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SPECTRA 300 SERIES

WITH UV2001 CONTROL SYSTEM

Service Manual

Software Ver. 1.11f REV 06/11/12 BRYAN, OHIO 43506 USA

MANU0017 061112.doc
TABLE OF CONTENTS
DESCRIPTION PAGE
SYMBOLS..................................................................................................................... 3
UNPACKING GUIDE .................................................................................................... 4
Unpacking Guide: United States and Canada ................................................. 5
Unpacking Guide: Export Shipments ............................................................... 6
ASSEMBLY GUIDE ...................................................................................................... 7
ELECTRICAL INSTALLATION ..................................................................................... 8
240/120V, 60 Hertz, Split Phase Units.............................................................. 8
120V Single Phase Units (24 Lamp) ................................................................. 8
230V Single Phase Units .................................................................................. 8
VENTILATION .............................................................................................................. 9
FUNCTIONAL CHECKOUT .......................................................................................... 10
Initialize operating settings................................................................................ 10
Run self-tests. ................................................................................................... 10
UNIT CALIBRATION..................................................................................................... 12
AUXILIARY AUDIO HOOKUP ...................................................................................... 13
TROUBLESHOOTING GUIDE...................................................................................... 14
System Messages ............................................................................................. 15
A Single Lamp Doesn't Light ............................................................................. 17
A Pair of Lamps (2) Don't Light ......................................................................... 17
Half of UVA or UVB Lamps Don't Light ............................................................. 17
UV Lamps Lit When They Shouldn't Be. ........................................................... 18
None of the UVA/UVB Lamps Light. ................................................................. 18
UV Lamps Lit When They Shouldn't Be. ........................................................... 19
UV Sensing Problems. ...................................................................................... 19
Keypad Problem................................................................................................ 19
Turbo Dial Problem. .......................................................................................... 19
LCD Problem - No Backlight. ............................................................................ 20
LCD Problem - Distorted Display. ..................................................................... 20
LED Problem - Lit When It Shouldn't Be. .......................................................... 20
LED Problem - Doesn't Light When It Should. .................................................. 20
Audio Problem................................................................................................... 20
Foot Switch Doesn't Work. ................................................................................ 21
Fan Runs All the Time....................................................................................... 21
Restricted or No Airflow with Fan Running. ...................................................... 22
System Appears to be Dead. ............................................................................ 22
PART LOCATOR & REPLACEMENT INSTRUCTIONS ............................................... 24
Outer Casing ..................................................................................................... 25
UV2001 Control System.................................................................................... 26
Lighting System................................................................................................. 32
Platform System ................................................................................................ 37
LAMP POSITION AND WIRING DIAGRAMS ............................................................... 39
Platform Wiring.................................................................................................. 39
UV2001 Control System Wiring ........................................................................ 42
UV2001 Board Connectors ................................................................... 42
Right Cap Auxiliary Cable...................................................................... 45
Right Cap Audio Cable .......................................................................... 45
Left Cap Audio Cable ............................................................................ 45
Spectra 311/350................................................................................................ 46
Spectra 305/350 and 311/305........................................................................... 50
Spectra 311 - 48 and 350 - 48 .......................................................................... 54
Spectra 311 - 36................................................................................................ 58
Spectra 311 - 24 and 305 - 24 .......................................................................... 62

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SYMBOLS

Following is a chart detailing all symbols located on the cabinet and their definitions:

DANGEROUS VOLTAGE

! ATTENTION, CONSULT ACCOMPANYING DOCUMENTS

NON-IONIZING RADIATION

TYPE B EQUIPMENT

I ON

| OFF

FAN

LIGHTS

EARTH (ground)

PROTECTIVE EARTH (ground)

ALTERNATING CURRENT

3
UNPACKING GUIDE

This section will familiarize you with the unpacking of the Daavlin Spectra 300 Series
phototherapy unit. Daavlin's packaging varies depending on whether the machine has been
shipped overseas or domestically.

Safety Precautions

To safely and effectively unpack the unit, there should be two or three people present. The unit
is heavy, and until fully assembled, can be easily overturned. Damage to the unit may result.

CAUTION
When moving, always have two people available to help. Roll unit
with the flat side in front. Always have the shipping bars in place
until the two halves are connected.

Remember, the unit is top heavy and will tend to tip.

When unit is rolling, be cautious of bumps, doorjambs, or anything


the unit will have to roll over. Hitting any such obstacle may cause
castors to bend.

Tools Needed:
Allen wrench set
Knife (utility or similar)
#2 Cross-tip screwdriver (Phillips head)
¾” socket or wrench
½” socket and ratchet
½” open end wrench
Flat-head screwdriver

4
Unpacking Guide: United States and Canada

You will have received two large cardboard boxes measuring approximately 47" x 45" x 91"
containing the two halves of the machine, a cardboard box measuring approximately 34" x 33" x
9" containing the platform, operating manual, glasses, goggles and other assembly parts. If you
have not received all of the boxes, contact Daavlin.

Unpacking
WARNING
These bands are sharp and under tension.
Stand clear as the bands may spring loose when cut.

1a. Cut the black banding straps.

1b. Stand the two large boxes up onto their wooden supports.
(So the castors are facing the floor)

1c. Using a screwdriver, remove the staples from front cover.

1d. Pull front cover down, exposing the front of the unit.

1e. Carefully remove unit from box. Make certain to have two people available because
the unit will tend to tip. Remove slowly to keep from bending the castors.

1f. Remove the clear stretch wrap from the unit by cutting from the top to the bottom. Cut
on the open side to prevent accidentally scratching the casing.

1g. Repeat the above steps for the second box.

1h. Open the 34" X 33" x 9" box. Remove the packing materials and lift the platform from
the box. Go to the assembly instructions.

5
Unpacking Guide: Export Shipments

You should have received one wooden box measuring approximately 45" x 43" x 84".

Unpacking

2a. Leave the large wooden crate lying on the 4" X 4" wooden supports.

2b. Use a cross tip screwdriver to remove the top of the box and the two ends.

2c. Remove the platform and the small cardboard boxes and set them aside.

CAUTION
The unit has many sharp edges until it is fully assembled, so be
careful not to cut yourself.

2d. Stand the unit upright onto its castors. At this point, it would be a good idea to have at
least three people available to help. Someone will need to be in front to keep the unit
from rolling forward and to keep it from falling onto the castors and two people lifting in
back.

2e. Remove the stretch wrap from the unit by cutting from the top to the bottom along the
seam in back. Be careful not to cut into the machine, or scratch the surface.

2f. International units are shipped with the two halves bolted together. If the machine can
be moved to its final location without unbolting the two halves, then do so. Otherwise,
use the 1/2" socket wrench, and the 1/2" open-end wrench to remove the four bolts
connecting the two halves together. Set them aside, they will be needed for re-
assembly.

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ASSEMBLY GUIDE

3a. After each of the unit's halves are moved to the desired location, they should be
placed together.
Align the two half connector holes on the top of the frame and the two holes at the
bottom of the frame. Both are located at the rear of the unit.
3b. With the holes aligned, secure the two halves of the unit to one another by inserting
the four half connector bolts (1/4" x1" hex head bolts), found in the accessory
package, into each of the holes. Secure them using the lock washers and nuts
provided.
3c. Use a 3/4" socket or variable end wrench to remove the bolts attaching the shipping
bars located across the top of the unit. When removing these bars, be careful not to
drop them or let them damage the lamps.
3d. The next step is to level the unit. Make sure that the unit is in the desired location.
Once the unit is level it will be immobile. Use a 9/16" wrench, adjust the levelers on
the bottom of the unit so that the tops of the two doors are level. There should be no
gap when the doors are closed. The doors should bear little weight, but the door
castors should be firmly lowered to the floor. The weight of the unit must be borne
entirely by the leveling feet and not by the castors. This will cause the unit to be
immobilized until the proper tool is used to lift the leveling feet should the unit ever
need to be relocated.
Hint: Extending the right rear leveler will tend to lower the right front of the unit.
Experimentation is the best method for leveling the unit.
3e. Connect the electrical half connector at the top rear of the unit, making sure that all the
wires are color matched correctly.
3f. Retrieve the gray large metal parts (caps) and the small nylon push rivets you will find
in the accessory box. Remove the protective wrapping from the caps. First position
the rear caps with the wiring on the rear sections of the unit. Connect the speaker
wires from the left cap to the right cap. Then connect the 12-pin and 6-pin connectors
from the right rear corner to the corresponding connectors on the right cap. Place the
all of the caps in their appropriate positions on the top of the unit by lining up the
corner of the cap with the corners of the unit.
Align the predrilled holes in the caps with the predrilled holes in the mounting brackets.
Then push the rivets into their appropriate holes. Repeat this step until all the caps
are fastened.
3g. At the rear of the unit (inside) there will be two white handle brackets (one towards the
top of the unit and one at the mid point, vertically). Attach the white plastic grips to
these. The grips are found in the accessory kit and are connected in pairs by a
threaded stud. Screw one plastic grip halfway onto stud. Put the stub with grip through
the hole in metal bracket, mounted inside unit, and then screw other grip onto the
remaining end of the stud.
3h. Also in the accessory package are two curved metallic handles. These are the
exterior handles and are to be attached to the front of the unit with the black hex head
screws. Place inside of curve toward sides of unit.
3i. If included, remove the printer from the box. Plug the printer interface module onto the
auxiliary port on top of the Spectra 300. Attach the 25 pin plug of the printer cable
onto the interface module and the other end of the cable into the printer. Plug the
printer into a standard wall outlet.

7
ELECTRICAL INSTALLATION

CAUTION
Always remember: ELECTRICITY CAN KILL! Exercise caution
whenever any of the casings are off the unit or when working with
the electrical service.

Spectra 300 series phototherapy equipment requires a dedicated service. All wires should
terminate directly at the service and must not power any other equipment. A non-dedicated
service may result in invalidation of the warranty. Spectra 300 models are supplied with 1/2"
flexible steel conduit encasing the power entry wires, which must be permanently wired into a
wall junction box. The electrical junction box must be installed in accordance with the National
Electric Code, and local codes, before the unit arrives. The junction box should be wired to a
service panel with 30 Amp circuit breakers (or 15 Amp for 24 Lamp, 230V units). Daavlin
specifies that the junction box must be equipped with a safety disconnect switch. This
enclosure should be mounted to the wall against which the unit will stand at a height of four feet
from the floor.

240/120V, 60 Hertz, Split Phase Units


(United States, Canada, Mexico, Taiwan, parts of Japan, and some other countries.)
Four ten gauge wires in a 9 foot long steel conduit must be wired into a service junction box.
The black and red wires, when connected, should measure 208 to 230 Volts between them and
120 Volts from each wire to the ground wire (green or green/yellow) and the neutral wire (white
or blue). There should be no measurable voltage between the ground and neutral wires. The
black and red wires should be breakered at 30 Amps each.
208/
240V
NEUTRAL WHITE 10 AWG

120 VAC RED 10 AWG 30 AMP


BLACK 10 AWG CIRCUIT
120 VAC
BREAKER
GROUND GREEN 10 AWG

30 AMP
SAFETY DISCONNECT SERVICE
PANEL

HARDWIRED
TO THERAFLEX

120V Single Phase Units (24 Lamp)


Three ten gauge wires in a 9 foot long steel conduit must be wired into a service junction box.
The black, when connected, should measure 120 Volts between it and the ground (green or
green/yellow wire) wire or the neutral (white or blue wire). There should be no measurable
voltage between ground and neutral. The black and white wires should be breakered at 30
Amps each.

