Manufacturing Process-I: Sr. No. Option 1 Option 2 Option 3 Option 4 Correct Answer

Manufacturing Process-I
Unit IV Joining Processes:

Sr. Correct
Question Option 1 Option 2 Option 3 Option 4
No. answer
The operation of producing cup
shaped parts from flat sheet metal
1 drawing squeezing coining planishing 1
blanks by bending and plastic flow
of metal, is known as
continuous spot multi-spot arc welding process used for
2 Seam weiding is a 1
welding process welding process process joining round bars
For gas welding, the pressure
280 to 560
3 desired at the welding torch for 7 to 103 kN/m2 70 to 280 kN/m2 560 to 840 kN/m2 2
kN/m2
oxygen is
it evolves a great it cling to the
The adhesiveness is the property of the sand grains
4 amount of steam and sides of a none of these 3
a sand due to which stick together
other gases moulding box
5 Projection welding is a 2
The brass and bronze are welded by
6 neutral oxidising carburising all of these 2
__________ flame.
For smoothing and cleaning out
7 depressions in the mould, a slick lifter swab gagger 2
__________ is use
When more volume of acetylene
and less volume of oxygen is
8 neutral oxidising carburising 3
supplied, then a __________ flame
is obtaine
When the molten metal is fed in the
cavity of a metallic mould by slush casting permanent mould centrifugal casting
9 die casting method 3
gravity, the method of casting is method casting method method
known as
The welding process used to join
projection
10 the ends of two pipes of uniform spot welding seam welding upset butt welding 4
welding
cross-section, is
below the above the
The hot working of metals is at the recrystallisation
11 recrystallisation recrystallisation at any temperature 3
carried out temperature
temperature temperature
When the file is moved to and fro pull and push
12 cross filing draw filing none of these 2
over the work, it is known as filing
If an aluminium pattern made from
a wooden master pattern is to be
13 used for grey iron castings, then the 10 mm/m 16 mm/m 20 mm/m 26 mm/m 4
shrinkage allowance allowed on the
wooden pattern should be
half on the punch either on punch or
In piercing operation, the clearance
14 punch die and half on the die depending upon 2
is provided on
die designer's choice
The edge of a steel plate cut by
less than 0.3 more than 0.3 any where between
15 oxygen cutting will get hardened less than 0.1 percent 3
percent percent 0.1 to 1 percent
when the carbon content is
The cold chamber
die casting The castings
The hot chamber die machine is used produced by
casting machine is for casting centrifugal
Which of the following statement is
16 used for casting zinc, aluminium, casting method all of the above 3
wrong?
tin, lead and other low magnesium, have open and
melting alloys. copper base alloys coarse grained
and other high structure.
melting alloys.
17 A hacksaw blade is specified by its length material width number of teeth 1
The temperature produced by oxy-
18 1800° C 2100° C 2400° C 3200° C 3
hydrogen flame is about
The property of sand due to which
19 the sand grains stick together, is collapsibility permeability cohesiveness adhesiveness 3
called
In order to ram the sand harder at
the back of the mould and softer on squeezing stripper plate
20 sand slinger jolt machine 2
the pattern face, a __________ is machine machine
use
The acetylene cylinder is usually
21 black colour white colour maroon colour yellow colour 3
painted with
Cast iron and steel pipes are investment true centrifugal
22 slush casting die casting 3
produced by casting casting
Sr. Correct
No. answer
occurs near the
results in a
results in general ingates as rough occurs as sand
mismatching of the top
23 Sand wash is a casting defect which enlargement of lumps on the patches on the upper 3
and bottom parts of a
the casting surface of a surface of a casting
casting
casting
24 The sand used for making cores is green sand dry sand loam sand oil sand 4
In a gas welding of mild steel using
an oxy-acetylene flame, the total
25 amount of acetylene consumed is 5 litre 10 litre 15 litre 20 litre 2
10 litre. The oxygen consumption
from the cylinder is
The metal extrusion process is uniform hollow uniform solid and varying solid and
26 uniform solid sections 3
generally used for producing sections hollow sections hollow sections
In TIG arc welding, the welding
27 zone is shielded by an atmosphere helium gas argon gas either (a) or (b) none of these 3
of
The process of increasing the cross-
28 section of a bar at the expense of its drawing down upsetting spinning peening 2
length, is called
The process used to improve
fatigue resistance of the metal by
29 setting up compressive stresses in hot piercing extrusion cold peening cold heading 3
its surface, is known as
The mode of deformation of the rolling and bending and

30 bending stretching 4
metal during spinning is stretching stretching
The two rolls in a two high rolling
31 equal different 1
mills are of __________ size.
The surface to be left unmachined
32 red colour yellow colour black colour blue colour 3
is marked on the pattern by
ram the sand harder at ram the sand
the pattern face with harder at the back produce uniform give uniform sand
The diaphragm moulding machine
33 decreasing hardness of the mould and packing of sand hardness throughout 4
is used to
towards the back of softer on the in the mould the mould
the mould pattern face
30% sand and 70% 50% sand and 70% sand and 90% sand and 10%
34 Green sand is a mixture of 3
clay 50% clay 30% clay clay
The difference between the upper
35 limit and lower limt of a dimension nominal size basic size actual size tolerence 4
is called
In order to produce uniform
squeezing stripper plate
36 packing of sand in the moulds, a sand slinger jolt machine 1
machine machine
__________ is use
The metal patterns as compared to machining
37 shrinkage allowance draft allowance distortion allowance 3
wooden patterns require less allowance
The temperature of the inner
38 luminous cone of neutral flame is 1000° C 1250° C 2100° C 3200° C 4
about
smoothing and moistening the
reinforcement of
cleaning out cleaning the sand around the
39 Swab is used for sand in the top part 3
depressions in the moulding sand edge before
of the moulding box
mould removing pattern
A casting defect which occurs due
40 to improper venting of sand is cold shuts blow holes shift swell 2
known as
The process of decreasing the cross-
41 section of a bar and increasing its drawing down upsetting spinning peening 1
length, is called
The operation of cutting of a flat
42 shearing piercing punching blanking 4
sheet to the desired shape is called
consists of pressing
is used for
is used to the metal inside a
reducing the
improve fatigue chamber to force it
diameter of round
resistance of the out by high pressure
is extensively used for bars and tubes by
43 Extrusion metal by setting through an orifice 4
making bolts and nuts rotating dies
up compressive which is shaped to
which open and
stresses in its provide the desired
close rapidly on
surface form of the finished
the work
part
In arc welding, the temperature of
4000° C to 5000° 5000° C to 6000°
44 heat produced by the electric arc is 3000° C to 4000° C 6000° C to 7000° C 4
C C
of the order of
45 The dowels are wooden nails box nails wire nails none of these 1
Sr. Correct
No. answer
The vertical welding do not require
46 plate edge preparation upto 16 mm Correct Incorrect 1
thickness.
feed the molten
act as a reservoir metal to the deliver molten metal
deliver molten metal
47 The purpose of a gate is to for the molten casting in order to from pouring basin 1
into the mould cavity
metal compensate for to gate
the shrinkage
oxidising flame neutral flame and carburising flame
neutral flame and right-
48 Linde welding uses and left-ward left-ward and right-ward 4
ward technique
technique technique technique
49 Cold working of metal increases tensile strength yield strength hardness all of these 4
The operation of cutting a sheet of
50 metal in a straight line along the plunging notching slitting forming 3
length, is known as
The consumable electrode is used submerged arc
51 carbon arc welding TIG arc welding MIG arc welding 4
in welding
Which one of the following
52 material will require the largest size Aluminium Cast iron Steel Copper 3
of riser for the same size of casting?
Acetylene gas is stored in cylinders
53 solid form gaseous form liquid form any one of these 3
in
54 Neutral flame is usd to weld steel cast iron copper all of these 4
hold the round bars check the trueness locate the centres check the surface
55 Scribing block is used to 3
during marking of flat surfaces of round bars roughness
In electric resistance welding,
56 pressure is applied just after the TRUE FALSE 1
completion of current.
molten metal is poured
in a metallic mould,
molten metal is
retained in the mould
poured and molten metal is
long enough for the
allowed to forced into mould
57 In permanent mould casting method outer skin to solidify none of the above 4
solidify while the under high
and finally mould is
mould is pressure
turned over to remove
revolving
molten metal still in
molten condition
The parts of circular cross-section
58 which are symmetrical about the hot forging hot spinning hot extrusion hot drawing 2
axis of rotation are made by
The length of hacksaw blade is the
59 distance between the outside edges Agree Disagree 1
of the holes which fits over the
A diamond pointed chisel is used
60 flat surfaces grooves keyways V-shaped grooves 4
for cutting
During drawing operation, the compressive stress in tensile stress in
61 both (a) and (b) none of these 3
states of stress in cup would include the flange the wall
62 1 to 5 MPa 5 to 10 MPa 10 to 25 MPa 25 to 55 MPa 4
pressure applied varies from
Seam welding is best adopted for
63 metal thickness ranging from 0.025 to 3 mm 3 to 5 mm 5 to 8 mm 8 to 10 mm 1
The recrystallisation temperature of

