TEAL PDU Module in HFD Cabinet Manual (5113474) - SM - DOC1744019 - 2

GE Medical Systems
Technical
Publications
GEMS Part Number 5113474

Revision 03
TEAL PDU Module in

HFD Cabinet
Copyright© 2001 by General Electric Company
Operating Documentation
GE MEDICAL SYSTEMS TEAL PDU MODULE IN HFD CABINET
REV 03 GE PN 5113474, TEAL Manual # 1050260_03.DOC
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS....................................................................................4
1- INTRODUCTION ................................................................................................................5
1-1 General Description ......................................................................................................................................... 5
1-2 Scope............................................................................................................................................................... 5
2- SPECIFICATIONS..............................................................................................................5
2-1 Electrical Specifications ................................................................................................................................... 6
2-2 Environmental Specifications........................................................................................................................... 6
2-3 Mechanical Specifications ............................................................................................................................... 6
3- INSTALLATION AND OPERATION ....................................................................................7
3-1 Installation ........................................................................................................................................................ 7
3-1.1 Input Voltage Selection ........................................................................................................................... 7
3-1.2 Connection .............................................................................................................................................. 8
3-2 Operation ....................................................................................................................................................... 10
3-2.1 Main Input Circuit Breaker ..................................................................................................................... 10
3-2.2 Power Off .............................................................................................................................................. 11
3-2.3 EMO Reset ............................................................................................................................................ 11
3-2.4 TVSS Indicators .................................................................................................................................... 11
3-2.5 Phase Indicators.................................................................................................................................... 11
3-2.6 Phase Reversal Relay ........................................................................................................................... 11
3-2.7 J5, J7, & J8 Pass-thru Connector ......................................................................................................... 11
3-2.8 J6 Pass-thru Connector ........................................................................................................................ 11
3-2.9 Input / Output Voltage Test Points ........................................................................................................ 11
4- FIELD REPLACEABLE UNITS (FRU’S) ..........................................................................14
4-1 FRU Installation ............................................................................................................................................. 14
4-1.1 Replacement of the TVSS Module ........................................................................................................ 14
4-1.2 Replacement of the Control PC Board .................................................................................................. 15
4-1.3 Replacement of the SGA PC Board ...................................................................................................... 16
4-1.4 Removal of Front Panel to Access Additional FRUs ............................................................................. 17
4-1.5 Replacement of the Main Input Circuit Breaker (CB1) .......................................................................... 19
4-1.6 Replacement of the Gradient 420V Power and RFI/Amp Circuit Breakers (CB2/CB7) ........................ 23
4-1.7 Replacement of the Gradient 208V Control, MNS/Spare, RF/System Cabinet, PHPS/SSM, MPS,
and SHIM P/S Circuit breakers (CB3/CB4/CB6/CB8/CB16/CB17) ....................................................... 25
4-1.8 Replacement of the UPS, PC, HOST, TAC/BRM GWC, Patient Blower, Spare, Spare/TRM GWC,
and Service Outlet Circuit Breakers (CB9-11/CB13-15/CB18) ............................................................. 28
4-1.9 Replacement of the Contactors (CON1 and CON2) ............................................................................. 30
4-1.10 Replacement of the Switches, Indicator Lights, and Inputs .................................................................. 33
4-1.10.1 Replacement of the Switches (SW1/SW2) ............................................................................. 33
4-1.10.2 Replacement of the Panel Indicator Lights (IND1 “A”/2 “B”/3 “C”/4 “OK”) .............................. 34
4-1.10.3 Replacement of the Banana Jack Connectors (INPUT/OUTPUT) ......................................... 35
4-1.11 Replacement of the Receptacles and Terminal Blocks ........................................................................ 37
4-1.11.1 Replacement of the Receptacles (REC1/2/3) ......................................................................... 37
4-1.11.2 Replacement of the Receptacles (REC4/5/6/7) ...................................................................... 38
2
4-1.11.3 Replacement of the Receptacles (REC8) ............................................................................... 39

4-1.11.4 Replacement of the Terminal Blocks (TB1/22/23/24/25/26/28/29) ......................................... 40
4-1.12 Troubleshooting Guide .......................................................................................................................... 49
SCHEMATIC DIAGRAM...........................................................................................................51
REVISION HISTORY ...............................................................................................................52
3
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS – This manual contains important instruction for the ACGD
Power Distribution Unit (PDU) that must be followed during installation, operation, and
maintenance.
Electrical shock hazard. Opening enclosure exposes hazardous voltages.

Refer service to qualified personnel.
As standards, specifications, and designs change from time to time, please

ask for confirmation of the information given in this publication.
4
1- INTRODUCTION
1-1 General Description
The HFD Power Distribution Unit (PDU) distributes power to various components of a General
Electric Medical Systems MRI system while providing surge suppression and electrical
isolation for the power line. Three phase input voltage is selectable among six levels:
200/208/380/400/415/480 VAC. Rated frequency is 50/60 Hz. Power rating is 50 kVA
continuous, 60 kVA instantaneous. The PDU mounts in a standard 19-inch rack.
ACGD Power Distribution Unit

Illustration 1-1
1-2 Scope
This manual describes procedures for installation and basic operation of the HFD Power
Distribution Unit as well as procedures for failure diagnosis/isolation and installation of field
replaceable components of the PDU.
2- SPECIFICATIONS
Specifications subject to revision without notice
GE Part Number
5113474
5
2-1 Electrical Specifications
Power Rating
50 kVA Continuous; 60 kVA Instantaneous
Input Voltage
200/208/380/400/415/480 VAC Delta, User Selectable
Output Voltage
208/120 VAC WYE and 420 VAC Delta
Overload Protection
Input main circuit breaker with adjustable trip settings; output distribution circuit breakers
Load Current
69 Amps total maximum continuous (208V)
34 Amps total maximum continuous (420V)
Transformer Impedance
Less than 2%
Efficiency
98% Typical
2-2 Environmental Specifications
Heat Dissipation
1,995 BTU/Hr
2-3 Mechanical Specifications
Weight
680 lbs. / 308 kg.
6
Dimensions
See Illustration 2-1
HFD PDU Overall Dimensions

