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U R I T- 5 3 6 0 / 5 3 8 0 / 5 3 8 1
5-Part-Diff Auto
Hematology Analyzer
Service Manual
Our obligation
We only responsible for instrument security, reliability and capability under following
condition
Performed assemble, extend, re-debugging, improve and repair by our authorized
personnel,
Relevant wiring equipment accord with national standard,
Use the analyzer according to this service manual.
NOTE
This analyzer cannot be used in family.
WARNING
If each hospital or institution that is responsible for using this instrument cannot
realize a set of satisfactory service procedure, will cause deviant invalidation of instrument,
even jeopardize to health of human body.
Nowadays, We provide relevant technical information conditionally when customer
request. In addition, narrate calibration method and other information through list to help
eligible technician to repair our instrument.
I
Copyright and Declaration
Guarantee
Manufacturer techniques and material
We guarantees automated hematology analyzer no techniques and material problem
within one year from shipping day if under normal use and maintenance.
Free service
Our obligation under this guarantee not include freight and other fare, not responsible
for direct, indirect and ultimate damage & delay caused by following condition: improper
use, replaced accessories or repaired by personnel not authorized by us.
This guarantee is not applicable for following items: instrument which is not through
maintenance or already broken, We original nameplate or is replaced or tore off, our other
product.
Security, reliability and run status
If following conditions occur, We are not responsible for the security, reliability and run
status of the analyzer.
Disassembly, stretch and re-debugging,
Serviced or changed not by our authorized personnel .
Send back instrument
If it’s needed to send back the instrument, please contact with distributor to get
detailed information, inform the analyzer serial number which marked on nameplate, we
will not accept if S/N cannot be identified. Please mark instrument No. and S/N, briefly
state the reason on sending back instrument.
Freight: if send back instrument for service, purchaser bears the freight (including
custom fare)
Version: 03/2016
II
Chapter 1 Introduction
COM
Drain
Count
Ground column
Switch
Cooling fan
Nameplat
e
1
Chapter 1 Introduction
URIT-53 series analyzers classify WBC with 4 angle laser light scattering technique
and obtain the blood cell analysis via three independent detection channels.
1) WBC/DIFF channels: achieves WBC count and classification with laser light
scattering technology in the sheath flow regulator. Complete WBC count and
classification in one channel.
2) WBC/HGB channels: Hemoglobin and WBC testing by Colorimetry
3) RBC/PLT channels: RBC and PLT counting by Electrical impedance
Electrical impedance of white blood cells (WBC) count principle which is based on the
principle of non-conductive causes resistance change when blood cell granules in diluents
go through the aperture. Take it as the basis for testing to count WBC and determine its
column.
Counting chamber
External electrodes
Internal electrodes
Outer chamber
Inner chamber
Inner and outer electrodes are placed inside and outside the room in the counting
chamber. The two chambers are separated by a ruby aperture with a diameter of 100μm.
The rear chamber is filled with a certain concentration of cell suspension, and the front
chamber is filled with diluents.
The cell conductivity which is lower than diluents conductivity is the relative poor
conductor. When a cell granules in front chamber goes through the aperture, it generates
an instantaneous pulse voltage between inner and outer electrodes. The number of
pulses is proportional to the number of cells. Pulse height is proportional to the size of
the cell volume. Under the influence of negative pressure, a certain capacity of the cells
2
Chapter 1 Introduction
will continue through the aperture, thereby generating a series of pulses. Send to count for
obtaining a certain volume of total cells by pulse signals amplification, threshold
adjustment, identification, shaping and A / D conversion. (See Figure 1-3))
URIT-53 series analyzers not only calculate the overall amount of WBC, but also offer
graphics leukocyte distribution - the scatter plot.(See Figure 1-4)
Monocytes
Neutrophils
Hidden Eosinophils
Cells Eosinophils
Basophils
Lymphocytes s
3
Chapter 1 Introduction
The test principle of RBC is the same as that of WBC. Cells arranged in a certain
capacity go through aperture (68μm) under the influence of negative pressure. Pulse is
formed during this process. The total number and average volume of RBC are obtained
according to pulse size and height. The RBC volume distribution histogram is shown in
Figure 1-7.
