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RE 29 136/05.03
Replaces: 07.02
HAD 6870/01
Series 2X
Maximum operating pressure 420 bar
Maximum flow 4500 L/min Type 2WRCE...-2X/S
Overview of contents
Contents Page
Features 1
Ordering details 2
Preferred types 3
Symbols 3, 4
Function, section 5, 6
Technical data, block circuit diagram 7 to 10
HAD 6869/01
Features
– Suitable for closed loop, position, pressure, force and speed – Typical applications:
controls • Presses
– Pilot operated 3-stage closed loop control valve • Dye casting machines
– Pilot control valve: • Nibbling axis
2-stage, with a mechanical feedback NS 6 or 10 servo valve, For further information see:
trimmed, closes on loss of power when the pilot pressure is
– Pilot control valves
being applied to the 2WRCE main stage opens the 3WRCE-
main stage from A to T • Servo valve NS 6 RE 29 564
– The main stage is closed loop position controlled • Servo valve NS 10 RE 29 583
– Integrated control and closed loop control electronics – Note
– Manifold mounting: • Type WRCE with a proportional
Cavity to ISO/DIS 7368 for the 2WRCE pilot control RE 29 137
(is in preperation)
© 2003
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the event
of contravention of the above provisions, the contravening party is obliged to pay compensation.
WRCE – 2X S K31 *
2/2-directional valve =2
3/2-directional =3
Electrically operated closed loop cartridge
with integrated control electronics = WRCE
Nominal size 32 = 32
Nominal size 40 = 40
Nominal size 50 = 50
Poppet spool (only with type 2WRCE) =S
Sliding spool, zero overlap (+0.5...+1.5%) only for type 3WRCE) = V
Sliding spool, with 10…13 % pos. overlap
(only for type 3 WRCE) =E
Nominal flow in L/min with a 5 bar valve pressure differential
2WRCE 32, 650 L/min linear only ...S650L... = 650
2WRCE 32, 480 L/min with a fine control range only ...S480R... = 480
2WRCE 40, 1000 L/min linear only ...S1000L... = 1000
2WRCE 40, 700 L/min with a fine control range only ...S700R... = 700
2WRCE 50, 1600 L/min linear only ...S1600L... = 1600
2WRCE 50, 1100 L/min with a fine control range only ...S1100R... = 1100
3WRCE 32, 290 L/min linear only ...V290L... = 290
3WRCE 32, 250 L/min with a fine control range only ...E250P... = 250
3WRCE 40, 460 L/min linear only ...V460L... = 460
3WRCE 40, 410 L/min with a fine control range only ...E410P... = 410
3WRCE 50, 720 L/min linear only ...V720L... = 720
3WRCE 50, 620 L/min with a fine control range only ...E620P... = 620
Characteristic curve form
Linear =L
Linear with a progressive fine control range =R
Linear with a linear fine control range =P
Series 20 to 29 = 2X
(20 to 29 unchanged installation and connection dimensions)
Pilot control valve
Servo valve =S
Supply voltage 24VDC = G24
Supply voltage ± 15VDC = G15
Electrical connections
Without plug-in connector with component plug to E DIN 43 563-AM6 = K31
(separate order, see page 11)
Interfaces
2WRCE: Command value 0 ...+10 V, actual valve 0.5 ...10 V = A1
Command value 0 ...10 mA, actual valve 0.5 ...10 mA = C1
3WRCE: Command value ± 10 V, actual valve ± 10 V = A1
Command value ± 10 mA, actual valve ± 10 mA = C1
Sandwich plate isolator valve
Without isolator valve = No code
With isolator valve
2WRCE:
A de-energised isolator valve actively closes the 2WRCE whilst the pressure is being applied = WK15
A de-energised isolator valve actively opens 2WRCE whilst the pressure is being applied = WL15
3WRCE:
A de-energised isolator valve actively opens the 3WRCE from A to T whilst a pilot pressure is being applied = WK15
A de-energised isolator valve actively opens the 3WRCE from P to A whilst a pilot pressure is being applied = WL15
24 VDC power supply, plug-in connector separate order, see page 11 (without circuitry)
Seals
NBR seals, suitable for mineral oils HL and HLP to DIN 51 524 =M
FKM seals = V
Further details in clear text
Symbols: 2WRCE
Detailed Simplified
2WRCE..-2X/S... 2WRCE..-2X/S...
