1 2 3 4

ITEM DESCRIPTION QTY UNITS PART NO REV COMMENT

1 DECAL FUSES GEN4 1 16C1473 B
2 ELECTRICAL BOX GEN4 1 C1463 D
3 DECAL FUSES MAIN #1 TO 8 1 C1483 A
4 DECAL FUSES MAIN #17 TO 22 1 C1484 -
A 5 DECAL FUSES MAIN #9 TO 16 1 C1486 - A
6 PLUG KIT LUFF TRANSDUCER 2 C1506 A
7 PLUG & TERMINAL PACK FRONT BODY HARNESS 1 PL16E1056 A
8 HARNESS MONITOR & CAMERA 1 PLE1065 A
9 PLUG MALE QK8 3 PP0406401 A
10 PLUG MALE QK6 3 PP0510202 A
11 FUSE 5A BLADE 4 PP0522500 A
12 FUSE 7.5A BLADE 1 PP0522600 A
13 FUSE 10A BLADE 10 PP0522700 A
14 VOLTAGE REDUCER 10 AMP PEAK 1 PP0523200 A
15 CONNECTOR CABLE M/F QK3 1 PP0523300 A
16 PLUG MALE QK3 1 PP0523301 A
17 CONNECTOR CABLE M/F QK4 1 PP1803600 A
18 PLUG MALE QK4 1 PP1803601 A
B 19 PLUG MALE QK2 2 PP1803801 A B
20 CABLE M12 F 4-POLE 3.0M BLACK ELBOW 3 PP1824331 0
21 FUSE 15A BLADE 3 PP2230200 0
22 CONNECTOR MALE ADM 21 PIN 1 PP2275200 A
23 CONNECTOR MALE ADM 18 PIN 1 PP2275300 A
24 CONNECTOR MALE ADM 15 PIN 1 PP2275400 A
25 CONNECTOR MALE 12 PIN 1 PP2275500 A
26 PLUG DIAG 14 PIN MINI DIAG 1 PP2275800 A
27 RING-FIXING MINIDIAG 1 PP2275900 A
28 DUST COVER MINIDIAG 1 PP2276000 A
29 WASHER-PLUG MINIDIAG 1 PP2276200 A
30 SWITCH INGITION ALL MERC. 1 PP2306000 A
31 PLUG HIRSCHMANN 24V AC/DC 22MM LED 5 PP2315300 A
32 BUZZER BLACK 3 SCREW TERMINALS 1 PP2331800 A
C C
33 RELAY MICRO 24V 20 PP2332500 B
34 BASE MICRO RELAY 20 PP2332501 A
35 HARNESS PATCH IDLE VALIDATION 1 PP2332700 A
36 CABLE DISPLAY CAN BUS 1 2.65m PP2364800 A
37 CABLE DISPLAY POWER 1 3m PP2364900 A
38 CABLE HEAD CONNECTOR KIT 1 PP2365000 A
39 CABLE TRANSDUCER PISTON 1 PP2365100 B
40 CABLE CAN BUS WITH 9 PIN 1 PP2365400 A
41 CABLE TRANSDUCER ROD 1 PP2367700 A
42 FUSE 3A BLADE 3 PP2372500 A
43 BOOT INSULATOR SIZE 24 2 PP2383101 A
44 RECEPTACLE 31 PIN SIZE 24 1 PP2383102 A

REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP

AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 26/08/13
REV CHG No. BY INTER DATE
D 0 ECR5-10037 DT - 26/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN RO D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
INITIAL RELEASE FOR MANUFACTURE - MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A4 CKD
DATE: 25/11/2013 11:06:51 AM

DETAILS FROM PL16E146 FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD
BY: DANIEL TREVERROW

HARNESS LAYOUT DRG No. SHEET 1 OF 6 REV

FRONT BODY
A.B.N. 86 010 671 048 AT-22
T133731 0
THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL
 1 2 3 4
ITEM DESCRIPTION QTY UNITS PART NO REV COMMENT
45 RECEPTACLE 31 SOCKET SIZE 24 1 PP2383103 A
46 PANEL LOCKWASHER SIZE 24 2 PP2383104 A
47 PANEL NUT SIZE 24 2 PP2383105 A
48 PLUG ASSY ROCKER SWITCH 14 PP2383900 A

