Operation Manual: Front/Back Labeler Model CVC 400

OPERATION MANUAL
FRONT/BACK LABELER
Model CVC 400
CVC TECHNOLOGIES, INC.

10861 Business Drive, Fontana, CA 92337
TEL: (909) 355-0311
FAX: (909) 355-0411
(ISO 9001:2000 Certified)
1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the
personnel and to keep the machine in good conditions.
2. Machine adjustment and parts changeover are only to be done by qualified and properly trained
engineers.
CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL 2011.3.10
CONTENTS
1. ABOUT THIS MANUAL

1.1 About This Manual .............................................................................................. 1-1
1.2 Additional Information.......................................................................................... 1-1
2. SPECIFICATIONS
2.1 Machine Specifications........................................................................................ 2-1
2.2 Label Specifications ............................................................................................ 2-2
2.3 Hot Stamp Printer Specifications (Optional).......................................................... 2-5
3. SAFETY REGULATIONS
3.1 General Safety Rules ........................................................................................... 3-1
3.2 Warning Signs..................................................................................................... 3-1
3.3 Warning Sign Placements .................................................................................... 3-2
3.4 Important Safety Notices ................................................................................... 3-3
4. INSTALLATION
4.1 Standard Area Conditions .................................................................................... 4-1
4.2 Minimum Machine Operation Space..................................................................... 4-1
4.3 Transportation Precautions .................................................................................. 4-2
4.4 Transportation Procedures................................................................................... 4-2
4.5 Positioning and Adjustment of Machine Level and Height ..................................... 4-4
5. INSTALLATION PROCEDURES
5.1 Power Connection ............................................................................................... 5-1
5.2 Compressed Air Connection (Optional) ................................................................ 5-1
5.3 U-Type Spring Clip Mounting (Optional)................................................................ 5-2
5.4 C60 Printing Type Arrangement (Optional)............................................................ 5-3
6. MACHINE GENERAL LAYOUT
6.1 Parts Identifications............................................................................................. 6-1
6.2 Machine Parts Functions ..................................................................................... 6-5
6.3 Machine Control Parts Functions ......................................................................... 6-6
6.4 Pneumatic Control System (Optional)................................................................... 6-7
6.5 General Layout and Dimensions........................................................................... 6-8
7. POWER BOX
7.1 Locations of Printed Circuit Board (A) .................................................................. 7-2
7.2 Printed Circuit Board............................................................................................ 7-4
8. HHT DISPLAY INSTRUCTIONS
8.1 Control Panel Descriptions................................................................................... 8-1
8.2 LCD Display Descriptions .................................................................................. 8-4
8.3 AUTO ADJ Display Sequence............................................................................... 8-6
i
CVC TECHNOLOGIES, INC. FRONT/BACK LABELER CVC 400 OPERATION MANUAL
9. PREPARATION BEFORE OPERATION

9.1 Inspection before Operation ................................................................................. 9-1
9.2 Installing the Label Roll........................................................................................ 9-3
9.3 Label Wipe-on Roller Mounting ............................................................................ 9-5
9.4 Hot Stamp Printer Preparation (Optional).............................................................. 9-7
10. OPERATING PROCEDURE
10.1 Air Regulator Set Check (Optional) ....................................................................... 10-1
10.2 Operating Procedure............................................................................................ 10-2
11. MACHINE SET-UP AND ADJUSTMENT
11.1 Guide Rail and Product Separator Adjustments..................................................... 11-1
11.2 Product Alignment Mechanism Adjustments ........................................................ 11-2
11.3 Label Head Position Adjustments– Vertical and Lateral......................................... 11-2
11.4 Label Peel Blades Adjustments (Head A and Head B) ........................................... 11-3
11.5 Top Hold-Down Mechanism Adjustments............................................................. 11-3
11.6 Labeling Roller Adjustments (Square/Flat Bottles)................................................. 11-4
11.7 Output Adjustments ............................................................................................. 11-5
11.8 Label Remaining Quantity Adjustments ................................................................ 11-6
11.9 Product Speed (PD SPD) Adjustments ................................................................. 11-6
11.10 Label Dispensing Speed (LAB SPD) Adjustments ................................................. 11-6
11.11 Label Extension (EXTNSN) Adjustments ............................................................... 11-7
11.12 Labeling Position (POSITN) Adjustments.............................................................. 11-8
11.13 Labeling Sensing (LAB SENS) Adjustments.........................................................11-9
11.14 Product Sensor Adjustments...............................................................................11-11
11.15 Product Separator Wheel Adjustments ................................................................11-12
11.16 Rewind Spool Tension Adjustments ....................................................................11-12
11.17 Clear Label Sensor Adjustment Procedures .........................................................11-13
12. COMPLEMENTARY TOOLS
12.1 Complementary Tools.......................................................................................... 12-1
13. MAINTENANCE
13.1 General Precautions............................................................................................. 13-1
13.2 Maintenance and Lubrication Schedule ................................................................ 13-1
13.3 Air Regulator Set Maintenance (Optional for C60 Hot Stamp Printer) ..................... 13-2
13.4 Sensor Maintenance ............................................................................................ 13-2
14. ELECTRICAL DIAGRAMS
14.1 Electric Pin Descriptions .................................................................................... 14-2
14.2 Pneumatic Diagrams ........................................................................................... 14-7
14.3 Electrical Diagrams.............................................................................................. 14-8
15. PARTS LIST
15.1 Recommended Spare Parts for Labeling Machine ................................................ 15-1
15.2 Recommended Spare Parts for Printer (Optional) ................................................. 15-2
ii
15.3 Electrical Parts .................................................................................................... 15-3

16. TROUBLESHOOTING
16.1 Troubleshooting for Labeler.................................................................................. 16-1
16.2 Troubleshooting for C60 Hot Stamp Printer (Optional)........................................... 16-3
16.3 Error Message ................................................................................................... 16-4
17. APPENDIX
17.1 42A5BEPM-E3C4183 (Bodine) for Conveyor ....................................................... 17-2
17.2 Clear Label Sensor (LRD 6110) (Optional) ........................................................... 17-3
17.3 Product Sensor (WL 4G-2) .................................................................................. 17-8
iii
Dear Customer,
Thank you for purchasing a CVC 400 Labeling Machine. We at CVC hope you will find that the
Model CVC 400 meets or exceeds your expectations and requirements for an affordable, reliable
and innovative addition to your packaging operation.
CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,
desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines
are standardized for maximum reliability and to provide more economic pricing.
If you are looking for service, well designed machinery and value that lasts, don’t hesitate in
letting us know your questions and comments, please contact us by phone or visit our website.
CVC TECHNOLOGIES, INC.

Asia-Pacific Headquarters
No.190, Gongye 9th Rd., Dali Dist., Taichung City 412, Taiwan
Phone No.: +886 (4) 3705-6666, Fax No.: +886 (4) 3705-6688
www.cvcpharmapack.com
E-mail: sales@cvctechnologies.com
Yours truly,
CVC Technologies, Inc.
iv
PREFACE
The CVC 400 front/back labeler is an advanced automatic labeling system. The system features
high labeling speed and the most easy-to-operate control panel.
The unique design of CVC 400 AUTO ADJ:
● Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling.
● Horizontal positioning screws for labeling heads, alignment belts and separator wheels are
quickly self centering and adjustable from either side of the machine.
● Push & Press attachment ensures smooth labeling without label wrinkles or bubbles
(optional).
● Angle Adjustment of labeling head: This unique design can be angled up to 20 degrees to
conform the label surface to tapered or angled container shapes (optional).
● Less than 10 minutes to switch "WRAP" to "FRONT & BACK" by means of replacement the
wrap roller with front/back wrap plate and belt (option).
The machine has a hygienic design that meets GMP standards, operation and adjustment are
easy, minimal maintenance and fast product changeover helps increasing productivity.
v
CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL
1. ABOUT THIS MANUAL

1.1 About This Manual
This Operation Manual has been written by observing the CE directives, the main purpose of the
regulation is in relation to the protection of personal safety and the maintenance of the machine in
good conditions, as it is intended to provide the proper operation procedures to avoid causing danger
and damages to persons and to the machine.
Some of the topics covered in this manual are: important notices about safety, operation procedures,
operating parameters setting, explanation on error situations, maintenance, troubleshooting and clean
up procedures ... etc.
In the case integration to other machinery or equipment is required; it also must be done by observing
the instructions given by this Operation Manual in order to minimize the chances of personal injury or
machine damage due to unpredicted risk factors.
This machine is not intended for use by general public, operation should be allowed to only trained and
qualified persons, which can be classified into 3 categories:
Administrator: Administrators are individuals who should have a deep knowledge of the operation of
the machine, and should have read and understood thoroughly this Operation Manual, in addition, he
has to be properly instructed on the general and local regulations about workplace safety, workers
protection and work environment safety regulations in order to provide a safe condition for the
personnel and the machinery.
Supervisor: The supervisor should have a deep knowledge of the operation of the machine, and
should have read and understood thoroughly this Operation Manual; the person in charge should be
qualified engineers in electricity or in mechanics. The supervisor should be able to perform
troubleshooting procedures for the machine and communicate with the machine manufacturer when
the situations requires.
Operator: Operators should have a good knowledge of the operation procedures of the machine, and
should have read and understood thoroughly this Operation Manual. The operator is also responsible
of performing the general maintenance and clean up of the machine.
1.2 Additional Information

For all consultation regarding the machine or this Operation Manual, for example: optional attachments
or problems concerning machine operation or adjustment, the customer can contact directly the
manufacturer or its representatives, all efforts will be made to satisfy the questions arisen.
1-1
2. SPECIFICATIONS
2.1 Machine Specifications
* Some features or different product formats will require additional attachments and changeover parts, please consult CVC
for the purchase.
- Stepper Motor: 103H8222-5242 (Sanyo)

- Conveyor Motor:
(1) Standard (3½”): 130 Vdc, 1/4HP (Bodine)
Horse Power
(2) Special Type (6”): DC 130 Vdc, 1/3 HP (Bodine)
- Label Roller Motor: 130 Vdc, 40W (T.W.T)
- Product Separator Motor: DC 90V; 20W (T.W.T)
Power Consumption 880 W
Humidity Between 10% ~ 90%
Required compressed air quality As per ISO 8573-1 requirements
Environment condition Moisture, water, dust and direct sunlight should be avoided.
Labeling speed Max speed: 23 M/min. (75 ft/min)
Lighting requirement 500 lux is recommended
CVC 400 Standard Type: Square/flat /oval Bottle
L: 30 - 200 mm (1¼" – 7 ¾")
W: 30 - 110 mm (1¼"– 4 ¼")
D: ø30 - ø110 mm (ø1¼" –ø 4¼")
H: 70 - 320 mm (2 ¾" – 12 ½")
Applicable Container/Bottle Size Range CVC 400F6 Special Type: Square/flat /oval Bottle
L: 50 - 245 mm (2" – 9 ¾")

W: 30 - 140 mm (1¼"– 5½")
D: ø30 - ø140 mm (ø1¼" –ø 5½")
H: 95 - 410 mm (3 ¾" – 16¼”)
Conveyor Width Standard: 86 mm (3½")

Optional: 152mm (6”)
Conveyor Length Standard: 2,400 mm (94½")
Conveyor Height Standard: 915 mm (36”)
Product Separator Standard: Spacing wheel
Option: Separating screw
a. Photo sensor (Label-7): for general labels (standard)
Label Sensor
b. Special sensor (LRD6110) : for transparent labels (option)
2-1
Machine Dimension L:2,435 x W:1,280 x H: 1,480 (mm)

95 ¾" x 50 ½" x 58 ¼"
a. Standard: WL4G, for general container
Product Sensor
b. Optional: WL9-2N, Special type for transparent container with dry powder
Machine Weight 324 kg
Noise Level 75 dB
2-2
2.2 Label Specifications

Label Width 15~150mm (⅝" ~ 6")
Label Length 15 ~250 mm (⅝"~ 10")
Backing Paper Translucent backing paper
Label Roll Inner Diameter. Standard: 76 mm (3")
Optional: 38 mm (1½ ")
Max. Roll Outer Diameter Max. 350 mm (16")
Gap between Labels 2 ~ 6 mm (⅛" ~ ¼")
Backing Paper Width 2 mm (⅛") beyond each side of label
a. Labels are wound around outside (Fig. 2.2.3-1)
Labels Placement on roll
b. Labels are wound around inside (Fig. 2.2.4-1)
2.2.1 Label Specification Diagram