Illustration 2-1
3- INSTALLATION AND OPERATION
3-1 Installation
3-1.1 Input Voltage Selection
Before connecting the input power cables, determine the nominal value of the input voltage.
The PDU allows for nominal input voltages of 200, 208, 380, 400, 415, or 480 VAC (three
phase). Input voltage selection is accomplished as follows:
1. On the Main Disconnect Panel (MDP), turn off the PDU circuit breaker, lock and tag
appropriately.
2. Using a voltmeter or other voltage indicating device at the Main Input Terminal Board,
check to be sure that no voltage is being applied to the input of the PDU.
3. Remove the cover panels from the front panel of the PDU marked “MAIN INPUT
CIRCUIT BREAKER CURRENT ADJUST” and “INPUT VOLTAGE SELECT”.
4. Illustration 3-1 shows the Input Voltage Selection terminal block. For each of the three
phases, be sure the wire is connected to the proper terminal for the actual input voltage
at the site and that the terminal screw is tight to make a good connection.
7
INPUT VOLTAGE SELECT TERMINAL BLOCK

Illustration 3-1
5. The overload and short circuit trip settings for the Input Circuit Breaker must be set to the
correct values corresponding to the input voltage.
5a. Remove the small cover plate under the main circuit breaker which is held in place
by two screws and lift open the transparent plastic cover on the lower portion of
the circuit breaker to give access to the dip switches controlling the circuit breaker
operation.
5b. Illustration 3-2 and Illustration 3-3 show the position of the dip switches for each
input voltage selection. The “L” and “I” switches must match the configuration for
the incoming voltage used as shown in Illustration 3-2 and Illustration 3-3.
3-1.2 Connection
Note the Cable Access Panel shown in Illustration 3-5 at the lower portion of the rear of the
PDU. This panel provides strain relief cable clamps for the input and the various output
cables. This panel may be removed from the PDU to provide easier access to the terminal
blocks.
1. Route the cables through their respective cable clamps and connect cables to the
appropriate terminals as shown.
2. Replace the Cable Access Panel and tighten the cable clamps.
For input cables, use wire sizes in accordance with National Electric Code
Table 310-16. The following table gives maximum full-load input currents in
amperes (which would occur at 10% undervoltage) for each of the input
voltages, as a guide to selecting proper wire sizes.
8
Maximum Input Current vs. Input Voltage

Table 3-1
Input
200V 208V 380V 400V 415V 480V
Voltage
Maximum
Input 143A 137A 75A 71A 69A 60A
Current
Instantaneous threshold
Tripping threshold value control switches (I3),
control switches (I1) (S/I) Set as per table below.
Set as per table below.
t2 switches
Time-current curve
control switch (t1)
ABB T4 CIRCUIT BREAKER DIP SWITCH SETTINGS

Illustration 3-2
9
ABB XT4 CIRCUIT BREAKER DIP SWITCH SETTINGS

Illustration 3-3
3-2 Operation
3-2.1 Main Input Circuit Breaker
The Main Input Circuit Breaker operating handle has three positions:
• OFF (as shown in Illustration 3-4),
• ON (vertical), and
• TRIPPED (slightly to the right of vertical). If the Main Input Circuit Breaker has been
tripped, it is necessary to move the handle to the OFF position to reset it before
turning it ON.
The Main Input Circuit Breaker may be locked in the OFF position. By pressing on the small
triangle on the operating handle, the lockout tab is made accessible to a padlock.
10
3-2.2 Power Off
This pushbutton at the top of the front panel, when pressed, will immediately trip the Main
Input Circuit Breaker, interrupting all power to the load.
3-2.3 EMO Reset
This pushbutton immediately to the right of the Power Off pushbutton will enable the
Emergency Stop circuit.
3-2.4 TVSS Indicators
To the right of the Main Input Circuit Breaker is a small cover plate labeled “TVSS
INDICATORS”. A cutout in this plate makes visible the indicator on each of the three TVSS
modules. Should a TVSS module fail because of a particularly large voltage surge, a red flag
on the module indicator will appear and the Main Input Circuit Breaker will trip. Therefore,
should the Main Circuit Breaker trip unexpectedly, check the TVSS Indicators for one or more
failed modules showing the red flag. Any module that fails must be replaced to restore the
PDU to operation with surge protection functioning. See Section 4-1.1, Replacement of a
TVSS Module, for instructions for replacing a TVSS Module.
3-2.5 Phase Indicators
Just below the TVSS Indicator cover plate are three Phase Indicator lights. These indicate
that the transformer is energized and ready to deliver power to the load.
3-2.6 Phase Reversal Relay
The PDU has a phase reversal function to ensure correct phasing is present for proper fan
rotation. If incorrect phasing is applied to the unit, the e-stop circuit will not activate.
3-2.7 J5, J7, & J8 Pass-thru Connector
The PDU has three (3) pass-thru, 9 pin, Sub D connectors to allow a cable to be run inside the
cabinet from the GP to the back panel of the PDU.
3-2.8 J6 Pass-thru Connector
The PDU has one (1) pass-thru, 15 pin, Sub D connector to allow a cable to be run inside the
cabinet from the GP to the back panel of the PDU.
3-2.9 Input / Output Voltage Test Points
Immediately below the Phase Indicators on the front panel are jacks into which can be
plugged connectors for testing for input and output voltage. See Illustration 3-4. The voltage
at these points are reduced by a factor of 100:1 from the actual voltage at the terminal blocks.
11
FRONT PANEL COMPONENT LOCATIONS

