Self Learning & Programming Manual

MG ZS
The Self Learning & Programming Manual provides information about the specification, system introduction, service procedure and adjustment of the new MG ZS vehicle.

After mastering the content of this manual and materials in the service bulletins of SAIC Motor Passenger Vehicle Co., the technicians of Authorised Repairers of SAIC Motor Passenger
Vehicle Co. can provide better service for MG ZS vehicle owners.

For relevant information about product brands, part number or special tools mentioned in this manual, we recommend you to contact with SAIC Motor Passenger Vehicle Co.

SAIC Motor Passenger Vehicle Co.

All Rights Reserved.

Information is due in July, 2017.

Without prior written approval from SAIC Motor Passenger Vehicle Co., no part of the manual shall be reproduced, stored in retrieval system or transmitted in any form or by any means
(including but not limited to electronic, mechanical, photocopy and recording). The statement above applies to all texts, illustrations and tables.
 Contents
Window Regulator Initialization ............................................................ 2
Window Regulator Initialization ............................................................ 4
Engine Control Module (ECM) - SGE 1.0T............................................. 6
Engine Control Module (ECM) - NSE 1.5L .......................................... 7
Transmission Control Module (TCM) - 4AT...........................................10
Transmission Control Module (TCM) - 6AT ........................................ 12
A/C control module (HVAC) ................................................................16
Electric Power Steering System (EPS) ....................................................18
Stability Control System (SCS) ..............................................................20
Tyre Pressure Monitoring System (TPMS)..............................................22
Battery Sensor (EBS) ............................................................................24
Body Control Module (BCM)................................................................26
Instrument Pack (IPK) ..........................................................................28
Sensing Diagnostic Module (SDM).........................................................30
Entertainment Information Control Module ..........................................32

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Window Regulator Initialization
For window regulators with "one-touch lift" and "anti-pinch" functions, if power is off in
the process of window regulator operation, these functions will be disabled. It is required
to perform initialization operation of window regulators after power on to resume these
functions.

Pull the switch briefly and consecutively to raise the window glass to the top position,
then stay pulling the switch for approximate 3 seconds. After that, press the switch briefly
and consecutively to lower the window glass to the bottom position, then stay pushing the
switch fro approximate 3 seconds. The window will complete the initialization process
to resume the functions of "one-touch lift" and "anti-pinch".

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Window Regulator Initialization
For window regulators with "one-touch lift" and "anti-pinch" functions, if power is off in
the process of window regulator operation, these functions will be disabled. It is required
to perform initialization operation of window regulators after power on.

Window Regulator Initialization

4
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Engine Control Module (ECM) - SGE 1.0T
ECM Replacement
The following operation must be performed after replacing ECM:

1. Connect the scan tool to the vehicle and access to SIPS.

2. Select "Programme and Encode - ECM - Replace", and follow the instructions
on the screen.

Replacement operation already includes the refresh, configuration and anti-theft

match options. If failure message prompts during the replacement, please follow
the interface prompt.

3. Perform the electronic throttle self-learning operation. Refer to Electronic Throttle

Self-learning section in the Refit/Remove manual.
4. Place the ignition switch in "ON" position, perform "Engine Control Module Reset
Self-learning Value" with the scan tool VDS.
5. Wait for 2-5 seconds, turn off the ignition switch and re-start the vehicle.

