FINAL YEAR PROJECT

TESLA COIL (WIRELESS POWER TRANSMISSION)

SUBMITTED BY
WAHID HUSSAIN SHAH
Department of Electrical Engineering.
Govt. Polytechnic College Ganderbal Kashmir
 How to Make a Mini Tesla Coil with 9v Battery

1. Be it an ordinary high school project or a mind-blowing arcing

project, a Tesla Coil is always fun to build and will definitely make
your project look cool and attractive. A Tesla Coil is a simple coil
that creates a high voltage electric field in the air when a small
input power (9V) is provided, this electric field is strong enough to
glow small light bulbs. This principle was invented by Nicola Tesla,
who also holds the credit for inventing Induction Motors, AC
current, neon bulbs, Remote controls, etc..
2. This Mini Tesla Coil Circuit is very simple and just works with a
help of a 9V battery and very few commonly available electronic
components, which makes it is very easy to build (fingers
crossed). There are a handful number of people who have tried
this project already and have failed to obtain the result; this is
mainly because of a few subtle mistakes that commonly occur. So
it does not matter if you have already given up on Tesla coils or if
you are completely new to this topic, this tutorial will be your final
stop to build and debug your Tesla coil and get it working. In this
DIY tutorial, we will learn How to Make a Simple Tesla Coil with 9v
Battery and transmit the power wirelessly.

3. Warning: This is a high voltage project, so make sure you always

know what you are doing. The voltage is not lethal but still can
cause nerve and tissue damage if you get in direct contact with
any arcs. You don’t have to fear much, but always remember not
to touch the coil while it’s powered ON.

4. Components Required to build a Miniature Tesla Coil

5. Magnetic wire a.k.a Enameled copper wire
6. 22K Resistor
7. 2N2222 Transistor
8. LED
9. Ordinary breadboard wire
10. Any non conductive cylindrical object
11. 9V Battery (or 5V Supply)
12. Breadboard
13. Mini Tesla Coil Working:
 14. Before we start building the Tesla coil, it is very important to
know how it works. Only then we will be able to build and debug
one successfully. The Tesla coil works with the principle of
Electromagnetic Induction. According to which, when a conductor
is placed under a varying magnetic field, a small current will be
induced inside the conductor. For a Tesla coil this conductor will
be called as the secondary coil and the varying magnetic field will
be produced by the primary coil by passing an oscillating current
through the primary coil.

15. It might sound a bit confused, but let us proceed with the
circuit diagram where things will be made much clear.

Mini 9V Tesla Coil Circuit Diagram:

The circuit diagram of Mini Tesla Coil Project given below is very simple.
So let us understand how it works and learn how to build it. The main
component in this mini tesla coil diagram is the secondary coil (golden
colour), which is made by winding a magnetic wire (enameled) around
a cylindrical object (any non conductive object will work).

A high current high frequency transistor like 2N2222 is used to supply

current through the primary coil (violet colour). The whole set up is
powered by a 9V battery as shown above. The positive end of the
battery reaches the collector of Transistor through the primary coil, and
the emitter is grounded. This means that whenever the transistor
conducts, current is flown through the primary coil. The LED diode and
one end of the secondary coil is also connected to base of transistor to
make the circuit oscillate, this way the transistor will send a oscillating
current into primary coil. If you want get more technical and learn how
the current oscillates you can Google for “Slayer Exciter Circuit”.

So, with this arrangement we have a primary coil which will have
an oscillating current, and hence will produce a carrying magnetic
flux around it. Now, this coil is wound around the secondary coil
and hence a according to law of electromagnetic induction a
voltage will be induced in the secondary coil. Since the number of
turns in the secondary coil is very large than primary coil, this
voltage will be a very high voltage and hence this coil will have a
very strong electric flux around it that is powerful enough to glow
normal CFL bulbs and is used in Wireless Power Transmission
 Winding the Secondary Coil:

One very important step in this project is winding the secondary coil. It
is a time consuming process and hence do not rush yourself in this part.
First of all, you will need a magnetic coil, which is also called as
enamelled coil wire. These wires can be found inside relays coils,
transformers and even motors. You can either reuse one or buy
yourself a new one. The thinner the wire is the better the results will
be.