Illustration 3-4
12
REAR PANEL COMPONENT LOCATIONS

Illustration 3-5
13
4- FIELD REPLACEABLE UNITS (FRU’S)
LISTING OF FRU’s
Table 4-1
Item Ref Description GEMS No. Teal Part No.
Designator
1 Q1-Q3 TVSS Module 2301200-3 4990387
2 A1 Control PCB 2374930-2 4990604
3 - PDU Breaker Cover 5113474-2 4990694
4 CB1 Main Input Circuit Breaker 5789438 4991428
5 CB2, CB7 Gradient 420V Power, RFI/Amp Circuit Breakers 5789439 4991429
Gradient 208V Control, MNS/Spare, RF/System
CB3-4, CB6,
6 Cabinet, PHPS/SSM, MPS, and SHIM P/S 5789440 4991430
CB8, CB16-17
Circuit Breakers
UPS, PC, HOST, TAC/BRM GWC, Patient
7 CB9-15, CB18 Blower, Spare, Spare/TRM GWC, and Service 5799750 4991431
Outlet Circuit Breakers
8 CON1, CON2 420V E-Stop and System Contactors 5604718 4991432
IND1-3, SW1-
9 Indicators, Switches, and Test Points 5789442 4991439
2, TP1-7
REC1-8, TB1,
10 TB22-26, Receptacles and Terminal Blocks 5789441 4991440
TB28-29
4-1 FRU Installation
4-1.1 Replacement of the TVSS Module
The operation of the TVSS Indicators is explained in Section 3-2.4, TVSS Indicators. If one
(or more) of the indicators shows that a TVSS Module has failed, follow the steps below to
replace the failed module and restore TVSS protection:
1. On the MDP, turn off the PDU circuit breaker, lock and tag.
2. Using a voltmeter or other voltage indicating device, check the voltage at the Main Input
Terminal Board to be sure that no voltage is being applied to the input of the PDU.
3. On the front panel of the PDU, remove the small cover plate over the TVSS Modules.
TVSS Cover Plate
TVSS COVER PLATE

Illustration 4-1
14
4. Then pull out the failed TVSS Module(s) and plug in the replacement(s) as shown in
Illustration 4-2.
TVSS MODULE REPLACEMENT

Illustration 4-2
5. Replace the TVSS Cover Plate and re-energize the PDU.

6. Verify that all TVSS Modules are good (no red flags displayed).
4-1.2 Replacement of the Control PC Board
If the control board is deemed defective as per the Troubleshooting Guide in 4-1.12 follow the
steps below to replace the control board. The control board is mounted on the inside of the
back panel.
1. Turn off the main input circuit breaker.

2. Remove the rear connector panel.
3. Pull assembly away from back panel enough to remove connectors to the control board.
4. Remove control board from it’s mounting locations.
5. Install new control board at the nylon standoff mounting locations.
6. Connect the connectors removed in step 3. back onto the control board.
7. Install rear connector panel.
8. Turn on main input circuit breaker.
Control PC Board, Internal View

Illustration 4-3
15
4-1.3 Replacement of the SGA PC Board
If the SGA board is deemed defective as per the Troubleshooting Guide in 4-1.12 follow the
steps below to replace the SGA board. The SGA board is mounted to the SGA terminal block
located on the inside, rear panel.
1. Turn off the main input circuit breaker.

2. Remove the rear connector panel.
3. Remove the clear lexan safety cover.
4. Remove control board from it’s mounting locations.
5. Install new control board at the mounting locations.
6. Install the clear lexan safety cover.
7. Install rear connector panel.
8. Turn on main input circuit breaker.
Internal View
Illustration 4-4
16
4-1.4 Removal of Front Panel to Access Additional FRUs

1. Turn off the main input circuit breaker by rotating the lever to the off position. Perform the
lockout-tagout (LOTO) procedure.
Input CB
2. Remove the Gradient power supply. Follow the Gradient Amplifier Power Supply
Replacement procedure from the Product Service Manual. Use the Universal Lift Hoist Kit
with Gradient Attachments to perform this.
Gradient
Power Supply
17
3. Remove the 14 (10-32x1/2) screws on the top panel using a Phillips screwdriver.
Note: Do not discard the screws, as they will be used to reattach the top panel.
7 (10-32x1/2) 7 (10-32x1/2)
screws screws
4. Remove all screws on the front panel using a Phillips screwdriver.

Note: Do not discard the screws, as they will be used to reattach the front panel.
screws
screws
18
5. Slightly pull on the front panel. For additional space, remove the 2 right side breaker DIN
rail screws. Slowly push back the breakers (CB2-CB15) with the DIN rail inside. Slide the
front panel slightly to the right and carefully pull it out off to the side and out of the way.
Additional wiring and cable ties can be removed for better access to the FRUs.
4-1.5 Replacement of the Main Input Circuit Breaker (CB1)

