PLC Temperature Control PWM (Pulse Width Modulation)

6/13/2021 PLC Temperature Control PWM (Pulse Width Modulation)
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PLC Temperature Control using Pulse Width

Modulation (PWM)
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Write the PLC program for temperature control with PWM output of PID.
Temperature control with PWM output of PID
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Solution
Top 100 PLC Objective Questions and Answers
X
PLC Connection between Instrument, Junction
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Box, Marshalling & System Cabin…
Here we use
Instrumentation ToolsRTD
assistssensor for temperature
you a complete guide measurementPLC
and a transmitter to convert
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A PLC connection represents the signal flow starting

which mainly targets the aspirants of Electrical,
sensor and
Electronics output into standard
Instrumentation engineering 4-20mA
Strea… current output, which
from the is then
field connected
transmitters, to marshalling
junction box, PLC
cabinet, system cabinet and Human-Machine …
input.
RTD sensor will detect temperature and transmitter will generate signal according to
measured temperature.
Solid State Relay (SSR) drive is used to control the heater and SSR will be controlled by
PWM (pulse width modulation) output of PLC. Solid State Relay Drive will control the
heater power supply in-order to maintain the required temperature.
For example, if PLC output PWM varies from range 0 to 100% then accordingly SSR will
control the Heater power supply, so we can maintain the heater temperature.
PID controller will generate PWM as per temperature input signal feedback.
List of Inputs/Outputs
List of Inputs
Temperature Analog input :- IW64
List of Outputs
PWM output for heater (SSR) : Q1.1
M memory
PID enable :- M61.0

Manual enable :- M61.1
PID reset :- M61.2
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Set temperature :- MD500

X
X

Actual temperature :- MD704
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Instrumentation Tools assists you a complete guide
which mainlyPID output
targets (%) of
the aspirants :- Electrical,
MD758 A PLC connection represents the signal flow starting
from the field transmitters, junction box, marshalling
Electronics and Instrumentation engineering Strea…
PID state word :- MW770 cabinet, system cabinet and Human-Machine …
PID error word :- MD778

PID enable input :- M61.0
PID manual mode enable input :- M61.1
PID controller reset :- M61.2
PID high limit alarm :- M766.0
PID low limit alarm:-M766.1
PID input warning:-M766.2
Ladder diagram for Temperature control with PWM of PID
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Top 100 PLC Objective Questions and Answers PLC Connection between Instrument, Junction
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Program Description
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For this application we used S7-1200X PLC and TIA portal

software for programming.
X
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Network 1 :
In network we configured standard parameters for PID function.
“Drive PID”.sRet.r_Ctrl_Gain:- saved proportional gain or P gain for PID (1.0).
“Drive PID”.sRet.r_Ctrl_Ti:-Saved integral time or I gain for PID (20s).
Network 2 :
“Drive PID”.sRet.r_Ctrl_Td:-Saved derivative time or D gain for PID (0s).
Network 3 :
Here we have taken temperature PID max output limit and minimum output limit. We
have considered here max limit for PID output 100 and minimum limit is 0.
Network 4 :
Sampling time of the PID_Compact instruction r_Cycle is determined automatically and

usually equivalent to the cycle time of the calling OB.
Consider 0.1s for this application.
Network 5 :
Here we used PID controller which will control the SSR by providing PWM output.
Network 6 :
PID run mode control enabled.
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Network
Top 7 : Questions and Answers
100 PLC Objective
X
X

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Here we converted
Instrumentation current
Tools assists you (4-20mA)
a complete guide input signal intoAdigital (0- 27648) signal.
PLC connection represents the signal flow starting
Note :- Above application may be different from actual application. This example is only
for explanation purpose only. We can implement this logic in other PLC also. This is the
concept of temperature control with PWM of PID, we can use this concept in other
examples also.
All parameters and graphical representations considered in this example are for
explanation purpose only, parameters or representation may be different in actual
applications. Also all interlocks are not considered in the application.
Author : Bhavesh
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1 thought on “PLC Temperature Control using Pulse Width

Modulation (PWM)”
KK
March 6, 2019 at 7:33 am
Give some example of Split range control with PWM output of PID
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6/13/2021 PLC Temperature Control PWM (Pulse Width Modulation)

Inst Tools Menu

PLC Temperature Control using Pulse Width

Ad Gateways for IoT Integration

Temperature control with PWM output of PID

A PLC connection represents the signal flow starting

Temperature Analog input :- IW64

PWM output for heater (SSR) : Q1.1

PID enable :- M61.0

Set temperature :- MD500

Box, Marshalling & System Cabin…

PID error word :- MD778

Ladder diagram for Temperature control with PWM of PID

For this application we used S7-1200X PLC and TIA portal

“Drive PID”.sRet.r_Ctrl_Gain:- saved proportional gain or P gain for PID (1.0).

“Drive PID”.sRet.r_Ctrl_Ti:-Saved integral time or I gain for PID (20s).

“Drive PID”.sRet.r_Ctrl_Td:-Saved derivative time or D gain for PID (0s).

Sampling time of the PID_Compact instruction r_Cycle is determined automatically and

Consider 0.1s for this application.

PID run mode control enabled.

Box, Marshalling & System Cabin…

Top 100 PLC Objective Questions

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Instrumentation Functional diagrams

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8. Motor Control Circuits

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1 thought on “PLC Temperature Control using Pulse Width

mohit on Free Control Valves Course

Aladdin Muaña on PLC Program for Latching and unlatching Circuit

Eva B on PLC Program for Blinking Lamp on 5 Seconds Interval

Prem on Industrial Automation Protocols

Mohammed on Industrial Automation Protocols

Mostafa on Sensors and Transducers Classification

Tushar on Magnetic Flow Meter Animation

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Honda Cars Philippines Learn More

2021 © Reproduction without explicit permission is prohibited.

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