230V Single Phase Units


Three ten gauge wires in a 9 foot long steel conduit must be wired into a service junction box.
The black, when connected, should measure 220 to 240 Volts between it and the ground (green
or green/yellow wire) wire or the neutral (white or blue wire). There should be no measurable
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voltage between ground and neutral. The black and white wires should be breakered at 30
Amps each (or 15 Amps for 24 Lamp units).

VENTILATION

For the comfort of the patient during treatment, all Spectra 300 Series models are equipped with
a powerful ventilation fan concealed under the platform. To dissipate heat (250 BTU / minute
from a 48-lamp unit), an exhaust fan directly over the cabinet is recommended. To be effective,
the exhaust fan must have an adequate supply of fresh air and a place to expel the exhausted
air, such as out of doors or into a very large area. To assure a continuous supply of fresh air to
the room, a louver-style door is recommended, or grates can be installed in the existing door.

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FUNCTIONAL CHECKOUT

The first step is to engage the circuit breakers, found under the right rear corner of the unit, by
pushing them backward towards the inside of the unit to the on position, and observing the
power on sequence.
• Orange message LED lights
• Orange message LED turns off and LCD backlight is lit
• Orange message LED lights and LCD backlight is turned off
• Orange message LED light is turned off and LCD sequences from all white to just backlight lit
• LCD backlight stays lit, LED lamps sequence, starting with the Orange message light and lighting
in sequence from bottom to top until all lamps have toggled on, then off.
• "Checking program ROM" will be displayed on the LCD, followed by "Checking Pat Recs",
"Checking Trt Recs", and " Checking Rx Tables".
• " Please Wait" will be displayed followed by copyright date and version of program.
• The copyright and version screen is replaced by the first operator screen with the date time and
PIN # prompt. The green ready LED will light and an audible "System Ready" will be announced.
Note: The unit will go through this same self test procedure daily. It will occur
approximately one (1) hour after the programmed office closing time, if the unit is not in use.

The UV2001 control software is accessible at three different levels (Please see the operating
manual for more information). The first level, or PATIENT level, can be accessed by means of a
5 digit patient identification number. It is used primarily by operating personnel to treat patients
during programmed office hours.
The second level, called the OPERATOR level, can only be accessed through use of an
exclusive 9 digit personal identification number. The default OPERATOR number is
111222333. This number can be changed by the doctor. This number allows access to patient
records and other procedures that are related to the day to day operation of the equipment.
The third level is called the FIELD SERVICE level and is accessed through the number
384483602. This number is to be used only by service personnel to carry out service
operations such as software testing and calibration.

Initialize operating settings.


1. From the PIN entry menu, enter the Field Service PIN, 384483602, You will be given two
soft key options on the display. They are called OPERATOR and FIELD SERVICE.
Choose OPERATOR.
2. If the display is not clear and sharp, select option 5, Adjust Contrast. Use the dial on the
control panel to adjust the LCD contrast.
3. If the time and date are not correct, select option 3, Clock Functions. Set the date and
time from this menu.
4. If the system operator is available, now would be a good time to set the Operator PIN.
Select option 0, Change Operator PIN.
5. Select option 6, to check system messages. Make a note of any system messages that
are present, then acknowledge those messages by pressing the appropriate soft key. If
you consider any of the messages may be a problem, refer to the Troubleshooting Guide
for additional information on system messages.
6. Remove power from the UV2001, wait about 10 seconds, then reapply power. The board
should power up normally, with no system messages.

Run self-tests.
1. From the PIN entry menu, enter the Field Service PIN, 384483602. You will be given two
soft key options on the display. They are called OPERATOR and FIELD SERVICE.
Choose FIELD SERVICE. The following options are made available:

10
1. Run Self Tests -- selecting this option will lead to a list of (8) other options designed to diagnose the
controller and show any faults.
2. Change Variables -- This area should never be entered unless the service department at DAAVLIN is
called first. The variables under this option control the sensors and safeguards of the system.
Changing these variables can cause severe injury to patients. The current default settings of these
variables are:
Minimum UVA manual cal limit -------------------------------------- 0
Maximum UVA manual cal limit ------------------------------------ 50
Minimum UVA sensor counts ------------------------------------- 100
Maximum UVA sensor counts ------------------------------------ 1000
Maximum bad UVA readings before failure --------------------- 100
Minimum UVB manual cal limit ------------------------------------- 0
Maximum UVB manual cal limit ------------------------------------ 20
Minimum UVB sensor counts ------------------------------------- 100
Maximum UVB sensor counts ------------------------------------ 1000
Maximum bad UVB readings before failure --------------------- 100
Number of power interrupts ------------------------------------------- ?
Number of times global variables saved ----------------------------- ?
Additional delay before sensor failure ------------------------------ 0*
Units per 100 lamp hrs since calibrate ------------------------------- 0
? Two of the listed variables are informational and do not have a default value: "Number of
power interrupts", and "Number of times global variables saved".
* While the default value for the "Additional delay" variable is 0, it may be set at the factory with
a value up to 80.
3. Lamp Calibration -- See next section
4. Show System Recs -- Shows current version of the software, and the date that it was compiled.
5. Backup/Restore -- Allows the UV2001 databases (patient, treatment, Rx) to be backed-up (stored), and
restored from, an IBM compatible PC. This would mostly be used by service personnel during a board
swap to move the data on the old board to the new one.
2. Select the Run Self Tests soft key, then run self-tests 1-7.
1. Program Check -- Runs test on program and show status and current version
number.
2. Patient Records -- Shows number of patient records used, empty, OK, and bad; and
allows for the deleting of bad records.
3. Treatment Records -- Shows number of treatment records used, empty, OK, and
bad; and allows for the deleting of bad records.
4. RX Records -- checks protocol database and shows number OK and number bad.
Will also allow the editing of bad records.
5. Switch and Key -- Allows for the testing of the keypad, platform switch, turbo dial,
and door switch.
6. Display Test -- Fill screen with white pixels to show any apparent faults with LCD
display.
7. Audio Test -- Allows for the play back of audio soundtrack.
8. Maint Switches -- This test is intended primarily for factory service.
9. Sensor Tests -- Allows the lamps to be turned on manually and the sensor readings
to be displayed in real time.

If tests 1-7 pass, then proceed to the Unit Calibration section. If not, refer to the
Troubleshooting Guide.

11
UNIT CALIBRATION

THIS UNIT GENERATES ULTRAVIOLET RADIATION.


WEAR UV BLOCKING EYE WEAR & SHIELD YOUR SKIN.

Calibration is required whenever a significant number of lamps are replaced. Annual calibration
is suggested.
The calibration procedure requires an external light meter with UVA and/or UVB sensor.
(NOTE: There are two different types of UVB sensors for the meter, Broad Band and Narrow
Band UVB. Be sure that you have the correct sensor). The meter currently used by DAAVLIN
is the International Light IL1400, digital light meter. Call DAAVLIN if you wish to purchase a
light meter. Light meters vary from company to company. Each has their own calibration
standard. This makes calibration with other light meters less than absolute and can be
potentially dangerous.
1. Locate the UV sensor(s) mounted behind the lamps in the right door. Verify that the
sensor(s) are unobstructed, clean, and centered in the hole in the reflector. Using a
tripod, place the external light meter’s sensor approximately 3 feet from the platform and 9
inches away (as measured with the Daavlin Calibration Standard) from the lamp type
being calibrated (#6 or 7 on a 48 lamp machine). Start with UVA on a combination lamp
machine. For a diagram showing lamp positioning and numbering, refer to the LAMP
POSITION AND WIRING DIAGRAMS.
2. From the PIN entry menu, enter the Field Service PIN, 384483602. You will be given two
soft key options on the display. They are called OPERATOR and FIELD SERVICE.
Choose FIELD SERVICE.
3. Select option 3, Lamp Calibration.
4. Ensure that the doors are closed, then select the CAL A soft key to calibrate UVA (or CAL
B soft key to calibrate UVB). The lamps will come on and the screen will change to show
a 5 minute decreasing warm-up time and power output. Allow the time to count down the
full five minutes. When the time reaches zero, the screen will change again showing the
last reading and asking for a new reading.
5. Record the power reading on the meter and UV2001 controller before making any
changes. Enter the reading from the external meter into the UV2001 system where
prompted for "new reading". Press accept on the keypad. The screen will return to "lamp
setting". If the reading on the screen does not show the reading you entered to within one
or two tenths, repeat the procedure again reentering your external meter's reading. Do
this until your meter reading appears on the "lamp setting" screen, then press accept.
Repeat these same steps for the UVB lamps. Remember to change your meter to UVB and
move the sensor in front of the UVB tube. Note that the UVB lamps are more dangerous, keep
exposure to a minimum.
If a large change is made to the calibration, adjustments may be necessary to patient doses.
For example, if the UV2001 controller was reading 18 and the test meter was reading 14,
adjusting the UV2001 calibration to 14 will result in a real dose increase of almost 30%. If the
patient's dose is not decreased by 30% they will receive a severe overdose. Conversely, if the
new reading is higher, the patient could receive an under dose. Please call Daavlin if you have
any questions about adjustments.

12
AUXILIARY AUDIO HOOKUP

Spectra 300 are equipped with two speakers, even though only one is used for the operator
interface's audio cues. The second speaker is provided so that an external stereo sound
system can be played through the UV2001's control system. In addition to the convenience of
having the speakers already mounted in an optimum location for the patient, it also addresses a
safety issue, by allowing the controller to attenuate the entertainment system when it has a
message to convey.

A set of four push button speaker terminals are located on the top of the cabinet, at the right,
rear of the unit. These auxiliary audio inputs are 8 ohm, and are rated for 20W. The red
terminals are relay switched when the control system plays a message, but the attenuator circuit
provides a minimum 24 ohm load between the red and black terminal pairs, even during the
switch time. Exceeding the power rating could damage the speakers, the external sound
system, or even the UV2001 controller.

1. Test the external sound system before connecting it to the Spectra 300, then turn the
volume to minimum and turn-off the power. Disconnect the test speakers.

2. Connect the speaker outputs from the sound system to the Spectra 300's speaker
terminals. Right and left orientation is not critical, since the patient may be facing any
direction.

3. Turn on the sound system. Slowly turn-up the volume to a comfortable level. If the sound
does not come up, or is distorted, turn-off the amplifier immediately and recheck the wiring
and specifications for the amplifier speaker outputs to ensure compatibility.