If the main circuit breaker is deemed defective, follow the steps below to replace the circuit
breaker. Note: The spacer plate bracket is only required when replacing an Eaton circuit
breaker. If replacing an ABB circuit breaker, the spacer plate bracket is not used.
1. Disconnect wires 1, 2 and 3 from the input (bottom) and wires 4/49, 5/50, and 6/51 from
the output (top) of CB1. Label each wire with masking tape if needed.
Wire 4/49
Wire 5/50
Wire 6/51
Wire 1
Wire 2
Wire 3
19
2. Cut the shunt trip wires.
Wire 66
Wire 78
3. Remove the 4 mounting screws holding the circuit breaker (CB1) in place.
Note: These screws can be discarded. New CB will include a new set of screws.
4 screws
4. Remove the circuit breaker from the mounting plate.
20
5. Install the new circuit breaker in place of the old circuit breaker (4 screws).
6. Butt splice the new shunt trip wires to the wires cut in step 2.
21
7. Reconnect the wires disconnected in step 1 to the input and output of CB1.
Wire 4/49
Wire 5/50
Wire 6/51
Wire 1
Wire 2
Wire 3
8. Reinstall the top and front panels.
22
9. Test unit to verify that the circuit breaker and unit is completely functional.
4-1.6 Replacement of the Gradient 420V Power and RFI/Amp Circuit Breakers
(CB2/CB7)
If the 3P circuit breakers are deemed defective, follow the steps below to replace the circuit
breakers.
1. Disconnect wires 32, 34, and 36 from the input (left) and wires 95, 96, and 97 from the
output (right) of CB2. Label each wire with masking tape if needed.
CB2
Wire 32
Wire 95 Wire 34
Wire 36
Wire 96
Wire 97
2. Using a screwdriver, remove the end cap of the DIN rail for easier access to the CB. Unclip
the circuit breaker from the DIN rail by pulling the tab at the base of the circuit breaker in
the back.
Tab
23
3. Install the new circuit breaker by clipping it in to the DIN rail in place of the old circuit
breaker.
4. Reconnect the wires disconnected in step 1 to the inputs and outputs of CB2.
5. Repeat steps 1 through 4 for CB7 with wires 140, 141, and 142 at the input terminals and
wires 169, 170, and 171 at the output terminals.
CB7
24
7. Test unit to verify that the circuit breakers and unit are completely functional.
4-1.7 Replacement of the Gradient 208V Control, MNS/Spare, RF/System Cabinet,

PHPS/SSM, MPS, and SHIM P/S Circuit breakers (CB3/CB4/CB6/CB8/CB16/CB17)
If the 3P circuit breakers are deemed defective, follow the steps below to replace the circuit
breaker.
1. Disconnect wires 105/165, 106, and 107 from the input (left) and wires 101/108, 102/109,
and 103/110 from the output (right) of circuit breaker CB3. Label each wire with masking
tape if needed.
Wires 105/165
Wire 106
Wire 107
Wires 101/108
Wires 102/109
Wires 103/110
25
2. Using a screwdriver, remove the screws holding the DIN rail to the front panel for access to
the FRU. Pull tab on circuit breaker to remove it from the DIN rail.
Tab
breaker.
5. Repeat steps 1 through 4 for the remaining circuit breakers. Use Table 4-2 for the proper
wire numbers.
CB4
CB6
CB16 CB8
CB17
26
Table 4-2
Circuit Breaker Input Wire Numbers Output Wire Numbers
CB4 117, 118, 119 114, 115, 116
CB6 111, 112, 113 125, 126, 127
CB8 143, 144, 145 172, 173, 174
131/146, 132/147,
CB16 149, 150, 151
133/148
146/157, 147/156,
CB17 159, 160, 161
148
27
4-1.8 Replacement of the UPS, PC, HOST, TAC/BRM GWC, Patient Blower, Spare,
Spare/TRM GWC, and Service Outlet Circuit Breakers (CB9-11/CB13-15/CB18)
If the 1P and 2P circuit breakers are deemed defective, follow the steps below to replace the
circuit breakers.
1. Disconnect wire 165 from the input (left) and wire 175 from the top of circuit breaker CB9.
Label each wire with masking tape if needed.
Wire 165
Wire 175
2. Using a screwdriver, remove the screws holding the DIN rail to the front panel for access to
the FRU. Pull tab on circuit breaker to remove it from the DIN rail.
Tab
breaker.
28
5. Repeat steps 1 through 4 for the remaining circuit breakers. Use Table 4-3 for the proper
wire numbers.
CB10
CB11
CB12
CB18
CB13
CB14
CB15
Table 4-3
Circuit Breaker Input Wire Numbers Output Wire Numbers
CB10 166/167 176
CB11 167 177
CB12 120, 121 178, 179
CB13 156 180
CB14 168 181
CB15 168/158 182
CB18 157/158 164
29
4-1.9 Replacement of the Contactors (CON1 and CON2)

If the contactors are deemed defective, follow the steps below to replace the contactors.
Note: The spacer plate bracket is only required when replacing the older ABB type contactors.
If replacing the same type contactor, the spacer plate bracket is not used. Units with part
number 6350003-04 (all revs) and earlier used the older ABB type contactors. Units with part
number 6350003-05 and newer will always be a like for like replacement of the contactors.
1. Disconnect wires 90/92 and 91/93 from the coil of CON1. Disconnect wires 95, 96, and 97
from the line side of CON1. Label each wire with masking tape if needed. Repeat for the
load side wires 98, 99, and 100.
Wires 90/92
CON1
Wires 91/93
Wire 95
Wire 98
Wire 96
Wire 99
Wire 97
Wire 100
CON2
2. Repeat step 1 for CON2 with coil wires 91 and 92, input wires 137, 138, and 139, and load
wires 117/140, 118/141, and 119/142.
30
3. Remove CON1 and CON2 by removing the 4 nuts and screws attaching the contactors to
the plate (if installed).
Screw
Screw
4. If replacing the older ABB type contactors, attach the contactor spacer plate bracket.
31
5. Attach the new CON1 and CON2 to the contactor spacer plate.
6. Reconnect the wires disconnected in steps 1 and 2 to CON1 and CON2.
32
8. Test unit to verify that the contactors and unit are completely functional.
4-1.10 Replacement of the Switches, Indicator Lights, and Inputs
4-1.10.1 Replacement of the Switches (SW1/SW2)

