in prestige of the state and its servants. The monopoly seems to have brought these
China but only much later in Europe, is efficient only at high production levels, and 'primitive "capitalists" or industrialists' (asJoseph Needham called them 8) into the
in addition provides great economies of scale: efficiency increases as production Han civil service, making them more manageable. It also brought the blast furnaces
increases. Thus it was economic to produce for much larger markets than in to the cities - a disposition which was economic and ecological madness, but good
Europe, with the cost of transportation and marketing a less important factor in the sense from the point of view of administration and control. Later in the Han period,
the monopoly arrangements were first reformed and then abandoned, no doubt
cost of iron.
Another implication of the widespread availability of raw materials is that, in large because of political and economic developments: transportation and markets were
markets, competition between iron producers will be intense and profits low. So that improving, making contraband production and sale easier, at the same time that
whenever marketing conditions encourage large-scale production, this production the central government's decline relative to local power centres made enforcement
will tend to be located in regions which do not have the resources to produce more doubly difficult. This at the same time that the forests were receding and the supply
profitable goods - their 'comparative advantage' is in iron production. Thus, in pre- of charcoal for the state blast furnaces, in competition with the needs of urban pop-
modern China, iron production was often located in the poorest regions. ulations, was becoming more and more costly.
Of course numerous other factors also influenced the geographic distribution of The state's involvement in the industry took other forms after the Han, and there
the industry, including transportation conditions and the availability of ores with was never again any attempt to take full control of iron production and marketing.
special properties. Of great importance is that, in early iron production, the limiting In the Period of Disunion, between the Han and Tang periods, we often hear of
factor is wood for charcoal. For this reason, large-scale iron production should be military ironworks, and there were also some Civil ironworks established by the
located close to abundant forest resources and distant from competing consumers state, but these do not reflect a monopoly.9 In the Tang period there seems to have
of fuel, especially the populations of cities. This consideration has often led to the been a tax on iron production, but we have no information on how it was assessed
appearance of specialised industrial villages, isolated in forests, whose activities or enforced. 10
were entirely centred about the production of iron. These were called 'iron planta- From the Song period onward, better sources give a clearer view of the interac-
tions' in colonial America andjiirnbruk in 18th-century Sweden. The same sort of tion. between the state and the iron industry. In the Song there was a bewilderinba
situation seems to have existed in the province of Guangdong in recent centuries, varIety of ad hoc local arrangements to provide tax revenue and raw materials to the
and in many parts of China in the -3rd and -2nd centuries.
5 state and protection and legitimacy to the industry. 11 The Song central government
Here I have described a few technical aspects of iron production and the ways in was never very powerful, and we see in the sources constant negotiation about these
which they influence the economics and geography of the industry. In this volume arrangements between local and state interests.
we shall see many examples of how such influences play against each other to T~e development of the use of mineral coal rather than charcoal in iron smelting,

produce different results in different times and places, in turn influencing wider seemmgly from about the +lOth century, brought a major change in the geography
of the industry. In the heavily forested south, charcoal continued to be used, and the
historical developments.

The role of the Chinese state in the iron industry is one of the threads running <i P. 181 below.
through this volume. Any state will attempt to extract a share of all economic , Pp. 221-9 below.
" Needham (1958, p. 7).
activity, and the early Han period saw a curious 'self-assessed' ta.'{ (about which
" Pp. '49-5' below.
:': Pp. 25I-'1 below.
Pp. '9+-305 below.
; pp. 47-59 and 1+-1,-6 below.
4 I INTRODUCTION

best iron came from here. In the badly deforested north, most iron production used
mineral coal. The problem of sulphur in the iron produced seems never to have 2 INTRODUCTORY ORIENTATIONS:
been solved before modern times, so that most of the iron produced in the north was THE TRADITIONAL CHINESE IRON INDUSTRY
used for cast-iron products, in which sulphur was not a major problem, rather than IN RECENT CENTURIES
being converted to wrought iron and steel.
The government's need for high-quality iron and steel weapons led to the estab-
lishment in the early Ming period of a state ironworks in Zunhua, near the capital, It will be useful to distinguish here between primary iron-production techniques, for
Beijing. It produced charcoal iron at great financial and ecological cost in order to the production of cast or wrought iron from ore, and fabrication techniques, those
obviate the need for transportation of iron from the south. As transportation and used by the ironfounders and smiths to make useful products from this raw mate-
the market economy developed in the course of the Ming, and high-quality iron rial. It happens that the primary techniques differed greatly from place to place in
and steel from the south became easily available in north China, the Zunhua iron- China, while the fabrication techniques, to the extent that we can see them clearlv
works became more and more of an expensive anomaly. It was finally closed in in the sources, seem to have varied much less. '
1581, after 150 years of continuous production, and from then until the end of the In the following we shall consider the traditional primary iron-production tech-
dynasty the state's need for iron and steel was supplied by the open market. A brief niques of four parts of China: the Dabieshan *J.JU Lli region of southern Henan and
attempt to reopen it was made in 1623 by the now-failing dynasty, without success.
12 northern Hubei, and the provinces of Sichuan, Guangdong, and Shanxi. These
places were chosen partly because of the availability of good documentation and
It is here at the end of the Ming that the chronological part of this volume ends, for partly because of the special interest of their technologies. The traditional fabrica-
Joseph Needham's plan for Science and Civilisation in China sets the year 1600 as its ter- tion technologies will then be considered without geographic restriction.
minus. Outside the chronological narrative, Section 2, immediately below, gives an The flow diagram of Figure I will serve to show the general structure of the tra-
introduction to the technology and economics of iron production in China, based ditional iron industry in the first three places mentioned. That of Shanxi, with its
on detailed studies of the iron industries of four regions in recent centuries. Section 'crucible smelting' technology, was quite different and will be discussed separately. I
3 then goes back to the beginning and considers the first use of iron in China. Suc-. As in the modem steel industry, the process generally used in China was 'indirect'.
ceeding sections proceed more-or-less chronologically. It will be seen from the Sec- Cast iron with a high carbon content was produced from ore in the blast fornac?
tion titles that in each period some single aspect has seemed to me most important, (see Box I below3); this product could be used directly in a foundry, but most of it was
but in fact I have attempted to cover all aspects which the archaeological and tex- converted to wrought iron (or more correctly, mild steelt with typically 0.1 per cent
tual sources make available to us. Finally Section 9 takes up a question which was carbon. This was the basic material of the smith; when something harder was
dear to Joseph Needham, the debt of modern industry to the pre-modern Chinese needed, for example for the cutting edge of a knife, it was necessary to put some
iron industry. carbon back into the iron, to make a medium-carbon steel. High-carbon steels, with
over I per cent carbon, were rarely used. Some steelmaking techniques could be
used by the smith himself, but he could also obtain steel stock from specialised
l' The story of the Zunhua ironworks is told in detail in Section 8(i) below, pp. 327-39. producers.
The indirect process is the most efficient way of producing wrought iron, in spite
of the curious roundabout way in which it works, with carbon first being put into
the iron to make cast iron, then removed again. The modern blast furnace is in
principle not much different from the traditional Chinese blast furnaces, though it is

1 Pp. 38-46.
, The modern Chinese word is gaolu ~.IJ.t, literally 'high furnace', which must have come from the German
Hochqfen, probably through Japanese (Liu Zhengtan, '98+, p. Iq). A number of Chinese terms for 'blast furnace'
have been ';lsed tr~ditionally in particular localities, but there seems to have been no single widely understood
term for thiS partIcular type of furnace. Curious but probably not significant is the fact that a Song text, San
sha. zhi (ch. 14, pp. 7749-51) refers to blast furnaces using the modern term gaolu.
, Pp. 14-15.
; See pp. 65-6.

5
6 2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS
7
"'.
fuel
Cast iron. c. 4% C Cast-iron
products
flux

airbfasl
,,",

Wrought iron, c. 0.1% C Wrought-iron


and steel
products

fue'

fuel
Steel, 0.5-1 0% C

Figure I Flow diagram of traditional Chinese blast-furnace iron production.

much larger and has been improved in a variety of ways. The means by which car-
bon is removed are quite different, and in the West have changed a number of
times, from the fining hearth of medieval times (with some resemblance to the tra-
ditional Chinese fining hearth) to the puddling furnace, patented in 1784, to the
Bessemer converter of 1855, and on to a variety of ever more efficient devices.
An important fact about indirect iron production is that it provides unusually
large economies of scale: the greater the production, the lower the cost of the prod-
uct per unit. 5 This fact has had enormous historical importance: for example it is
surely one of the factors in the rise of capitalism in the West. In China, as we shall
see, it may have been an important factor in the rise of the state of Qin in the -3rd
century.6 It is therefore curious, and in need of explanation, that the Chinese blast
furnaces which we shall see in the following are found in such a range of sizes, from
the 'dwarf furnaces ofDabieshan, only 2-3 metres high, to the very large furnaces
of Sichuan and Guangdong, up to IQ metres high. The explanation lies in the fact
that large-scale production requires heavy investment and a large and stable mar-
ket, so that potential economies of scale can be exploited only in regions with good Figure 2 Map of the Dabieshan region.
transportation. In more isolated regions, such as Dabieshan, transportation costs
added so much to the cost of iron that it was economically rational to set up a small-
scale production for local needs in spite of its relative inefficiency.7 And these small (i) SMALL-SCALE IRONWORKS OF
THE DABIE MOUNTAINS
furnaces are not all that inefficient: though at first sight they look 'primitive', it is
probably more correct to see them as a highly sophisticated development out of the Dabieshan :;f;:3U ll!, around the point at which the provinces of Anhui, Henan, and
larger furnaces, providing reasonable efficiency on a production scale which fills the Hubei meet, comprises a region of rugged mountains and fertile valleys where pov-
needs of the population of an isolated region. erty is severe,8 Until the 1960s there was hardly a road here, and most transport
within the region was on foot or horseback. It has also traditionally been very iso-
lated from other regions, for there is no good water transport available, The
.\ See Section 2(viii) below. pp. 81-2.
, pp.q6-7·
; The same point was made by Mathias (1959. p. xxiii) for the English brewing industry. (I owe this reference , On the physical geography of the region see SCC; vol. 1, esp. p. 66. On its human geography very little has
to G. Hollister-Shon.) been wntten, but see McColl (1967); Di Xianghua (lg87); Li Runtian (1987. pp. 328 - ..0 ).
8 2 INTRODUCTORY ORIENTATIONS

Beijing- Hankou Railway, completed in 1906, touches the region only at its extreme
western end, at Xinyang {§~, and seems to have had little impact on the local econ-
omy. The principal natural resources here are forests and minerals, but the isolation
of the region has made any large-scale exploitation of these unprofitable. A small-
scale iron industry has, however, been important in the local economy, and this sur-
vived at least until the Great Leap Forward of 1958-59, when it was the model on
which many other regions based their attempts to build up small-scale ironworks.
In a small book of mine on the iron industry of the Dabieshan region9 I drew on two
accounts by travellers who visited there, the Swedish geologist E. T. Nystrbm about
1917 and the Chinese geologist Guo Yujing J~ .JsJffi in 1932, and on several technical
studies prepared in connection with the Great Leap Forward.lO The late Professor
Zenshiro Hara, in a review of that book, pointed out several other descriptions in local
gazetteers,11 and I have also found a few more descriptions. Further work has been
done by a Chinese team which visited the region in 1993. They investigated archaeo-
logical remains and interviewed a 92-year-old man who had worked in an ironworks
in his youth. 12 With all this material it is now possible to give an account of the tech-
nology in its geographical and economic context. We start with the technology.

Ironsand
The ore used in all these ironworks was irons and, washed from river sand in sluices
of the kind described in Section 36a on mining;13 see also Figure 134.14 This was a
very rich ore, with iron content from 49 to 65 per cent according to different
reports. 15 The richest ironsand contained about 90 per cent iron oxides and only
about 5.5 per cent silica; with so little silica in the charge, blast-furnace operation
was greatly simplified, since a flux could be dispensed with. 16

The blastfornace
The small blast furnace in which this irons and was smelted was of roughly the same
type throughout the region. Photographs of three are shown in Figures 3-5; the first
two were taken in Henan in 1917, the third in Anhui in 1958. A lively impression
of their operation is given by the wood-block print of Figure 6. They are only about

9 Wagner (1985).
10E. T. Nystrbm in Tegengren (1923- 24, pp. 179- 80, 334- 5); Zhang Youxian and Guo Yujing (1932,
pp. 239- 41 ); Anon. (I958a; I958b); Liu Zhichao and Tang Youyu (I959a). Note also Liu Zhichao and Tang
Youyu (I959b); Anon. (I958g).
11 Hara Zenshiro (199 I).

12 Huang K eying et al. (1995); in English, Miao Changxing and LiJinghua (1994); Huang Keyang et al. (1996).
13 SCC, vol. 5, part 13, pp. 152, 164-5; also Wagner (1985, pp. 8-9, 28- 32).
14 P. 344 below.

15 Respectively Nystrbm in Tegengren (1923- 24, p. 180); Anon. (I958a, p. 6), tr. Wagner (1985, pp. 12, 49).
16 The exotic character of the iron-production technology of this region caused reviewers considerable con-

fusion. Bennet Bronson (1987, p. 97) claims that ore with 65 per cent iron is impossible, and William Rostoker
(I987b, p. 347) claims that blast-furnace operation without a flux is impossible. Neither reviewer explains the
reasons for his disbelief, but both are clearly mistaken.
10 2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS II

Figure 5 Blast furnace inJinzhai, Anhui, ca. 1958. Reproduced from Anon. (1959d). Cf. Figure 9.

Figure 7 Sketch ofthe HuangJiguang blast furnac e in Macheng, Hubei, as us ed in the Great Leap Forward
period, and associated requisites, reproduced from Anon . (1958c, p. 22). Cf. Figures 8- 9.

2.2 metres high, and are built almost entirely of locally available materials. The
instructions for building the HuangJiguang Furnace 17 -w*[ijent used in Macheng
$:f:~ County, Hubei, diagrammed in Figures 7-8, indicate that the walls of the fur-
nace, which are 10- 13 cm thick, are made of a mixture ofloess soil, sand, and straw,
reinforced with iron bands. This is then lined with a more refractory material,
which contains 60 per cent finely powdered charcoal. Around the taphole, where
the highest temperatures are encountered, blocks of sandstone are used. In other
reports it appears that these 'taphole stones' were the only part of the furnace which
could not be obtained locally, but were brought in from as far as 200 km away. IS
The taphole was kept constantly open, since plugging it would have required refrac-
tory clay, which was not available locally; slag and iron were tapped by tilting the

17 Anon. (1958c; 19581); note also Liu Zhichao and Tang Youyu (1959b). This furnace was named for Huang
Jiguang (1930- 52), a hero of the Korean War.
18 Guo Yujing reported in 1932 that in Xinyang the taphole stones were of sandstone fromJiayu :;i;#,l" Hubei,
Figure 6 Iron smelting in a traditional blast furnace . Wood-block print by Lei Shikang ~Bifmt reproduced while in Shangcheng ]tij:Im they were of diatomite ('diatomaceous earth') from Qishui lIfJj(, Hubei (Zhang
from Yejin baD {Et:3E¥~, 1959, no. 1. ' Youxian and Guo Yujing, 1932, p . 240; cf. Wagner, 1985, p. 50).
12 2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 13
12 - - - + - - - 12 -----j
\--20---j
I
I" 12 ---1---

windbox

~-Char---
personnel

30
20
blast ging
furnace plat-
ironsand
form storage
charcoal
tapping storage
floor

Figure 9 Plan ofa 'smelting house' at East Wind People's Commune in Muzidian, Macheng County, Hubei
Jill.jl;ttTr.5'iO:}j\A~~t±,reproduced from Anon. (1958c, p. 22). Dimensions are given in 'market feet' (shiehi
m
R, 33 cm). Note the close correspondence to Figure 5.

different places in the region indicate that daily production of pig iron was between
0.6 and I.2 tonnes, and that the amount of charcoal needed to produce one tonne of
pig iron was between 2 and 7-5 tonnes. 21 Labour at the furnace was on the order of
IO worker-days per tonne of iron produced.
In a blast furnace the combustion of the fuel maintains a high temperature, at
Figure 8 Vertical section of the Huang Jiguang blast furnace in Macheng, Hubei, as used in the Great least 1200°C, near the bottom, and also provides an atmosphere with a large con-
Leap Forward period, redrawn from Anon. (1958c, p. 22). Dimensions are given in 'market inches' (shieulI m-t, centration of carbon monoxide (CO). In this highly reducing atmosphere iron
3.3 cm). Cf. Figure 7.
oxides are reduced to metallic iron. This iron takes up carbon, reaching a maxi-
mum carbon content in the range 4-5 per cent; at this carbon content the melting
point of the iron is as low as II4tC, and it melts. The molten iron collects at the bot-
entire furnace, as can be seen in Figure 5. The cross-beams seen in Figures 3, 5, and
tom of the furnace until it is tapped. Box I gives a more detailed explanation of the
6, and the chain in Figure 4, were used to limit this tilt.
operation of a blast furnace.
The fuel used was charcoal,19 and blast was provided by a traditional 'windbox'
As was noted above, the ironsand used here contained about 5.5 per cent silica
(Jeng xiang )j\m, double-acting piston bellows).2o The furnace could operate con-
(Si0 2). It was necessary to get the silica out of the furnace in a free-flowing mol-
tinuously for 6-7 days before it was necessary to repair the inner lining and replace
ten slag: silica itself has a very high melting point (over 170o°C), but a mixture of
the taphole stones. During this period charcoal and ironsand were charged, and
silica and wilstite (FeO) can have a melting point as low as II7tC. 22 The furnace
molten iron tapped, several times per hour. Reports from different times and
" The latter figure is that giyen by Nystrtim, but Tegengren (1923-2f, p. 33f fn.), quoting it, considers it
19 On Chinese forestry and charcoal-production methods see SCC, vo1. 6, part 3 and Wagner (1985, pp. 33-7). 'fantastically high'. It is quite possible that Nystrtim was misinformed.
20 SCC, vo1. f, part 2, pp. 136ff; note also Anon. (1958i). 22 Muan and Osbom (1965, p. 62, fig. f5a); Rosenqvist (1974, p. 345).
14 2 INTRODUCTORY ORIENTATIONS

Box I Technical details qfthe operation qfan iron blastfomace.


Empirical research provides considerable detail on what happens inside the modern
i
f
2 INTRODUCTORY ORIENTATIONS

Box 1 Continued
. The ore has been calcined (roasted) before charging, so that the iron in it is entirely
m the form ofFe203 (ferric oxide, hematite). The fundamental reactions in the blast
15

blast furnace, and that is what will be described here. Oflarge charcoal blast furnaces

I
fur.nace are the. reduction of this byCO (carbon monoxide), first to Fe30 .. (ferrosoferric
like those traditionally used in Sichuan it is possible to say that the basic principles are
OXIde, magnetlte), then to FeO (ferrous oxide, wustite), and finally to metallic iron.
the same but with the major difference that all temperatures are lower: Of small char-
Some carbon, typically about 4 per cent by weight, dissolves in the iron near the bot-
coal blast furnaces like those ofDabieshan it is reasonable to assume that the basic prin-
tom; with this carbon content the melting point of the iron is under 1200°C.
ciples are approximately the same, but with the possibility of surprising differences.
The ~ombustion of coal at the tuyeres produces CO 2 (carbon dioxide), and this
A modern blast furnace operates continuously for months or years at a time, with
reacts WIth carbon to produce the necessary CO. The CO reacts with the iron oxides
coke, ore, and flux being charged in the top, air being blown through numerous tuyeres
to produce CO 2 again, this reacts with carbon to produce CO, and so forth in a cycle.
near the bottom, and molten iron and slag being tapped out of tapholes at the bottom.
The necessary ?onditions for eac? reaction are diagrammed in Figure 41 (p. 92
Operation continues until the furnace lining has been so damaged by the high tem-
belo~). What IS nnportant IS that hIgh temperatures and very high concentrations of
peratures that it is necessary to repair it.
CO m the ~urnace atmosphere ar: requu:ed for.the reduction ofFeO. The necessary
concentratIon of CO IS more readily obtamed WIth charcoal as the fuel than with coke
(because charcoal is more reactive), and therefore charcoal blast furnaces operate at
Ore + coke Top gas
+ fluxes lower temperatures.
Iron smelting would be easy if the ore were composed of nothing but iron oxide. In
fact all ores contain significant amounts of Si0 2 (silica) as well as other minerals: this
3Fe,03 + CO 3Fe30. + CO, unwanted material is collectively called the gangue of the ore. If the furnace is to
Fe30. + CO 3FeO + CO, operate continuously the gangue must be removed in molten form, but it will nor-
2CO CO, +C mally have a melting point which is much higher than the temperatures required for
the reduction o~ iron oxides. Therefore a flux, typically CaC0 3 (limestone), is
FeO + CO Fe + CO2 charged along Wlt~ the ore and the fuel. The flux is chosen to form with the gangue a
slag WIth a practlcably low melting point ~ess than 1400°C in modern practice).
CaC03 CaO + CO 2 CaCC?3 decomposes in the furnace to CaO (lime) and CO 2, and the mixture ofCaO
Stack
and SI02 has a much lower melting point than either mineral alone. Other minerals
CO 2 + C 2CO } in the charge, either incidentally present in the gangue or intentionally added in the
FeO + CO Fe + CO2
flux, may further depress the melting point of the slag. Especially important here is
Ai 20 3 (alumina).
Limestone not only is an excellent flux, it also has the property that it can remove
MnO+ C Mn + CO
Si0 2 + 2C ill + 2CO sl~lphu~ (S) fr.om the liquid iron by the reaction shown. In modern practice, using coke
Bosh WIt? faIrly hIgh sulphur, large amounts of limestone are used, giving a CaO/SiO?
ratIO In the slag as high as 1 : 2; in charcoal-fuelled blast furnaces sulphur is rarely;
problem, and much smaller amounts oflimestone are used.
In some pre-modern Chinese blast furnaces no flux is used. It seems that in these
CO2 + C 2CO} c~ses .one or more of several special conditions must hold: (I) the ore used may be very

Tuyeres
C + O2 CO 2 rIch, I.e. cOnt~lr: only a .small amount of gangue; (2) the ore may be 'self-fluxing', the
gangue contammg Significant -proportions of limestone or alumina; (3) the charcoal
1550
may be from a wood which has grown on chalky 2Tound and therefore contains a
significant proportion of lime; (4) in operation eno~gh of the furnace lining may be
SLAG
~ + CaO + C CaS + CO
1500 C l'- ~onsumed to add significant amounts of alumina or other minerals to the slag; (5) the
Hearth METAL
mternal form of the furnace may be arranged in such a way that a small amount of the
1450 r:?uced iron is re-oxidised to FeO near the bottom, providing a very effective flux for
TEMPERATURE, QC sill?a. ~n pre-mo~ern furnace operation it also appears possible to tolerate a slag
whIch IS rather VISCOUS and does not separate well from the iron: the product is a
'slaggy' iron which ironfounders, finers, and puddlers nevertheless are able to use
Figure 10 Diagram of a modem large-scale coal-fuelled iron blast furnace, after Peacey and Davenport
(1979, p. 17, fig. 2.1) and Rosenqvist (197.j., p. 274, fig. 9-..). The height is typically 20-30 m. Temper- without great problems.
atures in °C are indicated for isotherms inside the furnace. The reactions which take place are indicated
, See e.g. Bohm (lg80).
at the right; underlined elements are in solution in iron.
16 2 INTRODUCTORY ORIENTATIONS
2 INTRODUCTORY ORIENTATIONS

is therefore arranged to have an oxidising zone near the bottom, where a small
amount of iron is oxidised to FeO which mixes with the silica to form a reasona- I
bly low-melting slag. 23 Probably about 9 per cent of the iron in the ironsand was

1
thus oxidised and lost in the slag; this was the cost of not using a flux, which
presumably was not available locally. Limestone (CaC0 3) can form a slag with
silica, and is one of the commonest fluxes used in modern blast-furnace opera- 4
tion. 2{ Nystrbm in 1917 described an ironworks in Xinyang, Henan, which used 5
a much less well-concentrated ironsand, with 49 per cent iron and 26 per cent
silica; with so much silica a flux would have been necessary to avoid too much
loss of iron, and he notes that limestone is available in the neighbourhood of the
9
ironworks. 25
a 2
The fining hearth
1
Cast iron from the blast furnace contains about 4 per cent carbon. It can be used
directly by a foundry, but if it is to be used by a smith most of the carbon must be
removed by a process which in Chinese is called chao PP. This is an apt word for the
process, for its usual meaning is 'stir frying',26 and the removal of carbon from cast Figt~~'e 11..".., ~ia~ram of a fining heartl: used in Shangcheng: Henan, in 1958. Reproduced from Yang Kuan
iron involves carefully stirring about lumps of very hot iron. Various English words
\1 (19 8 -, p. --5), ong .. Anon. (195 8b , p. 23)· I. Hearth. 2. Tamped fireclay. 3. Hearth opening. 4. Cover. 5. Blast
pipe. 6. Hearth openmg. 7. Iron reinforcements. 8. Nest. 9. Ground level.
have been used to translate chao, including 'roasting', 'refining', 'converting', and
'puddling', but for the process used in the Dabieshan region I have chosen to use the
19th-century word 'fining', defined as 'the operation of converting cast into mallea-
ble iron ... in a hearth or open fire, urged by a blast of air with charcoal as the
fuel,.27 Further below, discussing the more sophisticated process used in Sichuan, I
shall translate chao as 'puddling'. 2B
The hearth in which fining was done in Shangcheng jl'lj:!}jX, Henan, in 1958 is dia-
grammed in Figure I1, and a pair of similar fining hearths in Xinyang in 1917 is
sketched in Figure 12. (Fining hearths were normally built in pairs in this region
because alternating between the two helped to save the refractory lining and give
each a longer effective life.) Wood, charcoal, and broken pieces of cast iron were
charged into the hearth and ignited; air was pumped in, and the charge was stirred
about with an iron rod. When the carbon content of the iron was sufficiently Figure 12 Drawing byE. T., Nystrb~ of a pair of fining hearths in southern Henan, ca. 1917. In the back-
gl ound a tradmonal Chmese wmdb?x, III the foreground a plate of pig iron and a wrought-iron bar. Repro-
reduced it was removed in small balls which were hammered to remove slag and duced by courtesy of Tom Nystrom and the Museum of Far Eastern Antiquities, Stockholm.

form them into bars. I have described the process in more detail elsewhere. 29 I have
" Miao Changxing and LiJinghua (1994) report one slag analysis as follows. giving a total of 99.64 per cent. n?t seen a p~otograph of a fining hearth in use in the Dabieshan region, but
Si0 2 CaO Ti0 2 A1 20 3 FeO K20 MgO P 20, ~Igure ~6, whICh shows a similar hearth in use in Shanxi in 1958, will give a general
% 38 .47 t7·95 18.15 10·74 7.09 3.24 2·43 1.57 Impr~sslO~ of the operation. According to a description of the fining operation as
,. E.g. Peacey and Davenport (1979. p. 7). practIsed m Shangchen_g, about?o kg of ,,~ought iron were produced in one fining
" Tegengren (1923-2+, pp. 180, 335). cycle, and there were eIght or nme cycles m a 12-hour shift. To produce one tonne
,. One of the basic processes in Chinese cooking; see e.g. SCC, vo1. 6, part 5, p. 89.
" Percy (1864, p. 579). See also the long foomote on this subject in Wagner (1993, pp. 290-1, fn. 37).
" Pp. 30-+. ,. Waguer (1985, pp. 22-6, 60-7); see also Anon. (1958g).
18 2 INTRODUCTORY ORIENTATIONS
'r~ :'
.:~

~,

2 INTRODUCTORY ORIENTATIONS 19

of wrought iron the inputs were about I.2 tonnes of cast iron, 8S kg of wood, and
30 I that there are iron smelters near these places. 3+ Presumably there were iron
smelters elsewhere in the region which neither Gu Zuyu nor the authors of his
100 kg of charcoal; the labour used was about 170 worker-hours.
Temperatures of at least 1400°C must have been reached in this hearth. In the I sources had any reason to mention. 35
In local gazetteers there are signs of an upswing in this iron industry in the 19th

I
finirIa operation carbon irI the iron was oxidised both by the oxidising atmosphere
in th~ hearth and by an oxidising slag. 31 The pasty lumps of wrought iron removed century. In YirIgshan JJ! LlJ, Hubei, according to a gazetteer published in 1990,
from the hearth were heavily intermixed with this slag; hammering the iron on an In theJiaqing ~ff period [1796--1820] a man surnamed Ai :It, from Huangpi Ji~~ [Hubei]
anvil 'squeezed' the slag out like water from a sponge. established at XiacIian inJiangxidian ~j[i~J6T J6 an iron smelter where iron woks were cast
using handicraft methods, with the local ironsand as the raw material and charcoal as the
Some analyses of cast iron and wrought iron produced by traditional techniques in fuel. Its products were marketed in the county seat and in Guangshui 1Ji* and Sui ~ Coun-
the Dabieshan region are: ties [Hubei], as we~"as in Henan. From that time, over a hundred years ago, its production
has never stopped. '

C Si Mn p S And irI Xinyang, Henan,


Cast iron 1958" 4. 29 0.198 0.257 0·345 0.027 At the beginning of the Daoguang l1i!:l\'; period [1821-50J a man from Guangzhou living
1958h 3. 65 0.13 0·59 0.04 2 in Xishuanghe i1§~iiiJ noticed that the sand was rich in iron. He was the first to teach
3·9 0.06 0.26 0. 01 9 people the method of washing and smelting it; he established factories for [smeltingJ iron
3. 02 0.01 04 2 0.044 and [castingJ woks, and made an annual profit of more than a hundred thousand taeIs
0.16 0.045 (jin iiz).37
Wrought iron 19 17' 0·34 0·37
195 8d 0.101 0.096 0.06 0.206 0.003 2 4
It is unlikely that either of these entrepreneurs actually introduced a new technol-
ogy. More probably, they saw the potential of an existing small-scale irIdustry, given
, Anon. (1958a. p. 15); Wagner (1985. pp. 20, 25, 87 n. 18).
h Liu Zhichao and Tang Youyu (1959a) ..
capital investment and broadened marketing. Around this time the market price of
, E. T. Nystrom in Tegengren (1923-2+, p. 33 6). iron in Hankou, not very far away, was much higher than in Guangdong; this was
d Anon. (1958a, p. 23); Wagner (1985, p. 25)·
the conclusion of an official investigation in 1841.38 It may be that this price
differential was relatively new towards the beginnirIg of the 19th century, and was
The sulphur content of this iron is very low, even compared with the best modern the reason for the new entrepreneurial activity.
steel. The silicon content of the cast iron is also exceedingly low in comparison with
From the beginning of the 20th century there are numerous mentions of a flour-
the iron used in most modern iron foundries: this is a feature of most pre-modern
ishing small-scale iron industry in the region. A gazetteer for Huoshan i[ LL!, Anhui,
cast iron, and it has a number of technical implications which we shall have occa-
• • 3?
SIon to examme. -
:14 Du shifang)luj(yao, ch. 26, pp. Ba, 12a. A l\Iing-period local gazetteer, published in 1584, mentions illegal
The Dabieshan region has never held much irIterest for Chinese historians, nor mining in Huoshan and also in neighbouring Huoqiu ltri County, but it is not clear whether this was iron
has the iron industry. These two factors frustrate the search for information on mining (Lli an Zlwll ;:hi, ch ...b pp . 16a-b).
:;:; There seem also to be mentions of iron production in l\Iacheng Ji.f1iX: and Huang'an jf3{- Counties in the
the history of this region's iron-production technology.33 The first sign is two inci- early Qjng period. Xia Xiangrong et al. (1980, pp. 165-8) give a table of places in all of China which were found,
dental mentions of iron-production activity irI a 17th-century geographical work, in a search of a long list of early Qing sources, to have iron production. Here lVlacheng and Huang'an are listed,
but the specific sources which mention them are not indicated. A local gazetteer for t\'Iacheng County states
Gu Zuyu's Du shifangyujiyao tfisl::nJa[',Jt he explains the names of Tielu that the Du shifaJlg~vllji]ao mentions an 'iron mountain' here, but I have been unable to verify this (YuJinfang,
Shan ~1l.i.LlJ, 'Iron Furnace Mountain', in Huoshan County i[LlJ~, and Dalu 19~5b, ch. 3, p. 37b; cf. Du s/iijallg)'uji]ao, ch. 76, p. 2+a).
Shan :f\:1l.i.LlJ, 'Great Furnace Mountain', in Susong County lIH~~, by noting .,to Anon. (1990a, p. 26l). The passage continues with some further data on this factory as it was in the 1930S
and 19{os.
" Chen Shantong (1936, ch. 3. p. 6).
IS William T. Rowe (198{, pp. H-5, 361 n. 72) tells of this investigation by Yutai **, governor-general of
!"Iu-Guang ii!iIj!l ... Yti-t'ai had been ordered by the imperial government to procure iron at Hankow to be cast
'" Anon. (1958b, pp. 11-16); Wagner (1985. pp. 60-6). .
31 The slag consisted orFeO produced by the oxidisation OfSOll:C of the iron to~ethe: with Sl<?:h CaO, ~nd II1to cannon for use against the British in Kwangtung. "Vhen he approached some local iron brokers as medi-
Ah0 from the hearth lining. It may be supposed that the most Important reactIons II1 the fiumg operatIon ators for the transaction, the governor-general was aghast at the price the metal commanded on the market,
3 and initiated an investigation. Yet the investigation proved to Yu-t'ai's satisfaction that the price was neither
were: 2Fe + 00 = 2FeO; C (fuel) + 02 = CO 2 i; C (in Fe) + CO 2 = 2COi; and C (in Fe) + 2FeO = 2Fe + CO2i.
" Pp. 2g, 1;2, 162. 163 (fn. 151),257 (fn. 55). 316. 317. 319 below. fixed nor artificially inflated, but was kept up merely by the mechanisms of supply and demand. as successfully
:1:) Some vcry cady ironworks sites h~1\"e been exca\"ated in the rc~on. but their relation to the much later mediated by Hankow's iron brokers.' Rowe cites a memorial by Yutai dated Daoguang j1l1t 21/11/28 in the
industry which concerns us here is unclear. Scc Table 2 (pp. 201-9), Item 21. Qing Palace Archives.
'T"~'~.':
:0", _
,.~ 0

2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 2I


20
published in 19 05, in a section on mining which uses a curious mix of modern and 1918,43 the price of iron in China rose catastrophically.+! Generally, the traditional
traditional terminology, states:
There is no infom1ation on copper or tin here. There are many places with iron ore, but as
1 iron industries ofless isolated regions had already succumbed to foreign competi-
tion several generations before, and their techniques had been forgotten. On
the other hand, at the new prices it became profitable for the ironworks of the
yet few know how to recoQTIise the outcrops. The iron produced within the county is made
Dabieshan region to expand their production and sell iron well outside the region,

I
by washing sand and sm:lting it. The method of smelting is as follows. First the sand is
blown [shall jjfj] in a blast furnace [gaolu ~Jl1] and transformed to liquid [dzi. it] which is transporting it on the backs of coolies for lack of cheaper means.
tipped out [of the blast furnace - cf. Figure 5] to form plates [w(/ EL] of cast Iron [sheng tu
~!:jiX]. This is used in casting bells and gongs, woks and pots, agricultural implements, and
(ii) LARGE-SCALE IRONWORKS IN SrCHUAN
the like. The cast iron can [also] be charged into a furnace in the earth [di III ii!!.:Ili, cf. Figures
11-12] and fined [chaolian ~yj:lR] to make wrought iron. Steel is pll~chas;~ from Wuhu .~ilill The Red Basin of Sichuan is a hilly region of intense agriculture surrounded on all
[Anhui] or from overseas; the local people are not able to make It . .. But the qualIty of sides by high mountain ranges. Communication within the region is facilitated by
the iron is excellent, and in the subprefecture [Lu'an Subprefecture i\v'j'H] many people the famous Four Rivers from which the province derives its name, but communi-
are pleased to buy and use it. Because the waterways are shallow and impassable, shipping
40 cation with the rest of China is difficult. The Yangzi River (Changjiang) joins
it is laborious and costly; therefore very little goes outside the borders.
Sichuan to eastern China through a series of gorges, and the famously arduous
This last is what we should expect on ordinary principles of economic geography: in 'Road to Shu' (Shu dao ;H~) joins it to Shaanxi to the north. The fertility of the soil
a region without adequate water transport, iron will be produced only for local use. and the mildness and dependability of the climate make this one of the breadbaskets
But before long the Dabieshan region was producing iron on a large scale and mar- of China; it has attracted immigrants throughout Chinese history, and its popula-
keting it over a wide area. Nystrbm estimated in 1917 that in the part of the region tion density is extremeY
which lies in Henan about 100 ironworks were in operation, producing some 14,000 In 1872 Ferdinand von Richthofen, after definirrg the limits of the roughly trian-
tons of iron per year, which was carried by coolies all over southern Henan.41 Fur- gular Red Basin, summed up the human geography of the region as follows:
ther statements to the same effect, though without numerical estimates of produc-
42 vVithin this triangle there is life, industry, prosperity, wealth, intercommunication by water.
tion, are found in several local gazetteers published in the 1920S and 1930S. Outside of it, as a rule, no river is navigable, with the exception of the Yangtze where it
It may safely be assumed that these small-scale ironworks produced in normal leaves the basin. To the south and west commence immediately territories occupied by f.:ien
times only for local needs, but they acquired a wider importance in the early 20th [ri Ten ~.A] or 'barbarians,' and in every direction we ascend from the elevated region of
century. By the end of the 19th century competition with cheap foreign iron had the Red Basin into the rugged mountainous countries which surround it. From the basin is
ruined the iron industries of most regions, and China was largely dependent on derived that large and valuable produce which has justly attracted attention of late years.
imports for its iron. In isolated regions, however, the price of transport made the Outside of it, on all sides, the country is thinly inhabited and little productive.+6
foreign imports more expensive than products of the local ironworks, and these These geographical considerations mean that there are good conditions for a local
were able to continue production. When World War I caused the price of European large-scale iron industry here: the demands of a large population, excellent intra-
iron to rise, and especially after the American embargo on iron exports ofJanuary regional transportation, and isolation from the iron industries of other regions. The

39 The elided passage is a brief discussion ofvVestern steelmaking techniques, printed in smaller characters " The background to this action in the conflict between the American government and the steel industry is
made clear by Urofsky (1969, esp. chs. 5-6), but unaccountably he nowhere mentions the embargo itself. A
than the rest of the text.
highly partisan account of the conflict is given byJames Bowron in Norrell (1991, pp. 217-36, esp. p. 230).
" Qin Dazhang and He Guoyou (1905, ch. 2, pp. 28a-b). . , .
• H Huang (1919); Zhu Xingzhong (1932"33, p. +9); Hou Defeng and Cao Guoquan (1946, p. 816); Zhu
.. Tegengren (1923-2+, p. 33+, 336). He estimated that there were fifteen Ironworks m Xmyang filF,f;
County, ten in Guangshan Jl::w County, and seventy-five m Shangcheng it:!iJ$. County. It IS ~mfortunate that Sihuang et al. (19+8, p. 283); Hu Bo)uan (19+6, pp. 799-800); Reardon-Anderson (1991, p. 271).
we do not have Nystrom's report itself, but only Tegengren's brref summary, for we should Irke to know Irow " On the physical and human geography of Sichuan see SCC, vol. 1, pp. 61, 72; Willis et al. (1907, vol. I,
these estimates were arriyed at. Nystrom was elsewhere cited for a production estimate of Lh400 tons per p~: 13-15; vol. 2): Richard (lgoS, pp. 104-19); Dauo'emer (1911, pp. 173fi); Lattimore (1942); Anon. (194b pp. 85"92);
year, which seems curiously precise. It may have been arrh~ed at indirectly from his estimate. of irons and pro- "hens (19+9); or any of the many available geographies of China. On the region's economic history, Kapp
duction, 36.000 tons per year. He estimated that the we~ lronsand :vas about 40 per. cent lro~ (49 per cent (1973); P). Smith (1~88); Bramall (1993); Zhang Xiaomei (1939); Meng Xianzhang (19+3); Zhou Kaiqing (1972);
dry), and 36,000 X 0.-1-0 ; ; ; 14,-I.Do. How he could have estlmated the lronsand productlOl1 remams a mystery. Clren Shisong andJra Daqua~ (1986); Du Shouhu and Zhang Xuejun (1987); Zhang Xuejun and Zhang Lihong
We appear to have no serious estimates for iron production in the rest of the region, the parts which lie in (1990). On Its geology and mmeral resources, SCC, vol. 5, part 13, pp. 53-6; von Richthofen (1872, pp. 115-3+;
1877-1912, vol. 3, pp. 53-265); Abendanon (1906); Tegengren (1923-2+, pp. 281-3); Way (1916); DuClos (1898);
Anhui and Hubei.
" Yingshan County ~W~ (XuJin et al., 1920, ch. 1, pp. 26a, ch. 8, pp. llb-loa); Qianshan County ilw~ (Wu Lel Baohua (1943); Zhou Lisan et al. (19+6, maps 52ft'). Of numerous travel descriptions the most important for
Lansheng et al., 1920, ch. +, p. 2Ib); Susong County mti;~ (Yu Qinglan et al., 1921, c~. 17, pp. 9a- b , ch. 18, o;,r purposes appear to be: Szechenyi (1893); Cremer (1913); Robertson (1916); Hosie (1922); Richal'dson (19+5);
pp. la-¥); Macheng County iif;IiJJ;X~ (YuJinfang, 1935b, ch. 3, p. 37a); Xinyang County refIi~ (Chen Shantong et al., "'eedham and Needham (19+8).
1936 , ch. 7, pp. 16a-b, ch. 12, p. 5b, 6,); Guangshan County Jl::w~ (Yan Zhaoping, 1936, ch. I, p. 8). " von Richthofen (1872, p. 115).
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS
22
\.
traditional salt industry of Sichuan consumed enormous numbers of very large salt- 150 km southwest ofChengdu in 1877. Figure 13 is his diagram of the furnace, and
boiling pans, and this extra demand, over and above the normal iron consumption
of a dense agricultural population, made from early times for a very large iron
industry. In recent centuries the Sichuan iron industry used the largest blast fur-
t, his description is translated in Box 2. This is one of several early descriptions of iron-
works in Sichuan which indicate that the blast was water-powered. 53 The latest
description of water-powered blast in Sichuan refers to observations in 1900/-1 after
naces to be found anywhere in China.
The iron industry has in recent centuries been concentrated in two parts of
I that only human-powered blast is mentioned.
Szechenyi notes that the ore used here is 'blackband', an ore consisting largely of
sideri~e (ferrous carbonate, FeC0 3), which has a theoretical iron content of 48,3 per
Sichuan: at the edge of the Red Basin southwest and south of Chengdu, and in the 1
cent. SJ His estimate of 40~60 per cent iron in the ore is therefore over-optimistic,56
mountains along the Yangzi. H Some iron production is also reported in and near
the mountains north of Chengdu. Iron ore and fuel are very widely found in
sufficient quality and quantity for production on a pre-modern scale, and the loca-
I but it does indicate that a very rich ore was used. The 'calcining' or roasting of the
ore, seen at the extreme left of Figure 13, serves to drive off water, to convert
tion of iron production would seem to be determined more by the need for water hydroxides and carbonates to oxides,5) to eliminate sulphur, 58 and to make the rock
transportation of raw materials from the mines and forests and of finished products more porous and friable. 59 The calcined ore would be charged into the top of the
to consumers. In particular the concentration of salt production south of Chengdu blast furnace together with charcoal as the fuel and limestone as a flux. The flux
meant a concentrated demand for cast-iron salt-boiling pans in the same region. serves two purposes: to form with the gangue of the ore a free-flowing slag, and to
The technology of this iron production is again as in Figure I, but in comparison remove to the slag some of the remaining sulphur in the furnace charge (ore and
with the Dabieshan iron industry the scale of production was much larger, and fuel).60 The British mining engineer R. Logan] ack visited an ironworks in the same
water power was often used to power the blast of the blast furnaces. Detailed place, and his description specifically mentions the use of limestone:
descriptions are available from 1878, 1936, the Second World War, and the Great The works turned out to be not only a foundry, but also a smelter, operating on h<ematite,
Leap Forward/8 as well as brief descriptions in local gazetteers and by many trav- limonite, and a clay-band ironstone, the latter of which had been calcined at the mine. We
ellers.-I9 In addition it seems that the technology of iron production in Sichuan has were informed that the grade was 40 or 45 per cent. ~ of course on the basis of extraction
much in common with those in Yunnan and in Hunan, and there are a number of [rather than laboratory analysis]. A quantity of limestone was stored for flux. At the time of
published descriptions of these.
50 our visit the furnace was not in blast, all hands being busied on the conversion of the pig-
iron into pots in the foundry. The blast ... was furnished by a turbine and wooden, double-
acting cylinder of considerable size. The furnace was about 30 feet [9 m] in height, [with
The biastfUrnace inside diameter] 5 feet [1.5 m] at the tuyeres, and 10 feet [3 m] at the boshes [the widest
51 part], and was fed through a very small opening at the top. It was built in part of hewn stone,
The earliest description of blast-furnace iron smelting in Sichuan appears to be and was not unlike the old English charcoal furnaces. The iron was cast into plates about
that of the Hungarian traveller Bela Szechenyi.52 He visited an ironworks about 4 x 2 X I 1/. inches [10 X 5 x 3 cm], and was fine-grained, and appeared to be of good qual-
ity. After breaking up the plates, the iron was melted in small cupolas fil with hand-bellows,
., Xia Xiangrong et a1. (1980, p. 167); von Richthofen (1872, pp. 123-{); Tegengren (19 2 3- 2{, pp. 281-3); and carried in iron hand-barrows to the casting department. 62
DuClos (1898, pp. 3ll-q); Zhou Lisan et a!. (1946, map 55)·
+11 Szechenyi (1893, pp. 67 8--9); Luo Mian (1936, pp. 18-35); Zhang Xiaomei (1939. pp. QI3-Qq); Zhu Yulun
(19+0); Wang Ziyou (19+0); Hu Boyuan (1946, pp. 800-1); Anon. (1958d; 1960); Li Renkuan (1959); Zhang
Chengji (1959). .
.9 Chen Buwu et a1. (1928, ch. 13, pp. ga-Ila); DuClos (18g8, pp. 313-14); CremeI' (1913, paSSIm); Robcrtson '" See e.g. DuClos (1898, p. 313); CremeI' (1913, p. 58); Way (lgI2, p. 232; 1916, p. 22); Tegengren (1923-2{,
p. 34-+). A water-powered blast arrangement very similar to that shown in Figure 13, in use in Yunnan in 1982
(1916, p. 269); Way (lg16, pp. 22-3).
50 Yunnan: Huang Zhanyue and Wang Daizhi (1962); Rocher(1879-80, vo!. 2, pp. 195-218); Moore-Bennet for \ead production, is described and illustrated by Sun Shuyun (2002, pp. 22-5, pis. 2-{).
(19 15,PP' 220-1); Coggin Brown (192oa, pp. 82-97; Ig20b, pp. 337-9): Tegengren (lg23-2{, pp. 347-6{). Hunan: '~ Way (1912, p. 232; Ig16, p. 22).
Tegengren (1923-2{, Chinese pp. 234-6, English pp. 338-9); van Richthofen (1877-1912, vo!. 3, pp. {j5-5); Lux D SCC, vo!. 5, part 13, p. 163; Rostoker and Bronson (lg90, pp. 42, 53).
(1912); Mao Zedong (1990, pp. lO5-7); Yang Kuan (1960, pp. 135-7)· ," DuClos (1898, p. 312) describes a deposit of sideritic ore near Chongqing with 35-40 per cent iron: still a
51 We may note here the possible existence oran earlier description. The 1928 edition of the local gazetteer very rich ore. Note also Tegengren (1923-24, p. 281).
for Dazhu County *tt!lw. contains a curiously garbled description of blast-furnace iron smelting which seems " By such reactions as FeC0 3 = FeO + CO., i.
to be based on a much older description, edited by a person Wilh modern technical knowledge (Chen Buwu ':' By such reactions as 2FeS2 + 5.5°2 = Fe2-0j + {S02 i. Rosenqvist (lg14, p. 245)·
et al., Ig28, ch. 12, pp. 3a-b; ch. 13, pp. lOb-lla). But I have been unable to find this earlier description . " See e.g. Percy (1861, pp. Ig-20): Rosenq\'ist (1914, pp. 238-59). In Szechenyi's description the calcination
.\0 On Szechenyi and his expedition see Kreitner (1881); and an obituary in Hungarian by L. Loczy (19 2 3), was done In an open heap, but descriptions of other ironworks indicate that it was done in a special stall furnace.
which includes a long bibliography. Dr L\szl6 Ottovay of the National Szechenyi Library, and Dr Csaba See e.g. Luo Mian (1936, p. 18).
Horvath of the Hungarian National1vluseum. both in Budapest, have informed me that most of the material I,,, Percy (1861, pp. 181f; 186+, pp. 349-50); Rosenqvist (1974- pp. 392-5); Peacey and Davenport (1979, pp. 7-8,
collected by the expedition was destroyed in Count Szechen};'s manor house in Nagycenk during World War U. 179). See Box 1.
The palaeontological, mineral, and zoological materials, in museums in Budapest were destroyed in 195 6 . I" See pp. 60-5, 1+7-70 below.
What survives is the botanical material, in the Hungarian National ~[useum. ,,' Jack (1904> pp. 93-+).
2 INTRODUCTORY ORIENTATIONS
2 INTRODUCTORY ORIENTATIONS
24
~uri~usly, I ha~e been unable to find any other early description of a blast furnace
IIISlchuan which explicitly mentions the use of limestone as a flux. 63 Several
Box 2 Description by Bila Szechenyi qfthe operation qfa water-powered blastfomace at descri~tions, in fact, explicitly state that limestone was not used. 6{ An example is the
Huangnipu in Rongjing County (modem Yingjing), Sichuan, ca. 1877. Translatedfrom geolOgIst L. Cremer's description of an ironworks in 1905 in the southern part of
Szichenyi (1893, pp. 678if); if. Kreitner (1881, pp. 805-6); Tegengren (19 23-2 4, Nanchuan County m}ll~, which also gives other useful details:
p. 342). Dr Katalin T Biro qfthe Hungarian }iationalLYIuseum kindly corrected nry
translationji'om Ge17nan against the Hungarian original, Szeche1ryi (189 0, pp. 606if)· Li_yii?_pa65 lies in a broad valley which we passed through to the NVV, upstream on a river
explOited by large and small bamboo scoop-wheels. Before us ascended a thick column of
Hoani-pu lies in a narrow valley, and bears throughout the stamp ofa typical mining s~oke produced .by the blast furnace works Mu-tu-ba'rh, which we reached after a short
district. Everything here is black with coal dust from coal mining and iron industry. hike ..The ore whICh comes here for smelting is limonite [Brauneisenstein] from Kan-ya-dse 66
In the neighbourhood chain bridges cross over the streams. Coal and iron occur I5li [7.5 ~] from the blast furnace on the road to Wan-schou-tschang. 67 '
together in the immediate vicinity. On the opposite bank is a blast furnace, some 8-g m There IS one blast furnace, 8 m high, with a square cross-section outside and with an out-
high and 5.5-6 m broad at the base. In form it is quite similar to a European blast fur- er framewor~ of.wo~den poles .. The taphole is located in an arch of coarse masonry, while
nace; it is built of stone and held together by an external wooden construction. on the opposite Side IS the op:nmg through which the blast is led to the hearth. There is only
The blast is provided by a [piston-]bellows I m in diameter and 3·5 m long. This o~e taphole, used ~or both Ir~n and slag. The blast is produced in a cylindrical wooden
bellows, or rather cylinder, is constructed on the same pattern as the common Chinese [plston-]bello.ws. It IS ?lown diagonally downward to the furnace bottom through bamboo
kitchen blowing cylinder, except that the piston is driven by a water-wheel. pipes fitted With a tuyere of fireclay. The fuel and reducing agent are charcoal, half-charred
For the tapping of both ore [i.e. iron] and slag there is only one opening, at least I wood, and fresh woo~. The only flux used is slag, not limestone. The top-gas escapes to the
did not see a special opening for the latter. op~n aIr through a CIrcular mOLlth, 38 cm in diameter. A mortared inclined plane over
The ore smelted here is an ironstone (blackband), with 40-60 per cent iron, which which the charge is carried in baskets, leads to the mouth of the furnace. '
occurs between the coal measures. Next to the shaft of the blast furnace the ore is first The furnace is tapped IQ-II times per day, producing in allgoo kg ofpio- iron and using
mLxed with charcoal and roasted. As the works stood empty and out of operation, I
: ..j,oo. kg of fuel [per day]. The workers receive 120 Marks per year each, a;d a similar sum
was unable to obtain further data on the smelting process. I give the construction of
IS paid by the owner in tax to the government. The refractory stone for the lining of the fur-
the furnace in [Figure 13J. nace comes from Tschang-tschung-kou, IS li [7.5 km] away.68
In the storehouse of the works was a large number of cast-iron slabs measuring I m
long, 0.60 m broad, and 0.02 rn thick. The surface of this cast iron is very slaggy If this ironworks at some time in the recent past had Llsed limestone as a flux then
because of the lack of a separate outlet for the slag; its fracture is steel-grey and full of the old slag from that time would have contained a fair amount oflime (CaO), and
blow-holes throughout. Next to the blast furnace was the foundry, which however was
~oul~ have been of some use as a substitute for limestone; otherwise it is difficult to
also out of operation ... lIDagme what advantage there would have been in the continuous recirculation of
slag thr~ugh the furnace. 69 In the following pages we shall see several clear exam-
ples of,hIghly developed techniques being degraded in the nineteenth and twentieth
centunes under the pressure of changing economic conditions 70 and this works I
suggest, is likely to be another such example. Note also that wat~r power apparenclY
was not used for the blast here.

63 Yang Kuan (1960, p. log) notes the use of bone ash as a blast furnace or cupola flux in the Ming period
somewhere m Chma. '
6i A
, I94~ survey states :hat tra~itional ironworks in Sichuan 'do not add, or add only small amounts of, lime-
stone. It pomts out that thIS prac~ce means that the slag produced is acid and does not attack the sandstone lining
of th: furnace as se\'erelyas a basiC slag would (Wang Ziyou, 1940, pp. 2, 3, 4). It gives analyses of slag from iron..
Figure 13 Sketch and sections ofa water-powered blast furnace at Huangnipu 1ii'Ej!! in Rongjing ~orks : tw~ countIes whIch show that large am~unts of iron (8.74 and 6.32 per cent iron in the slag respectively)
County %R~!nii (modern Yingjing #:!.il!), Sichuan, ca. 1877, reproduced from Szechen)'l (1893, p. 67 ,
8 os~ to. e s ag were necessary to b~ng the meltmg p~lInt down to a practicable level. Hu Boyuan (1946, p. 801)
figs. 11 fi-I 8). Height 8-9 rn, base 5.5-6 m. an" U Renkuan (1959, p. 199) also discuss the compoSItion of the slags of the traditional blast furnaces ofSichuan.

P
Prox~ably Li)'lnba .m~~, a small village (pop. 800 in 1993) in approximately the vicinity described here
See u laorong (1993, p. #8). .
66 Ganbazi T~'f.
: Wanshengchang .liI!~, in modern Nantong Mining District i¥jJliiJiI'lilli:.
Cremer (1913, p. 51).
69 Percy (1864, p. 520) discusses a report that old slag can be used as a flux in British blast furnaces. Note also
~~n. (19S8k).
Pp. 35-7, 45- 6 , 59, 78-g.
2 Ii-ITRODUCTORY ORIENTATIOi-lS
2 INTRODUCTORY ORIENTATIONS

ivfineral coal was rarely if ever used in blast furnaces in Sichuan. It was sometimes
used here in copper smelting/ l ironfounding, blacksmithing,72 puddling (see imme-
diately below), and steelmaking, i3 and it was also used in large and small blast fur-
naces in Hunan,l+ but there would seem to have been severe technical problems
involved in using mineral coal in the Sichuan blast furnaces. In 1940 one traditional
ironworks in Sichuan used mineral coal as its blast furnace fuel. This was the
Shujiang Ironworks iJ1I~Jll& at Longwangdong lliEEilPJ inJiangbei iI:jt County,
I
where it is said that the engineer Deng Langqin ~r,l'!ro~ succeeded with the new fuel
only after over 100 unsuccessful attempts. 75 The whole subject of the transition to the
use of coal in iron smelting, East and \,y est, will be discussed in Section 7(iii) below. 7<;
A more detailed description of blast-furnace iron smelting in Sichuan was given by
Luo lVIian in the early 1930s. His illustrations are reproduced in Figures 14-15, and the
essential part of his description is translated in Box 3. It will be noticed that the inter-
nal form of the furnace is quite clifferent from that shoVVTl by Szechenyi (Figure 13)' A
survey in 1940 states that this more angular form was more modern (see Figure 16);;- 14
it is reminiscent, in fact, of some 19th-century British blast furnaces, and it is quite pos-
sible that its adoption was due to some vVestern influence. Another curiosity is that
this furnace does not have the wooden frame mentioned in the earlier descriptions.

A survey published in 1940 gives chemical analyses of samples of cast iron produced
in three counties in Sichuan: 78

C% Si % S% P'% wIn %

I
Qijiang~iI 2.10 0.20 0.05 0.70 0.05
WeiyuanJl<X:ii 3. 00 0.18 0.06 0.22 0.25
Fuling iti~$: 3.3 0 0.19 0.05 0.22 0.01

" Cremer (1913. p. 58).


i~ Cremer (19I3, p. -t3).
i:; Luo ~vIian (1936, p. 27).
" \'on Richthofen (1877-1912, vol. 3, pp. +55-6): Lux (1912).
" Wang Ziyou (19+0, p. 3).
Pp. 311-20.
ii Note also the sonlewhat similar diagram of older and newer blast furnaces in Sichuan given by Hu Boyuan

\19+6, p. 800).
711 'IVang Ziyou (19-}0: p. 5, table I1). Analyses of eight pig iron samples published by Luo !\lian (1936, p. '1'1,
tables 6--7) are very different from these analyses~ and in fact seem so bizaITc that one must suspect an en-or on the
I
part of the analyst: the reported silicon contents approach that of modern pig iron, the sulphur contents are so high
as to make the iron useless for mallY purposes, and the phosphorus contelll~ arc aL':>o high in comparison \vith the
analyses gi\TI1 by vVang ZiYOLL. Sen:"ral observers mention poor separation berween iron and slag. owing to excc<j-
:~i\e slag \-isco~jty, and the cast-iron plates from the blast furnace ,11'(' de'icrihed as 'slaggy' A chemisl Zl..':>ked to anal-
15
y"e such a physical ach11i.xture of very dif1ercm materials has a choice tu make. according to the pUl1Jose of the analysis:
he can OUt the metallic phase by physical means (e.g. by melting it; and analyse- lhat alone, or h(' can
Fig'un:::; Lt and 1.3 BL1~r furnaces in Sichuan in the 19Jnos reproduced from LIlO \11'011 (1906 fi
U'se a or means to bring the entire sample- inLO ~oJution so that the J.nal~-sis \,vill apply to rh(' hf'tf:'rngf'l1C"Oll'i \- " I . ~. '" 1 ~ U J ' pp. 19-'JI. as. 1-0".
14· elIlCl. ~('CtlOl1 through a hlasr tl.lrnace l!1 q.!]lZl..ng ~iI County, Skhuan. IS. Blasl furnac:..: .}~n~c\vhc~-'e
sample as iJ. wbok. The first approach \-vould be more appropriace in an analysis of pig iron, bm it would seem that In SlChuan.
[he C'hemists who did the analyses reported by Luo ~E<.U1 {perhap:; more accustomed to analysing ores than I11crab,;
took the second approach; and the anaiy'l(':o, i.nclude the slag inclusions. These would (o11(<1in a large amount of
sillca :SiO), and might contain a fair arnOllnt of sulphur if calcining was imperfect but a limestone flux was lIsed
in th .. blast furnace. Some curialiS analyses are abo reported by Hu Boyuan (19+6_ p_ 801'1.
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS

Box 3 Description ofblastJumaces in Sichuan in the 1930s, translatedftom Luo Afian Box 3 Continued
(1936, pp. 18-21).
[re li AA}]) is sufficient; therefore it is important not to neglect the heat. After the first
The smelting jilmace. The dimensions of the furnace are different in different places. tapping, fuel and calcined ore continue to be charged alternately as described above.
Usually the height is 2 zhallg.} chi [8 m], mouth [diameter] 2 chi 8 CUI! [93 cm], [inner As a general rule more than 4,000 jin [2-4 tonnes] of cast iron can be produced from
diameter of the] belly at the widest point [the boshes], 5 chi 8 cun [193 cm], bottom 12,000- 13,000 jin [7.2-7.8 tonnes] of calcined ore. By custom more than 5000 jin is
[diameter] 9 CUll [30 cm].' The interior has the shape of a vase [tan zi ill r] of the considered excellent, 4000jin normal, and 3000jin inferior. [These quantities are 3,
above dimensions, widest in the midclle and diminishing towards the top and bottom, 2·4, and 1.8 tonnes respectively, presumably per day.]
as in Figure I.}, which shows a section of the smelting furnace at the most recently built
Clearly the furnace diagrammed in Figure 13 does not have the same proportions as these dimensions.
ironworks in Qijiang ~iI [County]. The mouth is a round hole into which wood, a
b The thickness of the plate would then be abollt 1.8 cm.
charcoal, and ore are charged and from which smoke escapes. The taphole is about
6 CUll [20 cm] higher than the bottom; it has diameter 8 cun [27 cm, surely a typograph-
ical error for 8fen B, 2} cm], and is used for tapping both iron and slag.
The exterior of the furnace is square. It is narrowest at the top, about I zhang.} chi
[+7 m], and widest at the bottom, I zhang 8 chi [6 m]. Figure 15 gives an overall view. 1 700
~
The work area [the tapping arch] looks like a city gate. The place where blast is blown
in [the blowing arch] is at the side or the back, and has the same form as the work area
[tapping arch]. The mouth [tuyere] of the pipe from the windbox [feng xiang }j\m,
double-acting piston bellows] is inserted into the furnace at a height of about I chi 83 cm];
it has an adjustable prop, so that the height can be varied as desired. The blast is
operated either by human power or by water power. The blast is cold, though some
ironworks in Qijiang have recently changed over to hot blast.
The furnaces are built of refractory sandstone, which is acidic. In the interior,
above and below the tuyere, it is plastered with a mixture of salt, loam, and sand to
prevent the corrosion of the sandstone by basic materials. The plaster is usually com-
posed of about I part salt, 4 parts clay, and 5 parts sand; some use dan ba ~!l.B (a mag-
nesium salt) mLxed with salt and clay.
The sandstone is supplied seasonally by stoneworkers. The furnace as a whole can
last more than 200 days, but it is never worked for more than 200 days in a year. The
next year it is rebuilt. The expenditure [per year] for the furnace and tuyeres is some-
what over 1000 yuan 7I;. Assuming the worst case, a production of only 250 tonnes of
pig iron per year, then the cost of the furnace is about 4-5 yuan per ton, which is not
expensive; the disadvantage of this type offurnace lies rather in the quality of the pig
iron produced.
Production ofpig iron. After the bottom of the smelting furnace has been dried, a layer of
400 jin [240 kg] of semi-charred charcoal is laid out on the bottom, followed by 600 jin
[360 kg] of calcined ore. Further layers are added, alternating in the same way, until
the top of the furnace is reached, giving a total of about 14,000 jin [8.4 tonnes] of ore.
Then the bottom layer is ignited and the blast is started to maintain combustion. After
about a day [morning to evening] the molten iron begins to flow. Outside the taphole Figure [6 Internal form of two traditional blast furnaces in Sichuan in 1940, redrawn from Wang Ziyou (1940,
the workers prepare a bed of fine sand which they rake to form a mould for a flat plate. foldout fig. I). Dimensions are given in millimetres. On the left is the 'older' form, on the right the 'newer' form.
The taphole is opened by striking with an iron rod, and iron and slag flow out Cr. Figures 13, 14.
together. As they flow into the mould the rake is used to remove the slag; the iron left
behind in the sand mould, when it has cooled, is the cast-iron plate [the pig]; it is
The sulphur content of this cast iron is low because the ore was carefully calcined to
about 2 chi 5-6 cun [about 85 cm] long, I chi 4-5 cun [about 50 cm] wide, and weighs
about 100 jin [60 kg).b After the first day, tapping can be done from time to time remove sulphides, and because charcoal has very low sulphur. The high reactivity of
as convenient. The quantity of iron tapped is highly dependent on whether the 'heat' charcoal means that it burns at a lower temperature than mineral coal or coke, and
this means that not much silicon is reduced and enters the iron. It is surprising to see
the very low carbon contents in these analyses: we should expect the carbon content of
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS

pig iron from a blast furnace to be between 3.5 and 5 per cent. The liquidus temper-
ature (melting point) of the sample from Qijiang would be quite high, about I380°C.

The p uddlingfum ace


The cast iron produced in the blast furnace was converted to wrought iron in what
I shall call a puddlingfumace. In Chinese it was called a chaolu t{d;nt; the same word
was used for the Dabieshanfining hearth described earlier/ 9 but as we shall see, the
operation of the Sichuan chaolu had many characteristics in common with the 'pud-
dling' process patented by Henry Cort in 1784.80
Cremer observed this process in Sichuan in 1905, and he was the first to refer to it
as 'puddling' (Puddeln).81 The furnace and its operation were described in detail by
Luo Mian in 1936. He gives the diagram reproduced here as Figure 17 and the two
photographs of Figures 18 and 19, which unfortunately are not very clear because of
poor reproduction. The furnace is built entirely of a type of refractory sandstone
which is common in Sichuan. 82 Charcoal is burned in the closed firebox. Blast is
blown into the firebox, and the flame proceeds downward into the puddling bed.
Operation. [See Figure 17.J First semi-charred charcoal [chaitan ~m:J is burned in the stone
firebox a to heat the puddling bed. Then broken pieces of pig iron are charged into the pud-
dling bed b and the blast is increased, blowing through c to a. The flame passes through the Figure. 17 Diagram of a puddling hearth in Sichuan, reproduced from Luo Mian (1936, p. 24, fig. 4). a. Firebox,
stone aperture d and heats the cast iron thoroughly. The flame gradually becomes the colour heIght 2 chz R. 8 cun 'f (93 cm). h. Puddling bed, diameter 2 chi (67 cm). c. Blast pipe. d. Flame channel.
ofmung beans; [the ironJ is stirred [puddledJ with a wooden pole; then the colour [of the
ironJ turns from red to white, the temperature being about 1000°C. It is puddled again with
a wooden pole until the iron breaks up into a granular form. Then a small amount of irons and
(iron oxide, commonly called hongzi #1 T ['red stuffJ) is added while the blast is worked and
stirring continues. [The ironJ gradually melts, and as puddling continues it goes from free-
flOWIng [xi f-fffJ to 'dry' [gan ~z:, i.e. viscousJ and transforms to a plastic state. At this time the
blast is reduced and [the ironJ is formed into a ball; this is wrought iron [shu tie ~reiJ, com-
monly called maD tie =Brei ['semi-finished iron'J. The entire operation takes about 20 minutes.
The semi-finished iron is then heated in an ordinary smithy hearth and hammered to
force out the slag which it contains. From wo jin IT of semi-finished iron about 75 jin of
wrought iron can be obtained. This is then hammered into plates, bars, rods, and the like
and sold in the markets .
. . . It is customary to pay the puddler a combined price for his labour and the charcoal
which he uses. For the puddling of wo jin [60 kgJ of pig iron to semi-finished iron the fixed
price for labour and charcoal is 3jiao ft:J [0.3yuan:5'C; the pig iron itself cost 5yuanJ. The
labourer is not permitted an allowance for lost metal [huohao YCftJ, but he is permitted to
add as much ironsand as he wishes; therefore for every wo jin of pig iron given to the pud-
dler the return is about 100jin of [semi-finishedJ wrought iron. However, when this is ham-
mered in the smithy hearth, although the price oflabour and charcoal is the same, 3jiao, so
much slag is forced out of the iron that the allowance for lost metal is about 25 per cent: if
the smith is given wo jin of semi-finished iron the return is only 75jin.8~

79 Pp. 16- 18.


80 Pp. 33- 4 below.
8 1 Cremer (1913, p. SI). Earlier von Richthofen (1907, p . 501) referred to PuddelOftn in parts ofShanxi, but gave
no details.
82 Yang Kuan (1960, p. 187) calls this Bai pao shi 8 1 rZ;5, 'white afrodite'. Figure 18 Photograph of the front ofa puddling hearth in Sichuan, reproduced from Luo Mian
83 Luo Mian (1936, pp. 23- 6). (193 6, p. 24, fig. 5)'
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 33
content continues to decrease, more low-carbon iron precipitates from the melt, the
proportion ofliquid decreases, and finally the plastic state mentioned in the descrip-
tion above is reached, at which time the iron has been nearly fully decarburised.
English puddlers spoke of the iron 'coming to nature', and in the large puddling
furnaces of the 19th century this was quite a spectacular phenomenon. 85
In the 'fining' process used in the Dabieshan region, described above,86 the fuel
was mixed directly with the iron. There the temperature appears to have been
lower, and the de carburisation presumably took place with much of the iron in the
solid state. Decarburisation of iron in the solid state is much slower than in the liq-
uid state, and that process, though efficient compared with early Western fining
processes, was probably less fuel-efficient than the puddling methods described
above. Its great advantage was no doubt the use of a lower temperature, which
meant that local materials, less refractory than the sandstone available in Sichuan,
could be used for the furnace.
The 'puddling' process patented in Britain by Henry Cort in 1784 was in principle
very like the Sichuan process described above. 87 Mineral coal was burned in a firebox
and its flame was used to heat cast iron in a separate 'puddling bed'. The puddler per-
formed essentially the same operations as described here; 'to puddle' is an obsolete
English word meaning 'to stir about'. There were two essential differences: the British
process used mineral coal as the fuel,88 and it was a much larger-scale operation than
Figure r9 Photograph of the back ofa puddling hearth in Sichuan, reproduced from Luo Mian the Sichuan process. The puddling bed was many times larger, tons of iron per day
(r936, p. 25, fig. 6). were converted to wrought iron, and puddling was 'probably the severest kind of
labour in the world'. 89 It is unlikely that the work of the Sichuan puddlers was equally
severe, but it cannot have been as effortless as the above description might suggest.
It is a surprise to see that mineral coal was rarely used in puddling in Sichuan.
As the iron is melted the carbon in it is oxidised by the oxidising flame together with
The great benefit of Henry Cort's innovation was that it separated the fuel from the
a slag rich in FeO. The slag is formed partly by the addition of red irons and (pre- iron and therefore made possible the use of coal in converting cast iron to wrought
sumably a mixture of quartz and hematite, Si0 2 and Fe203), partly by the combus- iron. European fining processes consumed prodigious amounts of charcoal,90 and
tion of some 25 per cent of the pig iron charged. Unfortunately Luo Mian gives very mineral coal could not be substituted directly because its high sulphur content was
few quantitative data on this process, and I have not found any elsewhere, but the
small size of the puddling bed and the short time required for the puddling opera-
85 Percy (r864, p. 656). Gale (r977, figs. 38-43) gives some marvellous photographs of the English puddling
tion suggest that the amount of pig iron charged was perhaps 10-20 kg. The amount process as it was still being practised in the r950s.
of fuel needed probably varied greatly with the skill of the puddler: this would be the 86 Pp. r6- r8.
87 On the Western puddling process the best general technical discussion seems still to be that ofJohn Percy
reason for requiring him to supply the fuel himself.
(r864, pp. 627ft). A few other useful references, among many, are Turner (r895, pp. 28r-3r4) (detailed descrip-
tion and technical explanation); Rosenholtz and Oesterle (r9 38, pp. 89-96); Gale (r977, figs. 38- 43) (marvellous
In the puddling process, as the carbon content of the iron decreases, its melting photographs); Mott and Singer (r983) (the history of the invention); Paulinyi (r987) (a broader historical study).
88 Though wood was sometimes used when the process was adopted in heavily forested regions such as
point (liquidus) rises. At the same time the temperature in the furnace also rises, northern Sweden and the Carinthian Alps. Percy (r864, pp. 686-8).
probably coming close to I500°C. Therefore the iron in the puddling bed is through 89 John Percy, himself a physician, wrote in his Metallurgy (r864, pp. 656- 7): 'Most puddlers work until 50
years of age, and many even afterwards. Puddling is probably the severest kind oflabour in the world; yet many
most of the process in the form of a paste composed of microscopic crystals oflower- puddlers attain the ripe age of 70 years, or more. The majority die between the ages of 45 and 50 years; and,
carbon iron in a higher-carbon liquid. In the neighbourhood of I5 00 ° C the liquid according to the returns of medical men to the Registrar, pneumonia, or inflammation of the lungs, is the most
has about 0.5 per cent carbon and the solid about 0.1 per cent. 84 As the carbon frequent cause oftheir death. This is what might have been anticipated from the fact of their exposure to great
alternations of temperature under the conditions of physical exhaustion. Mr. Field, optician, Birmingham,
informs me that puddlers are moreover liable to cataract, induced by the bright light of the furnace; that he has
seen a great number of such cases, and supplied the patients with glasses .'
84 See the iron-carbon phase system, Figure rIO, p. 259 below 90 See e.g. Percy (r864, pp. 596, 60r, 607, 6r5).
34- 2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 35
furnace mouth The Sichuan iron industry
020cm
We shall see further on that there was a major iron industry in Sichuan in very
early times. 93 Under the state monopoly of the Han period a number of 'Iron
Offices' (tie guan it'g) produced iron in large blast furnaces. 9+ I shall suggest further
on as a fair guess that in the +IIth century Chinese iron production was on the
order of 1.2 kg per capita. 95 Ifwe were to suppose for the sake of argument that per
puddling capita production in Sichuan was of the same order of magnitude whenever there
bed
blast was peace and prosperity, we might arrive at an annual production as high as
20,000 tonnes in the early 19th century.96 This production might have required 100
blast furnaces. Obviously the highly speculative reasoning I give here has no great
value, but it shows the sort of scale which the Sichuan iron industry may have had in
Figure 20 A type ofpuddlingfurnace used in Sichuan in 1958, redrawn from Yang Kuan (1960, p. 187, fig. 69)· recent centuries.
Mineral coal or charcoal is burned in the large chamber; blast is blown in at the left. The flame travels through
the long passage to the puddling bed at the right. Virtually nothing is available in the way of economic statistics for Sichuan in the
Blast tube
19th and early 20th centuries. 9) We do not know how many ironworks there were
Fire tube or, with any degree of reliability, how much iron they produced. 98 We may guess
Fire chamber that China's generally unhappy conditions in this period were felt in Sichuan, and
that industry suffered to some degree. On the other hand, Sichuan's isolation prob-
Flame ably protected the iron industry from the worst shocks. Production had probably
always been very largely aimed at local demand. This demand may have decreased
because of bad times, but competition from cheap foreign iron would not have been
severe before steamship transport through the Yangzi Gorges became a commer-
Puddling cial reality in the 1920S.99
hearth Coal combustion
chamber Though we know something of the economic history of iron production in
Sichuan, we know nothing of its technology before the late 19th-century descrip-
tions discussed above. vVe see it here in a time of change. Two important features of
blast-furnace operation seem to have been going out of use: limestone flux and
water-powered blast. In addition, it seems that the technology may have been
Figure 21 A type ofpuddling furnace used in Sichuan in 1958, redrawn from Yang Kuan (lg60, p. 187, fig. 69)· improved in some ways by foreign influence.
The dimensions are not given. Anthracite coal is burned in the firebox at the upper right. Ashes fall into the
ashbox at the lower right. Blast is blown into both the firebox and the ashbox. The flame travels through the The use of a limestone flux appears to have disappeared almost completely by
large empty chamber and then into the puddling bed at the lower left. Igoo. The primary functions of the limestone flux were to reduce the loss of iron to
the slag, to lower the melting point of the slag, and to reduce the sulphur content
in large part taken up by the iron. Chinese fining processes were much more fuel-
efficient, as we have seen above,9l and the separation of the fuel from the iron in the 93 Pp. 140 -1.
Sichuan puddling process no doubt increased this efficiency to some extent; per- 9+ Pp. 231-7 below.
" P. 280 below.
haps, then, a need for a cheaper fuel was rarely felt. 9fi Skinner (1987) has shown that the reported population statistics for Sichuan in the 19th century are the
Two types ofpuddling furnace in use in Sichuan which did use mineral coal are result of systematic falsification by provincial clerks. Careful analysis of the methods of falsification leads to the
described briefly by Yang Kuan. 92 They were used in the Great Leap Forward result that a population of 22 million in 1813 is the result of a reliable census. Other reasoning gives the provin-
cial population in 1833 as 25.4 million and in 1853 as 28.5 million. Cr. the much higher estimates of Bielenstein
period, and presumably also earlier. He gives the diagrams reproduced in Figures 20 (lg87, p. ll8).
and 21. It can be seen that these furnace designs provide much greater separation " Cr. Bramall (lg93, pp. 1-6).
98 Zhang Xiaomei (1939, p. Ql) estimates annual iron production by traditional methods in Sichuan at 21,500
between fuel and iron than the one discussed above (Figure 17). tonnes, but does not tell how this estimate was arrived at.
99 AJapanese steamship had negotiated the Gorges as early as 1895, and English attempts succeeded in 18g8.

In the period Igll-21 three American and four British steamships plied the Yangzi as far as Chongqing. The
9I P.17. real impact of steamship transport was not felt here, however, until Chinese firms came into the trade in the
" Yang Kuan (lg60, pp. 187-8); see also Anon. (1958h). 19 2 0s.Jiang Tianfeng (1992, pp. 22{-5); cf. Dautremer (19ll, pp. 6-7); Rawski (1989, pp. +h Igtll).
2 INTRODUCTORY ORIENTATIONS
2 INTRODUCTORY ORIENTATIONS 37
of the pig iron produced. It would seem from the analyses reported above that 'newer' form resembles that of some 19th-century European blast furnaces, curi-
sulphur in iron was not a major problem here. The pig iron is several times ously enough a form which in the mid-19th century was being replaced by more
described as 'slaggy', because the high melting point of the slag meant poor sepa- rounded forms like the 'older' form in Sichuan. 106 It is perhaps less certain that this
ration of slag and"'iron. This was probably not a major problem, since the pig iron 'newer' form in Sichuan was introduced from the West; if it was it is one of only very
was to be melted aO'ain in the foundry or puddling furnace, where better separa- few examples I have seen of changes being made to traditional Chinese iron-
b h
tion could be effected without great trouble. The cost of limestone may ave rISen
. production technologies through foreign influence. loi The usual pattern of foreign
in Sichuan at the end of the 19th century as brick-and-mortar building became involvement entailed the total replacement of existing technologies with foreign
more common and cement production expanded: in Cremer's travels in Sichuan technologies, usually under foreign control. tOS Again: when was this influence, and
in 19 05 he noted numerous lime kilns wherever he went. 100 But besides the cost of through whom?
limestone another major disadvantage of its use is that a basic slag attacks the lin- The first two technological developments listed above - concerning the flux and
in O' of the blast furnace, reducing its useful life. In the generally poor economic the blast - would seem to be the cumulative result of decisions made by numerous
co~ditions of the time, operating blast furnaces without flux was a sensible way of entrepreneurs adapting to changing economic conditions. In one sense these devel-
opments represent a technological degeneration, since they involve the abandon-
cutting costs. ment of previous innovations; in another sense, however, they may be seen as pro-
Water power continued in use rather longer, perhaps until around 19 20 , but later
we have only reports of human labour being used for the blast. 101 Perhaps some gressive, for they make for a more efficient iron industry in the specific context in
electric or steam-powered blowing machines were also in use, but the overall which it must function. In dealing with technological change it is always well to
impression is that of a transition from water power to l~bour po~er. This pr:sum- remind oneself of these two sides of the question of progress.
ably reflects an economic development in which the pnce of capital rose while the The latter two developments - concerning possible foreign influence - probably
cost of labour fell. Besides the obvious direct saving of capital for the building of involved some form of government intervention. From the 191 I revolution to 1937
water-wheels, the transition to human labour saved capital in another way as well. Sichuan was controlled by a number of mutually hostile 'warlords' (jurifa 1Ilfi*1,
Water power could obviously be used only in certain locations. A labour-powered regional militarist rulers).109 After the 'War of the Two Lius' (Liu Wenhui IJ:X::.
blast furnace, not being restricted in this way, could be located according to other and Liu Xiang ~Ji;ffi)IIO of 1932, the most important iron-producing areas of the
considerations, such as land prices or proximity to raw materials, markets, or trans- province were under the control ofLiu Xiang. Though in general as bellicose and
portation, and some saving in capital costs, operating costs, or both would have mediocre as any of the others, Liu Xiang did do a certain amount towards industrial
development, and research into his 'Min Sheng Industrial Company' and 'West
resulted. China Development Corporation' may well show that they were the mediators of
In the 1930S there were also changes in the technology ofSichuan's iron industry
which were due to foreign influence. The 1936 survey describes a cementation steel- foreign influence in the traditional iron industry of Sichuan. lll
making furnace in Weiyuan County ,!i?Zw ~ which clearly is of foreign design.l02 In 1937, with the start offull-scale hostilities with Japan, Sichuan took on a new
The cementation steelmaking process was a German invention of the late 16th cen- importance. Chiang Kai-shek's Nanjing government moved here, as did the
tury, and developed into the most important steelmaking p:ocess of the early 19 th greater part of China's universities and scientific research institutes. During the
century.l03 The introduction of the Bessemer process proVided cheaper means of war Joseph and Dorothy Needham were in Sichuan with the Sino-British Science
making steel, and by 1900 the cementation process was ess~ntially obsolete, thou~~ Co-operation Office, and their Science oUtpostl1 2 provides a wonderful glimpse of
it continued in use in Sheffield and a few other places until as late as the 1950s. the intense atmosphere in the by this time almost totally isolated province.
It is a surprise and a puzzle to find this process in use in Sichuan in the 1930s. When Attempts to build modern steelworks had failed, and the traditional iron industry
was now the only provider of iron and steel. Numerous studies were made of ways
was it introduced, and by whom?
Another surprise has already been mentioned, the distinction between 'older'
105
and 'newer' internal shapes of blast furnaces mentioned in a report of 1940 . The
:: Percy (1864, pp. 350ff, esp. p~. 4J,1, 475-9 1, 559).
lOB Other examples can be seen m Gottwald (1938); Craddock and Zhou (2003).
lIJ(l Cremer (I913, passim). . .., . ' 18 ..
101 Notices of water power used in blast·furnace operatIOn m Slchuan mclude: Szechen}'l ( 93, pp. 6,8-9)
See e.g. Brown (1978; 1979). Note also Demberger (1975).
::: See especially Kapp (1973); Bonavia (1995, pp. 140-53).
(see Box 2); DuClos (1898, p. 313); Cremer (1913, p. 58); Way (19 16 , p. 22). Boorman (1967-71, vo!. 2, pp. 417-19, 395-8).
10'! Luo Mian (1936, pp. 35-8).
.'1' Kapp (1973, pp. 58, 152 nn. 85-6; 1974, pp. 147-53) cites some sources on these enterprises. Note also Luo
103 See Section 2(vi) below, pp. 66-9·
M\7.~ (:93 6, pp. 5-7); Xiong Fu (1981); Rawski (1989, pp. 82-3, 148 , 159)·
104 Barraclough (1976a; Ig84' vo!. I, pp. 121-2).
- Needham and Needham (1948).
1<'; See Figure 16 and p. 26.
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 39
to improve the traditional technology, and it would seem that some at least of
these were successful. 113
After the Second World War the traditional iron industry seems to have contin-
ued in full-scale operation, and efforts to develop its technology continued. For
example, in the early 1950S experimental work commenced in Hechuan -Er J I1 and
Jiangbei iIjt Counties on ways to prolong the operating life of the Sichuan blast
furnaces. 114 This type of research was no doubt of great value in the Great Leap
Forward in Sichuan, though I have not found much information on this. 115

(iii) CRUCIBLE SMELTING IN SHANXI


Shanxi seems fitted out by nature for the iron industry, with the world's largest
deposit of coal, reasonably large reserves of iron ore and limestone, and not very
much else in the way of raw materials for industry. I 16 Coal mining and iron produc-
tion were sideline occupations for a large part of the peasant population, but there
seem also to have been large areas in which iron making was the onlY occupation. In
Yincheng j3i±,m, for example, a town with a population of perhaps 5000, people told
a visitor in 1898, 'We eat iron. ,11 7

Crucible smelting
Figure 22 Stall furnace for crucible iron smelting in southern Shanxi, photograph reproduced from Kocher
The method used here for smelting iron was very different from what we have seen (192I, p. ra, fig. I).
above. A mixture of crushed iron ore and coal was packed in crucibles, and the cru-
cibles heated in a stall furnace with more coal. The coal in the crucible reduced the
iron oxides in the ore.
The earliest published description of the method seems to be that of von Rich~
thofen in Dayang * ~, Shanxi, in 1870. It is worth translating in full for the light it
also sheds on the general conditions of the iron industry in Shanxi. No illustrations
accompany this description, but Figures 22- 25, taken from later publications, provide
some help.

11 3 E. g. W ang Ziyou (1940); Zhu Yulun (1940); and many other articles in the journal Kuangye banyue lean
lJ'ii:l*.Fl tU (Mining and Metallurgy Semimonthly) in the war years. Hu Boyuan (1946, pp. 8ra- 1I) gives infor-
mation in tabular fo rm on many of the ironworks established in Sichuan in this period.
Meanwhile, in the Shaanxi- G ansu- Ningxia Border Region Soviet research was also being carried out on
the improvement of the local traditional iron-production techniques. Mao Zedong (1980, p. 160); I. Epstein in
Needham and Needham (1948, pp. 202- 3).
11+ Li R enkuan (1959). As noted above (Box 3, p. 28), a normal furnace campaign was on the order of 200
days before repairs became necessary. One blast furnac e in Jiangbei County operated continuously from
November 1954 to August 1958; one in H echuan County was blown in inJuly 1955 and was still in blast at the
beginning of 1959.
115 But note Goodman (1986, pp. 91ff).
116 Background material for Shanxi's economic geography includes Williamson (1870, pp. 151- 69, 287-3 63);
von Richthofen (1872, pp. 27ff, 94ff; 1877- 1912, vol. 2, pp. 336- 493); Willis et al. (1907, vol. I , pp. 167- 96; vol. 2);
Nystrom (19ra; 191 2); Corbin (191 3); Anon. (1920; 1985a); Yang D ajin (1938, vol. 2, pp. 341- 8); Qj.ao Zhiqiang
(I978); Brandt (I994) . Figure 23 Lumps of cast iron and puddled wrought iron in southern Shanxi, photograph reproduced from
117 Shockley (I904, p. 850). Kocher (1921, p. ra , fig. 3).
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS

Meeting innumerable animals and coolies on the pack road carrying anthracite, one expects
to find a large-scale mine; but both coal mining and iron manufacture in this region have
the character of all Chinese industry: rough, exceptionally diminutive, and nevertheless of
an extraordinary perfection. One is astounded, arriving at these much-discussed places, to
see merely hundreds of small establishments among which the work is distributed. One finds
nothing which even remotely resembles a European blast furnace.
The iron smelter is situated on a slightly inclined floor, 21/2 m long and 11/2 m wide. On
the two long sides are walls, I V4 m high; the third side, towards which the floor ascends, is
open; and on the fourth is a small and primitive hut for the bellows and two people who
work it. The floor is covered with small pieces of anthracite, the size of a fist. On this are
placed about ISO crucibles of refractory clay, [ISJ inches high [38 cmJl18 and 6 inches wide
[IS cmJ, which are filled with a mixture of small pieces of anthracite and crushed iron ore.
All the spaces between crucibles are carefully filled out with anthracite, and a layer of the
fuel is spread on top. Sometimes a second layer of ISO crucibles is laid over the first. Over
this is laid more anthracite and on top a layer of shards of old crucibles. The whole heap is
ignited, and air is blown in. When everything is burning and the heat is great, the blowing
is stopped, since the natural draught is sufficient to maintain the heat.
If the intention is to make cast iron [RoheisenJ, the crucibles are taken out after a certain
period of time and the contents cast as flat plates; the result appears to be a clean white steel-
Figure 24 Stall furnace for crucible ir.on smelting somewhere in Shanxi, photograph reproduced from making pig iron. 11g If wrought iron is desired, the heap is allowed to burn out and cool off
Dlckmann (r932, p. r54, fig. 9) . .over a period of four days. The crucibles are then taken out and broken. In this case the iron
is in the form of a hemisphere.
These two types of iron serve as the raw material for a wide variety of manufactures.
Their further treatment of one sort or another for particular purposes is kept secret by the
individual factories, and some of these have acquired a great reputation for the preparation
of kettles, ploughs, or other equipment.
A third type of raw iron is also prepared by casting the molten metal in water to form
drops. This type is added in various quantities to the other types in order to suit various
purposes.
The best product is the wrought iron, which is far superior to that of Europe and possesses
great malleability. The Chinese also excel in the casting of very thin objects, such as the iron
pans [woksJ used for cooking; this is an art which they understand everywhere, but Shanxi
is its home.
It is of great interest to go around to the different establishments and see everywhere these
simple methods used which have served since ancient times. It is clear that this great per-
fection must be ascribed not only to experience but also to the quality of the raw materials.
Everything they need is supplied by the strata of productive coal formations which are only
a few hundred feet thick. Of the very widespread iron ores only the purest and most easily
smelted are used. Clay and refractory material are also found in great quantities. But the
most important material is anthracite. 120

118 It seems certain that von Richthofen meant English inches when he used the word <all. The text gives

5 inches, which is very unlikely to be correct. The versions in von Richthofen (r872, p. 30, and 1877-r9 I'2, p. 4I'2 )
give I5 inches. Even with this correction these are by far the smallest iron-smelting crucibles reported anywhere
in Shanxi.
Ilg Stahleisen, a pig iron suitable for open-hearth steelmaking, with low phosphorus and sulphur and fairly low
Figure 25 Crucible smelting of iron in progress in Gaoping ~.:if County, Shanxi, photograph reproduced
silicon; cf. Anon. (I939, p. 78'2).
from Shockley (r904, fig. I, facing p . 854).
120 von Richthofen (I907, pp. 498-9; cf. I87'2, p . 30).
42 2 INTRODUCTORY ORIENTATIONS
2 INTRODUCTORY ORIENTATIONS 43
this complete set of foundry and iron works, including the purchase of a stock of
coal ' ore and fire-clay. These substances are all close at hand, and cost only a
trifl~.'124 It seems that almost anyone could start an ironworks, and that the technol-
ogy used did not provide any great economies of scale. ..
Tegengren gives some economic data on the process as he observed It, also In
Dayang, around 19 20 :125

Expenditure (for one heat).


Raw materials:
Anthracite 2000 catties @ 1.3 cash 2600 cash
Ore 1500 catties @0.6cash goo cash
Hei-T'u a & dust coal 400? catties @ 1.0 cash 400?cash
Clay for 64 crucibles @ 5 kilos @ [0.5J cashb 160 cash
each- 32o kilos
Labour:
Wages for 500 catties of raw iron @ 1.2 cash 160 cash
Figure 26 per catty
Operation of a furnace in Shanxi for converting cast iron to wrought iron, photograph reproduced
from Alley (r96ra). Addition for sundry expenses, 100 cash
2 % of the total
Total 4760 cash
Numerous other sources also exist for the crucible smelting process as it was prac-
Receipts
tised in Shanxi and elsewhere, and we find considerable variation in the details from Sales at the sJtl.elter of @ ro cash 5000 cash
place to place. 121 Typically the crucibles might be lS- 20 cm in diameter and so-roo cm 500 catties of raw iron per catty
high; the charge in each, lS-2S kg ore and 4- 6 kg coal; the number of crucibles in ApproxiJtl.ate profit 240 cash
the furnace from under 100 to over 300; the heating time 1-3 days; and the yield of
122
iron from ore 20-40 per cent. Natural draught alone was sometimes used, but a ~±, see below, p. 4 6 . . £" h'
more often, as here, a man-powered blast was used during part or ~ll of the process. b Tegengren has '5 cash', but this can only be a typographIcal error lOr 0.5 cas .

The iron produced in this way was normally in the form of a very slaggy bloom,
with a carbon content in the range 1-3 per cent. This was either de carburised by We may note the prodigious consumption of fuel here, almost five times the
any of a number of processes (e.g. Figure 26) to make wrought iron, or carburised in weight of the iron produced: its cost rep.resented more :han half of the total cos~~
a cupola or crucible furnace to make cast iron. and a small reduction in coal consumptIon could have Increased profits dram.atI
cally. We may wonder whether Tegengren's figures are typical for all cruCIble
As von Richthofen observed, the scale of enterprise in Shanxi i~ the 19 th and 20th smelting. . d
centuries was very small. 123 We may perhaps explain this by noting the tiny capital The cost of the large amount of refractory clay .needed f?: the cruCIbles woul
cost of a crucible iron smelter: 'A capital of thirty dollars would be sufficient to start have been prohibitive in many parts of China, but In ShanxI It see~s to have been
insignificant. It was available in great quan.tity out of the same g~ologIcal s~rata .as th~
ore and the coal. A final point to be noted IS that the fragmentatIOn of the Iron mdus
121 The most important sources seem to be the following. In Western languages: Davidov ( 7
r8 2a ; r872b); von try into small competing enterprises had driven profits down to only 4.8 per cent on
Richthofen (I8 72, pp. 30, 34; r877- r9I2, vo!. 2, p. 4I2; r907, pp. 498ft); Henderson (r872, pp. 74-7, 85- 6, II9- 20);
H enderson in Day (r8 75, Appendix, pp. 29- 32); Shockley (I904); Nystrom (I9IO, p. 39 8); Anon. (r9IO); Read (r9 2I ); the price of the product.
Kocher (I9 2r ); Licent (r9 24, vo!. 2, pp. 62 3-6); Tegengren (r923-24, pp. 323- 7); Foster (I9 26); WangJingzun and
Wang Yuelun (I93 0, English pp. I09- II2, Chinese pp. 85- 7); Dickmann (r93 2); Hara (r99 2). In Chinese: Yang
Dajin (r93 8 , vo!. 2, pp. 344- 5); Ding Wenjiang (I95 6, pp. 369- 72); Kong Lingtan (I957); Yang Kuan (I9 60 , pp.
95- 9); Fan Baisheng (r9 85)· In Japanese: Anon. (1920, pp. 596- 7); Hara Zenshiro (1993). In compiling these
sources I have benefited greatly from a correspondence some years ago with Dr Bennet Bronson.
122 See e.g. the comparative table given by Tegengren (r923- 24, p. 3 124von Richthofen (r8 72, p . 34)· . £' .. <=::. f
26). 1-5
9
T egengren (I923- 24, p. 327). 'Catty' was formerly a commonly used translatIOn 10r)ln I I , a measure 0
123 He was not correct in supposing that the same was true all over China without exception, as will be seen below.
weight equal to about 0.6 kg.
·~. ·.~1·
2 INTRODUCTORY ORIENTATIONS 45
44 2 INTRODUCTORY ORIENTATIONS

Nature's greatest gift to Shanxi was its enormous coal reserve, but poor transporta- . ....."... The coming of the railroads improved the chances of the iron industry in some
parts of the province. In Pingding County :IjZ5E~, in 1870, von Richthofen esti-
tion made the export of coal uncompetitive,126 and the province's most important
export to other provinces was iron. From early times speciality products of iron and l mated an iron production of about 54,000 tonnes per year. In 18g8 Shockley's esti-
steel seem to have been the leading exports: the Tang poets Du Fu tcli and Lu Lun
l~Uifii both mentioned the famous scissors ofShanxi, 127 and for centuries a large pro-
portion of the needles used in China came from here.
I mate was only 18,000 tonnes, and in the early 1920S Wang Zhuquan's estimate was
20,000 tonnes. By 1928 production in this county may have doubled rather suddenly,
though there does not appear to have been much, if any, speciality production:
This speciality trade was hit very hard by foreign competition, as von Richthofen Annual pig iron production ofPingdillg County by traditional methods. The Office of Public Finance l3-1
noted: of Pingding County estimates that, in times when transportation is in order, the pig iron
exported on the Zheng-Tai lEt [Shijiazhuang-Taiyuan] Railway amounts to about 1500
The competition with foreign trade is another cause of the decadence of the wealth of [this
carloads per year. Assuming 20 tonnes per carload, this gives 30,000 tonnes. In addition
province]. If we commence with the trifling article of needles, their manufacture in Shansi
more than 5,000 tonnes is either melted and marketed locally or transported by mule. Thus
has almost been annihilated, by the importation of the much better and cheaper foreign
in times when transportation is in order production is around 40,000 tonnes per year. 135
article. The same will be true, before long, in regards to guns and steel ware; and there can
be no doubt that the injurious effects of foreign competition have been seriously felt by the In addition to iron produced by traditional methods, a modern ironworks estab-
iron trade of Shansi in general. Being the only noteworthy article of export from that prov- lished in Pingding in 1926, 'when in good running order', was producing about
ince, the diminished sales and reduced prices contribute to impoverish the inhabitants.I~8
500 tonnes per month. 136 Thus the local modern sector was not yet, at this time, a
He estimated the iron production of the entire province to be very roughly 160,000 serious competitor of the traditional sector.
tonnes per year. When Shockley visited Shanxi in 1898 he arrived at a rough esti- An economic survey of selected counties of Shanxi carried out in 1950 showed
mate somewhat in excess of 50,000 tonnes per year, and went on: that large parts of the province were still heavily dependent on iron production. In
When von Richthofen was in Shansi, he estimated the production of iron at 160,000 tons the county of Changzhi :Rm, for example, of 179 villages, 53 were 'coal and iron
per annum, which was considered an absurdly large estimate by critics who had never been villages'. Before the War, coal and iron production had accounted for about
in the province,129 but I have no doubt he was well within the truth. The district magistrate 60 per cent of the income of the population of these villages. In 1950 production
at Tse Chou 130 said that the iron made in that district now was only one-fourth of what it had fallen to about 30 per cent of the pre-war level, but still there were 444
was thirty years ago, which was about the time that von Richthofen visited the province crucible smelting furnaces in operation, with about 20,000 people directly engaged
(1870-72). If the iron-trade has declined as much in the rest of the province as it has here, in coal and iron production and over 50,000 directly or indirectly dependent on
my estimate and von Richthofen's would not be so very different. 131 the industry for their livelihood. 137 Similar conditions were found in several other
The effect of the shortage of iron during World War I is perhaps seen in an estimate counties as well.
cited by Yang Kuan for 1916 of 70,000 tonnes per year for the whole province. m An
estimate of 68,600 tonnes per year for the early Ig20s is given by Wang Zhuquan In 1870 our earliest witness, von Richthofen, gave great praise to the iron produced
:Et'HF.. 133 in Shanxi,138 and it is odd to find that later its quality was usually reported as being
quite poor. In 191 I T. T. Read published analyses of samples of iron from twelve
different ironworks in Pingding: the sulphur content ranges from 0.13 to 0.61 per
126 In r870, 'I repeat, that coal, which costs in Shanxi thirteen cents per ton at the mine, rises to four taels at
cent, and even the lowest of these figures is far higher than is desirable for most uses
a distance of thirty miles, and to over seven taels at a distance of sixty miles; also that, at Nan-yang-fu [i¥i~lffl of iron. 139 By the time of the Great Leap Forward the process was considered unus-
(Henan), coal from Hunan is used which has travelled eight hundred miles by water, and is sold at the same able because of the high sulphur content of the product. HO I think it is safe to say
price with !he coal mined at a distance of thirty miles from the city, but which is transported by land.' van Richthofen
(1872, p. 37)·
'" Du Gong bu shiji, ch. <le, p. 3a; LiuJixian et al. (1982, p. 9); Liu Chutang (1989, p. 235); tr. van Zach (195 2,
P·243)·
'34 Gong kuanju 0!iXfoi.
128 van Richthofen (1872, p. 38). 133 WangJingzun and Wang Yuelun (1930, Chinese p. 86; cf. English p. 1t2).
'29 See Henderson (1872, pp. 155-7) and the reply by van Richthofen (1872, p. Its). 136 WangJingzun and Wang Yuelun (1930, English p. 1t2). In 1950 Pingding produced 2049 tonnes of iron
130 Zezhou illHH, modern Jincheng ifll;l(, Shanxi. (Anon., 1954b, p. 81).
III Shockley (1904, p. 871). It should be noted that F. R. Tegengren (1923-24, p. 320), after citing this evalu- '" Anon. (1954b, pp. IO-It, 81-2).
ation, gi\'es a careful criticism ofvon Richthofen's estimates and suggests that the true annual iron production 138 See above, pp. 38-42.

of Shanxi in 1870 may have been closer to 125,000-130,000 tons. '39 Read (191t, p. 27). Nystrom (1910, p. 398) also mentions the high sulphur content of Shanxi wrought iron.
'" Yang Kuan (1960, p. 95); note also Tegengren (1923-24, pp. 320-1). Note, however, an analysis done in 1915 which showed only 0.078 per cent sulphur in a sample of Shanxi
'33 In a report reprinted and translated in Tegengren (1923-24, Chinese pp. 305-13, English pp. 435-43). wrought iron (Tegengren, 1923-2 .. , p. 329).
This production estimate is given on English p. 32!. ,.IQ Yang Kuan (1960, p. 99).
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS
47
that it would be almost impossible to make needles of this iron, and the same is likely (iv) LARGE- AND SMALL-SCALE IRONWORKS IN GUANGDONG
to be true for scissors and other fine wrought products. It is likely that the quality of
Shanxi iron had been much better in earlier times, but deteriorated as prices fell On the southern coast, in the mountainous subtropical province of Guangdong, 1+5
and it became necessary at the ironworks to reduce costs drastically. the traditional iron industry had the peculiarity that it was divided into two distinct
It is not easy to know what exacdy the differences may have been b:tween the sectors. Hundreds of small blast furnaces rather like those of the Dabieshan region
crucible smelting process as observed in the late 19th and 20th c~n~\mes and the produced iron in small quantities for consumption in their immediate vicinity, while
earlier higher-quality process which I have posited here. One posslblhty, however, a number of very large blast furnaces in the mountains produced large amounts of
can be seen from experiments with essentially the same process ill 1908 ill Hoganas, iron for a very wide market. Most of the iron produced by the large-scale sector was
Sweden: these showed that the sulphur content of the iron produced could be shipped on the great rivers of the province to one centre, the industrial city of
reduced to 0.01-0.03 per cent by the addition of a small amount of limestone Foshan -&!iLl! (Fatshan), about 20 km from Guangzhou (Canton), where it was fab-
ricated into products which were traded throughout China and Southeast Asia and
(CaCO ) to the crucible charge combilled with careful temperature control at
3 I 1 .. . Sh anXl,. 1+"- an d h as even further afield.
about 1200°C. + Limestone is available in large quantItIes m
been used ill iron production in China at least since the Han period. H3 Our sources for the iron industry of Guangdong have a greater historical depth
Another possibility is the likely role played by a mate:ia~ known as. 'black eart~' than for any other part of China, allowirlg us to see it with some darity as far back as
(hei tu ~±), which several observers were told was essentIal m the cruCIble charge 111 the late Ming period. On the other hand our knowledge of the actual technologies
the Shanxi process. IH This is a kind of decomposed coal produced by the ~e~ther­ used by the two sectors of this industry is very limited; as usual, however, it is with
the technologies that we must begirl.
ing of the upper strata of the coal seams; an analysis ~ven by Tegengren mdlCates
that it has very low sulphur (0.21 per cent) and very hIgh ash (32 per cent) as com-
pared with ordinary coal. It contains about 9 per cent lime (CaO), and therefore Small blastfumaces
could be expected, in sufficient quantities, to be effective in removing sulphur from
the iron. Our only SOurce for the technology of the small-scale sector is the gouache paintings
reproduced here as Plates I-VIII. They are from an album painted by a Chinese art-
The numerical data which I have compiled here for iron production in Shanxi are ist in Guangzhou in the middle of the 19th century and acquired by the Mission
the best we have for any region of China in the early 20th century, though t~ey are Lagrene, a French diplomatic and commercial mission which spent about a year in
Guangzhou in r844-45.1+6
dearly less reliable than the precise numbers given mi~ht sug~est. Pr~ductlon f<;ll
drastically in the second half of the 19th century, and thIS fall ~lt e:pecmlly.ha:-d m Before showing the blast furnace the album illustrates exploration for suitable
the manufacture of high-profit speciality products which reqmre hlgh-quahty Iron. iron ore, Plates I-Il, 147 the digging of ore from a hillside, Plate Ill, and the calcining
With the rise in iron prices during World War I production increased agairl, and the of the ore, Plate IV. The blast furnace is shown in Plate V: it appears to have a cast-
coming of the Shijiazhuang-Taiyuan railroad opened new markets for some iron base (no doubt lined with fireday) and a ceramic shaft. The shaft was probably
made by plastering fireday on the illside of a basket plaited in the intended form,
(unknown and probably short) t i m e . . .
The economics of the iron market forced the lronmasters of Shanxl to adopt a producing the appearance of wickerwork. Plate VI, labelled 'removing the fire',
poorer technology, which gave an inferior product; in the long. run this meant the probably shows a worker getting rid of slag which has been tapped from the
ruin of the Shanxi iron industry. In the Great Leap Forward, if only a method of
controlling sulphur content had been known, the crucible smelting process .would
have been attractive for the purposes of the campaign, for it required low mvest-
1>5 On the physical and human geography of Guangdong see SCC, vol. 5, part 13, pp. 5S-6 et passim; Ye
ment and was easy to learn; but in fact it was abandoned and traditional blast- Xian'en and Chen Chunsheng (1990); Imbault-Huart (1899); Anon. (1917); Xu Junming (1956); Wu Yuwen
furnace technologies were introduced in Shanxi from elsewhere in China. (lg85)· On its economic history see Faure (1989); Zhu Jieqin (1985); Anon. (1987b); Situ Shangji (lg86); Xu
Junming and Guo Peizhong (lg81); Lian Haowu (200~).
116 This information was kindly supplied by Mme Madeleine Barbin, Conscrvateur de la Reserve, Biblio-
thequc Nationale, Paris. The history of the mission is described by LavoUee (1853, pp. 1-304), who also gives
141 Sieurin (Igll, pp. ~58-g). On the Hoganas process see also Anon. (I97gd, pp. 316-25), and pp. 365-8 below.
an extensive .bibliography of books and articles by members of the mission (pp. 4IS-17). Brief notes on this
1.J.:~ An earlier remark by vVilliamson (1870, p. 296) suggests that limestone was conSIdered a normal part of
album are given by Huard and Wong (lg66, p. 219); Cordier (I gag, p. 2+6); Courant (lg02-1O, p. 179).
iron production in Shanxi. In Pingding, in 1866, 'Natives told us that lime, coal, coal-charcoal, and Cl clay they On the Guangzhou export watercolours and gouaches in general see Daurand (1845, pp. 56-'6~); Feuillet de
called kat ... are aU found in the immediate neighbourhood.' Conches (1856, pp. 256-60); FeuiUet de Conches (1862, pp. q5-8); LavoUte (1853, pp. 361-4); Downing (1838);
1-l:1 P. 135 below.
Crossman (lg72, pp. 92-120; 1991); Clunas (19 8+).
'" P. ~3 above; Shockley (190~, p. 852); Read (1921, p. ~5+); Tegengren (lg23-2+, pp. 323-~). I-H Plate I is also reproduced and discussed in SCC, val. 5, part 13, pp. 20i, ~.209, fig. 26.
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 49
furnace. ItS The tapping of iron from the furnace is shown in Plate VII: like the fur-
Box 4 Trans~tion ofapassage on iron smelting by Qy Dajun Fttl:t:::f::!:J (1630--96) in
naces of the Dabieshan region,lt9 the whole furnace is tilted in order to pour out the Guang clang xm yu Jj'*m~, ~Vew discourses on the province ofGuangdong' (I/oo edn,
molten iron into a ladle. Finally Plate VIII shows the iron being poured into simple
ch. Ij,PP· 7b-10a; if. 1974 edn, pp. 408-10).
bar-moulds and the bars being cooled in water.
It is important to recognise that we do not know how well the artist knew the There is no better iron than. Guangdong iron. In the iron-producing mountains of
~uangdong, whe~ever there IS yellow water seeping out, one knows there is iron. Dig-
technical processes that he depicted. The windbox seen in Plates V and VII seems
gJ~g there, one will find a large body of iron ore in the form of an ox; this is the 'iron
too small in comparison with the much larger ones used in the Dabieshan blast ox [tu mu ~~]. If o~e follows the path of the underground water [mai tu ~~] and di
furnaces, which were about the same size. vVe might also wonder whether the deeply, more lYon will be obtained.' gs
tapping of the furnace was really done in such a difficult and dangerous way as However, of the mountains which produce iron, it is only on those which are for-
that shown in Plate VII: compare the methods used in the Dabieshan region, ested t~at o~e ~an operate a furn~c:. If th~ mountain is bare, even if there is a great
deal ofl:on It will be of no use. Thls IS why lYon mountains' are not easy to find.
shown in Figures 3-5·
At a guess, the operation of this blast furnace was probably rather like that of the Sphttmg ~ b~dy of iron ore layer by layer, one finds that each [layer] has a tree-leaf
pattern. :hls differs on t.he two sides: I~ ~e mountain has a certain type of tree, then
Dabieshan blast furnace, operating continuously for a period from a few days to a
that tree s leaf pattern will ?e found m Its lYon ore. Even if one digs as deep as several
week or two, producing several hundred kilograms of cast iron per day. We shall see tens of z;hang ~ [several tunes 32 m], the same phenomenon is found. vVhen it is
below l50 that this was a very useful technology for the small-scale village ironworks extreme~~ c?ld m south China [Lin~an ~i¥i], the leaves do not [normally] fall from
which were to be found throughout the province of Guangdong. the trees, It IS only on mountams whICh'produce iron that the leaves fall, and these are
a~sorbe,d by the essenc~ of the iron [tie z;hijingying Itz.iM~. This is an example of the
"V ay of metal conquermg wood'.
Large blastfomaces The iron ore has a spirit, and to this the furnace-master must sacrifice devoutly
before he dares to operate a furnace.
Our principal source for the large-scale ironworks of the province is a very inter- The furna~e has the shape of a vase [ping Ii!i] with its mouth upward. The breadth
esting passage in the Guang dong xinyu .*m~, 'New discourses on Guangdong', atthe mou:h IS ~bout a z;hangY:. [3.2 m]. The base is 3 z;hang5 chi R. [11.2 m] thick [sic!],
a book of jottings written about 1680 by Qu Dajun Fttl:t:::f::!:J (16 30-96).151 Chapter and.the heIght IS. hal~ of that [s.6 m].h The thickness of the body is slightly more than
15 concerns 'Products' (huo ~), and one section of that chapter concerns 'Iron'. It
c
2 chl [64 cm]. It IS built of ashes, sand, salt, and vinegar. It is bound about with thick

is translated in Box 4. This text is clearly composed of information from several cru:e an~ braced with :-vo,od of the tie ti mu it:!]7/<: and the z;ijing mu tWmi7/<:.d It is also
unrelated texts, and caution will be advisable as we use it in an attempt to under- built agamst a mountamslde for greater solidity.
At the back of the furnace is an opening, and outside the opening is an earthen wall.
stand the technology and economics of the traditional iron industry of Guang-
The wall has two 'doors' [blower fans], 5-6 chi high [1.6-1.9 m] and 4 chi broad
dong. ~l.3 m]. Four persons operate these 'doors', 'closing' and 'opening' [pushing and pull-
The passage begins with a discussion of a kind of iron ore. In the middle of this is mg] alternately m order to produce the force of the blast.
the warning that an ore deposit, no matter how rich, is useless if there is not sufficient The rn:~ openings [~.e blasthole and tl;: taphole] are lined with 'water stone' [shui
wood in the vicinityl52 (the only fuel used was charcoal), and in general the passage sh~ 7.kE]. Water stone IS produced at DaJlang Mountain:*:!;! ~ in Dongan *~ Dis-
shows a constant awareness of the economics of iron production. A geologist, R. C. tnct [mo~ern yunfu Cou,nty ~l-'J1.J,Iif,]. Its substance is not hard, and not being hard it
d~es not rec.elve the fire [shou huo ~*]. Not receiving the fire, it can endure long
Armstrong, comments on the description of ore: the 'yellow water seeping out' is
WIthout altenng; hence the name 'water stone'.
coloured by an iron hydroxide gel (FeOOH), which is common in surface waters . Furnace.operation .begins in the autumn and ends in the spring. Because the weather
IS col.d the. Iron co?tams a great deal of water; metal is the source of water, and water
flounshes m t.he wInte:, so that molten ir~n [tie shui ilX7.k] is engendered by cold.
"':he:: the lYon ore IS charged [XUl T] [mto the furnace] it is mixed with 'hard char-
H8 Or perhaps, as G. Hollister-Short has suggested to me, the worker is pouring molten iron into water to coal [}zan tan ~J:l<']. f Usually a mechanical device [ji che ~]j[] is used to cast down
granulate it. We have seen that granulation was sometimes used in Shanxi (p. 41 above). [the furnace charge] from the mountain into the furnace.
1.f9 See p. I I above. The fla~es [from the furnace] light up the sky, and its dirty black smoke [qi~]
150 pp. 57-8.
151 On Qu Dajun see especially Hummel (1944, pp. 201-2); Ou Chu (1986); Li Mo (1997); Peng Shijiang (1997)' does not dlsp:rse for several tens of ti l:!l. [I ti = about 0.6 km].
There are several variants of parts of this passage in 18th-century Chinese texts, and some modem historians . W~en the lron ore h~s :mel:ed' [ron~ i@:] it flows out into a rectangular pool [chi ¥tl!.]
cite these in preference to the Guang dong xinyu, thus taking them as quotations from Qu Dajun's sources rather [I.e. plg mould] and sohdlfies mto an Iron slab. This is removed. Then the furnace is
than from his text. See e.g. rue zhollgjian wen, ch. 21, pp. 244-6; rue dong wenjian tu, ch. xia T, p. 13 1; Nan rue hi
ji m~lIHG, ch. 5, pp. 3a-5a; Li Longqian (1981, pp. 361-2,363,367); Luo Yixing (19 85, p. 82).
152 A warning also given by Agricola in his De re metallica of 155 6 . Agricola (19
12 , p. 3 1 ). (Contd.)
~.

-1-·.···-
,:~f
50 2 INTRODUCTORY ORIENTATIONS
ca 2 INTRODUCTORY ORIENTATIONS
51
Box 4 Continued
'shaken' [jiao M] with large wooden poles, and the molten iron flows out to form
t Box 4 Continued

another slab. g [In Foshan?] there are several tens of iron-fining plants [employing] several thou-
In the twelve hours [24 modern hours] [of the day], one slab should be produced sand persons. Each plant has several tens of anvils and at each anvil there are more
than ten persons.
each hour, with a weight of about IOJun *5] [180 kg]. If two slabs are ~roduce~ per
hour this is called a 'doubled cycle' [shuang gou '!l!~l:]]; then the furnace IS excessively This [the fining hearth] is the 'small furnace'. Furnaces are large or small accord-
vigo:ous [wang x::: aI], and in danger of damage. One must anoint the furnace with ing to whether the iron [produced] is cast or wrought. The treatment [zhi m] of cast
the blood of a white dog; then no accident will occur. . . iron is a matter for a 'large furnace' [a blast furnace], while the treatment [zhi mp of
Among the Five Metals, Iron is the one which corresponds to W at~r; It IS called the wrought iron [i.e. the conversion of cast iron to wrought iron] is a matter for a small
fi.lmace.
Black Metal [heiJin ~~],h and is formed by the Essence of Great Ym [tm-!'ln zhz)l1lg
*~z.m]. Its spirit is a woman. According to tradition, the wife of a certam .Mr Lm The excellence of the strength [Jian 0t]q of steel lies in its quench-hardening [cui i$].'
#, when her husband was in arrears in his official iron quota, threw herself mto the Before it has been quench-hardened, its softness remains. In quench-hardening, the
furnace in order to make it produce more iron. Today those who operate the furnaces steel is first hammered [into the desired shape] at the forge, then removed from the
always sacrifice to her, calling her 'Madame Gushing-Iron' [rong tiefu Ten i~Hl7<::A]. fire and put into water. A great fire is needed to soften it, and pure water is needed to
strengthen it and form pure steel. This is the refining of steel [lian gang Jt~].
Her story is bizarre in the extreme. . . .. . . . .
An ironworks generally has 300 families ~Ivmg around It, [pro~ldmg sefVIces ~s fol- Ganquan 1:1 :lK' has said: Observe the casting of metal in a great furnace, and you
lows:] furnace tenders, more than 200; mme:s, more than 300, :vater-earners and will know the end and beginning of Heaven and Earth. When [the metal] is melted in
charcoal-producers, more than 200; pack.ammals, 200 oxen; freighters, 50 vessels; the fi.lrnace, this is its birth [sheng~]. When it leaves the furnace and solidifies, this is its
The expense [i.e. capital investment] of an Ironworks totals ~ot less than .IO,OOO)ln 'lE. accomplishment [cheng fji(;]. Melting is a matter of the watery beginning, and
If it produces more than 20 slabs per day it is profitable, while eight or nme slabs [per solidification is a matter of the earthy end. Men consider melting to be subjugation [qu
day] is unprofitable; this is a fundamental principle. Ji'll, lit., 'bending'], but do not realise that it is the beginning of birth; what could be
Of all the smelters it is the iron of Datangji Furnace in Luoding llJE:*:fJ!£:Ilt more enduring [shell -ra:::
if/!, lit., 'straight']? Men consider solidification to be endur-
which is best. All of it is 'first grade iron' [kai tie fEl'm], glossy and soft, which can be ing [shell], but do not realise that it is the end of accomplishment; what could be more
drawn into wire. When it is cast into woks [huo ii] k it is also good and 'hard' [jian l1£]. It of a subjugation? Beginnings and ends alternate, subjugation and endurance interact,'
but the metal never changes; this is an image of the Way.
is more expensive than the first-quality [iron] of any of the other smelters. .
After smelting at any of the smelters, all of the iron is shipped to the port City of ~ The importance of underground water in the search for ores is also mentioned by the 16th-century
Foshan $W, where the people are excellent founders. Of the woks which t~ey writers Biringuccio and Agricola (Biringuccio, 1942, p. 15; Agricola, 1912, p. 1I6).
b [}, hou san :;hang wn chi, chong ban ,hi @.)!JI.=-1::Ii.R, ~¥-.<:.
Produce the larcrest are called 'tang wei 'Il!l~' ['sugar pot'?], 'deep-seven', 'deep-sIX', , Presumably it is built or clay with these ingredients added.
'ox-one',, and 'ox-two'.
'" ' The d smallest are calle'ox-th ree," OX-tour,
C , an d ' ox-five.' If d Alesuafenea and ~\/adJlllca subquincuncialis, 'common mesua' and 'peanut madhuca'.
there are five to a bundle they are called 'five-kou 0', and if there are three to a bundle , Shni shi sometimes refers to pumice stone (Read and Pak, 1936, p. 4h no. 73), but this would be
they are called 'three-kou'. Those without handles are called 'oxen' [niu !J::]. The best unlikely to have the required refractory properties. In the present case the word may mean diatomite
(or 'diatomaceous earth '), 'a light-colored, lightweight, friable sedimentary rock composed of the sili-
are called 'pure' [qing rn]. .
~eous shells of microscopic aquatic plants called diatoms' (Bates, 1969, p. 360). Because of its porosity it
In former times those who cast [woks] with handles [er :EJ:] were not pemutted to cast IS used In modern mdustry as a heat insulator, and we have seen above (p. Il, fn. 18) that it was used for
them without handles, and those who cast them without handles were not permitted refractory 'taphole stones' in blast furnaces in the Dabieshan region. Perhaps fossils of one kind or
to cast them with handles. Those who cast both were indicted. an~)ther reveal its aquatic origin and justify the name 'water stone'.
I This does not refer to mineral coal. Charcoal varies greatly in its mechanical properties; in a tall blast
After [a wok] is cast it is coated with yellow clay and por~ fat [to preven~ ~st].
furnace it was essential that the charcoal be hard and strong so that it could support the weight of a high
When [a wok] is struck with a light stick, ifit [sounds] like wood then It IS good. It column of furnace burden.
sounds like wood because its substance is 'hard' [jian l1£]. Thus the woks ofFoshan are g The most common meanings of the word jiao are 'to shake' and 'to stir', Its use here is difficult to

expensive, because they are 'hard', and those of Shiwan.:Oil! [in modern Boluo explain if the furnace was as large as Qu Dajun states. The rurnace could not be 'shaken', nor could the
iron in it be 'stirred' with a wooden pole, nor would there have been any reason to stir it. On the other
County 1Wll~, Guangdong] are cheap, beca~se they are bnttle. 'Yhen t~ey are sold
hand, the tapping of one of the small Guangdong furnaces (Plate VII) could easily be described as jiao. It
[as far away as] central China [Jiang ChuJian lI~.r,,9], people can dlstmgUlsh the~ by seems therefore to be likely that Qu Dajun had his description of the physical construction of the rurnace
their thinness and smoothness; the foundrywork IS refined, and the craftsmanship IS from a source concerned with the large-scale ironworks of Guangdong, while his source for the tapping
was related to the small-scale works,
accomplished. Foundry products are generally better in Foshan, while ceramic [prod- h Cr. p. 86 below.
ucts are better] in Shiwan. .
~Ji z/ze m:~, perhaps to be understood more generally as 'fetchers and carriers'.
In iron fining [chao tie ;rJ;i\], cast iron is kneaded [tuanlll] and charged mto the fur- J In this type of context onejin usually means one hang i'Il" (about 37 g) of silver, so that the sum indi.
nace [i.e. the fining hearth]." It is fired until it glows red,o then take~ out and put on cat.ed, if it is to be taken literally, amounts to 37 0 . kg of silver.
the anvil. One person holds it with tongs and two or three hammer It. A~ the Side ~en • The Cantonese pronunciation of this word gives us the English word wok for the round-bOttomed pall
or more youths [tong zi ][r] fan it [i.e. work the bellows for the blast m the finmg which IS a fundamental implement in every Chinese kitchen. The more usual north Chinese \vard is guo~.
I Shm-qi. shen-till, nin,l'i, lIiu-er i't't . i't'-t; , 4'- . 4'=. Shm i·J1 = i1i'. The 19H edition has another
hearth]. The youths always sing a shanty without stopping. After this [the iron] can be obscure character, i'R, for the second sizen.
converted into wrought iron and made into thin plates lve ~].
(Contd.)
T·.··
-J
2 INTRODUCTORY ORIENTATIONS ., 2 INTRODUCTORY ORIENTATIONS 53
are at least two aspects which we should expect to see mentioned but do not: the
Box 4 Continued
addition of flux in the charge, and the tapping of slag. Fluxes can sometimes be
m The point of this passage is that the best woks will be of grey rather than white cast iron (see below,
omitted in blast-furnace operation,155 but there is no way at all to avoid the produc-
pp. 161-3). White cast iron is very hard and can ring like a bell, while grey cast iron is soft and contains
microscopic flakes of graphite which deaden vibration. Both are brittle (for very different reasons), but tion of slag.
white cast iron is considerably more brittle than grey. The terrnjian ~ normally means 'hard" and is so The text mentions that furnace operation begins in the autumn and ends in the
translated here, but it might be better to take it as meaning 'strong' or 'robust' in a vague sense. In mod-
ern technical terms, the mechanical property which is relevant here is toughness. spring, and explains that this is because the element Water is in the ascendant in the
n I suspect that the author has misunderstood his source here, for in the fining process an action winter, so that melting is facilitated. In 18th-century Britain, before the invention of
very like 'kneading' of the cast iron takes place in the fining hearth ra,her than before it is charged. See
pp. 16-18 above. the hot blast in 1828, it was a widely remarked phenomenon that blast furnaces
o We should expect tl,e iron to be white hot rather than red hot when it is taken from the furnace. operated more efficiendy in winter than in summer. The reason for the greater
P Perhaps the t'NO occurrences of ;:hi m, 'to order, govern', in this sentence are scribal errors for ye (~,
'to smelt', though in the second case this would be an incorrect use of the word.
efficiency in winter was that the air contained less water. 156
q Here the relevant mechanical property is in fact hardness. The description of the blast furnace itself mentions a base, JI.2 metres thick. We
, See pp. 133-7 below. know from Han archaeology, 157 and from accounts from the Great Leap Forward, 158
, Possibly the philosopher and educator Zhan Ruoshui if!i:ll'* (1.166-1560), whose literary name was
Ganquan. He came from Zengcheng liI~ in Guangdong, and wrote a number of books which, judging that large blast furnaces required a substantial base which could withstand the high
from their titles, might well contain the passage quoted by Qu Dajun here; see Goodrich and Fang (1976, temperatures at the bottom of the furnace and prevent any moisture from penetrat-
pp. 36-42). Or conceivably the person referred to might be Qu Dajun's son Qu Minghong l!ilS)ji~,
whose alternate name was Ganquan; see Hummel (1944, p. 202). The quotation from Ganquan proba- ing into it. It was typically made by digging a deep hole in the ground which was filled
bly continues to the end of the passage translated here. up with alternating layers ofloose stones and tamped clay. A thickness of I 1.2 metres
, Qy shen xianggan I!ilffiffiffi?;, a quotation from the Xi ci fIl~ commentary of the Book ,!!Changes. ,(hou)'i,
ch. 8, p. 87c; Legge (1882, p. 389).
for this base is surely excessive, but there is no obvious alternative interpretation of
the text. We should not try to make too much of it, but assume for the moment that
it reflects some misunderstanding, either ours or the author's.
draining iron deposits. The 'iron ox' is probably hematite formed in place by remo- The height of the blast furnace is said to be half of the given thickness of the base,
bilisation of iron by groundwater and deposition in large pods. The leaf pattern is or ?6 metres. This is more in line with what we otherwise know about large
fairly common for water-deposited minerals, and is generally called a dendritic Chmese blast furnaces, though we might have expected it to be even higher. The
pattern. 153 blowing apparatus is not the more common double-acting piston bellows, but a type
Further on we find a description of the workforce of an ironworks: it includes with two large hinged fans which are pushed and pulled alternately by four workers.
more than 200 furnace tenders, goo miners, and 200 'water-carriers' and charcoal A very good illustration of it can be seen in Figure Igo,159 which shows a Yuan-
producers; transportation is provided by 200 oxen and 50 river vessels. The blast period cupola furnace (not a blast furnace) with its blowing apparatus. It is some-
furnace produces 2-4 tons of pig iron per day, and this is shipped down-river to thing of a surprise that the blast is labour-powered rather than water-powered, but
Foshan. These figures are suspicious, for if we take them seriously we are forced to it may be that geographical considerations made this difficult in the ironworks
suppose that the cost of iron was enormous. Production alone, without transporta- about which Qu Dajun had information.
tion costs, seemingly required between 0.5 and I worker-year per ton of pig iron. The men~on o~ a mec~anical conveyance for the furnace charge is interesting.
Even the labour-intensive technology used in the Dabieshan region required far less Probably thIS deVIce carned the charge up to an appropriate height, then was
labour than this,154 and production at this level would not require 50 ships to trans- arranged to 'cast it down' into the furnace mouth from a sufficient distance to the
port the product to market. Obviously the passage refers to a large firm which oper- side so that the apparatus, perhaps made of wood, was safe from the flames shooting
ated numerous ironworks scattered over a large area. (Two charcoal blast furnaces out of the furnace.
would not normally be placed too close together, as this would mean a doubled load
on forest resources with litde or no gain in efficiency.) Qu Dajun states that the best iron in Guangdong comes from a place called
The actual mining of the ore might have been done in the same general way as in Datangji *:I:J!~ in Luoding Department ~liLiE1'1'1 (modern Luoding County). In
the small-scale industry (Plate III). Calcining is not mentioned, but it seems a good
bet that, since it was necessary in the small-scale industry (plate IV), it was also prac- I
tised in the large-scale industry. In the description of blast-furnace operation there '" pp. 16, 21-38 above.
\ ::: Percy (1864, p. 397).
~ t 1'8 See p. 23 2 below.
\53 Personal communication to P. Galas, 1996. , See e.g. Yang Kuan (1960, pp. 132, '36).
15< pp. 13, 17 above; Wagner (1985, p. 2). 139 P. 324 below .

. .
··.:.11.
54 2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS
55
1978 and 1982 investigations were carried out here by the Guangdong Provincial
Museum, and some useful information came to light. 160
The ruin of a blast furnace, believed to be of the early Qing period, was investi-
gated in 1978 in a village named Lwda 'IJ.tT, 'Below the Furnace'. It is built into the
c-
side of a mountain near a stream, and the ruin of a 'water-powered pounder' (shui
A
dui 7]<: lit), believed to have been used in ore dressing, lies half a kilometre upstream.
Numerous old mine-pits, called gengiongtou ~~jjJi by local people, are found on the
mountain, and there is still virgin forest not too far away. Large amounts of slag and
charcoal turn up in the fields around the furnace site. The Luxia furnace has Section A-A Section B-B
enough points in common with the description in Cltang dong xin yu, including its
time and place, that it is quite likely that Qu Dajun (or the author of his source)
-1
l
actually saw a furnace like this one.
The furnace in Luxia is built on a base of refractory bricks laid on a 'very thick'
base of clay mL'{ed with salt and sand. The height of its charging platform indicates 300

that the furnace was 6-8 m tall; the height of the ruin is 2.71 m. The investigators
give the diagram shown in Figure 27, which does not entirely match their verbal Tuyere
description. The walls of the furnace are 77 cm thick. A surprise here is that the fur-
nace appears to have had an elliptical cross-section. Some elliptical blast furnaces
~ Taphole

are known from Han China,161 and this form was also tried in 19th-century Amer-
ica, Britain, and Russia, 162 but the purpose in these cases was to distribute evenly the
blast from four or more tuyeres, which were placed on the long walls of the furnace.
In this case, with only one tuyere, it is not at all clear what purpose was served by the
elliptical shape.
There are numerous blast-furnace iron-smelting sites in Luoding County, usually Figure 27 One possible reconstruction of an early Qing blast furnace investigated at Luxia Village in Luoding
in villages with the character iu nt, 'furnace', in their names. There are two places COU~lty, Guangdong, redrawn from Cao Tengfei and Li Caiyao (1985, p. 72, fig. 5). Dimensions are given in
with the name Datangji (mentioned by Qu Dajun), but there is no sign of iron pro- cen,umetres. The figure does not correspond to the description in the text of the article, according {Q which the
entIre nort~ ,wall of,the furnace above the taphole is missing, the remaining height of the south wall is 271 C111,
duction in the immediate vicinity of either, and we must suppose that one or both of and the angmal heIght was 6-8 m. The measurements shown here for the mouth of the furnace are those of
these served as trans-shipment points for iron from the scattered ironworks of the the remaining upper part of the furnace as excavated.
area, which perhaps all belonged to the same firm. Both are on the Luojing River M
~1iiJ. This flows into the Shuang shui m7]<:, which flows into the Xi jiang jffi iI and other places. On the return trip they carried handicraft products from other areas as
(West River), one of the major rivers of Guangdong, which flows into the sea near well as scrap iron ... The older generation of sailors recalled the hard-working life of sailing
Guangzhou. on the Luojing River so vividly that we could see it before our eyes. Boatmen who served
their apprenticeship under Yang Ya and the others are still working for the Luoding Wooden
In the past, commercial vessels could navigate the Luojing River as far as the wharves at Sailing Ship Transport Company tI~*$fLio/dJIfitjU.163
Fenjie 51W; today it is no longer navigable because of stones and shallow water ... [One
of the places named Datangji is in Fenjie.] Here there is a great bay which is suitable as a It is a surprise to learn that iron was being produced somewhere in this vicinity
harbour for commercial ships. According to several retired sailors, including Yang Ya t~o!f, within living memory, for we seem to have no other written sources indicating that
Xie Wenda ~X:*, Chen Shengcai ~~j:,-;f, and ZhouJin ~ii, in the past there were nor- iron was produced here since Qu Dajun's account of about 1680.
mally 30 to {o ships berthed in this bay. These ships carried pig iron, iron woks, mountain Six ruined furnaces were investigated in 1982, in villages named Tielu mnt,
products, and other local products down the Luojing River, the Shuang shui, and the Jiuludu ~1J.t11', Jigonglu ~fE01Ji, Lezhalu ~f1l:1li, Zaoshilu !I; Ent, and Shui-
Xi jiang as far as Zhaoqing ~J!:, whence the loads were carried further to Foshan, Guangzhou,
yuanlu *i.W-Jlt. According to a retired schoolteacher in Tielu, Ye Qihua ~:!Hi,
these were all owned by one man, named Mai Wenyuan ~:x:5t. Iron from all six
'"0 Cao Tengfei and Li Caiyao (1985); Cao Tengfei and Tan Dihua (1985, pp. 1I8-23).
If> I P. 234 below.

H,' Perey (1864, pp. 489-91). '"3 Cao Tengfei and Li Caiyao (1985, pp. 70-1).
2 INTRODUCTORY ORIENTATIONS
2 INTRODUCTORY ORIENTATIONS
57
furnaces was transported to Tielu, where conversion to wrought iron took place. A
Qu Dajun mentions two types of furnace, large and small, da lu :kJJi. and xiao tu IJ \
fining or puddling hearth (chaolu 1?J;fli) was indeed found near the blast furnace at
171, and from his explanation it is clear that these are respectively blast furnaces and
Tielu. We are not told what sources Ye Qjhua had his story from, but no doubt he fining or puddling hearths. 167 A third type of furnace often mentioned in the sources
had access to local records, family documents, and the like. Perhaps he had also is the tu lu ±:Ili, which presumably is to be taken as a 'local furnace' a furnace to
interviewed descendants ofMai Wenyuan. It is a pity that no dates are given for this 168 '
serve Iocal nee ds. The tu !u were smaller than the da tu and were used in two ways:
entrepreneur, but presumably he lived in the early Qjng period, when many
as blast furnaces, to smelt iron ore, and as cupola furnaces, to melt pig or scrap iron
sources indicate that the iron industry flourished here. for casting. 169 It is likely that the small blast furnace in Plates V and VIII is precisely
.j
such a tu lu.
Other ruins of early Qing blast furnaces were noted by Yang Dajin in 1938 at
Both the da lu and the tu lu were blast furnaces which produced cast iron from ore,
Wushiling in Yunfu County ~i¥,1:\H~~, some 65 km east of Luoding:
but they were supervised by different departments of the Qjng government. The
The ore here was discovered very early: in the Qianlong period [1736-95] it was already regulations are quoted in the premises of the judgement in a law case of 1821 on the
being mined by the local people, and the remains of their diggings are n~merous. Their illegal opening of an ironworks:
products included iron woks, old-style cannons, large temple bells, and large mcense burners.
The iron-casting furnaces are still there; for example the ruins of Daping Furnace :kOJZ1i. ~here is a distinctio? ~etween da tu and tu lu. The da lu cast!70 iron ingots. They are given
and Daan Furnace :k3;:':/lt. In form they somewhat resemble modem lime kilns. The fuel lIcences by the PrOVIDCIaI Treasurer, who reports to the Provincial Governor and he to the
used in their operation was taken from nearby mountain forests. "":hen this f~el was used Ministry. The furnace levy (lu xiang 1Iiifiil) is collected by and goes into the account of the Pro-
up, furnace operation was stopped, for the difficulty of transportatl0r: mad.e l~ extre~nely vincial Treasury. The iron tax (tie shui ~m) is collected by the Salt Controller and also
uneconomical to bring in fuel from elsewhere. Another reason for dIscontinUing mmmg transferred to the Provincial Treasury. The tu tu cast!7! farm tools, and are licensed by the
here was geomantic superstition. 164 Salt Controller, who reports to the Governor General and he to the Ministry. Both the
furnace levy and the iron tax are collected by the Salt Controller and transferred to
The description of these furnaces as resembling modern lime kilns makes it likely the Provincial Treasurer. m
that they were of the same form as the Luoding furnaces. It is generally believed
Presumably the Regional Offices had the technical expertise necessary to oversee
that all or nearly all of the iron from the large blast furnaces was shipped to F oshan
the large-scale ironworks with da lu, while the Salt Distribution Commission had a
for further processing, but the range of products listed here indicates that the situa-
finer net of agents and was therefore better able to deal with the much more numer-
tion must have been more complex.
OU\ b~t admin.istr~tive1y less important, tu lu. The 'furnace levy' probably had its
ongm m a tax ill kind, but we see it in the Qing sources as an annual tax in silver
The debate of recent decades on 'embryonic capitalism'165 in late Imperial China
paid without relation to actual production. We know very little about the 'iron
has included a large amount of research on the iron industry of Guangdong in the
t~x', 173 but quite a bit about the furnace levies. Li Longqian has compiled from
late Ming and Qing periods, and has given the impetus to some first-rate research
diver:e s.ources a table of ironworks established in Guangdong in the Qing; his nec-
on topics in Chinese economic history which for too long have been i!??ored. ~n
essarily illcomplete table lists 87 da tu and 33 tu lU. I14 The actual amounts of the
amazing mass of source material has been uncovered, and numerous hIgh-qualIty
furnace levies are available for 47 da tu and two tu lu. Of these most of the da lu levies
articles have been published. 166 Much of the source material is not easily available
outside Guangdong, and the following discussion will be more dependent than 16; Box 4, pp. 49-52 above.
usual on quotations in secondary sources. ::: It could ~erhaps mean an 'earth:n furn~ce', but these furnaces were all made of the same materials.
Deng KalSong (19 8 5, pp. 183-4); Li Longqlan (1981, pp. 355, 364-6). On cupola furnaces see pp. 60-4 below.
Cao Tengfel and Tan Dihu~ (1985, ~. uS) are mistaken when they state that the tu Iu Was used for converting cast
Iron to wrought Iron: they cite as eVidence for the statement the passage translated immediately below from rue
d°"(locheng an chu b,an, which clearly states that the tu lu was used for casting agricultural implements.
16; Yang Dajin (1938, vo!. 2, p. 352). . .. 171 Zhu shan llmi, probably 'to cast from a blast furnace'.
16; <:,ibendzuyi meng)'a 'j!i2js:±.'ftB.li3:f, often translated literally as 'sprouts of ~ap~talis~'. 'EmbryOniC cap~tahsm' Zhu {ao flJ11i, simply 'to cast'.
17' 1l:k1l!, ±:lltZ5t: :kIl!II:1iiillliT' El3ii:;;j~Jlll~8.1llliSJI!!:jijr~ifllll,:IIt jJljEl3li:;;ji.iEi&~1fi ' il\m~:;;jliE
in the Ming or Qjng period, and the reasons why it did not develop mto capitalIsm, IS a very controvers..l sub·
ject among historians of modern China. For an. introduction to the subjec~ and the debate the most useful ref:
erences seem to be Feuerwerker (1958; 1992); Llew (1988); Brook (1995); Tlpton (1996); Brook and Blue (1999), WI:"iWli:;;j~Ifi' ±:lltIlJ11i.~, El3i1.:;;j~Jlll~IYl~'i'jijr~ifllll' jJljm:l$]EI3~:;;ji.iEi&"iWli:;;j. rue dong cheng
2
an chu b,an,.ch. 4, p. 28b; also quoted, With a typographical error, by Cao Tengfei and Tan Dihua (19 85, p. u8).
Xu Dixin and Wu Chengming (2000); K. G. Deng (2000); Pomeranz (2001).
The lega~ Ja~gon of the passage IS difficult, and I have been glad to have the advice of Charles Curwen. The
..
166 Important publications on the iron industry of Guangdong include Anon. (1983a, pp. 493-6); Li Longqlan
la';;,case IS discussed m some d:tail by Li Longqian (1981, pp. 364-6).
(1981); Luo Hongxing (1983); Luo Yixing (1984); PengJianxin (1994); Deng Kaison~ (1985); Tan Dihua (1987);
Cao Tengfei and Tan Dihua (1985); Wang Hongjun and Liu Ruzhong (1980);Ye Xlan:en (1987); Bao Yanb~ng Acco:ding to Cao Tengfel and Tan Dihua (~g85, pp. 127-8) the tax was in the early Qing 0.8 liang of silver
!ler 10,000 J~n of c~t Iron and 1.2 Iu:ng per 10,000 pn of wrought Iron. Later this was changed to I Iiang per 10,000
(1997)· In Western languages, see Hirth (1890); Eberstein (1974, pp. 23-60 et passun); XU D!XU1 and Wu Chengmmg JIT! I~[ a~y kind of Iron (37 grams silver per 6 tonnes iron).
(2000, pp. 261-4). Li Longqlan (1985, pp. 372-g).
2 INTRODUCTORY ORIENTATIONS 59
2 INTRODUCTORY ORIENTATIONS
181
were 53 liang m
of silver, nearly all of the rest paying 50. The two tu lu levies were
32,000 tons. (Clearly this method necessarily overestimates total production,
and we should be justified in reducing it by at least half.) In 1735 Omida stated in
both only 5.3 liang. another memorial that there were iron-smelting furnaces in every department and
Thus there were two distinct technologies for primary iron production in use in
district (;::hou 1'i'1 and xian ~) of the province; [82 taken literally, this would imply
Guangdong in recent centuries, and the ironworks using them were recognised in
law as forming two distinct sectors of the iron industry. Ironworks of the small-scale well ov~r 100 furnaces, and not all in mountainous regions. Obviously the 1734
sector produced pig iron in small blast furnaces, and used the same furnaces to melt
1 memonal referred to da lu and the 1735 memorial to tu lu.
We have seen that the iron industry in Guangdong was largely overseen by the
pig iron or scrap for casting products for local consumption. The large-scale sec~or
same government departments which dealt with the production and distribution of
was made up oflarge firms running numerous ironworks in the forested mountams
salt. A tre~tise of 1762 on the salt administration of Guangdong, Liang Guangyanfa
of the province. In these ironworks large blast furnaces produced pig iron. 1.\I10st
of their production was shipped by river to the industrial town of Foshan, near
:dn mJitii.f,/;;;G;, includes a chapter on the iron industry which gives some interesting
info.r~ation. After a brief history going back to the pre-Qin period, it gives some
Guangzhou, though as we have seen, some was cast or converted to wrought iron at
statistIcs on production of iron in the Qing. The text is difficult, but it can be inter-
the works for local consumption.
In Foshan some of the pig iron was converted to wrought iron, while the rest was preted as giving total taxed production per year:
used by foundries. 175 In either case the products were marketed far and wide: up From the first establishment of the Dynasty to the present there have been [years in which
and down the coast of China and all over Southeast Asia. 176 the tax on] 7,139,000 jin .Ff, 6,839,000 jin, and 5,892,000 jin was collected [zheng W]; though
In 18 90 Friedrich Hirth called Foshan 'the city of iron and steel wares', and esti- the amount varies it is normally possible to obtain [the tax on] more than 6,00o,ooojin. This
is a constant. Thus the iron tax of Guangdong can be said to be plentiful. 183
mated its population as close to a million, 'mostly of the working class,.!77 We have
no Western travellers' accounts of iron production here, for these industrial workers ?ix.millionjin is about 3600 tons. This seems distinctly on the low side, and may
were considerably less tolerant of foreigners than the more commercially oriented mdicate that a good deal of the tax was evaded. 18{ At the end of the chapter is a list
people ofGuangzhou. In 1847 a group of Englishmen and Americans visited Foshan of blast furnaces in Guangdong. Of these, 45 were in operation, 19 were temporarily
and were attacked by an angry crowd which they claimed numbered twenty to out of operation, one was out of operation because of bankruptcy, and eight had
thirty thousand. They were rescued by a company of Chinese soldiers ordered out been abandoned.
by the city magistrate. 178 The decline of the Guangdong iron industry which began in the late 18th century
has been documented by several Chinese historians. 185 One of many indications is
A memorial by the Manchu official Omida ;lBli in 1734 stated that there that the 1835 edition of the Liang Guangyanfa ;::hi lists only 25 da lu in operation in
were at least 50 or 60 ironworks in mountainous regions of Guangdong, employ- 1799,186 compared with the 45 listed in the 1762 edition. A memorial by the famous
ing several tens of thousands of workers. 179 Another source, a century later, states reformer Zhang Zhidong ~Z1l"J (1837-1909) in 1889 describes the traditional
. .. ,:;:. 180 S
that the annual production per furnace IS 800,000-9 00 ,000 Jln 11. ome Guangdong iron industry as being in deep decline, and recommends various policy
modern historians multiply 60 furnaces by 900,000 jin and on this basis reach changes to make it more competitive with foreign imports. 187 By this time the large
an estimate of annual production for the province of 54,000,000 jin, or about da lu were all gone, but the small tu lu continued to be used. In 1954 they were still in
use in at least three counties of Guangdong, and had recently been reintroduced in
8
175 On Foshan and its iron industry see especially Luo Hongxing (1983), Luo Yixing (198 4; 19 5); Tan Dihua
several others. 188 Many more were built all over the province in connection with the
(19 87); Anon. (19 87a ); Wang Hongjun and Liu Ruzhong (lg80); Faure (1990); Xian Jianmin (1993); Huang
Jianxin and Luo Yixing (1987);Jiang Zuyuan (1987a; 1987b); Imbault:Huart (18 99, pp. 25-7)· Great Leap Forward of 1958.189
17' On the trade between Guangzhou and Southeast Asia see especIally Bronson (199 2); Vlraphol (1977); Yu
Siwei (198 3). Bronson (1992, p. 94) gives statistics from Dutch colonial records for metal unports mJava m the 1'1 E.g. Luo Yi.'<ing (lg85, pp. 84, 87).
years 1679-81, and these seem to show that the early Qjng prohibition of the export of iron applIed to wrought
::: ~!emorial b~ Omi~ lI!l'li1llt, quoted by Li Longqian (1981, p. 362).
iron but not cast iron. , ~i'i;iIl§XElIIIj:)l%m-'7~r.t (7,139,000] rr-'il'~i>l: (6,839,000] rr-'il'~r.t (s,892,000] rr-'il'U~i\','1'~*m
177 Hirth (18go, p. g6). . ' . iiJrt/' s.§;j\rr-Jlt:Jtf!iiJ?~'r~--'!<,ZjIH~l.iiJmUli'~. Liang GlIallvallfa zhi, ch. 24, p. 2a.
17" Chillese Repositocl', March 18 47, 16, Q2-7. A rumour m the local Enghsh·language press had It that one
The figure IS low If all of the 45 blast furnaces mentioned in the following were da III producing several
Westerner had spent a day and a night in Foshan, disguised as Chinese (Chillese Reposltory, Feb. 1846 ,15,64-5,
h~tndred ~on~es per year each. The amounts stated cannot be the actual ta.x collected, since the ta"{ was not in
quoting Hongkong Register). This may possibly have been the Swedish c~mmerC1al attache C. F. LilJevalch,. who
k'~~. but m silver, and such tonnages of silver would be utterly unthinkable.
seems slightly better informed than other writers on the Guangdong I1'on mdustry, but even hIS report IS too
, E.g. Luo Yi.xing (1985, pp. 901f).
brief to be useful here (Liljevalch, 1848). .. . . ::: Quoted b~ Luo Yixing (1985, p. 90); cf. Li Longqian (lg81, pp. 372-8).
179 Memorial by Omida ~'li1lil (d. 1761), Qjng kai kuang cai :;h" shu ~llIIliI*~ifm, Huallg clzaoJlng Sill wen bzalZ
81 62 188 Zhang Zhldong (1937, ch. 27:.pp,;"la-¥). On Zhan~ Zhidongsee H~mel (lg44, pp. 27-32); Bays (1970).
bu, ch. 52, pp. 46a-47a, quoted in ertenso in Anon. (1983a, pp. 32-3). Also quoted by Ll Longqlan (19 , p. 3 ) They were still m use In ZIJIn ~~) Pmgyuan .J¥'f!, and XmYI ffi.§.., and were newly remtroduced in
and Luo Yi.,<ing (1985, p. 84). Note also Deng Kaisong (19 85). . . L~~nan ilm, Lianjiang .\IfiiI, and Hua.,<ian it!l*'. XuJunming (1956, p. 104). '
1'0 The
18 35 edition of Liang GUIlng]anfa ~hi ~Iinij!i'/;;t (which I have not seen), quoted by Luo Ylxmg PengJlanxm (199-\).
(1985, p.8..).
60 2 INTRODUCTORY ORIENTATIONS
2 INTRODUCTORY ORIENTATIONS
61

Figure 28 Diagram of a traditional Chinese cupola furnace, perhaps in Shanghai, reproduced from Gottwald
(1938, p. 1IO, fig. 3). Dimensions are in millimetres; Diise means 'tuyere'.

