Professional Documents
Culture Documents
British Standard
|
|
|
|
|
Specification and |
|
|
|
|
|
approval of welding |
|
|
|
|
|
procedures for metallic |
|
|
|
|
|
materials Ð |
|
|
|
|
|
|
|
|
Part 9: Welding procedure test for |
|
|
pipeline welding on land and offshore |
|
|
site butt welding of transmission |
|
|
|
pipelines |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The European Standard EN 288-9:1999 has the status of a |
British Standard |
|
|
|
|
|
|
|
|
ICS 25.160.10 |
|
|
|
|
|
|
|
|
NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
|
|
|
|
BS EN 288-9:1999
National foreword
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,
pages 2 to 19 and a back cover.
The BSI copyright notice displayed throughout this document indicates when the
document was last issued.
BSI 08-1999
ICS 25.160.10
English version
CEN
European Committee for Standardization
Comite EuropeÂen de Normalisation
EuropaÈisches Komitee fuÈr Normung
1999 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
Members.
Ref. No. EN 288-9:1999 E
Page 2
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Foreword Contents
This European Standard has been prepared by Page
Technical Committee CEN/TC 121, Welding, the
Secretariat of which is held by DS. Foreword 2
This European Standard shall be given the status of a Introduction 3
national standard, either by publication of an identical 1 Scope 3
text or by endorsement, at the latest by 2 Normative references 3
September 1999, and conflicting national standards
shall be withdrawn at the latest by September 1999. 3 Definitions 4
According to the CEN/CENELEC Internal Regulations, 3.1 repair 4
the national standards organizations of the following 3.2 full penetration repair 4
countries are bound to implement this European
3.3 internal repair 4
Standard: Austria, Belgium, Czech Republic, Denmark,
Finland, France, Germany, Greece, Iceland, Ireland, 3.4 make 4
Italy, Luxembourg, Netherlands, Norway, Portugal, 4 Preliminary welding procedure
Spain, Sweden, Switzerland and the United Kingdom. specification (pWPS) 4
5 Welding procedure test 4
6 Test piece 4
6.1 General 4
6.2 Shape and dimensions of test pieces 4
6.3 Welding of test pieces 4
7 Examination and testing 4
7.1 Extent of testing 4
7.2 Location and cutting of test specimens 4
7.3 Non-destructive examination 6
7.4 Destructive tests 6
7.5 Re-testing 11
8 Range of approval 12
8.1 General 12
8.2 Related to the manufacturer 12
8.3 Related to the material 12
8.4 Common to all welding procedures 13
8.5 Specific to processes 14
8.6 Period of validity 14
9 Wedling procedure approval record
(WPAR) 14
Annex A (normative) Repairs 15
Annex B (informative) A-deviations 16
Annex C (informative) Welding procedure
approval record form 17
BSI 08-1999
Page 3
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 4
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 5
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 6
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 7
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 8
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 9
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 10
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 11
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Dimensions in millimetres
7.4.4 Hardness testing in 7.3.2, one further test piece shall be welded and
The hardness testing shall be in accordance subjected to the same examination. If this additional
with EN 1043-1. The Vickers method HV10 shall be test piece does not comply with the relevant
used. The indentation shall be made in the weld, the requirements, the pWPS shall be regarded as not
HAZs and the parent metal with the object of capable of complying with the requirements of this
measuring and recording the range of values in the standard without modification.
weld joint. This will include rows of indentation one of
which shall be 2 mm maximum below each surface. If any test specimen fails to comply with the relevant
For each row of indentation there shall be a minimum requirements of 7.4 only due to geometric weld
of three individual indentations in each part of the imperfections, two further test specimens shall be
weld, the HAZ (both sides) and the parent metal (both obtained for each one that failed. These can be taken
sides). from the same test piece if there is sufficient material
For the HAZ the first indentation shall be placed as available or from a new test piece, and shall be
close to the fusion line as possible. subjected to the same test.
The results from the hardness test shall meet the If either of these additional test specimens does not
requirements given in Table 3. comply with the relevant requirements, the pWPS shall
7.5 Re-testing be regarded as not capable of complying with the
If the test piece fails to comply with any of the requirements of this standard without modification.
requirements for visual examination or NDE specified
Table 3 Ð Permitted maximum hardness values HV10
Hardness location Weld metal Heat-affected zone
Root Cap Root Cap
Sour service, any process:
t < 9,5 mm; 250 275 250 275
t $ 9,5 mm. 250 275 250 300
Non-sour service:
Ð manual welding with cellulosic electrodes; 275 275 275 325
Ð other welding processes. 275 275 350 350
BSI 08-1999
Page 12
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
8 Range of approval A welding procedure test carried out with one of the
steel grades of a group covers for steel grades with
8.1 General lower or equal specified minimum yield strength of
All the conditions of validity stated below shall be met that group but does not cover steel grades with higher
independently of each other. specified minimum yield strength.