Once you are ready with the magnetic wire, you will need a cylindrical
object. The only rule while selecting this object is that it should not be
conductive, you can select PVC pipes, cardboard roll or even stack 4-5
A4 sheets together and roll them up. The diameter of the cylinder can
be anywhere between 5cm to 10cm, and the length should be at least
10cm. The longer the object is more number of turns it can fit in.
After getting your coil and cylindrical object, it is time to start the
winding process, just wind few turn and use a tape to secure the
winding initially and then proceed with the complete winding. Make
sure you follow the below tips while winding

Wind the coils as close as possible

Do not overlap one coil turn over another
Try to get a minimum of 150 turns, a value of 300 turns will be typically
good.

Common Misconceptions:
Although this circuit works and behaves like a Tesla coil, it is far
away from an actual Tesla coil. The right name for this circuit is
slayer exciter tesla coil or Poor mans Tesla coil. You can learn and
have fund with this circuit, but be advised this is not a Tesla coil.
That being said let’s proceed with our project. Once we are ready
with the coil we are almost 90% through the project after that just
follow the circuit diagram and make the connections, but there
are a few commonly asked “why is my tesla coil not working?”
questions to which you can find the answers below.

Do not use a normal transistor in place of 2N2222, unless you

know to select an exact equivalent for this transistor.
The resistor 22K need not be exactly the same it can be anywhere
from 12K to 30K.
Make sure the 9V battery that you are using is brand new,
because the cheap batteries will not last more than 5 minutes
with this circuit, If you have an Arduino or something which can
source you +5V you can also use that.
It is completely fine for your coil to have any number of turns, but
it should have a minimum of at least 150 turns, you dint have to
be very accurate with the count.
The circuit can work from 5V to 10V. However don’t push more
than 500mA through it
The LED has a different purpose other than glowing, it is actually
used to switch the transistor so do not ignore it, a RED colour LED
will work fine.
Your LED might or might not glow when the Circuit is powered,
you do not have to be worried about it.
You might or might not get a spark (arc) at the free end of
Secondary coil, you do not have to worry about that either. If you
get an Arc do not touch it.
Always check if the circuit is working only by using a normal CFL
bulb.
Adding a metal load (foil paper) on top of secondary coil is
optional, but it sure will improve the results but not mandatory to
get a basic working output.
There is a very little chance for you to hear any hissing sound, so
don’t expect it.

I dint not have a 22K resistor or anything near, so I used two 47K
resistors in parallel as shown in the circuit. Now, finally it is time
to have fun. Just power the circuit using a new 9V battery and
bring a CFL bulb close to the coil you should be able to watch the
CFL bulb glow without any connection on its own just like as
shown in the video below. You can also achieve the same effect
on tube lights as well. Go ahead and play around with it, there is
a lot more room to improve the project, by increasing the current
rating or by increasing the number of turns on secondary coil to
get arcs on the free end of secondary coil. But, all those things are
left for a new tutorial.

You t also check if the circuit is working by using a mulimeter, just

place the multimeter in voltage mode. Touch the black probe on
the ground of the circuit and leave the red probe floating on the
air, the multimeter should be able to read a very high voltage as
shown below where the meter reads a very high voltage of 1247V.
You have been warned already, be very careful around these high
voltage set-up.
You can also check the presence of Flux by using a Clamp Type
Multimeter in NCV mode. When you bring the Multimeter near to
the coil, it will start beeping with the flashig light.
But, wait!!!...., what if your bulb does not glow. Don’t worry it should
be a very subtle problem somewhere. A most common solution to try
out first is change the polarity of your primary coil, that is connect the
collector end of primary coil to battery positive and the battery positive
end of primary coil to the collector pin. This should help you to solve
the problem. If not, try using a new 9V battery or some other reliable
power source.

Even then if you face any problem make sure you have read the
common misconception heading above and check for your circuit
connection. If everything fails feel free to post your problem as
comment below. I will try my best to make your circuit work.