Max. 350 mm (16”)
76mm (3“)
(⅛ “)
(⅛ “)
(⅛”) Translucent backing paper

Fig 2.2-1
2.2.2 Label Rolled Outside Diagram
The diagram shown below is label rolled outside type; the installation layouts of the label rolled outside
and inside, please refer to chapter 9.2.1.
Fig 2.2-2
2-3
2.2.3 Label Rolled Outside (LRO) (Common Use)
a. Label Roll for Labeling Head A:
The labels are rolled outside in a clockwise direction. The space for hot stamp code should be
reserved if such feature is used, and the hot stamp printer should be adjusted to meets this position.
Fig 2.2.3-1
b. Label Roll for Labeling Head B:
The labels are rolled outside in a counterclockwise direction.
Fig 2.2.3-2
2-4
2.2.4 Label Rolled Inside (LRI) (Uncommon)
a. Label Roll for Labeling Head A:
The labels are rolled inside in a counterclockwise direction. The space for hot stamp code should be
reserved if necessary, and the hot stamp printer should be adjusted to meets this position.
Fig 2.2.4-1
b. Label Roll for Labeling Head B:
The labels are rolled inside in a clockwise direction.
Fig 2.2.4-2
2-5
2.3 Hot Stamp Printer Specifications (Option)

Model: C60
Print Type Nickel alloy for standard sizes, brass for 1.3 mm type
Print Sizes Standard size: 1.5mm, 2.0mm, 2.5mm
Special size: 1.3mm
Air Consumption 50 ℓ/min (based on 300 strokes per minute)
Air Pressure 4 ~5 kgf/cm2 (60 ~80 psi)
Printing Lines 1~6 lines
Print Speed (max.) 300 prints/min.
Hot Foil Ribbon 1. Two types are available
A. Width: 25mm (1")
B. Width: 32mm (1 1/4")
2. Applicable printing temperature: 50˚C ~ 200 ˚C
Foil Printing Temperature 130 ˚C ~200˚C
Print Area Max. Length: 70mm (2 3/4"),
Max Width: 65mm (2 1/2")
2.3.1 Print Area
Max.: 70mm (2 3/4")

Max.: 65mm
(2 1/2")
Fig 2.3-1
2-6
2.3.2 Type and Related Specifications
Type Height Type Width Line Line Spacing Line Spacing Character Number
Brass Type
(A) (B) Number Narrow Type Chase Wide Type Chase (Max. Length)
12
B1.3 1.5 mm 1.3 mm 1~3 2 mm 3 mm
(15.6 mm)
10
B1.5 1.8 mm 1.5 mm 1~3 2 mm 3 mm
(15 mm)
Type
Wide Line-Spacing Narrow Line-spacing

type chase type chase
Fig 2.3-2
Type Height Type Width Character Number

Nickel Type Line Number Line Spacing
(A) (B) (Max. Length)
18
Z1.5 1.5 mm 1.8 mm 1~6 4.7 mm
(32.4 mm)
18
Z2.0 2.0 mm 1.8 mm 1~6 4.7 mm
(32.4 mm)
15
Z2.5 2.5 mm 2.2 mm 1~6 4.7 mm
(33 mm)
. * 2.0 mm types are recommended for optimum results.
Fig 2.3-3
2-7
2.3.3 Sample of Stamps Numbers
2.3.3.1 Brass Type for Wide Line-Spacing
Fig 2.3-4
2.3.3.2 Brass Type for Narrow Line-Spacing
Fig 2.3-5
2.3.3.3 Nickel Alloy Type
Fig 2.3-6
2-8
3. SAFETY REGULATIONS
3.1 General Safety Rules
The safety regulations have been provided purely as a guide for the safety of all personnel involved in
the operation, cleaning and maintenance of the equipment covered by this instruction manual. Please
ensure that you have read and understood all safety notices before operating the equipment covered
by this instruction manual, and that the recommendations here enclosed are strictly followed.
The following safety notices must not be considered as a definitive list but should be used to form part
of the overall safety plan applied by the customer when operating, cleaning and maintaining the
equipment covered by this instruction manual. Customers are requested to observe all relevant
statutory safety requirements, regulations or amendments that are or may become legal requirements.
The equipment covered by this instruction manual has been designed to comply with existing health
and safety legislation. If any of the instructions given here is in conflict with your local safety
regulations, please contact the manufacturer before modifying its contents. All warning sign affixed on
the machine are important and should never be detached, replacement should be done immediately if
any sign is loose or lost, thus to ensure the safety of the personnel.
Every reasonable precaution has been taken to ensure that it is electrically, mechanically and
pneumatically safe to undertake the work for which it has been supplied.
3.2 Warning Signs
Item Signs Description
WARNING: Personal danger or machine

1
damage may be caused.
ELECTRIC SHOCK: Operate carefully,

2
electric hazard is present.
ROLLING! Keep hands away: a rolling

3 mechanism is present, keep hands away
to avoid injury.
3-1
3.3 Warning Sign Placements
Fig 3.3-1
3-2
3.4 Important Safety Notices

Please observe following important safety notices.
Directions should be given to operating personnel ensuring the safety

regulations are observed.
Heed all warning signs placed on the machine by the manufacturer.
The machine should not be installed in high temperature locations, near heat
source, in potentially explosive areas or near combustible materials.
Places affected by heavy vibrations or exposed to possible shocks or impacts

are not indicated for machine installation.
Install the machine on a flat and vibration free floor/foundation.
The machine has to be mounted strictly horizontally.
Wet floor should be avoided around the installation site, machine must be
properly grounded to avoid electrical shocks.
Use a reliable power source according to voltage specified on nameplate.

Machine must be properly grounded. Voltage variations should not exceed the
safety limits.
Keep away from moving machine parts during machine operation. For ease and
safety considerations, it is advisable the operator/technician use appropriate
garments or overalls with the buttons properly buttoned when
installing/adjusting or operating the machine to avoid accidents. Remove all
strange objects from machine surface.
Operator should keep himself in good physical and mental conditions when
operating the machine. Operation of the machine is prohibited if the operator is
under the effects of alcohol or any drug which affects the mental condition.
3-3
Be sure that the operator knows the precise location of the emergency stop
button, so that it can be pressed in time upon any emergency situation. Before
machine start-up, also ensure that both the Stop Button and the Emergency stop
button are in “0” position.
Use caution while running aggressive or corrosive products, acid, caustic.. etc.
Avoid splatters to machine or personnel.
Avoid touching machine moving or rotating parts with your body during
operation.
Cables around the machine should be properly laid inside trays to avoid
stumbles while walking, and thus preventing accidents.
Do not use screwdrivers or hammers to inspect the machine.
Switch off the power before setting up, only switch the machine on after setup is
properly done.
Shut down the machine after operation is finished by disconnecting all electrical
and air supply lines.
The manufacturer assumes no liability of any kind for danger which may be
brought about by misuse of the equipment or by applying the equipment to a
purpose other than that for which it is intended.
The equipment covered by this manual has been supplied for a particular
application. It is, therefore, imperative that the customer/owner contacts his/her
nearest agent or sales distributor before the equipment is used for any other
application.
3-4
Only products listed in the order confirmation may be processed by the

equipment covered by this instruction manual. Before processing any other kind
of product please contact your nearest agent or sales distributor.
It is not allowed to alter the equipment’s original appearance by alterations,

maintenance or by any other means carried out on behalf of the
customer/owner or by a third party.
It is not allowed to place or fit any additional equipment inside any cabinet or on
any part of the equipment, which are not delivered, approved or mounted by the
manufacturer or sales distributor.
It is the customer/owner’s sole responsibility that all personnel likely to be

engaged in the operating, cleaning or maintenance of the equipment covered by
this instruction manual have read and understand this instruction manual.
It is essential that all personnel likely to be engaged in the operating, cleaning

or maintenance of the equipment covered by this instruction manual are fully
experienced in the type of work that they are requested to perform.
It is the customer/owner’s sole responsibility that all personnel likely to be

engaged in the operating, cleaning or maintenance of the equipment covered by
this instruction manual are aware of the potential hazards which may result if
the equipment is not used in accordance with the instructions provided.
Before switching ON the main power switch, always ensure that all original
cover doors, protective hoods and guards are fitted in their correct positions
and unimpaired.
Do not stand, sit or lean on any part of the equipment covered by this instruction
manual or on any other equipment serving or being served by the equipment,
either during operation, cleaning, inspection or maintenance.
Never attempt to lift any part of the equipment without first knowing its weight.
Always use appropriate, safety tested lifting equipment when necessary. Always
seek assistance when in doubt.
3-5
Always switch OFF the main power switch before connecting or disconnecting
an electrical connection.
The equipment should be serviced by qualified personnel when the equipment

does not appear to operate normally or exhibits a marked change in
performance.
Do not attempt to clean, inspect and maintain the equipment beyond that
described in this instruction manual. All other servicing should be referred to
your service dept. of your nearest sales distributor.
Always wear personal protective clothing, able to resist possible dangers. Do

not wear any loose hanging clothing or accessories. Cover or put up long hair.
Do not apply excessive force to the electrical, mechanical or pneumatic control

elements.
Always ensure whether no moving parts of the equipment are blocked or

obstructed by any form of waste materials.
Cleaning, inspection and maintenance should only be carried out by fully

qualified and authorized maintenance personnel.
During cleaning or maintenance always observe all local and in-door valid labor
protection, safety and environmental regulations.
Make sure all cabinets and maintenance flaps/doors are fitted in their correct
position when no longer carrying out cleaning, inspection or maintenance.
3-6
When during cleaning or maintenance no power is required, always switch OFF

and padlock the main power switch.
The electronic equipment inside the electronics cabinet(s) may still be live even
when the main power switch is switched OFF ! Always remove the power supply
cord from the outlet prior to cleaning, inspection or maintenance work. Always
keep the Power Box closed unless required for service purposes.
Setting up and troubleshooting of electrical parts must be carried out by

qualified electrician or engineer. Power Box should not be opened without
permission, connections made by unauthorized personnel is prohibited.
During cleaning, avoid spattering water on the power box or any electric
component.
If cleaning or maintenance must be carried out when the equipment is in

operation, then all reasonable precautions must be taken to avoid personal
injury or equipment damage.
Always use safety steps for tasks above shoulder height.
Stop the machine immediately in the event of any machine malfunction.
Routinely check the machine for worn components and have them replaced.
3-7
4. INSTALLTION
4.1 Standard Area Conditions
a. Place the machine on a flat surface. Room temperature should range between 50°F ~ 104°F
(10°C-40°C). It is recommended that the temperature of the area be at around 70 °F (25°C). Keep
area free of vibration, and free of gaseous chemicals.
b. Relative humidity: 10% to 90% (no condensation).
c. Avoid direct sunlight over the machine, also avoid water splatters.
d. Have a clearance space of at least 800 mm (2.62 feet) around the machine for operation, cleaning
and maintenance purposes (refer to Fig. 4.2-1).
4.2 Minimum Machine Operation Space