4. Make sure the UV2001's messages can be clearly heard while the external audio source
is playing. If it is necessary to adjust the volume for the operator interface, enter the
UV2001's Operator Menu, using either the Operator or Field Service PIN. Select option 4,
Audio Settings. Use the arrow keys to move to the volume setting field, then use the turbo
dial to adjust the volume. Message samples can be played from this menu to verify the
results.

13
TROUBLESHOOTING GUIDE

CAUTION
This unit generates ULTRAVIOLET RADIATION
Wear UV blocking eyewear & shield your skin when running tests
with the lamps on.

Use the Troubleshooting Guide in conjunction with the PART LOCATOR & REPLACEMENT
INSTRUCTIONS and LAMP POSITION AND WIRING DIAGRAMS to diagnose and repair the
Spectra 300 Series. This section presents a list of symptoms and provides general guidelines
to help you correct them. Either look through the following pages for a symptom heading that
applies to your problem, or look through the headings in the Table of Contents and go directly to
the correct page. The guidance in this section assumes some familiarity with the operation of
the system and basic electrical technician skills. For more information on how to operate the
system, refer to the FUNCTIONAL CHECKOUT section of this document, and the Operating
Instructions manual.

WARNING
Always remember: ELECTRICITY CAN KILL! Many of the
diagnostic tests will require measurements of potentially lethal
voltages. Exercise caution whenever any of the casings are off
the unit or when working with the electrical service.

Keep notes on the steps you take, measurements, and error messages observed. Be sure to
follow the instructions in the PART LOCATOR & REPLACEMENT INSTRUCTIONS when
accessing components to perform diagnostics or repair. If the suggested steps fail to resolve
your problem, or you believe that you have located a defective component, contact the Daavlin
Service Dept. for additional instructions. Be prepared with the Spectra 300's serial number and
your list of error messages. Please use the part number given in the PART LOCATOR &
REPLACEMENT INSTRUCTIONS when ordering any components from the Daavlin Service
Department.

THE DAAVLIN SERVICE NUMBER IS 1-800-322-8546 (IN THE UNITED STATES AND
CANADA). ALL OTHERS DIAL 1-419-636-6304 OR FAX 1-419-636-1739
OR YOU CAN EMAIL US: [service@Daavlin.com]
CAUTION
Static electricity can damage electronic components.
Discharge your body's static electric charge by touching a bare
metal surface on the chassis before touching any components
inside the Spectra 300’s outer casing.

14
System Messages
The UV2001 system sometimes has information to convey to the operator concerning
“abnormal” conditions. Some system messages will be displayed immediately, some only when
you try to give a treatment. Depending on the type of message, some action may be required to
clear the error and message before treatments may resume. Always check the system
messages under menu option 6 of the operator menu when you see the MSGS LED is on.
Some messages can only be acknowledged and cleared using the Field Service PIN.

1. From the PIN entry menu, enter the Field Service PIN, 384483602. You will be given
two soft key options on the display, OPERATOR and FIELD SERVICE. Choose
OPERATOR .
2. Select option 6, system messages.
3. Write down each system message and press the “Ack Msg” softkey to acknowledge the
message and display the next message (if any).
4. When you have acknowledged all system messages, the screen with display “no
messages on file” and the MSGS LED will go out.
You may then need to resolve the issue that caused the message to be displayed. Below is a
list of system messages, a brief description of what the message means, and a suggested
course of action to take in response to the message. System messages below the double line
are issued during power-on self-test only.

Message text Description Action


Check UVA Improper UVA light level See "UV Sensing Problems" symptom
light level detected when UVA light on heading
Check UVB Improper UVB light level See "UV Sensing Problems" symptom
light level detected when UVB light on heading
Intermittent Brownout conditions occurred Caused by power line transients. Call
power Daavlin if this message appears frequently.
Patient records Patient database has less than If that many records haven't been entered,
nearly full 10 empty records left (≥ 290 run Self Test #2, Patient Records.
records entered) Otherwise, delete old records.
Treatment Treatment database has less If that many records haven't been entered,
records nearly than 10 records left (≥ 2490 run Self Test #3, Treatment Records.
full records entered) Otherwise, delete old records.
Patient records Patient database has no If 300 records haven't been entered, run
full records left Self Test #2, Patient Records. Otherwise,
No new patients can be added delete old records.
until an old patient is deleted.
Treatment Treatment database has no If 2500 records haven't been entered, run
records full records left Self Test #3, Treatment Records.
Oldest treatment has been Otherwise, delete old records.
deleted
UVA lamplife Time to replace the UVA If it seems too soon since the lamps were
nearly lamps last changed, check with Daavlin.
exhausted Otherwise, replace the lamps.
UVA calibration Time to calibrate the UVA See Unit Calibration section.
due lamps
UVB lamplife Time to replace the UVB If it seems too soon since the lamps were
nearly lamps last changed, check with Daavlin.
exhausted Otherwise, replace the lamps.
UVB calibration Time to calibrate the UVB See Unit Calibration section.
due lamps
Unexpected Probably caused by watchdog Call Daavlin to report circumstances of
reset timer reset.

15
Excessive UVA The UVA sensor detects UVA See "UV Sensing Problems" and "UV
light present light when the UVA lamps Lamps Lit When They Shouldn't Be"
should be off symptom headings
Excessive UVB The UVB sensor detects UVB See "UV Sensing Problems" and "UV
light present light when the UVB lamps Lamps Lit When They Shouldn't Be"
should be off symptom headings
UVA/UVB gains On power up, gain values Run the first four self-tests to check the
invalid. Using equaled zero. software program and database records,
defaults. Gain values set to defaults. then call Daavlin.
Global vars Approaching write limit for Not an immediate problem, but call Daavlin
pages nearly global variables in Flash ROM Service to see if a board replacement
exhausted. should be scheduled.
RTC and Elapsed time measured by Verify cable from P12 to LCD module is
internal time processor different than Real routed up right side of board. If cable
out of sync Time Clock. correct, & still get message, controller
probably defective.
System Controller did not reset during Verify jumper installed between pins 3 & 4
watchdog is not watchdog self-test. of P1. Otherwise, controller probably
working defective.
Program ROM Controller software may be Run Program Check from Field Service/Self
checksum does corrupted. Test menu. If fails, software will have to be
not agree reloaded.
Corrupted One or more patient records Go into Patient Records from Field
Patient have been corrupted. Service/Self-Test menu. Edit corrupted
Records records, as required.
Corrupted One or more treatment records Go into Treatment Records from Field
Treatment have been corrupted. Service/Self-Test menu. Delete corrupted
Records records, as required.
Corrupted RX Prescription Table has been Run Rx Records from Field Service/Self
Table corrupted. Test menu. If fails, reload default table from
Factory Service menu, then customize from
Operator/RX Tables menu.

16
WARNING
THERE ARE THREE TYPES OF UV LAMPS.
Do not put them in the wrong sockets when changing lamps.
If you are unsure of lamp position, refer to the LAMP POSITION
AND WIRING DIAGRAMS.
UVB LAMPS are to be put into places with a
RED UVB STICKER ONLY.

A Single Lamp Doesn't Light


Replace with a known good lamp, of the same type. Before inserting the good lamp,
check both lamp sockets for any signs of damage (burned or blackened appearance),
and for any foreign material in the socket.
A. If this lamp lights, replace the faulty lamp, being aware of the aforementioned caution
concerning UVB lamps. UNIT CALIBRATION is required if a significant number of
lamps are replaced.1
B. If the lamp fails to light, check ballast and lamp socket wiring. If the ballast and
wiring is good replace the lamp holder.

A Pair of Lamps (2) Don't Light


Replace the lamps with two known good lamps, of the same type. Before inserting the
good lamps, check the lamp sockets for any signs of damage (burned or blackened
appearance), and for any foreign material in the socket.
A. If the lamps light, then one or both of the original pair is faulty. Swap each one back
in individually to check which. Replace the faulty lamp(s), being aware of the
aforementioned caution concerning UVB lamps. UNIT CALIBRATION is required if a
significant number of lamps are replaced.1
Note: If the lamps in this position have failed recently (more frequently than the
other lamps) then the ballast could be faulty, as well.
B. If the lamps do not light, check the ballast and lamp socket wiring. If the wiring is
good, replace the ballast.

Half of UVA or UVB Lamps Don't Light


A. Check the service breakers. There may be two independent breakers at your
electrical panel to provide service for a 120/240V split phase machine – both need to
be on.
B. Check the half-connectors, that is the connectors between the right and left side of
the machine. Make sure they are securely connected.

Check the lamp type and the side of the unit that is lit (e.g., UVA left, UVB right). Locate
the applicable relay and make the following measurements. Refer to the wiring
description and diagrams under Lighting System in the Part Locator and Replacement
Instructions section.

1 The lamp in front of the sensor should be representative of the lamps in the machine as a whole. If that
lamp must be replaced individually, it is better to move a lamp of the same type from another part of the
machine, that is the same age as most of the lamps in the machine, and put the new lamp in that
location, instead.
17
Check for 120/230V at the AC source terminal, #1, of the relay with the cabinet powered,
but when the lamps should be off.
C. If AC is not present then check the AC wiring and the circuit breaker(s).
• If the circuit breaker is not working, replace it.
D. If AC is present then go into the Field Service/Calibrate Lamps menu to turn on
the lamps. Check for AC at the switched terminal, #2.
• If AC is present, then there is a problem with the wiring to the ballasts.
Check all connectors and terminals.
E. If AC is not present, check for 10-12VDC across the input terminals, #3 & 4, to
the relay.
• If 10-12V present across the input of the relay, but power is not being
switched at the output, then the relay is defective, replace it.
• If 10-12V is not present across the input of this relay, then there is a problem
in the control wiring between the relay that controls the other half of the
lighting and this relay. Check the continuity of the wiring and repair, as
required.

UV Lamps Lit When They Shouldn't Be.


A. If lamps are on and the control system is not in an active state, there is probably a
defective relay. Check the lamp positions that are inappropriately lit and refer to the
wiring diagram to see which relay controls those lamps. Replace the defective relay,
or UV2001 Controller, as appropriate.

None of the UVA/UVB Lamps Light.


The lamps don't light, but the system appears to be mostly working, otherwise.
A. Is the door closed? The lamps will not light with the right door open. If the yellow
Door Open LED is lit, the controller is sensing that the door is open.
• If the door is closed, but the Door Open LED is on, then check the door switch
and associated wiring to P10 on the controller board.
B. Try to start the treatment from the other switch -- if you tried to start the treatment
from the foot switch inside the cabinet, then try from the front control panel. If the
foot switch or keypad is not working correctly, then refer to those symptoms in the
troubleshooting guide.
C. Try turning on the lamps from the Field Service/Calibrate Lamps menu. If the UVA
(or UVB) LED doesn't light when you try to turn the lamps on, then disconnect the
relay control connector from P6.
• If the LED still does not light, then the controller board is probably defective.
D. If the UV lamps don't light, but the associated LED indicators do, then measure the
voltage from pin 8 on P6 (P6-8) to pin 6 or 7 for UVA or UVB, respectively. This
measurement should be made with the relay control cable still unplugged from P6.
1. If 10-12V is not present, then the controller board is probably defective.
2. If 10-12V is present, then reconnect the relay control cable, and locate the
applicable solid state relays. Refer to the wiring description and diagrams under
Lighting System in the Part Locator and Replacement Instructions section.
Check for 120/230V at the AC source terminal, #1, of the relays with the cabinet
powered.
• If AC is not present then there is a problem with the AC wiring. Check-out the
AC wiring and fix as required.