64 400° C 600° C 800° C none of these 3
steel is
Lap joints are employed on plates
65 less than 3 mm 5 to 10 mm 12.5 mm above 25 mm 1
having thickness
In back-hand welding, the angle
between the welding rod and the
66 same less more none 1
work is __________ as compared
to fore-hand welding.
In arc welding, the electric arc is
67 produced between the work and the voltage flow of current contact resistance all of these 3
electrode by
Which of the following welding
Manual arc Submerged arc
68 process uses non-consumable TIG welding MIG welding 1
welding welding
electrodes?
direct current with direct current with
In welding copper alloys with TIG alternating
69 straight polarity is reversed polarity any one of these 1
arc welding current is used
used is used
The temperature of oxy-hydrogen
70 flame is __________ oxy-acetylene same as less than more than NONE 2
flame.
Sr. Correct
No. answer
The low pressure acetylene is
produced at the welding site by the
71 Correct inCorrect 2
chemical reaction between water
and calcium carbonate.
72 between the welding torch and the 30°-40° 40°-50° 50°-60° 70°-80° 3
work is kept as
bare metal two tungsten
In submerged arc welding, an arc is carbon electrode and metal electrode
73 electrode and the electrodes and the 3
produced between a\ the work and the work
work work
welding rod
welding rod
coated with
74 In shielded arc welding large electrode is used coated with slag none of the above 3
fluxing material
is used
is used
The electrodes used in spot welding
75 stainless steel Auminium copper brass 3
have a tip of
In __________ welding, the weld
76 may be made either from left to fore-hand back-hand vertical 3
right or from right to left.
hard surfacing
steel, cast iron, copper,
77 Carburising flame is used to weld brass and bronze materials such as all of these 3
aluminium etc
satellite
An oxidising flame is obtained
78 when equal volumes of oxygen and true FALSE 2
acetylene are supplie
more volume of
more volume of
A neutral flame is obtained by equal volumes of oxygen and less
79 acetylene and less none of the above 1
supplying oxygen and acetylene volume of
volume of oxygen
acetylene
should be should have a
should have a double-
For welding plates of thickness less do not require bevelled to a double-V or U-
80 V or U-groove on 1
than 5 mm, its edges bevelling single-V or U- groove on one
both sides
groove side
The welding set up is said to have
reversed polarity when the work is
81 connected to the negative terminal Agree Disagree 1
and the electrode holder to the
positive terminal.
should be should have a
should have a double-
For welding plates of thickness do not require bevelled to a double-V or U-
82 V or U-groove on 4
more than 12.5 mm, its edges bevelling single-V or U- groove on one
both sides
groove side
83 1 to 5 volts 6 to 10 volts 11 to 20 volts 50 to 100 volts 2
voltage required for heating is
Most of the oxy-acetylene welding
84 neutral flame oxidising flame carburising flame all of these 1
is done with
When the weld is made from left to
85 right, it is known as back-hand Agree Disagree 1
welding.
changing the changing the
The current in electric resistance varying the input
86 primary turns of secondary turns any one of the above 2
welding can be regulated by supply
the transformer of the transformer
In welding magnesium with TIG
87 arc welding, direct current with staightly polarity reversed polarity both none 2
__________ is use
The electron beam welding can be a shielded gas a pressurised inert
88 open air vacuum 3
carried out in environment gas chamber
In tungsten-inert gas arc welding, a
non-consumable
89 __________ electrode is use consumable both none 2
work is connected
work is connected to work is
to the negative work is connected to
the positive terminal connected to the
The welding set up is said to have terminal and the the negative terminal
90 and the electrode positive terminal 1
straight polarity, when electrode holder and the electrode
holder to the negative and the electrode
to the positive holder is earthed
terminal holder is earthed
terminal
If neutral flame is used in oxy-
acetylene welding, both oxygen and
91 acetylene cylinders of the same Correct Incorrect 1
capacity will be emptied at the
same time.
The oxy-acetylene gas used in gas
92 welding produce a flame 1800°C 2100°C 2400°C 3200°C 4
temperature of
Sr. Correct
No. answer
For gas welding, the presure desired 280 to 560
93 7 to 103 kN/m2 70 to 280 kN/m2 560 to 840 kN/m2 1
at the welding torch for acetylene is kN/m2
butt joints in
lap joints in plates plates having butt joints in plates
plates having
94 Spot welding is used for welding having 0.025 mm to thickness above 3 having thickness 1
0.025 mm to 1.25
1.25 mm thickness mm above 3 mm
mm thickness
joining rails,
replacing broken gear repairing broken truck frames and
95 Thermit welding is often used in all of the above 4
teeth shears locomotive
frames et
first from left to either from left to
In fore-hand welding, the weld is
96 from left to right from right to left right and then right or from right to 2
made
from right to left left
In spot welding, the distance
between the nearest edge of the
97 D 1.5D 3D 6D 2
plate and centre of weld should be
equal to
Thermit, used in thermit welding, is charcoal and iron charcoal and iron oxide and charcoal, iron oxide
98 3
a mixture of oxide aluminium aluminium and aluminium
The flux commonly used in brazing ammonium
99 zinc chloride rosin plus alcohol borax 4
is chloride
The oxygen cylinder is usually
100 black colour white colour maroon colour yellow colour 1
painted with
Which of the following welding
submerged arc
101 method uses a pool of molten Carbon arc welding TIG arc welding MIG arc welding 2
welding
metal?
In fore-hand welding, the angle
between the welding torch and the
102 Same less more none 3
to back-hand welding.
results in a
all parts of the weld
The advantage of thermit welding is weld cools almost minimum
103 section are molten at all of the above 4
that uniformly problem with
the same time
internal residual
The maximum flame temperature between the outer
104 at the outer cone at the inner cone at the torch tip 2
occurs and inner cone
between the welding rod and the
105 same less more 1
to fore-hand welding.
A large electrode is used in un-
106 Correct Incorrect 1
shielded arc welding.
Seam welding is best adopted for
107 0.025 to 3 mm 3 to 5 mm 5 to 8 mm 8 to 10 mm 1
metal thickness ranging from
108 Neutral flame is usd to weld steel Cast iron copper all of these 4
Acetylene gas is stored in cylinders
109 solid form gaseous form liquid form any of these 3
in
The consumable electrode is used submerged arc
110 carbon arc welding TIG arc welding MIG arc welding 4
in welding
oxidising flame neutral flame and carburising flame
neutral flame and right-
111 Linde welding uses and left-ward left-ward and right-ward 4
ward technique
technique technique technique
The temperature of the inner
112 luminous cone of neutral flame is 1000° C 1250° C 2100° C 3200° C 4
about
In arc welding, the temperature of
4000° C to 5000° 5000° C to 6000°
113 heat produced by the electric arc is 3000° C to 4000° C 6000° C to 7000° C 4
C C
of the order of
The welding process used in joining
114 mild steel shanks to high speed spot welding seam welding flash butt welding upset butt welding 3
drills, is
In TIG arc welding, the welding
115 zone is shielded by an atmosphere helium gas argon gas either (a) or (b) none of these 3
of
In a gas welding of mild steel using
an oxy-acetylene flame, the total
116 amount of acetylene consumed is 5 litre 10 litre 15 litre 20 litre 2
10 litre. The oxygen consumption
from the cylinder is
Sr. Correct
No. answer
alternating current alternating current
direct current is
117 For arc welding with high frequency is with low any one of these 3
used
used frequency is used
The welding process used to join
projection
118 the ends of two pipes of uniform spot welding seam welding upset butt welding 4
welding
cross-section, is
When more volume of acetylene
and less volume of oxygen is
supplied, then a __________ flame
is obtaine
The brass and bronze are welded by
__________ flame.
121 Projection welding is a 2
122 Seam weiding is a 1
The electrode tip diameter ( in spot
123 welding should be equal to (where t t 1.5t 3t 6t 1
= Thickness of plate to be welde
124 1 to 5 volts 6 to 10 volts 11 to 20 volts 50 to 100 volts 2
voltage required for heating is
direct current with direct current with
In welding copper alloys with TIG alternating
125 straight polarity is reversed polarity any one of these 1
arc welding current is used
used is used
The low pressure acetylene is
produced at the welding site by the
chemical reaction between water
and calcium carbonate.
bare metal two tungsten
In submerged arc welding, an arc is carbon electrode and metal electrode
127 electrode and the electrodes and the 3
produced between a the work and the work
work work
welding rod
welding rod
coated with
128 In shielded arc welding large electrode is used coated with slag none of the above 3
fluxing material
is used
is used
Match the CORRECT pairs.
Processes Characteristics /
Applications P. Friction Welding 1.
Non-consumable electrode Q. Gas
Metal Arc Welding 2. Joining of P-2, Q-3, R-4, S-
129 P-4, Q-3, R-1, S-2 P-4, Q-2, R-3, S-1 P-2, Q-4, R-1, S-3 4
thick plates R. Tungsten Inert Gas 1
Welding 3. Consumable electrode
wire S. Electroslag Welding 4.
Joining of cylindrical dissimilar
materials
A single Vand single Usbutt
130 welds are for sheets of 1 to 5 mm 5 to 15 mm 15 to 25 mm more that 25 mm 2
approximate thickness
is done to a is done to a
For welding plates of thickness
is done to a singe V double V or U- double V or U-
131 less than 5 mm, bevelling of its is not required 4
or U-groove groove on one groove on both
edges
side sides
is done to a is done to a
For welding plates of thickness
is done to a singe V double V or U- double V or U-
132 more than 12.5 mm, bevelling of is not required 3
or U-groove groove on one groove on both
its edges
side sides
In single V•butt welds, the
133 40. to 50. 50. to 60. 60. to 70 70. to 90. 4
angle between edges is kept about
to remove the
to permit perfect oxides of the both (a) and (b)
134 In a welding a flux is used none of above 3
cohesion of metals metals formed at above
high temperature
Plain and butt welds can be
135 used for sheet shaving thickness 25 mm 40 mm 50 mm 100mm 1
approximately
In electrical resi-tance welding, not effecting the
136 immaterial important none of the above 2
cleaning of metals to be welded is welding
In electrical resistance welding,
point of contact point of con
when the current passes through
137 surface of electrode and tact of metals to none of the above 3
the metal, the greatest resistance
metal be welded
is at
Sr. Correct
No. answer
Welding of chromium electrical oxyacetylene
138 thermit welding all of the above 2
molybdenum steels cannot use resistance welding
voltage is low
voltage is high and both voltage and both voltage and
139 In electrical resistance welding and current is 2
current is low current are high current are low
high
In electrical resistance
140 welding voltage, required for 1 to 5 volts 6 to 10 volts 11 to 15 volts 16 to 20 volts 2
heating is in the range
In electrical resistance
100 to 200 250 to 550
141 welding, pressure applied varies in 50 to 100 kgf/cm" 600 to 900 kgf/cm2 3
kgf/cm2 kgf/cm2
the range
both (a) and
142 two copper electrodes used are water air none of the above 1
(b) above
cooled by
Amount of current required primary turns secondary turns
143 in electric resistance welding is input supply of the of the all above 2
regulated by changing the transformer transformer
Welding in which the metals
to be joined are heated to a
thermit
144 molten state and allowed to plastic welding fusion welding none of above 2
welding
solidify in presence of a filler
material, is known as
145 An example offusion welding is arc welding gas welding thermit forge welding 2
146 An example of plastic welding is arc welding gas welding forge welding all of the above 3
Spot-welding, projection welding
electric resistance
147 and seam welding are thermit welding arc welding forge welding 1
welding
classification of
The welding process in which
two pieces to bejoined are projection
148 spot welding seam welding butt welding 1
overlapped and placed between welding
two electrodes, is known as
Spot welding is used for
1.25 mm to 2.50
149 welding top joints in plates 0.25 mm to 1.25 mm 2.5 mm to 3 mm more than 3 mm 1
mm
having thickness
Material difficult to be spot
150 stainless steel copper mild steel sheet all of the above 2
welded is
Number of zones of heat
151 2 3 5 8 3
generation in spot welding are
In spot welding, the tip of
152 stainless steel aluminium copper brass 3
electrodes is of
projection
153 Multispot welding process is seam welding thermit welding percussion welding 2
welding
A continuous spot welding projection
154 seam welding thermit welding percussion welding 1
process is welding
If two pieces of different metals
are to be welded by projection
lower same
155 welding, then the projection higher conductivity none of the above 1
conductivity conductivity
should be made on the metal
piece having
Sr. Correct
No. answer
Welding process used for projection
156 spot welding seam welding none of the above 3
joining round bars is welding
Seam welding used for metal
sheets having thickness in the
range In projection welding,
157 0.025 to 3 mm 3to 6mm 6 to 10 mm more than 10 mm 1
diameter of the projection as
compared to thickness of the
sheet is approximately
In projection welding, diameter
of the projection as compared to
158 half equal 1.5 times double 2
thickness of the sheet is
approximately
Welding of steel structures on projection
159 spot welding seam welding arc welding 4
site of a building is done by welding
in arc welding the temperature of 2000. C to 4000. 4000. C to
160 1000.C to 2000.C 6000.C to 7000.C 3
heat of arc is in the range C 6000.C
In arc welding, current used A.C. current of high A.C. current
161 D. C. current all of the above 4
is frequency oflow frequency
In arc welding, with
increase of thickness of material
162 increases decreases remains constant none of the above 1
to be welded, the welding current
requirement
overhauling
In arc welding, too low welding excessive pilling
163 wastage of electrode without all of the above 4
speed results in up of weld metal
penetration edges
Welding preferred for joining x-rays and gamma
164 gas welding micro waves all the above 3
thin foils is rays
Transfer of metal from the
metallic
165 electrode occurs due to molecular gas welding D.C. arc welding thermit welding 3
welding
attraction in
Welding process using a submerged arc
166 carbon arc welding TIC welding MIG welding 2
pool of molten metal is welding
Welding process in which flux is submerged arc
167 gas welding D.C. arc welding thermit welding 3
used in the form ofgranules is welding
An arc is produced between a
submerged arc
168 bare metal electrode and the gas welding D.C. arc welding thermit welding 3
welding
work in
Welded rod coated with fluxing shielded arc
169 gas welding D.C. arc welding argon arc welding 2
material is used in welding
In arc welding, eyes need to be infra-red and
170 intense glare sparks infra-red rays 4
protected against ultraviolet rays.
In which type of welding a pool
171 electro slag submerged arc MIG TIG 1
of molten metal is used
Plain and butt welds may be
172 used on materials upto 25 mm thick 40 mm thick 50 mm thick 60 mm thick 1
approximately
Main criterion for selection of
materials to be type of welding thickness of
173 electrode diameter in arc welding voltage used 3
welded process material
is
Sr. Correct
No. answer
Which of the following current is
A.C. high
174 preferred for welding of non- A.C. low frequency D.C. all the above 3
frequency
ferrous metals by arc welding 1
In arc welding, air is created material
175 flow of current voltage contact resistance 4
between the electrode and work by characteristics
Open circuit voltage for arc
176 18 - 40 volts 40-95 volts 100-125 volts 130 - 170 volts 2
welding is of the order of
Material used for coating the
177 protective layer binder slag flux 4
electrode is called
where severe
loading is to join two
encountered and pieces of metals
where longitudinal there is nothing
178 Plug weldjoint is used the upper in the same 3
shear is present like plug weld joint
surfaces of both manner as rivets
pieces must be in join metals
the same plane
Welding process using non-
179 Laser welding MIG welding TIG welding Ion beam welding 3
consumable electrodes is
When welding is going on, arc
180 18- 40 volts 40 - 95 volts 100 - 125 volts 130 - 170 volts 1
voltage is of the order of
Gases used in tungsten inert hydrogen and
181 CO2 and H2 argon and neon argon and helium 4
gas welding are oxygen
where several
loading is to joint two
encountered and pieces of metals
where longitudinal to join two pieces
182 T-joint weld is used the upper in the same 1
shear is present perpendicularly
surfaces of both manner as rivets
pieces must be in join metals
the same plane
even unclean
increased
welding speeds surface can be
183 In MIG welding no flux is required corrosion 4
is high welded to obtain
resistance
sound welds
good for spot preferred to be
very difficult to
184 Copper is easily spot welded welded as any welded by spot 2
be spot welded
other material welding
It is not possible to arc weld all
types of metals with control of time
185 control of current control of voltage change of polarity 4
transformer set because it does duration
not have provision for
Two sheets of same material
time duration of pressure changing the size
186 but different thickness can be adjusting the current 1
current applied of one electrode
butt welded by
multi-spot welding continuous spot used to form used to make
187 Projection welding is 1
process welding process mesh cantilevers
to join two
pieces of metals where efficiency
where longitudinal
188 Halfcorner weld is used in the same of joint should none of the above 4
shear is present
manner as rivets be 50%
join metals
In resistance welding, voltage
189 1V 10 V 100 V 1000 V 2
used for heating is
In resistance welding, the just at the time of after the weld during heating
190 3
pressure is released passing the current cools period
Grey cast iron is best welded
191 TIG arc MIG oxy-acetylene 4
by
multi-spot welding continuous spot used to form
192 Seam welding is none of the above 2
process welding process mesh
Upto what thickness of plate,
193 edge preparation for welding is 4 mm 5 mm 8 mm 10 mm 1
not required?
194 Preheating is essential in high speed steel stainless steel cast iron german silver 3
Grey cast iron is usually welded resistance
195 gas welding arc welding any of the above 1
by welding
Brazing metals and alloy
196 copper copper alloy silver alloys all of the above 4
commonly used are
197 Forge welding is best suited for stainless steel high carbon steel cast iron wrought iron 4
TWo sheets of different materials adjusting the
adjusting the time duration of changing the size
198 but same thickness can be spot pressure 4
current current ofneelectrode
welded by applied
For gas welding, the pressure
280 to 560
199 desired at the welding torch for 7 to 103 kN/m2 70 to 280 kN/m2 560 to 840 kN/m2 2
kN/m2
oxygen is
Unit III Plastic Processing:
Sr. Correct
No. answer
________ polymers are soften
1 when heated and harden when thermoplastic thermosetting both 1&2 none of the above 1
cooled.
________polymers are soften
2 when heated and permanently thermoplastic thermosetting both 1&2 none of the above 2
harden when cooled
Now a days most of thr metal and
3 wood parts are replaced by copper aluminum plastic rubber 3
__________ material
low thermal and
__________________is the high corrosion available in
4 electrical all of the above 4
characteristic of polymer resistance various colors
properties
__________________is the excellent surface finish low density and low mechanical
5 all of the above 4
characteristic of polymer can be obtained cost properties
Proteins, enzymes, starches,'
synthetic
6 cellulose, etc. are the natural polymers both 1&2 none of the above 1
polymers
_____________
Many of our useful plastics,
synthetic
7 rubbers and fiber materials are natural polymers both 1&2 none of the above 2
polymers
__________
_______ are derived from plants synthetic
8 natural polymers both 1&2 none of the above 1
and animals. polymers
_________polymers are soft and
9 thermoplastic thermosetting both 1&2 none of the above 1
ductile
__________ polymers cannot be
10 remoulded or reshaped by thermoplastic thermosetting both 1&2 none of the above 2
subsequent heating.
_________ plastics are more
stronger, harder and brittle
Degradation of _______ plastic is
12 indicated by the bad smell of thermoplastic thermosetting both 1&2 none of the above 2
Bakelite
Thermosetting polymers are used
13 vulcanized rubbers phenolic epoxides all of the above 4
______________
____________polymers have no
resale/ scrap value.
fabricated by
formed by
Thermoplastic polymers can be repeatedly moulded the application
15 addition all of the above 4
___________ and remoulded of heat and
polymerization
pressure
Thermosetting plastics are formed addition condensation
16 heat treatment none of the above 3
by __________ polymerization polymerization
__________ is a linear polymer
composed of chain molecules.
composed of 3D formed by supplied as either
Thermosetting polymers are
18 network cross-linked condensation liquids or all of the above 4
______________
molecules polymerization partially solid
_________is soluble in organic
solvents.
_________ is usually supplied as
granular material.
21 Plastics can be _________ moulded joined machined all of the above 4
Due to _________ , the plastics are processing
22 high melting point both 1&2 none of the above 3
easy to handle and process. parameters
Properties of plastics components method do processing
23 both 1&2 none of the above 3
are affected by ____________. manufacture parameters
Plastics are shipped to
24 pellets powder both 1&2 none of the above 3
manufacturing plants as _______.
Plastics are available as
25 rod tube sheet all of the above 4
_____________
Processing of thermosetting plastics
26 injection moulding blow moulding extrusion none of the above 4
includes ________ method.
Processing of thermosetting plastics
27 therforming extrusion blow moudling all of the above 4
includes ________ method.
Injection moulding method is
suitable for ___________ plastic.
Processing of thermosetting plastics compression
29 transfer moulding both 1&2 none of the above 3
includes ________ method. moulding
Sr. Correct
No. answer
In ________ method, a material, a
,material is generally in powder or compression
30 injection moulding blow moulding transfer moulding 3
perform and loaded directly into the moudling
mould cavity.
In compression moulding method,
31 pressure temperature both 1&2 none of the above 3
_________ is applied
In compression moulding method, a
32 measured amount of plastic powder plunger cavity heater none of the above 2
is placed in ___________.
During compression moulding, a
viscous mixture of liquid resin
33 and filler material of liquid resin steam electricity both 1&2 none of the above 3
and filler material is continuously
heated by ____________________
In compression moulding process,
34 the component is removed by using ejector pin sprue pin plunger all of the above 1
__________
For compression moulding process,
35 the pressure varies from 5 to 10 MPa 0.5 to 50 MPa 10 to 20 MPa 0.5 to 5 MPa 2
______________.
Operating pressure of the
material of
36 compression moulding process size of the component both 1&2 none of the above 3
component
depends on the ________
Operating temperature of the
compression moulding method is
37 500 to 800 50 to 100 250 to 500 125 to 250 4
________ °C.
The solidification time for

