Professional Documents
Culture Documents
Guidelines For Cylinder Casting
Guidelines For Cylinder Casting
1. wmwjÛvi mvBRt
mvaviYZ Kbµx‡Ui Kg‡cÖwmf †÷ªs_ cix¶‡Yi Rb¨ Avgiv 6 © © × 12© © wmwjÛvi m¨v¤új ˆZwi K‡i _vwK|
Z‡e 4 © © × 8© © wmwjÛvi m¨v¤újI ˆZwi Kiv hvq, hv ASTM Standard C31/C31M-03 Øviv ¯^xK…Z|
j¶bxq †h, 4 © © × 8© © KbµxU wmwjÛvi ˆZwii mv‡_ †ek wKQy DcKvwiZv mwbœwnZ| †hgb t
GKwU 6 © © × 12© © wmwjÛvi ˆZwi‡Z †h cwigvY KbµxU cÖ‡qvRb, Zv w`‡q wZbwUiI †ekx 4 © © × 8© ©
KbµxU wmwjÛvi ˆZwi Kiv m¤¢e| A_©vr, 70% KbµxU AcPq †iva Kiv hvq|
g~j¨evb cÖvK…wZK m¤ú` (cv_i, wm‡g›U, evjy BZ¨vw`) mvkªqx|
msi¶Y I cieZ©x‡Z ey‡qU j¨ve‡iUix‡Z cwienb AZ¨šÍ mnRmva¨|
ASTM Standard Abymv‡i, 6 © © × 12© © wmwjÛvi I 4 © © × 8© © wmwjÛvi cix¶v K‡i cÖvß KbµxU
†÷ªs‡_ †Zgb †Kvb cv_©K¨B †bB|
ey‡q‡U 4 © © × 8© © KbµxU wmwjÛv‡ii Test Fee Zzjbvg~jKfv‡e A‡bK Kg|
ZvB Gme wePv‡i MZvbyMwZK 6 © © × 12© © KbµxU wmwjÛv‡ii cwie‡Z© 4 © © × 8© © wmwjÛvi ˆZwi KivB †ekx
myweavRbK, cÖvK…wZK m¤ú` mvkªqx I cwi‡ek evÜe|
Kb÷ªvKkb mvB‡U KbµxU wmwjÛvi cÖ¯‘ZKiY msi¶Y I cix¶‡bi Av`k© wbqgvejx - cyi‡KŠkj wefvM, ey‡qU cvZv bs 1/4
3. wmwjÛvi Kvw÷st
Kgc¨vKkb cÖYvjx
U¨vw¤ús iW fvB‡eªUi
wmwjÛvi †gvì mvBR
cÖwZ †jqv‡i cÖwZ †jqv‡i
i‡Wi Wvqv i‡Wi ‰`N©¨ †jqvi †jqvi
iwWs fvB‡eªkb
4© © × 8© © 3 ©©
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12© © (300mm) 2 wU 25 evi 2 wU 1 evi
(100mm × 200mm) (10mm)
6 © © × 12© © 5 ©©
/8
20© © (500mm) 3 wU 25 evi 2 wU 2 evi
(150mm × 300mm) (16mm)
mvaiYZ wmwjÛv‡i KbµxU Kgc¨vKk‡bi Rb¨ iwWs ev fvB‡eªkb †h †Kvb c×wZB Aej¤^i Kiv
hvq, Z‡e Slump Gi cwigvY 1© © (25mm) Gi Kg n‡j fvB‡eªUi e¨envi Kiv DwPZ|
U¨vw¤ús i‡Wi GKcÖvšÍ †MvjvKvi nIqv evÂbxq| †mB mv‡_ fvB‡eªUi b‡Rj cvBc 4© © × 8© ©
wmwjÛv‡ii †¶‡Î 1.0© © I 6 © © × 12© © Gi †¶‡Î 1.5© © Gi †ekx n‡Z cvi‡e bv|
U¨vw¤ús Gi †¶‡Î i‡Wi †MvjvKvi cÖvšÍ w`‡q cÖwZwU †jqvi Gi Dci Pviw`‡K mgvbfv‡e