18
3. If AC is present, then the problem is probably with the relay control wiring
between the controller board and the relays. Check out the wiring and
connectors in that path.
• If the wiring checks out, lift the leads from the input of each relay individually
to isolate a shorted relay input. The relay that is disconnected when the
lamps start working is defective.

UV Lamps Lit When They Shouldn't Be.


System Messages of "Excessive UVA(B) light present", audio warnings that the lamps are lit
when they are, but shouldn't be.
Switch the circuit breaker(s) off. Remove the relay control cable from P6 on the
controller board, then switch the breaker(s) back on.
A. If the lamps are still on, there is a defective relay. Check the lamp type and the side
of the unit that is lit (e.g., UVA left, UVB right), then replace the defective relay.
B. If the lamps are off with the relay control cable disconnected, then make sure the
backlight cable to P12 is routed to the right side of the board. It can interfere with the
operation of the controller, if it lays across the upper left quadrant of the board.
Otherwise, the controller board is probably defective.

UV Sensing Problems.
System Messages of "Check UVA(B) light level", "Excessive UVA(B) light present, audio
warnings that the lamps are lit when they are not.
A. Verify that the sensors are clean, unobstructed, and centered in the holes in the
reflector.
B. Verify that the lamps really aren't on -- the UVB tubes can be hard to see. Be sure to
wear UV blocking eye wear and apparel when checking.
C. Check that the software variables in the Field Service/Change Variables menu are
set correctly. Refer to the variables table in the Functional Checkout section of this
manual. Also run the Field Service/Self Tests Program Check.
D. Remove the controller board and check for any signs of damage or foreign matter.
The sensor leads should be straight and perpendicular to the board. If none of these
steps resolves the problem, the controller board is probably defective.

Keypad Problem.
Some, or all, of the keys on the keypad do not respond.
A. Are any of the LEDs lit? Does the fan come on when you press the fan switch on the
platform? If there is no activity at all, refer to the symptom heading, "System
Appears to be Dead".
B. Verify that the cable from the keypad is plugged firmly onto P3 of the controller
board. Pull the connector off and plug it back in. If this does not resolve the
problem, then the keypad is probably defective {next choice would be the controller
board}. This is almost certainly true if there is a crease across the ribbon cable
where it was pinched between the front panel and the cabinet.

Turbo Dial Problem.


Check the wiring from the Turbo Dial to P7 of the controller board. Pull the connector off
and plug it back in. Do the same on the Turbo Dial side of the cable. If this does not

19
resolve the problem, then the Turbo Dial is probably defective {next choice would be the
controller board}.

LCD Problem - No Backlight.


No display - LCD doesn't light up when key is pressed.
A. Are any of the LEDs lit? Does the fan come on when you press the fan switch on the
platform? If there is no activity at all, refer to the symptom heading, "System
Appears to be Dead".
B. If there is controller activity, but the display does not light up when you press a key
on the keypad, then remove power from the system. Check the wiring from the LCD
module to P12 of the controller board (this is connector has high voltage when
live, so be sure power is off). Pull the connector off and plug it back in. Reapply
power. If this did not resolve the problem, the fluorescent backlight may be defective
{next choice would be the controller board}. Replace the LCD module.

LCD Problem - Distorted Display.


Display distorted in some way - all white or blue, horizontal or vertical stripes, etc.
A. If there are characters on the display, but they are washed out, or there is a reddish
tinge to the display, then adjust the contrast. Refer to the Functional Checkout
section for more information.
B. Check the wiring from the LCD module to P9 of the controller board. Pull the
connector off and plug it back in. If this does not resolve the problem, then the LCD
is probably defective {next choice would be the controller board}. If the display is
usable enough to operate the system, run the Field Service/Self Test Program
Check and Display Test and report the results of those tests when you contact
Daavlin.

LED Problem - Lit When It Shouldn't Be.


Power the unit off, then back on again. Watch the LEDs carefully during the power-up
self-tests. If one of the LEDs seems to be stuck on all the time power is on, then unplug
the relay control cable at P6, and try again. If one of the LEDs still seems stuck on, then
the controller board is probably defective. Either way, call Daavlin and report the results.

LED Problem - Doesn't Light When It Should.


A. Do the UV Lamps and Fan function properly? If not then refer to the symptom
headings for those problems.
B. Power the unit off, then back on again. The LEDs should light in sequence. If one of
the LEDs does not light, then check the wiring and connectors from the LED board to
P4 of the controller board. Pull the connector off and plug it back in. If the LED(s)
still don't light, then the LED board is probably defective {next choice would be the
controller board}.

Audio Problem.
A. If the problem is only with the operator interface voice and tones, check the audio
settings in the Operator/Audio Settings menu. The voice and tones only play
through the right speaker. If there is any external audio device connected, remove it
to see if that is interfering with the normal operation of the system.

20
B. Is the problem with the auxiliary audio? If so, verify that the external device is
working properly and is connected as described in the Auxiliary Audio Hookup
section.
C. Check the wiring and connectors at P5 of the UV2001 controller board. Pull the
connector off and plug it back in. If it still doesn't work then check all the audio
cabling and connections. The top caps of the unit will have to be removed in order to
check the connections to the speakers and the connector between the two halves of
the unit. Be especially careful of the right side cap, there is crucial wiring entering
from the unit to other jacks located on the cap.
D. If the problem appears to be with one speaker, then try swapping speakers to see if
the problem "follows" the speaker -- if so, replace that speaker. If there is a buzzing,
or rattling on one side that stayed on the same side even though the speaker was
swapped, look for a loose panel, screw, wire, etc. that may be vibrating from the
sound.

Foot Switch Doesn't Work.


A. Go to the Field Service/Self Test menu and select option 5, Switch and Key test. If
the foot switch appears to be functional from this test, then refer to a symptom
heading related to the function you were trying to perform.
B. If one or both portions of the foot switch appear inoperative, then shut off the
breaker(s) and access the three terminal connector on the back side of the foot
switch support plate in the platform assembly. Check for continuity between the
center socket and the side that appears to be inoperative, while alternately pressing
and releasing the affected portion of the switch.
• If the switch does not make contact, or makes contact all of the time, then
replace the defective foot switch.
C. If the switch itself appears functional, then reconnect the foot switch in the platform.
Remove the cable from connector P6 on the controller board. Check for continuity
between pins 2 and 4 on the cable connector when the Lamps pad is pressed, and
between pins 3 and 4 when the Fan pad is pressed. Also verify that the lines are
open when the switch is not pressed. Refer to the LAMP POSITION AND WIRING
DIAGRAMS.
1. If the switch appears open or closed when it shouldn't be from the controller end,
then there is a problem in the wiring between the switch and the controller.
Check all of the connectors, wiring, and tie points in between.
2. If the switch and interconnect appear functional, then the controller may be
defective.

Fan Runs All the Time.


Can not shut off the fan.
Does the yellow Fan LED turn off and on when you press the Fan portion of the foot
switch?
A. If the Fan LED stays on when you when you press the Fan switch, then turn the
power off to the cabinet, wait a few seconds, then turn it back on. If the fan is
now off, but you can not turn it back on, then there is a problem with the foot
switch. Refer to the symptom heading "Foot Switch Doesn't Work".
B. Remove one of the wires from the input side of the Fan Relay.

21
• If the fan turns off, then there is a problem with the wiring between the
controller and the fan relay. Check all of the connectors and wiring. Fix as
appropriate.
• If the fan stays on, then the Fan Relay is defective.

Restricted or No Airflow with Fan Running.


A. Does the yellow Fan LED light when you press the Fan portion of the foot switch? If
not, refer to the symptom heading "Foot Switch Doesn't Work".
B. Are the platform's power and control cables securely plugged-in.
C. Check for obstructions in the air ducts.
D. Does the problem only occur when someone is standing on the platform? Check for
any loose connections in the platform wiring. If all the electrical connections are
good, and the fan is free from obstructions, then the platform structure itself may
need replaced.
E. Disconnect the power cable from the platform. Refer to the LAMP POSITION AND
WIRING DIAGRAMS for guidance with the rest of this section.
F. If the blower doesn't operate, but the fan LED does, then disconnect the cable from
P6 on the controller board. Measure the voltage from pin 3 on P6 (P6-3) to P6-4,
while the fan LED is lit.
1. If 10-12V is not present, then the controller board is probably defective.
2. If 10-12V is present, then reconnect the relay control cable, and locate the fan
relay. Check for 10-12V across the input of the fan relay while the Fan LED is lit.
If 10-12V is not present, lift the input wires from the relay and check the voltage
across them.
a. If 10-12V is not present, then the wiring from the controller to the relay is
defective.
b. If 10-12V is present, then the relay is defective.
G. Verify mains voltage between terminal 1 of the fan relay, and the platform neutral. If
power is not present, the there is a problem with the wiring to that terminal. Fix as
required.
H. Verify mains voltage between terminal 2 of the fan relay, and the platform neutral
while the Fan LED is lit. If power is not present, then the relay is defective.
I. Reconnect the power cable to the platform. Measure the voltage between the Hot
and Neutral connections on the terminal strip in the platform assembly. If mains
voltage is not present, then check the connectors and wiring from the cabinet to the
platform. Fix as required.
J. Turn off the power to the cabinet and disconnect one capacitor lead. Check if the
capacitor is shorted. If so, replace it.
J. Check all of the wiring to the motor and capacitor. If nothing is evidently wrong, then
it is probably best to replace both the blower and capacitor.

System Appears to be Dead.


No lights on the control panel, no response to key presses.
A. Are the circuit breakers on?
B. Is there power on the service to which the unit is attached? Check the service
breakers.
22
C. Verify that there is 12VDC across Pins 1 and 6 of P2 on the UV2001 controller
board.
1. If no 12VDC, then verify that the correct AC power (120/230VAC) is across the
input to the power supply.
a. If there is AC power on the input to the power supply. Remove the connector
on the output side of the supply and check for 12VDC on the power supply
connector.
• If there is the proper AC power on the input, but no 12VDC on the output,
then the power supply is probably defective. Check the fuse on the
power supply. Report the condition of the fuse when you contact
Daavlin's Service Dept.
• If there is 12VDC on the output when the cable to the controller board is
disconnected, but not when it is connected, then proceed to step 2.
b. If there is no AC power on the input, check the AC wiring to the power supply,
and verify that the circuit breaker is functional. Make repairs as required.
2. If there is 12VDC, then remove power from the unit. Check that all of the
connectors to the UV2001 controller board are installed correctly. Do this by
unplugging each connector and examining the board and connector for bent pins,
loose connections, or any other signs of damage or foreign matter. After
examining and reconnecting the controller board, apply power to the unit. If the
unit still appears to be dead, then the controller board is probably defective.