A B
B
P T
G
A Y X
X A B Y
2WRCE..-2X/S...WK... 2WRCE..-2X/S...WK...
A B
P T B
G
a
A Y X
X A B Y
2WRCE..-2X/S...WL... 2WRCE..-2X/S...WL...
A B
P T
B
a G
A Y X
X A B Y
A B
A
P T
G
P T Y X
X P T A Y
3WRCE..V...-2X/S...WK... 3WRCE..V...-2X/S...WK...
A B
P T
A
G
a
P T Y X
X P T A Y
3WRCE..V...-2X/S...WL... 3WRCE..V...-2X/S...WL...
A B
P T
a G
P T Y X
X P T A Y
3WRCE..E...-2X/S... 3WRCE..E...-2X/S...
A B
P T A
G
P T Y X
X P T A Y
The type 2WRCE...-2X/S... valves are 3-stage closed loop control When the pilot valve or control electronics have been replaced the
valves. opening point can be calibrated via the zero matching potentiometer
They control the size and direction of a flow and are mainly used in R316, which is accessible via a plug.
closed loop control circuits. Other than the zero point adjustment no other adjustments may be
Design carried out to the control electronics or pilot during the exchange.
They comprise of the following assemblies: Only the filter element can be replaced on the pilot control valve (see
RE 29 564, NS 6 or RE 29 583, NS 10)
– A 2-stage servo valve (1), as a pilot control valve
The pilot is so trimmed that in the case of a power failure the pilot
• With a dry torque motor
pressure is connected with the control chamber B (8) and the main
• A frictionless nossel and flapper amplifier stage thereby closes
• Mechanical feedback of the spool position The control electronics have an offset which is used to balance out
– A main control spool (2) for flow control the pilot trimming.
– An inductive position transducer (3) whose core (4) is fixed to the Due to the diameter differences on the seat area, the spools are not
spool (5) of the third stage statically pressure balanced. To compensate for the force differences
– And integrated control electronics (6). 6 % of the system pressure, for spool types S...L and 22 % for spool
types S...R are required as the pilot pressure. With reserves for the
flow forces and dynamics this results in the recommended minimum
Function control pressure.
Within the integrated control electronics the command and actual
values are compared and the pilot valve torque motor is controlled
via a current proportional to control deviation.
R316
The pilot valve assumes a position to control the flow into or out of
the control chambers A (7) and B (8) which, via the closed loop valve
control, drives the main spool (5) untill the following error = 0. 6
The stroke of the main spool is therefore closed loop proportionally
controlled in relation to the command value. It has to be taken into
account that the flow is also dependent on the valve pressure diffe-
rential. 3
The type 3WRCE...-2X/S... valves are 3-stage closed loop control Special valve features:
valves. The opening point of 5 % (= 0.5 V or 0.5 mA) is factory pre-set. When
They control the size and direction of a flow and are mainly used in the pilot valve or control electronics have been replaced the opening
closed loop control circuits. point can be calibrated via the zero matching potentiometer R316, which
Design is accessible via a plug.
They comprise of the following assemblies: Other than the zero point adjustment no other adjustments may be carried
out to the control electronics or pilot during the exchange.
– A 2-stage servo valve (1), as a pilot control valve
Only the filter element can be replaced on the pilot control valve (see RE
• With a dry torque motor
29 564, NS 6 or RE 29 583, NS 10)
• A frictionless nossel and flapper amplifier
The valve is so trimmed that, in the case of a power failure, the control
• Mechanical feedback of the spool position pressure is connected with the control chamber B (8), therefore the main
– A main control spool (2) for flow control stage opens from A to T or closes the connection from P to A.