Normally, ratio of RBC number and WBC number is approximately 750:1, so it can
ignore factors caused by WBC as testing the RBC. However, in some special pathological
conditions, such as leukemia simultaneously with blood disease, may cause abnormal
RBC count.
Platelet (PLT) and RBC are tested in the same counting chamber. The analyzer
5
Chapter 1 Introduction
Hemoglobin (HGB) and WBC count in the same counting chamber. In WBC counting
chamber, the lyse destroys RNC in the blood and the HGB is dissolved out. Colorimetric
assay in specific wavelength (540nm) in counting chamber, absorbance change is
proportional to HGB content in liquid. HGB test results are obtained by correlation
algorithm.
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Chapter 2 Precautions
2.1 Environmental Requirements
2.1.1 Voltage
To ensure the normal work and stable test, the analyzer uses 220V power input.
High-precision automatic AC power supply should be installed as the electric supply is
unstable. If intermittent power outages happens frequently, please install the UPS
uninterruptible power supply, so as to avoid damage to the power and circuit board.
Acquisition signal is very weak, external interference may cause abnormal data.
Therefore, it’s recommended connecting with ground wire to avoid affecting the test
results by interference signal. Away from the equipments generated interference signals,
such as monitors, copiers, centrifuges and X-ray detector.
2.1.3 Temperature
1. Place the analyzer and reagents in the same horizontal plane, ensure reagent
can be quickly added into the analyzer.
2. Waste containers should be placed on the ground. (Avoid waste overflowing)
3. Insert the reagent connectors. Diluents connect with the blue one, lyse connects
with the red one, detergent connects with the green one and sheath connects
with the yellow one.
1. Check whether the tubing connector of flow system looses or cracks. If so,
please deal with it before boot.
2. After boot, check whether there’s abnormal sound or smell and the screen
display is normal or not. If so, please shut down the analyzer immediately and
check it.
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Chapter 2 Precautions
3. Check whether the screen display and program initialization is normal. Enter
sample test interface if it’s normal.
There are two sample test modes, which are whole blood and diluent.
1. Whole blood sampling: collecting human blood by vacuum blood collection. The
anticoagulant in the collection tube anticoagulats the blood sample.
2. Diluent sampling: collecting human peripheral blood with blood collection, such
as fingers, ears and so on.
3. Whole blood test: in Test interface, put the tube in the single sampling position
and then click START to test.
4. Diluent test: put the disposable tubes in the STAT position and press Drain (or
click in the interface), then 800μL diluent is injected into the disposable tube.
Collect and inject 20μL peripheral blood into the tube and mix it. Place this tube
in the STAT position again and click START to start testing.
※ Note: avoid squeezing when collecting peripheral blood so as not to extrude tissue
fluid or aggregate PLT, which may affects PLT counting. Needle goes a little bit
deeper when collecting peripheral blood. Do not collect first drop of blood as
sample.
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Chapter 3 Circuit
The circuit consists of switch mode power supply (SMPS), CPU board, ADFIFO
board, AMP board, As.Drive board, As.Control board, MOTORDRIVE board, VAC board,
photovoltaic acquisition board, power adapter plate, SENSOR board, Amp Power board
(analog power supply board), MRFC500 board, PMT AMP board, LMS board, VALVE
DRIVE board, PMT-HV board and LED_LOCK board.
3.1 Introduction
Positive
pressure tank
Waste
reservoir
Transducer
Vacuum pump
LMS board
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Chapter 3 Circuit
Card reader
SENSOR board
VALVE DRIVE
board
CPU board
laser
PMT AMP board
power adapter
plate
Vacuum pump
Dilution module
Dual-supply
switching power
supply
AMP POWER
board
Figure 3-3 Rear View
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Chapter 3 Circuit
CPU control board which is responsible for system logic control provides various
Connect AMP
board Digital 5V
COM1 port
V33-V34
2 Connect LIM
V25-V32 board
V1-V8 SEN2
AMP board amplifies and processes weak cellular signal of sample cups and adjusts
it to the appropriate signal to the ADFIFO board for data conversion.
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Chapter 3 Circuit
Connect CPU
Connect board
ADFIFO board
Offer +/-12v
Offer AC100V
HGB Interface burning, DC100V
constant current
source
WBC Interface
RBC Interface
the LED100
10°Interface
flashes when
ADFIFO board is
0°Interface
in normal.