23
PART LOCATOR & REPLACEMENT INSTRUCTIONS

CAUTION
Always remember: ELECTRICITY CAN KILL! Exercise caution
whenever any of the casings are off the unit or when working with
the electrical service. These are all labeled with DANGER labels
for a good reason.

All SPECTRA 300 Series units are equipped with circuit breakers.
Use them. If the breakers are not reachable, use the safety
disconnect, or even the service breakers to disconnect the
electricity.

Use the TROUBLESHOOTING GUIDE in conjunction with this section to diagnose and repair
the Spectra 300 unit. The Part Locator & Replacement Instructions are divided into four
functional sub-sections:
1. Outer Casing
2. UV2001 Control System
a. Controller Board
b. Keypad
c. Turbo Dial
d. LCD (Liquid Crystal Display) Module
e. LED (Light Emitting Diode) Board
f. Power Supply
g. Speakers
3. Lighting System
a. Circuit Breaker
b. MOV’s
c. Relay
d. Ballasts
e. Lamp holders
f. UV lamps
4. Platform System
a. Platform
b. Foot Switch
c. Blower
d. Blower Capacitor

Each sub-section describes how to locate and replace various components of the sub-system.
The components listed under each sub-section above, which includes most of the field
replaceable components, are described in detail as follows:
• Daavlin part number
• Component picture (optional)
• Description
• Location
• Replacement procedures
The replacement procedures normally consist of removal instructions -- installation is simply
assumed to be the reverse procedure, unless specified otherwise.

24
Rules of Location
As you face the doors of the unit, this is the front of the unit. At the rear of the unit is a seam
where one half joins to the other. The right half is considered to be everything from the door
with control panel to the seam, as you face the unit. The left half is the opposite side.

Outer Casing

The following section describes the steps needed to remove and replace the outer casing. A
low torque electrical drill with a 1/4" nut driver will make the job much easier. Otherwise, use a
small 1/4" hand held nut driver.

1. To remove front (door) casing:


a. Use the Allen wrench to remove the handle from the door.
b. Remove the self-tapping screws using the drill or nut driver. Remove the bottom
screws first starting at the door edge and moving towards the hinge edge. Be careful
to hold the casing against the frame until all of the screws are removed. It is helpful
to have someone there to hold the casing.
c. Open the faceplate panel using the key provided. Be careful not to drop the faceplate
against the casing. Damage may occur. Then remove all the connectors from the
control board leading from the faceplate.
d. Remove casing. The casing will not stand securely by itself, so stand it against
something, or lay it flat.
e. To reattach casing, simply reverse this procedure. It is very helpful to have someone
to help hold the casing up.

2. To remove rear casing:


a. Remove the screws from the edge nearest to the door. Start from the bottom, and
work your way up.
b. Remove the screws from the back edge in the same manner, starting from the
bottom. It will be helpful to have another person to hold the casing while you remove
screws.
c. Remove casing. The casing will not stand securely by itself, so stand it against
something, or lay it flat.
d. To reattach casing, simply reverse this procedure. It is very helpful to have someone
to help hold the casing up.

25
UV2001 Control System

The UV2001 control system functions as a database, and ultraviolet light integrator, as well as
controlling the other electrical systems in the Spectra 300 systems. The control system is
powered from a 12V power supply, that is then supplied as a common 12V source to the relays
and the platform switch.
The control system is comprised of the following components:
1. Controller Board
2. Keypad
3. Turbo Dial
4. LCD (Liquid Crystal Display) Module
5. LED (Light Emitting Diode) Board
6. Power Supply
7. Speakers
WARNING
Static electricity can damage electronic components.
Discharge your body's static electric charge by touching a bare metal
surface on the chassis before touching any parts of the UV2001 control
system.

26
CONTROLLER BOARD PART # 126CMV

DESCRIPTION: The UV2001 Controller board is


comprised of electronic components which allow
the board to act similarly to a PC type computer.
Located on the back of the circuit board are two
photodiodes that act as UVB and UVA sensors.
Do not replace individual components. If the
board can not be repaired by software methods,
the entire board must be replaced. The circuit
board has several connectors, most of which are
described on the following page.

LOCATION: The circuit board is located behind


the hinged control panel on the right door and
can be accessed with the key to the hinged face
plate. Refer to the following page for a diagram
showing the location and orientation of the
connectors.

REMOVAL: Turn the breaker(s) off. Using the key, open the hinged face plate. Do not let the
panel swing downward to its lowest position without disconnecting the ribbon cable that
connects the keypad to the PCB. If the ribbon cable becomes too taut, damage can be done.
Label all cables with appropriate plug numbers, then disconnect all cables noting each one's
orientation. Using a 1/4" nut driver, remove all of the nuts attaching the circuit board to its back
plate. Pull board clear, being careful not to bend the board, or the sensors on the back.

INSTALLATION: Carefully unpack the new board. The sensors leads should be straight and
perpendicular to the board. Push the board onto the back plate. From inside the cabinet, check
that the sensors are centered in the openings of the reflector. Reinstall the nuts. Connect the
cables carefully, with the same orientation as when they were removed. Make sure the
backlight cable to P12 is routed to the right side of the board. It can interfere with the operation
of the controller, if it lays across the upper left quadrant of the board. Also be careful not to
crimp the ribbon cable in the hinge of the face plate when closed.

27
C90 C89
1 1 1
R31 R30
P5 P11
P10 UVB UVA

P6
1

DAAVLIN
PHOTO THERAPY CONTROLLER

S/N#

P4
1

1 2
P1 3 4
P8
1

P12
P2 1
P9
P3 P7
1 1
1 1

P1 -- Watchdog jumper block


P2 -- Input from power supply
P3 -- Input from keypad
P4 -- LED output
P5 -- Speaker output
P6 -- Relay output, foot switch input
P7 -- Input from turbo dial
P8 -- Background Debug Mode (BDM) connector
P9 -- Control output to LCD module
P10 -- Input for door switch
P11 -- Auxiliary input for program download
P12 -- LCD module backlight

28
KEYPAD PART # 030VKXXX15

DESCRIPTION: The UV2001 keypad is made of


a smooth plastic material with two rectangular
windows which give visible access to the LCD
and the LED indicators. The keypad has an
alpha-numeric keypad as well as function and
cursor directional keys. The back of the keypad
is covered with a strong adhesive. The keypad is
connected to the circuit board via a ribbon cable.

LOCATION: The keypad adheres to the hinged


metal plate located on the right side metal door
casing.

REMOVAL: To remove the keypad, turn the


breaker(s) off, and remove the turbo dial (see
section covering Turbo dial for procedure). Next,
disconnect the ribbon cable from the circuit
board. Peel the keypad from the face plate. It
may not peel easily, but it will come off.

TURBO DIAL PART # 030OPXXXX15

DESCRIPTION: This device is an optical encoder and consists of a main dial assembly and a
rubberized knob. By rotating the turbo dial when
it is software activated, numbers or letters can be
sequenced through, or data can be scanned.

LOCATION: The Turbo Dial is panel mounted on


the lower portion of the hinged face plate.

REMOVAL: After turning the breaker(s) off,


remove the rubber knob. Do this by locating the
Allen head set screw attached to the shaft, and
loosen it just enough to allow the knob to slip off the shaft of the Turbo Dial. Next, use the face
plate key to open the hinged face plate. Be careful not to damage the connecting ribbon cable.
With the face plate open, remove the turbo dial cable, noting its orientation. Then, remove the
large nut holding the Turbo Dial in place. Pull the Turbo Dial clear of the face plate.

29
LCD (Liquid Crystal Display) MODULE PART # 124LC200115

DESCRIPTION: The LCD Module has a


fluorescent backlight, in addition to the LCD
display panel. The backlight receives high
voltage from P12 of the circuit board. Be careful
of electrical shock when working in this area. Do
not let the small gauge wire fool you.

LOCATION: The LCD module is mounted on the inside of the hinged metal face plate behind
the upper clear plastic window of the keypad.

REMOVAL: To remove the LCD module, turn the breaker(s) off then open the face plate, using
the latch key. Take care to ensure that the ribbon cable to the keypad is not damaged. Then,
disconnect the cables at P12 and P9 of the circuit board, noting their orientation. Use a 1/4"
nut driver to remove the four 6-32 nuts attaching the LCD module to the face plate and remove
the LCD.

INSTALLATION: Push the module onto the face plate. Reinstall the nuts, being careful not to
over-tighten them. The LCD module should be held securely to the face plate, but the module
PCB should not be bowed by the nuts. Connect the cables carefully, with the same orientation
as when they were removed. Make sure the backlight cable to P12 is routed to the right side of
the controller board. It can interfere with the operation of the controller if it lays across the
upper left quadrant of the board. Also be careful not to crimp the ribbon cable in the hinge of
the face plate when closed.

LED (Light Emitting Diode) BOARD PART # 790LEDBOARD

DESCRIPTION: The LED board is an indicator panel consisting of six sets of LED lamps. The
panel has a 12V common and a low active control signal for each indicator.
The LED board connects to P4 of the Controller Board.

LOCATION: The LED board is mounted on the left inside of the hinged
face plate.

REMOVAL: To remove the LED board, first turn the breakers off, then
open the hinged face plate, being careful not to damage the keypad ribbon
cable. Disconnect the cable from P4 of the circuit board. Use a 1/4" nut
driver to remove the (2) 6-32 nuts anchoring the LED board to the face
plate. Pull the LED board clear of the face plate.

30
POWER SUPPLY PART # 040COGMP4PS

DESCRIPTION: The power supply for the


UV2001 control system is a switching power
supply made specifically for medical applications.
Input to the supply can be 85-264V, 47-63 Hz.
The power supply outputs 12VDC to the control
system.

LOCATION: The power supply is located behind


the right side door exterior casing and can be
accessed by removing the door casing.

REMOVAL: Turn the breaker(s) off, then remove the right door casing to access the power
supply. Carefully remove all cables, noting their location and orientation. Use a 1/4" nut driver
to remove the (4) nuts attaching power supply to unit. Pull away.

SPEAKERS PART # 050SPXXXX

DESCRIPTION: The audio system of the UV2001 includes two, 8 ohm speakers. The left
speaker is strictly for auxiliary audio use, while the right speaker is used as part of the operator
feedback mechanism, as well.

LOCATION: The speakers are mounted beneath the right and left rear top caps of the unit.

REMOVAL: Turn the breaker(s) off. Remove the top caps. Be especially careful of the right
side cap, there is crucial wiring attached to the cap. After the appropriate cap is removed, turn
the cap upside down to reveal the speaker. Remove the wire leads to the speaker by pulling
the faston connectors from the speaker's terminals. The speaker is mounted on four screws
and secured with nuts. Remove the nuts and carefully pull the speaker from the cap. Be
careful not to damage the fragile speaker cone.

31
Lighting System

The lighting system consists of fluorescent tubes that are powered in pairs -- one-ballast powers
two (2) lamps. The ballasts are terminated into the lamps by a set of RDC type lamp sockets.
The lamps are seated in the socket and illuminate when power is provided through the sockets.