(v) TRADITIONAL CHINESE IRON-FOUNDRY


TECHNOLOGY

The apparatus normally used for remelting most metals, in both China and the
West, from ancient times until well into the 20th century, was the cupola, a shaft fur~
nace which superficially resembles a small blast furnace. 190 How the word 'cupola'
came to be applied to this type of furnace is uncertain, for there is no resemblance at
all to a cupola dome. 191
Some traditional Chinese cupola furnaces are shown in Figures 28-3I. Fuel and
iron are charged into the top, a blast of air is blown in through one or more tuyeres ;~ga~;h:I, re~!~~~aC~d af~~!~o~~~:~h: of a'Chin~e cupola furnace with European influence', perhaps in
ively in operation and dismantled fo~ 9~ : Pt · IIO II'D~gs. 4-?). The p~oto~r~phs show the furnace respect-
8 p
near the bottom, and molten iron is tapped through the taphole at the bottom. 192 E ' . am enance. ImenSIOns are m mIllImetres C F' 8'
An aspect which was common in small cupola furnaces is that they were built in uropean mfluence IS seen in the use of multiple tuyeres and the bottom drop-plat~ fo::~:~n~~~~~ 2 ,
sections to facilitate maintenance, as can be seen in Figures 28-29.193 Some very small
sectional cupola furnaces had no taphole; instead the bottom section was handled like furn~ce, .conta~ning ~o ~g of molten iron at a temperature near 1200°C, 'literally
a crucible. An admirably clear description of one of these, by a foreign traveller in huggmg.It to hImself . F.Igure 32 shows what may be the bottom of the same type of
Guangdong in 1898, is reproduced in Box 5. It is amazing that it was possible for furnace In 195 8 , here bemg handled in a rather safer way, and the effect of the heat
the worker who poured iron into the moulds to pick up the bottom section of the can be seen on the faces of the workers. 194

190 See especially pp. 8- 16, 47- 8 above and Figures 3- 5, Plates v, VII.
191 See Ledebur (1885b, p. 124); Schneegans (1923); Johannsen (1953, pp. 302-4). R. F. Tylecote (1976, 19+ It is interestin that R' . h ' . .
pp. 121- 2) points out that cupola is the dimunitive form of Latin cup a, a cask, and that many early modern founders in France (~isco an~~~~ m t e 18th century descnbed a very SImIlar furnace used by itinerant iron-
Western cupola furnaces resembled casks.
192 Some very similar cupola furnaces in Thailand are described by Robert Thomsen (1970).
~uSr t~
m cot an escnbed by SImso n (86
:~~6i::~ed~h:r~ :t~~~~~d~~~l~~f~~~~~tyn ~;~9dyp'Is4y6i~~~~01iuevnedsetr~safit
helre rdeflders Gypsies fZigeunetJ:
) A . .
Reau-
urnace
193 See also Foster (1919). via wand r' G . fI d 1 5, pp. 234-5· transmIssIOn of this type offurnace from China to Europe
e mg ypsy Iron oun ers would not be an unreasonable hypothesis, though very difficult to prove.
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS

Box 5 Description if the operation if an ironJoundry) probablY somewhere near Guangzhou


(Canton)) in 1899) reproducedfrom Anon. (1899)) where it is quotedfrom (((The Celestial
Empire)) ifNovember 21).
At Huangkiao we witnessed the operations of a Chinese iron foundry. The furnace
was very simple in construction, being made of clay in three sections. The lowermost
was what might be called the crucible, and was the receptacle for the molten metal,
being about a cubic foot [28 litres] in capacity. The middle section was a ring of the
same diameter as the lower section, and about eight inches [20 cm] in height. In this
was a hole to receive the blast pipe, the blast being supplied by a native 'box' bellows a
of the usual type. The upper section was another ring about a foot [30 cm] high. I was
not fortunate enough to see the putting together of the furnace; when I saw it, the
operation was begun, and a man was piling on the last of the charge - scrap cast iron
and coke. One man was then pumping the blast; I waited till I saw the yellow flame
begin to show above the piled up iron, which gradually sank down as that below
melted. By and by two men pumped the blast. As the process went on, a still stronger
blast was needed, so a third man helped at the bellows, and the pumping grew fast and
furious, while one workman, wearing an old broad-brimmed straw hat to protect his
head and face from the shower of sparks, stirred the glowing mass with an iron rod. In
due time the melting was finished, the molten iron having fallen through to the bot-
tom section of the furnace. The blast was stopped, the bellows disconnected, and the
upper and middle sections of the furnace taken off and laid aside. The surface of the
molten iron being skimmed of its slag, it was well covered with rice husk ashes. This
Figure 30 Operation of a cupola furnace in Chengdu, Sichuan, photographed by Joseph Needham in I943. protected the face of the man who next had to handle it from the intense heat that
Archives of the Needham Research Institute, Cambridge, sZE/2, nos. 24, 26, 27; see also Needham and Needham
would otherwise have radiated from the molten iron. This man's duty was to clasp the
(1948, fig. 27, opposite p. 121).
crucible in his arms, literally hugging it to himself, and to fill the molds arranged
around. In this he was assisted by a woman, who raked back the ashes where the iron
was to run out. On this occasion plowshares were the result of the operation, the one
charge being sufficient to cast about 20. Almost immediately following this man was
another, who took the molds apart and removed their contents. No sooner were the
molds empty, than the workmen set about repairing their inner surface with a black
paste, ready for another casting. Upon inquiry I was told that about 50 catties [30 kg]
of iron and 20 catties [12 kg] of fuel constituted one charge for the furnace, and that
four meltings were effected in a day's work.

a Feng xiang !SI;tJ§ or double-action piston bellows: see SCC , vol. 4, part 2, pp. I 36:ff.

The 19th-century Chinese gouache painting reproduced in Plate X is something of


a mystery, but my guess is that it shows a small cupola-like apparatus for melting
iron. The crucible (of iron, undoubtedly lined with fire clay) is filled with a mixture
of iron and coal or coke. Air is blown in at the top from the wooden windbox on the
right, which is protected by a fire wall. When the iron is molten it will be poured
from the crucible into moulds.
Figure 31 A small cupola furnace photographed in the 1920S in De'an 1~~, Jiangxi, reproduced from Hommel
(1937, p. 27, fig. 39)· Height 5 ft (I50 cm), diameter 2112 ft (75 cm). In the background is a traditional Chinese Shaft furnaces like this one, in which the tuyere projects downward through the
windbox (fengxiang !SI;tJ§). Tapping is done by tilting the whole furnace. furnace mouth rather than through the furnace wall, are known elsewhere in the
2 I="TRODCCTORY ORIE"iTATIOC'iS
2 INTRODCCTORY ORIENTATIOC'iS

Box 6 ]osejJlz Balestier's desaijJtiol1 oftlze uwk ofa Chinese wok-rejJrzimwn, ill tlze re/Jort
afthe CS Patmt Officefol18jo /Barestier. rBy). ComjJare Plate.\"1.
I procured [he accompam·ing cast iron pan, meaSl,lring 1'1 inche'i [30 cm1 in diamneL
b\ -+ inches [10 cm] deep. A crack of 3 inches [7.5 cm] \\as made in it in the fint place,
and ill the second a piece was emirel: broken of£: gi\·ing rise to [\\'0 distinct operations.
The operator commenced by breaking the edges of the fractures slightlv with a
hammer, so as to enlarge the fissures, after which the fractured parts were placed and
held in their natural positions by means ofwoodcIl braces. The pan being ready, cru-
cibles made of clay were laid in charcoal, and ignited in a small portable sheet iron
furnace, with bellows working horizontally. As soon as the pieces of cast iron with
which the crucibles were charged were fused, it was poured on a layer of partly
charred husk of rough rice, or paddy, which was previously spread on a thickly dou-
bled cloth, the object of which is to prevent the sudden cooling and hardening of the
liquid metal. \Vhilst in this liquid state it was quickly conveyed with the right hand to
the fractured part under the vessel, and forced up with ajerk into the enlarged fissure,
whilst with the left hand a paper rubber was passed over the obtruding liquid, inside of
the vessel, making a strong, substantial and neat operation.
You will thus remark that the art of the Chinese for re-uniting cracked or severed
cast iron vessels, of all sizes, consists in cementing them with cast iron, whilst in the
liquid state.

Figure 32 'Tappingl Anhwei'. photographed by Re",i Alley in 19S8. Alley (lg6rb. no. : 20 3, ef. nos. 28G, 297)· [The editor adds:]
The crucible, not much larger than a thimble, is made apparently of the same mate-
193 rial as our common sand crucibles; except the shape, it could not be distinguished
world in modern times, though they are very rare. vVe shall see i~ Section 4(i:·) from one of them.
below that a similar arrangement may have been used in bronze and Iron cast1l1g 111 The amount of one fusion seems not to cover more than half an inch [1.25 cm] of
l96 the crack, and hence in the piece inserted, no less than nine distinct applications of the
ancient China.
melted metal are seen - resembling on the inside so many ragged wafers touching
An even more minimalist arranaement for melting iron can be seen in Plate XI, each other, while on the outside, where the metallic plaster was applied, there are the
which shows a Chinese wok-repa'irman. He melts iron in crucibles in th: little stov.e ;ame number of rude protuberances.
at the left, and uses it to repair holes and breaks in woks. These stre:t t.mkers fasCl-
nated vVestern travellers in China, and we have several good descnp~lOns ~f theIr
191
work. One of these, by Joseph Balestier in 1850, is quoted in Box 6. In thIs COll- This was intended as praise, and the wok-repairman's art was indeed remarkable,
nection Balestier's anonymous editor remarked: but readers of the present book will find a hundred other processes which better
Perhaps no device can be named more characteristic of oriental ingenuity - of the most exemplify the Chinese genius for working with metals.
mechanical people of the east - than this. It is one that could ~nly have occ~rred where ages
of experience in the treatment of the metals have elapsed: Th: l~ea o~ ~n ordinary artIsan fus: (vi) TRADITIONAL CHINESE STEELI\IAKI~G TECHNOLOGY
iner iron with a handful of charcoal, and handling the glo"v'!IDg lIqUId as if It were but melte~ "V;;~
orOtallow, would be considered by our founders as belonging rather to romance than reality. Chinese fining processes, described in Sections 2(i) and 2(ii) above,199 produce shu
tie '<I~, iron with carbon content generally in the range 0.1-0.3 per cent. In
modern technical terminology this is 'mild steel' (ruan gang lj!J.:~), but shu tie was
195 Henrik Bjerreso (I97r) describes such a furnace in use in Afghanistan, and perhaps Friedt~ich KUf3If~l~
(19 65, p. 69, fig. 21) shO\vs another. Dm'id et a1. (I9~9) describe an African bloomery-cum-blast-furnacc \\ ue used in the same applications as wrought iron (with close to zero carbon) in the
has its tuyere extending through the mouth down mto the furnace. pre-modern West, so I follow standard English practice and translate shu tie as
196 Pp, Lt7-50. ..
,,,; Other aooel descnptlOns arc by \ an Broam Houckgeest (1/9/, pp. 21)-6 + plate faell1g p. _8r, r 19 8 , pp 7
T _ _ __ • 'J' - ,
l'
8 \; 'wrought iron'.200
William Locl:'hart in Perey (r864. pp. 7+7-9); Hommel (r937, pp. 3r-2). Perey noted that Lockhart had p.r~scn:'~rie~
wak and the entire kit of a \\ok-rcpainnan to 'the l\Iuseum inJerrrl'yn Street, where they may now be see.n. l~q . 1~1') Pp. 16-18,3 0 -4.
at th~ present Science ~Iuseum, London, h~lVe been unsuccessful in locating this material or any infonnatlOl1 a out It.
'.,!l)11 On the traditional English tern1inology for ferrous products see Perey (r86-tl p, I02).
l\lfl Balestier \1851, p, 406).
66 2 I~TRODUCTORY ORIENTATIONS 2 I~TRODGCTORY ORIE:"1TATIO:"1S
67
Edged weapons and tools require a higher carbon content than this, and there-
fore various processes have been used to make gang ill, 'steel', generally with carbon
content in the range 0.5-1 per cent (in modern terminology, 'tool steel', gongju gang
IJ"lj[ill]). Chinese traditional steelmaking processes have either added carbon to
wrought iron by cementation or mixed wrought iron and cast iron to obtain a
product with intermediate carbon content.
Chinese smiths in recent centuries seem not to have much used 'case-hardening',
in which a finished weapon or tool of wrought iron is cemented to produce a hard
layer of steel on a soft tough base. 20l Instead steel is produced separately, most often
by specialised steelmakers, and the smith forge-welds this onto a wrought-iron base.
This method no doubt saves fuel, and if the smith is competent the product is as
good as or better than a case-hardened weapon or tool. 202 Two examples are shown
in Figures 33 and 34-

Cementation
The term cementation covers a variety of ancient and modern processes in which
iron in the solid state takes up carbon from an atmosphere rich in carbon mon-
oxide. An example is case-hardening: a smith may pack a semi-finished knife in
charcoal in a sealed container and heat it to a fairly high temperature (typically Fi~lIre 3~ Scis.r.;o~·s ma:le b) a Chinc')c smith in [he I960.'5 Ol~ 1970s, purchased in San Francisco in 1975 I,photo
about 95.()°C) for a period of hours in order to produce a hard steel surface layer, ?) D.E":). Th~ bl.ad_~ has an edge of steel, abOllt I mm dllck, fOfO'C-welded onlo a wrought-iron ba:!le Tl
1l1SCnptlOl1 Zhang XIaoquan */1\3,:: is the brand nallle of Zhang Xiaoquan Scissors Factorv, cstablisl~ed:~
a few millimetres thick. Carbon is taken up at the surface of the iron and diffuses Hallgzhou in r663_ .
slowly into the interior. On an industrial scale essentially the same process was
widely used in Europe in the 18th and 19th centuries to produce high-carbon steel
bars for the cutlery trade. Large furnaces were used like one still standing at Der- Serf Iron
wentcote near Newcastle, England. In this furnace about 10 tonnes of wrought-
iron bars were packed with charcoal in two sandstone chests. These were heated
with a coal fire to about 1100°C for a week or more, after which the furnace was
allowed to cool for about a week. The bars could then be removed and processed
further. 203
The basic reactions involved here are
CO 2 + C (charcoal) = 2CO
2CO = CO 2 + C (in Fe)
Figure 3·t Diagram or Lt section through J. Chinese razor, reproduced from lVIiddleton 1'19 13) A hard SI I d
The conditions under which these reactions proceed to the right are shown in fora _ . I 1 d I· . . I k Tl " . . . < ec e ge was
De \'ve cc onto a so t lIon )ac -. 1C dImenSIOns are nol gtven, but the steel edge is likely to be r-2 mm thick.
Figure 41. 20{ In addition an accelerator is normally mixed into the charcoal packing:
in modern practice barium carbonate (BaC0 3), in earlier times usually calcium c~rbonate (CaC0 3) or sodium carbonate (NaC0 3l. vVhen heated the accelerator
glVes. off carbon dioxide (e.g. CaC0 3 = CaO + CO 2); this replaces nitrogen in the
201 But seriou::l studies of traditional smithy practice are almost entirely lacking, so this statemellf may turn packing atmosphere, !l1creasing the partial pressures of both CO 2 and CO, permit-
out la need modification. \Ve may hope that Chinese archacomctallurgi~t5 soon start on such studies. for there
arc thousands of practising smitll) to intervir\v, and hundreds of thousands of artefacts to studV'. tmg a faster uptake of carbon and also increasing the equilibrium carbon content at
211':- The kdandie sagas include a number of stories in vI,hid1 a steel edge breaks off a vveapon~ sho\vil1g dut
the surface .)f the iron. -
th~l);mith was nor up t~ his job (Drachmann, :967, pp. 55-6; 1968. pp.
- Barraclough 'I97lJa, pp. 73. 75, pI. 9: 197bb. pp. 1'1. :22-9: 193+ I; pp. 34--+7 et paj-slII1J; scc abo Pcl"C)
',136+, pp. 768 -73). In China, sleelmaking by cementation is traditionally called men ff,~. Like so mam
2!'l P. 9 2 below.
other Chinese metallurgical terms, this word comes from the kitchen: its origin~l
68 2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 69
carbon dioxide when heated. One recipe includes 'salt', presumably sodium chloride;
what function might this serve?
At a works in Yidu County .ftf~, Hubei, the packing material is 2.4 kg charcoal,
I2 kg powdered ox-bone, and 3 kg sawdust. Here the bone supplies both calcium car-
bonate and the greater part of the necessary carbon. The sawdust, which is also seen
in several other of the recipes, supplies carbon, but what other function might it serve?

Co-jusion
The co-fusion steelmaking processes, in which wrought iron and cast iron are
mixed to produce an alloy with intermediate carbon content, have a long history in
China, and will be dealt with in detail in Section 6(iii) below. 208 In recent centuries
only one co-fusion process, called Su-gang if(~jlqJ, seems to have been used, and it is
rather different from the processes to be described there. 209
The Su-gang steelworks known in the 20th century have all been in Sichuan. In
I936 local legend related that the process originated in the province of Jiangsu
(whence the name, jiangsu steel') in the early Qing period. The Qing government,
fearing that sharp weapons made of this steel could be used in popular rebellion,
forbade the process and began arresting the Su-gang workers. They fled in all
Figure 35 Wall of old crucibles in Lanzhou, Gansu, photographed by Joseph Needham in 1943. Archives of the directions: one, a man named Huang -W, reached Sichuan and introduced the
Needham Research Institute, Cambridge, NW/6, no. 26.
process there. 21O If there is any factual basis to this story at all, it might relate to the
decline of the iron industry of Jiangnan 1Ii¥f in the Ming period, to be noted in
meaning is 'to cook slowly in a sealed pot'. Not much is known about Chinese Section 8(i) below. 21 1
traditional methods of cementation steelmaking, but the historian Yang Kuan has We have two detailed descriptions of the process, from I936 and I938, and they
some interesting information from a handbook published in connection with the do not differ in any important way.212 The I938 description is translated in Box 7.
Great Leap Forward. 205 Figures 36-38 show the furnace used. A very spongy bloom of wrought iron is
The furnaces are essentially the same as those used for crucible smelting (see heated to a very high temperature, and molten cast iron is dripped onto it. The
e.g. Figures 22, 24, 25 above).206 The cementation pots (crucibles) are ceramic worker turns the bloom and moves the melting cast-iron plate back and forth so as
(Figure 35) or iron. Low temperatures are used, not over 900°C, and the annealing to assure that the steel is uniformly 'anointed' (mo :t*). J oseph N eedham visited the
time ranges from 9 to 24 hours. Such low temperatures and short times would give same steelworks in I958, and described his impressions as follows: 213
a carburised layer of only a millimetre or two, but the steel material used by smiths, In the summer of 1958 I had the good fortune to be able to spend an afternoon at a steel-
judging from artefacts I have seen, seems to have been very I thin (sometimes less works of traditional type making Su-gang at Beibei ::lt1i:g: near Chongqing.214 Here cast pig
than a millimetre), so this was an appropriate technique. iron (C 3.05 %) is first converted in small wood-fired finery hearths (chao tie lu ;try~nt) to a
At some works charcoal alone is used for the packing, but a bewildering variety of low-carbon iron (liao tie *4~) not quite as pure as wrought iron (C about 0-4 %). In the next
accelerators are also seen. At a works in Lushan County ~LlJ~*, Henan, for
example, to make steel from 60 kg of wrought iron, the packing is 6 kg charcoal, 208 Pp. 255- 67.
But note Geerts (1874, pp. 12-15); Anon. (1958f, p. 27).
3. 6 kg powdered ox-bone, and 2.4 kg saltpetre (potassium nitrate, KN0 ). The bone
209

3 210 Luo Mian (1936, p. 26).

supplies calcium carbonate. Saltpetre is a powerful oxidising agent;207 it is difficult to 211 Pp. 3 29-30.

212 Luo Mian (1936, pp. 26- 34); Zhou Zhihong (1955).
understand what function, real or imagined, it might have here. Still other recipes 213 This description is part of an undated typescript entitled 'The winning and working of martial metal', in
include sodium carbonate, which functions like other metal carbonates, releasing the archives of the Needham Research Institute, Cambridge. I have converted the transcriptions to Pinyin and
removed two unnecessary footnotes. Joseph Needham appears to have chosen four photographs from this visit
to accompany the description, but I have been unable to locate these. What can be found in the archives is a
205 Yang Kuan (1960, pp. 195-7), citing {~:&I*te#RH~ , ±7!t*~1OOl ' ~[9,~ 0 ~-:fi : ;,&f~t:H~fD:trr.~~1OOl ~
0
number of photographs from the visit which he chose not to use. One of these is reproduced here as Figure 38.
=:fi : ;,&f~:trc~~IOOl.Mzffl:trr.~~IOOl1J?!iffUnr~ljiffi~. 214 IN footnote: I am greatly indebted to Dr Liu Boyu who made this visit possible, as also to the director Mr
206 Note also Anon. (1958f; 1958j); Wu Guangya (195 8). Su Xianming, the union secretary Mr Luo Zongshu, and all the workers in the factory who gave us such a kindly
207 Note its use in a fining technique, p. 345, fn. 85 below. welcome.
2 INTRODUCTORY ORIENTATIONS

Box 7 Description qfSu gang li~ steelmaking by 'anointing' (mo 1*) wrought iron with
molten cast iron at Beibei :!tJrlf in Chongqing, 1938. Translatedfrom -<!zou Zhihong (1955,
pp. 26-7). See the diagram qf thejumace, Figure 36, and note the photographs, Figures 37 -
.,;,
<.::
and38. (C"

"ci.
First the furnace is filled with charcoal, and two bars of raw wrought iron are placed .;;
outside the furnace next to the furnace mouth. The cover is put in place and the blast '"
~
is started, so that the charcoal burns with a red flame. bi]

Then some charcoal is removed from the upper part of the furnace, the two pre- ~"
heated bars of raw wrought iron are placed inside, charcoal is added up to the furnace
1.0
""
N
mouth, the cover is replaced, and charcoal is piled up on all sides of the furnace mouth. "
0
Now the blower is operated energetically, and after 2 minutes the furnace interior f:i
is red hot. The cover is removed, and two plates of cast iron (rectangular, weighing
r--- f - - - : - - , -
1 I1 I I 11 I
E
I I1 I I 11 I
0
0.75 kg) are prepared. One is placed beside the furnace mouth and the other is
I
I
I
I1
I1
I1
I
I
I
I
I
I
I1
I1
I1
I
I
I '""
~

-
I 11 I I I1 I
inserted into the furnace with tongs. Energetic blower operation continues, and the
_____ :l:: _____ ::
I 11 I
I 11 I : "
~ -----] ~-----~ ~
"E
temperature inside the furnace rises to about IOOO°C.
:Z
After 3 minutes the cast-iron plate inserted in the furnace begins to melt, and sparks ro
from the iron plate appear in the flames from the furnace mouth. At this time the tem- CC '"
2'
perature is about 1300°C.

--~<n:
The steel-anointing worker now takes over at the furnace. vVith his left hand he
holds the cast-iron plate in a large pair of tongs, moving it left and right so that the
drops of molten cast iron drip down uniformly over the raw wrought iron and there is
an intense oxidising action [?!]. Meanwhile, in his right hand he holds a steel hook j

with which he constantly turns the raw wrought iron, so that all parts absorb as much I -'~------:
of the molten cast iron as possible.
This is the most important step in the process, requiring practised skill as well as the
ability to regulate the anointing according to the temperature-colour of the raw
wrought iron bar. Most of the steel-anointing workers are able to regulate the speed of
the blower judging from the colour of the furnace interior.
After 6 minutes the first cast-iron plate has been used up and the charcoal in the fLll"-
nace has burned out. The furnace is then filled half-full of charcoal and the remaining
cast-iron plate at the side of the furnace is brought to the furnace mouth, held as
before with tongs, the cover is closed, and the blower is operated. LO
After 4 minutes the cast-iron plate begins to melt and the second anointing of
iron is performed. When this plate is used up the process is finished and the blowing o
is stopped. The raw wrought iron bar is removed, hammered on an anvil to remove
slag and make a steel billet, which is popularly called a gang tuan iIMl ~ ['steel lump' J. 0

o cr. pp. 256, 270. 322, 325. 343. 347.

shop, this iron, having been lfflomet\ swaged into billets of markedly porous structure is heat-
ed strongly in coal-fired hearths where it is repeatedly subjected to the dripping of molten
cast iron. 215 This can be seen through blue glasses melting like candle wax. The steel so
formed is called gang tuan iIMl~ - a noteworthy use of a Song technical term 21b - and repeat-
edly forged into bars with a C content of about 0.9%. The hearths in which the sprinkling

IN footnote: The {iao tic billets are cut ill two before being placed in the dripping hearths. Four of these
:.!15
i
hal\'~s
are now treated at one time, bur larger hearths now being built will take eighr.
"" See Section 7(iv). p. 321 below; also pp. 342. 346.

it
2 INTRODUCTORY ORIENTATIONS 73
is done are known as mo gang lu t*~~ni (steel-anointing furnaces), and the forges of the last
stage are the chou tiao lu tffi11*nt (drawing-out furnaces). This factory, which has been work-
ing in an amphitheatre of hills overlooking theJialing river [~~N1I] and backed by Jinyun-
shan [~~ W] for more than a hundred years, has always produced billet and bar steel, the
method of dripping cast iron on to already formed wrought-iron tools not being practised
in this part ofSichuan. 217 At the time of my visit,'the future seemed to lie wholly with giant
steel plants of modern type, but immediately afterwards there came the great movement for
decentralisation of industry in China,218 and for the revaluation of traditional techniques, so
perhaps the Beibei plant is now safe for another hundred years.
He obtained three samples of the steel produced, and these are now in the collection
of the Needham Research Institute. Samples cut from these were examined metal-
lographically in 2005 by Alan Williams, ' and his report will in due time be placed on
the web-site of the NRI.
The prediction at the end of the quotation above was not fulfilled: when J oseph
Needham visited Chongqing again in 1972, he was told that the Su-gang process had
been abandoned not long after his 1958 visit. 219

Comparing the traditional Chinese cementation and co-fusion steelmaking


methods, it is first important to note that they had different purposes. Cemen-
tation seems to have been used to produce thin edges of steel which smiths
forge-welded onto soft iron backs, while co-fusion was used to produce larger
billets of steel from which smiths could fabricate larger products. Cementation
was a mass-production process, probably producing a relatively uniform prod-
uct which was relatively cheap. Co-fusion steel seems more like a luxury prod-
uct, requiring highly skilled labour and producing one billet at a time.
Costs are difficult to compare, for we do not have the necessary data. At a
guess, labour costs per weight of steel were probably higher for co-fusion. Fuel
costs in the two processes could have been about equal, with the low tempera-
tures and long firing times of cementation balanced by high temperatures and
short firing times in co-fusion. The fuel in cementation was mineral coal; co-fusion
used charcoal fuel in the 1936 and 1938 descriptions, and mineral coal in 1958.

(vii) THE MODERN FATE OF THE CHINESE


IRON INDUSTRY
Sections 2(i) to 2(iv) above have gone into detail on what amount to four different iron
industries. They used different technologies and they operated in very different
geographic and economic conditions. I hope the reader has obtained some under-
standing of the technologies, together with a feeling for the ways in which technological

217 A cementation method mentioned briefly in Song Yingxing's Tiangong kai WU, ch. lO, Zhong Guangyan
(I978, p . 270); Sun and Sun (I966, p. I9I).
2 18 The Great Leap Forward, pp. 79-8I below.
2 19 Archives of the Needham Research Institute, Cambridge, box marked 'China 72 ', notebook marked
IHl, p. 8I.
74 2 INTRODUCTORY ORIENTATIONS

choices interact with more general factors in history. These interactions will show up
especially clearly as we investigate what happened to Chinese iron production in the
19th and 20th centuries.
The iron industries of Sichuan, Shanxi, and Guangdong declined sharply in this
I
1
2 INTRODUCTORY ORIENTATIONS

commodities imported by the EIC, and by 1834, the year of the abolition of the EIC's
monopoly, foreign iron appears to have become very important on the Guangzhou
market. 222
The commercial agent C. F. Liljevalch (1796-1870), in a report to the Royal
75

period, while that ofDabieshan held its own and even prospered for a while. These Swedish Chamber of Commerce in 1847, devotes ten pages to iron and steel in
developments become visible earliest in Guangdong, which was the first region to China, and gives some price details. 223 He states, 'after the most careful investiga-
be affected by trade with the West, and we begin our investigation by looking at this tions', that the cost ofproducing Chinese bar iron and transporting it from the hin-
trade. terland to the city of Canton (Guangzhou) cannot be less than 211. - 2 % Mexican
dollars per picul for second quality and 311. - 3% for first quality. The Mexican dol-
Li Longqian lists four reasons for the decline of the Guangdong iron industry: inter- lar (the most important medium of exchange in China's foreign trade at the time)224
vention by the QIng state, domination by the guilds, a tendency to move capital out was worth 4S 4d (£0.22) sterling, and the picul was 133'l'! English pounds (61 kg).
of industry into land, and the dumping of cheap commodities by foreign imperial- Liljevalch's. 'careful. investigations', and the resulting very precise cost figures, must
ists. 22o I shall not attempt to deal with the first two of these factors: a good deal of be taken With a gram of salt, for he can hardly have had the opportunity to acquire
very detailed investigation would be necessary before I could speak with any the necessary technical and economic information for such an estimate. What is
confidence on the ways in which they affected the industry, and whether the net clear, however, is that the actual price of Chinese bar iron on the Chinese market in
result was positive or negative. The third will be taken up briefly further below, but Guangzhou, which he must have known though he does not state it, was higher
it is the fourth factor which I believe was the most important. than these figures, which amount to £11 and £15 per ton respectively for the two
The terminology used by Li Longqian, 'dumping' by 'imperialists', will seem to grades. They may be compared with his figures for prices of European iron in
many readers tendentious, but let us remember that Britain was explicitly imperi- Guangzhou:
alist in this period, and that the implicit threat of armed intervention gave the
English East India Company a distinct advantage in its trade with China. 221 'Dump- wrought-iron hoops from imported cotton bales $2 - 2 1/2 per picul
ing' suggests the deliberate sale of commodities below cost with the intention of English bar iron $3 11'-3 112
ruining competitors; this specific intention would seem to be difficult to prove, but English nail rod $41/2 - 44/,
we shall see directly below that commodities often were sold below cost by Euro- Swedish bar iron $5
pean traders in China. Nevertheless the principal factor was simply that by the mid-
dle of the 19th century European ironworks were producing iron at a fraction of the :rhus foreign iron was already competitive with Chinese iron in Guangzhou. Lil-
Jevalc~ also ~tates ~at the cost of shipping IQ tons of iron from England to Guang-
cost of producing it in China. AB will become obvious in later Sections, up to about
zhou, mcludmg freight, customs duties, etc., would be about £30. The price of bar
1700 China had the world's largest and most efficient iron industry, but about that
iron in England in the 1840S was about £7 per ton;225 a quick calculation shows that
time the British iron industry began the extraordinary sequence of technical
the import of English bar iron to Guangzhou could yield, as early as the 1840s, a
improvements which brought the price of iron dramatically down and was a lead-
profit as high as 50 per cent.
ing factor in the Industrial Revolution.
It is difficult to put this profit figure into a meaningful context, for statistics on net
profit in the European China trade are rare and in any case rather artificiaL
Western Competition Imports of cotton cloth to Guangzhou by the English East India Company, for
As early as 1750 a French ship landed some 30 tons of iron at Guangzhou. French,
example, usually were sold at what appears in the accounts as a loss - meaning only
Dutch, and Swedish ships occasionally imported both iron and steel in the following ~hat the profit o~ the corresponding exports to England was less than what appears
ill the accounts. __ 6 The greatest problem for Europeans trading in China was 'laying
decades, usually selling it at a loss. Some iron was landed by the English East India
Company in 180! and 1805, and in 1807 'a trial lot of iron bars' sold in Guangzhou at
'" Dermigny (196{a, pp. 197, 262~83, 367; Ig6+b, pp. 702~3) (18th century); Morse (1926-°9, vol. I, p. 29 2
a better price than expected. From 18I1 iron appears to have been one of the normal [French Imp~rt In 1]50]), vol. 2, p. 357; vol. 3, pp. I, 138 [trial lot in 1807], 1'1'.157,174, 18g, 205,226, 2f2); Ball
Igi,,~, 1',.3; Milburn (181 3, pp. 4 82 , {8S; 1825, p. +58); Anon. (183f, pp. +63, .til).
-- LtIJevalch (1848, pp. 1l7~26) .
"" Li Longqian (1981, pp. 366~8). A more positive view of foreign trade is given by Ding Richu and Shen .~:' On the use of the Mexican dollar in China see especially Hao Yen-p'ing (19 86).
Zuwei (1992). --0 The pnce fluctuated wildly in this period, with a minimum of £+75 in 1844 and a maximum of £9.75 in

:?'..!l On the European China trade in the 18th and 19th centuries sce especially Greenberg (1951); Fairbank 18{7· Here I have taken the mean of the figures for the years 18{0-49 given in dbstract if Blitis}, historical statistics
(1953); Dermigny (196·P; 196+b); !\[or5e (192{)---19); Chaudhuri (1985); i\[urphey (1970); Moulder (1977. pp. 98-127); 1\1itchelI (lg71, pp. {9 2 -3). '
Osterhammel (1989); Bowen (2002). "'" Dermigny (196{b, pp. 720-2); Bowen (2002, p. +67).
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 77
down the dollar' - the Mexican silver dollar. 227 It was necessary to pay silver for tea the first of the unequal treaties forced upon China after its defeat in the first Opium
and other exports, but carrying silver to China was the least profitable way of pro- War, contained a provision specifically banning the monopoly system. 234 Private
viding it. It was much more efficient to carry European products which could be trade monopolies on iron as well as other commodities were immediately formed,
sold for silver; but it was difficult to find imports for which there was sufficient but the Qing state was forced to suppress these after complaints from British
demand in China, and many products were tried at one time or another. It was the traders. 235
opium trade which finally stopped and then reversed the flow of silver from Europe With the Treaty of Nanjing the Qing state was denied its only means ofregulat-
to China, but not all ships to China carried illegal cargoes. Every ship to China car- ing the iron industry, and at the same time four more ports were opened to foreign
ried some sort of cargo, to help in laying down the dollar and also to serve as a bal- trade. From this point on, the decline of the iron industry became very rapid in
last. The most common ballast cargo was pig lead, but as the number of ships to Guangdong and began in other parts of the country. vVe have seen the results in
China increased, the market for lead was easily glutted. 228 Bar iron was a natural Sichuan and Shanxi. 236
substitute, especially as further technical developments brought down even more In the above it has been possible to document the decline in these regions in some
the cost of iron production in the West. detail. There are also numerous other, more anecdotal, indications of decline caused
At the same time, because of both technological and institutional developments, by foreign trade, for example von Richthofen's description of Shanxi in 1870:
ocean freight rates also fel1. 229 According to the Chinese Maritime Customs returns, The mining of coal, the manufacturing of iron, and the conveying of both to market employ
China imported over 7000 tons of iron in 1867, the first year for which statistics are a large number of men and animals. But notwithstanding its ample resources the country is
available. 230 Two years iater, in 1869, about 27,000 tons were imported. In 18g1 the poor. The profits are reduced to a minimum ... Underground miners, who receive else-
figure was 112,000 tons. Some of this imported iron supplied increased demand as where 200 to 300 cash a day, must here content themselves with wages of 100 cash. Yet the
China took its first steps towards industrialisation, but a large part, especially in the owners of mines are poor people. There have evidently been better times in this region, as
early years, would have replaced production in the traditional sector. About half of one is justified in concluding from the great number of houses built with luxury, and richly
adorned with fine work of sculpture. It is possible that the introduction of foreign wrought
the imported iron was scrap,231 for example old horseshoes. Scrap wrought iron was iron, into those districts which are accessible by water from the Treaty ports, has greatly
probably a fine material for Chinese smiths, and it was extremely cheap in the West. reduced the amount of sale and total production of Shansi iron, and that the desire to supply
as many as possible of the former markets has tended to reduce the original price of the iron
The Qing government did not normally attempt to regulate commerce and indus- and consequently the profits of the manufacturer. 237 '
try directly; this would have required officials to have a detailed knowledge of
Geerts wrote of his observations in Japan in the late Igth century:
some very technical activities. Instead the state sold various kinds of monopoly or
oligopoly rights to private individuals who then were held responsible for the Finally it may be noted that the manufacture of wrought iron inJapan has diminished con-
ordered functioning of markets, the enforcement of the law, and the payment of siderably with the import to Japan of great quantities of iron in bars and plates, principally
taxes. m The most famous example of this means of regulation is the 'Thirteen from England and Belgium. The convenient and diverse shapes of European wrought iron
+
Hongs' (shi san hang =: IT), the oligopoly which handled all foreign trade in
and their relatively moderate prices, together with the miserable state of the roads in the min-
ing districts, are the causes which have made this metal an important article of foreign trade,
Guangzhou. 233 Other examples are the salt gabelle and the Manchurian ginseng in China as well as Japan, in spite of the abundance of excellent ores in both countries. 238
monopoly, and still another monopoly is the iron industry of Guangdong. It is not
clear how this monopoly licensing system for the iron industry actually worked in
detail, but it is fairly clear that state-granted monopolies of some sort did exist in Return on investment
the Guangdong iron industry. While competition with cheap imported iron undoubtedly was the most important
It was a firm ideology, in fact an idee fixe, of the British traders in Guangzhou that cause of the decline of the Chinese iron industry, other factors must also have been
all state regulation and all monopolies are pernicious. In 1842 the Treaty ofNanjing, at work, for the decline of the Guangdong iron industry started in the 18th century,
before significant amounts of iron began to be imported. An additional factor was
,,; Morse (1922); Cheong (196S); Bowcn (2002. p. 469). probably that foreign trade brought new investment opportunities for Chinese
'1'" Dermigny (196.P, p. 199); Morse (1922, pp. 233, 239)·
'" Harley (1988).
"" Tegengren (1923-24. p. 400). "" Spence (1990, pp. Is8-60).
:!:ll In 13 99, the first year for \vhich I have seen a breakdown of the import figures, scrap iron constituted
m Fairbank (19S3, pp. 306-7); Wakeman (1966, p. 97); Davis (1852, vo!. 2, pp. 49-S0, 90-2); Public Record
44 per cent of China's iron imports. Tegengren (1923-2+ pp. 401-2); ef. Hosie (1901, p. 2S7). Hsiao Liang-lin's Office, London, FO 228/sl.
normally very useful digest of foreign trade statistics (197+) does not, unfortunately, include information on
2" Pp. 3S-6, {S-6 above.
imports of scrap and ordinary grades of iron.
:::: von Riehthofen (1872, p. 31).
"" This use of monopolies is discussed briefly by Dermigny (196..b, p. 6{). _. Geerts (1878-83, p. 540; ef. 187{, pp. 10-11).
"" See e.g. Cordier (1902).
2 INTRODUCTORY ORIENTATIONS 2 INTRODUCTORY ORIENTATIONS 79
entrepreneurs, and that these investments could give a higher return than ironworks tiny blast furnaces of places like Dabieshan, which were appropriate for a small pro-
could. 239 Luo Yixing has noted a number of cases in which ironworks were closed duction for local markets, began to be used for mass production to supply a large part
down because ore deposits were worked out. 2-1O These are likely to be signs of a short- of southern Henan. 2H The inter-war depression in the vVest may also have had a pos-
age of investment capital, for searching for a new deposit and thereafter opening up itive effect on China's economy, and therefore on the traditional iron industry. us
a new mine was expensive, and would have been undertaken only if the expected
return was competitive with other possible investments. Luo Yixing believes the The Great Leap FOlward
principal cause of the decline of the Guangdong iron industry to be that the province The considerations discussed above have considerable relevance for the study of the
actually had no more rich ore deposits left; this seems on its face to be unlikely, and campaign for iron production in the Great Leap Forward of 1958-59. The usual
the economic explanation of the decline appears to be more credible. Ul evaluation of that campaign, both in China and abroad, is that it was a total fiasco
with no redeeming features.H 6 l'vIost contemporary accounts, even the wildlyenthu-
China's first modern ironworks was established in 1891, in Hanyang, Hubei. In 1922
siastic propaganda, tend to confirm this evaluation when they are read critically:
there were seven modern ironworks in operation. The vicissitudes of these enter-
there are very few signs that the thousands of ' backyard furnaces' actually produced
prises are not part of the present story, however, for most of their production was
any iron at all. Of the numerous photographs of traditional blast furnaces which
sold to Japanese creditors at sub-market prices, while China continued to rely on
can be seen in Chinese publications of the period, there are very few that show them
the traditional sector and foreign imports for its own iron consumption. 2{Z
actually in production. But according to a speech by Premier Zhou Enlai )j5J ,~,* on
'23 August 1959, in 1958 these primitive blast furnaces actually produced 4.16 million
The iffocts ofdecline on technology tonnes of usable pig iron (together with 4-5 million tonnes of pig iron of unusable

I
quality).2n That is, 30 per cent of the year's pig iron production (13.69 million
It is clear that competition with modern' industry caused all of these regional indus-
tonnes of usable pig iron) was produced in these primitive blast furnaces which, in
tries to shrink, leaving fewer units and smaller total production; but the influence of
the opinion of most observers, were totally worthless. Many of the production sta-
this competition was not uniform over all ironworks. In fact it hit hardest precisely
tistics published in those years have later proved to have been greatly exaggerated:
in the places where the most technically sophisticated and capital-intensive techniques
is this another example of the same?
were in use. The reasons are several. A prerequisite for a large highly capitalised
works with a large production is a large market, and this implies good transporta-
! It is more probable that the campaign actually was, to a certain extent, a success in
tion facilities;N3 but the regions with good transportation facilities were also the first to
be penetrated by foreign goods. Furthermore, in China, capital was much more
mobile than labour. As the profits of the highly capitalised works declined because of
I those parts of the country where the traditional iron-production techniques had not
been forgotten. Where production already existed for local purposes it could be
expanded. This was normally the case only in places where transportation was bad.
Here iron was produced using inefficient methods and was therefore expensive, and
falling prices, the investors could move their capital into other, more profitable, enter- the added cost of transportation made it even more expensive in the places where it
prises, for example tea and opium. On the other hand the labourers, facing a continu- was to be used; but it is quite possible that iron production was nevertheless an eco-
ously falling standard of living, seldom had much choice but to continue producing nomically rational use of labour in isolated poverty-stricken regions. 248 The great
iron. Furthermore, by 1900 at the latest, Chinese ironworks could no longer compete error of the campaign was the attempt to reintroduce the traditional techniques in
with foreign iron in quality, only in price. places where they were long forgotten, and where there usually were better uses for
The works that survived best were those in poor isolated regions like Dabieshan labour as well.
which produced for a purely local market and used labour-intensive low-capital It is rare that journalists, politicians, diplomats, or tourists travel in the poorest
methods. Their survival led to a curious phenomenon when World War I brought regions of China. Nearly all of those who reported on the Great Leap Forward,
greatly increased prices for iron: the increased prices made the traditional methods
viable again, but the best traditional methods had by this time been forgotten. The 'H Note the remarks of Rawski (lg89, p. 2{g) and Li Hu (1985) on the effect of World War I on Chinese
industrialisation.
m Mycrs (lg89). ..
239 For example, Adshead (Ig8+, pp. lIO-rr) notes a number of new investment opportunities brought to "" E.g. Chao (lg6+); MacFarquhar (1983); Liu Ta-chung and Yeh Kung-chia (lg65, p. II5). More positive
Sichuan in the early 20th century. accounts are Sewell (lg60); Nikolayev and Molodtsova (lg60); Alley (lg6Ia); Li Chenggui (2001).
2'" Luo Yixing (1985, pp. g0-2). '" Anon. (1959c, p. 18); cf. Bowie and Fairbank (1962, p. 542); Hinton (1980, pp. i59, 762-3, 860). Note also
'" Note also SCC, vol. 5, part 13, p ..po. the careful analysis of the industrial output statistics of the period by Subramanian Swamy (lg73, pp. {Ifl).
'" The story has been told by Tegengren (1923-24, pp. 365-97). HR Herman (1956) and Ishikawa (1972) discuss the economic factors involved. Herman also shows that
'H3 Obviously what I mean by 'good transportation' must be taken in relation to the particular ~roduct numerous Asian governments at this time were beginning to recognise the potential value of traditional small-
involved. Transportation in Shanxi was by most measures dreadful, but the famous needles of Shanx! (p. 44 scale industries. The method applied by Putterman (199i) in his economic analysis of more recent developments
above) could have a very large market because transportation was not a large part of their price. could usefully be applied to the rural industries established in this period.
80 '2 INTRODUCTORY ORIENTATIONS '2 INTRODUCTORY ORIENTATIONS 81

both Chinese and foreigners, kept to places where travel was reasonably comfort- production was in comparison a minor matter. The first major critic of the Leap,
able. The only exception I am aware of is Rewi Alley, who retained his contact with Marshal Peng Dehuai 531~t~, was relatively mild in his criticism of this aspect. In
China's poor and travelled where few others had any desire to gO.U9 He also had a a famous open letter of 141uly 1959 he stated:
fine feeling for what makes a good picture, and many of his photographs show blast In the course of refining steel by the whole people, some small and indigenous blast furnaces
furnaces in production. He notes proudly several times that it was the poorest peas- which were not necessary were built, with the consequence that some resources (material
ants who produced the best iron: no doubt he felt that there were moral reasons for and financial) and manpower were wasted. This is of course a relatively big loss. But a
this, but we may note that there may very well have been economic reasons as well. preliminary geological survey on a huge scale was carried out throughout the country, and
many technical personnel were trained. The broad masses of cadres have tempered and
improved themselves in this movement. Although a tuition fee was spent (in the amount of
The technical publications which came out of the Great Leap Forward have proved 253
2 billion yuan), even in this respect there have been losses and gains.
to be very useful sources in the foregoing study of Chinese traditional techniques.
Because the campaign was such a fiasco, this material is seen by many as suspect;
(viii) DIGRESSION: ECONOMIES OF SCALE IN
indeed, I have been advised that it is politically incorrect to use it at all. Therefore it
BLAST-FURNACE IRON PRODUCTION
seems necessary to defend the use I have made of it here.
Readers will see that all of the furnace types and processes discussed here are well In many places in this book I invoke as an explanatory factor the economies of scale
known from much earlier sources, of the 19th and early 20th centuries; the Great which the use of the blast furnace makes possible. This is so important that it
Leap Forward material which I have used describes these same furnaces more pre- requires a detailed treatment, especially since it has been called into question.
cisely and in greater detail, because it was written by modern engineers for practical It can be seen in Figure 10 that in an iron blast furnace, under normal operation,
use. It is true that a great deal of nonsense was also published in the Great Leap there is a 'zone of relatively constant temperature' near the top of the shaft, in which
years, but this is quite easy to recognise and ignore. very little change occurs. It happens that the existence of this zone has great impor-
A useful example is a technical survey, published in December 1958, of production tance, for it acts as a buffer which shields the regions further down in the shaft from
25o outside perturbances. This means that such a furnace is extremely stable in opera-
costs in a sample of 104 small ironworks in 12 provinces and municipalities. The
average cost of one tonne of pig iron was 250 Juan 5t;, with considerable variation, tion, and remains so even when it is scaled up to an enormous size. 25{ Consequently
from 108 Juan at one works in Shanxi to 852 Juan at one in Liaoning. The article goes the iron blast furnace is the largest machine used in modern industry, with volumes
on to explain the discrepancy under four heads: (I) regularity of blast-furnace oper- typically in the range 1500-3000 m3, producing typically 2500-5000 tonnes per day
ation; (2) political leadership, mobilisation of the masses, and technical advance (i.e. and reaching as high as 10,000 tl day.
251 A general rule is that for maximum efficiency a blast furnace should be as large as
efficient use oflabour and fuel); (3) transportation costs; and (4) management costS.
The survey does not even mention the silly 'backyard furnaces' built in millions by the supply of its raw materials and labour, and the market for its production, will
peasants who knew nothing of iron production and wasted time and resources in reliably allow. 255 No larger than that, for efficiency also requires that the furnace
futile attempts to make iron. The emphasis is on serious ironworks which used tra- operate continually for years at a time; the cost of interruption of operation caused
ditional technology, giving technical advice on how their production can be improved. by labour or raw materials shortages, or by a failure of the demand for pig iron, will
The real tragedy of the Great Leap Forward was the death of millions by starva- quickly eat up the intended economies of scale.
tion, caused by the breakdown of agriculture and distribution which was in large The principal technical reasons why a larger blast furnace is more efficient
part a result of forced collectivisation;252 the fiasco of the campaign for iron and steel appear to be two. First, a larger volume of the whole furnace means less heat lost to
the surroundings. Second, a reduction zone with a higher temperature and larger
HO Alley (19 61a ; 19 61 b). Rewi Alley was born in 1897, travelled to China in Ig27, and lived there until his
volume means faster reduction. Both factors lead to more efficient use of fuel. In
death in 1987. Charles Curwen writes ofRewi Alley: 'His experience of China, and his own character, led hIDI- addition, the larger furnace involves a smaller investment relative to production
not surprisingly - to mistlust the rich, and he had a low opinion of the educated children of the rich and perhaps
of intellectuals in general. He was prejudiced in favour of the poor and had a stubborn confidence in their nat-
capacity, and requires a relatively smaller labour force.
ural ability and determination. This sentiment was confirmed by the quality of the young people, nearly all With the technical explanation clear enough, and the empirical observation that
from poor often wartime refugee families, who were formed by the school, founded by the Chinese Industrial modern industry prefers large blast furnaces to small ones, it is surprising to find two
Cooperatives, of which he was director (and where I worked for about seven years). Later, in many different
walks of life, they gained a reputation for their ability and their readiness to get their hands dirty.' (Letter to well-known archaeometallurgists, William Rostoker and Bennet Bronson, claiming
DBW, 30 March 1995.)
';0 Anon. (1958e).
25' This last is quite interesting: it appears to cover what in other contexts would be called the profits of the ,,:< Anon. (1968b, p. 9; Chinese text, p. 398); cf. Peng Dehuai (1984, pp. 513, 492, +99; 2002, pp. 290-1, 279,
ironmaster. The survey found that management costs varied between 5.3 and 30.2 per cent of total cost. 282); lIIacFarquhar (1983, p. '214); Domes (1985, p. 91);Joseph (1984, pp. 62-II9 et passim).
2;2 See e.g. MacFarquhar (1997); Kung and Lin (2003); also Becker (1996). Ashton et al. (1984, p. 620) call ,;, Peacey and Davenport (1979, p. 40).
this 'the worst famine in human history'. ,;,' See e.g. Sidney (1920);Jones (1933, pp. 219-+4); Pratten and Dean (1965, pp. 65-7).
82 2 INTRODUCTORY ORIENTATIONS

that the economies of scale in blast-furnace iron production are illusory.256 They cite
some data for Indian and Southeast Asian bloome1Y iron smelting, which are irrele- 3 THE EARLIEST USE OF IRON IN CHINA
vant. They make much of the fact that in Shanxi, in the 1920S, cast iron from the cru-
cible smelting process sold for about the same price as imported blast-furnace cast
iron. Again this is not a comparison of blast furnaces, but more striking still is the eco- (i) THE STATE OF THE QUESTION
nomic naivete of the argument. In Shanxi, ironmasters and workers lived in utter
poverty and produced iron because they had no other means ofliving, and obviously Studies qf the written sources
they could not sell this high-sulphur iron at a higher price than that of imported iron, Over the centuries there have been a number of studies of when iron was first used in
produced by well-fed investors and workers in Britain and the USA The same argu- China, but until recently the only basis for a discussion of the question was in written
ment applies to blast-furnace iron production in many other parts of China. texts. l Perhaps the most important textual evidence is a passage in the Jviencius, a text of
Rostoker and Bronson state that '[m]anagers of American steel corporations in the late -4th or early -3rd century,2 in which it becomes clear that iron implements for
the twentieth century have consistently preferred larger furnaces, but there is little tilling and metal pots for cooking were essential parts of peasant life; we shall consider it
good evidence that these produce significant savings in costs', citing as their only in Section 4(i) below. 3 Mentions of iron before this are rare, and in each case coupled
authority a survey of 20th-century American blast furnaces by Myles G. Boylan. with serious problems concerning the interpretation, authenticity, or dating of the
But what Boylan actually said was this: 'In summary, the data indicate that while text in question. 4 The Yugong fli,jit ('Tribute of Vu') chapter of the Book qf documents
large blast furnaces were more efficient than smaller furnaces, their edge in
efficiency was reduced when agglomerates of high quality were used (for example,
lists iron (tie it) and steel (Iou ~) among the items of tribute sent by Liangzhou w:
1'1'1, modern Sichuan, to the Emperor Yu fli, in the -22nd century;5 but that text is
pellets) in place of standard domestic ore.'257 Ore agglomeration is an innovation of not a reliable source for such ancient times, and cannot itself be dated with any
the late 20th-century, and has no relevance for Rostoker and Bronson's argument. precision. A poem in the Book qf odes, probably to be dated before -600, uses the
Thus Rostoker and Bronson, in an otherwise very useful textbook of archaeomet-
allurgy, have on this issue merely introduced confusion into an issue which has been
word die .m for a horse of some specific colour;6 since this character is graphically
and phonologically related to tie ~, 'iron', some writers have assumed that the horse
clear for centuries: larger blast furnaces are overall much more cost efficient than is 'iron-coloured,.7 Perhaps so, but if die can mean 'tie-coloured horse', then tie can
smaller ones. just as easily mean 'die-coloured metal'.

,56Rostoker and Bronson (1990, pp. 186-9). The clearest apparent mention of iron in an early Chinese text is in the -<po zhuan,
'" Boylan (1975, p. 176). referring to the year -512:
In the winter, Zhao Yang and Xun Yin of Jin led troops to build fortifications on the
banks of the Ru. Thereupon they taxed the state of Jin one gu ~ of iron with which to
cast penal vessels. [On these was] inscribed the 'Penal code' made by Fan Xuanzi. 8

I J\lodern studies include Zhu Xizu (1928); Fei Si (1935); Li Hengde (1951); Sekino Takeshi (1951); Ruan
Hongyi (1955); Yu Yi (1959); Li Xueqin (1959); Yin Difei (1959); Guo Moruo (1973, pp. 202-7); Huang Zhanyue
(1976); Yang Kuan (1982, pp. 17-2{); TangJigen (1993); Bronson (1999); Zhao Huacheng (1996; 2000); Wang
Bin (2000).
, D. C. Lau in Loewe (1993, pp. 33[-5); cf. SCC, vol. 2, pp. 16-18.
, P. II6.
+ The problems are discussed by e.g. Huang Zhanyue (1976); TangJigen ([993); Wagner (1993, pp. 52-60).
, Text and translation, Karlgren (1950a, pp. [5, [7); textual commentary, Karlgren (1948-{9, pp. 154-5)·
Discussion, Huang Zhanyue (1976, p. 62); Wagner (1993, pp. 52-{). . .

j " Ode no. 127, text and translation Karlgren ([950b, pp. 80-1); cf. Loewe (1993, pp. 415-23). DISCUSSIon
Wagner (1993, pp. 54-6).

gave no reference. Later. in 1956, he changed 'commentators say' to 'it is said' (1973, p. '.2Oi).
.
i Guo I\Ioruo (1973, p. 32), in an essay originally written in 1952\ quoted 'commentators' to thls effect, but

" <uo ~11Uan, Duke Zhao. 29th year, Yang Bojun (lg81. p. [50{); cf. SCC, vol. 2, p. 522; Couvreur (19If,
\'01. 3, pp. {55, {56); Legge (1872, pp. 729, 732); Waley (19+8); Wagner ([993, pp. 57-g)·

J
3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON

Here follows an apocryphal quotation from Confucius: upon hearing of this action, military preparations secret, he should establish a civil government and entrust mil-
he predicts thatJin soon will go to its ruin. If the ancient forms are abandoned, and itary matters to it.
the penal law is inscribed on vessels, the people will pay attention to the vessels and Duke Huan said: 'I have entrusted military affairs to the civil government, and now the state
fail to honour men of rank. of Qj has a shortage of armour and weapons. What is to be done about this?'
Taken at face value, the passage appears to indicate that iron was being used to Master Guan replied: 'Lighten [the punishments for] offences, and convert them to
cast vessels as early as -512, and that it was a common enough commodity that it armour and weapons.'
was practical to make it the object of some sort of tax or levy. Duke Huan said: 'How is this to be done?'
Master Guan replied: 'Ordain that serious crimes are to be redeemed with a suit of rhi-
Much ink has been spilled over this passage. Huang Zhanyue calls it 'incompre-
noceros armour and one halberd, and minor crimes with a plaited leather shield and one hal-
hensible', and asserts that it is corrupt. 9 There is a +3rd-century quotation of the pas- berd. Misdemeanours are to be punished with [a fine of] a quota of metal rJinfin ~7t], and
sage in which the character zhong it, appears instead of tie m, 'iron', to and he believes doubtful cases are to be pardoned. A case should be delayed for investigation for three [days]
the crucial passage should be interpreted: 'Thereupon they taxed the state of Jin, without allowing arguments or judgements; [by the time] the case is judged [the subject will
unified the gu and zhong [i.e. standardised weights and measures], and cast penal ves- have produced] one bundle of arrows. Good metal [meijin ~~] should be cast into swords
sels.' Yang Kuan in turn calls Huang Zhanyue's interpretation 'incomprehensible', II and halberd[-heads] and tested on dogs and horses, while poorer metal [ejin ~~] should be
and cites a +2nd-century quotation of the passage to show that it is not corrupt. 12 cast into agricultural implements 16 and tested on earth.'
I believe both scholars miss the real point, which is a matter of source criticism [Thereafter] armour and weapons were abundant. 17
rather than philology. Did the events narrated here, under either interpretation, One often reads in Western works on early China that bronze was considered 'the
actually take place? There seems to be general scholarly agreement that the Zuo lovely metal' and iron 'the ugly metal'. There is some archaeological evidence for sus-
zhuan was compiled in the -4th century from disparate earlier sources. 13 What was pecting that something of the sort may have been the case, as well as evidence that the
the Zuo zhuan author's source for the passage above, and can this source be trusted? situation may have been rather more complex. 18 It is important to note, however, that
The events narrated here are not mentioned elsewhere in the Zuo zhuan, or any the only evidence for the statement is the passage above, where I have preferred to use
other early source. Furthermore they appear to be mentioned only in order to intro- the translations 'good' and 'poor' rather than 'beautiful' and 'ugly'. The passage does
duce the precept, here attributed to Confucius, that a published penal code endangers not actually mention iron, and, as Huang Zhanyue has pointed out, 'good metal' and
the traditional social order. This is a fine example of the sort of moralising passage in 'poor metal' are, given the context, much more likely to refer to different types of
the Zuo zhuan which the historian must always treat with caution, especially since bronze. 19 This seems to have been the view of the earliest commentator, Wei Zhao 1it
there is a perfectly parallel story, with the same moral, earlier in the Zuo zhuan. H We BB (d. +273),20 and a parallel passage in the Huai nan zi rtm-=r
suggests the same. 21
must not expect such a story to be historically accurate. Adding to this consider- Further, if the passage does refer to iron, it is by many centuries the earliest Chinese
ation the possibility that the text is corrupt, and perhaps did not originally mention text in which iron is considered to be a kind of jin 3t, 'metal'. We shall see directly below
iron at all, the passage simply cannot be taken seriously as a source on the early use that the Shuo wenjie ziof +100 refers to iron as 'the black metal' (heijin m.3t),22 but before
of iron in China. this there does not seem to be a clear reference. In fact, the -2nd-century text Huai nan
zi has a reference to 'casting metal and forging iron to make edged weapons'. 23
The Guoyu ~~, in a passage probably dating to the earlY-4th century,l; has a curi-
ous story which it may be appropriate to consider briefly here. Earlier in the text the And so it goes with other mentions of iron in other ancient texts: either it is not clear
statesman Guan Zhong 'If{ift has advised Duke Huan of Qj. ~ffi0 that, to keep his that they really are mentions of iron, or it is not clear that the source is as ancient as
is claimed. In many cases this does not much matter, for the text says nothing
important. One thing that comes out of studies of the ancient texts, however, is the
, Huang Zhanyue (1976, p. 6+).
10 Kong zi jia yu, ch. 9, p. 2+a. 16 Chu,yi,jin, zhu iI.;i!lTli, four types of agricultural implement which are difficult to identify.

11 Yang Kuan (1982, pp. 21-3). " Cuo )'u, SBCK edn, ch. 6, p. lOb; 1978 edn, pp. 239-40; cf. Ono Takashi (1975, pp. 335-6); parallel passage
" Commentary by Fu Q}.n g~~ (d. +190), quoted by Kong Yingda 1'L~]jm (+5i4-648), Zuo zhuan, SSJZS in Cuan zi, ch. 8, sect. 20, pp. 13b-14a; cf Rickett (1985, p. 33..). There are various doubtful points in the trans·
edn, p. 212+- lation which are not relevant to the present question.
13 Anne Cheng in Loewe (1993, pp. 67-76); Creel (1970, p. 476). " Wagner (1993, pp. 181-2, 169-70).
" The state of Zheng!lll casts a penal law text (presumably in bronze) in -535' Shuxiang;l&r;';J of Jin writes a letter 19 Huang Zhanyue (1976, pp. 63-4).

to Zichan 'f;!t, Prime IvIinister of Zheng, reprimanding him for this break widl ancient ways, but Zichan declines to W He writes, E cuye ~lIm, 'Emeans "coarse",'
accept his ad,ice. A certain Shiwen Ba ±x: fa then predicts calastrophe by fire in Zheng: Zuo ;::huan, Duke Zhao, 6dl " Huai nan zi, SBBYedn, ch. 13, p. 18b; Zhao Zongyi (2003, p. 704); tr. Larre et al. (1993, pp. 185-7).
year, Yang Bojun (1981, pp. 127+-7); cf SCC, vo!. 2, p. 522; Couvreur (191 .., 3, pp. lIHO); Legge (1872, pp. 6og-lO). " p. 86 below.
" Chang [·jen and others in Loewe (1993, pp. 263-8). 23 Huai nan zi, SBBr edn, ch. 13, p. 20; Zhao Zongyi (2003, p. 655); tr. Larre et al. (1993, p. 162).
86 3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON

etymology of tie ~, the Chinese word for 'iron'. It appears to be related to a number 10. z:;hen Ji ' ~,Arch. fien, 'black hair' (CSR 37Sd, e)
of words meaning 'dark' or 'black'. I!. duan ~ , m,
Arch. ['wan, 'black dress' (CSR 171b, 324i)
The Han dictionary Shuo wenjie z:;i defines tie as 'the black metal',2' and an etymo- 12.}Uan #,t:, Arch. diwan, 'black dress' (CSR 171d)
logical association of iron with a dark or black colour is common world-wide. Some 13. duan ffi, Arch. twan, 'black straight robe' (CSR 168f).
modern examples are: Japanese kurogane ~c;E ('black metal') for 'iron'; Russian
It is therefore likely that tie, 'iron', is etymologically related to 'dark' or 'black'.
chernaya metallurgiya ('black metallurgy') for 'ferrous metallurgy'; and of course
English blacksmith. A wide-ranging compendium of etymologies for 'iron' and 'steel'
in old- and new-world languages mentions words related to 'grey', 'dark blue', flew lightfrom archaeological material
'black', and 'dark' in numerous apparently unrelated cultures. 25
The terms of the debate on China's earliest iron were changed irrevocably by exca-
The publications of Bernhard Karlgren on the history of the Chinese language
vations in Ig50-S2 in Hui County ~~, Henan. 32 Of S4 Warring States graves exca-
make it fairly simple to investigate the etymological relations of a word like tie. 25 We
vated here, seven yielded a total of 161 iron artefacts, including decorative objects,
consider first the Archaic pronunciation of tie, then look at other words to which it
weapons, and implements. In 19S3 there was another m<yor find: the site of an iron
may be etymologically related.
foundry of the -3rd century in Xinglong County ~pi~, Hebei/3 where cast-iron
1. tie ~, Arch. t'igt or t'iet or t'iat, 'iron'. 27 moulds for iron implements were found. More surprises were to come as these and
other iron artefacts were subjected to metallographic examination, and we shall go
By the known rules of cognate formation in Archaic Chinese, the following words
into these at length further below,~l+ but the finding of large amounts of iron securely
are likely to be cognate with this: 28
ti ~, Arch. d'iJr, 'iron,29
I dated as early as the -4th century was remarkable enough in itself.
Guo Moruo responded to the new finds in an article entitled, 'In hope of more
I
2.
3. die!l, Arch. d'iJt or d'ietor d'iat, 'a horse of a certain colour',3o mentioned above finds of ancient iron'.35 Here he reiterated his view that the transition from 'slave
4. dai J!, Arch. d'ad, 'dark' (CSR sogc) society' to 'feudal society' occurred at the beginning of the -Sth century, and sug-
S. di J!, Arch. d'iJd, 'dark' (CSR Sogc) gested that more finds of iron artefacts would strengthen this hypothesis.
6. tai~, Arch. t'igd, 'dark' (CSRsoge) In the next few years excavations revealed more and more early iron artefacts. In
7. di lI;\'f, Arch. d'iad, 'to shade' (CSR 31Sd) 19S7 the archaeologist Huang Zhanyue concluded the first systematic survey of these
8. tan 1!J:t, Arch. t'an, 'charcoal' (CSR ISla) with a bitter complaint concerning, among other matters, the lack of rigour, or even
g. z:;hen f~, Arch.ljm, 'black clothes'3! I total lack of basis, of many of the dates given for the artefacts he was interested in. 36
I Such outspoken criticism of colleagues is rare in the Chinese scholarly literature, but it
had its justification in this case. Much has since changed for the better, but it is still true
2+ Shuo wen jie zi, p. 293. that historians who wish to use Chinese archaeological material in their work must not
" Rex (1964, pp. 3a, P, 7a, lOa); note also Buck (1949, p. 613).
26 Karlgren's work is not, of course, the last word on the subject. It has been criticised on methodological
blindly accept dates and other interpretations given by the excavators of material of
grounds (e.g. Serruys, 1960; Pulieyblank, 1962; 1985, p. 304), and alterations or refinements of various details interest, but find out how other Chinese archaeologists have received these claims, as
have been proposed. There seems however to be general agreement among linguists that it constitutes a solid
foundation for all future work on the subject. ~rost important for present purposes is that his rules for 'word
well as looking critically themselves at the basis on which the claims are made.
families' function convincingly within his reconstruction of the pronunciation. I shall use Karlgren's system
here, with almost no reference to the work of others, because only a trained linguist can safely explore the
voluminous recent work on Chinese historical phonology.
27 The reconstructed Ancient pronunciation (ca. +600) is t'ie! (GSR 1256b); this could correspond to anyone ." Excavation report, Anon. (1956); see also Watson (1957); An Zhimin (1990); Paul-Davicl (1954); Wagner
of the Ihree Archaic forms (ca. -800) given here (Karigren, 1954, pp. 285, 293, 307), but there is not sufficient (1993, pp. 199-206); Zhang Xinbin (1994).
material to allow a determination of which is correct. In 1952 the iron implements from Hui County were placed on display in the newly refurbished Museum of
'" Karigren (1933, pp. 98-105) gives numerous examples of 'word families' (groups of words which are related both Chinese History in Beijing (cf. Wang Yu-chuan, 1953). A young Canadian delegate to the Asia and Pacific
phonetically and semantically) which indicate that words with the following initials and finals may be cognate: Peace Conference in October 1952. Finlay l\lacKenzie, sent Joseph Needham a set of sketches of these. He
initials: 1-, !'-, d-, d'-, i-, i'-, J-, J'- asked to remain anonymous, however, afraid that if the visit to Beijing were known he would not be able to
finals: -n, -t, -d,-r obtain employment in Canada. The sketches are reproduced in The development of iroll and steel technologl' ill G'llina
In addition Malmqvist (1962, p. II5) gives examples specifically related to alternations among final -Jr, -JI, and (Needham. 1958. p. 66, pI. 2), credited to 'F. McK.' i\Iy attempts to make contact with Mr MacKenzie h,,-e
-Jd. These alternations seem to be the result of some grammatical inflection in Proto-Chinese. be~.!l unsuccessful, but after fifty years it no longer seems necessary to keep his identity confidential.
29 A synonym for tie mentioned in the Shuo wenjie,zi (1963 edn, p. 293). Archaic pronunciation reconstructed :; Excavation report Zheng Shaozong (1956); sce also Anon_ (1980a); Li Xueqin (1985, p. 327).
by the method of Karigren (1954), pp. 130-4, 137-40, 159-68.
3(1 GSR 1256c, reconstructed as above; also modern tie, Arch. same as no. 1. .~' Orig. 1956. repr. Guo l\lOntO (1973. pp. 202-7).
31 Karigren (1933, p. 8g. no. 219); but cf. GSR 453f, where the only definition given is 'unlined garment'. .". Huang Zhanyue (1957, p. 104)-
88 3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON 89
With the publication of still more relevant archaeological material, many scholars have including myself, have assumed, in blast furnaces. The bloomery is a small-scale
been attracted to the question of the origin of the use of iron in China. It was again Huang hearth or shaft furnace which produces wrought iron in the solid state. Technical
Zhan)'ue who, in an important article published in 1976, brought order to a confusion of aspects of bloomery iron smelting are described briefly in Box 8. +0
claims and counter-claims. 37 Using rigorous philological criteria he rejected, one by one, all
of the arguments based on written sources. Considering then the archaeological evidence,
he rejected several arguments on such grounds as methodological confusion, incorrect dat-
ing, or inadequate reporting of excavation details. He concluded that the first use of iron in Box 8 Iron smelting in a bloome1} fUrnace
China was in the south, for the earliest iron artefacts so far found in China were from In a bloomery furnace wood or charcoal is burned, producing a temperature around 1200-
Changsha, Hunan (in the state ofChu ~) and Luhe ;\ -€;-,jiangsu (in the state ofWu ~). 1300° C and a fi.lrnace atmosphere rich in carbon monoxide (CO). Roasted iron ore, com-
posed largely of iron oxides and silica (Si02), is added to this fire. Some of the iron oxide
combin;s with.~e silica:o produce fayalite (Fe2Si04, i.e. 2FeO'Si02), with a melting point
When in the mid-1980s I wrote my own contribution to the problem, in two chapters of of 1205 C. ThIS IS the pnrnary component of the slag, most of which melts and flows to the
a book entitled Iron and steel in ancient Chziza, the available archaeological material appeared bottom of the fi.lI'nace. The rest of the iron oxide is reduced to metallic iron by the carbon
to provide a moderately clear picture. 38 Several artefacts of mete01itic iron from the late monoxide. The resulting sn:all pieces of iron, which are never molten, sinter together to
Shang and early Western Zhou found in north China seemed irrelevant to later make a sponge-like mass of lI'on and slag called the bloom. This is removed and hammered
developments; and if one ignored claims that were not properly documented with on an ami! to force out as much as possible of the slag. The reactions involved are:
archaeological and metallurgical details, it seemed that in China the smelting of iron from C+0 2 =C0 2 (I)
ore began, as Huang Zhanyue had suggested, in the south, sometime before the begin- CO 2 +C=2CO (2)
ning of the -5th century. I felt, however, that I could narrow this further, to the state of 2Fe203 + CO = 3Fe304 + CO? (3)
Wu ~.39 From there it spread within a century to the other major southern state, Chu Fe304 + CO = 3FeO + CO 2 - (4)
~, and within another century to the rest of the Zhou Empire, almost entirely replacing 2FeO + Si0 2 = FezSiO+ (,5)
bronze as the metal of choice for most practical implements and weapons. Earlier iron &O+CO=&+C0 2 ~
artefacts of non-Chinese nomadic peoples north of the Zhou Empire (which I did not 2CO = CO 2 + Q (in solid solution in iron) (7)
mention) appeared interesting but essentially irrelevant to the Chinese story: the rulers The thermodynamic conditions for these reactions are shown in Figure 41. It can be
of the Zhou states had sufficient bronze for their purposes, and if they were aware of ~een t?at, und~r equilibrium conditions, there is only a narrow range of CO content
the new metal used by their northern neighbours they found it to be a poor substitute. m w~Ich FeO IS re~uced to Fe and Fe2Si04 is not reduced (between curves C and B).
Even as that book was being printed, new publications of archaeological material In thIS range very little carbon can enter the iron (the curves between A and C). The
bloomery operator does take care to control the CO content of the furnace atmo-
were undermining its story. What is available as I write (January 2006) irIdicates that
sp~ere, bu.t a bloomery operates very far from equilibrium conditions, and in fact it is
smelted iron definitely was irI use irI northwest China long before it was used in the qUIte pOSSIble to ~ake stet;l, or even cast iron, in a bloomery. Nevertheless the oper-
south. A direct implication is that the technique of iron smelting came to northwest ator generally aVOIds allowmg too much carbon to enter the iron, for while steel is usu-
China from the West, for contacts with iron-usirIg peoples on the periphery of the Zhou ally ~esirable, there is always the danger that so much carbon might enter the iron
Empire were sufficiently intense that irIdependent irIvention was hardly possible. Another that It becomes cast iron, which is useless to a smith.
surprisirIg aspect of the new archaeological material is that it irIdicates that the early Modern metallurgists, attempting to reconstruct the bloomery smelting methods of
smiths may have used meteoritic and smelted iron interchangeably, so that the meteoritic th~ past, have found that mod:rn technical knowledge is far from sufficient. The oper-
anon of such a bloom~ry requIres long experience and a delicate feeling for the colours,
iron artefacts have a significance which I had not earlier been willing to accept. sounds, and smells which appear. They have had a good deal of help from people in iso-
l~ted p~ of the. world, especially parts of Africa, where bloomery furnaces have con-
If iron-smelting technology came to China from the West, then the first iron smelt- tmued ill use until modern times, but the forms of bloomery furnaces used in different
ing in ChirIa must have been done in bloomeries rather than, as a few writers, parts of the world and in different periods have varied enormously, and the operation of
one does not necessarily tell much about the operation of another.
3J Huang Zhanyue (1976). .Since there is as ,Yet no information at all regarding what an ancient Chinese bloomery
" Wagner (1993, pp. 51-146). nught have been like, I have chosen an arbitrary example, a 'peasant furnace' used in
39 In this I largely followed Huang Zhanyue. Since his article the new excavations of the Chu capital inJiangling,
Hubei, had discredited certain assumptions on which the dating of the Changsha material had been based; see
Wagner (1987a; 1993, pp. 86-g0); Zhou Shirong (1990); Yang Ding'ai et al. (2003, p. 31, n. 7). vVith the Changsha
(Cont.)
material essentially undatable, this put the use of iron in Chu at least a century later than in Wu. There do however
seem to be some Chu iron artefacts from the late Spring and Autumn period, e.g. Yang Ding'ai et al. (2003, pp. 2B- .., Out of :te vast lit~rature available on the archaeological, historical, theoretical, and experimental aspects
9); Sheng Dingguo and DengJianqiang (2003, p. 521). Some scholars continue to follow the older chronology for of bloomery Iron smeltmg, the best smgle reference is now Radomir Pleiner's magisterial Iron in archaeology: the
the Changsha graves, notably Han Rubin (e.g. Igg8, p. 91); Anon. (2000b); and Wang Shirnin (2003). European bloomery smelters (2000).
go 3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON

Box 8 Continued

1
75

j
- - 50 --3100
Figure 40 A family ironworks in Dalecarlia, central Sweden, early I8th century; drawing by Lars Schulze
Figure 39 Diagram of a bloomery furnace used in Nornas, Sarna Parish, Sweden, in I85I , redrawn from (I7 0I - 65) in a manuscript of I732 now in the Royal Library, Stockholm. Reproduced here from the I845
Buchwald (I99I, p. 27I, fig. 3). Dimensions are in cm. Upper: top view. Lower: section. Figure 40 gives an repr. of Schultze ( I7~2, pI. ~); cf. Grabe (I922, p. 26, fig. 2); Percy (I864, pp. 320- I). The man is charging the
impression of a similar furnace in operation. furnace, the woman IS workmg the bellows (with her feet, while spinning yarn with her hands), and the boy is
cleaving a hot iron bloom with an axe.
central Sweden until the beginning of the 19th century. In 1851 four smelts, performed by
men who remembered how it had been done in the past, were observed by professional
metallurgists from the Swedish Ironmasters' Association (Jernkontoret). Their report was
published in Swedish in 1946 and translated into English by J. A. W Busch (1972). The
following depends very heavily on a discussion by V F. Buchwald (1991, pp. 271-3). (ii) I R 0 NON THE PER I P HER Y 0 F THE
The furnace was filled with dry wood and ignited from below. After 30 minutes,
ZHOU EMPIRE
after the wood was charred and had descended, a few shovelfuls of roasted and pul-
verised ore were added. Blast (in this case from a water-driven bellows) was blown in In Xinjiang, in the far northwest of modern China, some surprisingly early
near the bottom, and this was increased as the process continued and more wood and dates for iron have been published in recent years. 4 1 Iron is found in graves
ore were added. At a certain point charcoal began to be added instead of wood; it
which for the most part show no sign at all of Chinese influence and which
burned more quietly and allowed the furnace operator to see what was happening.
After 2- 2 V2 hours the furnace burden had sunk down into the rectangular bottom have surprisingly early radiocarbon dates. The most important early iron
of the furnace, and now the operator's skill came to the test. He worked with a hook, artefact type appears to be a small knife; a few examples are shown in Figure 43.
a pointed rod, and a spade, manipulating the remaining furnace contents to separate Chen Ge gives a table of 35 radiocarbon dates (by three different labora-
the metallic iron from the slag and gather it together into a compact bloom. During tories) for graves in Xinjiang in which iron artefacts were found. 42 These can
this operation the blast was carefully regulated to avoid oxidising the iron.
Finally the blast was stopped and the bloom, typically weighing 8 kg, was fished out
with tongs and taken quickly to an anvil, where it was cloven with an axe but not fur-
ther hammered. Later it would be reheated and hammered to squeeze out the slag,
producing 4-5 kg of wrought iron. 4 1 See especially Mei Jianjun (2000 , pp. I5-24); Chen Kwang-tzuu and Hiebert (I995); Chen G e

This particular furnace had no taphole for slag. It was cleaned out from the top, (I9 8 9; al~o I98I; I987 ; I990); Cong D exin and Chen Ge (I99I ); Sun Binggen and Chen Ge (I987; I9 88 );
Zhang Pmg et aI. (I989); Zhang Yu zhong (I985); D ebaine-Francfort (I989 , esp. pp. I92, I94, I9 6- 7,
then immediately charged for the next heat. The operations continued day and night I9 8 , 20I, 206-7); Wu En (I993); Wang Binghua (I995); Zhang Yuzhong (200 2, pp. 487- 90); Qian Wei
for a week or more, until the stock of ore, wood, and charcoal were used up. et aI. (2000).
42 Chen Ge (I989, pp. 426- 7).
3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON 93
100,000 be summarised as follows:
earlier
-lOOO-gOl 3 •••
A
-gOO-801 6 ••••••
10,000 -800-701 7 •••••••
0.5%C -700- 601 3 •••
O.2~~ C
-600-501 5 •••••
-500-401
-400-301
2
2
••
••
0.1%C
1000
0.05% C
-300-201 •
-200-101 2 ••
later 3

100
0.01%C There seems to be little room for doubt that iron was known here by the -8th cen-
0.005% C tury, but I would tend to be wary of the dates which are earlier than this, for they
N are difficult to fit in with what we know of iron in Siberia and China proper. They
o
'i are best explained as the tail of the Gaussian distribution of radiocarbon dates of
~ the -8th century. The region seems not to have had much contact with the

1
0.001% C
10
8 Central Plain before the Han period.
I There are also some early dates for iron in parts of Gansu, perhaps again pointing
C to a date in the -8th century for iron. +3 Here there are more signs of contact with the
Central Plain.

How did the technology of iron smelting reach Xinjiang? In an earlier article I
pointed to Scythic nomadic cultures in the steppelands as likely intermediaries. H
The Scythians - Saka in Persian sources,.f5 Sai ~ (Archaic sak or sag).f6 in Chinese
sources - dominated the steppelands of Inner Eurasia through the greater part of
0.1
Fe304 + CO = 3FeO + C02
o the -1st millennium, were extremely mobile, and were the carriers of many cul-
tural influences between East and West..f? There are definite signs of Scythian
influence in Xinjiang very early on,'s and iron metallurgy is taken as one of the
diagnostic features of 'Scythic culture' by a number of authors.+ 9 However, firm
0.01 dates for iron metallurgy in the eastern steppelands are not as early as for iron in
o
o 8 8 o
g
o
o g Xinjiang. Iron may have been used very early at the western end of the distribu-
N
'" '" '" tion of Scythic cultures, but east of the Urals the earliest firmly dated Scythic iron
Temperature, <lC

Figure 4 1 Equilibrium conditions for certain reactions which are important in bloo~ery smelting: The
vertical axis gives the ratio of partial pressures of carbon monoxide (Ca) and carbon dlOxlde (C02) m the
furnace atmosphere. When furnace conditions are above a particular line, the correspondmg reactIOn g~es 13 Pu Chaofu (1981); Pu Chaofu and ZhaoJianlong (1984); ef. Chen Ge (1989, p. 431).
to the right; if below, to the left. Cun'e A and the curves between A and C (exc?pt B) are ca.lculated WIth H Wagner (1999a).
the assumption that the atmosphere contains about 79 per cent nitrogen; thIS IS more realIstlc than the " Yablonsky (1995).
customary assumption Pea. + Pea = I. For the data and method used in calculating these cu~ves see '~ GSR g08a; Hulsewe (1979, pp. to4-5, fn. 210); Puri (1994).
Wagner (1990, pp. II5-16); Rbsenqvist (1974, chapters 3, 4, and 9); Richardson et al. (1948-5 2); Hams (1945); " The "Seythic era", I00<l-200 BCE', Christian (1998, ch. 6, pp. 123-62); Di Cosmo (2002, pp. 3I-.Jj); MarCenko
and Vinogradov (1989); P'iankov (1994).
Groves (1949).
la MeiJianjun (2000, pp. 69-71); Wang Binghua (1987); Debaine·Francfort (1989, pp. 198-201); Ma Yong
and Wang Binghua (1994); Chen and Hiebert (1995); Di Cosmo (1999, pp. 924-6).
19 Watson (1971, p. 109); Christian (1998, p. 127).
3 T H E EARLIEST USE OF I RON 3 THE EARLIEST USE OF IRON 95
94

.
I "

.. "

JJ
IJ

Figure 42 Map showing the maj or place-names mentioned in Section 3·


3 THE EARLIEST USE OF IRON 97
96 3 THE EARLIEST USE OF IRON

appears to come from kurgans (grave mounds) excavated in Tuva and dated to the
-7th century.50 A major study of ancient nomadic cultures of the Northern Zone of
China by Wu En also places the earliest iron in the steppelands in the -7th century.51
I Archaeological material available at this writing (April 2004) suggests that iron
technology came to Xinjiang from the Chust culture of the Ferghana Valley, in
modern Uzbekistan. Here iron appears at the beginning of the -1st millennium,
and there is solid evidence of mutual influence between this culture and several
···
cu1tures 0 f south ern X InJlang. 52

Farther east, in the Russian Maritime Province, some scholars believe that the
use of iron was much earlier, perhaps as early as the -12th century. This claim
2 seems to be based on a single radiocarbon date, and should therefore be treated
with extreme caution until such a time as more solid evidence becomes available. 53

It seems reasonable to conclude that the technology of iron smelting came to Xin-
jiang from further west. Given the present state of Inner Eurasian archaeology,
however, further speculation concerning the precise route by which this transmis-
sion took place would probably be unwise. On the other hand, transmission to the
Central Plain from Xinjiang through Gansu seems uncontroversial.

3
Early iron in Korea
There is some evidence that Korean iron technology may have come from the Scyth-
ians, and that this could have been as early as the -8th or -7th century. There is con-
siderable controversy concerning the date of the first use of iron in Korea. 54 Sarah
Taylor notes that the dates which have been proposed range from the -8th to the -3rd
century.55 Yoon Dong-Suk cites (and dismisses) Lee Byong-son's statement that 'the
early iron age along the Yalu River had begun as early as the -7th century,.56 The
early dates come from the North, and it appears that North Korean archaeology is

50 Davis-Kimball et aI. (I995, pp. 5- 82, 276, 324); Kenk (I986, pp. I5- I9, 75, 89, 99); Semenov and
Kilunovskaya (I990); Chugunov et aI. (2002; 2003); Cugunov et aI. (2003). But note Grjaznov (I984, pp. 70-5);
Hall (I997); and Di Cosmo (1999, p. 914), who give somewhat earlier dates for iron in Tuva.
51 Wu En (2002, p. 443).
52 Masson and Sarianidi (I972, pp. I64- 5); MeiJianjun (2000, pp. 67- 70); Mei and Shell (2002); Mei and Li

(2003, p. II4); Baratov (200I); Francfort (200I); Kohl (I984, pp. I89- 9I); Koshelenko (I988, p. I72); Askarov
(I992, pp. 447- 5I); ZhouJinling (I998); Shui Tao (I998; I993, pp. 474- 6). Note also Gorbunova (I986, pp. I8-
2I); Debaine-Francfort (200I).
4 53 Chard (I974, p. 94) writes: 'Iron appears in the Vladivostok area in the eleventh to twelfth centuries B.C. ,
coinciding with the development of the so-called Shell Mound or Sidemi culture.' Okladnikov (1965, pp. I84fT)
Figure 43 Photographs and sketches of iron knives from early graves in Xinjiang. I. From Cemetery no. 3 at discusses the Shell Mound culture in detail, but does not mention early iron artefacts. Murakami Yasuyuki
Chawuhugoukou, Hejing County tDIDfW,*~1§f-+mD (artefact no. M2:I ). Length I6.5 cm, breadth 0.9 cm. Re- (I99I ) mentions the iron artefacts of this culture, but does not take them seriously. See Chard (I96I, p. 85, item
produced from Cong Dexin et aI. (I990b, p. 887, fig. 8.3). 2. From Cemetery no. 2 at Chawuhugoukou (artefact 2I, no. RUL-I65); Di Cosmo (I999, p. 9I3; 2002, pp. 72- 3); Derevianko (I965, pp. I38-9); Kuzmin et aI. (I998,
no. MI4:II). Incomplete length 5 cm, breadth 2.I cm. Reproduced from Cong Dexin et aI. (I990a, p. 5I7, pp. 675, 682, 684); Wang Dehou (I999; 2003). I am grateful to Sarah M. Nelson and Charles T. Keally for sev-
fig. 6.3). 3. From a cemetery at Qunbake in Luntai County fIfflB:~ME:n~: (artefact no. M3D:3). Incomplete eral of these references.
length I2.2 cm, breadth 2 cm. Reproduced from Sun Binggen and Chen Ge (I988, pI. 5.7). 4. From a period I 54 On iron in ancient Korea see Yoon (I984, pp. 35-46; I990). Note also Taylor (I990, pp. 2I3- I5); Barnes
grave in a cemetery at Yanbulake in Hami County Ili5"W~~1' tfz: :R: (artefact no. 3I:5). Length 7.7 cm, breadth (I993, p. 2I4); Zhao Zhiwen (1996). There are also claims of very early iron in Manchuria, -8th century or even
2 cm. Reproduced from Anon. (I989, p. 348, fig. 26.ro, pI. I3.7). earlier, but I tend to be sceptical of the dates given (Di Cosmo, 2002, pp. 64-5).
55 Taylor (I989, pp. 422, 427; cf. I990, pp. 34-6, 42); Nelson (I993, pp. I72-4).

56 Yi Pyong-son (I967); cited Yoon (I986, p. 69).


98 3 THE EARLIEST USE OF IRON
3 THE EARLIEST USE OF IRON
99
not generally taken seriously in South Korea or in the \Vest: 'The very early dates sug- irrelevant to the later development of iron smelting in China. Noel Barnard writing
gested by North Korean scholars (seventh or eighth centuries BC, i.e. before the first in the early 1970s, put the argument as follows: '
firmly dated iron production in China) seem motivated by nationalism as much as
anything else, though it is often difficult to gain access to the data on which they base Until the opportunity occurs to ~t.e at ~reater length on the subject I would simply observe
these claims.'57 I must leave the discussion of the merits of North Korean archaeology here that the presence of mete onc Iron In shaped form - particularly the FGA items (34- 1I )
[Freer Gallery of Art, see Plate XII] with dovetail cutting of the iron blade - must indicate
in general, and of these claims in particular, to those who have access to the relevant
an alien source of origin. Such articles would have entered the Middle States' area as the
publications, can read them, and have the necessary expertise to evaluate their rea- result of.occasion~l contacts with nomadic peoples far to the west and beyond the present
soning. But it is very important to repeat that the first iron in Korea need not have boundanes of China. There is no evidence at all which would allow us to assume that these
come from China. Scytho-Siberian influences are known in South Korea, albeit at meteoric iron blades could have been worked by Chinese artisans in ShanO' and Western
later dates than are relevant here (e.g. the Ipsil-ni A~£ site, Kyongju, dated to the ~hou .times. On the contrary, one might now point to this early evidence of ~he metal iron
late -3rd century),58 and we should expect to find the earliest such influences in the In Chma and comment on ~he fact that its introduction (a) made absolutely no impact on

North. Yoon Dong-Suk cites with approval the statement that 'in the northeastern current and late.r metallur~cal technology (i.e. smithy work did not develop), and (b) had
sector of the Peninsula, the early iron age culture had already started in or about the nothing to do WIth the Chinese discovery of cast-iron some five or six centuries later. The
unusual articles were simply treated as a curiosity. 65
4th century BC by not only Chinese influences but also Siberian, particularly along the
Tuman River Basin,.59 Th~re was at this ti~e no evidence that smithy techniques were ever used by early
Chmese bronze ar:Isans. Professor Barnard believed that if the techniques needed
The best evidence on the actual technology of iron smelting in early Korea seems to to shape wrought Iron had been known to the bronze artisans we should see evi-
be the bloomeries used in later times inJapan; this technology is generally assumed to dence of this in the bronzes of the time. On this point I am not c~nvinced. The tech-
have been imported from Korea. Hashiguchi Tatsuya reproduces diagrams of two niques of the blacksmith are very different from those of the bronzesmith. Bronze is
iron-production sites in Kyiishii n'!'!'I, but gives no explanation. 6o One of these, his brittle when h~t, a~d. therefore forging must be done cold. Any metal hardens
figure I, excavated in Fukuoka 1i!1ill, is fascinating, for it appears to show an odd type under cold-forgmg; if It becomes too hard before shaping is finished it must be soft-
of bloomery which might be an early ancestor of the traditional Japanese tatara ~~ nlr- ened by :anne~ing' - hea~g.briefly to a red heat and cooling again. Wrought-iron
nace. 6 ! It is dated +7th to +8th century, and if this is indeed a bloomery it may be the allo~s - mcludmg n:eteontIc Iron - can be shaped by the same technique of cold-
earliest so far excavated and published anywhere in East Asia. It shows that bloomer- forgmg and annealIng, but since they are plastic when hot it is more efficient to
ies were in use in early times in the Korea-Japan area. Its peculiar construction may shape them by forging at a red or white heat. There is good metallographic evi-
have been developed in Korea or Japan in response to the technical problems caused dence that the meteoritic iron parts of most or all of the artefacts shown in
by the use of ironsand ore; such problems have been observed in 18th-century Amer- Pla~es XII-~V were hot-forged; the evidence is summarised in the figure captions.
ican bloomeries and in 20th-century Chinese traditional 'dwarf' blast furnaces. 62 ThIS technIque, whether learned from outside or independently invented would
have been useless in shaping bronze. '
The bro~ze.parts of these artefacts are clearly Chinese in style, and there are
(iii) EARLY CHINESE METEORITIC AND SMELTED IRON
also many SImIlar ?hang artefacts with cast-in jade cutting edges, for example the
~pearhead show.n m Plate XV. There is still room for the supposition that the
66
The earliest evidence of the use of iron in the region of Shang and Zhou culture is
shown in Plates XII-XN. 63 These are bronze axeheads of several kinds with cast-in Iron parts were Imports from elsewhere, but very little reason for it. More likely
edges of meteoritic iron, and all seem likely to be of the Shang or early Western Zhou ~~er: were Chinese smiths in the Shang and early Zhou who hot-forged meteor-
period. 6o! Until recently it seemed reasonable to ignore such artefacts as essentially ItIC Iron and produced small edges to be cast into bronze axeheads and other
edged weapons. Meteoritic iron is usually fairly hard, and these bronze-iron
weapons are likely to have been superior to weapons of bronze alone but mete-
" Taylor (lg89, p. 427; Iggo, p. 3+).
;8 Kim (1978, pp. 138-4°). oritic iron is so rare that these must always have been uncommon lu~ury items.
" Tho Yu-ho (lg60), cited by Yaon (1986, p. 6g). We do not know whether these smiths developed their techniques themselves or

!
60 Hashiguchi Tatsuya (1992, pp. 99- 100).
61 On which see e.g. Rostoker et al. (1989).
learned them from elsewhere. The probability of independent invention seems
'" Home (1773); Waguer (1985, pp. 17,38,55,57).
ID Chen Ge (1989, p. 432, fn. I) suggests that a Shang-period]ue-axehead reported by Dai Zunde (lg80,
pp. 47, 48) might be of meteoritic iron, but in fact Dai Zunde describes it as being entirely of hronze.
" They are discussed further by Han Rubin (1998); nOle also Cheng Te-k'un (1975, pp. 30-1).
1 : Barnard and Sata (1975, p. 85, fn. 5, cf. pp. 67-8, fn. 80); see also Barnard (1973).
Wang Lm (1987); AU Guangde and He Yuling (2004, pp. 17, 18, pI. 8.8).

1
100 3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON IOI

high, but I have no information at all on the use of meteoritic iron in early meteoritic artefacts discussed earlier (plates XII-XIV).74 However, too little metallic
iron was left in the badly corroded Guo artefacts to allow a meaningful metallo-
Central Asia. 67
graphic examination. Therefore a slight element of doubt must remain, but since
no high-nickel smelted iron of any period is known from China, it seems safe to
Bronze-iron arttfocts if the state if Guo with smelted and meteoritic iron conclude that these artefacts are indeed of meteoritic iron.
The earliest artefacts of smelted iron from a clearly Chinese context were found in An interesting aspect is a possible connection westward, to the vicinity of Baoji,
1990-9 1 in the royal tombs of the minor state of Guo ~ in Sanme~xia, Henan, Shaanxi, where we shall see that other early iron artefacts have been found. Several
dated to the -9th or -8th centurl8 These are the three bronze-Iron artefacts sources indicate that there was a state named Guo near Baoji/s whether the Guo of
shown in Plates XVI-XVIII. Examination by Han Rubin and her group leaves no the Sanmenxia graves was related to this Guo is less certain, but some art historians
possibility of doubt that this iron is man-made. 69 It is very low in nickel and cobalt, believe they can see elements of nomadic culture in the decor of some of the Guo
which are always present in significant quantities in meteoritic iron, and metallo- bronzes. 76
graphic examination of the badly corroded iron reveals inclusions .whose form and
composition are typical of slag inclusions in bloomery iron, but whIch would not be Finding meteoritic and smelted iron in the same context, seemingly wrought by the
found in meteoritic iron. same artisans, is surprising; nearly as surprising as finding smelted iron at all at such
The tombs are dated by the excavators to the period of the last two kings of an early date in China. More surprises are no doubt waiting for us, but it is clear
Western Zhou Kings Xuan ][ and You ~ (-827 to -'771) on the basis of compari- that we must now look to the northwestern peripheral regions for the source of the
, h . Ch' 70 earliest technology of iron smelting in China. Further evidence of this is afforded by
son of numerous bronzes with bronzes from well-dated tombs elsew ere m ma.
In the past some Chinese authors have argued that all of ~~e G~o tombs excavat~d a grave in Baoji, Shaanxi.
in the Sanmenxia area must be dated later than -770, while others have dis-
agreed. 72 It is likely that the new excavations have laid this question to rest, but ~ Gold-iron artefocts in a grave in Shaanxi
any case, even if a much later date were supposed, these three artefacts would still
be the earliest man-made iron artefacts so far found in a Chinese context. A grave in Baoji Municipality JUirIJ, Shaanxi, dated to the late Spring and
Meteoritic iron was also found here. The three bronze-iron artefacts shown in Autumn period, contains some remarkable gold-iron artefacts, including three
Plates XIX-XXI are from the same tomb as that in Plate XVIII, which is of smelted short-swords (Plates XXII-XXIV, XXVI), thirteen ring-headed knives (Plate xxv),
iron, but the iron parts of the former have very high nickel content~, and then;fore two knives with gold ring-head, 'glass' (liao *4) back, and iron edge, and two other
are almost surely of meteoritic iron. 73 High nickel content can occur m smelted Iron, knives. 77 One of the short-swords has been examined by metallurgists, and was
though it rarely does, and certainty on this question is possible only if m:tallo- found to be of smelted rather than meteoritic iron. 78
graphic examination shows the remains of a Widmanstatten structure, as m the This is a typical Chinese small grave, a rectangular shaft, measuring I.S x 3.2 m
at the mouth and 5.5 m deep, with 'second-level platforms' (ercengtai =~.) and
with inner and outer wooden coffins (guan m-
andguo tn). The grave-goods, on the
67 Some meteoritic iron artefacts are known from the Afanasievo Culture in the Minusinsk Basin and the
other hand, are highly unusual for a Chinese grave: there are no ceramic artefacts
Altai region, apparently to be dated before -2000. These are mentioned very briefly by Okladnikov (199?, p. 80) at all, there is a great deal of gold,79 and there are many artefacts which are more
and by Gryaznov (1969, pp. 27, 50, pI. 3) but neither gives any details or source references. It IS mterestmg that typical of the steppe cultures. 8o It is difficult to date, but the date given by the exca-
MeiJianjun (2000, pp. 58-g; 2004, pp. 176-7; Mei and Li, 2003, p. 114) finds evidence of contacts between thIS
culture and early cultures in Xiojiang. . . ' .
vators, corresponding to the -7th or -6th century, seems secure enough. 81
68 The Cuo tombs in Sanmen.xia , discovered in 1956, have been excavated m a senes of campaIgns ~n 195~
57, 1990-g2, and 1998-99. There is a considerable literature on th~se ren>:arkable tombs: see espeCIally Lin
Shoujin (1959; 1961; 1978); Lin Shou·chin (1962); Guo Moruo (1959); Ll Xueqm (1984, pp. 6~-6, 198 5, pp. 80-4), H Piaskowski (1982); Photos (1989)'

Anon. (1984b, pp. 283-5; 1991a, p. 343; 1999); Xu Yongsheng (1993); Ca~. Yunzhang (199¥, 1994b , 1996), Tang :' See e.g. Ru Yu (1999); Anon. (1999, pp. 537-8).
,6 ~.g.Jenny F. So in Fong (1980, p. 252); 'note especially the mirror decorated with tigers and a horse, Lin
Shuju n (1999); Wang Bin (2000); Zhang Yanxiu (2002; 2004); Vue LlanJIan and Wang Longzheng (200 3).
ShouJm (1959, p. 27, fig. 21, pI. 40.2); Lin Shou-chin (1962, p. I1).
69 Han Rubin et al. (1994; 1999, p. 570).
77 Excavation report, Tian Renxiao (1993). Studies, Li Xueqin (1993); Zhang Tian'en (1993); Chen Ping
70 Note also Jiang Tao et al. (1992); Anon. (1999, p. 528 ).
71 E.g. Li Xueqin (19 8 4, p. 65; 1985, p. 84); Guo Baojun (1981, p. 70); Ning Huizhen (200~). These a~thors (1995)·
argue on the basis of a single text, Tai Kangji :t:iJltiG, now lost, of unknown date and authorshIp, quoted m ShU! 78 Bai Chongbin (1994).
79 Gold was used very sparingly in Shang and Zhou China, but is very commonly found in Scythic cultures.
jing zhu (+6th century), ch. 18, p. 587 . . . . L
72 E.g. Anon. (19 8 4b , p. 283; 1992, pp. 14, 17); Cal Yunzhang (1994a; 1994b); Zhang Yanxm (2004), I See e.g. Qi Dongfang (1999); Bunker (1998).
80 Zhao H uacheng (1997).
Jiuchang (2003). 81 Chen Ping (1995) discusses the sword and the tomb at great length and comes to roughly the same conclusion.
73 Han Rubin et a1. (1999, p. 562).
102 3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON

With iron-using cultures close by, and clear signs of cultural contact with them, The earliest of this class of iron artefacts are found in the northwest, but by the end
it is quite possible that either the iron artefacts themselves, or the technology of of the -6th century a few examples are found quite far afield. 87 Perhaps the latest
their fabrication, came from outside. The ring-handled knives might in principle example, and the one found farthest afield, is a jade-hafted dagger discovered in what
have been made in China or anywhere in the steppe lands. The origin of this type may.have been a roy~ tomb ~ the northern part of Chu. 88 Almost nothing has been
of knife has long been a problem for archaeologists and art historians,B2 but the publIshed about thIS mterestmg artefact, only a brief verbal description indicating
best guess at the moment is that its earliest development took place in western :hat the blade has the shap: of a willow leaf, with a rounded point. The total length
Siberia. 83 It was a simple and useful design, and spread quickly; it became one of IS 22 cm, length of the cuttmg edge 12 cm, width 2.2 cm. It is entirely corroded, and
the typical Shang bronze artefact types, and is also found throughout the steppe- no metallographic examination has been attempted. The excavators date the tomb
lands. The short-swords, on the other hand, are more specifically Chinese; the to the end of rt:e Spring and Autumn period, i.e. the beginning of the -5 th century.
decoration of their hilts is unusual, but similar sword-hilts have been found in . What part did ~ese luxury edged weapons, of iron decorated with bronze, pre-
China proper, and apparently nothing like them has been found outside China. s+ CIOUS metals, and jade, play for the armies of early China? \lYe lack the technical
While the sword-blades could have been made anywhere, the hilts were surely information needed for a careful answer to this question, but there is some reason to
made by Chinese craftsmen, and it is natural to suppose that the blades were also suggest that they may have had no great importance at all. One of the short-swords
made locally. from Baoji, probably that shown in Plate x..,(VI, has a blade of pure iron , with zero
~

carb on, rather than steel, and this would not be expected to be a better metal for
9o
A Qjn tomb in Gansu the purpose than bronze. In Roman Europe, the historian Polybius described Gallic
swords which were so soft that they bent in use, so that warriors had to fall back from
The bronze-iron short-sword shown in Plate XXVII comes from a tomb excavated 4
battle to straighten them. These were undoubtedly of pure iron; metallographic
in Lingtai County, Gansu. 85 Lingtai is only about 60 km north of the ancient capital
of Qjn in Fengxiang County, Shaanxi, and comparison of burial styles as well as
artefact styles shows clearly that this is a Qjn tomb. The excavators date it to the I examination of Celtic swords has revealed a number of examples. 91 The Gauls used
this iron because it was available, not because it was better than bronze; this cannot
be the explanation for the use of iron in the luxury products we have seen here.
early Spring and Autumn period, i.e. the -8th century. Chen Ping argues for a
slightly later date, in the reigns of Dukes De f! and Xuan ][ of Qin, -677 to _66+ 86
He uses this tomb as one of the reference points in a systematic periodisation of
II Possible counter-evidence
Qjn bronze vessels, and the bronzes in it seem to fit very well into his seriation. Finds in ShaalL'(i and Shanxi present two possible exceptions to the pattern seen
A sample taken from the sword-blade by workers at the Beijing University of
Iron and Steel Technology turned out to be totally corroded, and they felt that it
I here, in which the early iron artefacts found in northwest China are all luxury
wrought-iron products.
was not possible to determine whether the iron was meteoritic or smelted. I The tomb of a Duke of Qin, believed by many to be DukeJing ~Z:-, who died in
-537, was excavated in Fengxiang County Ji.n.J~, Shaanxi, in the period 197 8-86.
The evidence presented thus far suggests that by the -8th century iron-smelting In the fill of the tomb 'more than ten' iron digging implements were found. In a
techniques, developed in the West, were being used in parts of Central Asia, and
that these techniques diffused to the smiths of the Chinese states by way of various H' See e.g. TangJigen (1993, p. 558); van Falkenhausen (199+, pp. 104-5); Lian Haiping and Xiong Yingfei
non-Chinese peoples in what is now Xinjiang. The Chinese smiths, now using smelt- (1995)· Note however that several of the artefacts hsted by these authors are insufficiently documented and
I ather uncertainly dated. Note also a gold-lTOn sword of the Han period discovered in a grave in Inner Mongolia
ed iron instead of meteoritic iron, continued to produce luxury articles such as (Lu Shoulm et al., 2000).
swords and knives, with fittings of gold,jade, and bronze. HR Tomb ~IlO at Xiasi in Xichuan county, Henan i1fi111f,i.T~, artefact no. ~IlO:33. Excavation report Anon.
(19,~lb, pp. 29 2, 3+7); see also Wagner (1993, pp. 90-1);Jian Fu (1994); Li Ling (1996); von Falkenhausen (1999)'
. Bal Chongbm (1994), The author does not, unfortunately, give the artefact number, so we cannot be sure
whIch sword was examined. Probably it was the one which in its present state is least presentable in a museum
and that is probably M2:3. '
" Important studies include Karlgren (1945, p. 128); Chen Zhenzhong (1985); Li Weiming (1988); Chernykh '" But note Rehder (199 2 ),who shows that work-hardening could have improved the hardness of such weap-
(1992, pp. 268-70); Wu En (1978); Liu Yiman (1993). ons, but that selectIve corroSIon would probably remove any trace of this.
63 Chernykh (1992, p. 269), who however also notes that the Russian scholar who has carried out the most ;}, Polybius, His/""es, 2.3 0.8 , ~·33·3; tr. Pedech (1970. pp. 73-+, 76); Paton (1922, pp. 317, 321, 323); cf. Walbank
detailed investigation of the problem, N. L. Chlenova, suggests the opposite: that this type of knife originated \;57, pp. 206, 209)· Plularch, Gamzllus, +1.5; tr. Flaceliere et al. (1961, pp. 202-3); Perrin (191+, pp. 201, 20 3). Cr.
in China. ng (19 8+, p. 64); Plemer (1980, p. ,pI, n. 31). On the microstructures of Celtic swords, Thomsen (1975, p. 23);
" Li Xueqin (1993); Zhang Tian'en (1993)' ~lemer (19 80, PP: 393-+); Lang (19 84); Tylecote (1987,.P. 272). Plciner (1993, pp. 157-69) introduces some much-
" Excavation report Liu Dezhen and ZhuJiantang (1981). ceded nuances mto the dISCUSSIOn of both the hIstoncal and the archaeological sources on the question of the
'" Chen Ping (1984a, p. 60). battleworthiness of the Celtic swords.
10 4 3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON 105

92 Spring-and-Autumn periods. vVhether they were habitation sites or tombs, all cultural
published photograph one of these appears to be alm.ost surt;ly. cast iron. At the
moment (January 2006) we are still dependent on J?Urnallsuc accounts fo~ all sites and cultural remains will be published in full. 100
information about this tomb. 93 It is therefore not certam that the tomb really IS as The artefact was obviously not at first considered important at the time of its exca-
early as this, and more important, until a proper excavation report .is publ~shed, it vation in 1984.
will not be clear whether these digging implements were found m undisturbed Neither the excavation report nor the metallographic report gives any sort of descrip-
earth or in robber tunnels of later times. This would not be the first time that iron tion of the artefact. It is referred to only as 'a fragment of an iron object' (tieqi canpian
94
digging implements have been found in ancient robber tunnels. . . . ~~J~Jt), and even its size is not reported. Is this a fragment of a recognisable vessel or
If, when the excavation report is published, it turns out that this tomb IS mdeed implement, or might it merely be a bit of high-carbon iron accidentally produced in a
as old as some believe, and if the cast-iron digging implements are contemporary bloomery? Some writers believe that the presence of cast iron indicates that high
with the tomb then the discussion that follows here will require radical revision, temperatures have been achieved; in fact bloomery operation requires careful temperature
for I shall clai~ that the use of cast iron for practical implements began in south control to avoid deleteriously high temperatures, which can result in the production of cast
China, in a very different cultural context from that of Qin. iron, which is useless until new techniques are developed. 101 Numerous cast-iron
fragments have been found in excavations of early European bloomeries.102
Excavations in 1980-89 at a very extensive site near Houma f~,~, Shanxi, known as Habitation siteJ7 contains a number of production features such as ceramic kilns,
Tianma-Qucun95 ~,~ - ffl3H, have produced three <;arly iro~ artefacts. Metallo- bone workshops, and stone workshops; several ceramic moulds for casting bronze
graphic examination shows that two are of wrought rron, wh~e on~, art<;fact no. objects were also found here, indicating the probable presence of a bronze
84QJ7 TI2 @:9, dated to the -8th century, is without dou~; of c~st.rron. It might be ~ foundry.103 It is therefore reasonable to look for iron-production furnaces here as
bit later than the -8th century, but it is still very early. But It IS not clear that thiS well. The three early iron artefacts reported from Tianma-Qucun were found
indicates actual casting of iron products - it could be a waste pr?du.ct fr~m a bloomery. within a limited area in this habitation site, less than 20 metres from each other. 104
The excavation report, in its general discussion of the habitatIOn Sites, states that In this same area are three rather mysterious features identified as 'roasting ovens'
the cast-iron artefact was found at a habitation site designated J7, in a 5 x 5 m (shao zao mH).105 Very little detail is given in the description of these, but it is quite
trench designated TI2 in a stratum designated @, but this and a brief note in the possible that they in fact are the remains of bloomery furnaces.
, ~I th
conclusion seem to be the only mentions of the artefact. n e excavauon report
.
We must therefore hope for closer investigation of these artefacts and features. If the
each trench has a separate discussion, with descriptions and diagrams of stratum cast-iron artefact is in fact a fragment of an object which has been cast, then iron casting
relations and a discussion of the artefacts found; but the description of trenchJ7TI2 has a much earlier history in China than has otherwise been suspected. And if the 'roasting
does not mention the iron artefact. 99 Considering the importance of this find, it is furnaces' turn out to be bloomery furnaces, they are the first to be discovered in China.
disconcerting that the report does not give more information. This is especially so
when the report states, (iv) IRON CASTING AND THE BLAST FURNACE
The report differs from all previous Chinese archaeological reports in that we intend to
The new evidence reviewed above definitely shows that wrought bloomery iron was
publish as much raw material as possible, especially those from the Western Zhou and
the first smelted iron to be used in China. This has been something of a surprise, for
not many years ago the available evidence was consistent with the hypothesis that
92 Guangming ribao 7\';~Jl B~ ('Guangming Daily,), 15 May 1986, p. 4; reproduced in Wagner \1993, p. 93, fig. 2..p). China started with cast iron, only later developing the techniques of the blacksmith. 106
" In English: Yi Xu (1986); Su Minsheng (1987); Han We, (1987); Anon. (1~86a~ 1986?d' Xmhu~ News Agmry
News Bulletin (Hong Kong), 3, 5, 12, and 23 May 1986. In Chmese: Guangmzng "bao 7\';!!l B ~ (Guangrmng But while the use of wrought iron and the bloomery started in the northwest, and
Daily'), 28 April 1986, I; 2 May 1986, I; 3 May Ig86, I; 4 May 1986, I; 15 May 1986 , 4; 24 May Ig86, I, 13July was a borrowed Western technique, iron casting was a Chinese invention. It seems
1986 ,3; 6 August 1986, I; Renmin ribao}.,~ B$~ ('People's Daily'), 3 May 1986 , 3; 9 May 1986 , 3, 25 May 1986 ,
3; 16 September 1986, 3. Discussion, Wang HUl (lg89, pp. 20-1); Wagner (1993, pp. 9 1-4). to have started in the south, in either Wu or Chu.
" E.g. Anon. (lg82>, pp. 73, 113)· . " """'" .
95 The site is named for Ihe villages of Tianma and Qucun m Quwo t!!lif and Ylcheng 'l'Hl'. CountIes,
100 Zou Heng (2000, p. 1181).
Shanxi, respectively. . 1 ) See p. 11 3 below and Box 8, pp. 89-90.
96 It has 4-5% C, < 0.1% Si, < 0.01% S, 0.55°/, P, and 0.25'/, Mn. Han Rubm (2000, PI" 117 8, 1180, supp. p. 7-7 ~
101

97 The stratum in which it was found, J7TI2<i), contains ceramIC art~facts whose run-shapes would tend t
I", Tylecote (1986, pp. 167-8; 1987, pp. 325-6); Pleiner (2000, pp. 247-50).
place them in the middle rather than the early Spring and Autumn penod. Compare Zou Heng (0000, p. 117, 1<" Zou Heng (0000, pp. "33, 62).
10' Artefact nos. 84Q/7n2@:9, 84Q/7TI4@:3, and 86Q/7T44@:3, in trenches no, n+, and T44. Han Rubin
figs. 100.2, 100.9, p. 63, figs. 38.8-g, p. 68, figs: 43. 8- 10).
(2000, p. 1179); Zou Heng (2000, foldout fig. 27, opposite p. 34).
9H Zou Heng (2000, pp. 59, 1132); Han Rubm (2000, p. 117 8). . . , . e
99 Zou Heng (2000, pp. 117-18). One of the other two iron artefacts, J7T44@:3, IS mentIoned bnefly m Ih
1<" J7TI2ZI, J7T23z2, andJ7T1085Z3; ZOll Heng (2000, pp. 44, 166).
IOti Barnard and SalO (1975, p. 67); Wagner (t993, pp. 1+5-6).
description of the trench in which it was found, p. 140 .
106 3 THE EARLIEST USE OF IRON

·_·, 3 THE EARLIEST USE OF IRON

have as yet been no metallographic examinations of these artefacts, but in photo-

0.
.... • \
. • J..
.........
1
" O"raphs they appear all to be of cast iron.
b "Ve have already noted a luxury iron dagger, presumably wrought, found in a
royal tomb in the northern part of Chu, dated to the end of the -6th century. 110

0 . 7(:-
..:"'" Practical iron implements, apparently cast, which may be equally old have been
found at a Chu settlement site inJingmen ifrjFt Hubei, 75 km north of Jiangling. lll

It is now difficult to maintain, as I did in my earlier book, that iron smelting itself
-l-+ Lump of cast iron (Grave no. I, artefact no. 35), reproduced from vVang Zunguo et al. (1965, pI. [.9) and
was independently developed in south China,112 but it still seems quite likely that
Huang Zhanyue (1976, p. 67, fig. 2 ..JJ Diameter 2~3 cm.
both iron casting and the blast furnace were developed here. I 13 And it still seems
quite reasonable to connect this development with the use of bronze for agricultural
implements in the state of "Vu.
The written evidence shows that the population of "Vu was seen in the north as
'barbarian', and archaeological evidence shows that their material culture was
indeed in significant ways different from that of the north. I 14 They seem in particu-
lar to have had very different customs regarding the burial of the dead. The forms of
their graves, together with some curious ritual animal-horns found in "Vu contexts,
suggest a completely different spiritual culture. On the other hand they adopted
some important elements of material culture from the north, among which was
45 Rod of \,vrought iron (Grave no. 2, artefact no. 18), reproduced from Anon. (I97-!-a: pI. 6.8) and Huang Zhanyue bronze technology.
(1976, p. 67, fig. 2.5;. Length 25.5 cm.
Bronze production was, in the Chinese states of the north, concentrated in a few
Figures H~+5 Iron artefacts from two graves at Chengqiao in Luhe County,Jiangsu -t\"i5N tt, dated to the very large centres. Over the centuries a narrow range of smelting and casting tech-
beginning of [he -5[h century. See \Vagner (1993, pp. 60-80).
niques were intensively developed, and the bronze-casting techniques developed in
the Shang and Zhou foundries produced castings which are among the finest the
If we restrict our view to properly published and reliably dated archaeological vv"orld has known, even in modern times.
material the earliest cast-iron artefacts have been found in south China. Perhaps the It was this highly sophisticated technology which the 'barbarians' of Wu
most famous is the lump of cast iron shown in Figure 44, from a grave dated to the learned from their northern contacts. In a new cultural context this technology
early -5th century in Luhe /\"ii,Jiangsu, in the territory ~f the ancient state of \Nu. could be developed in new ways. New techniques were invented, and these tech-
Other iron artefacts from "Vu which are either uncertamly dated or not properly niques were applied to new uses, in particular to the production of agricultural
published may turn out to be older. 107 . implements.
In the territory of the ancient state of Chu most of the eV1dence suggests a later Figures 46-49 show some of the bronze agricultural implements which have
date than this for the use of cast iron. The excavation of some 558 small and been found in "Vu contexts, as well as one from a Chu context. Surprising numbers
medium-sized graves at Yutaishan inJiangling, Hubei iI~ffjiELlJ, ne~r the ~ite of of tl1ese have been found, while comparatively few bronze implements, and none of
Yina!l'f, capital of Chu from -689 to -278, has provided a chronologIcal senes for the forms shown here, are known from the north. Especially interesting are the caps
ma~y a~pects of Chu material culture. 108 Here iron artefacts do not appear until th~ for digging implements shown in Figure 48, which are clearly the models for later
early -4th century, and this suggests .an approximate date for the widespre.ad use ~l iron implement-caps.
iron in Chu - though not, necessanly~ for 1ts jzrst use there. The actual SIt";, of we
lo
capital has not yielded iron artefacts which are definitely earlier than th15. • There
Illl P. r03 above.
ill Li Zhaohua (r990, pp. I , --18, 22 '3';.
'" Wagner \1993, chs. o~3)·
11'7 \IVao-ncr (1993, pp. 81-Si. _ . ' , 'Though \Ve must alv,;ays remember in this connecrion the possihility, mentioned above, that certain cast-
illl~ Exc~\.,ltion report Anon. (19l1.4-(\: discussion \\':1g11er ,:1993, pp. SS-G, 1:;2-7). !\otc also a later t'xcaVJ.llon 0t iron digging implements found in the exc<lv<l[ion of a Qin ducal tomb may be equally old (p. 109). If this turn,;
73 more graycs J.( \\.nai5han 1 Chen Fengxin 11990}. Oul to be the case much of the present discussion will be invalidated.

[(lf1 \Vagner :1993, p. 86\ IH On the ancient states of \Vu and Vue see \Vagner (19931 ch. 3). Note also Yao Fangmei ([994).
3 THE EARLIEST USE OF IRON
108 3 THE EARLIEST USE OF IRON

,, ,
... -..,.
...

\
\
\

T A
A
I
I

Figure 46 A sawtoothed sickle-blade, with magnified detail and cross-section, reproduced from Yun Xiang
(I98S, p. 260, fig. 4) .
2

Figure 4 8 Bronze caps for digging implements. Provenances: I. From Tomb no. 2 at Chengqiao in Luhe,Jiangsu
i\-;5fEm, dated early - Sth century. Anon. (I97¥, p. II9, fig. S.2 , pI. 6.2). On this tomb see Wagner (1993, pp. 60--80).
2. From a tomb atJiulidun in Shucheng, Anhui %T~tl,1t:!)~J, dated by the excavators, on the basis of bronze inscriptions,
to the late Spring and Autumn period. Length 7.8 cm, breadth of edge 9-4 cm. YangJiuxia (19 82 , p. 237, fig. 9·3, pI. 21.6).
3. Found in a scrap metal heap in Nanchang 1¥i ~,Jiangxi, in I97S. Lengths·8 cm, breadth of edge 6.2 cm. LiJiahe et al.
(1977, pp. 60, 61, figs. S.I, 6.1); these authors date the artefact to the Shang period, but do not state the reason for this
judgement. 4. Discovered together with a large quantity of Eastern Zhou period pottery in Dinghai County on Zhoushan
Island, Zhejiang :ffiWJEm~~. Length 8.S cm, breadth of edge 8.1 cm. Wang Heping (1983; 1984). 5. Found in the fill of
Tomb no. MS at Xi'eshan inJiangling, Hubei rI~Jt1~~W, dated by the excavators to the -4th century. Length 9. 8 cm,
breadth of edge II cm. Yang Ding'ai (1984, p. S22, fig. ra.8). 6. From a hoard of bronze artefacts found by workers in
19 63 at Yonglin in Yongjia County *;g~~, Zhejiang. Breadth of edge 9.7 cm. Xu Dingshui (1980 , p. 16, pI. 3-4)· 7-11 .
Figure 47 Tw? bronze toothed 'harvesting knives' (zhi ~.i) from a hoard found in dredging operations at From a hoard found in dredging operations at Fengmen EF~ in Suzhou. Breadths respectively 9. 2, 9, 7, 6·S,
Fengmen EF~ m Suzhou. Length ro:4-ro.7 cm, breadth 4.S cm. Liao Zhihao and Luo Baoyun (1982, p. 9 1, 13 cm. Liao Zhihao and Luo Baoyun (1982, p. 91, figs. 2,4.1); Liao Zhihao (1982, p. lIS, fig. 6).
fig. 4.6); better reproductlOn of same photograph, back cover of NYKG 1982 (no. 2).
I 10 3 THE EARLIEST USE OF IRON
3 THE EARLIEST USE OF IRON III

4
5 1 2

6
7

Figure 49 Bronze 'weeding hoes' (nou ~). Provenances: I. Discovered together with a large quantity of
Eastern Zhou pottery in Dinghai County on Zhoushan Island, Zhejiang fHlJJE1~l\!~L Length 8-4 cm, breadth
17 cm, rectangular socket 2-4 x I.9 cm (Wang H eping, 1983; 1984). 2. From a hoard of miscellaneous bronze
artefacts in a bronze ding-cauldron found at the New Suzhou Silk Weaving Mill near Suzhou, tentatively dated
late Spring and Autumn or early Warring States. Length ro cm , distance between corners 18 cm (Yang
Xizhang, 1980, p. 20, fig. 12). 3-4. From a hoard found in Guichi County :Ri-tf?J\%, Anhui. (3) Length II cm,
breadth between corners IS cm , rectangular socket 1.8 x 1.S cm. (4) Length I2.S cm, breadth between corners
16 cm, rectangular socket 2 x 1.6 cm (Lu Maocun, 1980, p. 24, fig. 3.9- ro; also 1984, p. 4S).

8 9 In the Wu region copper deposits are small and scattered, and tin and lead depos-
its are rare; bronze agricultural implements must necessarily have been costly. As
agriculture in the region developed and became dependent upon metal imple-
ments, it was necessary to find a cheaper metal. In one way or another it was dis-
covered that iron could be cast; the problems involved in casting white cast iron
could be solved, at least adequately for castings which need not be beautiful,
because the Wu ironfounders had at their command the highly sophisticated
bronze-casting techniques developed in the north.
This hypothesis is strengthened somewhat by the fact that the earliest cast-iron
implements known, the implement-caps found in Chu graves of the -4th century
10
II and later,115 have clear bronze prototypes found in the Wu region, for example

Figure 48 (cont.)
liS Pp. 122-4 below.
112 3 THE EARLIEST USE OF IRON 3 THE EARLIEST USE OF IRON

those shown in Figure 48. An obvious weakness, on the other hand, is that no early We shall see below that the blast furnace and tlle finery were in use in China by
iron implements of any kind excavated in the Wu region have yet bee~ p:o~e~ly the -1st century. If we take it that the earliest iron smelting in the south used the
published. I16 A possible answer to this objection is that Wu archaeology IS ~till m Its bloomery, and that iron casting began with the melting of iron blooms in a cupola
infancy: most finds of metal artefacts have been made by non-archaeologIsts, who furnace to cast agricultural implements, then the development of the blast furnace is
might easily fail to recognise a badly corroded piece of iron as a valuable artefact, or quite easy to explain. Bloomery smelting is a delicately balanced operation, and can
even as an artefact at all. 117 Nevertheless the possibility should be held open that the easily produce cast iron by mistake, as various modern experimenters have discov-
development described here occurred in Chu rather than \Vu: ~t is here t?at the ear- ered. 12-1 In the early West, until the advent of the iron cannon in medieval times,125
liest cast-iron implements are found, and a few bronze agrIcultural Implements no economically important use was known for cast iron, and the only intention in
have also been found in Chu contexts (e.g. Figure 48 , no. 5)· bloomery smelting was to produce wrought iron or steel. In some types of bloomery
great skill was required to limit the carbon content of the iron produced. 126
My original suggestion was that the use in Wu of lar~e copper-smelting furnaces led Lumps of cast iron produced in the bloomery would however melt just as easily in
directly to the discovery of iron. In these furnaces Iron ores were used as a flux to the cupola furnace as iron blooms (probably more easily), so that iron smelters who
IIB
reduce the melting point of the silica gangue of the copper ore. lYIuch more iron were engaged in producing iron for casting would have had no reason to care about
ore than copper ore was used, and in normal operation the iron left the furn~ce the kind of iron they produced. Experience might easily have led, as many histori-
harmlessly in the form of iron oxide (FeO) in the slag. ~mprop~r furnace operatl~n ans believe it later did in medieval Europe, to furnaces which produced both
could lead to the production of metallic iron, and expenmentatlon could have led In wrought-iron blooms and flowing cast iron in the same operation. 127 From there the
one way or another to the development of the iron blast fur~ace.119 . development of the much more efficient blast furnace would have been more or less
That hypothesis might still explain the development of cast !fon, but It has ~ways straightforward. With the development of the finery for decarburising cast iron to
suffered from the fact that it gives no explanation for the appearance of wrought !fon In convert it into wrought iron, the production of bloomery iron would have become
Wu just as early as cast iron. 120 An example is shown in Figure 45· It now seems more uncompetitive, and in time gone out of use. 128
likely that bloomery iron smelting was introduced in vyu fron: the north, ~d that the We do not know where and when this development might have taken place, nor
first iron casting involved the carburisation I~nd m:ltmg ~f .!fon bl~om~ m a cupola do we know very much about the actual furnaces used for iron smelting in China
furnace of the sort used for melting bronze. PreCIsely thIS IS descnbed m a German before as late as the -1st century, so it would be unprofitable to speculate more here
manuscript of 1454, and it is possible that iron casting began in Europe in this way.I22 concerning details of the development of the blast furnace in China.

However cast iron was discovered, for most purposes it would not have been a good Studies of the origins of iron smelting in the West stress that iron was not in me begin-
material. It would have been very low in silicon, and therefo~e b~:hat is called whzte ning a better metal than bronze. Iron seems to have been known here as early as -3000,
cast iron which is difficult to cast and also very hard and bnttle. - The only advan- but first became an important metal about -1200. It was originally put to use for eco-
tage wo~d have been that it was cheaper than bronze. In the ~orth ~e primary. ap~li­ nomic reasons, an increased demand or a decreased supply of either copper or tin. In
cations for bronze were weapons and symbolic objects of vanous kinds. Substitution time the smiths, working intensively with the new metal, learned more about its prop-
of white cast iron for bronze in weaponry would have had disastrous effects, and cast- erties and possibilities. In particular, they discovered various ways of making steel by add-
ing difficulties would have made its use unlikely in fine ritual vessels. ing carbon into the iron. Once these discoveries had been made, developed, and widely
diffused, iron became the material of choice for most weapons and implements. 129
! If> Two 'iron artefacts' are reported very briefly from Wu gra~es in Wu County *~,Jiangsu, which are
believed to be of Spring and Autumn period, but more details will be needed before thIS find can be evalu-
ated. Zou Houben (1984)·
111 Cr. Wagner (1993, pp. 83-S).
1\8 On fluxes see Box I, p. 15 above. '" E.g. Pleiner (2000, pp. 245-7); Crew (2004)·
'" This begs a number of technical questions raised by my friend Paul C~addock (1994, p. 887)· The fact to be '23 SCC, VO!. 5, part 7.
emphasised is that iron could be produced in a blast furnace of the same SIZe and .'hape as the anoent copper- '" E.g. Percy (1864, p. 326).
smelting furnaces as traditional Chinese blast furnaces of the 19th and 20th centunes demonstrate (see pp. 8-16, '07 P. 352 below.
f7- 8 above). Th~ exact development route from copper to iron p~oduction would no doubt have been less "" A possible scenario for the invention of the finery has been suggested by Bronson (1999, p. Igl). Incorrect
straightforward than I suggested, but it would certainly have been possIble. See however Merkel and Barrett (2000). operation of a cupola furnace for remelting iron can lead to an excessively oxidising atmosphere, so that the molten
120 Cf. Wagner (1993, p. 146). iron in the furnace is decarburised and solidifies as a lump of wrought iron. This may have happened fairly often;
12' On cupola furnaces see pp. 60-4, '+7-7 0 , 237-9· the invention of the finery would then start with the discovery that this unwanted by-product could be useful.
'" Johannsen (1910; 19 13)· '" This account is largely based on Childe (1964); Snodgrass (1971; 1980); Maddin et a!. (1977); S"rensen and
'" See pp. 161-3 below. Thomas (1989); Waldbaum (1999).
114 3 THE EARLIEST USE OF IRON

There is thus a certain parallel between the Western story and the story told here
for China. In the beginning, in China, smelted iron may in about the -8th century 4 THE FLOURISHING IRON INDllSTRY OF
have come into use as a cheap substitute for meteoritic iron in luxury weapons. As THE -3RD AND -2ND CENTURIES
far as we know there were no great improvements in the techniques of the smith
until in the south, perhaps in the -6th century, the founders of bronze agricultural It is from the beginning of the -3rd century that we have evidence for a widespread
implements discovered that they could cast iron and thus make ~ use.ful product use of iron throughout China. From the points of view of both the technology and
from a metal more readily available than bronze. How the cast-Iron Implements the structure of the iron industry the -3rd and -2nd centuries form a coherent
compared with bronze ones in practical use is difficult to kno",,:, The extreme ~ard­ period which should be studied as a whole.
ness of white cast iron would have made it extremely wear-resIstant, but also lIable In political history a great deal was happening. I In -300 China was a collection of
to break. The answer to this question is however not as important as the fact that in 'Warring States', but one of these, the state ofQjn, had already begun the course of
this application iron was economically superior to bronze. ., conquest which was to end in the unification of the states in the Qin Empire in -220.
We shall see in Section 4 below that experience with the new matenal, cast Iron, Qjn's administration was of a new kind, sometimes said to be totalitarian, which
led to great improvements in its mechanical properties .. In particular, the ~evelop­ depended on a corps ofliterate local administrators appointed by and responsible
ment of what we now call malleable cast iron made cast Iron a better matenal than directly to the central government. The unification of the Empire was encouraged
bronze and at least competitive with wrought iron or steel. by numerous measures, both ritual and practical, of the Qjn government, among
them large-scale public works such as the First Emperor's Mausoleum, the Great
Wall, long-distance roads, and central granaries.
Qjn overextended itself and could not in the long run keep tight control over the
population of its vast empire. Peasant uprisings led soon to the fall of Qjn and the
establishment of a new empire, that of the Han, in -206. The earliest Han emper-
ors, consolidating the Empire, continued the Qin system in a moderated and less
centralised form. It was not until the accession of Wu-di ;g;W, 'The Martial
Emperor', in -140 that a more activist policy was followed by the Han government.
There was a new emphasis on military confrontation with the Xiongnu {gj]~x and
other nomadic 'barbarians' as well as much greater expenditure on public works.
Of fundamental importance for our present interests is that in -117 Wu-di intro-
duced a state monopoly on the salt and iron industries. The change in organisa-
tional structure that the monopoly brought to the iron industry may have led to
important changes in its technology and geography; it certainly marks a change in
the character of our sources (both written and archaeological), and it is with this
date that the present Section will end. Section 5 will then consider the organisation
and technology of the iron industry under the Han state monopoly.

There is no doubt that the period covered by this chapter was a time of great
change: political, social, economic, philosophical. The expansion of agriculture in
the period surely was related to the use of iron. Many scholars have also suggested
that the rise ofQjn was made possible by superiority in iron weaponry, and we shall
have to consider below the merits of this proposal. 2 The expanded use of iron was

I See e.g. SCC, VD!. 1, pp. 90-109; VD!. 2, pp. 1-215; Li Xueqin (1985); Lewis (1990); Twitchett and Loewe
(1986); Loewe (19H); Liu Pak-yuen (1983); Loewe and Shaughnessy (1999, pp. 587-1032).
, pp. l.j.6-i below.
1I6 4 THE -3RD AND -2ND CENTURIES 4 THE -3RD AND -2ND CENTURIES
Il7
no doubt an integral part of all the changes of the period, but we shall find it difficult iron-tipped lances reached the enemy, and those without strong helmets and armour
to distinguish cause from effect. were injured'. Shields and (bronze) battle-axes were effective in ancient times, but
now they have b~en super~ed?d ~y iron weapons and armour.7 And there are many
(i) THE WIDESPREAD USE OF IRON
more examples like these, rndicaung that iron was a common feature of daily life.