Changes outside of the ranges specified shall require a A change of supply conditions requires a reapproval of
new welding procedure test. the welding procedure test in all cases.
8.2 Related to the manufacturer In addition a reapproval of the welding procedure test
is required, if the ladle analysis differs from that tested
An approval of a WPS obtained by a manufacturer is by more than the amount defined in Table 4:
valid in workshops or sites under the same technical
and quality control of that manufacturer. Ð for group 1.1 steels when CTOD test is required;
Ð for groups 1.2 and 1.3 steels when either impact
8.3 Related to the material test or CTOD test is required;
8.3.1 Parent metal Ð for groups 2 and 3 steels.
8.3.1.1 Grouping system
Steel grades are grouped in accordance with CR 12187
(groups 1, 2 and 3).
BSI 08-1999
Page 13
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
8.3.2 Parent metal thickness and pipe diameter This test piece shall be welded using the identical
welding parameters as the original weld procedure test
8.3.2.1 Thickness
and only weld metal impact test specimens shall be
The approval of a welding procedure test on tested.
thickness t shall include approval for thicknesses in the NOTE This provision does not apply to solid wire and rods with
following ranges given in Table 5, provided this does the same classification and nominal chemical compositions.
not conflict with the impact test requirements
of 7.4.3. 8.4.6 Type of current
The approval given is the type of current (a.c., d.c.,
8.3.2.2 Pipe diameter pulsed current) and the polarity used in the welding
The approval of a welding procedure test on outside procedure test.
diameter D shall include approval for diameters in the
range 0,5 D to 2 D. 8.4.7 Heat input
The requirements of this clause only apply when the
8.4 Common to all welding procedures control of heat input is specified.
8.4.1 Welding process When impact requirements apply, the upper limit of
The approval is valid only for the welding process used heat input approved is 15 % greater than that used in
in the welding procedure test. In a multi-process the welding procedure test.
procedure the approval is only valid for the order used The lower limit of heat input approved is 15 % lower
in the welding procedure test. than that used in the welding procedure test.
8.4.2 Welding positions 8.4.8 Preheat temperature
The range of approval for welding position is ±258 of The lower limit of approval is the preheat temperature
the position tested, except for position PA according to used in the welding procedure test.
EN ISO 6947 which is qualified by position PF or PG.
8.4.9 Interpass temperature
8.4.3 Type of joint The upper limit of approval is the interpass
Any change in joint configuration outside tolerances temperature used in the welding procedure test and
specified in the WPS requires a reapproval of the shall not exceed 250 8C.
welding procedure test.
8.4.10 Post-heating
8.4.4 Filler metal designation When post-heating is carried out as a part of the WPS,
Where the filler metal designation is based on tensile the time and the temperature of the post-heating shall
or yield strengths the approval of one filler metal shall be not less than those reached in the welding
approve the others within the same specified group procedure test.
except where impact properties are required to be
demonstrated. 8.4.11 Post-weld heat-treatment
Where the filler metal designation is based on chemical Addition or deletion of post-weld heat-treatment is not
composition the approval of one filler metal shall permitted.
approve others within the same specified chemical The temperature range approved is the holding
group. temperature used in the welding procedure test ±20 8C
A change of type of coating or flux e.g. basic/rutile/cellulosic unless otherwise specified. Where required, heating
shall entail reapproval of the welding procedure. rates, cooling rates and holding time shall be related to
the production assembly.
8.4.5 Filler metal make
8.4.12 Removal of line up clamp
When impact testing is required, the approval given is
only applicable to the specific make used in the The line up clamp shall not be removed when the
welding procedure test. It is permissible to change the length of weld (in % of circumference) or number of
specific make of filler metal to another with the same runs is less than that reached in the welding procedure
compulsory part of the classification when an test.
additional test piece is welded.
BSI 08-1999
Page 14
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
BSI 08-1999
Page 15
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Annex A (normative) The groove for the repairs shall be made in the axis of
the weld, and located according to Figures A.1 and A.2.
Repairs NOTE Rotation of the pipe is permissible to avoid overlap with
Before beginning production, the contractor shall the main weld procedure testing.
qualify the weld repair procedure applicable to The testings shall be carried out in accordance
groups 2 and 3 steels according to CR 12187. with 7.3 and 7.4.
For a joint made in accordance with 6.3, and which
has been or is subsequently shown to be as
satisfactory, in accordance with Table 1, the procedures
shall include two types of repair:
Ð a full penetration repair;
Ð an internal repair if the pipe diameter allows it.