Because of country-to-country differences in voltage and frequency, there are differences in


wiring. Therefore, the rest of this section will be addressed in two parts; one dedicated to the
240/120V, 60 Hz split phase units, and the other dedicated to the 230V units.

240/120V, 60 Hz split phase units

The 240/120V, 60 Hz split phase units are powered from a four wire 240V service that enters
the cabinet via a conduit at the lower right rear corner. The four wires include two hot 120VAC
lines, an isolated neutral, and an earth ground. Both hot lines are broken by a 30 amp circuit
breaker.

One phase supplies the relays that power the UV lamps on the left side of the unit; the other
phase supplies the relays that power the UV lamps on the right side of the unit. When the
controller activates the appropriate relays, either UVA left and right or UVB left and right, the
ballasts are energized via terminal blocks located throughout the unit.

230V single phase units (also 24 lamp, 120V units)

All 230V units, and 24 lamp 120V units are powered from a three wire service that enters the
cabinet via a conduit at the lower right rear corner. The three wires include the hot line, an
isolated neutral, and an earth ground. Both the hot and neutral lines are broken by a 30 amp
circuit breaker. The hot line is then connected to all of the lamp relays. When the controller
activates the appropriate relays, UVA left and right and/or UVB left and right, the ballasts are
energized via terminal blocks located throughout the unit.

From the output of the relays, both units' lighting systems are exactly alike, with the exception of
the different voltage and frequency of the ballasts.

32
CIRCUIT BREAKER PART # 020CBDP30
020CBDP15 (24 lamp, 230V)
DESCRIPTION: The circuit breaker is a double pole type. All Spectra 300 models use a 30
Amp breaker, except 24 lamp, 230V units, which use a 15 Amp. breaker.
LOCATION: The circuit breaker is mounted under the right rear frame. A label on the lower
right rear casing indicates its position.
REMOVAL: Turn power service off, then remove the right rear casing. The wires to the circuit
breaker will have shrink tubing covering their connections. Cut the shrink tubing away and
disconnect both wires, noting their position. Unscrew the nut holding the breaker to the frame.
Pull the breaker up and out.
INSTALLATION: When installing this part, move the lower nut away from its plastic casing to
avoid putting too much torque on the breaker when mounting it on the frame. Be sure to orient
the breaker so that the on position is toward the inside of the machine.

MOV PART # 740MVXXXXRTR


DESCRIPTION: A Metal Oxide Varistor (MOV) is a variable resistance
device (varistor). It is relatively high resistance until the voltage reaches
a certain level, at which point it quickly becomes low resistance. This
device is used to clamp potentially damaging power line surges.
If the MOV is damaged, it can stay in the low resistance state all of the
time, which will prevent the machine from operating. Even if only one
MOV appears damaged, always replace all MOV’s at the same time.
LOCATION: Up to three MOV’s are mounted on the mains power
terminal block and up to five more on the solid state relays behind the
right rear casing.
REMOVAL: Turn power service off, then remove the right rear casing.
Note the position of the MOV’s then unscrew them from the terminal
block and solid state relays.

SOLID STATE RELAY PART # 030RD2450-10


DESCRIPTION: The same solid state relays are utilized for all models. They
are rated for 250VAC at 50 Amps. The relays are activated by a signal voltage
of 3 to 32VDC, which is provided by the UV2001 controller.
LOCATION: The solid state relays are mounted on an aluminum plate, behind
the right rear casing.
REMOVAL: Make certain power is off. Remove right rear casing. Locate the
proper relay. The relay will be marked with the lamp type and the side of the
unit it services (e.g., UVA left, UVB right). Remove all connections from relay.
Mark each connection as it is removed. Remove relay by unscrewing the two (2) mounting
screws.
Installation: Be sure to apply a thin even coat of thermal compound to the replacement relay
before installing it.

33
BALLASTS PART # 010MA79816, 010ADRS216 (120V,60Hz)
010MA49215, 010VA6G325, 010ADMT225 (240V,50Hz)

DESCRIPTION: All of the above


ballasts are rapid start, electromagnetic
ballasts. Each ballast services two (2)
lamps.
LOCATION: The ballasts are located
throughout the unit and are marked with
the lamp numbers they service. The
ballasts are generally in the same
section as the lamps they service. For
example, ballasts powering lamps on the
right door are located behind the casing
on the right door. Refer to the LAMP
POSITION AND WIRING DIAGRAMS
for help locating ballasts and the lamps
they operate.
REMOVAL: Make certain power is off.
Determine the number of the affected lamps. Locate the proper ballast by removing the casing
nearest the faulty lamps. Find the ballast with the appropriate lamp number marked on it. Use
wire cutters to trim the tie-downs (plastic wire retainers) away from the wires being careful not to
nick the insulation on the wires. Remove the white and black ballast wires from the terminal
block, noting their position. Cut the other ballast wires, approximately 8" from the ballast. Use
a 5/16" socket wrench to remove the ballast. Use caution, the ballasts may weigh up to twelve
pounds.
INSTALLATION: Position ballast in its proper place. Use the 5/16" socket wrench to attach the
ballast to the frame. Ensure the ballast is oriented properly. Check the ballast next to it to
ensure the new ballast is being installed properly. Measure the leads on the new ballast to old
leads. Cut to length, allowing enough extra length for a splice in the red, blue, and yellow wires.
Strip the ends 1/4". Use an electrical splicing connector to reconnect the ends of the two sets of
wires, red wires to red wires, blue to blue, and yellow to yellow. The splicing device should be
appropriate for use with 18 gauge wire. Crimp a No. 10 size ring terminal for 18 gauge wire to
the ends of the black and white wires. Attach to the terminal block, black wire to black wire
position, white wire to white wire position. Be sure to check operation of unit. If the ballasts are
connected improperly, the wrong lights may turn on.

34
LAMP GRIDS PART # 100GD03BT (front/back - 4)
100GD03FT (sides - 2)
DESCRIPTION: The lamp grids are chrome plated wire barriers designed to protect the UV
lamps.
LOCATION: The lamp grids are located in the interior of the cabinet, in front of the UV lamps.
REMOVAL: Following is the process for removing a section of the lamp grid.
1. Use an Allen wrench to remove the interior handle (not necessary if removing side
grid).
2. The grid is held at the top by several clips and at the bottom by screws. Remove the
bottom screws.
3. Lift the grid off the top clips, and pull away from the unit. Be careful not to put
pressure on any of the lamps.

LAMP HOLDERS PART # 100LHXXTP (top)


100LHXXBM (bottom)
DESCRIPTION: The lamp holder is a plastic
device that enables the lamps to receive the
ballast voltage. The top lamp holder is spring
loaded for easy removal and replacement of
lamps. The lamp holders used in this unit are
RDC (recessed double contact). Some lamp
sockets are marked with a red UVB sticker.
These sockets are to hold UVB lamps only
LOCATION: The lamp holders are located on an
aluminum plate mounted to the top and bottom of the inside frame of the unit.
REMOVAL: Turn breaker(s) off. Remove grid. Remove all lamps in section. Find defective
lamp socket. The lamp sockets are attached on plates. Use the 1/4" socket wrench to remove
the screws from each end of the socket plate. Pull the socket plate towards you. Remove the
faulty socket from the plate. Insert a small piece of solid wire or small jewelers screwdriver into
the slots adjacent to the lamp wires to release them from the socket. Discard the bad socket.
When replacing UVB sockets; request new, red UVB stickers to be sent along with the
replacement sockets. Affix the stickers to the new sockets before installing them in the cabinet.

35
UV LAMPS PART # refer to table
Lamp Type Light Sources Philips
UVA 060OF72HO 060OF72TL100W
Broad Band UVB 060FS72HO 060FS72TL-12
Narrow Band UVB 060FS72SOFT

DESCRIPTION: The UV lamps are similar to a common fluorescent tube, the primary
difference being the chemical make-up of the phosphor which coats the inside of the lamps.
There are three types of UV lamps used in the Spectra 300 Series machines. Inadvertently
installing the wrong lamp type in a lamp position can result in severe injury.
Lamp Type Light Sources Lamp Markings Philips Lamp Markings
UVA F72T12BL/HO (in black ink) Professional
TL100W (in gold ink)
Broad Band UVB FS72T12HO (in red ink) TL100W/12 (in gold ink)
Narrow Band UVB TL100W/01 (in gold ink)
Because of slight differences in the lamps between brands, it is better to replace lamps with the
same brand of lamp, so provide that information when ordering new lamps, as well as the serial
number of your machine.
LOCATION: Seated in the lamp sockets in the interior of unit, behind a grid. As you open the
right door, the first lamp at the edge of the door is number 1. The lamps are then numbered
counter-clockwise until you reach the last lamp, on the edge of the left door. Refer to the LAMP
POSITION AND WIRING DIAGRAMS for UV Lamp Positions.
REMOVAL: Remove grid. To remove a lamp, simply grasp the lamp and push up. The top
socket is spring loaded, and the lamp will move up. Then, pull the bottom of the lamp towards
you, and pull away from unit. Check lamp sockets, both top and bottom, for any signs of
damage (burned or blackened appearance), and for any foreign material in the socket.
INSTALLATION: Insert the labeled end of the lamp into the top socket, and push up on the
lamp. As the socket slides upwards, push the bottom of the lamp into the bottom socket, and
allow the lamp to be firmly seated into the socket. Replace the grid.
WARNING
THERE ARE THREE TYPES OF UV LAMPS.
Do not put them in the wrong sockets when changing lamps.
If you are unsure of lamp position, refer to the LAMP POSITION
AND WIRING DIAGRAMS.
UVB LAMPS are to be put into places with a
RED UVB STICKER ONLY.

Refer to the TROUBLESHOOTING GUIDE for more information on lamp replacement. Note
that when a lamp set is replaced, the Total Lamp Hours must be reset, and the machine re-
calibrated, as described in the UNIT CALIBRATION section.. Lamp hours are reset under the
Operator Menu, choice 8, Lamp Information.

36
Platform System

The platform assembly has two main functions: the elevation of the patient, and the operation
of a cooling fan. The first function is achieved by the structure of the platform itself. Elevating
the patient improves exposure of the feet and ankles. A high speed blower located in the center
of the platform provides the second function. The blower cools the patient and the lamps,
improving patient comfort and the efficiency of the lamps.

A two position membrane switch is installed on the floor of the platform. The Lamps portion
controls the operation of the lamps during a treatment. When the Fan portion of the foot switch
is pressed, the fan is activated through a relay and will distribute air to the patient through three
vents located on the platform surface.

The major components of the platform assembly are:


1. Platform
2. Foot Switch
3. Blower
4. Blower Capacitor

PLATFORM PART # 836PL3612R6 (120V complete)


836PL3612R5 (240V complete)
100PL03RT (Unwired Structure)
LOCATION: Assembly placed in the Spectra 300's center bottom and interfaced through a
control cable (gray) and a line voltage cable (black).
REMOVAL: Turn breaker(s) off. Fully open both doors. Disconnect cables. Tilt platform
slightly, and carefully pull clear of unit.