geometry of material of thickness of
38 compression moulding depend on all of the above 4
components components component
_________.
For compression moulding , the
39 5 to 10 min 0.5 to 5 min 0.5 to 1 min 10 to 20 min 2
sodification time is ___________.
_____________ factor is heating and
force applied to
40 responsible for successful quantity of material cooling time, and all of the above 4
the mould
compression moulding process. method
Urea-
_________ can be processed by Phenolics and Epoxies and
41 formaldehyde all of the above 4
compression moulding process. melamine urethanes
and elastomers
Transfer moulding process is used
for ___________ plastics
______ is also called as gate injection
43 transfer moulding blow moudling thermo forming 1
moulding moulding
Transfer oulding is an advanced compression
44 injection moulding blow moulding extrusion moulding 3
method of ___________. moudling
In _______ method, the fluid
plastic material is conveyed into the compression injection
45 transfer moulding extrusion moulding 1
mould cavity under pressure from moulding moulding
outside of the mould.
In transfer maoulding method, the placed in heated
46 in preheated form both 1&2 none of the above 3
material is _________. transfer pot
Curing time of transfer moulding is
47 less than greater than equal to none of the above 1
_______ compression moulding.
For transfer moulding, intensity of
48 0.5 to 50 MPa 20 to 100 MPa 10 to 20 MPa 100 to 200 MP 2
pressure varies from ______.
Rate of production for transfer
49 moulding is higher than slower than equal to none of the above 1
_________compression moulding.
_________ method is used for
production complicated
50 compression moulding transfer moulding both 1&2 none of the above 2
components having varying wall
thickness with high accuracy.
The polymers processed by
transfer moulding and
51 different same both 1&2 none of the above 2
compression moulding method
are
In transfer moulding
52 process, the component is ejector pin sprue pin plunger all of the above 1
removed by using __________
Sr. Correct
No. answer
In _______ moulding method,
different inserts like chips,
53 transfer moulding compression blow extrusion 1
composite fibers, ceramics, etc. can
be placed in the mould cavity.
_________ is a process where
polymer is heated to a plastic
injection
54 state and forced to flow under blow moulding transfer moulding thermo forming 3
moulding
high pressure into a mould
cavity.
In an injection moulding machine,
55 left right both 1&2 none of the above 2
the fixed half is on ________ side.
In an injection moulding
machine the softened plastic is
56 plunger (ram) screw both 1&2 none of the above 3
injected into the mould by using
________
Injection moulding machine
57 fixed half moving half both 1&2 none of the above 3
consists of _________
In an injection moulding process,
58 granulated material is fed from mould area heating area clamping unit all of the above 2
hopper to __________
For solidification of molten plastic
59 oil cooled air cooled water cooled all of the above 3
material, injection moulding die is
In an injection moulding process,
60 the temperature of heating zone is 500 to 1000 °C 500 to 750 °C 150 to 300 °C 50 to 150 °C 3
_______
In an injection moulding method,
61 the moulding pressure is about 50 to 75 MFa 100 to 150 Mpa 200 to 300 Mpa 10 to 50 MPa 2
_________
An injection moulding machine
62 injection unit clamping unit both 1&2 none of the above 3
consists of _________.
Inject the
__________ is a function of liquid plastic
Melt and homogenize
63 injection unit of injection moulding into the both 1&2 none of the above 3
the polymer
machine mould cavity
Clamping unit of an injection keep the mould open and close

hold the two halves in
64 moulding machine performs closed while the mould at all of the above 4
correct position
_______ function. injection correct time
For injection moulding process,
65 _____ unit is concerned with the injection clamping unit both 1&2 none of the above 2
operation of mould.
In plunger type injection moulding
66 machine, the material is transferred ram screw both 1&2 none of the above 1
to heated section by the ________
An important factor for the ram outer and inner tempera of
67 type injection moulding machine is pressure of material material and both 1&2 none of the above 3
______ and mould mould
In a ram type injection moulding keeps the cylinder
cavity is completely
68 machine, outer pressure created by from decreasing both 1&2 none of the above 1
filled
the ram ensures ____________ the size as it cools
For injection moulding process, the
69 temperature of the mould affects heating time cooling time ejection time all of the above 2
___________
In plunger type injection moulding
70 machines, the construction of electric coils burner furnace all of the above 1
heating chamber is ___________
For plunger type injection moulding
71 machines, the heat is applied by spherical rectangular cylindrical elliptical 3
_________________
frictional force
in screw type injection moulding
heaters around the generated from
72 machines, the heat is developed both 1&2 an 3
screw cylinder rotary movement
from ________.
of the screw
Screw type injection moulding
amount of material
73 machine is specified by capacity of mould both 1&2 none of the above 3
injected per cycle
__________
Sr. Correct
No. answer
In an injection moulding machine,
for prevention of any return of direction control
74 uni-direction valve flow control valve all of the above 1
material into the extruder barrel valve
_______ is used.
in screw type injection moulding
machines, until a sufficient amount
75 remains stationary rotates both 1&2 all of the above 2
of material has been plastisized, the
screw ________
Give proper sequence of injection
moulding process given as follows:
1) melt polymer injected into the
76 cavity 2143 4213 3412 3142 4
2) mould opens and component is
ejected. 3) mould is closed. 4)
screw is retracted
insert moulding
In an injection moulding machine
77 production rate is high wastage is low method is also all of the above 4
______.
used
In ________ type of thermoplastic
78 moulding, metal inserts like screw, injection moulding blow moulding thermoforming extrusion moulding 1
nuts, etc can be placed
Complicated shapes with high
79 accuracy can be produced by ____ injection moulding blow moulding thermoforming extrusion moulding 1
method.
In______method, sprues and
80 gates can be injection moulding blow moulding thermoforming extrusion moulding 1
In _________moulding process, air

pressure is used to inflate soft
81 transfer compression blow injection 3
plastic into a mould cavity.
To produce bottles, containers,

82 etc. hollow parts _____moulding transfer compression blow injection 3
method is used
In blow moulding process, the
83 oil cooled air cooled water cooled all of the above 3
moulds are ________.
In blow moulding method, the
84 molten plastic is called as hot billet parison both 1&2 none of the above 2
________________.
For blow moulding method, the air
85 400 to 800 kPa 100 to 400 kPa 50 to 200 kPa 10 to 100 kPa 1
pressure is _________.
In _______ moulding method injection
86 transfer compression none of the above 4
ejector pin is not used. moulding
In ________ moulding method
87 transfer compression blow injection 3
ejection pin is not used.
________ plastic can be processed
88 Polyethylene Polypropylene cellulose acetate all of the above 4
by blow moulding method.
___________ is the type of blow injection blow extrusion blow multi-larger blow
89 all of the above 4
moulding process moulding moulding moulding
Give the proper sequence of blow
moulding process given as follows :
1) Parison in place
90 2) Mould closes 3) mould opens 1 4 2 3 2143 3124 4132 1
and component released 4) parison
expanded into mould
Hollow containers, automobile fuel

91 tanks, drums, etc are made up by injection transfer blow thermo forming 3
________ moulding process.
______ is the advantage of blow no restriction of
92 low cost of mould tool flexibility all of the above 4
moulding process. container shape
Blow moulding process is used for toy bodies and
93 food and water bottles pipes and floats all of the above 4
making __________. drums
thermoforming is process of
94 heating forming both 1&2 none of the above 3
_____________.
In thermoforming process heating is radiant electric
95 electric coil heaters both 1&2 none of the above 2
carried out by ________. heaters
Sr. Correct
No. answer
Thermoforming is a series of
processes for forming
96 heat pressure both 1&2 none of the above 3
thermoplastic sheet with the
application of _____________
In thermoforming process,. the
thickness of
97 heating time depends on the type of polymer color of material all of the above 4
material
___________
In vacuum forming process, a
98 heater brings the polymer to a 200 to 300 °C 50 to 90 °C 400 to 600 °C 30 to 50°C 2
temperature of ____________
In vacuum forming process, heat is the material is the material
99 the material sags the material vaporize 1
applied until _________ crused cracks
In thermoforming process, the
100 small holes are provided to apply heat force vacuum all of the above 3
________.
Give the proper sequence of
vacuum forming process given as
follows :
1) Heat is applied
101 1234 2314 3214 3124 4
2) Vacuum is created
3) Clamping of plastic sheet
4) Undamping of plastic sheet
Pressure forming is also called as

102 vacuum forming blow moulding blow forming extrusion 3
__________
In _______ forming operation,
103 higher pressures can be developed vacuum forming pressure both 1&2 none of the above 2
on the component
In _______ forming operation,
104 higher pressures can be developed vacuum pressure both 1&2 none of the above 2
on the component
In pressure forming, vent holes are exhaust the
105 apply the pressure provide heat all of the above 3
provided in the mould to ________ trapped air
luggage bags and
Thermoforming process is used for bath tubs and jelly shower stalls and
106 refrigerator inner all of the above 4
making of _______ containers advertising signs
panels
Components with openings or holes
107 cannot be produced by _______ injection moulding blow moulding thermoforming extrusion 3
process.
In thermoforming method, the
108 aluminum steel ceramic rubber 1
moulds are made of ____________.
less thermal
_______ is the advantage of initial cost and intricate shapes
109 stresses are all of the above 4
thermoforming process. production cost is low are easily formed
produced
The holes in the moulds of
110 thermoforming process are greater than 10 mm less than 5 mm less than 0.5 mm greater than 2 mm 3
________.
________ is a continuous
process in which hot plasticized compression extrusion
111 transfer moulding none of the above 3
material is forced through the moulding moulding
die opening of required shape.
In an extrusion process, raw
112 material is in the form of pellets granules powder all of the above 4
thermoplastic
Extruder is equipped with a
113 screw which ________ the blends conveys both 1&2 none of the above 3
material into a die.
The extruder screw has
transition
114 ________ section feed pumping all of the above 4
(melting)
___________ section in extruder
conveys material from hopper transition
115 feed pumping all of the above 1
into the central region of (melting)
extruder.
In ________ section of extruder
116 heat generated from the shearing of transition feed pumping none of the above 1
plastics causes melting.
Sr. Correct
No. answer
When the material leaves the
117 extrusion die, it is cooled by air water chilled surface all of the above 4
________
In extrusion process, to
minimize product shrinkage and
cooling
118 distortion ____________ is cooling rate both 1&2 none of the above 1
uniformity
important.
____________ process is used for

extrusion
119 producing so rods, pipes, tubes injection moulding blow moulding transfer moulding 3
moulding
or other sections.
Extrusion process is used for
120 bottles drums luggage bags none of the above 4
making of ________
plastics
plumbing pipes,
Extrusion process is used for candy canes, chewing coated wires,
121 sheets, cables, all of the above 4
making of ________ gums, window frames,
etc
etc
The term film refers to
122 0.1 mm 0.2 mm 0.5 mm 0.9 mm 3
thickness below
The principle of film blowing is
123 extrusion blowing both 1&2 none of the above 3
similar to __________
In film blowing process
124 _________ is used. guide roll collapsing roll both 1&2 none of the above 3
The term sheet refers to thickness