Textual evidence Archaeological material


Towards the end of the -4th century the philosopher Meng zi ~T (Nlencius) is told ~ile the written ~ource~ give a useful general impression of the use of iron in early
of the teachings of a certain Xu Xing ~l'T of Chu, who holds that a good and wise Chl~a, archae~logI~al eVIdence has the potential of taking us further, showing more
ruler tills the land himself and cooks his own meals; not to do so is to inflict hardship pre~lSely what !fon rrnplements and weapons were like and also giving useful infor-
on the people. As Mencius argues his own point of view, the following exchange matIon on ~ow they were made. A number of published works give lists of iron arte-
occurs: 3 facts found rn pre~Ha~ and Han contexts, and these show in a general way that by
the -3 rd century !fon rrnplements, weapons, and decorative objects were common
'Does Master Xu cook with a [metal] pot [ft~] and an [earthenware] steamer [.ceng iI!i]? throughout China. One of the first of these lists forms a part of Noel Barnard and
Does he till with iron [implements]?'
SaW Tamotsu's massive AJletallurgical remains if ancient China, which includes material
'Yes.'
'Does he make them himself?' exc~vated under controlled conditions between 1923 and 1971,8 and publications by
'No, he trades grain for them.' vanous authors have kept the subject up to date. 9
'Trading grain for implements does not inflict hardship on the potters and founders. And ~he illustrations on the next few pages show some of the types of iron artefact
when the potters and founders trade implements for grain, does this inflict hardship on the whIch. are known from ~he Warring States and Han periods (Figures 50-54).
peasants? How can it be that Master Xu does not establish his own pottery and foundry? They rnclu.de weapons, Implements, and decorative objects, and their variety,
Why does he go about trading with the hundred craftsmen? Why does he bother?' :ogether WIth the sheer number excavated in recent years, indicates again that
'The work of the hundred craftsmen certainly cannot be done while tilling.' Iron was a very common material in this period. Methodological problems begin
This story is told in the Meng .ci, a book which was probably compiled by the philos- to show themselves, however, as we attempt to say something more precise
opher's disciples in about -300.4 At this early time it is doubtful that iron agricul- about the when and the where of this use of iron. These problems were discussed
tural implements were common anywhere outside China; yet here they are taken in a most interesting debate in three issues of the American journal Early China
for granted as a necessity. Another underlying assumption is that the production of with articles entitled 'Where have all the swords gone?', 'Where all the sword~
iron implements is a specialised craft which the peasant would be foolish to take up have gone', and 'Did the swords exist?,IO In the first article David Keightley discussed
himself. the con:m?n ~~othesis that th~l Qjn .conquest ~f all Chirra was made possible by
Incidental mentions of iron are found in numerous pre-Han texts. The Lii shi chun ~ supenonty III Iron weaponry. WhIle there mIght be a good deal in the ancient
qiu IS .E\:;~fk notes that a lodestone calls iron to itself; this is an example of 'The U ni- lIterature to recommend this hypothesis, it was striking that in Noel Barnard's
versal Permeation of Essences' (jing tong;mw ).5 The Xun zi Wlr, commenting on the map o~ the distribution of finds of iron swords there is very little evidence of the
defeat of Chu in a battle in -300, states that 'the hard iron spears of Wan m [a city use of Iro~ swords in. Qjn. Keightley added a stricture which in any case will
in Chu, near modern Nanyang i¥i~, Henan] are as cruel as wasps and scorpions'; always be :mp~rtan.t III the .study of such questions: 'the question of why Ch'in
Chu's weakness was not in its weaponry but in its leadership.6 Han Fei zi \it~Fr con- em:rged vlctonous IS, even III purely military terms, not easy to answer. It seems
trasts ancient and modern warfare: in the time of the ancient emperor Shun ~,the unlikely, however, that a purely materialist, technological explanation will suffice.'12
barbarian Miao EE tribes submitted when he danced a war-dance with a shield and
battle-axe. But in a recent battle with another barbarian tribe, the Gonggong :#;I, 'the 7 Han Fti zi, SBCK edn, ch. Ig, p. za; Chen Qjyou (1974, p. 1040); cf. B. Watson (19 6 4 p. 100)' W. K. Liao
(1939, vol. 2, p. 279). ' ,
8 Barnard and Sato (1975), 'Table of sites and remains', pp. 163-095, cols. 6, II-14; Distribution maps 4 4 a-
d
3 l\Ieng ,i, ch. 5, pp. 8a-lOb; cf. D. C. Lau (1970, p. 101); cf. SCC, vo!. 2, pp. 120-1. On Xu Xing see Graham 6, f=--d, 7d , 8d,9, 9b--d, 10, IOc--d, 13, 16, 23. ' ,
(1989, pp. 70--2). See e.g. L~l Congyun (1980a; 1980b); Chen Wenhua and Zhang Zhongkuan (1981-87); Ling Yeqin (19 8 7
+ D. C. Lau ill Loewe (1993, pp. 331-5); cf. SCC, vo!. 2, pp. 16-18. PPio58- 60); lVIIao Changxmg et al. (1993); KeJun et a!. (1993); YangJiping (2001); Xue Ruize (2001). '
, Lii shi chull qiu, ch. 9, p. 9b; cf. Wilhelm (1928, p. 1I"); Knoblock and Riegel (2000, p. 218); SCC, vo!. 2, Kelghtley (1976); Trousdale (1977); Barnard (1979). These articles were followed up later in another journal
pp. 36, 55; vo!. 4, part I, pp. 31, 232, 257· by Rostoker (1987a).
b Xun j, SBCK edn, ch. 10, pp. 15b-16b; Zhang Shitong (1974, p. (59); cf. B. Watson (1963, pp. 71-2); Knoblock 11 Cr. SCC, vo!. 2, pp. 21 5.
(1988--94, pp. 229-30); SCC, vo!. 2, pp. 19-20. " Keightley (1976, p. 33).
lIS 4 THE - 3 RD AND -2ND CENTURIES
4 THE -3 RD AND -2ND CENTURIES
II9

ID ~
OB 5
7

2 c ()
13

Figure 50 Artefacts from Grave no. M44 at the Xiadu site, reproduced from Liu Shishu (1975, fig. 3, p. 229).
I. Iron dagger-blade (bishou ~ §r). 2. Iron ring-handled knife. 3. Iron ring. 4. Iron hook. 5. Bronze bow-end
(jumo 1fE*). (Also called mi ~, Anon., 1957, plate 27.) 6-10. Crossbow-bolts with iron shaft and bronze tip.
11. Iron belt-hook. 12. Bronze belt-hook. 13. Bronze belt-hook. 14. Bone ornament. 15. Bronze disc. 16. Bronze
ring-like object.

Figure 51 Bronze dagger-spear head (pi ~El, originally identified as a sword) from Grave no. M44 at the Xiadu
site, reproduced from Liu Shishu (1975, fig . 4, pp. 229, 235); cf. Wang Xueli (I985b, p. 61). Total length 31.5 cm,
width of blade 3.3 cm.

An important, though somewhat ill-tempered, response by the art historian


William Trousdale stated some basic considerations in the interpretation of
the raw archaeological data shown on Barnard's distribution maps. These may
be summed up by saying, first, that the relation between what is placed in
the graves of the dead and what is used by the living is neither simple, nor
constant in time and space, nor known; and second, that what is dug up (and
published, I would add) is the result of complex choices in a modern economic
and political context. On this last point he noted a remark by Keightley, that
there seems to be a concentration of finds of iron swords along a line running
from Hebei, through Henan, to Hunan, 'the battleground of Chan-kuo
China'.13 Trousdale sees this rather as the line of the Beijing-Guangzhou rail-
way,14 the building of which presumably brought much archaeological material
to light.
Figure 52 Iron helmet from Grave no. M44 at the Xiadu site, reproduced from Liu Shishu (1975, fig. 5, pp. 23 0- 1,
pI. 5. 1- 2). The helmet was originally composed of89 separate plates, of which 86 were found, held together by
13 Keightley (1976, p. 33).
cords or leather thongs. In the photograph the three missing plates have been restored. Slight traces remain of
1+ Trousdale (1977, p. 66).
a cloth lining. The thickness of the plates is not stated; presumably it was 2-3 mm.
4 THE -3RD AND -2ND CENTURIES 121
120 4 THE -3RD AND -2ND CENTURIES

1\

Figure 54 Bronze and bronze-iron artefacts from Grave no. 114-4 at the Xiadu site, reproduced from Liu Shishu
(1975, fig. 10, p. 234). I. Dagger-axehead and associated ferrule (M44:73). 2. Crossbow-lock, bronze with iron
base-plate (M4-PI).

O'-r the fact that virtually all of the pre-Han and early Han material excavated in
30 Changsha has been dated too early, so that many aspects of material culture,
including the use of iron weapons, seem to have their earliest occurrence there_ 16
We shall see directly below that the more systematically excavated and dated
archaeological material fromJiangling gives a rather different picture of this question.
Another question in the Ear{y China debate concerned the relative effectiveness of
iron and bronze swords. At that time it was widely believed that early Chinese iron
was almost exclusively cast rather than wrought, and Trousdale remarked that,
'Unless Chinese cast iron had properties quite unimaginable at present, no soldier
Figure 53 Iron artefacts from Grave no. 1V44 at the Xiadu site (Liu Shishu, 1975, fig. 6, p. 233)· I. Halberd-head,
equipped with a cast iron sword is likely to have survived his initial encounter with
length 46 cm. 2. Halberd-head, length 45.2 cm. 3. Spearhead, length 32.4 cm. 4· Spearhead, length 37·5 cm. a bronze-wielding adversary.' It happens to be true that ancient Chinese 'malleable
5. Spearhead, lengIh 66 cm. 6. Sword, lengIh 99.5 cm. cast iron' did have properties which are unimaginable to some art historians, as
Barnard was quick to point out. 17 By now, however, the archaeological evidence
Barnard in the third article of the debate, pointed out that Trousdale's last which has accumulated makes it fairly certain that from early times swords were
point was ;omewhat shallow, for modern railways go where ancient roads wen~; made from wrought iron or steel and virtually never of cast iron. 18
and modern settlement patterns are not unrelated to ancient settlement patter~s.
But the problem is more serious than Barnard was willing ~o admit. at that tIme. Barnard also pointed out that Trousdale, in an earlier book, had himself shown less
An example which is relevant to our present concern IS the hIStOry of the methodological rigour than he was now demanding of others, for he had written,
archaeology of the state of Chu: before the early 1980s, most of what was ~o",:n 'it is significant to note that the archeological record suggests that during the late
of the material culture ofChu was from grave robbery and salvage excavatlOns m
the city of Changsha, Hunan, in the extreme south of the state, while the regio~ 16 See p. 88, fn. 39 above.
ofChu's capital, inJiangling, Hubei, was archaeologically alm~st unknown. ThIS 17 Trousdale (1971. p. 65); Barnard (lg79, pp. 63-4). William Rostoker (lg87a) also attempted to show exper-
imentally that the very hard 'white cast iron' also could be used to make an adequate sword.
fact which is related to modern patterns of trade and constructlOn, produces one 18 A recent great surprise is a Chinese sword in the British Museum, believed to be from the Han period,
kind of distortion of the distribution maps. Another kind of distortion comes from which is of malleable cast iron (Wayman and Michaelson, 2006). This appears to be the only malleable cast-
iron sword ever reported, from any period, anywhere in the world. Not, added in pro,!!: Scott and Ma (2006,
p. IOg) appear now to have found a second Han-period sword of malleable cast iron.
I; Barnard (1979, p. 60).
122 4 THE -3 RD AND -2ND CENTURIES 4 THE -3 RD AND -2ND CENTURIES 12 3

Chou, iron swords were most plentiful in the territories of Ch'in and its chief con-
tender - the large state of Ch'u in South China'. 19 Barnard's more methodical con-
sideration of the distribution of iron swords in controlled excavations contradicts
the first part of this statement, about Qin; but what of Chu?

Iron artifacts in graves rif Chu and Qjn


I have suggested elsewhere that the intractable question of the relation of grave-
goods to life can be partly by-passed by using comparisons of occurrences of iron
artefacts with those of artefacts of other materials with comparable functions. 20
Focusing in such comparisons on excavations of large cemeteries gives series
through time at particular places, partly helping with another problem, that of the
biased distribution of excavations in modern times. We shall consider here ceme-
teries at the capitals of Qin and Chu.

The site of Ying ~G, the capital city of the state of Chu from -689 until the city's
destruction in -278, is inJiangling County 1I~N~*, Hubei. Excavations at the site
began in 1973, but the only excavation report available as yet is a two-part article
published in 1982.21 Figure 55 Bronze ding-cauldron with iron legs from a Chu grave of perio~ 4 (early to mid -4t? century) at Yutaishan
It has been estimated that there are over 20 cemeteries in the vicinity, containing inJiangling, Hubei (artefact no. 3'23:'2, Anon., I984c, p. 7'2, pI. 3I.'2)· HeIght '25 cm, belly dIameter '23·'2 cm, belly
over 2000 graves each. 22 One of these, at Yutaishan ffi:::w,
about I km northeast of
depth 1'2 cm.

the ancient city wall, has been the subject of an intensive archaeological study, in
which 558 graves were excavated. 23 A chronology for 423 of these has been pre-
sented and argued in meticulous detail, and this work gives us for the first time a
reliable sequence for the study of a great many aspects of Chu culture. The graves
are divided into six periods, and this relative chronology seems very reliable. The
absolute dates given for the six periods, running from the middle Spring and Autumn
period to the destruction of the city in - 278, are derived by comparison of artefacts
with dated material from as far away as Luoyang and Changsha, and not all of the
dates for the comparative material are uncontroversial. For present purposes, how-
ever, the dates given for the periods are probably reliable enough.24
Not many iron artefacts were found: none at all in periods 1- 3 and 6, and only the
following in periods 4- 5:
Period 4, early part of middle Warring States (early to mid -4th century):
7 bronze ding-cauldrons Wrt with cast-iron legs (e.g. Figure 55)
2 crossbow-bolts with bronze tips and iron shafts (e.g. Figure 56, no. 7)

19 Trousdale (1975, p. 64); Barnard (1979, p. 6'2).


20 Wagner (1993, pp. '240ff).
21 Anon. (I98'2b); note also Hbllmann (1 986).
22 Guo D ewei (198'2, p. 157).
23 Excavation report Anon. (I984C); discussion Wagner (1993, pp. 15'2- 3)' A later excavation of 73 more
Figure 56 Crossbow-bolts from Chu graves at Yutaishan inJiangling> Hubei (Anon., I9 84C., pp. 83-:-5, fig. 65,
graves at Yutaishan (Chen Fengxin, 1990) seems to have yielded no iron artefacts at all. pI. 43). All are of bronze except no. 7, which has a bronze tip and an Iron shaft. 5, 8 , 9· Penod 3 (mId -5 th to
24 Wagner (1993, pp. 85- 6, '245).
early - 4th century). 1,3,4, 6,7,10. Period 4 (early to mid -4th century). 2. period 5 (mid to late - 4 th century).
4- THE -3RD AND -2~D CENTCRIES
4 THE -3RD AND -2;\iD CE~TCRIES 12 5

11'\
J;
'1
CD
if~?l
2
i!i
I:
I,
Et; iJ~l1
"I
!il
" 6
p,
Figure 57 Iron U-shaped implement-cap from a grave of period 5 in the Chu cemetery at Yutaishan in
I
I
m ~ =
oi)
Jiangling, Hubei (artefact no. 232:4. Anon., 1984c, p. 86. fig. 67.8, pi. 51.5). Breadth of working edge I 1.2 cm. \,~
~'m
3
di
t:.

1;g
t,· I]r

r~
Period 5, later part of middle Warring States (mid to late -4th century): il ,I
,-.:
1rJ.
~~
1;1
, ti "~ A
~ r~t~..
~
I bronze ding-cauldron with cast-iron legs ~:;. I;' \:1
cast-iron U-shaped implement-cap (Figure 57)
I cast-iron axehead tf
4 "1 'i,;~
~v
7
G
19
8 9
"

The only iron weapons are the two crossbow-bolts with bronze tips and iron shafts, I
while bronze weapons are common. Totals of bronze weapons for all periods are:
172
41
98
swords
daggers
dagger-axe heads
t
j;
'1
~
H
\.J
0;:~'
.•. ~.

5
"-"I.
:':- ~~
ug
. j~~~-
10

183 bronze crossbow-bolts Figure 58 Ir?n artefacts from graves excavated at Gaozhuang in Fengxiang County, Shaanxi (vVu Zhenfeng
and Shang Zhlru, Ig81, p. 33, fig. 21). I. Sword (~12I:l). Total length !O5 cm, stem length 21 cm, breadth of blade
7 halberd-heads 3. 2 cm. 2. Fu-pot i\£ (M32:2). Height 20 cm, mouth diameter 20 cm. 3, Straight implement-cap (M6:1). Length
15 spearheads 14 cm, breadth 6 cm, thIckness 1.4 cm. 4· Ring-handled knife (M39:16). Length Ig.6 cm. 5. Cnidentified
(~133:13)· Rectangula~, 2.8 x I.J cm, with square hole. 6. Cnidentified (~16:12). Length 8 cm, breadth 4.2 cm,
vVeapons occur in 40 per cent of the graves, and this suggests that nearly every man tluckness 1.2 cm. 7· Pmcette (M39:2). Length 6.2 cm. 8. Drill-bit (M21:6). Fragmentary length +5 cm. 9. Chisel
(i\I-::n:s)· Fragmentary length 25 Cm. 10, Fragment ora saw-blade (i\I2I:4.). Remaining length of cutting edge
was buried with a weapon. Since virtually none of these is of iron, it is a moderately about 2.8 cm.
safe conclusion that iron weapons were very little used in Chu in the period covered
by the Yutaishan material.
vVe can summarise the finds of iron artefacts in the three cemeteries as follows:
The picture is quite different when we look at several comparable cemeteries near Period I, late Spring and Autumn, 2 graves:
the capitals of Qi.n. These comprise 46 graves near Fengxiang !l\f;], Shaanxi,25 and no iron artefacts.
160 graves near Xianyang ~I%, Shaanxi, 125 km east of Fengxiang. Both places
Period 2, early vVarring States, 16 graves:
have been capitals of Qi.n: the site of Yong ~, the capital from -677 to -383, is at
I belt-hook
Nangucheng i'$Jti'JJlX, just south ofFengxiang, and the site ofXianyang, the capital
from -350 until the fall of the Qin empire in -207, is near modern Xianyang. 26 Period 3, middle vVarring States, 20 graves:
2 belt-hooks
" Excavation reports Wu Zhenfeng and Shang Zhiru (lg81); Sun Derun (lg8e);Jin Xueshan (1957)' Discus-
sion VVagner (19931 pp. r61-5).
5 rings
26 On the Qin capital sites see Li Xueqin (1985, pp. 229~33); Anon. (lgRtb, pp. e77~8, 383~5); Wang Xueli ring-handled knife
(Ig85a); and numerous excavation reports cited by these. A very thorough survey of excavations of Qin gra\'es
is given by Ye Xiaoyan (lg82, esp. p. 65, fns. 1~30); see also Han Wei (lg81), but note tbe reservations concern- Periods 3-4, middle to late vVarring States, 4 graves:
ing this latter article expressed by Li Xueqin (1985, p. 223).
I belt-hook
4 THE -3 RD AND -2ND CENTURIES 4 THE -3 RD AND - 2ND CENTURIES I27

Figure 60 Crossbow-bolts from a late Warring States period grave at Banpo in Xi'an, Shaanxi (Jin Xueshan,
1957, p. 71, fig. 5, pI. 13.4- 5). The person buried in the grave was probably killed by these. I. Bronze. Length
6 13.1 cm, tip length 2.8 cm, fragmentary shaft length IO.3 cm. 2. Bronze tip, iron shaft. Length 20.7 cm, tip length
3.7 cm, fragmentary shaft length 17 cm.
7

Figure 59 Iron belt-hooks from Warring States period graves at Banpo in Xi'an, Shaanxi (Jin Xueshan, 1957, 22 belt-hooks (e.g. Figure 59)
p. 85, pI. 16). • I plate
I drill
Period 4, late Warring States, I46 graves: I bronze- iron crossbow-bolt (Figure 60, no. 2)
I ring-handled knife (Figure 58, no. 4)
several miscellaneous iron artefacts
I pincette (Figure 58, no. 7) Thus iron was used in Qin from early times for a great many purposes, but here, as
3 belt-hooks in Chu, we find very little in the way of iron weapons: among the 206 graves of all
2 knives periods, three of the latest period contain iron swords and one of the next-latest
I coffin -nail period contains a bronze- iron crossbow-bolt. But now consider the occurrences of
I I badly rusted and unidentifiable artefacts bronze weapons. In the 206 graves only the following bronze weapons were found:

Peri~d 5, Qin imperial period (-22I to -206), I6 graves: 2 dagger-axe heads


5 rmgs Isword
6 ring-handled knives I spearhead
5 straight implement-caps (e.g. Figure 58, no. 3) 5 crossbow-bolts
5 swords (e.g. Figure 58, no. I) I crossbow-lock
2 knives
Furthermore at least some, perhaps all, of the crossbow-bolts were simply the pro-
6 ju-pots ~ (e.g. Figure 58, no. 2) jectiles that had killed the people buried, rather than grave-goods in t~e usual
128 4 THE -3RD AND -2ND CENTURIES 4 THE -3RD AND -2ND CENTURIES 129
Coun~ ~~, Hebei, about 100 km southwest of Beijing. 31 The grave is a long nar-
27
sense. Thus there was in Qi.n very little tendency to place weapons in the graves
of the dead, and the dearth of iron weapons in the Qi.n archaeological material has row pit, 7. 8 m N-S x 1.46-1.64 m E-W. It has a tamped-earth floor, 0,3 m thick; the
no significance. corpses were placed on this floor, and the pit was then filled with solidly tamped
earth. Twenty-two skeletons were found in the grave, mostly in the undisturbed
Though it is a commonly accepted idea that Chu and Qi.n were the most advanced southern part, and presumably there were more in the northern part. Many of the
ancient states in the use of iron weapons, this more systematic study of a sample of skeletons show clear signs of death by violence: some are headless, and others have
the archaeological material suggests a quite different conclusion. It is unlikely that arrowheads stuck into or between bones. The greater part of the artefacts found in
iron weapons were used to any significant extent in Chu, and there is no evidence the grave are weapons, and all in all it seems certain that this is a grave of soldiers,
one way or the other for iron weapons in Qi.n. The grave can be dated with some certainty, on the evidence of coins, to the early
Under this interpretation the archaeological evidence contradicts the evidence of decades of the -3 rd century. The excavators conclude from a review of artefact
written sources on iron weapons in Chu. The Xun zi, in a passage quoted earlier/R styles, as well as th~ inscription on a bronze dagger-a.;xe head, that all of the weapons
implies that Chu produced superior steel weapons in the city of Wan as early as -300. found were made m Yan, and that the dead were soldiers ofYan. 32
How are the two types of evidence to be reconciled? According to John H. Knob- . The g.rave is o~dly located, not in one of the cemeteries associated with the city
lock's closely argued chronology of the chapters of the Xun zi/ 9 the chapter Yi bing site but m the mI.dst of a co~plex of tamped-earth platforms which presumably
~:ti:, in which this passage occurs, was written in -259 or -258, long after the con- were the foundations of palatIal or ceremonial structures. The corpses are ran-
quest of Chu by Qin (completed in -278). A possibility is that production of iron and domly thr~wn to?,ether; but since the grave otherwise seems to have been carefully
steel weapons in Wan was indeed flourishing at this time, but that this was a recent
development, encouraged by the new Qi.n government, and Xun Kuang was mis-
taken in the assumption that it went back as early as -300.
f
!
prepared, mcludmg the. tamped-earth floor, this must be taken as indicating, not
haste, but a demonstratrve contempt for the persons buried.
The excavators relate the grave to an ancient type of war memorial called a
Other sources, to be discussed further below, indicate that the state ofQj.n, in the :mound-spectacle',Jing guan ~fi.33 One of the texts cited in this regard is a passage
course of its conquest of the Six States, put great effort into developing the natural m the -?,uo zhuan: after the defeat ofJin:g. by Chu in the Battle ofBi £\~ in -579 an
resources of the conquered areas. Wan is specifically mentioned as one of the places adviser says to the Viscount of Chu: '
to which ironmaster families were forcibly moved from other parts of the empire in
order to develop the local iron industry. 3D This would have been odd if there already Should my lord not build a war-camp and gather in the corpses ofJin to make a jing guan?
Your ~ervant has heard that when enemies have been defeated they should be shown to
was a flourishing weapons production in Wan; and the almost total lack of finds of postenty, so that great military deeds are not forgotten. 3-!
iron and steel weapons at the Chu capital suggests that such production did not in
fact exist before the Qin conquest of Chu. The comn;-entator Du Yu tim (+222-284) explains: 'When corpses are piled up and
covered With a ~~und of earth, this is called ajing guan.' It is impossible to know
w~et~er there ongmally was a mound over the mass grave at Yan Xiadu, but other-
(ii) THE ARTS OF THE SMITH
WIse It seems to .~t ,,:hat we know of the jing guan: a monument commemorating the
There is virtually no written evidence on the techniques of iron production in early defeat and humiliatIon of an enemy. It cannot be identified with a known historical
China, but this is a gap admirably filled by archaeology. One of the important event, but if it is true that the dead were men ofYan then we may guess that they
sources on the arts of the smith is a metallographic study of weapons of soldiers of were th: leaders of a revolt, or deserters from the Yan army, or something of the sort.
the state of Yan. The Im~ortance of this grave lies in the fact that it gives us a large sample of the
sort of eqUIpment that soldiers carried in a particular place at a particular time, and
A mass grave offollen soldiers
::' On ;he city-site see, in. English, Ferguson (1930); K. C. Chang (19770 pp. 335-9); Li Xueqin (19 85, pp. 111-
In 1965 a remarkable grave was discovered inside the walls of the ancient city of 19), Shl rongshl (19 8 j). In Chmese the best brief description seems to be Wang Sufang and Shi Yongshi (19 82 )'
Xiadu TW, the 'lower capital' of the minor northeastern state of Yan #{ii, in Yi scc also An o ,,:. (1979 a , pp. +2-3); Liu Wei (lg81); Anon. (198+b, p. 273); and the many excavation reports cited
m these publicatIons. Excm'atIon report on the grave, Liu Shishu (1975); detailed discussion Wagner (lgg o
pp. 176-82). 0,

" Jin Xueshan (1957, p. 71). ", Liu Shishu (1975, pp. 239-4 0 ).
~n P. JI6 above. ::; ~iu Shishu (lg75, p. 239). The translation 'mound-spectacle' is Karlgren's (1969-70, p. 87).
,,, Knoblock (1983); bUl note Knoblock (1983-94, vo!. 2, p. 338, rn. 93). "'UO ~huall, Duke Xuan, 12th year, SBCli. edn, ch. 11, pp. 7b-8a; S0.z:~edn, pp. 1882-3; Yang Bojun (19 81 ,
lU P. l,p below. pp. 7H-7), cf. Legge (1872, pp. 320-1); Couvreur (lg1+, vo!. 1, pp. 635-7).
4 THE -3RD AND -2ND CENTURIES 4 THE -3RD AND -2ND CENTURIES

it is clear that here the material of choice for most weapons was iron. Some of the The basic techniques of the smith in forming an artefact are sometimes said to be
artefacts found are shown in Figures 50-54 above. There are 15 iron or steel swords no :nore th~n three: 'to draw, upset, and weld'. 'Drawing' is elongating or spreading
and none of bronze; considering shafted weapons, there are one dagger-a.xe head a piece of Iron, and 'upsetting' is shortening and thickening it. Both are dOlle by
and one dagger-spearhead (pi ~)35 of bronze compared with 12 halberd-heads and heating the iron to a high temperature (typically I200°C, a white heat) and ham-
19 spearheads of iron or steel. It is very likely, as the excavators suggest, that the few mering it; exactly how is best demonstrated by a smith.
bronze weapons were symbolic objects, not intended for serious fighting. They are Today t?~ v:,ord 'welding' suggests a welder in a heavy mask with an oxyacety-
reminiscent of the fine steel swords carried by officers in some modern armies, lene torch JOllllng steel components together by locally melting both. That is 'fusion
which hark back to imaginary good old days when weapons were beautiful and welding', which did not come into common use until the mid-20th century. The
wars were fought by gentlemen. pre-modern term 'welding', now often 'forge-welding' or, in technical parlance,
A crossbow-lock is of bronze, and the reason for this is clearly technical: crossbow- 'solid-state welding', refers to an utterly different technique. Two pieces of iron to
locks are precision mechanisms which must be cast to close tolerances, and bronze be welded together are heated in the forge hearth to a very high temperature typ_
is far superior to iron in this sort of work. The strength of iron is of no importance . 11y m
Ica . th e range 1300-1400°C. .10 vVhen they are well heated the two are taken '

here, and the higher cost of bronze is not important. Nearly all of the crossbow- from the hearth and hammered together on the anvil. If this is done correctly the
locks ever found anywhere in China are of bronze. 36 two pieces are perfectly joined together and now form one piece of metal!l
Most (perhaps all) of the iron swords have bronze guards, and of 21 ferrules for Whe~ ~ smith has heated a piece of iron to welding temperature he may point
shafted weapons, IQ are of bronze. These are again cases in which the superior cast- ?ut t? VISitors what seems to be a fluid on the surface of the iron, and say that the
ing properties of bronze may have played a role, but clearly the ferrules could just as Iron IS now hot enough to weld, for it is molten on the surface. Actually it is not the
well all have been made of iron. It is likely that symbolic or aesthetic considerations iron which is molten but the slag, a mixture of FeO (iron oxide), Si0 2 (silica), and
influenced the choice of bronze for these artefacts, since bronze surely would have perhaps some other components. At the high temperatures employed it is unavoid-
been more costly. The same would have been the case with three bronze belt-hooks able that some of the iron burns to FeO, which has a high melting point, I3 690 C . If
found in the grave. the slag is not liquid it will act as a barrier between the pieces of metal and the weld-
in~ will not succeed. cA ~ixture of ~eO and Si02 can have a much lower melting
Several artefacts from the grave have been subjected to metallographic examina- pomt, as low as !I77 C, - so the smith may throw sand on the two surfaces to be
tion, and this gives us a chance to see something of how Chinese smiths worked in welded together. The liquid slag layer also protects the iron from further oxidation
this period. 37 Some of the weapons are of wrought iron with very low carbon, and and so facilitates welding. Some slag is inevitably trapped between the welded
thus correspond to the soft, easily bent Gallic swords which have been mentioned surfaces, but the smith works hard to keep this to a minimum.
earlier,38 but others are of quench-hardened steel and show a remarkably advanced Slag inclusions introduced in welding are not the only ones which will be found in
technique. I shall concentrate here on a sword fragment, artefact no. i\I44:roo, ~he artefacts. Regardless of how pre-modern wrought iron was produced, whether
which has been examined in detail by the Historical Metallurgy Group of the m a bloomery or a finery,f3 there would virtually always be some slag inclusions in
Beijing University of Technology (formerly Beijing University of Iron and Steel the raw material which the smith started with. Study of the form, distribution, and
Technology). First, however, it is necessary to explain a bit about the technical chemical composition of the inclusions, as they are seen in metallographic sections,
concepts involved. can tell a great deal about how an artefact was made.
Figures 62 and 63 show micrographs of a polished cross-section of the sword frag-
In a previous book I have given an introduction to the metallography of iron and ment. It has been etched to show how the carbon content of the iron varies through
steel, then discussed the Chinese metallographic evidence in some detail. 39 I must the section. The white areas are ferrite (with about zero carbon) and the dark areas
refer the technically minded reader to that book; here I shall give only the briefest of are pearlite (with about 0.8 per cent carbon). It can be seen that the carbon content
explanations. varies considerably through the artefact; a simplified map of the sword's cross-section
is given in Figure 61. As the Chinese metallurgists conclude, the sword was probably
3j The excavation report's identification of this artefact as a sword is corrected by Wang Xueli (1985b, p. 61);

see also Wagner (1993, p. 185). " Shrager (1969, p. 38).


'" Barnard and Sate (1975, pp. 116-17, 192-3, 286-7) list 123 crossbow-locks found up to 1956 in sites dated .1 The metallurgy of solid-state welding has been studied theoretically and experimentally by R. F. Tylecote
Han or before. Only two of these are of iron, and they arc from sites dated Eastern Ran. (19 68). As we should expect from one of the greatest of 20th-centurv archaeometallurrrists this book also
37 Anon. (1975); Li Zhong (1975, p. 10); tr. Wagner (1993, pp. +61, 462-f). ll1~~udes a fascinating historical introduction (pp. 3- 1j). ' 0 ,
1R P. 10 3.
- Muan and Osborn (1965, p. 62, fig. 4sa).
" Wagner (1993, chs. 6-7)' " See respectively Box 8, pp. 8940, and pp. 16-18 abm·e.
4 THE -gRD AND - 2ND CENTURIES
4 THE - gRD AND -2ND CENTURIES 133

-
Figure 61 Sketch of the microstructure ofa sword fragment (artefact no. M44:IOO) from the Xiadu site in Yi
County, Hebei, reproduced from Li Zhong (1975, fig. 2, p. lO). The four graphic codes are :
higher-carbon layer (0,5- 0.6% C) _ martensite

D lower-carbon layer (0.15- 0 .20 % C) D inclusion


Figure 63 Micrograph of a sample from the sword fragment (artefact no. M44:lOO) from the Xiadu site, correspond-
(It is odd that no inclusions are actually shown in the diagram: perhaps the black area within the martensite at ing to the upper right of Figure 6r. Reproduced from Li Zhong (1975, pI. 2.12, inverted). Etched (with nital?), x 50
the bottom is actually an inclusion.) (scale bar 0.5 mm). Light: lower-carbon areas, primarily ferrite. Dark: higher-carbon areas, primarily pearlite. In its
original publication (Li Zhong, 1975, pI. 2.12) this figure was inverted; the mistake was corrected in the reprint, Ke
Jun (1986, p. BI2, pI. 8.8(2)). Cf. the text, Li Zhong (1975, p. lO), translation Wagner (1993, pp. 462-4).

made of a number of pieces of iron which were hammered out to thin plates and
then surface-carburised so that they had a high carbon content at the surface and a
much lower carbon content in the core. These were then folded and welded
together in intricate ways to make the sword. Finally the smith heated the sword to
a red heat and quench-hardened it in water.
The quench-hardening technique, in which a steel artefact is heated to a red heat and
suddenly cooled in water, is certainly one of the most spectacular of the arts of the
smith. From a moderately hard microstructure the smith obtains one which is
extraordinarily hard and can take and hold a very sharp edge, but is also very brit-
tle; it can shatter like glass, and is sometimes said to be 'glass-hard'. The hardness
and brittleness can be adjusted by reheating to a lower temperature ('200- 600°C).
This process, applied to a quench-hardened iron artefact, is called tempering, and it
results in a structure which is less hard but also less brittle. 44

H The sudden cooling of austenite causes it to transform to a crystal structure called martensite. The theoret-

ical explanation of the nature of martensite was worked out slowly, and with m any missteps, in the course of
the first half ofthe 20th century. C . S. Smith (1988) discusses 18th-century speculations on the subj ect; the later
development of the theory can be studied in textbooks of various dates, but has attracted very little attention
from historians of science. Sauveur (1920, pp. 308-14) reviewed the current theories and concluded that 'new
avenues of approach must be found if we are ever to obtain a correct answer to this apparent enigma'. See fur-
ther Rosenholtz and Oesterle (1938, pp. 163-5)' Shrager (1969, p. 141) retained an already obsolete theory when
Figure 62. Micrograph.of a samp.le from the sword fragment (artefact no. 144: lOO) from the Xiadu site, corresponding
he wrote that 'martensite is considered to be a supersaturated solution of carbon in ferrite'; the modern expla-
to approxrmately the mIddle of FIgure 6r. Repro~uce~ from ~i Zhong (~975, pI. 2.rr). Etched (with nital?), x 50 (scale
nation, that martensite is a body-centred tetragonal crystal structure with carbon in solid solution, is given
bar 0·5 mm). Lzght: lower-carbon areas, prrmarily fernte. Dark: hIgher-carbon areas, primarily pearlite.
e.g. by Van Vlack (1964, pp. 289-94) and in more detail by Brick et aI. (1977, pp. I26-65).
4 THE -3RD AND -2ND CENTURIES 135
134 4 THE -3RD AND -2ND CENTURIES

historian Giorgio Vasari wrote of the use of goat's blood for quench-hardening. He
Before the evidence of this sword of the -3rd century it was believed, .on the :vi-
also claimed that the Grand Duke Cosimo I of Tuscany, in 1555, prepared from cer-
dence of written sources, that quench-hardening in China was a Han mnov~tlOn.
tain unspecified herbs a liquid for the quenching of steel tools which made them
Those sources remain interesting, as they show something of how early Chmese
sufficiently hard to carve porphyry.52 A Tang text states that certain barbarians in
smiths and natural philosophers thought about this technique.
Yunnan quench-harden steel in 'the blood ofa white horse,.53
Various Chinese texts indicate that the waters of particular rivers are good
QJtench-hardening in early Chinese thought for quench-hardening steel: two +3rd-century texts mention the Qingzhang River
The earliest word for 'quench-hardening' in Chinese is cui ~¥- (somet~es written t?i"-),
rnmbj\. (in modern Shanxi)54 and the Longquan River ~** (modern Anhui).55
The story ofPu Yuan 1ix, swordsmith to Zhuge Liang Nlf~ft in the +3rd century,
and this character is still used in the modern technical term cuihuo iif';k. -15 We find
takes this kind of thinking much farther:
this very clearly in a 'Eulogy on the sage ruler obtaining wise s::::~ts' (Sheng zhu de
xian chen song ~j: 1~WE2:~), presented to the Emperor Xuan-di .§.1fJ (r. -73 to -49) He 'cast' three thousand swords for Zhuge Liang in Ye Valley ~4fr [in southern Shaanxi],
'melting' the metal and forming the objects in a highly unusual manner.% ""'hen the swords
by Wang Bao .:E~:
were finished, he reported to Zhuge Liang: 'The Han River 1~*- is sluggish and weak, and
When a killed metallunrical worker 'casts' [zhu ;lIt6 the material of a Gan Jiang 'Hit is not suitable for quench-hardening [cui j.$]. The Shu River ;]jI [near Chengdu, in modern
s" . di . d .h
[sword], quench-hardening [cui ~¥ ' ;($]-17 itsyp with. pure water and gnn ng Its e g~ WIt Sichuan] is bold and "~gorous; it is called the Primeval Essence of Great Metal [da jin zhi
a whetstone from Vue ill&, then in the water It can ~hc~ water-dra~ons: and 1and It can 0n.a ]uanjing *~Z5Gm-], and Heaven has blessed its region.' So people were sent to Chengdu
cut rhinoceros hide as quickly as sweeping and sprmklmg or drawmg m mud. to obtain water from the river and return. One arrived back before [the others]. [Pu Yuan]
used [the water he brought] to quench-harden a sword and said: 'This is mixed with [water
A few other, even earlier, texts can give us a chance to see how quench-hard:ning from] the Fu River m*-, and is useless.' The person who had obtained the water steadfastly
was interpreted in ancient China. In the story of Prince Dan ofYan ~f3-T m.the maintained that it was not mixed; but [Pu Yuan], after making signs in the water with the
Zhan guo ce and the Shi ji, Prince Dan purchases a fine da?ge~ and has an artlsan sword, said, 'It is mi.xed with eight sheng:JT of [Fu River] water! How can you deny that it
quench-harden (cui 1¥- ' :($)-19 it with a 'drug' (yao ~), making lt a supremely lethal is mi.xed?' The one who had obtained the water then kowtowed and confessed: 'In fact, I
weapon. When it was tested on human victims, 'when the ?lood h~d. [barely] was carrying it while crossing at the Fu River Ford, and I fell and overturned the water. I
stained a thread [of their garments] there was not one who did not die. msta~ta­ was afraid, so I added eight sheng of water from tlle Fu.' Then everyone marvelled and called
[pu Yuan] extraordinary.s7
neously' .50 Commentators generally assume that the dagger;vas merely dipped m a
poison, but this would not require an 'artisan' (gong I), and m any case the passage The Elder Pliny in the +lst century also referred to certain localities whose water was
seems to indicate that the lethal quality of the dagger comes from Its sharpness. ~he good for quench-hardening, 58 and in 1880 a group of cutlers from Sheffield who emi-
'drug' in the story is more likely to have been used to improve the quench-hardemng grated to the United States took tanks of Sheffield water with them for the purpose. 59
of the steel.
The properties of various liquids used for quench~hard:ning have been the sub- " Vasari (1907, pp. 30, 32, 112-13); cf. Beckmann (18{6, vo!. 2, p. 329). Some Arabic examples are given by
ject of both myth and empirical research from early t1Illes m both East and West. In Ragib (1997, pp. 49-51).
" Man sha, ch. 7, p. 8a.
the Icelandic sagas, for example, we read of the dwarf smith Alfrig, w~o searched " Dialllall ~iiIi,by Cao Pi iIi':I (Emperor Wen X ofWei, r. +220-226), quoted in the Tang compendium n
through nine kingdoms to find the right water to harden the sword Ekkisax; and of well leija, ch. 60, p. 1081; see also TPIL, ch. 343, p. 6a. The version of the passage in Cha xueji (ch. 10, p. 230)
5I omits the mention of quench-hardening.
weapons which are hardened in poison or in blood. In the 16th century the art 55 Tai kang diji :;t1Jtlt!lfcl (Geography of the Taikang reign, +280-289), quoted in the Suo-yin W~ commen-

tary in 5J, ch. 69, p. 2252, n. 16; parallel passages, SJ, ch. 74, p. 2349, n. 2; HS, ch. 6, p. 163, n. 2. Note also a
parallel passage which does not mention quench-hardening, quoted in S/lllijing zhu (ch. 31, p. 1005).
~5 What may be an earlier term for quench-hardening is li~lg ~,in.a ~assage in Xun zi: bin~ ren bu dai ling er!~~~ .'Hi Here again we have an author using technical terms which he does not understand. Quench-hardening
~~lFfM'~jffil!iJ, 'the edges of their weapons are strong WIthout izllg (ch. 12, Zhang ShItong, 1974, p. -J, would not improve the quality of a cast-iron sword.
cf Knoblock, 1988-9{, vo!. 2, p. 178 ). .. I i!ll:k ('to .57 Pu ruan bie zhuan 1l!l:i[:jj~~ (Unofficial biography ofPu Yuan), quoted in the Sui-period encyclopaedia Bei
'Wan Zhenduo (19t8-51, part Il, pp. 188-9) notes some modern dialect ter~s for the same:jza:, .lUO tang sllU chaD (ch. [23, pp. 2a-b); see also 11 wen leiju (ch. 60, pp. 1083-4); TPIL(ch. 345, pp. lOa-b); Q§G(Sanguo
splash lre') in north China, billg'* ('to ice') in Siehuan, and shang gang J:il ( to present the steel) m Yunnan. section, ch. 62, pp. 5b-6b). Another variant is partly quoted by Wang Zhenduo (1948-51, part n, p. 189) from
f6 A misuse of the word, for the sword is clearly wro~~ht rather than cast.
the Tai ping guangji; however he gives no indication of where the passage occurs in this very large compilation,
" The Ha. shu version has /!,! and the Hen .ruan has h·. and I have been unable to find it. In this variant the characters used for Pu Yuan's name are ff:i[:, and Zhuge
" HS, ch. 6{b, p. 2823: Varian.t text in Wt, .C? H,P· 208 9:" Liang is referred to by the alternate name Kong Ming 'fL 1jIj .
.... The <fwn !'uo ce versIOn has Wand the Slujl verSIOn has /!'!. 58 His/oria na/uTalis, book 34, sect. 41, par. 144, text & tr. Bailey (1929-32, vo!. 2, pp. 59, 187); cf. Perey (1864,
'0 <Jumguo ce: ch. 31, p. 1136; tr. Crump (1970, p. 558); SJ, ch. 86, p..253$ tr .. Watson (19 69, p.62); Bodde (~94~: p. 852). Pausanias in the +<lnd century wrote that copp" could be hardened by quenching in certain waters, but
p. 32 ). The relevant passage is not in the version of the same story ill Tal! Dun ZI (ch. Xla T, p. 14), tr. Franke ( 95"
this is certainly incorrect. Jones (1918-35, vol. I, p. 261); cf. Forbes (1950, p. 328).
1969, p. 54)· 59 Anon. (1880). I am grateful to the late Kenneth C. Barraclough for this reference.
" Drachmann (1967, pp. 12,54)·
4 THE -3RD AND -2ND CENTURIES 4 THE -3RD AND -2ND CENTURIES 137
Quench-hardening is one of those processes which are influenced by so many This fragment of the Xingftng appears to be an example of the work of certain lesser
variables that no artisan, modern or pre-modern, is able to keep the process under Han thinkers who built systems on the basis of free association, ignoring serious
complete control. In such circumstances myths flourish, and these stories of the metaphysical questions. The intellectual value of such works in their own time cannot
qualities of particular waters are surely myths rather than empirically derived facts. have been great, but for us they can give useful examples ofHan-period free association.
However, there are real empirical differences among different liquids used in Quench-hardening is associated in the text with a union of Fire and Water, just as
quench-hardening, principally because they give different rates of c.ooling. Slow fusion is associated with the union of Fire and Metal. The same association is found
cooling minimises internal stresses and can generally be expected to. glVe a tougher in aJin text, Wu li tun t'JJ:.!~JfB, 'On the principles of things', by Yang Quan l'JMit
blade, but in some steels a very fast quench may be necessary to glVe a hardened
In former times, the knives of Master Ruan mgiji were prized throughout the Empire. He
layer of adequate thickness. In modern industry the most important liquids used are
received his method of making knives from tl1e Spirit of the Essence ofl'vIetal. In the seventh
oil water and salt water, thoucrh a number of proprietary polymers which give month, on a Gengxin ~* day, he met the Metal Spirit at the Zhijian Gate m~F~. His per-
" 0 60
specific cooling rates can also be added to the water. .. . son was radiant and shining. [tvlaster Ruan] faced him and bowed twice; the spirit then took
We see what is more likely to be an empirical knowledge of the quahtIes of different his hand and said, 'You, sir, would be worth teaching.' Ruan made him comfortable, pre-
quenching liquids in a passage to be considered in detail in Section 6 below."1 The sented food, and asked for instruction. The spirit taught him the equalising of Water and
smith Oiwu Huaiwen ~£ll:lx in the +6th century is said to have used both animal Fire [shlli hllo zhi qi **z'i1f], the forming of the Five Essences, and the use of the signs
urine a-;;-d animal IITease for quench-hardening, and the text uses two different words ofYin and Yang in the harmonising of hard and soft [JIong]in]ang zhi Iwu qu gang ruan zhi he
62 m~~Zfl~I1RjijJU~ZfD].
for this: cui ¥$ for'" quenching in fat andyu 1ft for quenching in urine.
He practised this art for three years, making 1770 knives, after which he became blind.
His knives have a fiat spine, a narrow blade, a straight edge, and a large ring.68
The spectacular and counter-intuitive process of quench-ha~d~ning ~a~ fa scinate?
63
poets and philosophers both East and West. Homer used It ID a srrnile, and It It is clear that 'equalising water and fire' refers to the quench-hardening of steel.
6
played a part in debates on the nature of matter from the 17th century onward. ' Possibly 'harmonising hard and soft' refers to tempering after quenching, with the
How was the process seen in China? We may start with a passage from. an signs ofYin and Yang being the 'tempering colours' which a smith watches for in
astrological text entitled Xingjing ~jll1 (Star canon), of early Han date or pOSSibly the tempering process.
earlier. 65 Thus while early Western smiths seem to have believed that quench-hardening
The jive planets: A conjunction of the Fire Planet [Nlars] with the Water Planet [l\1ercury] is
was a kind ofpurification of the steel, in early China they seem to have seen it as a combining
a 'quench-hardening' [cui 1$]; an arme~ initiative will be greatly defe~t~d.., 66 M
o[VVater and Fire in the correct proportions within the steel. This conception was
A conjunction [of the Fire Planet] Wlth the Metal Planet [Venus] IS fUSIOn [shuo~] later elaborated by such writers as Fang Yizhi 1i t.( ~ and Song Yingxing *ff!£.69
67
and mourning; an initiative is inappropriate
Bloomery smelting versus fining
hI) There is no generally accepted explanation for the interesting fact that ~alt water quenches hot steel much In recent years several archaeometallurgists have proposed that study of the micro-
faster than pure water does. rvrost proposed explanations con~ern t~e forma~lOn ~f a vapour layer at the su~a~e
of the steel which inhibits heat transfer: in salt-water quenchmg thIS layer either IS not present or mo~e qUickly structures of wrought-iron artefacts might indicate whether they were made of
breaks up. See e.g. Shrager (1969, pp. 157, 165); Krauss (1989, p. 159)· On the other hand, Thelmng (1984, bloomery iron or from iron which has been fined from cast iron. 70 If a method could
pp. 27o- t) emphasises the fact that salt raises the temperature ofgreatcs,t heat-extractmg capacl~ of water, from
300 °C to about 500 °C. I am grateful to Mike Wayman for help on thiS and many other techmcal questions. be found to answer this question with some certainty, we would be equipped to deal
61 p. 256 below. . .. Y K with broader questions concerning the introduction of the blast furnace and finery
" Bei Qj shu, ch. 49, p. 679; Bei shi, ch. 89, p. 2940; TPII, ch. 3..5, pp. 6b If; cf. Lm ShOtUm (1955); ang uan
in early China and in medieval Europe. 71 No clear consensus has formed around
(1956); Needham (1958, p. 26). . ' . .
63 Odysseus has plunged a burning wooden spike 1I1to the eye of the Kyklops: Just as a smith dlp~ a gre~t anyone method, or indeed on whether such a method is ever likely to be found, but
axe or adze in cold water, treating it so that it cries, for the strength of the Iron comes of thIS, thus hIssed hiS
eye around the olive stake.' O~l'SS~Y, book 9, lines 391-.., tr. by Jorgen Larsen; cf. Fitzgerald (19 61 , p. 168).
research continues on the problem.
IH C. S. Smith (1988, pp. 72ff, 225ff; 19 68a ). .
6' Not to be confused with later works with similar titles. Yabuuchl (19 6 9 a , p. 50).. .
nti The Han shu has two passages parallel to this onc, one with 'fusion' and the other WIth "mOUf?mg' (C~l .. 26, I~ Quoted in TPrL (ch. 345, pp. 8a-b); cf. Bei lang shu chao (ch. 123, p. 2b).
p. 1286, lines 2 and 5). The passage as we have it here may therefore be a conflation of two earlier traditIons " HIlli xiao shi, ch. 7, pp. 27a-b; TGKW, ch. 10, p. 45; Zhong Guangyan (1978, p. 267); Sun and Sun (lg66,
which were both available to the Ha. shu authors. .. p. Igo); Li Chiao-ping et a!. (1980, p. 276); Cullen (1990).
67 Quoted in the <Jlengvi.iE~ commentary on Shiji (ch. 27, p. 132.', n. 3)· Parallel passages: S] (Ibid.); tr. C.ha- '" Bloomery smelting has been discussed in Section 3 above, Box 8 (pp. 89"'90); blast furnaces and fining have
vanncs (1895-1905, 1969, vo!. 3, p. 369); HS (ch. 26, pp. 1285-6); Jzn shu (ch. 20, pp. 320-1); tr. Ho Peng'roke been discussed in considerable detail in Section 2.
71 Western attempts include Piaskowski (1989); Rostoker and Dvorak (1990).
(1966, pp. 320-1); Sui shu (ch. 20, pp. 558-9).
~.

138 4 THE -3RD AND -2ND CENTURIES I 4 THE -3RD AND -2ND CENTURIES 139
I
The Historical Metallurgy Group of the Beijing University of Iron and Steel
Technology,72 writing under the pseudonym Li Zhong *~, has proposed a
method of distinguishing bloomery iron from fined iron which has been widely
accepted in China. i3 One artefact, the sword fragment from Van already discussed
above/I is of central importance in their study. They believe it was made of
bloomery iron.
The most important of the characteristics pointing in this direction pertains to
the distribution of manganese in solid solution in the iron. The average manganese
content is about 0.15 per cent, but there are irregularly distributed spots, a few flm
across, with manganese content above 0.35 per cent. We should expect that if this
iron had ever been molten the manganese would have been uniformly distributed;
the obvious conclusion is that the iron was produced by a direct method, and that the
non-uniform distribution of manganese in the iron reflects a non-uniform distribu-
tion in the original ore. This seems to be a very reasonable hypothesis; it cannot,
however, be said to have been proved. No effort has been made (at least none has
yet, to my knowledge, been reported in the Chinese archaeological literature)
to determine whether such a segregation of manganese in solid solution occurs in
artefacts which are known to have been made ofbloomery or fined iron.
The authors then contend that the characteristics of the slag inclusions in
wrought iron or steel also provide useful indications for distinguishing bloomery
iron from fined iron. They compare the slag inclusions in two groups of iron artefacts:
• the sword fragment from Van, together with several other iron artefacts from the
same grave, and three iron artefacts from the tomb of Liu Sheng, dated -113
(e.g. Figure 64)
Figure 64 Agold·inlaid scribe's-knife from the tomb of Lu Sheng ~J,w (d. -Il3) in Mancheng iN\~, Hebei (artefact
• a sabre dated +II2 and a knife dated +299 (Figures 65, 66). no. "5197, Anon., Ig80c, I, pp. 105-7, fig. 72.1; 2, pI. 68.1). Total length 42.{ cm.

In comparing the slag inclusions in these two groups of artefacts it is first necessary to
distinguish between (I) inclusions introduced by the smith in forge-welding and
(2) inclusions which were introduced in the original production of the raw material.
Considering only original inclusions and ignoring those introduced in forge-welding,
Figure 65 A ring-pommelled sabre discovered in Cangshan County lfilJ\l%,Shandong (Chen Zijing and Liu
the authors observe that in the first group of artefacts the inclusions tend to be larger Xinjian, 1974, pI. 5.1-3). Length 111.5 cm, breadth 3 cm, thickness I cm.
and more irregularly distributed than in the second group; and that in the first group
the inclusions consist largely of wi.istite and fayalite (FeO and 2FeO' SiO 2) while in the
second group they are primarily silicates containing very little Feo. 75 Finally, in the
second group there tend to be more inclusions in lower-carbon zones than in higher-
carbon zones. Figure 66 A knife from the tomb of Beautiful Lady XU 1*~A (d. +299) in Luoyang, Henan (artefact no. 8:2,
Jiang Ruoshi and Guo Wenxuan, 1957, pp. 180-1, fig. 12.4). Length 22 cm.

" Now Beijing University of Science and Technology.


;J Anon. (1975, p. 2.p; 1980c, vol. I, p. 372); Li Zhong (1975, pp. 10-11). I have translated and discussed these The conclusion is then that the first group of artefacts was made from bloomery
reports ill detail in Wagner (1993, pp. 292-4, 462-4, 471-2); what follows is a very brief summary. Note also
ChenJianli and Han Rubin (1999); Lu Dimin (1999).
iron and the second from fined iron, and that the characteristics of slag inclusions
a P. 130. listed above can reliably distinguish bloomery iron from fined iron. Since its publication
is Chinese archaeometallurgists often rcport a 'wUstite~fayalite eutectic' seen in slag inclusions in ancient
in 1975 this conclusion has become a standard assumption in all Chinese studies of
artefacts. Prof. Robert GOI'don of Yale University has suggested to me (in a letter of 26 July 1989) that what is
seen in these cases may actually be primary wiistite denddtes in glass or fayalite. ancient iron artefacts, but no further work has been done to broaden its empirical basis.
-~
I
4 THE -gRD AND -2ND CENTURIES I 4 THE -gRD AND -2ND CENTURIES
i
The conclusion concerning the chemical analysis of the slag inclusions appears to -222J, Mr Z~uo was deported. [On the wayJ he was robbed, and he and his wife, pushing
not to be valid. Inclusions in modern wrought iron, made by fining or puddling, are a handcart, arnved alone at the place of deportation. Those deportees who still had some
71
often composed of wUstite and fayalite. ; The absence of such inclusions in several money.vie? with e,:,:~other in bribing the officials, seeking to be settled nearby; they were
settled mJIameng ~~aA [near modern Guangyuan llJf;, SichuanJ. But Mr Zhuo said, 'This
of the artefacts discussed above can be due to reduction of FeO in the inclusions to
place is too narrow and barren. I have heard that under the marshland at the foot of Min-
Fe by the carbon in the iron. 77
shan i)cw there is dun chi.~ [bog iron?J.8~ One can live all one's life without being hungry.
Recent 'Western research on early iron technology has made slag and slag inclu- Common craftsmen trade m the market. ,H, Therefore he asked to be deported to a distant
sions the object of intense study.m This is turning out to be a subject for workers who place.!fe was sent:o Linqiong I@;Jf, [modern Qionglai Jf,~, SichuanJ, and was very happy.
combine expertise in metallurgy, ceramics, and chemistry, and all of its results seem At an Iron mountam he smelted and cast, manipulated his calculating rods, dominated [the
at the moment to be very tentative. The experts I have talked to seem all to be of the trade amongJ the people ofDian ia [in modern YunnanJ and Shu, and became so rich that he
general opinion that the size and shape of slag inclusions in a wrought-iron artefact, possessed a thousand [or eight hundredJH. slaves. In fields and lakes, and in the pleasures of
the hunt, he equalled the rulers of men.
taken alone, will tell more about the skill of the smith who made the artefact than
. Cheng Zh:ng I~l~ was ano:her deportee fi-om east of the mountains. He too engaged in
about the process by which the iron was produced. 79
~ron ~roductIon,. and trade~l :vrth the people who wear their hair in the mallet-shaped fash-
IOn [I.e. non-Chmese abongmal peoples]. His wealth equalled that ofMr Zhuo, and they
both lived in Linqiong.
(iii) IRONWORKS AND IRONI\IASTERS
The ancestors of the Kong rL
family of Wan [modern Nanyangn HenanJ were mlli,
In the -3rd century there was a general development in favour of a large-scale men ofLJang ~ [the capital ofWei ft, near modern Linru 11.'1;&, Henan] who made their
iron industry, concentrated in a few large ironworks run by the wealthy families money by an ironworks. vv11en Qin conquered vVei [in -225] the Kong family was deported
whomJoseph Needham called 'primitive "capitalists" or industrialists'. BD There is
to Nanyang mlli
[Commandery, in which vVan was located]. They smelted and cast on a
large scale and regulated ponds [for water-powered blast-furnace bellows?V S With a
not much archaeological material to help us in understanding these ironworks - what
mounted retinue they visited the feudal lords, and therefore earned large profits in trade.
there is will be discussed further below - but we do have some important written They won a reputation for giving out gifts like leisured noblemen, but their profits were even
sources. greater [than their outlay for giftsJ, much greater than those of the more parsimonious
~merchantsJ, and the family became rich to the extent of several thousand in gold. There-
fore all the traders of Nanyang follow the generous ways of the Kong family.sli
Ironmasters
A view of the men who established and led some of these ironworks is given in the Sima Qjan was a great and complex writer, and his sympathies are not easily
Shiji. Sirna Qjan's great history is virtually our only source for political events of the determined. In the 'Biographies of the moneymakers' his sympathies seem to lie
Warring States period and the first century of the Han, but it clearly gives a very with the wealthy commoners whom he describes. The chapter ends with a paean of
personal view and must be used with caution. In the chapter 'Biographies of the praise which can be seen as a defence of this 'untitled nobility' against contempor-
moneymakers', several wealthy ironmasters are mentioned, of whom three are ary prejudices concerning nOllveallX riches who pre-empted the traditional preroga-
mentioned in the following passage. .
tlves f h' 87
0 t e arIstocracy. Nevertheless there are scattered remarks in other parts of
the Shiji which suggest that he in fact shared these prejudices. BB
Now I shall tell briefly of how wise men of our day in all the rural areas have enriched them-
selves, so that future generations may learn from them,
The ancestors of the Zhuo lj[ family ofShu W [in the western part of modern SichuanJ
were men ofZha081 !El! who became rich with an ironworks. vVhen Qin conquered Zhao [-228 ::~ ?n .the possib~li~ that this obscure term might refer ~o bog iron ore see Wagner (1993, p. 262).
. llImgollg)'u sill.VlgI' ~Im-rn!Ji Jl. The parallel passage ill HS (ch. gl, p. 3690) changes this obscure sentence to
'common craftsmen make cloth and trade it' (1II~i"g(J/Ig ,uo bu)';g" ~II'F1ii ""Ji) (cf. Swarm, 1950, p. -!5 2 ). On general
ph,~~logJcal prUlclples the lectw diffiClbar ofd,e SII,}, should be preferred, but it, significance in context is obscure.
'" Examples can be seen in Barraclough and Kerr (1973); Gordon (lg83, p, 97; 1988, p, 123); Trent and Smart 'IS The parallel passage 111 HS (ch. 91, p, 3690; tr. Swann, 1950, p. {53) gives the number of slaves as 800.
(lg8-!, p. 83, fig. 1); Rostoker and Dvorak (1988, p. 178, fig. 1). See p. 239-{O below.
77 See Rostoker and Dvorak (lg88). :; 57 (ch. 129, pp. 3277-8); cf. B. Watso~ (1961, vol. 2, pp. f95-6); Swann (1950, pp. -!5 2-f).
'" E.g. Morton and Wingrove (lg6g; 1972); Todd and Charles (1978); Gordon (lg83; 1984); Todd (lg8-!); . That such prejudIces ~h'eady eXisted Invery early times can be seen for example in the sumptuary laws
McDonnell (lg84); Kresten (lg8,.); Blomgren and Tholander (lg86); Tylecote (lg87, pp. 291-324); Rostoker and agamst merchants enac1ed 111-199 (HS, ch. 1b, p. 65; 11'. Dubs, '938-55, vol. 1, p. (20). The chapter or the Hall
Dvorak (1990); Williams (1991); Starley (1999). ~/lU parallel to the Sill)! chapter quoted abo\"e gives free rein to such prejudices, despite the fact that virtually its
79 It is difficult to find 1his judgemem committed to print, but see the brief remarks of Sperl (1986, p. 169) only s.ource fo~ ~he early period is precisely the St.; ji chapter: see for example the passage in which the zhuo
and Stech and Maddin (1986, p. 52, fn.). and Kong fam~hes are accused of'lmvlcssness, excesses, and usurpation', HS, ch. 91, p. 3694; tr. Swann (1950,
w, Needham (1958, p. 7). p. -!61); L. S. 'rang (1950, pp. 526-7).
HI A state which included parts of modern Shanxi, Shaanxi, and Hebei. HI; E.g. ch. 30, p. Lt25; tr. B. Watson (1961, vol. 2. p. 87); p. 176 below.
142 4 THE -3RD AND -2ND CENTL'RIES 4 THE -3RD AND -2ND CENTURIES 143
It is possible to make a guess as to the source of the stories ofJ\;Ir Zhuo and Cheng bride was accompanied by a hundred carriages. At their funerals there was always a high
Zheng. In his biography of the poet Sima Xiangru 1"i'j,%f§lzD (-179 to -117), Sima mound and a tiled outer coffin; on the eve of the sacrifices a sheep and a pig were offered;
Qj.an tells the story ofa romance between him and Zhuo Wenjun .Ej!:X::t!i, the wid- the grave-clothes and the grave-gifts exceeded the Rites. Such were their excesses; and the
owed daughter of a man named Zhuo Wangsun. 89 Zhuo vVangsun was a wealthy cause of it all was the influence of Qjn.
man of Linqiong Prefecture whose household included 800 slaves. His friend For example Zhuo Wangsun's family held slaves numbered in the thousands, Cheng
Zheng had eight hundred retainers,"5 and when Master Xi lJj~0 went bird hunting there
Cheng Zheng, another wealthy man, plays a minor role in the story. Sima Xiangru
was no one in the streets [because everyone went to watch] 96 Piping and drumming, singing
had been introduced to Zhuo Wangsun's household by his intimate friend WangJi and trumpeting, sounding bells hung up for display, their wealth matched that of the aris-
.:E'Er, Prefect of Linqiong. The events leading up to the elopement seem to have tocratic houses and their glory exceeded that of Tian Wen 83::z"7 The 'Economics' (Slzi huo
taken place in or shortly after -!44. 90 It seems likely that Sima Qj.an's source for the ftJ!t) of the Han considered them 'notorious' (clzeng sholl f~§).9n All this happened because
history of the Zhuo and Cheng families was some song or story which was primarily the soil was marshy, the ground was rich, and luxury was untimely."'!
concerned with the love story of Sima Xiangru and Zhuo Wenjun. Perhaps it was In Linqiong ... is Gushishan ~E~ ['Old stone mountain'], where there are [pieces of]
written by the poet himself. 91 ore [bog iron?] as large as garlics. When it. is fired it coalesces to form flowing iron, I 00 which
is very hard. For this reason an Iron Office has been established there. There is a temple to
The Qj.n policy of deporting wealthy and/ or powerful families' to distant regions,
the Iron Ancestor. In the time of Emperor Wen ofHan [-179 to -155] [the rights to] iron and
especially to the Sichuan area, is well documented. Ma Feibai lists no less than 47 copper were bestowed on the Gentleman-in-attendance Deng Tong I1Ilj~l. He lent these to
incidental mentions of such deportations in various early sources (not counting multiple the commoner Zhuo Wangsun, taking [a price of] one thousand bolts of cloth per year.
sources for a single event which probably are not independent).92 He argues that Therefore [Zhuo] Wangsun's wealth multiplied to the extent of hundreds of millions. Coins
this Qin policy served political, economic, and military purposes. When a powerful [minted by] Deng Tong also spread throughout the empire.
family was removed from a region, a power vacuum was left which could be filled [Zhuo] Wangsun's daughter Wenjun could play the zither. At that time there was a cer-
by officials loyal to the Qin state. In the places where they were resettled their tain Sima Changqing j§J,~:R!mIJ [the polite name ofSirna Xiangru] , who together with the Pre-
wealth and their technical and organisational skills contributed to economic devel- fect ofLinqiong, WangJi, visited the home of [Zhuo] Wangsun. [Zhuo] Wenjun thereafter
eloped with [Sima] Changqing.l1J1
opment. Finally, the settlement of border regions by persons without local ties made
these regions more secure against encroachment by non-Chinese peoples. There is a short biography of Deng Tong in the chapter 'Biographies of the Emperors'
Another effect of this policy was a good deal of social tension in the places where male favourites' of the Shiji. I02 Here he is portrayed as an indolent incompetent who
the deportees were settled. The Hua yang guo zhi ¥~~;G;, 'Treatise on the states wormed his way into Emperor Wen's favour; a sexual relationship is strongly hinted
south of Mount Hua', compiled by ChangJu 1¥;llI in the +4th century, is a kind of at. The Emperor is said to have bestowed on him a 'copper mountain' in Yandao
gazetteer of the Sichuan area; it describes each prefecture, giving both geographical !tm:, which is near Linqiong. He became rich by minting coins of this copper which
and historical anecdotes. The following passages tell a bit more about the Zhuo and
Cheng families, in the context of a bitter attack on the newcomers who had been
m Reading ke r; for ge ;;. For two other possible interpretations see respectively Liu Lin (198 .., p. 226, n. 3)
deported to Shu by Qj.n: and Ren Naiqiang (1987, p. 150, n. 6) .
.. '" ~aster Xi is mentione~!n similar tcrms in the:~lru dllfil "lllf.!ilt (Rhapsody on the capital of Shu) ofZuo
But when King Huiwen ~::Z.:E and the First Emperor of Qjn conquered the Si:" States, SI ;fJ:,~. (+3rd century), ill rl.l (ch. +, pp . .r86-7; tr. Knechtges, t982-96, vo1. I, p. 363; von Zach, 1958, pp. 5 2 -
they deported the outstanding people to Shu and supplied them with our rich soil [which 3)· Ren Nalqlang (Ig87, pp. 150-1, n. 7) Identifies Master Xi as a certain Xi Jian iffll(~, who was active in the
rightfully belonged to the conquered people of Shu]. Their families possessed the profits period +168-188. As he also notes, however, Mastcr Xi is mentioned in a much earlier Slru dufil, by Yang Xiong
from salt and copper;93 their households monopolised the mountains and rivers; their dwellings Illtt. (-53 to -t8). Ren Naiqiang attempts to prove that this SI,u dujil is a late forgery, but his proof is not con-
vmcmg. Whoever l\Iaster Xi may have been! he is likely to have been a contemporary of Zhuo Wangsun and
provided sufficiency and they dominated by their wealth. 9' Then craftsmen and merchants Cheng Zheng.
began riding about in fine carriages, and the powerful families donned the fine raiment of " Better known as Lord J\[engchang :ii!i:1rE.
!.If!. The reference here is presumably to the chapter Shi huo ;:,hi k.Jl(;E=:l 'Treatise on economics', of the Han
kings and lords. At their weddings the cuisine was like that of an Imperial sacrifice, and the
slru (ch. '+, pp. 1!17-86; tr. Swann, 1950, pp. 109-359). That chapter has some general remarks 011 the usurpa-
tIOn by noU/)eaux n"ches of the traditional privileges of the aristocracy (e.g. ch. :LP, p. II37; tT. Swann, r950, p. r8r).
but more details are given in the chapter 'Biographies of the money-makers' (ch. gl, pp. 3679-95; tl'. Swalm,
"" SJ (ch. 117, pp. 2999-30U); tr. B. Watson (lg61, vo1. 2, pp. 2g7-3+2). 195 0, PP: +q-6{), which is largely copied from the corresponding chapter of the SIt;ji. The relevant passage in
~J The year that Prince Xiao of Liang died and Sima Xiangru returned ft'om Liang to his family in Chengdu. the Slrl)' has been quoted above. The specific mention of Lord Mengchang and his ilk as 'notorious' (chmgs!lOlI)
5J, ch. 58, p. 2086; ch. Ili, p. 3000; tr. B. Watson (1961, vo1. I, p. ++5, vo1. 2, p. 297). IS however 111 the chapter 'Biographies of the wandering knights' (HS, ch. g2, p. 3697; tr. B. Watson, 197+,
91 Note also Schaab-Hankc (2002). p.22+).
" Ma Feibai (1982, pp. gI6-2g). ,,,. Hua)'allg gllo ~lri, ch. 3, SBC,,'edll, pp. 8a-8b; Liu Lin (lg8+, p. 225); Ren Naiqiang (Ig87, p. 1..8).
~l:l 'Copper' may be a scribal or other error for 'iron!. 'Salt and iron' were commonly associated in ancient 1111) ? He zlzi dleng liu zlzi tie iJ,ZAAim1:m.

China, while 'salt and copper' is very odd. ::;: Hlla]anggllo ?hi, ch. 3, SBCl.:edn, pp. rob-lIa; Liu Lin (198+, pp. 2++-5); Ren Naiqiang (1987, p. 157).
"' ? Juji Ten ~u.vifil.\ial/g shang IIHIiA.@t)~ffiroJ. - 5], ch. 125, pp. 3192-3; tr. B. Watson (1961, 1'01. 2, pp. 463-+).
-'--.".C
144 4 THE -3RD AND -2ND CENTURIES·
r
,. 4 THE -3RD AND -2ND CENTURIES 145
circulated throughout the empire. The story in the Hua yang guo zhi, that he received America and the jiimbluk of northern Sweden. lOG An iron plantation or jiimbiUk was a
some sort of concession on copper and iron production somewhere near Linqiong, largely self-sufficient community living at the centre of a large tract offorest. Some
is much more credible than the more dramatic story of the gift of a 'copper mountain'. agriculture was practised, but nearly all activities in the community centred about
The source for the Shiji biography of Deng Tong is likely to be some romantic rags-to- the production of iron: forestry, charcoal production, ore gathering or mining, the
103
riches-to-rags account whose reliability must be considered thoroughly suspect. operation of the blast furnace, etc. Their isolation was a natural consequence of
their dependence on the forest for a large and reliable supply of charcoal to fuel the
Qjn ideology and practicai policies appear to have favo.ured industrial develop- blast furnace. Labour relations could vary greatly. Slaves were used in Virginia, free
ment, especially in the iron industry. The modern expenenc.e of.un~erdevelop~d labourers in Pennsylvania; and it seems that for the Pennsylvania iron plantations
countries su<Y<Yests that technological knowledge, which at least ill prillClple can ea~ily even the polemical parts of Sang Hongyang's description fit very well. In Sweden
be imported,"'is less significant for industrial development than social. and political the jiimbTllk seem to have functioned rather like feudal manors. IUI The Swedish iron-
conditions. The Qjn policy of weakening the traditional landed anstocracy and masters (brukspatroller) are said to have been the first non-aristocratic upper class in
strengthening the power of a centralised bureaucracy, ~vhose power was based onl!, Swedish society, a fact which must remind us of the Slzijz"s 'untitled nobility' of the
on identification with the state, was no doubt conducIve to a breakdown of tradl- iron industry. IUS
tionalland-oriented values and to a new respectability for industry vis-it-vis agricul- vVilliam Byrd visited two iron plantations in Virginia in 1732, and his narrative of
ture. The sources quoted above tend to show in addition that the Qjn rul:rs were the journey includes, interspersed with a good deal of charming gossip, some inter-
well aware of the usefulness of the 'pro to-industrialists' , wealthy men who illYested esting information on their operation and organisation. A typical iron plantation
in industry rather than land and therefore helped to build up the political and military produced about 800 tons of pig iron per year. 'Two miles square' (probably four
strength of the state. The story in the Hua yang guo z/Zi of Deng ~ong suggests that square miles = IO km') offorest were needed to supply the necessary charcoal, and
state involvement in industry continued in one form or another m the early Han. about 120 slaves did the unskilled work. About ten skilled workers were required, 'a
mine raiser, a collier [supervisor of charcoal production], a stocktaker, a clerk, a
smith, a carpenter, a wheelwright, and several carters'. The blast furnace must be
Ironworks
located on a suitable river for the water-powered bellows. 'All the land hereabouts
We <Yet some idea of what these ironworks may have been like in the ran tie lUll seems paved with iron ore; so that there seems to be enough to feed a furnace for
@!i~, 'Discourses on salt and iron', written by Huan Kuan tgJ{ between-73 many ages.'I09 Today a typical blast furnace produces at least a million tons per
and -49: year, and Virginia is considered to be without significant deposits of iron ore.
A point to be emphasised, because it seems so strange to modern readers, is that
In the past [before the introduction of the state monopoly on ~alt and iron in -117], great
and powerful families obtained control of the benefits of mountams and seas.. The~ extracted the limiting resource in pre-modern iron production is wood, not ore. The iron plan-
iron ore to smelt and cast it, and they boiled the seas to make salt. One fa~ily mIght ?ather tations were, from one point of view, a way of converting forest resources into a
a multitude of over a thousand persons, nearly all of them common bandIts. Travellmg far product which was more easily transported to markets than timber. For an annual
from their homes and abandoning the graves of their ancestors, they became depend~nt ~n production of a few hundred tons of pig iron, sufficient ore can be found almost
the great families. Being assembled in deep mountains and remote marshes; engagmg 111 anywhere in the world. Deep mining is rarely required: advantage can be taken of
illicit enterprises and following the power of factions, their tendency to commit wrongs was surface outcrops, ironsand in rivers, or bog iron. It is often more correct to speak of
a danger. 104 'ore gathering' than of mining.
The ran tie lun is supposed to be a report on a conference on administrative and eco-
nomic problems held in _81. 105 The passage above is part of a defence of the state
monopoly on salt and iron production which was established in - I1 7· lut, Note also some ironworks in the Song period which may have been organised in a similar way, p. 301
below.
The polemical character of the passage is.obviou~, and needs .no ~omment. Ignor- ,u, Byrd (1966); Lewis (197+; 1933; 1938. pp. 29-{8); Berghist and Olls (1971); Wertime (1961, pp. IlI-13);
ing the polemics, the ironworks seem very hke the Iron plantatIOns of 18th-century Heckscher (195{, pp. 97-100). Peter Galas (1995, p. {28) believes that I have been overly speculative in .mggest·
ing Ihis comparison with iron plantations andjiirnbmk (Wagner, 1993, pp. 257-9). It is true that the time gap is
enormous, but I claim that this type of organisation is almost dictated by several factors common to the iron
10:, On Deng Tong see Zhang Shanxi (1995); Loewe (2000, pp. 59-60). A memorial of about +5 16 mentions industries of -3rd-century China and 18th-century America and Sweden: charcoal blast-furnace technology,
that Dcng Tong's coins are still circulating (lrei sh", ch. 110, p. 286 3). . difficulty of transportation, and weakly developed markets. But we need seriolls studies of this question by
'0' 1TL, ch. I, SBCl,edn, p. In; ef. Wang Liqi (1958, p..p; 1992, pp. 78-9); SalO (197 0 , pp. 3 1"2); Gale (19 67, American and Swedish economic historians.
p. 35); Baudry-Wculersse et al. (1978 , p. 7-\). 'UIl Heckscher (195+, pp. 98, 131-2; 1957, pp. 116, '45-6).

"" On the conference and the book see below, pp. 185- 6. 'U' Byrd (1966, pp. 3+8, 35{, 360, 366).
4 THE -3RD AND -2ND CENTURIES 4 THE -3RD AND -2ND CENTURIES 147
The use of slave labour was not really economically suitable in iron production. the smiths' actual techniques of production of weapons, but should look instead to
On cotton plantations slaves could be overseen and controlled easily, and simple the production of the smith's raw material. We know little about pre-Han primary
violence could keep them at work. On the iron plantations the work done by slaves, iron-production techniques, but it seems likely that there was not much variation
while largely unskilled, was more difficult to oversee and provided numerous from place to place in ancient China: in iron production the most important varia-
opportunities for sabotage. Slaves had to be better treated; they were given m~ne­ tion was not in its underlying technique, but perhaps in its organisation. Production
tary rewards and holidays in return for satisfactory work. The slaves used on Iron of iron in a blast furnace is most efficient at a high level of production, and mass pro-
plantations were usually rented rather than purchased, probably because the type duction requires a large market, good transportation, and a large and reliable
of labour involved required young strong men, and there was little use for women, labour force. II +All these factors would be more easily forthcoming in the 'totalitarian'
llo state of Qin than in the more 'feudal' states of north China. Qj.n's political practice
children, and old men.
A problem for the iron plantations, whether they used free or slave labour, was and ideology made possible a reliable and efficient production of iron implements
the concentration of a hundred or more young strong uneducated men in an isolated and weapons; this gave Qj.n an economic and military advantage over the other
settlement without families or local roots. I I I In the quotation from the Yan tie lun states; and this advantage made the Qj.n conquest possible. Had the technology of
above, the workers are described as 'common bandits' who 'abandoned the graves iron production been a different one throughout north China, some other political
of their ancestors'. The social, political, and perhaps even military problems caused form might have given an analogous advantage to some other state or states, and
by iron plantations in the Warring States period may well have been severe, and Chinese history might have been very different.
may have been among the reasons for the later establishment of the Han state
monopoly. We do not have the necessary material to discuss the technology of iron smelting in
China before the -1st century. The ironworks of the Han monopoly will be dis-
cussed in detail in the next Section; 115 the slight material from the Warring States
The rise qfthe state of Qjn period suggests that at least some of the. blast furnaces were as large as those of the
The history of the Warring States period is seen in the sources primarily as the story later state ironworks, and used a similarly sophisticated design, with elliptical shafts
of Qj.n's rise from a minor state on the western periphery of Chinese culture to the of refractory brick tempered with a grog of powdered charcoal. 116 That is aboLlt all
conqueror of all China in -220. It is often suggested that the key to Qj.n's success lay that can be said.
in a technological superiority in weaponry, but real proof has never been forthcom- We can, however, describe the technology of the iron foundries of the period,
ing.112 Qj.n's first major conquest was the southern state of Chu: if it is correct, as I where already-smelted iron was remelted and cast into the desired products.
have suggested above, 113 that iron weapons were not used here, then this may be an Foundries cause much less nuisance than smelters, and have more often been
example of a technological superiority contributing to Qj.n's success. (Definite proof located in or near cities, close to their customers.
that Qj.n's iron weapons were in fact superior to Chu's bronze weapons is still
needed.) But Qj.n's further conquests cannot be explained in this way, for the evi-
(iv) THE ARTS OF THE FOUNDRYMAN
dence seems to be incontrovertible that iron had almost entirely replaced bronze for
weapons throughout north China by the early decades of the -3rd century. If the
A4eltingfomaces
hypothesis is to be saved, we must look rather to a superiority in the organisation of
the production of iron weapons. The furnaces used in ancient times to melt bronze and iron are known only from
Weapons were made by smiths of wrought iron and steel. The technique of the fragments found in the excavation of foundry sites. Archaeologists have studied
smith is to a significant extent the same throughout the world and throughout history, these intensively with a view to the reconstruction of the ancient furnaces, and work
and everywhere there are master smiths and incompetent smiths. We should there- by LiJinghua has brought new clarity to the subject. ll7
fore not expect to find much difference between Qj.n and the rest of north China in The forthcoming Section 36b of Science and Civilisation in China, on non-ferrous
metallurgy, will no doubt discuss the early bronze-melting furnaces in detail. Here
we can briefly note that many Shang artefacts which formerly were believed to be
"" Lcwis (197+); Dew (19i+). In the American Ci,~l War (1861-65), 'However bravely and creatively Confed-
erate ordnance officers and manufacturers waged the battle of production, they lost the war for a slave SOCIety
by demonstrating that a modern iron industry could not be based on slave labor' (KnO\vles, 2001, p. 2). 'I{ Sec lion o(viii) abm'e, pp. 81-2.
,,, Cf. Bining (1933, pp. 127-9). liS Pp. 229-{S below.
Ilh Table 2. items 9, 21, 2+ pp. 20I-g below.
II:! See p. 117 above.
11"1 p. 128. ,,; LiJinghua (1992b, 199+b; 199+0·
4 THE - 3 RD AND -2 ND CENTURIES 4 THE - 3 RD AND -2 ND CENTU RIES 149

Bamboo tubes _~-J

Furnace-mouth collar

10cm
'-'-'-'-.....L.-_---',

Furnace lining
Figure 67 Photograph and sketch of a bronze-melting furnace from the Shang-period site in Zhengzhou, Henan
(artefact no. C5.3T302@:83) . Reproduced from Anon. (2001b, pI. 54. I , p. 339, fig. 209), where the artefact is referred
Straw-tempered clay _
to as a crucible (ganguo :tt:ttf,§\).

fragments of 'crucibles' are now known to have been exposed to much higher tem-
peratures on their inner surfaces than on the outside. They must therefore be frag-
ments of a kind of cupola furnace, I 18 but since there is no sign of holes in the sides it Diagram showing how a bronze-melting furnace like that in Figure 67 was used, reproduced from Li
Figure 68
must be assumed that air was blown in from the top, and that molten bronze was Jinghua (1994b, p. 145, fig. 72.2).
poured out rather than being tapped through a taphole. Figure 67 shows a furnace
of this type, and Figure 68 shows LiJinghua's reconstruction of how it was used. It
is a large ceramic gang n
pot for strength, plastered inside and out with straw-
tempered clay for fire-resistance and insulation. A collar was placed. on the mouth of
this pot to extend its height. Charcoal and bronze metal were charged in and
Square slot
ignited, and air was blown in through one or more tuyeres inserted into the furnace
Furnace Furnace
burden. When the metal was molten the collar was removed and the liquid metal mouth mouth
poured into the mould (or into a ladle and thence into the mould). LiJinghua believes section
that in early times air was blown by mouth through these tubes; pc;rhaps so, 119 but one Furnace belly section
must suspect that a bellows of one sort or another was a very early invention. 120 Furnace
One of several later types of bronze-melting furnace is shown in Figure 69. This belly Rounded slot

is in three sections. It has a single tuyere of straw-tempered clay, and is believed to


have been blown with some type of bellows. A shaft furnace like this one, in which
the tuyere projects downward through the furnace mouth rather than through the Furnace
furnace wall, has been seen in Section 2(V) above. 121 This arrangement seems to bottom
Furnace belly section

simplify furnace construction, at the cost of a much higher consumption of tuyeres, b

li B See Section 2(V) above, pp. 60- 4.


11 9 Note Rehder (1994). Figure 6 9 Reconstruction of a type of bronze-melting furnace found at many foun~ry sites of the Spring and
120 On some early types of blowing apparatus in China see SCC, vol. 4, part 2, pp. 135ff. Autumn period, reproduced from LiJinghua (1994b, p. 147, fig. 74.1-2). a. T he three sectIOns of the. furnace and the
121 Pp. 6 3- + / tuyere in place. h. Two ways in which the tuyere was fitted with the upper sectIOn.
4 THE -3RD AND -2ND CENTURIES 4 THE -3RD AND -2ND CENTURIES

which melt in the heat of the furnace. No doubt a flame blowing downward from Ceramic

~\"~'~~~e~d~~~~~~~
the tuyere, rather than from the side and up, made for technical differences in fur-
nace operation, but such differences are difficult to investigate without full-scale
experimentation. 122

Two large iron-foundry sites of the Warring States period have been studied by Li
clay I
JinghuaY:; He reconstructs several different types of melting furnace. The first is a I
I
small sectional furnace like the bronze-melting furnace of Figure 6g, with diameter I
Pillar to I
about o.g m and wall thickness 4-6 cm. In recent centuries furnaces very much like support
I
I
this one, though with the tuyere now inserted through a hole in the side of the blast-pipe I
I
middle section, were common in China. 12-1 I
J
Small sectional furnaces like this one may never have gone out of use, but larger
furnaces, more productive and undoubtedly more efficient, came into use well
before the end of the 'Warring States period. Figure 70 shows one of these, a large
shaft furnace which could not be tapped in the same way as the smaller ones.
There must have been a taphole in this type of furnace, though it seems that no direct
evidence of it has been found. The hole was kept plugged with clay until a certain
amount of molten iron had gathered in the bottom. The plug was broken open to
allow the iron to flow out, after which the taphole was replugged. 125 As in all of the Figure 70 One type of iron~melting furna~e ofthe vVarring States period, as reconstructed by LiJinghlla from
fbgments excavated at an non-foundry Site at Gaocheng in Dengfeng County ,&:Mil*15:l1iG, Henan. Inner
iron-foundry furnaces reconstructed from this time, the tuyere was inserted down- dlan:ete~ 1. q. cm. The furnace lining is 1-5 mm thick, ofhea\·ily sand-tempered clay, the wall itself about 15 cm
ward through the mouth of the furnace. A more elaborate version of the same duck, m two layers of straw-tempered clay. Reproduced and translated from LiJinghua (1994b, p. 148, fig. 75).
basic furnace design is shown in Figure 71. It was built of refractory bricks, rein-
forced with iron plates.
Pillar to support blast e'e" ______...J

Moulds Bias. pipe f-------......,.,j-.....,..."l

The Chinese metallurgist was from the earliest times a sophisticated potter, and in
the discussion above I have not attempted to deal with the complexities of the
ceramic materials used for different parts of the furnaces. Most moulds too were of
clay: sand-casting, in modern times the method of choice for most metal casting, Ceramic blast pipe -t;;;;;;;;;;;;;:;:;;:~;;;;;;:l:--I
was a later development.
Pillar to support blast pipe
I:.!:! It is possible that the downward tuycre helped by pre~heating the blast air, but this is a controversial ques- Layer of sand·tempered clay
tion. Schmidt and Avery (1983) contend that a cuye-re extending (through the side of the furnace) some distance
into a bloomery will pre-heat the blast sufficiently to improve the furnace's efficiency. Their article attracted a Clay refractory bricks
barrage of criticism (Rehder, 1986; Eggert, t985; 1987; Killick, 1991; Miller and van der Merwe, 199+. pp. 23- Layer of sand-tempered
day and iron plates
4), and sc\'cral extravagant technical and historical claims made by them have been definitely discredited. How-
ever, the particular question of interest here, vi.::;" whether the blast is in fact significantly prc-heatccl in this
arrangement, seems still to be unresolved. It is extremely difficult to measure the temperature of a hot stream
of air (because a thermocouple is heated much more by radiation from the surrounding'l than by the air itselt);
different theoretical approaches to the problem give radically different results, and it is velY difficult to deter·
II Tapered refractory bricks
Rectangular CUlved bricks

mine which approach is closest to being correct. Note the use of a somewhat similar heat-recycling arrangement Terre pise
in some Han cupola furnaces (pp. 237-9 below).

I
I::!:l See Table 2, items 6 and 23, in Section 5 below.
,,, See e.g. pp. 60-1, 63 above. Figll~-e,71 Recoll:.truction of another type of iron-melting furnace of the vVarring States period, as reconstructed
According to a Han dictionary, Jijiu pian (p. 36a), this action of plugging the taphole of a furnace was
j::!j
by Lijmghua from fi'agmcnts found at an iron-foundry site at Gaocheng in Dengfcng County ,&:Mil*15:l1iG, Henan.
called gll lIlI. Reproduced and translated from LiJinghua (199{b, p. 150, fig. 77). Dimensions not given.

t
4 THE -3RD AND -2ND CENTURIES 153
4 THE -3RD AND -2ND CENTURIES

lJ
Fig·lIre 73
LJ
Section of a ceramic mould for two ring-handled kni\'es. From the \tVarring States iromvorks site
at Yangcheng in Dengfeng County §:Mr:<l~, Henan, reproduced from Anon. (1977b. p. 6.. , fig. 39, artefact
no. cai 6). *:

0.(
,, , ,
l.t._' ... )

Figure 72 Two-section ceramic mould for an iron hoe-blade (?). From the vVarring States ironworks 5ite at
Yangchcng in Dengfeng County ;:!t~±IiX:, Henan 1 reproduced from Anon. (I977 b , p. 6'2 1 fig. 22, artefact no.
eaiji *#l:2).
Figure 7-! Artefacts from the Warring States ironworks site at Yangcheng in Dengfeng County 1l'Mf~~,
The moulds for most early Chinese bronze casting were made by the piece-moulding
Henan, reproduced from Anon. (r977b, pp. 63, 59, figs. 25, IS, 26). Dimensions not given. a. Section of a
technique. It should be discussed in Section 36b, on non-ferrous metallurgy, and
will also be treated briefly here, in the discussion oflater monumental castings.
12b no. Gao-dollg is.
ceramic mould for a mattock-head (artefact no. cai *:22). b. Ceramic mould-core for a mattock-head (artefact
Tt: 38). c. Iron mattock-head (artefact no. cai *:32).

Piece-moulding was no doubt sometimes used in the casting of iron objects in early
times but there seems at the moment to be no evidence of it. The usefulness of Mould parts like the ones shown were probably fabricated in the same way as deco-
piece~moulding was greatest in the making of complex one-off castings, while :or rated bricks, by pressing wet clay into what might be called 'pattern-boxes', 128 then care-
mass production other methods were developed. Probably these n:e~hods ",:ere I~lO­ fully removing, drying, and baking. The assembled mould would then be clamped
neered by the founders of bronze coins, who needed to produce millions of Idenbcal together in some way (note the notches cut into the mould-sections), plastered with straw-
small castings. 127 tempered clay or mud, dried, and cast. I~9 It is not clear whether the mould-parts could be
Examples of simple moulds for iron implements are shown in Figures 72 and 73· used more than once; probably so. Pattern-boxes have not yet been found at vVarring
A more complex example is in Figure 74. Two mould-sections like a are placed States ironworks sites, but pattern-boxes made of wood, stone, bronze, iron, or lead for
together, the core b is inserted into the top, and molten iron is poured into the gate making bronze-casting moulds are well known from coin-foundries of the vVestern Han
formed by the cavity in the core, and a mattock-head like c results. period. l :mIn the Chinese archaeological literature these are generally called mufo.n am,
'mother-moulds' (sometimesfon mu ma, 'mould-mothers'), but there is not general
1~1i Pp. '289-9+ Vlltil Section 36b is available, note that the classic works in English on ancient Chinese agreement on this terminology,131 and often they are simply calledfon il, 'moulds'. m,
bronze-casting techniques are Karlbeck (1935); Barnard (1961); Barnard and SaW (1975); Gett~ns (19 69); and
Fitzgerald et al. (19 89). Shaughnessy (1991, pp. 35-62) and Chase (1991) glYe u~eful bnef summanes. Of the vast 1~1i 'Pattern-box', a literal translation of the term used by LiJinghua, mu/ze m~. is quite appropriate in English
amount that has been published on the subject in Chinese, among the mos~ Important are the st~dIes of 'Van ~s well. In early modern foundry terminology the 'pattern' is a dC\'ice used to make the appropriate impression
Jiabao (e.g. LiJi and Wan Jiabao, I 96-!; 1966; Ig68; 1970; 1972); Guo BaoJlln (1981); HuaJ~emmg (c.g. Hll~ II1 a box of sand, and a 'core-box' is used in the "vay described here to make a mould-core.
Jueming et aI., 1986 , several articles; HuaJlleming, 1999); LiJinghua (e.g. 199P, several articles); Tan DeruI '" LiJinghua (198Sb, p. 51).
(e.g. 198 5; Ig86a; Ig86b; 1999); Ling Yeqin (1987); Su Rongyu et al. (1995). Most of thIS work concel:llS ritual , '.'" Sce e.g. ZhengJiaxiang (1959); Han Shiyuan (1965, esp. p. 2-!7, figs. 9-IO); Li Gongdu (1977, p. 37. figs. 4-5);
vessels; when the excavation report on a -5th-century bronze foundry .site in Houma (~,~, S~anxl (~non., Cal \ onghua (1978, pp. 122-3, 125, 126, figs. 1.3 ... , 3·5, 3.7, -!): Tang Shifu (lg81); Tang Wenxing (1983, p. 75,
1993a) was published, it quite suddenly gave us a malvellously detailed :,ew of the .mass-productlon castmg o~ fig. I); E Xiang ('.986, p. 67, fig. I); QianJianfu (1986, plates, figs. 55-7); Liu Dongya (1985, figs. 3-.h 8); Anon.
bronze implements and weapons. Wen Tingkllan (1958c) descnbes the plece-moulchng process as It IS still pIac (I97ic, fig. 2); Cal Quanfa and MaJuncal (1995, pp. -!9-53, nos. 5-20); Yu Benai (1987); Li Shengyun and Yun
tised in China today. Xl:~,\\en (1987); Zheng Rui!eng (1987); Zhang Xiufu (1987); Zhang HaiYlln (1987); Jiang Rlloshi (1997).
'" On ancient Chinese coin-casting techniques see e.g. Zi Xi (1957); Han Shiyuan (1965); Li Gongdu (1977); For example Cheng Xuehua (1959) calls the moulds IIlIlJan Wm and the pattern-boxes ~uJall mm, 'grand-
Tang Wenxing (19 83); QjanJianfu (1986, pp. 18+:-227); E Xiang (1986); Wu Rongceng (1987); T~an R?ng an~ par:nt moulds'. Attempts to bring order into this terminological confusion include Tang Wenxing (1983);
Wang Dingruo (1992); Dang Shllnmm (1994); Cal Qu~nfa and MaJunc~1 (1995). See also AnJmhuaI and L E Xrang (1986); Qjan Zhuo (1993); Liu Chunsheng (1993).
Jinghua (1992); He Huilu and Zhang Youxin (1996); LI Debao (199-+); Fnck (199 8 , pp. 137-g)·
154 4 THE - 3 RD AND -2ND CENTURIES 4 THE -3RD AND -2 ND CENTURIES 155
Another moulding technique which probably originated with the coin-founders
is stack-moulding, in which large numbers of identical moulds are arranged together,
with a common casting gate, so that a very large number of castings can be made in
a single pour, saving time, labour, metal, fuel, and refractory material. Figures 75,
76, and 77 show one example of a stack-mould, from a remarkable excavation in Wen
County 11ilUIf,*, Henan. On the site of a Han foundry, a large kiln was excavated which
turned out to be loaded with about 500 mould-stacks, fully fired and ready for cast-
ing. The large number found meant that a few could be used for direct experimen-
tal casting, and one result is shown in Figure 76c.
The design of moulds is a very complex affair. Today a good deal can be calcu-
lated, taking into account such quantitative variables as surface tension, viscosity,
flow rates, heat conduction, cooling rates, and shrinkage,132 but the placement of
gates, runners, risers, vents, dross traps, and the rest was until recently a matter for
the experience and judgement of the artisan. 133 To a considerable extent it still is. In
the case of these stack-moulds HuaJueming has applied the modern calculations
and shown that the arrangement of runners is close to optimum,134 assuming only
that casting takes place with the mould pre-heated to about 600°C.
Figure 78 shows a reconstruction of the process by which some of these stack-
moulds were fabricated. Single moulds like those of Figures 72 and 73 were un-
doubtedly made in much the same way.
Figure 75 Stack-moulds under excavation in a kiln at the Han iron-foundry site in Wen County 1llrl.~~, Henan,
Another approach to the mass production of castings can be seen in the use of cast- reproduced from Anon. (I978a, pI. 9, bottom left).
iron permanent moulds for casting iron implements. The ones shown in Figures 79,
80, 81, and 82 are from a Warring States iron-foundry site in Xinglong County
JJmHi}\!*, Hebei, in 1953; they have already been mentioned as the second of many
surprises of the I950S for the archaeology of iron in China. 135 Since then iron
moulds have been found at numerous ironworks sites of the Warring States, Han,
and Six Dynasties periods. 136
[~]
There was a brief period of doubt about whether these moulds could really be for
casting iron, or perhaps must be for bronze,137 but the question was soon cleared up

132 See e.g. Ruddle (I956); Flemings (1974); Webster (1980).


133 See e.g. Palmer (1912); Laing and Rolfe (1960); or any of numerous other older manuals offoundry practice.
134 HuaJue Ming (I983a); HuaJueming (I983b); Anon. (I978a, pp. 27- 34).
135 P 87 above. The first news of these finds led Dr WaIter Winton, Deputy Keeper at the Science Museum,

Lon don, to write to Joseph Needham and ask for his help in obtaining more information. With the friendly
assistance of no less a personage than Guo Moruo, at that time Minister of Culture, plastic replicas were made
in China and presented to the Museum, which unfortunately has never exhibited them. The lengthy correspon-
dence on the production and shipping of the replicas is quite interesting; part of it is in the archives of the
Needham Research Institute, part in the Museum archives.
I was allowed to study the replicas together with the late Susan Cackett, Dr Winton's successor, in 1986. I
learned then that Dr Win ton also did a most unusual experiment: he had a local foundry cast an iron replica a b c d
of the plastic replica of one section of the mould for a hexagonal hoe-head (Figure 79), and used this mould-
section as if it were an actual hoe-head in his garden for several months, thus proving that it was possible to use
cast iron for such an implement at a time when this was widely believed to be impracticable or even impossible. Figure 76 Sketches of a stack-mould for casting iron belt-buckles, one of th.ose sh?wn in Figure 75; reproduced
136 LiJinghua (I985b, p. 2; I994a, p. ro8). from Anon. (I978a, p. II, fig. 15). Cf. Figure 77. a. Mould prepared for castmg, WIt~ outer pla.stel~mg of straw-
137 Alley (1955); Needham (1958, p. 6). tempered clay. h. Vertical section through mould. c. The casting. d. Exploded VIew of castmg m mould.
4 THE -3RD AND -2ND CENTURIES 4 THE -3 RD AND -2 ND CENTU RIES I57

10 20 cm
a b

Figure 77 Photograph of an individual section of the stack-mould of Figure 76, reproduced from Anon. (r978a,
pI. 6, bottom left).
:
(~
~.............................. . . . _. . _. . . . . . . . . . . . __ . . . . . . . . i
4:
U
o 5cm
c ~

Figure 79 Three-section cast-iron mould for casting an iron hexagonal hoe-head, from the Warring States iron-
foundry site in Xinglong County JHi~~ , Hebei. a. Photograph of the assembled mould. h. Sketch of the parts
of the mould. c. Sketch of a hexagonal hoe-head from the same site. Sketches reproduced from Zheng Shaozong
(r956, pp. 3r, 35, figs. 2,9); photograph supplied toJoseph Needham by the Chinese Ministry of Culture
3
4
through Rewi Alley.

5 6 7 8

o 5 10cm
Figure 78 Reconstruction of the process of making the pattern-box for a mould section like that in Figure 77, b ! !

reproduced from Anon. (r978a, p. 20, fig. 23). I. Model buckle and a wooden plate with depression to receive
it. 2. Box built around the wooden plate. 3. Pressing clay into box. 4- 5. Two cerami moulds made in this way.
6. Box built around these two ceramic moulds, with model for runner added. 7. Complete mould for casting
metal pattern-box. 8. Cast metal pattern-box. Clay will be pressed into this pattern-box as at stage 3 to form
the mould section shown in Figure 77.

by working metallurgists. Metal moulds are quite often used in casting metals. Large
numbers of bronze moulds for bronze are known from the ancient West,138 and in
China both bronze and iron moulds were commonly used in casting bronze coins. ~cm
c

138 John Evans (r88r, pp. 438- 48) discusses prehistoric European bronze moulds, and lists about 40 examples. Figure 80 Three-section cast-iron mould for casting an iron axehead, from the V\Tarring States iron-foundry site
Coghlan (r952) describes in detail an Egyptian bronze mould for three arrowheads, possibly from the - 8th or - 7th in Xinglong County J!1li~ , Hebei. a. Photograph of the assembled mould. h. Sketch of the parts of the mould.
century. E. Voce (in Coghlan et aI., r95r, pp. rr2- r5) describes experimental casting of bronze in an ancient c. Sketch of an axehead from the same site. Sketches reproduced from Zheng Shaozong (r95 6 , pp. 33,35, figs. 5, 9);
bronze mould. photograph supplied toJoseph Needham by the Chinese Ministry of Culture through Rewi Alley.
. .~

r 4 THE -3RD AND -2ND CENTURIES

f:·;~~~r··<-;--.
I
'0 .
'\:>~\:
>" C..d' : '" [:::::!j
.... , ., loit:-

::'

- "If? r y '"
I
I

Figure 82 Arrangement of the iron mould for pouring (Figure 81) nos. 7-9), reproduced from LiJinghua (rg85a,
E p. 1I, fig. 12; better reproduclion, 199+a, p. 116, fig. 58).
'-'
o
N

(v) MALLEABLE CAST IRON

o We normally assume that wrought iron and steel are better materials for imple-
ments than cast iron. To a great extent this is quite true, and it is likely that most
Chinese peasants would have preferred wrought- to cast-iron implements, if they
could have got them. In fact, however, cast iron is not as inferior as it often is
-sE) o
made out to be. It is brittle, but in many applications (cooking pots for example)
this is not a major problem. In other applications, good design can minimise the
effect of the brittleness: an example is the ploughshare shown in Figure 83, in
which the edge, the part most subject to damage, is protected by a small V-shaped
cap. This can be replaced quickly and cheaply when damaged and thereafter
recycled.
Furthermore, a remarkable Chinese invention of the -4th or -3rd century made
cast iron a much better material than would otherwise be expected. Subjecting a
casting to a lengthy heat treatment can significantly improve its mechanical properties.

Figure 81 see page /58 Sketch of the whole process of casting the parts of an iron mould for a V·shaped plough-
share cap, using artefacts £i'om the ironworks site at Wafangzhuang in Nanyang i¥i~EL!ffjjf, Henan, reproduced
from LiJinghua (1965, foldout fig. 6; also 1991, p, 3+, fig. 29), Shaded areas are the working faces of the ceramic
moulds, as indicated either by refractory facing or by casting traces. Nos. 1,2,5,6, Il-q are based on actual
artefacts. Nos. 10 and 13 show the final cast implement. See also Figure 82.1-2. Two parts of ceramic mOllld for
upper part of iron mould (no. 7) (rcsp. artefact nos. T+9:2, T+9:1; cf. no. I1). 3-4. Two parts of ceramic mould
"'--Ti (0""'._... for iron mould-core (no. 8) (plaster reconstructions). 5-6. Two pans of ceramic mould for lower iron mould (no.

r g) (resp. artefact nos. T49:3, T+9:4; cf, no. 1+), 7. Upper part of iron mould (plaster reconstruction). 8. Iron
mould-core, outer and inner sides (plaster reconstruction, ef. no. 12).9. Lower part of iron mould (plaster recon-
struction). 10. V-shaped ploughshare-cap (plaster reconstruction, cr. no. IS). 11. Part of ceramic mould for upper
part of iron mould (artefact no. 1'10:10; cf. no, I), 12. Iron mould-core (artefact no. T39:9; cf. no. 8). 13. V-shaped
ploughshare-cap (surface find, no. 4:I; cf. no. 10). 14. Part of ceramic mould for lower iron mould (artefact no.
T +9:5; cf. no. 6).
160 4 THE -gRD AND -2ND CENTURIES 4 THE - gRD AND -2ND CENTURIES 161

important matter to note here is that malleable cast iron was widely used in China
as early as the -4th century. It was used both for implements and for decorative
objects. For some time the latest malleable cast-iron objects known in China were
from the +4th century, and Chinese historians believed that the technique dropped
out of use and was forgotten by the Tang period,140 but later studies have revealed
several artefacts of malleable cast iron from as late as the +9th century,141 and there
is also good evidence that in both China andJapan a traditional technique for pro-
ducing malleable cast iron was used to some extent as late as the 18th and 19th cen-
turies. 142 The modern process was reintroduced from the West in the early 20th
century. 143

White and grey cast iron


Iron with low carbon content (under about 2 per cent) has excellent mechanical prop-
erties, but cannot be cast except at extremely high temperatures; so that wrought iron
and steel rarely have been melted or cast before modern times. With higher carbon con-
tent the melting point of iron falls, and with about 4 per cent carbon it can be melted
and cast using a technology which does not differ greatly from that used in ancient times
for melting and casting bronze. 144 It is this high-carbon iron which is called cast iron.
Iron which contains so much carbon is brittle, but it may be so for either of two
very different reasons, a fact which long confused natural philosophers like Reau-
mur studying the metallurgy of iron. When iron has been melted and poured into a
c d mould it solidifies as either white or grey cast iron. These terms come from the colour
of the fracture surface when the iron is broken; the colours are different because the
Figure 83 Mouldboard, ploughshare, and V-shaped cap found at Wangxiangcun in Liquan County 1t~l\%I: microstructures are different. As early as 1722 Reaumur gave a very clear descrip-
1'ElH, Shaanxi (Li Changqing and He Hannan, 1966, p. 20, pI. 3.3-6). a. The three artefacts. The cap is rusted tion of the two types: White cast iron is extremely hard and cannot be filed or chis-
fast to the ploughshare. Ploughshare 23.3 x 28 x 8.6 cm, mouldboard 22 x 23 cm. On the underside of the
mouldboard are two lugs for tying with cord and a peg which fits precisely into the hole in the ploughshare. elled. Since nearly all iron castings must be finished after they are taken from the
b-d. Three views of the artefacts when fitted together. mould, white cast iron is a useful material for only a limited range of applications.
Grey cast iron is soft, and can be filed and chiselled, but the process is difficult to con-
The result is called in English malleable cast iron. 139 In modern practice the heat treat- trol, and the tool nearly always removes too much material. Grey cast iron can thus
ment is typically for a period of a day or two at a temperature in the range 900- (in 1722, in Europe) be used only for coarse castings such as cooking pots and can-
1000°C. The purpose may be a tougher casting, or one with a soft and easily nons. Both white and grey cast iron are brittle, and can break like glass when hit
machined surface, or a combination of both. The way the process works cannot with a hammer. 145 Reaumur seems never to have considered the possibility of casting
be discussed in detail here, but a brief description will be given directly below. The implements of any kind of cast iron.
The technical explanation of the properties of white and grey cast iron came
139 'Malleable cast-iron' products are seldom actually malleable, so the term is not really appropriate, but it later, with better microscopes and an understanding of the role of carbon as an
is the only term available in English. The German Tempelguss and the Chinese renxing zhutie {:f'I1:~I . ('tough
cast iron') are better, but in these languages one also sees the English term translated: schmiedbares Gusseisen,
alloying element in iron. The carbon in white cast iron is in chemical combination
keduan zhutie "6Ji!HI • . In the early 20th century the Chinese terms rou zhutie *~I. ('soft cast iron') and ma tie
~l§. (,ma [lleable] iron') also had some currency (Anon., 1923; HuaJueming, 1982, p. 2).
The term 'malleable cast iron' seems to come from early nineteenth-century marketing. At that time 'mal- 140 E.g. HuaJueming (1982, pp. 17-19).
leable iron' was a common term for wrought iron; 'malleable iron' and 'cast iron' thus denoted the two impor- 14 1 Du Fuyun (1991, pp. 275- 6, table 2, item nos. 14, 17, 28, 29, 34, 36, 37).
tant classes of mass-produced iron products, with steel in a class by itself. 'Malleable cast iron' was therefore an 142 See pp. 357-61 below.
eye-catching phrase, for at first sight it appeared to embody a contradiction in terms. 143 See e.g. Anon. (19 23).
In modern technical writing one often sees 'malleable cast iron' abbreviated to 'malleable iron'; this term is 144 See the iron- carbon equilibrium diagram in Figure I IQ below, p. 259 .
ambiguous, and will be avoided here. 145 Reaumur (1722, pp. 390- 405); tr. Sisco and Smith (1956, pp. 260- 70).
4 THE -3 RD AND -2ND CENTURIES 4 THE -3 RD AND -2ND CENTURIES

with won in cementite (iron carbide, Fe3C), A white cast iron with 4 per cent carbon
is 60 per cent cementite. Cementite is extremely hard, harder than quartz, and this
is why white cast iron is hard and brittle.
In grey cast iron the carbon is in the form of microscopic graphite flakes, and it is
these which cause a fractured surface to appear grey. Graphite is very light (2.2 g/ cm3
vs 7.9 g/ cm3 for iron), and a grey cast iron with 4 per cent carbon by weight contains
up to 13 per cent graphite by volume. Graphite comes close to being the softest min-
eral known, and in comparison with iron has no strength at all. The microscopic
flakes act therefore as internal cracks in the iron. It is these cracks which make grey
cast iron brittle, and they also cause the iron to spall when it is filed or chiselled.
Reaumur, using the concepts of the chemistry of his time, explained the difference
between white and grey cast iron as being due to differences in their content of
'earthy matter' (matieres terrestres); but it confused the issue for him that the thickness
of the casting also plays a role. As he notes, thin castings have a greater tendency to
solidify white than thick castings. Figure 84 Microstructure of a ploughshare-cap mould from an anci~nt sc:-ap-heap excavated in Mianchi Co~nty
rEl1lQ~ , Henan (artefact no. 420, Anon., 1976, p. 54, fig. 4). Etched WIth mtal, x rao (scale bar 200 /-lm). Fernte +
We know today that solidification of cast iron as white or grey depends on the flake graphite.
interaction of two factors, the chemical composition of the iron (especially the sili-
con content) and the cooling rate in the mould. High silicon content and slow cool- White cast iron has been used in modern times in a number of applications in
ing rate encourage solidification as grey cast iron, while low silicon content and fast which abrasion resistance and high compression strength are important. Examples
cooling rate encourage solidification as white cast iron. What Reaumur interpreted are railway-carriage wheels, the wearing parts of crushing machines, bearings,
as 'earthy matter' in his observations was various silicon- iron-oxygen compounds sprockets, ploughshares, and mouldboard s. 150 I t IS
. muc h more'Important, h owever,
in slag; and thin castings cool more quickly in the mould than thicker castings. 146 in the production of malleable cast iron, to be discussed below. In a pre-modern
Grey cast iron is by far the most widely used form of cast iron in modern industry. context white cast iron could have been useful in a much wider range of applica-
Its low cost, excellent casting properties, and reasonably good mechanical proper- tions, as William Rostoker has demonstrated. 1s1
ties make it the material of choice for a wide variety of applications. In modern Ancient Chinese white-cast-iron artefacts include axle-collars, mattock-caps, and
industry grey cast iron generally has about 2 per cent silicon. The cast iron used in moulds. Axle-collars and mattock-caps are subject in use to considerable abrasion,
early China always had an extremely low silicon content/ 47 typically around 0.2 per and white cast iron may be a very good material for these, though many ancient Chinese
cent, and such iron usually solidifies white. To cause it to solidify as grey cast iron mattock-heads have been found to be of malleable cast iron. A ploughshare and
requires elaborate techniques to assure that it cools extremely slowly in the mould. another axle-collar were found to be 'mottled', i.e. white cast iron with some graphite
It is therefore not surprising that grey cast iron was seldom used in ancient China. A flakes in the structure. Since these artefacts require extreme abrasion resistance it is
cast-iron mould from the Mianchi scrap-heap is the most interesting of these, for we possible that it would have been better to have a pure white structure here. 152 For the
also know its chemical composition. 148 It has only 2.31 per cent carbon and 0.21 per iron moulds a grey structure would probably have been more appropriate than white,
cent silicon, yet it is grey cast. In the micrograph of Figure 84 the graphite flakes can because of the great strains which a mould undergoes when molten iron is poured into it.
be seen as grey lines. This artefact was probably cast in a pre-heated massive
ceramic mould and allowed to cool very slowly. 149 150 Massari (I938, pp. 217, 233). ..
15 1 Rostoker (1987a). An additional point to be noticed is that white cast iron with. very low sIhcon and phos-
1+6 Cf. Sisco and Smith (1956, p. 261 , fn.). phorus was, in early modern times, called 'tough pig'. According to Morton and Wmgrove (1971; p. 25), 'these
H7 Wagner (1993, pp. 348, 450- 6). irons were sufficiently tough in the cast condition to permit their use in hammers and anVIls, hence the
148 On the Mianchi scrap-heap see p. 250- 1 below.
name ... ' If this is correct then the low-silicon low-phosphorus white cast irons of ancient China were even
149 An example of this technique can be seen in a 19th-century description (Anon. , 1884a; Wagner, 1?99b)
better for implements than Rostoker has shown, for it is likely that he used a modern alloy wit~ 1% Si ?r more.
of the casting of woks in 'Sam-tiu-chuk, one of the principal towns of the sparsely populated and mo untamo~s I know of no quantitative studies on the influence of silicon on the m echanical properties of wh~te ~as t Iron, but
district of Kwei-shin' (modern Huiyang County ~~W'*, Guangdong). Massive ceramic moulds were heated m Zhao and Langer (1982, pp. 289- 90) have shown that other alloying elements can have a very sIgm~cant e~ect.
a special oven to 'a bright red or almost white heat'; the iron was then. poured , .after. which ~he oven V;as closed In one experiment the addition of 0.3% Mischmetall raised the impact toughness of a specIfic whIte-cast-Iron
and allowed to cool over a period of two days. The chemical analYSIS of the Iron IS not glVen, but It may be alloy from 14,000 to 30,000j/m2. .
152 On the other hand several V -shaped caps for ploughshares are of malleable cast Iron. Apparently these
presumed that it had either very low silicon or very high sulphur, so ~h~t a grey :ni~rostru cture could be
obtained only by extremely slow cooling. That the castings did indeed sohdlfy grey IS mdlcated by the fact that protected the brittle ploughshare with a tougher part, which however wore away quickly and needed to be
casting runners could be sawed off; this would be virtually impossible with white cast iron. replaced fre qu ently.
4 THE -3 RD AND -2ND CENTURIES 4 THE - 3 R D AND -2ND CENTURIES 165

~'
,..---------....
-------."
- - - -- -""'\',
"..-
,,"
/
" /"
/
\,------,
It If
"
,
"I' " ,I.' tI II
./,.., ,.
1/
1------
I ~

r // I-- - , - -

.,
I
t /-" .,."
\ , - -...,.,.,," ,..... :
I

( , /'
'."' ....
l
- - ........ - - --- - - '-4--=--------
b
Figure 85 Hexagonal hoe-head fragment from an ancient copper-mine site at Tonglushan in Daye
County *{i1 ~,UfOl *,gdlJ, Hubei (Ye Jun, 1975, p. 25 , fig. 13). Thickness 0.22 cm at cutting edge, 0.3 cm at
farther side.

Malleable cast iron F~gure 86 Microstrucsure of the hoe-head fragment of Figure 85 (YeJun, 1975, p. 25, fig. 14; better reproduction
Li Zhong, 1975, pI. I.5; cf. HuaJueming, 1982, pI. r.r). Point a in figure 85, etched with 4 % nital, x 4 0 (scale
Annealing (heat treating) a white-east-iron object at a high temperature for a period bar 0·5 mm). Cf. Figure 87. ?urfa~e de carburisation at a temperature between 723°C and 9 lO o C has given a
of days can significantly improve its properties, producing what is called malleable structure With a layer offernte (with zero carbon) at the surface, a layer under this of pearlite (approx. 0.8%
carbon), and an unchanged core ofledeburite (approx. 4.3% carbon).
cast iron. Two quite different processes operate to bring about this effect, decarburisa-
tion and graphitisation. 153
If the furnace atmosphere during the anneal is slightly oxidising, the carbon in
the iron is burned away at the surface. In the course of a few days all or most of the
carbon in the casting can diffuse to the surface and be burned away, leaving a
decarburised iron casting whose carbon content corresponds to that of steel or even
wrought iron. An example is the hoe-head shown in Figure 85. The micrographs of
Figures 86- 87 show that it was cast as white cast iron, then decarburised in this
way. 154
The iron may also 'graphitise', that is, the cementite (iron carbide, Fe3C) in the
iron can decompose and precipitate as graphite (Fe3C ----+ 3Fe + C). It happens that
the microscopic graphite 'nodules' precipitated in this process have a much more
rounded shape than the flakes in grey cast iron, and graphitised white cast iron
is therefore much more tough than grey cast iron. 155 An example is shown in
Figures 88- 8g.

153 For a more detailed treatment see Wagner (I987b; 1989; 1993, pp. 335-404).
1 5~ Wagner (1989, pp. 15- 20; 1993, pp. 356- 9, 480- 1).
155 The stress concentration at a crack is determined by the effective radius of its tip; this is why glaziers some-
times drill a small hole at the tip of a beginning crack in a window. In the same way the more rounded forms
of graphite in malleable cast iron cause much less stress concentration (and therefore less brittleness) than the
flakes of graphite in grey cast iron. J. E. Gordon (1978, pp. 65- 71 et passim) has given a useful introduction to Figure 87 Microstructure ofthe hoe-head fragment of Figure 85 (YeJun, 1975, p. 25, fig. 15). Central band in
these difficult matters. Figure 86, etched with 4 % nital, x lOO (scale bar 200 /lm ).
166 4 THE - 3 RD AND - 2ND CENTURIES
4 THE - 3RD AND - 2ND CENTURIES

In the production of malleable cast iron in industry today, usually only graphiti-
sation takes place. Until recently, however, the annealing was carried out in such a
way that both graphitisation and decarburisation took place, with one or the other
dominant. If the primary effect of the heat treatment is to de carburise the casting,
the product is called whiteheart malleable cast iron; if the primary effect is graphiti-
sation, it is called blackheart malleable cast iron. 156

The invention of malleable cast iron has usually been attributed to Prince Rupert
(Rupprecht von der Pfalz, 1619- 82), who patented the process in Britain in 1670.157
The first systematic study of it was published in 1722 by Rene Antoine Ferchault de
Reaumur (1683- 1757),1 58 but the technique first became industrially important in
the 19th century, in Britain. The period of greatest relative importance of malleable
cast iron may have been about the end of the 19th century, after which the falling
cost of steel and the rising cost of fuel made it a less attractive alternative; but mal-
leable cast iron is still very important in industry today. 159
The discovery that this modern process had been used in China in the -3rd cen-
tury was another of the surprises in the archaeology of iron which came in the 1950s.
Before this time there had been few metallographic studies of ancient Chinese cast
iron. 160 In 1956Joseph Needham organised a project for the examination of 48 sam-
ples taken from iron artefacts in the Royal Ontario Museum, Toronto. 16! Reading
Figure 88 A spade-he~d, one of seven found in an accumulation outside the entrance to the tomb of Dou
Wan .#:13, consort ofLlU Sheng ~~MJ (d. - II3), i~ ~anche ng ~m:fpX, Hebei (artefact no. 2:00I , Anon., I9 80c , the examination report with hindsight, it seems certain that several of the artefacts
pp. 280- I, pI. I9 6 ·3)· Length I4.2 cm, wIdth at shoulders 8.8 cm, socket 4. 6 x I.6 cm. were of malleable cast iron, but this was not recognised at the time, partly because
the samples were too small to provide the kind of definite evidence that would have
been needed for such a radical conclusion.
The first metallographic investigation of iron artefacts from controlled excava-
tions in China was that of Sun Tinglie. 162 From the iron artefacts unearthed in the

156 The names come from the appearance of the fracture in older practice; see e.g. the illustrations given by

Gilbert (I954) and Moore (I960).


157 Prince Rupert's original patent was granted on 6 May I670, but apparently was never published, and
seems now to be lost. It is quoted in Patent no. 164 for 167I , with all technical details omitted. Patent no. I61
for 1670 transfers the rights to this patent from Prince Rupert to 'Hartgill Baron Edmund Hampden and Thomas
Stringer'; but Patent no. 164 for 1671 assigns the sam e rights to the King, Charles n. Patent no. 165 for 1671 is
a grant to Prince Rupert and two representatives of the Crown of the right to administer oaths of secrecy to
workmen employed in the application of the original paten t. These three patents were published at the Great
Seal Patent Office, Holborn, 1857; I am grateful to Dr Michael Salt for tracking them down for me. On other
early English patents see Lohse (19IO, p. I02); Vogel (1917- 20, pp. IIOI- 2); Schubert (1957, pp. 270- 1).
158 Reaumur (1722); tr. Sisco and Smith (1956).
159 The history of malleable cast iron in the West has not yet been written. Voye (1914), Vogel (1917-20),
Maurmann (1923), and Schuz and Stotz (1930, pp. 1- 48) give some useful historical notes, mostly on develop-
m ents in Germany. Deprez (1930) and D avis (1898) discuss early developments in Belgium and the U nited
States respectively. Note also Lansing (1951).
F~gure 89 Microstructure of a spade-head from the .tom? ofDou Wan (artefact no. 2:003, probably similar to 160 Perhaps the only important one was that of Pinel et aI. (1938), in which none of the artefacts considered
FIgure 88, Anon., I9 80c , p. 370, pI. 252 .4). Etched (wIth mtal?), x 250 (scale bar IOO )-lm). Ferrite, pearlite, and happened to be malleable cast iron.
compact nodular graphite. 16 1 The examinations were carried out by Dr J. G. Pearce at the British Cast Iron Research Association in
Birmingham. His report is in the archives of the Needham Research Institute, and will in the future be made
available on the Institute's web-site. Correspondence with Dr H. Morrogh of the BCIRA in 1982 indicates that
the samples used in this project are now irretrievably lost.
162 Sun Tinglie (1956); Wagner (1993, pp. 355- 6).
168 4 THE -3RD AND -2ND CENTURIES
1 4 THE -3RD AND -2ND CENTURIES 16 9
Hui County excavations he chose six which appeared to be of cast iron. The results
seem to have come as a shock. The structures turned out to be extremely non-uniform.
He believed that a cast artefact must have a uniform structure, and therefore found
I used for annealing iron castings. Chinese potters were capable of very close control
of both temperature and atmosphere in their kilns,170 so that something like the
'gaseous process' could have been used here. Artefacts which might have been used
it necessary to assume that these had not been cast, but wrought from bloomery as 'annealing pots' do not seem to have been found, but a reverberatory furnace
iron. He suggested an extremely complex reconstruction of how the artefacts, which excavated at the Tieshenggou ironworks site seems to have been used to anneal
seemed so obviously to have been cast, could have been made by a smith. 163 castings packed in iron oxide in a large sandstone chest. 1; I
Sun Tinglie's report was very soon corrected by other workers,164 and further Other techniques are known which could also have been used in ancient China
metallographic studies of ancient artefacts made it clear that malleable cast iron was for example a traditional Japanese method of decarburising cast-iron tea-kettles b;
the preferred material for a large variety of implements in ancient China. Today a embedding the casting in burning charcoal. 172 In Britain malleable cast-iron nails
great many metallographic examinations of ancient Chinese malleable cast-iron seem sometimes to have been made by casting a nail and then taking it red-hot from
artefacts have made it possible to study the ancient techniques in considerable the mould and holding it in a blast of air. The combustion of the carbon in the iron
detail. 163 as well as some of the iron itself, could keep it at the necessary temperature. 173 '

In Western industry, before about 60 years ago, the heat treatment of castings to The evidence of texts, ironworks excavations, and artefact finds indicates that iron
produce malleable cast iron was normally as follows. 166 The castings were sealed, was mass-produced on a very large scale in the -3rd century and after. It is not clear
together with a packing material, in 'annealing pots' (or 'saggars'). The packing how many peasants used iron implements, but they were certainly a considerable
could be a chemically neutral material such as sand or crushed slag, in which case proportion of the population. This surely had profound social and economic impli-
its only purpose was to provide mechanical support for the castings. It might on the cations, though it is a bit difficult to pinpoint what these might have been.
other hand be an oxidising material, such as iron oxide, assuring a slightly oxidising The rapid increase in the use of iron in China was made possible by the use of
atmosphere in the annealing pot to de carburise the iron. 1'Iany tons of castings were cast iron. Matters were different at the other end of the Old World, in Roman
packed in annealing pots, and the pots stacked up in a large annealing furnace, Europe, where virtually all iron was wrought. Implements, made one at a time by
which usually was fired with cheap coal, sometimes with gas. smiths, were more expensive in labour than the Chinese cast-iron implements; and
It was realised very early that the use of these heavy pots, together with the pack- each smith had to undergo a long apprenticeship, so that the production of
ing material, was wasteful of both labour and fuel, and that a good deal could be wrought-iron implements could expand only slowly. Again we have no way of esti-
saved if the pots were eliminated. It was known that the annealing of castings mating how many European peasants used iron implements rather than wood and
directly exposed to the furnace combustion gases could be useful, though it did stone, but it seems likely that the proportion was much smaller than in China.
involve some 'scaling' (surface oxidation) of the castings,167 but annealing without Through most of the range of its applications the advantage of cast iron is eco-
pots was seldom practised until World War Il, when the 'gaseous process' was nomic: it is a material with adequate properties for the job to be done that is
developed in parallel efforts in Germany and Britain. 1GB Its use led to a great saving significantly cheaper than other materials which, were it not for their cost, would be
in time and fuel, as is shown for example by a survey of malleable foundries in the better. The use of cast iron in early China meant that a large proportion of the peas-
USA using both processes. 169 The foundries still using annealing pots reported total ant population could use iron implements. Later, perhaps by the Tang period, the
annealing times of 68-201 hours, those using the gaseous process 12-52 hours. number of smiths in China had increased to the point that many peasants were able
In excavations of ancient Chinese ironworks kilns are often found, and while to use wrought iron and steel implements, though cast iron continued to be used
some of these clearly were used for firing ceramic moulds, they may also have been right up to modern times. No doubt wrought iron was a better material for these
implements, but they also provided another sort of advantage which may have been
IbJ This attempt at reconstruction is described in detail by William Watson (1971, pp. 83-{). more important. A village smith would have been better able to make implements
,,~ 'lang Knan (1960, pp. 31-2) cites comments by Lin Shoujin nJ!i1f and Zhou Ze)"ue fill ~ljffi in pnblica-
tions which are inaccessible to me,
,,;; See e.g. Waguer (lg8g; 1993, ch. 7). ':0 Rose Kerr et al., SCC, vol. 5, part 12, pp. 283-378, esp. pp. 296-3 0 1.
H;I; Among many early descriptions of the process the following are especially interesting: Strickland (I826); :~,: Table 2, item 8, in Section 5 below.
Terhune (13i3); Rott (1831); James (Igoo); Akerlinel (Igoi); Erbreich (1915); Turner (1918); Toueeda (19 22 ); " . See Box I.., p. 360; Gowland (Ig'-t, pp. 52-{). The use of some similar technique might explain the curious
Schwartz (lg22); Gneclras (192i-28); Sehliz anel Stotz (1930); Rehder (19{5). ~entlon by Joseph Pnestley (li86, p. 358) of the annealing in Birmingham of cast-iron nails in charcoal. But
",; James (1900). C. S. SmIth (1968a, pp. 268-70, n.) believes that Priestley was simply mistaken, and that the nails were in fact
I@ Anon. (lg06); i\1ci\liUan (1938: 1950); Haneoek (19{6; 195{); Sehulte (1949). Bernstein (195{) describes a
annealed in iron oxide.
similar process which lIsed an electric furnace. m Phillips (1837); l'ieedham (1958, pp. 39-..0). This may also be the explanation of the microstructures
,,;;> Hernandez (1967). de,eribed by Epstein (lg81).
~
4 THE -3RD AND -2ND CENTURIES
!
which suited local requirements, while the use of cast-iron implements in the Han
and before made the peasants dependent on trade with a distant mass-production
centre, where it was more difficult to supply the exact needs of each customer.
I 5 THE HAN STATE MONOPOLY OF
THE IRON INDUSTRY
The sudden expansion of the iron industry, and the resulting dependence of a
large part of the peasant population on distant ironworks, where 'powerful families' The activist reign of 'the Martial Emperor', Wu-di Jtt'ffi' (-140 to -87), saw major
assembled multitudes of 'common bandits' in 'deep mountains and remote changes in the government of the Chinese state, its relations with foreign powers,
marshes', 17+ was politically dangerous for the mlers of the states of ancient China. and its economy, including the role of the government in the economy. 1 In -120,
Several of the states attempted to establish control over the iron industry, and at two wealthy industrialists were appointed Assistants to the Minister of Agriculture
least one Oin had some success in this. After the establishment of the Han these (Do nOl1g cheng j;:fAZIS) and placed in charge of the salt and iron industries. These were
attempts'c;;tinued, and led in time to the establishment in -117 of a total state Dongguo Xianyang *$Il~~ and KongJin 1'Lf£, who had made their fortunes in
monopoly of iron production. This remarkable measure, its causes and its conse- salt and iron respectively. Together with Sang Hongyang *5.1,$, a member of
quences, will be the subject of the next Section. a wealthy merchant family of Luoyang, they investigated matters of government
revenue, and in - I I7 (or possibly -II9? they submitted a proposal for a state monop-
IH P. q,4 above. oly of the salt and iron industries. 3
The proposal was accepted, the monopoly was established, and thus began an
immense upheaval in the Chinese iron industry which was long the subject of bit-
ter contention. It has remained a matter of controversy through the centuries, as
can be seen in discussions of it by Wang Anshi in connection with the New Poli-
cies of +10694 and in 1935 by Thomas T. Read in an attack on Roosevelt's New
Deal. 5
In the following discussion of the history of the monopoly we shall consider
especially the reasons for the establishment of the monopoly and for the intense
opposition which it provoked.
Several of the large ironworks of the monopoly have been excavated, and will be
discussed at the end of this Section. 6 It has already been noted in the previous Section
that these excavations provide virtually the only information we have on iron-smelting
technology in early China.

I On the reign ofWu-di see SCC, vo!. I, pp. 106ff. Other useful discussions include Chavannes (1895-19°5,
1969, vo!. I, pp. lxii~cviii); Loewe (Ign 1985); Twitchett and Loewe (1986, pp. 152~i9); Dubs (1938-55, VD!. 2,
pp. 7~25)·
.! Swann (1950, p. 63) and Wu Hui (1981, p. 157, n. 8) review the sources and conclude, respectively. that the

date was -117 or -IIg. The argument which \-Vu Hui considers to be strongest is that there would have been no
reason to wait three years between appointment and action. I disagree: the establishment of the monopoly
required extensive preparation, which could easily have taken three years. The basic sources on the question
are HS, chs. 2-1b, 19b, pp. JJ6-1~6, 1I67~8, 7!7; Sj, ch. 30, pp. Lt28~9; Zi ~hi tongjian, ch. Ig, p. 639; te. Swann
(1950, pp. 97, 271~2, 275, 285); Warsoll (1993b, VO!. 2, pp. 69~71).
, SJ. ch. 30, p. 1.j.28; HS, eh. 2-1b, p. 1I6-1; tr. Watsoll (1993b, VD!. 2, p. 70); Swalm (1950, pp. 271~2, 275~7)·
, Qj Xia (1987~88, VD!. 2, p. 530).
:. Read (1935). Read was an American mining engineer who spent several years in China, and was onc of the
best of the early writers on the history of Chinese ferrous metallurgy.
" Pp. 229~-15.