Model A B Height
CVC 400 2,750 mm (108 ¼") 4,000 mm (157 ½") 2,800 mm (110 1/4")
Fig 4.2-1
4-1
4.3 Transportation Precautions

a. Remove the top cover first, and then open the 4-side panels carefully. Keep the bottom wood base
for later forklift transportation.
b. Check the machine and its accessories for shipping damage.
Note: For your own safety, please wear gloves to avoid splinters while opening the wooden case.
Fig 4.3-1
4.4 Transportation Procedures

a. Transport the machine to the installation site with its wooden crate or wooden base safely using a
2 ton minimum fork lift.
b. If the wooden base has already been removed, two people are required to hold each side of the
machine to maintain balance while moving.
c. Do not use a crane to transport the machine. No lifting attachments are provided on this machine.
d. After the fixing wood bars and webbings are removed, place the machine accurately in its place
with the fork lift as indicated in the figure (Fig 4.4-2).
Note: Keep the center of gravity aligned during movement, do not tilt the machine when moving. Fork
lift should be operated by qualified personnel.
4-2
Fig 4.4-1
Fig 4.4-2
4-3
4.5 Positioning and Adjustment of Machine Level and Height

a. Align the conveyor center line with the predetermined center line drawn on the floor. Ensure that
machine outer boundaries fit in the previously drawn contour line.
b. Make fine adjustment directly from the height adjustment nut of the supporting pads. The machine
should rest evenly on its supporting pads without vibration or swiveling. The caster wheels are only
used for moving the machine, and should keep a certain distance from touching the floor once
machine is installed. Use a level over the machine flat surface to verify that the horizontal position is
correct.
c. Make sure that the conveyor surface level meets the previously marked lines on the wall or by
considering the conveyor height of the rest of equipment, also check for horizontality.
d. Alignment and level accuracy should keep within +/- 1mm.
e. After machine is correctly positioned and leveled, proceed to attach the necessary parts and to
connect piping according to the corresponding diagrams.
Clockwise Counterclockwise
Nut
Height adj. swivel nut
Caster wheel Base support pad
Fig 4.5-1
4-4
5. INSTALLATION PROCEDURES
5.1 Power Connection
Connection of the electricity supply to the machine is necessary for the operation of its electrical
components. Only use 3-hole socket and properly grounded.
a. Connect the main power cord of the machine to the safety NFB breakers on the power source,
ensuring that the voltage and amperage meet machine’s requirements.
b. And disconnect the machine power immediately if water is on or near the power source of the
control panel.
Fig 5.1-1
5.2 Compressed Air Connection (Optional)

Connect the air pressure inlet adapter into the compressed air inlet socket of the machine for hot
stamp printer.
Air socket
Air adapter
Fig 5.2-1
5-1
5.3 U-Type Spring Clip Mounting (Optional)

Follow the illustrations given below to mount the U type spring clip before using 38mm label web. It is
designed to fasten the label roll when 38mm label web is applied.
a. Remove the PU wheel from label roll axle and replace it with the U-type spring clip onto the axle.
b. And then load a 38mm label web on the label roll disk to complete the label web mounting.
Label roll
Label roll axle
Label roll disk
U-type spring clip
PU wheel
Fig 5.3-1
Label roll axle
Fig 5.3-2
5-2
5.4 C60 Printing Type Arrangement (Optional)

a. Whenever possible, it is suggested that the letter type are arranged in a centered and balanced way
within the type holder area for better results. (Depend on the actual situation of the label imprinting.)
Fig 5.4-1
Note: This is not always possible for all imprinting position requirements. In all cases, after
changing a new type holder or after installing new letter types, a fine adjustment is always
necessary.
b. The first letter close to the border should be always non-printing letter type (space or black tension
stopper), as it is not covered by the ink ribbon.
Fig 5.4-2
5-3
6. MACHINE GENERAL LAYOUT

6.1 Parts Identification
6.1.1 Front/Back Labeler with Separator (Wheel / Screw)
○
16
○
15
Separator - Screw
Separator - Wheel
Fig 6.1-1
6-1
6.1.2 Front/Back Labeler with Alignment Assembly (Belt/Chain)
17 Alignment chain assy.

○
17 Alignment belt assy.

○
Fig 6.1-2
6-2
No. Nomenclature No. Nomenclature

1 Height adj. knob for top hold-down bar 10 Top Hold-down bar Assembly
2 Emergency Stop Button 11 Separating screw device (optional)
3 Labeling Roller 12 Swiveling caster
4 Tension arm 13 Rewind spool disk
5 HHT control panel 14 Control box
6 Label roll disk 15 Conveyor
7 Labeling head A 16 Label Peel Blade
8 Labeling head B 17 Alignment Mechanism
9 Main power switch
Labeling Head Layout
Fig 6.1-3
6-3
Hot Stamp Printer (Optional)
Stamp height adj. knob

Foil roller
Air cylinder
Control fit of type chase
Type chase
Hot stamp silicon pad

Foil tape
Ribbon brake
Temperature indicator
(Red=too low, Green=ready)
Temperature controller
Foil advance
control knob
Hot stamp horizontal

position adj. knob
Adapter
Fuse
Heating switch
Air flow control knob Solenoid valve
Test button (60-80 psi)
(Air inlet)
Fig 6.1-4
6-4
6.2 Machine Parts Functions

A brief description of the main components functions of the machine are given in this section, please
refer to “Machine Parts Identification” section for the identification of the parts on the machine.
․ No.1: Handwheel for Position-Vertical adjustment of Top Hold-Down Bar, provides the height
adjustment of the top hold down bar.
․ No.2: Emergency Stop Button, depress the button to stop the machine operation immediately
under emergency situations.
․ No.3: Labeling Roller, designed to mount the labeling roller for proper label affixing.
․ No.4: Tension Arm, designed to keep the label straight with a proper tension for smooth labeling.
․ No.5: HHT Control Panel provides to operate and set up parameter of the machine.
․ No.6: Label Roll Disk, provides to load the label web.
․ No.7: Labeling Head A, provides to perform labeling function.
․ No.8: Labeling Head B, provides to perform labeling function.
․ No.9: Main Power Switch provides power supply to the machine.
․ No.10: Top Hold-Down Belt Assembly, is to hold down the products during labeling to prevent
product swinging.
․ No.11: Product Separator (Wheel/Screw), responsible of providing a proper spacing between
bottles for labeling.
․ No.12: Base Support Pad with Swivel Caster, provided to level and move the machine easily.
․ No.13: Rewind Spool, provided to collect the web backing paper after labeling.
․ No.14: Power Box, houses the electrical components and the wirings of the machine.
․ No.15: Conveyor, provides to lead product to the labeling station, and then toward the next
process station on the product packaging line.
․ No.16: Label Peel Blade, provides to peel the label from backing paper.
․ No.17: Alignment Assembly, to align the product in preparation for labeling.
6-5
6.3 Machine Control Parts Functions

Refer to section 6.1 for the location of the different control parts.
6.3.1 Main Power Switch
This main power switch is used to connect or disconnect the machine from the power source, putting
the switch in position “O” disconnects the power source, whereas putting it in “1” connects the
machine to the power source.
6.3.2 Emergency Stop Pushbutton
The emergency stop pushbutton is used to immediately stop the machine upon emergency situations
where the operator safety is endangered, or damages to the machine are likely to occur. The button
can be released only after the problems causes are cleared. To release the button, turn it in CW
direction, machine can re-start only if this button is released.
6.3.2 HHT Control Panel (Hand-Held Terminal)
Control Panel provides control and setting functions to operate the machine. Refer to the “Control
Panel Functions” Chapter for a detailed explanation for its operation.
6-6
6.4 Pneumatic Control System (Optional)

Pneumatic control system is provided to control the C60 hot stamp printer if equips with this printer.
6.4.1 Air Regulating Set
Responsible of regulating the compressed air connected to the machine into desired pressure. The air
flowing is controlled by the air flow adj. knob; different air regulating set are provided according to the
customers specific requirements.
Air flow adj. knob
Fig 6.4-1
6-7
6.5 General Layout and Dimensions
Fig 6.5-1
6-8
7. POWER BOX
Refer to the Chapter related to “Electrical Diagrams” for more detailed information regarding the
functions of the electrical components.
7-1
7.1 Locations of Printed Circuit Board (A)
C3
C5
C8-R C10
F1 F2 F3
1 2 3 4
5 6 7 8
9 0
0
I
C1
C2
C11
C2 C6 C7
C6 C7 C7-1 C8 C10 C11
C4
C7-1
C4
C10
C1 HHT Control Panel

C2 Cable for HHT
C3 Power Switch
C4 Master Board
C5 Cooling Fan
C6 EMI Filter
C7 Stepper Motor Driver for Head A
C7-1 Stepper Motor Driver for Head B
C8-R DC Motor Driver for Label Wrap Belt C12-PP C11
C10 DC Motor Driver for Conveyor
C11 DC Motor Driver for Product Separator When optional Push & Press Attachment is
installed, C12-PP is used instead of C8-R.
Wheel
C12-PP DC Motor Driver for Push &
Press Attachment (optional)
* Push & Press function is available only the system is equipped by CVC.
7-2
7.1 Locations of Printed Circuit Board (B)
C17 C18
C16
C15
C4
C4: Master Board

C15: Interface Board
C16: Transformer
C17: DC Power Supply
C18: Power Board
7-3
7.2 Printed Circuit Board

7.2.1 C4: Master Board
Indicator List
Item Lamp Function Power ON On "Labeling"
D3 Labeling Head "B" (CVC 400 and CVC 430) Lit Off
D4 Spare – for future use Off Off
D8 Labeling Head "A" (CVC 400 and CVC 430) Lit Off
LD4 Spare – for future use Off Off
LD5 Product sensor Lit Off
D28 Conveyor encoder (A) Lit or Off Flashing
D30 Wrap encoder (A) (only CVC 430) - -
LD11 Sensor – Push & Press attachment (optional) Off Lit
D34 Conveyor encoder (B) Lit or Off Flashing
D35 Wrap encoder (B) (only CVC 430) - -
LD1, LD2, LD3, LD7, LD8, LD9, LD13, LD14 are spare indicators, for future use.
7-4
7.2.2 C15: Interface Board Fusing and Indicators
Item Fuse Function Working Trouble Indicator Fuse Size

STEP B (D38) Fuse for Labeling Head "B" Off Lit 4A (20mm)
STEP A (D37) Fuse for Labeling Head "A" Off Lit 4A (20mm)
STEP Clap (D36) Fuse for Push and Press attachment (optional) Off Lit 4A (20mm)
STEP H3 (D39) Spare – for future use Off Lit 4A (20mm)
EDC 24V Fuse for DC24 Off Lit 4A (20mm)
AC IN Fuse for Main Power Input Lit Off 6A (20mm)
AC OUT Fuse for Main Power Output Lit Off 6A (20mm)
Item Indicator Function Power ON Working Trouble

D41 DC Power Supply (5V) Lit Lit Off
D42 DC Power Supply (12V) Lit Lit Off
D43 DC Board (12V) Lit Lit Off
D40 DC Board (24V) Lit Lit Off
D52 Printing signal to Hot Stamp on Head "B" (optional) Lit Flashing Off
D53 Label Dispensed signal Lit Flashing Off
D54 Spare - for future use Lit Lit -
D56 Printing signal to Hot Stamp on Head "A" (optional) Lit Flashing Off
D57 Spare – for future use Lit Lit -
D59 DC Motor Starting Impulse Lit Run: Off Run: On
Note:
a. Fuses for stepper motor driver are located at side board: F1 (D38), F2 (D37) and F3 (D36).
b. LED D37 is lit when F2 fuse is burned. Replace a new fuse and a new head A stepper motor driver.
c. LED D38 is lit when F1 fuse is burned. Replace a new fuse and a new head B stepper motor driver.
d. LED D36 is lit when F3 fuse is burned. Replace a new fuse and a new stepper motor driver for P&P attachment.
7-5
7.2.3 C7, C7-1: Stepper Motor Driver for Labeling Head
Dip Switch setting:
Left: Overheating protection
Spare – for future use.
a. Left: Head A stepper motor revolution switch (right hand labeling head, standard)
b. Right: 1) Head B Stepper motor revolution switch (left hand labeling head)
2) Push & Press attachment stepper motor revolution switch.
a. Left: Full step switch: 1.8˚ revolution per signal for Push & Press attachment
b. Right: Half step switch: 0.9 ˚ revolution per signal.
Item Description Item Description

JP2 Driver power DC 145V D1 DC 145 Power indicator
J2 Stepper motor output D11 Labeling signal indicator
J4 Power control for 5V/12V D12 Spare – for future use
J5 Signal input & energy saving mode D13 Power indicator
7-6
7.2.4 C8-R, C10, C11: DC Motor Driver for Label Roller, Product Separator Wheel, Conveyor
C12-PP: DC Motor Driver for Press & Push Attachment (Optional)
5V VIN
GND
STOP U7 Power supply
GND (ORG) indicator ○
1
VIN (BRN)
Power supply
indicator ○
2
STOP (GRN)
GND (PUR)
MV
F1 Power supply
AC - indicator ○
3
AC+
AC- (RED)
U7
AC+ (BLK) M-
M+
M- (WHT)
M+ YEL
FV
CL
OL
MV
Item Function Item Function