FOOT SWITCH PART # 030VFXXXXX15


DESCRIPTION: The foot switch is a pressure
activated switch labeled "LAMPS" in orange and
"FAN" in blue.
LAMPS FAN
LOCATION: The foot switch is attached to a
small rectangular plate that is mounted on the
surface of the platform and is located on the right
rear corner when the platform is properly oriented
in the unit.
REMOVAL: To remove the foot switch, first turn
unit’s circuit breaker off. Using a ¼” nut driver, unscrew the four screws holding the plate to the
platform. Pull the plate up and cut the black insulating material away from the switch and cable
interconnection. Disconnect the switch from the cable, noting its orientation. Pull the plate
away from the platform and peel the foot switch from its plate.

37
BLOWER PART # 050AFEB16 (120V)
050AFEB25 (240V)
DESCRIPTION: The blower is comprised of a
brushless motor and a backward curved impeller
and can deliver air through the platform at a rate
of 1200 cubic feet per minute.
LOCATION: The blower is mounted on a circular
plastic plate, which is in turn attached to a square
plastic plate. The whole assembly is dropped into
the open center section of the platform.
REMOVAL: The foot switch plate first has to be
removed (see foot switch section -- do not
disconnect cable) to gain access to the platform
terminal board. This is where the fan is
connected to the run capacitor and its power
input. Disconnect the fan wires, marking the
position of each. Next remove the rubber mat
covering the blower’s square plate. After
accessing the plate remove the (4) cross-tip
screws anchoring the plate to the platform. Pull
the blower assembly free of the platform and
remove the screws attaching the circular plate to the top of the blower.

BLOWER CAPACITOR PART # 120FN0010M (120V)


120FN0003M (240V)
DESCRIPTION: The blower capacitor is a motor run capacitor. A 10uF capacitor is used with
120V blowers, and a 3uF capacitor is used with 240V blowers. The capacitor enables the
blower to run at higher RPM (revolutions per minute) while drawing only a small amount of
current.
LOCATION: The blower capacitor is located under the foot switch plate. The capacitor leads
are connected to the platform terminal block.
REMOVAL: Remove the platform switch plate (see foot switch removal). Then, disconnect the
capacitor leads and cut the tie wraps that hold the capacitor in position. Pull capacitor out of the
housing.

38
LAMP POSITION AND WIRING DIAGRAMS

There are 8 currently defined Spectra 300 models.


• Spectra 311/350 – 24 Narrow Band UVB / 24 UVA
• Spectra 311/305 – 36 Narrow Band UVB / 12 Broad Band UVB
• Spectra 311 – 48 Narrow Band UVB
• Spectra 311 – 36 Narrow Band UVB
• Spectra 311 – 24 Narrow Band UVB
• Spectra 305/350 – 12 Broad Band UVB / 36 UVA
• Spectra 350 – 48 UVA
• Spectra 305 – 24 Broad Band UVB
This section illustrates the lamp positions and numbering for each model. Wiring diagrams are
presented, as well. Though not traditionally done, object symbols that illustrate physical layout
are used, where convenient, to allow easier identification.
The platform wiring is the same for all Spectra 300 models, as is the UV2001 control system
wiring. These will be presented first, followed by the power and lamp wiring for specific models.

Platform Wiring
The platform for all Spectra 300 machines is wired the same, though the ratings of the
components may differ.

39
Foot Switch

FanSw
2

ConstSrc
3

LampSw
1

Blower Capacitor

M
DAAVLIN N L
FILENAME

Platform.vsd
DESCRIPTION
G
Blower Motor

Platform Wiring Diagram


for Spectra 300

DATE PAGE

1/11/01 1 OF 1

41
UV2001 Control System Wiring
The UV2001 Control System for all Spectra 300 machines is wired the same. Electrical
connections are made to the controller board through various connectors as shown in the
following table and wiring diagram. Cables for P2, 4, 7, and 12 should be wired one-to-one. P9
is one-to-one, except an optional shield connection on the controller end, which is not currently
used. P1 must have a jumper installed between pins 3 and 4 to enable the watchdog. This
jumper should only be removed to allow program loading through the debug connector, P8,
(normally only used for the initial program load at the factory). P16 and 17 are provided for
factory test, before the sensors are installed. P13, 14, and 15 will only be used for debug and
optional connections in the future. The audio and auxiliary port connections are made through
multiple cables as shown in the diagram and tables below.

UV2001 Board Connectors


Connector Connector Terminal Terminal Normal Other End of
Designation Description Number Description Wire Cable (if
Color applicable)
P1 Test Connector 1 GROUND
2 PF0-
3 WATCHDOG OUT- Jumper
4 RESET IN- Jumper

P2 +12V Input 1 +12V Yellow 1


2 +12V Yellow 2
3 +12V Yellow 3
4 GROUND Green 4
5 GROUND Green 5
6 GROUND Green 6

P3 Keyboard 1 Keyboard Shield


Interface
2 COLUMN 1
3 COLUMN 2
4 COLUMN 3
5 COLUMN 4
6 COLUMN 5
7 ROW 1
8 ROW 2
9 ROW 3
10 ROW 4
11 ROW 5

P4 LED Interface 1 +12V 1


2 UVB LED 2
3 UVA LED 3
4 FAN LED 4
5 MSG LED 5
6 DOOR LED 6
7 READY LED 7

42
P5 Audio Interface 1 Audio Shield 1
2 Right Speaker In - Black 1
(from blk terminal)
3 Right Speaker In + Red 2
(from red terminal)
4 Left Speaker In + White 3
(from red terminal)
5 Left Speaker In - Green 4
(from blk terminal)
6 Right Speaker Out + Orange 5
7 Right Speaker Out - Blue 6
8 Left Speaker Out - Black F terminal
9 Left Speaker Out + Red F terminal
10 Audio Shield 2

P6 Relay Interface 1 Relay Shield


2 Lamp Switch Black platform conn 1
3 Fan Switch White platform conn 2
4 Constant Source Green platform conn 3
& fan relay 3
5 FAN Relay Sink Orange fan relay 4
6 UVA Relay Sink Blue UVA relay 4
7 UVB Relay Sink Red UVB relay 4
8 Switched Source Brown A & B relay 3

P7 Optical Encoder 1 GROUND 1


Interface
2 GROUND 2
3 N.O. SWITCH 3
4 PHASE B 4
5 PHASE A 5
6 +5V 6

P8 Debug (ICD) 1 PDOORLED


Connector (for DS, if required)
2 BERR-
3 GROUND
4 BKPT-
5 GROUND
6 FREEZE
7 RESET-
8 DSI
9 +5V
10 DSO

43
P9 LCD Interface 1 +5V 1
2 GROUND 2
3 VO 3
4 LP 4
5 WF 5
6 Y DIS 6
7 Y SCL 7
8 YD 8
9 X SCL 9
10 X ECL 10
11 X DO 11
12 X D1 12
13 X D2 13
14 X D3 14
15 -15V 15
16 LCD Shield

P10 Door Switch 1 Door Switch


Common
2 Door Switch NO

P11 Auxiliary 1 Auxiliary Shield 1


Connector
2 Auxiliary Ground Green 2
3 Auxiliary Power Black 3
4 Aux Sw1 Red 4
5 Aux Sw2 Orange 5
6 Aux Sw3 Blue 6
7 Maintenance Sw White 7
8 RS-232 Ground Gray 8
9 RS-232 RXD Brown 9
10 RS-232 TXD Yellow 10
11 RS-232 RTS Violet 11
12 RS-232 CTS Tan 12

P12 Backlight 1 CFL + Red 1


2 CFL - White 2

P15 Loud Audio 1 +12V


Connector
2 Loud Audio Sink

P16 UVA Test 1 UVA SENSOR


Connector CATHODE
2 GROUND

P17 UVB Test 1 UVB SENSOR


Connector CATHODE
2 GROUND

44
Right Cap Auxiliary Cable
Inside Normal Wire Outside
Description Connection Color Connection
Auxiliary Ground 2 Green 1
Auxiliary Power 3 Black 3
Aux Sw1 4 Red 5
Aux Sw2 5 Orange 6
Aux Sw3 6 Blue 7
Maintenance Sw 7 White 8
RS-232 Ground 8 Gray 9
RS-232 RXD 9 Brown 11
RS-232 TXD 10 Yellow 12
RS-232 RTS 11 Violet 14
RS-232 CTS 12 Tan 15

Right Cap Audio Cable


Inside Normal Wire Outside
Description Connection Color Connection
Right Speaker In - 1 Black R blk terminal
Right Speaker In + 2 Red R red terminal
Left Speaker In + 3 White L red terminal
Left Speaker In - 4 Green L blk terminal
Right Speaker Out + 5 Orange right speaker +
Right Speaker Out - 6 Blue right speaker -

Left Cap Audio Cable


Inside Normal Wire Outside
Description Connection Color Connection
Left Speaker Out + M terminal Red left speaker +
Left Speaker Out - M terminal Black left speaker -

45
Spectra 311/350
The Spectra 311/350 has 24 narrow band UVB lamps and 24 UVA lamps arranged as shown
below.
center back
27 26 25 24 23 22
28 21
29 20
30 19
31 18
32 17
33 16

34 Spectra 311/350 15

35 Top View of Lamps 14

36 Shaded circles represent Narrow Band UVB lamps 13

37 12

38 11

39 10
hinge hinge
40 9
41 8
42 7
43 6
44 5
45 4
46 47 48 1 2 3

center front (door handles)

The following wiring diagrams show the power wiring for 120/240V split phase (typically 60 Hz)
machines, and 240V single phase (typically 50Hz) machines, as well as the lamp wiring for all
Spectra 311/350’s.