17 1
17 2 5 THE HAN STATE MONOPOLY
f 5 THE HAN STATE MONOPOLY 173
(i) OUTLINE HISTORY OF THE MONOPOLY r The most substantial evidence for state involvement in the iron industry relates to
the state of Qin. 16 Such texts as the stories of the Zhuo, Cheng, and Kong families,
Background already discussed, 17 suggest that Qin may have had an 'industrial development pol-
icy' under which industrialists were deported to places where their wealth, together
In the Warring States period there is a fair amount of evidence that the individual
with their technical and organisational skills, could contribute to economic growth.
states had administrative entities which dealt with bronze production. Numerous
From this type of source it might appear that the state's involvement in the iron
bronze inscriptions include the names and titles of officers in charge of metallurgical
industry was entirely indirect, much as in a modem capitalist state. Actual produc-
activities, for example a bronze sword of the state ofZhao il:i!l with the inscription:'
tion and distribution may have been in the hands of private persons whose primary
In the tenth year, the Minister of State, Lord ofYang'an; the Master Craftsman of the Arse- concern was their own enrichment, while state policies were designed to encourage
nal of the Right, Cha Hu; and the Smelting Officer [ye li iElJe], Pao, ... them to work in ways which were beneficial to the state. Other sources indicate that
this picture is either incorrect or incomplete. Officials of Qin were also directly
involved in at least some of the technical processes of iron manufacture.
A couple of sources which tend in this direction have long been known. In his
For direct state involvement in the iron industry there are various kinds of archaeo-
autobiography Sima Q}an mentions that his great-great-grandfather Sima Chang Cl]
logical evidence, which Xu Xueshu has surveyed. B One example is that, at the site
,~I§ was 'an official in charge of iron' in Q}n. ls In a memorial of about -100, quoted
of the capital of the ancient state of Qj. in Linzi, Shandong: 9 of four iron-foundry
in the Ran shu, Dong Zhongshu .{.pfl mentions that Qin 'monopolised the profits
sites excavated, two are inside the palace precincts, a good indication, as Xu Xueshu
of rivers and marshes, and controlled the abundance of mountains and forests'. A
argues,IO that these were under royal administration. At the same site two early
comment by Ru Chun tll]~$ (+3rd century) explains: 'Q}n sold salt and iron expen-
Western Han official seals were found, with the texts 'Aide to the Qj. Iron Office' (Qi
sively, and the common people were distressed.' 19 According to the Rua yang guo zizi,
tie guan cheng '):!f~,§ZE;) and 'Seal of the Qj. Iron Extractor' (Qi cai tie yin '):!f;fa~EP).
an 'officer in charge of the salt and iron market' was appointed by the Qin official
These are from contexts which are certainly earlier than the establishment of the
Zhang Ruo 5ft:E in Chengdu ;1lGjIj'fo (modern Chengdu, Sichuan) in -312, after the
Han monopoly in -117, and Xu Xueshu therefore argues that they indicate the con-
Qin conquest of the region. 20
tinuation of an administrative apparatus dealing with iron production, from the
More definite evidence is given by passages in the Qin legal texts of the -3rd cen-
Warring States state of Qi, in the Han kingdom of Qi.ll
tury discovered in a tomb in Hubei in 1975. A number of these laws concern iron
Evidence for state involvement in the iron industry of the state of Van is seen
production, for example the following:
in an inscription on several iron moulds from the iron-foundry site in Xinglong
County, Hebei.12 The inscription is now generally read You tin ;brm, and interpreted
as 'Granary [lin J1R;] of the right', 13 though several other interpretations have been
'*
If mineral production [cai shan r1l] is twice assessed as substandard, the bailiff is penalised
onejia Efl and his assistant one dun /l!l?1 If they are assessed as substandard for three consec-
suggested. H Since the moulds are all for agricultural implements it seems likely utiye years, the bailiff is penalised twojia and dismissed from office. If they are assessed as
that this is the name of an administrative organ concerned with agriculture, and substandard but no extra expense is caused, there is no punishment. In the collection of the
that the foundry was attached to it for the purpose of supplying iron implements annual quota, if it is lost before an assessment can be made, or the quantity is deficient, the
for agriculture. IS

Ib The evidence in transmitted texts is conveniently collected by Xu Fu (1955, pp. 270-1) and by Ma Feibai

(1982, pp. {87-8, 493). !\Iore general accounts are Zhang Chuanxi (1985h).
7 Zhang Xueyan (lg82); Huang Shengzhang (1983)' These authors cite many other similar examples; see also " Above, pp. IfG-I.
Huang Maolin (1973); LiJinghua (lg8,c); Huang Shengzhang (1989)· In Qjll ~llU tie guan ~::tlIH, (8J, ch. 130, p. 3286; tr. INatson, 1958, p. 43). The parallel passage in the Hall si!/{
8 Xu Xueshu (199 0 ). (ch. 62, p. 2708) has 'Iron Officer of the King of Qjn', Qjlllmllg tie g"ml ~::Ejlg; the graphic difference between
, See Table 2, item 39. the characters wang .I: and .zhu :I:. is slight, and either might be a scribal error for the other.
to XU Xueshu (19go, p. 38). IY HS, ch. 24a, p. 2137, and n. 6, p. 2138. But note Swann (1950, p. 181), where the passage is interpreted
" Note also INang Zhongshu (1982, p. 12.}; 1984, p. 67); Zhang Chuanxi (lg8Sb, p. 230). INe may note in differentlv.
passing another possibility: that these seals represent an early Han continuation of Qin administrative organs Cl' Hlla>allg glla ~hi, ch. 3, SBC/,edn, p. {b; Liu Lin (198{, p. 196); Ren Naiqiang (1987, p. 178). Liu Lin inter-
rather than a continuation of organs of pre-Qin Qi. prets the phrase )'an tie slli guan ~-stm'§ as 'officers for salt, iron, and markets'.
I'! Already mentioned above, p. 87. :!I The \'vordsjia and dun nOlmallymean "armour' and 'shield' respectively, and commentators therefore interpret

Li Xueqin (1956); INu Zhenwu (lg8f, pp. 83-4); Shi Yongshi (1985, p. 120).
13 these t\VQ punishments as fines of a suit of armour or a shield (e.g. Shi Zizheng, 198.!-; Hulsewe, 1985, p. 18). How-
Shi Shuqing and Yang Zongrong (1954, p. 1I3); Guo l\[01ll0 (lg73, p. 205); Huang Maolin (1973, pp. 375-6);
14 eyer, this sort of fine in kind is othenvise either rare or entirely lacking in the Qin legal texts; furthenllOre the num-
INagner (1993, p. 261). ber ofjil1 or dun specified as a penalty is always either one or two. Therefore I suspect that in this context the words
" Xu Xueshu (1990, pp. 37-8). may refer to some sort of fetters, to be wonl for some period on the legs and arms respectively.
--.
I

5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY 175


bureau chief is penalised one dun. If [the work of] the Grand Provisioner, the Treasury of King ofWu~.:E (Liu Bi ~J 7", d. -154) was a nephew of the first Emperor ofHalY
the Right, the Treasury of the Left, the Iron Extractors of the Right, or the Iron Extractors in -195 he was enfeoffed with a large region of southeast China, and in -154 he led
of the Left is assessed as substandard, the [respective1bailiff is penalised one dWI. 22
the U?su~c.ess~ul Revolt of the Seven ~ngdoms. ~ccording to the Shiji he had gath-
It is amazing to have this kind of detail on Qi.n administration in the -srd century, ered fugHlVes from all over the EmpIre to explOIt the copper and salt of his king-
instead of the broad and vague view given by the transmitted texts. Ongoing research in d?m, and t~e wealth thUS. created r:nable? him to reduce ta;'{es and win the loyalty of
China,] apan, and the West is building a much clearer picture of the workings of the Ius people.- The relaxatIOn mentIOned IS presumably a change recorded for -15 8 ,
Qin government on the basis of excavated texts like this one. 23 In the particular case of when, among several measures intended to relieve suffering from drought and
the iron industry, however, the details are tantalising, for we cannot put them into a locusts, 'the mountains and marshes were relinquished' (chi shan;::e sfuLli ~).30
broader picture. There can no longer be any doubt, however, that the Qin administration
was deeply involved in the technical details of the production of iron.
The establishment qfthe monopoly
Li]in, in a monumental study ofQin law, suggests that most industry was under
a state administration whose basic principles were: (I) standardisation of products; It was against the background of the earlier institutions outlined above that the state
(2) establishment of labour quotas; (s) standardisation of raw material inputs; monopoly ofthe salt and iron industries was established in -II7. What direct infor-
(4) standardisation ofproduct quality; (5) specialisation ofpersoID1el; (6) standardisation mation we have about the events leading up to it comes entirely from the Shiji; the
of rewards and penalties. 2+ His work brings us closer to an understanding of the Qin Han s/zu largely c.opies what that book has to say. In writing the Shiji, Sima Qian
administration of the iron industry, but we still lack answers to basic questions. clearly had certam purposes, and it will be important to keep these before us as we
Where were the blast furnaces? Who ran them? Who made their charcoal and dug consider what he actually says about the events.
their ore? Where were the foundries and fineries? Through which hands did a Most of the story is in the chapter 'Treatise on the balanced standard' (Ping ::.hun
ploughshare pass on its way from foundry to ploughman? Were the works actually shu "¥i$"if), which concerns coinage and state finance.:l 1 A principal theme of this
run by officials on a day-to-day basis, or were they merely supervised by the officials chapter is the decline from good times of prosperity and social tranquillity in the
mentioned in the quotation above? How can the principles outlined here be recon- early years of the Han to hard times in the author's own lifetime, seen partly as an
ciled with the stories of rich industrialists in the Shiji?25 inevitable swing in a historical cycle, partly as a direct result of activist government
policies. 'When the present Emperor [Wu-di ~*, r. -140 to -87] had been on the
There are some indications that Han continued the Qin system of industrial admin- throne a fe~ years, the Han had flourished for 70-odd years' and there was peace
istration, for example a statement by the philosopher Dong Zhongshu i[{rPM ?'; and prospenty for all, though some people were beginning to amass huge fortunes.
\Nhether this is correct or not, the administration of the salt and iron industries was 'When things reach their greatest growth they begin to decline: such changes are
at the beginning of the Han under the office of the Privy Treasurer (shao fu Y Jff), inevitable.'32 Great expense was entailed in dealing with the barbarian peoples of
who was responsible for the general well-being of the Emperor and his household, the east, sout?east, south, southwest, north, and northeast. This led to the appoint-
and kept his privy purse. The non-agricultural natural resources of the Empire were ment to offiCIal posts of persons who made contributions to the state finances, so
considered the Emperor's personal property and responsibility, and the income that the administration fell into disorder - this breakdown of the state administra-
from their exploitation was for his personal use. tion because of appointments on criteria other than merit is a recurring theme. At
Whatever tl1is system was, it was in some way relaxed in the reign ofWen-di Xffl one point, Sima Qian claims, one could become a Court Gentlemen (tang f!~)
(-180 to -157). According to the ran tie tun, 'In the time ofWen-di, the people were merely by presenting a sheep.:l3
permitted to cast coins, smelt iron, and boil salt', and this led to excesses by such About ~ISO began the ~ppointment of 'officials whose task is to make a profit'
persons as the King ofWu ~.:E and Deng Tong ~~Jm?; We have met Deng Tong, (xmg lz ;::hz chen JHiJ Z E2:) A later commentator adds: 'Such persons as Sang
and the 'copper mountain' given to him by Wen-di, in a previous Section. 28 The
'" 5J, ehs. lO6. 1I8, 12g, pp. 28n, 2823, 2825, 2836. 3087,3267; tr. Watson (1993b, vol. I, pp. 40+, 405, f 06 ,
+2~;;-2, vol. 2, pp. 336-7, .J;+I)' Cr. HS, ch. 35, pp. 1904-5, 1918; Loewe (2000, pp. 33.j.-7).
" Anon (1978[, p. 138); cf. Hulsewe (1985. p. II2). S], chs. lO, p. +32; Chavannes (1895-1905,1969, vol. 2, p. +85); Watson (1993b, vol. I, p. 305); HS, ch. +.
'" E.g. Yu Haoliang (lg80); LiJin (lg85); Hulsewe (lg85). See also YangJianhong (lg8g). p. 131, Dubs (193 8-55, vol. I, p. 266). Chavannes and Dubs both state that the passage refers to a relaxation of
21 LiJin (1985, pp. 432-5).
~estnctlons o~ huntmg and fishing, but in fact 'mountains and marshes' was a standard way of referring to the
:.!:i Translated and discussed abo\'e~ pp. 140-1. In thinking about such questions it is important to remember troll and salt mdustries.
thar the system need not have been the same throughout the Qin Empire, and that orders from the central '11 S], ch. 30, pp. QI7-.j.3; Watson (1993b, vol. 2, pp. 61-85). ~luch of this material is repeated in HS, ehs. 2.j.a-b·
ad~inistration could not always be enforced in peripheral regions. II' Swann (1950). '
", HS, ch. 2+a, p. "37; ef. Swann (1950, pp. 182-3); L. S. Yang (1950, pp. 553-5). :~ S], ch. 30, p. 1420; Walson (1993b, vol. " p. 63); cf. HS, ch. 'fa, p. II36; Swalm (1950, p. l/i).
" ITL ch. f, Wang Liqi (1958, p. 30; 1992, p. 57); ef. Gale (1967, p. 28); Baudry-Weulersse et al. (1978, p. 68). H 5J, ch. 30 , pp. If22; :Valson (1993b, \'01. 2, p. 65); ef. HS, ch. 2.j.b, p. II58; Swann (1950, p. 25 0).
" P. '+3 above. S], ch. 30 , p. I.j.21; Watson (1993b, vol. 2, p. 6.j.); er. HS, ch. 2.j.b, p. "57; Swann (1950, p. 2.j.6).
5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY 177
In ~I 17 the proposal for a state monopoly on salt and iron was presented to the
Hongyang and KongJin';35 it may be, howe~er~hat Sima Qjan w~s spec~~ally
referring here to a man named Zheng Dangshl ~ /illf-f, who was appomted Mmlste: throne:
of Agriculture (da nong ling jd:l1Z) at this time. Not ~uch is known about him,31
36
The Minister of Agriculture [Zheng Dangshi] presented the memorial of the Assistants for
but it was he who later appointed the men who establIshed the monopoly .. One of Salt and Iron [yan tie ckeng §~?JS] KongJin and Dongguo Xianyang:
Zheng Dangshi's first acts in his new position was to propose the constructIon of a 'The mountains and seas are the storehouse of Heaven and Earth, and ought to belong
canal connecting the capital, Chang'an (modern Xi'an, Shaanxi), to the Yellow to the Privy Treasury. Your Majesty has not been selfish, and has allowed it to be trans-
ferred to the Ministry of Agriculture in order to supplement the poll tax [fit ~].->3
River, in order to expedite the transportation of tax grain from the east:rn pr?v-
'''Ye propose that commoners be recruited to boil salt using government equipment,
inces.38 This was the kind of measure for improving state finances that Slma Qjan pro'v~ding for their own expenses. The government should provide laD 2f: -cauldrons:"
generally deplored, though in this case he seems to have approved of ~t. . 'As to those shifdess persons who get their sllstenance without working,'5 and wish to
Sima Qjan mentions with explicit distaste that great fortunes .were bemg :n~de m arrogate to themselves the products of mOllntains and seas and become wealthy, profiting
salt and iron, and he tells of these industries coming under the pUrvIew of the Mmlstry of by the labour of the common people, there have been numerous accusations of "obstructing
Agriculture in the context of increasing pressure on the finances of ~e state .. The move affairs" [of the state,ju ski ill¥]'6
clearly provides an example of the wrong sort of people becommg offiCIals. At t~e 'Anyone who dares privately to cast iron implements or to boil salt should [be sentenced
beginning of the Han, the descendants of tradesmen had been barred from offiCIal to] wear a fetter on his left foot, and his equipment should be confiscated."
'In those commanderies which do not produce iron, "minor iron offices" [xiao tie guan
positions;39 now some of the highest positions in the land were held by such people:
'J\ ~ gJ should be established, which may conveniendy be administered by the prefectures.'
At this point [ca. -120], Dongguo Xianyang *1ll!8X:~ and KongJin fLl* were appointed [The proposal was accepted and] KongJin and Dongguo Xianyang were sent by relay
Assistants in the Ministry of Agriculture [da nong ckeng :k1!:?JS] and grven charge ~fmatt!:rs can-iage to organise the salt and iron [industries] of the Empire. They established offices and
involving salt and iron. Sang Hongyang *51.$ served as Palace Attendant wIth dutIes appointed the wealthiest of the former salt and iron industrialists to staff them. The ways to
official position became even more varied, proper evaluation was not carried out, and many
.
mvo vmg cal cuIatIons.
I' ' '0
.' " <r . H
Don<rQ1JO Xianyang was a great salt-boiler of Qi 'fIt; [modern Shandong], and Kon",Jm [appointees] were merchants:8
was a g';~at smelter of Nanyang i¥i~ [modern Nanyang, Henan]. Each had accumulated ~
fortune of a thousand in gold, and therefore they were recommended by Zheng Dangshl. The original memorial was surely much longer than the bit quoted here in the Shiji,
Sang Hongyang was a scion of a merchant f~mily or. ~~oyang alE~ [modern Luoyang, giving more historical background and many more details of the administration of
Henan]. Because he could do mental arithmetIc [xm)! IL'i'it] he had been made a Palace the proposed monopoly.+9 We can see at any rate that salt-boiling was to be done by
Attendant at the age of 13. Thus the three men, in discussing matters of profit, were able to moneyed persons under some sort of government licence. The link between the salt
'split an autumn hair'.->2 and iron industries is explicitly the iron vessels used in salt boiling. Perhaps the casting
Some modern readers will feel that these were the men who had the necessary of these vessels was, as in later times, often done at the salt works, 50 so that a monopoly
expertise to administer a large industry, while others will feel that the Emperor was
setting the fox to guard the henhouse. We shall see that both opinions were held in .j.~ Variant in l'TL: '!n ancient times the famous mountains and great marshes were not given as fiefs for sub-
ordmates to monopohse the profits. The profits of mountains and seas and the accumulations of the great
the Han period, but Sima Qjan clearly held the second. marshes are the storehouse of Heaven and Earth. Your Majesty has not been selfish, but has allowed these to
be transferred to the ?vlinistry of Agriculture in order to succour (he common people.'
4. Perhaps a ~articular type or size of salt-boiling cauldron, as suggested, e.g., by HuaJueming (1997, pp. 94-5);
butcf. Chen Zlu (1980, pp. 1l0-tI), who 'suspects' that lao might mean 'strong, solid'.
4, The Suo _vin j\\'~ commentary (+8th century) explains this as referring to the feudal lords, and this inter-
35Wei Zhao fi!:1lll (+3rd century), in S], ch. 30, p. 1{21, n. 6. ..' 0
pretation fits what we know of the attitude of KongJin and Dongguo Xianyang. On the other hand Wang Liqi
" l\la Yuancai (193+, p. 19) determines that the date of Zheng Dangslu s appomtment was -1,0. See HS,
(1992, p. 83, n. IQ) adduces text parallels which suggest that the phrase refers to wealthy merchants.
ch. 19b, p. 770 . t 18 h 0 4~ On this phrase note Wang Liqi (1992, p. 84, n. 14).
J7 He has short biographies in S] (ch. 100. pp. 311I-l3); tr. Watson (1993b, v·ol. 2, pp. 3 5- ); and HS (c .5 ,
4, The ~arallel passage in the J(m tie llUl has at this point a passage which may be a part of the original
pp. 23 23-6). See also Loewe (2000, pp. 72 1- 2). . . 0 memonal: Iron rmplements and edged weapons are the great essentials of the Empire; they are not suitable
3H S], chs. 29, 3 , pp. 1+09-10, ,+2+-5; Watson (1993b: \'01. 2, pp. 55-6, 67); HS, ch. o{b. p. !I61, S"ann (195 ,
0 matters for the common run of men.'
pp. 060-1). The .<) ~hi tOllg)iall (ch. 18, p. 597) places thIS event m the year -129· 48 SJ, ch. 30, p. l{29; cf. Watson (1993b, vol. 2, pp. 70-1); Chavannes (1895-1905,1969, vol. 3, 570-t). Parallel
'" S], ch. 30 , p. 1{18; Watson (1993b, \'01. 2, p. 62); HS, ch. 2+b, p. !l53;Swann (195 0 , ~p. 23 - ).
12
., Sallg HOlIgJ'allu J'ijisl/an 1'0llg shi shi ~hong ~\L$J;XH JUE<l> l"f'*'. The parallel passage 111 the HS (ch ..,+b,
texts: HS, ch. 2{b, pp. Il65-6; cf. Swann (1950, pp. 275-8). ITL, ch. 6 and 9, Wang Liqi (1958, pp. 42, 6+; 1992,
pp. 78, 120); Gale (1967, pp. 34-5, 55); Baudry-Weulersse et a1. (t978, pp. n 77)·
p. 116+) has merel~-that 'Sa~g Hong),ang was an Imperial favuurite' (Sang HongJ'ang gl/l.\lllg i;i;sL$ .$'). Bal: G~
49 As noted in nn. 43, +7, and +8 above, the rail tie tun includes what appear to be quotations from the same
may have made this emendation because Sang Hongyang had already been a Palace Attendant smce thl.: agc
memonal. A possibility worth explO!~ng is that other passages in that book come from the lost parts of the
of 1'3, i.e. since -qo, the first year of the reign ofWu-di. On these persons see Loewe (2000, pp. 75, 2!O •. +6~~{)._ memonal.
41 A.s Zhang Chuanxi (I9 85b, p. 232) notes, KOl~gJin 'was presumably a ~lember of the Kong, famIl) Of11on
;" Note e.g. the description of ironfounding given in a Yuan-period text on salt production, 040 ho hi ~iEiIll,
masters described bv Sima Qian in his 'BiographIes of the money-makers; see pp. q.O-I abO\ e.
12 p. 30{ below; Yoshida (1993, pp. qO-5)'
" oJ, ch. 30. p. 1428; HS, ch. 24b, p. 116+; cf. Watson (1993b, \'01. 2, pp. 69-7 0); Swann (195 0 , pp. 27 - ).
5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY 179
of iron production could not have been effective if salt production were not also Dissatisfaction wit~ state interventions in the economy apparendy became gen-
included. The vessels were to be supplied by the government, but no details are given eral enough to reqUIre some show of concern by the government, and in -81 a
as to the production of these;51 however we know from other sources, primarily Grand Inquest was held. At this time the Emperor, Zhao-di Bi':l'iff, was a child, and
archaeological, that under the monopoly the Han government had the direct power was held by the General and Emperor-maker Huo Guang ~:'lt.59
52
administration of the iron smelters and foundries. [In the si.xth y:ar ~f the Shiyuan mj[. period], in the second month, a decree commanded
Iron production is a complex technical activity, and the ironworks could be the offic~rs to mqUlre of Worthies and Scholars recommended by the provincial authorities
effectively administered only by technically competent persons. As the quotation concernmg the causes of the people's suffering. They proposed the abolition of the salt and
above makes clear, ironmasters were brought into the government as officials, iron monopolies. 60
much to the chagrin of traditionalists. 'Worthies' (xia~ ~iang W.N.) :--vere persons recommended to the central government
by local authontles for possible official appointments, while 'Scholars' (wen xue y:~)
Criticism and disputation were persons ap~roved for their literary competence by the central government.
The two categones represented between them the provincial elite in opposition to
Other state interventions in the economy were made around this same time. Con-
the central administration. 61
sidering the profound effect which these interventions must have had on daily life
?ut of this inquiry came the abolition of the liquor monopoly, but only a minor
throughout the Empire, we know remarkably litde about them. The system of 'equable
adJust~ent oft~e salt ~nd iron monop~~y: the. Iron Offices in the region 'within the
transportation' (jun sl!u ±):j~), intended to eliminate price variation both over time and
passes (the capital regIOn) were closed. - But It became the subject of a remarkable
from place to place, was established in about _110. 53 There were also a monopoly on
55 book, ran tie lun m.~rna, 'Discourses on salt and iron', which purports to give a
fertnented liquors, _g8,5-1 and a variety of measures concerning coinage.
complete acc~unt of what was actually said in the debate. It gives in dialogue form
From the beginning the new measures were severely criticised. The criticism came,
a ve~ clear ~I~ture of many controversies of the day, ranging from metaphysics to
not from the industrialists,56 but from traditional agricultural interests. A wealthy
practical polItics. I have already had occasion to quote from it. 63 One chapter is
fartner named Bu Shi H:~ in -IIO complained that with the 'equable marketing'
translated in Box g,6-1 and the book will be discussed further in the following Section.
system 'Sang Hongyang has put the officers of the government in stalls in the market',
Sang Hongyang appears to have been the prime mover in the economic initiatives
and elsewhere he claimed that the quality of the iron monopoly's production was
of this. time., Huo Guang appointed him to the high post of Imperial Counsellor
inferior57 - a complaint which would be heard again. In -100 the philosopher Dong
(yu sI!: da~ ffEIJ~~x) on taking power in -8]. He came through the discussions of
Zhongshu 'l:f$*'f, in a memorial whose basic thrust was in favour of agriculture,
-81 WIth hiS polICIes largely intact, but there appears to have been more of a direct
demanded that 'salt and iron be returned to the people'.58
power struggle here than at first meets the eye, for in -80 he was implicated in a

51 Chen Zhi (1980, pp. IIo-Il) discusses two large Han iron vessels with inscriptions indicating that they were
cast by state foundries. ~ 5'1 \tVu-di on his de~thbed had o:ciered that his youngest son should succeed him, with Huo Guang as regent.

.'l! See below, pp. 192-221.


fhere had b:-en n? wlt~es~es to thIS order other than persons who gained from it. Later on, when Zhao-di died
;3 S], ch. 3 , p. q,3 ; tr. Chavannes (1895-1905, 1969, vo!. 3, p. 598); Watson (1993 b , vo!. I, p. 75)· HS. ch. 2.. b, b~[ore reachmg hIS ~aJon~, HUG Guang first placed onc Emperor on the throne, then immediately deposed
0 2
pp. lI68. "H; tr. Swann (1950, pp. 65, 286, 314- 15). hl.m. and replaced hIm WIth another, Xuan-di ~*. VelY different views of Huo Guang's character are
A passage in an early Han legal text excavated in 1983 from a grave at Zhangjiashan in Jiangling County e~plCssed by Dubs (1938-55. vo!. 2. pp. l.f3-"). Loewe (19H. e.g. p. !l8), and Liu Pak-yuen (1983, e.g. p. !O5)·
iI~~~LlJ, Hubei, lists the titles ofseveraf officers involved in regulating 'equable transportation', but gh"es vI hl1e D:lbs concludes that Wu-dl was 'an :xcellent judge of character' and Huo Guang 'the ideal person for
no immediate help in understanding the system. The most important fact about this text is that it comes fr0111 th~ pOSItiOn - qUl~t, s,teady, careful and rehabl~" Liu Pak-yucn considers Huo Guang 'dishonest and unfaith-
a grave dated to the early -2nd century (shortly after -186), and therefore indicates that [hejull 51," system was ful . Loe-we r.aUs hu:) a compo~c.d .and calculatmg man of affairs', and tends towards the opinion of Dubs, but
a part of Han administration long before we sec it in the histories, in -IlO, Anon. (1985d~ Ig85 e , p. 9; :loom, seems to aVOid makmg an e:-..~hcltJudgement on whether the story ofWu-di's deathbed edict was true or false.
pp. 25, 163-..); Du Shiran (1988, p. 203). Most of the story can be read In Huo Guang's biography, HS, ch. 68. pp. 2931-67; tf. Watson (19/{, pp. 121-57);
" HS, ch. 6. p. 20 4; tr. Dubs (1938-55, vo!. 2, p. 107). Various commentators quoted by Van Shigu indicate allh~f the relevant sources are translated into Swedish by Jongchell (1930).
that this was a true monopoly of both production and sale. " HS, ch. 7. p. 223; tr. Dubs (1938-55. \'o!' 2, p. 175)·
b
" E.g. 5], ch. 30. pp. 1..33, 1..3..-5; Chavannes (1895-19°5. 1969, vo1. 3· pp. 580 , 58{-S); Watson (1993 . . Cr. Bielenstein (1980. pp. 133,9+).
voL I, pp. 75, 76, 77)· Cr. Swaml (195 0 • pp. 377- 8+). :2 The abolition of the liquor monopoly is in HS, ch. 7, p. 22{; tr. Dubs (1938-55, vo!. 2, pp. 161-2). The
51, Cr. Loewe (197+. p. 20).
adJllst6mcn)t to the salt and Iron monopohes IS mentIOned only in Jim tie lUll, ch ... I, Wang Liqi (1958. p. 276; 1992,
;; 5], ch. 30 • pp. q.p, 1.1-10; tr. Chavannes (1895-1905, 1969, vo!. 3. pp. 600, 595); Watson (1993 b , vo1. 2. pp. + 3-.. ·
pp. 83. 81). HS. ch. 2..b, pp. "i5, lIn lr. Swann (1950. pp. 319, 3ll). On Bu Shi see Loewe (2000. pp. 16- 17)' 'd Above. p. 1.1-1.
'" HS, ch. 2..a, p. "3;; tr. Swann (1950. p. 183). On Dong Zhongshu see SCC. vo!. 2, e.g. pp. 37 8-9. 'd Pp. 180-2 below.
180 5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY 181

Box 9 Translation qfYan tie lun, ch.36, Wang Liqi (1958, pp. 251-3; 1992, Box 9 Continued
pp. 428-]0); if. Baudry- Weulersse et al. (1978, pp. 193-6); Sato Taketoshi (1970, hunger and cold do not trouble them. What is the harm of the salt and iron [offices],
pp. 184-7); Sabine Ludwigin Schifold et al. (2002,PP. 178---92). that they should be abolished?
A Wortkll: Agriculture is the great occupation of the Empire, and iron tools are the
Flood and drought
great implements of the people. When the efficacy of the implements is favourable,
The Imperial Counsellor: Yu ~ and Tang i&; were enlightened rulers, Houji J§f1 and then the strength required is small and the results are many, and 'the farmer loves
Yiyin (jI-p were wise counsellors, and yet in their times too there were both floods and his task and endeavours to produce results,.f But if these implements are not pro-
droughts. Floods and droughts are produced by Heaven; famine and plenty are due vided, then the fields wither, the grain does not grow, strength is used in vain,g and
to the motions ofYin and Yang, and are beyond human forces. Thus when the num- the results obtained are halved. On the practicality or lack of it of the implements
ber of Counter-Jupiter' is in Yang there is drought, and when it is in Yin there are depends a tenfold difference in results. The iron implements cast by the State are
floods. In six years there is one year of hunger, and in twelve years there is one famine. b mostly 'large implements,;h they fill quotas rather than provide the necessities of the
The paths of Heaven are fixed, and surely the faults of the administration alone cannot people. vVhen the people's implements are dull and worn, straw is not properly cut;
cause these things. then the farmer's work is severe, the results are small, and as a result the common
people suffer.
A vVartfry: In ancient times, when there was virtue in government, Yin and Yang were
in harmony, the motions of the stars were regular, and wind and rain were seasonable. The Imperial Counsellor: Conscript and convict labourers and master craftsmen work
Ifbehaviour is regulated within, then fame resounds without; if good is done to those daily for the State in the public interest. Their raw materials are supplied in abun-
below, then auspicious signs will respond in Heaven. dance and their equipment is complete. When ordinary people gather together [to
The Duke of Zhou cultivated himself and there was Great Peace under Heaven. make iron], their time is too short and they are fatigued by the work; the strength of
the iron is not 'melted and refined' [? tie li bu xiao lian ~:1J/f~IIl~], and the hard and
There were no premature deaths in the kingdom, and no lean years. In that time the
rain was never violent, nor did the wind howl in the trees. It rained only once every *
the soft are not harmonised [? jian rou bu he ~ /f fD ] . For this reason the administra-
tion proposed that possession be taken of the salt and iron industries, so that usage
ten days, and always at night. Crops ripened on all the land, whether hilly or high or
low. As the Book ojOdes has it, '[the sky] is densely covered, and the rain[-clouds] rise would be unified and prices equalised, to the benefit of the common people and the
amply'. C Here you fail to consider the true causes of things, but claim that they are due public and private [interests]. Even the rule ofYu ~ and the Xia I: was not simpler
to the motions ofYin and Yang; this is unheard-of. than this. The local officers instruct [the workers], the craftsmen do their work
Mencius said: 'Outside the city walls there are people dying of hunger, and you do effectively,' hard and soft are harmonised, and the implements are practicable. What
not think to nourish them; dogs and swine eat the food of men, and you do not think to suffering does this cause the people, and why should the farmers be distressed?
be frugal. When he who should be father and mother to the people, seeing them die of A Wartfry: [A fig for your] conscript and convict labourers and master craftsmen!i
hunger, claims it is the fault of a hard year rather than his own, how is this different Earlier, when foundrywork and salt-boiling were permitted to the people on the
from taking a knife and killing them, saying, "it is the knife's fault, not mine,,!,d The task payment of a self-assessed tax, salt and grain were sold together. Implements were
of our time is to eliminate the hardships of hunger and cold. Abolish the salt and iron practical and suitable for use. Today the iron implements produced by the State are
[offices], remove powerful and wealthy persons from office, divide up the land, empha- mostly crude and coarse. Expense is not spared, the conscript and convict labourers
sise the fundamental vocation, cultivate mulberry and hemp, and make full use of the are driven, but their hard work is not used effectively.
potency of the earth. If demands are few and expenses are sparing, the people will of When the members of a household united, and father and son pooled their labour,
themselves have abundance. Then flood and drought will not distress them, and hard each sought to make excellent implements. Inferior implements were not sold. k At
years will not trouble them. busy times for agricultural activity the implements were transported to the fields for
distribution. People traded with each other, exchanging money and products, grain,
The Imperial Counsellor: A debater appreciates expressions which are succinct and clear and new and old [implements].l Sometimes they sold on credit, so that they did not
and suitable for the ears of the mass of people. He does not resort to elegant writing, abandon their vocation. The agricultural implements were supplied, and everyone
dense verbiage, and many words, hindering the administration's civilising project, but got what he needed. Corvee was used sparingly. The State used convict labourers and
[uses] the language of the household. amnestied labourers m to repair roads and bridges, n and conscripted labourers were
Tao Zhu ~*' supportedhirnselfby a variety of activities, some of them in the fun- not troubled.
damental occupations and some in the ancillary occupations. A family shares out Now that [the State has] taken possession of the sources and monopolised the trade,
many separate tasks in providing for its livelihood. At the present time the State casts implements are hard and brittle and there is no choosing between good and bad. The
implements for the farmers. This means that the people apply themselves to the fun- , responsible officers are often not at their posts, so that the implements are difficult
damental occupation and do not concern themselves with ancillary occupations, so to obtain, [but] ordinary people cannot stockpile several, for if several are stockpiled

(Cont.)
I
i
182 5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY

treasonous plot against Huo Guang and executed.()j For the historian this is a great
Box 9 Continued
pity: as a traitor Sang Hongyang could hardly be given a biography in the official
they rust [?)." They must relinquish the most opportune d~ys and travel far to buy history, the Han shu. Such a biography would surely have told us a great deal about
implements, so that they must postpone the times of celebratIOn. Salt and iron are so~d his economic measures.
at high prices, so that the common people are troubled. Some.of the poorest must till
The views of the real ruler, Huo Guang, on economic policy are not made clear
with wooden implements and weed with their hands, harrow With earth [? tu)'ou ±~]
and eat tasteless food. in our sources, but whatever these were, Sang Hongyang's fate had no effect on the
When the Iron Offices are unable to sell their implements, they sometimes illegally policies he had promoted. According to the 'Treatise on economics' of the Han shu,
make forced sales to the people. When the convict labourers ?o not m.eet their quotas, from this time until the time ofWang Mang there were no major changes, except
[the people] are often ordered to assist them. The labour leVles a~e Without limit, and that the Salt and Iron Offices were abolished in -44 and reinstated in -4 1 .56 The
the corvee is equally a hardship, so that the common people are distres~ed .. abolition reflected a new ideological and policy orientation,Gi but the reinstatement
In ancient times, in a district with a thousand households, or a family With a hun- is more difficult to explain. The Han slzu suggests that the reason for the reinstate-
dred chariots," there were potters and smelters, craftsmen and merchants, so that the
ment was a need for money, but more may have been involved than this. A major
requirements of the four classes of people were all filled by exchange. The farmers
were supplied with implements without leaving the fields, the craftsmen :were ~upph~d industry cannot be privatised at a stroke without consequences for the entire econ-
with Oumber]" without logging, and the potters and smelters were supplied ':"lth gram omy: quite probably serious problems became apparent within a short time, and the
without tilling the fields. Each of the common people got ~vhat he ne?ded wlth~ut the government found it necessary to return to former arrangements.
lord's intervention. Thus the kings attended to the baSIC occup~tlOn an~ ~d not
exert themselves in the ancillary occupations. They eschewed display, ehmmated
affectation, filled the people with the Rites, and manifested :implicity. Thus the. com- TIle reflmlS qfH Gng Mang
mon people attended to the basic occupation and did not mvolve themselves m the
ancillary occupations. The economic reforms of the reign of the usurper Wang Mang .:E ~ (+9 to +23) are
difficult to understand. The sources are inadequate. 68 Ifwe had more information,
, Tai sui ~fli sflu i;:mztt Sce SCc, vo!. 3, p. ~02. . . . . . . .. .. from less hostile sources than the Han shu, some kind of economic rationality might
h vVang Liqi points out parallels to this curioll.."I theory 111 Hllm nall;;l m~~ 111 the 5/lljl .. Hu H~,oJm (1999)
appear behind them. The picture painted by the Han shu is of a chaotic series of
reviews some of the ancient sources on the theory, and proposes the surpnsmg hypotheSIS that it may hm'c
been inspired by observed climatic regularities:jupitc:"s period is I 1.86 years, and t~is is close enough to measures, obviously unrealistic and self-contradictory. The Empire was ridden by
the period of the sunspot cycle (about. 1I years), whIch IS known to have an effect on ~lllnale. . . famine and rebellion, events were out of control, traditional methods were inade-
( Slzijillg, no. 212, text and tL Karlgren (195ob, p. 167). The poem celebrates.a nc~ harvest, and 1I1lt5
last verse attributes this felicity to the lord's faithful performance orthe appropnatc rites. quate, and radical measures were impossible to enforce. 69
rl The passage is a paraphrase oL1feng ~i, ch. I, Yang Bojun (1960, p. 5); Lau (1970, p. 52) .. At any rate both salt and iron were among the 'Si.."'I: Controls' (liuguanl\3%)estab-
(' Tao Zhu, whose original name was Fan Li illj'j, was the prototype Or the successful busmessr:1an. Ht:
has a brief biography in the Shiji (ch. 129, pp. 3256-i; tl". Wats.on, 1993b, vo!. 2, pp. "~6;:; cf. HS, ch. 91,
lished by Wang Mang in +10. These seem to have been very similar to the earlier
p. 368$ tr. Swann, 1950, pp. 424-6). Tao Zhu was assocIated with a man namedJlran !IT "", who proposed measures ofWu-di's reign, but in +12 severe penalties, up to capital punishment,
a theory very like that given above concerning a fi"{ed cycle of good and bad years.
were prescribed for violators. Increases in statutory punishments are a sure sign that
f Le ;hiqrrallgollg ,*,*W]l"h, a quotation from Liji, ch. 12, p. 1338c; er. Legge (1967, p. 230).
, ?Xiall~. law violations are taking place and enforcement is unsuccessful. In +22 one of the
h Da qi *%5, see pp. 22+,225-8. . . controls, that of the 'mountains and marshes', was temporarily lifted, with the
i An allusion to Confucius: 'The hundred craftsmen d\'\-'ell m thell' workshops, so that they may do

their work effectively'; LUIIJ'lt, ch. 19, p. 25320, cf. Walcy (1938, p. 225); Lau (19i9, p. 154); 1TL, ch. 3, intention that it should be reinstated in +49. Later in the same year an edict was
Gale (196i, p. 23), Wang Liqi (1992, pp. 43, 53 n. 53, ~33 n. 23)·
j Probably something is missing in the text here. . .
, Takingji lIO to be a scribal error for sfrou Ill; cf. Wang Llql (1992; p. ~3~ n. 27).
! Note the misprint in Wang Liqi's edition (1992, p. 430, line 6), hi ~ for hi~.

on Frr ,uo f!f'F, cr. Dubs (1938-55, vo!. 2, p. 200, fn. q). . . ,,:, The plot was to murder Huo Guang, then depose Zhao-di and replace him with an older son ofWu-di
Chen Zhi (1980, pp. 260-1) lists several Han stone inscripti~ns which indICate that connet labourers who had been passed over in Wu-di's deathbed edict. Most of the story is in HS, chs. 7, 6s, and 68; see the trans-
lations by Dubs (1938-55, vol. 2, pp. 16~-6); \Natson (1974, pp. 5-1-65, 126-8);Jongchell (1930, pp. 60-78). See
11

were used in the construction and maimenancc of roads and brIdges.


" Duo dw ::.e ::.hen slung ~~~IHA"±'. The sentenCe makes little sense as it stands, and Wang Liqi (1992, also Loewe (2000, pp. -I63-~). Why Sang Hongyang should have il1\"olved himself in sllch a plot is never really
p. ~35, n. 35) suggests that ~1rf1l slrellg~.'t may mean slrmgil, 'rust'. made dear, though a kind of explanation is attempted in HS, ch. 2..b, p. lIi6; tl". Swann (1950, p. 321 ).
f' A fief of thelowest rank. .
": HS, ch. 2~b, p. 1176; Swann (1950, p. 3 21 ).
,,, See e.g. Loewe (1985, pp. 242-3).
q Something is clearly missing in the text here. Wang Liqi (1992, p. 436, n. ~3), following a suggestIOn
orGuo 1Iortlo, adds the characters cai mu 11*. ':" Cf. Bielenstein (195+ pp. 8~-5; 1959, pp. 13-1{).
"" See e.g. the remarkably divergent discussions ofHu Shih (1928); Dubs (1938-55, vol. 3, pp. 506-36 ); Swann
(195°, pp. 6g-7 0 , 3+3 n. i08); Bielenstein (195+ pp. 82-7); Loewe (19H. pp. 286-306); Thomsen (lg88). I find it
difficult to accept Bielcnstein's assertion that the bizarre measures attributed in the sources to vVang l\Iang were
no mOre radical than those of many other Emperors.
5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY

prepared which would have rescinded ~ll ofWang Ma~g's eco~omic measures, but (ii) DISCOURSES ON SALT AND IRON

it was never issued; Wang Mang was killed soon after, m +23· Our most important source for the workings of the iron monopoly is Huan Kuan's
Tan tie lun, and it will be useful to look at the book in some detail. I-! It is easy to agree
The Eastern Ran period with Guo Momo's characterisation of it as 'a work of fiction in dialogue form on a
historical theme', drawing on essays written in connection with the great debate on
The -1st century seems to have seen a gradual deterioration of the powe~s of the salt and iron in -SI but also bringing in much additional material. 7; This view is
central government in favour of powerful families throughout the Emprre, and based especially on a brief note in the Ran ShU: i6
Wang Mang's reforms should probably be seen as a last-ditch attempt to ~eassert
The 'discussions of salt and iron' [yall tie zhiyi iiHIZm] began in the Slziyuan ~f15G period
central authority. After Wang Mang's fall and the Restoration of the Han m, +25,
[-86 to -81], when Scholars and Worthies were summoned and asked about how disorder
a reorganisation took place which in effect endorsed the central government s loss was to be dealt with. They all replied by proposing that the [offices] in the Commanderies
of power. and Kingdoms for salt and iron, the liquor monopoly, and equable transportation should
be abolished. [The government] should serve the fundamental activity [agriculture],
In particular the Salt and Iron Offices, which in the beginning had been under restrain the ancillary activities [commerce and industry], and not compete with the empire
the direct administration of the Ministry of Agriculture, were transferred to the for profit; only then could civilising instruction be successful.
administration of the respective commanderies and prefectl:res; !he office. of The Imperial Counsellor [yu slzi dafu iiEIl5t:*~] [Sang] Hongyang believed that these
the 'Commandant of the Imperial Gardens' (shui heng du wet 7~~t111f,1), .whIch [offices] were the means of pacifying the frontier regions and controlling the barbarians; this
was the great task of the state, and could not be abandoned.
from -II6 had had a major role in the monopolies, probably orgamsmg conVlct .and At the time there was much questioning and criticism, and many written discussions.
conscript labour, was reduced from a major administrative instance to ~ mmo.r During the reign of Xuan-di ][w [-73 to -49], Huan Kuan t§::J[ (from Ru'nan &J¥j,
office having a few seasonal tasks. 71 Judging from the sparse sources available, It with the courtesy name Cigong )~1:}) had edited the Gongyang version of the Clzun qiu
seems that there was no longer a monopoly on iron production, ?ut th~t wherev~r 1:} $: tffJ<. and had been appointed a Court Gentleman [lang e~] [for this achievement]. He
iron production was on a large scale the local government was directly I~volved m reached the post of Vice Governor [tai shou cheng t'B'ZI5] ofLujiang lIiI; his erudition was
'ts administration. There are signs that at least some local Iron Offices still actually wide-ranging and he was proficient in the composition of documents.
~roduced iron, rather than simply supervising private ironworks.
72 He enlarged upon the discussions of salt and iron, added additional topics, and brought

One attempt was made to change these ar~ange~ents. In about +S5 Zha~g Lm
their criticisms to a conclusion, writing several myriads of words with the purpose of inves-
*** proposed several economic measures, mcluding government pr~ductlOn of
salt and iron. The proposal caused great controversy, and was first rejected, then
tigating how to deal with disorder and establishing a school of thought of his own.

One example of Huan Kuan's compilation technique is his use of the memorial
accepted, over the strong protests ofa group led by Zhu Hu~ *~. ~hese,monopo­ proposing the monopoly, translated above. 77 He has Sang Hongyang saying exactly
lies were however abolished again only three years later, m +SS, m a deathbe~ the same words in the debate, so that he refers to the former Emperor, Wu-di, as
edict' of the Emperor Zhang-di ~ffi' announced by his IO-ye~r-.old su~c:ssor, He-dI 'your majesty' (bi xia Il1'I1T).78 Another example is a large number of unattributed
9'0 ffi'?3 It is not at all clear what actually happened here, but .It IS .remImsce~t of the quotations from Guan :::i.79
attempt to abolish the monopolies more than a century earh~r, m -44, ~hlC~ also
lasted only three years. The administration of a large-scale, hIghly ~echmcal mdus-
try cannot be radically changed without the most careful prep.araBon - the sor: ~f H The standard edition is that ofWang Liqi (1958). His revised edition (1992) has a much-enlarged and very
useful commentary, but contains so many typographical errors that it cannot replace the 1958 edition. Here I
preparation which seems to have taken place before the estabhshment of the ongI- always cite both editions. The most important study is Loewe (1974, esp. pp. 91-112); see also Loewe (1985; 2000,
nal monopoly in - 1I 7· p. 163). The English translation of28 of the 60 chapters, by Esson M. Gale (1967), is scholarly and reliable. The
French translation (Baudry-Weulersse et al., 1978) was placed by its publisher in the hands of a journalist, who
reduced it by a third (without indicating where the cuts were made) and revised the language (see p. 42). He
28 succeeded in making the translation much more enjoyable to read than Gale's, whose language is very stilted,
70 HS, ch. 99b , pp. 41l8, 4150, 4175-6, 4179, 4191; tr. Dubs (193 8-55, vol. 3, pp. 300 , 369-70, 4 , 434-5 but reduced considerably its value for scholarly purposes. Fourteen selected chapters have also been translated
[cfi,5:g~ ;re6~hui heng du wei: S], ch. 30 , p.
1436; tr. Wats~n (1993b, vol. 2, p. 78); HS, ch. '4b , P.~170; tr. Swa~,;;
by Sabine Ludwig in Schefold et al. (2002, pp. 107-83).
75 Guo Moruo (1957, introduction p. 4).
(195 0, p. '97). Reorganisation of the salt and iron admlnIstratlon: f!HS, treatlse ,6, pp. 3~' 3 ~o, treatISe ,
76 HS, ch. 66, p. '903.
p. 36,S; cf. Bielenstein (1979, p. 25); also Yi! (1967, pp. 19-21), who u:~erprets the so~r~~ eren y. 77 P.I77.
;2 The sources are conveniently gathered together by Su Cheng)lan (1947, pp. 4 ). .L S Y (I +6
78 Michael Loewe (1993, pp. 4i8--g) notes that Zhang Zhixiang's ~zfl. edition of +1554 has Xuan-di ~*
73 6 22 -6' ch . 1460-1' ch. 4 pp. 167-8;Jl1l shu, ch. 26, p. 793, . . ang 9 '
HHS, ch · 3 , PPI'8~ 95). iha~g42:!nxi (198~b p. ',.p). A different interpretation is given by Yi! (19 67, (the posthumous name of the Emperor who reigned from -73 to -f9) here in place of bi xia.
pp. 17 6-7; 19 6 I, pp. -, .. , " See e.g. Kroll (1978, p. If).
pp. 20-1) and Bielenstein (1979, pp. 16, 25, 153-4)·
5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY
IS6
One motivation for Huan Kuan to write this work may have been a later debate, after year, and the displaced persons have not yet all returned. It would be appropriate to
80
which led to the brief abolition of the monopoly in the period -44 to _41. The abo-
practIse the government oft~e time o~Wen-di )1:*
Er. -179 to -157], giving an example of
fiougahty and modesty, followl~g the will of Heaven and satisfYing the feelings of the people.
lition was a result of a general attack on the role of government around this time, in Then the harvests would reciprocate.' Huo Guang accepted this: he promoted Worthies
which statesmen such as Gong Yu ~~ (-123 to -43) went so far as to demand the [;Ylan hang !l'.R] and he he~d discussions on the abolition of the monopoly on fermented
abolition of all forms of money and a return to natural economy.81 Gong Yu seems lIquors and of the salt and Iron [offices]. All this was at the initiative of Du Yannian. 86
even to have opposed the use of iron at all, rather than merely its manufacture by
The passage tra~slated in Box 9 begins with a discussion of the causes of good and
the state. 82 bad ha~ests, WIth the government side claiming that these are an essentially
Interestingly enough there seems to be no source outside the ran tie lun which
mechamcal result of the cycles of Heaven while the critics claim that they are
clearly states that the debate of -81 involved an actual meeting, with the opposing
Heaven's response to the behaviour of the government. This part is a continu'ation
sides arguing face to face. The statement quoted above seems, in fact, to suggest
that the 'debate' was conducted by exchange of written texts. However that may be, of a discussion in the previous chapter, but it has a special function here. Further on
Huan Kuan describes a dramatic confrontation in which 60-odd provincial Schol- in the chapter the government side will claim that the monopolies work well, in
what amounts to a mechanical way, while the critics will claim that everythin 0" was
ars and Worthies engage in a dialogue with the Imperial Counsellor, Sang Hongyang
better before the establishment of the monopolies. Huan Kuan implicitly invit~s his
(occasionally assisted by others from the government side), in the presence of the
readers to compare these statements with the two sides' unbelievable claims about
Emperor (Zhao-di, at this time in his 14th year) and Huo Guang. The tone of the
debate is surprising, with the debaters freely trading insults: 'bigoted Confucians' the weather: that there is exactly one year of hunger in six and one famine year in
twelve, or that in the time of the ancient sage kings it rained exactly once every ten
versus 'decadent toadies'.83
days, and then only at night!

The state and theJorces qfnature


The scale qfindustrial production
In Box 9 I have translated one chapter of the ran tie lun, and this can give readers
a view of the style of the book. I chose this chapter because it contains one of the Next in the chapter is the critics' conclusion that hunger and cold will be eliminated
few concrete discussions of the actual functioning of the monopolies, but it is also if the salt an~ iron monopoly is abolished, if wealthy persons (such as Sang Hongy-
an example of the way in which the government's critics directly related govern- ang hi.mself)B' are eliminated from office, and if agriculture is restored to its proper
~Iace III the governm~nt's priorities. After a digression on the value of plain speak-
ment policy to the quality of harvests. The belief that the behaviour of rulers can
influence nature is common in many cultures, and surely had very ancient roots mg, the government SIde uses a somewhat confusing analogy involving the activities
in China, though it was Dong Zhongshu who first gave it a systematic formula- of the businessman Tao Zhu flli1J* to argue that industry is among the proper con-
tion.B.f In the decades up to the time of the debates of -SI there seems to have :erns of the state. Furthermore, when the state supplies his implements, the farmer
been a series of bad harvests, and for this many blamed Wu-di's policies. Bu H~hi IS free to concentrate on the fundamental occupation, agriculture, and shun such
in -110 suggested that rain might come if Sang Hongyang were boiled alive. ) A ancillary occupations as iron smelting.
passage in the biography of an associate of Huo Guang, Du Yannian t\J~4, The doctrine t~at agriculture is the root (ben 2js:), and all other occupations merely
explicitly connects beliefs about the weather with the holding of the debate on salt branches (mo *), IS of course common ground in this debate, as indeed in most Chi-
m:se social thou~ht. The difference between the two sides lies in what they believe
and iron: will advance agrIculture, and now we enter the meat of the argument. The critics
The nation had inherited the extravagance and military expeditions of the Emperor Wu-di, claim that the implements produced by the state are inferior, produced to meet
and [Du Yannian] said several times to General Huo Guang: 'The harvest has failed year quotas rather than to provide for real needs. This complaint is repeated several
times in the ran tie lun, as well as elsewhere in Han literature,88 and must be taken
no See p. 18 3 above. This motivation is suggested by Loewe (19 85, pp. 255- 6). .
Ul Gong Vu's memorials are quoted in his biography, HS, ch. 7'1., pp. 3°69-80. The speCIfic attack on mon-
etary economy is on p. 3075 and is abridged in ch. ~q.b, p. 1176; tr. S",..-ann (1950, p. 3 ). See also Loewe (19 5-
22 8
", HS, ch. 60, p. 266+; cf. Jongchell (1930, p. 165). The statement of Huo Guang's accomplishments is an
pp. 263--1, et passim). abbre\1ated reference to the encomium at the conclusion of the chapter on Zhao-di in HS, ch. 7, p. 23$ tr. Dubs
"' HS, ch. 72, p. 3075·
'10' Ju ru foJl~,gOlllte ~lti /11 ~-iS"2.(jE; ch. 6,2-1" Wang Liqi (1958, pp. +b 172; 199 2, pp. 80,299); tr. Gale (19 7.
6 (1938-55, vol. 2, p. 175).
'" The Imperial Counsellor (Sang Hongyang) speaks of his own great wealth in ch. 17, Wang Liqi (1958,
p. 38); Baudry-Weulersse et al. (1978, pp. 76, ,+8). p. ,~~I, 1992, pp. 219-20); tr. Gale (1967. pp. 106-7); Baudry·Weulersse et al. (1978. p. 119).
"' SCC, vol. 2, pp. 278IT. Pp. 22-1,-8 below.
n' 57. ch. 129, p. 1+35; n·. WalSon (1993b, vol. 2, p. 83): HS, ch. 2+b. p. 117+; tr. Swann (1950, p. "7+)·
r88 5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY
r89
seriously. Since it is seen only in polemical contexts, however, we cannot know how 9
office, and taunts the Scholars for their poor clothing. .f Throughout the book the
serious the problem actually was. 89 government side tends to take wealth as the primary indicator of achievement,
The Imperial Counsellor answers this complaint by claiming that the state uses while the critics defend cultural values as superior to economic values. 95
better techniques than are feasible for private producers, who lack the advantages
of specialisation: they are poorly equipped, do not have sufficient time, and omit
The body politic
certain technical processes. (These are unfortunately referred to in terms which
today are incomprehensible.) A Worthy answers that small-scale family enterprises A major aspect of the thought of the government side of the debate is the use of
produced better implements, because of pride of workmanship and because they mathematics in proper government, in what we might, risking anachronism, call
were closer to the users. It is interesting to see this explicit discussion twenty centu- managing the econon~y. 96 This comes out very clearly in chapter 14, entitled Qjng ::.hong
ries ago on a dilemma which is still highly relevant today: large-scale enterprise can ~~, literally 'Light and heavy', a term which is sometimes loosely translated 'eco-
assure stable production of large quantities of goods, while small-scale enterprise nomics', but in any case has to do with equilibria or priorities. Gale translates it as
can assure quality and workers' pride. gO 'the ratio of production' and explains it as the balance between agriculture on the
Earlier we have seen another passage from the ran tie lun in which the govern- one hand and industry and trade on the other. 97
ment side claimed that the iron industry before the monopoly was dominated by ~l assistant to the Imperial Co::~:eflor [y~ s!:r! 0051:.] advanced and said: ... When Guan Zhong
large-scale producers in the mountains. Dong Zhongshu, a critic of the govern- El Iq, served Duke Huan f.§. ~ [of Qj. '/If, in the -7th century], building upon the achieve-
ment said much the same in a memoria1. 91 Here we have, on the contrary, both ments of the forme.r rulers and manipulating the 'ratio of production', he subdued the pow-
sides 'agreeing that production before the monopoly was by small-scale household erful state of Chu III the south and established hegemony over the feudal lords.
producers. It is quite reasonable to suppose that both statements are correct: as in Today His Exc.ellency the Imperial Counsellor practises the policies of Tai-gong ;to
Guangdong in recent centuries,92 no doubt there were two sectors of the iron indus- [.the founde: of q.i], Duke H~lan, and Guan Zhong. He has unified salt and iron [produc-
try, one consisting of small units producing for local needs, the other oflarge units tl~n] and ~semlllated [tong Jl!'i.] the benefits of mountains and rivers, so that the myriad
thmgs have mcreased [i.e. the production of goods has developed]. For this reason the
producing for trade over long distances.
State's r~venues are.suffici~nt, the people are not distressed, the fundamental and ancillary
There is a good deal more in Box 9 that throws light on the workings of the [o.ccupatJons] combllle theIr profits, and both high and low are provided for. These accom-
monopoly, and this material will be discussed in Sections (iii) and (iv) below. We plIshments are the result of calculation and planning, not merely of the tilling and sericul-
shall continue here with some aspects of the thought of the ran tie lun which come ture of the farmers.98
out in other parts of the book.
Answering this statement, a Scholar jeers at Sang Hongyang's famous ability to do
me~tal calculations, and a:-gues that only Benevolence and Righteousness can truly
The blessings ofwealth ennch the realm. The assIstant to the Imperial Counsellor replies:

The government side argues several times that the monopolies serve to prevent His Excellency the Imperial Counsellor, manipulating the calculating rods, has provided for
private persons from amassing undue concentrations of wealth. 93 The critics reply the expenses of the State. He has monopolised the profits of both salt and iron in order to
brin.g the rich merchants un~er cont:ol. Allowing the purchase of office and redemption of
by pointing out the enormous wealth acquired by those in charge of the state iron- punlshm:nts reduces what IS excessive and supplies what is deficient, thus equalising the
works, and describe graphically the opulence in which they live. The government black-haIred people [th~ popul~tion of the E~pire]. Therefore despite armed campaigns to
side does not deny this, but argues that wealth is a natural concomitant of responsible the east and west there IS suffiCient revenue without increases in taxation.
Matters of subtraction and addition are for the wise [xian It], not for the common run
of men. 99
89 It is certainly incorrect to conclude, as Nishijima Sadao ~ ~ JE~ does Vlrithout nuance in the Cambridge His~
10111 of China, that ;iron implements manufactured under the state iron monopoly were too large for practica~ use' " Ch. 9, Wang Liqi (195 8, pp. 64-6; 1992, pp. 120-2); tI'. Gale (1967, pp. 54-8); Baudry-Weulersse et al. (197 8 ,
('twitchett and Loewe, '986, p. 563). A single statement in a polemical context is in any case. insufficient b~S1S for pp. 77-80).
such a sweeping statement; in addition the archaeological evidence makes it clear that a WIde vanety of Imple-
" E.g. ch. 16, Wang Liqi (1958, p. Il6; 1992, p. 209); tr. Gale (1967, pp. 103-4); Baudry-Weulersse et al. (197 8 ,
ments, large and small, were manufacrured by the state ironworks (e.g. LiJinghua, 197-t). . .. pp. 115- 17).
90 Consider for example two admirable books by modern economists who take almost OpPosIte pOSItIOnS on
96 Note the important strictures of Loewe (1985, pp. 237-9) on the use of such modern concepts in discussing
this question: 77" new industrial state, by]. K. Galbraith (1967), and Small is beautiful, by E. F. Schumacher (1973)' th;,Han perIod.
See also Sabel and Zeitlin (1985; 1997).
Gale (19 67, p. 12 n. 2, p. 85 n. I). Of course the term is also the title of several chapters of the Glial! ~i lfT
91 HS, ch. 24a, p. Il37; Swann (1950, p. 181). book, on which see SCC, vol. 2, p. 36.
" Pp. 47-59 above.
:: Ch. 14, Wang Liq! (1958 , p. 98; 1992, p. 178); cf. Gale (1967, pp. 85-6); Baudry-Weulersse et al. (1978, p. 99).
93 E.g. in the passages quoted on pp. qO-I, 14+
Ch. 14, VVang Liql (1958, p. 99; 1992, p. 179); cf. Gale (1967, pp. 87-8); Baudry-Weulersse et al. (197 8, p. 101).
5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY 19 1
19°
time, and included ~e keeping of accounts. The passages quoted above, however,
All this about adjusting equilibria leads the critics to compare the government's suggest that somethmg more complex was involved as well. While the historical
handling of the body politic with the medical treatments of the ancient physician ~o~rces d? not give us a view of what sorts of calculations were actually involved, it
Bian Que ,Fmi~, pointing out that such adjustments are only possible when the IS mte.restmg to see th~t a Han mathematical text, the Jiu zhang suan shu ::fL.~filq,
source of the malady is known: contams a chapter entItled Jun shu ±)]~"tr, 'Equable transportation', the name of one
A Scholar: Bian Que was able, by feeling the pulses [of a patient], to discover the source of of the contentious economic measures of vVu-di's time. 103 The first problem in the
*"
the illness. Then ifYang qi was excessive he reduced it and adjusted the Yin; if cold qi was
excessive, he reduced it and adjusted the Yang. In this way he harmonised the channels of
chapter is as follows: 10+
In the equable transportation of grain,
the qi, so that there was no place for pathological qi. Prefecture A has 10,000 households and a journey of 8 days;
But an incompetent physician does not know the patterns of the channels or the distinc- Prefecture B has 9,500 households and a journey of 10 days;
tions of blood and qi. He sticks in his needles at random and has no effect on the illness, Prefecture C has 12,350 households and a journey of 13 days;
merely injuring flesh and skin. You wish to reduce what is excessive and supply what is P~efecture D ~as 12,200 households and a journey of 20 days.
deficient, but the rich become richer and the poor become poorer. 1110 All Qourneys] bemg to th: place of [tax] transportation. The total liability of the four pre-
fectures IS the tra~sportatlOn of a tax of 250,000 flU min 10,000 carts. It is desired that this
The medical analogy is then taken up by the government side, likening the trade
should be appo;tIoned according to the distance travelled and the number of households.
in goods through the Empire to the flow of blood and qi in the body: How much gram and how many carts does each supply?
All assistant to the Imperial Counsellor: ... In the capacity ofCommanclant-in-Chief of the Gra- Answer:
m
naries [Zhi su du wei -mWIM], His Excellency the Imperial Counsellor manages the affairs Prefecture A, 83,100 fill of gTain, 3324 carts;
Prefecture B, 63,175 hu of grain, 2527 carts;
of the Ministry of Agriculture. 'Cauterising and needling the blockages', he opens up the
hundred channels of profit, so that the myriad goods are disseminated and the State is pros- Prefecture C, 63,175 hu of grain, 2527 carts;
perous. At this time there are campaigns in all directions against the forces of disorder; the Prefecture D, 40,550 hu of grain, 1622 carts.
expenses for materiel and the rewards for military merit amount to billions, and they are all The calculated tax liabilities are proportional to the number of households divided
supplied by the Ministry of Agriculture. This is made possible by the powers of Bian Que
?y the nun:ber of.da~s o~ the journey. The chapter continues with further problems
and the well-being of the salt and iron [industries] .101
m pr?portIonal dIstn?utlOn. The relation of the Jiu zhang suan shu chapter to actual
The argument continues, but we may leave it here. It is apparent that the govern- practICes of the state IS not at all clear, but if we assume that there is any relation at
ment side sees society as a coherent unit, united by trade, whose functions can be all then the calculations referred to in the ran tie lun are considerably more complex
optimised by appropriate interventions from the centre. In this particular chapter than straightforward accounting.
the critics do not appear to disagree with this view, but are more concerned to argue
that the actual interventions of the government have been ineffective or incompe- It should b~ clea: from the above discussion that the greatest danger for the student
tent. Perhaps this is because the government at this point is expressing Huan of the ran tu lun IS the astonishing impression of modernity which it gives. The edi-
Kuan's own view. In the chapter translated in Box 9, on the other hand, we find the tor of the French translation says the book is as much French as it is Chinese 105 and
critics opposed in principle to government intervention, in fact taking a line rather
102 seve~al historians of the Han have allowed their conclusions in matters of ec~nomic
close to the Taoism of the Lao zi and Zhuang Zi. and l~tellectual history to be influenced by attitudes to political problems of their
own tIme and place. Future progress in the study of the 'Yan tie lun will depend very
Calculation n:uch on ?~storians' ability to look, as Kroll attempts to dO,106 beyond the superfi-
CIally familIar and focus on those features which make it exotic, and specifically a
Presumably the concern on the government side for calculation owed something to
book of the Han.
the mercantile background of Sang Hongyang and other important ministers of the

8 IfIJ P. 178 above.


Ch. q. Wang Liqi (195 8• 1'1'.99-100; 1992, p. (79); cf. Gale (1967, p. 88); Baudry-Weulerssc et al. (197 ,
ll",
""J'tu Z!IQng slIa". S,"',
' ch. 6, Guo Shuchun (1990, 1'.315); cf. Vogel (1968, pp. 54-5); Chemla and Guo (200{,
p. 101). 8 pp. {85-8). The text goes on to g1Ve the details of how the given answer is calculated. There is an interesting
'"' Ch. q. Wang Liqi (195 8, p. 100; 1992, p. (80): er. Gale (1967, pp. 89-90); Baudry-Weulersse et al. (197 , pI ~~lem regardll1g the method of roundmg the result of a division, but we cannot let it detain us here.
pp. 102-3). The latter translation includes the magnificent phrase lejlot vivifialll dl/ profit, which undoubtedly i, an
Baudry-Weulersse et al. (1978, p. 9).
excellent expression of the government side's aHitude, but unfortunately corresponds to nothing in the t('xt.
"" Kroll (1978).
"" SCC, vol. 2, e.g. pp. 68-70.
5 THE HAN STATE MONOPOLY

(iii) THE ADMINISTRATION OF THE IRON MONOPOLY


1
There is surprisingly little information available in the basic Han sources on how
the monopolies and other economic interventions were administered, though
t
rather more on iron than on the salt and liquor monopolies or the 'equable trans-
portation' system. The sources have been compiled and studied by a number of
I
authors,107 and can be eked out with some important archaeological information. 1*

TIe Iron Offices


We have seen in the ShiJi account that 'Iron Offices' and 'Salt Offices' (tie guan ~'§,
)'an guan ~'§) were established throughout the Empire, and that 'the wealthiest of
the former salt and iron industrialists' were appointed to staff them. loa The 'Trea-
tise on administrative geography' (Di li ;:.hi tfuJI1L'E;) of the Han shu gives the loca-
109
tions of 48 of these, apparently those which existed in the year +2. These are
cc
included in Table I. $
After the reorganisation of the Han government in +25, there continued to be
offices for both salt and iron, but these were now under the administration oflocal
authorities rather than the central government: 'If a commandery or prefecture
produced large quantities of salt, a Salt Office was establish~d to administer the salt
tax; if it produced large quantities of iron, an Iron Office was established to admin-
ister production (gu ;:.hu !tt.).'11O It would seem from this that, while the Salt Offices
had a purely financial function, the Iron Offices were still involved (to an unknown
extent) in the actual technical details of iron production. The 'Treatise on adminis-
trative geography' of the Hau Han shu lists 36 localities which 'have iron', I11 appar-
ently in +14 0 , and it seems reasonable to assume that these were the locations of
Iron Offices. ll2 They are also included in Table I.
Table 1 attempts to bring together the most important information available on
the individual Iron Offices. I 13 Its principal source is the two 'Treatises on adminis-
trative geography', but it also includes the locations of several Iron Offices which
are known only from other sources, written or archaeological. The approximate
locations of these places are shown in Figure go.
Many Han iron artefacts have cast-in inscriptions designating the Iron Office
under which they were produced; some examples are shown in Figure gl. These
have been studied by Li]inghua, and his results are given in Table I, column 7- As
he points out, the inscriptions must have been assigned by a central authority, since
they follow a consistent pattern in their abbreviations of place-names: a pattern

'U1 E.g. Chen Zhi (lg80, pp. 102-13); LiJinghua (2000).


108 P. 177 above.
109 Cf. Bielenstein (lg80, pp. 94-5)'
"0 HHS, Treatises, ch. 28, p. 362 5. The commentary cites Hu Guang /ill. (+91-172), who explains thatgu
n means to operate the mechanism which provides the blast of air needed in metal production; the word is
often seen with this meaning in Han texts. On Hu Guang see Beck (1990, index).
III You tie 1im aT, in four instances, chu tie lli~, 'produces iron' (or perhaps 'exports iron').
'" Cr. Bielenstein (1979, p. 155)·
'13 Much more detail is given by Yang Yuan (197 8).
Table I (cont.)
Iron Office mark
used in inscriptions
Page in HOIl (LiJinghua, 1974; Reference to
HOllshu, 1994c, pp. 16I~2; excavated
Name of Han Commandery or Name of Prefecture, as Page in Hall Treatises, ehs. 1999; ~WOO; Usbiomi ironworks in
No. Kingdom, as given in Hall shu given in Hml shu ~1odern location shu, ch. 28 19- 3
2 Hiroshi,1996) Table 2

11 Hanzhong Commandery Mianyang iiljlll! East of Mian County ~~~, 159 6 35 06


i¥i'l'ilIl Shaanxi

12 Hedong Commandery f<if'il!ilIl Anyi3i'~ Northeast of YUl1cheng ji~, 155 0 3397 DongC1·~= 43
Shanxi Dougsanrl tf[=
Da h, WII' X/'fE:
Jiang ~* Southwest of Houma 155 0 ]iangF>*
Municipality j~t~ ifi, Shanxi
Pingy~ng 'l'1Il! Southwest of Linfen County 155 0 3397
1l.!lii11~,Shanxi
Pishi &,E'; Hejin County f<if i*~, Shanxi 155 0 339 8
13 Henan Commandery iliJ1¥iilll Luoyang Municipality, Henan 1555 He l'i iIiJ- 27,20,8,12
HJ eri'f=
HesalliliJ=:
14 Henei Commandery i'fflilll Longlil f.i~(HHS: Linlli Lin County tt~, Henan 1554 3395 .NeilliP;]- 18,9,13,22
ttLf) (r'T,lIlg xiao :£IJ'
fl!mgda±Xl'
15 Hongnong Commanderyh N0I1h of Lingbao County mJl'~, 1549 HOlIg)'i5L- 25, Il, 16,
5L!U!~ Henan HOlIg er 51,=
Mianchiilll!it!l Mianchi County iIIlit!l~~, Henan MiaIJii
XiII all Wi3i'
Yiyang1LlIl!~ Yiyang County, Henan 1549 n1L
16 Jiaodong Kingdom 1W'iI!~ Yuzhi "(jJlf'k (HHS: Pingdu County 'l'fi~, Shandong 1635 3+74
Jiaodong Marquisate
IW 'iI! {~~ in Beihai
Kingdom :ltilili>!l)
17 Ji'nan Commandery jjl!1¥iilll Dongpingling 'iI! 'l'~ East of Ji'nan r..1unicipalily I5 Sr 347 1 ]i. . .'i~D 37
jj\'1¥iifi, Shandong
Lichengi!lM ji'nan J\:[unicipaljty j~i¥Hp, 15 81 347 2
Shandong

-.~-,'---- .. ---.~------

18 Jingzhaoyin *~tjf Lantian i ~rn '''lest of Lantiall County) Shaanxi Ti(lll EH


Zhcng l!il Northeast of vVeinan County 15H
il!l1¥i~, Shaanxi
19 Langye Commandery fflF>mlilll Zhucheng County illliJIi~,
(HHS: Kingdom [i';I) 158 5
Shandong
20 Liaodong Commandery l.!'ii!ilIl Pingguo'l'$Jl Gai COllllty .fI ~~J Liaoning 1626 35 29
21 Linhuai Commandery ~HE~ Tangyi 1lt~ (HHS: In Northwest of Luhe County 159 0 34 61 HlIm)ii~- 29
Guangling COllllnandery "l\EJjf.f:, Jiangsu
.~ilIl)
Yanclu MiI (HHS: In Yanchellg County mJ1iX~, 158 9 34 61
Gllangling Commandery Jiangsll
IlIH:!HlF»
22 Longxi Commandery ~i1'iilll Linlao County ~~1:~t'J;) Gansl1 1610
23 Lu Kingdom Il'~ Lu ~. QUfll County Iffi!jl.~*, Shandong 1637 3429
24 Lujiallg Commandery JiliI 40
Huan IJJ'G Anging Municipalily 3i'lIfifi, 156 9 34 8 7 ]ianrf iI
Anhui
25 Nanyang Commandery 1¥iF>lliilll Nanyang Mllllicipality 1¥i~ifi, 15 63 lilllg)'ifWlf-, 28, I,). 17, 21
Henan l;lIlger~-=
Biyang' J:t~ West of Biyang County ),e'~II,~, B(1fal/glt~
Henan
26 Pei Commandery iilTilIl (HHS: Pei iilT East of rei County iilT','1', Jiangsu
Pei Kingdom ll'll) 157 2

27 Qi Commandery l!\'ilIl (HHS: Linzi i!.l!i'.ll (HHS:!il) North of Linzi ~1;?ili) Shandong
Kingdomll'll) 158 3 39
28 Qiansheng Commandery Qiansheng T* West of Boxing County 11'i!ll!~, 1580
T*ilIl (HHS: Lean Kingdom Shandong
ilj;3i'~)

29 Qianwei Commandery Ill:le, ilIl Nan'an1¥i3i' Leshan County ~ W 11ft, Sichuan 1599
WuyangJf\:,~ East of Pengshan County~; UJ~, 1599
Sichuan
30 Ru'nall Commandery if<:1¥iilll Xipingi1'i"J" Xiping County i1'i'l'I/.;ii, Henan 1562 34 24 19,24
31 ShanyangCommandery Ul~W Northwest of Jinxiang County 1570"' Shall_Yallge.-, W/>l=,
;EiJf>"~, Shandong ]u)le erll tEIDf'=
32 Shu Commandery miilll Linqiong Il.!lir~ Qionglai County r~d$'.f" I59 8 35 0 9 Slllljun C11fllg du
Sichuan
miilllRX:JlF>
(ColIl.)
Table I (cont.)
Iron GAlee mark
used in inscriplions
Page inHoll (LiJinghlla, 1974; Rcfcrcnce to
Hml,11m, I 994.C, pp. 161-2; excavated
Name of Han Commandcry or Name of Prefecture, as Page in flail Treatises, ellS. 1999; 2000; Ushiomi ironworks in
No. Kingdom, as given in Han slm given in Hun shu Modern IDeation .I/m, ch. '28 19- 2 3 Hiroshi, 1996) Table 2

33 Taishan CommandelY *W llIl Ying a: LaiWll County ~J!!\Iw., Shandong 15 82 3453 Shall" W
Da S/WIl erl' *111=
4 2 ,38

34 Taiyuan Commandery *mHt~ Daling*1liI' Wensltui County ;Z:7J<.!\lK:, Shanxi 1552 35 2 3 lillg Ili\'
35 Wei Commandery lllllll WuaniI\:~ Southwest of \-\Tuan County:fFt~) 1574 343 2
Hebei

36 Yingchuan Commandery Yangcheng ~~ Gaocheng District is /iX:lI'$ in 1560" 34 22 G'llllalllil 6,26


fl1"JllllIl Dengleng County ~MIw. , 1illlg("ell.~ ~~~
Henan

37 Yizhou Commandery ~m Buwei 'fit (HHS: In Norlh of Baoshan County 35 14


Yongehang iilW~, Yunnan
CommandelY tkl"lllll)
Dianchi iJliitll East of Jinning County ~~!'M:, 35'3
Yunnan

38 Youbeiping Commandcry Xiyang :9~ West of Ningcheng County 162 4 32


:ti:lt"l"tl1I $~~, Liaoning

39 Yourufeng :tiJ1<J!ii\ Qj i.t Rin County mlw., Shaanxi 1547 3406 34


Yong ;l South of Fengxiang County '547 34 06
IIJjj~, Shaanxi

40 Yuexi Commandcry ~li!IllIl Huiwu1f!l!t Huili County l!l]I!~, Sichuan 35"


Taideng"'~ East of Mianning County ~$Ilf:, 35"
Sichuan
41 Yuyang Commande,y iMt~llIl Quanzhoujj!fIi Southeast of Wuqing County 35 29
iI\:ii!i~, Tianjin
YuyangiMt~ Southwest of Miyun County 162 3 35 28' 1" iMt
\f;Ji:Iw., Beijing

~
_ •• ''---_, ___ •• ..,_~---.,. ... ,_ .....,..
,
1.
»>
.~.'.

, ,

42 Zhao Kingdom' jfj!jl!!l Handan Muni<:ipalilY 1J1l1J!1\"rfi,


Hcbei
43 Zhongshan Kingdom tp WI!!l Beiping:lt"l" Norlh of Manchcng ~~, Hebei 1632 3434 Zhollgshan tp ILl
44 Zhuo Commandery i¥llIl Gu'an'~li:~ East of Yi County JlIJ~, Hebei (")
45 Zuopingyi :tr:i!Jjyjj Xiayang~~ South or Hancheng ~~, 1545 Xia )'Illlg ~ Ill; 35
Shaanxi

a Note a1so the mention of this Commandery's Iron Office in the Yinwan texts, pp. !HO-15.

" Liu Xiaoyan (1997).


, Note also HHS, ch. 76, p. 2459; ef. Bielcnstein (1979, pp. 154, 155).
" Note also LiJinghua (1997a, pp. 87-8).
, LiJinghua (200lb).
f See also Tang Wei (2003).
, LiJinghua (1999b) suggests thallhese two inscriptions may relate to a plare called Yewang !!'f.:E in Henei CommandelY. HS, rh. 28b, pp. 1664-5.
h The information given in the Han shu on Iron Offices in Hongnong Commandery is somewhat confused. Under the name of the commandeJl' it states: 'Has an Iron
Office) in Mianchj' (you tie guan ~ai Mianchi lHl'atE:ili1:B), and under the name ofYiyang Prefecture it states: 'Has an Iron Office in Mianchi' (,tai kJianchiyou lie guanye
:ff7ilnhf1JIH1rili); but under Mianchi itself there is no mention of iron.
=
, Probably either Jiyi irf- or ]i er ~ (LiJinghua, 1998).
j LiJinghua (1994C, p. 163) argues that the inscription tinn ill on an iron mouklboard discovered in Xianyang County r~~~~, Shaanxi, indicates that there must have been an
Iron Office in Lantian Prefecture: there are only two place-names in the Han shu 'Treatise on administrative geography' which include the character Iian, this one and Guangtian
~EIl Prefecture in Xihe Commandery l!!iillfllll (west of modern Linfen County Gillifrlw., Shanxi). An early text entitled San QjnJi :::~~c states that iron ore (lie shi ilE) was
produced in Lantian Prefecture; this and its proximity to the place where the mouldboard was found suggest that Lantian is the more likely location of the Iron Office whose
mark was the character tinn.
L Ushiomi Hiroshi (1996, p. 97).
I The inscription hiyfllzg lt~i on an iron p10ughshare from Biyang ~,~ County, Henan, indicates that there was a Han Iron Office in Biyang!t~ Prefecture (LiJinghua,

1994C, p. 165 n. 60).


m Cf. liS, ch. 10, p. 323; Dubs (1938-55, vo!. 2, pp. 406-7).

"Under Wang Mang the name used for Shanyang Commandery wasJuye ~!!'f.
"Ushiomi Hiroshi (1996, p. 97).
I' Zheng Tongxiu and Yuan Ming (1997, pp. '75, '77, fig. 23.4, 182); Zheng Tongxiu (199B, p. 69)·
q Note also HS, ch. 10, p. 314; er. Dubs (1938-55, vo!' 2, p. 391). Here an [ron Office ofYingchuan Commandery is mentioned; this would account for the inscription ChI/an.

, Note also HHS, ch. 12, p. 503 .


• An Iron Office in Zhao Kingdom is mentioned in H~; ch. 59, p. 2643.
I An Iron Office was 're-established' in Gu'an Prefecture in +103, according to Hou Hall shu, ch. 4, p. 191. 111is appears to be the only mention of an Iron Office in Gu)an in

extant Han sources.


" HHS, ch. 4, p. 19I.
19 8 5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY 199