Kgc¨vKkb Ki‡Z n‡e| me©wbgœ †jqv‡i Ggbfv‡e U¨vw¤ús Ki‡Z n‡e †hb U¨vw¤ús iW wbP ch©šÍ
†cuŠQvq| Dc‡ii †jqvi/†jqvi¸‡jvi †¶‡Î U¨vw¤ús iW Kgc¨vKkb Kv‡j wb‡Pi †jqv‡ii †fZi
AvbygvwbK 1© © (25mm) cÖ‡ek Ki‡Z n‡e|
fvB‡eªUi Pvjv‡bv Ae¯’vq wmwjÛv‡i KbµxU †bqv evÂbxq bq| cÖwZwU †jqvi Avjv`vfv‡e WvB‡eªUi
w`‡q Kgc¨vKkb Kiv DwPZ| WvB‡eªk‡bi MwZ n‡e AZ¨šÍ axi Ges †Kvb fv‡eB WvB‡eªUi
b‡RjwU‡K Mold Gi Zjv ev mvB‡W AwaK mgq ivLv Pj‡e bv, Ab¨_vq wKQy Air void †_‡K †h‡Z
cv‡i| cÖwZ †jqv‡ii gvSvgvwS MfxiZv ch©šÍ b‡Rj cÖ‡ek Kiv †h‡Z cv‡i Ges ïaygvÎ ZZ¶YB
fvB‡eªkb Kiv cÖ‡qvRb hZ¶Y bv GKwU †jqv‡ii DcwifvM mgZj n‡q DV‡e| mvaviYZ 10
†m‡K‡Ûi †ewk fvB‡eªkb Kivi cÖ‡qvRb nq bv| fvB‡eªkb †k‡l b‡RjwU‡K AZ¨šÍ ax‡i DwV‡q
Avb‡Z n‡e|
m¤ú~Y© wmwjÛvi Mold wU fwZ© n‡q †M‡j 10-15 evi Mold Gi evB‡i Pvicv‡k fvB‡eªU‡ii b‡Rj
ev U¨vw¤ús iW w`‡q g„`y AvNvZ Ki‡Z n‡e, hv‡Z Air void bv _vK‡Z cv‡i| me‡k‡l Mold Gi
Dcwifv‡Mi AwZwi³ KbµxU †d‡j w`‡q mgvb K‡i w`‡Z n‡e|
GKwU KbµxU wmwjÛvi D‡jøwLZ wbq‡g me©‡gvU 15 wgwb‡Ui g‡a¨ Kvw÷s Kiv evÂbxq|
Kb÷ªvKkb mvB‡U KbµxU wmwjÛvi cÖ¯‘ZKiY msi¶Y I cix¶‡bi Av`k© wbqgvejx - cyi‡KŠkj wefvM, ey‡qU cvZv bs 2/4
wmwjÛvi Kvw÷s Gi AbwZwej¤^ c‡iB †m¸‡jv‡K Mold G ivLv Ae¯’v‡ZB 48 N›Uv ch©šÍ
m~h©v‡jv‡Ki ms¯úk© n‡Z `~‡i ivL‡Z n‡e| G‡¶‡Î wQ`ªnxb cøvw÷K e¨vM e¨envi Kiv †h‡Z cv‡i|
Z‡e PzbwgwkªZ cvwb‡Z Mold m‡gZ m`¨ cÖ¯‘ZK…Z wmwjÛvi¸‡jv‡K Wywe‡q ivLvB h_vh_|
Gfv‡e 48 N›Uv cÖv_wgK wKDwis †k‡l Mold n‡Z wmwjÛvi¸‡jv †ei K‡i, Zv‡`i Mv‡q Abc‡bq
Kvwj ev is w`‡q ¯’vqx gvwK©s Kiv DwPZ| Z‡e Mold n‡Z †ei Kivi 30 wgwb‡Ui g‡a¨
wmwjÛvi¸‡jv‡K PybwgwkªZ cvwb‡Z (saturated) m¤ú~Y© Wywe‡q ivL‡Z n‡e|
evsjv‡`k cÖ‡KŠkj wek¦we`¨vj‡qi cyi‡KŠkj wefvM †`‡ki mye„nr wbg©vY wk‡íi †mev, ¸bMZ gvb wbqš¿Y I
Kj¨v‡b me©`vB wb‡qvwRZ|
Kb÷ªvKkb mvB‡U KbµxU wmwjÛvi cÖ¯‘ZKiY msi¶Y I cix¶‡bi Av`k© wbqgvejx - cyi‡KŠkj wefvM, ey‡qU cvZv bs 3/4
Kb÷ªvKkb mvB‡U KbµxU wmwjÛvi cÖ¯‘ZKiY msi¶Y I cix¶‡bi Av`k© wbqgvejx - cyi‡KŠkj wefvM, ey‡qU cvZv bs 4/4