125 0.1 to 0.4 mm 0:5 to 12.5 mm 12.5 to 50 mm 10 to 20 mm 2
__________
Thermoplastic sheets are formed
126 injection moulding blow moulding calendering transfer moulding 3
by ________ process
The working principle of
127 calendering process is similar to forging rolling casting welding 2
_____
In calendering process, plastic
compound composed of _______ is
128 resin plasticizer filler and color all of the above 4
heated and passed through the
rollers.
In calendering process the
129 stretched compressed sheared none of the above 2
material is ___________
In sheet forming process,
spacing between the diameter of the material of the
130 the sheet thickness depends on all of the above 1
rollers rollers rollers
the ___________.
___________ is high production
131 process and suitable for flexible injection moulding blow moulding calendering transfer moulding 3
P.V.C.
Calendering process is used for rainwear and shower ATM cards and
132 taps and trays all of the above 4
______________ curtains laminations
In extrusion of __________
133 tubes pipes hoses all of the above 4
mandrel is used.
In pipe extrusion process, the
134 mandrel is held in position by screen pack spider leg extruder barrel all of the above 2
using ___________
In pipe extrusion process, initially
the polymer melt passes through
135 screen pack spider leg extrusion barrel all of the above 1
________ to straighten the flow
lines
Coating of wire is performed
136 cable sheet film pipe 1
_________ by extrusion process
Magnitude of melt flow in
back pressure
extruder is the difference between draw flow and back
137 flow and screw both 1&2 none of the above 1
__________ pressure flow
flow
___________ is the limitation
of compression low production
138 long cycle time both 1&2 none of the above 3
moulding process. rate
Which of the following represents

It can produce
advantage of compression good surface
Mould cost and set- large components
139 moulding process??? finish can be all the above 4
up cost is low of complicate
obtained
shapes
Sr. Correct
No. answer
For making of flatwares,
buttons, buckles, knobs, handles,
140 injection compression blow extrusion 2
dishes, etc __________moulding
method is used
________ is the limitation more wasatge of
141 mould cost is high both 1&2 none of the above 3
of transfer moulding process material
For manufacturing of integrated
circuit packaging .and electronic
142 components with moulded compression transfer injection blow 2
terminal ______________
moulding method is used.
The components which
consists complete threads are
143 compression transfer injection blow 3
made by ___________ moulding
method.
Radiator fan can be made
144 compression transfer injection blow 3
by ________ moulding method
Car dash-board is made
145 injection compression blow extrusion 1
by ________ moulding method.
Cups, chairs, toys, ac parts,
electrical fittings, etc. can be
146 made by _______ moulding injection compression blow extrusion 1
process.
Temperature Only
__________ is the limitation and pressure thermoplastic
Cost of mould and
147 of injection moulding process. control; materials can be all of the above 4
machine is high
are required formed
148 A “plastic” is defined as resin composite polymer non metallic 1