If the switches are deemed defective, follow the steps below to replace the switches.
1. Disconnect wires 59/67 from the line side and wires 61/68 from the load side of SW1 on
the N/O block. Disconnect wire 62 from the line side and wire 63 from the load side of SW2
from the back of the front panel.
Wire 62 SW2
Wire 63
SW1
Wire 61/68
Wire 59/67
2. Disconnect the SW1 push button from the N/O block found behind the front panel by
unscrewing the assembly.
SW1
N/O Block
33
3. Disconnect the SW2 push button from the N/O block found behind the front panel by
unclipping the assembly.
SW2
N/O Block
4. Insert the new SW1 push button into the vacant hole in the front side of the front panel.
Connect the new N/O block to SW1 from the back side of the front panel.
5. Reconnect wires 59/67 and 61/68 to the line and load sides of SW1.
6. Repeat step 4 and 5 for SW2 with wires 62 and 63.
4-1.10.2 Replacement of the Panel Indicator Lights (IND1 “A”/2 “B”/3 “C”/4 “OK”)
If the panel indicators are deemed defective, follow the steps below to replace the panel
indicators.
1. Cut wires 235 (line) and 234 (load) from IND1. Mark the wires with masking tape if
necessary.
IND1
Wires 235
and 234
34
2. Remove the nut securing IND1 in place and pull the panel indicator out and away from the
front panel.
IND1
3. Replace IND1 in the vacant hole in the front panel and secure with the nut.
4. Butt splice the wires removed in step 1.
5. Repeat steps 1 through 4 for the remaining panel indicators. Use Table 4-4 for the proper
wire numbers.
Table 4-4
Panel Indicator Input Wire Numbers Output Wire Numbers
IND2 237 236
IND3 239 238
IND4 241 240
4-1.10.3 Replacement of the Banana Jack Connectors (INPUT/OUTPUT)

If the banana jack connectors are deemed defective, follow the steps below to replace the
connectors.
1. Disconnect the wire lug for wire 244 from the back of INPUT ØA. Mark the wire with
masking tape if necessary.
INPUT ØA
Wire 244
35
2. Remove the nut securing INPUT ØA in place and pull the banana jack out and away from
the front panel.
INPUT ØA
3. Replace INPUT ØA in the vacant hole in the front panel and secure with the nut.
4. Reconnect the wire removed in step 1.
5. Repeat steps 1 through 4 for the remaining input/output banana jack connectors. Use
Table 4-5 for the proper wire numbers.
Table 4-5
Input/Output Banana Jack Wire Numbers
INPUT ØB 228
INPUT ØC 229
OUTPUT ØA 231
OUTPUT ØB 232
OUTPUT ØC 233
GND 230
36
7. Test unit to verify that the switches, panel indicators, connectors, and unit are completely
functional.
4-1.11 Replacement of the Receptacles and Terminal Blocks
4-1.11.1 Replacement of the Receptacles (REC1/2/3)

If the receptacles are deemed defective, follow the steps below to replace the front facing
receptacles.
1. Disconnect wire 149 from the X pole, 150 from the Y pole, 151 from the Z pole, 152 and
153 from the W pole, and 154 and 155 from the G pole on REC1. Label each wire with
REC1
REC2
REC3
37
2. Remove the 2 nuts from inside the panel holding REC1 in place and pull REC1 from the
front panel.
2 Nuts
3. Replace REC1 in the vacant hole and secure using 2 nuts.
4. Reconnect the wires removed in step 1.
5. Repeat steps 1 through 4 for REC2 and REC3. Use Table 4-6 for the proper wire numbers.
Table 4-6
Receptacle X Pole Y Pole Z Pole W Pole G Pole
REC2 159 160 161 153, 162 154, 163
N Pole G Pole H Pole
REC3 162 163 164
4-1.11.2 Replacement of the Receptacles (REC4/5/6/7)

If the receptacles are deemed defective, follow the steps below to replace the rear facing
receptacles.
1. Disconnect wires 108/192 (L pole), wire 187 (N pole), and 193/194 (G pole) on REC4.
Label each wire with masking tape if necessary.
38
N Pole
REC4
L Pole
REC5
G Pole
REC6
REC7
2. After unplugging the cord from the receptacle, remove the cord retaining clip on the
receptacle and pull the receptacle from the back panel.
3. Install a new receptacle in place, attach the new cord retaining clip, and plug the cord back
in.
4. Reconnect the wires disconnected in step 1 to REC4.
5. Repeat steps 1 through 4 for REC5-7 using Table 4-7 for the proper wire numbers.
Table 4-7
Receptacle L Pole N Pole G Pole
REC5 188/195 189/197 193/218
REC6 190 192 194/196
REC7 195 197 196
4-1.11.3 Replacement of the Receptacles (REC8)

If the receptacle is deemed defective, follow the steps below to replace the rear facing
receptacle.
Note: Soldering may be required when replacing REC8.
1. Cut wires 101 (A), 102 (B), 103 (C), and 104 (D) from the receptacle. Label each wire with
39
2. Remove the 4 screws holding the receptacle in place and take it off the rear panel.
4 Screws
3. Install the new receptacle in place.
4. Connect the wiring removed in step 1 by soldering the wires or using a butt splice.
4-1.11.4 Replacement of the Terminal Blocks (TB1/22/23/24/25/26/28/29)

If the terminal blocks are deemed defective, follow the steps below to replace the terminal
blocks.
Note: Access to the back panel is required for replacement of the FRUs as the back panel will
need to be removed. Some terminal blocks may be too difficult to remove, even without the
back panel. Additional removal of other components may be required.
40
Removal of the Back Panel

Remove the 14 screws on the top rear panel, lower rear panel, and connector plate panel
using a Phillips screwdriver. Disconnect any wiring to gain better access to the FRUs.
Note: Do not discard the screws, as they will be used to reattach the panels.
5 Screws 4 Screws
5 Screws
Replacement of TB1, TB25, TB26, TB28, and TB29
TB28
TB25
TB29
TB26
TB1
41
1. On the front of the rear panel, disconnect wires 1 (L1), 2 (L2), and 3 (L3) from TB1. Label
each wire with masking tape if necessary.
L1
L2 L3
2. Remove the 4 screws holding the terminal block in place.
4 Screws
3. Install the new terminal block in place.
4. Connect the wiring that was removed in step 1.
42
5. Disconnect the wires 98-100, 125-127,172-174, and 169-171 from TB25 and 114-116,
178-179, 176-177, 181-182, 175, 166, and 180 from TB26. Label each wire with masking
tape if necessary.
TB25
TB26
43
6. Remove the screws holding both TB25 and TB26 in place.
2 Screws
2 Screws
7. Install the new terminal blocks in place.
8. Connect the wiring that was removed in step 5.
9. Disconnect wires PDU-TS3-1-X+, PDU-TS3-2-X-, and PDU-TS3-3-Y+ from the top of