– An inductive position transducer (3) whose core (4) is fixed to the The spring behind the main spool only pushes the spool into the position
spool (5) of the third stage P to A closed, when no pressure is being applied (before installation or
– And integrated control electronics (6). when the pressures are re-applied, e.g. after a tool change).
The control electronics have an offset which is used to balance out the
pilot trimming.
Function
Within the integrated control electronics the command and actual
values are compared and the pilot valve torque motor is controlled
via a current proportional to control deviation. R316
The pilot valve assumes a position to control the flow into or out of
the control chambers A (7) and B (8) which,via the closed loop valve
6
control, drives the main spool (5) until the following error = 0.
The stroke of the main spool is therefore closed loop proportionally
controlled in relation to the command value. It has to be taken into
account that the flow is also dependent on the valve pressure diffe- 3
rential.
2
4
1
8
5
7
X Y
px px
L/min • 0,5 • 1,2
70 bar 70 bar
Note:
For details regarding the environmental simulation test covering
EMC (electr-magnetic compatibility), climate and mechanical
loading see RE 29 136-U (declaration regarding environmental
compatibility).
Control electronics
Control electronics VT 13037 (integrated into the valve)
px px
L/min • 0,5 • 1,2
70 bar 70 bar
Control electronics
Control electronics VT 13037 (integrated into the valve)
Actual value V
+10
Nominal command value range for the 3WRCE:
0 to ±10 V (mA) ^ = 0 to ± 100 %
With a slow command value change from 0 V to ± 10 V,
the actual value remains follows the command value within -10
± 0,1 V.
+10
With command values over ± 10 V, the command value
follows up to approx. ± 13 V. Command value V
With a command value jump to ± 10 V, the actual value
can briefly reach values of approx. ± 10.5 V. -10
Block circuit diagram / connection allocation of the integrated control electronics, type VT13037
Interface Integrated control electronics Valve
Dither generator
2 WRCE: = Servo valve
Com. value 0 … + 10 V ~ Amplitude 1 1 Solenoid1
or 0 … + 10 mA
D 2 2 Solenoid2
3 WRCE: Controller Current controller Output stage
U(I)
Com. value ± 10 V E U I
or ± 10 mA U
3 3
4 4
Zero point
2 WRCE:
Oscillator Position transducer
Act. value + 0.5 V … 10 V
or + 0.5 mA … 10 mA ~ 1 Red
=
3 WRCE:
Act. value ± 10 V/± 10 mA
(measurement output F has Demodulator
a positive potential 4 Blue
related to ⊥ with a flow
F U(I) ~
U = 3 Brown
from P → A)
2 Black
Voltage supply
15 V 24 V Zero point Sensitivity
A R316
±15 V 18 to 30 V
B Direction of flow:
– 15 V 0V
C A positive signal at Pin D and the ref. potential at Pin E results in a
M0 Free
PE flow from P → A (3 WRCE…)
Flow A → B or B → A (2 WRCE)
A AF
F
B B
C E C E
Ø6,5…Ø11
D
Ø8…Ø13,5
D
85
Plug-in connectors for isolator valve to DIN EN 175 301-803 and ISO 4400 for component plug „K4“
For further
plug-in connectors Pg 11
see RE 08 006 Pg 11
Material-Nr.