A 49 PLUG ASSY BULB HOLDER 16 PP2383901 A A

50 CONNECTOR MALE 3 WAY 2 PP2384300 A
51 PLUG CAVITY SEAL 6.7mm 3 PP2384350 A
52 CONNECTOR FEMALE 3 WAY 2 PP2384400 A
53 RESISTOR 2200 OHM 1 PP2390100 A
54 FUSE HOLDER 8-POLE 3 PP2409000 A
55 COVER FUSE HOLDER 8-POLE 3 PP2409001 A
56 SWITCH EMERG ENGINE STOP RED 1 PP8158160 A
57 CABLE 6m REVERSING CAMERA/MONITOR 1 PP8158374 A
58 DIODE STD BLADE 3AMP 1 PP8158634 B
59 RESISTOR 150 OHM STD BLADE 1 PP8158755 A
60 COVER UPPER WIRE DRESS 'B' 1 PP8160022 A
61 COVER LOWER WIRE DRESS 'B' 1 PP8160023 A
62 CONNECTOR TCM 80-POSITION 1 PP8160039 A
B 63 COVER RETAINER 80-POSITION 1 PP8160040 A B
64 RECEPTACLE SQR FLANGE SIZE 9 DEUTSCH HD10 1 PP8160043 A
SERIES
65 COVER RECEPTACLE SIZE 9 1 PP8160044 A
66 BACK SHELL SIZE 9 1 PP8160045 A
67 ANGLE CONE M27 x 1 BLACK 3 PP8160047 A
68 SEAL M27 CONNECTOR 2 HOLE 3 PP8160048 A
69 SEAL RING NW10 3 PP8160049 A
70 CAP NUT NW10 3 PP8160050 A
71 PLUG 3 SOCKET 1 PP8160063 A
72 LOCKING WEDGE 3 SOCKET PLUG 1 PP8160064 A
73 CPA LOCK RED 1 PP8160065 A
74 CONNECTOR F 16 WAY 1 PP8160066 A
75 SEAL MULTIPLE CABLE ORANGE 1 PP8160067 A
C 76 LOCK SECONDARY 1 PP8160068 A
C
77 LOCK STRAIN RELIEF 1 PP8160069 A
78 TERMINAL F GOLD PLATED 10 PP8160070 A
79 JUNCTION BLOCK 2 STUD 1 PP8160071 A
80 FLASHER 24V 210W 3-PIN 2 PP8160073 A
81 FLASHER BASE RELAY MOUNT 2 PP8160074 A
82 CONNECTOR FEMALE 7 SOCKET 1 PP8160119 A
83 BACKSHELL 90DEG 1 PP8160120 A
84 TERMINAL FEMALE 1.5MM 2 PP8160121 A
85 SEAL WIRE 1.5MM 2 PP8160124 A
86 PLUG SEALING 5MM 5 PP8160125 A
87 BLANKING PLUG 1 PP8160127 A

REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP

AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 26/08/13
REV CHG No. BY INTER DATE
D 0 ECR5-10037 DT - 26/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN RO D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
SEE SHEET 1 MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A4 CKD
DATE: 25/11/2013 11:06:51 AM

FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD

BY: DANIEL TREVERROW

HARNESS LAYOUT DRG No. SHEET 2 OF 6 REV

FRONT BODY
A.B.N. 86 010 671 048 AT-22
T133731 0
THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL
 1 2 3 4
ITEM DESCRIPTION QTY UNITS PART NO REV COMMENT
88 RESISTOR 390 OHM 5W 1 PP8160484 0
89 RESISTOR 10 OHM 2W 1 T130488 0
90 RESISTOR 120 OHM 1/4W 1 T130489 0
91 RESISTOR 56 OHM 15W 1 T130490 0
A 92 PLUG 18MM FORM A 5-POLE M12 M TOP ENTRY 3 T130491 0 A
93 CABLE M12 F 4-POLE 10.0M BLACK 1 T130492 0
94 TERMINAL FLAG 3 PP2403600 A
95 INSULATOR FLAG 1 PP2403700 A
96 CABLE CAMERA REVERSING 8M 1 T130046 0
97 DECAL ELECTRICAL CONTROL BOX AT22 1 T133739 0
98 CABLE USB 5m A TYPE F x B TYPE M 1 T133742 0
99 LOCKING WEDGE 12 SOCKET DTM 1 T133755 0
100 TERMINAL CRIMP FCI 1.5mm 44 T133758 0
101 PLUG 56 WAY FCI HEAD 1 T133759 0
102 LOCKING CAM 56 WAY PLUG 1 T133760 0
103 GPS ANTENNA 4.9m CLARION 1 T134435 0
104 COVER 56 WAY HOUSING 1 T134439 0
105 PLUG 26 SOCKET SUPER SEAL 1 T134440 0
B 106 TERMINAL SOCKET SUPER SEAL 26 T134441 0 B
107 CABLE M12 F 8-POLE 7.5M BLACK 1 T134442 0
108 CABLE M12 F 4-POLE 5M BLACK 2 T134444 0
109 CABLE M12 F 5-POLE 5M BLACK 1 T134445 0
110 PLUG DTM 12 SOCKET A KEYING 1 T134447 0
111 BOOT INSULATOR DTM12 GREY 1 T134448 0
112 DECAL FUSES MAIN #9 TO 16 1 T134478 0
113 TERMINAL SOCKET SIZE 20 4 T135358 0
114 PLUG SEALING SIZE 20 8 T135359 0
115 DIODE 3A 600V QK2 FEMALE HOUSING 3 T135360 0

C C

REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP

AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 26/08/13
REV CHG No. BY INTER DATE
D 0 ECR5-10037 DT - 26/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN RO D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
SEE SHEET 1 MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A4 CKD
DATE: 25/11/2013 11:06:51 AM

FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD

BY: DANIEL TREVERROW

HARNESS LAYOUT DRG No. SHEET 3 OF 6 REV

FRONT BODY
A.B.N. 86 010 671 048 AT-22
T133731 0
THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL
 1 2 3 4 5 6
Allison TCM Connections Mercedes ADM Connections
PIN Description Comment Type Pin Description Comment Type Short Cut
1 GPI 6 (-) Not Used 21/01 battery voltage supply voltage (12V/24V) - Kl. 30
2 GPI 2 (+) Not Used 21/02 ignition (switched battery voltage) ignition switch (terminal15) DIGITAL INPUT +ve Switched Kl. 15
3 TCM Digital Return Not Used 21/03 ground battery ground - Kl. 31
4 GPO 2 (-) Output -ve Exhaust Brake Requested 21/04 warning lamp oil level Not Used DIGITAL OUTPUT -ve Switched LA_ OELST
5 GPO 4 (-) Output -ve Torque Limit Selected output active, if major faults active,e.g. oil pressure very low. If output is active while engine is running, shut down engine
21/05 stop engine lamp (buzzer) DIGITAL OUTPUT -ve Switched LA_ STOP
6 CAN 2 High (+) Not Used immediately and initiate a maintenance respectively an error diagnosis as soon as possible.
7 Internal Terminating Resistor CAN 1 (TCM) output active, if faults active, e.g. oil pressure too low or ecu detects externel input and output faults. If output is active while
21/06 check engine lamp (yellow) DIGITAL OUTPUT -ve Switched LA_ ADM
8 CAN 1 Low (-) engine is running, shut down engine immediately and initiate a maintenance respectively an error diagnosis as soon as po
21/07 lamp gridheater Not Used DIGITAL OUTPUT -ve Switched LA_ GRID

21 pin connections
9 Battery (-)
A 10 Battery (+) 21/08 warning lamp air filter Not Used DIGITAL OUTPUT -ve Switched LA_ LUFT A
11 High Side Driver 1 (HSD1) Feed 21/09 power supply throttle pedal analog power supply of analog throttle pedal. - `
12 Signal Reference 5V (Oil Level Sensor) 21/10 reserved Not Used - -
13 GPO 8 (-) Not Used 21/11 throttle pedal signal analog sensor voltage proportional to pedal position. ANALOG INPUT AFPS
14 Strip Shift Selector Bit-4 Not Used 21/12 idle validation switch 2 (throttle active) idle validation PULSE INPUT GAS1
15 Pressure Control Solenoid (PCS5) Not Used 21/13 idle validation switch 1 (idle active) idle validation PULSE INPUT GAS2
16 Oil Level Sensor 21/14 ground throttle pedal analog pedal ground. - FP-
17 GPI 10 (-) Not Used 21/15 service brake switch switch to ground. Switch open, if service brake is depressed DIGITAL INPUT -ve Switched BRE
18 Filter DP (PS2) 21/16 park brake switch switch to ground. Switch closed (via relay), if park brake is applied DIGITAL INPUT -ve Switched FSBE
19 Shift Solenoid (SS2) (Retarder) Not Used 21/17 SAE 1708, A Not Used INPUT/OUTPUT(BIDIRECTIONAL) 1708A
20 Turbine Speed Sensor - Low 21/18 SAE 1708, B Not Used INPUT/OUTPUT(BIDIRECTIONAL) 1708B
21 ABS/GPI 8 (-) Not Used 21/19 SAE J1939 CAN High (vehicle can) SAE 1939 vehicle CAN high line INPUT/OUTPUT(BIDIRECTIONAL) 1939_ H
22 GPI 4 (-) Not Used 21/20 CAN HF Ground SAE J1939 (HF-ground). - 1939_ GND
23 GPI 1 (+) Not Used 21/21 SAE J1939 CAN Low (vehicle can) SAE 1939 vehicle CAN low line INPUT/OUTPUT(BIDIRECTIONAL) 1939_ L
24 GPO 5 Not Used Pin Description Comment Type Short Cut
25 Vehicle Speed Signal Not Used 18/01 relay 4 Not Used DIGITAL OUTPUT -ve Switched REL4
26 Internal Terminating Resistor CAN 2 (TCM) Not Used 18/02 clutch linked switch 1 Not Used DIGITAL INPUT -ve Switched KUP1
27 CAN 2 Low (-) Not Used 18/03 ground idle validation switches separate ground of idle validation switches. DIGITAL OUTPUT LG_ GND
28 CAN 1 High (+) 18/04 cruise control CC- normaly open push-button for cruise control "set and decellerate" DIGITAL INPUT -ve Switched CC-
29 CHECK TRANS (-) Not Used 18/05 cruise control CC+ normaly open push-button for cruise control "resume and accellerate". DIGITAL INPUT -ve Switched CC+
30 GPO 1 (+) Not Used 18/06 cruise control on/off switch to ground, normally open, enables cruise control, if closed. DIGITAL INPUT -ve Switched CC_ EIN
31 High Side Driver Feed (HSD3) 18/07 throttle select Not Used DIGITAL INPUT -ve Switched FG_ WAHL