TB28. Disconnect wires X+, X-, and Y+ from the bottom of TB28. Disconnect wires PDU-
TS3-4-Y-, PDU-TS3-5-Z+, and PDU-TS3-6-Z- from the top of TB29. Disconnect wires Y-,
Z+, and Z- from the bottom of TB29. Mark wires with masking tape if necessary.
44
TB29
TB28
10. Remove the screws holding the terminal blocks in place.
4 Screws 4 Screws
11. Install the new TB28 and TB29 in place.
12. Reconnect the wires removed in step 9.
Replacement of TB22, TB23, and TB24

1. On the back of the rear panel, disconnect wires 105/134, 106/135, and 107/136 from the
input and 111/120, 112, and 113/121 from the output of TB22. Label each wire with
45
TB22
2. Remove the screws holding the terminal block in place.
4 Screws
3. Install the new TB22 in place.
46
4. Connect the wires removed in step 1.
5. Repeat steps 1 through 4 for TB23 with wires 40/131, 41/132, 42/133 from the input and
wires 134/137, 135/138, and 136/139 from the output.
TB23
6. Disconnect wires 109 and 110 from the line side and wires 187/188 and 189/190 from the
load side of TB24.
TB24
47
7. Remove the screws holding the terminal block in place.
2 Screws
8. Install the new TB24 in place.
9. Connect the wires removed in step 6.
10. Reinstall the back panels.
48
12. Test unit to verify that the terminal blocks and unit are completely functional.
4-1.12 Troubleshooting Guide
The following table lists fault conditions that may be encountered along with possible causes
and solutions.
Troubleshoot Guide
Table 4-8
MODULE SYMPTOM CAUSE SOLUTION
1. Check TVSS Modules for failure. A red “flag” will appear in
PDU Main Input CB Trips TVSS Module Failure TVSS module window when failure has occurred.
2. Replace defective TVSS module.
1. Investigate cause of overtemperature
Overtemperature 2. Allow unit to cool down.
3. Reset the circuit breaker
1. Turn power off
2. Reset Main Circuit Breaker
Shorted Power Off Switch
3. Turn power on
4. If CB trips, replace PDU
1. Disconnect cable at J3
Open from J3-2 to J3-3
2. With DVM check for open at cable connector P3-2 to P3-3.
Distribution Breakers 1. Turn power off
Defective Circuit Breaker
Tripping 2. Check if circuit breaker still trips (won’t latch up)
1. Check load by disconnecting cabinet from PDU whose
circuit breaker is tripping, or use an Amp Clamp / DVM to
Overload
check current draw.
2. Correct load problem.
1. Ensure that the contactor CON1 is receiving 120V to the
CON1/CON2 Contactor
Defective Contactor coils.
not operating
2. If 120V is present, replace the contactor.
49
3. If 120V is not present, verify that CON2 is receiving 120V

to the coils
4. If 120V is present, replace the conatctor.
5. If 120V is not present, replace the PDU.
1. Disconnect cable at J2.
2. Check at cable connector if P2-7 to P2-8 is shorted.
3. If shorted, replace PDU
Defective Control Board A1 4. If not shorted, connect test plug and verify PDU operation.
5. If PDU operates with Test Plug, then replace PDU.
6. If PDU does not operate with Test Plug, then replace
Control Board A1
1. Turn power off to PDU

Incorrect Phasing
2. Re-connect input wires with proper phasing
Indicators not lighting
Input Circuit Breaker off 1. Turn Input Circuit Breaker, CB1, on.
when power is applied
1. Check that other phase LED’s are on.
Input Phase Missing
2. Replace PDU
1. Check that other phase LED’s are on.
Light Burned Out
2. Replace PDU
1. Measure input and output, at front panel test points, of
each phase, from phase to phase (208 VAC: 208 VAC)
Not Getting Proper Output and phase to ground (120 VAC: 120 VAC).
2. If difference is not a 100:1 ratio, replace PDU
50
8 7 6 5 4 3 2 1
ECO No DESCRIPTION REV BY DATE
UPDATED TO REFLECT INPUT SG 01-23-19

BREAKER SWITCH CHANGES
93
91
90
92 CON1
CB2 A B
40AMPS
GRADIENT 420V POWER
L1 T1
T1 LINE LOAD 98
X X
32 32 95
Y Y L2 T2 TB25
34 34 96 99
Z Z 97
TB2-TB3
36 36
L3 T3 98 1
100
10
D D
0V GRADIENT
0V TB20 99 2
EA
48 V REC8 420V POWER
I-1
93
PH
200V 5
14 41 V
AS
PR
0 38
AS
3
24
PHASE-A
2V
40 V 100
PH
20
2V
24
CB1 0V 0
EB
208V 15 20 38 V 47
8 8
150A FRAME 38 V 20 V A 125 4
0 0 D
MAIN INPUT 40 V 20 104 101
380V 16
0V
PH 0V
41 0V RF/SYSTEM
48 V
5 AS EB 126 5
ST FERRITES (5) EMI-1 0V EA AS 102 CABINET
TB1 400V 17
0V
PH C B
NEUTRAL 103
6
127
X X BAR
L1 1 4 L1 L1 7 415V 18 6
39 CB3
PHASEC
GND 10AMPS 172 7
Y Y
LINE
LOAD
L2 2 5 L2 L2 8 480V 19 GRADIENT 208V CONTROL
EMI-1
LINE LOAD 173 8 PHPS/SSM
Z Z X X
L3 3 6 L3 L3 9
105
242V 108 174 9
165
SEE TABLE BELOW Y Y
200V 20
106
FOR SWITCH SETTINGS
94
54 40 109 169 10
PHASE-B
ON CIRCUIT BREAKER. Z Z
Q1 208V 21 44 TB21 107
TB28 33 110 170 11 RFI/AMP
12
11
13
LINE LOAD 380V 22
49
35 171 12
L1 10
400V 23
12
0V
14 11
L2 CB4
0V
12
415V 24
20AMPS
L3 MNS/SPARE 2 TB26
12 480V PH GROUND
25 AS 2
C-
0V
57
0V LOAD
200V
208V
380V
400V
415V
480V
EA SE BAR LINE
X X
67
0V
52
117 114 114 13