AC+ AC 110V+ STOP Brake/Stop
AC- AC110V - GND Brake/Stop
M+ DC Motor output, +(plus), voltage: 0~130V F1 3A 20mm fuse
M- DC Motor output, -(minus), voltage: 0~130V MV Max voltage: Max. voltage limitation
VIN Control Voltage 0~4.65V FV Torque adjustment
GND Control Voltage 0~4.65V *CL, OL *Circuit limit, Over current limit (spare use)
7-7
Note:
All the LED indicators should be ON when power is ON (D11 red LED is flashing or ON).
The standard operation procedures of MV are as below:
a. Speed adjustment:
Conveyor speed: Press product speed twice, set the value at 255 (max) and then press ENTER key.
Label roller speed: Press product speed three times, and adjust the speed at 255.
Separator motor speed: Press key twice, and adjust the speed at 255.
b. Set the voltmeter at “DCV” mode.
MV (Max Voltage): Connect positive probe (+) to M+, and negative probe (–) to M-. Adjust MV, and then check the
voltage value with a voltmeter.
*CL (Current Limit): No adjustment is required.
*OL (Over current Limit): No adjustment is required.
Maximum motor voltage:
Label roller motor: 90V
Separator motor: 90V
*Conveyor motor: 130V
c. Check the following if the conveyor, wrap belt and separator motor do not work when the machine is turned on:
1) Check if the fuse F1 is burned out. If not, use voltmeter to check input/output voltage.
2) Set voltmeter at "DCV" mode.
3) Connect the positive probe (+) to VIN (BRN) and the negative probe (–) to GND (ORG). And then check if the input
voltage is normal. If so, continue to check the output voltage by testing M+ and M-.
4) Replace a new DC motor driver if output voltage is abnormal.
7-8
7.2.5 C17: DC Power Supply
If LED D41on interface board is not lit when power is on, it indicates no output for switch power 5V. If
LED D42 is not lit when power is on, it indicates no output for switch power 12V, replace a new one if
necessary.
FS1
CN1
FG AC
AC
DC OUT
G
Y CN2
BR
R O
BK
Item Function
CN1 AC power input: AC 85~265V
FS1 Fuse: 4A (20mm)
CN2 DC 5V/12V
Black wire (BK): 12V
Brown wire (BR): 12VG
Red (R) and Orange (O): 5V
Yellow (Y) and Green (G): 5VG
7-9
7.2.6 C18: Power Board
a. F2 fuse is burned if transformer is short circuit.
b. Check LED 36, D37 and D38 on the interface board. If the three LEDs are lit, it indicates both the
power board and fuse are not functional. Replace with a new power board and a new fuse.
Item Function Item Function

J1 AC power JP1 DC 24V
J3 Spare – for future use JP3 DC 5V/12V
J5 Transformer input 110/220V AC -
J6 Transformer output JP4 DC 5V/12V
Blue wire: AC 8V Black wire: 12V
Green wire: AC 13V Brown wire: 12VG
Yellow wire: AC 20V Red wire: 12V

White wire: AC 110V Orange wire: 12VG
Yellow and Green wire: 5V
Blue and Purple wire: 5VG
F1 Fuse: 6Amp (20mm)(Output) F2 Fuse: 6 Amp (20mm) (Input)
J7 DC Voltage output, DC 145V - -
7 - 10
8. HHT DISPLAY INSTRUCTION

8.1 Control Panel Descriptions
Fig 8.1-1
Symbol Description
green
Start conveyor
red
Stop conveyor
Function selecting keys
Value modification keys: (-) decreases and (+) increases

(e.g. (-) for slower and (+) for faster)
To select different displays.
Numerical keys: Used for value entry.
8-1
Labeling Head A (Fig 8.1-2):

Toggles labeling head A ON or OFF, a symbol on the display up-right corner shows the current
labeling heads, the right rectangle in the symbol becomes black to indicate that the labeling head A
is active. This key should also be pressed for LABEL DISPENSING SPEED, LABEL EXTENSION,
LABEL POSITION, LABEL SENSING, LABEL LENGTH settings, the right rectangle in black indicates
that the modifications made are being made to labeling head A.
As the switch for Hot Stamp Printer:
Within the PRINT time display, use this key to toggle ON or OFF the Hot Stamp Printer on labeling
head A, X1 is displayed to indicate that the printer on head A is off, and X12 indicates that the
printers on both heads A and B are off.
Labeling Head B (Fig 8.1-2):
Toggles labeling head B ON or OFF, a symbol on the display up-right corner shows the current
labeling heads, the left rectangle in the symbol becomes black to indicate that the labeling head B
is active. This key should also be pressed for LABEL DISPENSING SPEED, LABEL EXTENSION,
LABEL POSITION, LABEL SENSING, LABEL LENGTH settings, the left rectangle in black indicates
that the modifications made are being made to labeling head B.
As the switch for Hot Stamp Printer:
Within the PRINT time display, use this key to toggle ON or OFF the Hot Stamp Printer on labeling
head B, X2 is displayed to indicate that the printer on head B is off.
1. To turn the product separator wheel OFF and ON.

2. To adjust the speed of the product separator wheel.
To recall job settings from memory; first press and then select the job number, and then
use to confirm.
To place a new job setting into memory.
To erase all setting, ready for entry of new values.
Instantaneous slowing down: immediately slow the conveyor down for a better observation of the
labeling process, used for adjustment and setting up purpose.
Confirmation key: use this key to confirm memory job number selection during CALL and SAVE
operations, as well as to confirm changes to all parameters, such as REMAINING, PD SPD, LAB
SPD…etc.
Press this key after job number has been selected for either CALL or SAVE, also press this key
after a new value has been entered for a given parameter.
8-2
Label head A
Label head B
Fig 8.1-2
Note:
* When only a single labeling head is applied (e.g. one side labeling for round/square/flat bottle), the
one not used should be switched off.
* When wrap around labeling for round bottle is applied, only Label head A is available; the one not
used (Label head B) should be switched off.
8-3
8.2 LCD Display Descriptions

LCD-1
F1 AUTO ADJ
F2 CALL MEMORY
F3 CURRENT MEM
F1: Select this key for new products: new bottle (container) or new labels.
F2: Call job setting from memory for further reuse (Job No. 1 ~ 50).
F3: Continue working with the same set-up before the last power-off.
LCD-2
F1 OUTPUT
F2 REMNING
F3 PD SPD
F1: Output in total

F2: Label remaining quantity
F3: Labeling speed
LCD-3
F1 LAB SPD
F2 EXTNSN
F3 POSITN
F1: Label dispense speed

F2: Label extension beyond the label peel blade edge.
F3: Label placement position.
LCD-4
F2 SENSITVY
F3 LAB SENS
F2: Translucent value of base paper detected by the computer.

F3: Setting value for sensitivity of label.
8-4
LCD-5
F1 PD LEN
F2 LA LEN
F3 LB LEN
F1: Product diameter measured by the computer.

F2: Head A: Label length measured by the computer.
F3: Head B: Label length measured by the computer.
LCD-6 Print Function (Option)
X12
F3 PRINT 15
F3: Print Time for optional C60 Hot Stamp Printer (unit 5 m/sec), normally print time is set at 15.
X1: Indicates that printer on left Labeling Head is switched off
X2: Indicates that printer on right Labeling Head is switched off.
X12: Indicates that both left and right printers are switched off.
LCD-7 Push & Press Function (Option)
F1 P & P SD:
F2 P & P PLS:
F3 P & P SPD:
F1: Setting figure for distance between label peel blade and Push & Press attachment.
F2: Pulses per rotation for the Push & Press Attachment motor: 1,200.
F3: Speed of Push & Press Attachment, standard setting: 3,000 (available setting range: 800~4,000)
8-5
8.3 AUTO ADJ Display Sequence
CVC 400
00
* Optional function
8-6
9. PREPARATION BEFORE OPERATION

9.1 Inspection before Operation
Ensure that no foreign objects or tools are left in the machine.
Ensure that air and power supply are normal.
Check that there are no loose or damaged parts in the machine.
If any of the stated abnormality is observed, turn off the machine and carry out a service
of the machine to fix the problem before restarting the machine.
Always switch off the machine power before mounting labeling mechanisms or label rolls.
9.2 Installing the Label Web

Labels will not dispense if label web is threaded incorrectly.
9.2.1 Label Rolled Position
a. Label rolled outside (Copy Positions 1,2,3,4 of Label Position Chart., Fig 9.3.5)
Fig.9.2.1-1
9-1
b. Label rolled inside (Copy Positions 5.6.7.8 of Label Position Chart, Fig 9.3.5).
Fig.9.2.1-2
9.2.2 Rewind Spool Tension Adjustment
Use a metal clip to fasten the label web backing paper onto the rewind spool, and then manually rotate
the rewind spool one rotation to ensure a proper attachment.
Fig.9.2.2-1
9-2
9.2.3 Label Advance Roller Lock and Rewind Roller Lock
After installing the label roll, both label advance roller lock and rewind roller lock should be firmly
locked. An improper locking will lead to an abnormal label length (○ 1 and ○ 2 on Fig 9.3.3-1).
Fig.9.2.3-1
9.2.4 Label Web Tightness Adjustment
Always keep the label web slightly tensed is important, this ensures a smooth label dispensing and a
stable label length, also avoids wrinkles or unevenness (Fig 9.3-4).
Adjust the tightness using web clamp screw to correct a loose web condition.
Label web should lay flat on the label peel blade

Correct the loose web
on the peel blade.
Label peel blade

Label peel blade
o ×
Fig.9.2-4
9-3
9.2.5 Label Position Chart
a. Copy Position 1, 2, 3 and 4 are used to designate labels rolled so they are positioned on the outside
of the web.
b. Copy Position 5, 6, 7 and 8 are used to designate labels rolled so they are positioned on the inside
of the web.
Fig.9.2.5-1
9-4
9.3 Label Wipe-on Roller Mounting (Option)

For proper front/back labeling, the wipe-on roller on each side should be mounted as shown in Fig
9.3-2. The distance from the peel blade should be carried out proper adjustment before labeling.
Fig 9.3-1 Fig 9.3-2
9-5
9.4 Hot Stamp Printer Preparation (Optional)

This is an optional coding and dating printer. The printing and labeling are accomplished
synchronously; the printer must be properly adjusted and ready to operate before starting labeling.
a. Compressed air connection: Connect the compressed air hose to “Air inlet” (solenoid valve), and
turn on the air compressor.
b. Air pressure: 4~5 kgf/cm2 (60~80 psi).
c. Place the types in the type chase. Fasten and lock the types with locking springs.
d. Mount hot stamp foil tape on foil spool disk (Fig 9.4-1).
Foil tape
Foil spool disk
Foil rewind spool disk
Fig 9.4-1
e. Move the hot stamp printer to a proper position with the stamp position adjustment knob.
f. Turn on the heating switch (power switch).
g. Turn on the main power switch of the machine, and then search for the print time setting function
using the keys and . The print time is normally set between 10 and 40.
h. Set the temperature controller (heat temp) at 130 ℃ (266 ℉). If labeling speeds is more than 80
bottles per minute, then increase the temperature to 140 ℃ (284 ℉).
- Temperature indicator (out) is lit when the hot stamp is heating up.
- Allow 3 to 5 minutes for indicator lamp to turn to green from red. The green lamp indicates the
required temperature is reached.
- Both the setting of F3 print time and temperature controller must be synchronized. F3 print time
is set at 10 ~ 40 for temperature controller between 160 ~ 165 ℃ (320 ~ 329 ℉).
9-6
10. OPERATION INSTRUCTION

a. Ensure that electric supply and compressed air are properly connected.
b. Ensure that the HHT Control panel plug is properly connected to the HHT socket on the machine.
c. It is necessary to adjust the machine working parts to a proper position according to the product to
be labeled and the label to be applied. (Refer to chapter 11 Machine Adjustments.)
10.1 Air Regulator Set Check (Optional)