BSI 08-1999
Page 16
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Annex B (informative)
A-deviations
A-deviation: National deviation due to regulations, the
alteration of which is for the time being outside the
competence of the CEN/CENELEC member.
This European Standard falls under Directive 97/23.
NOTE (from CEN/CENELEC Internal Regulations Part 2:1994, 3.1.9):
Where standards fall under EU Directives, it is the view of the
Commission of the European Communities (OJ No C 59, 9.3.1982)
that the effect of the decision of the Court of Justice in case
815/79 Cremonini/Vrankovich (European Court Reports 1980, p.
3583) is that compliance with A-deviations is no longer mandatory
and that the free movement of products complying with such a
standard should not be restricted within the EU except under the
safeguard procedure provided for the relevant Directive.
A-deviations in an EFTA country are valid instead of
the relevant provisions of the European Standard in
that country until they have been removed.
Clause A-deviation
SWEDEN
BSI 08-1999
Page 17
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Annex C (informative)
Welding procedure approval record form
Extent of approval
Welding process:
Joint type:
Parent metal(s) Supply conditions:
Metal thickness (mm):
Outside diameter (mm):
Filler metal type:
Shielding gas/flux:
Type of welding current:
Welding positions:
Preheat:
Post-weld heat treatment and/or ageing:
Other information:
Ð Time lapse between start of root pass and start of hot pass:
Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the
code/testing standard indicated above.
BSI 08-1999
Page 18
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Test results
Tensile tests
Type/no. Re Rm A % on Z% Fracture location Remarks
N/mm2 N/mm2
Requirement
Macro examination:
* If required.
BSI 08-1999
Page 19
EN 288-9:1999
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
Welding details
Run Process Size of Current A Voltage V Type of Wire feed Run out length/ Heat
filler current/ travel speed* input*
metal polarity
* If required.
BSI 08-1999
BS EN |
|
288-9:1999 |
|
|
|
|
|
|
BSI Ð British Standards Institution
|
|
|
Licensed Copy: FELIX HERZING, TUV RHEINLAND BERLIN BRANDENBURG 5954918, 02 February 2004, Uncontrolled Copy, (c) BSI
|
|
|
| BSI is the independent national body responsible for preparing British Standards. It
|
| presents the UK view on standards in Europe and at the international level. It is
| incorporated by Royal Charter.
|
|
| Revisions
|
|
| British Standards are updated by amendment or revision. Users of British Standards
|
| should make sure that they possess the latest amendments or editions.
|
|
| It is the constant aim of BSI to improve the quality of our products and services. We
|
| would be grateful if anyone finding an inaccuracy or ambiguity while using this
| British Standard would inform the Secretary of the technical committee responsible,
|
| the identity of which can be found on the inside front cover. Tel: 020 8996 9000.
|
| Fax: 020 8996 7400.
|
|
| BSI offers members an individual updating service called PLUS which ensures that
|
| subscribers automatically receive the latest editions of standards.
|
|
| Buying standards
|
| Orders for all BSI, international and foreign standards publications should be
|
| addressed to Customer Services. Tel: 020 8996 9001. Fax: 020 8996 7001.
|
|
| In response to orders for international standards, it is BSI policy to supply the BSI
|
| implementation of those that have been published as British Standards, unless
|
| otherwise requested.
|
|
| Information on standards
|
| BSI provides a wide range of information on national, European and international
|
| standards through its Library and its Technical Help to Exporters Service. Various
|
| BSI electronic information services are also available which give details on all its
|
| products and services. Contact the Information Centre. Tel: 020 8996 7111.
|
| Fax: 020 8996 7048.
|
|
| Subscribing members of BSI are kept up to date with standards developments and
| receive substantial discounts on the purchase price of standards. For details of
|
| these and other benefits contact Membership Administration. Tel: 020 8996 7002.
|
| Fax: 020 8996 7001.
|
|
| Copyright
|
|
| Copyright subsists in all BSI publications. BSI also holds the copyright, in the UK, of
|
| the publications of the international standardization bodies. Except as permitted
| under the Copyright, Designs and Patents Act 1988 no extract may be reproduced,
|
| stored in a retrieval system or transmitted in any form or by any means ± electronic,
|
| photocopying, recording or otherwise ± without prior written permission from BSI.
|
|
| This does not preclude the free use, in the course of implementing the standard, of
|
| necessary details such as symbols, and size, type or grade designations. If these
|
| details are to be used for any other purpose than implementation then the prior
| written permission of BSI must be obtained.
|
|
| If permission is granted, the terms may include royalty payments or a licensing
|
| agreement. Details and advice can be obtained from the Copyright Manager.
|
| Tel: 020 8996 7070.
|
|
|
|
|
|
|
|
|
BSI |
|
389 Chiswick High Road |
|
London |
|
W4 4AL |
|
|
|
|
|
|