Can be processed Is the most light
149 A thermoplastic is one that Can be reused Is the strongest 1
just once weight
The most common type of injection a combination of
150 vertical horizontal electrically operated 2
machines are two
Movement of the plastic material is Compression in a
151 a ram gravity a rotating screw 4
caused by cylinder
Thermoplastics are the plastics Molded Twice
152 Molded Only Once Re-Molded None of The Above 2
which can be Only
Thermoplastics have structure as
153 Linear Cross-Linked Complex none of the above 1
under
Thermosetting plastics are materials Molded Once and Not Affected By
154 Can Be Remolded none of the above 1
which can be Cannot Be Remolded Heat
The specific gravity of plastics
155 0.9 To 3.0 3.0 To 6.0 6.0 To 9.0 none of the above 1
varies from
The process of linking of
156 Diffusion Polymerization Recrystallization none of the above 2
monomers together is called
The plastic sheets or films are made
157 Compression Molding Injection Molding Calendaring Extrusion. 3
by process of
158 Bottles are made by the process Thermoplastics Thermosetting both 1&2 none of the above 1
To increase the strength of the
Linear Linking Of Cross Linking Of
159 plastics, which of the following Deformation none of the above 3
Monomers Monomers
method is used
160 Bectle is the trade name of Urea Formaldehyde PVC Cellulose Acetate none of the above 1
161 Bakelite is the trade name of Urea Formaldehyde PVC Polysters Phenolics. 4
162 Araldite is the trade name of Phenolics Epoxies Vinyls pvc 2
163 Mylar is the trade name of Polysters Phenolics Nylons none of the above 1
The ratio of molecular weight of
164 polymer and molecular weight of Degree Of Polymer Atomic Number Atomic Weight none of the above 1
monomer is Called
Sr. Correct
No. answer
Compression molding is most Thermosetting Thermoplastic
165 both 1&2 none of the above 1
suitable for Materials Materials
The bottles from thermosetting
166 Compression Molding Injection Molding Blow Molding Extrusion. 3
materials are made by
The process of making plastic
167 products without application of Molding Extrusion Casting none of the above 3
pressure is called
The long plastic rods and tubes are Molding
168 Extrusion Injection Molding none of the above 2
made from the process of (Compression)
169 Parison is used in Compression Molding Blow Molding Injection Molding None Of These 2
The sheets making procedure in
170 which the thermoplastic material is Laminating Blow Molding Calendaring None Of These. 3
squeezed between the rolls is called
Which fothe following can not be thermosetting
171 thermoplastics both 1 and 2 none of 1 and 2 2
recycled plastics
172 Polyvinylchloride ( PVC) is thermosetting plastic thermoplastic rubber none of 1,2 and 3 2
173 Electricalfittings are made up of thermosetting plastic thermoplastic rubber none of 1,2 and 3 1
Which of the folowing is a
174 polypropylene epoxyresin polthylene PVC 2
thermosetting plastic
Injection molding is most widely fibre reinforced
175 thermosetting plastic thermoplastics elastomers 2
used molding process for plastics
Molding method not suited for compression molding,
176 injection molding tranfer molding -177 3
thermosetting plastics is transfermolding
compression
177 which process needs a Parison injection molding transfer molding blow molding 4
molding
___ process is limited to products compresion
178 extrusion injection molding transfer molding 1
with uniform cross section molding
Which process is used for
Extrusion blow Injection blow stretch blow compression
179 bottelsused to store carbonated 3
molding molding molding molding
beverages
both cutting and
two or more two or more
non-cutting
operations are cutting operations
operations are
performed are performed at
180 In a simple die performed at one none of the above 4
simultaneously at the one station of the
station of the
single stroke of the press in every
press in every
ram stroke of the ram
stroke of the ram
Which process in bot a continuos compression
181 Extrusion Injection molding transfer molding 1
one molding
Nib rolls or pinch rolls are used in
182 Blow film extrusion tube extrusion cable extrusion both 2nad 3 1
____.
Unit II Metal Forming Processes
Sr. Correct
No. answer
mechanical
properties such as
grain structure porosity ofmetal
ductility, tougnes
1 In hot working process of the metal is is lagely All of the Above 4
elongation and
refined eliminated
reduction in area
are improved
Process of increasing the
2 cross- section of a bar and spinning upsetting drawing down reaming 2
reducing its length is known as
close tolerance
poor surface finish is scale is formed
3 In hot working process can not be All of the Above 4
produced on metal surface
maintained
distort grain
requires much higher structure And
increAses
4 Cold working pressure than hot does not provide All of the Above 4
hardness
working an appreciable
reduction in size
5 Cold working of metal increases tensile strength hardness yield strength All of the Above 4
Cold working process can be
applied on the components
6 extrusion piercing reaming swaging 2
having diameter up to repeated
blows, is known As
Parts of circular cross section
7 which are symmetrical about the hot spining hot forging hot extrustion hoth percing 1
PlAstic deformation of metal at
8 extrusion piercing forging cAsting 1
high temperA.ture
Forging of steel is done at
9 400°C 800°C 1000°C 1300°C 3
A. temperA.ture
Process used for making
10 extrusion piercing forging cAsting 2
seA.mless tube is
Process used for making nuts
11 extrusion cold peening hot piercing up setting 3
And bolts is
Process consists of pushing
the metal inside A. chA.mber to
force it out by high pressure
12 through an orifice, which is extrusion piercing forging swaging 1
shA.ped to provide the desired
form of the finished pA.rt, is
known As
process used to improve fatigue
resistan ce of the metal by setting
13 extrusion pircing cold peening up setting 3
up compressive stresses in its
surface, is known As
both cutting and
two or more two or more
non-cutting
operations are cutting operations
operations are
performed are performed at
14 In a simple die performed at one none of the above 4
simultaneously at the one station of the
station of the
single stroke of the press in every
press in every
ram stroke of the ram
stroke of the ram
Process of shaping thin metal
15 sheets by processing them aginst spinning upsetting drawing down reaming 1
a form tool is known is
lower than the exceeding the equA.l to speed
In rolling operations the roll
16 speed of incoming speed of of the incoming none of the Above 2
rotates with a surface velocity
metal incoming metal . metal
is A. forging
operA.tion in
which two
is A. forging
is used to force hA.lves of A.
cAsues A. steA.dily method for reducing
the end of A. rotA.ting die
applied pressure the dimeter of A.
17 Hot press forging heA.ted bA.r into open And close 1
insteA.d of impA.ct bA.r And in the
A. desired rA.pidly while
force process making it
shA.pe impA.cting the
longer
end of the
heA.ted tube or
shell
Sr. Correct
No. answer
experienced
18 a master gauge is used by masters All machines none of the Above 3
technician
Vernier caliper is used to external And internal
19 thickness of Parts depth of holes aU of the Above 4
meAsure diameter of shafts
Forging of plain corbori steel is
20 500-600°C 200-300°C about 1OO°C room temperature 4
carried out at
Mechanical properties of the
refinement of grain
21 metal improve in hot working recovery of grain s recrystallisation grain growth 4
size
due to
is a forging
operation in
which two halves
causes a steadily is used to force
of a rotating die is a forging method
applied pressure the end of a
22 Roll forging open And close for reducing the 4
instead of impact heated bar into a
rapidly while making it longer
force desired shape
impacting the end
of the heated tube
or shell
Production of contours in flat
23 a blanking piercing perforating punching 1
blank is termed as
is a forging
operation in
which two halves is a forging method
a causes a steadily
is used to force of a rotating die for reducing the
applied pressure
24 Upset forging the end of a open And close dimeter of a bar 2
instead of impact
heated rapidly while And the process
force
impacting the end making it longer
of the heated tube
or shell
In four high rolling mill the
25 a guide rolls back up rolls main rolls support rolls 2
bigger rollers are called
Apolished and etched surface of carbon
grain field like carbon in the form
26 the cross-section of a hot worked a fibre like structure precipitated 1
structure of flakes
product will be having atboundaries
cutting in a
single line
cutting of the punching in which
across a part of
excess metal at punch is stopped As
a removal of excess the metal strip
edge which wAs soon As the metal
metal from theedge to allow bending
required for fracture is
27 Notching is the operation of of strip to make it or forming in 1
gripping purpose complete And
suitable for drawing progressive die
during press metal is not
without wrinkling operation while
working removed but held
the part remains
operation. in hole
attached to the
strip.
cutting in a
single line
punching in which
across a part of
(aJ removal of cutting of the punch is stopped As
the metal strip
excess metal from excess metal at soon As the metal
to allow bending
the edge of strip to edge which wAs fracture is
28 Lan cing is the operation of or forming in 3
make it suitable for required for complete And
progressive die
drawing without gripping purpose metal is not
operation while
wrinkling operation removed but held
the part remains
in hole
attached to the
strip
29 Laser is produced by a graphite ruby diamond emerald 2
Injection moulding is the thermo-setting nonferrous
30 a plAstics thermoplAstics 2
ideal method of processing plAstics materials
Compression moulding is the thermo-setting nonferrous
31 a plAstics thermoplAstics 3
ideal method of processing plAstics materials
Sr. Correct
No. answer
cutting in a
single line
cutting of the across a part of punching in which
a removal of excess excess metal at the metal strip punch is stopped As
metal from the edge edge which wAs to allow bending soon As the metal
32 Slugging is the operation of of strip to make it required for or forming in fracture is complete 4
suitable for drawing gripping purpose progressive die And metal is not
without wrinkling during press operation while removed but held
working operation the part in hole
remains attached
to the strip
In drawing operation the
33 a ductility purpose work hardening plAsticity shearing 3
metal
cutting in a
single line punching in
cutting of the across a part of which punch is
a removal of excess excess metal at the metal strip stopped As soon
metal from the edge edge which to allow bending As the metal
34 Trimming is the operation of of strip to make it wAs required for or forming in fracture is 2
suitable for drawing gripping purpose progressive complete And
without wrinkling during press die operation metal is pot
working operation while the part removed but held
remains attached in hole
to the strip
in which a series
of impact blows
a in which the are tran sferred
edges of sheet are on dies so that employed to
of producing
35 Hemming is the operation turned over to solid or tubular expAnd a tubular 1
controus in sheet
provide stiffness work chan ges or cylindrical part
And a smooth edge in cross section
or geometric
shape
in which a series
of impact blows
of producing
controus in sheet
metal e n d of
36 Bulging is the operation turned over to solid or tubular expAnd a tubular 4
bending
previously roll
formed sections
or geometric
shape
form tooth
37 Gear are shaping is related to a template hob generating 3
process
38 Gears best mAss produced by a Milling Hobbing shapping forming 2
Which of the following is a gear saving or
39 a hobbing shaping milling 4
finishing operation ? burnishing
In press operatoin, the size of
average of punch And
40 pierced hole is independent of a punch die 1
punch And die clearan ce
the size of
cran k shaft And
For drawing operation, the rack And pinion
41 a knuckle joint press connecting rod toggle press 3
best suited press is press
press
in which a series
of impact blows
of producing
controus in sheet
metal end of
42 Swaging is the operatoin. turned over to solid or tubular expAnd a tubular 3
bending
previously roll
formed sections
or geometric
shape
Blan king And piercing
a simple die
43 operation can be performed progressive die compound die combination die 3
cylindrical part
simulatan eously in
Cutting And forming operations
progressive
44 can be done in single operation a simple die compound die combination die 2
die
on
Sr. Correct
No. answer
in which a series
of producing ofimpact blows
a in which the
controus in sheet are tran sferred
edges of sheet are employed to
metal end of on dies so that
45 Stretch forming is the operation turned over to expAnd a' tubular 4
bending solid or tubular
provide stiffness or cylindrical part
previously roll work chan ges in
And a smooth edge
formed sections cross section or
geometric shape
In press operation, the size of the
average of
46 blan ked part is dependent on a punch die die And clearan ce 2
punch And die
the size of
For operations like coining cran k shaft And
rack And pinion
47 And embossing the best suited a knuckle joint press connecting rod toggle press 1
press
press is press
cutting And
a two or more cutting formation
workpiece
operations can be operations are
48 In compound dies moves from one none of the Above 1
performed simultan combined And
station to other
eously carried out in
single operation.
Smallest thickness which can be
49 a 0.001 mm 0.01 mm 1.001 mm none of the Above 3
meAsured by slip gauges is
Which machine part is not Stainless steel
50 a Food container Cran kshaft Heating Duct 3
cold formed? vessel
Welding & Threading &
51 Odd Pair is a Dimpling & flaring Robbing & swaging 4
soldering Boring
Effect that is Associated with surface
52 a strain hardening shrinkage surface roughness 1
cold forming is decolouring
Close toleran ce of dimensions
a dies are of exact no shrinkage strength higher deforming
53 is eAsily maintained in cold 2
dimention occurs increAses force is applied
formed Parts because
If there are bad effects of
54 strain hardening on a cold a an ealed tempered hardened normalized 1
formed part, the part must be
strength And
no consequent
a grain refinement hardness force required is
55 advan tage of cold forming is heat treatment 2
takes place other increAse relatively small
is
performed
All forces are advan tage is
a All deformations
Stretch forming is a prfJcess applied in the taken of plAstic
56 occur in the no dies are used 3
in which direction of state induced
direction of stretch
stretch due to stretch
harder metal , thinner metal , thicker metal ,
a thicker metal ,
Correct combination in a smaller bend an smaller bend larger bend an
57 smaller bend an gle, 2
cold bending process is gle, larger bend an gle larger gle, smaller bend
smaller bend radius
radius bend radius radius
Correlate the following
statements I a cold bend part hAs
no spring back because a I And II are I And II are I is correct And II is correct And I
58 4
deformation is plAstic II. In correct And independently IIis not is not
cold bending Parts are normally
overben slightly
Bending process requires Three point
59 a Bottom bending air bending none of the Above 1
highest bending
Bottom of bend (tension side)
Three point
60 does not make contact with the a Bottom bending air bending All of the Above 2
bending
die in
In which cold bending process,
one set of punch And die can Three point
61 a air bending Bottom bending None of the Above 3
produce only one an gle of bending
bending ?
pressed to
Flattening is a process in which a bent over 18° And bent to create a pressed against
62 remove kinks 1
a then pressed smAll kink rubber pad
And wrinkles
a an y bend an gle good surface
smaller bending
63 In flexible press brake die irrespective of punch finish on tension none of the Above 2
force is required
is obtained side
Sr. Correct
No. answer
three roll four roll
a three roll single
64 Pre-bending is not possible in double pinch double pinch pyramid machine 4
pinch machine
machine machine
Rolling machine is amenable to three rool single four roll double three rool double
65 a pyramid machine 3
NC CNC is pinch machine pinch machine pinch machine
Bar of section can be cold bent rotating die And matching shape
66 a roll bending series of rolls 2
by wiper block wheels
Drawing process does not belong
67 a deep drawing stamping pressing shallow drawing 1
to the group is
A cylindrical vessel with flat a single action deep double action triple action
68 shallow drawing 2
bottom can be deep drawn by drawing deep drawing deep drawing
to increAse the to decreAse the
a for producing a for producing large
69 Ring rolling is used thickness of a thickness of a 3
seamless tube cylinder
ring ring
both rollers are
a inner roller is larger outer roller is
equal in
in diameter but larger in diameter larger outer roller
70 In ring rolling diameter but 4
outer roUer is power but inner roller is power driven
inner roller is
driven is power driven
power driven
Cold or hot rolling does not a a hollow circular
71 a T section an I section a chan nel section 1
produce section
hard particles abrAsive particle
a a viscous lubrican t a tooth pAste
thrown out of a in the form of
72 Process of extrusion is like pouring through the coming out of its 2
nozzle under air slurry coming out of
mouth of container tube
pressure an opening
A tooth pAste tube can be a solid forward solid backward hollow backward hollow forward
73 3
produced by extursion extrusion extrusion extrusion
ring rolling
Seamless tube can be produced steam hammer
74 a two high rolling mill combined with piercing 3
by forging
stretch forming
75 swaging is opposite of a forging extrusion piercing none of the Above 4
Process producing grain
76 a cAsting rolling bending none of the Above 4
structure with
Process can not be used
77 a cAsting rolling welding bending 2
for producing a cran k shaft is
apoppet value can be produced combind forging
78 a rolling swaging stretching 3
by And extrusion
79 Needle is produced by a swaging extrusion machining forging 1
metal not good for impact low carbon an alloys of aluminium
80 a alloys of Zn And Sn stainless steel 2
extrusion is nealed steel And lead
low carbon an low carbon work
81 Material good for extrusion is a stainless steel brAss cAsting 3
nealed steel hardened steel
In which forging machine an vil
High energy rate
82 on which workpiece is placed a Board drop hammer air lift hammer Trip hammer 4
forging machine
moves toward descending punch?
extruding
83 Upsetting or cold heading is a a rolling process bending process forging process 4
process
Good surface the strength of
a Complex sectoins
finish And finished product
84 For extrusion process are produced from bar All of the Above 4
close toleran ce is is improved due
stocks
generated to cold working
Forming process which does
85 not involve rotatoin of work piece a spinning thread rolling upsetting ring rolling 3
is
Different steps in Blocking, which
is finishing operation in forging are
a coining, trimming, trimming, plan plan ishing, plan ishing,
86 in the following operation in 2
plan ishing ishing, coining coining, trimming trimming, coining
forging are in the following
order
a combination of combination of combination of
The operation that removes fins
87 trimming, plan ishing trimming And plan ishing And trimming 4
And flashes from a forged part is
And coining plan ishing coining
both a And depends upon
88 A hack saw blade cut on a forward stroke return stroke 1
Above direction of forces
The forge hammers used for plan Helve And trip Board drop
89 a air lift hammers Steam hammers 2
ishing And coining are hammers hammers
The major problem in hot wear And tear of
90 a design of punch design of die wear of punch 3
extrusion is die
Sr. Correct
No. answer
Extursion process can
process in tooling saving in tooling saving in
91 effetively reduce the cost of a material saving 1
cost cost administrative cost
product through
E. allowing the
a shopping the part
In a solid extrusion die, purpose ejecting the part job to have reducing the wAste
92 to extrude through 2
of mock out pin is after extrusion bertter surface of material
the hose
finish
Width of slot cut by a hacksaw
93 blade As compare d to width of a more less equal none of the Above 1
blade is
a center of hole at
Length of hacksaw blade extreme end to 16 times the
94 one end to center of none ofthe Above 2
meAsured from extreme end width
hole atthe other end
95 Hacksaw blade is specified by it a width length material number of teeth 2
hacksaw blade preferred for cutti
96 a 14 per inch 25 per inch 32 per inch 40 per inch 1
brAss have number of teeth
a alternately right or
Teeth of hacksaw blades are
97 left And even third or towards right towards left none of the Above 2
ben
fourth left straight
A file with 20 teeth per inch is
98 a rough file smooth file bAstard file second cut file 1
knonw as
both a And
99 a file removes metal during its a forward strock return strok none of the Above 1
Above
100 File used for wood work is a single cut file double cut file rAsp cut file none of the Above 3
101 Slip gauges are made of a cAst iron aluminium alloy steel copper 3
When file is moved to And fro pull nd push
102 a draw filing cross filing cross filing 1
o the work it is known As filing
check the check the
a locate the center of check the diameter
103 Beribing block is used to trueness of accuray of a limit 1
round bars of shafts or studs
flatsurfaces gauge
check the check the
104 surface plate is used to trueness of accuracy of a 2
roung bars of shafts or studs
flatsurfaces limit gauge
check the check the
105 Slip gauge is used to trueness of accuracy of a 3
round bars of shafts or studs
Chisels used for metal cutting
106 a hardened an nealed tempered All of the Above 4
are
Chisels used for metal cutting
107 a atcutting edges All over in the middle at ran om 4
are hardened
both a And
108 Cutting edges of chisels should be a hardened tempered none of the Above 3
Above
Cross-secation of chisels are
109 a circular square hexagonal octagonal 4
generally
a diamond point chisel is used V-shaped
110 a flatsurfaces round surfaces All of the Above 4
for cutting grooves
For cutting mild steel, the
111 cutting an gle of a chisel should a 30° 45° 55° 60° 1
be
112 Cold chisels are made by a rolling forging piercing drawing 2
113 Cold chisels are made from a mild steel cAst iron cAst tool steel none of the Above 3
check the check the
a locate the center check the diameter
114 Ring gauge is used to trueness of accuracy of a 4
ofroung bars of shafts or studs
diameter of a round bar with
115 close tolerance is quickly a snap guages feller guages optical guages plug gauges 1
meAsured by
Clearan ce between two
116 a snap guages feller gauges optical guages plug guages 2
mating surfaces is checked by
117 Plug guage is used to meAsure a taper bores cylindrical bores spherical holes none of the Above 2
experienced
118 a mAster gauge is used by a mAsters E. All machines none of the Above 3
technician
a external And
Vernier caliper is used to thickness of
119 internal diameter of depth of holes aU of the Above 4
meAsure Parts
shafts
Combination set hAs All the
120 a try square bevel protrA.ctor rule And scriber All of the Above 4
features of
Sr. Correct
No. answer
Which of the following methods
Extrusion and
121 can be used for manufacturing 2 Drawing Extrusion Rolling 4
rolling
metre long seamless metallic tubes?
melting pot is an
In a hot chamber die casting melting pot is separate melting pot may high temperature
122 integral part of 2
machine from the machine have any location and pressure is used
the machine
Blanking and piercing operations
123 can be performed simultaneously in simple die progressive die compound die combination die 3
a
three are
one is working roll two are working
In a four high rolling mill, there are working rolls and all of the four are
124 and three are backing rolls and two are 2
four rolls out of which one is backing up working rolls
up rolls backing up rolls
roll
at the same speed at different at different speeds
A two high rolling mill consists of at the same speed and
125 but in opposite speeds and in the and in the opposite 2
two rolls which rotate in the same direction
direction same direction direction
The drawing down is a process of
126 __________ the cross-section of a increasing reducing 2
bar.
scale is formed close tolerances
poor surface finish is
127 During hot working of metals on the metal can not be all of these 4
produced
surface maintained
two or more two or more both cutting and
operations are cutting operations non-cutting
only one operation is
performed are performed at operations are
128 In a compound die performed at each 3
simultaneously at one station of the performed at one
stroke of the ram
the single stroke press in every station of the press
of the ram stroke of the ram in every stroke of the
both forward and
129 A file removes the metal during forward stroke return stroke none of these 1
return strokes
In order to get uniform thickness of
hardening of the
130 the plate by rolling process, one camber on the rolls offset on the rolls antifriction bearings 3
rolls
provides
In bending operation, the metal
131 Yes No 1
takes the shape of a punch.
below the above the
The cold working of metals is at the recrystallisation
The operation of straightening a
133 drawing squeezing coining planishing 4
curved sheet metal, is known as
accuracy in
annealing is surface finish
Tandem drawing of wires and tubes it is not possible to dimensions is not
134 needed between improves after every 2
is necessary because reduce at one stage possible
stages drawing stage
otherwise
In a __________ , both cutting and
non-cutting operations are
135 simple die progressive die combination die compound die 3
performed at one station of the
press in every stroke of the ram.
Cold working requires much higher
pressure that hot working.
In a __________ , two or more
operations are performed
137 simple die progressive die combination die compound die 2
simultaneously at the single stroke
of the ram.
In a cold chamber die casting
low melting high melting
138 machine, only non-ferrous alloys 2
with __________ are casted.
melting pot is an
In a cold chamber die casting melting pot is separate melting pot may low temperature and
139 integral part of 1
machine from the machine have any location pressure is used
the machine
Structural sections such as rails,
140 hot rolling hot drawing hot piercing hot extrusion 1
angles, I-beams are made by
In welding magnesium with TIG
141 arc welding, direct current with straight polarity reversed polarity 2
__________ is used.
Sr. Correct
No. answer
In a cold chamber die casting
machine, a measured quantity of
molten metal is brought in a ladle
142 from the melting pot to a chamber Correct Incorrect 1
and forced into the closed die-
section by applying hydraulic
pressure upon the plunger.
reducing original controlling the
The metal is subjected to
143 refining grain size block into desired direction of flow all of these 4
mechanical working for
shape lines
mechanical
grain structure of properties are
porosity of the metal
144 During hot working of metals the metal is improved due to all of the above 4
is largely eliminated
refined refinement of
grains
145 The cold chisels are made by drawing rolling piercing forging 4
reducing original controlling the
The metal is subjected to
146 refining grain size block into desired direction of flow all of these 4
mechanical working for
shape lines
mechanical
grains
The operation of cutting a
148 cylindrical hole in a sheet of metal shearing piercing punching blanking 3
by the punch and die is called
149 A moving mandrel is used in wiredrawing tube drawing metal cutting forging 2
joining the two
reducing the
increasing the cross- surfaces of metal
150 The upsetting is a process of cross-section of a bending of a bar 1
section of a bar under pressure
bar
after heating
The upper and
The upper and middle bottom rolls
A three high rolling mill consists of The bottom and
rolls rotate in the same rotate in the same
three rolls placed one above the middle roll rotate any one of the
151 direction whereas the direction whereas 2
other. Which of the following in the same above
bottom roll rotates in the middle roll
statement is correct? direction.
opposite direction. rotate in opposite
direction.
The process extensively used for
152 hot piercing extrusion cold peening cold heading 4
making bolts and nuts is
The increase in hardness due to induction
153 age-hardening work-hardening flame hardening 2
cold working, is called hardening
close
strength and
grain structure is dimensional
154 During cold working process hardness of metal all of the above 4
distorted tolerance can be
increases
maintained
consists of pressing
is used for
is used to the metal inside a
reducing the
improve fatigue chamber to force it
diameter of round
resistance of the out by high pressure
is extensively used for bars and tubes by
157 Extrusion metal by setting through an orifice 4
making bolts and nuts rotating dies
up compressive which is shaped to
which open and
stresses in its provide the desired
close rapidly on
surface form of the finished
the work
part
length, is called
The two rolls in a two high rolling
159 equal different 1
mills are of __________ size.
setting up compressive stresses in
Sr. Correct
No. answer
length, is called
The metal extrusion process is uniform hollow uniform solid varying solid and
generally used for producing sections and hollow hollow sections
Cold working distorts grain
163 structure and does not provide an Correct Incorrect 1
appreciable reduction in size.
The cold
chamber die The castings
The hot chamber die casting machine produced by
casting machine is is used for casting centrifugal
Which of the following statement is
164 used for casting zinc, aluminium, casting method all of the above 3
wrong?
tin, lead and other low magnesium, have open and
melting alloys. copper base alloys coarse grained
and other high structure.
melting alloys.
below the above the
The hot working of metals is at the recrystallisation
In a four high rolling mill, the
diameter of backing up rolls is
166 equal to smaller than larger than 3
__________ the diameter of
working rolls.
The punch and die set up is
167 __________ for punching and similar different 1
piercing operation.
at the same speed at different at different speeds
A two high rolling mill consists of at the same speed and
168 but in opposite speeds and in the and in the opposite 2
two rolls which rotate in the same direction
direction same direction direction
The drawing down is a process of
169 __________ the cross-section of a increasing reducing 1
bar.
In order to get uniform thickness of
hardening of the
170 the plate by rolling process, one camber on the rolls offset on the rolls antifriction bearings 1
rolls
provides
below the above the
The cold working of metals is at the recrystallisation
The correct sequence for preparing
a billet for extrusion process is
172 pickling, alkaline cleaning, Yes No 1
phosphate coating and lubricating
with reactive soap.
accuracy in
annealing is surface finish
Tandem drawing of wires and tubes it is not possible to dimensions is not
173 needed between improves after every 2
is necessary because reduce at one stage possible
stages drawing stage
otherwise
Cold working requires much higher
pressure that hot working.
The temperature at which the new
lower critical upper critical eutectic recrystallisation
175 grains are formed in the metal is 2
temperature temperature temperature temperature
called
Which of the following methods
Extrusion and
176 can be used for manufacturing 2 Drawing Extrusion Rolling 4
rolling
metre long seamless metallic tubes?
for finishing flat for necking down for punching a to finish the
177 The fullers are used 2
surfaces a piece of work hole punched hole
178 The cold chisels are made by drawing rolling piercing forging 4
179 The bloom is smaller than a billet. True False 2
a little larger
equal to pitch a little larger than
The blank diameter used in thread equal to minor than the minor
180 diameter of the the pitch diameter of 3
rolling will be diameter of the thread diameter of the
thread the thread
thread
three are
one is working roll two are working
In a four high rolling mill, there are working rolls and all of the four are
181 and three are backing rolls and two are 2
four rolls out of which one is backing up working rolls
up rolls backing up rolls
roll
Sr. Correct
No. answer
Structural sections such as rails,
182 hot rolling hot drawing hot piercing hot extrusion 1
angles, I-beams are made by
The minimum size of a billet is 10
183 Agree Disagree 2
cm x 10 cm.
mechanical
grains
185 A moving mandrel is used in wiredrawing tube drawing metal cutting forging 2
joining the two
reducing the
increasing the cross- surfaces of metal
186 The upsetting is a process of cross-section of a bending of a bar 1
section of a bar under pressure
bar
after heating
The upper and
The upper and middle bottom rolls
A three high rolling mill consists of The bottom and
rolls rotate in the same rotate in the same
three rolls placed one above the middle roll rotate any one of the
187 direction whereas the direction whereas 2
other. Which of the following in the same above
bottom roll rotates in the middle roll
statement is correct? direction.
opposite direction. rotate in opposite
direction.
The process extensively used for
making bolts and nuts is
189 The minimum size of a bloom is 5 cm x 5 cm 10 cm x 10 cm 15 cm x 15 cm 20 cm x 20 cm 3
close
strength and
grain structure is dimensional
190 During cold working process hardness of metal all of the above 4
distorted tolerance can be
increases
maintained
191 400° C 600° C 800° C none of these 3
steel is
Forming is the operation of
193 removing metal to the desired shape Correct Incorrect 2
from the edge of a plate.
The increase in hardness due to induction
195 age-hardening work-hardening flame hardening 2
cold working, is called hardening
length, is called
The mode of deformation of the rolling and bending and
197 bending stretching 4
metal during spinning is stretching stretching
setting up compressive stresses in
length, is called
The metal extrusion process is uniform hollow uniform solid varying solid and
generally used for producing sections and hollow hollow sections
201 Recrystallization process ouccrs in casting hot forming both 1 and 2 cold forming 3
Which process results in a grain
202 die casting rolling injection molding arc welding 2
flow lines?
203 Better surface finfish is obtained in hot rolling cold rolling both 1 and 2 warm rolling 2
fasetners are manufactured in large
204 die casting sand casting rolling machining 3
quatities by
Which process involves indirect
205 compression of metal in defomation rolling forging extrusion wire drawing 4
zone ?
206 Metal foring is a _____ process constant load constant stress constant volume constant strain 3
If the initial and final height of
207 forged comonenet are h1 and h2 h1-h2 (h1-h2)/h1 ( h2-h1)/h1 ln(h1/h2) 4
then true stain is eqaul to
If the initial and final height of
208 forged comonenet are 100mm and 0.5 1.5 0.89 0.69 4
50mm then true stain is eqaul to
Sr. Correct
No. answer
As the temerature incraeses the
209 decreases increases remains same none of above 1
yield stress of material
Yield strength of metal is affected
210 strain rate temperature both 1 and 2 nons of above 3
by
If Tm I smelting point of metal then
between 0.3Tm between 0.6Tm and
211 Hot working is carried outat equal to Tm below 0.3 Tm 4
and 0.6 Tm 0.8 Tm
tmeperature
If melting pont of mtal is 1200
0 to 300 degree 100 to 300 620-840 degree 720-960 degree
212 dgree cntigade then hot working 4
centigrade degree centigrade centigrade centigrade
range of this metal is
Poor Dimesional tolerance is
213 hot rolling cold rolling cold extrusion warm forging 1
obtained in
Most suitable manufacturing
214 die casting forging sand casting extrusion 1
process for crank shaft is
reduces deormation minimses tool
215 Metal forming lubricants both 1 and 2 none of above 1
load weear
In sheet rolling If Vr is roll velocty
216 and Vs is hset velocity then at Vr = Vs Vr>Vs Vr<Vs Vr= 0.2 Vs 1
nuetral point
If R is roll radius, Δh is reduction in
square root of Δh * sqaure root of
217 thicknes and Lp projected length of Lp = R *Δh R/Δh 3
(R*Δh) R
arc of contact then
In rolling if µ =0.1, and roll raidus
218 is 100 mm then maximum rduction 0.5 mm 0.8 mm 1.5 mm 1 mm 4
in thickness possible is
Alligatoring defect in falt rolled inhmogeneous metallurgicalwea
219 residual stresses none of 1,2,3 3
prodcuts is caused by deformation kness at
220 Roll camber is used to roll bending edge carcking sheet wrinkling both 2and 3 1
_____ process does not apply
221 forging extrusion wire drawing all1,2,3 3
compressive load on workpiece
______ manufacturing process
222 machiing wleding forging casting 3
isnot used for small prodcution runs
223 ____ operation uses concave dies edging fullering swaging punching 3
In which operation metal moves
224 punching swaging drwing down fullering 4
away from centre?
Which goring equipment has hifhet mechaniacal
225 board hammer scew press Hydraulic press 4
tonnege capacity press
In whcich equipmnet the dwell time
226 Hydrailic press Mechanical press board hammer all1,2,3 1
between die and foring is more
Which foring equipmnet has lowest
227 Hydraulic Mechanical press board hammer power hammer 1
speed of operation
_____ acts as safety valve in clsd
228 flash gutter both 1 and 2 none of 1,2,3 1
die foring operation
Forging dies made form aloy steels
229 chromium managnese phosper both 2and 3 1
contain
Sr. Correct
No. answer
for a wrokpice with 2a as length
230 ,As open die foring analysis the at x= -a at x=0 at x=+a at x= a/2 2
forging pressure is highest
In opendie foring nalaysis of flat
231 the avaerage axial tool pressure is
given by
materail used in wire drawing must high impact
232 high tesile strength ductility both 1 and2 4
have strenth
Aluminium wndow cahnnels are
233 die casting forging extrusion formrolling 3
manufactred by
234 Back relief in wire drawing die is about 5dgrees about 80 degress about 30 degrees 0 degree 3
Which materailis not used for wire
235 carbied low carbon steels artifical diamond tool steel 2
drawing dies
236 Bull block machine is used in extrusion forging wire drawing tube drawing 3
Patenting heat treatmnet is used for
237 0.01% 0.01 to 0.02 >0.25 both 1 and 2 3
steels with carbon %
petenting heat
238 Lead bath is used in carburizin nitriding both 1 and 2 3
treatmnet
239 Chevron crack defect is observed in extrruded prodcuts rolled sheets forgings upset products 1
If r is area reduction in wire
240 drawing then true strain is (1/r) (1-r) [1/(1-r)] r 3
proportional to
241 Dienib in drwaing die is made of carbide diamond mild steel 1 or 2 4
Wire drawing speed for ferrous
242 1m/sec 5m/sec 30m/sec 10/m/sec 4
materail is limited to
Wire drawing speed for non ferrous
243 30m/sce 8m/sec 60m/sec 2m/sec 1
materail is limited to
max area reduction in wire drawing
244 5 percent 50 percent 35 percent 75 percent
I slimited to
Shape factor in extrusion I s equal
245 CCD/ length CCD/primeter/ perimeter/CCD 0.5CCD 3
to
Collapsible tube are manufactured hydrostatic
246 direct extrusion indirect extrusion impact extrusion 4
by extrusion
Which lubricant isused in high
247 oil glass graphite noone of 1,2,3 2
temeprature hot extrusion process?
248 Holow ram is used in direct extrusion indirect extrusion impact extrusion forward extrusion 2
249 Die is moving in direct extrusion indirect extrusion impact extrusion forward extrusion 2
250 Billet moves relative to container in direct extrusion indirect extrusion impact extrusion none of 1,2,3 1
In extrusion pressure at start in
251 Indirect extrusion ___ as compared less more equal 1
to direct extrusion
In diect extrusion a thin skin is left stcking friction high friction
252 low fristion condition none of 1,2,3 2
in container under condition condition
Entrance angle at entrance of more than 60 between 45 and
253 les than 45 degrees none of 1,2,3 3
conical ectrusion die is degrees 60 degrees
Fir free cracking defct is observed
254 rolling forging extrusion drawing 3
in
Ugine sejournet uses ___ as
255 oil graphite molten glass tin 3
lubricant
Unveen internal surface is produced floating plug tubr fixed plug tube
256 tube sinking none of 1,2,3 3
in extrusion, extrusion
applying back
257 Rolling load can be reduced by applying front tension both 1,2 none of 1,2,3 3
tension
Rail rods,chnnels are produced
258 slabs blooms billets none of 1,2,3 2
form raw materail in the form of
Unit I Casting Processes
Sr. Correct
No. answer
Sands are graded according to clay content and
1
their
source of origin strength permeability
grain size
4
In sand moulding the bottom
2
most part of the flask is called
cope cheek drag flask bottom 3
In order to ram the sand softer
3 on the pattern face and harder at jolt sand slinger squeezing stripper plate 3
the back of the mould,
dry sand green sand
4 Cow dung is sometimes used in bench moulding
moulding moulding
all of the above 3
melting pouring
carbon content of inoculant
5 Fluidity is greatly influenced by
molten metal
temperature of
addition
temperature of 4
molten metal molten metal
form internal cavities improve mould form a part of a
6 Cores are used to
in the casting surface green sand mould
all of these 1
Shrinkage allowance is made by
adding to external dimensions and
7
subtracting from internal
Agree DISAGREE 1
dimensions
possibility of
The chief advantage of die incorporating thick casting of inserts wide tolerances high production
8
casting is sections in small is possible are possible rates are possible
4
castings
thin sections highly complex
The main advantage of shell a metallic pattern is the moulds are
9
moulding is that used stronger
can be easily sections can be 3
obtained easily obtained
water is applied
In order to facilitate the pattern is made allowances are draft is provided
10
withdrawal of pattern smooth
on pattern
made on pattern on pattern
4
surface
Which of the-following is not semi-centrifuge
11
a casting process
carthias process extrusion
method
slush process 2
get collected in the
mix up
The impurities in true centrifugal get collected at outer get collected at middle portion in
12
casting surface
thoroughly
the inner surface between inner and
3
throughout
outer surface
Which of the following type of
13 sand is used to keep the green burnt sand synthetic sand core sand parting sand 4
sand from sticking to the pattern
Facing sand used in foundry alumina, silica and clay and
14
work comprises of day
silica and clay
alumina
silica and alumina 2
Dilatometer is used to find out
15 following property of moulding permeability moisture content hot strength compactness 3
sand
Accuracy of shell moulding is of 0.003 to 0.005
16
the order of
0.001 mm/mm
mm/mm
0.01 mm/mm 0.1 mm/mm 2
The mould for casting ferrous
medium carbon
17 materials in continuous casting low carbon steel
steel
high carbon steel copper 4
process is made of
better packing of uniform sand
better packing of sand
18 Sand slinger gives
near pattern
sand near the density in none of the above 4
flask themould
flatten and
swab the edges
The trowel in a foundry shop is ram the moulding smoothen the sand
19
used to sand
and the mould blow excess sand
during moulding
4
cavity
operation
at same rate
When using disposable pattern, the
20
metal should be poured
very slowly rather rapidly as for other none of the above 2
casting processes
Sr. Correct
No. answer
For steel castings, the following
21
type of sand is better
fine-grain coarser-grain medium grain all are equally good 2
As the size of castings increases,it
22
is often better to use increasingly
fine grain medium grain Coarse grain anyone of the above 3
feed the casting at help feed the
feed molten metal
a rate consistent with act as a reservoir casting until all
23 The purpose of riser is to
the rate of for molten metal solidification
from pouring basin 3
to gate
solidification takes place
used to make
a long, flat metal
or repair used to scoop sand
24 Slick is a round sieve plate fitted with
corners in a deep in mould
3
an offset handle
mould
Surface finish of casting depends
25
upon
mould dressings pattern finish fineness of sand all of the above 4
collected at the
In centrifugal casting forced outisde the uniformly
26
method,impurities are surface
centre of the
distributed
none of the above 2
casting
ram the sand
harder at the
ram the sand harder at
pattern face with produce uniform give uniform sand
the back of the mould
27 Squeezing machine is used to
and softer on the
decreasing packing of sand hardness throughout 1
hardness towards in the mould the mould
pattern face
the back of the
mould
ram the sand
harder at the
28 A Jolt machine is used to
and softer on the
pattern face
the back of the
mould
ram the sand
harder at the
29 A sand slinger is used to
and softer on the
pattern face
the back of the
mould
ram the sand
harder at the
A diaphragm moulding machine is the back of the mould
30
used to and softer on the
pattern face
the back of the
mould
Machine used to draw the stripper-plate
31
pattern from the mould is know as
sand slinger Jolt machine
machine
squeezing machine 3
The addition of Iron Oxide to the
32
foundry sand improves the
bonding green strength hot strength permeability 3
A mesured quantity of molten metal
is brought in a ladle from the
melting pot to a chamber and forced hot chamber die cold chamber die both and
33
into the closed die-section by casting machine casting machine above
none of the above 2
applying hydraulic pressure upon
the plunger, ina
Sr. Correct
No. answer
aluminium,
only non-ferrous
magnesium,
alloys with high
In a cold chamber die casting melting pot is separate copper base
34
machine from the machine
melting
alloys and other
all of the above 4
temperature are
high melting
casted
alloys are casted
non-ferrous alloys
melting pot is an zinc, tin, lead and
In a hot chamber die casting with low melting
35
machine
integral part of the
temperatures are
other low melting all of the above 4
machine alloys are caste
casted
In the foundry sand 'Bentonite' is surface finish binder
36
used as
plasticiser
improver 30.
refractory power 3
is due to
enlargement of
occurs near the
results in a the mould cavity is due to a thin
ingates as rough
mismatching of the by metal pressure projection of metal
37 Shift is a casting defect which
top and bottom parts causing partial or
lumps on the
not intended as part
1
surface of the
of a casting over all of the casting
casting
enlargement of
the casting
superficial
38 Slag inclusion in casting is a surface defect internal defect
defect
none of the above 1
Slush casting process is used large size
39
to produce
hollow casting intricate castings
castings
thin walled castings 1
is due to
enlargement of
occurs nea-' the
results in a the mould cavity
ingates as rough
mismatching of the by metal pressure is due to a thin
40 Swell is a casting defect which
top and bottom parts causing partial or
lumps on the
projection of metal
2
surface of the
of a casting over all
casting
enlargement of
the casting
Casting defect development due to
41
inadequate venting is
inclusions blow holes cold shuts none of the above 2
42 Sever quenching can cause blow holes warping crack formation none of the above 3
Casting defect caused by the
43
molten metal is
blow holes swell scad all of the above 4
is due to
enlargement of
occurs near the
ingates as rough
Sand wash is a casting defect mismatching of the by metal pressure projection of metal
44
which top and bottom parts causingpartial or
lumps on the
3
surface of the
of a casting over all of the casting
casting
enlargement of
the casting
Casting defect caused by mixing
of two streams of molten metal
45
that are too cold to fuse properly,
scab swell colds shots shrinkage 3
is
Sr. Correct
No. answer
is due to
enlargement of
occurs near the
ingates as rough
mismatching of the top by metal pressure projection of metal
46 Fin is a casting defect which
and bottom parts of a causing partial or
lumps on the
4
surface of the
casting over all of the casting
casting
enlargement of
the casting
preventing
preventing bulging
Down spruce in casting is given easy flow of molten easy withdrawal aspiration of
47
a tapered shape for metal of casting gases through
of spruce durin{ 3
pouring.
spruce
gas generated in mould with
48 synthetic sand as compared to more less same unpredictable 2
silica sand is
a long, flat metal used to make or
used to scoop sand
49 Riddle is round sieve plate fitted with repair corners in
deep in the mould
1
an offset handle a mould
The most suitable material for
50
die casting is
steel cast iron nickel copper 4
identification taper to facilitate
for machining
51 Draft on pattern for casting is shrinkage allowance number marked its removal from
allowance.
3
on it mould
Casting process is preferred for non-symmetrical
52
parts having
a few details many details no details
shape
4
water is applied
In order to facilitate withdrawal pattern is made allowances are draft is provided on
53
of pattern smooth
on pattern
made on pattern pattern
4
surface
used when the
pattern cannot be similar to core never used in
54 Loose piece patterns are a sort of split patterns
drawn from the prints foundry work
2
mould
make desired recess in strengthen support loose remove pattern
55 Cores are used to
castings moulding sand pieces easily
1
a long, flat metal
used to make or
used to scoopsand
56 Trowel is round sieve plate fitted with
repair corners in
deep in the mould
2
an offset handlethe mould
subtracting from
subtracting from adding to external
adding to external external
Shrinkage allowance is made up external and dimensions and
57
by
and internal
internal
dimensions and
subtracting from
4
dimensions adding to internal
dimensions internal dimensions
dimensions
Wood for pattern is considered
58
dry when moisture content is
zero 5% less than 15% less than 25% 3
help feed the
feed the casting at a feed molten metal
act as reservoir casting unitl
59 The purpose of gate is to rate consistent with the
for molten metal all solidification
from pouring basin 1
rate of solidification to gate
takes place
a long, flat metal used to make or
used to scoop sand
60 Lifter is round sieve plate fitted with repair corners in
deep in the mould
4
an offset handle the mould
Facing sand used in foundry silica and
61
work comprises of
Silica and clay clay and alumina
alumina
clay and silica 1
62 Loam sand comprises of
moisture 10% moisture 18% moisture moisture
3
Sr. Correct
No. answer
feed the casting at a help feed the
feed molten from
rate consistent with act as a reservoir casting until
63 The purpose of sprue is to
the rate of for molten metal the solidification
pouring basin to 2
gate.
As the size of castings
64
increases, it
fine-grain medium grain coarser-grain any of the above 1
Accuracy of shell moulding is of 0.003 to 0.005
65
the order of
0.001 mlm
mlm
0.01 m1m 0.1 mlm 2
Hexamethylene tetramine is
66
added to the resin sand as a
binder releasing agent dispersant catalyst 4
better packing uniform sand
better packing of
67 Sand slinger gives
sand near pattern
of sand near the density in the none of the above 4
flask mould
When using disposable pattern, at same rate as
68
the metal should be poured
very slowly rather rapidly
for other casting
at any rate 2
Linseed oil is used in the core
69
sand as a
catalyst parting ager flux binder 4
feed the casting at a help feed the
feed molten from
The purpose of pouring basin is rate consistent with act as a reservoir casting until
70
to the rate of for molten metal the solidification
pouring basin to 2
gate
71 Match plate pattern is used in green sand moulding bench moulding pit moulding machine moulding 4
For steel castings, which of
72 the following type of sand is fine-grain coarser-grain medium grain any of the above 2
better?
help feed the
feed the casting at a feed molten metal
act as a reservoir casting until
73 The purpose of riser is to rate consists with the
for molten meta, solidification
from pourir basin 3
rate of solidification to gate
takes place
shapes which are
very complex and there is nothing
shapes which are
74 Investment casting is used for
made by difficulty
mass production intricate and like investment 3
can't be cast by casting
any other method
Surfaces to be machined are
75 marked on the pattern by using black colour yellow colour red colour blue colour 3
the complex patterns in sand
Pipes subjected to very heavy
electric resistance centrifugal die casting extrusion process,
76 pressures of the order 100 kg/cm2
welding process casting ; as seamlesejsipes
4
are made by
Water pipes of large length semi-centrifugal continuous electric resistance
77
and diameter are made by casting casting
sand casting
welding
1
Strongest components are
78
produced by
die casting hot rolling cold rolling forging. 4
Longitudinal joint of drums of
plaska arc electro-slag
79 150 mm thick sheets are made electric arc welding
welding welding
resistance welding 3
by
process of
continuous casting there is nothing
80 Antioch process is a
process
welding process making porous
like antioch
3
moulds
ensure purity and obtain high use heavy cast
Semi-centrifugal casting is used cast symmetrical
81
to
density at extremities
objects
density and pure iron mould to act 1
of a casting castings as chill
never used in
Blue colour on the pattern is unfinished loose piece
82
marked for
machined surfaces
surfaces pattern
pattern marking 4
operation.
Sr. Correct
No. answer
Chilled surfaces are marked on yellow cross black cross oblique red strips
83
the pattern
oblique red trips
strips strips on yellow on yellow
4
obtain high use heavy cast iron
Centrifugal method of casting is ensure purity and cast symmetrical
84
used to density at extremities objects
density and mould to act as 3
pure castings chill
metal is poured
cavity is filled
into die cavity,
with a
and at a
precalculated
molten metal is fed predetermined
quantity of metal metal is forced into
into the cavity in time the mould is
85 In die casting process
metallic mould by inverted to permit
and a core or mould under high 4
plunger is pressure
gravity a part of metal
inserted to force
still in molten
the metal into
state to flow out
cavity
of cavity
only low melting high melting die is kept hot
In hot chamber method of die is kept cold by
86
die casting
point metals can be point metals by electrical
circulating water
1
cast can be cast heating
In general, the draft on casting is
87
of the order of
1-5 mlm 5-10 mlm 10-15 mlm 15-20 mlm 3
supply the
assist in feeding help to trap
hottest metal
88 Blind risers the metal into slag or other
when pouring is
do not exist 3
casting proper lighter particles
completed
The allowances to be provided
89
in disposable patterns are
shrinkage and finish distortion both do not exist 3
metal is poured
cavity is filled
into die cavity
with a
and at a
precalculated
molten metal is fed predetermined
quantity of metal is forced
into the cavity in time the mould is
90 In carthias process
metallic mould by inverted to permit
metal and a into mould under 3
core or plunger high pressure
gravity a part of metal
is inserted to
still in molten
force the metal
state to flow out
into cavity
of cavity
91 Sprue in casting refers to gate runner riser vertical passage 4
no complex
finish is uniform wooden pattern no allowance
Advantages of disposable patterns
92
is
and reasonably with loose piece and less metal 4
smooth pattern is is required.
required
only low melting only high melting die is kept hot
In cold chamber method of die die is kept cold by
93
casting
point metals can be point metals can by electrical
circulating water
2
cast be cast heating
metal is poured
into die cavity,
and at a
predetermined
molten metal is fed cavity is filled
time the mould metal is forced
into the cavity in with a
94 In slush casting process
metallic mould by
is inverted to
precalculated
into mould under 2
permit a part of high pressure
gravity quantity
metal still in
molten state to
flow out of
cavity
Sr. Correct
No. answer
continuous
95 Ornaments are cast by die casting
casting
pressed centrifugal casting 3
The purpose of adding wood flour
96 to the moulding sand is to green strength hot strength collapsibility permeability 3
improve
location has
is separate from
In hot chamber method of die is integral with die nothing to do
97
casting, the melting pot casting machine
die casting
with such a
none of the above 1
machine
classification
which take the
form of voids which occur due
of surface to discontinuity casued by two
which occur due to
Scabs or buckles are the depression due in metal casting streams ofmetals
98
casting defects
some sand shearing
to excessive resulting from that are too cold to
1
from the cope surface
gaseous material hindered fuse properly
not able to contraction
escape
The provision of pattern
casting during casting after
99 shrinkage is to compensate the mould cavity pattern
solidification solidification
4
shrinkage of
The ratio between the
100
pattern shrinkage
1 to 1 2 to 1 1 to 2 1 to 1.5 2
Large and heavy castings are dry sand
101
made by
green sand moulding pit moulding'
moulding
pressure moulding 1
Graphite moulds are used
self-lubricating heat resisting
102 for continuous casting process in non-wetting agent
qualities
chilling effect
medium
2
order to provide
cold chamber die casting
103 Ferrous alloys are usually cast by hot chamber machine
machine machine
none of the above. 4
Suitable pattern for large size
104 and symmetrical shape castings split pattern skeleton pattern solid pattern sweep pattern 4
such as wheel and bell is
tapping pouring solidification
105 Fludity is greatly influenced by melting temperature
temperature temperature temperature
3
complicated shape
Sweep pattern is used for
106
moulding parts having
rectangular shape elliptical shape circular shape having intricate 3
details
limited to used for
limited to used for producing
symmetrical producing
107 Centrifuging process is symmetrical object
objects about castings of
one casting at a 3
about horizontal axis time
vertical axis irregular shape
which take the
which occur due
form of internal
which occur due to discontinuity casued by two
voids of surface
to some sand in metal casting streams of metals
108 Hot tears are casting defects
shearing from the
depression due to
resulting from that are too cold to
3
excessive
cope surface hindered fuse properly
gaseous material
contraction
not able to escape
109 Fettling is an operation performed before casting during casting after casting after heat treatment 3
Vertical centrifugal castings
110 as compared to horizontal higher speed slower speed same speed unpredictable 1
centrifugal castings are spun at
111 Sheel moulding process requires wooden patterns sand patterns plastic patterns metal patterns 4
Sr. Correct
No. answer
which take the