Open the shutoff valve on the air regulator, and check that the air pressure displayed on the air gauge
is at 5 bars. If necessary, adjust the air pressure adjustment knob by pulling it up and rotate it to
around 4~5 kgf/cm2. If no compressed air is available, check if the air compressor and ensure that
the valve is open, if no abnormality is found, the air regulating set may be required repairing or
replacement.
Pull up
Air pressure adj. knob
Air pressure
gauge
Shutoff valve
Air outlet Air inlet
Fig.10.1-1
10 - 1
10.2 Operating Procedure

a.. Turn on the main power switch on the top of the power box (Fig 6.1-2).
b. First machine identification screen is displayed as below:
CVC
CVC 400
VER X.X
After 3 seconds, the display is changed to:
-JOB SELECTION-
F1 AUTO ADJ
F2 CALL MEMORY
F3 CURRENT MEM
c. All the new products should be automatically adjusted by pressing F1, both F2 and F3 are not
functional for the new products.
1) Before press F1 key, remove the label inserted into the slot of the label sensor, if the label
obstructs the backing paper (No label on the label sensor, refer to Fig 10.2-1).
Fig.10.2-1
2) Next two LCD displays show auto label sensing:
LAB SENSING
AUTO ADJ
F2 SENSITVY
F3 LAB SENS
10 - 2
3) Label sensitivity is set after the above two readout displays. After that, the display is changed to:
PLACE PRODUCT
ON CONVEYOR
FOR TEST
4) Place one product on the conveyor to the left of the product sensor when conveyor starts moving
slowly.
5) After the product passes through, the conveyor speed will increase, and two labels will be rapidly
dispensed (remove these labels) and the display will show this instruction:
READY TO START
6) After couples of seconds, the display will be changed to the following, which shows the machine is
ready to begin labeling job.
MEMORY: 00
F1 OUTPUT:
F2 REMING:
F3 PD SPD:
7) Set F2 which quantity of label roll if necessary. It shows remaining quantity of the label. A buzzer
sound will be heard to alert the operator when label remaining quantity fall to "500" and "200".
8) The machine stops automatically when label remaining quantity falls to "0". Normally F2 is set at "0"
if label remaining quantity is not necessary for operation.
9) SelfSetTM sets normal running speed. Operator can change speed if necessary. For labeling speed
adjustments, please refer to charter 11.
10) If the product is a clear bottle, enter bottle diameter (mm):
Use the key to search for the display which is shown as follows:
F1 PD LEN
F2 LA LEN
F3 LB LEN
10 - 3
Press to enter bottle diameter and then press key to confirm.
Press to enter label length for the labeling head A, and then press key to confirm.
Press to enter label length for the labeling head B, and then press key to confirm.
Finally to save the labeling data in memory: Press key → Job number and key.
Note:
*If the machine speed and other settings are applicable, save the job setup into any of the 50 available
memory positions numbered #1~#50.
* To change machine speed or other settings, press key or key, and then move to the
desired display to make change.
d. To recall memory from a previously saved job settings for reuse:
There are two ways to call a previous job setting:
1) Press , then press memory number, and then the key.
Finally press start conveyor key.
2) Press , then press memory number, and then the key.
Finally press start conveyor key.
e. To continue working with the same labeling job before the last power-off, after starting the machine,
press key, then key and then start conveyor key.
10 - 4
11. MACHINE SET-UP AND ADJUSTMENT

For personnel safety and avoiding machine damage, always SWITCH OFF the power before
any machine adjustment.
All machine adjustments should be accomplished by qualified technicians.
Most adjustable parts of the machine are provided with guide rulers or numerical hand
wheels, proper adjustments are determined through factory test and should not be changed
unless necessary. Therefore some of the sections provided in this chapter are only for
reference.
11.1 Guide Rail and Product Separator Wheel Adjustments

a. Place a product onto the conveyor, and loosen the guide rail width knob. Adjust all guide rails
according to the product width, allowing the product to move freely on the conveyor.
b. The guide rails (plates) will lead the product to make contact with the separator wheels to create a
proper spacing between products for correct wrap-around labeling.
c. The two product separator wheels are standard equipment. Infeed twin feed screw units (optional)
are recommended for higher speed applications where changeover is less frequent.
Guide rail
(plate)
Fig 11.1-1
11 - 1
11.2 Product Alignment Mechanism Adjustments

After products pass the separator wheels, the alignment belt may line up the products in alignment for
correct labeling (Fig 11.2-1). The alignment mechanism adjustment procedures are illustrated as
follows.
a. Place one product on the conveyor between the alignment belts at the narrowest position where
the two guide rollers are located,
b. Let the belts slightly touch the product (Fig 11.2-2).
Fig 11.2-1 Fig 11.2-2
11.3 Label Head Position Adjustments – Vertical and Lateral

Adjust vertical and lateral position of the label head with the height adj. handwheel and lateral adj.
knob.
a. Raise or lower the label head by means of rotating the height adj. handwheel.
b. Move the label head forward and backward by means of rotating the lateral adj. knob.
Lateral adj. knob for label

Height adj. handwheel head
for label head
Fig 11.3-1
11 - 2
11. 4 Label Peel Blades Adjustments (Head A and Head B)

Adjust the spacing between the two label-peel blades and the product for proper labeling.
a. Place a product on the conveyor between the two label peel blades.
b. Rotate the lateral adj. knob (Fig 11.3-1) to move the label head blade to allow a 1/8" (3mm) space
between the product and the each peel blade (Fig 11.4-1).
Fig 11.4-1
11.5 Top Hold-Down Mechanism Adjustments

The top hold-down bar is to prevent the product swaying during labeling; the swaying product would
make improper label placement. The adjustment procedures are illustrated as follows.
a. Place a product under the hold-down bar (Fig 11.5-1).
b. Loosen the L-type fastening lever and then rotate the height adj. handwheel to adjust the height of
the hold-down bar. The belt of the hold-down bar should touch the bottle cap in a depth of 2mm for
stable and secure labeling.
c. Tighten the L-type fastening lever after adjustments.
Fastening lever
Top hold-down bar
Height adj. handwheel

Top hold-down bar
Cap
Fig 11.5-1
11 - 3
11.6 Labeling Rollers Adjustments (Square/Flat Bottles)

a. Place a product between the two labeling rollers, and then adjust the width using the lower
adjustment knob (Fig 6.1-2).
b. Adjust the rollers to a proper height to meet the label position, using the height adjustment
handwheel (Fig 6.1-2).
c. For special shaped bottles, special rollers should be used which are supplied by the manufacturer
and product samples must be provided by the user.
Fig 11.6-1
11.7 Output Adjustments

The OUTPUT is used to indicate that total number of the production. Use the up or down arrow key to
find this display.
To reset: Press → →
MEMORY: 01 R MEMORY: 01 R
F1 OUTPUT: F1 LAB SPD:

F2 REMING: F2 EXTNSN:
F3 PD SPD: F3 POSITN:
11 - 4
11.8 Label Remaining Quantity Adjustments

a. Used for label quantity control. Enter the number of the labels, the display shows the current
remaining number of the labels, and it may alert the operator with an alarm when the remaining
number of the labels falls below "500" and "200". The machine will stop when label remaining
quality falls to "0".
b. Normally, it is set at "0" when label quantity control is not required.
c. To set a new number of the remaining label:
Press → → label quantity →
11.9 Product Speed (PD SPD) Adjustments

a. To change speed: Press → or key → key
b. Parameters in the display shown in the above right figure: F1 - labeling speed, F2 - label extension
and F3 - labeling position will automatically synchronize the machine if the product speed is
changed. Operator modification of these three values are not recommended unless necessary.
c. To set a new speed:
Press → or key → key → memory (job) # → key
11.10 Label Dispense Speed (LAB SPD) Adjustments

This is a label speed which is dispensed from the peel blade. In normal case this parameter will
automatically synchronize SelfSetTM system and no adjustment is required unless special case. Only
the following two situations require adjustment:
a. Backing paper does not stretch on the peel blade. This is caused by a bottle moving speed higher
than label dispensing. This situation is easy to neglect. When this problem comes into existence, the
label extension length may become unstable, the backing paper tends to lower and applied labels
are not straight. (Fig 11.10-1)
b. Label dispensed from the peel blade is loose and curved, this is caused by a bottle moving speed
lower than label dispensing, the label tends to wrinkle when applied (Fig 11.10-2). The label
dispensing speed can be decreased to correct this problem.
11 - 5
Fig 11.10-1 Fig 11.10-2
c. The following figure shows correct labeling performance, the backing paper should stretch flat and
close to the peel blade, and the label should be slightly tensed by the advancing bottle.
Fig 11.10-3
d. To enter a new speed into memory:
→ or key → key → key → Memory (job) # → key.
11 - 6
11.11 Label Extension (EXTNSN) Adjustments

a. F2 EXTNSN refers to the length of label portion that extends beyond the tip of the peel blade. See the
following illustration.
Fig 11.11-1
b. Normally F2 EXTNSN ranges between 1 and 5mm. In some special cases the distance may be
longer than 5mm.
c. Normally the SelfSetTM will calculate the correct distance and no change is required.
d. The constant extension length is necessary. If the extension length is inconstant every time, it may
cause inaccurate labeling and unqualified products.
e. To change the label extension, first locate the label extension display:
→ or key → key → key → Memory (job) # → key
f. Use and to select between labeling head A or B.
11 - 7
11.12 Labeling Position (POSITN) Adjustments

a. This labeling position refers to the horizontal position where the label is applied.
Fig 1 Fig 2 Fig 3 Fig 4
Bottle
Label
Fig 11.12-1
b. Correct labeling position is shown on the Fig. 2.
c. Labeling position (POSITN) is automatically calculated by the SelfSetTM system during the slow
bottle advancing movement when performing the automatic adjustment (AUTO ADJ), this
adjustment is not recommended unless for special reasons or when the product sensor has been
moved.
d. If the applied labels are too near to the left side as shown in Fig 1, then the labeling position
(POSITN) should be adjusted to the right.
e. If the applied labels are too near to the right side as shown in Fig 3, 4, then the labeling position
(POSITN) should be adjusted to the left.
f. Do not change the product sensor position when its distance from the level dispensing point is used
for automatic calculation.
11 - 8
11.13 Labeling Sensing (LAB SENS) Adjustments

a. Label sensing refers to the sensing of the backing paper translucency or opacity; the sensitivity of
the label sensor can be adjusted.
b. The product (bottle), label thickness, material and opacity will be considered together, as the sensor
sensitivity is automatically adjusted by the SelfSetTM and no manual adjustment is necessary.
c. Backing paper should pass through the label sensor slot during automatic adjustment. The SelfSetTM
will set the sensor sensitivity based on the measured paper translucency. Both measured value and
calculated value will then be displayed as the following, modifications are not recommended unless
special situation is required.
MEMORY: 01
F2 SENSITVY:
F3 LAB LENS:
d. F2 SENSITVY: This backing paper opacity is measured by the sensor.