18 pin connections
32 Not Used Not Used 18/08 engine brake low engine brake input switches MBR_H und MBR_L: switch to ground, normally open, 0: not active, 1: active DIGITAL INPUT -ve Switched MBR_ L
HL
B 33 Pressure Control Solenoid (PCS3)
0 0 engine brakes disabled
B
34 Allison-supplied J1939 Shift Selector (Direction Signal) 18/09 engine brake high DIGITAL INPUT -ve Switched MBR_ H
0 1 engine brake step1: decompression valve enabled
35 Engine Water Temperature Not Used 1 0 engine brake step2: decompression valve and exhaust flap enabled
36 Pressure Control Solenoid (PCS1) 18/10 remote PTO Input to activate crane mode DIGITAL INPUT -ve Switched PTO
37 Pressure Control Solenoid (TCC) 18/11 limiter 0 Not Used DIGITAL INPUT -ve Switched LIM0
38 Strip Shift Selector Bit-Parity Not Used 18/12 limiter 1 Not Used DIGITAL INPUT -ve Switched LIM1
39 Engine Speed Sensor - Low 18/13 engine shutdown override Not Used DIGITAL INPUT -ve Switched M AB SCH _SP
40 Output Speed Sensor - Low 18/14 limiter 2 (air condition ) Not Used DIGITAL INPUT -ve Switched KLIMA
41 Neutral Start Output (+) Output +ve Transmission In Neutral DO +ve Switched 18/15 fan override Not Used DIGITAL INPUT -ve Switched LUEF-TER
42 GPI 5 (-) Input -ve Secondary Shift Schedual Selected DI -ve Switched 18/16 throttle inhibit Not Used DIGITAL INPUT -ve Switched FP_SP
43 GPI 3 (+) Not Used 18/17 power supply remote throttle, air filter sensor Not Used - HFG+
44 PWM Input and TPS Not Used 18/18 remote throttle signal Not Used ANALOG INPUT HFGS
45 GPO 3 (-) Not Used Pin Description Comment Type Short Cut
46 Not Used Not Used 15/01 transmission neutral switch to ground, normally open, disables engine start, if closed DIGITAL INPUT -ve Switched NE
47 Not Used Not Used 15/02 dual speed axle switch to ground, normally open, sets speed ratio, if closed DIGITAL INPUT -ve Switched HA
48 CAN 1 High 15/03 vehicle speed signal, tachometer Not Used PULSE INPUT C3/B7
49 CAN 1 Shield 15/04 - Not Used - -
50 GPO 7 (-) Not Used 15/05 power supply throttle pedal PWM Not Used DIGITAL OUTPUT -ve Switched FP+

15 pin connections
51 Shift Solenoid (SS1) 15/06 engine brake 2, exhaust flap configurable high side output. - output for exhaust flap. DIGITAL OUTPUT -ve Switched MBR_ BK
52 Pressure Control Solenoid (PCS2) 15/07 coolant level sensor analog input for coolant level sensor ( two stage resistance coded sensor) ANALOG INPUT KW_ SE
53 Strip Shift Selector Bit-2 Not Used 15/08 air filter sensor Not Used ANALOG INPUT LF_ SE
54 Sump Temp Sensor 15/09 relay 2 Not Used DIGITAL OUTPUT -ve Switched REL2
55 Pressure Control Solenoid (PCS4) 15/10 engine brake 1, decompression valve Not Used DIGITAL OUTPUT -ve Switched MBR_ KD
56 Retarder Request Sensor Not Used 15/11 relay 3 Not Used DIGITAL OUTPUT -ve Switched REL3
C 57 GPI 12 (-) Not Used 15/12 relay 1 Not Used DIGITAL OUTPUT -ve Switched REL1
C
58 TCM Internal Transmission Ground Return 15/13 engine CAN (High) engine CAN high line INPUT/OUTPUT(BIDIRECTIONAL) MCAN _H
59 Engine Speed Sensor - High 15/14 CAN Ground (HF) engine CAN- (HF-ground) - MCAN _GND
60 Output Speed Sensor - High 15/15 engine CAN (Low) engine CAN low line INPUT/OUTPUT(BIDIRECTIONAL) MCAN _L
61 GPI 7 (-) Not Used Pin Description Comment Type Short Cut
62 GPI 9 (-) Not Used 12/01 engine start, terminal 50 switch to battery voltage, normally open, activates starter, if closed. PULSE INPUT Kl. 50
63 Ignition Power 12/02 diagnosis K - line k-line diagnosis interface. INPUT/OUTPUT(BIDIRECTIONAL) K_ DIAG
64 GPO 6 (-) 12/03 oil pressure Not Used DIGITAL OUTPUT -ve Switched P_OEL
12 pin connections

65 Reverse Warning Output -ve Transmission In Reverse DO -ve Switched 12/04 coolant temperature Not Used DIGITAL OUTPUT -ve Switched T_MOT
66 CAN 2 High (+) Not Used 12/05 actual value output (PWM) Not Used DIGITAL OUTPUT -ve Switched IWA
67 CAN 2 Shield Not Used 12/06 engine speed gauge Not Used DIGITAL OUTPUT -ve Switched N_ MOT
68 Not Used Not Used 12/07 clutch linked switch 2 Not Used DIGITAL INPUT -ve Switched KUP2
69 Battery (-) 12/08 reverse gear Not Used DIGITAL INPUT -ve Switched RE-
70 Battery (+) 12/09 configurable input Not Used DIGITAL INPUT -ve Switched DSF1
71 High Side Driver 2 (HSD2) Feed 12/10 configurable input Not Used DIGITAL INPUT -ve Switched DSF0
72 Not Used Not Used 12/11 engine stop (external) switch to battery voltage, normally open stops engine, if closed DIGITAL INPUT +ve Switched STOP_ EXT
73 Strip Shift Selector Bit-1 Not Used 12/12 engine speed alternator (terminal W) Not Used PULSE INPUT Kl. W
74 Main Mod Solenoid
75 Retarder Temperature Not Used
76 Not Used Not Used
77 Pressure Switch (PS1)
78
79
Pressure Control Solenoid (PCS6)
GPI 11 (-)
Not Used
Not Used
REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP
AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 26/08/13
REV CHG No. BY INTER DATE
D 80 Turbine Speed Sensor - High
0 ECR5-10037 DT - 26/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN RO D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A3 CKD