200V 26
Y Y
PHASE-C
TB29 PHASE C 115 MNS/
118 115 14
208V 27 6 SPARE 2
55 Z Z
L1 Q2 119 116 116 15
380V
218
28
SEC-2
152
TB22
LINE LOAD
L2 LINE LOAD 178 16
50 400V 29 TAC/BRM
120V L1 111
L3 CB6 GWC
120 179 17
14 11 415V 30 37 25AMPS
L2 112
RF/ SYSTEM CABINET 176 18 PC
480V 31
L3 113 X X
12 121 111 125 HOST
CASE GROUND 177 19
BAR1 Y Y
112 126
55
20 SPARE #1
53
58
181
Z Z
113 127
56 182 21 SPARE 3/TRM GWC
Q3 CON2
CASE GROUND
175 22 UPS IN
CB7
134
135
136
LINE LOAD A B
51 92 91 40AMPS 166 23 UPS OUT
RFI/AMP LOAD
TB23 LINE
LINE LOAD PATIENT
14 11 T1 L1 X X
180 24
225 226 40 BLOWER
140 169
131 L1 137
41 Y Y 183
12 T2 L2
141 170
132 L2 138
Z Z
42 142 171
133 L3 139 T3 L3
TH1
CB8
C C
32AMPS
LINE LOAD
214 215 PHPS/ SSM
218 LINE LOAD
X X
143 172
Y Y
144 173
Created by: Anna. 4-10-97
Written with BLSCHEMS.LSP. 4-10-97 CB16 Z Z
145 174 REC4
32AMPS IEC 320
MAGNET POWER SUPPLY
MPS
L21-30R GRADIENT 208V
152
LINE LOAD 108 L N
X X REC1 CB9 G
CONTROL X-AMP
149 X
146 20AMPS 109 1 187
Y Y
W Y
UPS 188
150
G 110 189
147 2
Z
Z Z X X
151 165 175 192
148 TB24
155
48
190
193
37 REC5
IEC 320
154
153
35
33 CB10 L N GRADIENT 208V
CASE GROUND 16AMPS G
CONTROL Y-AMP
243
PC
90 CB17
POWER OFF 32AMPS X X
67
68
SUPERCOM SHIM P/S 166 176

SW1 ST1 SHIM P/S
L21-30R 218
LINE LOAD LINE LOAD REC2 CB11
66 78
LINE LOAD 159 X
20AMPS
195
194
W Y HOST REC6
EMO RESET 160 IEC 320
G GRADIENT 208V
3 4 X X
Z
SW2 167 177
L N
161 CONTROL Z-AMP
71 3 4 G
LINE LOAD CB12

70 62
20AMPS
69 63 TAC/BRM GWC
59
61
CB18
163
162
16AMPS SERVICE OUTLET X X
NOTE 7.
196
197
SERVICE OUTLET 120 178
5-15R
REC3 Y Y REC7
X X 121 179 IEC 320
1 2 3 4 5 6 A1-P8 1 2 3 4 A1-P5 1 2 3 4 5 6 7 8 9 10 11 12 A1-P6 157 164
158 L N GRADIENT 208V
TEST POINTS LINE LOAD
N H
G
CONTROL GP
"GSC" G CB13
1 2 3 4 5 6 A1-J8 1 2 3 4 A1-J5 1 2 3 4 5 6 7 8 9 10 11 12 20AMPS
J5 DUPLEX
PATIENT BLOWER
A1-J6 A1-P7
X X
156 180
A1-J7 1 1 244 A
CB14
2 2 228 B INPUT 16AMPS
"7T M/S" LC1
B J6
J4
VOLTAGE TEST J4
3 3 229 C
X
SPARE 1
X
B
168 181
4 4 230 G GROUND
CB15
5 5 231 A 20AMPS
"CAN IN" SPARE 3 /TRM GWC
J1
J7 OUTPUT
A1
6 6 232 B
X X 182
7 7 233 C
BLK LINE LOAD IND1

8 8 235
A
J2 RED
"CAN OUT" 9 9 234
219
Created by: Eddie. 1-29-03

J8 BLK LINEBLSCHEMS.LSP.
LOAD 1-29-03
10 10 237 Written with IND2
B
P9 RED
11 11 236
BLK LINEBLSCHEMS.LSP.
Written with LOAD 1-29-03
IND3
J3 12 12 239
C
"3T DAB" RED
13 13 238
J9 Created by: Eddie. 1-29-03
BLK LINEBLSCHEMS.LSP.
Written with LOAD 1-29-03
IND4
14 14 241
OK
RED
15 15 240
Written with BLSCHEMS.LSP. 1-29-03
PRODUCTION NOTES:
1. SCHEMATIC SHOWN WIRED FOR 480 VOLTS INPUT DELTA.
2. WIRES GOING TO PCB1 (A1) SHOULD HAVE A LONG LOOP