F3 LAB LENS: Due to the values of the backing paper opacity on the same label roll may be varied
within a certain range, a reference value F3 LAB SENS is established by the SelfSetTM to distinguish
labels from backing paper. (e.g.: If the measured opacity value of the backing paper is 60, a
reference value of 90 will be established, and then all opacity readings under 90 are considered as
backing paper values, while all readings above 90 are considered as labels.)
A signal is emitted when the sensor detects the backing paper passing through it, the gap between
two labels is then determined.
e. From the above example, there are two situations where F3 LAB SENS adjustment is required:
- The various opacity value of the backing paper presents a peak value higher than the reference
value; the sensor will fail to detect the gap between labels and two or more labels will be dispensed
at a time instead of only one label. The F3 LAB SENS value should be increased in this case. (e.g.:
The reference value is established as 90, but some portions of the backing paper with a value of
95. In this case the reference value F3 LAB SENS should be increased to 125.)
- The various opacity value of the labels presents a minimum value lower than the reference value,
the thinner portions of the label will be mistaken as gaps and labels may be dispensed incompletely.
(e.g.: The reference value is established as 90, but some labels present a thin portion with a value
of 85. In this case the reference value F3 LAB SENS should be decreased to 60.)
f. Two or more labels dispensing may also be caused by an incorrect detecting point of the label
sensor to label (e.g. If the sensor detecting point is positioned on the label edge as shown in Fig. A
& B). In these two cases, the label extension (EXTNSN) should be adjusted to shift the label
stopping position, thus the sensor detecting point will fully fall on the label (Fig. C).
11 - 9
(Х) (Х) (O)
Fig 11.13-1
g. Thinner or clear portions of the label may be mistaken as gaps, causing incomplete label dispensing
(half label is dispensed), the label will be abnormally pulled out by the bottle instead of smooth
dispensing. The reference value F3 LAB SENS should be decreased to correct this problem.
h. Backing paper and label opacity can be manually measured by pressing F2 and placing either the
backing paper or the label in the label sensor slot, values measured this way may not represent the
actual opacity along the whole roll as opacity may fluctuate greatly. Consequently, it is
recommended to have a minimum difference of 30 between the backing paper value and the
reference F3 LAB SENS, as well as between the reference F3 LAB SENS and the minimum value of
the label.
i. For label rolls having small opacity difference between backing paper and label, or when using clear
labels, manual setting may be necessary or even a special sensor may be required to detects label
thickness.
j. Setting procedure:
Press → clear existing valve → enter new value → key
To save into memory: → Memory (Job) # →
Use and to switch between labeling head A and B.
11 - 10
11.14 Product Sensor Adjustments

The function of product sensor (WL-4G) is to detect bottle width (a tolerance of 1~2mm showed on
the LCD display is acceptable), and then sends the signal of bottle width to SelfSet to perform labeling
job. The sensitivity strength has been setup in factory so it is not necessary to do any adjustment. But
the sensitivity should be adjusted when transparent bottles are applied.
Adjustment of Light Reception:
a. Determine the on/off points of signal strength indicator.
b. Select the middle position so that red sender beam hits centre of reflector. With optimum light
reception, signal strength indicator lights up.
c. If it does not light up, which indicates not enough light is being received, readjust and/or clean
photoelectric switch and reflector.
Object Detection Check:
Move object into beam; signal strength indicator should go out. It should light up again when the
object is removed.
Note:
․If the signal emitted is too strong, it may produce several unidentified signals when a transparent
bottle passes through the product sensor, especially for the transparent bottles. It will cause the
bottle diameter is unable to be correctly measured (the diameter value detected will be smaller). Use
the sensitivity control to adjust the sensitivity
․Place a product before the sensor 50mm to get more precise detection when SelfSet is performed.
Sensitivity control
LED signal strength indicator
Sensitivity reset button

Signal receiver
Signal sender
Mounting hole
Fig 11.14-1
11 - 11
11.15 Product Separator Wheel Adjustments

a. Press key once to turn on the product separator wheel.
b. Press key twice to turn off the product separator.
c. Press key three times to change the speed of the separator wheel. The display will show the
following:
SEPARATOR MOTOR SPEED ADJSUT

KEY "+" OR "-"
d. Press or key to change the speed.
e. To check the actual speed of the separator wheel, press key, the display will show the
following:
SEPARATOR MOTOR VALUE: XXX
f. Press key to return to adjustment display. Press to confirm the new value.
Operation sequence:
→ (adjustment) or →
To save into memory: → Memory (Job) # → key
11.16 Rewind Spool Tension Adjustments

If the web is loose during operation, it is necessary to increase the rewind spool tension with the
adjustment knob (Fig 11.16-1).
Fig.11.16-1
11 - 12
11.17 Clear Label Sensor Adjustment Procedures (Option)

Note: Please refer to Appendix “User’s Guide for LRD6110 Label Sensor” for more detail information.
a. Thread the labels around the rollers and thru the label sensor as described by the manual.
b. Remove a label from under the label sensor.
c. With the locking levers of the pinch rollers open, place tension on the label web turning the maroon
waste paper take-up reel, centering the web (no label) between the sensor eyes.
d. Adjust both screws on the label sensor “SPAN” and “SHIFT” until one of the last two green LEDs in
the “WEB” region is illuminated (for sensitive set up or problem labels, the last two LED should be
flickering.
e. Advance the label web until the label and web is under the label sensor.
f. Adjust both screws on the label sensor “SPAN” and “SHIFT” until one of the last two green LEDs in
the “LABEL” region is illuminated (for sensitive set up or problem labels, the last two LED should be
flickering.
g. The LED should never stop in the “X” area (between “WEB” and “LABEL”) when looking fully on the
label or web.
h. Repeat steps d. thru g. until correct.
Description of “SHIFT” and “SPAN”

“SPAN” Controls how wide or close together the LED’s spread apart (see below).
“SHIFT” Uses to center the LED’s on the display. “Shift” Moves both LED’s simultaneously up ↑ or
down ↓ (Only one LED is illuminated, so you can not see both move) (see figure below).
WEB WEB WEB WEB
LABEL LABEL LABEL LABEL
SPAN SPAN SHIFT SHIFT
Fig 11.17-1
11 - 13
12. COMPLEMENTARY TOOLS

12.1 Complementary Tools
Note: Tool set may differ when machine is sold as part of on integrated line.
12.1.1 Tool Box
A tool box is provided with the shipment, containing some useful tools (Fig 12.1-1).
Fig 12.1-1-01)
(12.1
12.1.2 Allen Key Set
Used for loosening/fastening the socket screw (Fig 12.1-2).
Fig 12.1-2
(1 2. 2- 01 )
12 - 1
12.1.3 U-Type Spring Clip (Option)

Designed for fastening a 38 mm Labeling web (Fig 12.1-3).
Fig 12.1-3
12 - 2
13. MAINTENANCE
13.1 General Precautions
a. Safety
․Before performing any maintenance job or cleanup, ensure that the power is disconnected.
․Always take the necessary safety measures to protect both machine and personnel when carrying
out maintenance job
b. Machine Clean-u
Use a damp fabric to clean the machine parts; do not wash directly with water. For tough dirt,
moderate flammable products can be used (such as solvent, alcohol for industrial use …etc.), avoid
using highly corrosive or inflammable products (such as methane or thinner …etc.)
c. Spare Parts Replacement
Regularly check the machine for damaged or worn out parts and have them replaced if necessary.
13.2 Maintenance and Lubrication Schedule

No. Machine parts Maintenance Period Remarks
1 Labeling head height adj. Lubrication Weekly Wipe out old grease and apply
screw (ISO VG 32) new grease.
2 Label head horizontal adj. Lubrication Weekly Wipe out old grease and apply
screw (ISO VG 32) new grease.
3 Hot stamp printer Lubrication Weekly Wipe out old grease and apply
horizontal adj. screw (ISO VG 32) new grease.
(Optional)
4 Hot stamp printer height Lubrication Weekly Wipe out old grease and apply
adj. screw (Optional) (ISO VG 32) new grease.
5 Air regulator Water draining After every usage Drain water before and after
(Option) every usage
6 Machine appearance Cleaning After every usage Cleaning the machine before
and after every usage.
13 - 1
13.3 Air Regulator Set Maintenance (Optional for C60 Hot Stamp Printer)
The air regulator is equipped with an air filter; drain the accumulated water of the reservoir and check
after every usage. Inspect and ensure the lubrication oil reservoir is sufficient.
Oil filler nozzle plug
Lubricant regulator
Water reservoir
Lubricant level
Auto water drainer
Fig 13.3-1
Lubricant type Viscosity range

Festo special oil
Aral vitam GF32 32 mm2/s
Esso Nuto H32 (=cSt) at 40oC
Mobil DET24 ISO-Class VG32 as per ISO 3448
BP Energol HLP32
13.4 Sensor Maintenance

All the sensors installed on this machine which do not require any maintenance. We recommend that
you do the following step at regular intervals:
a. Clean the optical interfaces.
b. Check the screw connections and plug-in connections.
13 - 2
14. ELECTRICAL AND PNEUMATIC DIAGRAMS
14 - 1
14.1 ELECTRIC Pin Description

14.1.1 Side-Plate (Power Box)
※ Labeling Head B (Left, X1), Labeling Head A (Right, X2)
J29
Stepper Motor Coil
Labeling Head B (Left, X1) Labeling Head A (Right, X2)
Pin No. Color Definition Pin No. Color Definition Pin No. Color Definition
1 6 11
2 RED A 7 RED A 12
3 YEL A’ 8 YEL A’ 13
4 ORG B 9 ORG B 14
5 BLU B’ 10 BLU B’ 15
J30
DC Motor Coil & AC 110 V Power
1 6 BLK Conveyor 11
2 WHT AC+(110V Printer) 7 WHT Wrap, P&P Station 12
3 BLK AC- (110V Printer) 8 BLK Wrap, P&P Station 13
4 9 WHT Separator 14
5 WHT Conveyor 10 BLK Separator 15
J33
DC Power & Signal Output
1 6 YEL DC24 V 11
Head B (left, X1)
2 7 GRN DC 24 VG 12 Printing signal output
DC 24V
3 8 13
4 9 14
Head A (right, X2)
5 10 15 RED Printing signal output
DC 24V
14 - 2
J31
Digital I/O
DC 12 V
Conveyor encoder
1 BRN Encoder, 6 WHT 11 BLK Product sensor
PH B
Backlog sensor
DC 12 V Wrapping encoder
Clear label sensor, PH A
2 BRN 7 WHT 12 BLK P&P sensor
Product sensor,
P&P sensor,
DC 12 VG Wrapping encoder
Clear label sensor, PH B
3 BLU 8 GRN 13
Product sensor,
P&P sensor,
DC12 VG
Head B (Left, X1)
4 BLU Encoder, 9 PPL 14
Clear label sensor
Backlog sensor
Conveyor encoder Head A (Right, X2)
5 GRN 10 PPL 15
PH A Clear label sensor
J32
Analog I/O & Digital Input
Analog voltage output
Head B (Left, X1)
1 6 RED DLAV2 (Head A, Right) 11 PPL
Ribbon sensor
Label sensor
DC 12VG, Analog signal Input
2 WHT Label sensor 7 BLK VLSI2, (Head A, Right) 12 YEL Backlog sensor
Label sensor
DC 5V,
3 GRN 8 13
Label sensor
Analog voltage output
4 RED DLAV1, (Head B, Left) 9 14
Label sensor
Analog signal Input
Head A (Right, X2)
5 BLK VLSI1, (Head B, Left) 10 PPL 15
Ribbon sensor
Label sensor
14 - 3
14.1.2 Wiring Duct
※ The input components should be matched with DC 12VG, and the output components should be matched with DC
24V or DC 12V (depending on the voltage of the component applied, motor is excluded)
Stepper Motor Coil

Labeling Head B (Left, X1) <4P> Labeling Head A (Right, X2) <4P>
Pin No. Color Jump No. Definition Pin No. Color Jump No. Definition Pin No. Color Jump No. Definition
1 RED J29-2 A 1 RED J29-7 A
2 YEL J29-3 A’ 2 YEL J29-8 A’
3 ORG J29-4 B 3 ORG J29-9 B
4 BLU J29-5 B’ 4 BLU J29-10 B’
DC Motor Coil
Conveyor Motor <2P> Wrapping Motor <2P> Separator Motor <2P>
1 WHT J30-5 M+ 1 WHT J30-7 M+ 1 WHT J30-9 M+
2 BLK J30-6 M- 2 BLK J30-8 M- 2 BLK J30-10 M-
DC Motor Encoder
Conveyor Encoder <5P> Wrapping Encoder <5P>
Pin No. Color Jump No. Definition Pin No. Color Jump No. Definition
1 BRN J31-1 DC 12V 1 BRN J31-1 DC 12V
2 BLU J31-4 DC 12VG 2 BLU J31-4 DC 12VG
3 WHT J31-6 PH B 3 WHT J31-8 PH B
4 GRN J31-5 PH A 4 GRN J31-7 PH A
5 5
14 - 4
Digital Sensor
Product Sensor <3P> P&P Sensor <3P>
1 BRN J31-2 DC 12V 1 BRN J31-2 DC 12V
2 BLU J31-3 DC 12VG 2 BLU J31-3 DC 12VG
3 BLK J31-11 Signal cable 3 BLK J31-12 Signal cable
Backlog & Wrapping Sensor