DATE: 25/11/2013 11:06:51 AM

FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD

BY: DANIEL TREVERROW

HARNESS LAYOUT DRG No. SHEET 4 OF 6 REV

FRONT BODY
A.B.N. 86 010 671 048 AT-22
T133731 0
1 2 3 THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL
 1 2 3 4 5 6
JACK PIN CHAN SIGNAL IN OUT BI POLARITY RANGE DESCRIPTION MODCANWA8 VALVE DRIVER DIRECTION
CUSRCI8510-1 CONTROLLER JACK PIN CHANNEL SIGNAL IN OUT BI POLARITY RANGE DESCRIPTION JACK PIN SIGNAL IN OUT BI RANGE DESCRIPTION
1 232 (unused) x Positive ±8 Volts in Controller RXD 1 24VDC X VEX+ Vbb DRUKOR0413LAB-1R (RECOIL DRUM M12)
2 232 (unused) x Positive ±8 Volts out Controller TXD 2 (unused) AI_3/Vjoy 1 GND x AGND
3 GND (unused) x Ground Ground 3 (unused) AI_2 2 +5V x Length Sensor Reference
4 +5V +5V x 5.00 VDC + 5VEX 4 (unused) DI-0 3 Length Signal x Length Signal

CONNECTOR 1
5 GND GND x 0V Sensor Ground 5 (unused) RX/DI_4 4 ATB Signal x ATB Signal
M12 x 8
6 GND GND x 0V Sensor Ground 6 CAN 1L X CAN L CANL/DI_2 5 Boom Tip Signal x Extra Payout Core
7 A1+ Pressure Transducer Piston x Positive 0.1 to 4.9 VDC Analog Voltage Reading 7 CAN 1H X CAN H CANH/DI_3 6 +15V x 15 VDC Power
8 A1- Pressure Transducer Rod x Positive 0.1 to 4.9 VDC Analog Voltage Reading 8 (unused) TX/DI_5 7 Angle Signal x Angle Signal
9 A2+ Angle x Positive 1-3 VDC Analog Voltage Reading 9 (unused) DI-1 8 (unused)
A 10 A2- Length x Positive 0 to 5 VDC Analog Voltage Reading 10 (unused) AI-0 TILTSENZC5V15D CHASSIS TILT X/Y
A
11 A3+ Fuel x Positive 0.05 to 1.37 VDC Analog Voltage Reading 11 (unused) AI-1 1 +15V x Power
12 A3- Articulation Angle x Positive 0.5 to 4.5 VDC Analog Voltage Reading 12 GND X Ground GND 2 Pitch Signal x 0.1 to 4.9 VDC Longitudinal tilt
M12 x 4
13 A4+ Roll x Positive 0.1 to 4.9 VDC Analog Voltage Reading 1 (unused) 4B/DI_5/GND 3 GND x Ground
14 A4- Pitch x Positive 0.1 to 4.9 VDC Analog Voltage Reading 2 HOIST DOWN PWM X 1B 4 Roll Signal x 0.1 to 4.9 VDC Side Tilt
15 (unused) nc 3 LUFF DOWN PWM X 2B ARTICULATION SENSOR
16 (unused) nc 4 LUFF UP PWM X 2A 1 +5V x Power

CONNECTOR 2
17 (unused) nc 5 TELE OUT PWM X 3B/DI_2 2 Slew Signal x 0.1 to 4.9 VDC Signal
M12 x 4
18 (unused) nc 6 TELE IN PWM X 3A/DI_3 3 GND x Ground
19 DIO4 (unused) x Positive VEX+ = ALARM ON Digital Output, VEX+ Switch 7 TELE GND X G_3 4 (unused) nc
20 DIO5 (unused) x Positive +/- VEX, 0-2 amp Digital Output, VEX+ Switch 8 LUFF DOWN PWM X G_2 MODCANWAJS JOYSTICK
21 DIO6 (unused) x Positive VEX+, 0-2 amp Digital Output, VEX+ Switch 9 HOIST GND X G_1 1 CAN1H X CAN1 H
22 DIO7 Winch Speed x Positive VEX+ = high speed Digital Output, VEX+ Switch 10 (unused) G_4/DI_4 2 CAN1L X 0.1 to 4.9 VDC CAN1 L
23 L2 Amber Lamp x Positive VEX+ = ON Digital Output, VEX+ Switch 11 HOIST UP PWM X 1A M12 x 5 3 24VDC X POWER
24 L3 Red Lamp x Positive VEX+ = ON Digital Output, VEX+ Switch 12 (unused) 4A/Vjoy 4 GND GND
25 DIO8 Cabin Buzzer x Positive VEX+ = ON Digital Output, VEX+ Switch DISRCIA6SF DISPLAY 5 GND X 0.1 to 4.9 VDC GND
26 DIO2 IGNITION x Positive VEX+ = Ignition ON Digital Input, Power Switched 24VDC x VEX+ VEX+ PLGDM4PM16B TELE SOLENOID
CONNECTOR J1