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Engine Control Module (ECM) - NSE 1.5L Replacement operation already includes the refresh, configuration and anti-theft
Mixed Gas Self-adaption match options. If failure message prompts during the replacement, please follow
the interface prompt.
For vehicles equipped with intelligent Start/Stop energy-saving system, when the following
conditions occur, the intelligent Start/Stop energy-saving system function will lose, and 3. Perform the electronic throttle self-learning operation. Refer to Electronic Throttle
the mixed gas adaption operation shall be performed to restore the intelligent Start/Stop Self-learning section in the Refit/Remove manual.
energy-saving system function. 4. For vehicles equipped with intelligent Start/Stop energy-saving system function,
1. ECMResume the power after a power-off, including the disconnection of the battery, perform the mixed gas self-learning.
ECM connector, etc.; 5. Place the ignition switch in "ON" position, perform "Engine Control Module Reset
2. ECMAfter using SIPS to update the software or calibration; Self-learning Value" with the scan tool VDS.
3. After using VDS to clear ECM DTCs. 6. Wait for 2-5 seconds, turn off the ignition switch and re-start the vehicle.
To facilitate the early completion of mixed gas adaption at the engine layer, it is
recommended to operate as per following steps:
1. After the engine is warmed up, run at idle speed for about 3-5 minutes;
2. Depress and hold the accelerator pedal, keep the vehicle driving at an even speed of
30-70km/h for about 20 minutes;
3. With VDS, read "Start/Stop - Auto Stop Disabled/Mixed Gas Self-Adaption
Uncompleted" parameter on the real-time display, when this flag bit shifts from "Yes"
to "No", it indicates that the mixed gas self-adaption process has been completed.
4. Driving the vehicle to experience at least 3 auto stop operating conditions, to
reconfirm the mixed gas self-adaption effects.

Caution: Never use the cruise function to stabilize vehicle speed to

perform the self-adaption of the intelligent Start/Stop energy-saving
system.
ECM Replacement
The following operation must be performed after replacing ECM:

1. Connect the scan tool to the vehicle and access to SIPS.

2. Select "Programme and Encode - ECM - Replace", and follow the instructions
on the screen.

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Transmission Control Module (TCM) - 4AT • The engine is in Off state;
Scenario and Function Matrix • The vehicle is in stationary state;
Scenario Function A Function B Function C Result verification
ECU Software ① - - • Confirm that the application software version of ECU is correct.
Update B. Component Replacement
ECU Replacement - ① -
Function Description
Transmission - ① -
This is a function combination, which contains the following sub-functions:
Assembly
Replacement • ECU Software Refresh
• Write in Vehicle Identification Number (VIN)
Valve Body - ① -
Assembly • Transmission self-learning reset
Replacement Usage Scenario
Driveability - - ① • After ECU replacement
Improvement • After valve body assembly replacement

S: Statutory; O: Optional • After transmission assembly replacement

A. ECU Software Refresh Operating Conditions

Function Description • Place the shift Lever in P position;

• This function is used for updating the internal application or calibration softwares • Turn the ignition switch to ON position;
of ECU, and modifying the corresponding control features. • The engine is in Off state;

Usage Scenario • The vehicle is in stationary state;

• ECU Software Update • For other functions, please operate according to the software interface instructions

Operating path Operating path

• After Sales Comprehensive Refresh System (SIPS)>Programme and • After Sales Comprehensive Refresh System (SIPS)>Programme and
Encode>TCM>Refresh Encode>TCM>Replace

Operating Conditions Result verification

• Place the shift Lever in P position; • Confirm that the application and calibration software version of ECU are correct.

• Turn the ignition switch to ON position; • The vehicle can conduct gear shift and drive normally, without MIL prompt.

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C. Transmission Self-learning Value Reset
Function Description

This function is used for clearing the internal self-learning value of the transmission, so as
to enable the transmission to perform the learning process again to re-learn the positions
of mechanical parts.

Usage Scenario
• Improve the performance driving

Operating Conditions
• Place the shift Lever in P position;
• Turn the ignition switch to ON position;
• The engine is in Off state;
• The vehicle is in stationary state;
• The transmission is not in emergency mode.

Operating path
• Vehicle Diagnostic System (VDS)>Fast Channel>Learning Value
Adjustment>Transmission Control Module Learning Value Reset

Result verification
• The vehicle can conduct gear shift and drive normally, without MIL prompt.