Backlog Sensor <4P> Wrapping Sensor <4P>
1 BRN J31-1 DC 12V
2 BLU J31-4 DC 12VG’
3 YEL J32-12 Sensor out
4
14 - 5
Label Sensor
Head B (Left, X1) <7P> Head A (Right, X2) <7P>
DLAV1, Sending signal input DLAV2, Sending signal input
1 RED J32-4 1 RED J32-6
Label sensor Label sensor
DC 12VG, Sending power, DC 12VG, Sending power,
2 WHT J32-2 2 WHT J32-2
VLSI1, Receiving signal output VLSI2, Receiving signal output
3 BLK J32-5 3 BLK J32-7
DC 5V Receiving power DC 5V Receiving power
4 GRN J32-3 4 GRN J32-3
DC 12V, Power DC 12V, Power
5 BRN J31-2 5 BRN J31-2
Clear label sensor Clear label sensor
DC 12VG, Power DC 12VG, Power
6 BLU J31-3 6 BLU J31-3
Signal output Signal output
7 PPL J31-9 7 PPL J31-10
Hot Stamp Printer (optional)

Labeling Head B (Left, X1) <8P> Labeling Head A (Right, X2) <8P>
DC 12V Sensor power DC 12V Sensor power
1 BRN J31-2 1 BRN J31-2
(No ribbon or no print sensor) (No ribbon or no print sensor)
2 GRN J33-7 DC 24VG 2 GRN J33-7 DC 24VG
3 RED J33-12 Printing signal output 3 ORG J33-15 Printing signal output
Detecting input Detecting input
4 PPL J32-11 4 PPL J32-10
No ribbon or no print sensor (No ribbon or no print sensor)
DC 12VG Sensor power DC 12VG Sensor power
5 BLU J31-3 5 BLU J31-3
(No ribbon or no print sensor) (No ribbon or no print sensor)
AC OUT+ 110V AC OUT+ 110V
6 WHT J30-2 6 WHT J30-2
Power, printer Power, printer
AC OUT- 110V AC OUT- 110V
7 BLK J30-3 7 BLK J30-3
Power, printer Power, printer
8 YEL J33-6 DC 24V 8 YEL J33-6 DC 24V
14 - 6
14.2 Pneumatic Diagrams
14 - 7
14.3 Electrical Diagrams

14.3.1 Labeler
14 - 8
14.3.2 C60 Hot Stamp Printer (Optional)
14 - 9
1 2 3 4 5 6 7 8
CVC_F26_001
A CVC TECHNOLOGIES, INC. A
No.361, Renhua Rd.

412 Dali City, Taichung County, Taiwan
Phone. 886-4-24969922
B B
Company / customer CVC

Job number E06001C
C Project description C60 C
Manufacturer (company) CVC TECHNOLOGIES, INC.
Path
D Project name E06001 D
make
Type
Place of installation +MP1
Power supply 1Φ110 V AC
Control voltage 24VDC
E E
Created on 2010/10/4
Edit date 2010/10/7 by (short name) 20020401 Number of pages 4
F F
E06001C01
Date 2010/7/21 = REPORT
Drawn 20020401 C60 Title page
+ PARTSLIST
Designed Designed Page 01
Modification Date Name Approved CVC TECHNOLOGIES,INC E06001C Next 02
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Parts list CVC_002
device tag Quantity

A designation function text Type number manufacturer part number A
Quantity
Circuitry Placement
unit
=E060+MP1-01B1 Thermocouple Thermocouple KBSGN-43H05 CVC S1000537 1

=E060+MP1/01.8:E PCS
=E060+MP1-01E1 Heater Heater 110V-60W CVC S1000491 1

=E060+MP1/01.5:D PCS
=E060+MP1-01F1 Fuse Carrier Fuse PF3#9326 S1000170 1

=E060+MP1/01.5:C PCS
B =E060+MP1-01F1 Fuse = 3A30MM CVC S1000350 1 B

=E060+MP1/01.5:C PCS
=E060+MP1-01S1 Photo Sensor Ribbon Sensor HPJ-D21 Yamatake S1000145 1

=E060+MP1/01.2:D PCS
=E060+MP1-01S2 Switch Switch SW-4P CVC S1000621 1

=E060+MP1/01.3:B PCS
=E060+MP1-01S3 Push Button Switch Push Button Switch 9221B-R CVC S1000505 1
=E060+MP1/01.4:B PCS
C C
=E060+MP1-01U1 Temperature Controller Temperature SG-414 Swiftech S1000500 1
=E060+MP1/01.6:B Controller PCS
=E060+MP1-01V1 Schottky Barrier Rectifiers 1N5819 S1000997 1

=E060+MP1/01.4:D PCS
=E060+MP1-01Y1 Solenoid valve Electric Valve SY5120-5G-01 SMC S8000091 1

=E060+MP1/01.3:D PCS
=E060+MP1-PLT-168P Connector Connector PLT-168P PLT S1000227 1

=E060+MP1/01.2:B PCS
D D
E E
F F
E06001C02
Drawn 20020401 C60 Parts list : S1000537 - S1000227
+ PARTSLIST
Designed Page 02
Modification Date Name Approved CVC TECHNOLOGIES,INC E06001C Next =E060+BM/01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-01E1
B B
-01B1
C C
-01S1
D
-01F1 D
-01S3
-01Y1
E
-01S2 E
-01U1 -PLT-168P
F F
E06001C01
Date 2010/10/7 = E060
Drawn 20020401 C60 Parts Figure
+ BM
Modification Date Name Approved CVC TECHNOLOGIES,INC E06001C Next +MP1/01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-PLT-168P
1 4 5 2 3 8 7 6
-01W1 OG GY BU GN RD YW BK WT
13 13 13 -01U1
-01S2 -01S3
B 14 14 14 B
6 2
1
-01X1 1 3 2
-01F1 10
3A
C C
7
BN BU
+ - x1
-01S1 -01Y1 -01V1 9
BK x2
x1
D
-01E1 D
x2
-01B1
E E
Ribbon Sensor Electric Valve Heater Temperature Thermocouple

(Option) Controller
F F
E06001C01
Date 2010/10/7 = E060
Drawn 20020401 C60 Power circuitry
+ MP1
Modification Date Name Approved Approved CVC TECHNOLOGIES,INC E06001C Next
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CVC_F26_001
A CVC TECHNOLOGIES, INC. A
No.361, Renhua Rd.

412 Dali City, Taichung County, Taiwan
Phone. 886-4-24969922
B B
Company / customer CVC

Job number E06002C
C Project description C60 C
Manufacturer (company) CVC TECHNOLOGIES, INC.
Path
D Project name E06002 D
make
Type
Place of installation +MP1
Power supply 1Φ110 V AC
Control voltage 24VDC
E E
Created on 2010/10/4
Edit date 2010/10/7 by (short name) 20020401 Number of pages 4
F F
E06002C01
Drawn 20020401 C60 Title page
+ PARTSLIST
Modification Date Name Approved CVC TECHNOLOGIES,INC E06002C Next 02
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Parts list CVC_002
device tag Quantity

A designation function text Type number manufacturer part number A
Quantity
Circuitry Placement
unit
=E060+MP1-01B1 Thermocouple Thermocouple KBSGN-43H05 CVC S1000537 1

=E060+MP1/01.8:E PCS
=E060+MP1-01E1 Heater Heater 110V-60W CVC S1000491 1

=E060+MP1/01.5:D PCS
=E060+MP1-01F1 Fuse Carrier Fuse PF3#9326 S1000170 1

=E060+MP1/01.5:C PCS
B =E060+MP1-01F1 Fuse = 3A30MM CVC S1000350 1 B

=E060+MP1/01.5:C PCS
=E060+MP1-01S1 Photo Sensor Ribbon Sensor HPJ-D21 Yamatake S1000145 1

=E060+MP1/01.2:D PCS
=E060+MP1-01S2 Switch Switch SW-4P CVC S1000621 1

=E060+MP1/01.3:B PCS
=E060+MP1-01S3 Push Button Switch Push Button Switch 9221B-R CVC S1000505 1
=E060+MP1/01.5:B PCS
C C
=E060+MP1-01U1 Temperature Controller Temperature SG-414 Swiftech S1000500 1
=E060+MP1/01.7:B Controller PCS
=E060+MP1-01V1 Schottky Barrier Rectifiers 1N5819 S1000997 1

=E060+MP1/01.4:D PCS
=E060+MP1-01Y1 Solenoid valve Electric Valve 525138-MHP3-M1H-3/2G-1/8 FESTO S8000680 1

=E060+MP1/01.3:D PCS
=E060+MP1-01Y2 Solenoid valve = 525158 MHP3-M1H-3/2O-1/8 FESTO S8000681 1

=E060+MP1/01.3:D PCS
D D
=E060+MP1-PLT-168P Connector Connector PLT-168P PLT S1000227 1
=E060+MP1/01.2:B PCS
E E
F F
E06002C02
Drawn 20020401 C60 Parts list : S1000537 - S1000227
+ PARTSLIST
Designed Page 02
Modification Date Name Approved CVC TECHNOLOGIES,INC E06002C Next =E060+BM/01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-01E1
B B
-01B1
C C
-01S1
D
-01F1 D
-01Y1
-01S3
E
-01S2 -01Y1
E
-01U1 -PLT-168P
F F
E06002C01
Date 2010/10/7 = E060
Drawn 20020401 C60 Parts Figure
+ BM
Modification Date Name Approved CVC TECHNOLOGIES,INC E06002C Next +MP1/01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
PLT-168P
1 4 5 2 3 8 7 6
-01W1 OG GY BU GN RD YW BK WT
13 13 13 -01U1
-01S2 -01S3
B 14 14 14 B
6 2
1
-01X1 1 3 2
-01F1 10
3A
C C
7
BN BU
+ - -01Y1 -01Y2 -01V1 x1
-01S1
9
BK x2
x1
D
-01E1 D
x2
-01B1
E E
Ribbon Sensor Electric Valve Heater Temperature Thermocouple

(Option) Controller
F F
E06002C01
Date 2010/10/4 = E060
Drawn 20020401 C60 Power circuitry
+ MP1
Modification Date Name Approved Approved CVC TECHNOLOGIES,INC E06002C Next
1 2 3 4 5 6 7 8
15. PARTS LIST

15.1 Recommended Spare Parts for Labeler
No. Part Number Description Quantity
Product sensor (SICK):
Standard, for general container
1 WL 4G-3N1382P01
Optional, Special type for transparent container with dry
WL9-2N
powder 1
2 LABEL-7P Label sensor 1
3 4 Amp/6 Amp Fuses 10
4 09A11000+09A12000 Rewind spool + spool inserter 3
5 90D05000 Separator wheel 2
6 92Q52A00 Label roller (A)* (Dia.160mm, H: 80mm) 2
7 92Q52C00 Label roller (C )* (Dia.160mm, H:151mm) 2

8 92Q52E00 Label roller (E)* (Dia.160mm, H: 220mm) 2
9 09H23D10 Spring for brake strap (240mm) 2
10 09H23D00 Spring for brake strap (41mm) 2
11 660DL075 Toothed belt for top hold-down bar 2
12 M1800 Toothed belt for top hold-down bar 4
13 168XL075 Toothed belt for top hold-down bar 2

14 290XL075 Toothed belt for alignment device 2

17 255L075U Toothed belt for conveyor 2
20 200XL050 Toothed belt for labeling head 1
21 146XL075 (S2000006) Toothed belt for labeling roller, P&P (optional) 1
22 135LL075 (S2000235) Toothed belt for labeling roller, P&P (optional) 1
160XL062U
23
(S2000008) Toothed belt for P&P (optional) 1
24 92Q14C00 Push & Press Sponge, (C Type), (Optional) 1
25 W1230435 E3XNA11+E32CC200 1
26 C7 (DRV5) Stepper motor drive for labeling head 1
27 C10 (DCMD) Motor drive for conveyor 1
* (A), (C), (E) above indicate model CVC 400A, CVC 400C, CVC 400E respectively.
15 - 1
15.2 Recommended Spare Parts for C60 Hot Stamp Printer (Optional)
Recommended
No. ERP No. Specification Descriptions
Spares
1 S3000159 25MM-PF-88-25MMX122M 30-day supply in
Hot foil ribbon
S3000160 32MM-PF-88-32MMX153M stock
2 NT-1.5mm 1.5 mm Nickel type (standard type) -
NT-2mm 2.0 mm
NT-2.5mm 2.5 mm
3 BT-1.3mm 1.3mm Brass type (special type) -
BT-1.5mm 1.5mm
4 W0600002 C60-22 Type chase, for nickel type 1
5 W0600004 C60 Type chase, for brass type
5 50H02010 C60-14 Hot stamp silicone pad 1
6 S1000537 KBSGN-43H05 Thermal couple 1
7 S8000091 SY5120, SMC Solenoid valve 1
8 S1000491 110V – 60W **Heater 1
9 S8000627 547570 Swivel module (Air cylinder) 1
*This part must be procured only from CVC to avoid any damage to the printer.
15 - 2
15.3 Electrical Part List