Connect D+5V
Connect CPU board
Connect A +/-
12V
NOTE: D+5V refers to the 5V offered via power adapter plate, A+5V refers to the 5V
offered via Amp Power board, and A+/-12V refers to the 12V offered via Amp Power
board.
12
Chapter 3 Circuit
1
2
3
13
4
5 12
7
11
8
10
Figure 3-7 Test Points of ADFIFO Board 9
1. WBC test point 2. HGB test point 3. RBC test point 4. PLT test point
5. 0°test point 6. 10°test point 7. 90°test point 8. 90°D test point
9. A+12V test point(the lights lit on standby) 10. AGND test point
11. A-12V test point 12. A+5V Indicator 13. D+5V Indicator
13
Chapter 3 Circuit
The As.Drive board (Figure 3-9) As.Control board (Figure 3-10) are used to control
the auto sampling module. There’s a LED light on the top of S1-S14 of As.Drive board and
As.Control board. the LED lights/lights off when the optocoupler guard sheet is ready.
S12
S11
S10 Barcode
interface
S9
14
Chapter 3 Circuit
It determines whether there’s reagents (diluent, sheath, lyse and detergent) and
checks whether the waste is full and level detection of diluent reservoir.
S1:diluent detection
Please adjust the SENSOR board under the condition of no liquid in tubing and no
VAC board which is responsible for controlling the vacuum pump tests reservoir, the
waste chamber, vacuum accumulator and internal pressure of pressure tank.(See
Figure3-12)
15
Chapter 3 Circuit
U3(connect vacuum
counting chamber)
U1(connect Positive
pressure chamber)
U4 (connect pressure
chamber)
+12V input
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Chapter 3 Circuit
C4 :+12V/5V input
MA Motor
C5 :+12V/5V input
MB Motor
MD Traverse motor of
sampling unit
ME Longitudinal
motor of sampling unit
MF Motor
17
Chapter 3 Circuit
18
Chapter 3 Circuit
Collect optics 0 °, 10 ° laser signal and convert it into an analog signal to ADFIFO
board.
Voltage detection
point in blank test
PMT AMP board which provides DC600V hypertension to photomultiplier (PMT) has
a direct affect towards classification of optics 90 ° and 90 ° D. Measurement method is to
measure interface voltage of PMT directly (DC600V), or measure shield voltage of last
stitch of ADFIFO board connector interface (DC6V). (See Figure 3-19)
voltage 6V
voltage 6V
DC600V, connect
PMT shield voltage of
Adjust 6V voltage
last stitch of
potentiometer
ADFIFO board
connector interface
(DC6V)
Counting time measurement module consists of 1 LMS board and 2 glass tubes.
There are 4 optpcouplers and 4 potentiometers. These 4 optocouplers correspond test
points TEST1-TEST4 respectively. The voltage is 4.8 ± 0.2V as the glass tube filled with
liquid, and the voltage is 2.9 ± 0.1V as the glass tube is empty. Optocoupler parameter
deviation and dirty inner-wall of glass tube shall cause the voltage deviation of
TEST1-TEST4.
LMS board calculates the injected liquid via optpcoupler and metering tube detection
so as to ensure measurement accuracy of WBC, RBC and PLT. The measuring board has
two channels, one is the WBC channel, and the other is the RBC and PLT channel. Each
channel consists of 1 metering tube and 2 optpcouplers. Open the V33 and V34 before
counting. The air goes into the WBC and RBC metering tube of LMS board. Empty the
liquid in the tube, close the V33 and V34 after counting, the liquid goes through aperture
and metering tube. The liquid column of metering tube moves down. Comparator inputs
counting signal as liquid column meets the up optocoupler, and the comparator stops
inputting counting signal as the liquid column meets the down optocoupler.
20
Chapter 3 Circuit
start optocoupler in
RBC count start optocoupler in
WBC count
VALVE DRIVE board controls valve switches in flow system and changes flow
direction, which ensures unblocked flow system.
21
Chapter 3 Circuit
Connect DC+12V
Connect valve/pump
22
Chapter 4 Flow System
Frame diagram of flow system in front view is shown as below.