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Transmission Control Module (TCM) - 6AT • The engine is in Off state;
Scenario and Function Matrix • The vehicle is in stationary state;
Scenario Function A Function B Function C Result verification
ECU Software ① - - • Confirm that the application software version of ECU is correct.
Update B. Component Replacement
ECU Replacement - ① -
Function Description
Transmission - ① -
This is a function combination, which contains the following sub-functions:
Assembly
Replacement • ECU Software Refresh
• Write in Vehicle Identification Number (VIN)
Valve Body - ① -
Assembly • Transmission self-learning reset
Replacement • Transmission Neutral Position Self-learning
Driveability - - ① Usage Scenario
Improvement • After ECU replacement

S: Statutory; O: Optional • After valve body assembly replacement

A. ECU Software Refresh • After transmission assembly replacement

Function Description Operating Conditions

• This function is used for updating the internal application or calibration softwares • Place the shift Lever in P position;
of ECU, and modifying the corresponding control features. • Turn the ignition switch to ON position;

Usage Scenario • The engine is in Off state;

• ECU Software Update • The vehicle is in stationary state;

• For other functions, please operate according to the software interface instructions
Operating path
• After Sales Comprehensive Refresh System (SIPS)>Programme and Operating path
Encode>TCM>Refresh • After Sales Comprehensive Refresh System (SIPS)>Programme and
Encode>TCM>Replace
Operating Conditions
• Place the shift Lever in P position; Result verification

• Turn the ignition switch to ON position; • Confirm that the application and calibration software version of ECU are correct.

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 • The vehicle can conduct gear shift and drive normally, without MIL prompt. Operating Conditions
C. Transmission Self-learning Value Reset • Place the shift Lever in P position;
Function Description • Turn the ignition switch to ON position;
• The engine is in Off state;
This function is used for clearing the internal self-learning value of the transmission, so as
to enable the transmission to perform the learning process again to re-learn the positions • The vehicle is in stationary state;
of mechanical parts. Operating path
Usage Scenario • Vehicle Diagnostic System (VDS)>Fast Channel>Learning Value
• Improve the performance driving Adjustment>Transmission N Position Self-learning

Operating Conditions Result verification

• Place the shift Lever in P position; • The vehicle can conduct gear shift and drive normally, without MIL prompt.
• Turn the ignition switch to ON position;
• The engine is in Off state;
• The vehicle is in stationary state;
• The transmission is not in emergency mode.

Operating path
• Vehicle Diagnostic System (VDS)>Fast Channel>Learning Value
Adjustment>Transmission Control Module Learning Value Reset

Result verification
• The vehicle can conduct gear shift and drive normally, without MIL prompt.
D. Transmission Neutral Position Self-learning
Function Description
• This function is used for enabling the ECU to learn the position value when the shift
lever is placed in N position.

Usage Scenario
• After valve body assembly replacement
• After transmission assembly replacement
• After ECU replacement
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A/C control module (HVAC) 1. The shift lever is placed in P position.
A/C Servo Motor Self-learning 2. The ignition switch is in ON position.
Perform self-learning for the A/C servo motor under the following situations: 3. The engine is off.
1. Replace the A/C controller. 4. The vehicle is in the stationary state.
2. Replace the A/C box assembly. After replacement of the A/C controller, perform the following operations:
3. Replace the servo motor of the blend damper/mode damper.
1. Connect the scan tool to the vehicle and access the SIPS.
When performing the diagnostic procedure, the following conditions must be met:
2. Select "Programming and Coding — HVAC —Replacement", and operate as per
1. The shift lever is placed in P position. the instructions on the screen.
2. Place the ignition switch in "ON" position.
The procedures for replacement already include update, configuration and setting
3. Turn off the engine. (diagnostic procedures for A/C servo motor self-learning).
4. The vehicle is in the stationary state.
If the operation fails during replacement, please operate as per the instructions on the
Use the scan tool to perform the diagnostic procedure: screen. If A/C servo motor self-learning fails only, use the VDS to repeat the diagnostic
1. Connect the scan tool to the vehicle and access the VDS. procedures.
2. Select "Fast Track - Learn Value/Adjustment - A/C Servo Motor Self-learning", and Verification of the Result
operate as per the instructions on the screen.
The HVAC system can work normally.
Verification of the Result

1. There is no DTC “Damper Actuator Not Calibrated or Learned” in the HVAC

control module.
2. The HVAC system can work normally.
A/C Controller Replacement
Description of the Function

order to make the new A/C controller function normally, perform the A/C controller
replacement procedure which has already included the procedures for refresh,
configuration and setting (self-learning of A/C servo motor).