which occur due
form of internal
which occur due to discontinuity casued by two
voids of surface
to some sand in metal casting streams of metals
112 Cold shots are casting defects
shearing from the
depression due
resulting from that are too cold to
4
to excessive
cope surface hindered fuse properly
gaseous material
contraction
not able to escape
allowance for facility for compensation for
113 Draft on pattern means locating aid
machining stripping shrinkage
3
form seat to
support and
114 Core prints are used to strengthen core
hold the core in
fabricate core none of the above 2
place
uniform uniform
uniform ramming pack sand loosely
115 Jolt machines produce
about the pattern
ramming about distribution
all around
1
the flask throughout
which takes the
form of internal
which occur due casued by two
voids of surface which occur due
to some sand streams of metals
116 Blow holes are casting defects
shearing from the
depression due to discontinuity
that are too cold to
2
to excessive in metal
cope surface fuse properly
gaseous material
not able to escape
The main advantage of shell Ability to cast High production Ability to cast large
117
moulding is
Strong mould
thin sections rate sizes
2
Amount of gas generated while
pouring hot metalin mould made
118
with resin sand as compared to
more less same unpredictable 1
CO2 sand is
induce compensate
119 The purpose of chaplets is to provide benting
directional shrinkage
support the core 4
A taper provided on the pattern for
shrinkage
120 its easy and clean withdrawl from machining allowance draft allowance
allowance
distortion allowance 2
the mould is known as
core is made of core is made of
121 In a centrifugal casting method core is made of sand
ferrous metal non-ferrous metal
no core is used 4
The draft or taper allowance on
122
casting is generally
1 to 2 mm/m 2 to 5 mm/m 5 to 10 mm/m 10 to 15 mm/m 1
non-ferrous
ferrous alloys non-ferrous alloys
ferrous alloys with low alloys with low
In a hot chamber die casting with high melting with high melting
123
machine
melting temperature
temperature are
melting
temperature are
3
are casted temperature are
casted casted
casted
The temperature at which the new
lower critical upper critical eutectic recrystallisation
124 grains are formed in the metal is
temperature temperature temperature temperature
4
called
for finishing flat for necking down for punching a to finish the punched
125 The fullers are used
surfaces a piece of work hole hole
2
126 it evolves a great amount of steam collapsibility permeability cohesiveness adhesiveness 2
and other gases is called
symmetrical
The centrifugal casting method, is symmetrical shape non-ferrous metal
127
used for casting articles of about vertical axis
shape about irregular shape
only
2
horizontal axis
Sr. Correct
No. answer
large scale
complicated
128 Metal patterns are used for small castings large castings
castings
production of 4
castings
When a hole or cavity to be cored is
129 not in line with the parting surface, horizontal core vertical core drop core balanced core 3
then a __________ is used.
feed the molten
act as a reservoir metal to the deliver the molten
130 The purpose of a riser is to
for the molten casting in order to metal from pouring 3
metal compensate for basin to gate
the shrinkage
In a die casting method, the molten
131 metal is forced into mould under Correct Incorrect 1
high pressure.
In a centrifugal casting method, the
132 impurities are collected in the Correct Incorrect 1
centre of the casting.
A pattern maker's shrinkage rule only shrinkage all materials to be all materials of the
133
considers
all pattern allowances
allowance cast pattern
2
When a pattern is made in three
134 parts, the bottom part is known as a Correct Incorrect 2
cope.
135 parts, the __________ is known as bottom part middle part top part none of the above 1
a drag.
Shrinkage allowance is made by
adding to external dimensions and
136
subtracting from internal
Correct Incorrect 1
dimensions.
produce uniform
the pattern face with harder at the back produce uniform
sand hardness
137 A jolt machine is used to decreasing hardness of the mould and
throughout the
packing of sand in 1
towards the back of softer on the the mould
mould
If the sand is too fine, its
138
permeability will be high.
Correct Incorrect 2
Aluminium is the best material for corrosion
139
making patterns because it is
light in weight easy to work
resistant
all of these 4
Gagger is used for cleaning the
140
moulding sand.
Correct Incorrect 2
A pouring basin acts as a reservoir
141
for the molten metal.
Correct Incorrect 1
The shrinkage allowance for cast
142
iron pattern is
10 mm/m 16 mm/m 20 mm/m 26 mm/m 1
Scab is a casting defect which
143 occurs as sand patches on the upper Correct Incorrect 1
surface of a casting.
The casting method adopted for
permanent mould
144 ornaments and toys of non-ferrous
casting
slush casting die casting centrifugal casting 2
alloys, is
A casting defect which occurs near
145 the ingates as rough lumps on the shift sand wash swell scab 2
surface of a casting is known as
A casting defect which results in
146 general enlargement of a casting is shift sand wash swell scab 3
known as
Sr. Correct
No. answer
In die casting, machining allowance
147
is
small large very large not provided 4
The most preferred process for investment
148
casting gas turbine blades is
die casting shell moulding
moulding
sand casting 2
Which of the following material
149
can be used for making patterns ?
Aluminium Wax Lead all of these 4
150 Loam sand is a mixture of
2
Metal patterns require __________
151 draft allowance than wooden more less 2
patterns.
The directional solidification in chaplets and chills, chaplets and
152
casting can be improved by using
chills and chaplets chills and padding
padding padding
2
A sand employed on the faces of
153 the pattern before moulding, is green sand dry sand loam sand parting sand 4
called
154
parts, the top part, is known as a
drag cheek cope none of these 3
In a __________ , the molten metal

