Belt drive is used where we have to transfer power for a
larger distance. It can also be used for shorter distance but force transmitted should be less. It is used in mill industry. In Conveyors and Esclators. In automobiles e.g. CVTs, to drive cooling fan. Selection method
The designer has to select a belt from the manufacturer’s
catalogue. For the selection of a proper belt for a given application, the following information is required: (i) power to be transmitted; (ii) the input and the output speeds; (iii) the centre distance depending upon the availability of space; and (iv) type of load. Selection method
The basic procedure for belt selection from the
catalogue of The Dunlop Rubber Co. (India) Ltd is discussed in following slides Selection method The maximum power transmitted by the belt is obtained by multiplying the rated power by a load correction factor (kW)max = Fa (kW) where, (kW)max = power transmitted by the belt for design purpose kW = actual power transmitted by the belt in a given application Fa = load correction factor There are two varieties of Dunlop transmission belts—HI-SPEED duck belting and FORT duck belting. HI-SPEED duck belting is used in general purpose applications. FORT duck belting is recommended for heavy duty applications. The range of optimum belt velocity for these two belts is 17.8 to 22.9 m/s. The basic procedure for selection of flat belt consists of the following steps: (i) The optimum belt velocity of Dunlop belts is from 17.8 to 22.9 m/s. Assume some belt velocity such as 18 m/s in this range and calculate the diameter of the smaller pulley by the following relationship: d = 60(1000)v/πn where n is the input speed or rpm of the smaller pulley. The diameter of the bigger pulley is obtained by the following relationship:
Modify the values of d and D to the nearest preferred diameters.
Determine the correct belt velocity for these preferred pulley diameters and check whether the actual velocity is in the range of optimum belt velocity. (ii) Determine the load correction factor Fa It depends upon the type of load. Find out the maximum power for the purpose of belt selection by following relationship, (kW)max. = Fa (kW) (iii) Calculate the angle of wrap for the smaller pulley by the following relationship:
(iv) Calculate the corrected power by the following
relationship: (kW)corrected = (kW)max. \ Fd (v) Calculate the corrected power rating for the belt by the following relationships: For HI-SPEED belt, Corrected kW rating = 0.0118v/5.08 For FORT belt, Corrected kW rating = 0.0147v/5.08 where v is the correct belt velocity in m/s. (vi) Calculate the product of (width * number of plies) by dividing the corrected power by the corrected kW rating. Or, (Width*No. of plies) =corrected power/corrected belt rating =(kW)Corrected /corrected kW rating of belt Calculate the belt width by assuming a suitable number of plies. In this step, there are a number alternative solutions. A belt whose width is near the value of the standard width is the optimum solution. For this belt, select the standard belt width. (vii) Calculate the belt length by using the following relationship: Thank You