Usage Scenario

Replace the A/C controller

Operation Conditions
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Electric Power Steering System (EPS) 2. Select "Programme and Encode - EPS - Replace", and follow the instructions on
Electric Power Steering System Learning the screen.

The diagnostic procedure will initiate the EPS system learning, to enable the steering to Replacement operation already includes the refresh, configuration, and setting (diagnostic
have active return-to-center and end protection functions. procedure for EPS learning) options.

In case of the followings, the electric power steering system steering wheel angle learning If failure message prompts during the replacement, please follow the interface prompt. If
must be performed: it only prompts the failure of EPS learning, repeat this diagnostic procedure with VDS.

• Upper Steering Column Refit/Remove

• Steering Gear Sleeve Reifit/Remove
• Steering Gear Inner Tie Rod Reifit/Remove
• Steering Gear Outer Tie Rod Reifit/Remove
• Steering Gear Assembly Reifit/Remove
• After Performing a Four Wheel Alignment.

When performing the diagnostic procedure, the following conditions must be met:

1. Start the engine, run at idle speed for 5 seconds;

2. Engine speed is above 500rpm;
3. Battery voltage is 9-16V;
4. EPSSystem has no failure;
5. The vehicle is in stationary state;
6. Keep the steering wheel in straight ahead position, and move your hands away
from the steering wheel.

Perform the diagnostic procedure:

1. Connect the scan tool to the vehicle and access to VDS.

2. Select "Fast Channel - Learn Value/Adjustment - EPS Self-learning", and follow
the instructions on the screen.
EPS Replacement
The following operation must be performed after replacing EPS:

1. Connect the scan tool to the vehicle and access to SIPS.

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Stability Control System (SCS) 1. Connect the scan tool to the vehicle and access to SIPS.
Yaw Sensor Learning 2. Select "Programme and Encode - SCS - Replace", and follow the instructions on
This function is used for yaw sensor learning after replacing the SCS module. the screen.

When performing the diagnostic procedure, the following conditions must be met: Replacement operation already includes the refresh, configuration and setting.

1. Turn the ignition switch to ON position; If failure message prompts during the replacement, please follow the interface prompt.
If it only prompts that the yaw sensor learning fails, repeat above diagnostic procedure
2. The engine is in Off state;
with VDS.
3. The vehicle is in stationary state;
4. Keep the vehicle flat;
5. SCSModule and relevant actuator operate normally.

Perform the diagnostic procedure:

1. Connect the scan tool to the vehicle and access to VDS.

2. Select "Fast Channel - Learn Value/Adjust - Yaw Sensor Learning", and follow the
instructions on the screen.
Brake System Refilling and Bleeding
This function is used for bleeding the air in the module and pipeline.

When performing the diagnostic procedure, the following conditions must be met:
1. Turn the ignition switch to ON position;
2. Connect the brake fluid filler/bleeder to the brake fluid reservoir, and adjust the fluid
filling pressure to 2Bar.

Diagnostic Procedure
1. Connect the scan tool to the vehicle and access to VDS.
2. Select "Fast Channel - Others - Refilling/Bleeding", and follow the instructions on the
screen.

If failure message prompts during the refilling/bleeding operation, please follow the
interface prompt.
SCS Replacement
The following operation must be performed after replacing SCS:
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Tyre Pressure Monitoring System (TPMS)
Tyre Sensor Learning
This function is used for tyre sensor replacement. or tyre sensor learning after its
mounting position change.