.,- . ~
~~~....,.
~b.l
I ...........
a
_r {'
' -S
~.............
2
c.::::==::::>
~
4

~~
- 5

8 9

14

Figure 91 Rubbings of cast-in inscriptions on Han-period iron implements, reproduced from LiJinghua (1974,
p. 62, fig. I). I. Heyi i'i1J-, on an iron mould found at the Guxingzhen Han ironworks site (Table 2, item 8).2.
=,
He er i'i1J on an iron V-shaped ploughshare-cap found in Long County flIU*, Shaanxi (Li Changqing and He
Hannan, 1966, p. 21, fig. 6, pI. 4.2). 3. He san 1'i1J-=, on a ploughshare-cap found at the Tieshenggou Han ironworks
site (artefact no. T5:48; Anon., 1962, pp. 33, 31, fig. 21.5; Zhao Qjngyun et al., 1985, p . 173, fig. 11.9, cf. also figs. 8.10,
11.22; Table 2, item 8).4. rangyi ~-, on a ceramic mould for a ploughshare-cap found at the Wafangzhuang
Han foundry site (artefact no. T 49 t-5 :28; LiJinghua, 1991, pp. 39,40, figs. 33-4, 34-4; Table 2, item 17)· 5. rang
er ~=, on a spade-cap of unknown provenance (Luo Zhenyu, 1931, ch. 15, p. 12b). 6. Dong er :$:=, on a spade-
head found in Long County ItU*, Shaanxi (Li Changqing and He Hannan, 1966, p. 22, fig. 9). 7. Dong san :$:-=,
on a ceramic mould for a toothed wheel, of unknown provenance (Zi Xi, 1957, p. 45).8. ri 11:, on a spade-head
of unknown provenance (Rong Geng, 1931, ch. 4, p. 26a). 9.]uye er lilf =, on a ceramic mould found at a foundry
site in Teng County ~3U*, Shandong (Li Buqing, 1960, fig. 2).10 . Zhongshan c:P W, on a spade-head of unknown
provenance (Rong Geng, 1931, ch. 4, p. 26). 11. Shanyang er W~=, on a ceramic mould found at a foundry site
in Teng County!W ~*, Shandong (Li Buqing, 1960, fig. I). 12. Tian EEl, on a mouldboard found in Xianyang County
)gt(:~W,*, Shaanxi (Li Changqing and He Hannan, 1966, p. 21, fig . 8). 13.]uyeer lilf=, on a ceramic mould found
at a foundry site in Teng County !W~*, Shandong (Li Buqing, 1960, fig. 2). 14. Chuan J11, on a ploughshare found
in Xianyang County )gt(:~~*, Shaanxi (Li Changqing and He Hannan, 1966, p. 21, fig. 7). 15. Shujun Cheng du iJ
;mR>G1!f~, on a U-shaped spade-cap found in Ludian County ~,1e]~*, Yunnan (Li Jiarui, 1962, p. 33, fig. I).
16. Huaiyi yt-, on a U-shaped spade -cap found in Xiushui County {~7J<:~* ,Jiangxi (Xue Yao and Cheng
Yinglin, 1965, p. 266, fig, 3),

which is also seen in Han pottery inscriptions. 114 The inscription ju ye er ~E!:Y (see
Table I, item 31) has special importance, forJuye was a place-name used only in the
=
period ofWang Mang. This seems to prove that at least some Iron Offices continued
their operation under his rule. 115
Figure 90 Map showing the approximate locations of Iron Offices in the Han period, together with modern
provinces. See Table I.
For this point LiJinghua refers to Yu Weichao (1963). Note also Yao Shengmin (1984).
114

Note also a bronze seal in the Henan Museum which may be that of an official in charge of an Iron Office
115

under Wang Mang (Chen Xiaojie, 2001).


5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY 20I
200

Where the Han shu lists an Iron Office at commandery level, for example Henan Table 2 Archaeological evidence qfHan and pre-Han ironworks.
Commandery, it apparently had the administration of several ironworks, each with
No. Place Date Description Han Iron Office, item in Table
its own mark. In the case of Henan Commandery there were three, He yi riiJ -, He I

er iiiJ=, and He san iiiJ-=-, i.e. He[-nanJ numbers 1,2, and 3 (Figure 9 1, nos. 1-3)· It Beijing Han Outside a Han city wall some I km E of Qinghezhen iJiiiJ
happens that we know two of these ironworks from excavations: number 1 was at ~ in Beijing Municipality, 'remains of iron smelting'
were found. In the vicinity {o+ iron artefacts were found
Guxingzhen ti~~ in Zhengzhou, Henan, and number 3 was at Tieshenggou ~ in 195+
:'El. in Gong County ~W-*, Henan; both are described briefly in Table 2 (nos. 27, Su Tianjun (1959); Chen Zhi (1980, pp. 109-IO); Anon.
(1990b, pp. 97-8).
8). Inscriptions on artefacts, including moulds, found in the excavations make these
Fujian Warring States The base of a furnace, some mould fragments, and some
two identifications quite definite. Number 2 may have been one of the other two Fuzhou slag were found inside the site of a Warring States - Han
ironworks excavated in the region of the Han commandery of Henan, in modern city at Xindian WTIi!i in Fuzhou, Fujian.
The excavators believe that the furnace is a bloomery, but
Ruzhou and Linru Counties, Henan province (nos. 20, 12 in Table 2). there is not in fact enough remaining to make any
determination of its function. The presence of moulds
suggests that it is more likely to be a foundry furnace.
The archaeology qf the Iron Ojfices Ou Tansheng (2001).
Gansu Han The Sino-Swedish expedition to northwest China, led by
Table 2 gathers together all of the published excavations of ironworks sites from the Edsin Sven Hedin, found many large and small beaps of 'slag' ,
Han and before. I 16 The list includes two types of ironworks: some had blast furnaces, often near watch-towers of the Great Wall (Sommarstr6m,
1956-8, index, sub 'slag'). Some of these appear to be
and smelted iron from ore, while others were merely foundries, engaged in produ- associated with bronze foundries, but at least one, in the
cing castings from iron smelted elsewhere. It is apparent that nearly all of the blast- Khara-khoto region, Edsin Banner t/iill'lf3lilt, Gansu, is
associated with iron casting.
furnace sites are from the period of the Han state monopoly; this fact needs an Sommarstrtlm (1956-58, p. 174).
explanation, for as we have seen in Section 4 above, textual sources indicate that 4 Hebei Warring States Bronze- and iron-foundry site at the site of the ancient city
there were a great many large ironworks in China earlier than this, in the -3 rd and Pingshan ofLingshou ma, capital ofZhongshan cP Ll.J , in
Pingshan County +Ll.J~, Hebei. The only information
-2nd centuries. so far published about it concerns a large number of
One possible explanation is the obvious one, that the introduction of the monopoly ceramic moulds for iron implements found here.
Chen Yingqi and Li Enjia (1986); cf. Chen Yingqi (1995).
resulted in a great expansion of the iron industry, with the ironworks more widely
Hebei Warring States Foundry site in Xinglong County, Hebei, associated with
distributed and with each operating on a larger scale. These factors would make the Xinglong the state ofYan. Finds include iron moulds for
state ironworks more likely, in modern times, to be found, and to be investigated, implements, a few potsherds, charcoal, ore, and slag.
(No sign was found of ceramic moulds.) Inscriptions on
than the earlier ironworks. If a very large ironworks operated on the site of an earlier the moulds are believed to indicate with some certainty
smaller one, the traces of the earlier works could easily have been obliterated. that this was a Van state foundry.
Shi Shuqing and Yang Zongrong (1954. p. 113); Anon.
Besides this possibility, however, there are two geographical explanations to be (1954a, pis. 48-51); Cheng Chen-to (1954); Zheng
considered. One is that more than half of the excavations are located in a few Zhenduo (1954, p. 42, pI. 13); ZhangZigao and Yang
counties in Henan, and that these include all of the excavations which have been Gen (1973); Wu Zhenwu (1984); Yang Gen and Ling
Yeqin (1962); Zbeng Shaozong (1956).

***,
properly published in detail. China's most active archaeologist of iron, Dr LiJinghua
works in Zhengzhou, at the Henan Provincial Institute of Cultural Relics
iiiJi¥i~x4o/JWf~pff, and his influence is a large part of the reason for this bias
Henan
Dengfeng
Warring States An ironworks site between the inner and outer walls of the
-Han ancient city ofYangcheng [liJiilG at Gaochengzhen in
Dengfeng County :§:ttilildS'JiilGiiI, Henan. There are
36

both Warting States and Han strata.


towards Henan; but many of the excavations pre-date his work, and we must In the Warring States stratum many furnace-wall
suppose that the people of Hen an, for one reason or another, have been more inter- fragments were found, including some curved pieces
from which a diameter of 1.44 m can be inferred. It is
ested in the archaeology of iron than those of other parts of China. I 17 The story of the believed that these represent a foundry furnace rather
than a smelting furnace. The fragments included some
which were made of refractory clay mixed with
116 Zhang Zhenglang (195 1 , p. 21) states that in nearly every location of a Han Iron Office the local gazetteer fragments of scrap cast iron. Other finds include tuyeres,
notes the existence of traces of ancient iron production. I have not attempted to use this type of material here, charcoal, ceramic moulds, fragments of iron
nor, I think, has any other who has studied the Han iron industry. implements, roof-tiles, and potsherds.
11 i A large part of the other excavations listed in Table 2 appear to be amateur or semi~professional excava- (Cont.)
tions conducted as part of the general propaganda effort of the Great Leap Forward in 1958-60. The publica·
tions tend to be very brief, usually only a page or two in length, and vague as to the technical details.
202 5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY

Table 2 (cont.) Table 2 (cont.)

Date Han Iron Office, item in Table No. Place Date Description Han Iron Office, item in Table I
No. Place Description I I

In the Han stratum, part of (he base of a furnace was to Henan Warring States An iron foundry site outside the walls of the ancient cicy of
found. The furnace was circular, with inner diameter Huixian Gongcheng f!;:iJI< in the city ofHuixian J!l~jIJ, Henan.
1.15 rn, outside diameter I.6S m. It was built of refractory Among the artefacts found were tuyeres, fragments of
bricks, the spaces between bricks filled with clay and clay models and moulds, and 36 iron artefacts.
fragments of scrap iron. This furnace is also identified as LiJinghua (1997b, pp. 37,42-3); He Huilu and Zhang
a foundry furnace. Y ouxin (1996); note also Zhang Shiying (1987).
Anon. (1977b, pp. 57-60); Han Rubin (1994); AnJinhuai
and LiJinghua(1992); LiJinghua (1997b, pp. 26-31);
II Henan Han A Han ironworks at Hanguguan 0SJ e-1Ui in Lingbao 15
Zhou Shuanglin el a1. (1999).
Lingbao County IBfG, Henan.
Li Jinghua (1994C, p. 161), citing unpublished information
Henan Han LiJinghua and Chen Changshan (1995, p. 10) state that from Lingbao Municipal Cultural Relics Office
Fangcheng there is a Han ironworks site in Fangcheng County IlWjIJ:iC!-!;J(¥'!'fiIT.
1J:iJI<if.f.,Henan.
12 HeDan Han A Han ironworks site near a large Han settlement site at 13
8 Henan -2nd -early Ironworks site at Tieshenggou in Gong County 2~.3:. 13 Linru Xiadian in Linru County [l,li;i&:G:l!J:S, Henan. A
Gongxian + 1St centUlY M, Henan. Within 300 m of the site are two Han·period furnace of tamped earth was found, with a diameter of
mine workings. Pieces of ore found on the site are 2 m. ~Ii."{ed into the tamped earth were a number ofHan
hematite andlimonite; two samples analysed had 76% potsherds. A nearby pit contained over 300 cast-iron
and 66% Fe,O respectively. mattock·heads.
At the site several large pieces of sintered iron (bear Ni Zili (1960).
material), some as large as 8~9 tonnes, were found and
removed in connection with local iron production in the 13 Henan Han- Seven ancient iron mining and smelting sites have been 14
Great Leap Forward. One, of7 tons, remains on the site, Unxian Yuan excavated in Lin County #if.f., Henan, of which only
and several more were excavated. These are a mi.xture one was in use in the Han, the ironworks site at
of slag and iron with highly variable iron content. Zhengyangji IE~~, where Song remains are also
The site is estimated to measure some 180 x 120 m. In all found.
19 test trenches, averaging roD m\ were excavated (i.e. In the Han stratum potsherds and slag were found.
about 9% of the site). ~lajor features excavated include LiJinghua (1992a, pp. 48-55).
the bases of8 blast furnaces, 1 fining hearth, I smithy Henan Late Eastern A kiln site inside the walls of the Eastern Zhou capital in
hearth, and one reverberatory furnace (perhaps ror Luoyang Zhou Luoyang, Henan. Artefacts found include cnlcibles,
decarburising annealing), 16 kilns (for firing ceramic tuyeres, and pieces of iron. The date is based on
moulds and possibly for annealing), and 4 buildings. stratigraphic relations and ceramic artefact styles.
The slag heaps are estimated at 6000 m:! in all. Ye Wansong and HuangJibo (1995).
Artefacts found include fuel, mould fragments, and about 15 Henan Han Two Han ironworks sites were excavated at 25
200 iron implements, most of them cast (either products
Lushan Wangchenggang in Lushan County -i:. 0J if.f.l1!iI1! iliii,
of the ironworks or scrap). Henan. One furnace was found; it has an elliptical shaft,
The date is deduced from finds of coins and potsherds.
with inside dialUeter2.2~3.6 rn, outside diameter 7.2-8 m.
Jin Huai (1959); Zhao Guobi (1960); Anon. (1962); Zhao Near the furnace were found slag, furnace fragments,
Qingyun et al. (1985); Qju Lianghui (1980); Anon.
tuyere fragments, mould fragments, and Han potsherds.
(I 97fb). One mould fragment had the inscription rangy; ~-.
Henan Warring States An ironworks site at Luloucun in Hebi lVlunicipality Zhao Quanjia (1944); LiJinghua (1992a, pp. 57-8); Liu
Hebi -Han tIlIlJljIJ !Ill1tM, Henan. Remains of 13 furnace bases Haiwang (2001); Liu Haiwang and Zhao Zhiwen (2002).
were excavated, together with red-baked earth, 16 Henan Han-Six A scrap-heap containing several tonnes of iron artefacts IS
charcoal, furnace-wall fragments, [uyeres, ore, slag, Han Mianchi Dynasties dating from the Han and after was excavated near the
tiles and bricks, ceramic moulds, and iron implements lvIianchi Railway Station in lvIianchi County iQiit!lil*,
and weapons. Henan. A good deal of slag was found in the vicinity.
The furnaces are elliptical and have (outside?) dimensions
Presumably there was an ironworks here as early as the
2.2-2.4 x 2.+-3 m. Han.
Analysis of the slag gave SiO, 33.+0%, CaO 26.75%, TFe
LiJinghua (1976).
2.25%,
Yang Baoshun (1963); Anon. (19780, p. 5); Wang Wenqiang 17 Henan Han A Han ironworks site inside the walls of the site of the 25
and LiJinghua (1991); Wang Wenqiang (1994); Li Nanyang ancient city ofWan 7i! at Wafangzhuang, Beiguan, in
Jinghua (1997b , pp. 3 1-7). Nanyang jiljli!!jtllilJj[liHE, Henan. Two strata were
distinguished, dated Western Han and Eastern Han on
the basis of pottery styles and coins.
In the Westclll Han stratum were found the bases of four
foundry funlaces with diameters 2·50- -t rn, thickness
5 crn .
In the Eastern Han stratum were found the bases of five

I
foundry furnaces. These are elliptical, with dimensions
ranging from 1.90 x 2.40 to 3.50 x +20 rn, thickness
0.15-0.+0 m.
(Cont.)
204 5 THE HAN STATE MONOPOLY 5 THE RAN STATE MONOPOLY 205

Table 2 (cont.) Table 2 (cont.)

No. Place Date Description Han Iron Office, item in Table I No. Place Date Description Han Iron Office, item in Table I

Nothing resembling ore was found anywhere at the site, 22 Henan Han The site is outside the wall of the Han prefectural city of 14
and this is why the furnaces are taken to be foundry Wenxian Wenxian i~~ at Zhaoxian Ill'" in Wen County i~~,
furnaces rather than blast furnaces. Henan. Surface finds include iron slag, refractory bricks,
Artefacts in the tvvo strata included large accumulations of red-baked earth, and ceramic mould fragments. Lccal
refractDlY bricks, foundry slag, and fragments of ceramic people ha"e in the course of agricultural work dug up
blast-pipes and tuyeres; fragments of iron artefacts and the remains offour furnaces. The only feature excavated
cast-iron plates measuring 19.6 x 9-10 x 0,3-0.6 cm, by archaeologists is one of two large kilns; in it were
apparently raw material for casting; pieces of charcoal; found about 500 stack·moulds for casting multiple small
ceramic and cast-iron moulds; and iron castings. There iron objects including belt-buckles, horse-bits, and axle
were also moulds dug into the earth (di mianJaIlli!liliiTIi) fittings.
for casting large objects such as cooking pots. Tang Wenxing (1976); Anon. (1978a); HuaJue Ming
LiJinghua (1965; 1991; 1992b); Anon. (1959a; 1978c); Liu (1983a); HuaJueming (1983b).
Xin and LiJinghua (1994); LiJinghua and Chen
Changshan (1995, pp. 7-9); Pei iVIingxiang (1960); Li 23 Henan Warring States An iron foundry site within the outer wall of an ancient city
Jinghua and Wei Renhua (2000). Xinzheng ofZheng!ill and Han ~ at Cangchengcun in Xinzheng
County Wilill~;l1tll;Xtf, Henan. The base ofa furnace,
18 Henan Han A Han ironworks site at Fuzhuang 1-tiff in Qi County iJt q t.7 m in diameter, was found here, along with remains of
Qixian ,*, Henan; no details have been published. two mould-kilns. Artefacts include ceramic moulds,
LiJinghua (1994C, p. 161). tuyeres, potsherds, tiles, iron implements, and slag.
19 Henan Han? An ironworks outside the walls of the ancient city-site of 30 Liu Dongya (1962); Anon. (1980b); LiJinghua (1997b, p. 43);
Queshan Langling Wlllii: in Queshan County lill.i~, Henan. Li Xiusong and Zhang Xianping (1999, p. 65); MaJuncai
Charcoal, slag, potsherds, fragments of iron objects, and and Cai Quanfu (2000).
furnace wall fragments were found here. '14 Henan Warring States Eight ancient ironworks sites in the region of the Han 30
Presumably the Han date has been determined from the Xipingand -Han prefecture ofXiping gIj 'Jl , in modern Xiping County
potsherds. Wugang gIj'Jli!j\ and Wugang Industrial Region ~Uill\i!!i:, Henan.
Zhong Huabang (1987). The region has a very large and easily mined deposit of
20 Henan Han A Han ironworks at the ancient city-site of Fan in Ruzhou 13 relatively lean ore, with 25-30 per cent iron. Some
Ruzhou Municipality ifrmrliTIiliJell;X. 30 ancient mine workings are known. Eight ancient
LiJinghua (1994c, p. 161), citing unpublished information ironworks sites have been investigated here, and others
supplied by Ru'nan Municipal Museum ifri1'irli1f¥!J§!l. are known or suspected on the basis of place-names or
local tradition. There is also a settlement site at
21 Henan Warring Two ancient mining sites and one iron~smelting site at Maoji 25 Xiegudong ~i!JjjliJ, located roughly equidistant from the
Tongbai Scates? - in Tongbai County, Xinyang District *!!l-jt!!\i!!i:iFoJffi~,€; ironworks sites, which is believed to have been the
Han -., Henan, were excavated. Warring States city of Po ffi and the administrative
At the sites furnace wall fragments, slag, tuyere fragments, centre of the Han prefecture ofXiping.
ore, Warring States and Han potsherds, a piece of iron, At the ironworks site at Yangzhuang tJlJiff, 38 km SW of
and an axehead cap were found. The bases of two modem Xiping, iron slag is distributed over an area of
furnaces were also found. Local people said the upper 2500 m N-S x 1500 E-W. Artefacts include slag,
parts of the furnaces had been destroyed in ploughing in fragments offurnace walls, and Warring States
the 19505, and that numerous iron artefacts had been potsherds.
found in the vicinity over the years. The nearby Zhaozhuang i!J!iiff site has largely been
Analyses of three slag samples indicate: destroyed by the change of course ofa river. One
Si0 2 CaO FeO furnace, believed to be of Warring States date, is well
MgO TFe MnO S P20S
preserved: its base is rectangular, constructed of tamped
40 .5 0 16.62 6.01 5. 89 5.30 1. 6 4 0.05 0.070 earth containing a large amount of charcoal powder.
4 8 .40 18.20 f·55 4. 24 345 0.64 0.05 0.081 At the Tieluhoucun mltitttf site, iron slag, fragments of
H·62 18.09 5·t8 5.7 2 f·80 1.58 0.06 0.060 furnace walls, and Warring States - Han potsherds have
been found.
Wood taken from the axehead cap had a radiocarbon date At the Xugoucun ii'fiJJtf site in Wugang, surface finds
of 2215±1l0 b.p. [Dendrochronological calibration gives, include ore, fragments offurnace wails, slag, some
at the 'two sigma' 95 % confidence level, a date in the fragments of ceramic and stone moulds, and Waning
range -525 to -15 (Klein et aI., 1982).] States and Han potsherds. Geologists state that the ore
Three Han kilns were also excavated at Maoji. comes from a deposit 5 km to the NW.
Another Han ironworks site was excavated at Zhangfan At the Goutouzhaocun iJJ~i!J!itf site, 3 pieces offurnace-
*~. Fragments offurnace walls, slag, iron implements, base bear material were found, the largest weighing 65 kg.
and Han potsherds were found here. At the Zhaizhuangcun i1ifftf site, surface finds include
LiJinghua and Yang Zhenwei (1988); LiJinghua ([992a, ore, slag, fragments of furnace wails, and "Varring States
pp. 55-7); LiJinghua and Chen Changshan (1995, til,-sherds. Local people have in the past destroyed one
pp. 6-7, 9)· ancient smelting furnace and cleared out large quantities
of slag. Geologists state that the ore comes fromJianshan
;!.2ll.i, 3.5 km north of the site.
(COllt.) I
I !
206 5 THE HAN STATE MONOPOLY I 5 THE HAN STATE MONOPOLY 207
Table 2 (cont.) I
i
Table 2 (cont.)

No. Place Date Description Han Iron Office, item in Table I No. Place Date Description Han Iron Office. item in Table,
At the Gedangzhaocun tz;lfiBlH site, surface finds 30 Hunan Han Two iron-foundry sites at Zhujiatai in Sangzhi County,
include green, hrown, grey, and blue glassy slag, furnace Sangzhi Hunan~m:!f.***B. In the Han period this area was
wall fragments with brov.'Il and black glassy layers, and occupied by the non-Chinese Pu il* people.
Warring States tile- and potshcrds. The base of one Features include two melting furnaces, one of which may
round funlace remains; three others have been be a crucible furnace rather than a cupola. Artefacts
destroyed by a river shifting course. Geologists state that include ceramic and iron moulds, tools used in furnace
some of the ore comes fromJianshan, some from an operation, and 95 cast-iron implements, weapons, and
unknown place. vessels.
At theJianshan ;JeW mine site large quantities of ore and
waste rock have been found, as well as a piece of iron 3' Jiangsu Han The base ofa furnace was excavated near Tongshan~!lJ
weighing 5 kg. Surface finds also include potsherds Xuzholl in Liguoyi fIJ~.~, Xuzhou County i,jt1HiMi, Jiangsu.
ranging in date from the Warring States to the Song Near it were found slag, iron ore, iron implements, and
period. . Han potsherds.
LiJinghua ('990; '994e; '997b, pp. 43-5); Huang Keymg The furnace is of tamped clay and sand, rectangular, with
and Kang Xiaohua ('998). dimensions outside 470 x 380 cm, inside '250 x q.o cm.
It rests on a thick tamped-earth base. Its inner \valls arc
25 Henan Han A Han ironworks near the ancient city ofYiyang 1i~ in '5 partially melted due to exposure to high heat.
Yiyang Yiyang County l1H~iMi, Henan. .
Analysi, of the slag gives: SiO, 30.47, Al,03 '3.24, CaO
uJinghua ('994C, p. ,61), citing unpublished infomlatlOn
6.3 6 , MgO 1.58, FeO 47.98, ~bl0 0.038, S 0.052.
received from Llloyang Cultural Relics Team No. '2 Li Zhongyi (1960).
i~~m)l:l'7JIr'F~="t.
32 Liaoning Han LiJinghua ('997a, p. 88) states that a Han kiln for stacked
26 Henan Han A Han ironworks at Yingli in Yuzhou, Henan 1!i1+1 38
36 Ningcheng moulds for iron has been excavated in Ningcheng
Yuzhou miif~.
County $JiiX~, Liaoning; no details arc available.
LiJinghua ('994C, p. ,6,), citing unpublished material held
33 NeiMongol Han A Han iron-smelting works near an ancient city site at
by the Henan Provincial InstItute of Cultural Rehcs.
Hohhot Meidai ~ f1i, in the suburbs of Hohhot, Inner Mongolia.
'27 Henan -1St century Ironworks site outside the walls of the ancient city of '3 No details are given.
Zhengzhou Xingyang '*~ at Guxingzhen tIi',*IJ in Zhengzhou
Anon. ('96" p. 7); Zhang Yu (196" p. 21); He Tangkun
~~'\I, Henan. Barings indicate that the site measures
et al. (1985, p. 60).
abouqoo m N-S x 300 m E-W. An area Or'700 m'
34 Shaanxi Warring An ironworks site near the village ofNangucheng i¥ltli'JI;1(
was excavated in the J','W part. 39
Fengxiang States? - in Fengxiang County 1l("]J!f.*, Shaanxi. Surface finds
Features excavated include the bases of'2 blast furnaces.
large pieces of bear material, ore heaps, slag tips, .and Han include ceramic moulds, copper slag, and iron slag. In a
13 kilns. There are also signs of buildings ~n the Site. 10 x 2 m test trench, three strata were found: I: i\Iodern,
Artefacts include 318 iron implements, cast-Iron moulds, 0.3-0 .5 m. 2: Han, 0'5-I rn, yellowish-brown spongy soil
and ceramic moulds. rni.xed with a large amount of ashes, charcoal, and red-
The date is based on ceramic artefact styles as well as a few baked powdery earth. Finds include whetstones and
coins. ceramic moulds. 3: Warring States, 0.5-1 rn, grey-brown
Anon. ('978b; 1978d); Alley ('966); Cheng Shih-po ('978); hard-packed earth containing some charcoal and red-
Qjn Wensheng ('983); Xie Suilian (1986); Lin Yulian baked earth. Finds include stone moulds, ceramic
and Yu Xiaoxing(1983); Liu Yuncai ('978; '98.1-; '992). moulds, and copper slag.
I In all, 5 ceramic moulds, -} stone moulds, and one 'brick'
28 Henan
Zhenping
Han A hoard of cast-iron moulds for iron hammer-heads was
found near an ancient city site at Anguocheng in
Zhenping County, Henan IJ,¥~~~JiiX, and it is
25
I
I
I
mould (::huanfimli$ffi) were found. All are for casting
small implements.
I Zhao Xueqian and Wu Zilin (1962).
reasonable to suppose that there was an ironworks
35 Shaanxi Western Han A Han ironworks site at Zhichuanzhen in Hancheng
nearby. The date is suggested by inscriptions on the {5
artefacts.
LiJinghua ('982); LiJinghua and Chen Changshan ('995,
I Hancheng County ~JiiX!f.*zli IIJ, Shaanxi. The site measures
:2 19 x 194 m. A slag accumulation, of unknown extent} is
1.6-'2 m thick. An accumulation of ceramic mould-

29 Jiangsu
Sihong
Han
pp. 9-'0).
An ironworks site 7 km N ofFengshanzhen in Sihong
County iI"I#li"* ~ LiJ IJ,Jiangsu. A section exposed in the
2' I
I
tragments covers some 100 m~. Large numbers of
Western Han potsherds were also found.
Han Zhao et al. ('983).
excavation of a 400 m drainage ditch shows a stratum
36 Shaanxi WesternHan An iron-foundlY site within the walls of the Han city-site of
about 1.5 m thick with baked earth, iron slag, iron ore,
Xi'an Chang'an ft~ in Xi'an, Shaanxi. Features include
and Han potsherds. Half of an 'iron-smelting furnace'
was also found. several mould-kilns, the base of one cupola furnace
Yin Huanzhang and Zbao Qingfang ('963, pp. 2, 7). (round, diameter o.g m), and waste-pits containing slag

I,,
!
and fragments of moulds and tuyhes. The date is based
on ceramic roof-tile styles.
Li Yufanget al. (1995); uu Zhendong and Li Yufang
('997); important corrections, uJinghua ('99ia).

li (COIII.)
208 5 THE HAN STATE MONOPOLY

Table 2 (cont.)
1 5 THE HAN STATE MONOPOLY

Table 2 (cont.)
20 9

No. Place

Shandong
Date

Han or before
Description Han Iron Office, item in Table

Ironworks site at Linggucheng in Dongping County Ij


I
I No. Place Date Description Han Iron Office, item in Table

Tao Zhenggang and Ye Xueming (1962); Zhang


I

37 • 'F~,~~ZJnlt, Shandong. At the site were found Yanhuang and XLI Diankui (1963); Tong Xin (199-l);
Dongping ZhangTongxin (199+); LiJinghua (199-lC, p. 161), citing
furnaces, baked earth, charcoal, slag, iron implements,
iron ore, ironsand, and pieces of cast iron. unpublished information supplied by Zhang Tongxin 5ffi:
Yang Huiqing and Shi Bensan (1955); ZhengTongxiu I'~' of the Shanxi Provincial Institute of Archaeology
(199 6); Zheng Tongxiu and Yuan Ming (1997)' Wg§'l!~"'Iilf~pJi.

Numerous cast-iron moulds for iron implements have been 33


4+ Xinjiang Han LiJinghua (t974. p. 65; 199+c, p. 162) cites Huang Wenbi
Shandong -2nd century Lop
Laiwu found at Niuquan in Laiwu County ~1i!\~-'FJlU~I±, (1962) for the presence of a Han ironworks site at the .
Shandong. The date is suggested by the inscriptions on ancient city-site ofYutian 'ff)!] in Lefu i1Iii'liil* or Lepu
many of these. No other technical details have been County i1Iii!li~ (probably Lop [Luopu] County i{:!,illl,*),
Xinjiang. On p. 16 of this article there is a brief and very
published.
Zhu Huo and Bi Baoqi (1977); Anon. (19720, pIs. 102-3)· general mention of iron production, and on p. 19 there is
a brief mention of the Yutian site. No details are
vVarring States Just outside the walls of the ancient city site ofQi 'Jif in 27
39 Shandong anywhere given on exactly what the evidence for iron
Linzi -Han Linzi ~tEif Shandong, si,,- iron-smelting sites were
I
production is.
excavated. Thev are dated to the Wan'ing States and
Han periods on'the basis of stratigraphic relations with +5 Xinjiang Han Two Han iron mining and smelting sites were discovered,
the city site. No technical details have been published. Lop and in Lop County i{:!'illl~, and Kucha County Iiji.$.~,
Qun Li (1972, pp. 50-I); Huang Hai (1999); Bai Yunxiang Kucha Xinjiang, respectively.
At Aqikeshan roJ:Jtl'l:W, 30 km S of Lop, sintered iron,
(1999, p. 361 ).
broken tuyeres, and stone tools for ore dressing were
vVarring States Two ironworks sites at the site of the ancient capital ofLu found.
Shandong
Qufu -Han -I. in Qufu iIlI $., Shandong. The ironworks sites At Aaishan roJJtW, 120 km N of Kucha, small crucibles,
measure +50 x I20 m and 250 x 200 m respective~y. iron slag, ore, and tuyeres were found. A complete
Artefacts found include pieces of iron, iron slag (/le zha II tuyere is 26 cm long, with inside diameter +5 cm.
it), 'sulphur slag' (?!ill zha liiiWi), red-baked earth, and Shi Shuqing (1960, pp. 27-8).
charcoal. A very unusual furnace, of unknown function,
was also found (Zhang Xuehai et aI., 1982, p. 50, fig. 29, +6 Xinjiang Han m
A Han ironworks site was found at the Niya Ft:, city-site
NIinfeng in Minfeng County ll<!1f~, Xinjiang. No details have
pis. 7.1, 7.3)·
been reported except that iron ore and cast-iron
Anon. (1978e); Zhang Xuehai (1982); Tian An (19 82);
Zhang Xuehai et al. (t982); Buck (1986); Huang Hai implements were found.
Shi Shuqing (1962, pp. 2+-5).
(1999)· i
+1 Shandong H~n? An ironworks site inside the walls of the ancient city ofXue I
Tengxian ~ in Teng County Jlli!,*, Shandong.Judging from
features visible on the surface, the site measures about
300 x '200 m. Surface finds include iron ore, iron slag, \
Kong family, ironmasters of\'Van, translated above, I 18 suggests that in the area of
moulds, powdered ore, and fragmentary iron a~efacts.
There are remains of kilns and what may be an lfon-
I Nanyang, Henan, large-scale iron production was introduced rather late, perhaps
melting furnace. in the middle of the -3rd century, so it may be that there are not a great many pre-
Li Buqing (1960); Ren Shinan and Hu Binghua (19 6 5, \
pp. 631, 63-l); Gong Yanxinget al. (199 1, p. 45,j} Han ironworks sites to be discovered in Henan.
+2 Shandong
Zhangqiu
Han A Han ironworks site at the site of the Eastern Han city of
Pingling'Fi!!. The total area of the ironworks is about t There is however a geographical consideration of another kind, one that gives an
-}2,OOO m J . The remains of an 'iron furnace' (blast
furnace or cupola furnace?) were found, as weil as slag, important clue concerning the administration of the Han monopoly. A curious fact
casting models, casting moulds, and iron a11efacts. Some about the Han ironworks sites in Table 2 is that so many are located very close to
350 iron artefacts were found, representing about 50
contemporary city-sites: this is not at all what one would expect on the basis of ordi-
types.
Zheng Tongxiu and Yuan Ming (199j); Zheng Tongxiu nary principles of economic geography. At the Gu.'(ingzhen ironworks site, for
(1998, p. 66). example, the wall of the Han city ofXingyang ~Il!i! can be clearly seen in the mid-
A Han ironworks inside the walls of an ancient city-site
Shanxi Middle to late
called Yuwangcheng j!l,::E~ ('City of King Vu') in Xia
dle distance, a few hundred metres away.119 The large blast furnaces excavated at
Xiaxian "Vestcrn
Ran County I,* , Shan.'xi. Artefacts found include ceramic Guxingzhen consumed enonnous amounts of charcoal, competing with the fuel
moulds, potsherds, roof-tiles, and a single cast-iron
implement-cap. The date is deduced from the potsherds.
118 Pp. 140 -1. Note also the archaeological considerations discussed on pp. 1'22-4 and the Xun zi passage
quoted on p. II6.
,,, As I saw for myself while visiting the site in the company ofDr LiJinghua in 1987.
2IO 5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY 21I

needs of the population of the city, and surely also created a nuisance with their
flames and sparks and the slag which had to be got rid of.!20 We should rather
expect such an ironworks to be located out in the mountains, near sources of wood
for charcoal and away from population centres - and we are told in the ran tie lun
*
Box 10 Selected entriesfrom a commandery personnel list excavatedfrom Tomb JI6 dated ca. -fO
at Yinwan in Donghai County w~ 'frf.!! ,Jiangsu. The text is transcribed by :4non. (1997, '
pp. 79- B4); if. Teng Zhaozong (1996a, pp. 27;)); l.JJewe (2oo4,pp. Ba-I).
passage translated earlier that the pre-monopoly iron smelters 'assembled in deep [obverse, line 2:]
mountains and remote marshes'.!2! Governor's staff [liyuan 3e:jill], 2]:
This suggests, I think, that the introduction of the state monopoly brought with it
I Governor [tai shou :*'i'f], ranking .. ."
a change in the geography of the iron industry. While economic and environmental
I Governor's Aide [tai shou cheng:*'i'fZ!S], ranking 600 shi is;
considerations favoured remote locations for the ironworks, the necessity of bureau- 9 Clerks [zu shi zP sI:] ;
era tic control may have dictated locations close to administrative centres. Ironworks 5 Subsidiary Clerks [shu 11];
sites in such locations are more likely to be discovered and excavated in modern 9 Administrative Clerks [shu zuo .{:fL];
times than those located in 'deep mountains and remote marshes'. I Assistant Calculator [rong suanyou m#(:5];
I Subordinate Office Bailiff [xiaoft seft INt1l:1<:::];
Total 27.
Management
Dine 3:]
It is likely that the 'Iron Offices', tie guan ~'§, were not mere administrative 'offices', Chief Commandant's staff, 12:
as we usually understand the termguan, but large ironworks, including the necessary
I Chief Commandant [du wei 'IlIl!f.t] , ranking exactly 2000 shi;
technical machinery as well as living quarters for hundreds of workers. They may in
I ChiefComrnandant's Aide [du wei cheng'llllmZIS], ranking 600 shi;
fact have been industrial villages, the successors of the 'iron plantations' which, I 2 Clerks;
have suggested, may have been common in pre-monopoly times. 122 One example of 3 Subsidiary Clerks;
a guan '§ of considerable size is the 'Office for Brocades' (jin guan ~Iil ,§) near 4 Administrative Clerks;
Chengdu, which several sources indicate was a walled village.!23 I Assistant Calculator;
Total 12.
Texts recently excavated from a tomb inJiangsu shed further light on the manage-
ment of the Iron Offices. Texts on 156 wooden and bamboo strips were found in Dine 5:]
m
Tomb M6 at Yinwan in Donghai County *m~jl'~,Jiangsu, dated ca. _IO. Xiapi TIll [prefecture], 107 staff:
Among them are six wooden tablets, measuring 23.5 x 7-9 cm, which are believed
I Magistrate [ling ~], ranking 1000 shi;
to be part of a report to higher authorities on the administration of the Han Com- I Aide [cheng ZIS], ranking 400 shi;
mandery of Donghai *m.
One of these (no. I) is an outline of the general adminis- 2 Commandants [weim], ranking 400 shi;
trative conditions of the commandery. It begins: 'prefectures, estates, and marquisates 2 Office Petty Officials [guan you zhi '§1ftli];
[xian,yi, hou guo ~ 15 {%:~], 38: prefectures, 18, marquisates, 18, estates, 2. Of these, I District Petty Official [xiangyou zhi WI~~tli];
24 have fortifications. Du guan 'll!l'§, 2'.!25 The text goes on to give numbers of 6 Magistrate's Clerks [ling shi ~ sI:];
districts (xiang ~B), neighbourhoods (ting ¥), and other subordinate administrative 4Judiciary Clerks [rushi ~'it:];
divisions, with information on population, taxes, administrative staff, and other matters. 3 Office Bailiffs [guan seft '§ 1l:1<:::];
12 District Bailiffs [xiang seft WI~if:1<:::];
The total number of administrative staff is 2203.
6 Patrol Leaders [roujiao ilif~];
I Supervisor of Sacrifices [laojian :t:1£];
'''' See pp. 231-7 below.
121 P. I+t-.
4 Clerks of Command [wei shi m'it:] ;
'" Pp. q...-6 above. 7 Office Assistants [guan zuo '§(:fL];
'" The sources are quoted in Anon. (1979b, pp. 13-Q, 83-5)· 9 District Assistants [xiang ZZta ~~ (;le] ;
'H The excavation report is Anon. (1997). A major study in English is Loewe (2004, pp. 38-88). Related stud-
2 Postal Assistants [YOU ZllO jIl (;le];
ies include Ji Dakai and Liu Jingsong (1996); Teng Zhaozong (1996a, pp. 27-9; 1996b); Anon. (1996a); Xic
Guihua (1997); Xing Yitian (1997); Liao Boyuan (1997); Giele (1997); Kamiya Masakazu (1997); Gao Min (1997; 46 Neighbourhood Heads [ting zhang ~ft];
1999); YangJiping (1998); Gao Heng (1999). From dated lexts in the tomb it is clear that the tomb is not carlier Total 107.
than -10, and is unlikely to be much later (Anon., 1997, p. 166).
'" Anon. (1997, p. 77)·
(Cont.)
r
212 5 THE HAN STATE MONOPOLY

Box 10 Continued
II 5 THE HAN STATE MONOPOLY

Box 10 Continued
21 3

Dine 8:] Dine 24:]


Qu Jj{j) [Estate], 82 staff: Xiapi Iron Office, 20 staff:
1 Magistrate, ranking 600 shi; 1 Chief, ranking 300 shi;
1 Aide, ranking 300 shi; 1 Aide, ranking 200 shi;
2 Commandants, ranking 300 shi; 3 Magistrate's Clerks;
1 District Petty Official; 5 Office Bailiffs;
3 Magistrate's Clerks; 9 Assistants;
2Judiciary Clerks; 1 Neighbourhood Head;
4 Office Bailiffs; Total 20.
6 District Bailiffs; [Line 25:]
2 Patrol Leaders;
1 Supervisor of Sacrifices; ••• b Iron Office, 5 staff:
2 Clerks of Command; 1 Aide, ranking 200 shi;
4 Office Assistants; I Magistrate's Clerk;
6 District Assistants; I Office Bailiff;
47 Neighbourhood Heads; 2 Assistants;
Total 82. Total 5.
Dine 26:]
[reverse, line 21:] Grand total, 2,202 staff.
Yilu WI.iI Salt Office, 30 staff:
• Four illegible characters, probably zhang er qian shi cjJ=TO, 'fully 2000 5hz'. Teng Zhaozong (1996a,
1 Chief [zhang ft], ranking 300 shi; p. 27); cf. Bielenstein (1980, pp. 93,182).
1 Aide, ranking 200 shi; b Illegible place-name, possibly Qy AAJ (Teng Zhaozong, 1996a, p. 29).

1 Magistrate's Clerk;
2 Office Bailiffs;
25 Assistants [zuo 1<t]; The two du guan mentioned here are believed to be one Iron Office and one Salt
Total 30. Office, and the term may be translated 'national offices': administrative instances
Dine 22:] under central government authority rather than that of the commandery.126
Beipu ::!tli Salt Office, 26 staff: Another tablet (no. 2, containing 3560 characters) lists the positions and ranks of
1 Aide, ranking 200 shi; administrative staff in each of the prefectures, marquisates, and estates, together
1 Magistrate's Clerk; with three Salt Offices and two Iron Offices. It gives the total number of staff as
2 Office Bailiffs; 2202 rather than 2203. Several items on the tablet which are relevant to the present
22 Assistants; discussion are translated in Box 10. Other tablets (nos. 3-4)127 give names and places
Total 26. of origin of the persons holding these positions.
Dine 23:] The Yinwan texts are valuable source material for many aspects of Ran history,
but we may start by noting one in particular: they indicate a number of scribal
Yuzhou flHI'1 Salt Office, 26 staff:
errors in the geographical section of the Han shu. 128 An example is that several place-
1 Aide, ranking 200 shi;
names are written in the Han shu with incorrect characters, e.g. Haiqu $ff!j for Hai.ti
1 Magistrate's Clerk;
1 Office Bailiff;
i'4'Jiffi and Zhuqi tJil,~ for Kuangqi BG~.129
23 Assistants;
Total 26. 126 See Anon. (1996a, p. 70); Xie Guihua (1997,P. 43); Giele (1997, p. 126); Qju Xigui(1981, p. 231). TengZhaozong
m,
(1996a, p. 26) transcribes the first character of duguall asjun but all others who have studied the texts read it as duo
m Anon. (1997, pp. 85-94).
'28 These are discussed by Anon. (1996a, pp. 70-1); Gao Min (1997, p. 54). Another apparent scribal error in
th~.,t"an shu is pointed out by He Shuangquan (2000, p. 25) .
. Anon. (1996a, p. 70).
2I4 5 THE HAN STATE MO?-lOPOLY

More seriously, the population figures given in the Han shu for the year +2 may
1
i
1
5 THE HAN STATE MONOPOLY

The Salt and Iron Offices were headed by Chiefs (;:.hang :ft:) of rank 300 shi with
21 5

be exaggerated. Long ago Wang Mingsheng .:EP,~~ (1722-g8) pointed out that in Aides \cheng ?is) of rank 200 s/Zi, the same as the smaller prefectures. It is perhaps not
that year Wang Mang already held defacto power at court, and was likely to have an aCCIdent, however, that the ranks of the Chief and his Aide were distinctly lower
inflated the population figures to prove his beneficial influence. 13u Nevertheless than the ranks of the Prefect and Aide in the prefectures where they we.e located
modern scholars, especially in the "Vest, have generally ignored this caveat and (see Box 10). We may be sure that the two instances, representinO' agriculture and
assumed that the Han shu figures are quite reliable. 131 For Donghai Commandery in industry within a single administrative area, were often at odds, a~d a built-in bias
+2 the Han shu reports 358,4I4 households, 1,559,357 persons. 132 The Yinwan text in favour of agriculture may have been a firm principle.
reports, for a time very close to this (shortly after -10), only 266,290 households, ~he Yinwan texts seem also to confirm that the Iron Offices were fairly large pop-
1,397,343 persons. 133 The editors note that this would imply a 10 per cent increase in ulatIon centres. The prefectures were divided into 'neighbourhoods' (ting '5"); the text
population in 12 years or less, and do not consider this credible. m states that there were 688 of these, 138 so that their average population was about 2000
Of the three Salt Offices and two Iron Offices listed in the Yinwan text (see Box 10), persons. The administration of each prefecture, marquisate, and estate included a
one of each is administered by a Chief (::.hang ~) ranking 300 shi, assisted by an Aide number of Neighbourhood Heads (ling ::.Izang ~:ft:), and these numbers add up to pre-
(cheng?E;) ranking 200 shi. The others are administered by Aides ranking 200 shi. It is cisely 688, so obviously each neighbourhood had a single Head, 139 However the Xiapi
likely that the latter offices were subordinate to the former, and that the two du guall Ir?n Office ~dministration included an additional Neighbourhood Head, seemingly
(noted above) were one Salt Office and one Iron Office, each headed by a Chief. WIthout a neIghbourhood to be head of (see Box 10). A great deal is unknown here, but
Of the three locations of Salt Offices, two can be identified today: Yilu and in our ignorance we may speculate as follows. A Neighbourhood Head no doubt dealt
Yuzhou were in Qu Prefecture, which at that time was on the seacoast, 135 The Hall with matters of order, corvee, and ta,,{ collection in the agricultural population at the
shu does not list a Salt Office in Donghai Commandery, but it lists two Iron Offices, lowes~ level. An Iron Office was not strictly speaking a 'neighbourhood', but it had a
in Xiapi and Qu Prefectures (see Table I, item 6).136 In the Yinwan text, the Iron suffiCIently large population to require a person to perform the same duties, and for
Office headed by a Chief is in Xiapi; the location of the subordinate Iron Office is convenience he was given the same title. Here again the industrial offices cause allom-
unfortunately illegible. Teng Zhaozong, following the Han Shll, suggests that the alies in the pleasingly logical structure of the bureaucracy.
illegible place-name is QU,137 but other scholars who have studied the text believe it
Several sources indicate, as we have seen above,l+o that in the early days of the
more likely that we have here another error in the Han shu. The listing of an 'Iron
monopoly the officials in charge of the Iron Offices were wealthy industrialists, who
Office' under Qu Estate, they believe, is an error for 'Salt Office'; the subordinate
had the necessary technical and commercial expertise. Later the situation may have
Iron Office would not have had a separate entry in the Hall shu, and it could have
been different. An Eastern Han tomb inscription tells us of the only Iron Officer
been anywhere in the commandery.
whose name we know: HI Zhao Menglin fEl!jjful!i!\, who died in +99, had what seems
The Han bureaucracy was a finely crafted system for the administration of a large
to have been quite a normal bureaucratic career, starting as a Prefectural Clerk (shu
agricultural population. The Salt and Iron Offices were an anomaly in the system;
;:.uo IH6=:), moving up to Commandery Postmaster (jun dll )IOU 1l1lfi-JIl) and Comman-
this fact was hazily known before, but the Yinwan texts make it clear. The industrial
da~t of Qjngyi (Prefecture, in Shu Commandery :lJ1l1l, in modern Sichuan, Qingyi
offices were placed in the administrative hierarchy at the same level as the prefec-
WII! .:&:Iiit), before being apP?inted Chief of the Iron Office of Shu Commandery
tures in which they were located (see Box 10). They presumably reported to the com-
(Slzu tze guan ;:.hang :IJ~'§ ~).1+2 Nothing in the inscription suggests any experience
mandery administration rather than to the prefecture, and perhaps (if the term du
with iron production before he was appointed to this position, and we should prob-
gllan ~ '§ has been understood correctly) directly to the capital as well.
ably ~ssume that by this time the technical expertise needed in iron production was
proVIded by persons in positions below the regular civil service,
13" Shi qi shi shang que +-t;lI:iilllt, ch. '5, p. 126; Anon. (1996a. p. 70).
::.: E.g. Bielenstein (1987, pp. 11-'+) .
. - HS, ch. 28a, p. 1588.
13:1 Tablet no. I, obverse, lines lO-II, transcribed Anon. (1997, p. 77); Teng Zhaozong (1996a, p. 26); cf. Anon. :::: Tablet no. I, obverse, line 3; Teng Zhaozong (1996a, p. 26).
(1996a, p. 70). The text also gives the following additional statistics: male, 706,06+ persons, female, 688,'32 pcr- . . Tablet no. 2. pasSim; Teng Zhaozong (1996a, pp. 27-9); sample entries are translated in Box '0. Xie
sons (the sum of these is 1,39. bI96); 80 years and over, 33,871 persons; 6 years and under, 262,588 persons; go GUlhua (1997, pp. 47-8) gives a useful table of the numbers in this list, unfortunately with several typographical
ye~:;.J-s and over, II,670 persons (reverse, lines 3-5; Anon., 1997, p. 79). errors: Note 111 partIcular that in the column lillg ~hallg "':I'\' on p. 48 there should be a I (instead of a blank) in
But note Locwc (200+, p. 61). th~,~,h,rd-from-Iast row and 689 (instead of 589) in the last row.
135 Teng Zhaozong (1996b, p. 33); Anon. ('996a, p. 70). The location of the seacoast at that time is shown by Pp. 'n 178.
Tan Qixiang (1982-87, vo!. 2, p. 20). l+ I O?e of the ~'inwan administrative texts lists three persons employed in Iron Offices, but this infonnation
IJij HS, ch. 28a, p. 1588. sc~~s difficult to mterpret. Anon. (19970 pp. 93-4).
137 Teng Zhaozong (1996a, p. 29). - LI Sill ~~, ch. 4, pp. 2b-3b; cf. Chen Zhi (1980. p. "3).
5 TRE RAN STATE MONOPOLY

The Iron Offices seem to have been required to send quite detailed reports to the
capital. 143 An example is given by reports on two blast-furnace explosions at Iron
Offices. These would normally not have come down to us, but they were useful to
Ban Gu when he wrote the 'Treatise on [derangements of] the five elements' (Wu
1
I
\
5 THE RAN STATE MONOPOLY

with the operation of a shaft furnace. That 'the iron did not descend' clearly refers
to a phenomenon known as 'scaffolding': if the furnace burden adheres to the side
of the furnac~ it can accumulate, forming a 'scaffold' which prevents the charge
from descendmg. vVhen the scaffold suddenly falls, an explosion can occur.
21 7

The mention of 'a sound of drums' is peculiar. The text as it stands can hardly
xing dzi TI.1T;E;) of the Han ShU:!H
mean anything else, but it may be the result of the historian's editing of some state-
In the second year ofZhenghe liEfD [-91], in the spring, the Iron Office of.Zhuo Command- ment concerning the bellows which he did not understand: gu 'drum', often n,
eri"5 i~'m [in modern Hebei] was casting iron. When the iron .melted, It all. flew up\~~[d. means 'to operate a bellows' in Han texts.!SO
... [The explosion is interpreted as a portent of the gre~t .WItchcraft affaIr of -91. A
leading actor in that affair, Liu Quli ~JFtila, was Grand Admmlstrator (tazshou ~~) ofZhuo
Commandery at the time of the explosion. In the following month he was appomted Chan- Labour
cellor (cheng xiang ZlStEi); a year later he was publicly executed.] .
In the reign ofCheng-di M$, in.the first month!~r~he second year of.Hepmg i6J3f [-~7], There is not much direct evidence on the labour force of the Iron Offices, but a
in the spring, the Iron Office of PeI Commandery 1i1i'm [m modernjIangsu] was casung good deal of indirect evidence which at least makes possible some educated guesses.
iron. The iron did not descend; there was a roaring sou~, as of thun~r, and also a sound Perh~ps the first point to be brought out is that an ironworks required a small group
like that of drums [long long ru le! sheng,you ru gu yzn Ili Ili~D EB ~ , :x: ~DfZ s.l
Thirteen workers of skilled workers and a very large force of unskilled or semiskilled workers. This
fled in alarm. vvl1en the sound had ceased, they returned to mspect the SIte; there were crev- would seem to be a requirement in any ironworks using a charcoal-fuelled blast fur-
ices in the earth several chi R long, and the furnace had broken up into ten parts. [This case
nace producing a few hundred tonnes of iron per year. William Byrd in the 18th
of] molten iron in one furnace scattering like meteors, all flying upward, was the same
century wrote that an iron plantation in Virginia required about 10 skilled workers
phenomenon as the events of the second year of Zhenghe. .
... [The second explosion is interpreted as one of the numerous portents of the nse of and 120 slaves.!S! He added, 'the more Virginians among them the better'!52 -
the house of Wang and the usurpation of vVang Mang. Shortly afterward, five maternal blacks born in slavery rather than newly imported from Africa - for the work
uncles of the Emperor, surnamed Wang, were enfeoffed as mar.cIuises. The connection required more sophisticated communication than most colonial slave labour. In the
with Pei Commandery is perhaps that the founder of the Han, Liu Bang ~JU, was from 17th century Qu Dajun wrote in his Guang dong xinyu of the hundreds of workers
there.] used in the ironworks of Guangdong.!53 In the -yd century the Zhuo family had
When Homer H. Dubs was translating these passages he went for technical help to 800 or IOOO slaves, who presumably worked in the family ironworks, !5~ and a pas-
the mining engineer Thomas T. Read, who had worked in ~h.ina ~nd written on the sage in the ran
tie lun speaks of ironmasters 'gathering together a multitude of over a
history offerrous metallurgy there. Read pointed out that It IS qUIte ~lear from the thousand persons'. m
text that the furnace involved is a shaft furnace (a cupola for castmg or a blast Our only view of the skilled workers of the Iron Offices is in the Han shu passage
furnace for smelting), and that the accidents are what American metallurgists called on blast-furnace explosions quoted above: the 13 workers mentioned would have
'furnace breakouts' . H8 At that time this was the only evidence available that shaft included the furnace master as well as workers engaged in more routine but still
furnaces had ever been used in ancient China. In the 19th century John Percy responsible tasks such as charging and tapping the furnace, plus whatever unskilled
described a great many comparable explosions in English blast furnaces.!~9 So~:e­ workers happened to be nearby.
one involved in the reporting of the second event must have been rather familiar The unskilled labourers worked in mining or ore gathering, ore dressing, for-
estry, charcoal production, transportation, and all manner of fetching and carrying
at the ironworks. In an ancient Chinese context they would normally have worked
the bellows of the blast furnace as well.
H3 Another sign that such offices sent technical information to the capital is a memorial quoted in ~Vei sllll
(ch. 1I0. p. 5) which gives quantitative information on grades of copper ores in se:,e;al, places, and states that
these a~e where there were Copper Offices 'in former times', Clearly the memonahst s source was the Han
286

archives, directly or indirectly. 8 8 . Liu 1>" See for example the gloss by Ru Chun ~oi$: in HS (ch. 64, p. 2818) and that of Hu Guang in HHS (p. 192,
IH HS, ch. 2ja, p. 1334, note also ch. 10, p. 309; tr. Dubs (1938-55, vo!. 2, p. 38 5); Needham (195 , p.), . fn. II.O ~boye). A poss.ible much older example is the occurrence of the expression gu zhu tU' in a bronze
Yuncai (1978 , p. 19); Wang Chunguang (1990). On the Wu xing zhi chapters of the HS see SCC, vo!. 2, p. 247, mS,~~lptlOn, though thIS IS controversial (Zhao Chao, 1987, p. i4).
Eberhard (1933)' P. 145 above.
145 See Table I, item H· 15, Byrd (1966, p. 348).
I·" See e.g. Loewe (1974, pp. 3i'f!J;Jongchell (1930, pp. 29/1)· :~: Box 4, pp. 49-52 above.
'" See Table I, item 26. , Pp. 140-1 above.
'" Dubs (1938-55, vo!. 2, p. 385, fn. 5·9)· m P. I44 above.
'" Percy (1864, pp. 5 21 - 6).
! I

5 THE HAN STATE MONOPOLY


j 5 THE HAN STATE MONOPOLY
218

Among the changes which occurred with the establishment ~f the state monop- vVe may possibly have further glimpses of these workers in some archaeological ma-
oly was that much of the unskilled work was taken over by convict labourers, as we terial. A stele inscription commemorating the building of the Bao-Ye Road ~¥t from m
156
have seen in the quotation from the ran tie lun in Box 9. The problems of organ- Shaanxi to Sichuan,165 erected near Baocheng ~#lX, Shaanxi, includes the following:
ising and controlling large numbers of forced labourers is probably the reason that In the 6th year ofYongping jk:ljZ [+63], Hanzhong Commandery iiop!ill received by
the central administration of the monopoly was at some time transferred from the Imperial command 2690 convict labourers [tu iJE] from Guanghan !l11 [Commandery],
Ministry of Agriculture to a military office, the C~iefC~mmandant ofWate~s and Shu Commandery Em, and Ba Commandery ES~~ to construct the Bao-Ye Road. The
Parks (Shui heng du wei *OO:W~), which was establlShed m -: 16 and had a vanety of labour [gang J;!J] used was more than 766,800 persons [ren A, presumably worker-days].
107
miscellaneous duties concerning technical administration. Chen Zhi suggests that these convict labourers were seconded to the construction
Towards the end of the vVestern Han period the histories note a great increase in project from Iron Offices and other state industrial offices in the commanderies listed. 166
the frequency oflocal revolts, 158 and two of these involved convict labourers at Iron Other convict labourers who may have worked for an Iron Office are those bur-
Offices: ied in a graveyard near the site of the Han city of Luoyang. 167 It appears that the
[I n the 3rd year ofYangshuo ~ijlJl] in. the summer, the 6th month [July/ August, -22],180 graveyard measures about 250 x 200 metres. In excavations of about 2300 square
convict labourers of the'" Iron Office'ofYmgchuan *!iJlI [Commandery], 159 Shentu Sheng metres of it, 522 graves were found. Figure 92 shows some of the graves under exca-
$ ~~ and others, killed a Senior Subalt~rn [.dzang Li *~], g~under:d an arsenal, called vation. A single person was buried in each, in a coffin, usually with one or two
themselves Generals, and passed through nme (commandenes). An Aide to the Counsellor- inscribed bricks like the one shown in Figure 93 placed on top of the coffin, and
in-Chief [cheng xiang zhang shi ZlSffi*5I::] and a Palace Aide to the Imperi~l Counsell~r [yu sometimes with a large number of unrelated inscribed bricks under the coffin, pre-
shi zhang cheng if!lJ 51:: OP ZlS] were sent to pursue and arrest them, proceedmg accordmg to
sumably from older graves disturbed in later grave-digging. Some 820 such bricks
[the law for] levying military supplies. All were punished.'6'
were found. A typical inscription is: 168
[In the 3rd year ofYongshi ;iJ<!l€l], in the 12th month [January/February, -13],228 convict
labourers of the Shanyang wl'\f; [Commandery] Iron Office,162 Su Ling lit~ and others, Xie Lang, from E [Prefecture] inJiangxia [Commandery], without guarantors, serving a
attacked and killed a Senior Subaltern, plundered an arsenal, called themselve~ Gener~, sentence as an un mutilated wall-builder with the Right Division, died on the 1st day of the
7th month of the first year of Yongchu [+ 107]. His body lies hereunder.
ofDong Commandery *!iIl
passed through 19 commanderies and Kingdoms, and killed th; Go:ernor [tal shau *"f]
and the Defender [du wez W~] ofRu nan &i¥i [Comn:andery].
An Aide to the Counsellor-in-Chief [cheng xiang zhang shi ?iSt!3*5I::] and a Palace Aide.to the
~$.ffIT •• ~~g~e;iJ<m~~t~-B~~~~~T

Imperial Counsellor [yu shi zhang cheng if!lJ 51:: OP?is] were sent with credentials to supenntend Cheng dan #lX.EL here translated 'wall-builder', was the standard term for a convict
and encourage their pursuit and arrest. The Governor of Ru'nan, Yan:63. Xin ~WT, ~lTested labourer serving a four-year sentence, and did not necessarily indicate the actual
and beheaded Su Ling and the others. Yan Xin was promoted to iVhmster of Agnculture work he was doing. 169 Of the bricks found in this excavation, 229 bear dates, and
[da si nang :*i"ijM!] and granted 100jin JT of gold. 16.

",., See SCC, vol. 4, P~rt 3, ~p. 20ff; Chen Mingda (1961); Huang Shengzhang(1963)· The inscription is still extant,
156 See also Zhang Zhenglang (1951; 1958). The Han system of punishments by hard labour has been
and was declar~d ~ NatIOnal freasure In 1961, but the stone Itself, as opposed to rubbings from it, appears not to
described briefly by Hulsewe (1955, pp. 128-32). A statement by Gong Yu in -44 suggests that conscrIpted sol-
have been studied m the 20th :entury. A rubbing of the inscription is reproduced by Shimonaka Yasaburo ('930,
diers (Zll $) were also employed in both iron and copper productIon (HS, ch. 72 , p. 30 75). Perhaps some sea-
pp. 36-+1). The text IS transcnbed by Wang Chang (1805, ch. 5, pp. 12b-13a); Guang Chaoklli et al. (1832, ch. 8,
sonal work was done by peasants as corvec, for example forestry and charcoal prociuchon, but thlS 15 less clear.
15, S], ch. 30 , p. 1+36 ; Watson (1993b, vol. I, pp. 77-8); HS, ch. 2.Jcb, p. 1170 ; ch. 19a , p. 735; Swann (195 0 , pp.lb-2a, repr. pp. 272-3); Chen Mingda (1961, p. 58), following Wang and Guang' Huang Shengzhan a (1963).
I:', Chen Zhi (1980, P'. 161). There were definitely Iron Offices in Ba and Shu; se~ Table I, items I, 3~. Chen
p. 297); Bielenstein (1980, pp. 82-3)' Zlu also suggests that dmdmg the amount of bbour by the number of labourers gives 766,800/2690 = 285 days
1511 See e.g. Dubs (1938-55, vol. 2, pp. 362-3); Gao Min (19 82b ). as ~~ apprOXimatIOn of the tIme needed to build the road; a different intelpretation is given by Qu Fei (1963).
1";9 See Table I item +t which indicates that in +2 in Yingchuan Commandery, there was an Iron Office
The graveyard was dIscovered In Ig07, m the construction of the Long-Hai ~#ij Railway. The inscrip-
for Yangcheng P;efecture.' The passage quoted here,' and the implement inscrip~ion C/~l/~1l !lI, indicat: that
.
tIons have been studied by Hamaguchi Shigekllni (1936, pp. 229-33); Zhang Zhenglang (1951; 1958); Hulsewe
there had earlier been an Iron Office for the commandery. One wonders whether itS abolItIon had anythmg to
(~955, p. 132); Wang Zhongshu (1982, pp. 212-13). Duanfang (1909) published !I3 of the inscriptions; publica-
do w-ith the revolt of Shentu Sheng. . . 110ns ofLllO Zhenyu giVe full-SIZed tracmgs of 31 lI1scnptlons (1915), and transcriptions of 232 inscriptions (1917).
!!ill Commentators believe that 'nine commanderies' represents far too large an area, and that 'mne prelec-
ZOll An (1976,. ch. +) reproduces full-size rubbings of several inscriptions. New excavations undertaken in 1964
1
tu res' must be meant. See Dubs (1938-55, vol. 2, p. 39 , fn. 7· ).W
arc to be pubhshed III a book entitled LUD),allg DolIg Hall xiI/gill 11111 i~~*iJ:jf1Ji.iE¥; until it is available see Anon.
"'I HS, ch. w, p. 3 1+; cf. Dubs (1938-55, vol. 2, p. 391); Ch'il (1972, p. 143); Wilbur (1943, pp. 22+-5)'
(19,?;~b); Pan Qifeng and Han Kangxin (1988).
I(i~ See Table I, item 31. . Artefact no. 12MI3:2j obverse; Anon. (I972b, p. 6 + fig. 5.5). There are numerous uncertainties in the inter-
Ih3 Some scholars transcribe this surname Zhuang (e.g. Twitchett and Loewc, 1986), apparently beca,us~ It
p~·etation. of the inscriptions, and this translation is highly tentative. Sce Zhang Zhenglang (1958, pp. 181-4);
originated as a substitute for the taboo character ::/lllGng jf±. Chinese dictionaries give only the pronunctatIon
Chen Zhl (1963, p. 83); Yu Haohang (196+, p. 158; 1985, pp. 2IO-l1). Note that wugll 't'ryi\\>: means 'to die', and
)lan for the surname. that all commentators take Sl 9E to be a loan for shi F 'corpse'
- Ib+ HS, ch. 10, pp. 32 3-+; cf. ch. 26, p. 1311; ch. 27a. p. 13+1; Dubs (1938-55, vol. 2, pp. +06-7); Ch'ti (197°, I'i' Hulsewe (1955, pp. 128ff). ,.
p. 1+3); Wilbur (19+3, pp. 22+-5)·
220 5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY 221

these range from + I03 to +I25.1 70 There are two clusters of dates: I4 are in a short
period in the 5th and 6th months of + I07 and another I4 are between the 20th and
29th days of the intercalary month of +II9 . These would seem to mark major out-
breaks of disease, or perhaps industrial accidents of one kind or another.
Study of 390 skeletons indicates that very nearly all of the persons buried were
men in the age range I4- 44, though there were also three children under 7, seven-
teen men over 44, and seven women in the age range I4-34. 171 The examination
shows that several had been beaten to death, while others had been subjected to
severe beatings at some time before death. No wood remains in the graves, but the
presence of nails indicates that all were buried in coffins. Very few grave-gifts were
found - a few coins, two ceramic vessels, and a silver ring buried with one of the
women. l 72 Perhaps if wooden artefacts had been preserved we should see more of
what these convicts' fellows laid with them in their graves - they came from all over
the Empire, and it is unlikely that their families were present.
We cannot be sure what work these labourers did, but within a range ofIoo km of
the site there were several Han ironworks, including the important Iron Offices of
Henan Commandery 1PJi¥i;g~. 173 Perhaps the various tasks of iron production were
among their duties.

(iv) REASONS FOR THE MONOPOLY, REASONS


Figure 9'2 Eastern Han period graves of convict labourers near the Han city of Luoyang, under excavation in FOR OPPOSITION
1964. Reproduced from Anon. (I97'2b, pI. 4).
Looking at the reasons for the establishment of the monopolies, and for the oppo-
sition to them, some are explicit in the ran tie lun while others, not mentioned there,
can be surmised.

State finance
The monopoly was a good source of income for the state. The government side
argues this in the context of defence needs:
The Imperial Counsellor: The Xiongnu are rebellious, and will not submit; they have frequently
terrorised the borderlands. Opposing them is gruelling for the soldiers of the Central States,
but if we do not oppose them their incursions and plundering will never stop. The former
Emperor [Wu-di] felt for the protracted troubles of the people of the borderlands, and
suffered with those taken captive by those barbarians. For this reason he strengthened the pass-
es, built signal-relay stations, and established garrisons in order to oppose them. [However,
for these undertakings] the resources of the border region were inadequate, and therefore

170 The '23'2 inscriptions transcribed by Luo Zhenyu (I9I7) include dates in the range +86 to +ro6, plus two
with the dates +170 and + I7'2.
171 Pan Qjfeng and Han Kangxin (1988, p. '277); translation David Yu ('2001). There is much more of interest
here on various aspects of the buried persons' health. Note that the excavation report (Anon., I97'2b, pp. 3,9)
gives some rather different findings from preliminary bone studies.
Figure 93 Inscribed brick from the cemetery of convict labourers near the H an city of Luoyang (artefact no. 17 2 Anon. (I97'2b, p. 4).
T'2M7TI). Reproduced from Anon. (I97'2b, pI. 5.'2)· 173 See Table '2 , items '27, '20, 8, 1'2; Table I, item 13.
222 5 T H E HAN STATE MONOPOLY

he instituted the Salt and Iron [Offices] , set up the monopoly on fermented liquors, and
established Equable Transportation, producing an abundance of goods while stretching
resources, in order to subsidise the expenses of the borderlands. [The government's critics]
now propose the abolition of these [economic interventions] . Within, this would empty the
coffers of the state; without, it would impoverish the defences, leaving the soldiers who guard
the passes and defend the walls to starve and freeze on the borders. How are they to be sup-
plied? Abolition would not be advantageous.174

On the other hand we have seen that the critic Bu Shi r- rt saw the monopolies as
'putting the officers of the government in stalls in the market', and this complaint is
echoed elsewhere: manufacturing and buying and selling for profit are, in the opin-
ion of the critics, demeaning, not proper activities for the state.

Contraband trade
A fragment of the Han law of contraband is preserved in a commentary by Ying
Shao ff!BJJ in the + 2nd century:175
The statute of 'Barbarian markets' : Neither officers nor common people are permitted to
go out through the pass carrying weapons or iron. Even if they have been purchased in the
capital, the law is still the same.
Plates I- VIII T he first eight in an album of twelve gouache paintings preserved in the Bibliotheque Nationale,
~ ' M m '~~ ~~~ ~ ~ &. lli H · . ~~ m~ ft '~ $ -~ · Paris ('Fer', C.E. O e II9 in-4°, 1- 8)
I 'Exploring the soil' (tan tu t~ ± ) .
There is some slight doubt about the words 'or iron', 176 but the most likely interpre-
tation is that it was illegal to supply iron articles of any description to the Xiongnu
and other nomads. It may be that a similar statute is mentioned in a Han text
unearthed in Dunhuang. l 77 On the other hand, excavations of Xiongnu sites and
graves have yielded so many iron artefacts, including weapons with Chinese
inscriptions, that many historians believe the law was routinely flouted. 178
Ying Shao's comment is attached to the story in the Shi ji and Han shu of what
must have been a major scandal in the year - 121, when some 500 persons were sen-
tenced to death for selling contraband goods to a group of surrendered Xiongnu. 179
We may suspect that this event was one important factor in the decision only four

i7+ ITL , ch. I , Wang Liqi (1958, p . 2; 1992, p . 2); note also chs. 13 and 28, Wang Liqi (1958, pp . 95,192; 1992,

pp . 171, 332). Cf. Baudry-W eulersse et aI. (1978, pp. 46, 95, 158); Gale (1967, pp. 3- 4) .
175 HS, ch. 50, p . 2321 n. 7; note Hulsewe (1955, p. 41). It is not possible to determine whether the last sentence
belongs to the text of the law or is a comment by Ying Shao. On the 'Barbarian markets ' see e.g. HuangJinyan
(1999)·
176 Ying Shao's comment is quoted by Pei Yin ~Im in the +5th century, in his comment on the parallel pas-
sage in Shiji (ch. 120, p. 3II O n. 3), with the w ords ji tie Bdl, 'or iron', omitted.
177 Yu (1967, p . 129); but cf. Loewe (2002 , pp. 127- 8). Note also the proposal made during the reign of the

Empress Lu §J5 (-194 to - 180) for a prohibition of the export of iron products to the kingdom ofNan Vue ~ m
(in modern Guangdong). SJ, ch. 11 3, p. 2969; HS, ch. 95, p . 2848; Watson (I993b, voI. I, p. 208); Twitchett and
Loewe (1986, p . 136).
178 E.g. Yu (1967, p. 130). R eports of iron artefacts from Xiongnu contexts include Yetts (1926, p . I ); Rudenko
(1969, pp. 28, 45, 52, 54, 134, 136); Sun Shoudao (1960); Zhao Shengchen (1979, p. 52); Guo Suxin and Tian
Guangjin (1980, pp . 5-6); Tian Gu angjin (1976, p. 139; 1983, pp. 15-17); SunJi (1991 , pp . 42 1- 6); Davydova
(1996, e.g. pI. 70). Note also the slightly later Xianbei iron artefacts examined by ChenJianli et aI. (2001). II 'T esting the iron [ore] ' (yan tie ~ijX) .
179 S], ch . 120, pp. 3I09- IO; HS, ch. 50, pp. 2320- 1; tr. Watson (I993b, voI. 2, pp. 312- 13). The few available
sources on contraband trade in the Han period are discussed by Ying-shih Yu (1967, pp. 11 7-32).
III 'Extracting the iron [ore]' (qu tie :Ei"31:~) .
V 'Purifying the dirt' (qingni m':tJt.). The 'dirt' is the calcined ore .

IV 'Separating the lead' (fen qian :5Hfi). This picture clearly shows the calcining of iron ore (see pp. 14- 15
above); the idea that lead is somehow involved is curious. VI 'Removing the fire' (chu huo tlJ :k) . This probably show's the slag from the blast furnace being disposed of.
VII 'Tipping out the iron' (dao tie fiU~) .
Plate IX 'Pouring molten iron' (luo tie shui ~~7J(), gouache painting by an unknown Chinese artist, probably
in Guangzhou, mid- 1gth century. This is no. 8 in a series of IO showing the casting ofwoks. Reproduced with
the permission of the British Library (Oriental and India Office Collections, Add. Or 2333- 2342; see Wagner,
1999b).

VIII 'Making bars' (zuo tiao fff'*).

Plate X Melting iron? Gouache painting by an unknown Chinese artist, probably in Guangzhou, mid-1gth
century. Reproduced with the permission ofMartyn Gregory Gallery, London; see also Gregory (2004, p. 60).
~
o
Plate XI A ~ok repairman, gouache painting by the Chinese artist You-qua in Guangzhou, mid- I 9th century
(The Royal LIb~ary, Copenhagen, Ny ~~ngI. SamI. , 346b, '20, no. 33). An illustration by Van Braam Houckgeest
(I797, pI. I, facmg p. '28I) shows that thISIS a copy of an original which is at least as early as the late I8th century.

- BRONZE ~ IRON

Plate XII Photographs and sketched reconstructions of two bronze-iron weapons of the early Zhou period,
reproduc ed from Gettens et aI. (I97I , frontispiece, p. I'2 , fig. 6, p. '20 , fig. I'2 ). Top : ge j(: dagger-axe h ead ,
remaining dimensions I8.3 x 7.0 cm . Bottom: qi ~ axehead (or yue ~JX; axehead), remaining dimensions I7.I x
IO.8 cm. These are believed to come from a single tomb excavated in I93I somewhere in the vicinity of Anyang
~~, Henan (Gettens et aI. , I97I , pp. 57ff).
Analysis indicates that the iron parts of both contain significant amounts of nickel and cobalt; they are therefore
most probably meteoritic. In addition, the distribution of nickel and cobalt in the microstructure of the Qj.-axehead
indicates a WidmansUi.tten structure distorted by h eating to a temperature above 600°C for a few minutes
(Gettens et aI. , I97I , pp. '2 3ff). This strengthens the conclusion that it is meteoritic iron, and may perhaps also
indicate that it was shaped by hot-working. The ge-axehead was too badly corroded to permit the detection of
a Widmanstatten structure, and no conclusion is possible as to how it was shap ed.
Plate XIII Two photographs of a bronze-ironyue ~J;X; axeh ead from a late Shang city-site at Taixicun in
Gaocheng County, H ebei ~:IJj!(~j§H, reproduced from Tang Yunming and Liu Shishu (1973, pLo I). On the
site see Anon. (I977a); Tang Yunming (1979; 1985). Remaining dimensions II.I x 8,5 cm.
Analysis shows that the iron part contains significant amounts of nickel and cobalt, and their distribution in the
o 2

microstructure suggests a WidmansUitten structure which has been severely distorted by hot-forging (Li Zhong, Plate XV Sketch and photograph of a spearhead of bronze and j ade from a Shang-period tomb at Huayuan-
1976b; Li Chung, 1979). The iron is therefore most probably m eteoritic. zhu ang in Anyang, Henan (artefact no. M54:349), reproduced from Xu Guangde and He Yuling (200 4, p . 17, fig.
13. 2) . Total length 24.5 cm.

Plate XIV Photograph of a bronze- iron yue ~J;X; axehead found in a Shang-period grave excavated at Liujiahe
in Pinggu County, Beijing Municipality :lt~m~ft~H?U*?Q], reproduced from Yuan Jinjing and Zhang
Xiande (1977, pI. I.I ); cf. Anon. (I990b, pp . 37- 9). Remaining dimensions 8.4 x 5 cm.
Laboratory studies indicate that the iron part contains a significant amount of nickel, and that the distribution Plate XVI Photograph and sketch of an iron short-sword with hilt of bronze, j ade, and turquoise (artefact no.
of nickel in the microstructure is consistent with that in a Widmanstatten structure severely distorted by hot- M200I:393) from the tomb of Guo Ji ~~ in Sanmenxia, Henan, dated to the -9th or -8th century. Total
working. The iron is therefore probably meteoritic (Zhang Xiande and Zhang Xianlu, 1990). length 34. 2 cm , blade breadth 3.8 cm. Reproduced from Anon. (1999, voI. I, p. 128, fig. I05·I: voI. 2, colour
pI. 11. 1; note also pI. 44). Note also Anon. (1992, pI. I04); Ru Yu (1999)·
'~_~H
~
1
m4V'4M.mt«~§'! IA"'-" S§%W

Plate XVII Photographs and sketches of a bronze-iron ge j(; dagger-axe head with turquoise inlay (artefact
no. M200 I:526) from the tomb of GuoJi ~* in Sanmenxia, H enan, dated to the - 9th or - 8th century. Total J
length 17.4 cm, thickness 0.5 cm. R eproduced from Anon. (1999, vo!. I, p . 128, fig. 105.3- 4; vo!. 2, colour ~'~)
p!. 11.2; pI. 45.2).

o!
5cm
!

Plate xx Sketch of a bronze- iron adze -head with remains of a wooden insert (artefact no. M2 009:720) from
the tomb of Guo Zhong ~f$ in Sanmenxia, H enan, dated to the - 9th or - 8th century. Remaining length
11.3 cm. Reproduced fromH an Rubin et al. (1999, p. 561, fig. 1.4)·

Plate XIX Sketch of a bronze-iron ge j(; dagger-axe


Plate XVIII Sketch of a bronze-iron spearhead (arte- head with turquois e inlay (artefact no. M2009:703) o ---l----I_.L....-...I..-...J'5cm
L...I

fact no. M2009:730) from the tomb ofGuo Zhong '!Jiff. from the tomb of Guo Zhong ~f$ in Sanmenxia,
f$ in Sanmenxia, Henan, dated to the - 9th or - 8th Henan, dated to the - 9th or - 8th century. Remaining
century. Remaining length 12} cm, remaining breadth length 19 cm, thickness 0.4 cm. R eproduced from Han Plate XXI Sketch of a bronze- iron scraper-blade in a wooden sheath (artefact no. M2009:732) from the tomb
ofGuo Zhong ~f$ in Sanmenxia, H enan, dated to the - 9th or - 8th century. Remaining length 11 .2 cm, blade
2.9 cm. Reproduced from Han Rubin et al. (1999, Rubin et al. (1999, p. 561, fig. 1.I). A photograph of the
p . 56 1, fig. 1.2). same artefact is given by Han Rubin (2002b, p. 85, fig. I). thickness 0.2 cm. R eproduced from Han Rubin et al. (1999, p. 5 61 , fig . 1.4)·
Plate XXIII Detail of Plate XXII, showing the decor of the gold hilt of the short-sword.

Plate XXII Sketch and photograph of an iron short-sword with inlaid gold hilt from Grave no. M2 at Yimencun
in Baoji Municipality, Shaanxi . ~lm~F~f1 (artefact no. M2:1), reproduced from Tian R enxiao (1993, p. 4, Plate XXIV Photograph of an iron short-sword with inlaid gold hilt from Gr~ve no. M~ at Yimencun in Baoji
fig. 7.1, colour pI. I). Total length 35.2 cm, breadth of blade 4 cm. ., l' Sh aanXl. ~.n:<t::-±;±S:1313 -<" (artefact no .M2'2) reproduced from Tlan Renxlao (1993, colour pI. 2).
M unlclpa lty, J"I."~ I IJ -=1 In , ,
Fragmentary length 30.7 cm, breadth of blade 3.8 cm.
~-------~
~--------- ~1 ______

Plate XXVII Photograph and sketch of a fragment of a bronze- iron short-sword from To.mb no. MI at
Jingjiazhuang in Lingtai County, Gansu li!U%~*!i± (artefact no. Mr:I 4), reproduced fr?m L~r ~ezhen and
ZhuJiantang (19 81 , p. 299, fig. 2.7, pI. 5.10). Length of bronze haft 8·5 cm, fragmentary Iron a e 9 cm.

Plate xxv Sketch and photograph of two knives with gold ring-heads from Grave no. M2 at Yimencun in
Baoji Municipality, Shaanxi .~im~F5H, reproduced from Tian Renxiao (1993, p . 6, fig. 11, pI. 1.5). Upper
(artefact M2:4): iron blade; total length 23.4 cm. Lower (artefact no. M2: 18): bronze blade, fragmentary length
24 cm .

b c
a

. . . .m a pnvate
. D .ill ~ (\/IJ estern Han period).
· h co 11 ec t·IOn. ~. Ban liang -r
Plate XXVIII Three Chmese Iron coms ams \ ': . .
. ong mng gj.~~fl;; (+II02-6) • c • XianJeng tong baD i8X:'!l.~. (1851- 61). Diameters. a. 24 mm,
. Zhong bao 7J"<"¥.§?~
b Ch
b. 32 mm; c. 23 mm.

Plate XXVI Photograph of an iron short-sword with inlaid gold hilt from Grave no. M2 at Yimencun in
Baoji Municipality, Shaanxi . ~im ~F5H (artefact no . M2:3), reproduced from Tian Renxiao (1993, pI. 1.6).
Fragmentary length 35 cm, breadth of blade 3.7 cm.
Plate XXIX The four cast-i~on warriors guarding the 'Depository of Anci~nt Spirits' (Gu shen ku r:jt$~) of the Plate XXXI Detail of the casting shown in Plate xxx. Photo by DBW, 1987.
Zhong Vue Temple q:r~~ III Dengfeng ~M., Henan photographed by Edouard Chavannes in 19 0 7 (repro-
d~ced from Chavannes, 1~09-15, pI. 9?8). HeIghts range from 254 to 260 cm. An inscription cast into one in-
dICates that they were cast III + ro64 (Slu Van, 1988, p. 35); Chavannes appears to be mistaken when he gives the
date 1213.

Plate XXXII The 'iron men' and 'iron oxen' cast in +724 as anchors for the floating bridge over the Yellow
River at Pujin ni~t, in modern Y ongji ::ikiM County, Shanxi, under excavation and conservation. Photos: lift,
Tang Huancheng Il!f~~; right, John Moffet. Archives of the Needham Research Institute.

Plate XXX One of the warriors shown in Plate XXIX. Photo by DBW, 19 8 7.
Plate xxxv The Cangzhou Lion, photographed by Thomas T. Read at some time between Ig07 and IgIO.
Plate XXXIII The 'Iron Rhinoceros' in the village ofTieniu ~4-, 2 km northeast ofKaifeng, dated I446. His caption reads, in part: 'It ... was cast in 953 A.D. in sections, like a concrete building. It was broken,
Photo by DBW, I987. in falling over, into four separate pieces, one of which, the lower jaw, is lying on the ground, not visible in
the picture, while the head and the "lotus seat" have been awkwardly propped in place with slabs of stone, so
something of the original appearance has been lost.' (Read, Ig 37, p. 383).

Plate XXXVI The Cangzhou Lion photographed in I987. Note the modern repair and the missing lower jaw.
Photo by DBW, I987.

Plate XXXIV D etail of the back of the 'Iron Rhinoceros ' shown in Plate XXXIII .
Plate XXXVII Inside the head of the Cangzhou Lion, showing more of the modern repairs. Part of the cast-
in wrought-iron reinforcement can also be seen extending from the centre of the photograph to the lower
right corner. Photo by DBW, 1987.

Plate XL A Qj.ng-period cast-iron gun , photographed at the Great Bell Temple, Beijing, 19 84· In 19 87 it was
no longer there, and I do not know its present whereabouts .

Plate XXXVIII The rump ofthe Cangzhou Lion. Photo by DBW, 1987.

Plate XXXIX Sketch showing how the Cangzhou Lion was cast, reproduced from Wu Kunyi et al. (1984, p. 83).
Plate XLI A cast-iron gun, cast in 1841, photographed in front of the Guangzhou Museum, 19 84.
No. 1.

XLII XLIII
Plate XLVI Two Chinese guns sketched in 1860 by George Banks at the Dagu *$ Forts, in modern Tianjin.
Banks believe d that these were 'evidently very old', from the 17th century or before; while this dating is quite
plausible it is not clear what evidence he could have had for it. He does not mention any inscriptions.
'No. I had a piece broken from the muzzle, which enabled me to see how it was made. The inner part or
bore was made of longitudinal bars, one inch wide and half an inch thick [2.5, 1.25 cm] , welded together, and
forming a lip where they terminated at the muzzle. Round these, and binding them together, were rings, one
inch thick and three inches wide [2.5, 4.5 cm] , also welded. Outside these, again, is a layer of cast iron, two
inches and three-quarters [7 cm] thick at the muzzle, and of course mu ch thicker at the breech, giving shape
to the gun. The faint lines on the surface are caused by the crevices between the bricks of which the mould was
built in which th e casting took place. This piece is 9 fe et 6 inches long, 23 inches diam eter at the breech, and
15 inches diameter at the mouth [291,60,39 cm]. No. 2 is a similar gun, but with only rings welded together
and encased in cast iron . It is very singular that both these guns should be broken in the same way. It is 9 feet
7 inches long, 2 feet I inch diameter at the breech, and 16 inches at the mouth [292,64, 41 cm], (Banks, 1861).

XLIV

Pla~es XLII--:XLV The moulding and casting of a gun: line drawings and gouache paintings by unknown
Chmese artIsts. Purchased by members of the M ission Lagrenee in Guangzhou, ca. 1842, and now in the
Bibliotheque Nationale, Paris. (, Metallurgie du fer ', O e 1144°, nos. 3- 4; 'Metallurgie du fer ', O e 118,
nos. 3- 4· Cf. Huard and Wong (1966, pp. 199,217-19).)
5 THE HAN STATE MONOPOLY 223

years later to establish the monopoly, which ought to have made it easier to enforce
the law and prevent the Xiongnu from obtaining iron weapons. Curiously, how-
ever, no such connection is ever made explicit, either in the ran tie lun or - it would
seem - in any other Han source.

Control ofthe wealthy


We have already seen the argument that the monopoly made it possible to bring
under control the rich and powerful ironmasters, who 'gathered a multitude of over
a thousand persons' who 'abandoned the graves of their ancestors' and 'assembled
in deep mountains and remote marshes'. 180 The government side takes up this argu-
ment again in another passage:
The Imperial Counsellor: When an ordinary man has a valuable object, he will put it in a box
to keep it safe.!S! How much more carefully should the Ruler then treat the mountains and
seas! The places of abundance are always in the midst of deep mountains and extensive
marshes, and only a wealthy and powerful person can fully exploit their benefits ...
Now [the government's critics wish to] release the common people [to seek] power and
profit and abolish the salt and iron [offices], thereby enriching the brutal and tyrannical
[industrialists]. They [would then] follow their greedy hearts, the many evil-doers would
form gangs, and individual households would form factions. The recalcitrant would become
increasingly ungovernable, and among the followers of [heterodox] leaders, perverse ten-
Plate XLVII A large gun in the Capital Museum (Shoudu Bowuguan ~tl-!~iW1?D~), Beijing, cast in I643.
Cf. Plate XLVII Photo by DBW, I987.
dencies would emerge.!S2

Blast-furnace iron production is highly capital-intensive, and wealth is required for


its exploitation. Further, a certain charisma and knowledge of men is required to
keep order among the hundreds of workers at an ironworks. Organising and lead-
ing men was, for the government side, one of the prerogatives of the state. The
establishment of Salt and Iron Offices brought these potentially dangerous wealthy
leaders under the control of the state while simultaneously giving them a secure
place within the Imperial order. The use of convict labour removed the command
oflarge gangs of workers to other administrative instances, and the establishment of
ironworks near cities brought the industry from its 'deep mountains and extensive
marshes' to become a part of civilised society.
In the quotation above the government side presents this transformation of the
role of the industrialist as a victory of the state over the forces of disorder, but on its
face it would seem in many ways to have been an excellent bargain for the indus-
trialists as well. We have seen that Sima Qian and others felt that the wrong persons
were obtaining official positions.1 83 The government's critics in the ran tie lun

180 P. 144 above; note also pp. I90-I.


181 This statement brings to mind the political parable in Zhuang zi (ch. IO, Guo Qjngfan, I96I , pp. 342ff; tr.
Graham, I981 , pp. 207ff) that the man who locks his valuables in boxes, baskets, and bags simply makes it easier
for the robber to make offwith them. One must wonder whether Huan Kuan intended the reference.
182 ITL, ch. 5, Wang Liqi (1 958, p. 37; 1992, p . 67); note also chs. 4, 41, Wang Liqi (I958, pp. 29,274; 199 2,

Plate XLVIII The muzzle of the gun in Plate XLVII. Note that it is iron on the inside and bronze on the pp. 56, 462). Cf. Baudry-Weulersse et al. (1978, pp. 71 , 65, 207); Gale (1967, pp. 30- 1).
183 P. 175 above.
outside. Photo by DBW, I987.
5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY
224

constantly repeat that official position is for those who have studied the Classics a~d involved; therefore the weapons made by the government agencies [guan bing '§~] were
thereby acquired the proper moral habitus for a servant ofthe Emperor and admIn- always strong and sharp. To this day the 'Crossbows of Grand Coachmen Xie and Cai' and
the 'Longting sword of the ninth year,,91 are famous throughout the Empire.
istrator of the people. But not long thereafter the overseers stopped being attentive, and the wrong men have
been promoted by Imperial decree. Greedy officers [li Je:] fight over the materials, and shifty
Product quality craftsmen cheat them. Things have gone so far that bows and crossbows are stnmg with hemp,
ancllacquer is adulterated with rice grueL Iron [i.e. steel] is quenched in vinegar,'92 making it
The larO"e-scale ironworks of the monopoly, according to the government's spokes- brittle and easy to ... utI:! The suits of armour are too small and do not fit properly. Knives
man, p~ovides abundant raw materials and good workin.g conditions, so that all and spears are dull. Therefore the daring and sturdy warriors of the border population all
necessary technical processes are carried out properly .. Thls ~a~~; for a pr~duct of make their O\o\fl1 weapons, and are unwilling to use those provided by the government.
higher quality than is possible in small-scale pr?ductlO~ U~ltS. The clalln ~lay This passage presents a number of technical questions which we must leave unan-
very well have a solid basis, for metallographlC exammatlOn of early casHron swered. The point it makes is clear: with good administration the government can
implements indicates that their production o~ten involve~ se~~ral stages, each of produce the best weapons, but poor administration leads to inferior quality.
which could be technically complex as well as time-consumIng. Several axeheads, Two related complaints in the Yan tie lun may also be mentioned here. The
for example, were cast, then annealed in an oxidising atmosphere to reduce the car- monopoly ironworks have inappropriately standardised the implements without
bon content then cold-hammered, then annealed in a reducing atmosphere to considering the different needs of peasants in different parts of the Empire. 194 And
, 186 I' . d
increase the carbon content at the surface. The two annea mg processes reqmre there is sometimes overproduction, in which case the Iron Offices force the peasants
at least a day or two each, and maintaining the appropriate :empe~ature an:' atmo- to purchase more than they need. 195
sphere required skill on the part of the workers. That thIngs did. sometlm~s go
wrong is shown by several new and unused axeheads, apparently discarded, m an The question of 'large implements', which according to the critics were produced
IR7
ancient iron scrap-heap excavated in Mianchi, Henan. ~Ve do not have metal~o­ by the monopoly ironworks for the sole purpose of fulfilling quotas, has inspired
graphic examinations of these, but presumably they had failed to pass some qualIty some interesting archaeological research, especially by Zhang Chuanxi. 196 It seems
check after annealing, and were to be recycled. . that ploughshares found in Han contexts can be classified in three sizes, small,
The government's critics, on the other hand, claim that the monopoly Ironworks medium, and large. 197 The largest ofthese (e.g. Figure 94) are by modern standards
produce mostly 'large implements', da qi *~, made to ~eet.qu~tas rat~er than .for huge, over 40 cm in breadth and weighing over 20 kg; doubt has therefore been
practical use. They further claim that the products ar~ mfenor m quality a~d high expressed as to whether they were practical implements at all. 198 This question has
in price. Bu Shi had said the same as early as -I1 I, usmg t~e s~me,,:xpresslOn, ku e been convincingly answered in the affirmative in an admirable piece of experimen-
'i5~ or gu e M~, 'inferior'.IBB Much later, about +150, ~m Shl *~ made a com- tal archaeology organised by Zhang Chuanxi and carried out at the Beijing Insti-
plaint that seems to show both sides of me issue of qualIty control In government (lite for Agricultural Mechanisation (Beijing NongyeJixiehua Xueyuan :jtg&U~~
production: 139 tit\;11:}~fl5G). Reproductions of two of the largest Han ploughshares were cast. A mas-
It is written: 'If a craftsman wishes to do good work, he will surely start by sharpening his ter carpenter built two wooden ploughs to fit them, basing his design on Han repre-
tooIS."90 In the past, between the Yongping ;;]<iF andJianchu Ji!t19J periods [i.e., aro~nd sentations of ploughing (e.g. Figures 95-97). The experiments showed that such a
+75], the results of going to war had not lasted long, and the Cou~t began to pay attentIon ploughshare produces a useful furrow when drawn by two oxen; both artistic
to military preparations. The materials were plentiful and the men m charge were personally representations and textual sources indicate that this was me usual arrangement in

'"' Box 9 and pp. 187-8 above.


"" Xi, Ca; Da /ill :::fti Iluji LOllg I;J/gjiu Iliall :::h;j;all ~~*I"Z~ &ft.~7Lif:,ZIiII. These seem to be abbreviated
"'; Pp. 159-69 above. references to inscriptions on famous \-vcapon.:;; the full inscriptions are likely to have referred to gO\·ernment
'"" Wagner (1993, pp. 359- 60 , {81). . . 0' __ below
workshops, e.g. gong guall .I 5, 'Office of Craftsmen '. Longting is near modern Yangcheng $:fn1(, Shaanxi.
!H' LiJinghua (197 6, p. f8). On lhe Mianchl scrap-heap see Wagner (1993, p. 237, fn. 131), also pp. _.,0 I :
Il\.~ 5], ch. 30, p. 1+t0 ; HS, ch. 2-lb, p. 1123; vVatson (I993b, val. 2, p. 81); Swann (1950,. t:.}1I). On the tCf\~l: I'I'! On quench-hardening in various liquids see above, p. 136. Vinegar would probably give as fast a quench

kll e and gll e see Chen Zhi (lg7ga, p. 282; 1979b, p. 81) .. It seems quite possible that the SIII)I, Hall S/III. and la as salt \vater, and the steel would therefore be very hard and brittle. One of the unanswered questions i.s v~'hat
ad\'antage this llse of \'inegar might gi\'c to a dishonest craftsman.
tie lUll all draw on the same source here, some memortal by Bu SIll. . ' C I
III!I ?hellg lUll ifz~ffli surviving abridged version in Q.UIZ shu ;.lIi pao, SBGh: edn, ch. +5, pp. 7a -9 • ~,5J ; e~ln.
C1 t'I:~ At this point the text has]!~ dl, 'smelt', and the TP1L version has ::.hi?El, 'administer', Neither seems to
.... • , 61 f D-' (8 ) Th· ·S IlOlm the nOll make sense here.
p. 785; Yan Kejun (189;', Hall Han secl., ch. f6, pp . . )-7a); c. len Ig 2, p. 15· IS l'assage 1 . . n *

Hall Sllll and Zi :;.hi tOl1gjiml versions. In the translatIon I have followed all of the .vanant leadmgs, In T~'i'll; :::', lTL, ch. 5, p. 68; Baudry-Weulersse et al. (1978, p. 73); Gale (lg67, p. 33).
,6 I' 3a Note that this passage does not directly concern the Iron Offices, whIch produced ran mate ' I' Box g.
ell . 3:),. . . ' I I a a Itl ' ..'OHicc' 0
and implements, but the variolls mstanccs wluch produced weapons, for examp e t le ~ong i:;>uan :::: Zhang Chuanxi (1985e) .
Craftsmen'. On Cui Shi and his works see Kuhn (19q); Hcrzer (lg63); Ebrey (lgH, pp. f3-9 et /ia.lsllIl). , HlIang Zhanyue (1981, pp. 39-fO).
"," See Zhang Chllanxi (1985c, p. 77).
'"'' Confucllls in L/ln I'", ch 15, p. 25I/b; cf. Waley (193 8 , p. 194)·
5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY 227

Figure 9 6 \·\'ooden ~nodels of an ox and a ploug'h from Tomb no. +8 at I\lojuzi ~Oll ~ in 'VU\\ei ~~ County,
Gansu. reproduced from Anon. (1972C. p. 2'1); another photoQTaph of the same artefact is !!iyen bv Chen
""enhua (I9~7. p. lO9)· Cf. Figu~-e 97 (no. I). Th~ excayators dat~ the tomb to late in the \\'este~n Han'period.
The model 15 18 cm long and Its ploughshare IS 3 cm broad; this suggests that the breadth of the full-sized
ploughshare may h~l\'e been in the range 25-35 cm.

".

1
(z-I==n
1U-V 2
l~~
3
~
~
~
~--'\\ 5'~
Figure 94 Diagrams of two exceptionally large ploughshares of the Han period, reproduced rrom Zhang
Chuanxi (1985a, p. 253, figs -4--5; er. I985c, p. 78, figs. 2-3). The dimensions are given in centimetres. I. From
a Han tomb at Snndaohao .=:.~!tf in Liaoyang ~i~, Liaoning. 2. From a Han tomb at Changchengcun ft~ft 4
~~ ~3 'll'2Wlrll
5 6
in Teng County /f,fF~, Shandong.

7
~ 8
~bt4P
M' - ~

(\
~2-;.:oI~~ Ij)
t '.;I Y,'
. (- ') '(-j({'
I \ ~

9
~@~i~ct2J; ~
v>.r;

Figure 95 Plou.!~;hing scene: detail from a stone relief. probably of the Hall period, found at ~hLlallggou ~i. Figure 97 Sketches;:f plol~ghing scenes from \'arious Hall-period artistic representations. reproduced from You
in Sllining County 111;$, jiang'u. Reproduced from Zhang Daoyi (lg85, p. ll, fig. 2-J.3). Cf. FIgure 97 (no. -I). Zhenyaoand Zhou Xlaoiu (lg8-J.. p. 78). I. Wooden model. Wuwei, Gansu. Cr. Figure g6. 2. Painted tomb mural
PI~lgl.u -'f~ ~ounty, Sha~~lxi. 3·Tomb ~elief. Suide i:i< if COUlllY. Shaanxi .. 4: Tomb relief, Suining County, jiangsu:
Ct. Flgme 9~·.5· TOl11bldl~f, IIlrz}ll -'j':ij8 Count). ShaanxI. 6. 7. Tombrelrets. TengCoumy, Shandong. 8. Painted
tomb l11ural.jlayugnan ~ji1r.~, \\ mm County, Gansu. 9. Paulled tomb nmral, Horinger fOtt~m, Inner ~lol1golia.

I
~'.'.~
5 THE HAN STATE MONOPOLY

Han ploughing. Zhang Chuanxi argues that the three sizes of ploughshare were
'y
r
5 THE HAN STATE MONOPOLY

The monopoly ironworks near cities, competing for fuel with the general popula-
~ tion, undoubtedly contributed significantly to local deforestation. 206 This may have
made for three distinct ploughing situations.
It has become a standard assumption in Han archaeology that the expression da ), been gradual enoug~ that it was not immediately obvious, but the nuisance caused
by the blast furnaces- 07 was surely well known, and it seems odd that it is not men-
qi *~ in the ran tie lun refers precisely to the largest of these three ploughshare
tioned in the ran tie lun.
types. 199 This is an attractive idea, though hardly a proven fact. Tentatively accept-
ing the assumption, we can conclude with Zhang ChuaILxi that the da qi were not
1
devoid of practical use; the critics' claim is rather that, of the three types of plough-
share which the peasants need, the Iron Offices produce only the one type which
I ~n
The trade cycle
a more.s~eculative v~in, macroeconomic phenomena may also have played a part
makes it easiest to fill their quotas. One would like more conclusive evidence, but
the conclusion is certainly plausible, for like Cui Shi we all know the problems that t m the declSlon to estabhsh the monopolies. A large-scale industry divided into many
independent units, operating in free competition with very limited knowledO'e of cur-
can arise when government agencies have inadequate political supervision and are
rent market conditions, will very likely experience the 'boom-and-bust cycle' which
allowed to fill quotas in whatever way is easiest for them.
is familiar from early capitalist industry. In the demand-led 'boom' period, overin-
vestment and over-production lead to falling prices and the ruin of over-
Environmental issues exte~ded indl~stri.alists; .a. 'bust' period follows, with unemployment, insufficient pro-
ductlon, and, m tIme, nsmg prices leading to a new boom. Such a cycle would have
Many Chinese thinkers, starting perhaps with Mencius, have emphasised the
been a danger to the stability of the Han state, especially ifit involved many hundreds
proper use of natural resources. 200 In the ran tie lun both sides of the debate make
of unemployed workers in the mountains who had 'abandoned the graves of their
very general statements on the subject,201 but neither points out the environmental
ancestors' .and had little choice ~ut to become bandits. There seems to be nothing
damage which is likely to have been caused by blast-furnace ironworks. That such
anywhere m the sources ofHan hIstory which can easily be interpreted as a reference
damage by metallurgical industry could be a problem, and that it was noticed by
to a boom-and-bust cycle, but the historiographic question is how such a cycle would
people of the time, is shown by a passage in the Huai nan zi. It occurs in a discussion
202 have appeared from the vantage point of the government's ministers. This would
of wasteful consumption: depend very much on what sort of information the central government received
The source of all disorder is extravagant consumption, and of this there are five sources: from its representatives in the provinces, and the question seems impossible to
... [The first four are Wood, Water, Earth, and Metal; the last is Fire:] answer .. On the ot~er hand we may note that under the state monopoly the same
They boil and roast, seasoning [the food] to exhaust the variations ofJing jfij and 'Nu ~. underlymg economIc causes could have led to chronic over-production, and this is in
They 'hunt by burning the forest'.203 . fact one of the complaints of the government's critics in the Discourses (see Box 9).
They burn large trees, blowing the bellows through the tuyere, to melt bronze and Iron.
[The metal] flows and is hardened and hammered,2(H but there never comes a day when
they are satisfied?); In the mountains there are no tall trees, and in the forests there are no (v) THE TECHNOLOGY OF THE IRON OFFICES
[useful trees:] mulberries or catalpas.
They char wood to make charcoal and burn straw to make ashes. The plants of the wilds ~n a previou~ Section we have considered what can be known of the technology of
are bare, not reaching maturity. Above they obscure the light of heaven [with smoke]; lro~ productIOn bifOre the introduction of the Han state monopoly.208 The evidence
below they exhaust the resources of the Earth. avaIlable for that period consists largely of the microstructures of iron artefacts
Such is extravagance with fire. . which show that both foundry and smithy techniques were used. Steel was regularl;
Of these five [extravagances], anyone is sufficient to bring about the loss of the Empire.
used m edged weapons and tools, and could be quench-hardened. Tools of cast iron
were ofte~ annealed to i~prove their mechanical properties, making them tougher
'00 E.rr. LiJinghua (1976, p. 50); Zhang Chuanxi (1985e. pp. 2-10 - 1). .
and less likely to break m use. We also have the evidence of excavations of iron-
"'" stc, vo!. 6, part 3, pp. 659ff; note also Wang Zijin (1996); Elvin (200 4, pp. 19-39 et passllIl). foundry sites of the pre-monopoly period, which have clarified the construction of
"" E.g. lTL, ch. 29, .p. Wang Liqi (1958, pp. 209, 2n 1992, pp. 356, ..62); Baudry-Wculerssc et a!. (197 8, the furnaces and moulds used in iron casting.
pp. 180, 207). See also sec,vo!. 6, part 3, p. 5 6 1.
"" Huai //all d, ch. 8, SBB1'edn, pp. 8b, lOa; cf. Zhao Zongyi (2003, pp. 382-6); l\lorgan (1935, pp. 93.-6). On
this book sce SCC, vo!. 2, p. 36 + index. . • ~IH, Gong Yu (see p. 186 abo\'e) seems to make an explicit connection between the monopoly and deforesta-
:.!o:l A common metaphor for considering only short-term interests, corresponding to the modern expreSSIon,
1I0~,: HS, ch. 72, p. 3075; cf. Ni Genjin (1995, p. 179).
'pissing in their boots to keep their feet warm'. . , Pp. 209-10 above and 231-7 below
~lI-t ? .\Ii lill jial1 duan Bffli~f±. "'" Pp. 128-..0, LP-70. .
"" Accepting the variant ri 8 for IIlU El; see Yang Shuda (198 5a , p. 73)·
5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY

For the period before the state monopoly we have virtually no material to clarify One thing we seem to know for sure, though there is no direct evidence for it, is
the primary iron-production technology: how iron was produced from ore, how that the bloomery was used to some extent in early times in China. m A peculiar
(or whether) cast iron was converted to wrought ~ron, and .how. steel was m~de. aspect of that fact is that there is no sign ofbloomery smelting in the Han or later,21~
There have not been enough proper excavations of rron-smeltmg sites of the penod. so that it appears that the bloomery dropped entirely out of use at some fairly early
The archaeology of ironworks after the introduction of the monopoly is, on the stage. This is odd, and needs an explanation, for bloomery smelting, though less
other hand, very rich, as can be seen in Table 2. I have above attempted to explain efficient for the production of wrought iron than the blast furnace plus finery, is a
this contrast and concluded that we probably owe our wealth of knowledge of the useful small-scale process whose use can be economically rational in many circum-
209
state ironwo~ks to the administrative needs ofHan bureaucrats. The needs of the stances, and we should not expect that it would immediately disappear after the
bureaucracy dictated that the ironworks should be near administrative centres, inn·oduction of the blast furnace. Bloomery smelting supplied local needs in parts of
rather than in mountain forests, a more economically rational location; and the Europe and America well into the 19th century, when most iron was being made in
continuity of Chinese economic geography means that sites in suc~ locations are large blast furnaces.21S
more likely to be discovered and excavated by modern archaeol?glsts. . Future archaeology may show that the bloomery was in fact used in China in the
In the following we shall take a careful detailed look at the pnmary productlOn Han or even later, but at the moment the most likely explanation for its absence is
technology of the Han state ironworks as it is revealed by sev:ral important exca- that the introduction ofthe state monopoly standardised the technology of iron pro-
vations in Henan. There is some evidence which suggests that It may not have been duction throughout China and eliminated the use of the bloomery completely.
2lo vVhen the critics of the Han government spoke of household production of iron
greatly different in earlier times.
implements, 'father and son pooling their labour', they may have been referring to
21l
For the structure of iron production in the Han the diagram of Figure I will serve. bloomery iron smelting. 216
The basic technology of the 20th-century traditional Chinese iron industry seems
already to have been in place by the Han. Cast iron was produced in blast furnaces,
and this was either cast into useful products in a cupola furnace or converted to
BLastfUrnaces
wrought iron in a fining hearth. Three well-publish.ed major e~cavatio~s of Han Readers may remember from Section 2 above that a blast furnace is a shaft furnace
state ironworks sites, all in the province of Henan, gIVe us good mformanon on all in which cast iron is produced from ore. Ore, fuel, and a flux (normally limestone)
three processes. These are: are charged periodically into the top of the shaft, an air blast is blown continuously
into tuyeres near the bottom, and iron and slag are periodically tapped out at the
Tieshenggou, in Gong County (Table 2, item 8)
bottom. Operation continues day and night for periods of days, weeks, or even
Guxingzhen, in Zhengzhou Municipality (Table 2, item 27)
years. Several different types of blast furnace used in the 19th and 20th centuries
Wafangzhuang, in Nanyang Municipality (Table 2, item 17)·
were described in Section 2; understanding those will be of help in understanding
Minor excavations in other provinces, listed in Table 2, have often been less profes- the Han blast furnaces.
sional as well as being poorly published, but they seem to indicate that the .technol- At the Tieshenggou ironworks site the bases of seven round blast furnaces, with
ogy of the state ironworks did not vary greatly throughout the Han Empire. One inside diameter 1-2 metres, were excavated.2l7 Much larger blast furnaces, elliptical in
thing we should very much like to know is whether this invariance of te~hnology shape, have appeared in excavations elsewhere in Henan: thirteen at the Luloucun
existed before the monopoly was established: no doubt future excavations will site in Hebi County, and two at the Guxingzhen site. 218 In no case has enough of the
• • '11')
answer thiS question. - -

"" Pp. 88-9, above; note also p. 105 above.


:.!11':1 P.2ID. ~1-t Three furnaces at the TieshcnggoL1 site were originally idemified as bloomeries (feature nos. 12-14" Anon.,
'~lll
Table 2, item 2.f. 1962, pp. 8-9, 16). A later [("investigation showed that these were in fact kilns for firing ceramic moulds (Zhao
'" P. 6 above. . . Qingyun et aI., '985, pp .• 68-g, table 6, items " 2,3).
:!I'2 One indication that there may ha\"e been a greater YaIiation in iron-productIOn technolog;: U1 pn:>· 21:, E.g. Percy (186{, pp. 278ft); GOI'don and Killick (1992; t993); Rostoker and Bronson (t990, pp. 153ft).
monopoly times is a very odd furnace'excayated at an ironw?rks site at th~ ancient ~apital ofLu in ~ufu. _Sha:,~~ ~Ih Box 9, pp. r80---2 abO\'c. The impression given by that discLlssion is reminiscent ofPerey's description of
doncr (Table 2. item {a). Ir is belie"ed to be from the Warnng States po nod. and It resembles n~tht11g kllm .8th-century bloomery smelting by families in Dalecarlia in central Sweden. Percy (.86+, pp. 320ff, esp. p. 326);
fron~ the Hall. It does ha\'e some resemblance to a much later type of kiln, exca\'ated in Hong Kong: \\'!uch.1 cf. Swedcnborg (t73{, pp. IOS-'3); tr. Swedenborg (1762, pp. 65-70); Sjogren (1923, pp. t3G-9). See Figure {a,
haye sugO'csted was used for pelletisinO' ironsand, There is ironsand in Shandong, which German colOI~Ial U1?lIS~ p. 91 abO\·e.
tl:ialiscs a~ one time proposed to smel~, but I know of no eyidence t1:at ironsan~ was eyer used by Chmese tron ~:; Table 2. item 8; Zhao Qjngvun et a!. (1985. p. 160).
smelters in Shandong. lIIeacham ('99+): ~[eacham et a!. ('99{i; \hgner ('990); Dahms ('9 01 ). . . Table 2. Items g. 27.
5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY 233
walls of the furnace shaft survived to allow direct reconstruction of the furnace, but
at Guxingzhen important material was found which allows an indirect reconstruction.
Furnace no. 2 at Guxingzhen was built on a very thick foundation, apparently
made by digging a large hole and filling it with a layer of tamped loess followed by a
layer of tamped clay mixed with powdered charcoal and powdered iron ore. The
excavation seems not to have reached the bottom of the foundation, but it is at least
2 metres thick. The furnace base, about 50 cm thick, is of tamped earth with a high
proportion of fine sand, powdered charcoal, and powdered iron ore. This is not a
very strong material, and it was reinforced with a retaining wall of tamped red clay.
About 50 cm of the walls of the furnace, of the same material, remain. Around the
site were found large quantities of furnace-wall fragments , and study of these shows
that different ceramic materials were used at different points. 219 In general, those
parts which were exposed to the greatest temperatures were made of materials
heavily tempered with powdered charcoal, which is stable at all temperatures so
long as it is not exposed to air. 220
It is apparent that the builders of these furnaces were well aware of the refractory
properties of ceramic materials and made great efforts to design furnaces which were
both solid and capable of withstanding the high temperatures encountered in iron
smelting. However, excellent refractory clays of the type found for example in
Shanxi221seem not to have been available locally, and the furnaces show signs of exten- Figure 98 A large blast-furnace 'bear' of sintered iron at the Guxingzhen Han ironworks site museum. Dr Li
Jinghua ** ~ points out where the blast-furnace tuyere would have been . In the foreground is his assistant,
sive heat damage. There are deep cracks in the furnace base, into which the molten Huang Keying i'fi R: ~ . Photograph by DBW, September 1987.
iron flowed, and there are other signs of the punishment endured by the furnace.

What makes a reconstruction of the furnaces at Guxingzhen possible is the large


piece of sintered iron, estimated to weigh 20 tonnes, shown in Figures 98- 99. This is
Positions of tuyeres
what is known in English as a 'bear' (or 'horse', or 'salamander'). It is iron which has
frozen in the furnace because of imperfect operating conditions and cannot be
removed until the furnace is dismantled. 222 It was found buried in a pit near the
remains of one of the blast furnaces (no. r), and it appears to fit very well what
remains of the base of that furnace. It gives us the shape of the lower part of the
furnace , as well as the location of one of the tuyeres.
Studies by Liu Yuncai, LiJinghua, and others have produced a reconstruction of
Guxingzhen Blast Furnace no. r which I have modified slightly in Figure roo. 223
The steps in this reconstruction will need some explanation.
Bear material always collects at the bottom of a blast furnace as the molten iron
gradually burns away the bottom of the furnace hearth, leaving a certain amount of

219 D etails ofthe materials used are from Lin Yulian and Yu Xiaoxing (1983). These authors refer to an illus-
tration, presumably a diagram of the excavated part of the furn ace, which by some mischance was not printed
with their article.
220 The same principle is used in modern crucibles, though powdered graphite is now more often used than
charcoal. Searle (1940, pp . 189, s86ff) . f4E------ 3100 --------'~ 2400 ---~
221 P. 43 above.

222 See e.g. Gale (1971, p. 19)'


Figure 99 Diagram of the 'bear' shown in Figure 98, reproduced from Anon. (1978c, p. 6, fig. '2) .
223 Anon. (1978c, pp. 8- 10); Liu Yuncai (1978, pp. '2 0- 1; 199'2); LiJinghua in T ylecote (1983).
5 THE HAN STATE MONOPOLY

1
l
t
f
I
5 THE HAN STATE MONOPOLY 235

I
'"
t
Figure 101 Sketch by LiJinghua of the operation ofa Han blast furnace. Redrawn by R. F. Tyleeote (1983)'

]
88
There appears to have been an outer brick facing, but the excavation report is
vague as to the dimensions and properties ofthe bricks found at the site.~~5 There is
~T no firm evidence concerning the original height of the furnace, but estimates based

I
~ on tile height of the tuyeres range from 4,5 to 6 m,226 There is evidence that the fur-
nace ~~s shored up wit~ tamI?ed earth extending quite far (9 m or more) from the
walls, -- Presumably thIS shonng also acted as a ramp for the charging of the fur-
11
5100 1 nace, as shown in the sketch by LiJinghua reproduced in Figure 101.
5900
Numerous tuyere fragments were found on the site, and study of these indicates
that several different shapes of tuyere were used. The ones used in the blast furnace
Figure JOO Speculative reconstruction of a blast furnace at the Han ironworks site at Guxingzhen. Originally
seem likely to have been larger versions of the cupola tuyere shown in Figure 103
due to Liu Yuneai, LiJinghua, and others (Anon., 1978e, p. 8, fig. 3; Liu Yuneai, 1992, pp. 118-19): modified
byDBW. (which is from the Wafangzhuang foundry site), with inner diameter II cm at the
narrow end, 32 cm at the wide end, and perhaps a metre long. 228
iron below the level of the taphole and therefore inaccessible, The bear we have As we shall see presently, the blast could have been powered by human, animal,
here, however, has an unusual shape, apparently the result of a failure in furnace
operation. It would seem that one of the tuyeres was allowed to burn too short, Witll
the effect that the furnace lining just above the tuyere became too hot and burned
II or water power. At Guxingzhen, however, there is no evidence on the form of the
bellows or on how they were powered, and my reconstruction includes no guess on
this question.
away. This failure then produced a cold spot below the tuyere where molten iron
froze, leading to the formation of the arm extending upward at an angle from the
main body of the bear. The great mass of iron at one end of the bear is the result of
another failure, in which molten iron burned a large cavity in the hearth bottom.
I Examination of raw materials and slag allows some conclusions on the operation of
the blast furnace. The charge consisted of ore, charcoal, and limestone, all of which
were found in large quantities on the site. The ore is a rich hematite with very low
sulphur. Hammers and anvils were used in breaking up the ore into pieces gen~rally
Perhaps the two failures occurred in the same incident.
The remains of Furnace no. 1 and the shape of the bottom of the bear indicate ranging in size from 2 to 5 cm, the largest pieces charged being 12 cm across. 229
that the shaft of the furnace was elliptical, about 3 x 4 metres, with the hearth some- These were sieved to eliminate smaller pieces, leaving enormous hills of ore-gravel
what smaller. The elliptical shape made it possible to run a blast furnace with here and at other ironworks sites;230 this was done because small pieces in the charge
smaller blast pressure; it was used to some extent in the 19th century in the USA and
Britain/~4 and clearly it was very useful in the Han, when most blast furnaces were '" Anon. (1978b, p. 29; ef. pp. 28, 37).
~~: Anon. (1978e, pp. 5, 8); Liu Yuneai (1992, p. 118).
operated by human labour rather than water or steam power. ::; Anon. (1978b, pp. 28-g).
;;, Anon. (1978e, p. 6). On luyeres see also Zhou Esheng (1960).
':1" Anon. (197 8b, p. 30).
'" Percy (186+, pp. +89-91). e Anon. (1978b, p. 30; 1978e , p. 10).
5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY 237
would have made the furnace burden less porous, necessitating greater blast pressure. Table 3 Anab1ses ofore, slag, and pig iron ji'om the Guxingzhen ironworks site,ji'om Anon.
The ore was not calcined (roasted) before being charged into the furnace;23I this is a (I978c, pp. 8,9, IO). Slightfy different valuesfor the same anafyses are given by Anon. (1978b,
surprise, for calcining is a normal part of most smelting processes, ancient or mod- pp. 30, 40) and Liu Yuncai (1984, p. 73), indicating typographical errors somewhere.
ern. One of the reasons for calcining is to make the ore more porous and friable, but
a more friable one would have made the furnace burden less porous by breaking up Fe FeO Si02 A.l 20 3 CaO MgO MnO C Si Mn P S
and filling in empty spaces. Another function of calcining is the elimination of sul- % % % % % % % % % % % % notes

phur, but this ore is very low in sulphur. ore {8·39 0.29 II 6·9 {·3 0.29 0.22 0.068 0.05{ I sample~

Some estimates of blast-furnace operating parameters can be made by calculat- Anon.


(1978b,
ing materials balances, if the samples of ore and slag analysed in Table 3 are P·30)
assumed to be representative. Since the ore contains about 50 per cent iron, and slag 2·9{ 52 . 20 12.06 2{·95 2.64 0·{3 0.223 mean of-t
very little iron is found in the slag, about 2 tonnes of ore were needed for each tonne samples
pig iron {-o 0.2I 0.21 0.29 0.091 mean of 3
of iron produced. Most of the silica (Si0 2) in the slag comes from the ore, and there samples
is about five times as much silica in the slag as in the ore, so at least 0.4 tonnes of slag
were produced; this figure may be rounded up to 'about a half tonne' to allow for
silica entering the slag from the limestone, the charcoal, and the furnace walls. The production in the Han Empire as a whole would have been about 5000 tonnes, or
lime (CaO) in the slag comes largely from the ore and the limestone, and since lime-
stone is about 50 per cent lime, a quick calculation indicates that somewhat less than
100 kg oflimestone was used per tonne of iron produced.232 However this calcula-
tion is highly sensitive to the lime content of the ore: if the average lime content of
the ore was about 2 per cent rather than the 4 per cent of the one sample analysed,
I about 0.1 kg per person. Obviously it would not be wise to lend much credence to
this figure, but perhaps it gives a feel for the general scale ofHan iron production,m

CupolaJumaces
It is possible that molten iron was sometimes cast directly into moulds from the blast
the result would be that about twice as much limestone was charged, and if it was
furnace, as was common in the \Vest until comparatively recent times, but there is
over about 6 per cent, no limestone at all was charged. 233
no evidence for this, and it seems likely that for most, perhaps all, iron casting the
iron was melted in a cupola furnace. As was explained earlier,235 a cupola furnace is
There appears to be no reliable way to estimate pig-iron production per day or
a shaft furnace charged with fuel (coal or charcoal) and iron (pig or scrap) through
(more relevant) per year. Perhaps we can assume that production per year was of
the top and supplied with a blast blown in at the bottom. The iron melts in contact
the same order of magnitude as that of 19th- and 20th-century Chinese traditional
with the burning fuel and is tapped out at the bottom. A modern cupola functions
blast furnaces of the same size, a few hundred tonnes per year. If we were to assume
continuously for a day or two at a time, seldom longer.
an average annual production of 100 tonnes per Iron Office, then total annual legal
Cupola furnaces have been found at numerous Han ironworks sites (see Table 2),
including Guxingzhen, Tieshenggou, and vVafangzhuang. Nine were found at
~:}I See p. 23 above. Wafangzhuang, and from this material Chinese metallurgists and archaeologists
'tl? In colonial Virginia, according to \Villiam Byrd in 1732, a charcoal blast funlace used I tonne of limestone have produced the reconstruction shown in Figure 102. 236 It is built of brick with an
to ID tonnes of ore (Byrd, 1966, p. 353). This works out to about half of the figure given here.
::3') This problem of the sensitiyity of calculations to small errors in the gi\'en data plagues Liu Yuncai's
inner and outer layer of refractory clay. The height is 3-4 metres, inside diameter
attempt (198.t) to calculate the operating parameters of the same blast furnaces. He solves a system of seven about 1.5 m. The base includes a hollow space, 17 cm high, supported by 12-15
linear equations in seven unknowns, and gives the result that I.995 tonnes of ore, 0.13 tonnes oflimestone, and
7.850 tonnes of charcoal were needed to produce 1 tonne of iron (and 0.61 tonnes of slag). These results do not cylindrical bricks. The fuel used was charcoal.
actually satisfy the equations which he gives, possibly because of typographical errors, but calculating backward The design of the furnace suggests that great attention was paid to the generation
from his solution allows adjustment of the coefficients so that the equations give his results. But the system of
equations is so severely sensitiye to small errors in the coefficients that the whole calculation is useless. For
of high temperatures at a relatively high fuel efficiency. The hollow base and the
example he assumes (lacking an actual analysis) that the ash content of the charcoal was 1 per cent, but if this thick walls (20-30 cm) provided thermal insulation. It can be seen that air from the
figure were l.05 per cent, the calculated charcoal consumption would be 59 tonnes (with a negatit·e amount of
bellows passes through a pipe up one side of the furnace, over the top, and down
limestone, -0.7 tonnes), while a figure of 0.95 per cent would giye a result of only { tonnes. Analyses of charcoal
giyen by Percy (1861, pp. 109, !lo) giye ash contents between 0.61 and 3.06 per cent; using the 100\'er of these the other side to the tuyere. This arrangement provides for recycling of heat otherwise
in Liu YUllcai's calculation gh'es a result of 1 tonne of charcoal, while using the larger gives a negative result,
~O.2 tonnes. Another example of the hypersensitivity of the equations is that varying the lime content of the
limestone between 50 and 52 per cent gi\"es results between 9 and 4 tonnes of charcoal consumed. ,,. Note also Peng Xi (t993).
In the same calculation Liu Yuncai also attempts to find the amount of iron produced per day, but here~ in '" Pp. 60-4.
addition to the same sensitivity problems, there is the fundamental problem that there is no way of estimating '" Anon. (1978c, pp. !l-13); cf. LiJinghua (1991, pp. 7-9, 20ft); LiJinghua and Chen Changshan (1995,
with any credibility the amount of air input per hour or the ratio of CO to CO 2 content in the furnace top gas. pp. 16-21).
5 THE HAN STATE MONOPOLY
5 THE HAN STATE MONOPOLY 239
Straw-tempered lost through the top. There are good reasons for assuming some such arrangement:
Iron plate:5--IIt-~~~~~~~~~ many of the earthenware pipes found have been subjected to such high heat that
Ceramic blast pip
their surfaces are partially vitrified, and the directions of glass drips indicate the
Furnace ~r';';;~--l'i--f-n.~ spatial orientations of the pipes in use. 237
Refractory b n CKS--!t+---Hf:~
Furnace linmcl--4H---f#t;",.
Furnace sna'Tt---I'+-tr~--
At the Wafangzhuang site a large number of moulds were found. In the later
strata of the site, believed to be Eastern Han, the lTIoulds are of the same types as
have already been described for pre-Han times,238 including ceramic moulds, both
single and stacked, and cast-iron moulds. Curiously, in the Western Han strata
there were very few ordinary moulds of these kinds, for small objects; but the
~Id blast input remains of eight very large moulds were found, apparently for cauldrons with
outer diameter 1.2-1.8 metres and wall thickness usually 8 cm. 239 As the excavators
suggest, these may have been the lao'$: cauldrons for salt-boiling which were to be
supplied by the Iron Offices 240 - though it is worth mentioning that such huge
cauldrons are also seen in kitchen scenes on Han tomb reliefs. 241 From the little
that is left of these moulds it appears that they were made by the same piece-
mould method which had been used since the Shang period and would continue
~~i~~ Rec~nstruction of a Han-period cupola furnace excavated at Wafangzhuang in Nanyang, Henan in use into modern times. 242
±. R eproduced and translated from Anon. (I978c, p. 12, fig. 4). Outer diameter at base, 2.3 m, height
3- 4 m .

The bellows
Nothing remains of the apparatus which produced the powerful air blast required
by the blast furnaces and cupola furnaces. Liu Yuncai and others believe that it was
a small leather bellows like that shown in Figure 109 below; but that is from the
reconstruction of a fining furnace, and there is no reason to assume that the same
type of blowing apparatus was used in these enormous blast furnaces. Han carpent-
ers were surely capable of designing and building the large wooden blowers which
we know were used in the Yuan (Figure 130);243 but since there is no evidence I have
made no assumptions in the reconstructions above.
Whatever the precise form of the bellows, three ancient texts indicate that it
could be powered by human, animal, or water power. The first is the biography of
a Han official named Du Shi §~. *±
[In the year +31J he was appointed Governor [tai shou *~J of Nanyang [Commandery
1¥i1Wi;g~,
modern Nanyang, HenanJ. His nature was frugal and his government honest and
Figure I03 Ceramic tuyere from the Han-period foundry site excavated at Wafangzhuang in Nanyang, Henan,
237 Several ofthe publications referred to above in fn. 122 on p. 150 suggest that not much would be gained
reproduced from Anon. (I978c, pI. r.r).
by this arrangement. Nevertheless very similar arrangements for recycling the heat of top gas have been used
in traditional Chinese cupola furnaces in recent times (LiJinghua, 1991, p. 29, fig. 25.4) and in 19th-century
American bloomeries (Gordon and Killick, 1992, p. 145; I993, p. 250, fig. I).
238 Pp. 15 0- 6 above.
239 LiJinghua (1991, pp. 9-11).
240 P. 177 above.
2+1 See e.g. AnJinhuai and Wang Yugang (1972, p. 61); Chen Xianshuang (1983, p. 899); SunJi (1991, p. 339);
SCC, voI. 6, part 5, p. 87·
242 P. 29 0 below.
243 P. 324 below.
5 THE HAN STATE MONOPOLY 5 THE HAN STATE MONOPOLY

equitable; he established authority by punishing the violent. He was excellent at planning,


and was sparing with the people's corvee labour. He built a water-powered bellows ,',,,\1.::: L20

[shui pai 7.l<tlFfH and cast agricultural implements; this was a relief for the people, as it
decreased labour and increased production. 2' 5
\O.! L21
There is more in the biography of HanJi ~m: (before +160 to +238), an official of ".. 0-"
. ' L31
Cao CaD's ~tj usurper government towards the end of the Han. Around +210 Cao
Cao appointed him Internuncio Supervisor of Smelters (jian ye ye zhe ~;t§;~~1§f).
. "--' CS L32

In former times the smelters had built horse-powered bellows [ma pai .~j;/F], and whenever CH30
ore was processed [i.e. smelted], one hundred horses were used [mei yi shu shiyollg ma bai pi 012345m
,. N
@j:-~E !tl.~ al2I]. When a man-powered bellows [ren pai AtlF] was substituted, much
labour was expended. HanJi therefore constructed water-powered bellows [shuipai *j;/F]
on major rivers; when the resulting profit was calculated, it was three times what it had Figure 104 Plan of certain features at the iron-foundry' site at vVafangzhuang in Nallyang, Henan (Table 2,
item 17), reproduced from LiJinghua and Chen Changshan (1995, p. 2{, fig. 9.1). 1.20, Lo[, L3[, and L32 are
been. By the time he had been in office seven years, [the state's] production needs were the remains ofv\'estern Han cupola furnaces; CH2 and CH3 are water pools. CH2 cuts into the 'ladle-shaped pit'
entirely filled. 2.6 (shao ring kmg "llljtJi:) which is believed to be related to a human- or animal-powered bellows for the furnaces.
The diameter of the circular part is 7.8-8.5 m. depth 0.6 m. The channel (for drainage?) leading north from
State-sponsored water-powered smelting by Cao Cao's Wei dynasty and the follow- the circular part is 9.4 m long and I..}-I.6 m wide. The two approximately rectangular pits in the centre of the
circular part are I m deep. A stairway, 0.5 m wide, leads into the circular pit on the western side.
ingJin is confirmed by a passage from a travel book2,fi quoted in the +sth- or +6th-
century Shuijing zlzu, referring to a place somewhere near Luoyang:
a
Baichao Rampart iti1~ ... lies fifteen li .m. from Quemen !liP: F~. By the side of the rampart
was formerly a walled area [wu t,\1l, a weir?]; this is the location of an ancient Smelting
Office [ye guan /#'§']. In the days of the Wei andJin the Gu River *17.1< was conducted here for
water-powered smelting [shui ye 7.1</#] in order to provide for the needs of the state. The
remains are still extant. 2• 8
Finally, we have a report of difficulties in the +sth century with water-powered
smelting (not necessarily of iron) in an otherwise unknown book, Wu changji ~ ~ ~a,
'Description ofWuchang', quoted in the +IOth-century Tai pingyu {an. Wuchang
was a commandery near modern Daye ::kit§;, Hubei:
Beiji Lake :JtiJifilYl was originally the dammed pond of the Xinxing Smelter if~/~.
A water-powered smelter [shuiye */#] was established here at the beginning of the Yuanjia
:li:;a period [+424-53]. A 'water-powered smelter' uses water to work the bellows
[pai tlFV+9 The Director of Smelting [ye ling ;#~] Yan Mao ~a,25U because the dam was

:!H :r.. lost commentators take pai 1J!: to be a phonetic loan for bai • or bei., either of which means 'a bellows', Figure!05 Sketch of the 'ladle-shaped pit' of Figure !O{, reproduced from LiJinghua and Chen Changshan
and I haye followed this tradition here (see Lu Bi, 1936, ch. 2-+, p. 2a) ..AlI three characters can be members of ([995, p. 2{, fig. 9.2).
an Archaic Chinese family of cognates related to the idea of 'breathing' (Karlgren, 1933, p. 9-b items 139-+0 ,
77-80). On the other hand the translation 'reciprocator', proposed by Joseph Keedham (SCC, \'01. .h part 2.
p. 370). keeps the normal meaning of pai and would also be suitable here. repeateclly wrecked [po Izuai liei~] and was difficult to repair, abandoned water-powered
21:; Translated from the \'ersion in the HOIl Hall shu (ch. 31, p. I09-l-), Its source is undoubtedly the biography smelting and went over to using manpower to work the bellows. This was called 'footstep
in [he DrJllggllall Hallji. an extant fragment of which includes the essential sentence on the water.powcred bel- smelting' [buye ti7/iof51
lows (TPl L, ch. 260. pp. 3b-{C; cf Wu Shuping, 1987, p. 568). While the Dong gllan Hanji was compiled O\'er a
long period, this biography is likely to hayc been in the first \'crsion, compiled in +i2. For (\,'0 other early yer~
sioll> of the passage see Zhou Tianyou ([g86, pp. 27. 688).
The texts quoted here indicate with some certainty that human, animal, and water
:.!+h ,)'an gllo ::.hi, ch. 2-+, p. 6n. power were used in iron production in the early +Ist century and continued in fol-
,,; Xi ~"engji i§fiE;c, by Dai Yan ll'I.l<f; bmh book and author are otherwise unknown. lowing centuries. There is not much archaeological material to throw more light on
'''' Shllijing jlll, ch. [6; Wang Guowci ([98.+. p. 503); Yang Shoujing (1915, ch. 16, pp. oa-b); accepting Yang
Shoujing's emendation of two occurrences of ::.hi?E to),e ("fl.
:.!·I!I See fn. 2+1- abm'e.
:!.iH Othen\·ise unknown. '" TPrL, ch.833, pp. 3b-{a.
5 THE HAN STATE MONOPOLY
5 T H E HAN STAT E MONOPOLY 243

this subject, but a Western Han feature at the Wafangzhuang foundry site gives an
interesting hint;252 see Figures lo4-I05. Near the remains of several cupola furnaces
is a circular pit, 2.6 m deep and about 8 m in diameter. A narrow stairway cut into
the earth leads down into it. The excavators believe that workers walked around in
this pit turning some mechanism which powered the bellows. Two rectangular pits
in the floor of the large pit were probably related to some part of the mechanism. I
am surprised that the excavators do not suggest that animal power was used here,
for later illustrations of human-powered bellows of the Song, Yuan, and Ming peri-
ods do not show such large and presumably complex mechanisms. 253 There is no
obvious way for an animal to be brought down, but part of the pit was destroyed in
the later digging of a pond (feature CH2 in Figure 104), and a ramp could have been
located there; or a wooden ramp might have been used .
Whatever the mechanism used here, its purpose was to convert rotary motion
to reciprocal motion, and a similar arrangement could have been used for water
power. It is fairly easy to imagine a version of the mechanism for a water-powered
bellows shown in the Nong shu of +I3I3, with its horizontal wheel, being used here. 254
When was water power first used in metallurgy in China? The question has Figure ro6 Remains of a fining hearth (feature no.lu-17) excavated at the Tieshenggou ironworks site, reproduced
. from Anon. (1962, pl. 6.2). Cf. Figure ro7·
already been discussed by Joseph Needham,255 but a bit more evidence can now be
brought to bear. The Kong family of Wan, in modern Nanyang, Henan, 'smelted
and cast on a large scale and regulated ponds'; the 'ponds' might have been related
to the use of water power. 256 The Nanyang area has shown up again in the present
discussion: Du Shi was Governor ofNanyang Commandery, and HanJi came from
Duyang Prefecture t~~** in Nanyang Commandery.
We should certainly like to have better evidence on this matter, but the slight evi- N
dence we do have suggests that the use of water power in metallurgy may have Furnace wall
begun in the vicinity of N anyang as early as the - 3rd century.

Fining hearths
In the traditional Chinese iron industry in recent centuries the usual method of con-
verting the high-carbon cast iron from the blast furnace to low-carbon wrought iron
was by the fining process, which has been described in Section 2 above. 257 In the Iron
Offices of the Han, one method definitely used was solid-state de carburisation of
cast-iron plates and rods,258 but fining appears also to have been used. The remains
of a number of small hearths, believed to be fining hearths, have been found at sev-
eral Han ironworks sites, among them the one shown in Figures I06- I07.259

252 LiJinghua (1991, pp. 8, 19); LiJinghua and Chen Changshan (1995, pp. 14- 15,24); Anon. (1978c, p. ro).
253 E.g. Figures 130 and 133, pp. 324, 340 below.
25+ SCC, vol. 4, part 2, p. 371, figs. 602- 3. o 50 cm
I I I I
255 SCC, vol. 4, part 2, pp. 369ff.
256 Pp. 140- 1, 144 above.
Pp. 16- 17, 30- 4.
Diagram of the H an-period fining hearth shown in Figure ro6, reproduced from Anon. (19 62 ,
257

258 Wagner (1993, pp. 294-5). Figure ro7


p. 13, fig. ro).
259 Anon. (1978c, pp. 21- 3).
5 THE HAN STATE MONOPOLY 245
244 5 THE HAN STATE MONOPOLY

Figure lO8 Detail of a rubbing of an Eastern Han period tomb-relief discovered at Hongdaoyuan *mJl7t in
Teng County ~~*, Shandong. Archives of the Needham Research Institute (obtained for Joseph Needham by
Rewi Alley in I959). This is believed to show a fining hearth ofthe same sort as those shown in Figures II and
I2 in Section 2. The full stone from which this is a detail is illustrated in Anon. (I950- 5I, voI. I, pI. 73); on
its interpretation see Anon. (I959b); Wang Zhenduo (I959); Anon. (I978c, p. 22); Wagner (I985, pp. 76- 80). Cf.
Figure lO9.

Other evidence for the early use of fining is thin, and late, but interesting. Per-
haps from the +4th or +sth century is a passage in the Taoist text Tai pingjing in
which the Celestial Master (Tian shi *~ffi) replies to a disciple on the necessity ofpre-
paredness: 26o Speculative reconstruction of the bellows shown in the Teng County tomb-relief, Figure lO8,
Figure lO9
reproduced and translated from Wang Zhenduo (I959, p . 43)·
Now armies, soldiers, and weapons are inauspicious implements; the jun zi ~ -T ought in
principle not to have them; he denigrates them and hates them. Therefore he should keep
them in their sheaths and securely store them away. He must not esteem their possession, Chinese fining hearths of the +20th century.262 The bellows has been r~construct~d
nor their use . as shown in Figure 109. The blast is directed downward, presumably Into a cav~ty
But if the weapons have not been prepared, and he only after there is an emergency has dug into the ground. The worker standing on the left works t~e bellows. The actIv-
the workers break up stone, seek out the iron in it, and fire it to make it liquid; and thereafter ities of the next two workers, one lying down and one standIng, are unclear. The
has the artisans forge it a myriad times to make a Moye ~:Efl3 [sword] so. that he can fight; next may be holding a piece of hot iron with tongs on an anvil while several (per-
can he then be successful in dealing with the emergency?
haps four) workers hammer it.
The last part of this passage gives a capsule outline of the process of making a sword:
(r) mining, (2) smelting in a blast furnace, and (3) fining and smithing. The author (vi) CONCLUDING REMARKS
must have known something of iron production. There is no sign that he knew the
distinction between fining and smithing, but since the iron was liquid it must have The state monopoly of the iron industry in Han China was a real m~nopoly ofbot~
been fined . production and sale. Both archaeological and :vri~ten sources make It clear that thIS
was no trivial matter, but one that brought SIgnIficant advantages to the. govern-
It is possible that we have a picture of iron-fining in the Han period. Figure r08 ment and directly affected the daily life of a significant part o~ the populatIon.
shows a detail of a tomb-relief unearthed in r930 at Hongdaoyuan, in Teng County, At the other end of the Eurasian continent, by contrast, the Idea of a Roman state
Shandong. 261 It can be dated by stylistic criteria to the +ISt or +2nd century. It monopoly of the iron industry would have been ~bsurd. Whil.e there did ex~st large
seems clear that the relief depicts metallurgical work of some sort. There has been state ironworks run by the Roman army, most Iron productIOn occurred In thou-
considerable discussion as to precisely what this might be, but the suggestion which sands of tiny units scattered in villages throughou~ t~e Empi.re. There.wou~d have
seems most credible is that it shows iron fining in a hearth similar to the traditional been no way at all of enforcing a monopoly, and It IS also dIfficult to ImagIne any
advantage the Roman state would have derived from such a monopoly.

260 Tai pingjing, ch. 72; Wang Ming (I960, p. 296).


261 Anon. (I959b); for the full context of this detail see Anon. (I950- 5I, voI. I, p. 73). Note also Wu Wenqi 262 Anon. (I978c, p . 22) .
(I99I, pp. 36- 8).
5 THE HAN STATE MONOPOLY

The difference lay in the technology of iron production. Bloomery smelting, the
only iron-smelting process known in Europe until medieval times, lends itself well to
small-scale production. It was used in early China to some (unknown) extent, but by
the -3rd century it appears that most iron was being produced in blast furnaces.
1
\
I
5 THE HAN STATE MONOPOLY

to estimate the true cost of convict and corvee labour, which are likely to have
appeared in the accounts as costing nothing.

In Roman Europe, though iron production was rarely concentrated, there were other
247

Bloomery smelting was definitely also used, and it is likely that the small-scale iron- industries whose technology did encourage large-scale production. Rostovtzeff
works mentioned in Section 5(ii) above used this technology/63 but the blast furnace notices a trend in the Imperial period away from 'house-economy' towards large-
dominated production. scale 'capitalist' industry and then back towards a smaller scale of industrial produc-
As to the actual fabrication of artefacts from the iron produced in one of these tion. 26 ; This course of development is loosely analogous to that seen in Han China,
ways, the work of the blacksmith, East or "Vest, is an inherently small-scale opera- with the rise of blast-furnace iron production, the establishment of large ironworks
tion, while iron casting, used in China very early but not in Europe until medieval under the monopoly, and the later rise of illegal iron production, very likely on a
times, is most efficient at a somewhat larger scale of production. smaller scale than the monopoly ironworks. Any detailed comparison is of course ren-
dered pointless by two important differences in Han China: a technology which pro-
Production of iron outside of the state ironworks was forbidden. "Ve may suppose vides extremely large economies of scale, and a powelful interventionist government.
that the prohibition was relatively easy to enforce against the private large-scale Rostovtzeff, writing in the 1920S, discusses several possible explanations for the
blast-furnace works, for in spite of their remote location they produced for large 'failure' oflarge-scale industry to develop further in Roman Europe. He concludes
markets and were necessarily highly visible. Furthermore many (perhaps most, or that a major factor was a failure of demand. The belief is still widespread today that
even all) of the private ironmasters were brought into the state bureaucracy as man- technological progress will naturally tend towards large-scale production; only
agers of the new ironworks. when this development does not take place is a historical explanation thought to be
Quite another question is whether it was possible to enforce the prohibition necessary. However, many historians and economists now recognise both the com-
against the small-scale bloomery-smelting works, which cannot have had nearly plexities of industrial scale and the assumptions hidden in the idea that certain
the same visibility. While this seems unlikely on its face, there is one piece of evi- familiar developments constitute necessalY 'progress'. 266
dence which suggests that the prohibition was in fact effective. As far as we can tell The quotations above 267 from the debate in Han China include arguments which
from presently available archaeological material, bloomery technology seems to are common today. Small-scale production can have important political, social,
have disappeared totally in China by the early Han period. This is odd: we should and ecological advantages; large-scale production can be technically superior, pro-
expect that the small-scale bloomery technology would have continued in use vir- ducing a better product, and can be more efficient in its consumption of scarce
tually indefinitely in numerous parts of the Empire, especially those which were resources. In a pre-modern context, however, its overall economic efficiency is lim-
remote and isolated. Future archaeological findings may disprove this view, but if ited by the cost of transportation. An explanation appears to be needed for the rise
it is true that bloomery technology disappeared in China in the early Han then of large-scale production as well as for the later tendency towards a smaller scale.
this is more likely to have been caused by the state prohibition than by straight A factor which tends to be ignored is one particular scarce resource, skilled
competition with blast-furnace technology. If the prohibition was effective for a labour. In the context of rising demand in a large market, localised small-scale pro-
generation or two the technology would have been forgotten. Significantly, when duction may not be capable of spreading out to all regions of demand because of a
at some later time a new very small-scale iron-production technology was devel- scarcity of skilled workers; demand can be satisfied only by concentrated large-scale
oped in China, it used a small blast furnace rather than anything resembling a production, which usually requires fewer skilled workers for a given production
bloomery.26+ rate. This advantage can very well outweigh the disadvantage of higher transporta-
A possible factor in the effectiveness of the prohibition is what we might call tion costs, at least for a time. As more workers learn the necessary skills and establish
'dumping' by the state. If the products of the monopoly ironworks were sold - at themselves in the industry, however, local small-scale production may well again
least in the early years - at prices distinctly lower than those of the illegal producers, become dominant. This argument fails only with the radically lowered transport
clearly the prohibition would have been easier to enforce. The prices of the monop- costs of modern times.
oly products are likely to have been almost arbitrary, for it would have been difficult

"c, Rosto\·tzeff(195i, pp. 3-!9-S Z)'


""; Pp. IBo-2, IBi-S, abo\'e. ',", See e.g. Sabel and Zeitlin (1985; 199i).
:114 Sections 2(i), 2(iy), pp. 16-18, 30--4. ",; pp. 1Bi-S.
5 THE HAN STATE MONOPOLY

I have already stated my conviction that we must study the historical consequences
of particular technologies. 26B In the case considered here, the iron-production tech-
1
f 6 THE ARTS OF THE SMITH FROM LATE
nology of Roman Europe encouraged small-scale localised produ~tion: and a ~irect HAN THROUGH TANG
consequence of this was that iron was never politically o~ fina.ncIal~y I~terestmg to
the state. In China, one consequence of a technology whIch gIVes SIgnIficant econ-
From the early +:2I1d century onward the power of the Han central government
omies of scale was that a powerful state took a direct interest in iron production
declined; in time the court was reduced to a ceremonial cipher, while real power
and thereby further increased its economic and political power.
devolved to regional warlords and influential local families. In +220 Cao Pi tiT,
adopted son of the famous Cao Cao ti~, usurped the throne and dropped the
~f;!\ P. xxx above. fiction of Han unity. I This date is taken by historians as the start of the Period of
Disunion, which lasted until the reuniting of China under the Sui and Tang dynasties
(+581-618, +618-907).2

J
(i) IRON AND THE STATE
On the fate of the Han iron monopoly in the late Han and after, the best guess is that

I the Iron Offices lost their importance while iron production more and more was
taken over by the large, almost self-sufficient, 'manors' which developed and grew
,,'ith decline of the central government's ability to keep the local peace. Though our
sources, both textual and archaeological, are inadequate, this seems to be the
hypothesis that best fits the generally accepted picture of the period's social and
economic history.3 The 'proto-industrialists' of the pre-monopoly period+ do not
reappear in the sources, and we should probably suppose that iron production
HOW generally took place in smaller ironworks which supplied local needs; a memorial
of +515 states that there are iron foundries everywhere. s The decline of long-distance
trade in the period made investment in production for large markets less attractive.
The production of weapons seems to have taken place in small-scale military
ironworks. The 'agricultural garrisons' (tun tian ~B3) established by Cao Cao and
his successors had their own production of implements and weapons. 6 Other
armies too had their own ironworks: an interesting example is seen in the sources
on an Eastern Jin campaign which reconquered the region south of the Yellow
Ri,'er in +319. Zu Tii tl1~ crossed the Yangzi with a hundred men, camped at
Huaiyin iiE/l§:, 'built a smelter and cast weapons' (qi ye zhu bing qi itl;iil.~~),
trained his soldiers, and 'did not advance until he had recruited over 2000 men'.8

I Sce e.g. de Crespigny (1967); Gooclman (199 8).

, The most readable account of the history of the Period of Disunion is still that of Eberhard (19/7,
pp. 109-6B). Biclenstein (1996-97) gi''es a ,'ery detailed and schematic accounl of the political history of
south China in this pedod.
J On the manorial economy of this period see e.g. SCC, "01. 6, part 2, pp. 593-7; Ebrey (197+); Herzer (1963);
Sun and De Francis (1956, pp. 137-.P, '-t2-56).
I Pp. ,+0-1 abm'e.
J flei slw, ch. 110, p. 2857.

" flei liie ~ffig, quoted in Sangllo ~hi, ch. 11, pp. 3+7-8.
; +066-321, an anceslor of the mathematicians Zu Chongzhi 11l.;<jl.Z and Zu Geng 7flHIH. See SCC, \'01. 3, e.g.
pp. 3}-6, 101-2.
r: Jill ,./111, ch. 62, p. 1695 (cf. n. '5, p. 1700); Jillll kllng ,.hi Ill, ch. j, Zhang Chenshi (1986, p. 130).
6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG

One military ironworks of the period was in Mianchi 1liKilQ (modern Mianchi Inscriptions on numerous artefacts name lVfianchi, and several point directly to a
County, Henan). There had been an Iron Office here lmder the Han state monopoll military ironworks here, probably the one established by Later Zhao:
The place was just inside the southern border of the state of Later Zhao ~1Ei!i Mianchijun zuo 1iilQ*tc., 'Mianchi army left'
(which occupied a large part of north China, +319-351),10 was the scene of much LY/iallchijun),ou 1iilQ'§i[:ti, 'Mianchi army right'
fighting, and was heavily garrisoned. I I A decree of about +34 1 by the Later Zhao Mian zuo ~tJ::, A-liall))ou ii:t:i, 'Mian[-chiJ left', 'Mian[-chiJ right'.
ruler Shi Hu EEfE tells us a little about the ironworks:
Earlier, because the Fengguo 1iI~ and Mianchi smelters eve iil] were newly ~stablished, There are some indications of non-military state involvement in the iron ind'ustry
convict labourers were transferred there to man them. This was necessary III order to in the Period of Disunion, but it seems impossible to determine what this involvement
deal with a crisis. But those in charge have continued [to use convict labour] as a /i-xed may have amounted to. 16 The likeliest guess is that state bureaux and officers were
rule and this has caused great resentment. From now on, whenever convicts are used as concerned with collecting taxes and keeping order in iron-production centres rather
lab~urers, this is to be reported [to the central government]; they are not in general to
than with the technical details of iron production.
be employed. 12 There was one proposal for direct involvement of the civil government in iron
The date of the establishment of the two state ironworks is unknown, but we may production, towards the end of the Northern Wei period (perhaps about +500).17
perhaps assume that it was shortly after the establishment of the dynasty in +3 19. This was by Cui Ting .ggtM, Regional Inspector (ci shi llilJ5i:.) of Guangzhou 7tHI, at
Fengguo cannot be securely identified,13 but there is no doubt that Mianchi was the tip of the Shandong peninsula. In the Han period there had been an Iron Office
in the modern county of the same name. Here a remarkable ancient scrap-iron in Guangzhou, and later, in the Song period, this would become a major iron-
collection was excavated in 1974: it contained 4195 iron artefacts and fragments, producing region. 18 But at this time very little iron was being produced here, and the
weighing a total of 3.5 tonnes. The excavators believe that when the land of a region imported most of its iron from elsewhere. Cui Ting memorialised that it
former ironworks was cleared at some time, perhaps in the +5th century, these iron would be advantageous to both the state and the populace to reinstate the Iron
artefacts were collected and buried simply to get rid of them. The circumstances of Office here (or perhaps to reinstate the whole Han monopoly system throughout the
the burial happened to be favourable for the preservation of the artefacts, and they land), but what happened to this proposal is not known.
provide a marvellous body of material for the study of many aspects of ancient iron A salt monopoly was established by the Tang in the mid-8th century, and the office
production. 14 set up to administer it, called the Commission for Salt andiron (yan tie shi ~~{~),
The artefacts were scrap, originally collected for remelting, and came from gTadually developed into a kind of Ministry of Finance, with a broad range of re-
different times and places. Many have inscriptions giving place-names along the sponsibilities concerned with monopolies and taxation. 19 The name of this commis-
middle reaches of the Yellow River, where the artefacts presumably were produced. sion was a reference to the Han precedent rather than a description of its duties; it
5
Some of the inscriptions name Iron Offices under the Han state monopoly, I while seems never to have been involved in iron production. 2o The consensus of Tang his-
others name offices which seem to have been military: torians seems to be that 'there was never any question of a monopoly ta.x on iron
production',21 A few laconic sources indicate, however, tllat this is not the whole story.
jun *, 'army'
zuo tc.,you:ti, 'left', 'right'
A report of +811 gave the receipts from sale of salt and iron as 6,859,200 strings of
cash. 22 Around the same time, and perhaps based on the same source, is a note that
jun zuo *tJ::, junyou *:ti, 'army left', 'army right' there were Copper Offices and Iron Offices 23 in three circuits (dao m) and twelve
)'e zuo i"iltJ::,)'e_you iiJ:ti, 'smelter left', 'smelter right'.

11, Jin ~jlU (ch. IS, p. -!-58) mentions tWO Iron Offiees in E Prefecture ~~ (near modern Daye '::k:./€:;, Hubei,
f~motlsy)r its copper and ir?l1 mines). Song s/m (ch. 39, p. 1232, 1230) memionsJin administration of iron produc-
'j Sec Section 5 abo\'e, Table I, item 15·
'" On the history of Later Zhao see e.g. Rogers (1968, pp. 22-7)· t1~m brtefly.and .states the tItles of some officers concerned with iron production under the Liu-Song Dynast):
11 See c.g. Jill s/t;t, ehs. 61, 103, 104, 105. pp. 1663,2686, 26g8, 27 12 , 2755· I'<ote alsoJ\all QJ s/II/, ch. 16, p. 318, ch. 30, p. 557; Om SfIlI, ch. 6. p. "S; )\;711 shi, ch. 30, p, 305, ch. 80, p. 1996.
I~ Jill slut, ch. raG. p. 277 0 . This was the last of a number of measures rela'Xing the. laws in response to a scycrt.' \, He-i sliu, ch. 5i. p. 1265; also Bei slti, ch. 3:2, p. rI7l.
drought. The historian reports that the rains came on the very day the decree "vas Is~t1ed. . . '" See Section 5 abO\'e, Table I, item 7 (pp. 193-i) and Section 7 below, Table + items 32-5 (pp. 295-8).
1:1 Perhaps it was at the place where a prefecture of the same name was established by the Souther~ Qi ,., Twitchett (1970, pp. +9-65, 200-1).
dynasty (+..p9-502), somewhere in modern Jiangsu PrO\·ince and probably not far from, the f~m?lIs ,LlgUO '" Note for example that. when the Tang Emperor Wu-zong JE\:* in +845 ordered the desrruction of Buddhist
Industrial Prefecture flJ ~'!ri: of the Song period (Section 7 below, pp. 300-1). 'Fengguo and Llguo bOlh smlUes, the broJl~e statues were recast by the Salt and Iron Officers, but the iron statues wert' recast bv local authorities.