Syringe module
WOC cup
Sample cup
Waste chamber
Diluents reservoir
Vacuum
pump module
23
Chapter 4 Flow System
Sheath flow
Interfaces of
optical system
Card reader
Sampling unit
As shown in Figure 4-5, the main function of it is cleaning, counting, priming, sample
dilution and offering diluents and power sources. The circuit board provides DC12V to
the motor.
Syringe module consists of a small syringe, sampling syringe, ceramic syringes,
motors, seals and other components. Three kinds of syringe can be individually
disassembled for easy replacement of the entire syringe, or replace seals.
Motor of syringe module is installed in the rear of the syringe, which avoids electrical
corrode damaged caused by syringe leak.
MC sends sample to
MA(2.5ml) WOC
add lyse to
WBC cup
MB(10ml) gives
diluents to WBC,
RBC, cleaning and
sample probe
MA motor
MF motor
MB motor
NOTE: sampling and distinguishing syringe and lyse syringe use a same MA motor.
Sample cup components which is the counting sensor of the analyzer is the most
front-end detection element of data acquisition.
Functionally, the sample cup consists of inner and outer electrodes, front and rear
chambers and ruby aperture.
Measure RBC, WBC and PLT parameters via Coulter principle (electrical impedance
principle). In the sample cup, the circuit provides a constant current through diluted
conductive liquid in cell counting. As cells go through aperture, the loop resistance
changes. Cells with different volume produce electrical pulses with different amplitudes,
so cells volume and numbers can be calculated.
Make a Colorimetric analysis towards the treated sample and calculate HGB value
via light emitting and receiving of WBC cup.
NOTE: the liquid should be sprayed on the walls of the cup, or the results of MCV, PLT
and HGB shall be affected.
25
Chapter 4 Flow System
HGB test
26
Chapter 4 Flow System
27
Chapter 4 Flow System
Flow system of pressure module is responsible for providing pressure of 160KPa and
78KPa,118KPa, pumps reagent to the liquid reservoir and supplies it to the analyzer for
cleaning and counting and form sheath flow effect. See Figure4-10.
Add 2000μL sheath into SHEATH FLOW REGULATOR cup by MF, use MA
syringe to collect 30μL blood and inject 8.5μL of it into SHEATH FLOW REGULATOR
cup, and mix the blood and sheath in mixing cup. Open the V4 and V8, pump the
mixed liquid into the channel between V4 and V8 by peristaltic pump, and inject it into
SHEATH FLOW REGULATOR via MC syringe. The waste is pumped and discharged
by V24.
28
Chapter 4 Flow System
29
Chapter 5 Optical System
5.1 Optical Structure
30
Chapter 5 Optical System
31
Chapter 6 Test
6.1 Valve Test
Click ‘Service’ in Count interface, click ‘1111’ and ‘OK’ to enter valve test interface.
click valve number shown in below figure, the corresponding valve makes action.
Constant current
source switch Control of valves of flow system
Click ‘Service’ in Count interface, input ‘4444’ to enter gain adjustment interface.
Input the value in the box at the right side of the need-to-be changed item and
press ’Enter’. Click ‘Save’ at the bottom lest corner and exit. Please see the following
figures for details.
32
Chapter 6 Test
Check the gain of RBC, WIC and PLT after testing by control material ( see Figure
6-4), if it’s within QC requirements, there’s no need to adjust it. If not, please adjust it in
gain adjustment interface. Click ‘Service’ in Count interface, input ‘4444’ and click first
33
Chapter 6 Test
page(see Figure6-2). Input those needed-to-be-changed value in the blank box at the
right side and press ‘Enter’. Click ‘Save’ before exit. Then do QC and check whether the
gain of RBC, WIC and PLT are within reference range. If not, please re-modify till the gain
in the reference range.
The specialized PLT QC is needed in PLT gain adjustment. The analyzer has been
adjusted before it leaves the factory.
34
Chapter 6 Test
Adjust the PLT gain as changing the AMP board. Do a sample test and adjust the PLT
gain which should be the same as it before changing.
PLT gain
Test with specialized PLT QC as debugging, press “CTRL+F6” to pop up the dialog
box of PLT adjustment. Enter 4444 to adjust PLT gain value, making the peak of PLT is
7.4-8.0. See figure 6-7.