27 RL2 Transfer Case Enable x Positive +/- VEX, 0-2 amp. 24VDC = UNLOCK Digital Output, RL2 NO 2 24VDC 24VDC x VEX+ Switched Ignition Input 1 TELE GND X Tele ground
28 RL1 Engine Run x Positive +/- VEX, 0-2 amp Digital Output, RL1 NO 3 GND GND x Ground Ground 2 TELE OUT PWM X Tele Out
4P + E
29 DXI1 Seat Position x Positive VEX+ = ON Digital Input, Power Switched 4 GND GND x Ground Ground 3 TELE IN PWM X Tele in
30 DXI2 Left Indicator x Positive VEX+ = Indicator ON Digital Input, Power Switched Audio Out: Left Audio 4 (unused)
5 (unused) x
31 DXI3 Right Indicator x Positive VEX+ = Indicator ON Digital Input, Power Switched Signal PLGDM4PM16B HOIST SOLENOID
32 DXI4 Parking Lights x Positive VEX+ = Park Lights ON Digital Input, Power Switched Audio Out: Right Audio 1 HOIST GND X Hoist Ground
6 (unused) x
Signal
B 33 DXI5 Hi Beam Sense x Positive VEX+ = High Beams ON Digital Input, Power Switched
7 (unused) x Audio Out: Ground 4P + E
2 HOIST UP PWM X Hoist Up B
34 DXI6 4WD x Positive VEX+ = 4wd engaged Digital Input, Power Switched 3 HOIST DOWN PWM X Hoist Down
35 DXI7 Differential Lock x Positive VEX+ = DIFF LOCK engaged Digital Input, Power Switched 8 CAN1 H CAN1 H x CAN1 High 4 (unused)
36 DXI8 Emergency Pump x Positive VEX+ = Steering Pump ON Digital Input, Power Switched 9 CAN1 L CAN1 L x CAN1 Low PLGDM4PM16B LUFF SOLENOID
37 ATB2 ? (C/W proxy in MAC25?) x Positive VEX+ = (undefined) Digital Input, Power Switched 10 CAN2 H CAN2 H x CAN2 High 1 LUFF GND X Luff Ground
11 CAN2 L CAN2 L x CAN2 Low

CONNECTOR
38 DIO1 Overload Override x Positive Ground = LMI Overridden Digital Input, Power Switched 2 LUFF UP PWM X Luff Up
12 (unused) x USB VCC, + 5V 4P + E
39 DXI9 Battery Charge x Positive VEX+ = Charging Digital Input, Power Switched 3 LUFF DOWN PWM X Luff Down
40 DXI10 Low Air Pressure x Positive VEX+ = OK Digital Input, Power Switched 13 (unused) x USB Ground 4 (unused)
41 DXI11 Air filter Restriction x Positive Digital Input, Power Switched 14 (unused) x USB Data -
42 ATB1 ATB x Positive Digital Input, Power Switched 15 (unused) x USB Data +
43 +15V +15V x +15 VEX 16 (unused) x RS232: RxD
44 CAN1GND CAN1, CAN2 Shield x Ground CAN1 GND 17 (unused) x RS232: TxD
45 CAN2L CAN2L x Low - ADM - TCM 18 (unused) x RS232: GND
46 CAN2H CAN2L x Low - ADM - TCM 19 (unused) x Analog / Digital Input 1
47 CAN1H CAN1H x LMI - Joystick - Display - Valve driver 20 (unused) x Analog / Digital Input 2
48 CAN1L CAN1L x LMI - Joystick - Display - Valve driver 21 (unused) x Analog / Digital Input 3
49 24VDC 24VDC x Supply Positive VEX+ VEX+ 22 (unused) x Analog / Digital Input 4
50 24VDC 24VDC x Supply Positive VEX+ VEX+ 23 (unused) x Service Enable
51 GND GND x Supply Negative VEX- VEX- 24 (unused) x Negative Digital Output 1
52 L1 Green lamp x Positive Digital Output, VEX+ Switch 25 (unused) x Negative Digital Output 2
53 DIO3 Wind Speed / boom tip x Positive Digital Input, Power Switched 26 (unused) x Negative Digital Output 3
54 DXI12 (unused) x Positive VEX+ Digital Input, Power Switched
55 DXI13 (unused) x Positive Digital Input, Power Switched
56 DXI14 (unused) x Positive Digital Input, Power Switched
C A1 24VDC ELOG03 Power x Looped from VEX+ In VEX+ VEX+ Out C
B1 24VDC (unused) x Looped from VEX+ In VEX+ VEX+ Out
C1 GND (unused) x Looped from VEX+ In Ground Ground
A2 485+ ELOG03 Data + x RS485 High
B2 485- ELOG03 Data - x RS485 Low
C2 485GND ELOG03 Ground x Looped from VEX+ In Ground Ground
A3 CAN1H (unused) x CAN1 H
B3 CAN1L (unused) x CAN1 L
C3 DXI22 (unused) x Positive Digital Input, Power Switched
A4 DXI16 (unused) x Positive Digital Input, Power Switched
CONNECTOR J2