" TwilChetl (1970, p. 51). . ,
mean 'enriching the state'. See Nan Dj J/w, ch. q. p. 25i·
11 LiJinghua (197 6). Arlefacts from the ~lianchi scrap-heap haw been discussed abm'e. pp. 16c. 22+
\', Sce Section 5 abo\'e, especially pp. 19 2 - 200 .
\ .!:.! Jill Tang Sllll, ch. 15, p. -!-42.
:n Tong til' gllall fII5lm'§, concch'ably 'Offices for Copper and Iron'.

l
25 2 6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG 253
prefectures (::.hou 1H), collecting an annual 'smelting tax' (yefo {~ttll:) amounting to The alchemist and polymath Tao Hongjing 1Wi1J5L~ (+456-536) also reveals a
millions. 2{ No Chinese government was likely to ignore the iron industry as a source knowledge of iron and steel making in one of his books of materia medica, prob-
of necessary materials, tax income, and administrative problems, but here, as so often ably Ben cao Jing ji ::.hu *1jl:*~*ii: (+492), known today only from quotations in
happens, we are at the mercy of our sources and have no way of determining exactly later works: 31
what arrangements were made. '
Tie lua i!t~ [usually glossed as 'hammer scale'] is an iron paste [jiang~] which has been
coloured black.
Sheng tie ~~ [cast iron] [is iron which] has not been transformed into wrought iron [slzi
(ii) WIDER KNOWLEDGE OF SIDERURGICAL bu bei rau :ll!=f:rBiIi]. [It is used in making] such things as wine-warmers [clzeng ~] and
TECHNIQUES cooking pots.
Gang tie fEt~ [steel, mm] is cast and wrought [iron], refined together [za fian slzeng fian
Economic and social conditions in the troubled centuries from the late Han period $iUR~~], to make knives andfu ~ [sickles?].32
seem thus to have led to a spread of iron production to a larger number of iron- Tiejing i!t'ffl' [essence of iron] (is the purest part of iron).33 It comes from the smithy
works, operating on a smaller scale and producing for smaller local markets. forge; the best is dust-like, purplish in colour, and light in weight. [In addition to its medical
A part of this change was the spread of the skills of iron making, including use] it is also used in polishing bronze vessels. 34
specifically those of the blacksmith. 25 The sources for the period show for the
first time that some knowledge of the techniques of iron making had spread Later, in +659, a comment by SuJing liPiD<: on this passage once again clearly sug-
from the artisans to the general literate population. We have already seen a gests direct observation of a smith:
religious text, Tai pingjing *IfL~, use the smelting, fining, and forging of iron as Tie ~:f\ [iron], referred to alone [without a qualifYing adjective], refers to fian tie ~i!t
a metaphor. 26 In the +rst century, Wang Chong x3C used the work of a smith [wrought iron].
as a metaphor for the forming of a person's character - nurture, not nature. 27 Tie lua is the scale [pijia Ei:ffI] which falls [lua] when the smith heats iron until it is red
He was also familiar with iron casting, and in his discussion of the physics of and makes a crackling sound Lfii m], then hammers it on the anvil ... When Tao
thunder and lightning gave a vivid description of casting in moulds and of the [Hongjing] says it can be dyed black, and that this is an iron paste, he is mistaken.
accident that will occur if water is poured into the melting furnace. 28 In the
The disagreement on terminology between these authors need not detain us
mathematical text Xia hou rang suan jing ~ {~~.~ (perhaps +5th century,
perhaps +Sth) several problems concern losses in iron fining and steelmaking.!9 here; what is important is that both texts suggest direct observation of a smith
at work. They had seen the smith hammering the red-hot iron and heard the
The Tang poet Li Bai :$ B saw in +754 what seems to be a blast furnace in
sound of the iron oxide layer scaling off. This 'hammer scale' does indeed have
Qjupu District f.:k?lfi~ (modern Guichi County .?fu~, Anhui):
a purplish-grey colour and a low density. That Tao Hongjing considered it to
Furnace flames light up heaven and earth, be the 'essence' of iron is an interesting speculation which deserves more
Red stars mingle with purple smoke. attention than I can give it here.
A worker's red face brightens in the moonlit night, Tradition has it that the poet and philosopher Xi Kang fitiHl (+223-262) was also
His song moves the cold river. 30
familiar with the arts of the smith. His biography tells us that he was 'fond of forging

:.!~ Xin Tang Sllll, ch. I79, p. 53I8. 'il On Tao Hongjing and this book see SCC, vel. 6, part I, pp. 2-!-3-8; Franciscus Verellen in Nienhauser

" Cr. p. 2.p above. (1986-98, vol. 2, pp. 154-8); Strickmann (1977). The passage comes to us in a number of V'ersions, the earliest
:'!(j p. 2-+..J. aboye. of which is an lInatLriblltecl quotation in a Tang work, .rill ,\iu ben cao (ch. -b p. I::!2, 1985 edn, p. 2j). A 'YlIan
,; LUll heng ~ijj, ch. 2, part 8, SBC}" edn, p. Isa; Anon. (1979C, p, Ill); tr. Forke (1907-11, \'01. I, p. 377)· On \\'ork. G'llOng rill Zhellg he jing silt' .:hellg Id bn)OIlg ben cao (ch. 4, p. II-l), includes virtually the same passage and
Wang Chong see SCC, vol. 2, e.g. pp. 368ff. attributes it to Tao Hongjing. A Ming work, Li Shizhen's famous Bell cao gallg 11111 (ch. 8. pp. 490, 486, +91) also
" Llln heng ~mj, ch. 6, part 23, SBeI..·edn, p. 23a; Anon. (1979C, p, 397); tr. Forke (1907-11, \'01. I, p. 2941· quotes the passage. I ha\'e used the Tang version here. following some but not all of Shang Zhijun's (lg8!)
" Xia /rOll VlIlg sllanjing, Qian Baocong (1963, pp. 586-7). Cr. SCC, vo!. 3, p. 34. The problems concern emendations based on the Yuan edition.
the conversion of given amounts of cast iron (slung tie 1:11) to 'yellow iron' (hllallg lie j!ij;\) and of 'yellow J~ Thisfil is an extremely rare character \vhose meaning is uncertain. The Ghong .dll ... ben cao version re-
iron' to steel (gang tie Mii). 'Yellow iron' is something of a mystery, but here it seems likely to mean 'wTought iron'. pl~ces it with liall W, 'sickle'.
3IJ Qill PIl ge sir; qi SlrOIl r,killi!fX+-t1!l, no. 14, Li Tai bai qllall ji, ch. 8, p. 423; cf. Ono Jitsullosuke (19 80 , \'i The four characters tie zhijing IllIa m~l1i. are in the Bell cao gang //lU version only (ch. 8, p. -!-91) and are

p. 680); Guo Moruo (1971, pp. 189-90). Some commentators suggest that the poem describes an alchemical therefore suspect.
furnace, but the Qing commentator \Vang Qi ::E%f argues that the furnace is for smelting metals on an indus- H From these details it is clear that Tao Hongjing takes tie jing to mean hammer scale. This was used as an

trial scale. abrasive in the \Vest as \-vell.


254 6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG 255
35
[iron]" and worked in his garden under a willow tree. Unfortunately, in his few Sur- many Taoist alchemists. A curious text in the Taoist canon, Shang qing han xiangjian
viving poetic and philosophical works he seems not to have referred to the siderurgical jiall tu L.m*~~IHEi:IiiI, probably from the Tang period, describes and illustrates a
processes and transformations which he would have observed at the forge. number of swords. +0 The Song encyclopaedia Tai pingyu lan, in its section on Taoism,
A story which has come down to us in many versions has Xi Kang working at his has a chapter devoted to swords with quotations from numerous texts of the Tang
forge when the powerful minister Zhong Hui ~11f (+225-263) visited him. Xi Kang and before."1
continued working, 'sitting with his legs apart', and this arrogant disregard for rank A study of all this material on swords and swordsmithing would probably lead to
led in time to his execution.% We need not worry about whether the story is true or some insights into the smithy techniques of the time, but the difficulties in such a
false, but it can make us wonder whether Chinese smiths in the +3rd century sat (or studyvvill be very great. Consider for example two lines from a poem by Zhang Xie ~ thi,
squatted) while working, as smiths in some parts of the world do today. in the WesternJin period."~ The poet is describing the making of a sword by Ouye:
Nai lian nai sizuo,
A number of works of this period concern swords. Some of these may be classi- wan pi qian guan
fied as folklore collections, some as manuals for connoisseurs, and while few ap-
pear to be technically informed they do manifest a general interest in the crafts of
the smith. Perhaps the earliest texts which touch on the mythology of swords and There are four technical terms here, and the lines might be translated,
swordsmiths are two collections of legends of the semi-barbarian states in south-
east China, VIIu rue clzun qiu 3<l:~ift* and Tue jue shu ~*§if, both of the Eastern Then he refined and then he melted,
A myriad pilings and a thousand irrigations.
Han period. 37 These books are the locus classicus for the legends of the great sword-
smiths Ganjiang -=fH'1- and Ouye ~(iJ. From a technical point of view it is difficult to make sense of this, and since the poet
A short text on bamboo concerning the evaluation of swords, probably from just before it has Ouye casting an alloy of copper, tin, and iron to make a superior
the +Ist century, was discovered at Juyan g}! in northeast China in 1974- 3n It is sword, it is obvious that he is not trying to make technical sense. But the passage does
not easy to read, but it appears to tell how to recognise a good sharp sword from in fact have some value, for it shows that the term guan 71, here translated
its outer appearance alone. The writer uses technical terms which suggest that he 'irrigation', used in relation to steelmaking, was current at this time; otherwise it is
knew a good deal about swordsmithing, but this knowledge does not come to ex- known only from the Song andlVIing periods."3
pression in the text.
Tao Hongjing wrote a text, now lost, which judging from a surviving quotation (iii) CO-FUSION STEELMAKING
had the same purpose. 39 He also wrote a 'Record of swords ancient and modern'
(Gujin daojian lu il97J~IJ~!J:), which describes a large number of swords and As has already been mentioned in Section 2(vi) above,H the 'wrought iron' pro-
transcribes their inscriptions. Swords seem in fact to have been a special interest of duced by Chinese fining processes was really mild steel, with carbon content in the
range 0.1-0.3 per cent. This was an excellent material for many purposes, but

1:, lill J/lU, ch. 49. p. 1369- Different traditions point to t\VO different locations for Xi Kang's forgC'. near
modern Zhcngzhou or Luoyang, Henan (litall hejwl \"iall tu ::.l1i, ch. 16, He CijUl1, 1983, p. 4-4-6; Xiallg .rill hie
I edged weapons and tools required tool steel, with a higher carbon content, typically
in the range 0.5-1.0 per cent. In this book I follow traditional English terminology
~ll1lan rEJ~~IJffI, quoted in TPlL, ch. +09, p. 3b). See Van Gulik (1969. p. 28); Holzman (1957. p. 39. n. I);
Balazs (196+. pp. 239-+2). Rolf Stein (19+1. pp. 4+3-+) thinks it unlikely that Xi Kang actually \\QI'ked at the
forge; the duan Wi of the sources refers. according to him, to procedures of inner alchemy, 'forging' an im·
! and call this latter product simply steel. Steel was until the 19th century a speciality
product produced on a small scale by skilled craftsmen.+5
mortal embryo (or 'enchymoI11a') inside the body (sce SCC, vo!. j, part 5, esp. pp. 28811). Ho\\'C\'er, I am not The methods used for making steel can be broaclly classified as (1) adding a
aware of any Taoist text vvhich refers to the creation of the enchymoma as 'forging' (duall m: '
~). controlled amount of carbon to wrought iron; (2) removing a controlled amount
\0; SII; sh"o XiII}", ch. 2+, SBCl, edn, ch.,ia ~hi shallg T2L, p. +9b, 1985 edn, p. 188; lien shi ~II,,{//, :x±fI!l:,
quoted ibid.; rlei shi dl/lI1 qill _Jx/liffk, quOted both ibid. and in San gllo ::,hi, ch. 2I, commentary, p. 606. Tr.
l\lather (1976, p. 393); Van GlIlik (1969. p. 30); Holzman (1957, p. 39); Hcnricks (1983).
The expression used, ji ju jt;:/lIiS, 'sitting in the form of a winnowing basket' (see e.g. SCc. yol. 6, part 2,
pp. 368-9, figs. 184-5). goes back to -Z/lUallg ::.i, and was common in the context of insulting nch ..wioUl'
I, of carbon from cast iron; or (3) mixing cast and wrought iron to obtain a product
with the desired carbon content.

I
1
(Morohashi, 1955-60. items 26'-13.8, 9). :(1 :;'henJ
tong Dao ;:,allg, vo.l. I96, text no. 431: Schipper (1975, p. 9*); Chen Guofu ((983, p. 220).
17 Tli, 1i" ellllII qi", ch. {, pp. 3a-sa; tr. Eichhorn (1969, pp. 3'-3); Lanciotti (1953, pp. t07-8); lil!'}Il!' shl/, TPl L, ch. 665· There IS also a good deal on swords and swordsmithing in three chapters in the section on
ch. II; Yue ZlII110 (1985, pp. 79-81); Schi;ssler (1966, pp. 97-106). I hm'C discussed these in detail (Wogner, weapons, chs. 3++-6.
I993, pp. I07-Ij), where I suggest that the legends of swordsmiths in these two books are adaptations of \'('ry :~ Qi !/lillg tifiJ, TU', p. 1605;Ji,, shu, ch. 55, p. 1522; cf. von Zach (1958, p. 63+).
early legends about (he casting of broll::,e s,,,,·ords. See below, p. 321, fn. 153.
'" Anon. (1983b); l\la l\lingcla (1983); Zhong Shaoyi (199+): Chen Li (2002). " Pp. 65-6.

I
"" An un titled text quotcd in TP1L, ch. 665, pp. +b-7a. j', See e.g. Barraclough (198+, pp. II-12 ,1/Ja.IS;m).
6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG
257
It is this third category of methods whichJoseph Needham called 'co-fusion', a ~t ther;fore co~r:sponds very well to tl~e equa~y vagu,e and irritating English word
term which has attained general acceptance ..f6 The apparently simple idea of mix- re~ne , and :hlS IS the standa.rd translatIOn for It. In thiS case lian corresponds to shao
ing irons of different carbon contents to obtain an intermediate carbon content :m. m the e,a~her text. !he baSIC mea~ing of sh~o is 'to roast', and here it clearly means
brings with it a variety of technical complications, for which steelmakers have to anneal, I,e, to subject a metal object to a high heat for an extended period,
used different approaches. Each of these texts describes a process in which wrought iron and cast iron are
The earliest description of a co-fusion steelmaking process occurs in the biogra- hea~ed toget~er. In the ~rst the process takes several days, while the second gives
phy of Qj.wu Huaiwen ~Bi':tJ)I::, who was active in the +6th century:.fi no mformatIOn on the. time required, 'What happens in these processes depends
Qjwu Huaiwen, whose place of origin is unknown, used Taoist techniques in the service on whether the annealmg temperature is above or below the eutectic temperature
of Shenwu-di i$J11:i'il' [Gao Huan ~ji)(, +496-547, father of the first Emperor of North- of the iron, about II47°C,55
ern Qi ~t11f].

Huaiwen made sabres [dao 7J] of 'overnight iron' [5U tie 1§~]. His method was to anneal Lower-temperature cojilsion
[shao '~] powdered cast iron [slung tieJing ~~~H1\'] with layers of soft [iron] blanks [dillg m,
Below the eutectic temperature of the iron, the process is rather like the familiar ce-
presumably thin plates]. After several days the result is steel [gang IlIU = M]. Soft iron was
used for the spine of the sabre, He washed-ls it in the urine of the Five Sacrificial Animals mentation process with cast iron as the carbon donor: the basic reactions are
f
and quench-hardened it in the fat of the Five Sacrificial Animals:9 [Such a sabre] could C + CO 2 ~ 2CO at_the surface of the cast iron and 2CO ~ C + COry at the surface
penetrate thirty armour lamellae [zha iL].
The 'overnight soft blanks' [Sll rou ting 1§5fJl!] cast today [in the Sui period?] by the met-
allurgists of Xiangguo!i!~ represent a vestige of [Qiwu Huaiwen's] technique. The sabres
which they make are still extremely sharp, but they cannot penetrate thirty lamellae.
II of the wrought iron."" Solid-state di:ffi.lsion in both materials carries ca~bon from the
interior of the cast iron and to the interior of the wrought iron. Since this is a diffusion-
limited process, the time required is determined bv the thickness of the cast and
wrought iron and by the temperature. Qjwu Huaiw~n's process is said to require an
As usual we should like to know more about the background of this source, but, :ve
anneal of :everal days, and can therefore assume that it used a fairly low temperature.
~ possl~le reconstructIOn of Qjwu Huaiwen's method was the subject of ex-
again as usual, no more information seems to be obtainable. Perhaps the best guess
would be that the original source for the description came from Xiangguo, a place
near modern Handan, Hebei. The name was used for a district (xian ~) and a com-
mandery (jun~) at some times in the Sui period and before, but not later. 50 This was
I penmen:s ill 1955 o.n the initiative of Joseph Needham,5i Strips of wrought iron,
1 l~m thick,' were piled up and wired together with varying amounts of crushed
white cast Iron between layers. This faggot was heated in a non-oxidising atmo-
a major iron-producing region in both the Tang and the Song,5l and it is where Shen t sphere to a temperature between 9500 and 1000°C, then immediately withdrawn
Cua observed a different steelmaking technique, to be discussed in Section 7 belo\\;52
in +1075. Shen Cua's account starts with a description of the making of what he calls
'false steel', which is obviously a co-fusion process similar to Qi.wu Huaiwen's:53
l
II
from the furnace, and, hand-forged, ,welding it into a single bar. At the original
vvelded surfaces ill thiS bar were highly carburised zones as well as some un-
chan,ged white cast iron. A homogenising anneal of 8 hours at 900°C resulted in
a umform carbon content of 0.8 per cent throughout the bar. 58
What the general run of blacksmiths call 'steel' [gang tie M~] [is made as follows]. Take
wrought iron [rou tie ~[=~]jl], bend and coil it, and insert cast iron into the interstices. This proposal fits reasonably well with the little we know of Qj.wu Huaiwen's
Seal with clay, 'refine' [lian~] it, and hammer to cause [the soft iron and the cast iron] to method, though the original description includes no mention of forging the faggot into a
interpenetrate. [The product] is called 'combination steel' or 'irrigated steel' .5-1
Shen Gua uses the word iiall J:9l! ' ~, which seems to have both a general meaning, 'to
purifY', and a large number of very specific technical meanings in particular contexts. j j The eutec~i: temperature of iron with no all?ying elements other than carbon is Iq7°
C . Alloying ele-
rn~~ts such as silIcon and sulph~r lower the eutectIc temperature slightly.
Se:: pp. 66-~ above. In thiS case 'co-fl.~sion' is s~rictly speaking a misnomer, since nothing actually be.
Hi Needham (1958, pp. 26-31). ~omes hql~ld, ~ut In popular us.age the EnglIsh word fuse' has a broad semantic range, and we can think of
" There are three versions of the text: (1) Bei Qj shu, ch. +9, pp. 679-80; (0) Be; shi, ch. 89, p. 29+0: (3) TPlL, It ~~ meamng, to UnIte by heatmg together' .
ch. 3+5, pp. 6b-7a. Of these the Bei shi version seems to be best, and is followed here. Cf Yang Kuan (195 6, ." The. experime~ts were carried out by Mr P. Whitaker of Stewarts and Uoyds, Ltd, Corbv. His original
p. 73); Yoshida (1966; 1972, pp. 356-7). report IS. In t?e archl:'es of the Needham Research Institute, and will in the near future be made a\'ailable on
~H lit 1fr, possibly a term for a hard quench, as opposed to the soft quench in animal fat. the Insutute s web~Sl~e. It has been summarised briefly by Needham (1958, pp. 30-1) and in more cletail
'" The Five Sacrificial Animals (11.'U slreng litE) are usually identified as ox, sheep, pig, dog, and chicken. ~} Whltaker and .vl ilhams (1969, pp. 41-5). Later K. C. Barradough (198+ p. 33) examined the samples pro.
;0 Sui shu, ch. 30, pp. 85.. , 85}; Aoyama Sadao (1933, p. 282). u;'8ed _by Mr Whaaker and confirmed his results .
l! Yang Yuan (1982, pp. 15,72, "9); Table +, rows 19-02 (p. 296 below). . Note a related process. reported by al-Biruni in the +roth or +lIth century: he was told that, in Sind, a
51 P. 32 1.
Sl1:Ith had been seen. sp.rmklmg powdered cast Iron on a steel sword 'vvhile forging it. The passage is translated
,., ,\Ieng xi bi lan, ch. 3, Hu Daojing (1962, no. 56, p. 135). b, al·Hassan and HIll m Bosworth et a!. (1960-2002, p. 973) and by Allan (1979, p. 79). Some scholars reject
" Titan gang Illlil, guan gang illIil; cf. Sun and Sun (1966, p. 250); Needham (1958, pp. 30, 33). Another pos- tlhe Idea that cast 11'0n was the materIal used here (e.g. Ragib, 1997, p. 37), but this would seem to be an excel-
sible interpretation for /uan gang would be 'lump steel'; note pp. 27°,321, 32.b 341-2, 3.J.6 below. ent method of producmg steel.
··i"~T.,.

lI
. .

6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROt;GH TANG
259
bar at the beginning of the anneal. The forging undoubtedly speeds up the process 1800
considerably, but is unlikely to be a strict necessity. Another aspect is that the wrought-
iron strips were very thin in these experiments; an ancient smith would certainly have 1700
been capable of producing wrought-iron strips which were only 1 mm thick, but this
would have been time-consuming, and would have involved the loss of a considerable
amount of iron through oxidation. The 'wrought-iron blanks' of the description vvould 1600
no doubt have been thicker, perhaps 2-3 mm, necessitating a longer annealing tinle. A

B
Liquid
1500 "I'r:-:-":;:,,,:o'.cc0c::..51

Higher-temperature co-fosion
".
1400 Ferrite
If the temperature is above the eutectic the wrought iron is annealed in a bath of N

liquid cast iron. We shall see in Section 8(ii) below that Song Ymgxing in the 17th
century describes a higher-temperature co-fusion technique. 59 See the iron-carbon 1300
equilibrium diagram, Figure I 10. Two processes occur, the balance between them ~ustenite + Liquid
depending on the exact temperature and carbon content. If for example the
~ 1200 4.25 I
temperature is 1250°C and the carbon content of the cast iron is 4.0 per cent, wrought C '
B E' 2.03 1153" "'.:::'
iron (0.1-0.3 per cent carbon) will be dissolved until the bath is diluted to a carbon ~ Austenite /1 E2.06 1147" (4.30
Q) F.F' -
content of about 3.5 per cent. After this, carbon diffuses into the wrought iron; still at 0. 1100
E
1250°C, an equilibrilm1 is quickly reached in which the carbon content at the surface ~
of the solid iron is about 1.5 per cent and the carbon content of the liquid iron is
1000
about 3.5 per cent. 60 As carbon diffuses into the interior of the solid iron, using up the
Austenite + Fe C
carbon in the liquid iron, more solid iron (with 1.5 per cent carbon) precipitates from 3
900 G910' or
the bath until no liquid is left. A few minutes at this temperature would result in an
Austenite + Graphite
inhomogeneous lump of steel with carbon content varying between about 0 and 1.5
per cent. Perhaps an hour at this same temperature (the time would depend on many
800
unknown parameters), or many hours at a lower temperature, would homogenise the
lump: if the original charge had been 20 per cent cast iron and 80 per cent wrought
iron, the result would be a steel with 0.8 per cent carbon, excellent for many purposes. 700 t.~2 O.BO 5 723" K ---
---Ferrite
It is not impossible that Qj.wu Huaiwen used a higher-temperature co-fusion
Ferrite + Fe C
process like the one I have described here, though a lower-temperature process 3
600 or
seems more likely in his case. Ferrite + Graphite
What Shen Gua describes, in the second quotation above, might well have been a
higher-temperature co-fusion process, and the intended result might in fact have been a 500
non-homogeneous steel which could be used in making pattern-welded swords. The o 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
'bending and coiling' of the wrought iron seems otherwise superfluous. Elsewhere Weight per cent carbon
Shen Gua refers to steel swords with the sort of pattern that might result: 61
Figure 110 Iron-carbon equilibrium diagram. After Hansen (1958, p. 35+).

c." P.346. Among the names of ancient swords ... Yuchang ~Jm ['Fish Gut'] was what todav is
lill In the iron-carbon equilibrium diagram (Figure IlO), the maximum carbon content of solid iron (aus~ called a pan gang <!I~ ['coiled stee!'] or song wen f~Y: ['fir patterned'] sword. If one t~kes
tenite) in the relevant temperature range is given by the line JE; the minimum carbon. content of liquid iron fish, bakes them, and strips off the ribs to reveal the guts, they have a distinct resemblance
is given by the line BC. Rchder (1989. p. 34). in an otherwise useful article. overlooks these facts and is there-
fore mystified by his experimental results.
to the pattern on a modern pan gang sword.
liJ .\leng ri bi tan, ch. 19, Hu Daojing (Ig62, no. 3'15). The sword names are found in II it lite dwn qiu ~~~f*

and liu )tIe slm ~fr.e. (VVagner, 1993, pp. II I-IS). l\Iost of the names seem to be transcriptions of nOIl-Chinese The possibilities of 'pattern-welding' steel and soft iron to make intricate
words, but Shen Gua is nO( the only writer to treat them as hm'ing meaning in Chinese. patterns have been exploited by swordsmiths in Europe and Japan as well as in
6 THE LATE HAN THROUGH TANG
6 THE LATE HAN THROUGH TANG

in the range 950- IOOO°C in a non-oxidising atmosphere - is regularly attained and


held for long periods in a charcoal-fuelled smithy hearth. A furnace specifically de-
signed for heating crucibles, such as the Persian furnace described in Box II below,65
would be easier to control and much 11l0re fuel- and labour-efficient, but would not,
strictly speaking, be necessary.
In Shen Gua's description of a higher-temperature co-fusion technique he
states that the mixture of cast and wrought iron is sealed with clay. Perhaps he
meant that the material is placed in a crucible whose mouth is then sealed. On the
other hand an equally plausible interpretation is that the material is plastered all
over with wet clay to hold it together and protect it from the furnace atmosphere
while it is heated to the necessary high temperature. When the co-fusion is com-
plete and hammering begins, the hard-fired clay breaks up and the steel remains.
The heating can easily be done in a smithy hearth. 66

Some H an steelmaking crucibles


Crucibles which could have been used for co-fusion steelmaking have been
found at a few Han ironworks sites. 67 The only early Chinese crucibles which
have been properly studied, however, are eleven which were found in a grave
atJili -afiJ in Luoyang, Henan. 68 The grave is believed to be from the Eastern
Han period, but the dating is very difficult, and it could well be a few centuries
earlier or later. 69
The eleven crucibles from Luoyang are made of clay tempered with a large
amount of powdered coal or charcoal (14 per cent by weight).70 They are cylindri-
cal, with round bottoms, diameter 14- 15 cm, height 35- 6 cm, wall thickness 2 cm.
Figure III Phot0!Sraphs of three patterned-steel swords in private Chinese collections. They are difficult to date, Both inside and outside surfaces are vitrified from exposure to high temperatures.
but are beheved to be from the Yuan period. Reproduced from He Tangkun (200I ; p. 70, figs. 1- 3).

62 65 P. 266.
China. The pattern is made by variations in carbon and phosphorus content, 66 Temperatures over I200°C are regularly used by smiths in forge-welding. In fact it app ears that tempera-
which become visible when the sword is polished and etched. He Tangkun has tures high enough to m elt wrought iron, over I550°C , in a non-oxidising atmosphere, were regularly used by
Norwegian smiths in the I8th century. This is clear from a report by ale Evenstad (I790, pp. 437-4I ), to-
examined several patterned-steel swords in private Chinese collections, and gether with exp eriments undertaken by Robert Thomsen (I975, pp. 3I- 3) to confirm the report; see Wagner
gives the three photographs shown in Figure 111. 63 (I990). It is probably important that the fuel here is charcoal and that th e hearth is designed for charcoal,
with the tuyere at the side rather than the bottom (Light, I987); it seems unlikely that such temperatures
could b e m aintained in a non-oxidising atmosphere with mineral coal or coke as th e fu el.
What sort of furnaces were used in these processes, and how was the metal held to- 67 H e Tangkun (I985, pp. 59-60) notes crucibles found at three Han ironworks sites: Qjnghezhen in Bei-

gether while it was heated? Were crucibles used? We have seen from the experiments jing, Hohhot in Inner Mongolia, and Kucha in Xinjiang; see Table 2 in Section 5 above, items I, 33, and 45 .
In addition Pei M ingxiang (I960, pp. 59, 60 , fig. 3; cf. Lu D a, I966, p. I, pI. 3.9) describes three 'crucibles'
by P. Whitaker reported above that a lower-temperature co-fusion process can be found at \ tVafangzhuang in Nanyang, H enan (Table 2, item I7), but these are not m entioned in the final exca-
carried out without a crucible or other container for the materia1. 64 In those experi- vation report on this site (Li Jinghua and Chen Changshan, I995). They are unlikely to h ave been used as
crucibles, for they appear to have been subj ected to higher temp eratures on the inner than on the outer sur-
ments a modern electric furnace was used, but the same conditions - a temperature face; p erhaps they are the remains of furnace linings.
68 Ye Wansong et al. (I98 2); H e Tangkun et al. (I985).
69 The only artefacts found in the grave are the eleven crucibles and five coins. The coins are similar to

:: One good discussion is C. S. Smith (1988, pp. 1- 66); see also Needh am (1958, pp. 44- 5). coins from a famous tomb in Mancheng, H ebei, dated - II3, and therefore the excavators date the grave to the
He Tangkun (2 001). Wayman and Michaelson (2 006) describe the microstructure of another Chinese Western H an period (Ye Wansong et al., I982; Anon., I980 c, pp. 208-I2). On the other hand, thermolumi-
pa~~e rn-welded sword, dated I3th-I5th century, in the collection of the British Museum. nescen ce dating of the crucibles gives a date of 1832 ± I47 BP, and H e Tangkun et al. (I985, p . 59) are in-
Pp. 257- 8 above. clined to date the grave to the Eastern Han.
70 On the use of carbon in refractories see p. 232 above.
6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG

The high sulphur content is strange: if steel produced in the crucible had this
much sulphur throughout, it would have been so hot-short (brittle at high tem-
peratures) as to be almost unusable.
The first of many questions raised by this find of crucibles is wfry they should
have been placed in a grave at all. Perhaps, as the excavators suggest, the person
buried was a steelmaker, and the crucibles symbolise his mastery of the craft. On
the other hand it is not impossible that he had nothing to do with metallurgy, but
his family could not afford any other ceramic objects for his grave. In any case the
place where the crucibles were used would have been nearby.
Removed as they are from their use-context the crucibles are difficult to inter-
pret. He Tangkun et al. argue that they were used for direct production of steel
from ore by a version of the crucible smelting technique known in later times. 74 It
seems that the crucibles were heated with mineral coal. If this was also used as the
reducing agent inside the crucibles, as in the early modern process, then the ~igh
sulphur content of the product would be explained. What would not be explamed
Figure 112 Crucibles from a Han grave excavated atJili BtU in Luoyang, Henan. Reproduced from Ye Wan song is what this extremely hot-short steel could have been used for.
et al. (19 82 , p. 23,fig. 2) and He Tangkun et al. (1985, p. 59, fig. I). In the rightmost crucible can be seen a piece
of steel adhering to the inside wall: it is 15 cm long and 0.4 cm thick.
Further possibilities become apparent if we drop the assumption that the r:naterial
left behind in the crucible is directly representative of the product whIch was
made in it. In particular, it is quite possible that the piece of steel left in the cru-
It is not in general possible to estimate the temperature that a refractory mate-
cible was the incidental result of partial de carburisation of a liquid iron with a
rial has actually been exposed to, but laboratory tests show that the crucibles
much higher carbon content. If molten cast iron were poured out of the crucible,
would have been usable at temperatures as high as 1580- 1610°C, high enough
the tail end of the pour could lose enough carbon to solidify, adhere to the side of
for any steelmaking process. Carbonaceous material adhering to the outside
the crucible, and lose more carbon while cooling slowly from a temperature over
surfaces has been identified by geologists as mineral coal: 7l this is the most
definite evidence presently available of the use of coal in metallurgy in the II5 0 °C . .
It is thus possible that these crucibles were used in higher-temperature Co-fusIOn
Han period. 72
steelmaking. With the same hypothetical parameters as were used in the explana-
A piece of steel adhering to the inside of one of the crucibles (Figure I 12) has
tion above/ 5 we can suppose that a mixture of wrought iron (zero carbon) and
been studied by He Tangkun and his associates. 73 Both form and microstructure
cast iron (4 per cent carbon) was heated to 1250°C. A few minutes after the cast
indicate that the object has been molten, and the investigators also state that it is
iron had melted, the contents of the crucible were dumped out. In this particular
obvious from the object's appearance that before solidification it had flowed to-
case the full process of carburisation and precipitation, described above, had not
wards the mouth of the crucible; that is, it solidified while ,the contents of the
run to completion, and some liquid iron (about 3.5 per cent carbon) also poured
crucible were being poured or dumped out.
out. Some of this remained behind, adhering to the crucible. Emptying the cru-
Wet chemical analysis shows a carbon content of 1.21 per cent. Other
cible before the liquid iron was exhausted could even have been intentional, since
element percentages were determined by scanning electron microscope
whatever sulphur was in the original cast iron would to some extent concentrate
(energy spectrum):
in the liquid phase and be discarded.
It is not necessary to accept this suggestion. The important point about the
Fe% P% S% Si% Al% [total%J Luoyang crucibles is not whether they were actually used in this way, but rath:r
98.637 0.277 0.584 0.117 0.383 [99.998J the fact that crucibles were available in Han China which would have been SUIt-
able for use in higher-temperature co-fusion steelmaking.

71 Ye Wansong et al. (1982, p. 39).


72 C( SCC, vol. 5, part 13, p. 194, and p. 311 below. 74 On crucible smelting see pp. 38-44 above.
73 He Tangkun et al. (19 85). 75 p. 25 8 .
6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG

Crucible steel? one of the features excavated in a major cooperative project between British and
In the modern archaeometallurgicalliterature the term crucible steel normally refers Turkmen archaeologists was a steelmaking workshop dated to the +9th-IOth cen-
specifically to steel produced at temperatures high enough to melt it. 76 Of course tury.8-! Four furnaces and a scatter of cmcible fragments were found. The crucibles
a crucible is necessary when liquid steel is produced, but it is also quite useful at seem a~ to have been of one type, reconstructed as having diameter about 8 cm
lower temperatures as well, so this terminology can cause considerable confusion. and height about 20 cm. Laboratory tests indicate that the ceramic fabric could
with~tand temperatures as high as 1550°C. Metallic prills in the slag adhering to the
It will be avoided here.
The Chinese written sources give no reason to suppose that the temperatures crucI,ble fragments were generally either steel, with about 0.8 per cent carbon, or
used in steelmaking were high enough to melt the steel produced (perhaps 1400°C cast Iron (carbon content not stated). Three of the furnaces appear to have been
or higher). If the steel had been produced in liquid form, the long anneal of Qj.wu used to heat the charged crucibles. The excavators conclude that a co-fusion
Huaiwen's meth.od would have been unnecessary, as would the 'bending and coiling' process was used here. They suggest that the temperature used was at least
of the wrought tron noted by Shen Gua. On the other hand the Han crucibles de- 125 0 ° C , but do not take a stand on whether the temperature was high enough to
melt the steel produced.
s~ri~ed above could easily have. been .used at such high temperatures, and perhaps
hqUld steel was also produced m anCIent China. Further ea~t from Merv along the Silk Road is a region praised for its iron and
s\eel yroductlOn by G~eek, Islamic, and Chinese writers. The Sogdian state of
Lstrushana, a mountamous region east of Samarkand, and the Ferghana basin
Other times and places have been the focus of renewed archaeological attention in recent years, and a
The co-fusion of cast and wrought iron is of course a Chinese innovation - it was great deal of material related to the medieval iron and steel industry has been
85
practised in China long before cast iron was known anywhere else. In later times uncov:red. here. Most relevant to our present concern is a workshop excavated
various co-fusion techniques were used widely in Central Asia and to some extent at a city-site of the +9th-13th centuries in Ferghana, at Eski Achsy, Uzbekistan.
in India, Africa, and Europe. The medieval polymath al-Biruni (+973-1048)77 de- Here a large number of crucible fragments were found; the original crucible form
scribed a co-fusion method practised at Herat in Afghanistan/8 and al-Tarsusi appears to have been rather like the Merv crucibles but higher: 7-8 cm in diameter:
h . h 86 . ' ,
(d. +1348) appears to describe something similar in Egypt. 79 One variant of the elg t 3~-40 cm. The excavators consider that the process used here was direct
Indian wool::. steelmaking process, used in Hyderabad, was in fact a co-fusion produc~on ~f steel.from ore, just as He Tangkun argues for the Luoyang cruci-
process. 80 Biringuccio (d. ca. 1539) in his Pirolechnia described a steelmaking process bles .. It IS qUIte possible, however, that they were (also) used in co-fusion steel pro-
ductIOn as suggested by the Merv excavators.
with some resemblance to co-fusion (essentially a fining process in which wrought
iron is added to the liquid iron as it is being fined).81 This process seems to have
been in use in Italy at least a century after Biringuccio. 82 In North Cameroon in the From the early 19th century we have the excellent description of a co-fusion steel-
20th century Mafa ironmasters heated bits of cast and wrought iron, both produced maki~g proce.ss which is translated in Box 11. It was published in French by a
in a bloomery, in an open crucible to effect both decarburisation and co-fusion. 83 certam C~ptam Massalski in a Russian mining journal in 1841, and is clearly based
Archaeology in the new states of Central Asia has revealed the remains of steel- on both direct observation and interviews with craftsmen. He describes steelmak-
making centres which appear to have used co-fusion techniques. At the site of an ing in 'Persia', and it is not altogether clear what a Russian of that time would
important ancient city in the Merv oasis, in the southeast corner of Turkmenistan, have. included ~~ ~his term: perhap~ eve~/he region of modern Afghanistan, Turk-
memstan, TadJikistan, and Uzbekistan. It seems at least possible that Massalski
had seen the techniques he describes in much the same general area as the ar-
:~ Barraclough (1984, vol. 2); Rehren (2003, pp. 210-11); Craddock (2003).
I1 It is odd that several recent archaeometallurgical writers mistakenly place al-Biruni in the 12th century. chaeological remains described above, rather than further west in modern Iran.
T~ere is no doubt that his dates are 973-1048; see e.g. The enc),clopaedia if Islam (Anon., 1960ff, vol. I, pp. 1236-8).
" Allan (1979, p. 71-5); Craddock (1998, p. 50); Lang et al. (1998, p. 13); al-Hassan and Hill (1986, p. 253); al-Hassan
(19}8, pp. 40-1); Rigib (1997, p. 40); Bronson (1986, p. 44); Allan and Gilmour (2000, p. 75)·
,9 Cahen (1948, pp. 127--g); Craddock (1998, p. 50); Lang et al. (1998, p. 13); al-Hassan and Hill (1986, p. 253); es a; Feu_er~~ch et al. (1997; 199~); (Feuerbach and Griffiths, 2003); Herrmann and Kurbansakhatov (1994-
al-Hassan (1978, pp. 40-1); Rigib (1997, p. {a); Allan (1979, pp. 71-4, 75); Bronson (1986, pp. H, 73-{)· I p. pp. ,a 1,1995, esp. pp. 4 2-5), Her:mann et al. (1993; 1996, esp. pp. 15-17 and pI. 3; 1997, esp. pp. 10-13);
BC Voysey (1832); Bronson (1986, pp. {3-5). 9~~, 1999, e~p. p. 13; 2000). On the hIstory of ;\'lerv archaeology see Bader et al. (1994).
" Smith and Gnudi (19+3, pp. 67-70); Percy (1864, pp. 807-9). A similar text, presumably copied from Papachnstou and Swertschkow (1993); Bosworth (1960-2002); Anon. (1973-82).
R6
Bir!nguccio, appears in Agricola's De re metallica of 1556 (Hoover and Hoover, 1912, pp. 423-6). . Papachnstou and Swertschkow (1993, pp. 126--g); Rehren and Papakhristu (2000)' Rehren and Papa-
,- Martm LlSter (1693, pp. 867-8) quotes the 17th-century Jesuit Athanasius Kircher on a steelmaking process chnstou (2003)' '
much like this one which was used on the island of 'I1va', i.e. Elba. See also Percy (1864, p. 809). • 87 Allan and Gilmour (2000, pp. 68, 75) suggest that Massalski observed steelmaking either in northern Iran or
" David el al. (1989, p. 199). m Bukhara (m modern Uzbekistan).
6 THE LATE HAN THROUGH TANG -,
"'''''
---..-.
...... -

6 THE LATE HAN THROUGH TANG

Box I I The preparation qf Damascus steel in Persia in the early 19th century. Translated
from Massalski (i841, pp. 297-9); if. Allan and Gilmour (2000, pp. 535-9).
The illustration referred to is reproduced here as Figure 113.
The metals used in the preparation of Damascus steel are wrought iron, cast iron,
and a small amount of silver. The former should be previously worked scrap (nails,
plates, etc.), but free of rust. For the cast iron one of the best grades of white cast
iron should be chosen. The silver should be extremely pure. The usual proportion is
one part cast iron to three parts wrought iron by weight.
The wrought iron and cast iron are broken up into small pieces, mixed as
thoroughly as possible, and charged into refractory crucibles (no. 3 in the 1
illustration) whose height, upper diameter, and lower diameter are in the ratio f
5 : 4 : 3· The size of the crucibles depends on the amount of steel to be prepared.
In Persia the quantity [per crucible] is usually between t and I bacheman. (One
bacheman is equivalent to ... 2-46 kg.) The charged mixture occupies one-third
B ,.,.-_ _ _ _---,..,p ., ., .. .
mr------'---'---'-o

of the capacity of the crucible. ., . . .


0000
The fusion furnace (nos. 4 and 5 in the illustration) is composed of a cubical brick
chamber (AB CD) with flat bottom. At each corner is an opening (C) for the nozzles of
'"
. r-_-I-__~D. 1.C?0.0.0.
the bellows. An opening is left in one wall of the box to allow the charging of additional C -.:----t-.--'...'c
coala if necessary during the operation. A false floor (mn) in the chamber has round rU 0 0 0
holes with diameter equal to the diameter of the crucibles at ~ of their height ... Usually .•.•....•..........., .•, 1·0·0·0·0·
this fl=r is placed at 1 of the height of the chamber (ABCD). The holes (0) are
arranged in such a way that the crucibles are ... 0.051 m apart. Around each of these c c
. . . . .n
holes are placed four small holes (q) through which the flames pass and envelop the
crucibles on all sides. The furnace is closed with a cover of iron or brick, plastered Figure 113 Illustration accompanying rvlassalski's description of the preparation of watered steel in
with clay, which is manoeuvred with the help of a simple lever. Several holes in the Persia. Reproduced from Massalski (18{1. pI. 5).
cover allow the passage of air out of the furnace.
The furnace is initially loaded with sufficient coal to reach the bottoms of the
crucibles. These are lodged in the holes (0) in the floor (mn), positioned as nearly This is definitely a process in which the melting temperature of the steel prod-
horizontal as possible. The space between the floor (mn) and the furnace cover is uct is reached: the contents of the crucible are stirred with a rod, and the product
completely filled with coal, and the cover is carefully sealed with potter's clay. The fuel is a 'button' (culot) of steel from each crucible. It takes quite a long time, 5-6 hours,
is ignited at the four corners (C), and the operation of the bellows begins. When the to reach the temperature at which the cast iron melts, but then things happen
metal begins to melt, which occurs after 5 to 6 hours, a bubbling sound is heard which quickly. The wrought iron and cast iron fuse as the temperature continues to rise,
increases as the metal melts and stops when fusion is complete. As soon as the bubbling
and the resulting steel melts. The very long cooling time, three days, results in a
sound has stopped, the furnace cover is lifted. The crucibles are cleared of the coal
which covers them and into each is introduced ... 13-17 g of silver in small pieces. microstructure with fine cementite globules at grain boundaries which is necessary
The contents are stirred briskly with a metal rod, the crucibles are again covered with for the production of some of the types of pattern found on Damascus swords. 8B
coal, the furnace cover is replaced, all of the furnace openings are closed with clay, The addition of silver to the crucible charge is curious. It is unlikely to have
and the furnace is allowed to cool for about three days. improved the quality of the steel;89 if it had any function at all, this was perhaps
When the furnace has cooled completely, the crucibles are removed and the buttons in quality controL Silver does not alloy with iron, and in Massalski's description of
[of steel] are collected. The buttons are cleaned, and any silver which may adhere to the technique the silver is found adhering to the steel button. Its physical appear-
their surface is removed. In this state these are what is referred to as Damascus steel. All
that remains is to test them ... [A detailed description of the testing process follows.] ance would no doubt have told an experienced craftsman a good deal about the
course of temperatures through which the button had passed.

a The fuel used in this process is referred to simply as 'coal' (cha.rbon). This is surely charcoal, as the

journal in which the description appears refers consistently to mineral coal as houille.
., See e.g. c. S. Smith (lg88. pp. q-2{); Piaskowski (1978; 2001); Verhoeven (1987); Craddock (1998. p. 13).
" See e.g. Percy (186{, pp. 175-7).
6 6

1I
THE LATE HAN THROUGH TANG THE LATE HAN THROUGH TANG

(iv) WHAT WAS BLV IRON - PERSIAN STEEL, INDIAN STEEL, A very curious fact is that, after these reports of the early +7th century, bin iron
WATERED STEEL? virtually disappears from the Chinese sources for several centuries. The dynastic
histories of the Tang and Five Dynasties periods include accounts of Persia and
Among the exports of vVestern nations to China listed in sources of the +6th
other Western nations, and sometimes list their exports, but never mention any
and +7th centuries is a product called 'bin iron il~'.90 The identifiable items
ferrous products. 96
in these lists are virtually all luxury raw materials rather than finished products,
From about the beginning of the +lOth century to at least the 17th there are
and clearly bin iron must be some highly esteemed type of iron or steel. It
numerous mentions of bin iron in Chinese texts, written with either of the charac-
comes from two places, Bosi 7BlM, i.e. Persia, and Cao ifli, which is identified
ters il or il{. Some sources include it in lists of the products of places to the west
as Jaguda, the modern province of Ghazni in central Afghanistan. 91 Bin is
of China. 9) There is also a report from the 12th century that bin iron was pro-
undoubtedly a transcription of some non-Chinese word, but scholars have
duced within the Chinese Empire, in Yunnei Prefecture ~P'l1'1'1, near modern Ho-
considered this word unidentifiable. Berthold Laufer, in his learned Sino-Iranica
hhot, Inner Mongolia. 98
of 1919, notes ironically that 'even the Pan-Turks have not discovered it in
In 1259 an embassy was sent by the Yuan to Htilegti, the Mongol conqueror of
Turkish' .92 I was therefore surprised, upon consulting experts, to find that
Iraq and Persia. An account of that mission by Liu Yu ~ljfi1j notes that the land of
there are two quite plausible candidates, one in Sanskrit and one in Persian.
Yindu t=p~, i.e. India,99 produces bin iron. IOO Since the mission never came near
These will be discussed further below.
India, this information no doubt came from merchants encountered along the way.
Reports of the origins of distant imports are always subject to some suspicion,
It would seem to be the only real evidence we have that India produced bin iron.
for they often give the nationality of middlemen rather than the actual producers.
Perhaps from the early +roth century is a quotation by Li Shizhen *~~ in the
Arabic and Persian sources from the +5th century onward indicate that India and
17th century from a now-lost book entitled Xuanyuan shu Bao zang lun ffm~.iURll
Sri Lanka produced fine steel,93 and it is quite possible that the bin iron of the
(The Yellow Emperor's discourse on the hidden treasures [of the earth]l.101 After
earliest Chinese sources was not produced in Persia andJaguda, but carried to
some remarks about the places where iron is produced in China, Li Shizhen writes:
China from southern Asia by merchants of these places. On the other hand we
have just seen that high-carbon steel was being produced in the eastern Iranian Bill iron, which is produced by the Western Barbarians [Xi Fan j§~], is especially fine.
regions from about the +10th century at the latest, and continued into mod- The Bao zallg lUll states: 'There are five kinds of iron ... [The first two come from Hubei
ern times. 9{ The Chinese reports may therefore support the rather skimpy evi- andJiangxi.] Bill iron is produced in Persia [Bosi iSi:J!lTJ; it is so hard and sharp that it can
dence available for steel production here in earlier, pre-Islamic times. 95 cut gold and jade ... [The last two kinds come from Shanxi and the Southwest.]
There are many more mentions of bin iron in contexts which indicate that it was a steel
90 Tlei shu, ch. IO'2. p. 2270; -</lOll Shll, ch. 50, p. 9:20; Bei slli, ch. 97, pp. 3222, 3239; Sui shu, ch. 83, p. f857
considered to be of extremely high quality. 102 An example is the story of a colourful
(twice). There seems to be a general scholarly consensus that the <holl Silll account, completed in +635 hut incident of +895 in which a general declaims that if rebels arise they will have to nick
based on earlier sources, comes closest to being a primary source. The TI ei Sllll was completed in +55+ but (chi ffi'r) his sword of bin iron - apparently something very difficult to do. \03
there is good evidence that the relevant parts of this book were at some time lost and were later restored from
the corresponding parts of one or more of the other dynastic histories. Miller (1959, pp. 47-51); Ware (t932,
esp. p ..[cS); Maenchen-Helfen (1945, pp. 225-31); Pulleyblank (1952, pp. 320-2, fn.; 1960).
" Feng Chengjun and LuJunling (t980, p. 37). They note that the Bei ,hi and Sui shu accounts incorrectly % Jiu Tallg slw, ch. 198, esp. pp. 5297, 5305, 5312; Xin Tang shu, ch. 221.\-B, esp. pp. 6219, 622+, 6230, 6236,
identify Cao with the state of Jibin !;!'it. of the Han and Wei periods, which is generally identified as 62+1. 624+, 62+8, 6249, 6255, 6256, 6258; Jiu Hi. dai shi, chs. 137-8, esp. pp. 18+1, 18+2, t843; Xin HI< dai shi,
Kashmir (Pelliot, 1959-73, p. 2+2; but note that Chavannes [1903, p. 52, fn. t] identifies it as the province of chs,72-+, esp. pp. 907, 9II, 915,916,917,919,921.922. Note also Eberhard (1941).
Kapisa in Afghanistan). It is not impossible that this place-name is the source of the term 'bill iron', but there Q, E.g. SS, ch. +90, pp. qIIl, 14115, q119; Ming shi, ch. 332, p. 8620.

seem to be no early Chinese sources which connect Kashmir with the production of any ferrous materials. " Jin shi, ch. 2+, p. 569.
The Hall shu (ch. 96,\, p. 3885), in its description of Jibin, states specifically that it produces gold, silver. cop- 9':1 In this context filZdu presumably transCl;bes the Persian HindflStiiJz, which corresponds roughly to modern
per, and tin, and makes implements of these, but it does not mention any other metal (note also Eberhard, India (Yule and Burnell, 1903, p. 4t6); but note Bretschneider (t937, vol. I, p. t55). A more common, but
19+t, pp. 226-7,237). Laufer (1919, p. 515; nOle also p. 379, fn. 6) notes that the Tai ping hltall}I,}i (ch. 182, equivalent, Chinese transcription is rindu fD il!' (Feng Chengjun and Lu Junling, 1980, pp. 35).
p. Isa) (completed +981) mentions b£n iron from Kashmir, but this mention is in fact in a direct quotation I'm Xi shi)i, p. IIb; tr. Bretschneider (1937, vol. I, p. 146).
from the Sui sItu account of Cao. 101 Ben caD gallg mu, ch. 8. pp. +8, 609. The full title of the book quoted is given in ch. 1, p. 25; perhaps it was
9:! Laufer (19 19, pp. 5 I S-16). He does suggest some possible connections: 'Iranian *spaina, Pamir languages a Taoist complement to the Buddhist Bao zang lUll, attributed to Sengzhao r~a in the ++th or +5th century.
spin, Afghan aspina or aspalla, Ossetic lifsdll'. Cr. Pelliot in Bagchi (1929-37, vol. I, pp. 49, 280-1); Pelliot (t959- The date of the book is given as the +toth century by Laufer (1919, p. 515), and by Needham (1980a, p. 538)
n pp. +t-2). specifically as +g18, but neither gives the reasoning behind his proposed date.
" Bronson (1986, pp. t9-21);juleff (1990; 1998); Allan and Gilmour (2000, pp. 47-50, 113-22); Rehren and 102 E.g. Jin shi, ch. 2, p. 26; ch. +3, p. 985; ch. 87, pp. 1933, t936;Jill slrui qiao Cl"" Lill bao ;:Iwang Ire ;:aju,
Papachristou (2003). Hanneder (2005) reviews the textual and archaeological evidence on ancient Indian iron p. I; Juan slri, ch. 9, p. 192; ch. 78, p. 1952; ch. t20, p. 2956; ch. 203, p. 4546; Millg shi, ch. 247, p. 6396; ch. 332,
and steel. p. 8598; Qjllg shi gao, ch. 2+.. p. 9612.
.. Pp. 264-7 above. \03 Xin J-I-u dai shl, ch. 63, p. 786. The story seems not to be known from other histories, and it cannot be

os Allan and Gilmour (2000, pp. 46-7). assumed to come from a source as early as +895- The Xill H'u dai shi was completed in +I072.
r !

6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG

An 'Office for bin iron' (Bin tie ju ~~JEj), established by the Yuan dynasty in It is natural to suppose that the disappearance of bin iron from the Chinese sourc-
+ 12 75, administered 'the artisans in steel and iron' (lou tie gong jJ~I). 10+ Nothing es in the +7th century is related to the Islamic conquest of Persia. Its reappear-
more appears to be known about this office, but its name probably reflects the ance in the +IOth century would seem to reflect the rise of Arabic trade with
idea that bin iron was an especially excellent steel, signalling that the office is con- China by land and sea. However we should also remember that it is precisely
cerned with an elite among the smiths. from this time that we have the first firm evidence of steel production in the east-
ern Iranian region. Steel was produced at l\!Ierv by co-fusion, which is a Chinese
technique, but other techniques may also have been used in the region.
In the +6th century bin iron appears to have been a type of fine steel, imported as From the +IOth century onward bin iron is well known in China, but now the
a raw material rather than in finished products. One possible identification of the term seems to mean no more than 'especially fine imported steel' (and it is not
original word behind bin is Sanskrit pb!qa, which some Sanskrit lexica define as always imported), with no specific technical or geographic implication.
'steel', though this meaning is not attested in texts. IUS The usual, well-attested,
meaning is 'a lump' (usually of food), and this recalls the fact that several Chinese Of all the sources on bin iron from all the centuries there seems to be only one
1
terms for varieties of steel include characters that mean 'lump'. Ob Bin tie, which I which gives any specific information about this type of steel. Cao Zhao's Ge gu
have been translating as 'bin iron', could easily be a transcription of pi1!Qa, with the yao lUll fI'r'i!i~~ifIi (The essential criteria of antiquities', a handbook for
Chinese character for the second syllable chosen not only for its sound, but also connoisseurs published in 1368) has: III
because it means 'iron' .IOi This would also explain the odd fact that an especially
admired type of steel was called iron. Bill imll: It is produced by the Western Barbarians. Some [types] have a spiral self-
There is also a chance that bin tie transcribes a Persian or Arabic word patterning, while others have a sesame-seed or snowflake patterning. \\I'hen a knife or
sword is wiped clean and treated with 'gold thread' alum,"2 [the pattern] appears. Its
meaning 'Indian steel'. l\!Iarco Polo in the 13th century states that ondanique
value is greater than silver.
(andaine, andanicum) , apparently a type of steel, is produced in the Kingdom of An ancient saying holds that 'knowing the strength of iron is like knowing gold' [i.e., the
Kerman (the province of Kerman in modern Iran). Henry Yule, in a long ability to judge the properties of steel is as valuable as the ability to assay the purity of gold].
footnote, identifies this as Persian hundwallfv, 'Indian steel', which shows up in Forgeries have a black patterning, One should examine [a steel object] very carefully.
Arabic sources as e.g. hindia, hint, or al_hint.lo8 Both bin tie and pi1!-qa, could be There are three ntles for knives. The first is that in the blade there should be perfect
transcriptions, in one of the region's languages, of a form like hindia. Or hilldia control of fire, metal, and water [i.e., the blade should be correcdy quench-hardened and
tempered] .113 The second is that the haft should be of xichi wood from the Western
could be a transcription of pi1!qa.
Barbarians, I " and dle third is that the sheath should be of Tatar birchbark.
'Lump steel' or 'Indian steel' might have been what today is generally
I once had a pair of scissors of bin iron, of exquisite workmanship. It had a raised gilt
called woot::;, which was produced by cementation of wrought iron in small pattern on the inside, and on the outside a silver-inlaid inscription in Islamic characters.
crucibles at very high temperatures. 109 Or it might have been produced
directly from ore in specialised furnaces like those recently excavated by The first paragraph may well be the earliest extant description in any language
110 of the famous 'watered steel' blades of Persia (sometimes called 'Damascus' or
Gillian Juleff in Sri Lanka.
'damascened' steel).115 The pattern was produced by etching the finished blade
to reveal the microstructure of pearlite and finely divided spherulitic cementite
]'ita/! Jili, ch. 85, p. 2145; note also p. 2q.6.
111-1- characteristic of woot::; and other crucible steels which are allowed to cool very
I'"~ Monier-Williams (1899, p. 625). I am grateful to Kenneth Zysk, Stefan BauIns, and Srini"asan
Kalvanaraman for advice on this matter.
".; Pp. 256 above and 321, 32 .., 3+1-2, 3+6 below. ill Ge gu]ao lUll, ch. 2, p. 3Gb; cf. David (1971, p. 137, 152); Needham (1980a, p. 538). The expanded version

11)7 The pronunciation of bin tie i;jl at this time would have been something like pielll'iet or pjill thE! (resp. GSR by Wang Zuo, .:rill .:eng Ge gll.l'aO lUll, ch. 6, pp. J..j.b-I5a, has essentially the same text, with a few variants,
38 9a , 1256b; Pulleyblank, 1991, pp. 38, 308). A Sanskrit-Chinese dictionary of the +8th century, Fa,,],,:a lIIillg none significant.
(Bagchi, 1929-37, voL I, p. +9), gives for bill lie the Sanskrit equivalent pilla in the Sanskrit script known as siddlwlII. '" Jill rifoll ~*'W, unidentifiable. The medieval European book of recipes Mappae Clavicula (late +8th to
Pelliot (in Bagchi, 1929, pp. 280-1; Pelliot, 1959-73, vol. I, pp. _p-2) notes that this word is not otherwise known early +9th century) also mentions the use of alum for etching iron. Smith and Hawthorne (197+· p. +9).
in Sanskrit or Prakrit, so that we cannot determine whether it transcribes bill tie, or bill tie transcribes it, or both '13 See pp. 136-7 above. Here I follow David (1971, p. 137, rn. 3) in taking da ?c, 'great', as a scribal error
transcribe a word in some other language. The dictionary gives the pronunciation of the Sanskrit as tt:~(j!J·i: for ht/o ;k, 'fire', in the phrase, dajin shlli ZOllg guall *&7j<.~.-g.
na or pji' nrai; GSR 566g, 94b; Pulleyblank, 1991, pp. 33, 221). If my suggeslion that bill lie transcribes pil!a or hilldia 1).1. ...\"icJzi ml~ ~M* (the second character has several variants) is a finely patterned wood native to Guang-

is correct, we should expect a tor d somewhere after the n in pilla. It is therefore interesting (though perplexing) clang and Human, used for furniture (~Iao Xingjic, 199I). Presumably Cao Zhao refers here to some similar
that theJapanese edition of 1732 gives the Japanese pronunciation hida rather than the expected hina for It¥\. wood imported from the Western Regions. A sword with blade of bill'iron and haft of xifhi wood plays a part
III aYuan-penod drama, Jin rhui qiao Chen Lill Bao ~"lIallg he ::aju ~*illir:<i!fj;flllm~'ilH1f (e.g. p. I).
". Yule (1903, pp. 92-6).
11) Compare the photographs of Persian watered steel blades given by Allan and Gilmollr (2000, pp. 201-5, figs.
,,><, See e.g. Bronsoll (1986).
27b, 28, 2gb).
'''' Juleff(1998).
'27'2 6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG '273
slowly from the liquid state. 116 I know of no explanation for the 'black patterning'
of 'forgeries'.
The scissors of the last paragraph are directly comparable with the exquisite
Persian scissors of the 18th and 19th centuries in the Tavoli Collection, described
and illustrated by Allan and Gilmour. ll7 But Cao Zhao's scissors are unlikely to
have been of watered steel, for as far as is Imown this patterning technique was
used only for swords and knives.

(v) 'HUNDREDFOLD REFINED STEEL'


A traditional Chinese saying is bai lian cheng gang B~pX;M, which may be rendered,
'it takes a hundred refinings to turn iron into steel'; it is in the school of hard knocks
that a boy becomes a man. I IS In earlier times this 'hundredfold refining' is found in
poetry in references to steel of very high quality: The poet Liu Kun ~UffE (+'271-318),
for example, lamenting the fall of the WesternJin Dynasty in +3 16, wrote, I 19
Unexpectedly, steel of a hundred refinings
Softened and could be wound round a finger.
fPJ~EHUJrr {t~~j'Hi1i*
Figure 1q. Sketches of three scribe'<5-knh'es \vith gold-inlaid inscriptions (Luo Zheny'1], 1931, ch. 15, pp. Ila-12a).
Dimensions not giyen; probably about 20 cm long. Each of the inscriptions is partially illegible. Luo Zhenyu re-
The poets who use this word lian (written with any of several characters: i~ , if( , constructs the first by reference to the others as follows:
1* ' ,~ ~) provide no clue as to what it might mean as a technical term, and ~~+~.~ •• I.ffl~.nIDi§~I.~~~~~~~~
it is usually translated with such vague words as 'refine' or 'temper' .120 If we had 'Sixteenth year of Yongyuan [+104], Guanghan Commandery Office of Artisans. Thirtyfold refined scribe's-
k:1ife, made by the artisan . .. [name illegible] under the direction of Cheng, clerk commissioner over artisans;
only the literary references to judge by, it would not seem necessary to take this Jing, office chief; and Xi, assistant administrator.'
idea of 'a hundred refinings' seriously as a technical term. It becomes very (For the administrative titles in this inscription see Yu Weichao and LiJiahao, 1975, pp. 346-7; Song Zhimin, 1979,
interesting, however, when we see the artefacts in Figures 114, 115, and II6. p. {60; Chen Zhi, 1979a, p. IH; note also Chen Zhi, 1980, p. 136; Li Guangjun, 198;, pp. 35-6; Bielenstein, 1980,
pp. 95,99)·
These are three scribe's-knives, a ring-pommelled sabre, and a sword, with inlaid
inscriptions which give dates in the +Ist and +'2nd centuries (+104, +112, and
+77) and indicate that they are 'thirtyfold refined' or 'fiftyfold refined' using this Several other relevant artefacts are known fromJapan. The inscription on a very
same word lian. A sword unearthed in Nara Prefecture,Japan, has an inscription strange 'hundredfold refined seven-branched sword' dates it to +369 using a Chinese
indicating that it was made by 'hundredfold refining' in China in the Zhongping reign-name, and it was presumably made in China (or perhaps Korea). It seems
$:lf period, +184-189.121 from the inscription to have been a gift from a king of Paekche in Korea to a king of
Japan. In Found in two large tumuli of the Kofun period are the 'eightyfold refined'
)16 This is as far as I dare to go in discussing watered steel; it is a subject of great complexity and some Eta-Funayama ¥IEIH8LlI sword, dated +5th century, and the 'hundredfold refined'
Sakitama-Inariyama :t~.:Ef8fofLlI sword, dated +471 or possibly +531. 123 The latter
controversy. See e.g. C. S. Smith (lg88, pp. q-2{); Verhoeven (1987); Piaskowski (1978; 2001); Allan (1979,
pp. 76-82); Allan and Gilmour (2000, pp. 76-9, 201-7).
Note that 'watering' is quite distinct from 'pattern-welding', in which etching brings out a different kind of two swords were made by Japanese rather than Chinese smiths, and all three are
pattern, formed by forge-welding irons of different compositions. On this sec p. 32.} below.
117 Allan and Gilmour (2000, pp. 351-6).
much later than the swords and knives mentioned above, which are dated between
liB Note for example the novel with this title by Ai Wu (1958), translated as Sleeled and lempered, Ai Wu (1961).
It gives a vivid impression of life among Chinese industrial workers in the Great Leap FOI\vard period.
119 C'llOng ~"'g Lll OWl .!IlJiilitll!. ~V:Y, ch. 25, p. 1176; Jin slru, ch. 62, p. 1686; von Zach (1958, p. fI7). He
Tangkun (1985) gives many more examples. I" Anon. (1968a, p. '30, pI. 6); Sasaki Minoru (1982, p. 179). The JVihollgi El *~G (Chronicles of Japan,
lOO See pp. 256-7, 32 1. compiled +720) mentions a gift from the king of Paekche of a 'seven-branched sword', using the same char-
121 Umehara Sueji (1962); ef. Han Rubin and KeJun (198.}, p. 316); He Tangkun (1985, p. 123). The inscrip- acters, shichishi-to -ts!tn), seen in the inscription (Aston, 1896, vol. I, p. 251). According to the uncorrected
tion is transcribed by Urnehara Sueji as: q,'l"DI5'I . EFl 1-9'f- . i§f'Fs!tn . a~iljljtl . J:.ll!~m . [J~¥"f!li! chronology of the }Ji"/zongi this event took place in +252, but it is now known that the section in question is
'Sword made 011 a bingwll day of the fifth month of the ... [year] of Zhongping [+18.}-189]. The steel was chronologically displaced by exactly two 60-year cycles; this gives +372 as the date of the gift, three years af-
purified by hundredfold refining ... ' The tomb in which the ,word was found is described briefly in Enghsh ter the date inscribed on the artefact.
by Okauchi Mitsuzane (1986, p. I.p). 103 Anazawa Wakou and ManomeJun'ichi (1986); note also Murata and Sasaki (1984); Anon. (19851).
6 THE LATE HAN THROUGH TANG
6 THE LATE HAN THROUGH TANG

I
J I
o I
I I
/
--(
\
:
I
\ \
\ \
Figure II5 Thirtyfold refined ring-pommelled sabre from Cangshan 1iLiJ, Shandong (reproduced from Chen I
I
\ \_-
Zijing andLiu Xinjian, 1974, pI. 5.1- 3). Length 111.5 cm, breadth 3 cm, thickness I cm. I. Full view. 2 . Inscription. I \
\

•._,,
\
3. Magnified inscription: \
..... , \
~mn~n~~~~*~*n6$~T~
'Thirtyfold refined large knife [i. e. sabreJ made on a bingwu day in the fifth month of the sixth year of Yongchu I 2 3 4
[16 June, + I I 2 J . Auspicious, suitable for sons and grandsons.'
(The last three characters of the inscription are hidden by corrosion products, and were revealed by X -ray
Figure II6 Fiftyfold refined sword from Pankuang in Tongshan County,Jiangsu jli'J LiJ ~~ (Wan.g Ka~, 1979,
examination; see Li Zhong, I975, p. 14; Han Rubin and KeJun, 1984, P: 3I7.)
p. 52; note also Li Guohua, 1988). Total length 109 cm; ?lade length 88.5 cm, breadth 1. 1- 3· I cm, spm~ thIckn~ss
0.3- 0 .8 cm; haft length 20.5 cm, breadth 1.2- 1.7 cm, thIckness 0.6- 0.9 cm. I. Sword. 2-3· Haft, showmg the m-
scription:
~m=~em~I~Im~n+~DDD~~D,
+77 and +189. Therefore it is probably best to leave them out of account in the pres-
'Sword ... fiftyfold refined, made in the second year of Jianchu [+77J by Wang Yin of the Western Office of
ent discussion. 124 Works of Shu Commandery . . . grandsons.'
4. Bronze guard, showing the inscription: HT n 13", 'Valued at fifteen hundred.'

Metallographic work by Han Rubin and Ke Jun 125 has yielded a suggestion as to The two artefacts show a definite layering in their microstructures, with about
what this lian might mean. They examined samples cut from two artefacts, the 30 and about 60 layers respectively through the thickness. In the sabre of Figure 115
'thirtyfold refined' sabre and 'fiftyfold refined' sword of Figures II5 and II6. 126 the structure is virtually uniform, and the layering can be detected only through
patterns in the distribution of slag inclusions. . .
The cross-section of the sword is composed of three regIons: a central regIon,
about 2 mm thick, and two side regions, each about 1.5 mm thick. The side re-
124 SunJi (I990, pp. 75-7).
125 Han Rubin and KeJun (1984); cf. Li Zhong (1975, pp. 13- 16).
gions are composed of layers of lower- and higher-carbon steel, and appear to be
126 It is necessary to warn the reader against three very misleading English abstracts of this work: Rostoker mirror images of each other, while the central region is uniformly about 0.7-0 .8
et al. (1985, p. IOO); KeJun (1986, pp. A49-A5 I); and Han Rubin et aI. (1986, pp. I5- I6). The last is especially
unfortunate: my guess is that an editor 'improved' the English of Dr Han's original manuscript, producing per cent carbon.
for example the statement that the sword of Figure II6 is composed of 'about 40 alternate layers of medium The sword could have been made as follows . A core, destined to become the
carbon and low carbon steel, each about 1.5 mm thick'. Thus the sword is 6 cm thick! This may be compared cutting edge, was made of 0.7-0.8 per cent carbon steel. An outer wrapper was made
with the correct translation in Wagner (1993, pp. 469-70).
6 THE LATE HAN THROUGH TANG 6 THE LATE HAN THROUGH TANG 277
130
by laminating two steels with different carbon contents. The wrapper was folded mechanical properties of historical wrought iron are those of Robert B. Gordon.
over the core. and forg~-weld:d. The s,":ord was then fashioned by further heating Comparison of the slag-inclusion morphology of the two swords studied by Han
and hammermg of thIS lammate. Cunously, the edge of the finished sword was Rubin and KeJun with the micrographs in Gordon's article indicates that they have
not finally quench-hardened. an excellent structure which could only have been achieved by repeated folding and
Both the core and the wrapper were made by repeated folding and forge-weldino- reworking. 131
to give the observed layered structure. Han Rubin and Ke Jun suggest that it wa~ Further confirmation of this interpretation of lian was later provided by Sun
this folding and welding that was called 'refining', lian, and that the number prefixed Ji. m He pointed out a very unusual character, lian i%!I:, obviously related to the lian
to this word indicates the resulting number of layers. The 'thirtyfold refined' sword we are discussing here, which seems to occur only once in all of China's literature, in
(Figure II5) is composed of about 30 layers and the 'fiftyfold refined' sword the Han dictionary Shuo wenjie zi (+ 100). Here the character is defined with the
(Figure II6) about 60. In each of these cases the number of layers is difficult to words pi liall tie yeh ,e$;j~jl-ct1. It seems that this definition can be translated, 'to
count, but the inscription need not in any case be taken as giving an exact figure. In pile up and "refine" iron', for the character pi ,e$ is found in connection with the
the case of the 'fiftyfold refined' sword we may imagine the following sequence. making of swords in several poetic texts of the Six Dynasties period, and the Tang
(1) A bar of steel is folded, welded, and hammered out four times, giving the Core commentator Li Shan *~ (ca. +630-689) explains it as meaning, 'to pile up'
with 16 layers. (2) Bars of higher- and lower-carbon steel are welded together and (Pi wei die zhi ,e$~~Z).133
hammered out. (3) The resulting bar is folded, welded, and hammered out three
times, giving the wrapper with 16 layers. (4) The wrapper is folded over the core and 130 Gordon (lg88).
welded, giving a bar with 3 x 16 = 48 layers. (5) The sword is made by hammering 1:11 A different interpretation of the term lian is given by Rostoker et a1. (lg85), based on the micro-
structure of a sword in the Field ~Iuseum in Chicago. It is very similar to the sabre shown in Figure 115,
out this bar. and is 100 cm long. All that is known of its provenance is that it was acquired by Berthold Laufer in
The authors are at pains to make clear that this interpretation of the numbers Henan in 1923. 'Style, dimensions, microstructure and hardness all suggest that the Field Museum's
sword would have been given a quality designation of the form" . .. refined". That it lacks an appropri-
of 'refinings' is a hypothesis which will require much more work to confirm or ate gold foil label may well be because the label fell off when corrosion of the sword blade's metal pen-
refute. But it is certainly attractive. The inscriptions and the texts suggest that the etrated deeply beneath it' (Rostoker et aI., 1985, p. 103). In style and dimensions the Field Museum sabre
is only one of hundreds of similar sabres from the Han and after (Wagner, 1993, pp. 191-9; Trousdale,
given number is a count of something concrete, and that this number directly IQiS). Arguing as here on the basis of microstructure prejudges the issue, which is what' . . . refined '
reflects the amount of work done on the iron as well as its resulting quality. acmally means; but furthermore the authors themselves show that in several respects the microstructure
In 19th-century England this process of folding and reworking was knO'ATI as of the sabre is different from those of the two artefacts discussed above, which are known by their inscrip-
tions to have been classified as on-fold refined'. The speculation concerning a 'gold foil label' is mysterious; to
'piling', and such grades as 'best', 'best best', 'treble best', etc. reflected, among In) knowledge nothing which could reasonably be denoted by this term is known in Chinese archaeology
other factors, the number of times the iron was piled. 127 This is an essential treat- from any period. See also Wagner (1993, pp. 287-8).
132 Sun Ji (lgg0).
ment for any iron which contains slag inclusions. Each piling breaks up, elongates, 113 Zhang Xie ~m\, Oi ming t$, in WX, p. t605· See p. 255 above.
and redistributes the slag inclusions in the iron and thereby improves its strength
and ductility. Smiths have always knO'ATI this, but it became the object of intense
study in the 19th century, when the use of wrought iron for such products as rifle
barrels, bridges, and ship hulls made increased demands on the strength and ductil-
ity of the iron; and also made failures both more catastrophic and more visible.
Thomas Turner quoted figures to show that each piling up to about six continues to
improve the tensile strength of the iron, but that only the first three give a sufficient
improvement to be worth the added expense.128 Unfortunately it is likely that most
of the tests on which Turner based this conclusion suffered from poor experimental
design and/or a lack of understanding of the distinction between strength and duc-
tility.129 The first modern studies of the influence of slag-inclusion form on the

12; Gale (1979, p. 45-51); Percy (186+, pp. 720-1); Hall (lg28, p. {I); but note the sceptical remarks of
T~?8mas Turner (1895, pp. 328-g) on these terms; also Belford (200;}
- Scoffern et a1. (1857, p. 318); Turner (1895, p. 328).
129 See Gordon (1988, esp. pp. 110-18, 13h~).
7 THE SONG PERIOD 279
+1000 had much more in common with the China of Ig00 than it had with the
7 TECHNICAL EVOLUTION AND ECONOMIC China of +750.
REVOLUTION IN THE SONG PERIOD Later work has given less attention to these cross-cultural comparisons and more
to the delineation and explanation of the specific social and political changes which
From the late Tang through the Song was a time of fundamental changes in socia:, occurred in China. Recent Western studies of the Song have embraced the new his-
political, and economic life in China. As one scholar has put it, the period from toriographic direction suggested by the Japanese pioneers, while Chinese historians
+750 to +1000 have tended to be less enthusiastic, preferring to stay with the traditional periodisa-
tion by dynasties or to adopt the much broader periodisation proposed by Marx and
marks a watershed in the history of political institutions, in economic organization and in Engels, in which the Song lies in the middle of the Feudal stage of Chinese history.
the basic structure of Chinese society. One of the most striking features of this great social
The widespread use of printing, and the parallel spread of literacy, in the Song
transformation is the enormous expansion of trade, and accompanying this the growing
complexity of commercial organization, and the emergence of an identifiable urban class had - of course - profound effects at every level, but a particular effect to be noted
with its own sub-culture. These changes were accompanied by an almost equally radical is that our historical sources from this period on are incomparably richer than for
change in official policy towards commercial activity and the merchant community, and a earlier periods. This makes it possible to look much more closely at the changes tak-
fundamental re-alignment of government financial policy, which mark off the ninth century ing place. Much of the best vVestern research on the Song in recent years has looked
as the end of an era in economic theory and practice. I at individual regions of China, investigating the ways in which the overall changes
in Chinese society manifested themselves at the localleve1. 7
The iron industry played a role in these changes which we shall investigate here. At
A Ig82 paper by Robert M. Hartwell is a tour deforce relating the historical trends
the same time progress in siderurgical technology was made on a number of fronts,
at the level of the Empire to trends in a sample of fifty localities. His conclusions are
for example in the use of mineral fuel, in the use of water power, and in methods of
worth quoting here:
steelmaking. Thinkers such as our old friend Shen Gua and others continued to
speculate on the complex phenomena of ferrous metallurgy. 2 If much of this devel- During the period between 750 and 1550, there were major changes in the relative positions
opment was a continuation of that of earlier times, it was nevertheless in the Song of the macro-regions of China owing to [I] catastrophes ... [2] political decisions ... [3]
that many earlier beginnings came to fruition. the improvement of transport and communication facilities ... and [+] the introduction of
novel techniques in agriculture ... The shift in the comparative advantages of the regions
Studies of the great changes that took place from Tang to Song were first pursued
and their combined growth in population and wealth not only brought about changes in the
at the beginning ofthe 20th century by Japanese scholars, especially Naiw Torajiro intraregional development process, but also had an aggregate impact on empire-wide polit-
pq~!%)X~~ and Miyazaki Ichisada. Miyazaki saw the Tang-Song transition as an
3
ical and social structures. The expansion of the densely populated areas of the empire cre-
'Oriental Renaissance', ~ pointing out parallels between the rise of Neo-Confucianism ated administrative difficulties leading to a localization of central authority ... at the same
and the revival of Greek learning, and between the polymaths Shen Gua and time that the process ofbureaucratization of the central government was brought to a halt,
Leonardo da Vinci. The newly widespread use of important inventions - printing, if not reversed. These transformations in the economic and poliricallandscape also resulted
the compass, gunpowder - began in the respective Renaissances, East and '>IVest. in the demise of a semi-hereditary professional bureaucratic elite ... and its replacement
during the Sung by a multitude oflocal elite gentry families. s
Naiw was the first to place the beginning of the 'modern' period in China in the
Song. As Miyakawa Hisayuki writes, 'Those who doubt the reality of Chinese Years before this, Hartwell, in a Ph.D. dissertation and three articles, had done the
modernity should try to observe Yuan China through the eyes of Marco Polo and first important work on the Song iron industry in the framework of economic his-
Ming China through the eyes of Matteo Ricci.'5 lvlodemity is of course a modern tory.9 That work fits into his later work, demonstrating that there was a great
term, and tends to be defined idiosyncratically, each writer putting into it those growth in iron production in north China in the + 11th century, that this was a geo-
aspects of the modern world which seem important and positive to him or her.'i I graphically limited development, and that the industry later declined. These main
shall avoid using the word here, but emphasise that in fundamental ways China in results of Hartwell's study of the iron industry appear to be solid, but he made other
claims which are under dispute. He attempted to calculate precisely the annual
production of the Northern Song iron industry, and concluded that in the late
I Twitchctt (1968, p. 63). +IIth century this was 125,000 English tons, i.e. about 115,000 metric tonnes or
, See e.g. SCC, vol. 2, pp. 266-8; p. 256 above, and 320-+ below.
J Miyakawa (lg55); Liu and Galas (lg6g).
• Miyazaki lchisada (1940-+1); Miyakawa (1955, pp. 5+5fT). ; Sichuan has been one of the favolu;te regions for study, for example by Smith (1991) .
.\ On these two travellers see e.g. SCC, vol. I, pp. ql, q8-9. " Hartwell (lg82. pp. +25-6); note also Chcng l\linsheng (200+).
" Cr. Zurnclarfer (199ia; 199ib). " Hartwell (1962; 1963; 1966; Ig6ia).
7 THE SONG PERIOD 7 THE SONG PERIOD

1O
1.2 kg per capita. I have in a separate publication considered the sources and were excavated in the former bed of the Zhang River i!1iiJ, whose course today is a
assumptions on which this calculation is based. My conclusion is that the result may
perhaps be of the right general order of magnitude, but is expressed in much to~
precise a form, and not convincingly argued. 11 More problematic is his statement
that per capita production never again in Chinese history reached this level; the
I
i'

f
few kilometres away. Inscriptions on the ships and on some artefacts indicate that
they were official grain transport ships which were wrecked in one incident, pre-
sumably a storm, not long after 1352.
Thirty-nine iron artefacts from the ships are sketched in Figure 117. What strikes
sources on which the statement is based do not appear to be reliable enough to sus- { the eye immediately is the sheer variety of objects made of iron. The ship was built

I
tain such a far-reaching conclusion. His work also contains important misunder- using iron spikes and nails (e.g. Figure 117, no. 15),16 it was provided with a variety of
standings of technical aspects of iron production; it may be that recognition of these hooks and rings and oarlocks (not illustrated) of iron (nos. 14, 24, 25), a punt-pole
is the reason that he never published his Ig63 dissertation. was tipped with iron (no. 28), and such fittings as a door handle, a door latch, a lamp
Hartwell also made a contribution of another kind to the study of the Song iron holder, and a lamp were likewise of iron (nos. 22, 36, Ig, 34). Cooking was appar-
industry. In the research for his dissertation he performed the heroic task of going ently done on board, and we find an iron stove grate, cooking pot, and kitchen
through most of the major sources for Song history, page by page, seeking out ref- knives (nos. 5, 4, 6, I1). For fishing, two net-weights were found, one of iron (no. r)
erences to iron and steel. We therefore have in that dissertation a massive collection
of references to sources relevant to all aspects of the present study. 12 These, together
with a few more sources noted by other scholars or by myself, form the basis of much
of what follows.
I
I
and one of bronze. Perhaps the fork-head (no. 30) was also used in fishing.
Iron artefacts related to the ships' official function include a steelyard weight (no. 2),
se\'eral padlocks and keys (nos. 12, 16, 20), and a single weapon, a sabre (no. 10).
Quite a few carpenter's tools were found, including an ink-box (used for laying
In approaching this period it is important to keep constantly in mind that it is a
time of 'China among equals,.13 The Song state was never militarily strong, and
found it necessary to treat with its neighbours on a basis of equality. These neigh-
bours, in the north the Liao ~ and later theJin sE, in the northwest the Xi Xia [SI:,
and in the south the Nan Zhao m~g, were ruled by non-Chinese elites, but their
I down straight lines with an inked string), a glue-pot, an <L"(ehead, a chisel, and a drill
(nos. 13, 7, 3, 26, 37). Agricultural implements include a mattock-head, a scythe-
blade, a sickle-head, a spade-head, and a hoe-head (not illustrated) (nos. 8, 17, 23, 29).

Some agricultural implements


populations were largely Chinese, and the historian must include them in any study
of the Chinese world of the time. We shall see in the following that these not-quite- An article by Su Tianjun brings together a large number of iron agricultural imple-
Chinese neighbours provide some useful contrasts to complement a history which ments (as well as some other implement types) of the Liao andJin periods discov-
of necessity must concentrate on the Song, the Chinese state in which the m()st ered in the Beijing area. I) Two of his illustrations are reproduced here in Figures 118
important developments (for China and for ferrous metallurgy) occurred. and I1g. Besides implements which are well understood there are some which are
very curious, for example what appears to be a very long scythe-blade with two
(i) THE USES OF IRON chain-links at one end (Figure lI8, no. 6 and Figure lIg, no. g). As Su Tianjun notes,
the most likely explanation is that it was attached by the chain-links to a long handle
We may start by looking at some of the ways in which iron was used in this period. and somehow used for the same purposes as a scythe.
More details on these applications will be fOlmd in other volumes of Science and We see a few more implements in Figure 120, a mural from a Xi Xia cave temple
CiLilisation in China; for example agricultural implements are discussed in Section 41d.14 in Gansu.

Artifactsfrom some Yuan ships A blacksmith's story


An interesting sample of iron artefacts of daily use has been provided by the exca-
A story written by FanJun illi& in +1127,just after theJin conquest of north China,
vation of six 14th-century shipwrecks in Ci County m~, Hebei, in Ig76.15 The ships
tells of a blacksmith whose rise from rags to riches illustrated how times had
changed. When FanJun first meets him the blacksmith and his family live in a
10Hartwell (1967a. pp. 104-5, long footnote; 1963, p. 35).
11Wagner (200IC).
" Note also Hartwell's Guide to sources of Chinese economic his/oD', A.D. 618-1368 (1964), which includes a
different range of sources and a wider range of subjects. Hi But as the excavators point out, iron cramps, guaju tiiU, were not used in the building of these ships,
13 To borrow the title of Rossabi (1983), an excellent introduction to this aspect of Song history. though these were commonly used at least two centuries earlier and are still used in wooden ship-building
" SCC, \'01. 6, part 2, pp. 130-378. today. See also Xu Yingfan (lg8S); Li Zebin (1992, p. 58 + fig ..h nos. 10, II, 15, 18).
13 Excavation report, ZhuJinsheng (1978); metallographic examination Anon. (1978g). " Su Tianjun (1963).
7 THE SONG PERIOD 7 THE SONG PERIOD

• i'r',--~
2

ffI]!]I ~ fA

~
~",-,
-, .
,
7

14 17

FiQ1.1re II8 Sketches of iron implements from a hoard of 64 iron artefacts discovered atJiaozhuangcun ,~#±ti
in'Fangshan County ~LlJ~, Beijing, reproduced from Su Tianjun (lg63, p. 1+2, fig. -I): I. Hoe, length
approx. 65 cm. 2. Fodder chopper (zha dao ilIJ]]), length approx. 68 cm. 3. Long-handled kmfe, length 45 ~m.
4. Weeding hoe (YIIIl dill fiiIlJ), length of iron shaft 84.5 cm. 5. Dipper (tius/wo /iiEkJ), dIameter 21 cm. 6. ArtICU-
lated scythe-blade, total length 53 cm (cf. Figure IIg, no. g). 7. Fragment of toothed wheel, la;gest dImer;slOn
6.5 cm. 8. Fork-head, length approx. 25 cm. 9. Ploughshare, length 2+ cm. 10. 'Spearhead (mao tOll -yjjJj),
length 31 cm. 11. Fork-head, length 36.5 cm. 12. Kitchen knife, length 37 cm. 13., Axehe~d, length of edge 7 cm.
14. Ploughshare, 'length' approx. '-I cm. 15. Mouldboard, breadth 32 cm. 16. Wedge ("ze ~), length 23 cm.
17· Pickaxe-head, length 25 cm.
Figure Ilj Sketches of iron artefacts from SL'\: 14th-century shipwrecks excavated at Nankaihecun in Ci Cotlnty~
Hebei m~mrmfiiJt1, reproduced from ZhuJinsheng (1978, p. 394, fig. 10). I. Net-weight (artefact no. Ps).
,.. Steelyard weight (3:3), weight 700 g (height approx. I I cm). 3. Axehead (2:53), length 1+ C111. edgc 6.j cm.
4· POt (2:55)· 5· Slave grating (2:28).16 X 16 cm. 6. Kitchen knife (+20). Length approx. 37 cm. 7. Gluc-pot (bido Figure I17 (ollld. 6 cm. 19. Lamp fixture (d"'g~//alljia {!t1l~, 2:.+3), height 13 cm. 20. Key (1:122).21 .. Uniden-
gllo ~iIlJ, 1:62). Length 22 cm, height 7.8 cm. 8. Mattock-head (4:16), edge 10 C111. 9. Oarlock (Ill bei mtT, 2:21).
tified (1:372). 22. Door-handle (menpu F~fifi, 2:j6). 23. Sickle-head (+:21), length 19 cm, edge 16 cm. 24· Rmg (-1:19).
10. Sabre (jiall 'lIJ, 2:29)· 11. Knife (2:52), length ++ cm. 12. Padlock (l:g8), length 12 cm. 13. Carpenter" ink-
25. Coupling hooks (guagoll Ii~~, 1:101). 26. Chisel (1:102), length 7.6 cm, breadth of edge I.I cm. 27. SCIssors
box (mo dOli ,1,4, I:g7). 11.2 x +6 cm. 14. Hook (3:10). 15. Spike (d/allg dillg :!'HT, 3:11).16. Padlock (2:+1), length
(3:9), length 19 cm. 28. Punt-pole point (gaojiall /Ili:J2, 3:13), length 11.6 cm. 29. Spade-head (2:37), h,ngth2+S cm,
12 cm. 17· Scythe-blade (shan dao !OJ, 5:1), length 37 cm, edge 23 cm. 18. Spade-head (+9), length 35 cm, edge
edge 6 cm. 30. Fork-head (2:23), length 22 cm. 31. Scissors (3:j), length IS·8 cm. 32 .. Silver-mlald object (+3).
33· Hoop (qigu ~iIli, 2:70). 34· Lamp (dengdwlI 'lit1l, 2:31), diameter 12.{ cm. 35. Nail-holder (song d/JIg q' lSMJ
~, +23), length 16.6 cm. 36. Door latch (shuan r-~). 37· Wood-drill (3:7), length 68 cm. 38. Hoe-head (+j),
length 7-1 cm, edge Ig cm. 39. Scraper 13:8), length 32.6 cm, edge Ig.8 cm.
7 THE SONG PERIOD
7 THE SONG PERIOD

Figure 120 Implements. Detail from a mural in a cave-temple at Yulin ;ftf,j# i~ Anxi ~~, Gan~u CYVar:g
Jingru, Ig80, pI. 6.2; note also ShiJinbo et aI., Ig88, p. 2g1 , pI. 36). Dated to the perIod of Xl Xla dommatIOn m
the area, +1038 to 1227.

series of calamitous years . The peasants, not being able to pay the interest on their loans,
abandoned their fields and left to take up branch [non-agricultural] occupations. Culti-
vators became daily fewer. 1 made ploughshares, large hoes, weeding hoes, and hoes [li)
yao) bo) chu ¥ ' £Jt ' £! ' ~], but though 1 expended a whole day's labour on a single imple-
ment, 1 might not sell it for a month and fifteen days; thus it was that 1 was so poor when
1 saw you last.
17 'But then there was military activity under Heaven, and [men with] dagger-axes and hal-
berds filled the roads. Men wished to carry keen-edged [weapons], and families wished to store
Figure IIg Photographs of iron artefacts from several sites of the Liao andJin periods in' the vicinity ofBeijing
reproduce~ from Su Tianjun (Ig63, p. 4). I. Ploughshare, length approx. 28 cm. 2. Ploughshare, length approx: up sharp-pointed [weapons]. Those who wished to protect themselves with knives, swords,
14 cm (cf. FIgure rr8, no. 14)· 3· Ploughshare, length 24 cm (cf. Figure 118, no. g). 4. Mouldboard, breadth 35.5 cm. crossbow-bolts, and arrowheads [dao)jian) ;:.u) di 7J ' ~iJ ' ~ , £~] daily filled my courtyard.
5· Fodder chopper (zha dao lP-U7J ), length 80 cm. 6. Hoe, length approx. 65 cm (cf. Figure 118, no. 1). 7. Shears, 'Day and night 1 "served the furnace and hammer" without rest. Within a half year 1 had
length 50 cm. 8 . Sickle-blade, dimensions not given. 9. Articulated scythe-blade, total length 53 cm (cf. Figure 118, this house, and after a year 1 had a great abundance of the means oflife. Today 1 wear both fur
no. 6!. 10. Sickle-~lade, .dimensior:s not given. 11. Weeding hoe (yun chu fi fJliJ), length of iron shaft 65 . 1 cm.
12. SIckle-~lade, dImensIOns not gIv:n. ~3 · Three-legged pot, diameter 20.5 cm. 14. Fodder chopper (zha dao and silk; 1 live comfortably, fill my belly, and have no more anxieties - such is my good for~une.'
l~U7J) : 15· SIX-?~n~~ed I?ot (lzu panfu 7\~~), one of three with diameters 33.5, 38, and 41.5 cm. 16. Six-handled After hearing his story 1 left and said, ill at ease, 'Alas! The smith's good fortune IS the
pot (lzu panfo 7\~~), dIameter 33·5 cm. 17· Mouldboard, breadth 32 cm (cf. Figure rr8, no. 15). Provenances: misfortune of the common people!,ls
Nos. 1,4,11: Liao-Jin period habitation site at Dagucun *I!'!JH in Shunyi County JI~ ~ ** , Beijing. No. 16:
One offour artefacts unearthed together at Dongmenwai J1U5:9i- in Tong County ~lI!*, Beijing. Nos. 5, 7,13,
15: Shangzhuangcun J::il±i'1 in Huairou County '1! ~lI!*, Beijing. Nos. 2, 3, 6, 8, g, la, 12, 14, 17: from
For our purposes the most important detail of this story is that a writer in the +I2th
m
a hoard of 64 iron artefacts discovered atJiaozhuangcun ~il±H in Fangshan County LlJ lI!*, Beijing. century assumed that agricultural implements were made by a smith. In earlier
times, certainly in the Han and before, virtually all agricultural implements were of
hovel, they eat coarse vegetables and greens, and the children are dispirited and cast iron. Many iron implements known archaeologically from the Song period are
hungry. Five years later he returns and finds the blacksmith living in a splendid cast, but by far the greater part are wrought (see e.g. Figure 117). An exception is
mansion with vermilion doors.
ploughshares. Even in relatively modern times the preferred material for these has
1 asked him how it had come about that he had become so wealthy, and he said: often been white cast iron, because of its abrasion-resistance. 19 There were however
'1 am one of the fortunate; perhaps 1 might tell you about it. When 1 was poor, and unable
18 Xiang xiji, SKQ§ edn, ch. 5, pp. 7b-9a. The version inJin hua cong shu (ch. 5, pp. 6b- 7a) has a number of
to support myself, 1 depended on charcoal and iron for a livelihood, and for many years there
variants which seem clearly to be typographical errors. Cf. the translation of Hartwell (Ig63, pp. 134-5)'
was no trouble. 1 forged [duanye @(-EI] nothing but agricultural implements. Then came a 19 Massari (I938, pp. 217, 233).
~
...

7 THE SONG PERIOD f 7 THE SONG PERIOD

cases in which wrought iron was preferred for its toughness: the following is from
the Yuan agricultural writer Wang Zhen, in a discussion of land clearance in
different kinds of soil.20
On wet hills and in areas which have been uncultivated for some time, so that there are
If
conservative solution to the problem, allowing a step back from experiments with
currency whose monetary value was entirely independent of its intrinsic value.
Various attempts were made in the early Song to bring the economy back to a
copper standard, but iron coins continued to be used.2+ It was in Sichuan that their
many roots and trees Eke mu f4*] , it is necessary to use a mattock to dig them out. If there use lasted longest, down to the end of the Southern Song, possibly for another rea-
remain incompletely cleared roots (these are commonly called 'roots with buried heads'), it son as well: it provided a buffer zone to prevent the export of copper coins out of the
is necessary to have wrought iron forged into a ploughshare-point [chanjian &l;i2] (which is Empire. 25
fitted onto a discarded cast-iron ploughshare). When this strikes the roots at a right angle it The iron coins generally had the same size and shape as the copper-alloy coins of
will not break or hinder the work. the time, though in Sichuan some large iron coins, weighing 15 g each, were also
Iron coins cast?; The iron coins tended to have a low value per weight; Hartwell calculates
that the price of a pound of salt was a pound and a half of iron coinsY The incon-
The use of cast-iron coins had been known since the Han period, and would con- venience of this currency in large-scale commerce led to the establishment of pro to-
tinue sporadically until the 19th century (see Plate x..'(VIII), but the Five Dynasties
and the Song were the only periods in which it had much real significance.
banks called guifang III m,
'deposit houses', which kept iron coins on deposit and
issued receipts calledjiao zi 5i: T, 'exchange medium', which were the ancestors of
The earliest iron coins known from written sources are the 'Iron Office coins' (tie all paper money; the story has already been told by Tsien Tsuen-hsuin. 28
guan qian ~'§~) issued by the warlord Gongsun Shu 01*~z!L who in +24 declared
hirnselfKing ofShu iJ (Sichuan) and in the following year Emperor. 21 Earlier than Another response to the increased demand for coinage in the Song period was an
these, however, are iron coins found in Western Han graves excavated in Shaanxi attempt in about + 1035 to adulterate copper coins with iron. A very interesting pas-
and Hunan; they have also been found from the Wang Mang period and from the sage tells the story, and also gives some useful technical details on the subject of
Eastern Han. 22 coin-casting. The central person is a man named Xu Shen B'F Efl.
Several more attempts to circulate iron coins were made in south China through
the centuries: in the kingdoms ofShu ;] and Wu ~ of the Three Kingdoms period, In the casting of copper coins, 88 liang iiPJ [3.3 kg] of alloy [ji J1iiJ] are used to produce 1000
coins, weighing 80 iiang [a loss in casting of 9 per cent]. Dividing the alloy in 10 parts, the
again in +523 (the Liang dynasty), and to a much greater extent in the Five Dynas- copper occupies 6 parts and lead and tin occupy [a total of] 3 parts, each with a small
ties period, when both iron and lead were used for coinage in various places remainder. In the casting of large iron coins, 240 iiang [9 kg] of iron are used to produce
throughout the south. 23 1000 coins weighing 190 liang [a loss in casting of 21 per cent].29 These are the approximate
Iron coins have always been considered inferior to copper-alloy coins, and we figures. 'When Xu Shen was in the State Finance Commission [sail si :::. "l] he proposed to
have here another of those applications in which iron replaces other materials, not 'transform' iron with a 'dmg' and alloy copper with it (Jiiyao hua tie,yu tong :ca z:.hu j;)!iiil {t~ , W
because it is superior, but because it is cheaper. The use of iron coins is no doubt a jIHU!]. The weight [of alloy] was to follow the rule for copper coins, but with copper
reflection of the increasing commercialisation of the economy in this time. The
:!! On the monetary history of iron coinage in the Song period see especially Liao Bao-seng (1939-4I, I94o~
Song greatly increased production of copper for coins, using both technical and pp. 229-50); Hartwell (1967b); L. S. Yang (1952, pp. 27-<)); Eichhorn (1955, pp. 203-5); Peng Xinwei (1994,
organisational improvements, but copper production was never able to keep up pp. 332-{S); HinD Kaisaburo (1935); Nakajima Satoshi (1936); Chen Guangsheng (1990); Qiu Sida (1983; 1988);
Zhu Huo (1990); Hu Fangping (199{); Li Qinglan (1990); ZhangJunxian (1996); Dai Zhiqiang (2000); Miake
with increasing demand for coins. Iron coins were one substitute, paper money Shungen (2004, pp. 61-2). Of scores of reports published since the 1980s on particular finds of iron coins, some
another. Much later the increased use of silver, and later still the Qing colonisation interesting examples are Zhang Shufan (1988); YanJingping (1988); Cheng Xiaozhong (1991); Zhang Fengzhi
(2002); Wang Shiguo (2003). Published chemical analyses and metaUographic examinations of iron coins include
of Yunnan with its rich endowment of copper, tin, and zinc, would provide a Wayman and Wang (2003); YanJingping (1988); Wang Lijun et al. (1999); Zhou Weirong and Li Yanxiang
(2000).
~IJ JICUlg Zhefl ]vDl1g S/lll, 1777 edn, ch. 2, p. :m; Ij83 edn, ch. 2, p. 2a; I956 ecin, p. I r; er. SCC, vol. 6. part :!. :!5 A Qing numismatist, Liu Yanting ~j~nl, is said to have counted 391 distinct t)pes of Song-period iron

p. 97, where the passage is translated differently. 11atter in parentheses translates text in smaller characters. coin found in Sichuan. Qiu Sida (1983, p. 21).
Original text, from the 1777 edition, with val~ants from the 1783 edition in brackets: i.!i [;'fi] ili:;;1i:lflil'IIJlri1. '" Hartwell (1967b. p. 287). Possibly relevant here is a huge iron coin of the Northern Song period found in
f4 [m] *:}~, ,1Z,;JUIH!l1i [.lil]:t;· Mrl'll'ifilli. [fit] f4, IfrFll.::~~ilH.!l 'i'1ll':~ [!!II] ilm [~]IiH~!h:. Yu County ~~. Henan, which is 15.3 cm in diameter, 0.8 cm thick, and weighs i33 g (Jiao Zhizhong and HOll
~IjNl! lfjoi!\iU. f~~f1Hj;. 'f.;E.~. IJtj~I1J. Zhiyuan, 1980).
" HHS, ch. 13, p. 537; Bielenstein (1959, pp. 181IT). The people did not accept the new currency. and it " Hartwell (I967b, p. 288). Another example is given in SOllg shi (ch. 180, p. {37B): in +991, in Sichuan, a roll
became part of a popular call to restore the Hall. of silk gauze (1110 iii, a light and airy stuIT which would have weighed a few hundred grams) cost 20,000 iron coins.
" Pei Wenzhong(1959, pp. 222, 226); GaD Zhixi (1963); Hu Cheng (1987); Zhou Weirong (1999b. p. 20). Frick Chen Guangsheng (1990, p. 29) calculates that these would have weighed about 65 kg.
(1998, p. 152) describes one iron coin and one of lead from the vVang 1Iang period, but suggests [hat these arc '" SCC, vol. 5, part t, pp. 96ff.
Totengeld. made for placing in graycs rather than actualusc. :!!t These losses seem rather high, and \-ve may ask whether the figures take into account the recycling of
::!:J Liang slm, ch. 3, p. 67; Cllen s/w, ch. Ig. p. 253; -"lan slli, ehs. 7,25, pp. 203, 678; Sui situ. ch. 2{. pp. 68g -go; L. S. sprue. Iron coins would probably require a larger casting head to obtain a clean casting than copper coins,
Yang (1952, p. 27); Qiu Licheng and Li Yifeng (1985). making for a larger apparent loss.
288 7 THE SONG PERIOD

occupying 3 parts and iron occupying 6 parts, each with a small remainder, and 1000 coins
I t

I
7 THE SONG PERIOD

The 'tin-alloyed coins' [jia xi qian 3iJ%fl] originated in the 2nd year [of the Chongning *'$
would still be obtained. This would reduce expenditure and increase profit. period, +II03], when Hong Zhongfu i:jj;cp!¥ reported: 'the "Two Barbarian Enemies"
[This proposal] was submitted through the Eunuch Office Manager Van Wenying I'1liXJJ!.
The Court accepted it, and XU Shen was commanded to use his method to cast [coins]
I [er III =~, the Liao and the Xi Xia] are using iron from Chinese coins to make weapons.
If it is alloyed with lead and tin it will be brittle and unusable. I request permission to cast
in the capital region. However, in general when casting coins, when lead and tin art' "tin alloye?" [coins], with three to have the value of ten iron coins.' His proposal was
added, the liquid [metal] flows quickly and [the casting] is easy to complete. When [cop- approved. 31
per] is alloyed with iron, the flow is impeded, and in many cases [the casting] is not
finished [bu jiu /fltt], causing difficulties for the founders. 30 Originally [Xu] Shen was If, as this text suggests, lead was added with the tin, it would probably not have
ordered to cast 10,000 strings [of 1000 coins], but after a month he had produced only come through the foundry furnace, but ended up in the slag, for molten lead and
31
10,000 coins.
iron are almost totally immiscible. 30
I doubt that there is any technical information available on this alloy of iron with A number of metallurgists and historians have been misled by a passage in the
about 33 per cent copper (and a few per cent carbon, since cast rather than wrought Song shi to the conclusion that the 'tin-alloyed coins' contained 29 per cent lead and
iron would have been used), but it is certainly plausible that it would be difficult to 14 per cent tin, but Zhou Weirong has shown very convincingly, by comparison
cast. A certain amount (2--:3 per cent) of sulphur in the alloy would have helped,32 with parallel passages in other texts, that the author of the Song shi passage was con-
and perhaps 'transforming' the iron with a 'drug' was a way of forming a sulphide fused between two types of coin, one iron, one bronze. 39 Such an alloy, if it could be
of iron, the reagent being either sulphur or one of its compounds. cast at all, would no doubt have been very brittle, but it would have been an expen-
It is more difficult to imagine what advantages coins of this alloy would have had sive way to foil the coin-smugglers.
over ordinary cast-iron coins. Their mechanical properties are unlikely to have
been good. Perhaps they had a colour nearer to that of copper, though this seems
Iron monuments
doubtful. Historically, coins of an alloy of iron and copper with the opposite
proportions have been more common: copper with 20-40 per cent iron plus some The Tang Emperor Wu-zong :iF;*, in the great persecution of Buddhism of +84 1-
sulphur. 33 These probably look more like copper, and may have better casting prop- 8-}5, ordered that all Buddhist statues of iron should be melted down for agricultural
erties, than Xu Shen's alloy. Considering that the text refers consistently to adding implements!O In +972 an edict of Tai-zu :tJ.!l., the first Emperor of the Song, for-
iron to copper rather than the reverse, we may well wonder whether the author of bade the casting of such 'useless things' as iron Buddhas and other human figures!1
the passage above has got the proportions the wrong way round. 3-1 Obviously the casting of iron statues was, at least from the Tang, a common prac-
tice, and the number of Song monumental iron castings still extant today indicates
A few iron coins of the Song period have a very high tin content, between about 0.3 that it continued in spite of prohibition.
and 3 per cent. 35 This is surprising, for tin in these or even much smaller amounts Monumental iron castings such as statues, bells, and pagodas weighing many
makes iron or steel very brittle. 3G In fact the tin was intentionally added, precisely in tonnes have been produced in China at least since the Tang period. One example
order to make the iron brittle. According to Ma Duanlin's Wen xian tong kao, is an iron Buddha, 1.8 m high, unearthed in Xi' an, Shaanxi!2 The magnificent
'iron men' and 'iron oxen' cast in +724 as anchors for the floating bridge over the
Yellow River at Fujin 00$, in modern Yongji 7J<7J!f County, Shanxi, have long
30 The metal does not fill out the details of the mould, resulting in a poor casting.
31 X;:'<J]CB, ch. Il6, pp. 2718-19. Cr. SS, chs. 180, 299, pp. +380, 9928; Hei taipu wen)i, ch. 10, p. 12a; Naka- been known from written accounts, and were excavated in the 1980s (see Plate xxxn)!3
jima Satoshi (19+0, p. +22, n. 10). Note also SCC, vol. 5, part 13, p. 376, fn. 35. Some other early iron statues are known in Korea, for example a seated Vairocana
" This seems to be the implication of statements by Gregg and Daniloff (1934, p. 86).
33 E.g. Sutherland (1955): 'silver' coins, Britain, Late Iron Age, with 55-73'/' Cu, 7-29% Fe. Hegde (1975):
copper coins, India, +7th century, with 2q6-23.21% Fe. Craddock and Meeks (1987): copper bars (ramo secco),
Italy, -6th to -3rd century, with up to 31.3°,1(. Fe. No Chinese examples of coills of such alloys are known, but 17 lfTTK, ch. 9, p. 96.
note an ancient ingot (Wagner, '993, pp. 129-30) and a large Tang statue in the Victoria and Albert l'duseum, 3H YanJingping (1988, p ..p) reports semiquantitative analyses of [5 Northern Song iron coins from a hoard
London (Larson, 1988, pp. 121-3). It is interesting that as late as 1906 an attempt was made in Britain to market found in Baoji, Shaama, of which one, from the Chongning period, has la few per cent' lead. A surprise is that
a copper-iron alloy under the trade name cuftral (Daib' Express, London, + January 1906, quoted by Har"ic, fiv;9 of the coins were found to COnt~in large amounts of calcium; this cries out for further investigation.
1986, p. Il). SS, ch. la?, p. 4392. HuaJuemmg and Zhao Kuanghua (1986); Zhao Kuanghua et al. (1986); Ye Shichang
3-1- In this connection we may also note two curious passages in a +r:nh-century geographical compendium (1926); Dal Zhlqlang and Zhou Weirong ([998); Zhou Wcirong ([999a); Liu Shunqiang (2001).
which appear to state that blacksmiths in Rongzhou ~JH and Wuzhou mm (both in modern Guangxi) make Jzu Tang shu, ch. 18a, p. 605.
swords and other fine products of an alloy of iron and copper. Lillg wai dai da, ch. 6, pp. 6a, 7b; cf. Netolitzky ;.: X;:'<J]CB, ch. [3, p. 278; Hartwell (1962, p. [56).
(1977, pp. lOl, 103); Yoshida Mitsukuni ([972, pp. 360-1). . Ll Gong (2003).
J5 Zhou Weirong and Li Yanxiang (2000). U SCC, voL +, part I, pp. 40-1; pal'! 3, pp. 160-1; Paludan (199+); Wagner (2000, pp. '99-200); excavation
3,; Kumar et al. (1996). repol'! Fan Wanglin and Li Maolin (1991).
7 THE SONG PERIOD 7 THE SONG PERIOD

Buddha, 2.51 m high, dated +858, at the Porim-sa .**~ Temple in Cholla-namdo was cast by the piece-mould method. Plate )C'(.'{lV shows what at first appears to be
~tlj¥H:@:.++ a later repair; close inspection shows, however, that the metal is continuous through
A good example of the art of monumental iron casting in the Song is given by the it. What we see here are traces of a repair to the mould rather than to the casting. It
famous four iron warriors of the Zhongyue Temple cp ID(Jail, shown here in Plates would seem that while the cope was being built up around the core some accident
XXIX-)C'OG. They were cast in +106+ The rectilinear network of 'flash' (impres- occurred which resulted in the break clearly outlined here. At this point the model
sions of mould-seams) which can be seen in Plate XXX makes it clear that these had already been destroyed to make the core, and it was not possible to start again.
pieces were cast by the traditional 'piece-mould' method:~5 First an exact full-scale Therefore the broken piece was replaced in position as well as it could be; the
model was made of the intended casting. This was of clay, suitably reinforced with three excrescences are traces of some arrangement used to hold it in place.
wooden or metal supports. When the model was dry it was plastered to a consider-
able thickness with moist clay; when this clay had dried to a leather-hard consis-
7he Lion qfCangdlOu
tency it was cut into blocks which were carefully removed, retaining the impression
of the model. These separate blocks were dried and perhaps fired for greater dura- Plates )cXXV-x)c,(VIII show what is often said to be the largest iron casting on
bility. In order to form the mould-core the model was then carefully scraped down, record in the world, the famous Cangzhou Lion in the city ofCangzhou ~l'H, Hebei,
removing a thickness of clay corresponding to the intended thickness of the casting. cast in +953. It is 54 m high, 5.3 m long, and 3 m broad; its weight is estimated at
The previously formed blocks were reassembled around this core to form the 'cope' 50 tons. Art historians believe that the lion was originally inside a Buddhist temple,
(the outer mould). This was reinforced with a wooden framework and buttressed now long gone, and that a bronze statue of the bodhisattva NlaiijusrI rode in the
with earth. One or more casting inlets were made, and the molten metal was poured lotus flower on the lion's back. The bodhisattva was at some time removed for the
into the mould thus formed. value of its bronze; this could have happened as early as the reign of Shi-zong t!t*
Castings made by this method show obvious seams at the joins between the indi- (r.+954-958), Emperor of the minor dynasty of Later Zhou f£}1fi], in his campaign
vidual blocks of the outer mould. In bronze castings these were usually removed by against Buddhism.
filing and polishing, but in iron castings this was usually not practicable, for the iron By 1603 the tail was missing. The lion toppled over in a storm in 1803, with the
used was 'white cast iron', harder than any steel and almost any grindstone.-Ib \Ne result that the snout and belly were damaged. In 1886 the Department Magistrate
must wonder whether this did not detract from their aesthetic qualities. Osvald Gong Yu '8 ft sent masons to prop it up with bricks and stones. 51 When the Amer-
Siren takes note of an iron Arhat in a German collection, dated 1499, with 'traces of ican mining engineer Thomas T. Read saw it in 19IO the casting was broken into
paper and paint',;) and it is easy to imagine that some of the statues discussed here four parts: the body, the lotus seat, the head, and the lower jaw, which lay on the
were originally covered with some kind ofpapier mache or gesso to hide the flash- ground. 52 The lower jaw has not been seen since. In 1984 the lion was professionally
lines. -18 The Korean Vairocana Buddha cast in +858, mentioned above, is described restored and placed on a reinforced-concrete pedestal 2 m high.
as having 'paint and clay embellishments', and though these appear to be modern The chemical analysis and metallographic examination of a sample from the lion
they may well be faithful restorations of earlier embellishments!9 In photographs were reported by Read, and a team of Chinese archaeologists and metallurgists has
some flash-lines are visible on this statue, but they are presumably less obvious than published a more thorough study of the way in which the lion was cast. 53
they would be without the clay covering. The rectangular grid of casting seams on the surface of the lion indicates that it
was cast by the piece-mould method. "\Then the cope was built up, numerous
An interesting aspect of the piece-mould method can be seen in the 'Iron Rhi- round-headed wTought-iron spikes were driven into the sides of the core to establish
noceros' near Kaifeng, dated +1446, shown in Plates XXXIII-)c'OGV. 5o Clearly it too the correct spacing. On the lion's back, cast-iron blocks (called 'chaplets' by found-
rymen) were used for the same purpose. When the iron was poured into the mould
H Best (1990, pp. l.j.-IS) . the spikes and chaplets were incorporated into the casting; their traces can be found
.j.jCuriollsly, there are still some an historians who cling to the absurd idea that flash-lines like these indicate by close examination of the outer and inner surfaces.
that the statues were cast in many separate pieces and somehow assembled afterward. See c.g. Shi Yan (1988,
pp. 19,35); Best (1990, p. 16). On the piece-mould method see e.g. Fairbank (1962); Karlbeck (1935)·
" pp. 161-3 above; also Wagner (1993, pp. 3+5-7)·
" Siren (1927, p. I.,).
'" At the Kaifeng Museum (Kaifeng Bowuguan llll'i'tj;il'I'7Jii) in 1987 Mr Li Kexiu $'R:ili!: kindly showed me " On the history of the casting see H'lIIli Cm'g ~ho" zhi (ch. I, pp. 9b-Ioa, 12b; ch. 8, pp. loa, 19a-b, 21b, nb,
in a storehouse several iron Arhats (luoltan ~;l) which may haye been treated in this way, but our only light \'/a5 43a-+5a); Zhang Ping and XU Guoyuan (1933, frontispiece, ch. 13, pp. Ib-oa; text appendix ch. I, pp. 26b-27a;
a flashlight and I was unable to inspect them properly. ch. 2, pp. la-c2a, 17a); Luo Zhewen (1963); Wang Minzhi (1985).
" Best (1990, p. 15). " Read (1936; 1937).
'" Wang Xinmin (1982, pp. 61-3). '" Pine! et a1. (1938); Wu Kunyi et a1. (198+).
7 THE SONG PERIOD

Examination also shows that a reinforcing framework of wrought iron was cast
into the neck and back of the lion (see Plate X)C"XVII), presumably because cast iron
1I 7 THE SONG PERIOD

Plate XL shows an early Qjng-period cast-iron gun, and it is clear from the lines of
casting flash that it was made using the piece-mould method. On the other hand the
293

alone would not have been strong enough to carry the 5 ton lotus and the bronze i gun shown in Plate XU, cast in 1841, does not have these lines, and probably was
bodhisattva. made using a different moulding technique, perhaps that shown in the drawings
Horizontal lines of what foundrymen call 'cold shuts' are found at regular imer- and paintings of Plates XUI-XLV. The cope seems to have been made without a
vals from about middle height upward. A cold shut is a fault in a casting caused by model. At first glance it looks as if the core is of wood. This is hardly possible con-
premature cooling in the mould before the mould is filled. Study of these indicates sidering the high temperature of the molten iron; however there seems to be an
that the lion was cast in several stages. First the outer mould was built up to about answer to this problem.
half of the total height and iron was cast into this (Plate XXXL"X). Hereafter the build- There have as yet been no modern metallurgical examinations of Chinese iron
ing of the rest of the mould and the casting into it proceeded upward in alternating guns, but Plate XLVI gives sketches (made by a surgeon in English service in the
stages. Cold shuts severely weaken a casting. The founders were aware of this prob- Sino-British 'Arrow War' of 1856) of two which were damaged in such a way that
lem, and dealt with it by inserting pieces of wrought iron into the solidifying iron something of their internal stmcture was revealed. In each case a barrel of wrought
surface, after each partial pour, to act as pegs holding the separately cast levels of iron provides strength and toughness while the iron cast around it provides weight
the casting together. The operation was not entirely successful, and some of the and additional strength. Combining wrought iron and cast iron in this way pro-
pegs were displaced by the hot running metal from their intended positions. Some vided an economical gun which nevertheless would not fail in a disastrous way.
have since fallen out of the casting, leaving characteristic cavities or even holes It seems likely, then, that the wooden shaft inserted into the mould in Plates XLII-
behind. XLV is not a casting core, but is being used to hold a wrought-iron barrel (which is
not visible) in position while iron is cast around it. The tilt of the mould was neces-
sary to prevent damage to its bottom by the molten iron falling a distance of 2 or 3 m;
Cast-iron artillery
at some point in the pouring process it would have been raised to an upright
The Chinese artisans' experience with statues and other monumental iron castings position. The use of an open mould like this, with no 'casting head', would almost
was a useful background when, towards the end of the Yuan, a demand developed surely result in blowholes at the upper end of the casting. Such blowholes can be
for iron guns. 5+ Bronze was a better metal for the purpose, for when a bronze gun seen in the 19th-century gun of Plate XLI. Such a 'rotten casting' (to use a technical
fails it does so in a less disastrous way than one of cast iron; but economic necessity term of iron founders) would have been unacceptable in a normal cast-iron gun, but
seems to have led to the use of cast iron, and this use led to new and interesting tech- if the gun had a wrought-iron barrel (I found it impossible to determine this by
niques to ameliorate the mechanical properties of iron guns. inspection alone), this would explain how it could have been an acceptable weapon.
In Europe the earliest iron artillery was of wrought iron,55 and the need for a less With a wrought-iron barrel encased in the cast iron, the cast iron would not be
laborious technique is, in the opinion of many historians, what led to the development required to provide much strength at the muzzle end of the gun. 57
of iron casting here. The great advantage of bronze or wrought iron over early cast Another composite gun, dated 1643, is shown in Plates XLVII-XLVIII. It has an
iron for artillery lay in what happened when a gun failed: a bronze or wrought-iron iron barrel (wrought or cast?), around which bronze has been cast. There are two
gun merely split, but a cast-iron gun shattered and threw fragments in all directions, more Chinese bronze-iron guns in the Rotunda Museum, vVoolwich, which Brian
most often killing the crew as well as any nearby spectators. 56 Gilmour is presently investigating. Bronze-iron guns have also been used in India,
as early as the 17th century. 58
Still another interesting use of a composite of materials is a small gun in the
" The history of artillery in China has been covered in SCC, vo!. 5, part i. From Table I in that volume
(pp. 290-2), which lists the earliest dated examples of bronze and iron guns, it seems that the earliest extant Chinese
Tower of London, which was captured by English forces in the Opium Wars. 59 It
iron gun is one dated 'c. +1338' in the Rotunda Museum in Woolwich, near London (note also Blackmore, t995, has an iron barrel wrapped about with layers of silk cloth; I do not know whether
pp. 40-2, fig. 6). The only other pre-Ming iron guns in the table are the famous 'Cannons of Zhou' (.(/101/ pao
ml'iil) discovered in Nantong,Jiangsu, in the 19th century and said to have been cast for Zhang Shicheng ~±~,
founder of the short-lived Da Zhou :kJlil dynasty, ill 1356 and 1357 (see also Wu Yuming, 1987). However, it
now appears that these are actually fi'om another minor Zhou dynasty, that ofWu Sangui ~=:ti (1612-7 8), 51 A rather different casting technique was used at a gun foundry near Xiamen in about 18+1. J. F. Davis
and should be dated 1680 and 168!. Ma Feibai (1955) argued this point in the exhaustive manner for which he (1852, vo!. 2, pp. 79-80) visited the ruins of the foundry in connection with the First Opium War: 'The frag-
was justly famous; see also Liu Xu (1989, pp. 41-6); Wang Zhaochun (1991, pp. 58-61). The source for the date ments of clay moulds, the remains of the fused metal, and a number of the half-finished pieces were still on the
ofthe vVoolwich piece is not clear, and may perhaps turn out to be mistaken. Nevertheless numerous iron guns ground ... Being cast muzzle-downwards, the more drossy portion of the metal had collected in the breech,
are knmvn from the first years of the :lvling, and it seems quite plausible that their invention was in the Yuan. which was honev-combed.'
55 See e.g. Ritter (1938). .\8 See Balasubramaniam (2005).
36 Rostoker (lg86). 39 Anon. (lg88a, p. lOO); Blackmore (1995, p. 41); Wagner (2000, pp. 21f, 2t7-19).
294 7 THE SONG PERIOD 7 THE SONG PERIOD 295
the barrel is cast or wrought. Silk is about as strong as wrought iron, but much Table 4 Statistics given in Song hui yao ji gao concerning iron mines and smelters in the Song period.
lighter and also much more elastic, and no doubt this made an excellent portable
AI: Iron quotafar +1078, believed to be the average ifretums in 1075, 1076 and 1077.
weapon.
A2: Actual retums in 1078.
B: 'Total Alountain-and-marsh receipts' (fan shan ze zhi ru fL Ll.!1' ~A) related to
(ii) THE IRONWORKS iron. Hartwell (1963, pp. 178-9fo. 6) argues that thesefigures give total receipts if
this tax in the threeyears 1064-67, but everywhere else in his book takes them to be
On the ironworks themselves we have written sources of two kinds. A number of
total receipts in the singleyear 1067.
memorials to the central government concern iron production in particular places,
T7le units ifweightused arejin fT, liang ffi, andqian~. 10 qian =Iliang, 16liang =
often giving useful information on social and economic aspects of iron production,
I jin, I jin '" 0.6 kg.
and we shall look closely at several immediately below.
A second class of source consists of those which give broad statistical overviews
of the mining and smelting industry, including the iron industry, at particular times. B.
Robert Hartwell has studied them closely, and concludes that they have their infor- A. l\-1ountain-and-marsh
Iron quota, + I078 receipts: Iron, SlIl.'SH
mation from official surveys carried out in the years +997, 1021, 1049-53, 1064-67, Approximate SHl'SH33· 12b- l ¥ 33: 27 b
1074, and 1078.60 Another seems to have been carried out at some time in the location Place
of in Page and
+12th century.61 These sources give the locations of industrial prefectures (jian ~), AI A2 [Total of A2 Page and
Circuit circuit circuit line no. Notes Quota Returns for circuit] line no. jill IT
mining and smelting works (chang :J:~), and smelting ta.x offices (ye wu if1:fH); and two,
I Chengdu W Sichuan j6,6rr
those for +1064-67 and 1078, give some quantitative data. fulu
We therefore have some excellent material for a study of the Chinese iron indus- mzWIff~t

try in the latter half of the +IIth century. The data on iron delivered to the govern- Yazhou
1fl1i'l
ment in various places is shown here in Table 4: these are the 'Total mountain-and-
marsh receipts' (.fon shan ze zhi TU fLLl.!~~A) of iron in 14 circuits for +1064-67, the
'original quota' (yuan e )Gml) of iron in 28 prefectures, and the 'receipts' (shou ~:1) of iron
in the same prefectures in + 1078. The geographical distribution of this last statistic
is shown in the map of Figure 121: prefectures listed for 1078 are indicated by filled 3 Fujian Iu Fujian
iUm
circles, and rings around these are proportional in area to the 'receipts' of 1078. Jianzhou 13 b ·9
4 500
How can we use these data? It has sometimes been believed that they give total ltJH
Nanjianzhou 13b .IO
iron production,62 so that China produced about 3300 tonnes of iron in the year l¥i~IJ1H
+1078, or about 35 grams per capita. But this is clearly erroneous, for government Quanzhou q.a.I 71< 1!F
receipts were only a part of total production. Some authors appear to assume that JR1H If*~
i!F tt
the government received a 20 per cent tax in kind, so that the figure of 3300 tonnes .~
should be multiplied by five,63 but there appears to be no evidence for a definite in- ~$

kind ta.x percentage which was enforced throughout the Empire. Robert Hartwell tlf
ii!i
Shaowu jun 14a.2 :J\: ill! 6902 6g02
a~JP::iIi If* :wr
'" Hartwell (1963, p. 178, n. 6). The sources for the respective years are: +997 and +1021: H:YTl,; ch. 13, 3i: t~
p. 179b, lines 7-I{; X;ZWCB, ch. 97, p. 2259· +10'19-53 (the Huangyou ~ 1i:i period): fl:\7](; ch. 18, p. 179c , ~$
lines 9-13; SS, ch. 185, p. 4525, lines 1-3; +1064-67 (the Zhiping rn"l' period): HTT1.; ch. IS, p. 179c, lines q, =If
18; SS, ch. 185, p. 4525, lines 4ff; SH1:SlI, ch. 33, p. 27b (1957 edn p. 5387); 1;/ hai, ch. 180, p. 34a. +1078: It3/:
SHL~H, ch. 33, pp. la-6a, ia-18b (195i edn pp. 5375-6, 5380-1); JITn; ch. IS, p. ISoa, lines 14-19: SS, Br, JP:
ch. IS5, p. 4526, lines 1-+ iIl*~
,,1 SH1::SH, ch. 33, pp. 20b-23a (1957 edn pp. 5384-5). l!l.U'h
,t, E.g. Collins (1922, p. 17); Tegengren (1923-24, p. 313). Tingzhou 13b.I! 0 ~ 9000 9000
101 Hua Shan (19S2, p. 11+). The anonymous authors of a history of Chinese metallurgy state that production nlH ffi-
at Liguo Industrial Prefecture f!j~~ was I~540,ooojin fT per year) \vhich is exactly five times the figure given
for this place in the Song hm)ao (see Table 4, item 38). But they do not otherwise mention or discuss the SOllg fllli
+ Vi'
~ffi
)'00 figures. Anon. (197Sh, p. 139). 9 Guangnan Guangdong 52,831 27 b. 1I
Donglu
il'i¥l'li:lf~
(coni.)
29 6 7 THE SONG PERIOD 7 THE SONG PERIOD 297
Table 4 (cont.) Table 4 (cont.)

B. B.
A. rvlountain-and-marsh A. ~Iountail1-and-marsh
Iron quota, +1°78 receipts: Iron, SHl.'SH Iron quota, +1078 receipts: Iron, SHl'SH
Approximate
location Place
SH1:SH 33.lob-Lta 33: 0i b f Approximate
location Place
SH1:SH 33.lob-Lta 33: 2i b

Circuit
of
circuit
in
circuit
Page and
line no. Notes
AI
Quota
A2 [Total of Ao Page and
Returns for circuit] line no. ;ill IT I Circuit
of
circuit
in
circuit
Page and
line no. Notes
AI
Quota
A2
Returns
[Total of Ao Page and
for circuit] line no, jin IT
10

II
Duanzhou
ilffij'IH
Guangzhou
JJ'JN
q.a.I

14"·3 iJ~
filE
Lt°4 14 10"

I
I
'7

,8 Jiangnan
Xilu
Jiangxi
Xinzhou
I§HI
13b.1 3133 3133

100,808 2i b·9 1,].I1,80g

J:J.~ iIi¥iil:!j~
~$ Qianzhou 13 b. I lCilli
'9
'=':If. ~J+I r.~
I 30 Xingguojun 13b.3 :kiil 88,888 59, 21 5
10 Huizhou 14"·4 6128 6128 J!0!l~ iIi\!iIl
:!;JH 7Nl{i:i
13 Huizhou Iil~
Baluc xian $1Z!l
~:-H1ji!J: :If.l!
Ilili\ OWl
)..-g
Lt Nan'enzhou 14a ·7 fIWJ~
i¥i.~.J'I'1 ~U: t:lf.
11 ti!J ill
31 Yuanzhou 13b.o 4 1,593 'P,593
15 Shaozhou 14a ·4 1500 1800 ~Jii
IfflHi 32 Jingdong EShandong
Yingzhou 806 5 27b.6 47 2,999
16 14a.6 43.493 43,493 Donglu
:9!fH'1
17 Guangnan Guangxi+ 860 ***~
33 Dengzhou 12b.6 2655 3775
Xilu Hainan
iJ'i¥iil:!j~~
Ji'lii
Laizhou ~~
18 Rongzhou 14a .8 o!lm 500 860
34
~IH
12b·7
ili\iil
4 800 4 290
iIlHI :!JL~
~1:
19 Hebei SW Hebei 4,I+P02 27b.8 1, 06 7. 0 3' iI
Xilu Yanzhou
35 12b·9 396,000 242 ,000
i'Jjti1!i~ ;'E1+1
20 Cizhou 13a . I JP: '9: 1,81.1,261 1,97 1,001 36 Jingdong WShandong 308 ,000 27b.6 197,400
!iIl'HI ,,*Ilil Xilu
jAiil **il:!j~
Iil 37 Xuzhou
21 Xiangzhou 12b.1I 19> iPJ f*HI
t§'!+I fi-
iil ~ 38 Xuzhou 12b.8 300,000 308,000
lCilli Liguojian
~ f*I+1fiJ
22 Xingzhou 13a ·3 mM 1,]16,413 2,173,201 I!!l~
iflH+I iil 39 Jinghu SHunan
504 27b .!O 3 12 ,7 24
23 Hedonglu S Shanxi 25 8 ,384 27b.8 64,7 86 Nanlu
i'J*~ jfijimi¥i~
24 Jinzhou 13 a ·9 56 9,77 6 30 ,098 40
1
Daozhou 13 b·5 IT. 504 504
1!i1~i mHi ili\JA
25 Weisheng 13a. 1I 158 ,506 228,286 iljj:!JL
jun 41 Jingxi NHubei+S 84,·PO
~M1~ Nanlu Shaanxi
26 Jiangnan SE Anhui+ 3133 27b ·9 2I,7 69 *il:!ji¥i~
Donglu NEJiangxi
ITi¥i*~ (cont.)
7 THE SONG PER IOD 7 THE SONG PERIOD 299
Table 4 (cont.)

B.
A. Mountain-and-marsh
Iron quota, +I078 receipts: Iron, SHY:SH
Approximate SHY:SH 33. I2b- I4a 33: 27b
location Place
of in Page and AI A2 [Total of A2 Page and
Circuit circuit circuit line no. Notes Quota Returns for circuit] line no. jin fT

42 Dengzhou I2b.IO ~~ 69,3 60 84,4 IO


!t~1'1'1 :J1i:~
3f {-Et
43 Lizhou lu NESichuan - 27 b . I2 20 3,9 65
fIj1'1'1~
44 Xingzhou I3 b ·9 ~~m - -

JHI'I :f:~

45 Qinfenglu E Gansu 85,068 27 b ·7 137,557


*Jil,~
46 Fengxiang I3 a ·7 40 ,5 60 4 8 ,248
fu Jil,rnHi
47 Fengzhou I3 a .8 *fR 36,820 36,820
I, Jil,1'i'1 ~* {-Et
48' Yongxing S Shaanxi 168,850 27b.6 1,256,663
jun lu
7}:JUI[~

49 Guozhou I3 a ·5 mJ]< 139,05 0 155,85 0


WJG1'1'1 ~lM 1'1*
{-Et
J:.O
ilP-Et
50 Shanzhou I3 a .6 13,000 13,000
~1+1
51 Zizhou lu C Sichuan 7549 27b.I2 577 1
f¥1'1'1 ~
52 Rongzhou I3 b ·7 300 295
~1'i'1
53 Zizhou I3 b .6 ~fR - -

f¥1'1'1 ~*
{-Et -=
"*iUJ
~*-
',L"
{r:t

54 Zizhou I3b.8 67 06 7254


>~HI'I

55 Sum I4 a ·9 i~ :J1i: 5,4 82 ,77 0 5,5 01,097 27b.5 5,659,64 6


according {-Et
to source [flU
~ #,I@
§in
l!l!l-
-=)"l;
:q-:. ~~
~~ §t
...
56 Actual sum 5,489,835 5,5 00 ,5 26 5,659,854
Figure 121 Map sh owing locations of prefectures mentioned in Table 4. Modern province names and bound-
57 Equivalent 3293 33 00 339 6 aries are also shown. Prefectures listed for +I078 are indicated by filled circles, and rings around these are pro-
in tonnes
portional in area to the 'receipts' of I078. Receipts from prefectures without rings were too small to be shown in
this way.
300 7 THE SONG PERIOD 7 THE SONG PERIOD

also attempted to use the data to calculate total production, but his work too the bandits had exceptional ability ... and they fultmed their ambition by taking Xuzhou,
appears to be flawed. 6.f It is not likely that a rigorous calculation of annual total pro- then the fate of the region East of the Capital would be in doubt.
duction will ever be possible, but his result, 115,000 tonnes, or 1.2 kg per capita Recently the Fiscal Commission ofHebei" proposed that iron from Liguo Industrial Pre-
fecture should not be permitted to enter Hebei, and the Court approved ... The Empire is
appears to be reasonable as a guess. '
one family, and the two smelting [regions] of the northeast both benefit the State; is it not
narrow to take from the one to give to the other?
Perhaps more interesting than these quantitative data are some sources v\·hich Since the time that iron stopped going north the smelting households have been in dan-
give narrow glimpses of the actual production of iron in particular places in the ger of bankruptcy, and many have come to me to complain. I propose therefore to call on
+lIth century. the smelting households to be the defence ofLiguo Industrial Prefecture.
There are 36 smelters, and each has several hundred persons who gather ore and chop
[wood for] charcoal. They are for the most part poverty-stricken runaways, strong and
Liguo Industrial Prifecture fierce. I propose to require the smelting households to select and appoint ten men of ability
and discipline from each smelter and register their names with the officials. These will be
Parts of the Empire in which industrial production was important required a
u·ained in the use of knives and spears. Each month the two offices69 will assemble them at the
different sort of administration from agricultural regions, and offices calledjiall ~, administrative headquarters of Liguo Industrial Prefecture for inspection and drill. They
usually translated 'industrial prefecture', were often established in these places. will be excused from corvee duty, but any offences will be treated under the law pertaining
It happens that the poet Su Shi Rfi\ (better known as Su Dongpo RWl:Et) was for to 'malfeasance in official service'.
a time Governor of Xuzhou 1#:1'1'[, where Liguo flj~ Industrial Prefecture was The smelting households have long been threatened by bandits. The people all know this,
located. In a memorial written in +1078, on the administrative problems of the and they will be delighted to have each smelter send ten men for self-defence. If tile officials
place, he includes an interesting description of the iron industry there: 65 also remove the recent prohibition, and again allow the iron to go north, then the smelting
households will be satisfied and obedient. Treacherous elements will be terrified and will not
After being transferred to the governorship ofXuzhou I have inspected the topography of dare to make plots.
[the region's] mountains and rivers, investigated what is esteemed by its customs, and stud-
ied it in written records. After all this I have realised that Xuzhou is a strategic point With 36 ironworks, each with several hundred workers, this was indeed a major
between North and South, on which the security of the [two] circuits East of the Capital66 iron-producing region. Their unskilled workers are 'poverty-stricken runaways,
depends. strong and fierce', a description which must remind us of Sang Hongyang's descrip-
... [The region is protected on three sides by rugged mountains. Four historical examples tion of early Han ironworkers, 'common bandits' who 'abandoned the graves of
show the strategic importance of the prefecture, especially its administrative seat, the walled their ancestors'.70 Hired industrial labourers still had no well-defined status in Chi-
city ofPengcheng !3:IJiX.]
nese society. We may suspect that the necessary skilled workers and administrators
About 70 li £ [so km] northeast of the prefectural city is Liguo Industrial Prefecture.
From ancient times it has been the gathering place ofIron Offices [tu guan jl'§]6i and mer- came from the ironmaster's family, or in some other way enjoyed a more certain
chants, and its people are prosperous. There are 36 smelters, each run by a wealthy and social status than the unskilled labourers.
influential family with great myriads of cash in its coffers. They are a constant target for ban-
dits, but the military guard is weak, and it is child's play [to rob them].
I have pondered this far into the night, filled with anxiety. I have had more than ten of vVealthy ironmasters in Dengzhou
the most powerful bandits put to death, [but still,] when they enter the market in broad day- At the tip of the Shandong peninsula was another major iron-producing region,
light, the guards abandon their posts and run away. comprising the two prefectures of Dengzhou JHH and Laizhou 3!'HI'i. The great
This region produces fine iron, and the people are all excellent smiths. If some of the
statesman Bao Zheng ~J!i; (+999~1062, later made famous by the Judge Bao'
smelting households' money is distributed to call up [the local] hoodlums, then a mob could
quickly be gathered, and weapons for several thousand men could be supplied in no time. detective stories)71 investigated conditions in Dengzhou in about +1046 and submit-
72
If [such a mob] were to follow the river and come south, it would arrive [in Pengcheng] ted a memorial which tells us something of the economics of iron production here:
in a matter of hours, and Xuzhou would be defenceless. Should the misfortune arise that

OR The two circuits Hebei Xilu )iijjli§lliI and Hebei Donglu )iijjt'il:Jl-;'l;, comprising the southern part of
'"' See p. 280 above. modern Hebei province, and located betll/een the Liao empire to the north and the tvvo circuits 'East of the
6; XIt dwlt shang Huang di slw f;j~1K.t.lit*if (Letter to the Emperor from Xuzhou), Jillgin Dongpo weII)i shi liie, C~ital' (fn. 66 above) to the south.
1957, pp. 571-80; cf. Su Dang po ji, ch. Lt, pp. 61-8; abridged version, ch. 13, pp. 50-8; Kong Fanli (1986, m
Liangya 1liJ, the administrative offices of Xuzhou and Liguo?
pp. 758- 63). iO P. I-H above.
"" Jingdong Xilll :fj'('il:i§lliI andJingdong Donglu :fj'('il:'il:Jl-;'l; , roughly corresponding to modern Shandong. 71 Franke (1976, vol. 2, pp. 823-32); Schmoller (1982).
57 There was an Iron Office here in the Han period; see Table I, no. 5, in Section 5 above, pp. 193-7· 12 Xiaa su BaD gong zau)'i, ch. 7, cS]e edn p. 94, pp. 22b-23b. Cr. Hartwell (1963, p. 157)·
302 7 THE SONG PERIOD

Requestfor the removalfrom the register ofthe names ofcertain iron-producing households in Deng<.hou. Your
1
I
1
7 THE SONG PERIOD

numerous passages in Song sources concerning the closing ofironworks. It is likely


73

servant begs to observe that he has previously set forth the condition of eighteen iron- that each actual decision to reduce or eliminate a quota for deliveries of iron was
smelting households in Dengzhou, including theJiang ~ and Lu .~. families. I have stated preceded, as in this case, by years of investigation and negotiation, during which
that they are poor families without the means to smelt iron. Year after year they sell agri- time quotas were met by open-market purchases.
cultural products and, 'sitting on an empty nest', purchase iron which they pay in to the gov-
ernment. I requested that, in accordance with the regulations, their names be removed from
the register [of iron-producing households] ... I have twice made submissions on this sub- Corvee iron production in H anclzeng
ject, but have not yet received instructions.
My investigations show that in former times, in those areas which produced the most iron Among Bao Zheng's collected memorials, printed directly following the one quoted
products, of the households which originally requested permission to smelt, many have used above, is another which likewise concerns a lack of correspondence between name
up their family fortunes, and have no iron to work with; but the officials will not accept that and reality in iron production. It concerns the district ofHancheng ~±PX i~ the pre-
they are poor. Unassisted they have delivered their quotas of iron, and in so doing they have fecture of Tongzhou I",HI'!, on the Yellow River on the extreme eastern SIde of the
dissipated their assets. (The obligation] continues with their children and grandchildren, modern province of Shaanxi. The following translation is cryptic in parts because
who cannot avoid it. This is very often the situation. the writer assumes knowledge of an administrative system which is not understood
Though the potential profit is great, the rich fear future calamity, and are unwilling to
establish [iron smelters]. For this reason the production of iron daily decreases, and for a today:7+
long time there has been no entrepreneurial activity. I request that they [the rich] be Requestfor the dis{ontilluation of the S)'stem ofiron-smelting households in Hanc/zeng District ill TOllg:::/Wll
required to be smelting households. But those who are truly bankrupt, and do not have the Prefecture. Your servant has recently heard that the iron-smelting offices of Hancheng DIS-
means to engage in industry, should be thoroughly investigated by an Imperial Commis- trict in Tongzhou Prefecture consistently report on 700 households, among whICh 200 are
sioner; ifno fraudulent practice is found, [the situation] should immediately be reported to well endowed with raw materials. [Among the 700] are always seen the household of the
the Tax Transport Bureau [of the circuit]. village head [li zheng 1l.lE] and all the powerful (households]: These are smelting house-
The prefectures and districts should as before be ordered to continually and in many holds in name only; for the past 50 years they have only nommally performed the vanous
ways encourage all manner of persons to establish ironworks, and not be permitted to delay corvee duties at the prefecture and district level. .
or hinder them. Among the smelting households, those of the first rank deliver each y:ar to the smeltmg
If this advice is followed, the [iron -smelting] households will be happy in their work and offices, counting all the various imposts together, no more than three stnngs of cash. Other
the supply of iron will increase. For the bringing of plenty to the people and enriching the than this they have no expenses. ..
state there is nothing better than this. Furthermore the iron goods received by the government amount to only 100,000 JW ff
[about 60 tonnes], while its outlay for charcoal" and the wages of craftsmen amounts to
Implicit in this text is the assumption that iron production requires a large capital more than 300 strings. Supervision of the corvee requires one g?ve:-nn:ent employee. .
investment. It can be a means to great wealth, but can also lead to ruin. For My investigations have also shown that the households of thiS dlstnct a~ ~onslder service
unspecified reasons many of the wealthy families engaged in iron production have with the smelting tax offices to be the most onerous corvee; when the corvee IS frequent they
become bankrupt and therefore cannot produce iron. They are nevertheless await orders and do not volunteer.
If the above-mentioned quantity of iron were spread out according to rank among the
required to continue delivering an assessed quota to the government, and they can
households of the entire district, so that all were required to supply iron to the government,
do this only by buying iron on the open market. then the annual [requirement per household] would be only between 10 and 20-:30jin. F~r­
This story should remind us that officials appointed to local posts were in a sense ther, in this place iron is sold at a price of 2+-25 cash per jin. Each household, m supplymg
negotiators between the broad lines of Imperial policy and the endless variety of iron to the government, would expend annually between 300 and 500 cash.
local conditions throughout the Empire. Our major sources see the administration Although the government has long forbidden (private] smelting [peng lian ~:t*], th.ere are
from the viewpoint of the capital, and in collections of memorials like Bao Zheng's many in the population who sell [iron] privately. If the common people were permitted to
we see one side of the ongoing negotiations between central and local interests. "Ve smelt freely, then the price of iron would certainly fall.
do not see the other side, but we may imagine him simultaneously using whatever
persuasive and coercive means were available to bring the local families to fulfil the
requirements of the central government. ;1 E.g. X::'WCB, ch. 6.j" p. I.j,2.j, item 2; ch. 67, p. 151l, item 12; SHl":SH, ch. 33, pp. 3b-.ja; rrxn: ch. t8,
How common was the situation which Bao Zheng describes? If it was at all com- p. t79C, lines 7-9·
7+ XiaD su Bao gong zou]i, ch. 7, C:S]C edn p. 9+, pp. 23 b - 2.jb. .' . .
mon then the statistics given in Table 4 for deliveries of iron to the government have " On the ambiguous term tan IJ:!: see Harm'ell (t963, pp. 89-90, fn. 2). It IS pOSSible, but not likely, that It refcrs
a very uncertain relation to actual production. It is interesting to note that there are here to mineral coal rather than charcoal.
7 THE SONG PERIOD

We may perhaps surmise from this that the 200 true iron-smelting households in
Hancheng operated on a kind of 'putting-out' system: the government provided
charcoal and the services of skilled 'craftsmen', while the designated households
1I 7 THE SONG PERIOD

The report of +1083 mentions only potential production in Hancheng, and gives
no information on actual current production. 82 Probably production here was quite
low until this move brought renewed development, with a new injection of both
provided semi-skilled and unskilled labour, delivering a set quota of iron to the gov- capital and technological expertise, and perhaps a new technology as well. It made
ernment. The iron-smelting households found this work onerous, and presumablv a great difference to iron production in Hancheng, as the report of an official inves-
produced no more than their quota. Private smelting was illegal, but privatel)' tigation three decades later indicates.
smelted iron was available on the market - was this produced illegally in Hancheng, In +Ill2Jiang Yi ~$ (1074-1122) was vested with special powers and sent to
or imported legally from other districts? reorganise the mining industry of Shaanxi Circuit ~gs~.83 His report of III4
The situation is confused by the fact that for wealthy families there were advan- appears to indicate that two 'mining and smelting works' (undoubtedly ironworks)
tages to being registered as iron-smelting households. They seem to have been in Hancheng have annual quotas of600,000jin, or about 360 tonnes, each.s.j Thus
excused from most other obligations, and thus some 500 families could avoid taxes these two works between them delivered a quota which was twelve times the earlier
and corvee duties, fulfilling their quotas by buying iron on the market. quota for the entire district. They were now having difficulty delivering their quo-
The industrial structure described here is very different from that in Xuzhou or tas, but an underlying assumption in the report is that the quotas had earlier been
Dengzhou seen further above. 76 In those prefectures the ironmasters were wealthy realistic. No doubt the two works had been established, and their quotas set, as a
industrialists, supplying their own capital and expertise and employing hundreds of result of the proposal of 1083.
workers. Here in Hancheng production seems to have been tightly supervised by
the government, which supplied both capital and expertise.
(iii) THE TECHNOLOGY OF IRON AND
If 60 tonnes per year was the quota to be delivered by 700 households, produc- STEEL PRODUCTION
tion per household was very small compared with other regions. 77 It seems very
likely that we are dealing here with a low-capital labour-intensive iron-production Blastfumaces
technology. vVhile the ironmasters ofXuzhou and Dengzhou presumably operated
large blast furnaces like those of Igth-century Sichuan, iron may have been pro- Ironworks sites of the Song-Yuan period have been reported in seven Chinese
duced in Hancheng in small blast furnaces like those of Dabieshan. 78 The crucible provinces. 85 Of these a few are reported in sufficient detail to give us some idea of
process of Shan..'{i is another possibility here, but I have suggested above that this how blast furnaces in this period were built, and how they differed from what is
may have been a later innovation. 79 known from periods before and after.
A very large blast furnace, 6 metres tall, from the Song period is still standing
Bao Zheng's plea for a change in the iron-production quota system in Hancheng today near Handan, Hebei. The photograph in Figure 122 was published, with a
was in time accepted, and in + 1055 an order was sent to the Fiscal Commissioner of
Shaanxi circuit that iron smelters here be allowed to 'purchase for transfer' (cheng 82 It is difficult to find modern studies of mineral resources in Hancheng, but Nystrom (1912, e.g. pp. 35-6 ,

mai *~).80 61-2) reports important deposits of both coal and iron immediately across the Yellow River in Shanxi.
83 See his epitaph·biography in Be; shan x;ao]i, ch. 30 (pp. 7b-Ila), p. 8b.
In +1083 the Fiscal Commission of Shaanxi Circuit reported that in Hancheng Sf Quotations from the report are found in several Song texts. The Song hui ]ao ji gao quotes it as stating that

district, 'the veins [miao mai S3J!@] of iron ore in the mountains are deep and thick; the ironworks have annual quotas of6 millionjill; this is not credible, for it suggests that each of the two had a
quota greater than the total of all ironworks quotas in Song China only 36 years before, in +107 8 (Table {,
a mint [qianjian £~~] can be established there'.81 It also proposed that several exist- row 55). Hartwell (lg63, p. 183, fn. 4) silently corrects 6 million (/iu hai wan 7;1'"1.) to 600,000 (/ill shi wan 7;+;1;),
ing mints further to the west, in modern Gansu, be closed. These measures were and this seems to be the best guess we can make as to the original figure.
The Song Iwiyaojigao is notorious for the number of banal copying e!Tors it contains (see e.g. Chen Gaohua
presumably part of a general tightening of security against the Xi Xia threat, mov- and Chen Zhichao et aI., 1983, pp. 2{6-7). A good example is seen in overlapping quotations of another part
ing iron production away from the border region. ofJiang Yi's memorial: in one a number is given as 700, in the other as 800, and other obvious copying errors
are apparent as well.
SHl"ZG, ch. +3, p. 135a; SHY:SH, ch. 3{, p. 16a; SHLrF, ch. 4, p. 35a (1957 edn pp. 33+ 1, 539 6 , 6639)· See
also SS, ch. 185, p. +528; Ilcrn; ch. 18, p. 18ob. Hartwell has a somewhat different interpretation from d,e one
'" Pp. 300-1, 301-3. given here.
i7 This would still to some extent be the case if 60 tonnes was 10 per cent of the production of 200 households, s; Yang Kuan (19 82 , pp. 166-71) giles a general survey. Anhui: Hu Yueqian (1959);Jiangxi: Li Xiaoping
as Hartwell (1963, p. 183 fn. +) seems to assume. (1995); Peng Zhensheng and Li Xiaoping (1992); Deng Daolian (1991); Wan Shaomao (1994); Fujian: Chen
,. On these processes see respectively pp. 22, 30, and 8-16 above. Zhongo-uang (1959); Heilongjiang: Wang Yongxiang (1965); Henan: Anon. (1978h, pp. 148-50); LiJinghua
;g Pp. 38-++- (199 2a)7 Wu Kunyi and Yu Xiaoxing (1984); Hebei: Ren Zhiyuan (1957); Tang Yunming (1959); Wang
H" XZWCB, ch. 181, p. +382. Zhaosheng (199-l); Guangdong: Liu Yuncai (1978, p. 22) (but note important correction, Yang Kuan, 1982 ,
" XZWCB, ch. 338, p. 8137. Hartwell (1963, p. 183, fn. {) appears to have misread this passage. preface, p. 9).
7 THE SONG PERIOD
306 7 THE SONG PERIOD

8
'An ancient charcoal blast furnace in the interior of China', rep:oduced from Gottwald (193 ,
Figure 123
p. lO9 , fig. I). Probably 19th or 20th century, and probably III Hunan.

Figure 122 Song-period blast furnace, still standing at Kuangshancun ~LlJH near Handan, Hebei. Lift: Pho-