TO ENABLE PULLING OUT THE BOARD FOR TESTING PURPOSES.
3. THE FOLLOWING ARE TO BE SHIPPED LOOSE WITH UNIT:
A. CONNECTOR P9 WITH WIRE 219 INSTALLED.
B. STRAIN RELIEFS (P/N: 0180115) FOR REC4-REC7. MATERIAL
THE COMPONENT, PART OR ASSEMBLY DESCRIBED IN THIS DOCUMENT CONFIDENTIAL AND PROPRIETARY INFORMATION
C. FOUR (4) HOLE PLUGS (P/N: 0200037) MUST COMPLY WITH THE EU(EUROPEAN UNION) DIRECTIVE RoHS2 THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF MTE
A CORPORATION AND MAY NOT BE USED, COPIED OR DISCLOSED TO OTHERS EXCEPT
WITH THE AUTHORIZED WRITTEN PERMISSION OF MTE CORPORATION
A
S. FOUR (4) SCREWS (P/N: 0110114) CONTAINS <0.1% OF ANY SVHC BY WEIGHT PER REACH REGULATION
4. DASHED LINES (---) DENOTES WIRES FROM XBA 0810504 ONLY DESCRIPTION
UNLESS OTHERWISE SPECIFIED
5. REMOVE SWITCH SETTINGS CLEAR COVER ON CB1. DIMENSIONS ARE IN INCHES [MM]
TOLERANCES ARE: DRAWN DATE BASE ASSEMBLY
6. LC1 IS TO HAVE "J4" WIRE MARKER LABEL PLACED NEAR ANGLES: 1 SG 1/22/19 MAIN SCHEMATIC
THE MALE CONNECTOR (SIDE THAT PLUGS INTO PCB). POWER QUALITY. SOLVED.
1 PLACE .X: .1 [2.5] CHECKED DATE
7. CONNECTOR A1-P6 MUST HAVE KEYING PLUG INSTALLED IN CIRCUIT #5. RH 1/22/19
N83 W13330 Leon Road SIZE DWG No. REV
2 PLACE .XX: .03 [0.76]
3 PLACE .XXX: .010 [0.254]

Menomonee Falls, WI 53051 USA
800.455-4683
APPROVED DATE D 6350003-05 03
262.253.8200 RH 1/22/19 SCALE
1:1 SHEET 1 OF 1
8 7 6 5 4 3 2 1
REVISION HISTORY
REV DATE AUTHOR PRIMARY REASONS FOR CHANGE
A0 10/18/04 T. Cole New Release.

Corrected error in Section 3-1.1, Step 5b on
A1 1/07/05 T. Cole
setting input breaker switches.
02 2/11/19 S. Woods Updated schematic
Added dip switch settings and picture for
ABB XT4 and T4 breakers
03 9/18/19 S. Woods Added FRU installation instructions for
4991428-32, 4991439, and 4991440
Updated TOC
52

TEAL PDU Module in HFD Cabinet Manual (5113474) - SM - DOC1744019 - 2

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TEAL PDU Module in HFD Cabinet Manual (5113474) - SM - DOC1744019 - 2

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GE Medical Systems

GEMS Part Number 5113474

TEAL PDU Module in

Copyright© 2001 by General Electric Company

4-1.11.3 Replacement of the Receptacles (REC8) ............................................................................... 39

REVISION HISTORY ...............................................................................................................52

IMPORTANT SAFETY INSTRUCTIONS

Electrical shock hazard. Opening enclosure exposes hazardous voltages.

As standards, specifications, and designs change from time to time, please

1-1 General Description

ACGD Power Distribution Unit

Specifications subject to revision without notice

2-1 Electrical Specifications

2-2 Environmental Specifications

2-3 Mechanical Specifications

HFD PDU Overall Dimensions

3- INSTALLATION AND OPERATION

3-1.1 Input Voltage Selection

INPUT VOLTAGE SELECT TERMINAL BLOCK

Maximum Input Current vs. Input Voltage

ABB T4 CIRCUIT BREAKER DIP SWITCH SETTINGS

ABB XT4 CIRCUIT BREAKER DIP SWITCH SETTINGS

3-2.1 Main Input Circuit Breaker

3-2.2 Power Off

3-2.3 EMO Reset

3-2.4 TVSS Indicators

3-2.5 Phase Indicators

3-2.6 Phase Reversal Relay

3-2.7 J5, J7, & J8 Pass-thru Connector

3-2.8 J6 Pass-thru Connector

FRONT PANEL COMPONENT LOCATIONS

REAR PANEL COMPONENT LOCATIONS

4- FIELD REPLACEABLE UNITS (FRU’S)

2 A1 Control PCB 2374930-2 4990604

3 - PDU Breaker Cover 5113474-2 4990694

4 CB1 Main Input Circuit Breaker 5789438 4991428

4-1 FRU Installation

4-1.1 Replacement of the TVSS Module

TVSS Cover Plate

TVSS COVER PLATE

TVSS MODULE REPLACEMENT

5. Replace the TVSS Cover Plate and re-energize the PDU.

4-1.2 Replacement of the Control PC Board

1. Turn off the main input circuit breaker.

Control PC Board, Internal View

4-1.3 Replacement of the SGA PC Board

1. Turn off the main input circuit breaker.

4-1.4 Removal of Front Panel to Access Additional FRUs

4. Remove all screws on the front panel using a Phillips screwdriver.

4-1.5 Replacement of the Main Input Circuit Breaker (CB1)

2. Cut the shunt trip wires.

4. Remove the circuit breaker from the mounting plate.

8. Reinstall the top and front panels.

6. Reinstall the top and front panels.

4-1.7 Replacement of the Gradient 208V Control, MNS/Spare, RF/System Cabinet,

6. Reinstall the top and front panels.

6. Reinstall the top and front panels.

4-1.9 Replacement of the Contactors (CON1 and CON2)

6. Reconnect the wires disconnected in steps 1 and 2 to CON1 and CON2.

7. Reinstall the top and front panels.

4-1.10 Replacement of the Switches, Indicator Lights, and Inputs

4-1.10.1 Replacement of the Switches (SW1/SW2)

6. Repeat step 4 and 5 for SW2 with wires 62 and 63.