Reference
Item Part Number Description Specification Remark
Number
1 TO-2-1 S1000921 Main Power Switch C3
2 KKM S1000792 Master Board C4
3 KKC S1000791 Interface Board C15
4 PWR5 S1000925 Power Board C18
5 DCMD-8 S1000789 DC Motor Drive *3
DC Motor Drive,
Label roller C8-R,
Push & Press (option) C12-PP
DC Motor Drive, C10
Conveyor
DC Motor Drive, C11
Separator
6 Stepper Motor Drive
DRV5 S1000790 Head A (Right) C7
DRV5 S1000790 Head B (Left) C7-1
7 UF80B11 S1000922 Fan C5
8 110V S1000788 Transformer C16
220V S1000830
9 PD-45A S1000924 DC Power Supply C17
10 10GEEG3E S1000923 EMI Filter C6
11 - - Power Box Case
12 XBK400 S1000181 HHT Control Panel C1
13 KKXL24-1 S1000920 Cable for HHT C2
14 WL-4G-3N1382P01 S1000160 Product Sensor SICK
15 Label Sensor
Label-7 W0090067 Standard type CVC
LRD6110 LRD6110 Special type LION
16 HPJ-D21 S1000145 Ribbon Sensor (option) YAMATAKE
17 WL9-2N-431 S1000407 Backlog Sensor (option) SICK
18 Labeling Stepper Motor: SANYO
103H8222-5242 S1000032 Type A
103H8223-5242 S1000033 Type C, E, F
19 Separator: T.W.T.
06SGN S1000011 Motor
3GN36K S1000076 Reducer
20 Label roller T.W.T.
08SGN S1000012 Motor
S1000078 Reducer
21 Conveyor Motor Bodine
42A5BEPM-E3 S1000004 Standard type (4183)
42A7BEPM-F3 S1000005 Special type, 6” (4193)
22 - S3000194 Control Panel Membrane
23 P & P Attachment (op)
Relay 24V
Brake Resistance 47 Ω
KSSR Sequence Controller DC
PM-DC-POWER S1000613 Motor DC 90V
5GN12.5K S1000624 Reducer
15 - 3
16. TROUBLESHOOTING
16.1 Troubleshooting for Labeler
Problem Possible Cause Suggested Solution
1. Incomplete label dispensing causes a. Improper label sensor adjustment a. Remove the label in the label sensor
backing paper to be pulled by the slot; and then press F1 (AUTO ADJ).
container. b. Label sensitivity setting value too b. Refer to "chapter 11 Label Sensor
*This may make labeling unstable or high. Adjustment"
unavailable. c. Transparent label is applied. c. Use special sensor
2. Inconstant label extension causes a. The backing paper between label a. Tighten the screw on the web
incorrect labeling position. sensor and label peel blade is loose. clamp.
b. The backing paper between label
sensor and peel blade is too tight. b. Loose the screw on the web clamp.
c. Advanced roller lock is unfastened.
d. Insufficient label extension length c. Fasten the roller lock.
e. Various gaps between every two d. Adjust label extension to 3mm.
labels e. Ask supplier for help.
f. Various clearances between label
edge and backing paper edge, f. Ask supplier for help.
causing various labeling start
points.
g. Too low label dispensing speed is g. Increase label dispensing speed.
unable to synchronize with
conveyor. h. Tighten the screw.
h. The connection screw between
roller guide and stepper motor is
loose.
3. No label dispensed a. Label head is off a. Check LCD control panel.
b. Label sensor malfunction b. If the sensor LED is not on,
indicating the sensor malfunctions.
If the LED light is on, place backing
paper in the sensor slot to check the
backing paper value. If the value
shown on the screen is not
changed, indicating the sensor
malfunctions, replaces the label
sensor.
c. Improper product sensor adjustment c. Refer to chapter 11 Product Sensor
Adjustment.
d. Product sensor malfunction d. Check and make sure LD5 indicator
(product sensor lamp) on the
master board is on. It should be
always ON whenever power on; and
always OFF while labeling.
16 - 1
4. Two labels dispensed at a time a. The sensitivity values of the labels a. Increase label sensitivity value.
and the backing papers are too
close. This will cause no signal is
sent to stop it.
b. The red light of the label sensor b. Properly adjust emitting point.
does not exactly emit on backing
paper.
c. Some transparent products may c. Properly adjust product sensor.
make product sensor detect the
same product repeatedly.
5. Missing label Improper product spacing (too close) Increase product spacing.
6. Wrinkle label a. Too fast label dispensing speed a. Decrease label dispensing speed.
b. Label position too rightward b. Adjust labeling position leftward.
c. Irregular product shape c. Ask supplier to correct.
7. Label front curl Too leftward label position Adjust labeling position rightward.
8. Backing paper is pulled out by the Too slow label dispensing speed Increase label dispensing speed.
product.
9. Abnormal noise is heard during a. Too fast labeling speed makes a. Slow down labeling speed
labeling motor is running. stepper motor overload
b. Insufficient product spacing b. Increase product spacing
10. Both label sides (left and right) are a. Irregular product causes incorrect a. Perform detecting point
not aligned. emitting point. adjustments.
b. Transparent products may cause b. Decrease product sensor sensitivity.
incorrect product detection.
11. Label is dispensed repeatedly a. The measured sensitivity values of a. Check and make sure the label
backing paper and labels are too sensitivity value is higher than the
close, or the value of backing paper backing paper’s by 30.
is higher than the setting values.
b. Label web is not properly placed in b. Check and ensure label web is
the label sensor slot. correctly placed in the sensor slot.
c. Clear label is applied c. Use clear label sensor
d. Label edge is exactly placed in the d. Increase label dispensing length.
label sensor slot.
16 - 2
16.2 Troubleshooting for C60 Hot Stamp Printer

Problem Possible Cause Suggested Solution
1. Heating indicator keeps ON Heater malfunction Replace with a new heater.
(orange), fail to OFF (green).
2. Thermal indicator keeps on (red) or Thermal IC malfunction Replace with a new thermal IC.
flashing.
3. Unclear printing a. Check if the hot stamp silicone pad a. Replace with a new silicone pad if
is worn. necessary.
b. Insert two or three pieces of paper b. Decrease the distance between the
behind the label to check if the type chase and the hot stamp
silicone pad is good. Press test silicone pad.
button to check the printing. If clear,
indicating the distance is too far.
c. Poor quality of hot stamp ribbon. c. Try another ribbon.
d. Ribbon fails to advance forward. d. Check the air cylinder of the ribbon
advance.
e. Ribbon print face is mounted e. Properly remount it in a correctly
reversely. direction.
f. The ribbon ink fails to print on the f. Replace label material.
label surface.
4. The printing is unclear on the left Insufficient ribbon advance makes Adjust ribbon advance to make a
side but clear on the right side. printing overlap. proper stroke.
5. The type position is drifted. The fastening screw of the hot stamp Tighten the screws.
printer is loose.
6. Printing is too thick or distorted. a. The distance between the brass type a. Move type chase to increase the
and the hot stamp silicone pad is distance between type chase and
too close. hot stamp silicone pad.
b. Print time too long b. Shorten printing time.
c. Print temperature too high c. Check temperature controller, and
lower printing temperature.
7. Unstable printing performance a. Ink spread a. Lower printing temperature
b. Faint printing b. Increase printing temperature
16 - 3
16.3 Error Message

a. Product sensor error:
PRODUCT SENSOR ERR Problem: Product sensor malfunctions or

PLEASE CHECK product is abnormal.
PRESS ‘START’ KEY After solving the problem, press START
5 SEC. RESTART key for 5 seconds to restart the machine.
b. Label sensor error:
LABEL SENSOR ERR Problem: Label sensor malfunctions or

PLEASE CHECK label missed.
PRESS ‘START’ KEY After solving the problem, press START
5 SEC. RESTART key for 5 seconds to restart the machine.
16 - 4
17. APPENDIX
17 - 1
17.1 42A5BEPM-E3C4183 (Bodine) for Conveyor
17 - 2
17.2 Clear Label Sensor (LRD 6110) (Option)
17 - 3
17 - 4
17 - 5
17 - 6
17 - 7
17.3 Product Sensor (WL 4G-2)
17 - 8

Operation Manual: Front/Back Labeler Model CVC 400

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Operation Manual: Front/Back Labeler Model CVC 400

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OPERATION MANUAL

CVC TECHNOLOGIES, INC.

1. ABOUT THIS MANUAL

9. PREPARATION BEFORE OPERATION

15.3 Electrical Parts .................................................................................................... 15-3

CVC TECHNOLOGIES, INC.

The unique design of CVC 400 AUTO ADJ:

1. ABOUT THIS MANUAL

1.2 Additional Information

- Stepper Motor: 103H8222-5242 (Sanyo)

L: 50 - 245 mm (2" – 9 ¾")

Conveyor Width Standard: 86 mm (3½")

Machine Dimension L:2,435 x W:1,280 x H: 1,480 (mm)

2.2 Label Specifications

2.2.1 Label Specification Diagram

(⅛”) Translucent backing paper

2.2.2 Label Rolled Outside Diagram

2.2.3 Label Rolled Outside (LRO) (Common Use)

a. Label Roll for Labeling Head A:

b. Label Roll for Labeling Head B:

The labels are rolled outside in a counterclockwise direction.

2.2.4 Label Rolled Inside (LRI) (Uncommon)

a. Label Roll for Labeling Head A:

b. Label Roll for Labeling Head B:

The labels are rolled inside in a clockwise direction.

2.3 Hot Stamp Printer Specifications (Option)

2.3.1 Print Area

Max.: 70mm (2 3/4")

2.3.2 Type and Related Specifications

Wide Line-Spacing Narrow Line-spacing

Type Height Type Width Character Number

2.3.3 Sample of Stamps Numbers

2.3.3.1 Brass Type for Wide Line-Spacing

2.3.3.2 Brass Type for Narrow Line-Spacing

3.2 Warning Signs

Item Signs Description

WARNING: Personal danger or machine

ELECTRIC SHOCK: Operate carefully,

ROLLING! Keep hands away: a rolling

3.3 Warning Sign Placements

3.4 Important Safety Notices

Directions should be given to operating personnel ensuring the safety

Heed all warning signs placed on the machine by the manufacturer.

Places affected by heavy vibrations or exposed to possible shocks or impacts

Use a reliable power source according to voltage specified on nameplate.

Do not use screwdrivers or hammers to inspect the machine.

Only products listed in the order confirmation may be processed by the

It is not allowed to alter the equipment’s original appearance by alterations,

It is the customer/owner’s sole responsibility that all personnel likely to be

It is essential that all personnel likely to be engaged in the operating, cleaning

It is the customer/owner’s sole responsibility that all personnel likely to be

The equipment should be serviced by qualified personnel when the equipment

Always wear personal protective clothing, able to resist possible dangers. Do

Do not apply excessive force to the electrical, mechanical or pneumatic control

Always ensure whether no moving parts of the equipment are blocked or

Cleaning, inspection and maintenance should only be carried out by fully

When during cleaning or maintenance no power is required, always switch OFF

Setting up and troubleshooting of electrical parts must be carried out by

If cleaning or maintenance must be carried out when the equipment is in

Always use safety steps for tasks above shoulder height.

Stop the machine immediately in the event of any machine malfunction.

4.2 Minimum Machine Operation Space

4.3 Transportation Precautions