tograph, originally in Guangming ribao, 13 December 1959, here reproduced from Liu Yuncai (1978, p. 23, fig. 8).
Right: Liu Yuncai's reconstruction of the furnace (ibid. ).

short description, in a newspaper in 1959,86 and has often been reproduced.87 In the
Song this was Cizhou :Ptt1'['[, a major iron-producing prefecture; it can be seen in
Table 4 (item 20) and the map of Figure 121 that in + 1078 Cizhou and the adjacent
prefecture Xingzhou 7f~ 1'['[ between them supplied more than 75 per cent of all
quota deliveries of iron to the state.
I have heard that a major investigation of this furnace has recently been com-
pleted. Until a report is published we have very little to go on, but it seems to be
rather like some of the traditional furnaces, known from the 19th and 20th centu-
ries, which have been described in Section 2 above. Perhaps we see in Figure 122 the
internal stone shaft of a furnace like that shown in Figures 123- 125, without its
wooden frame and tamped-earth fill. Nearby, in Anyang~!WJ and Lin t-f Counties,
Henan, several other large blast furnaces have been investigated, but the results
have not yet been published in detail. 88

86 Chen Yingqi ~-*JJ!m in Guangmingribao :7\:;13)3 B¥~, 13 December 1959. This was in a period of paper shortage
in China, in which the export of newspapers was stopped, and I have not been able to find a copy in any
European library.
87 E.g. Liu Yuncai (1978, p. 23, fig. 8); Wagner (1985, p. 47, fig. 24). Two similar Song-period blast furnaces,
12
in Henan and Hebei, are described and illustrated by Han Rubin (2002a, pp. 29, 39, figs. 20- 21). Figure 124 Blast furnaces in western Hunan, 1958, photographed by Rewi Alley (19 6Ib , no. lO). Cf. Figure 5.
88 Anon. (I978h , pp. 148- 9); LiJinghua (I992a, pp. 47,48).
7 THE SONG PERIOD
7 THE SONG PERIOD

Figure I'25 Diagram of a blast furnac e in Sichuan, ca. I958, reproduced from Yang Kuan (I98'2, p. I85, fig. 47).
Cf. Figure 124.

Song-Yuan remains of a curious type of blast furnace, built directly into a hill to
obviate the need for a strong outer construction, have been reported in Henan, . f rnac e no '2 at Dongchuan * JII in Acheng jlOJ:l}jX, County,
Figure I'26 Photograph and dlagramwofblyast u. (I9 '5 p 1'27 fig. 5 pI. 7.4). The scale shows I m.
Jiangxi, and Heilongjiang. 89 The only ones which so far have been described in ade- Heilongjiang, reproduced from ang ongxlang 6 " , ,
quate detail are some + 12th-century sites in Acheng County IWJ~}\!*, Heilongjiang.
Though virtually nothing is known about the place from written sources, this was
clearly a major iron-production region of the Jin ~ (or Jurched) state. A survey
found a very large mine site, remains of housing estimated to be adequate for 1000
workers, and more than 50 iron-smelting sites spread out up to aoout 10 km from
the mine. As the authors of the report suggest, the ironworks were no doubt spread
so far from the mine in order to make more efficient use of forest resources for fuel.
Figures 126- 128 show three blast furnaces found at one of the sites. This type
seems to be best suited to the loess regions, with their cloven topography. At a level
place above a sheer cliff a few metres high a shaft was dug, 2-3 m in depth. From the
side of the cliff a horizontal tunnel was dug to the shaft and reinforced with granite
slabs. The whole was lined with smaller stones, mortared with clay, then plastered
with a refractory clay. A second tunnel was often dug under the bottom, probably to
allow heat to escape and to alleviate cracking of the furnace bottom. In furnace
operation the high heat has baked the surrounding untouched loess soil to a hard
red layer up to half a metre thick. 90

89 LiJinghua (I99'2a, pp. 47, 5I, 54); Peng Zhensheng and Li Xiaoping (I99'2); Li Xiaoping (I995); Wang
Yongxiang (I965). A similar construction was used in I9th-century Burma for a type of iron-smelting furnace d ( . h ) t D ngchuan in Acheng County,
(possibly a blast furnace, more likely a bloomery). See Bronson and Charoenwongsa (I986, pp. 7-8);
Figure 1'27 Photograph of blast furnac esWno . 5~left) ~n 4(I9~15g p~ ; I) SOee also Figure 1'28.
Suchitta (I983, pp. 43-6). Heilongjiang, reproduced from ang ongxlang ,.,.
90 Wang Yongxiang (I965, pp. 1'25, 1'27-9).
7 THE SONG PERIOD
310 7 THE SONG PERIOD

remaining height of each is about 4 m .93 We must hope that more will be published
on these in the near future.
This type of blast furnace appears to be mentioned, very briefly, in the famous
+I7th-century technical compendium Tiangong kai wu :KIOOt2!J. This is the sugges-
tion of Li Xiaoping. 94 The sentence in question can be translated,
The [iron-smelting] furnace is often made in a pit at the side of a mountain; or else it is
encompassed using a framework of heavy timbers.
~ii~1~w1\~Z, ~mE)f:goo .95
96
Some published translations ignore the mention of a pit (xue 1\) here. Li Chiao-
ping translates instead, 'It is generally located near the mine, and sometimes made
with a frame of heavy timbers.,97 This is a possible translation, and takes the 'pit'
into account, but in the light of the archaeological material Li Xiaoping's interpre-
tation fits b etter into the context. The whole passage will be discussed in greater
98
detail in Section 8(ii) below.

The use rif mineralfuel in iron smelting


The Northern Song period saw a crisis in the supply of wood for fuel, and the first
widespread use of mineral coal, both in domestic heating and in industry, including
reproduced from Wang Yongxiang (19 65,p. 128 , fig . , p1. 3.) See a1so F~rgure
Figure 128 Photograph and diagram of blast furnace no. 5 at Don chuan in Achen C ...
l ounty,
127. Herlongpang,
the iron industry.99
There are some signs to indicate that coal may have been used in iron smelting
as early as the + 4th century, when the Buddhist traveller Daoan reported: m$:
Presumab~y th~ shaft was completed with a stone wall at the point where the tun- At a mountain 200 li £ north ofQuci Fttl~ [modern Kucha (Kuche )$*), Xinjiang] 100 there
~el reac~ed It, WIth holes provided for the blast and for tapping slag and molten is at night a blazing light, in the daytime only smoke. People take the stone coal [ski tan E
Iron. ThIS wall, the weakest part of the furnace and subjected to the highest tern er- ~] of the mountain to smelt the iron of the mountain, reliably filling the needs of the Thirty-
ature~, would ~avebeen replaced often, while the rest needed on"ly to be reined Six States [i. e. the Western Region]. 101
occasIOnally. wlth..a new layer of refractory clay.
In the ~eilo.ng)la~g furnac~s the height is always about 2-3 m, with a rectangular But this is the only m ention before the Song, when we suddenly have many refer-
shaft havIng ences. Both the fuel crisis and the new use of coal in iron smelting are clear in a
h h d h dImensIOns rangIng
. from 50 to 80 cm. These are very small ,an d per-
aps ate. same operatIng characteristics as the later 'dwarf furnaces such famous poem, 'Stone coal', by Su Shi i*~: 102
those
s 11 of Dableshan,
I d . discussed .. in Section 2(i) above. 91 They woul'd b e b es t'sUIte
. d as
to
I ma -sca e .pro uctIOn l?- lsola~ed regions, and it is a surprise to see them in use in a
.arge-~cale lron-productl~n regIon like that in Heilongjiang; perhaps future research 93 Anon. (I97 8h , pp. 148- 9); LiJinghua (I99 n , pp. 47, 4 8).
Li Xiaoping (1995, p . 1I0).

J
I~to t.lle channels by whIch technology was transferred between the Song and the
94
95 TGlt'W, ch. 14, Zhong Guangyan (197 8 , p . 36 3).
66
In WI produce an explanation. 92 96 Sun and Sun (19
8
66 , p. 24 8); Yabuuchi Kiyoshi (I969b, p. 270) . Zhong Guangyan (197 , p. 3 ) does trans-
late xue (as shan dong UJi\m, 'mountain cave'), but does not attempt to explain it.
At an ironworks site near Anyang, Henan, believed to have been in operation
97 Li Chiao-ping et al. (19 80 , p . 35 1).
from the Song through the Ming period, three much larger blast furnaces of the 98 Pp. 339- 46. 8
ff
99 See SCC, vol. 5, part 13, pp . 195-6; note also vol. 6, part 3, pp. 654 ; Xu Huimin (19 7).
same type have been excavated. These are 2.4- 4 m in diameter, a,nd the incomplete 80
100 Feng Chengjun and LuJunling (19 , p. 55)·
101 Shuijing zhu, ch. 2, Wang Guowei (19 84, p . 40), quoting Shi shi Xiyuji ~.e;;®~lc. On this lost book see
12
e.g. Cen Zhongmian (19 66 , p. 213). Note the detailed discussion of the passage by Read (1940, pp. 3- 5). On
Pp . 8- 16.
91

Note incidentally the many small military ironworks in Liaodon . h · . 28 Daoan see Link (195 8).
92
and also Luan Fan (200 3) on iron inJilin in the Ming period. gm t e Mmg penod, pp . 3 -9 below, 102 Ji zhuJen lei Dong po xian sheng shi, ch. 25, pp . 5a- b; Sivin (1973)· Cf. Yijue liao zaji, ch . I, pp . llb- In.
7
1I
312 THE SONG PERIOD 7

I
THE SONG PERIOD

Earlier there was no stone-coal in the city ofPengcheng. It was only in the twelfth month of high sulphur levels, which strongly suggest the use of coal in smelting, are found in
the first year of Yuanfeng [January +1079] that someone was sent to investigate in the numerous iron artefacts of the Song period. 106
southwest of the prefecture [XuzhouJ. North of Baituzhen they smelt iron and make j
extraordinary weapons 'to pierce rhinoceros hide'. More definite evidence is provided by the radiocarbon dates of the carbon in
three cast-iron artefacts of the Song and Yuan periods. 10; These give dates of I 1,540,
[77ze ciry:] E!,400, and 13,840 years b.p. respectively. Clearly these much-too-early dates indi-
Didn't you see her, cate that a part of the fuel used in the production of the artefacts was mineral coal
Last winter, when travellers were stopped by the rain and snow,
(with effectively infinite age). Qiu Shihua and Cai Lianzhen calculate that the blast
And city-dwellers' bones were tom by the wind?
With a half-bundle of wet firewood, 'bearing her bedding at dawn'. 103 furnace in which the iron was produced was charged with a mixture of three-tenths
At twilight [again] she knocked on the gate, but no one wanted her trade. charcoal and seven-tenths coal. IOS This is possible but, as Paul Craddock and others
point out, a more likely explanation is that the artefacts were cast of a mixture of
[77ze coal mine:] charcoal- and coal-smelted iron. 109
\Vho would have thought that in those mountains lay a hidden treasure,
In a mass, like black jade, ten thousand cartloads of coal.
Flowing grace and favour, unknown to all. The question to be asked now is what problems were involved in the change from
charcoal to coal, and how these problems were solved. There is no straightforward
[77ze blastfomace:] way of answering this question, for we do not have, for any period, the sort oftech-
The stinking blast - z;hen-zhen - disperses; nical evidence - written or archaeological - which is needed. But we shall see that
Once a beginning is made, [production] is vast without limit.
Ten thousand men exert themselves, a thousand supervise. in any case the problems were not all purely technical.
Pitching ore into the roiling liquid makes it even brighter, One way of using coal in iron smelting is the crucible smelting process, described
Flowing molten jade and gold show its vigorous potency. in Section 2(iii) above. I 10 However, at present there is no reliable textual evidence
of the use of this process as early as the Song, and no material evidence at all. III
[77ze prefecture:]
On the other hand, since there is no doubt that coal or coke was used in blast fur-
In the Southern :Mountains, chestnut forests can now breathe easy;
In the Northern NIountains, no need to hammer the hard ore. naces, we can learn something by looking briefly at the transition from charcoal- to
They will cast you a sword of a hundred re finings, coke-fuelled blast-furnace operation in Britain and America from the 17th to the
To chop a great whale of a bandit to mincemeat. 19th century.ll2
~3lJiXfi~EJ:R, jC~jCif+=f3, !1EillA~lIm-J+lz.il!iifj, B±~Z.:!t, i~It{'F~,
~flj.wJ-m-~ . Digression: the earfy use ofmineralfoel in English iron smelting
8~~~~m.ffA~,lJiX~~~ • • M,.~~.~a.,B •• M~ ••. The first economically successful use of coal in iron smelting in the West was by
.MW~ft~.,.~~ • • • J:R.m.m.~A~,~~~.~~B. Abraham Darby at Coalbrookdale, in Shropshire. Here, at the lronbridge Gorge
iKEi3-fti'i!i~'~, .Ar&j!t"'fA;g. t9:¥Jeii*~7\:;IYl, :J~H.mii~:mt!j!..
ifjW~#i$ji'iJ,~" :!tWii.l'llfiiiJf:!J!\'$. ~8m{'F8~7J, ~UT~.tij(~"~,
'06 Anon. (1978h, p. t52); HuaJueming (1989); Wayman and Wang (2003). Craddock et al. (2003, pp. 39, 45)
suggest that an unprovenanced 'plaque' in the British Museum, dated +7t8, with t.98 per cent silicon and very
There is other text-based evidence as well, lO, but this poem inspires confidence that low sulphur, is evidence of the use of fossil fuel in iron smelting, but this artefact seems likely to be a late fake.
the author had actually seen a blast furnace fuelled with coal or coke, heard the Among well·provenanced pre-modern Chinese iron artefacts of any period, I know of none with silicon content
over t per cent, and most are much lower. Note also Wayman et a1. (2004, pp. 12, t4, 20).
::.hen-::.hen of the bellows, smelled the sulphurous smoke, and seen the glowing molten '0; Qiu Shihua and Cai Lianzhen (t986): note also Igaki (1994); Saito (1994).
metal being tapped. 105 There is also evidence from chemical analyses of artefacts: 108 Qiu Shihua and Cai Lianzhen (1986, p. 362).
'09 Craddock et a1. (2002, pp. 726-7; note also 2005).
"0 Pp. 38-44. .
III A number of writers have assumed that crucible smelting was the earliest iron-smelting process used In
'03 The woman is selling her body to obtain firewood. The phrase baD qin cllOU m~liII comes from .Yioo xing
China, but the evidence is now all against this view. Needham (t958, p. l.J,); Wertime (t951, p. 48); Hartwell
IJ"£, 'Little stars', Ode no. 21 of the Book of odes. Two concubines, 'carrying in their arms their coverlets and (1953, pp. 7'-2; t967a, p. tI9)·
chemises', stand in the early dawn, watch the stars disappear, and compare their lot to that of their lord's prin- '" On the history of the use of coal in iron smelting in the West see especially Mushet (1840, pp. 34-4,5, 399-·p8);
cipal wife. See Karlgren (1950b, pp. 12-t$ t942-46, p. t04). In the next line qiao men l!ir~, 'knocking on the gate', Smiles (1853, pp. 43-59, 77--98); Lones (t898, pp. 4-8, t5--'7); Ashton (192S); Birch (t957, pp. 22-33); Chalone.r (195 0);
can also mean 'dowry', Chevalier (1949); Clark (1993); Cox (t990); Dobson (1980); FUnn (1952); Gericke (t999); Gille (1946); Hams (lg88,
'04 See e.g. Hartwell (1963, pp. 61-72; 1967a, pp. 1I8f!); Wang Ling (1982); HuaJueming (t989); Xu Huimin (lgB7!.
pp. 3D-7; 1998, pp. 238-6t); Hyde (19770 pp. 23--9); Ince (1991); King (1996; 2002a; 2002b; 2005, pp. 24-ti); Morton and
'0; It is perhaps possible that he had merely heard a vivid description, but in any case the blast furnace IS
Wanklyn (1967): Mott (t935; t959a; t959b); Percy (1864, pp. 879-89); Pfannenschmidt (1977. pp. 128-3'): RalSmck
instantly recognisable. (1989); Rehder (1987; 1998); Riden (1992; 1994); Treadwell (1974); Trinder (lg88); Wertirne (196t, pp. 228-9)·
7 THE SONG PERIOD
-.I 7 THE SONG PERIOD

Industriall'vluseum (a marvellous open-air museum covering many acres), visitors Time will tell whether this art can be brought to a higher level. The Commission believes,
can see the remains ofDarby's blast furnace, with a sign informing them that all this however, that it is not really possible, because of the great enmity between iron and sulphur
spot, in 1709, the Industrial Revolution began. which cannot be removed against their nature. '""
Before Darby a number of other entrepreneurs had attempted to use coal or coke It is curious that Rupert's experiments should have been conducted in Sussex,
in iron smelting. One simple method which may have been used very early on was to where charcoal was plentiful and coal not readily available;'~' but here (in the for-
mL-x small amounts of coal or coke in the charcoal charged into the blast furnace. I 13 ested region known as the Weald) was in the 17th century where most of England's
The first person to claim success in smelting iron with coal alone as the fuel was were located. 1-- Presumably the ch· Olce 0 f venue was c l · db y
00
"
blast furnaces etermme
Dud Duelley (1599-1684), in his jVIetallum lvlartis of 1665."-1 The consensus of metal- the presence of a cooperative ironmaster.
lurgical historians today appears to be that he did succeed in producing iron with Prince Rupert's trouble with tar fouling the blast furnace suggests that ~e used
coal; but he was certainly not an economic success, presumably because his iron raw bituminous coal rather than coke, and the same may have been the case III Dud
was of inferior or unreliable quality.!ij Dudley's experiments.'~3 Use of raw coal can also lead to serious problems of
Another early pioneer was Prince Rupert (Rupprecht von der Pfalz, 1619-82), a 'scaffolding', in which parts of the .furnac: bu:den adhere to t,~; furnace wall and
cousin of Charles I and a member of the Royal Society. I 16 His experiments with the build up, then suddenly fall, sometimes With disastrous results.
use of coal in iron smelting were reported by Erik Odhelius (1661-1704), one of Bituminous coal (to make a long story very short) is a polymer of very large and
Sweden's most important metallurgists, who visited England in 1686 and 1691-92."7 complex hydrocarbons, typically about 75 per cent carbon. 120 The 'c?kin~' ~fbi.tu­
His manuscript report on the European metals industries has never been published, minous coal is (like the charring of charcoal) a process of destructIve distillatIOn
but brief notes from his description of Rupert's experiments have been given in (pyrolysis) which can provide useful organic distillates (coal tar) as well as the coke,
Emanuel Swedenborg's De firro of 1734 "8 and in the report of a Swedish Royal which is typically over 90 per cent carbon. Traditionally coke was ma~e by a p:o-
Commission in 1744. The latter reads: cess very like the charring of charcoal, and both processes were .se:n ~s the burnmg
away of impurities'. In the respective modern processes the distIllatlO~ use~ a less
More than 50 years ago, in the blast furnaces of Sussex, Prince Robbert attempted to smelt expensive and more manageable heat source than the coal o~ wood .bemg ~Ist~ed.
iron ore with stone coal, but he was unsuccessful, for the furnace became fouled with tar,
Coke is preferred to bituminous coal in both domestic and mdustnal apphcatlOns
and the iron was so brittle from sulphur that it was necessary to give up. Later, at the Coale-
brooksdal [sic] works, the art of blast furnace operation with stone coal as if it were charcoal because it 'burns clean': the combustion products do not smell of sulphur, and
has been fully accomplished. However, there have still been problems: [r] that the stone do not contain heavy hydrocarbons which muck up furnaces and flues and pollute
coal does not draw [i.e. smelt] as much as half the ore that charcoal does,"9 or rather, the the air.
proportion of the iron which it steals through its large sulphur content; and [2] that the iron Anthracite, or 'smokeless coal', is a kind of coal in which the geological processes
which remains cannot be used in the forge, except in a small quantity together with good which turn vegetable matter into coal have proceeded much farther, so that it con-
iron, if it is to be useful. On the other hand it is said to lend itself fairly well to all kinds of tains over 90 per cent carbon and not more than a per cent or two of hydrogen. It
foundrywork. cannot be coked, and for most purposes does not need to be. Because of its very low
reactivity it is very difficult to use in a blast furnace. 116
11:\ Birch (I967, p, '26) notes an agreement Of1728 among Yorkshire iron masters which explicitly takes such Coke was used in England in a variety of applications - including copper and
a practice into account. He sees this only as providing for 'a possibility for the future', but the wording of the lead smeltinG" - from the early 17th century, and it appears to be certain that Abra-
agreement makes it seem more like a well-known existing practice.
"' Dudley (1665). ham Darby:sed coke rather than coal in his blast furnace. 127 Coke is less reactive
11.; For the recent more positive view of Dud Dudley see especially Simons (1956); ~[orton (1966); Morton
and Wanklyn (1967). Negati,·e evaluations are given e.g. by Mon (1936; 1957); Ashlon (1925); Gille (19+6, p. lOl);
Ga[e (1979, pp. 16-13). I~II The Commission's complete report on the European iron industry is published in Anon. (1916/18); the
1111 Patrick l\,Iorrah '5 biography of Prince Rupert has a chapter on his scientific and technical accomplishments passage translated here is on p. 135·
(1976. pp. 387--g9), with numerous references to archiyul sources, but he does not mention the iron-smelting '" Hodgkinson (199+)·
expel;ments. Other biographies. including that in the Di({iolla~l' tifnatiollal biogra/J/!l' (D,'yB, vol. 17, pp. 4°5-17), '" Riden (199f. p. 16).
barely mention the technical side of his career. It is interesting to note that, in the English ChiJ ''''ar, Dud Duelley ".\ ~[orton (1966); I\[orton and Wankl"n (1967).
held a commission in the regiment ofRupcrt's brother. Prince ~IaUl·icc. DJ'.JB, vaL 6, p. roo; 1\10rton and \Vankl)ll '" Recall the blast-furnace explosions of -91 and -27 (presumably in charcoal-fuelled blast furnace,)
(1967, p. 62). rep~rted in the Hall :'/1lI, pp. 216-7 a.boye.. . , _ . ,,,6"
"' See. in English. Birch (1955, p. 2+); Heckseher (195+. p. 87); in Swedish, HoflJerg ([906. '·01. 2, p. 223); I:!J This introducuon to the chemIstry of coal IS based espeCially on Grayson (lg8), pp. 285-9)~ I\Iott (19.) ),

Heckscher (1935-49, \"Cl. I. part 2, pp. +96, xxviii); Rydberg (1951, pp. 1{2-3). Note that Odheliu,· visits to Percy (1861, pp. 78-IQ7. IHfll; Pin and 'i\lillward (1979); Rehder (1987); Rosenq"ist (19/+, pp. 223-7); Rostokcr
England took place after Rupert's death in 1682, so his report cannot be from direct observation. and Brollson (1990, pp. 66-9)·
'''' Swedenborg (173+, §12, p. 158; 1762. pp. 96-71; Sjogren (1923. §12. pp. 190-3). "" Firmstone (187+); Yate, (197+)·
II~l See rn. I ~9 on p. 316. '" Uott (1959a); Rehdcr (1987; 1998 ).
7 THE SONG PERIOD 7 THE SONG PERIOD

than charcoal, and therefore requires a higher temperature in the blast furnace. 128 Newcomen steam engine to increase the water power for the blast furnace, making
This in turn means greater fuel consumption and a larger volume of blast. The much higher temperatures possible.1 31
coke-fuelled furnace burden is less permeable, so that a greater blast pressure is also
required. 129 The greater fuel consumption shows up clearly in Darby's account Mineralfitel in Song-Yuan iron smelting
books, and the need for greater blast volume and pressure can be seen in the con-
siderable efforts made at Coalbrookdale to increase the available water power. What does this digression into 18th-century Shropshire tell us of the technical pos-
The remark about foundrywork in the Swedish report points up the most impor- sibilities available to Song blast-furnace operators?
tant reason for Abraham Darby's success: he was an honest Quaker, and a better One possibility they had was certainly to mix some coal or coke into the charcoal
businessman than Dud Dudley and the others. He did not make extravagant claims charged into the blast furnace. This would have meant a saving of charcoal, some
for his iron, but used it in the humble applications for which it was suited. His pig reduction of overall fuel reactivity leading to some increase in operating tempera-
iron undoubtedly contained too much sulphur to be an appropriate raw material in ture, and a modest increase in the silicon and sulphur contents of the pig iron pro-
wrought-iron production, but it is likely to have been an excellent iron for making duced. The radiocarbon evidence mentioned above may point in this direction.
castings. The higher temperature in the blast furnace led to a higher silicon content A 19th-century blast furnace in southern Hunan (just south of Leiyang *~)
in the iron, so that it became possible to make thin products of grey cast iron. And it which seems to have been fuelled with raw bituminous coal is described by von
happens that the local ore contains a good deal of manganese, which combines with Richthofen. 132 It was 6 m high, with a sandstone shaft, wooden outer frame, and
sulphur and renders it harmless in cast iron. Darby's ironworks became famous for stamped earth in between. 133 The bellows was driven by three men. His descrip-
the production oflarge thin-walled iron pots; they were superior to thicker pots, and tion of the physical appearance of the fracture of the pig iron suggests that it was
were much more economical because they used less, and cheaper, iron. probably fairly high in sulphur; nevertheless it was fined to wrought iron, which
The 'red shortness' (brittleness at high temperatures) caused by sulphur in was sold.
wrought iron and steel would be helped by alloying with manganese, but the fining This example shows that a blast furnace of the kind known from the Song period
process removes whatever manganese might be present in the original pig iron. could be operated with bituminous coal as the fuel, though we do not know how the
Therefore the production of wrought iron required pig iron with low sulphur. The technical problems, noted above, were solved. The mention in Su Shi's poem of the
solution to the problem - more limestone in the blast-furnace charge - was and is 'stinking blast' (xingfeng ~M)13-I suggests the smell of hydrogen sulphide, an indica-
simple enough in principle, but took some time to discover and longer to exploit. As tion perhaps that coal rather than coke was used in this blast furnace - though we
has been noted in Box I in Section 2 above,130 limestone (CaC0 3) has two functions should not base too much reasoning on a single line in a poem.
in a modern blast furnace: as a flux, adjusting the melting point of the slag down to Rostoker and Bronson, discussing the same question, point to some other tradi-
a practicable temperature, and as a desulphuriser, removing sulphur to the slag tional Chinese blast furnaces which were wide-mouthed and shallow. In such fur-
through the reaction S + CaO + C =CaS + CO. The quantity of limestone used in naces, they suggest, the problems of aggregation and scaffolding would have been
early blast furnaces was normally too small to have much effect on sulphur, but that much less severe than in the more usual type of blast furnace. They refer specifically
was unimportant in charcoal-fuelled blast furnaces. At some time it was discovered to the illustration of a 17th-century blast furnace given by Song Yingxing in his Tzan
that more limestone could help with the sulphur problem in coke-fuelled blast fur- gong kai wu, reproduced as Figure 133 in Section 8 below. m He does not tell us what
naces, but the amounts required raised the melting point of the slag considerably. fuel was used here, but it is interesting that Song Yingxing never mentions coke,
The essential problem in removing sulphur from pig iron was thus the attainment of and may not have known of it. On the other hand, a very similar early 20th-century
still higher temperatures in the blast furnace. The use of coke had already raised the blast furnace in central China, shown here in Figure 129, was fuelled with coke,136
temperature of the furnace, but not yet enough. Abraham Darby's pig iron was not and many other traditional blast furnaces of somewhat similar shape were fuelled
used as raw material for wrought-iron production until after the installation of a with charcoal.

126 Note in the diagram ofa blast furnace, Figure 10 in Section 2 above (p. 14), the 'zone of relatively constant
temperature l , The equilibrium temperature for the reactions which proceed in this zone is directly dependent III Rehder (1987, pp. 42-3).
on the reactivity of the fuel. In modem blast·furnace practice high temperatures are desirable, and efforts are i32 van Richthofen (1877-lgI2, vo!. 3, pp. 455-6); cf. Tegengren (1923-2 .. , p. 338). On the district, but not
made to control the reactivity of the fuel. the ironworks, see also van Richthofen (1870, pp. 5-7; 1907, pp. 375fl); Dickson (1864, pp. 168-g).
129 Rehder (1987) gives a lucid discussion of these points, in part based on records oflgth·century blast-furnace 133 Some similar blast furnaces are shown in Figures 123-125, pp. 307, 308 above.
operations which often shifted back and forth among different fuel types as prices changed. Here the fuel and 13{ P. 3 12 above.

air requirements using coke were each almost (V\lice the requirement when charcoal was used. 135 P.3..0 •
130 Pp. 1..-15. 136 Lux (19 10).
7 THE SONG PERIOD 7 THE SONG PERIOD

which we are more familiar, and this may have reduced the blast requirement to
some extent.
The pig iron produced probably contained a high level of sulphur, unless the
effectiveness of limestone as a desulphuriser was understood and applied. But this
would have necessitated even higher temperatures, and an even more powerful
blast. With human-powered bellows, or with the light undershot water-wheels
which seem to have been the rule in pre-modern China,142 it seems doubtful that the
necessary temperatures for desulphurisation were reached. It is important to keep
in mind that I am only guessing here: the question cannot be answered with any
confidence until slag analyses become available from relevant blast-furnace sites.
Sulphur levels even as low as 0.1 per cent make wrought iron or steel almost
unusable. Therefore, if effective desulphurisation was not practised in coal- or coke-
fuelled blast furnaces, their product was probably not used as the raw material for
making wrought-iron, but was used in foundrywork.
In an iron foundry the higher silicon content which we should expect in pig iron
from a coal- or coke-fuelled blast furnace would normally be an advantage, reducing
bubbles in the casting and making a grey-cast structure more likely. The higher sul-
Figure 12 9 An ironworks in central China (either Jiangxi or Hunan), photographed ca. 19 10 . R eproduced
from Lux (1912, p. 1407, fig. 5). phur content would not necessarily be a disadvantage. If there is approximately
twice as much manganese as sulphur in the iron, the two combine to form harmless
microscopic inclusions of manganese sulphide (MnS).143 Even without manganese,
The u~e of coke for various other purposes was known from early times in China.
the only important effect of sulphur in cast iron is to encourage a white-cast structure,
The earhest reference t? it is f~om the early +4th century,137 and Hartwell points to
which is very hard and brittle. In many applications, however, white cast iron is fully
two clear referenc.es to Its use In the Song specifically in iron smelting. 138 Coke was
acceptable or even superior to grey-cast; see the discussion in Section 4(v) above. 144
also the fuel used In a number of traditional Chinese blast furnaces in the 19 th and
20th centuries, 139 and it seems likely that this was the commonest fuel for those Song
blast furnaces which did not use charcoal. 14o We do not know whether the Song iron smelters ever used wide-mouthed shallow
blast furnaces like the one illustrated in Tian gong kai W U, or the one in Figure 129,
T~e Song- Yuan blast furnaces which we know of were shaft furnaces, sometimes and in any case we know nothing about the technical characteristics of such fur-
wIth an unusual construction but with a familiar internal form 141 and the lessons naces. They are so different from modern blast furnaces that we cannot assume that
learnt in our discussion of English coke-fuelled blast furnaces sh~uld hold for these. any of our modern knowledge of blast-furnace operation holds, regarding temper-
The transition from charcoal to coal or coke would have required higher tempera- atures, blast requirements, or even the silicon and sulphur contents of the pig iron
tures and therefore a lar~er fuel consumption and greater blast volume and pres- produced. In this situation of double ignorance there is nothing to do but to leave
sure. Those furnaces whIch were constructed by digging into the ground would the whole question of this type of furnace on one side and hope for future enlight-
have had much better thermal insulation than the free-standing furnaces with enment.

A charcoal iron industry does not inevitably cause deforestation. This depends very
13 7 Letter from Chen Yun ~** to his brother, TPYL, ch . 605, p . 5a, translated by Peter Golas in SCC, vol. 5, much on the long-term strategies of the ironmasters, and the extent to which they
paiia13, pp. 193- 4; see also Read (1940, pp. 125- 6).
XZZ1]CB, ch. 164, P: 3955; O.uyang Xiu quanji, ch. rr8, p. r8r9; Hartwell (1963, pp. 69- 70; 1966, pp. 55- can defend their forest resources from other users offuel; there are numerous exam-
7)· I~other clear reference I S Yz)ue lzao zaji, ch. I, pp. rrb- In. ples in Chinese history of successful forest conservancy over generations. 145 The
140 See e. g. Te~engren (19 23- 24, pp. 316, 317, 339, 354). ,
It has som~tIm:s been suggested ~hat .the cO.king process may have been forgotten after the Song, perhaps
?ecaus.e Song Ymgxmg does not mentIOn It (Elvm, I975, p. 9r); but various entirely traditional methods were 142 E.g. Zhang Baichun (1994).
m use m the early 20th century, and there is no reason to suppose that the process was forgotten and reinvented. 143 See e.g. Angus (1976, p. 20).
Lux (I9I2); WOO (1906).
141 Box I, Figure 10, p. 14 above.
IH Pp. I6I- 3.
145 SCC, vol. 6, part 3, pp. 607ff et passim; note also Wagner (1985, pp. 33-7).
I
320 7 THE SONG PERIOD 7 THE SONG PERIOD 321
problem in all charcoal iron production is that, even with the best possible forest
management, there is a definite upper limit on sustainable iron production per unit
area of forest land. To produce more, it was necessary either to start up elsewhere or
I What the general run of blacksmiths call 'steel' [gang tie ~~] [is made as follows]. Take
wrought iron [rou tie *[= ~] it], bend and coil it, and insert cast iron into the interstices.
Seal with clay, 'refine' [lian:f:.*] it, and hammer to cause [the soft iron and the cast iron] to
interpenetrate. [The product] is called tuan gang lIli1l or guan gang i~~ ['combination steel'
to find an alternative fuel. Both seem to have occurred in response to increasing
or 'irrigated steel']. 153
demand in the Song: iron production increased in the heavily forested south, and But this is nothing but false steel. It temporarily borrows the cast iron to provide hardness,
coal came into use in the north. The details of these developments are not clear but in two or three 'refinings' [liall:f:.*] the cast iron becomes 'cooked' [shu 1A, i.e. it becomes
from available sources, but in broad outline this seems to be what occurred. wrought iron, slzu tie 1Ait], and [the steel] is again soft iron. But if no one considers it false,
If it is tme, as I have suggested above, that pig iron from coal- or coke-fuelled this is only because they have never known true steel.
blast furnaces was not suitable for conversion to wrought iron, then the new fuel On an inspection tour I went to a smithy in Cizhou ~HI'I [near modern Handan tJ1l~,
could not replace charcoal, but could serve as a supplement in the production of Hebei],154 and there I knew true steel for the first time. The presence of steel in iron is like
cast-iron products to fill a growing demand. I have earlier noted that a shiftis visible that of gluten in fiour. When 'soft' fiour [rou mian *~] is thoroughly washed, the gluten
appears. 'Refining' steel is similar. One merely takes excellent iron [Ji'ng tie omit] 153 and
in the Song away from the use of cast-iron implements in favour of the use of
hammers it for a hundred or more heats [huo X]. After each hammering it is weighed; with
wrought iron; J.!6 but in a time of population growth and expanding and intensifying each hammering it becomes lighter. When the point is reached at which repeated hammer-
agriculture, there surely remained a considerable market for cheaper cast-iron ing does not cause the weight to decrease, it is pure steel. This may be 'refined' a hundred
implements. Demand must have been growing for numerous other cast-iron prod- times with no loss.
ucts as well, for example pots of all sizes, from ordinary cooking pots to enormous This [true steel] is the essence of iron [tie zhijing chun ~;z.omi.$]. Its colour is pure and
salt-boiling cauldrons. Iron coins, too, were made of high-sulphur cast iron.I~7 I bright, and when polished it is dark blue-black, unlike ordinary iron.
have been focusing here on the + j jth century; a century later the precipitation There are also [irons] which, 'refined' to completion, contain no steel at all. These are
method of copper production demanded large quantities of cheap iron, and could always associated with the products of [particular] regions. 156
no doubt have been supplied by coal- or coke-fuelled blast furnaces. H8 The first process described here is a 'co-fusion' process, already discussed in Section
6 above. 15 ) It would make excellent steel, and it is difficult to understand Shen Gua's
Pig iron from the blast furnace was either used in iron casting or converted to belief that this was 'false steel'. When he says that it will lose its hardness if it is
wrought iron by fining or pudclling.I~9 We do not know much directly about either of 'refined' several times, this may go back to a misunderstanding of a direct observa-
these processes as they were practised in the Song-Yuan period, but sources from tion. If an inexperienced smith requires too many reheatings and hammerings to
earlier and later periods ljO do not show much difference in the methods used, and we shape what he is making, some of the carbon will be burned out of the steel, so that
may presume that the Song-Yuan methods were of the same general sort as those. it does indeed revert to being wrought iron. But it is unlikely that this was more tme
of one kind of steel than another.
Shen Gua on steel and steelmaking
The method described by Shen Gua for making 'tme stee1' seems to be to heat the
Some steelmaking methods of earlier periods have been discussed in Section 6(iii_iv).151 wrought iron repeatedly in the smithy hearth, using a high temperature and a great
For steel and steelmaking in the +IIth century we have some very interesting deal of charcoal so as to provide an atmosphere rich in carbon monoxide. This is a
descriptions by the polymath Shen Gua ttt~ (+I031-95) in his j\lIeng xi bi tan ~1~~ cementation process. 158 The iron takes up some carbon on its surface, and hammer-
~ Qottings from Dream Brook). The folIo.wing 'jotting' is one of a number in his ing distributes this carbon more uniformly through the piece. A process something
book which concern distinguishing the false from the true in different contexts. It like this was used in 18th-century Norway and Sweden.15g
describes two different steelmaking methods; though he describes one as 'true' and
the other as 'false', both seem from a modern point of view to be quite correct: 152
151 Cf. Sun and Sun (1966, p. 250); Needham (1958, pp. 30, 33). Another possible interpretation for t"angang

would be 'lump steel'. See pp. 256, 270, 324, 3{1-2, 346.
,<6 P. 285 above. '" The inspection tour was in +1075 (Hu Daojing, 1962, p. 135).
,,, Analyses of 37 Song iron coins reported by Wayman and Wang (2003) show sulphur contents ranging from ,;; A different interpretation ofjing tie is given by Duan Yibing (1993).
'undetected' (below about 0.1) to 2.05 per cent. On the iron coinage of the Song period see pp. 286-g abm"e. IS6 Jie xi di zlzi suo chan {g~li!lzFIi~. I suspect that:ri may be a scribal error for some other character, so that
,... SCC, vol. 5, part 13, pp. 370-86. the sentence might mean, IThese are always the product of regions which are X [Xl].'
'" On these processes see pp. 16-18, 30-4. IS7 pp. 255-67.
'50 Pp. 16-18, 30-4, 242-5 above. ISB See pp. 66-g above.
13' Pp. 255-67, 272-7. 159 The Norwegian and Swedish sources are translated and discussed in Wagner (1990). Rehder (lg8g) gives

'52 ,l1eng xi bi tan, ch. 3, Hu Daojing (1962, no. 56, p. 135). what he believes is a proof that carburisation of iron in an open hearth is impossible, but he is dearly mistaken.
322 7 THE SONG PERIOD
1 7 THE SONG PERIOD

The most important reason for the iron losing weight in the process is that it con- penetrate an armour scale: this one hit a drill-hole, and was pared down by the drill-hole,
tains a significant quantity of non-metallic inclusions (slag) which are removed by all of the iron curling back. Such was its hardness.
hammering. It is also possible that some of the iron may be burned away, though The method offorging the armour is as follows. At the start it is very thick. They do not
great efforts would be made to avoid this as it would remove the carburised outer use fire, but cold-hammer until the thickness is reduced by two thirds; it is then complete.
At the end they leave unhammered some remaining gluten, indistinct and like warts. They
layer.
wish to demonstrate the thickness before hammering, just as the dredgers of rivers leave
vVhen Shen Gua says that some irons cannot be made into steel in this way, and behind 'sea cucumbers' [tu sun ± iU]. Ifi.;
that this has to do with their place of origin, he is probably correct. If the iron has a Today there are people who falsely raise faint warts on the backs of armour scales. Even if
significant phosphorus content it does not take up much carbon in a cementation warts are made, if the original [material] is not fine steel [jing gang ffi£IfiJ], or if [the armour]
process like this one. This seems to have been the most important reason why Swedish is made by hot-forging, then they have no function, but are merely an external ornament.
iron was used in 19th-century British steelmaking: it had much less phosphorus than
Cold-forging is a quite good method of hardening any metal. It was used extensively
most British iron.
in the ancient West for bronze, but very rarely before modern times for iron. In
Here and elsewhere (see below) Shen Gua associates steel with a dark or black
China, by a curious contrast, it was rarely used for bronze but often for iron. 166
colour. This is not a natural colour for steel, which when polished has a mirror-like
Cold work with a reduction of 6i per cent, as described here, might approxi-
appearance, but there are Chinese references as far back as the +3rd century to
mately double the strength of the steel. 167 The 'warts' may represent spots of
'dark armour' (xuan kai Z ~i, xuan Jia Z Efl) and other indications that the best fer-
higher-carbon steel in the original material, for pre-modern steel is virtually always
rous material was expected to be black. 160 It seems likely that a blue or black surface
inhomogeneous. If the object is subsequently heated above the recrystallisation
colour was commonly produced on iron and steel by some chemical process similar
temperature of iron, about 450°C, the hardness obtained by cold work is lost.
to 'gun-blueing'.
Finally, we see a bit more of +1 rth-century steel in another piece by Shen Gua, this
We can imagine the problems a pre-modern natural philosopher would have had
time in a philological note on some ancient names of swords: 168
in understanding how steel could be made by either of two such different processes.
The first looks like a matter of combining something extremely hard (white cast Among the names of ancient swords are Zhanlu itli: and Yuchang foi\~~. The character it
iron) with something soft (wrought iron) to obtain something with an intermediate is pronounced zlzan m;169 [the name Zhanlu] refers to its clear - zlzan zhan ran mii!!~ - black
hardness ('false steel'). The second would have looked very like a process ofpurifi- colour. [Lu means 'black'.]
The ancients usedji 1l\'~ steel [see below] to make the edge and wrought iron to make the
cation, and the idea that the iron takes up from the fire something which makes it
haft [jing ll:E] and 'trunk' [gan~, i.e. the spine]. Otherwise they would often snap. In swords
hard would have seemed very strange. Hence Shen Gua's conclusion that true steel made of steel the edge is often damaged, and this is the origin of the name Juque :e:r.~
is a component of wrought iron like the gluten in flour. ['Great Notch']. Thus one cannot useji steel by itself.
Gluten shows up again in another note, on the hardening of wrought-iron or Yuchang ,~,~ ['Fish Gut'] was what today is called a pan gang ~£IfiJ ['coiled stee!'] or song
steel armour plate by cold work: 161 wen 1"1:::x: ['fir patterned'] sword. If one takes a fish, bakes it, and strips off the ribs to reveal
the guts, it has a distinct resemblance to the pattern on a modern pan gang sword.
The Qiang 5t people of Qi.ngtang .-lit
[near modern Xining i§$, Qi.nghai] are skilled at
forging armour. The colour of the iron is blue-black, so clear and bright that it can mirror The wordJi ~J has several potentially relevant meanings. In medicine it commonly
a hair. They use musk-deer leather for the thongs to string it together - it is soft, thin, and means a 'concoction' of medicinal ingredients, and an extension of this meaning is
tough. 'alloy'.170 On the other hand, in cooking it means a lump of dough taken from a
In Zhenrong Military Prefecture jJI;J;!(;1j['fi2 there is a suit of iron armour which is carefully
preserved and handed down as an heirloom. When Han Wei-gong'63 ~IUt:L} was serving
as Military Commissioner'6{ ofJingyuan iil1:i! he took it out and tested it. At a distance of
Hi.") Presumably underwater sancl- or mud-banks resembling the large wonns called in English 'sea-cucumbers'
fifty paces he shot it with a strong crossbow and was unable to penetrate it. One arrow did
or 'beches-de-mer', in Chinese tll SIIJl, lit. 'earthen bamboo-shoots'.
'"'' See e.g. Wagner (1993, pp. 280-1); for example, I saw twO smiths hardening a hoe·head by cold work in
Kaifeng in 1987.
"" Dien (198'2, e.g. pp. IS, 16). "'7 Offer Andersen (lg8{, p. 265).
101 iIlellg xi bi tall, ch. 19, Hu Daojing (1962, no. 333). Itill J1eng xi hi tall, ch. 19, Hu Daojing (1962, no. 325). The three sword names mentioned are found in the
"" Modern Guyuan I/[]m\, Ningxia, about 300 km east of Qjngtang. Eastern Han books Jl'u rue ciUIII qi1l ~~tffk and Fuejue sllll ~!:E~ (see e.g. Wagner, 1993, pp. Ill-IS). Most
",.1 Han Qi ~~ (+1008-75), a great statesman who served as Prime ~linister under three Emperors. Shen of the names seem to be transcriptions of non-Chinese words, but Shen Gua is not the only ,,,,riter to treat them
Gua refers to him se"eral times: see Hu Daojing (1962, nos. 27t, 508,570). as having meaning in Chinese.
I.' Shuai gm, a common unofficial term forjing liie anfit shi ~mi,\,;!i:Jliff!.Jingyuan was probably in the general 11;9 Some editions treat the three characters ttliil. as a comment and print them in a smaller size than the
vicinity of modern Jingyuan County) Ningxia; but the usual reference works do not mention a place named main text.
Jingyuan in the Song peliod. liO See e.g. p. 28j above.
7 THE SONG PERIOD f 7 THE SONG PERIOD

I Figure 130. It is a cupola furnace with the blast provided by two man-powered
single-action box-bellows. Chen Chun states that the furnace was built of 'pitcher
sand, white earth, charcoal powder, and wheat ears mixed with clay' .174 It is
charged with equal parts by weight of old iron pots and charcoal. The mould for a
large salt-boiling pan, or for a part of a very large pan, is seen dug into the earth in
front of the furnace: when the clay seal of the tapping hole is broken out, the molten
iron flows through a channel into the mould.

IH Billg sha, hai shall, lall xi" riao mai Slli he ni mt;j>Bmll!jIJ'~f!fD;lE. I follow the translation ofYoshida (1993,

p.14I) .

. ------_._---
Figure 130 Operation ofa Yuan-period cupola furnace, casting large cauldrons for salt-boiling. Orig. ,10 ha lu
(+1334); reproduced here from the 18th-century SKQ§ edn., ch. 2, pp. 31b--:l2a. er. Needham (1958, pp. 15-16,25,
pI. 15, fig. 25); Yoshida Tora (1983, p. 39; 1993, pp. 234-5)· The version reproduced by Needham is a 20th-
century copy by Luo Zhenyu (1914-17).

larger mass, for example in the making of dumplings. Thus ji steel could mean
'combination steel' or 'lump steel', the same two possibilities that I have suggested
above for tuan I!II steel. l7l
A pattern on a steel sword can be made by variations in carbon and phosphorus
content, which become visible when the sword is polished and then etched vvith
acid. The mention of 'fish-gut' patterning has already been discussed in Section 6
above.l72

A Yuan-periad cupalafomace
On the melting and casting of iron in the Song and Yuan we seem to have only one
source, a description of the casting of salt-boiling pans at Huating • • , near modem
Shanghai, by Chen Chun Il*ffl in the period +1333-35. His book, Aa ha tu ~iElIiI,
has been studied and translated by Yoshida Tora and Hans Ulrich Vogel. 173
A late version of Chen Chun's illustration of the melting furnace is shown here in

171 Pp. 256, 270,321,3+1-2,346.


172 Pp. 258- 60.
173 Yoshida (1993).
f
1 8 THE MING PERIOD

Qu Dajun's Ftll*J:5] description of that of Guangdong, translated and discussed in


8 ECONOMIC EXPANSION IN THE MING PERIOD Section '2(iv) above,S and finally the description of iron-production technology in
Song Yingxing's *Ii!:£ famous technological compendium Tiangong kai /.Vu 5*2 I 00
After the 'commercial revolution' of the early Song and a period of economic stag- ~. This Section will first consider Fun Jun's text in its full historical context, then
nation in the Southern Song and Yuan periods, the Ming was a period of economic give a detailed study of Song Yingxing's section on iron-production technologies.
expansion. Trade, both inter-regional and international, developed greatly in the
course of this period.
A consequence of the expansion of trade was that iron production became (i) THE STATE IRONWORKS IN ZUNHUA, HEBEI, 1403-1581
concentrated in certain regions: certainly Guangdong, perhaps also Shanxi and It has often been remarked that bureaucracy favours the historian, for it produces
Hunan. At the same time iron production died out in regions like the Yangzi Delta great quantities of paper which later become historical sources. The Ming state
and large parts of the north, whose comparative advantage lay in other economic ironworks in Zunhua lift, Hebei, provides a good example: its administration,
activities. 1 especially the management of a large force of corvee, conscript, and convict labour,
One example of the expansion of trade can be seen in the history of the state iron- gave the officials of the Ministry of Works (Gong bu I lm) enough trouble that a good
works at Zunhua, to be studied in detail further below. At the beginning of the deal of written communication was required, and some of this has survived to tell us
dynasty, good low-sulphur wrought iron for weaponry was produced only in about both the technology and the organisation of the works.
the south, but transportation and trade were not sufficiently developed to provide We have in particular a description of the blast furnaces in which the iron was
a sure supply in Beijing. The Zunhua ironworks was established around +1438 to smelted and some quantitative information about inputs of ore, fuel, and labour
provide the necessary iron using southern technology. For almost 150 years Zunhua and outputs of cast iron, wrought iron, and steel. Several authors have studied the
produced iron, at great financial expense and great cost to the forest resources of details of the administration of the Zunhua works, especially the organisation of
the region, but by 1581 commerce had developed to such an extent that good the labour force. 6 Here I shall concentrate on the more technical aspects of its
wrought iron from the south could be reliably obtained for one-quarter of the cost operation, but also attempt to place it in its historical context.
of producing it using convict, conscript, and corvee labour in Zunhua. Continued
operation had by this time become absurd, and the Zunhua ironworks was closed.
The southern iron I have mentioned came, in the early Ming, from Jiangnan Background
iTi¥I (the Yangzi Delta). This was a major iron-producing region in the Yuan and Zunhua District (modern Zunhua County, Hebei) lies about 150 km east of Beijing,
early Ming, 2 but in the course of the Ming its place was taken by a region further very close to the Ming Great Wall, and was thus a militarily important peripheral
south, centred on the mountains of western Guangdong. The large-scale iron region. Numerous garrisons were stationed here and in neighbouring districts, and
industry of Guangdong in the late Ming has already been described in some detail these provided a significant part of the labour used by the ironworks.
in Section '2 above. 3 This industry had had some importance in the Song and Yuan There was some iron production near here as early as the 'Warring States period, i
periods,· but seems to have expanded greatly in the Ming; a development which and possibly in the Tang. 8 Hebei was a very important iron-producing region in the
undoubteclly owed much to the expansion of trade. In the late Ming and early Song9 and the Yuan. 10
Qjng, when we are able to see this industry clearly in the sources for the first time, it In the early years of the Ming, state involvement in the iron industry was a con-
was supplying high-quality iron and iron products to all of coastal China and South- tentious issue. 11 Starting in +1364, before the final consolidation of Ming power,
east Asia. state ironworks were established piecemeal in various places throughout the
Empire; in 1374 there were thirteen (none anywhere near Zunhua). In 1382 the
Any discussion of iron technology in the Ming period must take as its basic sources Emperor ordered an official flogged because he proposed the establishment of
three excellent technical descriptions, the best we have for any period of pre-modern
China. These are Fu Jun's ~7.&: description of the technology used at Zunhua, ; Pp. +8-53.
I, See e.g. Sakuma Shigeo (1972); Eberstein (197+, pp. 33-7); and several other studies which they cite.
; See p. 87 above.
, Da Millg.l'i tong zhi, ch. I, p. 8a; Eberstein (197+, p. 33).
I Cf. pp. 279 above and 330 below. " Table 4, items 19-22, pp. 295-8 above.
, Pp. 329-30 below. IU This is stated in a memorial by "Vang Yun I'~ in the 1260s. See Qjujian xiall she.ng da quan lL'ellji, ch. go,

j Pp. 47-59. pp. 19a-b; ef Ch"n m;Ilg ,,/t"g]" /11, ch. 46, p. 68b; Eberstein (197{, p. 33).
I Table.h items 9-16; Schurmann (1967, pp. 161-2). " The following is largely based on Eberstein (1974. pp. 23-32).
8 THE MING PERIOD

one more, and in 1385 all the state ironworks were closed, 'because they weary the
1 8 THE MING PERIOD

19 tonnes, with an average of 10 tonnes. The total of about 250 tonnes per year

I
people,.12 appears to have been the production of 1500 soldiers (half of a total of 120 x 25); the
In the following years many of these state ironworks were reopened, but then in labour required was thus about 6 man-years per tonne. I? In the Dabieshan region,
1395 all were again closed. The order was repeated in 1397, presumably because it production of wrought iron from ironsand and charcoal by traditional methods
had not been obeyed; in 1398 it was ordered that the state ironworks should be required only 2-4 man-months per tonne: more labour-efficient by a factor of more
opened again for one year, then closed. than twenty.lu
The political background of all this opening and closing of state ironworks is In Zunhua and neighbouring districts a number of garrisons were established in
not easy to see in the sources, but presumably the fundamental factor was conflict the early Ming. 19 That these garrisons, like those in Liaodong, engaged in wrought-
between local and national interests. 13 The central government needed a depend- iron production is made clear by a memorial of 1403 which mentions convict
able production of iron to supply the armies with weapons, but the ironworks labourers 'fining iron' in Zunhua?l This production seems to have become more
demanded corvee labour to an extent which conflicted with the interests of the local important as time went on, and in 1426 a major decision was made: 21
gentry. No doubt there were also many places where the state ironworks competed [An official memorialised:] For the production of weapons there is a shortage of wrought
directly with local ironmasters. iron, and we request permission to purchase it at various places in the Jiangnan ~Ii¥i
region. However, because of the distance involved, we are afraid that it will not be delivered
on time, and we propose to send people to the ironworks at Zunhua to fetch 20,000jin fT
Zunhua [[2 tonnes] to meet immediate needs.
After 1398 the only major ironworks established and administered by the central The Emperor replied: If iron is available in Zunhua, why purchase it inJiangnan? Iron
is heavy and clumsy, and transporting it would be a burden to the people ... It will be
government was the one in Zunhua. The reason for the special status of Zunhua
sufficient to obtain it in Zunhua.
seems to have been a need for high-quality wrought iron and steel, smelted and
fined with charcoal, conveniently near the capital. We have seen in Section 7(iii) As we shall see directly below, this was the beginning of a process which resulted in
above If that by the Song period population growth in north China had led to the creation of an entirely new organisation for the production of iron for the state,
increased pressure on the land, increased demand for iron, and forest destruction, including a large walled ironworks in the mountains in the southeast corner of
so that it was necessary to substitute mineral coal for charcoal in iron production. Zunhua District.
(In the south, charcoal iron production continued.) Iron produced using mineral The mention of Jiangnan (the Yangzi Delta: southernJiangsu, southern Anhui,
fuel would have had a high sulphur content: this does not matter much in foundry- and Zhejiang) as a source of iron is a surprise, for this region is usually said to be
work, and there is indeed some evidence that in the Ming, in north China, agricul- very poor in iron, importing most of its iron from Fujian and other more southerly
tural implements were generally cast rather than wrought. I5 But fining this iron to provinces. 22 However, other sources indicate that this was one of the major Chinese
produce wrought iron would have resulted in an inferior, 'red-short', product. iron-production regions in the Yuan period, and that it had some importance in the
Peripheral regions like Zunhua were undoubtedly the last places in north China Ming as well. 23 According to a Ming gazetteer, the industry died out here because it
where significant forests remained and charcoal iron could be produced economi-
cally. Further north, in the province of Liaodong, 25 small ironworks were estab- " The figure of 120 soldiers, of whom half engaged in agriculture, is given in the Ming shi lu (cited above).
lished in the Ming garrisons in 1411.16 Half of the 120 soldiers assigned to the Unfortunately it is not made explicit whether this was the total number or the number at each of the 25 iron-
works. If 1'20 is in fact the total number, then the labour used would be only 3 man·months per tonne, fitting
ironworks 'fined iron' (chao tie try~) while the other half engaged in agriculture to nicely with the Dabieshan figure; but the higher figure is supported by the later production figures for the
support them. Presumably the soldiers also produced the cast iron to be fined, using state ironworks at Zunhua (pp. 33+-7 below).
IR Pp. 13, 17 above; also Wagner (1985, p. 2). And an engineer, reviewing Wagner (1985) in Neue ;::Jircher
small blast furnaces, but it was fining that would have required the most labour. Ze~~:mg, called the Dabieshan productivity eill Elelld, miserable, compared with modern methods. Voiret (1986).
The annual production quotas of the individual ironworks varied from 4 to
'" MSL, Tai-zong **,
Do Mmg)" tong du, ch. I, pp. 19a-b.
ch. 2oa, p. +b; cf. Eberstein (19N. pp. 33,55 n. 37)·
" MSL, Xuan-zong ~*, ch. q, p. 5a; Li Guoxiang and Yang Chang (1995, p. 790). An abridged quotation
" MSL, Tai-zu xii!, ch. 176, p. Sh; Li Guoxiang and Yang Chang (1993, p. 120). of this memorial in Fu Weilin's unofficial history, .!ling shu (ch. 82, pp. 1669-70) omits the word shu~, 'wrought',
13 "Ve seem to have no sources on this issue with respect to iron production, but one source notes a proposal
so that the memorial appears to concern iron in general rather than specifically wrought iron (see also Chull
to start lead mining in Zunhua which came to nothing because of opposition by the local gentry (slli shell ±.~). ming meng,YII Ill, ch. +6, p. 70b). This confused Eberstein (197+, p. 35), who was unaware of the version in Ming
Chull ming meng)'u tu, ch. 46, p. 7ob. shi Ill. Thc event is also briefly noted in Cua qlle, ch. 19, p. 1285.
I" p. 31I ff. " Li Bozhong (1987; 2000, pp. 299f1). Eberstein (197+, p. 35) interprets the term broadly, as the entire region
south of the Yangzi, bllt in fact Jiangnan' was a well-defined toponym with the more limited meaning given here.
15

10 MSL, Tai-zong **,


E.g. Clwn 7Iling meng,Pu lu, ch. 46, p. 66b.
ch. "S, p. sa; Li Guoxiang and Yang Chang (1993, p. 121); HIla/lg Ming shiJa iu, ch. 61,
pp. 8a-16a; Eberstein (1974, p. 38).
" SCC, voL 5, part 13, pp. 157-8; Yz/an shi, ch. 94, p. 2384; Schurmann (1967, pp. 161-2); Eberstein (1974,
pp. 26, 42-3).
33,0 8 THE MING PERIOD r 8 THE MING PERIOD 33 1
oecame unprofitable; clearly, commercial development in Jiangnan moved the and from this time the ironworks operated continuously for almost ISO years. In
region's comparative advantage into other activities. H 1507 a long memorial concerned with various administrative reforms at the Zunhua
Zhejiang in the 19th and 20th centuries had a traditional small-scale iron industry ironworks, by an otherwise unknown official, Han Dazhang r:i!*~, included a
based on charcoal and ironsand, and this technology could well go back to the early good deal of archival information on the works as it had operated in 1438. Its early
Ming or before. 25 At Zunhua, as we shall see, the same fuel and ore were used. We history, and its ecological consequences, are summarised as follows:"
are accustomed to thinking of iron from Guangdong as being the best in China, but
Investigation indicates that the Zunhua ironworks was established at Shapogu Ej)±8i: fr in
it may very well be that there were advantages - real or imagined - in the use of the Yongle o']c!Jj!@ period [q03-2-}]. It was later moved to Songzhagu fi;ffiI!fr, and in
ironsand iron, produced in small furnaces, for weapons production. 26 It is quite pos- the Zhengtong IHit period [Lj,36-49] it was moved to its present location at Baiyezhuang
sible that the garrison ironworks established in the border regions near Beijing, B {E Et ['White Smelter Village '].H At that time the forests were flourishing, and it was not
including Zunhua, used technology imported fromJiangnanY difficult to supply firewood and charcoal. No"v, over a hundred years after its establishment,
the trees have all been felled and the prices of wood and charcoal are high. If nothing is done
to restrict [forest use], within ten years the price will have risen by several-fold.
Establishment
(Later, in the Qing period, forestry was forbidden in this region because of the proximity
Three months later a military commander in Jizhou liT 'HI Subprefecture (which of the Imperial tombs, and in 1917 the forests were thriving; but by 1928 deforesta-
included Zunhua) noted a 'recent' order to reopen the ironworks at Zunhua and tion was again a problem here. 35 )
resume iron fining, 'using military and corvee labour as before', and reported that One aspect of the reorganisation of 1438 seems to have been the building of a
the order was giving difficulties. 28 The 'thousand' soldiers from four nearby gar- wall around the new works at Baiyezhuang. The early sources do not mention
risons who had worked at the ironworks had long since been sent home, and this wall, but the site is today the village of Tiechang ~~ ('Ironworks'), which
the 'thousand' peasants from six districts in Yongping Prefecture 7k3f1ff (east of according to a modern local gazetteer has a stone wall IQ m high, 5 m thick,
Zunhua) had been assigned other corvee duties. Further, this was a busy agricul- and 2000 m in circumference. 36 It can be seen in Figure 131, a satellite photograph
tural season, and the peasants should not be disturbed in their work at this time. He taken in 1967. This massively walled village deep in the mountains is an ex.treme
therefore requested permission to use soldiers from a long list of military units, some oddity, and it had military significance long after the ironworks was closed. It was a
quite far away, and only after the harvest was completed go back to the system of factor in 1638 in the Qjng conquest of the region, and in 1938 and 1942 in the
using peasants and soldiers from border districts. This is our only information about Japanese invasion. 3i
the earlier arrangements at Zunhua: if we trust the 'thousands' of soldiers and Still another aspect was a reduction of the labour force by half, to 683 cor-vee
corvee labourers to indicate the order of magnitude of the labour force, it was labourers and 465 soldiers. oS These were in addition to convict labourers and skilled
already a major industrial complex in its earlier period of operation. 29 craftsmen. There is more information about these labourers, their organisation,
Labour problems continued, and in 1432 a military officer at Zunhua reported their tasks, and their productivity, but before dealing with this material we must
that the available workers were not faniiliar with fining; he was given permission to look at their technology.
bring in metallurgical experts (an lian ;chi ren iR§'~Z.A) from elsewhere. 3D In 1435 the
newly enthroned Emperor Ying-zong ~* ordered the Zunhua ironworks closed, n Han Dazhang in HJI]S, hll )'i rmil, ch. 2, pp. 7a-b; variant text, Cll/m ming mellg)'ll Ill, ch ..... 6, pp. 67a-b;
but the next year it was reopened. 31 Another source has this reopening in 1438;32 TialljzlguQngji, ch. 21, pp. '28i-8. All that is known of Han Dazhang is that he recei\·ed hisjinshi degree in 1-1-93
(Zhu Baojiong and Xie Peilin, 1980, pp. 1497, 2+85).
probably a major reorganisation and relocation occurred in this three-year period, :1+Shapogu and Songzhagu are places in the north of Zunhua District, at or near mountain passes.
One reason for the two relocations of the ironworks, as well as the building of its wall after the second
relocation, may have been their proximity to the border and vulnerability to attack by ~Iongol raiders.
H Jiajing Hui dlO1IJu <hi, ch. 7, p. 14b. The two names are al~o found in the sources \'11th vu 1lI~ for gll fr, sha ?y for sha 'fit:!;, and peng m for ::.Iw tfIIt.
" See SCC, vo!. 5, part 13, p. 164; also von Richthofen (1872, pp. 47, 52); Hommel (1937, p. 28); Yang Dajin Da JIillg)'i IOllg zhi, ch. I, pp. 16a, 230; Da Qjllg),i tOllg iJi, ch. 46, pp. la, Ib, Ib-za; JIillg IlIa)ao, ch. 19+, p. 98+
(1938, va!. 2, pp. 313-15); Wagner (1985, pp. 28-9). Baiyezhuang is presumably named for the nearby mountain Baiyeshan B lEaD, where a legendary smith,
~li For example, ironsand iron usually has a significant titanium content, and this can be an advantage in 'Master Baiye', produced swords. Da Qjllg)'i IOllg zhi, ch. 4S, p. +b.
steel. 3-, Anon. (1928, pp. 36--7).
27 Perhaps it is significant that one of the later directors of the ironworks, FuJun, came from Fujian, another :11> Anon. (1990c, pp. 6r, 56I). Some sort of reconstruction or repair of the wall may hm·e occurred in the

place where this technology was used. See p. 332 below. Hongzhi 5Mt period (q88-1505). Zhang Gang (2000. p. 70, [n. 5) notes briefly a stone inseriptiOil of this
" AISL, Xuan-zong ]ii':, ch. 17, pp. 4a-b; Li Guoxiang and Yang Chang (1993, p. 122; 1995, p. 790). date entitled Clwllgjian tie)'f (hang clung beiji ~1.~jl:(6',fi~W~c (Stele to commemorate the reconstruction of
29 On the complex carvee arrangements in this region in the wIing, see Gao Shouxian (2003). the ironworks wall).
3U MSL, Xuan-zong ]ii':, ch. 95, p. lOb; Li Guoxiang and Yang Chang (1995, p. 791). 3; .1lillg shi, ch. 273, p. 7006; Anon. (199oc, p. 61).
JI MSL, Ying-zong ~i':, ch. 24, p. 9b; Li Guoxiang and Yang Chang (1995, p. 791). .m .1ISL, 'ting-zong ~i':. ch. 46, p. 4b: Li Guoxiang and Yang Chang (1995, p. 792); Han Dazhang in
3~ Da JJing Imi dian, ch. I9. b pp. I7a, 19a. HJI]S, b1l)'i /mil, ch. 2, pp. la-2b; Da .Ilillg IlIIi diall, ch. 194, pp. 19b-2oa.
8 8 THE MING PERIOD 333
33 2 THE MING PERIOD

Tieye zhi, in twojuan, by FuJun in the Ming period ... It includes 23 topics, from 'Forestry'
[shan chang !lJ:f;~] to 'Miscellaneous tasks' [za zhi ~~], and begins with two illustrations,
showing the administrative offices and the ironworks. It records the yearly input and output
quantities in great detail, but is useless for evidential research [kao zheng ~§~J.41

It seems that we have quotations from Fu Jun's lost book in two books of the
17 th century, by Zhu Guozhen *~t~ in 1622 and by Sun Chengze between
16
54 and 1675. 42 Both describe the blast furnaces at the Zunhua ironworks in
the same words, and it appears to be certain that this description was originally in
Tie ye zhi.43
The Zunhua iron furnace has a depth of I zhang X, 2 chi R [3.7 m]; a breadth of 2 chi, 5 cun
--t [7 8 cm] in front and I chi, 7 cun [84 cm] in back; to the left and right I chi, 6 cun [50 cm].
In front there is a clearing of several zhang [a zhang is 3. I m], the place for tapping the iron.
44
It is built entirely of stone. The door [forearch] is of jian qian M-f- stone. Oxhead stone
[niu tou shi 4~JrE] forms the inside [xin 1~\].45
Black sand is the basis [ben::$:] [the ore] and 'stones' [shi zi :0 -=f] are an auxiliary [zuo 1;t]
[the flux]. Hour by hour they move downward [xuan xia :aJET]. A charcoal fire is used, and
two bellows are installed to fan it. Iron can be obtained [i.e. tapped] four times in one day.
The stones are a marvel. They are produced [quarried?] at Shuimenkou 7t r~ 0 .46 Their
colour is between red and white, rather like that of a peach-blossom. The largest are like a
hu M [grain measure, about 50 litres], the smallest like a fist. They are pounded and broken
and thrown into the fire; then they transform and become liquid. If the 'stone centre' [shi
xin :Ol~" apparently the furnace burden] becomes dry, and the sand [ore] cannot descend,
Figure 131 Satellite phot.ograph of the. village of Tiechang ~m& in Zunhua County Jt:1t~~, Hebei it is remedied with this [the flux]. Then the sand begins to melt and turn to iron.
~ot~~~:er ~967 ' South IS upward. Umted States Geological Survey, Global Land Information System' If not,47 then the centre [xin I~" lit., 'heart'] is ill and does not melt [xiao W~, can also mean
p otograp~ DSIIO~-2I67DF004. On the CO~ONA photographs see e.g. Philip et al. (2002) and 'disperse']. It is like a man whose heart is fiery [xin huo da sheng I~\-*::k~]. He takes a pre-
the web-sIte http.! Iwww.gwu.edu/ ~nsarchIv INSAEBB/NSAEBBI3/index.html.
scription [liangji .& 'MU] to remedy it, his spleen and stomach are harmonised, and food and
drink advance [are digested]. Such are the wonders of the Transformations [zao hua ffi1~,
Fu Jun)s Description Q[ Technology i.e. the workings of Nature]. 48
atZunhua The 'refining' [lian ~*] of pig iron [shengtie ~fjl] is completed in three double-hours [shi B~] .49
Iro~ pr~duction at Zunh,~~
was described in some technical detail in a book by one Wrought iron [shu tie ~A~l] is produced from pig iron by five or six 'refinings', and steel [gang
~f Its . ~~rectors. Fu~un {.t1~ was ~ native of Nan'an r¥f~ in Fujian. He received his tie ~llUli~] is produced from wrought iron by nine 'refinings'.
The furnace begins feebly and then flourishes; after flourishing it declines. At the most
Jln shz 3i±.de?,ree In 1499, and In 1513 was placed in charge of the Zunhua iron-
:"orks. WhIle In office he wrote a book entitled Tie ye zhi ~~(-&~, 'Treatise on the it reaches go days, and then it is ruined.
~r~nworks:, seem~ngly.a kind of local gazetteer. The book is no longer extant, but
39

41 The editors go on to cite a single point on which the book can be used in evidential research, correcting
It IS ~escnbed ?:leflY In the Si ku bibliography of 1798, among books which were se
an entry in the Ming shi fj,Ej concerning the organisation of the Ministry of Works (hu bu P gB), which had
consIdered polItIcally acceptable but not important enough to be included in the Si administrative responsibility for the ironworks.
42 rang chuang xiao pin, ch. 4, pp. 94-5; Chun ming mengyu lu, ch. 46, pp. 68a- 6 9 a ; Tianfu guangji, ch. 21, p. 261.
ku quan shu: 40
43 Liu Yuncai (1978, p. 25).
44 The version in Chun ming meng yu lu has jian gan AA -=f .

45 I have been unable to identify the two types of stone.


46 A place about 15- 20 km southwest of the Zunhua district seat, probably at or near the modern village

The little we know of FuJun comes from the following sources: Si ku quan shu zong mu ti ao ch I of Shimen EF~. Da Qingyi tong zhi, ch. 45, pp. 4b, 7a, 7b , 8a, ch. 4 6 , p. rb; Anon. (199 0c , fold-out map).

;~;%~~~~c~~Ju~eh~:~t~::)~"h~" xi). ~i, c~ 'j, PPh,b- 2a, 3G-4b ('9730cepe ppa 754-5, J60~2) ~;;~rb~~~
39
47 This paragraph is not in Chun ming mengyu lu.
48 A reference to Zhuang zi (ch. 3a , Guo Qj.ngfan, 1961, p. 262; tr. Graham, I9 8r , pp. 88-9), in which Heaven
Z~~ B~ojiong and Xie Peili.~ (I980,I~~~~~8, e~:8~). b 1
en s eng ren wu kao, ch. 3 , pp. I3 -
1 2
(197 repr. pp. 643 - ); and Earth are compared to a furnace, and their Fashioner and Transformer (zao hua) to a great smelting master.
. ~ ~cu quan s~lu ~ong mu tzyao, ch. 17, p. 1759. On the Si ku quan shu and the literary inquisition which ace om- Cf. SCC, vol. 2, p. 564, fn. e.
49 This fits with the earlier statement that iron is tapped from the blast furnace four times per day.
pame ItS compI atlOn see e.g. Hummel (r944, pp. 120-2); Hung (1939); Goodrich (1966).
!
334 8 THE MING PERIOD
I 8 THE MING PERIOD 335
This furnace is 3.7 m high, with an elliptical shaft only about 50 x 80 cm in section. f alike to be mutually confirming. The 'Collected statutes' give the following data
and is thus extremely narrow in relation to its height. It is quite different from other for 1438:
traditional Chinese blast furnaces used for smelting irons and. ill That irons and was
Specialist artisans in Zunhua
the ore seems certain from the description, and this is confirmed by incidental men-
Charcoal production, 70 households
tions in Han Dazhang's memorial 51 and by Song Yingxing's mention of ironsand producing 143,070 jin tT (86 tonnes)
production at Zunhua in Tian gong kai WU. 52 Ironsand production, 63 households
FuJun, or whoever wrote the description, was greatly impressed by the action of producing 447.3 slzi E (= hectolitres)
the 'stones' as a flux in the blast furnace. Ironsand is normally produced by sluicino-b Iron production, 60 households
'0

river sand, as described in Section 2(i) above.'" The product of the sluicing is an ore Labourers from nearby places
with 75-95 per cent iron oxides, the rest being largely quartz. A flux is not abso- Corvee, 683 persons, working 6 months per year
lutely necessary in the smelting of such a rich ore;H but it can greatly impro\'e Conscripts, 462 persons, working 6 months per year
Craftsmen from more distant places, on rotating duty, 6 months every 4 years,
efficiency. Yang Kuan identifies the 'stones' as fluorspar (CaF2' also called fluorite), 630 persons
which is commonly used in modern steelmaking. 55 It has a low melting point, Convict labourers, number not given, who fined iron.
I386°C, and can depress the melting point of a silicate slag below 1200°C. 5ti This
identification is certainly possible from the description, but needs confirmation Han Dazhang indicates that the labourers, working presumably under the supervi-
from slag analyses. sion of the specialist households, performed such tasks as cutting wood, digging
ironsand, working the furnace bellows, transporting materials, transporting iron to
Archaeology seems to be at odds with FuJun's description of the furnace. In 1991 the capital, and maintaining buildings and walls. Some of the soldiers also did guard
the remains of eighteen blast furnaces were investigated at a site east of the village duty. He gives a good deal of information on the rations of grain and cloth which
of Tiechang. The only publication of the investigation is a very short journalistic the state supplied to the specialist households, the labourers, and the convicts
article, which states that the furnaces are built into hillsides (like those discussed in respectively.61
Section 7(iii) above),5) and are 1-2 m high. 58 But FuJun states that the furnace is Annual deliveries of iron to the state from Zunhua varied in the 15th century
built entirely of stone, so these seem to be of quite a different type.'· between 300,000 and 400,000 jin IT, i.e. 180-240 tonnes. 62 Using the labour figures
above and making some casual assumptions about their interpretation suggests that
Operating parameters labour expenditure may have been 4-5 man-years per tonne, i.e. of the same order
of magnitude as the Liaodong military production noted earlier, perhaps slightly
We have some input and output figures in two sources, the 'Collected statutes of the better.63
Ming dynasty' of 1587 and the memorial of 1507 by Han Dazhang, already men- (Here it is necessary to note that the production figures for charcoal and iron-
tioned. 60 Both are primarily concerned with administrative matters, and give a cir- sand in 1438 are not sufficient for the production of 180-240 tonnes of iron.
cumstantial (and highly confusing) account of changes through the long period in Production of 180 tonnes of iron would require at least 500 tonnes of charcoal
which the works functioned. However, both give concrete figures for the year 1438; and 750 hectolitres of ironsand. 6.j Probably the figures for 1438 are atypical, for
these differ enough to indicate that they are independent sources, but are enough the new ironworks' first year of production; but another possibility is that they
represent only part of the charcoal and ironsand inputs. Perhaps the production of
the labourers was registered separately from that of the specialist households.)
., See e.g. pp. 8-16 above and Wagner (198..: 1985).
" HJI]S, ba."i liIii!, ch. 2, e.g. pp. 2b, 3b, 4b (1964 repr., vol. 30, pp. i56, 758, 760).
" Translated below, Box 12. pp. 341-2. Liu Yllncai (19i8, p. '4-5) has a different interpretation.
3.1 p. 331; Figure 134 (p. 3++ below); SCC, \'01. 5, part 13, pp. 16+-5, 246-55.
34 Box I, pp. If-IS abo\·e. hi HJl]S, hu)'i NIHi, ch. 2, pp. la-gb. He also gives some information on production of ironsand and char-
.\5 Yang Kllan (1960, p. 109); also Liu Yuncai (1978, p. 25). co~l per labourer which unfortunately is very difficult to interpret .
.", Rosenqvist (197+0 p. 333)· ", Eberstein (1974, pp. 33-4).
;; pp. 308-1 l. riO' Pp. 328-g.
5<1 Chang Lijun (1991). The journalistic author seems to be entirely unaware that iron production in Zunhua 6-1 The best fuel efficiency recorded for charcoal iron smelting (in S'. . . eden in the early 20th century) is about
had a unique history. i tonne charcoal per tonne pig iron (see e.g. Tegengren, 1923~2-t, vaL 2, p. 33 . b [n.); in Dabieshan the corre-
if! On the other h~nd, if FuJun's furnace wa" dug into the hillside, this would explain why he refers to its 'depth" sponding figure was about 3 tonnes per tonne pig iron (Wagner, 1985, p. 33), and this is a much more realistic
rather than its height. estimate for the Zunhua ironworks. Sluiced ironsand contains 50-60 per cent iron by weight, and one hectolitre
'" p. 331 abO\·c. Da Jling hili dian, ch. 194, pp. 18b-22a: Han Dazhang in H.1I]S, bll.1'i liIii!. ch. 2, pp. la-gb. would weigh at most 400 kg (the specific gravity of magnetite is 5.2).
8 THE MING PERIOD

Production increased for a time after this, and the labour force was reduced.
Eberstein has collected, from a variety of sources, figures for delivery of iron prod-
l J
8 THE MING PERIOD

In the 4th year of Zhengde l.E~ [1509], ten dajian furnaces :ki:int were in operation,
producing 486,000 jin fi' [292 tonnes] of cast iron. Twenty hai zuo furnaces El f'F'!lI produced
337

ucts to the capital from Zunhua. 65 These, converted fromjin JT to tonnes, are: f 208,000 jin [125 t] of wrought iron and 12,000 jin [7.2 t] of steel. [In all 424 t of ferrous
products.]
15th century 180-240 In the 6th year [15II] there were five dajian furnaces and eight bai zuo furnaces in opera-
from q.83 180 tion, producing cast iron, wrought iron, and steel as before.
From the 8th year of Jiajing :g~ [1529], each year three da jian furnaces produced
348 t cast iron, wrought iron, and steel 188,800 jin [II3 t] of cast-iron plates and 64,000 jin [38 t] of 'broken iron' [sui tie ji$jl,
29 2 t cast iron granulated cast iron?]. In bai ;:ZlO furnaces were produced 208,000 jin [168 t] of wrought
125 t wrought iron iron in bundles [shuglla tie ~mjX], which was delivered to the capital. Steel [production] was
37 t steel discontinued. One bundle of wrought iron is four 'pieces' [kllai:OO], weighing 20jin [12 kg],
for a total of 10,400 bundles.
454
15 2 t cast iron The context makes it clear that a dajian furnace is a blast furnace, producing cast
from 1529
125 t wrought iron iron, and a bai ZZlO furnace is some sort of finery in which both wrought iron and
steel production discontinued steel are produced from cast iron. Neither term makes obvious technical sense in
itself, and neither seems to be found elsewhere. 70
277 The passage indicates that some major technical improvements took place
125 twroughtiron around this time, leading to greatly increased output per furnace. 71 This would have
saved labour in the construction and operation of the furnaces, and quite possibly
And deliveries of iron are not the whole story, for there was a considerable over- have saved fuel as well. There seems to be no way of knowing whether technical
production, and in 1507 the Zunhua ironworks had a stockpile of no less than improvements were made at the same time in charcoal and irons and production.
2100 tonnes. 56
Meanwhile the input of labour was falling. The labour force in 1438, discussed
above, had just been halved. In 1504 the corvee and conscript labour quotas were Closure
further reduced by 60 per cent. 67 Detailed calculation of labour productivity is even Regardless of whatever productivity improvements were attained, Iron from
more risky here than for the earlier case, but in 1509 a tonne of iron cost perhaps Zunhua remained very costly, as a memorial of 1581 reveals: 72
somewhere around 2 man-years per tonne. The improvement from 4-5 man-years
is no doubt largely attributable to 'learning by doing', that old stand-by explanation The Zunhua ironworks delivers an annual quota of 208,000jin fi' of [wrought] iron [125 t].
of economists, along with the organisational improvements with which our sources The [market] price of this is not more than 2700 taels of silver, but the expenditures involved
in providing for officials, officers, soldiers, and corvee labourers is over 10,000 taels. We rec-
are primarily concerned. But it would seem that technical improvements were also
ommend that the works be closed and replaced by a tax in silver, with which iron can be
taking place at this time. bought for use.
The indication of 10,000 taels as the annual cost of production at Zunhua is likely to
That there may also have been technical advances is suggested by a passage in the be no more than a rough estimate, for it is unlikely that accounts were kept in such
'Collected statutes of the Ming dynasty' of 1587. Perhaps this too is quoted from Fu a way that this information was easily extracted. The market price of 2700 taels for
Jun's Tie ye zhi.68 The passage occurs in a chronological survey of the history of the
125 tonnes of wrought iron, on the other hand, was undoubtedly the result of an
Zunhua ironworks: 69
investigation. It amounts to somewhat less than a gram of silver for a kilogram of
wrought iron. 73
"' Eberstein (19if, pp. 33-4)·
h~, qoo t cast iron, .J-5o t wrought iron, 136 t steel, and ['27 t of a type of iron called song fie ~jl, apparently an 70 One possibility is that, dajial! furnace was a furnace shaped like a largejian-bowl, i.e. one that resembled
intermediate product, perhaps to be translated 'spongy iron', Han Dazhang in HJI]S, bu)'i M~, ch. 2, p. 6b; those shown in Figures 129 and 133, pp. 318, 340. But these do not fit FuJun's description, written after 1513,
Ebcrstein (197.h p. 3+). Note the typographical error, tong tie il'JilI for gang tie i/llill, in Han Dazhang's text. so this hypothesis is unlikely to be correct.
';7 Han Dazhang in HMJS, bu.vi lilHI, ch. 2, pp. Ib, 3', 3b. ;1 Eberstein (1974, p. 55, n..1,2) has a different interpretation.
fiil See pp. 332--1- above. But this assumption would imply that Fu JUll wrote Tie J1c .:,hi after 1529, sixteen " .lISL, Shen-zong 1$*, ch. llO, p. 3a; Li Guoxiang and Yang Chang (1993, p. 134); Eberstein (197+, p. 37)·
years after his first appointment at Zunhua. 73 For what the comparison may be worth, this is about half the silYer price of wrought iron in Britain at this
fi9 Da J/illg hut" diall, ch. I9.h pp. 2Ia-b. time. My thanks to Peter King and and Peter Claughton for this information (personal communications, 2003).
8 THE MING PERIOD 8 THE MING PERIOD 339
The proposal to close the works was approved, and after this we hear no mOre improved with experience: roughly the same quota was produced by ten furnaces
about iron production in Zunhua until 1623, when the now-failing Ming dynasty in 1509, five in 151 I, and three in 1529. On the technology used for fining cast iron
attempted to reopen it, seemingly without great success.7-! to wrought iron we seem, unfortunately, to have no direct evidence at all.
In spite of efficiency improvements, wrought iron produced at Z unhua remained
much more costly than what could be purchased on the market. This had probably
Recapitulation
been known from the outset: the disadvantage of importing it from the south was
Let us now attempt a connected history of the Zunhua ironworks, drawing on the political rather than economic. But in the course of the dynasty the economy stabi-
evidence presented above and filling in the gaps in our knowledge with reasonably lised and long-distance trade became more developed. In the late 16th century it is
well-informed speculation. likely that merchants were bringing high-quality wrought iron fromJiangnan and
In the early decades of the Ming dynasty; political controversy over state-run Guangdong to the capital region and selling it at prices that made the enterprise at
ironworks was finally settled with a firm decision to leave iron production in private Zunhua absurd. When this was finally realised, the works were closed and the
hands. The single exception at Zunhua was a response to a technical need: weapons Imperial arsenals began obtaining their raw materials by purchase on the open
for the armies required high-quality wrought iron, smelted and fined using charcoal market.
as the fuel. It is likely that most iron production in north China now used mineral The troubles at the end of the Ming disrupted trade with the south and led to the
fuel, and the iron produced was best suited to foundry rather than smithy work. brief attempt to reopen production at Zunhua in 1623. From the beginning of the
Buying charcoal iron on the open market meant importing it from the south, and Qjng onward there appears to be no evidence at all for iron production anywhere
the undeveloped market economy of the time meant that the government itself had near Beijing;i6 no doubt trade was by this time so well developed that iron from better-
to arrange transport to the capital. In 1426 the Emperor declared that this would be favoured regions was in sure supply and cheaper than what could be produced
'a burden to the people', i.e. politically dangerous, and therefore arrangements locally.
were made for state production of high-quality charcoal iron nearer the capital.
Presumably it was known that this iron would be more costly than iron from the
south, but the use of corvee labourers for transport would take them far outside (ii) IRON AND STEEL PRODUCTION TECHNOLOGY
IN SONG YINGXING'S TIAN GONG KAI WU
their home districts, and this had been known to be dangerous ever since the fall of
Qin, sixteen centuries earlier. We cannot leave the Ming period without considering what that marvellous tech-
There had earlier been military iron production in the region, but we know very nical compendium, Tzan gong kai wu 7:IlfflrD, by Song Yingxing *lll£ in 1637,
little about this. Apparently iron was produced and delivered to the capital by small has to say about the production of iron.
works spread out in the garrisons of Zunhua and neighbouring districts. The garri- The relevant section is translated in Box 12, and the accompanying illustra-
son works in Zunhua seems to have been closed at some time after 1403 and tions are reproduced in Figures 132-133. Perhaps the most striking aspect, here
reopened in 1426; various administrative problems led in time to a complete reor- and throughout the Tian gong kai wu, is the sheer pleasure that Song Yingxing
ganisation and the establishment in 1435-38 of a single large works in a walled com- evidently takes in writing clear descriptive prose, and a large part of his pur-
pound at the village today named Ironworks, Tiechang il~. pose with this book was surely to entertain readers whose interest was not prac-
Several sources make it clear that at this new large-scale works, ironsand was the tical but that of a dilettante. While technology appears to be his primary
ore and charcoal was the fuel. On the blast furnaces used for smelting, the evidence concern, he also makes excursions into natural philosophy, economics, and
allows more than one interpretation, but the most likely is that a major change in geography.
design was made around +1509. The type described in Section 7(iii) above/ 5 dug Song Yingxing seems not to know of iron mining, and he states that iron ore
into a hillside, was used widely in China from the Song through the Ming; in the is found only near the earth's surface. This tells us something about his sources.
12th century as far north as Heilongjiang. The archaeological evidence suggests Apparently he knew only of scattered small-scale ironworks whose production
that the same type was used at Zunhua. The furnace described by FuJun, sometime was small enough that surface ore was sufficient for their needs, and not of
after 1513, is very different, however, so it is likely that he describes the da Ji'an large-scale ironworks such as those of western Guangdong, which did often
furnace, a new type introduced around 1509. The efficiency of these furnaces mine their ore. 77

:' Eberstein (Ign p. 37). n. See e.g. Anon. (lg83a, pp ...93-522).


'" Pp. 308-11. ;; Box .. , pp ... 9-52 abm·e.
340 8 THE MING PERIOD 8 THE MING PERIOD

Box 12 Song Ying"(ing on iron and steel production. Translatedftom Tian gong kai Wl.I
~J::.I*l!/?lJ, 1637 edn, ch. 3, pp. 15b-17a; if. <hang Guangyan (1978, pp. 361-7); Pan
Jixing (1989, pp. 366-7 I); Yabuuchi (1969b, pp. 269-72); Sun and Sun (1966, pp. 248-
51); Li Clziao-ping (/980, pp. 350-3).
Iron: Ironworks are found everywhere. The substance [zlzi~, i.e. ore] of iron is base:
it 'floats' [fit i~] at the surface of the earth and does not 'grow' in deep caverns. It
grows profusely on low sunny hillsides," but does not grow in high mountain ranges.
The ores include several types of 'lump iron' [tll ding ±j;'E] and fine sand [sui sha 1i$]i'!l].
Lump iron consists of black pieces which float to the surface. In form these resem-
ble steelyard weights. From a distance they strongly resemble iron. Rubbed with the
fingers," they crumble to dirt. If an ironworks is established to 'refine' [}/an lian @~,
i.e. smelt] [this type of ore], the floating [pieces] can be gathered [at the surface]. It is
also possible after a rain to turn the earth with an ox-drawn plough and gather [the
pieces] which lie a few eIllI -t [inches] below the surface. After ploughing the pieces
grow day by day, and they can be used continuously without ever being exhausted.
Places where lump iron is found in abundance are Gansu in the northwest and
Quanzhou in the southeast, while sand iron is abundant in Pingyang }jZr~, Shanxi, and
Zunhua lIff:;, in Yanjing~:9: [the capital region].
Sand iron is exposed when the surface earth is cleared away.' They take it and wash
Figure I32
it, charge it into the furnace, and refine it. After melting it is exactly the same as 'lump
'Washing sand iron' (left) and .'Gathering lump ore by ploughing' (right). Illustrations in Tinll gong iron'.
kaz WU ch. Xla r, pp. 17 b-I8a.
J
There are two kinds of iron, cast and wrought [sheng 1:., shu ~, lit., 'raw' and
'cooked']. That which comes from the furnace and has not been fined [chao rP, lit.,
'stir-fried'] is cast iron. When this has been fined it is wrought iron. When cast iron
and wrought iron are 'refined' [lian 'J:9I!] together [the product is] steel [gang i\llI].
The iron furnace [the blast furnace] is constructed using salt. This is mixed with
earth [clay] and used in mortaring the furnace. Most [furnaces] are made in a pit at
the side of a hill, but some are enclosed by a framework of heavy timbers. Moulding
the salt-clay mLxture requires a month's labour, and great care is required, for if there
is any crack in the salt-clay [plaster], all the work is wasted.
To produce one 'furnace' of iron requires more than 2000jin IT [1200 kg] of 'earth'
[tll ±, i.e. ore]. [For the fuel] some use hardwood, others mineral coal, and others
charcoal. Each [ironworks], north or south, does what is most convenient in its cir-
cumstances. The windbox [ftng xia1!g JffiI.1i] requires four or six persons to operate it.
After the 'earth' has been transformed to iron it flows out through a hole in the
waist of the furnace. At first this is sealed with clay. Each day at six double-hours
[i.e. at noon] they [break this seal and] let out the iron for one double-hour.
If they are producing cast iron to be used in foundrywork, [the molten iron] flows
into moulds for bars and round pieces for use.
If they are producing wrought iron then, when the cast iron flows out, it is led
into a rectangular pool [tang ~] which is constructed a few chi R [feet] away and a few
cun -t [inches] lower, up against a short wall.
When the iron flows into the pool, several persons holding willow poles stand in a
row on the wall. Earlier they have taken Wll chao ni i>jiWlllE [some sort of earth, see
pp. 345-6] and dried and sifted it in a fine sieve so it is like flour. One of the men
quickly spreads [sa )'aJl l1!!i:;~l] this while the others quickly stir with the willow poles and
Figure 133 'Furnaces for refining cast and wrought iron'. Illustrations in Tiangollg kai U)ll, ch . .'ria T, pp. r8b-Iga. it is immediately fined into wrought iron.

(Contd.)
1
34 2 8 THE MING PERIOD 8 THE MING PERIOD 343
which Song Yingxing describes actually can be said to grow, at a rate which is
Box 12 Continued
observable over a few generations. 'Lump iron' appears to be bog iron, a type of rock
After fining, when the iron has cooled slightly, some [ironworks] simply chop the with high iron content which precipitates from bog waters under certain specific
iron in the hearth into square pieces; others lift [these] out [while still hot] and ham- pedological conditions.
mer them into round bars before marketing [the iron]. Some ironworks, such as those
in Liuyang WJ~,d do not know how to produce these. 'Sand iron' is ironsand (or black sand), grains of magnetite (Fe30.j.) found in small
The method of 'refining' steel [gang tie jlJm]: Wrought iron is beaten into thin quantities in sand in rivers that flow out of granite mountains. The greater part of
strips as broad as a finger and about ,1/, cun "i" [5 cm] long. The wrought iron strips the sand is of course grains of quartz (Si0 2). Magnetite is heavier than quartz, so
are tightly tied together in a bundle, and cast iron is placed on this.' (In Guangnan it can become concentrated at certain places in rivers. This is, generally speaking,
JJfT¥i [south China] there is [a type of cast iron] called 'lump raw steel' [duo zi sheng gang where the current suddenly slows, for example where a river widens or at the out-
il!.:rj:.jlJ] which is especially suitable.) The top [of the bundle] is covered with old side of a turn in the river. This naturally concentrated ironsand can contain up to
straw sandals (plastered with clay so that they do not quickly decompose), and the bot-
about 7 per cent magnetite. 'Washing' the ironsand can improve this to as much
tom is plastered with clay. (This package] is lowered into a fiery furnace, and the
strength of the fire is blown with the bellows. After a certain interval the raw steel first as 95 per cent.
melts and then soaks into the wrought iron, and the two natures [qing '1J1l", of the cast Figure 134, a photograph taken in Henan around '917, shows how the washing of
and wrought iron] commingle. It is then removed and hammered. It must be ironsand was traditionally done. 79 A sluice was built, in this case 1.6 m long and with
'refined' many times over; once is not enough. side-boards IQ cm high. River sand was shovelled onto the sluice and running water
This [steel] is popularly called tuan gang ~m, but it is more correct to call it guan was led over it while workers stirred it with forks. If this was done skilfully, most of
gang iljlJ.f
the quartz sand was carried away by the water and most of the magnetite remained
It is said that among the knives and swords of the "Vo barbarians ~~ [the
Japanese] there are some which are 'purified by a hundred refinings'," and which, behind.
when placed in the sunlight under the eaves, fill the hall with light. They do not use Song Yingxing's description of 'sand iron' is correct as far as it goes, but his illus-
[the method of] mi.xing and 'refining' cast and wrought iron. This is also called steel, tration (reproduced here in Figure 132, left) shows panning in still water where we
but it is an inferior product. should expect to see sluicing in running water. It is clear that the illustrator had seen
It is also said that some barbarians quench-harden knives and swords with di sou what he depicts, for the implement in the illustration is an accurate depiction of the
J:iJli5it ['urine of the earth']. (Di sou is a kind of petroleum which is not produced boji 1Iilt traditionally used' in concentrating minerals from sand. Peter Golas pho-
in China.)
Steel can cut jade, but I have never seen this. tographed one in use in Guangxi in 1994. 80 But it is doubtful that this method would
Hard spots in steel which cannot be forged are called tie he mft ['iron kernels']. If have been used in washing ironsand.
painted with fragrant oil [probably sesame oil] they disperse. Panning is an appropriate method for extracting rare or valuable minerals from
If iron is produced on theyin ~ side [the north side, of a mountain], then lodestone sand, but ironsand is plentiful in mountainous regions. Extracting magnetite from
is produced on theyang ~ [south] side. But there are several places where this is not SO.h sand by this labour-intensive method would have meant that very little magnetite
, Assuming gang bu flilll$ = gangjil flill1i'. I follow Peter Galas (SCC, vo!. 5, part 13, p. 166), as well as was lost; but overall, considering labour input per quantity of magnetite delivered to
most other commentators, in taking ping)'ang ~~ to be a descriptive term rather than a place-name, even the blast furnace, panning would have been far less efficient than sluicing. There-
though the prefecture of Pingyang, Shanxi, is mentioned further on in the text.
b Taking ran ~ to be a variant of !lian ~. Another possibility, with the same meaning, is !lian t~~, sug-
fore it seems likely that Song Yingxing, or his illustrator, had seen the concentrating
gested by Zhong Guangyan (1978). of gold or some other valuable mineral and believed, incorrectly, that the same
Rich ironsand lodes would often be found buried under a thin layer of earth because of the way
C

rivers shift their course. ' method was used in concentrating ironsand.
clModern Liuyang, Hunan,just cast of Changsha. In describing the construction of the blast furnace, Song Yingxing stresses the use
Assuming, with all commentators, that tu ± is a scribal error for shallg L.
l'
of salt as a component of the refractory material. I do not know of any technical rea-
r On these terms and others for steel see pp. 256,27°,321,324,346.
, On 'hundredfold refined steel' see pp. 272-7 above. son for adding salt to clay - does it improve refractory or plastic properties? One
h On early beliefs concerning this sort of association between minerals see SCC, vol. 5, part 13, pp. 30, possibility (rather speculative, but consistent with the text) is that coarse grains of
21 7- 19.
salt constituted a very large proportion of the refractory material, and the loam or
clay served only to bind the salt grains together. The salt grains would then have
The text states that iron ore 'grows' in certain places, and of course it was a gen-
had the same function as graphite or charcoal in other refractory materials, keeping
eral assumption in pre-modern China that useful minerals grow in the earth.78 It is
their shape at very high temperatures. 81
interesting, however (or perhaps merely curious), that the two types of iron ore
" For details see Wagner (1985, pp. 8--<), 12-13,28-32) .
• , SCC, vo!. 5, part 13, p. 2H, fig. 31.
'" SCC, vo!. 3, pp. 636-·P; vo!. 5, part 13, pp. 29-32. "' See p. 232 abo,·e.
-~,

34+ 8 THE MING PERIOD 8 THE MING PERIOD 3-1:3


that there is no real doubt that Song Yingxing, or the author of his source; had seen
som.ething \"Cry like thi,; process. But it is very difficult to explain. Anvone who h'ls
work,cd with molten cast iron, as [ have, will immediately object that the molten
iron !iom the blast furnacf'. flowing into sHch a large open hearth, vvithout thermal
insulation, hlel, or any sort of air blast, "vill solidify' before any significant amount
of carbon has been removed.
l\Iost translators and commentators seem unaware of this objection. They
explain the passage and illustration in terms of modern open-hearth steelmaking
processes, and state that the curious wu chao ni would contain iron oxide, FeO, to
help remove carbon by the reaction FeO + C = Fe + CO, but this would not soh'e
the problem.
The only commentator, as far as I know, who has been aware of the problem was
one of the first, the German metallurgist Adolph Ledebur, more than a century ago,
and he also proposed a solution. AJapanese friend had shown him a copy of Tian
gong kai wu and translated the metallurgical sections for him. In his article about it he
suggests that the It'U clzao ni spread on the molten iron contained saltpetre (potassium
nitrate, Kt'\"03)' It is a powerful oxidising agent (this is its function in gunpowder),
Figure 13+ lronsand sluicing al Lijiazhai $l(~ in Xinyang ra~. HCllan, photographed by E. T Nystrijl11 and might very well be able to accelerate the oxidisation of the carbon sufficiently to
aboUT 1917 (ycproclucecl from T<'.'gcngren, 19:23-'1+, vo!. I, pI. 16).
keep the temperature up until the carbon is exhausted and the cast iron is converted
to wrought iron. Ledebur adds: That a quick conversion of pig iron to wrought iron
The text describes two ways in which the blast furnace can be constructed: in a can be effected by the use of saltpetre was demonstrated two decades ago by the
pit at the side of a hill, like some blast furnaces known from Song~Yuan archaeology, Heaton process.'us
or in a wooden framework, as was common in the traditional iron industry of recent vl11 chao ni f5iWliJE means (or can mean) something like 'filthy wet loam', and the
centuries. Both have been discussed in Section 7(iii) above.8~ So Song Yingxing's label in the illustration has the variant chao ni hui iWliJE:J;k, 'wet loam and ashes', In
description of the two types of blast furnace j" accurate. His illustration, the right pre-modern China and Europe, saltpetre was manufactured in 'nitre beds', in
side of Figure 133, shows however a completely different type of furnace. It is very which the raw materials were dung, earth, urine, and wood ashes. 86 In China, nitre
shallow and open, and it is not dug into a hill, nor does it have a wooden framework. beds were described as so foul-smelling that birds avoided flying over them.
This type of blast furnace is also well known from recent centuries; an example is In the nitre bed fermentation produces calcium nitrate, and treating a solution
shown in Figure I29 in Section 7 above. 33 Thus it seems that Song Yingxing in this case of this with ashes gives potassium nitrate and a precipitate of calcium carbonate. 8 )
used a different source for his illustration than he used for his text. vVithout enough information to go into detail it seems possible that the terms
The process by which cast iron, with typically 3~4 per cent carbon, is decar- 'filthy wet loam' and 'wet loam and ashes' describe something like such a nitre
burised to produce wrought iron is generally called chao rJ! in Chinese. As has bed. The saltpetre used as a component of gunpowder must be very pure, but
already been discussed in Section 2(i) above, this word means literally 'stir-frying', perhaps, in the fining process described by Song Yingxing, some much less pure
and the usual English translation is 'fining' (sometimes 'pudclling').8-1 Song Yingxing product, containing a small but significant amount of saltpetre, might have been
uses the same word, but describes a process which is quite different from any of useful.
the fining processes we know of, ancient or modern, in China or elsewhere .
.Molten iron tapped from the blast furnace is allowed to flow into an open hearth;
fl.'i Ledebur (18Ssa, p. 19'1, [n.). Several uses of saltpetre in puddling, including the Heaton process, are
a substance called wu chao ni is spread on it; and several workers stir it with willow described briefly by \Vedding (r874-, pp. 26+-5; IgOI, p. 25{); see also Gruner (1869). ?-Jote also the curious use
poles. The description and the illustration (the left side of Figure 133) are so precise of saltpetre in traditional Chinese cementation steelmaking, p. 68 abm"e.
'" Williams (1975); SCC, vo1. 5, part f, pp. 188lf
117 AJan 'Yilliams describes his o\vn experiments v\"ith this process as [oIlO\vs: ~A. mixture of dung and earth
was set up in a pile and urinated on daily for several months. Ammonia (from urea! is oxidised by the air with
'J~ Pp. 303-1 L the aiel of various bacteria to form nitrates. Extraction \\rith boiling water yields a very dilute solution of
Wl P. 3 18 .
calcium nitrate, \dlich may be treated \vith \voocl-ash (containing potassium carbonate) to [orn1 potasSiUlTI
n·1 Pp. 16-r8, 30 -+ aboH~.
rn.
nitrate' (\Villiams, 2003, p. 86-l-. 22).
T!
8 THE MING PERIOD

What is the relation between author and illustrator in this case? The illustration
fits the text in almost every detail, so that one definite possibility is that the illustra- 9 SOME CHINESE CONTRIBUTI01'<S TO MODERN
tor simply followed the text without having seen anything himself. One detail tends SIDERURGICAL TECHNOLOGY
to contradict this hypothesis: the label chaD ni hui, 'wet mud and ashes', where the
text has wu chaD ni, 'filthy wet mud'. This might imply that the illustrator had some
It was alwaysJoseph Needham's contention that the development of modern science
information about the process without reference to the author; for example he
and industry which came to fruition in the West owed a ~eat de~l to d~velopments
might have heard the term in conversation with the workers. This is not, of course,
in China and it has been one of my tasks to investigate thIS debt m detail. In the fol-
lowing I ~onsider a number of developments, adding technical ~nd economic 'brass
the only possibility: the text and illustrations were no doubt prepared at different
times, and Song Yingxing might on the two occasions have chosen differently
tacks' to some discussions which are often rather nebulous. While my results are not
among the terms he knew for this substance, whether he knew them from first-hand
by any means conclusive, I hope that the following will open up some new lines of
experience or from written sources.
investigation for future studies of these questions.
One point which suggests that Song Yingxing relied on written sources for this
process is the curious wall mentioned in the text and seen in the illustration. The
text states unambiguously that the workers stand on this wall, but why should they (i) INDIRECT SMELTING: BLAST FURNACE + FINERY
do this? If on the other hand they stood behind a light waist-high wall it would pro-
The indirect process, in which cast iron is produced in a blast furnace, then decar-
vide some protection from the flying sparks and intense radiant heat from the
burised to wrought iron by fining, was used very early in C~a but.cam: .late to Europe.
hearth. I suggest as one possibility that Song Yingxing misunderstood a written
The earliest definite evidence of the blast furnace in Europe IS at this wntmg (November
source which mentioned such a protective wall, and the illustrator blinclly followed
2005) from the +12th-13th centuries, in tl1fee places: Sweden, nO.rthern Germany, and
Song Yingxing's text.
Italy; further research may well push this date further back, but It may ?e .taken as the
Finally Song Yingxing describes a process for making steel. This is clearly what I
time in which the indirect process began to become important. Before thiS tIme, we may
have called in Section 6(iii) above a 'high-temperature co-fusion process', in which
well imagine that there were ironworks here and there in Europe which u~ed some form
wrought and cast iron are heated together to a temperature above the melting point
of indirect process. Something like this hypothetical situation can be seen ~ pre-modern
of cast iron, resulting in a more-or-less homogeneous product with a carbon content
Africa, where virtually all iron smelting was by the direct process, but m at least one
between the two. BS The fact that the text mentions the terms tuan gang and guan gang
locality (in North Cameroon), was by an unusual indirect process. I .
suggests that Song Yingxing may have seen Shen Gua's description of a co-fusio~1
The reason for the rise of indirect iron smelting in widespread parts of Europe m the
process, translated earlier, B9 but the actual description of the process does not obn-
12th-14th centuries would seem to be largely e~onomic. In ~i~ period, ~th in;proved
ously owe anything to Shen Gua.
transportation leading to larger markets, and WIth the first strrrmgs o~ ~ kind of emb~­
The section on iron ends with a series of brief notes on curious matters which
onic capitalism' in tl1e Hanseatic League and the Italian merchant CltIe~, the economIC
Song Yingxing has heard of. It is reassuring to see that he is often sceptical here., for
conditions for large-scale iron production by the indirect process ca:ne ~to force.
this suggests that he has looked critically at all of his sources, and has determmed
This general explanation for the introduction of indir~ct smeltmg m Europe does
that the foreO'oing material is more reliable. From a modern standpoint we can
share his do~bt about most of these notes, but quench-hardening steel in oil is
little to explain the particular distribution of the early mdustry. ~y these places
and not others? No doubt the answer will lie partly in the comparatIve advantage of
very useful to give a slower quench than water, resulting in a tougher blade. 90
various places and partly in the unaccountable vagaries of~istory, but a more ~irect
factor is the geography of iron ores in Europe. Nils BJorkenstam, an engmeer
", Pp. 258-61 abm·e.
fl!1 p. 3 1.
broaclly learned in medieval history, has shown that the early indi~ect process could
2
IKI See p. I3 6 above.
not deal effectively with phosphorus in iron ore, and that the earlIest blast furnaces
in Europe were located in regions with plentiful low-phosphorus ores. 2

I David et al. (lg89)· . ". , b k


' Bjdrkenstam (1990; 1995). In writing the following pages I have been mdebted to NIls BJorkenstam s .00 .
'Western European iron production in the ~Iiddle Ages' (1990), wluch deserves a t~anslatlon from S\ved~:I,-1O
English. It should be noted, however, that in hIS occasIonal remarks about Clllnesc Iron plOducuon (pp. L8 g,
170), he is often badly misinformed.

347
I
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

In the following I shall first review the available evidence on the pre-history of
I 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

Blastfurnaces in the Caspian provinces ifnorthern Iran


349

indirect iron-smelting in Europe, then consider the three regions of medieval Europe OttoJohannsen suggested, somewhat hesitantly, that the blast furnace may have come to
in which indirect iron smelting first became important. Europe from the lVIiddle East. 7 It does seem reasonable t~ suppose th~t blast ~urnac~s
were in use in the lVIiddle East in very early times, for co-fUSIon steelmaking was ill use ill
Carolingian blastfimzaces? Iran by the +lOth century,8 and tl1e cast iron used in this process pre~umably came fro~
blast fi.lmaces. vVe lack, however, clear direct evidence on iron-smeltmgmethods here ill
There is a curious piece of evidence, pointed out by the great metallurgical poly- early times. Y.]. Parry has some interesting remarks on the subject, but nothing, as far as
math OttoJohannsen, which suggests that some form of blast-furnace iron smelting 9
I can see relevant to the question of the blast furnace versus the bloomery. He notes two
may have been known in Europe as early as the +8th century.3 , . wB
descriptions of ironworks in the Lebanon: both seem to be very large bloomenes. ut
The book of recipes Alappae clavicula exists in a number of manuscript traditions of further east, in Iran, it seems likely that blast furnaces were in use by the 10th century.
both northern and southern Europe, and can in its extant form be securely dated to The relrion of the Alburz Mountains, 1I which lie along the southern coast of the
the late +8th or early gth century! It is a highly eclectic compilation; a philologist's Caspian S~a, has a very different physical geography from the res~ of Iran, with pl~ntiful
judgement of one of the manuscripts is that the recipes contained in it cannot today rainfall and rich deciduous forests. In the 10th century, when It first appears III our
be placed in a particular place or time, except that their origin l~es before ca. 800, sources it was a prosperous region with several flourishing industries, including silk
probably in Europe, perhaps in the Middle East or further east." and iro~.12 Italian merchants imported silk from here as early as medieval times. 13
There are no recipes for working with iron here, but three which concern the Through the centuries since then , travellers have often noted this iron industry: 1-
smelting of copper and lead. Johannsen points out that the author of these recipes al-Qazvini in the 13th century,14 an English trader, Thomas Barker, in 1618,." t~e
clearly knew of the techniques only by hearsay. But the author would seem to have German diplomat Adam Olearius in 1635, a French traveller, Jean Chardill, III
had direct knowledge of iron production, and assumed the same knowledge in his
1673-79,16 an English traveller, James B. Fraser, in 1821-22, and others. I)
readers, for he refers to iron smelting in the recipes. The relevant sentences are: 6 The earliest source which makes it moderately clear that blast furnaces were used
[§ 135, on copper smelting from firestone:] set it all on fire and let it stand and cool, so that in the Alburz Mountains is that ofJonas Hanway in 1753. 18 A report by an English
it does not run like lead, iron, or other metal. diplomat in 1848 makes it explicit that the ore is first calcined, then charged into a
[§ 225, on lead smelting:] Then it is smelted in the same way that iron is, though lead burns water-powered blast furnace:
more. The ore is first heated in a furnace with charcoal in alternate layers, after which it is broken
with a hammer into small pieces and thrown into a second furnace with charcoal as before in
[§ 226, on lead smelting:] The same ore is not dried, but continually as it is being excavated
it is put into an iron furnace with charcoal and a slow fire. the proportion of one men of ore to 3 of charcoal. A blast is effected by means of a large belio",,:s
worked by a water wheel and when fused t.he metal is allowed :0. run o.ut into a pool ~nd IS
The second and third passages quoted indicate that the author knew something taken up in long wooden ladles and poured mto shot moulds, or It IS run mto short bars.
about iron smelting, while the first and second suggest that he had seen iron flow 20
In the early 19th century at least thirty ironworks were in operation in the region.
when smelted, like lead and other metals. Thus he seems to have known of some
kind of blast furnace.
; Johannsen (19{1, p. 60).
Johannsen's thesis is weakened when we reflect that the Nlappae clavicula is an 8 See pp. 264-7 above.

eclectic compilation, and the three recipes therefore need not go back to the same , Parry (1970, p. 22{). .
to Parry (1970, p. 22{); Seetzen (1854-59, pp. 145, 188); Brocchl (1841-43, vo!. 3, pp. 187-94. 28 3-4)'
author. Nevertheless we have a hint here of an important point: the production of 11 Modern Azerbaijan and the Iranian prO\'inces of Gilan and Mazandaran (or jabanstan).

iron from ore in liquid form may well have been known here and there in very early 12 Minorsky (1970, pp. 133-7, §§ 32.1, 32.4, 32.9, 32.20, 32.23; pp. 38{-91).

13 Goitein (1967, p. 103); Matthee (1999, pp. 15-16). . .,


times, and even occasionally practised, without making much impact before other I' A1lan and Gilmour (2000, p. 25), quoting al-Qazvini, Athar ai-Bllad. The passage 111 questIon seems not to

historical developments brought it to the fore. be available in translation, but note some related passages in Giese's abridged translation (2004, pp. 95, 113, liS)
and in Garbers and Weyer (1980, pp. 42-3).
15 Issawi (1971, p. 263).
I' Chardin (1927, p. 163). .
! 7 See Allan and Gilmour (2000, pp. 25-6), to ""horn I owe most of these references; also Hommalre de Hell

3 Johannsen (1933)' (185{-60, vo!. 2.1, p. 239); Nabieva (2005, pp. "5-16). .
, Smith and Hawthorne (197{, pp. 3-{)· 18 Hanway (1754, vo!. I, p. 196), qlloted by Allan and GilmotIr (2000, pp. 25-6). .
5 JohnsoI1 (1939, pp. 88-9); Smith and Hawthorne (197·f, p. 17). 19 K. E. Abbott, 'Report on ajourney to Caspian', 28 April 1948, FO 601 Lt', quoted by IssawI (1971, p. 28{).

6 Smith and Hawthorne (197.f, pp. 47, 62). '" Jaubert (1821, pp. H9-51); Bohne (1928, p. 1579)·
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY
35 1
Box 13 Description if traditional blast-Jurnace operation in Mazandaran) northern Iran)
translatedfiom Bbhne (1928) p. 1579))' note also Wertime (1964) p. 392). See Figure 135.
The blast furnace is situated in an open shingle-roofed shed with a central opening for
smoke. Along the long side of the shed are three stalls, one for charcoal and two for
ore. The blast furnace, at the centre, is a pyramid of clay about 3 m high. The outer
dimensions at half-height are I.2 x I.2 m, and the inner dimensions at the mouth are
0.5 x 0-4 m. At the front is the taphole, set back by inset iron bars, and at the side,
raised up, is the tuyere.
Connected to the tuyere is a horizontal two-part bellows. The impetus is transmit-
ted directly, with the help of a wooden connecting rod and short iron cranks, by a
standing water-wheel, a kind of turbine, as is found in all north Persian mills. On the
vertical axle 24 wooden scoops are mounted with carefully fluted blades at an angle of
55 0 • The removable connecting piece between the bellows and the tuyere is of leather
with sheet-iron ends.
In front of the taphole is a sunken forehearth, flat and surrounded by a wall. In
front of this is a broad clay floor, and at the side a long wooden trough for the final
product.
The iron ore is calcined in the stalls and crushed to nut size. The blast furnace charge
per 24 hours is about 440 kg ore (weighed before calcining) mixed with 320 kg char-
coal. Every 21/2 hours - when the furnace is in good working order, 11/2 hours - about
7.5 kg of iron is tapped, together with the slag, into the forehearth. The iron is dipped out
of the forehearth with ladles and, under agitation, spread out on the damp clay floor, so
that it is broken up into shot. These small balls are stored in the wooden trough,
sorted, and sold as shotgun shot at a price of 5 Schahi = 0.1 Reichsmark per kg. Daily
production is 60-g0 kg, when the furnace is in good working order, 120 kg of shot. .
It is said that in former times iron for tools and weapons was produced here. ThIs
was treated by itinerant smiths in small fineries. Only a few years ago the furnaces of
Figure 135 Photograph and sketch of a blast furnace in 'Lawitschtinga', Mazandaran, northern Iran, in 19 27
Mazandaran supplied foundry pig to the arsenal in Teheran. reproduced from Bohne (1928, p. I579, figs. 3,4). Height approx 3 m.

The German mining engineer Erich Bohne, who visited the region in 1927, saw here: the most advanced and efficient ironworks, which require significant capital
signs that the industry had flourished here from very early times. He found enor- and a large market, cease operations first. What are left are the more primitive
mous slag heaps, some with entire villages built over them, and numerous ruins of works, which are less capital-intensive and produce for local markets. We must not,
ironworks overgrown with vines. 21 But competition with iron from Russia, and later therefore, assume that Bohne's description is sufficient for an understanding of ear-
the Soviet Union, had ruined the industry, and he found only three active iron- lier iron-smelting technology in the region.
works, only one with its blast furnace in blast. His description is translated in Box 13;
the furnace seems quite primitive, and it produced only shotgun shot, but he was Archaeological surveys of the furnace ruins and slag heaps of the Alburz Mountains
told that the pig iron produced had in earlier times been fined and used for weapons would probably answer numerous questions concerning the history of iron produc-
and tools. Theodore Wertime visited the region in 1962 and again in 1963. He was tion in the Islamic world, but we may wonder when, if ever, industrial archaeology
unable to confirm a rumour that one blast furnace was still in operation, but con- will be possible in Iran. It does seem likely that blast furnaces operated here in the
versations with workers confirmed Bohne's description. 22 +Ioth century, supplying cast iron to the co-fusion steelmaking centres further east
We have seen in Section 2 above the differential effect of modern competition on and wrought iron there and to other markets. The early silk industry in the region is
the traditional Chinese iron industry,23 and we seem to see the same phenomenon a clear sign of Chinese influence, no doubt mediated by merchants, so that a trans-
21 Bohne (1928).
mission of other economically important technologies, including indirect iron smelt-
22 Wertime (1964, p. 391). ing, is a distinct possibility. And the early presence of Italian merchants here provides
23 Pp. 78- 9 above. a plausible route for this technology to Europe.
35 2 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY
1
I
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 353
Austria - the Stuckofen
The Austrian Stuckofen - not to be confused with the German Stiickofen, which was
! Early blastjumaces in Sweden
Probably the earliest serious study of the history of the blast furnace, anywhere in
rather different2+- produced bloomery iron and cast iron in the same discontinuous the world, is from 1791, the introductory chapter ofJohan Carl Garney's 'Guide to
operation. It was long believed by many to be the precursor of the blast furnace, but Swedish blast furnace practice', which may also be the world's oldest technical
recent research, usefully summarised by Nils Bjorkenstam, has refuted this.25 The manual on blast-furnace operation. 27 Garney concluded from documentary evi-
theory was that as production in bloomery furnaces increased, furnaces were made dence that the blast furnace was well established in Sweden by the 14th century.
larger, and water power was put to use for the blast, higher temperatures were Later Herman Sundholm, in a more extensive study,28 came to much the same
reached than otherwise had been possible. Cast iron became a by-product of the conclusion, and included in his argumentation a fascinating piece of evidence. Saint
process, and was fined to wrought iron. As furnaces became larger still, more and Birgitta (1303 to ca. 1370), founder of the Birgittine Order, from Uppland in central
more cast iron was produced, until finally the furnaces were producing nothing but Sweden, had a series of revelations, in one of which she saw souls in purgatory being
cast iron; these were the original blast furnaces. purified in a furnace and transformed to gold. Sundholm points out that the furnace
There is a good deal of technical and historical misunderstanding here. High described is instantly recognisable as a blast furnace. And when Birgitta saw the
temperatures are easy to reach in a bloomery, and the furnace master's greatest flowing molten gold 'sparkling', she was clearly describing low-silicon cast iron,
problem is to maintain the correct temperature for his purpose, neither too high nor which is the only metal which throws offsparks when molten. Since Birgitta's father
too low. The significant historical fact seems to be that in this particular region, in fact owned an interest in an ironworks, it is clear that she had actually seen a blast
from very early times, the most important ferrous product was high-quality steel. furnace in operation, apparently about 1320, and that it had made a deep impres-
Bloomeries were operated at higher temperatures than usual in order to put more sion. Later scholars have cast doubt on Sundholm's reading of the text, and on his
carbon into the bloom, with the result that some cast iron was incidentally pro- methodology,29 but this is still a marvellous example of the way in which seemingly
duced. Originally the cast iron was discarded with the slag or recharged into the fur- irrelevant sources can cast light in the history of technology when read by tech-
nace. About the middle of the 12th century, water power began to be used, furnaces nically informed persons.
were built larger, and more of this unwanted by-product - called Graglach - was pro- Sundholm also argued against the then-universal assumption that the blast fur-
duced. Fining was introduced around 1500 in order to make use of it. But this type nace was introduced in Sweden from Germany by Hanseatic merchants in the 12th
offurnace continued in use as late as 1775, and was never replaced by the blast fur- or 13th century. In 1941 OttoJohannsen agreed with this assessment, and empha-
nace. Emanuel Swedenborg visited Vorderberg and Steiermark in Austria in the sised the fact that Garney in his 'Guide' describes three types of blast furnace, the
early 18th century and described the Stuckofen process in some detail. 26 He noted that 'older Swedish', the 'German', and the 'Walloon,.30 The older Swedish furnace is
it was terribly inefficient, but was told that the local ore was unsuitable for blast- quite unlike other European blast furnaces, and would seem to have been in place
furnace iron smelting. This was in fact correct. As Nils Bjorkenstam makes clear, the before the German design was introduced. Garney describes it (seemingly from
phosphorus content of the iron ore in the region is too high to make high-quality examination of old ruins) as most often built into a hillside, so that not much of it
wrought iron or steel by the indirect process. In bloomery iron smelting, most of the can be seen above the ground. The outer framework was of timber, and the space
phosphorus in the ore goes into the slag, while in the blast furnace the phosphorus between this and the shaft was filled with rubble. 31 It is thus amazingly like some of
goes into the iron, and is not removed in the finery. Phosphorus in significant quan- the Chinese blast furnaces described in Section 7(iii) above. 32
tities makes wrought iron or steel 'cold-short' - brittle at ordinary temperatures - Excavation of the Lapphyttan ironworks site in Norberg, Sweden, in the early
and must be avoided in high-quality products. 1980s, made much discussion on the basis of written sources irrelevant. 33 Here the
Thus the Stuckqfen was a specialised furnace for producing high-quality steel and remains of a small blast furnace (see Figure 136), eight fineries, storage sheds, and
wrought iron from a specific local ore. The by-product, cast iron, was fined to pro-
duce an inferior, medium-to-high-phosphorus, wrought iron. The last Stuckiffen " Handledning uti JVe7Zska masmasteriet, Gamey (1816, vol. I, pp. 1-36). Note also Heckscher (1932); Bohm (1972);
seem to have been closed down in about 1775. This was not a primitive precursor of de~ Ouden (1981); Ryden (1998).
- Sundholm (1930; 1934); note also Tholander (1977).
the blast furnace, but a highly developed apparatus for a specialised purpose. " Holmkvist (1954); Gotlind (1990).
30 Johannsen (19<11, pp. 58-60).
31 Gamey (1816, vol. I, pp. 2o-4).Johannsen (1941, T. 32) reproduces two illustrations of what he believes to be
,. Bjorkenstam (1990, pp. 108-9). For a general introduction to the economic, social, and technical history examples of the 'older Swedish' furnace, but in fact these appear to be of Gamey's 'German' design. Gamey (1816,
of ironmaking in Austria, see Roth (198{). vol. I, p. 25, fn.) mentions that some older furnaces of this type, still in blast in his time, were timbered in this way.
25 Bjorkenstam (1990, pp. 95-107). " Pp. 308-11.
'" Swedenborg (17% 1762, pp. 106-7); Sjogren (1923, pp. 212-14). " Magnusson (1985).
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 355
354
word is long obsolete, and the Swedish word for 'blast furnace' is masugn, we must also
assume that it was the precursor of Garney's 'German' blast furnace in Sweden.
Documentary evidence for the Massqfen in Germany is not earlier than the 14th
century, but archaeological evidence takes it back at least as far as the early 13 th
century in the Sauerland region of North Rhine- W estphalia, in the Ruhr district of
northern Germany. Bjbrkenstam notes that not nearly as much archaeological
work has been done in the equally important mining region of Siegerland, just
north of here and closer to the Ruhr, where one might expect to find even earlier
use of the indirect process.

ftab
There is documentary evidence for the indirect process in northern Italy in 13 20 ,
and it may well go back to the early 13th century.36 There does not seem to be any
archaeological evidence on this question.
The best source we have for the construction of an early Italian blast furnace is a
Figure I36 The Lapphyttan blast furnace in Norberg, Sweden, under excavation (Magnusson, I985, p. 53). Isth-century illustrated description of an ironworks at Ferriere in the Apuan Alps,
about 60 km northeast of Genoa, by the sculptor-architect Filarete (Antonio di
dwellings were found. A few potsherds were found which can be securely dated to Piero Averlino, ca. 1400 to ca. 1469).37 He visited the works in 1463. The blast fur-
the period 12SO- 1300, and this is earlier than the earliest dates proposed on the basis nace was built against a mountainside, and thus has a certain resemblance to some
of documentary evidence for the introduction of the blast furnace in Sweden. Chinese blast furnaces and to Garney's 'old Swedish' blast furnace.
Radiocarbon dates for charcoal samples, carefully considered in relation to 'old Efforts by Theodore Wertime and]oseph Needham to show an eastern connec-
wood' problems, suggest that the ironworks opened between IISO and 1200 and tion for Filarete's blast furnace concentrate almost entirely on the associated water-
remained in operation until the second half of the 14th century. The blast furnace wheel and bellows. The water-wheel is horizontal (i.e. with a vertical shaft); this
may have been built into a hillside, and in general it seems to have been of Garney's arrangement is unusual in Europe but common in both Iran and China,38 and in
'old Swedish' type, with a timber frame which has not survived. particular it was used at the Iranian ironworks described by Bbhne. The bellows is
Otto ] ohannsen also quoted with approval a communication ftom Sundholm in vertical (i.e. it opens and closes horizontally). Filarete notes that this is unusual, and
which he suggested that the blast furnace was introduced by Varangian (Swedish for comparison illustrates the typical horizontal bellows used in a Roman hammer-
Viking) merchants trading through Russia and the Black Sea - and, I will add, the Cas- mill. The Iranian ironworks also used a vertical bellows.
pian - with the Orient. 34 This seems even more likely than Sundholm and]ohannsen Contacts between the Italian city-states, especially Venice and Genoa, and the
imagined, for we have just seen that there was a major blast-furnace iron industry oper- Black Sea-Caspian region are well documented. 39 It is clear that any Italian mer-
ating on the southern shores of the Caspian Sea, probably as early as the loth century. chant who wanted to know about the technology of iron production in Caspian
Iran would have been able to. Furthermore Oriental slaves were common in the
Italian cities,40 and an industrialist who wished to introduce the technology might
Germany - the Massofen
well have been able to import knowledgeable ironworkers from the region. It
A Massqfen was a furnace which functioned either as a bloomery or as a blast furnace, is therefore a tenable hypothesis that the blast-furnace technology described by
with only minor adjustment between the two modes of operation. 35 When cast iron was Filarete in the Isth century had its origin in Iran and, further back, in China.
produced, it was fined to wrought iron, for there was no real use for cast iron before the
introduction of cast-iron artillery in the late Middle Ages. The Massqfen is therefore a 36 Sprandel (I9 65, pp. 295, 3I5~ I8; I984, p. 75); Bjorkenstam (I990, p. 108).
37 Translated by Spencer (I963; I965, vol. I, pp. 220~I, vol. 2, folio I27r); note comments by Smith (I964);
likely candidate for the role of precursor to the blast furnace in Germany. Since the Wertime (I964); Needham (I964); Eichner (I964); Spencer (I964); Reti (I9 65)·
38 Wulff (I966, pp. 280~3) ; Humlum (I959, pp. 3I4~22); SCC, vol. 4, part 2; Wertime (I964); Needham (I964);

34 See e.g. Jones (I984, pp. 24I~68); Randsborg (2000, p. I75). On the hypothesis see also Sundholm (I934, pp. 284~5). Reti (I965).
39 See e.g. Lopez (I976, pp. 106~ I3); Phillips (I988, pp. 102~2I ); Origo (I955)·
35 My basic source for this discussion is Bjorkenstam (I990, esp. pp. 108~ I 3) . Note also Kempa and Yal<;in
(I995); Knau (I995); Rehren and Ganzelewski (I995). 40 Origo (I955).
f
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

The blastfurnacefrom China to Europe?


The indirect process for iron smelting may well have been known and practised here
I 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

to mark their territory near Schermeisel in Neumark, eastern Germany (modern


Trzemeszno Lubuskie, Poland):6 These are of a very odd alloy, with 2.31 per cent
357

and there in Europe in very early times, but it became commercially important in carbon, 043 per cent silicon, and 6.20 per cent phosphorus. It would have a low
about the 12th-14th centuries, when the European economy had advanced to the point melting point, about 950°C, and therefore be relatively easy to cast using bronze-
that large-scale iron production made commercial sense. This may have happened ear- melting techniques, but would not have good physical properties for more demand-
lier in Sweden than elsewhere in Europe, for here were excellent ores, easily mined, and ing applications. The application of cast iron becomes more important with the
not much other industry competing for entrepreneurship, capital, fuel, and labour. introduction of cast-iron artillery. A mortar in the Artillery Museum of Turin, Italy,
It is virtually certain that the indirect process came to Sweden from elsewhere, may be from the late 14th century. By the middle of the 15th century cast-iron guns
and one very likely source for the 'old Swedish' blast furnace was certainly the Cas- are commonplace, as evidenced by both textual and artefactual evidence:)
pian provinces of Iran, for Scandinavian merchants had been trading here from Since the Chinese were casting iron for useful products almost two millennia
the Viking age onward. Perhaps the same occurred in Italy, which also had close before this, it is natural to suspect a Chinese connection here, but iron casting in
trade contacts with the region. itself does not seem difficult to invent. The relevant question is how the European
In Germany, on the other hand, the blast furnace seems to have been indepen- gun-founders developed the necessary techniques to produce castings of the tech-
dently developed from tl1e lUassqftn. The German blast furnace was later introduced nical quality necessary for a useful gun. It is quite likely that they had some informa-
in Sweden, apparently by Hanseatic merchants, and replaced the earlier type. tion about how the Chinese gun-founders worked, for Chinese cast-iron artillery is
Did the Iranian blast-furnace technology come from China? This seems likely, earlier, and was based on a long tradition of other kinds oflarge iron castings:8 We
for both the furnace itself and its horizontal water-wheel resemble some Chinese are concerned here with a period in which Mongol invaders were making the West
arrangements. The silk industry of the same region is a clear indication of contacts, aware of the advantages of Chinese military technology, and it is easy to imagine
direct or indirect, with China, and there are many other signs of Chinese techno- lines of transmission from the Chinese gun-founders to their European counter-
logical contacts in the region:1 The co-fusion steelmaking technology at Merv is parts. Joseph Needham has dealt with this question in much greater detail:9
only one of many examples.+2
(iii) MALLEABLE CAST IRON
(ii) IRON CASTING An even longer Chinese priority is the technique of annealing iron castings to improve
Certainly the most important and impressive of China's priorities in ferrous metallurgy their toughness, making what is called in English malleable cast iron. 50 Archaeological
are blast-furnace iron smelting and iron casting. It is important to note, therefore, that evidence shows that this technique was widely used in China by the -3rd century; in
in Europe these are independent innovations. Some writers have assumed that pig iron the West it was first known in the 17th century, and not widely used until the 19th.
from a blast furnace is necessary for iron casting, but this, as has already been men- This technique was patented by Prince Rupert (Rupprecht von der Pfalz, 1619-82)
tioned, is incorrect, for wrought iron can be carburised and melted in a cupola fur- in 1670,51 and was studied systematically by Rene Antoine Ferchault de Reaumur
nace.+3 Indeed, the earliest European description of iron casting describes exactly this. H (1683-1757).52 Nothing is known of what Prince Rupert intended to use his patented
On the other hand, other writers assume that production of wrought iron in the process for, but Reaumur's aim was primarily to soften the surface of an art casting
blast furnace and finery was not economically viable, and therefore was not practised,
until the introduction of iron casting brought an economically important use for pig ·H; Niezoldi (19.1,2); Johannsen (19"-17; 1947, p..f!; 1953, p. I.p). I\[ore recent research has not produced
iron from the blast furnace: 5 This too is incorrect, for we have just seen that wrought earlier e\-idence.
f7 Johannsen (1953, pp. 202-3); Hall (1983).
iron was being produced in Europe by the indirect process at least two centuries HI pp. 289-94 above.
before iron casting became economically important in Europe. +: SCC, vol. 5, part 7, pp. 568 If. On Mongol iron-casting technology see Terekhova (197+).
" Pp. 159-69 above.
The earliest extant cast-iron products made in Europe seem to be some 20 31 Prince Rllpert's original patent was granted on 6 May 1670, but apparently it was never published. It is

boundary posts placed in the period 1345-64 by the Order of Sain tJ ohn of] erusalem quot?d 111 Patent no. 16.. for 1671, wl~h all techmcal detaIls omitted. Patent no. 161 for 1670 transfers the rights
to rlus patent from Pnnce Rupert to Hartglll Baron Edmllnd Hampden and Thomas Strino-er" but Patent no.
16.. for 1671 assigns the same rights to the King, Charles n. Patent no. 165 for 1671 is a gra~t t~ Prince Rupert
H SCC, vol. I, pp. 020if.
and ~WO. representati~~s of the Crown of the right to administer oaths of secrecy to workmen employed in the
" See pp. 26-1-7 above. applIcatIOn of the ongmal patent. These Ihree palents were published at the Great Seal Patent Office Holborn
+3 p. I12 above.
1857; I am grateful to Dr Michael Salt for tracking them down for me. On other early English patent; see Lohs~
H Johannsen (1910).
(19.10, p. 102); Vogel (1917-20, 1918, pp. 1101-2); Schllbert (195i, pp. 070-1).
" Rostoker and Bronson (1990, pp. 163-5). ,2 Reaumur (li22); Sisco and Smith (1956).
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 359

12 CALlFORI(IA IKO:\ "I(D STEEl. ('0. (".\I.1)'(>R;\1.'\ 11<01( A;\'I> sn:l::L C(I. 13

W ear !rOD&.
Spring Ties and Plates.
Si inch.... long.
Bottom Plate. { S in(ohes wi(le.
No. 52.
t l!'or 1k inch Axle and 4:1; incb
Spring.
1'10.57.

Bottom Plate.
No. 5.'\. Same pnttern. J For 11 inch Axle and 1t inch With .houlder.
I Spring.
. 6:l inch... long,
No. 1>8.
{ S inch... entin>
width.

Top Plat.-.
No. 54 A. J f'or l~ irlCll Axle,lu"ll!
I inch Spring. Step P lates and Carriage Steps.
s..,. Plat...

! TopPlnte.
No. 1;1; A. S:une pntt..rll. ", }:'or 11 ineh Axle alld 1, era. Bar Pattern.
inch Spl1"g.
D,m.t Edge.
No. 59. <It ic..long X 4t in wide.

Wear Irons.
Nu. HO. Sam" Pattern . {,*~~o:;exCs;in~jde.
Bo<I,. Steps.

No. :;0.

1'10. 61.

Ki ill"h ... 1" .." X Si inch... wide.

Figure 138 Two pages from a catalogue of the California Iron and Steel Company (Anon., 1884b).

The history of malleable cast iron in the West has not yet been written. 53 It appears
that the technique first became industrially important in the early 19th century, in
Britain, and spread from there to continental Europe. The period of greatest relative
importance of malleable cast iron may have been about the end of the 19th century,
after which the falling cost of steel and the rising cost of fuel made it a less attractive
alternative; but malleable cast iron still has some importance in industry today.
It was noted in Section 4 above that the latest Chinese malleable cast-iron arte-
Figure .137 An illustration ~rom Reaumur's treatise on iron (1722). 1-4. Door knockers. 5. Part of a fire grate. facts known are from the 9th century, but that a related traditional technique was
6. Upnght part of a candlestIck. 7-8. A key bef?re and afte~ fin~shing. These are all of malleable cast iron except used in both China andJapan as late as the 18th and 19th centuries. 54 John Barrow,
for the parts marked A, B, C , G, L, and M, whIch are cast-m pIeces of wrought iron. The scale shows one foot,
here equal to about 32.5 cm.
who visited China as a member of Lord Macartney's mission, 1793-94, wrote: 'their
cast-iron wares appear light and neat, and are annealed in heated ovens, to take off
somewhat of their brittleness,.55 The passage in which he states this appears largely
SO that it could be finished by engraving and filing; Figure 137 shows some of the to be based on an account by a member of the same mission, Dr Hugh Gillan, of
types of casting he was concerned with. It was only later, in the early 19th century,
53 Some early descriptions of contemporary malleable foundry practice are given by Strickland (1826),
that the possibility of cheap mass-produced implements with reasonable mechani- Terhune (1873), Rott (1881), and Guedras (1927-28). Voye (1914), Vogel (1917- 20), Maurmann (1923), and Schuz
cal properties was exploited. Figure 138 shows some typical examples of malleable and Stotz (1930, pp. 1-48) give some useful historical notes, mostly on developments in Germany. Deprez (193 0)
and Davis (1898) discuss early developments in Belgium and the United States respectively.
castings produced in California in 1884; here malleable cast iron is obviously a 54 p. 161.

cheap substitute for wrought iron worked by smiths. 55 Barrow (1804, p. 299).
Box 14
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

J. J. Rein's description ofa traditional]apanese method ofmalleablising


annealing (Rein 1881-86, vol. 2, pp. 518-20; tr. 1889, pp. 434-5; notes added).
More surprising than the inlaid work on the forged iron armour and.the weap.ons, is
1 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

J-J. Rein's brief description, published in 1886, is reproduced in Box 14.5i Whether
the technique was learned from China, or reinvented inJapan, is not clear; it seems
too time-consuming for mass production of implements as in ancient China.
Did the European development of malleable cast iron owe anything to a knowl-
its direct employment on cast-iron Tetsu-bin,' vases and other artlcles. As IS well edge of this Japanese technique, which might for example have been reported by
known, the cast iron cannot, on account of its hardness and brittleness, be worked early Dutch merchants? Prince Rupert grew up in Holland and was educated in
"vith the hammer, chisel and burin. The way in which these properties are lessened by Leiden. 58
the reduction of the carboniferous contents has been observed by Lehmann and The Chinese-Japanese technique was known in Europe as early as 1734. Emanuel
vVagener in K.i6to. b It is a peculiar decarburising process, by which the kettle or pot
receives a structure like to that of soft iron or steel, and can then be treated in the same Swedenborg has, in his Defirro, a very short chapter on siderurgical techniques in
way as in the Zogan'-work on forged iron. 'the Indies', a term which at this time included all of Asia. Here he writes: 59
The process of decarburisation of the surface is called Yakeru d (to burn), and is per- There is also a tradition that the Chinese and the Japanese know an art of bringing iron to
formed with a primitive apparatus. Old damaged rice kettles out of which the bottom a high degree of softness, so that it can receive impressions of figures as easily as lead can;
has been knocked serve as ovens. These are plastered over on the inside with a fire clay and that they later can give it again its original hardness. Becher60 seems also to boast that
(Oka-saki-tsuchi' and sand mL"{ed in equal parts), so that a cylindrical space of the size he could do this; this is why I mention the matter. In the following you will learn of the
of the hole in the bottom, remains open. The Kama r or kettle thus prepared, is turned method described by the ingenious Mr Reaumur for softening iron.
over upon a thick plate or slab, three or four centin~eters thick, m~de out of the sam.e
fire-proof material, which serves as a grate, and IS perforated like a sieve for thiS What was Swedenborg's source for this information? Did it give any technical
purpose. In order to give this plate greater firmr:ess, it is bound arou~d with a~ iron details? Could Prince Rupert have seen it before 1670? Further research will
band. The holes have a width of about 1.5 centlmeters. In order to gIVe the air free
be needed to answer these questions, but it seems quite possible that the develop-
play, several stones are laid under the edge of the slab. Then the Tetsu-bin to be
burned, whose outside has been carefully cleaned beforehand from dust and sand, IS ment of malleable cast iron in Europe was inspired by a knowledge oftheJapanese
placed in the Kama, directly on the grate. . technique.
The difference in size between the Kama and the Tetsu-bm must be such that a
space of at least five centimeters remains open around the latter. This open space is
then filled with the best charcoal in pieces the size of a nut, till the Kama is filled to the (iv) THE BESSEMER PROCESS? CHINESE IRONWORKERS IN
rim, when the coal is kindled. WESTERN KENTUCKY, 1854
In order to increase the draught, two or three Kamas filled in the same way are set
In the Bessemer process, a strong blast of air is blown through molten cast iron, burn-
one over the other, forming a kind of chimney. VVhen the coals have ceased glowing,
others are put in, and when the second instalment is burned out, the Tets~-b~n are ing silicon, carbon, and some other alloying elements and raising the temperature
taken out and turned upside down (with the opening underneath), set agam m the sufficiently that molten pure iron is produced. Henry Bessemer patented the process
Kama and burned twice in this position. Under favourable circumstances, the surface in February 1856, and after some technical problems were solved, by Robert F.
is now sufficiently soft and tough, as is ascertained with a file. It is often the case that Mushet and Sidney Gilchrist Thomas, it largely replaced all other processes for pro-
the furnace must be heated ten times. After the cooling the decorations are then ducing wrought iron and steel from cast iron.
carved as in forged iron, without danger of breaking the edges, or recoil of the burin.
In a memoir written in 1890, Bessemer stated that his invention started with a
a Jim:i, 'iron kettle'. conversation in r854 with Napoleon III concerning the steel needed for improved
b KyOto !?:tl. artillery. This 'was the spark which kindled one of the greatest revolutions that the
, ~ilt
present century has to record, for during my solitary ride in a cab that night from
d ~{tQ.
, IlillWiJ±. Vincennes to Paris, I made up my mind to try what I could to improve the quality of
f ~, 'kettle', or $l\, 'oven'.

li See also Gowland (19If, pp. 52--1); Wagner (1989, pp. 9-11). Perhaps another reference is Anon. (17i9,
p. -19 1). Christopher Dresser (1882) describes se\'eralJapanese cast-iron ob}ets d'art which seem as if they must
'The state of medicine, surgery and chemistry in China',56 but Gillan does not men- hm"e been made using this technique, but he seems to be unaware of the difficulties involved in cutting and
tion the annealing of cast iron. incising cast iron.
;8 Vogel (1917-20, 1918, pp. IIOI-2).
In Japan the technique was used, as in Reaumur's case, for surface-softening ;9 Swedenborg (173-h p. 19-1); translated from the Swedish translation, Sjogren (1923, p. 23 0 ); note also the
cast-iron tea-kettles and other art objects preparatory to decoration and inlaying. French translation, Swedenborg (1762, pp. 1]5- 16).
80 JohannJoachim Becher (d. ca. 1685), a German alchemist and political economist. He mentions Prince
Rtlpert's invention briefly in a book entitled ;V.rrise", Heish,it ulld w,is, Narrheit, published in 1682 (Vogel, 19 17-20,
;6 Published by Cranmer-Byng (1962, pp. 27911). 1918, p. IIOI).
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

iron in the manufacture of guns' .61 It was remarks of this kind that prompted Scien- One conceivable source of inspiration, for either Bessemer or his predecessors, is a