B4 DXI18 (unused) x Positive Digital Input, Power Switched

C4 DXI21 (unused) x Positive Digital Input, Power Switched
A5 DXI15 (unused) x Positive Digital Input, Power Switched
B5 DXI17 (unused) x Positive Digital Input, Power Switched
C5 DXI20 (unused) x Positive Digital Input, Power Switched
A6 AI4- (unused) x Parallelled with J1 AI4-
B6 AGND (unused) x AGND
C6 DXI19 (unused) x Positive Digital Input
A7 AI4+ (unused) x Parallelled with J1 AI4+
B7 CAN2H (unused) x CAN2 H
C7 CAN2L (unused) x CAN2 L
A8 +15V
B8 +5V
(unused)
(unused)
x
x
+15 VEX
+5 VEX
REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP
AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 26/08/13
REV CHG No. BY INTER DATE
D C8 A3- (unused) x A3-
0 ECR5-10037 DT - 26/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN RO D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A3 CKD

DATE: 25/11/2013 11:06:51 AM

FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD

BY: DANIEL TREVERROW

HARNESS LAYOUT DRG No. SHEET 5 OF 6 REV

FRONT BODY
A.B.N. 86 010 671 048 AT-22
T133731 0
1 2 3 THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL
 1 2 3 4
REVISION DETAILS
REV CHG No, DETAILS
-XMAS TREE LIGHTS DIRECTLY CONTROLLED VIA LMI. WERE CONTROLLED VIA RELAYS
-CLARION CONTROL CIRCUITS AND PLUGS ADDED
-VALVE BANK ELETRICAL CONNECTIONS NOW VIA SEPERATE VALVE BANK DRIVER HARNESS.
-PROXY SWITCH REPLACED WITH ARTICULATION ANGLE SENSOR
-CHASSIS TILT SENSOR ADDED
A -ATB RELAY AS STANDARD A
-WINCH SPEED SOLENOID COLOURS CHANGED
-BUZZER NOW DIRECTLY TRIGGERED VIA E.STEER, NO LONGER DIRECTLY TRIGGERED VIA INDICATOR CIRCUIT.
-EARTH FOR XMAS TREE LIGHTS AND EXTERNAL OVERLOAD ALARM NOW CONTROLLED VIA RELAY 8.
-COLOURS FOR PINS 47 AND 28 IN 56 WAY PLUG SWAPPED. WERE INCORRECT.
-FUEL CIRCUIT RESISTORS REMOVED
-RESISTOR ADDED TO BACK OF SCREEN.
-PIN 3 OF EXHAUST BRAKE SWITCH WAS CONNECTED TO TCM 80/4. NOW CONNECTED DIRECTLY TO EARTH.
-PIN 28 OF 56 WAY (TURBO TIMER OUTPUT) NOW PROTECTED BY BY QK DIODE.
-LMI AND E.STEER BUZZER FEEDS PROTECTED BY QK DIODES.
0 ECR5-10037 -WIRE COLOUR FOR 28/56 UPDATED TO AS BUILT.

-RADIO HARNESS MOVED TO A/C FAN BRANCH

-CAMERA CONTROL SWITCH ADDED
-DISPLAY CONNECTIONS CHANGED
-NEW REVERSING CAMERA CABLE
-USB CABLE, GPS ANTENNA, CHASSIS TILT SENSOR, CAMERA CONTROL PLUG, VALVE DRIVER CONNECTION,
B ARTICULATION ANGLE, EXTERNAL E-STOP ADDED B
-INTERIOR LIGHT CONNECTIONS, FUSE BOX DECAL REVISED.
-TRANSDUCER LABEL "ROD" AND "PISTON" WAS "R" AND "P"
-ACC SOCKET TERMINAL
-JOYSTICK WAS 1500 NOW 900, USB B TYPE WAS 1500 NOW 1000, ACC SOCKET WAS 1500 NOW 1000.
-CANBUS CABLE NOTE ADDED.
-CHASSIS ANGLE PLUG BRANCH 700 WAS 1100.
-QK DIODES ADDED IN FUSEBOX.
-SPLICE ON IGNITION DIODE NOW SHOWN, WIRE COLOURS UPDATED TO AS BUILT.

C C

REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP

AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 26/08/13
REV CHG No. BY INTER DATE
D 0 ECR5-10037 DT - 26/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN RO D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A4 CKD
DATE: 25/11/2013 11:06:51 AM

FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD

BY: DANIEL TREVERROW

HARNESS LAYOUT DRG No. SHEET 6 OF 6 REV

FRONT BODY
A.B.N. 86 010 671 048 AT-22
T133731 0
THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL
 1 2 3 4
ITEM DESCRIPTION QTY PART NO REV COMMENT
1 PLATE ISOLATOR RELAY & FUSE 1 C1475 A
2 DECAL FUSE ENGINE PLD & ADM 1 C1487 -
3 DECAL FUSE TRANS TCM 1 C1488 -
4 DECAL FUSE 12V INVERTER 1 C1489 -
A 5 DECAL FUSE EMERG STEER 1 C1519 A A
6 DECAL BATTERY CIRCUIT BREAKER 1 C1520 A
7 DECAL IGNITION CIRCUIT BREAKER 1 C1521 A
8 SCREW RND NO.10 UNC x 3/8" 9 FISR03C006 A 4x C/BREAKER, 5x FUSE & IGN SOL
9 WASHER FLAT 3/16" GR.5 9 FIWF03L A 4x C/BREAKER, 5x FUSE & IGN SOL
10 WASHER SPRING 3/16" 9 FIWS03 A 4x C/BREAKER, 5x FUSE & IGN SOL
11 FUSE 5A BLADE 1 PP0522500 A
12 FUSE 10A BLADE 2 PP0522700 A 1x ENG, 1x TRANS
13 FUSE 20A BLADE 1 PP0522800 A
14 HOUSING FEMALE QK1 1 PP1300412 A
15 ISOLATION SWITCH 4 POLE 1 PP2272600 A
16 COVER 16 PIN PLD 1 PP2276600 A
17 CONNECTOR 16 PIN PLD 1 PP2276700 A
18 PLUG ALTERNATOR ASSEMBLY 1 PP2277200 A
B 19 TERMINAL ALTERNATOR 5 PP2277300 A B
20 TERMINAL ALTERNATOR SEAL 3 PP2277400 A
21 PLUG 2 METRI-PACK 630 FEMALE 4 PP2332110 A INV/ENG/TRANS/E-STEER FUSES
22 CAP COVERING CONN BLACK 4 PP2332120 A INV/ENG/TRANS/E-STEER FUSES
23 PLUG 31 PIN SIZE 24 1 PP2383100 A
24 BOOT INSULATOR SIZE 24 1 PP2383101 A
25 RECEPTACLE TIMER 2 SOCKET 1 PP2383200 A
26 TERMINAL FEMALE TIMER 2 PP2383201 A
27 CIRCUIT BREAKER 40AMP 2 PP8158144 A
28 IGNITION SOLENOID 1 PP8158146 A
29 PLUG 2 SOCKET 4 PP8158791 A 1x LOW WATER, 2x SIDE MARKERS, 1x FAN
30 LOCKING WEDGE 2 SOCKET PLUG 4 PP8158792 A 1x LOW WATER, 2x SIDE MARKERS, 1x FAN
31 PLUG SEALING SIZE 16-12 3 PP8160094 A
32 CABLE CAMERA REVERSING 8M 1 T130046 0
C C
33 CONNECTOR MALE 1 WAY 1 T134436 0 FUEL SENDER UNIT
34 CONNECTOR FEMALE 1 WAY 1 T134437 0 FUEL SENDER UNIT
35 PLUG & TERMINAL PACK REAR HARNESS AT 22 1 T134438 0

REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP

AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 21/08/13
REV CHG No. BY INTER DATE
D 0 ECR5-10037 DT - 21/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN DT D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
INITIAL RELEASE FOR MANUFACTURE, MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A4 CKD
DATE: 11/11/2013 11:50:10 AM

DETAILS TAKEN FROM PL16E149 FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD
BY: DANIEL TREVERROW

HARNESS & SCHEMATIC DRG No. SHEET 1 OF 1 REV

REAR BODY
A.B.N. 86 010 671 048
T133732 0
THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL
 1 2 3 4
ITEM DESCRIPTION QTY PART NO COMMENT
1 PLUG 18MM FORM A 5-POLE M12 M TOP ENTRY 3 T130491
2 PLUG DTM 12 SOCKET B KEYING 1 T133754
3 LOCKING WEDGE 12 SOCKET DTM 1 T133755
4 BOOT INSULATOR DTM12 BLACK 1 T133757
A 5 CABLE M12 F 4-POLE 1.5M BLACK 3 T134450 A
6 TERMINAL SOCKET SIZE 20 9 T135358
7 PLUG SEALING SIZE 20 3 T135359

B B

C C

TO BE LABELLED WITH VENDOR CODE, DRG No & REV LETTER

REVISION DETAILS UNLESS OTHERWISE STATED ALL WELDING TO AS1554 CATEGORY SP
AND ALL DIMENSIONS IN (mm) & TOLERANCED TO LIMITS SHOWN
AS 1100
DATE 28/08/13
REV CHG No. BY INTER DATE
D 0 ECR5-10037 DT - 28/08/13 NOMINAL UP TO ABOVE 150 ABOVE 300 ABOVE DO NOT SCALE DRN DT D
SIZE 150 UP TO 300 UP TO 1000 1000 SHEET
INITIAL RELEASE FOR MANUFACTURE MACHINING \0.1 \0.25 \0.5 \1.0 SIZE A4 CKD
DATE: 25/11/2013 1:27:41 PM

FABRICATION \0.5 \1.0 \1.5 \2.5 SCALE 1:10 APPD

BY: DANIEL TREVERROW

HARNESS VALVE DRIVER DRG No. SHEET 1 OF 1 REV

ROBWAY LMI
A.B.N. 86 010 671 048
T133753 0
THIS DRAWING SHALL REMAIN THE SOLE PROPERTY OF TEREX AUSTRALIA PTY. LTD. & MUST NOT BE COPIED OR DISCLOSED WITHOUT THEIR WRITTEN APPROVAL