slush casting permanent mould centrifugal casting
155 is poured and allowed to solidify die casting method
method casting method method
4
while the mould is revolving.
reinforcement of
156 Riddle is used for
sand in the top part 2
of moulding box
157
steel is
400° C 600° C 800° C none of these 3
The surface to be machined is
158
marked on the pattern by
red colour yellow colour black colour blue colour 1
In order to deliver molten metal
159 from pouring basin to gate, a riser sprue core none of the above 2
__________ is used.
occurs near the
results in a
160 Shift is a casting defect which
enlargement of a lumps on the patches on the upper 1
casting surface of a surface of a casting
casting
casting
Fin s casting defect which is due to
44 thin projections of metal not Correct Incorrect 1
intended as a part a part of casting.
molten metal is poured
in a metallic mould,
molten metal is
retained in the mould
poured and molten metal is
long enough for the
allowed to forced into mould
161 In permanent mould casting method outer skin to solidify
solidify while the under high
none of the above 4
and finally mould is
mould is pressure
turned over to remove
revolving
molten metal still in
molten condition
Which one of the following
162 material will require the largest size Aluminium Cast iron Steel Copper 3
of riser for the same size of casting?
Sr. Correct
No. answer
feed the molten
act as a reservoir metal to the deliver molten metal
163 The purpose of a gate is to
for the molten casting in order to from pouring basin 1
metal compensate for to gate
the shrinkage
164 The dowels are wooden nails box nails wire nails none of these 1
A casting defect which occurs due
165 to improper venting of sand is cold shuts blow holes shift swell 2
known as
reinforcement of
166 Swab is used for
sand in the top part 3
of the moulding box
The metal patterns as compared to machining
167
wooden patterns require less
shrinkage allowance
allowance
draft allowance distortion allowance 3
In order to produce uniform
squeezing stripper plate
168 packing of sand in the moulds, a sand slinger
machine
jolt machine
machine
1
__________ is used.
169 Green sand is a mixture of
3
the pattern face with harder at the back produce uniform give uniform sand
The diaphragm moulding machine
170
is used to
decreasing hardness of the mould and packing of sand hardness throughout 4
towards the back of softer on the in the mould the mould
A pattern is used to make the mould
171 cavity for pouring the molten metal Correct Incorrect 1
for casting.
Fin is a casting defect which is due
172 to thin projections of metal not Correct Incorrect 1
intended as a part of casting.
173 The sand used for making cores is green sand dry sand loam sand oil sand 4
occurs near the
results in a
174 Sand wash is a casting defect which
enlargement of lumps on the patches on the upper 3
the casting surface of a surface of a casting
casting
casting
Cast iron and steel pipes are investment true centrifugal
175
produced by
slush casting
casting casting
die casting 3
In order to ram the sand harder at
the back of the mould and softer on squeezing stripper plate
176
the pattern face, a __________ is
sand slinger
machine
jolt machine
machine
2
used.
177 the sand grains stick together, is collapsibility permeability cohesiveness adhesiveness 3
called
If an aluminium pattern made from
a wooden master pattern is to be
178 used for grey iron castings, then the 10 mm/m 16 mm/m 20 mm/m 26 mm/m 4
shrinkage allowance allowed on the
wooden pattern should be
When the molten metal is fed in the
cavity of a metallic mould by slush casting permanent mould centrifugal casting
179
gravity, the method of casting is
die casting method
method casting method method
3
known as
Sr. Correct
No. answer
For smoothing and cleaning out
180 depressions in the mould, a slick lifter swab gagger 2
__________ is used.
it evolves a great it cling to the
The adhesiveness is the property of the sand grains
181
a sand due to which
amount of steam and
stick together
sides of a none of these 3
other gases moulding box
A stripper-plate machine is used to
182
draw the pattern from the mould.
Correct Incorrect 1
_______is the process of producing
183
metal or alloy parts.
Casting Founding Both none of the above 3
In Casting Process, the solidified
184 piece of metal or alloy is called Casting Pattern Core none of the above 1
as____
_______provides thegreatest
185 freedom of design in terms of shape Forging casting Welding Rolling 2
, size & quality of Product
Complex & uneconomical shapes
which are difficult to produce by
186
other processes can be easily
Forging casting Welding Rolling 2
produced by________process.
______process provides uniform
directional properties & better
187
vibration damping capacity to the
Forging casting Joining extrusion 2
components
Automobile
______is the application of casting Machine tool PUDlP filter and
188
or cast components. structures valve
engine and All of the above 4
tractor parts
exactly
replica of the
189 A pattern is mould forming tool
object to be cast
resembles the all of the above 4
casting
pattern has the
pattern is slightly pattern is made
In_______way, a pattern differs necessary draft
190
from a casting.
larger than the
for its easy
of different all of the above 4
casting material
removal
For producing the casting,
191
molten metal is pored in ________
Pattern Mould Cavity Core Sand 2
to establish
to prepare a mould the parting
The main function of a pattern is To minimise the
192
_____________
cavity of appropriate line & parting
casting Defects
all of the above 4
shape. and size surfaces in the
mould
While selecting a proper number of
type of casting
193 material for pattern__________ method of moulding
method
castings to be all of the above 4
factor should be considered. made
_______ is the most common
194 material for making patterns for Metal Wood Wax Plastic 2
sand cadting.
pattern material is cheap and
195
easily available in large
Wood Plastic Both Metal 3
___________patterns are used
where large numbers of castings
196
have to be produced from the
Metal Wood Wax Plastic 1
same pattern.
_____________patterns are
197 exclusively used in investment Metal Wood Wax Plastic 3
casting process.
Sr. Correct
No. answer
After being moulded _______
198
pattern is not taken out.
Metal Wood Wax Plastic 3
A pattern is always made
199
_______ than the final casting.
Smaller Larger Equal all of the above 2
To compensate liquid and
200 solidifying contraction, _________ Gates & Risers cope and drag Core & Pattern all of thr Above 1
are provided in the Mould
A casting of 50 * 40 * 10 cm size
solidifies in 20 minutes. Find the
201
solidification time for 20 * 30 * 5
5 mins 6.5 mins 6.3 mins 6 mins 3
cm casting under similar condition.
In casting Experiments, performed
using certain alloy & type of ssand
mould, it took 155 secs for a cube
202
shape casting to solidify, the side of
2.5 sec/sq mm 2.232 sec/sq mm 2.7 sec/sq mm 2 sec/sq mm 2
cube is 50 mm. Find the value of
mould consatnt C.
The flow rate of liquid metal into
downsprue of mould is 1 lit/sec.
The cross sectional area at the top
203
of sprue is 800 sq mm. Total length
500 sq mm 550 sq mm 539.67 sq mm 541.87 sq mm 3
is 175 mm. Find the area at the base
of sprue to avoid aspiration effect.
A mould sprue is 15 cm long, Cross