46
Ballast Ballast Ballast Ballast Ballast Ballast
3-4 7-8 11 - 12 15 - 16 19 - 20 23 - 24

LMPA_R

9 10

Ballast Ballast Ballast Ballast Ballast Ballast


1-2 5-6 9 - 10 13 - 14 17 - 18 21 - 22

LMPB_R

39 40

Ballast Ballast Ballast Ballast Ballast Ballast


27 - 28 31 - 32 35 - 36 39 - 40 43 - 44 47 - 48

L L L L L L
LMPA_L

N_L
DAAVLIN
FILENAME

311350Lmp.vsd
DESCRIPTION Notes:
Ballast Ballast Ballast Ballast Ballast Ballast
1. Ballast #'s reference lamp positions they power. 25 - 26 29 - 30 33 - 34 37 - 38 41 - 42 45 - 46
Spectra 311/350 Lamp Wiring
Diagram
L L L L L L
2. Ballasts are grounded through the case LMPB_L
PAGE DATE
3. Shaded components in the doors
1 OF 1 1/11/01

47
Circuit Breaker MOV's

Line 1
UV2001 P2-1,2,3 +12V
12V Power Supply
UV2001 P2-4,5,6 GND

Line 2

Neutral N

Ground N_L

Mains Connections
LMPA_R

LMPA_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

LMPB_R

LMPB_L
MOV MOV

1 2 1 2

DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-6 UVASnk

UV2001 P6-7 UVBSnk

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

ABPwr120.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 300 Combo
UV2001 P6-2 LampSw 1
120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

48
UV2001 P2-1,2,3 +12V
12V Power Supply
Circuit Breaker UV2001 P2-4,5,6 GND

Line

MOV
Neutral N

Ground N_L

Mains Connections
LMPA_R

LMPA_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

LMPB_R

LMPB_L
MOV MOV

1 2 1 2

DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-6 UVASnk

UV2001 P6-7 UVBSnk

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

ABPwr240.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 300 Combo
UV2001 P6-2 LampSw 1
240V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

49
Spectra 305/350 and 311/305
The Spectra 305/350 has 12 broad band UVB lamps and 36 UVA lamps. The Spectra 311/305
has 36 narrow band UVB lamps and 12 broad band UVB lamps. Both units share the same
lamp position and wiring diagrams.

center back
27 26 25 24 23 22
28 21
29 20
30 19
31 18
32 17
33 16

34 Spectra 305/350 15

35 and 14
Spectra 311/305
36 13
Top View of Lamps
37 12
Shaded circles represent Broad Band UVB lamps
38 11

39 10
hinge hinge
40 9
41 8
42 7
43 6
44 5
45 4
46 47 48 1 2 3

center front (door handles)

The following wiring diagrams, in conjunction with the platform and UV2001 control system
wiring diagrams, show the wiring for 120/240V split phase (typically 60 Hz), and 240V single
phase (typically 50Hz) Spectra 305/350’s. These same diagrams apply to the Spectra 311/305,
except that all references to “A”, refer to narrow band lamp related components and wiring.

50
9 11

Ballast Ballast Ballast Ballast Ballast Ballast Ballast Ballast Ballast


1-3 4-5 7-8 9 - 11 12 - 13 15 - 16 17 - 19 20 - 21 23 - 24

LMPA_R

Ballast Ballast Ballast


2-6 10 - 14 18 - 22

LMPB_R

39 40

Ballast Ballast Ballast Ballast Ballast Ballast Ballast Ballast Ballast


25 - 27 28 - 29 31 - 32 33 - 35 36 - 37 39 - 40 41 - 43 43 - 45 47 - 48

L L L L L L L L L
LMPA_L

DAAVLIN N_L

FILENAME

305350Lmp.vsd
DESCRIPTION Notes:

1. Ballast #'s reference lamp positions they power. Ballast Ballast Ballast
Spectra 305/350 26 - 30 34 - 38 42 - 46
Lamp Wiring Diagram
2. Ballasts are grounded through the case L L L
PAGE DATE LMPB_L
3. Shaded components in the doors
1 OF 1 1/11/01

51
Circuit Breaker MOV's

Line 1
UV2001 P2-1,2,3 +12V
12V Power Supply
UV2001 P2-4,5,6 GND

Line 2

Neutral N

Ground N_L

Mains Connections
LMPA_R

LMPA_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

LMPB_R

LMPB_L
MOV MOV

1 2 1 2

DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-6 UVASnk

UV2001 P6-7 UVBSnk

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

ABPwr120.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 300 Combo
UV2001 P6-2 LampSw 1
120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

52
UV2001 P2-1,2,3 +12V
12V Power Supply
Circuit Breaker UV2001 P2-4,5,6 GND

Line

MOV
Neutral N

Ground N_L

Mains Connections
LMPA_R

LMPA_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

LMPB_R

LMPB_L
MOV MOV

1 2 1 2

DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-6 UVASnk

UV2001 P6-7 UVBSnk

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

ABPwr240.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 300 Combo
UV2001 P6-2 LampSw 1
240V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

53
Spectra 311 - 48 and 350 - 48
The Spectra 311 - 48 has 48 narrow band UVB lamps. The Spectra 350 - 48 has 48 UVA
lamps. Both units share the same lamp position and wiring diagrams.

center back
27 26 25 24 23 22
28 21
29 20
30 19
31 18
32 17
33 16

34 Spectra 311 - 48 15

35 and 14
Spectra 350 - 48
36 13

37 12
Top View of Lamps
38 11

39 10
hinge hinge
40 9
41 8
42 7
43 6
44 5
45 4
46 47 48 1 2 3

center front (door handles)

The following wiring diagrams, in conjunction with the platform and UV2001 control system
wiring diagrams, show the wiring for 120/240V split phase (typically 60 Hz), and 240V single
phase (typically 50Hz) Spectra 311-48’s and 350-48’s.

54
9 10

Ballast Ballast Ballast Ballast Ballast Ballast


1-2 3-4 5-6 7-8 9 - 10 11 - 12

LMP_R

Ballast Ballast Ballast Ballast Ballast Ballast


13 - 14 15 - 16 17 - 18 19 - 20 21 - 22 23 - 24

Ballast Ballast Ballast Ballast Ballast Ballast


25 - 26 27 - 28 29 - 30 31 - 32 33 - 34 35 - 36

L L L L L L
LMP_L

N_L
DAAVLIN 39 40

FILENAME

3xx48Lmp.vsd
DESCRIPTION Notes:
Ballast Ballast Ballast Ballast Ballast Ballast
1. Ballast #'s reference lamp positions they power. 37 - 38 39 - 40 41 - 42 43 - 44 45 - 46 47 - 48
Spectra 3xxx-48
Lamp Wiring Diagram
L L L L L L
2. Ballasts are grounded through the case
PAGE DATE
3. Shaded components in the doors
1 OF 1 1/11/01

55
Circuit Breaker MOV's

Line 1
UV2001 P2-1,2,3 +12V
12V Power Supply
UV2001 P2-4,5,6 GND

Line 2

Neutral N

Ground N_L

Mains Connections
LMP_R

LMP_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-7 UVBSnk


(except 350-48 P6-6 UVASnk)

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

3xxPwr120.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 3xx-48 & 36
UV2001 P6-2 LampSw 1
120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

56
UV2001 P2-1,2,3 +12V
12V Power Supply
Circuit Breaker UV2001 P2-4,5,6 GND

Line

MOV

Neutral N

Ground N_L

Mains Connections
LMP_R

LMP_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-7 UVBSnk


(except 350-48 P6-6 UVASnk)

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

3xxPwr.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 3xx 240V
UV2001 P6-2 LampSw 1
& 3xx-24, 120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

57
Spectra 311 - 36
The Spectra 311 - 36 has 36 narrow band UVB lamps arranged as shown below.

center back
20 19 18 17
21 16

22 15

23 14

24 13

25 Spectra 311 - 36 12

26 11

27 10

28 9
Top View of Lamps
29 8

30 7
hinge hinge
31 6

32 5

33 4

34 3
35 36 1 2

center front (door handles)

The following wiring diagrams, in conjunction with the platform and UV2001 control system
wiring diagrams, show the wiring for 120/240V split phase (typically 60 Hz), and 240V single
phase (typically 50Hz) Spectra 311-36’s.

58
Ballast Ballast Ballast
1-2 3-4 5-6

LMP_R

Ballast Ballast Ballast Ballast Ballast Ballast


7-8 9 - 10 11 - 12 13 - 14 15 - 16 17 - 18

Ballast Ballast Ballast Ballast Ballast Ballast


19 - 20 21 - 22 23 - 24 25 - 26 27 - 28 29 - 30

L L L L L L
LMP_L

N_L
DAAVLIN
FILENAME

31136Lmp.vsd
DESCRIPTION Notes:
Ballast Ballast Ballast
31 - 32 33 - 34 35 - 36
1. Ballast #'s reference lamp positions they power.
Spectra 311-36
Lamp Wiring Diagram L L L

2. Ballasts are grounded through the case


PAGE DATE
3. Shaded components in the doors
1 OF 1 1/11/01

59
Circuit Breaker MOV's

Line 1
UV2001 P2-1,2,3 +12V
12V Power Supply
UV2001 P2-4,5,6 GND

Line 2

Neutral N

Ground N_L

Mains Connections
LMP_R

LMP_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-7 UVBSnk


(except 350-48 P6-6 UVASnk)

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

3xxPwr120.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 3xx-48 & 36
UV2001 P6-2 LampSw 1
120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

60
UV2001 P2-1,2,3 +12V
12V Power Supply
Circuit Breaker UV2001 P2-4,5,6 GND

Line

MOV

Neutral N

Ground N_L

Mains Connections
LMP_R

LMP_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-7 UVBSnk


(except 350-48 P6-6 UVASnk)

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

3xxPwr.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 3xx 240V
UV2001 P6-2 LampSw 1
& 3xx-24, 120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

61
Spectra 311 - 24 and 305 - 24
The Spectra 311 - 24 has 24 narrow band UVB lamps. The Spectra 305 - 24 has 24 broad
band UVB lamps. Both units share the same lamp position and wiring diagrams.

center back
13 12
14 11

15 10

16 9

17 Spectra 311 - 24 8
and
Spectra 305 - 24
18 7

19 Top View of Lamps 6

20 5
hinge hinge

21 4

22 3

23 2
24 1

center front (door handles)

62
Ballast Ballast
1-2 3-4

LMP_R

Ballast Ballast Ballast Ballast


5-6 7-8 9 - 10 11 - 12

Ballast Ballast Ballast Ballast


13 - 14 15 - 16 17 - 18 19 - 20

L L L L
LMP_L

N_L
DAAVLIN
FILENAME

3xx24Lmp.vsd
DESCRIPTION Notes:
Ballast Ballast
1. Ballast #'s reference lamp positions they power. 21 - 22 23 - 24
Spectra 3xx-24
Lamp Wiring Diagram
L L
2. Ballasts are grounded through the case
PAGE DATE
3. Shaded components in the doors
1 OF 1 1/11/01

63
Circuit Breaker MOV's

Line 1
UV2001 P2-1,2,3 +12V
12V Power Supply
UV2001 P2-4,5,6 GND

Line 2

Neutral N

Ground N_L

Mains Connections
LMP_R

LMP_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-7 UVBSnk


(except 350-48 P6-6 UVASnk)

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

3xxPwr120.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 3xx-48 & 36
UV2001 P6-2 LampSw 1
120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

64
UV2001 P2-1,2,3 +12V
12V Power Supply
Circuit Breaker UV2001 P2-4,5,6 GND

Line

MOV

Neutral N

Ground N_L

Mains Connections
LMP_R

LMP_L
MOV MOV

1 2 1 2
Half Connector
DC Relay DC Relay
4 + 3 4 + 3

UV2001 P6-7 UVBSnk


(except 350-48 P6-6 UVASnk)

UV2001 P6-8 SwtchSrc

Platform Power
Platform L Connector
MOV

1 2

DAAVLIN DC Relay
FILENAME
UV2001 P6-5 FanSnk
4 + 3

3xxPwr.vsd
DESCRIPTION
UV2001 P6-4 ConstSrc 3
Platform ConstSrc
Spectra 3xx 240V
UV2001 P6-2 LampSw 1
& 3xx-24, 120V Power Platform LampSw
Wiring Diagram UV2001 P6-3 FanSw 2 Platform FanSw
DATE PAGE
UV2001 P6-1 Gnd Shield
1/11/01 1 OF 1

65

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