tific American to comment in 1856 on Bessemer's 'knowledge of the properties of the description of ajapanese process by the Dutch traveller johan Albrecht van Man-
hot and cold blast in its application to the British Press'.62 But it is incontestable that delslo, published in English in 1669:
the Bessemer p;ocess, by enormously reducing the price of steel, was a major factor They have, among others, a particular invention for the melting of iron, without the using
in the Industrial Revolution of the 19th century. Bessemer's entrepreneurship offire, casting it into a tun done about on the inside with about half a foot of earth [ca.
played at least as !ITeat a role in this revolution as his inventive talent. 15 cml, where they keep it with continual blowing, and take it out by ladles full, to give it what
Several author~ have suggested that Bessemer may have owed something of his form they please, much better and more artificially than the inhabitants of Liege are able
invention to East Asian predecessors, and in the following I shall attempt to follow to do."B
up these claims. They involve ajapanese process, observed in the 17th century, and Mandelslo's book was well known in 19th-century Britain. He never visited Japan
a group of Chinese ironworkers in western Kentucky in the 1850s. himself, so his report undoubtedly derives from some other Dutch traveller's obser-
vations in japan. As Edward Clibborn noted in 1864, the passage quoted above
In his fust report of his invention, published in the London Times in 1856, Bessemer might well refer to a process similar to Bessemer's, though this is far from the only
noted that he had experimented for some time before his entirely new approach possible explanation. 69 It is perhaps sufficient to note that a metallurgically informed
occurred to him, after which the development of his process required only 8-9 person, reading the description here and speculating on it, might well come to
months. 63 In his public statements Bessemer never, to my knowledge, mentioned the idea that the iron is kept molten by the combustion of carbon in a continual
any forerunners who might have played a part in his new approach, but in his blast of air. There are enough ifs here that we should perhaps not take the possibility
patent application we find: too seriously; but it remains an interesting thought.
I do not claim injecting streams of air or steam into molten iro? for the purp~se of
refining iron, that being a process k~own and used. bef~:~. I claim the conversl~n of When Scientific American (which at this time was a weekly newsmagazine for inven-
molten crude iron or re-melted pig Iron or finery Iron mto steel, or malleable Iron, tors) reported Bessemer's patent, in September 1856, there came an immediate
without the use of fuel for reheating or continuing to heat the crude molten metal, such response from]. G. Martien of New ark, New jersey, who had patented a similar
conversion being effected by forcing into and among the particles of. a mass of molten
process in Britain in September 1855, i.e. five months before Bessemer. iO He made a
iron currents of air or gaseous matter containing, or capable of evolvmg, suffiCIent oxy-
gen 'to keep up the combustion of the carbon contained in the iron till the conversion is somewhat confused accusation that his patent agent in London had filed a nar-
rower claim than Martien had desired, and that this was because the attorney had
accomplished 65
been corrupted by Bessemer. 71 To my knowledge no historian has investigated
This statement has confused some writers,66 for the first sentence seems to a modern Martien's assertion, but on its face it hardly seems likely.72
reader to disclaim the claim made in the second. But the word refining, at this time Another American contender was VVilliam Kelly of Eddyville , western Kentucky,
and in this context, referred to a process by which carbon and silicon were partia l0' at that time virtually a frontier region. Scientific American published in October 1856
removed from pig iron preparatory to the complete elimination of carbon by a letter from Kelly in which he described his own experiments with essentially the
fining. 67 Thus Bessemer was aware of similar, less effecti~e, proces.ses used else- same process, and suggested that Bessemer could have known something of his
where. The essential improvement seems to have been the mtroductlOn of a much work:
more powerful blast of air than had otherwise been used, so that combustion occurs
quickly enough to keep the iron molten while both silicon and carbon are completeD' I have reason to believe my discovery was known in England three or four years ago, as a
number of English puddlers visited this place to see my new process. Several of them have
burned out of the iron. since returned to England and may have spoken of my invention there. 73

., The memoir is reproduced in its entirety by Boucher (192-1, pp. 67-7 6). ," Olearius (1669, p. 160), quoted by Clibborn (186{, p. 16{). A similar Japanese process is described by Geens
Ii~ Scientific American, 27 Sept. 1856, p. '21. Italics in the original. (18n pp. 12-13).
Ii!I Clibborn (186{); cf. Percy (186+, p. 816).
"" Bessemer (1856).
1>1 Presumably cast iron with reduced carbon and silicon; see Gale (1979, pp. 182-3)· '" Scientific American, 13 Sept. 1856, p. 6; 27 Sept. 1856, p. 21.
ij' American Patent no. 16082, 11 November 1856, quotcd by Boucher (192-1, p. 29)· " &ientific American, 13 Sept. 1856, p. 21.
i'2 !'iote incidentally a letter from this patent agent, John AYel)', in the London .1lilZillg Journal) no. 10+7,
"" E.g. Boucher (192+ p. 31). . .
h1 Percy (136{, pp. 579, 625-6); Gale (1979, p. 183). Percy remarks on the terminological absurdIty that rdil1 /1lg reprinted in Journal 'if the Franklin Ills/itute, 3 (no. -I), October 1856, p. 285.
should be a process preparatory to fimng. '" Scientific .1merican, 18 act. 1856, p. -13.
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

This modest suggestion was later expanded by Kelly's son to the assertion that
Henry Bessemer had himself travelled to Eddyville in disguise to spy on Kelly's
experiments,l+ and this nonsense has done much harm to Kelly's reputation. The
1 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

The US Census for 1860 lists two of these workers,Jim Fo, forgeman, and 'EYOU',
painter (artist or house painter?); see Figure 139. Both were born in Beijing, which is
very surprising if true, for virtually all 19th-century Chinese immigrants to North
fact remains that, if it is true, as seems likely, that men familiar with the manufac- America came from Guangdong. Both were literate (in which language?), whileJim
ture of iron witnessed Kelly's experiment5, and later returned to Britain, it is quite Fo's wife Mary, born in Kentucky, was illiterate.
within the realm of possibility that Bessemer's inspiration came through them from The source ofPhillips's 'old story' is something of an enigma, for not much had
William Kelly. been published in the West about Chinese iron techniques before 1899. At any rate
Study of the history of the Bessemer process is hampered by the nature of our it is clear that if Kelly's Chinese workers had experience with the Chinese fining
sources. Bessemer's iron grip on the British press of his day, and on his admiring methods described in Section 2 above,80 they would have been intimately familiar
biographers ever since,'5 together with the extravagant nonsense propagated by with the behaviour of hot or molten cast iron under a blast of air, and they could
77
some ofKelly's admirers/ 6 places great obstacles to the historian's work. I drop the have given Kelly valuable insights. They would certainly have known that an air
subject here. blast will raise the temperature of hot cast iron and convert it to wrought iron.

For present purposes what is interesting is a suggestion made in 1899 that William (v) SHANXI CRUCIBLE Si\IEL TING IN SWEDEN - THE
Kelly had direct Chinese help with his invention. After a visit to Eddyville, the engi- HOGANAS PROCESS
neer William B. Phillips wrote of Kelly:
Readers may feel that the foregoing investigation has given frustratingly little in the
Somewhere about 1845 [actually 1854], when he was working on the pneumatic process ... way of definite conclusions. It is pleasant, therefore, to end with a story of East-vVest
he imported four Chinamen. He secured them through the American consul in China, and
they worked at his iron-furnace. Now, there is an old story that the Chinese had refined iron borrowing which is rather more certain.
by blowing air into it a great many years ago, and I have thought that Kelly, in asking for By most criteria the most efficient means of producing wrought iron or steel is the
Chinese laborers, would naturally require the services of those who had some knowledge of indirect process, in which high-carbon cast iron is smelted from ore in a blast furnace,
the iron business. He would have had no use for the ordinary Chinese laborer, since there after which it is decarburised, by any of a number of means. However, the indirect
was, in the region where he operated, no special scarcity oflabor of the unskilled sort. May process has several drawbacks. The blast furnace is extremely capital-intensive, it is
it not be that he was aided by his Chinamen in experimenting with the pneumatic process, most efficient at high and constant production levels, and it requires high-quality
and that some knowledge of this method of refining iron was brought into this country first charcoal or coke as fuel. Throughout the 19th and 20th centuries, numerous
by those men? attempts were made, in Europe and America, to develop new direct processes by
There are several errors here, but it is quite true that Kelly had Chinese ironwork- which low-carbon iron or steel could be produced directly from ore. 8l The intention
ers in his employ. Kelly's biography in a reference work published in his lifetime, was to make iron or steel which is not too much more costly than by the indirect pro-
probably written by himself, has more reliable information: cess, but for a smaller or less stable market and with a much smaller investment.
The traditional Chinese iron industry faced the same problems, as we have seen in
In 1854 Mr. Kelly, finding slave labor unsatisfactory,18 imported through a New York tea-
house ten Chinamen to take the place of negroes in his iron-works. This is said to have been Section 2 above, and developed two solutions: very small blast furnaces, for example
the first introduction of that kind of labor in the United States, and it excited much in Guangdong, Hunan, and the Dabieshan region, and the crucible-smelting process
comment. The experiment proved successful, and arrrangements were made for the further in Shanxi. 82 Unfortunately we know virtually nothing of the history of these devel-
importation of fifty Chinamen, when a difficulty between the two nations prevented their opments and how or when they occurred, but we must suppose that each required
coming. i9 a long period of experimentation before a viable industrial process emerged.
In the West, until the mid-20th century, the only commercially successful direct
smelting process was the Hoganas process, patented by Emil Sieurin in 1908.83 It
7+ Anon. (1922, pp. 172-3); Boucher (1924, pp. 205-15).
" See e.g. Bessemer (190s);james Dredge in DNB, Supp. vol. 22, pp. 185-91; Bodsworth (199 8).
;r, E.g. Casson (1906, pp. 7-12); Anon. (1922); Boucher (1908, vol. 2, pp. 29-+1; 1924). Kelly tells his own story

in Swank (1892, pp. 397-9). so Pp. 16-18,30 - ...


77 Birch (19 6 7, pp. 3I9-30) says much the same, and gives more documentation, but in more courteous.lan- 81 See e.g. Husgaf\'el (1887); Fomander (1923); Tigerschiold (1932); Durrer (1934; 1938); Dean (1935); Eketorp

guage than I use here. Balanced treatments of the subject are by Perey (1864, pp. 810-2 ..); Hunt (1876); Weeks (1945); Wiberg (1958); Anon. (1979d); Pope (1990). Sieurin (1911, p. H8) notes that from 1855 to 1905, 284 patents
(1897); Swank (1892, pp ...°9-17); Wertime (1961, pp. 284-90); Gordon (1992; 1996, pp. 221-5)· were issued in England for direct iron-smelting processes.
82 Pp. 8-16, 38-H, ..7-8, 318.
" Cr. p. 146 above.
" Wilson and Fiske (1887-1900, p. 509). " Sieurin (1911); Fornander (1923, pp. 67-70); Wiberg (1958, pp. 294-8); Anon. (1979d, pp. 316-25).
--T
I
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY 9 CHINESE CONTRIBUTIONS TO TECHNOLOGY

:P~"lI'Ii.', a"p is essentially the same as the crucible-smelting process used in Shanxi, described
8clJIlID'CJJ.lIL-Proe~io_-. IDflIIj~'iIf.~lm ,sw. B
in Section 2(iii) above. " Coal, ore, and flux are packed in long narrow crucibles
of ~~. enumerated by me, on the ~!- day of ~ lII8II. 4"P#...&...-J .... _ _
Poot 081.. ~9,-xzL4 '
and heated, The greatest difference is that the Shanxi stall furnaces are replaced
with a ring kiln (and later with a tunnel kiln fuelled with natural gas). In 1932 it
had been in continuous operation since 1911, and was said to be the only direct
process in commercial operation anywhere in the world. In 1945 it was the
direct process which had been longest in continual production, and no other
direct process had given stable production over a period of years. ss It also had
the special advantage that it could use poor-quality Swedish coal. In 1979 the
Hoganas Corporation had three plants in operation using this process, two in
Sweden and one in the USA (in Riverton, New Jersey).B6 It appears to be still in
use today. B7
The idea of packing ore and reducing agent in a crucible and heating with an
-. -- I
external heat source seems obvious, and in fact numerous attempts had been made
I since Adrien Chenot in 1855 received a prize for such a process at the International
I Exhibition in Paris. all The only commercial success among all these attempts was
I
, Sieurin's, and it is therefore striking that his process is so similar to Shanxi crucible
smelting.
Sieurin could easily have known of the Shanxi process from the publications of
.
I

von Richthofen and Shockley,89 but he probably had a more direct informant. A
.
. young Swedish engineer, Erik T. Nystrom, was Professor of Chemistry at Shanxi
-
.. Imperial University, in Taiyuan, from 1902 to 1931, and wrote extensively on
China's mineral resources and traditional industry, especially coal and iron. 90 He
maintained his contacts with the Swedish engineering milieu,91 and he would cer-
tainly have been able to answer technical questions concerning the Shanxi process.
It is curious that, though he wrote about the traditional iron industries of other parts
ofChina,9~ and wrote a great deal about the coal and iron resources ofShanxi, he
never published anything significant about the traditional iron industry of Shanxi.
His book, The coal and mineral resources qf Shansi province, China, analytically examined,
includes a photograph of a stall furnace for crucible smelting, but only a very brief
description of the process itself. 93 Did he deliberately under-emphasise the process
in order to give an advantage to Emil Sieurin?

IH Pp. 38-H
H; Fornander (1923, p. 85); Tigerschiold (1932, p. 240); Eketorp (1945).
"" Anon. (1979d, p. 317).
Hi It is difficult to obtain clear technical information from modern industrial firms, but a recent em'ironmen-
tal evaluation, read carefully; indicates that the same process is still in use (A.'(cisson et al., 2004, pp. 2{, 31, 38).
un Percy (186.h pp. 33S-{5); Wedding (19°1, pp. 205-7); Fornander (1923, esp. pp. 51- 6 ).
119 van Richthofen (1877-1912, vol. 2, p. {12; 19°7, pp. {98ft); Shockley (19°4); note also several other early
descriptions cited in en. 121 on p ..p above.
~In Available information on Nystrom is mostly in his own publications, e.g. Nystrom (1913-q; 1956; 1989).
Figure 139 US Census for 1860, Lyon County, Kentucky, page 3+ Note entries 21, 22, and 39 for Jiu'. Fo, 91 \Vitness for example his contribution to a Festschrift for his old teacher at the Royal Institute of Technol-
Lottisa Fo. and ·nOl". The relC\'ant columns are: (3) Name; ({) Age; (5) Sex; (7) OccupatIOn; (10) Place of birth; ogy in Stockholm, Peter Klason, Nystrorn (1910).
(13) Illiterate. (US National Archiyes and Records Administration, 'l:'vlicroforrn 653, Roll 383'). ~l:! See e.g. p. 16 above on the Dabieshan region.
'" Nystrorn (1912, p. 57); note also Nystroffi (1910, p. 398).
9 CHINESE CONTRIBUTIONS TO TECHNOLOGY
1
i

Though we know next to nothing of the early history ofShanxi crucible smelting,
it is clear that centuries of experimentation must have preceded the various versions
I 10 EPILOGUE
of the process that were used in recent centuries. It would seem that Sieurin
built upon this long Chinese development in his own development of an iron- 'Begin at the beginning,' the king said, very gravely, 'and go on till you come
smelting process suited to particular geographic and economic conditions in southern to the end: then stop.' Lewis Carroll, Alice in Wonderland
Sweden.
Readers who have stayed with me so far have seen the technology of iron develop in
China from rude beginnings in the early -1st millennium to a major industry in the
Ming period. In this history the only major influence from outside was the initial
introduction of bloomery iron smelting from the "Vest. From that point onward,
development seems to have been largely independent, and to have followed a quite
different path from that of the West. Very early innovations - iron casting, blast-
furnace smelting, fining, and a range of other techniques - meant that iron produc-
tion and trade had a very different economic and political significance in China
than it had in the vVest.
On the western end of the Eurasian continent, until late medieval times, iron
production was a ubiquitous small-scale operation, and governments had little
reason to involve themselves in it. On the eastern end, the Chinese state was
confronted with a large-scale iron industry which was both an obvious source of
revenue and a potentially dangerous competitor for economic and political power.
If there ever was an 'embryonic capitalism' in the Chinese iron industry, the state
took steps to abort it, from the Qjn regulations through the Han monopoly to the
Qjng government's attempts to place limits on the size and capitalisation of mining
enterprises. l
By 1800 things were changing. China was entering a period of deep crisis, while
in the West, specifically in Britain, capitalism was in full vigour. The remarkable
flood of innovations which together are referred to as the Industrial Revolution was
beginning, and the cost of iron and steel was falling drastically. By 1900 China was
out of the race, and Western industry dominated the world. It has taken China
another century to catch up, and now we may well wonder what another century
will mean for Chinese and Western industry.

I Sun E-tu Zen (1968); We; Qjngyuan and Lu Su (1983). On 'Embryonic capitalism' see rn. 165 on p. 56.

36 9
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37 2
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Facs. repr. of 1753 edn! Xinxing Shuju, Taibei,
1968.
Xiao Zixian IFF!lIi (+489-537). pp. 7623-8100. (l'ieedham Research Institu[e, Cambridge). See Hervouet (1978, pp. 34[-'2)·
Critical edn, Zhonghua Shuju, Beijing, Ig72. See Hervouet (1978, p. 149). See Goodrich (1966); Hummel (1944, pp. 120-2) . Tai ping hUG/I)'lIji :t'f'lf"i'f<O
.Nan shi i¥ilio Shiji liof<O Si ku quan slIU ,hen bell cllUji 1Z'l1llli:.f2:of':1<lJil Cniversal geography of the Taiping Xingguo
Standard history of the Southern Dynasties, Records of the Grand Historian. Selected rare books from the 'Complete library of :t'f'~@l reign (+976-g83)·
+420-589· Western Han, ca. -go. the four categories ofliteratllre'. Song, ca. +g80.
Tang, +659. Sima Qjan 'iiL~lI (ca. -If5 to -90), and his Shangwu Yinshuguan, Shanghai, 1934-35. Repr. Yue Shi l\!1lio (+930-1007).
Li Yanshou $liffi. father Sima Tan iiJ,!ffi~%', Taibei, ca. 1975. SM~..sedn.
Critical edn, Zhonghua Shuju, Beijing, 1975. Critical edn, 10 vols. with continuous pagination, Si ku quau shu .:ong mu ti)'ao 1Z'l1llli:.~ Elm'll! See E. Balazs in Her..ouet (1978, p. 128).
.Nan rue biji i¥i~*f<O Zhonghua Shuju, Beijing, 1962. Facs. repr. Annotated bibliography of the 'Complete library Tai pingjing :t 'f'f!1!
Notes on trayels in Guangdong. Hong Kong 1969. of the four categories ofliterature'. The Canon of Great Peace.
Qjng, ca. 1780. See also Takigawa KametarO and Mizusawa Typeset edn with index. -1- vols., Shang'oYu Probably Si-x Dynasties, but containing much Han
Li Tiaoyuan $il!J it (1734-1803). Toshitada (1932-34). Yinshuguan, Shanghai, 1933. material.
Hall"a; iiElilii edn, repr. Ledao Zhai *J]JIf, Partial translations include Chavannes See Hung (1939); Goodrich (1966). Critical edn, Wang Ming (1960).
1881-82; facs. repr., Hongye Shuju ~"".!ill, (1895-1905; 1969); Watson (1969; 1993a-b); Song hui.i'Goji gao *t-'ll!jj!1iii Tai ping}u lan :t 'f' 1;111 'It
Taibei, Ig68. Nienhauser (199+fiJ. Draft collection of fragments of 'Collected Encyclopaedia of the Taiping Xingguo :t'f'~@l
See Hummel (1944, pp. 486-8). A long bibliography of partial translations is documents of the Song dynasty'. reign (976-g84), prepared for the press by the
Oll),ang XiII quanji ~~~~jJ, given by Pokora (lg62; 1969). Song. Emperor.
Complete works of Ouyang Xiu (+1007-72). Shi qi shi sizang que +-t:: lio il'li1i The first of the manv hui),ao of the Song dynasty Song, +g8+
Ecln of Li Yian *~'9:, 6 vols., Zhonghua Shuju, Critical study of the seventeen dynastic histories. was compiled by Zhang De,,-iang .1*1it
(+978- Li Fang *1IJ'j (+925-996).
Beijing, 2001 (<Jwngguo gudUIn wenxuejiben congshu Wang Mingsheng ::EP£o'lli (1722-98). 1048) and others; this work was continued by Facs. repr. from fragmentary Song edns, 4 vols.,
tp[!'lji!iJli!X*li!;of':l!!.). CS]Cedn. many others. 1960; repr. Zhonghua Shuju, Beijing, 1985.
Qing shi gao ~ 'i: liIl See Hummel (1944, p. 828). Remaining fragments collected by Xu Song !#it.!; See G. Lewin in Hervouet (1978, pp. 319-20).
Draft standard history of the Qjng dynasry Shi sanjing zhu shu +C:::~i.i:iIiii (178I-i848); ed. and pub!. by Chen Yuan 1IlIiJil: Tial/j" guangji "'If.f,,~a
(16 44- 19 II ). The Thirteen Classics, with collected and others as Song hui.yaoji gao, 1935; facs. repr., A work on Beijing and its environs.
Critical edn, 48 vols., Zhonghua Shuju, commentaries and sub-commentaries. 8 vols., Zhonghua Shuju, Beijing, 1957. Sun Chengze m;jk~ (1563-[638).
Beijing,lg77- Song. On the complex history of this book, and the First pub!. Ig62; typeset edn Beijing Guji
Qiu jian xUm sheng da quan wen ji fX il'Mtj:7<:~x.!IO Edn of Ruan Yuan !ii:it, 18[6; repr. Shijie Shuju, problems involved in its use, see e.g. vVang Chubanshe, Beijing, Ig82.
Collected works ofWang Yun ::El!!;' Shanghai, Ig35. Shumin (1981, pp. 225-:30); Chen Gaohua and See Hummel ([944, p. 670).
(+1227-1304). SBCK edn. Shi shuo xin)'u t!!:~fIf~ Chen Zhichao (1983, pp. 244-7); also Tian gong kai it'll ",IIlIJ!f'1J
See Hervouet (1978, pp. 194-5,438); Hartwell A new account of tales of the world. Yamauchi :Masahiro in Hervouet The products of Heaven and Man.
(1964, pp. 158- 68). Ca. +430. (1978, pp. 177-8). i\ling, preface dated 1637.
Q¥an Shang gu, San dai, Qjn, Han, San guo, Liu chao wen Liu Yiqing \ilJ li!!&' (+403-444); commentary by Song shi *lio Song Yingxing *ff!£, d. ca. 1660.
~..tt;=ft*iJ=I!.'llT;$lX LiuJun ~Jjj( (+462-521). Standard history of the Song dynasty. Editions: (I) Facs. repr. of orig. [637 edn,
Complete prose from the earliest times to the Six Editions: (I) SBC!.; (2) Typeset edn, repr. Yuan. together with three other titles, Shanghai Guji
Dynasties period. Zhonghua Shuju, Hang Kong, Ig73. Traditionally ascribed to Tuotuo !~!~ (+1313-55). Chubanshe, Shanghai, 1988 (Zhongguo gudai
Qjng, 1836; printed 1887-93. See R. Mather in Nienhauser (lg86, pp. 704-5). Critical edn, 40 vols., Zhonghua Shuju, Beijing, banhua cOllgkan rjol!!li!if<:I\Ili.WflJ, 3);
Comp. by Yan Kejun MOJJ:\J (1762-1843).
Facs. repr. Zhonghua Shuju, Beijing, 1958.
See Hummel (1944, p. 9II).
Tr. Ma[her ([976).
Shuijing zhu *~i.i:
Commentary on the Classic of Waterways.
Songshll *_
1985.

Standard history ofd,e Liu-Song dynasty, +420-479.


(2) Zhong Guangyan (1978); (3) PanJixing
(1989); (4)japanese kanbun edn, Edo I771,
repr. with notes by Yabuuchi Kiyoshi iltF'3~,
Qim Silll zh(vao ffllm'll! Li Daoyuan lIIIi1iit (d. +527). Shen Vue it~'J (+441-513). Watanabe Shoten, Kyoto, 1972.
Essentials of the many books, an encyclopedia. Editions Wang Guowei (1984); Yang Shoujing Critical edn Zhonghua Shuju, Beijing, 1974. Translations: Sun and Sun (1966); Li Chiao·ping
Camp. by Wei Zheng ft~. (19 15). Su DOllg poji R*iliiJil! (lg80); Yabuuchi Kiyoshi (1969b).
Editions: (l)Japanese edn, 1797, repr. in SBC!.; (2) Note Zhao Yongfu (1985). Collected works of Su Dongpo (Su Shi R"', Studies: Pan Jixing (1989; [990); Yabuuchi
CS]C. SlIuo wen jie zi ~~ X M:¥= +1036-1101). Kiyoshi (1954; 1961).
See Pelliot (1902). Explications of the two types of written characters. Typeset edn, 6 vols., Shangwu Yinshuguan, h,ZIl li Cang ~ho" zhi ~Ill'i!m~
Sanguo zhi =~z Eastern Han, +100. Shanghai, 1930 (Guox",jiben congsllUjianbian Gazetteer of Cangzhou of the Wanli period.
History- of the Three Kingdoms period, +22Q--<280. Xu Shen ;l'ftA (+30-124). 1!.'ll!;!!ii!;:$:iUflllii.il). Ming, 1603.
WeslernJin. Facs. repr. of the 1873 edn of Ch en Changzhi Nore also Kong Fanli (lg86). Microfilm, Rare books of the Nat.mal Librac " Peiping,
Chen Shou 1IlIi~ (d. +297). ''i!~.Z, Xinhua Shuju, Beijing, 1963; 5th SI,i shu~" no.64!.
Typeset edn ed. by Chen Naiqian 'iI!7]*', printing [979. Standard history of the Sui dynasty (+581-617). Hang Zhen }fong sill< ::E1Ji:AlI
Zhonghua Shuju, Beijing, I959; numerous Si bu bri I'ao lZ'lilllli'll! Tang, +636. '\Vang Zhen's treatise on agriculture. By Wang
reprs. Collectaneum of the four categories ofliterature. Wei Zheng a~, Linghu Defen 9l1Jli.!:iit, and Zhen ::EtIi.
See also Lu Bi (1936). Zhonghua Sht~u, Shanghai, Ig36ff. others. Yuan, +1313.
BIBLIOGRAPHY A BIBLIOGRAPHY A 379
Editions: (I) Facs. repr. of 1899 Guangya Shuju Earlier thought to be dated ca. +'470, but now Tr. Watson (1963); Dubs (1928); Knoblock Critic~l edn, IS Yols., Zhonghua Shuju, Beijing,
am. Fol repr. of 36:JUaIl Palace edn of 17n considered to be a forgery of the Tang period, (1988-9+), 1976 (repr. 1983).
Fan Chuyu (1994, vol. I, pp. 525-765); (2) Edn late +8th century, probably by Han Yan ~l[; ran Dall :j ~ft-T See Franke (1949, pp. 16-34); Schurmann (1967).
largely based on the 22,juan Palace edn of 1783, see Qjan Baocong (1963, pp. 551-3). The adventures of Prince Dan of Van. rue dong cheng an chu bian If} 'li'mtli:t7J!.Iii
SKQS; (3) Typeset repr. of (2), Zhonghua Shuju, Edn Qjan Baocong (1963, pp. 555-603)' Date very uncertain: possibly pre·Han. Guangdong legal cases, first collection.
Beijing, 1956. Xiang xiyi wi~JIO Typeset edn by Cheng Yizhong fi'!lt$, together Qing, preface dated 1828.
See SCC, vol. 6, part 2, pp. 59-64; Yang Zhimin Collection from Fragrant Brook. with Xijing ,aji i§li'i:m~, Zhonghua Shujl1, Zhu Yun 'f:~.
~][~ in Fan Chuyu (199+, vol. I, pp. 521-4). FanJun illiJl: (+1102-50). Beijing, 1985 (Gu .riaos/llIo congkall ;5'J'iill,J!l'fIJ). 'New printing', Guangzhou, 1832.
Weishu ;91. Editions: (I) Jin hua cong shu ~¥filt; Tr. Franke (1957; 1969). Wade Collection, Cambridge University Library.
Standard history of the Northern Wei dynasty (0) SKQS. ran tie tun ~jlg!iii l,lt dOllg wen jian lu If} "I!'1l!1 ",jg,
(+386-534-). Xiao su Baogong zou]i ;j!'lI;El1}~m Discourses on salt and iron. Record of things seen and heard in Guangdong.
Wei Shou ;9Iq~ (+505-572). Memorials ofBao Zheng ElliB (+999-1062). Han, -1st century. Qjng.
Northern Qj, +554. Northern Song. Huan Kuan m'll:. Zhang Qu 'JIi!* (d. 1740).
Edn Zhonghua Shuju, Beijing, 1974- C<;JC edition. Editions: (I) SBC/(; (2) Wang Liqi (1958); (3) Wang Typeset edn, bound with Nan lue_,ouji i'IIi'!!j!Hc,
Wei Tai pu wenji fO;::t:1l!xJIO See Hervouet (1978, p. 118);Jing Beiji (1985). Liqi (1992). Guangdong GaodengJiaoyu Chubanshe
Collected works ofWei Su fO;~ (+1303-)2). On Bao Zheng see Franke (1976, vol. 2, Translations: Gale (1967); Salo Taketoshi (1970); IlllO:fi1i <¥'flc,,"'tfj J:&t±, 1990.
Woodblock edn, 1914, facs. repr. Xin \oVenfeng pp. 823-32); Schmoller (1982); Li Liangxue Baudry-Weulersse et al. (19i8); Sabine Ll1dwig ruejlle slcu ;/l!t.@ii
Chuban Gongsi itlix'!!ltfjJif,(1}jj'j, (1990); Wu Xinghan (1980). in Schofeld et al. (2002, pp. 107-83). The book ofYue-jue, folklore of southeast China.
Taibei, 1985 (JUall reil uwifi zheuben cOlIgkan Xin Tang shu itIi~. See Loewe (1974, pp. gl-1I2; 1993, pp. 477-82); Eastern Han.
JtAxl!ut;j;:fiflJ, )). Newer standard history of the Tang Dynasty, Schofeld et al. (0002). Edn Vue Zumo (198S).
H'", tian tong kao xll:iili~ +618-g07· Yiju, tiao ,aji ~.'jiHB!~ See Schassler (lg66; 1969); Schassler and Loewe
General investigation on important writings. Song, completed +1060. Miscellaneous notes by Zhu Yi 'f:llll (+1098-1167). in Loewe (1993, pp. +90-3); Wagner (1993,
Yuan, ca. +1308. Ouyang Xiu It~u~ (+1107-72), and Song Qj Facs. repr. of wood block edn, Xinxing Shuju, pp. 107-I S)'
Ma Duanlin ,~'il;jl!ll (+1254-1325). *tIl (+998-1061). Taibei, 1962 (Bi}i xiao shuo daguan lue z/lOllg)tan wen ~$ Jil.1lIl
Edn, 2 vols., Shangwu Yinshuguan, Shanghai, Critical edn, Zhonghua Shuju, Shanghai, 1975. • ~GNll,1dll!). Things seen and heard in Guangdong .
1936 (Shi tong +iili, 7)· Xin Hu dai shi itli1iI~Jt: ri wen leiju iljxt'l~ Qjng, 18th century.
See Yamauchi Masahiro in Hervouet (1978, New standard history of the Five Dynasties period Collection of literature arranged by categories. Fan Duanang m~EF...
pp. 174-5)' (+90 7-60). Tang. Typeset edn, ed. by Tang Zhiyue il1fi1:--ffi,
Wen.tuan Xm Completed + 1072. Orig. camp. by Ouyang Xun ~Ill!~ (+557-6,1'); Guangdong GaodengJiaoyu Chubanshe
Selections of refined literature. Ouyang Xiu ~mU~ (+1007-72). extant versions include later material. illlO:~<¥'f!rl'fl:±lJ:&t±, 1988.
Liang, +530. Critical ecln, Xinhua Shudian, Beijing, 197+ Typeset edn, ed. by Wang Shaoying iHIlI.lit, Zhan gzlO re ~~l!il
Xiao Tong iIIi~ (+501-531); commentary by Li XiII xiu ben cao itIi~;j;:1j[ 2 vols., Zhonghua Shuju, Shanghai, 1965. Intrigues of the Warring States.
Shan *~ (ca. +630-689). Newly revised materia medica. See Teng and Biggerstaff(1971, pp. 85-6). Camp. by Liu Xiang ~JrE! (-)9-8) from much
Critical edn, 6 vols., Shanghai Guji Chubanshe, +659, m
rong chuang xiao pin ill 'J \ ~ earlier material.
Shanghai, 1986. SuJing in!! and others. Short notes on various subjects, in large part Edn Shanghai Guji Chubanshe, Shanghai, 1978.
Translations include van Zach (1958); Knechtges Editions: (I) Shang Zhijun (1981); (2) Facs. repr. related to Ming history. See Tsuen-hsuin Tsien in Loewe (1993, pp. I-II).
(1982-96). of a 19th-century manuscript copy of an 'YVritten between 1609 and 16'21, printed 162'2. Tr. Crump (1964; 1970).
Wu ti xiao shi ~'.!I!.'NiI early Japanese manuscript, Shanghai Guji Zhu Guozhen *I!!lll'l (ca. 1557-1632). ;:;/eng tong Dao zang :tB/cli"
Short notes on physical principles. Chubanshe, Shanghai, 1985. Typeset edn, 0 vols., Zhonghua Shuju, Shanghai, The Taoist Canon, edition of the Zhengrong
Qjng,1664- Xin zmg Gegu)ao tun itlilW~;5Jlf~~ 1959 (Ming Qing biji xiaoshuo 8JllfJ:~'Hll,). period (1436-50).
Fang Yizhi 11):),'W. Expanded edition of 'The essential criteria of See Hummel (1944, pp. 187-8); Franke (1968, 1120 vols., Shangwu Yinshuguan, Shanghai,
Facs. repr. of early edn, RenJiyu (1995, vo!. I, antiquities' . p. 102). 19 2 +-06 .
pp. 3 1g-489)· Rev. by Wang Zuo ~{;:. li/ hai.:&:ffli See Chen Guofu (1963; 1983). Index, Schipper
Wu lue chun qiu JIi!Jl!'W<f.k Ming,1462. Sea of jade, an encyclopaedia. (1975)·
The annals ofWu and Vue, folklore of southeast Facs. repr. Zhonghua ShlDU, Beijing, 1987. Wang Yinglin ~lI!fiII (+1223-g6). Zhi bu:.u ,hai cong slcu JiIll'JElIl'W.
China. Orig. Ge gz,)ao lUll ~;5Jlfiiffil, by Cao Zhao ~ail, Facs. repr. of 1340 edn, Hualian Chubanshe Collectaneum.
+lSt century. +1388. 'ii!!lfWtfjl:IH±, Taibei, 1967. Bao Yanbo .i!ll[11'J and Bao Zhizu i!li1:-1!l.
Yuan Kang ttlJl! and Wu Ping ~'J!. Xu Zi zlIi tOllgjian chang bian !fj(iillmil:*!.Iii See Yamauchi Masahiro in Her"ouet (1978, Changtang *liIi, 1769-1801; repr. Lingnan,
SBCKedn. Collected data for a continuation of the P·3 2 9)· 1882.
See Eichhorn (1969); Lagerwey (197s);John 'Comprehensive mirror for aid in I'uan hejul! xian tu :.hi Jt'lOll1l'-l\IIIi1:- Zhou shu Jlij.
Lagerwey in Loewe (1993, pp. 473-6); Wagner government' . Geography of the Yuanhe reign (+806-820). Standard history of the VVestern Wei and
(1993, pp. 107-15). Song, +tr83. +81 3. Northern Zhou dynasties (+534-581).
Xi shiji i!!if.fJc Li Tao *"- (+II1S-84). LiJifu :;jEEflli' (+758-807). Linghu Defen ,*,l!l!,~* (+S83-666).
Record of an embassy to the West. Zhonghua Shuju edu, Beijing, 1979ff. Typeset edu, He Cijun (1983). Tang, +635.
Liu'iu ;IJ1iJl. Cr. Shiba Yoshinobu in Hervouet (1978, Yuan qu mal! Jtilllm Edn Zhonghua Shuju, Beijing, 1971.
Yuan, +1'263. pp. 72-+); Pei Rugang and Xu Peizao Selected drama of the Yuan period (+1279-1368). :(hou)'i Jlij!il (lljing !il~)
Edn Wang Guowei (1940, vol. 37, pp. 8b-12b). (19 85). Zang Maoxun ~m1lll (ZangJinshu 1i!('!f,)i'Z). The book of changes.
Tr. Bretschneider (1937, vol. I, pp. 122-56). Xuu.::JiiFf Ming, preface dated 1616. Edn SSJZS.
See Hervouet (1978, pp. 166-7). The book of Master Xun. Edn SBB1~ See Shnughnessy in Loewe (1993, pp. 216-28).
Xia hou rang suan jing 'I: 1;'''I.;i!l1 Zhou, ca. -24-0. Juall shi 7C~ .?]lllill1g .(i [E T
The mathematical canon of Xiahou Xun Qjng iiJ~ (-313' to -238). Standard history of the Yuan dynasty. The book of Master Zhuang.
Yang. Editions: (I) SBCJl; (2) Zhaug Shitong (197+). Song Lian *M
(+1310-81). Attr. to Zhuang Zhou ;a: Jlij (ft. - +th century).
380 BIBLIOGRAPHY A

A mi..~ture of Zhou and Han material. Zuo ;:/ZUOIl ti. ffJ.


Ed. Guo Qingfan (1961). Zuo's commentary on the 'Spring and autumn
B/C: MODERN PUBLICATIONS IN ALL
See H. D. Roth in Loewe (1993, pp. 56-66). annals'.
Tr. Graham (1981). Traditionally ascribed to Zuo Qiuming (or Zuoqiu LANGUAGES
Zi ,hi tongjian WiiHiiillii Ming)t;:.JiBJl.
Comprehensive mirror for aid in government. Zhou, perhaps -4th century.
Song, +1084- Editions: (I) SBCK; (0) SSJZS; (3) Yang Bojun When the translation of the title of a Chinese or Japanese publication comes from the publication itself, it is given
Sima Guang 1iJ,"f,J\'; (+lOlg-86). (lg81). in quotation marks; otherwise not.
Typeset edn, -t vols., Guji Chuhanshe, Beijing, Translations: Legge (1872); Couvreur (1914);
Watson (1989). ABBREVIATIONS
1956.
See Hervouet (1978, pp. 69-70). Studies: Anne Cheng in Loewe (1993, pp. 67-76). AI/AO Ars On'entalis (formerly Ars Islamica)
AM Asia mqjor
AQ. Antiqui!p
AJU;! ArcheomateriaLr
BDX B'ying Daxue xuebao (Renwen kexu,) :It)j(:II::~~~ (}...xf.'l¥ J ITournal of Beijing University,
Humanities Section)
BEFEO Bulletin de l'Ecole Frallfaise d'E<trime-Orie/lt
BFWW Beifang wenwu :lt1Jx1m ('Northern Cultural Relics')
BiVIFEd ilIuseum of Far Eastern Antiquities, Bulletin
BMM/S Bulletin of the Metals Museum (Sendai,Japan)
BSOAS Bulletin of the School of Oriental and African Studus, University of London
CSA Chinese Socioloto> and Anthropoloto>
CSC Chinese Science
DA Der Anschnitt: Z<itschrift for Kunst und KultuT im Bergbau
DL.(Z Dalu zazlzi :ll::1!lHtUI; ('The Continent Magazine')
DNWH Dongnan wenhua ~i¥lx 11::. ('Southeast Culture')
EC Ear!;' China
EHR Economic History Reuiew
FEQ. Far Easttm Qyarter[v
FER Far Eastern Review
GBt' Gugong Bowuyuanyuankan ;\jegjllJ:'i'!!JI!i<I!i<f/J ('Palace MuseumJoumal')
GDSK Guangdong shehui ke:cue • ~ tHtf.'l¥ ('Social Sciences in Guangdong'J
GJ Geographical Journal
GT Gang tie i!Jl!i\ (Iron and Steel)
GW Guangzlwuyanjiu .'mlil!~ (Research on Guangzhou)
HJAS Harvard Juunzal ofAsiatic Studies
HXKG Huaxia kangu .:l[~i5 ('Huaxia Archaeology')
JA Journal Asiatique
JAOS Journal of the American Ori£ntol SornD'
JAS Journal ofAsian Studies
JEH Journal of Economic History
JESHO Journal of the Economic and Socinl History of the Ori£nt
JHKG Jiang Han kaogu iIil~i5 (Jianghan Archaeology')
JHMS Historical kIetailuTto>: Journal of the Historical Metailurto> Sornty
JISI Journal of the Iron and Steel Institute (London)
JRAS Journal of the Royal Asintic Society
JRAS/MB JourlUll of the Matoyan BraJzch of the Royal Asiatic &icieD'
JRASINCB Journal of the North China Branch of the Royal Asiatic Sornty
JXvVW Jiangxi wenwu iIiZBJl:1m (Cultural Relics ofJiangxi)
KG Kaogu ~ i5 ('Archaeology')
KGTX Kaogu tongxun ~i5li1iiffi (Archaeological Bulletin)
KGXB Kaogu xuebao ~i5,!,j!~ ('Acta Archaeologia Sinica')
KGXJK Kaoguxuejikan ~i5¥JIOfIJ ('Papers on Chinese Archaeology')
KGyJHV Kaoguyu wenwu ~i5WJl:\'!>J (,Archaeology and Cultural Relics')
A]SW Kefi shi wenji f4liZ.'1:x<l (Studies on the History of Science and Technology)
LS]X Lislzi jiaox"e ~.'1:;&,!,j! (History Education)
LS1] Lislzi ymyiu ~.'1: lil!~ (Historical Research)
NFTVtV Narifang wenwu i¥l1JJl:1m ('Relics from South')
NrKG NongJ'e lazogu .~~i5 ('Agricultural Archaeology')

3 81
,.
1

BIBLIOGRAPHY Blc BIBLIOGRAPHY Blc


s.t\l SCiOllific .1.merimn Archaeology iEfr¥i ~':::z:t11iH1-EptT and the Archaeology Department. l\Iuseum of Chinese History' g:r~I!l1:
SCWW SidlUan wenwlIll!l}llx¥1 ('Sichuan Cultural Relics') l1!I't'IJfli~EilB; wlitten by - . Wenwu Chubanshe, Beijing, '992. English abstract pp. 338-+3'
SE Staid und Eisfll An Jinhllai ~iLf* and vVang Yugang IWIilJU (19i2). 'Ivlixian Dahuting Han-dai huaxiangshi mu he bihua mu
SCZS' Shigakll ~asshi ;e'!jl:'1lJ;U;; (HistOlicaIJournal) 1f~rrilt~iliif~:iI%i.E~f1J!'Hnr (Han tombs with stone reliefs and murals at Dahuting ill l\1i Count)',
S.lSl' Shixueshi )'myiu ;e'!jl:;e lJf~ (Journal of Historiography ') Henan), rr TI' '972 (no. 10), +9-62 + pI. I.
S.lYh Shi",e),uekall ;e*Fl flJ (Journal of HisLOrical Science') An Zhimin (1990) -!?;E;i¥t 'Zhongguo kaoguxue de xin qidian - jinian Huixian fajue sishi nian CP~~1J*8q¥T
~~-#.c.,~':*llM"~~t1ffi[g+.I:f.· (The starting point of Chinese archaeology: the fortieth anni,"ersary of the Hui
T.WJE Transactions of tile American Institute oj.tfilllng Engineers
County excavations), I 1117D '990 (no. 5), 30-{-
TCl/LT Teclmologl' and Cu/lure
Anazawa Wakou [1\,"I!fD'it] and ~Ianome Jun'ichi [,I!!;;§ 11111-] (198G). 'Two inscribed swords from Japanese
TCE Tec/lIlikgeschidlie tumuli: discm'eries and research on finds from the Sakitama-Inariyama and Eta-Funayama tumuli.· Pearson
T.NS Transactions of the j\(euJComen Socic~l'for the Stu~)' of the Histo~l' of Engineering and Technolog)
(1986, pp. 375-95)·
TP Taung Pao Angus, H. T. (ed.) (1976). Cast iron: p/~l'sical and engineering properties. 2nd edn, Butterworth, London, 1976.
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reyerheratory furnace). By the Central-South \Vork Team, :Ministry of1Ietallurgical Industry ;i:i~~CPf*jI Technology jtij;l\lliiX~<it~1JtiDI"*. hC 1975 (no. +), 2+t-3. Repr. KeJun (lg86, pp. 68-9 + .~29 + BI6). Tr.
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Metallurgy iiiJi¥i'/;'iiliiFoiI('P'll. lJB t958 (no. ~I), 51-3. examination of iron objects from a trove in lHianchi County, Henan). By the Department of'Metal r.,.,Iatenals
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steelmaking). lJB t958 (no. ·12), 33-4· 'j€fij';. CP(.(t~~. 1111-t9;6 (no. 8), 52-8 + pI. +. Repr. Ke]un (1986, pp. t28-32 + .,'+1 + B28-B30). Tr.
Anon. (r9s8k). 'Tufa gaolu de tiezha shi bao: Sichuan Xiushan yong tiezha chan ranliao liantiejijieyue ranliao you by DBW in Dien, et al. (1985, pp. 1066-75)·
duo chutie ±i:Mli!tS'JlliIJi'dll' - JZ1l1I13'§w!'lliiliI*·(~Ff~iil13)Hil~'J·k1!'j€f::x.o§;:±l!l' (Slag from traditional Anon. (1977a). Gaochmg Tai"i Slzallg-dai),izlzi J!li/(:l:l"lil'li f-,(J!JJi: (A Shang-period site at Taixi in G~ocheng County,
blast furnaces is valuable: in Xiushan County, Sichuan, mL'(ing slag with fuel not only saves fuel but also Hebei). Ed. bv the Tai,xi Archaeological Team, Hebei Provincial Museum and Cultural Rehcs Office jiiJjt1!i'
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Anon. (19581). 'Dapo liantie shi shang gaochan xianli de tulu: Hubei Macheng Muzidian "Huang Jiguang Hebei jiiJit'lO:J!li/(iIl\:l:l"l*~l!r.i;·J'iill.. Wenwu Chubanshe, Beijing, 1977-
lu" jingyan jieshao ITli/UlIil!l;!'...t.i&iii:7\';f71Js'J±·1it: iIiIlit~li/(*Tr.s "'ll\'!G7\:1Jt" ~~fdil' (Record- Anon. (1977b). 'Henan Dengfeng Yangcheng yizhi de diaocha yu zhutie y;zhi de shijue jiiJi¥i:!l:!t.JI!IJ~J!:!.Il:S'JiJ!llt
breaking production in a traditional blast furnace: introduction to experience with the HuangJiguang Fumace WilliIliAJJi:B'J1ii\l!ii' (Investigation of the Yangcheng site in Dengfeng County, Henan, and tnal excavatIon of
at l\luzidian in l\lacheng County, Hubei). By the Central-South Work Group, l\linistry of l\letallurgical an iron-foundry site). By the Archaeological Excavation Group, Museum of Chinese History t:p1!'!l/R';!'.JI!It?!I!!l
Industry iiliElmt:pi¥iI ('P~. l]B t958 (no. 45), 17-19. ~i5iJ!l1t'll; Dengfeng Work Station, Henan Pro\;ncial l\luseum jiiJi¥i11!'tllflmMHHtI('PM; and Dengfeng
Anon. (1959a). 'Nanyang Han-dai lian'gang yizhi i¥iJI!IJilH"~IIlli!JJi:' (A steelmaking site in Nanyang, Henan). County Institute ofCulttlral Relics Preservation jiiJi¥i '/;'~!till\:t\'IJ fJlol!!'PIi). H TV 1977 (no. t2), 52 - 65.
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siderurgical actiyities). WIV 1959 (no. t), 2. Anon. (19;8a). Hall dai die dill: We/I.\ian hOllgfoll )'ao de fajue h, -"arifiu iJ(-'(ttili.l!l!!f,·mm~s'J¥tJltiifDIiJ!~ (Stack
Anon. (I959c). 'L'industrie siderurgique chinoise (r8go-1959).' }Votes et Etudes DO(llmentaires (La Dommen/alioll casting in the Han period: exca\'ation and study of a mould kiln in \Ven County, Henan). By Henan
Fran,a;", Paris), 12 Nov. 1959 (no. 2591). Provincial Museum jiiJi¥i~'JI!I\'IJ!!l and the Editorial Committee for The Hislof)' qfJletallurgv ill Chilla (t:pl!!l
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Anon. (1961). '1957 nian yilai Neimenggu zizhiqu gudai wenhua yizhiji muzang de faxian qingkuangjianbao I (Excayation of a Han-period iron-smelting site at Guxingzhen in Zhengzhou, Henan). By the Zhengzhou
l\Iunicipal ~luseum lIIliifiTiii'J\'IJ!!l. T111' 1978 (no. 2), 28-+3. Tr. by DBW in Dien et aL (1985, pp. IO~0-65)·
Anon. (1978c). 'Henan Han-dai yetie jishu chutan iilJi¥iiJ (-'(i;§;l!It'ij;]lfmIW('The iron and steel making techniques of

I
1957 "f,tt*pg\tii5Eliillil1ti5f-'(X:ftJ!JJi:&,!in!'Sl~JHli.·~i5tM$Il' (Excavations of ancient cultural sites and the Han dynasty in Henan'). By the Henan PrO\;ncialMuseum jiiJi¥i11!'I1!J¥'1!!l; the Blast Furnace Plant of
burials in Inner Mongolia since 1957). for ,I-" 1961 (no. 9),5-9 + 61. the Shijingshan Steel Plant, Shoudu Iron and Steel Company E~wlill!li<ll]~ii\~; and the Clullese
Anon. (1962). Gongtian Tieslunggoll l:,,*il.:tiJJ (Excavation of a Han-period ironworks site at Tieshenggou in Archaeo-Metallurgy Study Group (CP"";i1ii;/:) !.\ii;Q;'ll; [written by LiJinghua ~)j(., Liu Yuncai ;IJ~!H;,
Gong County, Henan). By the Archaeological Team, Henan Provincial Bureau of Cuiture jiiJfI'j 'fix: ftF.iX:
¥'1If'F~. Wenwu Chubanshe, Beijing, t962 (Zhongguo tianye kaogu baogaoji: Kaoguxue zhuankan D.13 cP
I!!lEB!f~i5i1l'5i1>~i5!jO:~rflJTIi~+=.lit). English abstract pp. 39-40. English title: Ti," SMug Kou, KUllg
Hsien. Important corrections, Zhao Qingyun et al. (1985).
I Qiu Lianghui £i:l'/:I$, Wu Kunyi ~JIll(~, KeJun l'iJ(j(, and HuaJueming • • Ij!jJ. KGXB 1978 (no: I), 1-24
+ pis. 1-2. English summary p. 2+ Two reprs.: Ke Jun (1986, pp. 70-85 + "30-"31 + BIG-Bt8); Ll Jmghua
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I
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Li Jinghua (1994C) **$. 'Han-dai tie nongqi mingwen shishi iJ(";illA¥o'jg:i:~~' (Explication of the WlilEi'lim.jp1¥I*i~iliii' (Handicraft induslry in the HlIai River basin in the Waning States period). n~lI'H
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Zhang Fengzhi (2002) 1ft'l1l.~. 'Nan Song lie qian clloban de yuanyin 1¥l*SiSHllh'&silii'fi51' (The causes of state of Guo in Sanmen.'\:ia, Henan). ZhOllgguO Shehui Kexue Chubanshe, Beijing, '2002,
casting errOI""i in Southern Song iron coins). ;:'CQB 2002 (no. 1),33-+, Zhang Vanxiu (:W0-t) 5ft~U~, 'Henan Sanmenxia shi Guo guo mudi :>'12001 muzhu kao inJiW.:::r~JlI~m~~~
Zhang Gang (2000) ~j~. Hl'hei tOJlgshi iPJ:lUm1:. VoL 6: Jling c!wo juan Sjj~~ (Comprehensiyc history of Hehei :tfu. ~1200I !lj:~' (fhe person buried in Tomb .\12001 in the cemetery' of the state of Guo in Sanmenxia
PrO\'ince, vol. 6: The l\'Iing Dynasty). Hebei Renmin Chubanshe, Shijiazhuang, 2000. ~Iunicipalitr· Henan). J..-C :200-1- (no. 2), Ij'2-4.
Zhang Haiyun (1987) 5.ft$~. 'Shanxi Lintong Yomvangcun faxian Qin "ballliang" tong mufan ~~~~;]!;,ffi.:Ett Zlmng Youxian 1ftcj;'j,J' and Guo Yujing ~r,]ili! (1932). 'Henan tie kuang i"!1¥lil\ll' (Iron ores of Henan
~ftm$ "*~M iflam' (A bronze mother-mould of the Qi.n period discO\'erecl at Youwangcun in Lintong pro\'ince). Rel/ml shel/g di::;hi diaochasuu hlukall fDJr¥J litfufi~1t P!T:$;f1j, I, 221--1-3.
Shanxi). ':::'CQj3 '987 (no. 4), 19-20 + plate. C, Zhang 'iu (196,) Ift,lif,. "959 nian Huhehaote jiaoqu ~Ieidai gll cheng fajue jianbao 1959 "F'o¥fDii!r!/'iJll~~ I1i
ZhangJunxian (1996) 5tH!iW. 'Qjongzhou Huiminjian ceng zhuzaoJiaxi tongbao tieqian :q:'J'IH!Ji~;t;:~f.~~I!~ ~±1iX~i1tffiM¥H' (Exca\'ation of an ancient city-site at ~Ieidai in the suburbs of Hohhot, Inner 1\Iongolia, in
~~m.M~~' (Iron Jia\'i tOl1gbao coins were cast at Huimin jian in Qiongzhou [Sichuan ]). ser
111' 1996 (no. j), '959)· By Inner Mongolia Autonomous Region Cultural Relics Work Team j7q\!j\'i5'X:f'!JIf'Ff.1:; written bv
35-6. -. 1111' '96, (no. 9), 20-5· .
Zhang Ping et al. ('989) 1Il'l". 'Xinjiang Hami Yanbulake mudi Wi!lDa;!~T-t!z:I'i::!ii;l1!!' (The Yanhulake Zhang Yuzhong (1985) Ift]i,;!;.. 'Wulumuqi shi Nanshan Kuangqu gu muzang .~iptJ!l'm1¥lillll\l!:i5:1:$'
Cemetery in Hami, Xinjlang'). By the Cultural Relics Office, Xinjiang Uighur Autonomous Region Cuitlllai (A. ncient tombs in the ~anshan :\·lining Region. Crumchi ~'Iunicipaliry, Xinjiang). Anon. (Ig8Sc, p. 256).
Department Wi,II~lEi~Hfj I'l ib~:Z flJl:!\:Zi'ry,~ and the Program for Cullural and ~luseum Cadres, Zhang Yuzhong ('2002) *~,t .. "Xiqjiang kaogu shuHie m.~~~m~:f (A sur\'ey of Xinjiang archaeology). he
Department of History, Xinjiang Uni\Oersity :fJTfiI*~~~#<:Z~~ffi)Wrlgfjf; written by -. h"GXB Ig3g 0002 (no. 6), 483-g3.
(no. 3), 325-62 + pIs. 7-'+. English abstract p. 362. Zhang Zhenglang ('95') lftif'Of'!. 'Han-dai de tieguan tu iJii-l:siil\11riiE' (Convict labourers al the Iron Offices of
Zhang Ping Iftt'!' and Xu Guoyuan f,j;1l.\I1g (1933). C'lIIg .,iall ~"i i:@f,*~ fGazetteer of Cang County, Hebei). Orig. lhe Han period). LS].\' '951 (no. t), '7-22.
1933; faes. repr., -+ vols., Chengwen Chubanshe, Taibei, I9GB (Zhongguo fangzhi congshu CP~1Jz.~~: Zhang Zhenglang (t958) lftif'lJf'!. 'Qin Han xingtu de kaogll ziliao *i.lfIJ1iESi~i5':iM' (Archaeological material
Huabei difang 'lijtl1!!1J '+3)' on convict labourers in the Qin and Han periods). BD.\' '958 (no. 3), '79-8+
Zhang Shanxi (1995) Ift~~. 'Deng Tong zhu qian di wenti tantao !iIlii~J1t1ftr"9i1!r;::iit' (The question of the Zhang Zhidong ('937) 1Il.ziI'J. ':::'hang Jiel/.\iang gong qtlQly'i 5Il7:J!l!0i:iI> (Complete works of Zhang Zhidong
location ofDeng Tong's coin foundlY)· SCI111'I995 (no. 3),43-7· [1837-1909]), comp. by Wang Shunan :Ei!Hfl. Chuxue Jinglu Jl11!!;l!'lfIj(, Beiping, 1937; facs. repr., tI vols.,
Zhang Shitong (ed.) (197+) Ift~~. XUII zijialI~"tl BJ'fililil (Concise commentary on XlIn ZI). Shanghai Renmin Wenhai Chubanshe 7:ilitlllliiiU, Taibei, '970.
Chubanshe, Shanghai, 197+ Zhang Zigao Ifti'iii and Yang Gen mm (t973). 'Cong Houma tao fan he Xinglong tie fan kan Zhanguo shidai
Zhang Shiying (1987) 1ftt!i:3It 'Hui"ian faxian Han daijuxing tie fu he zhuzao yizhi ll!'-Hifl!iilf-l:E:il'iil\d&fDil!! cle yezhu jishu ft£j:i1:.W;,,"illfDlJ!plft\m'il)~!(i!!llli'ir-l:Si;t;~12f;1ij' (Metallurgical techniques of the Zhanguo
*~J!.ltt' (Very large iron pots and a foundry site of the Han period discovered in Hui County, Henan). TI'"B period in the light of the ceramic moulds from Houma, Shanxi and the iron moulds from Xinglong, Hebei).
1987 (no. 2), 36 + inside front cover. 111f- '973 (no. 6), 62-5 + 60 + inside back cover.
Zhang Shufan ('988) ttiHi'i. 'Chuzhou chutu Nan Song tie qian ji xiangguan wenti ~Hllli±1¥l*iI\£l[&.t§;.;J Zhao Bofan and E. \Y. Langer (lg82). 'The effect of l\Iischmetall on microstructure and properties of white cast
ro'~' (Sollthern Song iron coins unearthed in Chuzhou i\Iunicipality, Anhui, and related question~:). ZGQB iron.' Scandinar/ian]oumal qf~lleta{fllrgJ', Ig82, 11, 287-9-4-.
1988 (no. 2), +8-51. Zhao Chao (1987) ~,m. 'Du jinwen zhaji san ze lJ,jz7:tL~G=~IJ' (Three notes on bronze inscriptions). J.'(~!'ff11'
Zhang Tian'en ('993) 1Il7:.~.. 'Qin qi san lun - Yimencun Chunqiu mu jige wenti qiantan ~ill=~- HF~ttfffk '987 (no. 4), 7+-6.
I~r~rl'l'fm~i~:R' (Three notes on Qin artefacts in Tomb no. 2 at Yimencun in Baoji l\Iunicipality, Shaanxi), Zhao Guobi ('960) tiill.\l~. 'Henan Gongxian Tieshenggou Han-clai yetie yizhi de f'\iue i'J1¥li:~iI\1:iJJiliif-l:;t;
1111'1993 (no. 10), 20-7 + colour plate + pis. ,-+ jitjJ:t.Itsj .fit'iB' (Exca\'ation of a Han-period ironworks site at Tieshenggou in Gong County, Henan). By the
Zhang Tongxin [Ift.,c,'j ('99+). 'A study of mould-kiln in Yu-Wang-Cheng, Shami.' In Bl!.1L1-;: ]7" Third Cultural Relics Work Team, Henan Provincial Cultural Office i'J1¥li!l7:ftFoi'X:\'7JIf'fr.t; written by - . hC
Illternational Coriferm(f 011 the Beginning ojthe [-se qf'\leta{s and AllqJ's, 18-23 April 199-J.. Sanmenxia, 199+ p. 8'2ff. 1960 (no. si, 13-16 + pis. 8-9.
Zhang Xiande lIl7'cf~ and Zhang Xianlu lIl7'ci;lt (1990). 'Beijing Pinggu Liujiahe Shang-dai tong yue lie ren de Zhao Huacheng ('996) tii ftliX:. 'Gongyuan qian 5 shiji zhongye yiqian Zhongguo rengong tieqi de fa"ian ji qi
femi jianding jtJi':'l"fr~J*;crflljf-l:ili!lJ!(ilH]S~5ttiT~I!DE' (Laboratory studies of the iron edge of a Shang- xiangguan wenti 07ti\li5t!t#.c9'liH),i\liq:tIl.\lAIii\~S'Jlifll.&,:ll;t§r.;r"9i1!' (Artefacts of smelted iron from
period bronze),lIe-axehead from Liltjiahe in Pinggu county, Beijing municipality). 11'11'1990 (no. 7), 66-7t. before the middle of the -5th century anclrelated qu,stions). Anon (1996b, pp. 289-300).
Zhang Xiaomei (ed.) (1939) 1ft I'l!l;i. Sicitllalljillgji mllkao ~iliao Il'lJII~i'iii1i;~'ifM (Reference materials on Sichuan', Zhao Huacheng ('997) tii ftliX:. 'Baoji shi Yimencun er-hao Chunqiu mu zushu guanjian tlUtfmHr,tt=liIt
economy). Zhongguo GuominJingji Yanjiusuo CP~~~~~li7f~PfT, Shanghai, 1939. fff.k:t;~Jlji'~' (The ethnic identification of Tomb no. 2 at Yimencun in Baoji Municipality, Shaan"i).
Zhang Xinbin (1994) lIllli1ilt. 'Huixian Guweicun Zhanguo mu guobie wenti taolun ll!¥.t.[j[JOOH!litl!\l:t;I!!I~'W"' h-qI' lnrI 997 (no. I), 3t-.j,.
.,m~1gin' (On the state to which the \Narring States period tombs at Guweicun in Hui...:ian, Henan, belong). Zhao Huacheng (2000) tiiftliX:. 'Lun yetieshu de fashengji qi tieqi de shiyong dui Zhongguo gudai shehui fazhan
1111' t99+ (no. 2), 90-6. jincheng de yingxiang wenti ~1il;t;il\MtiSii';!1:&~ii\~Sii'l'!FIIJjq:tI!!li5f~t±'ti';!~~lisi"''I'r"9i1!' (The
Zhang Xiufu ('987) Ift~"=. 'Hebei Pingquan de Han ban liang qian mufan i'Jjt'l"~Sii,ll:-¥jiIHa£till' (A lead appearance of iro smelting and the influence of iron implements on [he course of ancient China's social
mother-mould for Han ball tiallg coins from Pingquan County, Hebei). ZGQB '987 (no. 4), 38-+0 + plate. advance). Anon. (2000a, pp. 2+0-8).
Zhang Xuehai ('982) Ift~ili. 'Qiantan Qufu Lu cheng cle niandai hejiben geju iJ!M;'iIIl$.·l!:fJ!(s'J"F'f-l:fD:1J1;t:I~Foi' Zhao Kuanghua ~g'li, Hua Jueming 'liW;IlJl, and Zhang Hongli 1Ill'i;1t (1986). 'Bei Song tong qian huaxue
(Pet'iodisation and basic ground-plan of the Lu city-site in Qufu, Shandong). II1V '982 (no. '2), '3-16. Tr. chengfen pouxi ji jia xi qian chutan jt*fiilJ1ft¥IiX:5ti\lJtITAlIC~llJ1rJH,,' ('An analysis of the chemical
Buck (lg86, pp. 35-48). composition of Northen1 Song bronze coins, and a tentati\'e inquiry into coins with addition of tin'). Zll:sr
Zhang Xuehai lft*iIi et a1. (1982). OJ!/il Lit gllo gll chfllg 1i!J$.·=·I!\I~z~ (The site of the ancient capital of Lu '986, 5 (no. 3), 229-+6. Short English abstract p. 2+6.
in Qufu, Shandong). By Shandong Proyincial Institute of Archaeology ill'!! ill~i5lJf'J\:p~, Shandong Zhoo Qingyun et al. (t985) ~j![~. 'Gongxian Tieshenggou Han-dai yezhu yizhi zai tantao lii:,*i!\.:Ioiil!ljllif-l:;t;I#j
PI'O\'incial ~Iuseull1 ill'l!ill~~"J2!:. Jining Regional Cultural Relics Group ~$tl!!@i7:\'7Jtt!, and Qufu t1.±J.tf!H~~1' (A reinvestigation of the Han ironworks site at Tieshenggou in Gong County, Henan). By - , Li
County Cultural Relics Committee i!li$.il*:Z'Eft; written by - , Zhang Qihai lIl:ll;ili, Zhu Chengshan l' Jinghua $Ji':'Ii, Han Rubin ~it<f!i, Qiu Lianghui rr1'!:ll, and Ke Jun l'Jf:«. JiCXB 1985 (no. 2), '57-83 +

Translalion of conclusions, Buck (1986, pp. 49-65).


.•
;Ji;ill, and Zhao Chunsheng tii1l'-:t. Qi-Lu Shushe ~.= t±, Ji'nan, 1980. English introduction pp. 1-2. pIs. 1-+ English abstract pp. 182-3. Repr. KeJun ('986, pp. 92-<07 + 1\33-A35 + pIs. 12.'-'2.23). Also repr.
LiJinghua (199+. pp. 8HOO + pis, 6-9).
T

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Queshan County, Henan). hl!..r 11I ' 1987 (no. 5), 103-+ . ' Zou An (ed.) (1976) lir,~. Cno ii CUll :;;t:iiti¥ (Remains of cursive 1;.1/111 calligraphy). Yiwen Yinshuguan tix:flJiHil,
Zhong Shaoyi (1994) 1.!i::J?~. 'Gu xiang jian shu chulun 3f§iI!JjjjW~iii' (fhe ancient techmque of eyaluatmg Taibei, 1976.
swords). hG 1994 (no. 4), 358- 60 . Zou Heng (chief ed.) (2000) lir,iWi. TialIlIIa-Qjlcun 1980-1989 3;,\1\ - i!!IH 1980-1989 (Excavations 1980-1989 at
Zhou Esheng (1960) 1i!l<J!E. 'Han-dai yezhu gufeng shebei zhi yi - han ~r",(;;';I!Ul)j\t\iffijZ- -~' (A part of Tianma and Qucun in Quwo and Yicheng Counties, Shanxi). By the Shang-Zholl Group, Archaeology
the Han metallurgical bellows - the ha" [tllyere]). H1I'I960 (no. 1),7 2 - 3 . . . _ Department, Peking University jtJi"(*¥~3¥#d!liFcJ!il. and Shanxi Provincial Institute of Archaeology LlJ
ZhouJingling (1998). 'The Chawuhu Culture in Xinjiang.' CLiA - Circle of IlIlIer ASian Ar' -.News/etter, 1998 ,7,3-0 . [§:g~3Jijf1i:Ptf. + vols., Kexue Chubanshe, Beijing, 2000. English summary, tr. by K C. Chang, vo!. 3,
Tr. by Wei Chen-hsuan. .. . . . pp. 1181-3·
Zhou Kaiqing (ed.) (1946) J!:IOOJt:. Sanshi "ian lai .zhi :;:/lOllgguO gOllgcheng: Zhollgguo GOllgdlengs/ll ~\llelllll JaIlS/1I ::.hOlfllla11 Zou Houben (198+) ~,,~*. 'Wuxian Wufengshan shishi tudun yizhi !J>!l;ii1i:ri.LlJE~±~i!iJI:' (Stone-chamber
j;n;an /can ':::+lf3l<Zt:pI!!lIli t:pI!!lI~Mi~i!f':::+@lf~c,~flJ (Chinese engineering during th,e past tumulus sites at vVufengshan in Wu COllI1ty,Jiangsu). Anon. (!984a, pp. IOS-6).
thirty years: commemorative volume for the thirtieth anniversary of the founding of {he SOC1~ty 01 Chmese Zunldorfer, Harrier T. (1997a) . . "1\ Iodernity" and its contents in the economic and social history of the Orient.'
Engineers). 2 vols., Zhongguo Gongchengshi Xuehui t:pI!!lIf'\!'Mi~'Ii, Nanjing, 19-16. [There IS also a repr., ]ESHO 1997, 4 0 (no. 4),333-5·
Wenhua Shuju, Taibei, 1967]. .. Zurndorfer, Harriet T. (1997b). 'China and "modernity": the lIses of the study of Chinese history in the past and
Zhou Kaiqing (1972) Ii!l!ll!/f. SichllalI jinii ~hi l'!lJII~!l!iJ\'z. (fhe economy of Sichuan). Shangwu Imshllguan, the present.' ]ESHO 1997, 40 (no. +), -161-85.
Taibei, 1972.
Zholl Lisan Ii!lrz:.:::, HOll Xuetao r~~3., and Chen Siqiao Ilfi!'llili (1946). Sic/wall jillii dil"ji l'!lrll~[i7JIJilJ~J¥.,
(Economic atlas of Sichuan). 2 vols. (Adas + o5/1II0lllillg gil.8~), Zhongguo Dili Yanjiusuo t:p[!1llJilJJ!I!Wltcp~,
Beibei jtli1f, 19+6.
INDEX

./Vole: page numbers in italics refer to figures, tables and boxes, those \\'ith suffi.... 'n' refer to footnotes. Plates are
designated by plate number.

accounts keeping, Han state 191 interpretation 117-22


Acheng County (Heilongjiang prO\'ince) 308,309.310 armour 173
adze-head plate)L'{ dark 322
Afghanistan 9-1 forging 32'2-3
Agricola +8n artillery
agricultural garrisons ~:q.9 cannons IgO
agricultural implements cast irOIl292--I, 35i, plates XL-XLVIII
- -tth century 116 steel requirements 360-1
bronze lOj, ro8-1/, 1l1-12 see also guns
cave-temple mural 281, 285 austenite 1330
inscribed moulds 172 Austrian Stuckofell 352
production by blacksmiths 28+-5 axeheads 1-2
shipwrecks of Song period 28I, 282 broIlze 98
Song period '281,282, 283--} bronze-iron plates XIII, XIV
state control of supply 172 moulds 157
'Vu srate 107, loB-Il, Ill-El quality of production 22.f
agriculture Yutaishan graves 12-!
concept 187-8 axle·collars, white cast iron 163
ferrous metallurgy requirements 1-2
tilling implement early mentions 83 Ba (Hall-dynasty Commandel")" in modern Sichuan
al-BTnlni (polymath, 973-1048) 257n, 26-1 province) 193
Alburz l\-lountains (Iran), blast furnaces 3-19, 351 Dangqu (Han-dynasty Prefecture, in modern Sichuan
alchemists, Taoist 255 province) 193
Alley, Rewi (educator and journalist, 1897-1987), 80 Bale,tier,Joseph (traveller, 1850) 6 .. , 65
alloys 323-4 bandits
al-Qazvini (13th-century traveller) 349 iron plantations [-H, q.6, 170
aluminalj Liguo Industrial Prefecture 300-1
slag content 18n Banpo (Xi'an, Shaan.:d province) 126, 127
American Civil War (1861-65) 146n BaD Zheng (statesman of Song period, 999-1062) 301-2,
Anhui province 7,95, [98, 299 30 3-4
blast furnace 10 Baoji (Shaanxi province) 95
annealing 99, t6.. , 167, 229 gold-iron grave artefacts 101-2,
development of process '258 plates XXII- )L'{VI
European use 357-60 Bao-Ye Road building 219
Japan 360,361 barium carbonate 67
packing material 168 Barker, Thomas (English trader, 17th century) 3+9
quality of product 2'2--1, 229 Barnard, Noel 99
techniques 168-g distribution maps of artefacts II7-18J 120-1
see also cast iron, malleable methodological rigour 121-2
annealing pots 168 Barrow,John (mission to China 1793-94) 359
anointing process 69, 70-2, 73 Battle ofBi (-579) 129
anthracite -p, 315 battle·a.xes
anvils, breaking up iron ore '235-6 pre-Han texts It6-17
Anxi cave-temple mural (Gansu province) 281, 285 see also axe heads
Anyang (Henan province), blast furnaces 310-1 I Beautiful Lady Xu's tomb 139
Anyang County (Henan province) 306 Becher,JohannJoachim (d, ca, 1685) 361
Anyi (Han-dynasty Prefecture, in modern Shanxi Be; tang Shll chao (Excerpts of books in the Northern Hall,
pro\'ince) 19-1, 198 558-638) 135 n
Ao ho tu (Illustrated boiling of , ea water, +1334) Beibei (Chongqing municipality) 69, 72 , 73
32 +-5 Beidi (Han-dynasty CommandelY, in modern Gansu
archaeological materials 87-9, 89-<)0 province) 193
dating 87 Beihai Kingdom (in modern Shandong pro\ince) 19.J

449
1

INDEX INDEX
45 1
Beijing municipality 95, 198, 299 production 25 Sweden 353-+ production 107
agricultural implements of Song period 'l8r, 283-..j blast furnaces (gaolll) 5-6, 20 tar fouling 31+, 3'5 replacement by iron 88
ir.onworks 201 atmosphere 13 temperature 13, 15,29 swords
Beijing-Guangzhou railway 118 base 53 coal-fuelled 318 effectiveness 121
Beijing-Hankou railway 8 blower fans 19 coke-fuelled 316, 318 fittings 102
Beiping (Han-dynasty Prefecture, in modern Hebei built into hillside 308,309, 310, 334, 33 8 ,]P· 3++ limestone use 319 guards for 130
province) 197. 198 Swedish 353, 354 tiltingll-E! techniques of working 99
bellows Ipai} capital investmenl 365 traditional 10 weapons 1/8
bronze-melting furnaces q.8 Carolingian 348 walls II Qin state 127
double-acting piston 12, 27, 6311 ceramics use 232 Warring States period Lt7 Warring States period 124
Filaretes blast furnace (Italian) 355 coal use 1-1,26 water power 22, 23, 2j, 35 Xiadu mass grave I go
Han monopoly ironworks 239-42 construction 27, ';'9, 53, 54, 232, 233 Iran 349 weeding hoes III
horse-powered ;?4.o Mingperiod3-10,31 1 ,3-14 wide· mouthed shallow 317, 3..j.0 bronze-iron artefacts
Iranian ironworks 355 Song period 308,309, 310 Sff also casting; charging of blast furnace; fining; fuels; axeheads plates X.III, XIV
man-powered 2..j.0, 2.p continuous operation 82 labour; taphole; tapping; Zunhua state ironworks Guo slate 100-1, plales XYI-X.XI
piston 25 Dabieshan region 8,9-10, 11-13, 1-1-15, 16 (Hebei province) brulwpaJroller(Swedish ironmasters) '+5
pit at Wafangzhuang ironworks 241 development in south China 107 blastholej9 BlI Shi (wealthy farmer ofHan period) 178, [86, 222,
power 239-+2 dimensions 27 bloomery furnace 89-90, 91 22+
reconstruction ofTeng county tomb-relief 245 doors 19 cast-iron fragments 105 Buddhism, great persecution (+841-R4-5) 289
water-powered 240-1 dwarf6 equilibrium conditions 92 Burma 198, 299
blast furnaces 22, 23, 2..j., 35 economies of scale in production 81-2 fining distinction 137-+0 Buwei (Han-dynasty Prefecture, in modern Yunnan
Iranian blast furnaces 3-+9 efficiency 6, 82 Massojell (German) 354-5 province) 19G
Newcomen steam engine 317 elliptical 54,55, 231, 234 Stllckofin (Austrian) 352 Byrd, William l.!5
bells, monumental iron castings 289 Zunhua state ironworks 334 temperature 89, ra5
·i.9elt-buckles, stack-moulds 155, 156 explosion reports 216 control 352 calcining 52-3, plate IV
ben (root) 187 flames 19 bloomery smelting 82, 89-;}O, 137-+0 Iranian blast furnaces 3+9
Ben caojillgji dUi (materia medica, +492) 253 foreign influences 36-7 agricultural implements 113 iron ores [5, 23, 29, plate IV, plate V
Bessemer, Henry Guangdong province 57 equilibrium conditions 92 purpose 236
challeng.., to patent 363-4 large-scale 48,49-52,52-9 introduction to Wu from north China 112 sulphur elimination 23
invention 361-2 small-scale 47-8, 57, plales I-VIII Japan 98 calcium carbonate 67
patent 361, 363 Han state monopology 231-2, 233, 234-7 Korea 98 California Iron and Steel Company 359
Bessemer converter 6 Handan (Hebei province) 305-6 prohibition enforcement 246 Cameroon, lVlafa iron master.') 264-
Bessemer process 36, 361-5 internal shape 36-7 use in China ::q6 Cangshan County (Shandong province) 139,27/
Bhutan 91 Iranian 3+9-51 early IIg, 231 Cao (Ghazni, central Afghanistan) 268
Bian Que (ancient physician) 190 iron plantations in America 1+5 bog iron l.!I, l.!5, 343 Cao Cao (late Han usurper) 240, 249
hin iron 268-72 Italy 355-6 Bohne, Erich (German mining engineer, 20th century) Cao Zhao (wriler, I'J-lh century) 271
establishment of Office (Yuan dynasty) '70 Late Han period 252 350-1 capital
imported to China 268 lining 25, 27, 36 bone, powdered 68 blast furnace requirement 365
meaning of term 268 Luxia (Guangdong) 5·l. 55 bone ash 25n investment 78, 223, 302
mentions in Chinese texts 269 Massojell (German) 354-5 Book'!fDOClllllellls (SIIll jillg) 83 mobility 79
origin of term 270 Ming period 3P Book '!fOdes (Shijillg, -600) 83 movement from industry to land 7-4-
Birgitta, St (1303 to ca. 1370) 353 modern coal-fuelled 14 boundary posts, cast-iron 357 capitalism
Biringuccio (d. ca. 1539) 264 molten iron tapping3P, 3-14-5 Boylan, Myle, G. 82 embryonic 56
Biyang (Han-dynasty Prefecture, in modern Henan operating parameters 236 brick, furnace construction 150, 151 European 3~7
province) 195 operation 1.1:-15 Britain rise in West 6
Bjilrkenstam, Nils 347, 352,355 production 2,50 iron industry 7+ carbon
black earth 46 flow diagram 6 see also England bloomery smelting content of iron 113
black metal ("eijin) 50, 85, 86 move to cities 3 Bronson, Bennet 8n, 82 carburisation of wrought iron for casting 356
blacksmiths see smiths/blacksmiths raw materials 235-6 bronze cast iron
blast rebuilding 27 agricultural implements 107, /08-11, I11-I2 content 16, 29-30, 161
Bessemer process 362 salt use 3-11, 3+3 axeheads 98 decarburisation 3+4
bloomery furnace 90 seasonal operation -19, 53 caps for digging implements 107, 109-10 grey 162
bronze-melting furnaces Lt·8, 149 shakingjo casting techniques 107 white 161-2
cold 27 Sichuan production 22-3, 2-J, 25-6, 27-9, 29-30 cold-forging 323 cementation process 66, 67
Han monopoly ironworks 239-.P sizes 6, 82 ding-cauldron 122, 123, 124- content of iron 5, 13,15
hot 27 slag 235-6 fittings on swords/knives 102 bloomery smelting 1I3
HuangJiguang furnace 12 small-scale 365 guards for iron swords Igo cast iron 16, 29-30, 161
labour-powered 35, 53, 63 Guangdongprovince 47-8, 57, plates I--YJII lovely metal 85 crucible smelting +2
crucible smelting 42 smoke-J.9 melting furnaces 148, 1+9, 150 mild steel 65
operation 27 Song period 305-6, 307, 308,309, 3I! moulcL. 156 puddling process 32-3
power 235 Song Yingxing's accountjp, 3.}3-+ for casting 152, 153 sword [31, 132, 133
pre-heatillg air I50n Song-Yuan period 318-19 pattern-boxes 153 oxidising 18, 32
INDEX INDEX 453
carbon (coIlL) melting temperature 267 cementite 16'2 Chengyang (Han-dynasty Kingdom, in modem
radiocarbon dating 313 mixed with wrought iron 66, 255-7 decomposition to graphite 16-+ Shandong province) 193
removal 6, 16 moulds IS-}' 156, 157-9, 239 ceramics Chiang Kai-shek (Nationalist leader, .887-1975) 37
Bessemer process 36:2 plates 27 blast furnace use 232 Chief Commandant of Waters and Parks 218
steel ploughshares 285 moulds 150, '52, 153, '58-:J, 162n, 239 Chinese Industrial Cooperatives Bon
addition to 66 production 5, 20 refractory properties 232 dlOU tiao lu (drawing-out furnaces) 73
content of 255-6 blast furnace 347 dwi/all (semi-charred charcoal) 30 Ch6llanamdo (Korea) 28g
production 1'3 quantity 29 Changchengcun tomb (Shandong province) 226 Chu (Han-dynasty Kingdom, in modernJiangsu
sword iron content 131, 132, 133 Zunhua337 Changjiang see Yangzi River province) 193
sel' also decarburisation products -I- Changsha (Hunan province) 95 Chu state
carbon dioxide '5 properties 121 earliest iron artefacts 88 archaeology 1'20
cementation process 67 radiocarbon dating 313 Changshan (Han-dynasty Commandery, in modern casting origins 105-7, 108-l/, I I I - q
carbon monoxide 13, '5 refining3-1- 0 Hebei province) 193, 198 conquest by Qin 128
bloomel}' smelting 89, 92 requirement for wrought iron production r3 Changzhi county (Shanxi proyince)-I-5 dagger excavation 103, 107
cementation process 67, 321 salt-boiling pans 22 cltao (fining or puddling) 16,50, 3H defeat ofJin 129
iron oxide reduction 89 Sichuan province 2-1- (hao Ili hui (wet mud and ashes) 3{5, 3{6 earliest lIse of iron 88
carburi:'.ation, wrought iron [or casting 356 silicon content 18, 162 chao lie III (fining hearth) 73 grave artefacts 122, 123, 124
see a/so steelmaking techniques slaggy 26n, 36 dwolian (fining) 20 implement-caps 111-12
Carolingian blast furnaces 3-4-8 small-scale production in Guangdong prO\'ince {R, (hao/u (puddling furnace) 30, 56 iron weapons 12-+, 128
caq)enter's tools, 'ihipwrecks of Song period 281, 282 pla,e VII chaplets 291 Chu" culture of Ferghana Valley (T..Izbekistan) 97
case-hardening 66, 67 solidification 162 charcoal 2, 3-4 Ci County (Hebei province) 280-1, 282
Caspian Sea, blast-furnace iron industry (lOth century Song Yingxing's account3-1-1 bloomer), furnace 89, 90 Cizholl (in modern Hebei pro\'ince) 306,321
onwards) 35-4- sulphur content 29 cementation process 32 I clay
blast furnaces of AJburz f\.Iotlntains 3-+9, 351 white5..?1l, 112. Iq, 12In, 161~3, 319 charging crucibles for co-fusion steelmaking 261-2
Italian merchants 3-4-9, 35 1, 355 annealing 164 into blast furnace 23, ::q, 29, .J.9 cupola furnace construction 237
cast iron 20 carbon 161-2 into cupola furnace q8 refraciory 43,232.308,310
alloying elements r6311 decarburisation 16'h 165 co-fusion process 70, 72,73 tamped in blast-furnace base 232
analysis from Dabieshan region 18 graphitisation 16.. , 166 cupola furnace 325 Clibborn, Edward (19,h century) 363
artillery 292-{, 357, plates XL-XLVIII uses 163 deforestation with production 31g-20 coal, mineral 3-"1-, 26
brittleness 159, 161, 162 woksjo forge welding 261n anthracite 41,315
carbon content 16, 29-30, 161 set' also annealing; pig iron Guxinghen blast furnace 235, 236 bituminous 315, 317
decarburisation 34+ casting 23,105-7, /08-11, III-q, 134 hard -19 cementation process 67, 73
carbon donor in cementation 257 bronze moulds 152 HuangJiguang furnace 12 charcoal mix 313, 317
carbon removal (st't'decarburisation) Chu state I' 2 large-scale production in Guangdong +8,-19 coking 315
chemical composition 162 coins 287-8 mL"{ing crucible smelting 38
composition '26 cold shuts 2g2 with coal or coke 313, 317 decomposed {6
conversion cupola furnace 63 with ore 23, 2~~ 27 English puddling process 33
to wrought iron 33,51, 58,113 development in south China 107 packing for cementation 67, 68, 69 puddling furnaces 33, 3{
to yellow iron ~52n Europe 356-7 pig-iron production 27 smelting 311-13
cooling rate 162 heat treatment 168 powdered 23'2 Song-Yuan period 317-18, 320
crucible smelting _p,.,p iron bloom melting 113 properties jIn smokeless 315
Damascus steel preparation in Persia 266, 267 loss 287 puddling furnace 30 steelmaking crucibles 262
decarburisation 16, 16{, 165, 167, 2.1-2, 3+t moulds 152, 290, plates x..,,",,\:III-x..,,\:XIV requirements 13 stone 3Il, 314-
digging implements in Qin tomb I03-{ origins in China r05~7, JOB-Il, Ill-Lt for wrought-iron production 18 sulphur content of iron 312-13
dripping of molten 73 sta'ues 290, plates XXIX-XXXI steel-anointing furnace 70, 72, 73 set' also coke
economic advantages 16g use in China :::q6 temperature offurnace 15, 29 coal tar 315
graphitisation 164, 166, 167 woks r62n use in Zunhua District 330 Coalbrookdale (Shropshire, England) 313-q
grey j211, 16r-3 cauldrons, salt-hoiling 177-8, 239, 320, T.:q-S Zunhua state ironworks 331,333,335, 33B coffins, wooden 101
carbon/silicon content 162 Celestial Master (Tiall sill) 2H Chardin,Jean (French traveller, 17th century) 3+9 co-fusion process 6g, 70-2, 73, 255-65, 266, 267
grey-cast 319 Celtic swords 103 charging of blast furnace -19 cooling time 267
guns 292--1. plates XL-XLVIII cementation charcoal 23, 27, 29, .J.9 crucibles 261-4
heat treatment 159-60, 16-1- accelerators 67, 68-g iron ores.J.9 higher-temperature 258-61
Houma (Shaanxi province) site rO-l- charcoal packing 67, 68, 69 ironsand 12 Iranian production '271
implements in Song period 320 crucibles 68 mechanical device .J.9, 53 labour costs 73
incidental production in bloomeries 352 furnaces 35, 36, 68 Chawuhugoukou (Xinjiang province) 96 lower-[emperarure 257-8
lump from grave in Luhe (Jiangsu province) r06 labour costs 73 Chen Chun (writer, +1333) 324-5 Men' (Turkmenistan) 356
malleable Iq, 121,357-60 pots 68 cheng dan (wail-builder) 219, 221 purpose 73
-3rd and -2nd centuries 15g-64, 165-6, 167-70 process 66-9, 257 Chellg Zheng (iron master , Linqiong, Sichuan Song period 321
invention 167 purpose 73 province) l.j.1, 143 Song Yingxing's account 3{6
Japan 360,361 steel production 321 Chengdu (Song-dynasty Circuit, in modern Sichuan use elsewhere in Asia 264-5, 266, 267
stress concentration 164n steel-making funlace 35, 36 province) 62, 295 coin-founding 153, 154
substitute for wrought iron 358.3.59 temperature 67, 68, 32 I Chengqiao (in Luhe,Jiangsu province) 109 casting techniques I52n
454 INDEX INDEX 455
coins steelmaking '261-+ dall ha (magnesium salt) 27 Donghai (Han-dynasty Commandery. in modern
alloy 28;-8 use at high temperatures 264 Dangqu (Han~dynasty Prefecrure, in modern Sichuan Jiangsu province) 193
casting 287-8 crucible smelting precince) 193 administration 210
copper 286-7,288 dimensions of smelter _p,_p Daoan (Buddhist traveller, +. J.th
. century) 311 personnellis{ 2/1-13
iron 286-9, plate X.XVIII economics +3, +6 Daogllangperiod (1821-50), iron production Ig staff :210,2//-13,213
Song period 320 Shanxi province 38,39--10, {t-6 Daozhou (Song-dynasty Prefecture, in modern Hunan Donglai (Han-dynasty Commander)" in modern
Luoyang graye 26rn sulphur level reduction 46 pro\'ince) 297, 299 Shandong province) 193
silver 286-7 Sweden {6, 365, 367-8 Daplng Furnace (Guangdong pro\"ince) 56 Dongmou (Han-dynasty Prefecture, in modern
tin content 288-9 types of iron . p Darby, Abraham (English industrialist, 1678-17(7) Shandong province) 193, 19B
value per weight 28j cui (quench-hardening) 51 313-1{,315- 16 Dongping (Han-dynasty Kingdom, in l110dern
coke 15, 314 term 13+ Datang ji (Luoding Department, Guangdong province) Shandong province) 193, 198
blast-furnace temperature 316 Cui Shi (commentator, +[50) '224- 53-+ Dongping County (Shandong province) 208
charcoal mix 3 I 7 Cui Ting (Guangzhou Regional Inspector, ~nrthern Datangji Furnace, Luoding (Guangdong province)]o Dongpingling (Han-dynasty Prefecture, in modern
earliest references 3IB Wei period) 251 Dawu (Hubei province) 7 Shandong province) lW, 198
production 315 cupola furnace 60-1, 62, 63-5, plate X Dayang (Shanxi province) 38 Dou Wan (consort ofLiu Sheng, d. -113) IG6
Song-Yuan iron smelting 3Ij-I8, 3~w construction 6[, 63, '237,238 Dazhu county (Sichuan pro\'ince) gazetteer 22n drawing, smith's technique [31
use in Englancl3IS-I6 design 237, 239 DeJmo (173{) 360 Du Fu (Tangpoet).J-t
cold shuts 292 Han state 237, 238, 239 De re melallica (Agricola) +8n Du Shi (Hall official, +72) 239-40, 2+2
cold-forging 99, 323 iron bloom melting 1[3 De'an Giangxi province) 62 Du Jhifang)lIlJi)lao (IVling-period gazetteer, Iith century)
'Collected statutes of the Ming dynasty' 33+-5, 336-7 Shang period q8, 1~9 decarburisation of iron 32-3 I8,I9 n
collectivisation, forced 81 tllyeres 235, 237, 23 8, 239 cast iron 16"h IG5, 167, 2_p, 3-l4 Du Yannian (Han period) 186-7
communities, iron production 145 wrought~iron melting 356 crucible smelting -{.:2 Du Yu (commentator, +222-284) 12g
competition Yuan period 324-5 fining 113 Duanzhou (Song-dynasty Prefecture, in modern
large-scale production :2 cutlers (Sheffield) t35 Japanese annealings61 Guangdong province) 296, 299
price of iron 79 malleable cast-iron production 164, if)], I G7 Dubs, Homer H, 216
regional industry decline 78-9 da jill ::.,h(l'llal! jillg (Primeval Essence of Great l\Ietal) I:» oxidising packing matel'ial [68 Dudley, Dud (iron master, 1599-1684) 3t{
Western 75-8 da lit (large furnace) 57-8, 59 decorative objects, Han and "Varring States period Duke of Qin's tomb I03-4
Confucius 8+ da 110lig cheng (Assistants to the !\-Iinisler of Agriculture) 117-18, II9, 120-2 dun (shield) 173, t74
consumption, wasteful 228 t71 deforestation dUll chi (bog iron) 141
contraband, Han state 222-3 da Ilollg ling (1Iinister of Agriculture) charcoal industry 319-:20 Duxiang (Han-dynasty Prefecture, in modern Hebei
convict labour 218-19, 220,221 do qi (large implements) '22-!-, 228 local 229 province) 193, 198
rvlianchi military ironworks 250 Da Zhou (minor dynasry, [3+1-53) 2g'.:m Deng Langqin 26
Zunhua District 329, 335 Dnan Furnace (Guangdong province) 56 Deng Tong (Gentleman-in-attendance to Emperor East "Vind People's Commune (~:fuzidian, Hubei) 13
ZUl1hua state ironworks 331, 336 Dabieshan region (parts of Hen an, Hubei, and Anhui Wen, -1;9 to -155) '+3-{, IH-5 Eastern Han period 18{
cooking pots provinces) 5,7-8,9-10, II-13, 1-1-15, r6-2[ Dengfeng County (Henan province) 20[-2 iron coins 286
early mentions 83 blast furnaces 8, 9-10, 11-13, 1-1-15, 16 Dengzholl (Song-dynasty Prefecture, in modern Henan economics 1-2
ste also waks (tillO) cast-iron analysis 18 province) 297, 299 boom-and-bust cycle 229
cooking utensils, shipwTecks of Song period 281, 282 dwarf furnaces 6 wealthy ironmasters 301-3 crucible smelting {3, +6
copper fining 33 Dengzhou (Song-dynasty Prefecture, in modern Han state management 18g-go, 229
coins 286-7, 288 fining hearth 16-18 Shandong province) 297, 299 iml1 use Il3, Iq
"V
deposits in u state 11 I labour efficiency 329 deportations, Qin state policy Lp, 1..42 market economy -t
precipitation method of production 320 large-scale production '20 deposit houses 287 production
smelting 3+8 map 7 Descartes, Ren'; (1596-1650) I costs 6
Wustate 1I2 mass production in World War I 79 desulphurisation 319 Shanxi province +5
Cort, Henry (puddling process patent, 18th century) 33 small-scale iron industry 19-20 see also sulphur Song period 301-3
corvee labour ironworks 8 Dl /i .::hi(Treatise on administrative geography, Han Zunhua state ironworks (Hebei province) 33-+-7
iron production (Hancheng) 303-5 survival of industry 79 period) 192 sec also capitalism
Ming period 328 taphole stones 1I,jIll di sou (urine of the earth) 3-12 economy of scale 6
Zunhua District 330, 335 transport 7-8, 20, 21 Dian lUll (by Cao Pi, +220-226) 135n Edsin Banner (Gansu province) 201
Zunhua state ironworks 331, 336 costs 6, 20, 21 Dianchi (Han-dynasty Prefecture, in modern Yunnan Ekkisax sword (Icelandic sagas) 13+
cotton cloth imports 76 wTought-iron analysis 18 province) 196 England
craftsmen, skilled at Zunhua state ironworks 331,335 dagger, jade-hafted (Chu exca\ations) 103, 107 diatomite (diatomaceolL~ earth) [In,5IfZ coke use 315-16
cramps, iron 28 In dagger . . a.... e head digging implements, caps I07, 109-/0 mineral fuel in smelting 313-17
Cremer,1. 25, 36 bronze-iron plates XVII, XIX dillg-cauldron [22, 123, 12-l piling 276
puddling process 30 Xiadu mass grave 130 Dinghai County (Zhoushan Island, Zhejiang) 109, III puddling process 33
crossbow-bolts dagger-spearhead. Xiadu mass gra\'e 130 distillation, destnlCtiYe (pyrolysis) 3I5 Engli'ih Ea'it India Company, iron imports 75
Qin state 1'27 Daling (Han-dynasty Prefecture, in modern Shanxi Dongguall Hanji (Records orthe Han compiled in the entrepreneurs, opportunities with foreign trade 78
Yutaishan graves 122, 123, 12-!- province) 196 Eastern Lodge, +72) 2+on environmental issues in Han state 228-9
crossbow-lock, Xiadu mass grave Ig0 DaIu Shan (Great Furnace Nlountain, Susong County, Dong Zhongshu (philosopher, Han period) t73, 17+, li8 equable (ransportation IgI, 222
crucible(s) 63, 68, plate X Anhui province) 18 Dongchuan blast furnaces (Acheng COllnry, equalising ofvVater and Fire 137
cementation 68 Damascus steel 271 Hl'ilongjiang province) 309, 310 erCfngtai (second-level platforms) 101
coal in iron smelting 313 preparation in Persia 266. 267 Dongguo Xianyang (Assistant to the l\Iinister of Eski Achsy (l..:zbekistan) 265
Damascus steel preparation in Persia 266 Dan (Prince ofYan, ancient China) 134 Agriculture, -120) 171, 176, 177 Essence of Great Yin (tm)in.::hijing) 50
INDEX INDEX 457
essence of iron (tiejing) 253 Song Yingxing's account3·p-2, 34-t Fujian Iu (Song·clynasty Circuit, in modern Fujian Gtrmany, J/asJqfm 35 .....-5, 356
Em'ope Zllnhua District 329 pro\'ince) 295 Gillall, Hugh (mission to China 1793-91) 359-60
capitalism 347 Zunhua state ironworks 33i, 339 Fujian province 95, 19B,299 gluten in flour 321,322
casting 356-7 fining hearth 6, 16-18,50, 51,j21l, 56 Fukuoka (Kyushu) 95,98 goat's blood 135
fining process 33-1, 347-5 6 Guangdong province 57 Fuling county (Sichuan prm'ince), cast·irol1 Golas, Peter 343
Industrial Revolution 74, 362 Han state monopoly 242, 2./3, 2+t-5 composition 26 gold. fitting<; on swords/kniyes 102
iron production 2, 74 steel·anointing process 73 furnace le\'y 5j-8 gold-iron graye artefacts, Baoji (Shaanxi proyince)
malleable cast iron 357-60 temperature 18 furnaces 101-', platcs XXII-XXVI
pattern-welding :259-60 fire, extravagance with 228 annealing I68 gong (artisan) [34
Roman 2.....7, 248 Fire, union with Water and !vIetal 136 bloomery 89-90 Gong County (Henan province) 202. 230
shipping costs 75 Fire Planet (Mars) 136 bronze·melting 148, 1';'9. ISO Gong Yu (Han statesman~ -123 to - ..... 3) 186
smelting Fiscal Commission for Shaanxi Circuit 30.....-5 cementation 68 Gonggong (barbarian tribe) 116-17
indirect 347-56 fishing equipment, shipwrecks of Song period 281, 28::: co-fusion steelmaking 260-1 gOl/gill gallg (tool steel) 66
see also il1dil'idual cOllntries Five Dynasties period, iron coins 286 construction 150, 151 Gong'iun Shu (warlord, +2..}) 286
Five Essences 137 drawing-out 73 GOl"don, Robert B. '277
fabrication techniques 5 Five ~Ietals 50 clwarf310 Drag/adt (bloomery furnace by-product) 35:1
families, powerful in iron industry L!4, 145, 170, 17 6 flour, gluten 321, 32:2 fusion 266, 267 granulation -t-8n
deporting or in Qin state 141, q2 fluorspar (fluorite) 33-1 Great Leap Forward technical publications 80-1 graphite 16" 163, 16-1, ,66
Kong family (He-nan province) ql, 176n, 242 flux 15 Japanese la/am 98 powdered :IT"m
Zhuo family (Sichuan province) I..p-2, I43, 217 blast-furnace operation without 8, 15, 16 melting Lt7-8, 1-19, IS0, Ijl in I,dlite cast iron 163
family enterprises, small-scale 188 bone ash 2511 reHrberatory I69 graphitisation, malleable cast-iron production 16+. 166,
fan (moulds) 153 limestone 15,23125,35-6 roasting 105 IG7
FanJun (writer, +II27) 281, 284-5 with silica 16 shaft 60, 63-{, 150, Ijl, 216-17 gra\'e mound excil\"ations, TU\"a 97
Jan s/wJl::.e ::.hi I'll (total mountain-and-marsh receipts) slag's cupola 237 graves
29-1 Zunhu<l ironworks 333, 334 Song-Yuan blast furnaces 318-19 artefacts
Fangcheng County (Henan province) 202 forests 3--1 Shang period I-f7-8, '';9, 150, 151 early iron 88,96
fayalite 138, I..}o conservancy 319-20 small (fining hearth) j I Qjn 12-1-8
bloomery furnace 89 fuel source '2 Spring and Autumn period '';'9 from Shaanxi plates x',\:II-x',\:VI
Jellg.riallg(clollble-acting piston bellows; windbox) 12, 27, resources q5 staIl39,.,t0 from Xiadu (Hebei province) site 118, 119, I20-1
62,63" defence of 319-20 steel-anointing 70-2,73 cast-iron lump from Luhe Giangsu) 106
Fengguo military ironworks (unknown location, Later Zunhua District 328, 331 vVarring States period 150,151 Chu artefacts 122,123,12 .....
Zhao) 250 see also deforestation; wood Zltnhua state ironworks 333-...... 337, 338-9 Jiangling (Hubei) excavation 106--7
F engxiang (Shaanxi province) 95 forge welding 131 see also blast furnaces (gao/a); bloomer), furnace; mass graye offallen soldiers 128-31, 132. 133--t-
grave excavations 1'2.....-6 temperatures 26 In cupola furnace Shaanxi prO\-ince 101-:2
ironworks 207 Former Han dynasty seevVestern Han fusion 136, 137 "Vu state 107
tomb of Duke of Qjn 103-1 Foshan (Guangdong province) 50,5. . . , 56, 58 Fuzholl (Fujian province) 201 gra\"eyard of convict labourers 219, 220
Fengxiang fu (Song-dynasty Prefecture, in modern foundingjo grease, animal, in quench-hardening liquid 136
Shaanxi province) 29B, 299 see also iron foundries Gallic swords 103 Great Leap Forward (1953-59) 79-81
Fengzhou (Song·dynasty Prefecture, in modern founciI]'man, arts of Q7-8, 1';'9, 150, 151. 152--1-.155, lSD, gall (dIY) 30 cementation process 68
Shaanxi province) 29B, 299 157-9 gang (ceramic pot) q8, I+!) coal-fuelled pudclling furnaces 33, 3-1
Ferghana (Uzbekistan) 9,;,,265 Fraser,James B. (English tr"'eller, 19th century) 319 galIg I;e (steel) 253, 321, 333,3.,t2 crucible smelting ..... 6
ferric oxide 15 /11 (poll tax) t77 gang tuan (steellull1p) 72, 73 Dabieshan region small-scale ironworks 8
F erriere (Apuan Alps, Italy) 355 fil (pot) 116 gangue 15, 23 forced collectivisation"8 I
rerrite 163, 166 fil (sickle) 253 Ganjiang {sv\'ordsmith of Eastern Han} 254- Guangdong province 59
ferrosoferric oxide 15 FuJun (ironmaster, "·ling period) 326, 332-9, 333 Gansu province 9';', 19B HuangJiguang furnace 11-13
ferrous carbonate 23 fuels earliest lIse of iron 93 mortality 8 I
ferrous oxide 15 combustion 13 Gaocheng (Dengfeng County, Henan province) 151 teclmical publications 80
slag content 16, 18n competition for :2:29 Gaocheng (Hebei pro\'ince) 95 grey-cast 319
feudal society, transition from slave society 87 consumption for crucible smelting "}3 gaola (blast rurnace, lit. <high furnace') 511, 20 gu (drum) '217
Fibrete (Italian sculptor-architect) 355 efficiency 335 Gaoping County (Shanxi prm·ince).,to Gujill daojianlu (Record of swords ancient and modern)
finery, European use 347-56 HuangJiguang furnace 1'2 Gaozhuang (Fengxiang County, Shaanxi province) 25-1
fining (d/ao/iau; dlao tie) 20,50 large-scale production in Guangdong prm;nce -1- 8.-19 125 GlI RiYer2-t-o
cast-iron decarbllrising 113 limitation on iron production ..}8, -19. :)6. q5 Garney,Johan Carl (18th-century writer) 353 gUGju (iron cramps) :28m
distinction from bloomery smelting 137-+0 mineral for smelting 311-13 garrisons Gu'an (Han-clynasty Prefecture, in modern Hehei
European process 33--1, 3+7-5 6 requirement agricultural 2"}9 province) t97
fuel requirement 33-"} for fining 33--1 see aIJo military ironworks gUGlI (inner wooden coffin) 101
introduction in Austria 352 smelting site dispersal from mine 308 ge (dagger-axe head) plates XVII, XIX gllGn (irrigation) 255
inyemion 113n Sichuan prO\i.nce 22 Gt gll.JlilO lUll (The essential criteria of antiquities, 1368) gllGII billg(gm"ernment agencies) 225
manganese remoyal316 smelting 2,311-20 27 1 gUGIl gallg (irrigated steel) 32 I
operation 16-18 temperature requirement 15 Geerts, A.j. C, ji-8 Guun Zhong (s£atesman, -..}th century) 8+-5
process 33,5211,3.1-7-56 Zunhua iron\V"orks 328, 331,338 gellglongtoll (mine-pits) 54 GI/Gllg dO/lg \ill)'ll (New discourses on Guangdong, 1680)
reactions 18n see also charcoal; coal; coke; wood geomantic supersitition 56 ..}8, ';'9-52, 52, 217
INDEX INDEX 459
Guangdong province 5, 47-59,95, 198, 299 hammer scale 253 monopoly of iron industry 3, 35, lIS, 171-:.248 Hedong Iu (Song-dynasty Circuit, in modern Shanxi
blast-furnace size 6 hammering aboli[ion 183, 186, 187 province) 296
forests :2 armour forging 323 administration 192-221 heijin (black me[al) 50,85
iron industry decline 59, 7. b 77,7 8 steel 321, 3..J:! background 172-5 hei tu (black earth)-I6
large-scale ironworks -!7, ..{-8, -J.!J-j2, 52-9 slag remova1322 cessation 184 Heilongjiang province 95,198,299
market price of iron 19 hammers, breaking up iron ore 235-6 establishment 175-8 blast furnaces 308
production 50, 52 Han Dazhang (lIling official) 331, 334, 335 geography impact 209-10 Hejing (Xinjiang province) W
1I1ing period 326 Han Fe; zi (The book ofM.ster Han Fei, early -3rd opposition 221-5, 226-7, 228-9 helmet, iron (Xiadu site, Rebei province) lI9
small-scale ironworks -17-8, plates I-VIII century) 116 proposal 17 [ hematite 15,23
smeltingjo HanJi (Han official, +160-238) 2{0, 242 reasons for 221-5, 226-7, 228-g Guxinghen blast furnace 235-6
Guangli (HlIbei pro,-ince) 7 Han River (Shaanxi province), water for quench- transfer of administration 218 iron ox 52
Guangling (Hall-dynasty Kingdom/Commandery, in hardening 135 wealth acquisition 188-9 red ironsand 32
mOdernJiangsu province) 193, 195, 198 Hall sll1l (The histoty of the former Hall dyna.sty, -:.wG monopoly of salt industry 115, 171, 177 Henan (Han-dynasty Commandery, in modern Henan
Guangnan Dong lu (Song-dynasty Circuit, in modern to +23) 173, 185 abolition 18j province) '94, u}8
Guangdong province) 295-6 location ofIron Offices 192, 193-8 official positions 223-4- Henan province 7, 95,198,299
Guangnan Xi lu (Song-dynasty Circuit, in modern population figures 2q. Privy Treasurer office 17-!- archaeological excavations 87
GlIangxi/Hainan) 296 Salt and Iron Offices abolition and reinstatement prohibition of non-state production 246-7 blast furnace 9
GlIangshan (Henan province) 7 183 Han state quality of iron production 178, t87-8, 22+-5, number of ironworks 20
Guangxi province 95, 198 accounts keeping 191 226-7. 228 Jet also Dabieshan region (southern Henan and
Gufu1gzhou (in modern Shandongprovince) 251 administration 192-22 I ratio of production 18g northern Hubei)
Guangzhou (Guangdong province) appointment of officials whose task is to make a Restoration (+25) 18+ Henei (Han-dynasty Commandery, in modern Henan
cotton cloth imports 76 profit 175-6 Salt and Iron Offices province) 194
French imports of iron 75 Assistants to the ~Iinister of Agriculture 171 abolition and reinstatement 183 high-carbon steel 5
Mission Lagrene-l7 belief that behaviour of rulers can influence nature administration 184- hoes
guifallg(deposit houses) 287 186-7 salt industry 115, 171,177,187 malleable cast iron 164, 165
Guichi County (Anhui province) I J 1 bellows 239-{2 Salt Offices t83, 184, 192 moulds 152, 1540,157
'Guide to Swedish blast furnace practice' (Garney, blast furnaces 231~2, 233, 234-7 Scholars 179, 185, 186 weeding /11
body politic 189-90 self-assessed tax 2-3, 18! Hdganiis process 46, 365, 367-8
179 1) 353
guilds, domination of industry 74 calculation use 190-1 Six Controls 183 Hohho[ (Inner Mongolia) 207
Guiyang (Han-dynasty Commandery, in modern Commandant of the Imperial Gardens 134 state finance 2~1-2 bill iron production 269
Hunan province) 193 contraband 222-3 taxation 2-3,191 crucibles 26111
Guizhou prO\i.nce 95, /98,299 control of wealthy people 223-+ trade cycle 229 Hongan (Hubei province) 7
gun-founders, Chinese 357 Court Gentleman 175 wealth Hongdaoyuan tomb-relief (Shandong province) 2#-5
guns criticism of state monopoly 178-9, 180-2, 183, acquisition 188-9 Hongnong (Han-dynasty Commandery, in modern
cast-iron 292--1, 357, plates XL-XLVIII 18 9-9 0 control 2'23-4- Henan province) 19+, /98
iron barrel wrapped with silk cloth 293-{ crucibles for co-fusion steelmaking 261-3 weapons 117-18, 119, 120-2,244- hongzi (red stuff) 30
quality of iron 36 I cupola furnaces 237, 238, 239 Worthies 179, 180-2, 185, 186 Horinger (Inner Mongolia) 227
wrought-iron '292 decarburisation process 242 see also Iron Offices (tie guan) ofHan state horse blood 135
gllo (outer wooden coffin) IQI deterioration of power I84- Hancheng (Shaanxi province) 207 hot-forging 99
Guo gtate (in modern Baoji region, Shaanxi province) ~iscourses on salt and iron 185-9I corvee iron production 303-5 Houma (Shaanxi province) 104-5, 15211
IO! disputation of state monopoly Ij8--g, /80-2,183 Handan County (Hebei province) 305-6 Hua]ollgguo .;.hi (Treatise on the states south or:Mount
Guo state (in modern Sanmenxia, Henan province), dumping of products of monopoly Hankoll (Hubei province) Hua, +4-th century) 142, I--H, 173
bronze-iron artefacts 100-1, plates XVI-x.."XI ironworks 246-7 iron brokers 1911 Hila; IUlI1:::i (Book of tile Prince ofHuainan, ""nd centuty) 85
Guo)'tl (Dialogues of the states, -+th century) 84-5 economic management I8g-g0, 219 market price of iron 19 wasteful consumption 228
Guo Yl~ing (geologist) 8 environmental issues 228-g Hanseatic League 3{7 Huan (Han-dynasty Prefecture, in modern Anhui
Guozhou (Song-dynasty Prefecture, in modern Henan equable transportation 191,22'2 blast-furnace introduction 353, 356 province) 195, 198
prO\'ince) 298, 299 fining hearths 242, 2-J.3, 2-1-4-5 Hanway,Jonas (traveller, 18th century) 349 Huan Kuan (author, -ISt century) 1#, 185, 186
Gushi (Henan province) 7 foundries 178n Hanyang (Hubei province), modern ironworks 78 Huan ofQi, Duke (--Ith centuty) 8+-5
Gushishan (Old stone mountain, Linqiong) '43 government 115 Hanzhong (Han-dynasty Commandery, in modern Huang chao jing Sill WfIl bian (Statecraft compendium of
Guxingzhen Han ironworks site (Henan province) 199, Grand Inquest (-81) on monopoly of industry 179 Shaanxi province) 19~ the August Qing dynasty) 58n
200, 20 9- lO Imperial Counsellor 180-2, 185 harmonising hard and soft 137 HuangJiguang furnace 11-13
analyses of ore, slag and pig iron 237 dialogue with Worthies and Scholars 186 Hartwell, Robert M_ 279-80 dimensions 12
bear of sintered iron 232,233,234 iron artefacts 117-18, J19, 1'20-2 Song-period ironworks 29"h 300 labour 13
blast furnaces 231-2, 233, 23"{--7 iron production He Tangkun 260_ 262, 263 /lIIallg /ie(yellow iron) 25211
cupola furnace 237 industrial 187-8 Hebei province 95, 198, 299 Huang Zhal1yue 84, 85
excavation 230 quantities 236-7 archaeological excavations 87 archaeological excavations 87
reconstruction of Blast Furnace no. 1232,233,234 ironmasters as officials 178 Hebei Xi lu (Song-dynasty Circuit, in modern Hebei first use of iron 88
Gypsy ironfollnders 61 n legal text 178n prm;nce) 296 Huang'an County (Hubei province), iron production 19n
liquor monopoly abolition 179 Hebi County (Henan province) 202 Huangchuan (Henan province) 7
Haillan province 198, 299 mathematics in proper gO\'emment 189--90 Hechuan County (Sichuan province) 38 Huangkiao (Guangzhou province) 63
halberd-heads, Xiadu mass grm'e 130 ~Iinister of Agriculture 176 Hedong (Han-dynasty Commandery, in modern Huangmei (Hubei prm'ince) 7
Hami (Xinjiang pro,-ince) 9-1 ~[inis[r;.' of Agriculture 190 Shanxi pro"ince) 19,[, Huangnipu (Sichuan prO\'ince) 2.[.
INDEX INDEX

Hubei province i, 95,198,299 opportunities with foreign trade 78 Staff2IO, 2II-13, 213, 2q., 215 charging 12
HuangJiguangfurnace II-I3 Iran (Persia) technology 229--:32, 233, 23{-7, 238, 239-.j2, 2-13, 244-5 panning 340, 3+3
smelting house 13 bill iron 268, 269 iron ores 2 red 32
see also Dabieshan region blast-furnace origins for Europe 3-+9-51 agglomeration 82 silica content 13, 16, 343
Hui County (Henan province) 95,202 Italian merchants 3{9, 351 analysis 237 SongYingxing's account 3-11, 3{3
archaeological excavations 87 silk industry 3+9,351,356 blackband 23, 2-1 washing (sluicing) 19,33+,3,10,343,34-1
Huiwen (King and First Emperor ofQin) Lp steel production 268 breaking up 235-6 Zunhua District 330
HuhvlI (Han-dynasty Prefecture, in modern Sichuan steelmaking 265,266,267,271 calcined IS, 23, 29, plate IV, plate V Zunhua ironworks 33{, 335, 338
prodnce) 196 iroll (lie) charging furnace -19 ironstone, clay-band 23
Huizhou (Song-dynasty Prefecture, in modern Archaic pronunciation 86 composition IS iron\vorkers, Chinese in western Kentucky (1854)
Guangdong province) 296, 299 colour 322 copper-smelting use 112 360-5
Hurran province 95,198,299 etymology 86-7 Dabieshan region 8 ironworks
blast furnaces 306, 30i eutectic temperature 257n extraction plate III -3rd and -2nd centuries '+1-6
l\Iing-period iron production 326 metallic Ij gangue 15 archaeological evidence ofHan/pre-Han 201-9
hundredfold refined steel 272-7 bloomery furnace 89 gathering 1+5 civil 3
11110 (wok) 50 slaggy lj 'growing' 3-11,342-3 closures 303
Huo Guang (General and Emperor-maker ofHan ugly metal 85 Gushishan (Old stone mountain) q3 Han state excavations 230
state) 179, 183, 186 yellow 252n Guxinghen blast furnace 235-6 illegal opening 57
Huoshan (Anhui province) 7, 19-20 see also cast iron: production of iron; use of iron, -3rd iron content 23, 2..j kilns 168-g
hydrogen sulphide 3rj ~nd -2nd centuries; use of iron, earliest; wrought large-scale production in Gllangdong 48, -I9~ 52 large-scale
1rOll leaf(dendritic) pattern -19, 52 Guangdongproyince 47, +8, -19-52, 52-9
Icelandic sagas 13i iron foundries mining 52, I-t5, 339, plate III Sichuan prO\i.nce 21-3! 2..J., 25-6, 27-9, 29-30,31,
Usil-ni site (Kyongju, South Korea) 99 -3 rd and -2nd centuries LH-8, 1..j9, ISO, 151, 152-_b phosphorus content 347, 352 32 - 8
imperialists 7i 155, 15 6, 157~ searching for plate I livestockjo
implement(s) Guangzhou 63 Sichuan 22 Ming period3-11-2
cast iron use in Song period 320 Han state [78n sp irilJ9 modern 78
cast-in inscriptions 199 traditional technology 60-1,62,63-5 splitting-l9 quality of product 79
Han period Il7-IS, JI9, 120-2 iron industry surface collection 339, 3..J. o, 3..J.I small-scale in Guangdong province 47-8
monopoly ironworks 225 blast-furnace in Caspian Sea region 3+9, 351, 354 surface outcrops 145 Song period 29{, 295-g, 300-5
large implements 22{, 225,226-7, 228 Britain 7+ testing plate 11 traditional technology 60-1, 62, 63-5
moulds 152,153 competition in regional industry decline 78-9 veins 304- walled in Zunhua District 329,331,332
peasant population 169 Dabieshan region 8, 19-20,79 worked-out deposits 78 see also Han state, monopoly of iron industry; labour;
quality of state produced 187-8 decline Zunhua state ironworks 333 militalY ironworks; state role in iron industry
\Varring States period I 17-r8, 119, 120-2 Guangdong province 59, H n 78 see also bog iron; ironsand irrigation 255
see also agricultural implements Japan 77-8 iron ox +9, 52 Italian merchants, Caspian region ofIran 3....9, 35[,
implement-caps domination by guilds H iron oxides 30 355
Chu state 111-12 modern fate 7-1-81 bloomery furnace 89 Italy, blast furnaces 355-6
Y utaishan graves 124 powerful families I+,f., Lt5, 170,176 Dabieshan ironsand 8
imports, foreign 20-1, 75 -second and -third century 115-69 reduction 13 Jack, R. Logan 23
cheap commodity dumping H small-scale in Zheijiang province 330 slag 131 jade
competition 35, +l- state role 2-3, 1+4 iron paste 253 cast-in cutting edges 99, plate XV
cotton cloth 76 Hancheng in Song period 303-5 iron plantations fittings on swords/knives 102
pric<75-6 Ming period 327-8 18th-century America [4-1-5 Japan 95
scrap iron 76 monopoly 3, 1++ labour 217 bloomery smelting 98
transportation 78-9 Qin state 7+, 76-7, 1++, 170, 173-{ Sweden 1++-5 hostilities of 193737
India 94, 198, 299 Warring States period 172-5 iron sulphides 288 hundredfold refined steel Chinese artefacts 272,
bin iron production 269 technological knowledge 'H iron tax 57 273
bronze-iron guns 293 see also Han state, monopoly of iron industry Ironbridge Gorge Industrial ~Illseum (Shropshire, im·asions ofl938 and 19+2 33'
steel production 270 iron-making techniques, knowledge 252-5 England) 313-q iron industry decline 77-8
fine 268 iron mines, Song dynasty 295-8 iron-carbon equilibrium diagram 258, 259 iron-making process 363
wool:;, process 264, 270 iron mountain qr ironfounders 5 malleable cast iron 360,361
indirect process 5,347-56 Iron Officers 215 ironmasters 3 pattern-welding 259-60
industrial prefectures, Song period 300-1 Iron Offices (tie guan) ofHan state 192-2 ....5 -3rd and -2nd centuries Lto---l jambruk(iron plantations, northern Sweden) 14·4-5
Industrial Revolution (19th century) H, 362 archaeology 200, 201-9, 209-10 forcible mO\'ement by Qin 128 ji (alloy) 323-{
Inner ~Iongolia (Nei Monggol autonomous region) 95. designation inscription on artefacts 192, 193-8, Han government officials 178 ji che (mechanical device for charging) -19
19 8,299 199-2 00 ?\Iafa ofCameroon 264 jia (armour) 173
inSCl;ptions, Iron Office designation 192, 193-8, industrial villages '2 IQ rich/powerful 223 jia ci qian (tin-alloyed coins) 289
199- 200 labour 217-19, 220, 221 Swedish 145 jian (hard, strength) jO, j/
investment location 193-8 wealthy in Dengzhou (modern Shandong province) jian (industrial Prefecture) 300-1
capital 78, 223, 302 management 210, 211-13, 213-17 301 -3 jian tan (hard charcoal) -19
large-scale production 6 reports to capital 216 ironsand 8, 30, Lt5 jiang(iron paste) 253
INDEX INDEX

Jiang (Han-dynasty Prefecture, in modern Shanxi jlll/fa (warlords) 37 Huangjiguang furnace I3 Jiangsu province) 294n. 300-I
province) 19..J., 198 iron plamarions Lt-S, 146, 2I7 Liljevalch, C. F. (Swedish commercial attache,
Jiang Cllujian (central China) 50 kai tie (first-grade iron) 50 Liguo Industrial Prefecture 301 1796- 18 70) 58n , 75
Jiang Yi (Song administrator, 1074-1122) 305 Kama,Japanesc annealingJ61 local revolts 218 lime
Jiangbei County (Sichuan province) 38 Kan-ya-dse (i.e. Ganbazi, Sichuan province; '25 mobilicy 79 flux content 15
Jiangling (Hubei province) 95 Karlgren, Bernhard 86 productivity 335, 336 slag content I8n, 236
archaeological excavations 88n, I20, 1'21 Kazakhstan W requirements for wrought-iron production 18 limestone 16
graves I06-7, 1'22,123,124- K.eightley, David "7 skilled 047 cost 36
Jiangnan (Yangoi Delta) 326, 329-30 Kelly, vVilliam (American inventor, 19th century) slave Lf5, q6, 217,36..(- desulphllrisation 319
iron industry decline 69 36 3-+.3 6 5 unskilled 217 flux 15. 23, 25, 35-6
Jiangnan Dong lu (Song-dynasty Circuit, in modern Kentucky (USA), Chinese workers (1854) 360-5 Zunhua state and military ironworks 329, 330-1,335, with silica I6
Anhui/Jiangxi) 296-7 Kerman Province (Iran) 270 33 6 Guxinghen blast rurnace 235, 236
Jiangnan Xi lu (Song-dynasty Circuit, in modern keys, shipwrecks of Song period 281, 282 Lagrene see ~1ission Lagrene sulphur level reduction
Jiangxi) 297 kilns Laiwu County (Shandong province) :108 blast furnaces 316
Jiangsu prO\'ince 95, 198, 299 ironworks 168-9 Laizholl (Song-dynasty Prefecture, in modern crucible smelting +6
Jiangxi province 7, 95, 198, 299 ring 367 Shandong province) 297, 299 limonite 23, 25
Jianzhou (Song-dynasty Prefecture, in modern Fujian Kircher, Athanasius (17th-centuryJesuit) 26..p1 I011g (Court Gentleman) 175 Lill County (Hebei province) 306
province) 295, 299 knives Langye (Han-dynasty C:onunandery, in modern Lin County (Hen an province) 203
jiao (shake)jo, jlll early iron artefact 88, 96 Shandongprovince) 195, 198 lillg(qllench-hardening) 13+n
jiao;:,i (exchange medium) 287 gold ring-heads plate XXV Lantian (Han-dynasty Prefecture, in modern Shaanxi Lingbao County (Henan province) 20J
jiaodong (Han-dynasty tvIarquisate, in modern harvesting 108 province) 195 Lingtai (Gansll province) 95
Shandong province) 19J making 137 Lanzhou (Gansu) 68 Qin tomb 102-3, plate XXVII
Jiaozhuangcun (Fangshan County, Beijing ring-handled 102 lao (cauldrons) 177,239 Linhuai (Han-dynasty Commander)" in modern
municipality) 283 ceramic mould 153 Laos 1[)8, 2[)9 jiangsu province) 195
Jiayuguan (VVuwei County, Gansu province) 227 ring-headed rOI, plate x.."XV Lapphyttan ironwork'} (Norberg, Sweden) 353 Linqiong (Han-dynasty Prefecture, in modern Sichuan
Jigonglu (Guangdong province) 55-6 scribe's 139, 273 Late Han period 249-77 province) q.I, 195, 198
Jih grave (Luoyang, Henan pro\'ince) '261, 262 smelted iron 102 Latter Han Dynasty see Eastern Han Iron Office '+3
Jilin province 9j, 19 8, 299 tomb of Beautiful Lady Xu 139 law case (Qing governmem, 1821) 57 Linru County (Henan province) 203
jill (metal) 85 Knoblock,John H. 128 lead Linzi (Shandong province) 208
jill guall (Office for Brocades, Chengdu) '210 Kong family (ironmasters of Wan, in modern Henan smelting 348 Linzi (Han-dynasty Prefecture, in modern Shandong
Jin period (+065-420) '40 province) Lp, 176n tin-alloyed coins 289 province) 195, 198
Jin period (+11I5-1234) water power use 2+2 Ledebur, Adolph (metallurgist) 3+5 Lion ofCangzhou (Cangzholl, Hebei province, +953)
agricultural implements 281, 283--1 KongJin (Assistant to the t\.linister of Agriculture. -120) Lei Shikang (wood block print) 10 291-2, plates x..'C'\:V-x..'C,\:VIII
blast furnaces 308 171,176,177 Leiyang (Hall-dynasty Prefecture, in modern Hunan liquor monopoly 222
Jin state (in modern Shanxi) defeat of dynascy by Chu Korea province) 193,198 abolition 179
12 9 bloomery smelting 98 blast furnace of 19th century 317 literacy, Song period 279
ji'nan (Han-dynasty CommandelY, in modern early iron use 97-8 Lezhalu (Guangdongprovince) 55-6 Liu Bi (King OfWlI, d. -154) 174, 175
Shandong province) 19-1 see also North Korea; South Korea Li Bai (Tang poet, +701-62) 252 Liu guan (SC" Controls) 183
jillggllall (mound-spectacle) 129 Kuangshancun (Handan, Hebei province)306 LiJinghua 232, 233, 23-1, 235 Liu KlIn (poet, +271-318) 272
j£llg long (Universal Permeation of Essences) rr6 Kucha County (Xinjiang province) 209, 3I I Li Shan (Tang commentator, ca. +630-689) on Liu Quli (Grand Administrator of Zhuo CommandelY)
Jingdong Dong Iu (Song-dynasty Circuit, in modern crucibles 26rn Li Shizhen (medical writer, 17th century) 269 216
Shandong province) 297 kurgan excavations, T uva 97 Li Xiaoping 311 Liu Sheng (d. -113) 139
Jingdong Xi lu (Song-dynascy Circuit, in modern Kyrgyzstan 94 lian gang (steel refining) 51, 256-7, 272-7, 321, 333 Liu Wenhui 37
Shandong province) 297 KyushuUapan)95 lian lie (wrought iron) 253 LillXiang37
Jinghu Nan lu (Song-dynasty Circuit, in modern Liang dynasty, iron coins 286 Liu Yuncai 232, 23-1
Hunan province) 297 labour Liang Gual1gJ1anfo zhi (treatise on salt administration of Lilljiahe grave (Pinggu County, Beijing municipality)
Jingjiazhuang (Gansu province) plate x..'(VII blast furnaces 35, 42, f8, -19-52, 52-g Guangdong) 58n, 59 plate XIV
Jingmen (Hubei province) 95 Chinese in USA 36+-5,366 Liangzhou, tribute items 83 livestock at ironworks 50
jingxi Nan Iu (Song-dynasty Circuit, in modern convicts 218-19, 220, 22I liao (glass) to I horse-powered bellm,vs 2+0
Hubei/Shaanxi) 297-8 tvlianchi military ironworks 250 Liao period, agricultural implements 281, 283-..J. Li-yiin-pa (i.e. Liyinba, Sichllan province) 25
jingzhaoyin (Han-dynasty Commanciery, in modern Zunhua District 335 liao lie (low-carbon iron) 73. 73n Lizholllu (Song-dynasty Circuit, in modern Sic huan)
Shaanxi province) 195 Zunhua military ironworks 329 Liaodong (Liaoning province), 1\ling militacy 29 8
jinzhai (Anhui province) 7, 10 Zunhua state ironworks 331, 336 ironworks 328-9 lodestone t I 6
jinzhou (Song-dynasty Prefecture, in modern Shanxi corvee 303-5, 328, 330 Liaodong (Han-dynascy Commandery, in modern Long County (Shaanxi province) 199
province) 296, 299 Zunhlla District 335 Liaoning pro,-ince) 195 LonglU (Han-dynasty Prefecture, in modern Henan
Jilt ~hallg .mall sllll (Arithmetic in nine chapters, Han Zunhua state ironworks 331, 336 Pingguo (Han-dynasty Prefecture, in modern Liaoning province) 19-1, 198
period) 191 costs pro\,ince) 195 Longquan River (in modern Anhlli province), water for
jiulidun (Shucheng, Anhui proyince) 109 cementation/ co-fusion 73 Liaoning province 95, 198, 299 quench-hardening 135
Jiuludu (Guangdong province) 55-6 puddling3° pig-iron cost 80 Longwangdong (Sichllan province) 26
Johannsen. Otto 348-9. 353, 354 expenditure in Zunhua 335 Licheng (Han-dynasty Prefecture. in modern Longxi (Han-dynasty Commandery, in modern Gansll
Ju (Han-dynasty Prefecture, in modern Shandong Guangdong province 50, 51. 52. 38-9 Shandong province) 19-1, 198 province) 195, 198
prO\'ince) 193. 198 Han Iron Offices 217-19, 220, 2'11 Liguo Industrial Prefecture (Song period, in modern Lop County (Xinjiang province) :109
INDEX INDEX

lost metal allowance 30 :t\.:fassalski, Captain (Russian, 19th century) 265, 266, stace ironworks 327-8 Nei r...Ionggol autonomous region see Inner l\Iongolia
Iou (steel) 83 267 ree also Zunhua state ironworks (Hebei Province) neighbourhoods 215
low-carbon iron 73 Massif'" (German) 35.t-5, 35 6 l\Iinshan mountain (Sichuan province) I..j.l Kepal 9.,t
Lu (Han-dynasty Kingdom, in modern Shandong matter, nature of I minrs 304 Ne" Suzhou Silk Wea"ing Mill (Suzhou,Jiangsu
province) 195, 198 mattock-caps, white cast iron 163 Uinusinsk (Russia) W pro\-ince) III
Lu (Han-dynasty Prefecture, in modern Shandong Mazandaran (northern Iran) 350, 351 Mission Lagrene (,8,,-.5) ..7 Newcomen steam engine_ water power 3I7
province) 195, 198 medium-carbon steels r..Iizhi County (Shaanxi prO\'ince) 227 nickel, meteoritic iron content IOO-1
Lu Lun (Tang poet).J4 melting 51 mo (anointing) 69, 70 Kingcheng County (Liaoning prO\-ince) 20i
Lii shi dUlIl qiu (l\'Iaster Lu's Spring and Autumn Annals, wok-repairman 64-5, plate XI 1110 (branch) ,87 Ningxia prO\'ince 95, 1[)8, 299
-239) 1I6 see also molten iron fIlO gang lu (steel anointing furnace) 70-2, 73 nitre beds 345
III xiallg(furnace by) 57-8 melting point of iron 15 r..lojuzi tomb ('","uwei County, Gansu proyince) 22, lIill (oxen, wok t)Ves)jO
Lu'an (Anhui province) 7 men (steeimaking by cementation) 67 molten iron ..J9 -,'long J!JII (Book of agriculture, + I313) 24I
Lu'an Subprefccture (modern Lu'an County, Anhui Mencius (Meng zi, philosopher, late -4th! early -3rd pouring plate IX North Korea 95, 198, 299
province) 20 century) 83, ,,6 :t\.Iongol invaders 357 archaeology 97-8
Ludian county ry unnan) 199 environmental issues :228 ~Iongolia 94,198,299 Nystroffi, E_ T_ (Swedish geologist, engineer, 20th
Luhe Oiangsu province) 95 Jjeng xi bi tall Oottings from Dream Book) 320-4 monopoly of iron industry centUlY) 8, 367
cast-iron lump from gra\'e 106 r.. Ieng zi see l\1encius licensing system 76-7
earliest iron artefacts 88 nlelv, Turkmenisran, +gth-IOth century steelmaking ocean freight costs 76
Qin state 14, 76-7, 'H, '70, '73-4-
Lujiang (Han-dynasty Commandery, in modern Anhui 27' state role 3, LH Odhelius, Erik (Swedish metallurgist, I66I-170+)
prO\'ince) 195 co-fusion process 356 1(111 tie lUll (Discourses on salt and iron, -1st century) 3I.f
Luntai (Xinjiang pro"ince) 94 workshop 26.-5 ,85-9 1 Odysseus 136n
Luo rvIian 26, 27---9 metal, beautiful/ugly 85 see also Han state, monopoly ofiroll industry Office for Brocades (Chengdu) 2IO
puddlingprocess 30,31, 32 Metal Planet (Venus) '36 monuments, iron in Song period 289-91 Olearius, Adam (German diplomat, '7th centUlY) 3..9
Luoding Wooden Sailing Ship Transport Company 55 !\le tal Spirit t37 mouldboard, cast iron 159, 160 oligopoly licensing system 76-7
Luojing River (Guangdong province) 5.. metallic iron 15 moulds 150, 152-4, '55, 156, 157-9 Omida, memorials by (Manchu officiaL d. '76,) 58-9
Luoshan (Hen an province) 7 bloome,), furnace 89 artillery 293, plates XLII-XLV ofldanique 270
Luotian (Hubei province) 7 ,\Ielal/lUIl Marlis (,665) 3q bronze 152, 156 opium trade 76
Luoyang (Henan province) 139, 203 ,\Ietnllurgical remaills ofancient China (Barnard and Sato) casting '52, 290, plates XX,'>:III-X,'\..,'(IV Opium War, first (,839-{2) 77
crucibles for co-fusion steelmaking 26I-3 cast-iron permanent 15-+, 156, 157-9, 239 Ouye (legenda,y swordsmith) 25+, 255
graveyard of convict labourers 2I9, 220 meteoritic iron ceramic 150,152, 153, 158-9, 16211,239 ox and plough model (l\lojuzi tomb, Gansu province)
Lush.n Counry (Henan province) 68, 203 artefacts 88, 98-105 design '5. 227
Luxia (Luoding Department, Guangdong) 5't. 55 cold-forging 99 fabrication '53 ox bone, powdered 68, 69
hot-forging 99 filling 63 oxen, cast iron 289, plate X.:'X...'GI
l\la Duanlin (writer, 125"-'325) 288-g nickel content IOO-I iron implements 87
ma pai (horse-powered bellows) 2.0 Uexican dollars 75, 76 pattern-boxes 153 padlocks, ship"vrecks of Song period 281, 282
l\lacheng County (Hubei) 7 .Mianchi (Han-dynasty Prefecture, in modern Henan pig-l9 pagodas, monumental iron castings 289
HuangJiguang furnace 1I-'3 pro,ince) 19-1, 198 ploughshare-cap 163 pai (bellows) 2 ..0
iron production Ign ~Iianchi County (Henan province) 203, 22-}
salt-boilingpan 3 2 .,t,325 Pakistan9.,t
smelting house 13 iron artefacts/fragments 250-1 sand 27 pall gang (coiled steel) 259, 323
Madame Gushing-Iron (lollg liefll reil) 50 military ironworks 250 state inscriptions 172 Pankuang Giangsu province) 275
~Iafa ironmasters (Cameroon) 264 scrap-heap ,62, 163 Wafangzhuang Han ironworks site (Henan prO\ince) 239 panning 3';0, 343
magnetite 15, 3-+3 r..-lianyang (Han-dynasty Prefecture, in modern mound-spectacle I29 pans, cooking 41
mai lu (underground water)..J9 Shaanxi province) '9+, 198 mourning Ig6 see also woks (l1ll0)
l\lai Wenyuan (furnace owner, early Qing period?) 55-6 Miao (barbarian tribe) ,,6 II1l/fall (mother-moulds) '53 pattern-boxes 153
~lancheng (Hebei province) 139, 166 miao mai (veins) 304 mu he (pattern-box) 1')3n stack-moulds '54, 156
~landelslo,Johan Albrecht van (Dutch traveller, '7th Middle East pattern-welding 258-60
century) 363 blast-furnace origins for Europe 34-9-51 Nan'an (Han-dynasty Prefecture, in modern Sichuan pearlite 166
manganese 319 see also Iran province) 198 peasant population
distribution in solid solution in iron 138 military ironworks 3, 249-5 I Nanchang Oiangxi province) 109 cast-iron implements 169
reaction with sulphur 316 i\ling period 328-g. 330 Nanjianzhou (Song-dynasty Prefecture, in modern iron implements and pots in -4th to -3rd centuries 83
manganese sulphide 319 run by armies 249 Fujian prO\'ince) 295, 299 Pei (Han-dynasry Commandery!Kingdom, in modern
mao lie (semi-finished iron) 30 technology use 330 Nanyang (Han-dynasty Commandery, in modern Jiangsu proyince) 195, 198
,1Iappae tiavicula (book of recipes) 3.8 Zunhua District 328-g, 330, 338 Henan prm'ince) 195, 198 explosion 216
maps military preparations 224-5 water power use 242 Pei (Han-dynasty Prefecture, in modernJiangsll
distribution of artefacts (Barnarcl) 117-I8, 120-1 military technology, Chinese 357 Nanyang (Henan prO\-ince) 203-';,230 prO\'ince) 195, 198
Iron Office locations 198 !\Iin Sheng Industrial Company 37 natural philosophers I Peng Dehuai, ~larshal, open letter of "July '959 8,
place names 9-1-5 miners, wages in Shanxi 77 nature, influence on beha\'iour of rulers 186-7 jJel/g (jail (private smelting) 30g--+
Prefecture locations of Song iron mines and smelters 1\ Iinfeng County (Xinjiang province) 209 Needham,Joseph Pengcheng (Han-dynasty Prefecture/Kingdom, in
299 i\[ing period .. cast-iron studies 167 modernJiangsu pro\'ince) 193
~Iarco Polo (explorer, 13th century) 270, 278 economic expansion 3:26--+6 co-fusion steelmaking 256,257 Pennsyh-ania (USA): iron plantations 145
market economy 4 Guangdong iron industry 326 Filarete's blast furnace 355 Percy-John (physician and metallurgist, ,8'7-89) 33n,
martensite 133n Jiangnan (Yangzi Delta) iron production 69. 326, 32 9-3 0 observation of Su-gang process 69, 73 216
l\Iartien,j. G_ (American, 19th century) 363 production technology 339,3';0-2, 34 2- 6 needles, Shanxi prO\;nce -14, 78n Period of Disunion 3
INDEX INDEX

Persia see Iran dumping of products 2+6-7 Qi (Han-dynasty Prefecture! in modern Shaanxi province) [93
Philippines 198,299 foreign imports 75-6 province) 196 qll (subjugation) 51
Phillips, William B. (engineer, 19th century) 363-4 World WarI+6 Qi (Han-period Commandery IKingdom in modern Qu Dajun (writer, 1630-96) +8,53-+,217
philosophers I Primeval Essence of Great :Metal (dajin ::.h(l'uanjillg) Shandong province) 195, I!JB Gunagdong iron production 327
phosphorus 26n, . pn, 163n, 260, 324 135 Qi County (Henan province) 20-1 Quanzhou, (Han-dynasty Prefecture, in modern
iron content 322, 35i printing, Song period 279 Qj state (in modern Shandongprovince) 17'2 Tianjin municipality 196)
iron ore content 347,352 production of iron qial1jiall (mint) 304- Quci (Xinjiang province) 31 I
pi (dagger-spearhead) 130 blast-furnace, wealth requirement for exploitation Qj.anshan (Anhui Province) 7 quench-hardening (cm) 51, 133-7
pi (piled-up) 277 223 Qiansheng (Han-dynasty Cornmandery, in modern co-fusion steelmaking 256
piece-moulding 152 capital investmem 223, 302 Shandong province) 195 cooling rate 136
statues 290-1, plates )C'(XIlI-XXXIV costs 6,27, 75 Qiansheng (Han-dynasty Prefecture, in modern liquids 134-6
pig iron cupola furnace 63 Shandong prodnce) 198 Song Yingx.ing's account3-J2, 3+6
analysis 237 economies of scale with blast furnaces 81-2 Qianwei (Han-dynasty Commandery, in modern steel 130
charcoal requirements 13 fuel limitation -t8, -19, 56, I45 Sichllan province) 195 terminology 13-+
composition 26 Great Leap Forward 79-81 Qiiang County (Sichuan province) vinegar 225n
cost 27, 81 Guangdong prO\,;nce 50, 52 blast furnaces 27, 2B Queshan County (Hen an province) 20-1
crucible smelting +1 Hancheng in Song period 305 cast-iron composition 26 Qufu (Shandong province) 208
Darhy's production 316 large-scale 2, 6, 2+0-7 Qin government, monopoly rights 76-7 Qunbake (Xinjiang province) 96
production 27, 29,236-7 Guangdongprovince +7. +8, .,19-52,52-9 Qjnstate 6 quotas
refining 333 Heilongjiangpro\cince 310 administration 115, 174 delivery of iron 303
slaggy 36 Sichuan province 21-3, 2.j, 25-6, 27"""9, 29-30,31, capitals 12+-8 smelting households 304
sulphur content 319 32 - 8 conquest
pigmould-l9 location 2' ofChu 128 radiocarbon dating 313
piling 276 mass-production from -3rd century 169, 170 of the Six States 128 railways
Pingding county (Shanxi province) 45, +6n per capita in Sichuan province 35 deporting ofwealthy/powerful families ql, Lp Beijing-Guangzhou 118
Pingdu (Shandong province) 198 primary techniques 5, 58 economic advantage 14-7 Beijing-Hankou 8
Pinggu (Beijing municipality) 95 prohibition outside state ironworks 246 grave artefacts 12+-8 Shanxi province 45
Pingguo (Han-dynasty Prefecture, in modern Liaoning Qjng period 59 industrial development policy 173 razor, steel edge 67
province) 198 ratio Of189 iron industry Read, Thomas T_ 171, 216
Pinglu County (Shaanxi province) 227 Shanxi province 45, 46 control 1++,170, 173-~ Lion ofCangohou 291
Pingshan County (Hebei province) 201 small-scale monopoly 76--7, 1++. 170 Reaumur, Rene Antoine Ferchault de (1683-1757) I, 6m
Pingyang (Han-dynasty Prefecture, in modern Shanxi Guangdongprovince +7-8 iron weapons 127-8 descriptions of cast iron 161, 162
province) 198 Heilongjiang province 310 laws of iron production 173-4 malleable cast iron 16), 357-8, 360
Piro/echll;a (Biringuccio) 264 local 2+6-) military advamage 147 receipts for money 287
Pishi (Han-dynasty Prefecture, in modern Shanxi Sichuan province 19--20 officer in charge of salt and iron market 173 receipts of iron 294
province) 198 Song period 279-80 officials involved in technical processes 173 from mountain-and-marsh 294, 295-8
planets, five 136 technology punishment for substandard production 173-+ Red Basin (Sichuan) 21-2
plates 20 Guangdong province 58 rise ofq6-7 reduction process 13,15
cast-iron 27 Song period 305-6,307, 308, 309,310-25 tomb refining 51, 256-), 321
iron 23, 2-J Zunhua state ironworks 334-7 in Gansu province 102-3, plate )C"VII Bessemer process 362
thinjo see also Han state; monopoly of iron indusuy; state in Shaanxi province 103--t Song Yingxing's account3.J2
Pliny, Elder (+Ist century) 135 role in iron industry totalitarian organisation I..f.7 sword making 274-6, 277
ploughing, iron ore surface collection 3.j.o, 3-J1 products, quality 79, 178, 187-8,224--5,226-7,228 unification of states 115 Zunhua ironworks 333
ploughshare profits, crucible smelting 43 Qjnfeng lu (Song-dynasty Circuit, in modern Gansu Rein.].]. 360,361
cast iron 159, 160,285 Provincial Treasurer (Qing government) 57 pro\'ince) 298 rm pai (man-powered bellows) 2+0
large 226-7, 228 Pu Yuan{swordsmith, +3rd century) 135 Qing conquest ofZunhua region 331 Rhinoceros, Iron (Kaifeng, + 1++6) 290, plates
mould 158-9 p" liwn hie~huaJl (Unofficial biography ofPu Yuan) Qjng kaiklla7lgcai dill rhu (memorial by Omida) 58n )cXXIIl-X-'(.,(IV
ploughshare-cap 13511 Qing period 57 Ricci, 1vlatteo (ItalianJesuit missionary in China,
malleable ca')(-iron 163n puddlers iron production 19n 1552-16lO) 278
mould 163 English 33, 363 monopoly or oligopoly rights 76--7 Richthofen, Ferdinand von (18j7-1912) 38, {m, H, +5,
poll tax 177 pay 30 production 59 77,3 17
ponds. water power 2_p puddling 16 prohibition of Sit-gang process 69 crucible smelting 367
Porim-sa Temple (Chollanamdo, Korea) 290 process 3°,31, 32-.... state intervention in industry 7-t river(s)
pot, ceramic q8, I-J9 puddling furnace (dwo/u) 6. 30 Qinghai prO\;nce 9-J, 198,2!J9 transportation 54-5, 58
potassium nitrate (saltpelre) 68 coal-fuelled 33. 3+ Qinghezhen (Beijing municipality), crucibles 26m water for quench-hardening 135
pots, cooking 83 Sichuan province 30, 31. 3 2 -.j Qingzhang River (in modern Shanxi prO\'ince), water river sand 343
pots, iron temperature 3:2 for quench-hardening 135 sluieing 19, 33~,3.,1o, 3+3,3-1-1
Darbv's ironworks 3I6 pllddling hearth, Guangdong prm;nce 57 Qishui (Hl.Ibei province), taphole stones I III Roman empire, iron production 247, 248
Song 'period 320 Pl.tiin (Shanxi pro\-ince), floating bridge anchors :289 Qiupu District (in modern Anhui prO\-ince) ~52 Rongohou (Sichuan province) 299
Jet also woks (lma) PUWll (Han-dynasty Prefecture, in modern Hebei Qiwu Huaiwen (smith, +6th century) 136 Rostoker, "Villiam 8n, 82, 163, 277n
price of iron 19-20, 20-1 prm'ince) 193 co-fusion steelmaking 256, '25i-8 Rotunda l\Iuseum, Woolwich (London, UK), iron guns
competition 79 pyrolysis 315 Qu (Han-dynasty Prefecture, in lllodernJiangsu 29 2n , 293
INDEX INDEX

Ruan, rvlaster (legendary smith) 136 scaffolding 217 Shaowu jun (Song-dynasty Prefecture, in modern geography 21-2
ruall gang (mild steel) 65 raw coal use 315 Fujian province) 295, 299 iron coin use 287
Ru'nan (Han~dynasty Comrnandery, in modern Schermeisel (Neumark, eastern Germany, m.odern Shaozhou (Song-dynasty Prefecture, in modern iron industry 35-8
Henan province) 195 Trzemeszno Lubuskie, Poland) 357 Guangdong province) 296,299 decline 77
Rupert, Prince (Rupprecht von der Pfalz, t619-82) Saenlljic American Uournal) 363 Sheffield cutlers 135 scale 35
16i SCIssors Shell Mound (Sidemi) culture 97n large~scale ironworks 21-3, 2..}, 25-6, 2j-9, 29-30,31,
coal use in iron smelting 3Lt bl'Jl iron 27I, 272 Shen Gua (writer and polymath, I031-95) I, 256, 258_ 32 - 8
malleable cast iron 357-8, 360 Shanxi pro\'ince -t-t 261,320-4 limestone flux use 35-6
patent grant 357 steel edge 66 slung (birth) 51 population in 19th century 35n
Russia 9-1, 198, 299 Zhang Xiaoquan Scissors Factory (HangzhoLl, slung tie (cast iron) 'la, 253 production for local demand 35
Russian ~Iaritime Proyince 95, 97 Zhejiang pro\'ince) 66 Slung dIU de xian fhen song (Eulogy on [he sage ruler puddling 16
Ruzhou County (Henan pro\'ince) 20..J scrap iron, imports 76 obtaining wise servants) 134 puddling furnace 30,31,32--1
ser.per-blade plate XXI Shi Hao (Later Zhao ruler) 250 salt industry 22
sabre scribe's knife 139 Slrzji(Records of the Grand Historian, c. -90) 134, Su-gallg steelworks 69
ring-pommelled 139, 27-J. Scythic nomadic cultures 93, 97 qO-I,175 technological developments 37, 38
steel 256 seals, Qi state [7'2 shi sail hallg (Thirteen Hongs) ii sickle 253
saggars 16B seasons, blast furnace operation -19, 33 shi tan (stone coal) 31 I sickle-blade 108
Sai (Scythians) 93 -second~cemury iron industry [I5-69 shiCl/1l (market inch) 12 Siclemi (Shell Mound) culture 97n
salt arts of smiths [28-31, '32,133-+0 shields, pre~Han texts II6-17 siderurgical technology, modern 3.j.7-68
blast furnace use in ~Iing period3..jI, 3+3 iron foundl;es 1.+7-8, 1..J9, 150, 151, IS2-..b 155, 156, shipping, costs from Europe 75, 76 indirect smelting 3~7-56
cauldrons for boiling 239 Ij7"""!} ships, iron use in construction 281,282 Sieurin, Emil (Hoganas process, patent Ig08) 365, 36i, 368
Han-period discourses 185-91 ironmasters 1-4-0-4 shipwrecks, Song artefacts 280-1,28:; Sihollg County Oiangsu province) 206
Han-state monopoly IIS, 171, 177 ironworks 114-6 Shiwan (Guangdong province) 50 silica 13, [6
Sichuan prO\'ince 22 malleable cast iron 159-6+, t65-{), 167-70 Shockley, William H. 44, ~5 bloomerv furnace 89
state monopoly of production lIS, l+-t, 171. 177, use of iron Il6-18, 1/9, 120-2, 123, 12-4--8 crucible smelting 367 Dabiesh~n ironsand 8
25 1 semi-finished iron (mao tie) 30 short-swords IQI, 102, plates XVI, XXII-XXIV, red ironsand 32
Tang-period monopoly 251 Shaanxi (Song-period Circuit, in modern Shaanx.i X.XVI remo\'al in Bessemer process 362
Salt Controller (Qjng government) 57 province) bronze-iron plate XXVII slag Content r8n, 131,236
Salt Offices Fiscal Commission 30+-5 iron with inlaid gold hilt plates XXII-x..XVI silicon
Han state 183, 184, 192 reorganisation of mining 305 pure iron blade lO3, plate XXVI cast-iron content 18, 162
location 214 Shaanxi province 95, 198, 299 ,hau (receipts) 29+ content
staff215 shaft furnace see furnaces, shaft sholl Ill/a (receive the fire).J.9 coke; coal-fuelled pig-iron production319
Yinwan Commandery (in modernJiangsu province) shan (ironsand smelting) 20 Shu (Han-dynasty Commandery, in modern Sichuan Dabieshan iron 18
2I3,2q Shandong pro\'ince 95, 198, 299 pro\'inee) 195 ores 15
salt-boiling 177 Shangperiod Shu daa (Road to Shu) 21 silk
casting of pans 3'2{-5 artefacts with cast-in jade edges 99, plate XV Shu Kingdom. iron coins 286 cloth wrapping of gun balTeI 293-4
cauldrons 239, 3'20, 32+-5 cupola furnace q8, 1..J9 Shu River (Chengdu, Sichuan prodnce), water for Iranian industry 3-l9, 35 I, 356
vessels 177-8 early use of iron 98-100, plates XII-XIV quench-hardening 135 New Suzhou Silk Weaving l\Iill (Suzhou) III
saltpetre (potassium nitrate) 68 melting funlaces l-t7-S, 1.19, 150,151 slla tie (wrought iron) 30, 65 sih'er
wrought-iron production process 3+5 Shallg qing she -riallgjialljiall tu (Taoist scripture) 255 slll/aag gau (double cycle) 50 coins 286-7
Sam~tiu~chuk (Huiyang County, Guangdong province) Shangcheng (Henan province) 7 Shuang shui Rh'er (Guangdong pro\'ince) 54 Damascus steel preparation in Persia 266,267, 26j
162n fining hearth 16, 17 Shuanggou (Suining County".Jiangsll province) 226 trading in China 76
Sail shall ::.hi (Song text) 5n Shanghai municipality 95, 198, 299 shui dui (water-powered pounder) 54 Sima Chang (official in charge of iron in Qjn) 173
sand bed, preparation 27 Shanxi pro\'ince 5, 95, '9 8,299 ShIli hmg dll wei (Chief Commandant or'Vaters and Sima Qian (historian, ca, -q5 to go) qO-I, l..!.2, [73,
sand moulds 27 coal reserves +-t Parks) 18~, 218 li5-6
Sandaohao tomb (Liaoningprovince) 226 crucible smelting 38,39-jO, ~I-6 SllIIijing dlli (Commentary on the Classic ofVVaterways, Sima Xiangru (poet, -179 to II 7) 14 2, '+3
sandstone process used in Sweden 365, 367-8 +5th or 6th century) 2+0 Six Controls of\VangMang 183
puddling furnace 30 scale of enterprise -1-1, +2-3 slwi pai (water~powered bellows) '2+0 slab ofiron ..J9, 50
supply 27 exportsH Jillli shi (water stone) -J.9. 5111 slag 16
taphole stones I I iron industry decline 77 sllll(l'e (water~powered smelting) 2+0 analysis 23j
Sang Hongyang (Palace Attendant, Imperial l' Iing~period iron production 326 Shuimenkot1 (Zunhua District, Rebei pro\'ince) 333 basic 36
Counsellor, Han state) 171, 175-6, 179, 183, 185 needles 44, 78n Shujiang Iromvorks (Longwangdong, Sichuan bloomery furnace 89,9°, 352
dialogue with Worthies and Scholars 186 pig-iron cost S[ province) 26 composition 16n, 25n
mental calculation ability 1B9 production +5, 46 Shun (legendary emperor) 116 disposal from blast furnace plate VI
Sangzhi County (Hun.n province) 207 ql~ality of iron +5-6 shua (fusion) 136 flux 25
Sanmenxia (Hen an province) 95 sCissors +t 51lllo lcenjie .::1 (Explications of the two types of\\1itten formation 3:2
bronze-iron artefacts 100-1, plate XVI Shanyang (Han-dynasty Commandery, in modern character, +100) 85 free-flmving 23
tomb Shandong province) 195, t98 Sichuan prO\'ince 5, 94,198.299 Gux.inghen blast furnace 235-6
ofGuoJi plales XVI, XVII Shanzhou (Song-dynasty Prefecture, in modern Hcnan blast furnaces :.22-3, 2-1, 2j-6, 27-9,29-30, g06,308 hammering out of iron 18, 30,90
ofGuo Zhongplates XVIII-X.'U province) 298, 299 size 6 inclusions 131,277
Sanskrit 270 shaafit (Privy Treasurer office) 114 cementation steel~making furnace 36 characteristics 138-+0
sawdust 69 shao ,zao (roasting ovens) 105 foreign influences on indusny 36-7 lime content 1811, 236
47 0 INDEX INDEX 471
slag (COllt.) solid-state welding 131 carbon temperature 70-1
melting point 15 Song hu(vaoji gao (Collected documems of the Song addition 66 steelmaking techniques 5
depression 33-1- dynasty, Song period) 294, 295-8, 305n content 5, 255-6 development lI3
molten 131 Song period 3, 278-325 chemical analysis 262-3 Indian woot:::. process 264, 270
oxidising 18 blast furnaces 305-6,307, 308,309, 3II co-fusion 6g, 70-2, 73 Persia 265, 266, 267
removal by hammering 322 coins 286-9 crucibles 261--l- Song period 320--l-
silica content 18n, 131, '236 industrial prefectures 300-1 higher-temperature 258-61 see also co-fusion process
tapping 11-[2 iron Iranian production 27 I steelyard weight, shipwrecks of Song period 28',282
slaggy iron /5 monuments 289-91 lower-temperature 257-8 'Stone coal' (poem by Su Shi) 311-12,317
slave labour L+5, q.6, 217 production 279-80 Mel'\" (Turkmenistan) 356 stress concentration, malleable cast iron 16411
US 364 uses of280-1, :18:1--1-, 284-9.... Song period 321 Sll.{ckqfen. Austrian 352
slave society, transition to feudal society 87 ironworks 294, 295-9, 300-5 Song Yingxing's account 3-+6 Sliickqfen, German 352
siuicing, iron:mnd production 19, 33-b 34 0 ,3+3, 3-1.f. literacy 279 coiled 2.19, 323 Su Shi (Su Dongpo, poet, Governor ofXuzhou, + IOj8)
smelters political change 279 conversion from yellow iron 252n gOO-I, 31I-I2, 317
designated households 304 printing 279 crucibles 26I-4- Sll~gal1g(co-fusion) 69, 70-2
register 302 social change 279 Damascus 266, 267, 27 I Needham's observation 6g, 73
discontinuation of activity in Hancheng (in modern technology of iron and steel production 305 -6, 3U7, false 256 Suide County (Shaanxi prQ\'ince) 227
Shaanxi province) 303--1- 308,309,310-25 fiftyfold refined 27+-6 Suining County Giangsu province) 227
Liguo Industrial Prefecture (Song period) 301 transition from Tang period 278-80 fir patterned 259, 323 sulphur -+, 15
Song period 295~8 wrought~iron use 285-6 folding 276 coal use in smelting 312-13, 315
smelting 23 sOllg wen (fir patterned) 259, 323 forge-welding to wrought-iron base 66 content
bloomery technique arrival from vVest 88 Song Yingxing (writer, 17th century) 258, 31j, 327, 339, hammering 32 I, 3-J2 Dabieshan iron I8
coal use 3II-'20 3-1°,3-1°-2,3+2-6 slag removal 322 wrought iron -l-Sll
coke 3I-! Song-Yuan blast furnaces 308 high-carbon 5 content in cast iron 29, 3I9
copper 112, 348 construction 318-19 hundredfold refined 272-i reduction 35-6
earliest known 88, 102 mineral fuel use 317-20 Indian 270 Shanxi province 45-6
early Chinese iron artefacts g8-105 South Korea 95, 198 ji (alloy/lump) 323-+ elimination by calcining 23
English 313-17 Scytho-Siberian influences 99 kneaded 50, 32.... iron alloys for coins 288
footstep '2_p spade-head 166 medium-carbon 5 manganese reaction 316, 319
fuels 2,31 [-20 spearhead mild 5, 65, 255 reduction in crucible smelting -+6
furnace 27 bronze-iron plate XVIII pattern-welding 258-60 smell 317
Guangdong province 50 cast-in jade edges 99, plate XV price 362 steel content 262, 263
indirect 5, 3·H-56 Xiadu mass grave 130 production Sun Chengze (writer, 17th century) 333
iron in Europe 348 spirits 137 technology in Song period 305-6,307, 308,30.?, SunJi 277
lead 348 Essence of Great Yin 50 310-25 Sun Tinglie 167-8
method 20 iron ore';9 Zunhua state ironworks 333, 337 Sundholm, Herman 353, 354-
mineral fuel Llse 3IJ-:!O Spring and Autumn period quality +, 5 Suo ),ill (+8th-century commenta ....y) 17711
private 303-4 furnaces 1';9 quench-hardened 229 Susong (Anhui province) 7
sites iron artefacts 104", 105 refining 51, 256-7, 321 Sussex (England) 3'+, 315
dispersal fi'om mine g08 jade-hafted dagger 103 Bessemer process 362 Suzhou Giangsu province), New SUZhOll Silk 'Neaving
Luoding County (Guangdong) 54 Sri Lanka, steel production 268 Song Yingxing's account 3~2 Milllll
traditional blast furnace 10 stack-moulding 154, ISj-6 sword making 274-6, 277 Sweden
water-powered 2....0-1 stall furnace 39, -1-0 Zunhua ironworks 333 blast furnaces 353-+
see alro bloomery smelting; crucible smelting state role in iron industry 2-3. rH reworking 276 bloomery furnace 89-9°,91
smelting house 13 Hancheng in Song period 303-5 Song period 320-+ Caspian source of blast furnaces 35+, 356
smiths/blacksmiths 5 Ming period 327-8 Song Yingxing's accoLll1t3-}1 ,3-1-2,346 cnIcible smelting 365, 367-8
agricultural implement production 284-5 monopoly 3, I-H strengthj1 Hbganas process 365, 367-8
apprenticeship 169 production 249 sulphur content 262, 263 iron plantations 1+!--5
arts Of1:28-3I, 132, I33-40 Qjn state 74. 76-7,144,170.173-+ sword Swedenborg, Emanuel (Swedish natural philosopher
raw materials 147 "'!arring States period 172-5 refined steel 274-6, 277 and mystic, 1688-1772) 360
sitting while working 254 Set also Han state, monopoly of iron industry: swords 121,323 sword(s)
skills 252-5 monopoly of iron industry coiled 259, 323 ancient 323
story of Song period 281. 28+-5 statues fiftyfold refined 27+-6 bronze
techniques 99-100, 131, 133-4 cast-iron 290, plates x.,'(IX-Xx.,,:r quench-hardened 130 effectiveness 121
weapon making 146-7, 285 flash lines 290 thirtyfold refined 27+-6 fittings 102
social problems, iron plantations q-b qG monumental iron castings 289 tool 66, 255 guards 130
sodium carbonate 67, 68-9 steam engine, water power 317 traditional technology 65-9,70-2,73 carbon content of iron 131, '32, 133
soldiers steel + watered 271, '2j2 Celtic 103
labour for Zunhua ironworks 330 Austrian Slutkofill 352 weapon making -+, 146-7, 229 Damascus 267
mass grave I28-3I, 132, 133-4 bar 73 wool:::. 264, '170 fir patterned 259, 323
Zunhua state ironworks labour 331 Bessemer process 36. 360-5 see also bill iron; cementation; quench-hardening (cui) fish-gut patteming 259, 323, 32+
Jee also military iron\vorks billet 72, 73 steel-anointing furnace (mo gang lu) 70-2, j3 Iron Il7, 121
INDEX INDEX
473
sword(s) (coIII.) small blast furnaces in Guangdong province 48, 51fl, tilling implements, early mentions 83 archaeological materials 87-9, 89-90
carbon content 131,132,133 plate VII tin content of coins 288-9 Korea 97-8
effectiveness 12 I lalara (Japanese furnace) 98 lillg ~hallg(Neighbourhood Heads) 2'5 northwest China 88, 91, 93,96, 97-8
smelted I02 ta.."ation Tingzhotl (Song-dynasty Prefecture, in modern Fujian transmission to Central Plain 97
making 2+h 254-5 avoidance by iron-smelting households 30-!- prO\-ince) 295,299 written sources 83-7
malleable cast iron 1'2111 evasion 59 tombs, robber tunnels I04 Xinjiang g', 93,96, 97
microstructure of fragment 132 Han period 2-3, 191 tong::;i (youths)]o uzbekistan9-J,9i
patterns 259, 3~':!..i· iron tax 57 Tongbai County (Henan prm'ince) 20-1
pattern-welded 258-60 poll tax '77 Tongllishan (Hubei province) [6.J Vairocana Buddha (Korean, +858) 089-90
steel 121, 323 Qjng government 57, 59 top-gas, blast furnace 25 Varangian merchants 3S-\.
coiled 259, 323 reduction by King ofWu '75 Tower ofLondoll (London. UK) 293-4 Vasari, Giorgio (art his(Qrian, 16th cemm).) 13-\.-S
hundredfold/fiftyfold/lhirtyfold refined 27+-6 self-assessed 2-3 tracle Vietnam 198, 299
quench-hardened '30 smelting in Tang period 252 entrepreneurs 78 Vikings, Swedish 3S-\.
refined 27+-6, 277 Song period 3 Italian merchants in Iran 349, 351 vinegar. quench-hurdening 225n
wrought-iron I'll technological knowledge '44 long-distance 339 Virginia (USA). iron plantations I...j.S
Xiadu mass grave 130, 132, 133 Tegengren, F. R. (Swedish geologist) 44 Swedish with the Orient 3S-\. labour '117
see aLso short-swords tempering 133 Sf(' also imports, foreign
Vladi,·ostok (Russia) 95, 97n
sword-blade Teng Counry (Shandongprovince) 199,208,227 tracle cycle, Han state 229
pure iron 103, plate X.'CVI Tetsu-bin,Japanese annealing 361 traditional techniques, reintroduction in Great Leap It'a (plates) 00
Qin tomb in Gansu 102-3 Thailand 198 Forward 80 \Vafangzhuang Han irony./Orks site (Henan province)
swordsmiths 25 .... -third-century iron industry lI5-59 transportal ion '2, -b 7-8, :10, 21 158-[),199
pattern-welding 259-60 arts of smiths t28-3I, 132, 133-40 costs 6, 20, 75, 76 bellows 2 . .p
Szechenyi, Be-la 22-3, 2-J. iron foundries I.n-8, 1..19, 150, 151, 152--h 155, 156, equable 191, 222 cupola furnace 23i, 238, 239, 2. .p
157-9 foreign imports 78-9 excavation '230
Taipillgjing(The Canon of Great Peace, + 4th or 5th ironmasters 140-4 river 54-5, 58 moulds 239
century) 24h 252 ironworks 144-6 Treary ofNanjing (,842) 77 pit near furnaces '2_p
Tai Pillg)'ll lan (Encyclopaedia of the Taiping Xingguo malleable cast iron '59-6,,, 165-6, ,67-70 tribute items 83 \Van (city in Chu, in modern Henal1 province)
reign, +984) '55 use of iron 1I6-18, [[9, 120-2, 123, 124-8 Trousdale, "Villiam ll8, I20, I2I II6, 128
la(pin d,ijing(Essence of Great Yin) 50 Thirteen Hongs (ski sail hallg) 77 Trzemeszno Lubuskie (Poland) 357 li'illlg (vigorous) 50
Taideng (Han-dynasty Prefecture, in modern Sichuan Three Kingdoms period, iron coins 286 lu III (local furnace) 57-8, 59 Wang Anshi (+ '021-86) '7'
province) 196 TiallgOllg kai wu (The products of heaven and man, 163i) IlIall (kneaded) 50, 324 "Vang Chong (writer, +ISt century) 1,252
Taihu (Anhui province) 7 3",3'7,3 27, 339, 3Jo, 3.J 0 - 2 , 342-6 tuangang (combination steel/lump steel) 321 Wang Mang (usurper ofHan state, +9-23) ,83-4
Taishan (Han-dynasty Cornmandery, in modern Tiall shi (Celestial Master) 244 tun fian (agricultural garrisons) 2-\.9 Wang Mang period, iron coins 286
Shandong province) 196 Tianjin municipality 95, 198, 299 Turkmellistan, +gth-IOth-century steelmaking 2i I Wang Mingsheng ('722-g8) 214
Taiwan 95, 198 Tianma-Qucun site (Houma, Shaanxi province) co-fusion process 356 Wang Zhen (agricultural writer, Song period)
Taixicun (Hebei province) plate XIII 104-5 workshop 264-5 286
Taiyuan (Han-dynasty Commandery, in modern Tibet94, 198,299 Turner, Thomas 276 Wang Zhuquan H, 45
Shanxi province) 196 lie (iron) 83 Tuva9J Wangxiangcun (Shaanxi province) 160
Tai-zu (Song Emperor) 289 Archaic pronunciation 86 grave mound excavations 97 vvar memorial 129
Tajikistan 9J etymology 86-7 tuyeres 1-1, 15, 25 War of the Two Lius (Sichuan, 1932) 37
Tang period 3, 249-77 tie guan (Offices for Iron) 35, 192, 210 blast air pre-heating 15011 warfare
Copper Offices 25'-2 tie guan c/zeng(Aide to the Qj Iron Office) '72 bronze~melting furnaces q8, I-J.9, 150 ferrous metallurgy requirements 1-2
Iron Offices 251-2 lie guan qian (Iron Office coins) 286 cupola 235, 237, 23 8, 239 see also military ironworks; weapons
salt monopoly 25' tiejing (essence of iron) 253 expenditure 27 \'Varring States period
transition to Song period 278-80 tie luo (hammer scale) 253 location 232, 233, 234 blast furnaces '47
Zunhua District iron production 327 tie Iliu (iron ox) 49 shaft furnace 63-4 furnaces 150, 151
tang wei (sugar pot?) 50 tie shui (iron tax) 57 shapes 235 graves excavations 87,122,12], I2-!
Tangyi (Han-dynasty Prefecture, in modern Anhui lie shui (molten iron) ~9 iron artefacts II7-18, 1l9, 1'20-2
province) 195, 198 Tte)e zhi (Treatise on the ironworks, ~Iing period) United States moulds 152, 153
Tao Hongjing (alchemist and polymath, +456-536) 33 2 -3 American Ci"il War (186,-65) 1.J611 cast-iron 154, [56,157"'""'9
253 tie ::/zijing)!ing(essence of iron) -19 Chinese labourers 364-5,366 rise of Qjn Slate '46-7
Tao Zhu (businessman, Han period) ,87 Tiechang(Zunhua County, Hebei province) 33',.112, embargo on iron exports (1918) 20-1 state involvement in iron industry 172-5
Taoist alchemists 255 334,33 8 Hoganas process 367 Zunhlla iron production 327
taphole Il-I2, 1-/-, 25 Tielu (Guangdong province) 55-6 see also iron plantations warriors, iron statues (Zhong Yue Temple,
Guangdong furnaces .J9 Tielu Shan (Iron Furnace ~lountain, Huoshan County, upsetting, smith's technique 131 Dengfeng, Henan province) 290,
opening 27 Anhui province) ,8 urine, quench-hardening liquid 136 plates x..XIX-x..x..XI
plugging 150 Tieshenggou Han ironworks site (Henan province) t69, use of iron, -grd and -2nd centuries 116-18, //9, wasteful consumption 228
taphole stones Il, 5In 199,200 120-2,123, I2-4--8 water
tapping 11-12, 1-1,25 blast furnaces 231-2 archaeological material I17-I8, II9, I20-2 salt 136n
cupola furnace 62 cupola furnace 237 textual eyidence r 16-I7 seasonal blast-furnace operation 53
frequency 27 excavation 230 use afiron, earliest 83-' q, plates XII-XIV underground -I9,5lJl
quantity 27,29 fining hearth 2J3 -4th century 87,116 Water Planet (Mercury) '36
474 INDEX INDEX 475
water power 242 whetstone [34 Jiil challgji (Description of\Vuchang, +sth century) Xinglong County (Hebei province/Beijing
blast furnaces 2'1, 23, 2..j, 35 windbox 63, plate X 240 municipality) 95
Iranian 3+9 Huang Jiguang furnace t:2 Wll chao III (type of earth, filthy wet mud)3.J./, 345, archaeological excavations 87
Newcomen steam engine 3[7 traditional 62 3+ 6 cast-iron moulds 154,157-:)
water stone .f.9 Wo barbarians 3..12 Wu Kingdom, iron coins 286 iron-foundry site 17'2
water-wheel woks (/mo) ..p, 511l,j2n Jj'u li lun (On the principles of things, by Yang Quan, ironworks 201
Filat'ere's blast furnace 355 cast iron in Guangdong province 30 Jin) 137 Xingzhou (Song-dynasty Prefecture, in modern Hehei
horizontal 355, 35 6 casting 16211 W u Sangui 29~,2n province) 296,299
wealth
acquisition I88-9
repairs 64-5, plate Xl
wood
''u state
agricultural implement'i 107, I08~1I, IlI~I2
iron production 306
Xinjiang (northwest China)
control by Han state 223-4 availability '2 bloomery iron-smelting introduction 112 early use of iron 91, 93,96, 97-8
see also families, powerful in iron industry hloomery furnace 89,90 burial of dead 107 gravesgl,9 6
weapons 1-'2 competition for fuel '129 casting origins I05~7, I08~/l, III~L+ map9.f
bronze-iron plate XII requirements for wrought-iron production 18 copper deposits I I 1 Scythian influence 93
Chu battle defeat in -300 ,,6 ree also charcoal copper smelting 112 smelting technology arrival 93, 9j
Chl! state graves 124, I28 workers earliest use of iron 88 Xinyang (Henan province)
early mention of making 85 payment 25, 30 graves 107 Beijing-Hankou raihvay 8
Han period Il7-IB, 119, 120-2, 2+4 see also labour H'u rile dum qiu (The annals ofvVu and Vue, +Ist blast furnace 9
iron quality 4- workmanship J 88 century) '5+ fining hearth 16, 17
ironsand for production 330 WorldWarl Wu'an (Han-dynasty Prefecture, in modern Hebei iron production 19
luxury-edged 102-3 iron shortage ++ province) 196, 198 Xinzheng County (Henan province) 205
made by government agencies 225 mass production in Dabieshan 79 vVuchang (in modem Hubei province) 240-1 Xinzhou (Song-dynasty Prefecture, in modenlJiangxi
military ironworks production 3'28, 329 price of iron 20-1, 46 'Vu-eli (The !\,fartial Emperor, ~q.o to ~8i) I IS, Ijl province) 297, 299
pre-Han texts II6-17 World Warll38 Wugang industrial region (Henan proyince) 205-6 Xiongnu (nomads) 221, 222-3
production wrought iron +, 5, 65, 253 Wushiling\,!unfu County, Guangdong) 56 Xiping (Han-dynasty Commandery, in modern Henan
by blacksmiths 285 alloys 99 wOstite 15, 138, Lto province) 195, 198
late Han2+9 analysis from Dabieshan region ,8 vVuyang (Han-dynasty Prefecture, in modern Sichuan Xiping County (Henan province) 205-6
Qjn state 1+6-7 Austrian Stuckofen 352 province) 195, 198 Xiushui County (Jiangxi province) 199
Qin state graves [27-8 Bessemer process 360 W u-zong (Tang Emperor) 289 Xiyang (Han-dynasty Prefecture, in modern Hebei
steel 1+6-7, 229 bloomery smelting 90 province) 198
quality + conversion from cast iron 33,51,58, 113 xi (free-Rowing) 30 Xu Shen (State Finance Commission, Song period)
Warring States period II7-IB, 119, E!Q-2 crucible smelting 41, +2 Xi jiang (West River, Guangdong province) j4 28 7-8
WO barbariansJ.p Damascus steel preparation in Persia 266, 267 Xi Kang (poet and philosopher, +223-262) "53-+ Xu Xing (philosopher of Chu, -4th centUlY) 116
Xiadu mass grave of fallen soldiers 128-31,132, 133--1- European production 356 Xi Xia cave-temple mural (Anxi, Gansu province) 281, Xu Xueshu 172
see also sword(s) forge-welding steel to base 66 285 xuan kai, xualljia (dark armour) 322
weather, beliefs 182n, 186--7 guns 292 Xi. County (Shanxi province) 208-9 . .runll.vuan Bao .::.ang lun (The Yellow Emperor's discourse
Wei (Han-dynasty Commandery, in modern Hebei hammering out slag r8, 30 Xia hou long suanjing(The mathematical canon of on the hidden treasures [of the earth], 17tb
province) 196 Houma (Shaanxi) site 10+ Xiahou Yang, +8th centUlY) 252 centuty) 269
Wei dynasty 2+0 indirect process 5, 3+7-56 Xiadian Giangxidian region) 19 Xuan-di(r. -73 to -+9) 13·1, 185
Weishengjun (Song-dynasty Prefecture, in modern low sulphur requirement 316 Xiadu site (Yi County, Hebei province) .lue (pit) 311
Shanxi province) 296, 299 malleable cast iron as substitute 358,359 grave artefacts 118, 119,120,121 XUIl zi(The Book of!'.laster XLln, ca. -2+0) 116, 128
Weiyuan county (Sichuan province) military ironworks production 328, 329 mass grave offallen soldiers 128-31, 132, 133~-l Xuzhou County,Jiang-su 207
cast-iron composition 26 mixed with cast iron 66, 255-7 Xi'an (Shaanxi province) 20j Xuzhou (Song-dynasty Prefecture, in modernJiall.gsu
cementation steelmaking furnace 36 production 17-18, 20, 30,50 iron Buddha 28g province) 297, 299
welding, smith's technique 131 Zunhua state ironworks 333, 337! 339 xiallliallg(worthies) 179 Liguo Industrial Prefecture 300-1
Wen County (Henan province) I54, 155-6,205 puddled39 Xiangguo (in modern Hebei province) 256
~Vt'1Z :,jall tong kao (General investigation on important refining3.f o Xianyang (Qjn capital, in modern Shaanxi) "nllgunlZ (Salt Offices) 192
writings, + 1308) 288-g reinforcement for Lion ofCangzhou 292 12 4,199 Yan state (in moden1 Hebei pro\'ince) 128~3I, 132,
Wl'll XlU (scholars) 179 rod 106 xiao I" (small furnace) Si 133-4
Wen-di, EmperorofHan (-179 to -157) 1{3 saltpetre use 3+5 Xiapi (Han-dynasty Prefecture, in modernJiangsu state Involvement in iron industry 172
Wenxian (Hen an province) 205 scrap 76 province) 198 (Discourses on salt and iron, -73 to -49) IH,
Tall tie lUll
Wertime, Theodore 350, 355 slag inclusions '277 Neighbourhood Heads 215 17+, l77 n , 179
West hammering out r8, 30 Xiayang (Han-dynasty Prefecture, in modern Shaanxi environmental issues 228
competition 75-8 smiths' techniques 131 province) 197, 198 iron monopoly 185-91
techniques 2, 6 Song period 285-6 l;ichi mu (finely patterned wood) 271 Iron Offices 225
see also Europe; United Slates Song Yingxing's account 3P Xichuan (Henan province) 95 labour 2I7, '218
West China Development Corporation 37 strips 258 Xi'eshan Oiangling, Hubei province) 109 official position holders 223~ 4-
West River (Guangdong province) 5-1 sulphur content 45n Xingjillg(Star canon, early Han) 136-7 translation 180-2
Western Han swords 1'21 xillg li ::.hi chell (officials whose task is to make a profit) Yanbulake (Xinjiang province) 96
iron coins :186 use 169 175-6 Yandu (Han-dynasty Prefecture, in modernJiangsu
local revolts :2I8 Song period 320 Xingguo jUl1 (Song-dynasty Prefecture, in modern province) 195,198
official seals Ij'l weapon making 146-7 Hubei prO\'ince) 29j, 299 Yang Kuan ++, 84
INDEX INDEX 477
Yangcheng (Henan province) 152, 153 Yuanzhou (Song-dynasty Prefecture, in modern Zhongyue Temple (Song period, in Dengfeng, Henan Zunhua state ironworks (Hebei province) -b 326,
Yangcheng (Han-dynasty Prefecture, in modern Jiangxi province) 297,299 province) 290, plates x..,{IX-x..'{..,{I 32 7-39
Henan province) 196, [98 Yuchang (fish-gut patterning) 259, 323,324 Zhou Empire charcoal
Yangzi Delta, iron production 69, 326, 329-30 )'lIe (axehead) plates XIII, XIV
bronze-iron weapons plate XII production 335
Yangzi Gorges, steamship transport 35 lltcju( still (The book ofYue-jue. Eastern Han period) earliest use of iron 88 supply 331
Yangzi River (Changjiang) 21, 22 254 earlv use of iron 98-100, plates XII-XIV charcoal iron production 328
Yanzhou (Song-dynasty Prefecture, in modern Yuexi (Anhui province) i Zhou (minor dynasty, 1612-78), iron guns 29211 closure/ reopening orders 327-8, 330-1, 337-8,
Shandong prO\'ince) "97. 299 Yuexi (Han-dynasty C:ommandery, in modern Sichuan Zhou Enlai, Premier (1898-1976) 79 339
)'ao (drug) 134 province) 196 :(lIou ,hu (Standard history of the Western Wei and delivel)' ofiron to state 335, 336
Yaqian (Anhui province) 7 Yule, Henry 270 Northern Zhou dynasties, +635) 268n early production 327
)'< (thin plates) 50 Yunnan pro\'ince 9-1, [98, 299 ;:hu (casting) 13+ flux 333,33-1
_l'e gllGII (Smelting Office) 2{0 Qing colonisation 286-j Zhu Guozhen (writer, 17th century) 333 FuJun in charge of 332-9
Ye Qj.hua (local historian, Guangdong pro\'ince) 55-6 Yunnei Prefecture (Inner :Mongolia), bill iron Zhuge Liang (+3rd century) 135 fuel
Ye Valley (in modern Shaanxi proYince) I35 production 269 Zhuo (Han-dynasty Commandery, in modern Hebei charcoal 331, 335
yellow iron 252n Yutai (governor-general ofHu-Guang, Qing period) province) 197 efficiency 335
Yellow River 1911 explosion 216 supply 328,331,338
cor\'(~e iron production in Hancheng (modern Yutaishan Giangling County~ HubeiprO\-ince) 122. [2]. Zhuo family (Shu, in modern Sichuan prO\'ince) q.1-2, furnaces 333-4, 337, 33 8 -9
Shaanxi pro\'ince) 303-5 124 gm'ernment administration 328
143
floaring bridge anchors 289 Yuyang (Han-dynasty Commandelyr, in modern slaves 2I7 inputs 334-7
1l reil (barbarians) 21 Beijing municipality) [96, 198 Zhuo \Vangsun (wealthy man ofLinqiong Prefecture) ironsand
Yidu County (Hubei) 69 Yuyang (Han-dynasty Prefecture, in modern Beijing 14 2,1+3 production 335
Yilu (Qu Prefecture, in modernJiangsu province) 2l{ municipality) 196 daugluer Wenjun l-t3 use 338
Yimencun (Shaanxi pro\'ince) plates XXII-x"XVI YLlzhi (Han-dynasty Prefecture, in modern Shandong ;.ibmdll~J'i l1ullgJ'a (embryonic capitalism) 56n labour 330-1, 331, 335, 33 6
Yin and Yang 137 province) [9-1 Zizhou (Song-dynasty Prefecture, in modern Hebei outputs 334-7
Yincheng (Shanxi pro\'ince) 38 Yuzhou (in modern Helun province) 21+ province) 298, 299 overproduction 336
Ying (Chu state capital, in modern Hubei province) Yuzhou County (Henan province) 206 Zizhou (Song-dynasty Prefecture, in modern Sichuan production
I06,122 province) 298, 299 costs 337-8
Ying (Han-dynasty Prefecture, in modern Shandong Zaoshilu (Guangdong province) 55-6 Zizhou Iu (Song-dynasty Circuit, in modern Sichuan quotas 328-9
province) 196, 198 .::eng (steamer) II 6 province) 2g8 relocation 331, 338
Ying Shao (writer, +2nd century) 222 Zhan guo cc (Intrigues of the ,,,rarring States, -79-78)_ ::.ufan (pattern-box) 153n reorganisation ofq38 328, 331, 338
Yingchuan (Han-dynasty ComrnandeI}', in modern 134 Zu Ti (military leader. EasternJin campaign +319) 249 skilled craftsmen 33I
Henan province) 196 Zhan Ruoshui (philosopher and educator, 1466-1560) Zunhua District (Hebei province) 327-9 stockpiles 336
Yingshan (Hubei province), iron-smelting activity 7, 19 5211 charcoal use 330 technology at 332-9
Yingzhou (Song-dynasty Prefecture, in modern Zhang Chllanxi 225, 226,228 forests 328, 331 walled ironworks 329, 331,332
Guangdongprovince) 296, 299 Zhang Lin (Eastern Han period) t8+ fuel for ironworks 328, 331 ::)10 dzuo71 (Zuo's commemary on the Spn'ngand Autumn
Ying-zong (Ming Emperor, 1435) 330 Zhang River (Hebei province), Song artefacts from ironsand use 330 annals, -+th century) 83-4, 129
Yinwan tombs (Donghai County,Jiangsu prO\ince) 210 shipwrecks 28I, 282- military ironworks 329,338 Zuopingyi (in modern Shaanxi pro\~nce) 197
personnel list 2 [1-13 Zhang Ruo (Qin official, -312) li3
population figures 2 Lt Zhang Xiaoquan Scissors Factory (Hangzhou) 6'6
Salt Offices 213, 214 Zhang Xie (poet, WesternJin period) 255
scribal errors in texts 213 Zhang Zhidong (reformer, 1837-1909) 59
Yiyang (Han-dynasty Prefecture, in modern Henan Zhang-di, Emperor (Eastern Han) 184
province) [9-/, 198 Zhangjiashan (Jiangling County, Hubei province)
Yiyang County (Henan prO\'ince) 206 17 8n
Yizhou (Han-dynasty Commandery, in modern Zhangqiu County (Shandongpro\'ince) 208
Yunnan province) [96 Zhao (Han-dynasty Kingdom, in modern Hebei
Yong (Han-dynasty Prefecture! in modern Shaanxi province) 197
province) 196, 198 Zhao Menglin (Iron Officer, d. +99) 215
Yong (Qin capital, in modern Shaanxi) 12+ Zhao-di, Emperor (Han state) 186
rong tiefu reil (l\,fadame Gushing-Iron) 50 Zhejiang province 95, 198,299
Yonglin (Yongjia County, Zhejiang province) 109 small-scale iron industry 330
Yongping (~·ling-dynasty Prefecture, in modem Hebei Zheng (Han-dynasty Prefecture, in modern Shaanxi
province) 330 province) 195, 198
Yongxingjun lu (Song-dynasty Circuit, in modern Zheng Dangshi (~Iinister of Agriculture, Han state)
Shaanxi province) 298 17 6 ,177
Youbeiping (Han-dynasty Commandery, in modern Zhengzhou (Henan province) 230
Liaoning province) 196 bronze-melting furnace 1.J8
Youfufeng (in modern Shaanxi province) 196 Zhenping County (Henan province) 206
Yu (legendary Emperor, trad, -22nd century) 83 ~hi (liquid) 20
Yuan period 324-5 Zhong Hui (minister, +225-263) 254 ,
Jiangnan (Yangzi Delta) iron production 329 Zhongshan (Han-dynasty Kingdom. in modern Hebe.
see also Song-Yuan blast furnaces province) 197
TABLE OF CHINESE PERIODS AND DYNASTIES

Xia I (legendary?), traditional dates -2205 to -1767


Shang lili, traditional dates -1766 to -1123
Zhou Ii!i:I trad. -1122 to -25 6
Western Zhou i§ Jj!ij trad. -1122 to -771
Eastern Zhou ~ Ii!i:I -770 to-221
Spring and Autumn (Chunqiu ti'f)() -77 0 to-.J:76
Warring States (Zhanguo ~~) -475 to -221
Qjnw -221 to -207
Hani~ -206 to +220
Western Han (Xi Han i§il) or Former Han
(Qjan Han Mil) -206 to +9
Wang Mang::ERi or Xin Jr interregnum +9 to +q
Eastern Han (Dong Han ~i~) or Later Han
(Hou Han I~i~) +25 to +220
Six Dynasties (Liu Chao t\~) +222 to +589
Three Kingdoms (San Guo =-~) +211 to +265
Shu-Han ili~ +211 to +26+
Wei£t +200 to +265
Wu:'R: +222 to +280
WesternJin gg~ + 26 5 to +317
EasternJin ~ ~ +317 to +420
Southern Dynasties (Nan Chao i¥i~Jl) +420 to +589
Liu-Song ~"IJ* +4 20 to +.J:79
Southern Qj i¥iil\' +429 to +502
LiangW: +5 02 to +557
Chen F>* +557 to +5 8 9
Northern Dynasties (Bei Chao :itWl) +386 to +581
Sixteen Kingdoms (Shiliu Guo +t\~) +3 0+ to +439
Northern Wei :it~ +386 to +535
Eastern Wei ~~ +534 to +55 0
Western Wei gg~ +535 to +557
Northern Qj :itil\' +55 0 to +577
Northern Zhou :itli!i:l +557 to +5 81
Sui~ +581 to +618
Tang pg +618 to +907
Five Dynasties (WU Dai 1i f~) +907 to +960
Ten Kingdoms (Shi Guo +~)
Song *
Northern Song :it*
+9 07 to +979
+960 to +1126
+960 to +1279
Liao lM +907 to +1125
XiXia gg;f +990 to +1227
Southern Song i¥i* +1127 to +1279
Jinot +1115 to +123.J:
Yuan 7C +1279 to +1368
MingS)j +1368 to +16H
Qingm +16+.J: to +1911
Republic of China (Zhonghua Minguo cp.F;~) +19 12
People's Republic of China (Zhonghua Renmin Gongheguo
CP • .AKtHlJ~)

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