section at the base is 2 sq cm. The 0.0005 cubic 0.0006 cubic 0.000241 cubic
204
volume of mould cavity is 1460 cc.
0.0003431 cubic m/sec
m/sec m/sec m/sec
1
Find the volume rate of flow.
A cube shaped casting solidifies in
5 min . The solidification time in min for
205 a cube of the same material, which is 8 10 20 24 40 4
times heavier than the original casting,
will be
A slab of size 350 * 350 * 50 cubic
mm is required to cast from molten
206 steel using a top riser of 150mm 1.29 0.98 2.5 2 1
diameter. (d/h)=2. Calculate the
Freezing Ratio.

Manufacturing Process-I: Sr. No. Option 1 Option 2 Option 3 Option 4 Correct Answer

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Manufacturing Process-I: Sr. No. Option 1 Option 2 Option 3 Option 4 Correct Answer

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Manufacturing Process-I

Unit IV Joining Processes:

The mode of deformation of the rolling and bending and

The recrystallisation temperature of

The solidification time for

Clamping unit of an injection keep the mould open and close

In _________moulding process, air

To produce bottles, containers,

Hollow containers, automobile fuel

Pressure forming is also called as

____________ process is used for

The term sheet refers to thickness

Which of the following represents

148 A “plastic” is defined as resin composite polymer non metallic 1

which take the

In a __________ , the molten metal

A mould sprue is 15 cm long, Cross

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