With indicator light and
Valve With indicator light With rectifier Z-diode protective circuitry
side Colour Without circuitry 12 … 240 V 12 … 240 V 24 V
a Grey 00074683 – – –
a/b Black – 00057292 0313933 00310995
2WRCE40S1000L
1500
2WRCE32S650L
1000
500
0
0 5 20 40 60 80 100
Command value in % →
Nominal flow with a 5 bar valve pressure differential A → B = B → A
1200
2WRCE50S1100R
Nominal flow in L/min →
1000 2WRCE40S700R
800 2WRCE32S480R
600
400
200
0
0 5 20 40 60 80 100
Command value in % →
Nominal flow with a 5 bar valve pressure differential
800
P –> A 3WRCE50V720L
600
3WRCE40V460L
Nominal flow in L/min →
400
3WRCE32V290L
200
(overlap +0.5...+1.5%)
0
-200
-400
-600
A –> T
-800
-100 -50 0 50 100
Command value in % →
Nominal flow with a 5 bar valve pressure differential and with a 10 % overlap
3WRCE50E620P
800
P –> A 3WRCE32E250P
600
3WRCE40E410P
Nominal flow in L/min →
400
200 200
Nominal flow in L/min
0 100
-200
0
-400
–100
-600
A –> T
-800 –200
-100 -50 0 50 100 –40 –20 0 20 40
Command value in % → Command value in %
Pressure gain for the 3WRCE…V… limiting and average value characteristic curves
100
80
Pressure pA / pp in % →
60
40
20
0
–2 –1 0 1 2
UE / UEN in %
12
2WRCE 32...-2X/S 3WRCE 32...-2X/S
10
10
8
8
Position in V →
Position in V →
6
6
4
4
2 2
0 0
0 4 8 12 16 20 24 28 32 36 0 2 4 6 8 10 12 14 16 18 20 22
Time in ms → Time in ms →
12
2WRCE 40...-2X/S
10
10
8
8 3WRCE 40...-2X/S
Position in V →
Position in V →
6
6
4
4
2
2
0 0
0 5 10 15 20 25 30 35 40 45 50 0 4 8 12 16 20 24 28 32 36
Time in ms → Time in ms →
12 12
2WRCE 50...-2X/S 3WRCE 50...-2X/S
10 10
8 8
Position in V →
Position in V →
6 6
4 4
2 2
0 0
0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45 50 55 60
Time in ms → Time in ms →
-5 -225
Phase angle in ° →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
2WRCE 40 ...-2X/S
5 -315 50 % ±5%
50 % ±25 %
0 -270
50 % ±45 %
Amplitude relationship in dB →
-5 -225
Phase angle in ° →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
2WRCE 50 ...-2X/S
5 -315 50 % ±5%
50 % ±25 %
0 -270
50 % ±45 %
Amplitude relationship in dB →
-5 -225
Phase angle in ° →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
-5 -225
Phase angle in ° →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
3WRCE 40 ...-2X/S
5 -315 ±5 %
±25 %
0 -270
±100 %
Amplitude relationship in dB →
-5 -225
-10 -180
Phase angle in ° →
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
Command value
3WRCE 50 ...-2X/S
5 -315 ±5 %
±25 %
0 -270
±100 %
Amplitude relationship in dB →
-5 -225
Phase angle in ° →
-10 -180
-15 -135
-20 -90
-25 -45
-30 0
10 20 30 50 100 200 300 500 1000
Frequency in Hz →
80 80
Input amplitude –>
40 40
20 20
0
20 40 60 80 100 120 140 0 20 60 80 100 120 140 160
40
Frequency at –90 ° in Hz –> Frequency at –90 ° in Hz –>
80
80
Input amplitude –>
Input amplitude –>
60 60
40 40
20 20
0 0
10 20 30 40 50 60 70 80 10 20 40 60 80 100 120
Frequency at –90 ° in Hz –> Frequency at –90 ° in Hz –>
80 80
Input amplitude –>
60 60
40 40
20 20
0
5 15 25 35 45 55 0 20 40 60 80 100
Frequency at –90 ° in Hz –> Frequency at –90 ° in Hz –>
2WRCE 32
7
6
5
256
230
15
102,5
3WRCE 32...
Y (X) 46
11 (any missing dim. as type 2WRCE 32...)
T
10 B 9
P
3 8 3
A
11 2 6 1 A
15 7 Wiring
8 Valve fixing screws (are included within the scope
of supply) 4 off M16 x 100-10.9 DIN 912;
10
7 Tightening torque for a tightening factor of 1.6 :
280 Nm (display or signaling type of torque
wrench)
50 80
9 Locating pin
182,5
10 Identical seal rings for ports X and Y
(R-rings 9.81 x 1.5 x 1.78 or
O-rings 9.25 x 1. 78)
11 Name plate
249
6
5 3WRCE 40...