Click ‘Service’ in software count interface and input ‘5555’ to enter motor test.
35
Chapter 6 Test
36
Chapter 6 Test
Choose and double click the value in Test or Query interface to pop up the interface
shown as in Figure 6-10, and input new value in the chosen box.
Click ‘Service’, input ‘3333’ and press ‘Enter’ to go into optical debugging interface.
(See Figure 6-11)
NOTE: please take reference to Optical Module Installation & Debugging for details.
37
Chapter 6 Test
Click ‘Service’, input ‘77770’ and click ‘OK’ to enter Calibration---Others. The P_LCR,
MON%, EOS% and BASO% can be calibrated here.
Double-click to run the installation program, install the software to the path in Figure
6-14. In most cases, this default path is appropriate.(D:\Program Files\UT5380)
Click ‘×’ in top right corner to pop up the dialog box shown in Figure 6-15, click ‘Exit’ to
exit the program. Click software icon on your desktop to restart the software.
38
Chapter 6 Test
It’s usually needed to restart the computer, the analyzer and the software in
maintenance. Press ‘Ctrl+F12’ as the interface shown in Figure6-16 comes out to skip
self-checking.
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Chapter 7 Upgrade Process
7.1 Upgrade Process of Flow Program
7.1.1 Preparation
40
Chapter 7 Upgrade Process
double click
upgrading
Input the ID of
program
upgrading program
程序的 ID 号
41
Chapter 7 Upgrade Process
Double click and the dialog box(see Figure7-5) pops up. Click
‘Configuration’ , the baud rate should be 115200, and the COM port should match with
the computer. Click ‘OK’ and exit.(See Figure7-6)
42
Chapter 7 Upgrade Process
43
Chapter 7 Upgrade Process
44
Chapter 8 Troubleshooting
8.1 Optical Troubleshooting
Wrong optical classification, it cannot be clearly classified the blood sample to 3 cell
populations. Please measure the 0°optical background voltage. Measurement method
please see Figure8-1.
45
Chapter 8 Troubleshooting
Make optical background voltage test, if it’s pretty high ( 5.6V in multimeter and 5.4V
as moving the Sheath Flow Regulator away), it can be determined to be image forming
mirror stained. Remove the image forming mirror, screw down the socket head cap
screws, unscrew the clamping ring, take the lens out and wipe it. Do not unscrew the set
screw and adjusting nut. (see Figure 8-4)
Clean up the two lens and put them face to face (convex to convex). Then place lens
into lens barrel and tighten the clamping ring. Test the background voltage till it drops to
1V. As installing the image forming lens, please making it as close to the Sheath Flow
Regulator. The light spot falls onto the strip light bar which is behind the Sheath Flow
Regulator, when laser passing through the image forming lens. (See Figure 8-5) Fine
46
Chapter 8 Troubleshooting
tuning the mirror 1 level knob (lower left corner), multimeter voltage displays maximum
value is better. Fine tuning the mirror 2 level knob (top right corner), multimeter voltage
displays minimum value is better.
When the Sheath Flow Regulator loosens or falls off, please open the front shell and
the shield. If there’s liquid in the Sheath Flow Regulator, please change the Sheath Flow
Regulator or bond it again. Unplug the tubing of Sheath Flow Regulator, unscrew the
fixing screw, move the Sheath Flow Regulator away and take it out. Change a new Sheath
Flow Regulator and make the Sheath Flow Regulator reflected light (the highlight) shining
into the laser transmit aperture. Make 3333 sample test in Service. Fine tuning 0° and 10°
47
Chapter 8 Troubleshooting
48
Chapter 8 Troubleshooting
49
Chapter 8 Troubleshooting
Cover the PMT tube shield, turn on the power and make sample test. Please take
50
Chapter 8 Troubleshooting
NOTE: there’s smear when testing old blood, which is normal. Cells shape changes and
form smear after placing in a long time.
51
Manufacturer Name:URIT Medical Electronic Co.,Ltd.
Address:No.4 East Alley,Jiuhua Road,Guilin,Guangxi 541001,PR China
Tel:+86(773)2288586
Fax:+86(773)2288560
Web:www.urit.com
E-mail:service@uritest.com
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