Presentation by Somesh.

M
Twin wall technology Shivani .G
Rakshita .K
DEFINITION
The twin wall technology is a solution of wall system that combines the qualities of erection speed and precast concrete with the
structural integrity of in-situ concrete. This type of wall system guarantees structural integrity and is a more reliable form of
construction.

1. Twin wall construction system is a walling system that combines the speed of
erection and quality of precast concrete with the structural integrity of the
in-situ concrete to provide a hybrid solution.
2. Twin wall is an adaptive wall system that provides the speed and the
effectiveness of the precast concrete with the structural and water proof
reliability.
3. The prefabricated structures comprises of two slabs separated and connected
by the cast-in lattice girder .
4. The units are placed, temporarily propped and then joined by reinforcing and
concreting the cavity on site.
5. Twin wall is usually employed in association with the precast concrete
flooring.
HISTORY
Joseph Monier (1823 – 1906) was a gardener and his idea was to develop permanent planters at a low price. In 1867, he patented
different products made of reinforced concrete. After his invention of reinforced concrete the next logical step was the invention of
precast concrete elements because prefabrication has great advantages compared with in-situ concrete (quality, speed, health and
safety).

This led to the first precast structure , which were solid in its form and were connected to each other by grouting, welding and
bolting.These led to the development of uniform planning and added to the high seismic loads in high- rise buildings.

1. The development of the “new” precast structures started in the 1965-1985 , which gave flexibility to the construction process.
2. Precast girders were one of the first precast elements. This was the starting point for the industrial production of precast elements
on a broad basis.

Development of the double wall

The driving factor for a further development was the need to optimize the building process and cut down work on the building
site, as well as to increase the quality of the product and buildings. In the years from 1980 to 1985, the half precast wall, the
so-called twin wall, was invented and introduced to the market.

1. Then came the development of the “new” industrial precast systems.

This developed the CAD/CAM controlled production wherein the CAD was used to generate the electronic data of the product
and PLC systems to control automated machines. This process was used to develop precast structures faster and with more
precision.
DEVELOPMENT AND POPULARITY
Since the year 2000, there has been a number of developments dealing with the digitalization and networking of production.
In parts, these methods are already used, but not on a broad scale and not in every country. Please find below a short
overview of the methods and concepts.

BIM - Building Information Modeling

For some years, everyone has been talking about the term BIM. BIM is short for Building Information Modeling and deals
with the exchange of data and information for the design, construction and maintenance of a building. By letting all persons
involved access to the same data, BIM ensures data consistency, which saves time and money. If any of the involved
persons changes data, this is immediately visible for all the other involved parties and mistakes can be prevented.

“Industry 4.0”

“Industry 4.0” is also one of the terms that are excessively used in the industry. The utilization of automated machines in
the production process is complemented by a connection of the machines and plants with each other and the internet.
Sometimes this principle is also called "smart factory".

Paperless production

In addition to that, some efforts have been made lately to reduce the utilization of paper in the production of precast
concrete elements. Data are to be be transferred only digitally in the future and printing won't be necessary anymore. This is
advisable for environmental, as well as economic reasons. Moreover, the most recent plans are available at any time.
INSTALLATION PROCESS
Precast Concrete Twin Wall combines the dimensional accuracy and quality control of precast walls with the flexibility of
in-situ concrete. The Twin Wall arrives on site as two leaves tied together with steel lattice girder and is filled with in-situ
concrete on site. The final wall is a solid concrete wall with a high quality paint-ready finish on both sides.

The twin wall system has two walls slabs that are separated. The two slabs are separated by a cast in lattice girders. The
procedure involves:
1. The wall units are placed in the site.
2. The twin units are propped temporarily.
3. The wall units are later joined by means of reinforcing.
4. The gap between the wall units are filled by means of concrete.

This system of construction is faster than normal construction methods and economical.
 KEY FEATURES
● Innovative Precast Twin Wall System, designed to meet the highest of engineering standards in the construction industry

● Consists of two 70mm thick precast leafs with high quality smooth external finish and chamfered edges

● Panel sizes up to max 3.0m x 9.5m and weighing up to 10 ton with thicknesses ranging from 200mm to 400mm

● High strength reinforced concrete to EN 206 used in all Twin Walls

● Acoustic Properties - Typically 50 DB reduction for 200mm Twin Wall

● "Paint Ready" Precast Concrete Twin Walls are cured in the factory
 ADVANTAGES

● The advantages of off-site construction with factory tolerances and high quality factory finishes

● The structural integrity equivalent to any in-situ designs

● The high levels of acoustic control and fire ratings that cannot be achieved by any other precast system

● Reduced staff on site - less operatives required for erecting walls

● The pre-installation of electrical conduits and outlets during production provides for faster construction of a building

● The speed of erection and certainty of programmed schedules

● The finished precast structure will have a monolithic quality that is unique to twin wall and will provide superior levels of

air tightness
 APPLICATIONS

● Precast Concrete Twin Walls are ideal for use in Cross-wall Construction, Hotels, Nursing Homes and Apartments, and
when combined with Filigree slabs they provide a complete monolithic “Paint-Ready” structure.
THANK YOU

Video link https://www.youtube.com/watch?v=LGTj6TswAO8

https://www.youtube.com/watch?v=GAkDRKTFbrU