(any missing dim. as type 2WRCE 40...)
275
15
15
131,7
107
Y (X) 24 Y (X)
15
10 9 T
B
8
P
3 A 11 2 6 1.1 3 1.2
125
A
X X
96
46,5
125
15
Y Y 106
149
66,5
107
50 80
192,5
50 96
208,5 6 Space required to remove the plug-in connector
1.1 Pilot control valve (servo valve NS 10) 7 Wiring
1.2 Pilot control valve (servo valve NS 6) 8 Valve fixing screws (are included within the scope of supply)
2 Sandwich plate isolator valve 4 off M20 x 180-10.9 DIN 912;
(only with versions WK15 and WL15) Tightening factor 1.6 : 560 Nm (display or signaling type of
torque wrench)
3 Bush
9 Locating pin
4 Plug-in connector to E DIN 43 563-BF6-2/Pg11
(separate order, see page 11) 10 Identical seal rings for ports X and Y
5 Plug-in connector to DIN EN 175301-803 (R-rings 13 x 1.6 x 2 or O-rings 12 x 2)
(separate Border, see page 11) 11 Name plate
2WRCE 50
107
15
6
7
5
15
287
261
140
3WRCE 50...
(any missing dim. as type 2WRCE 50...)
Y (X)
31,9
10 9
B 8 T
P
3 A 11 2 1 3
140
A
7 Wiring
8 Valve fixing screws (are included within the scope
of supply) 4 off M20 x 190-10.9 DIN 912;
Tightening torque for a tightening factor of
1.6 : 560 Nm (display or signaling type of torque
wrench)
50 96 9 Locating pin
216 10 Identical seal rings for ports X and Y
(R-rings 13 x 1.6 x 2 or O-rings 12 x 2)
11 Name plate
ØD5 24 30 35
X Y ØD6H7
L2±0,2
45 55 68
L1
ØD7 32 40 50
D8 M16 M20 M20
max. ØD9 8 10 10
L4±0,2 L4±0,2 ØD9, max. ØD10 6 6 8
(X,Y) H1 70 87 100
Cavity for type 2 WRCE H2 85 105 122
to DIN ISO 7368 H3 52 64 72
T
0,05
H4 30 30 35
z
ØD1H7 1
° A H5 13 15 17
15
H16
H7 43.5 54 87
H4
x
H8 85 105 143
H9 100 125 165
H3
H1+0,2
H10 30 36 66
H2+0,2
y
°
H17
B 15
H12 18 21 48
z
H13 15 18 18
A H16 2.5 3 4
H5
H17 2.5 3 3
2 ØD4 1 H18 35 45 45
ØD6H7 0,05 A X =
Rmax 4 L1 105 125 140
L2 70 85 100
Cavity for type 3 WRCE Y = Rmax 8 L3 35 42,5 50
Z = L4 41 50 58
T Rz 10
0,05 L5 17 23 30
y
z
ØD1H7
5°
A
1 ØD2H7
0,05 A
H10
H16
1
H12
x
y
H13
15
T
°
H11
H8
H9
P 15
H17
z
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application can
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES be derived from our information. The details stated
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 do not release you from the responsibility for
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 carrying out your own assessment and verification.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk It must be remembered that our products are
Internet www.boschrexroth.de subject to a natural process of wear and ageing.
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application can
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES be derived from our information. The details stated
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 do not release you from the responsibility for
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 carrying out your own assessment and verification.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk It must be remembered that our products are
Internet www.boschrexroth.de subject to a natural process of wear and ageing.
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application can
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES be derived from our information. The details stated
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 do not release you from the responsibility for
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 carrying out your own assessment and verification.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk It must be remembered that our products are
Internet www.boschrexroth.de subject to a natural process of wear and ageing.