When performing the diagnostic procedure, the following conditions must be met:

1. Turn the ignition switch to ON position;

2. The vehicle is not start;
3. The vehicle is in stationary state;
4. When the learning is made on a new tyre sensor, please drive the vehicle at a speed
greater than 40km/h for more than 10 minutes consecutively before learning or
note the ID value on the new tyre sensor.

Perform the diagnostic procedure:

1. Connect the scan tool to the vehicle and access to VDS.

2. Select "Fast Channel - Learn Value/Adjustment - Tyre Sensor Learning", and follow
the instructions on the screen.
Tyre Pressure Monitoring Control Module Replacement
The following operation must be performed after replacing the tyre pressure monitoring
control module:

1. Connect the scan tool to the vehicle and access to SIPS.

2. Select "Programme and Encode - TPMS - Replace", and follow the instructions
on the screen.

Replacement operation already includes the refresh, configuration, and setting (diagnostic
procedure for tyre sensor learning) options.

If failure message prompts during the replacement, please follow the interface prompt.
If it only prompts the failure of tyre sensor learning, repeat above diagnostic procedure
with VDS.

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Battery Sensor (EBS)
EBS/Battery Replacement
For the vehicle with smart charging or stop-start function, after replacing with a new EBS
or battery, the Battery ID Write operation must be implemented:

1. Connect the diagnostic tool to the vehicle and access VDS.

2. Follow the step of "Fast Channel - Learning Value/ Adjustment - Battery ID Write"
to complete the battery ID writing.

Before implementing the diagnostic procedure, the following conditions must be met:

1. Place the shift Lever in P position;

2. Turn the ignition switch to ON position;
3. The engine is off;
4. The vehicle is stationary;

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Body Control Module (BCM) Add Key
BCM Replacement 1. Switch the power mode to ON position, it is needed to switch on hazard lights
Function Description if all keys are lost.

BCM replacement diagnostic procedure must be implemented after BCM replacement, 2. Connect the diagnostic tool to the vehicle and access to the SIPS.
the procedure consists of sub procedures as below: 3. Select "Programme and Encode - BCM - Add Keys" and follow the instructions
on the screen.
1. BCM Reprogramming
4. Use the newly added key to start the vehicle, and confirm that it can start, lock or
2. Configuration
unlock the vehicle successfully.
3. Immobilization Matching
Delete Key
4. Add Key
1. Switch the power mode to ON position, it is needed to switch on hazard lights
5. BCM Power Mode Adjustment
if all keys are lost.
Operation Route
2. Connect the diagnostic tool to the vehicle and access to the SIPS.
1. Switch on hazard lights.
3. Select "Programme and Encode - BCM - Delete Keys" and follow the instructions
2. Connect the diagnostic tool to the vehicle and access to the SIPS. on the screen.
3. Select "Programme and Encode - BCM - Replace" and follow the instructions 4. After the key is successfully deleted, please read the key information again and
on the screen. confirm that the key has been deleted.
4. The hazard lights will be off during BCM reprogramming, it is needed to re-switch
on hazard lights in next steps, until the replacement process is finished.

If failure message prompts during the replacement, please follow the prompt instruction.
If it only prompts the failure of BCM power mode adjustment, adjust BCM power mode
again with VDS.
BCM Power Mode Adjustment
Before handing over a new vehicle to customer, or after replacing with a new BCM,
to enable all functions controlled by BCM, please check the power mode of BCM and
ensure it is in normal mode.

1. Connect the diagnostic tool to the vehicle and access to the VDS.
2. Select "Fast Channel - PDI - BCM Power Mode Adjustment" and follow the
instructions on the screen to adjust the power mode of BCM.

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Instrument Pack (IPK)
IPK Replacement
After replacing with a new instrument pack, the following operation must be performed:

1. Connect the scan tool to the vehicle and access to SIPS.

2. Select "Programme and Encode - IPK - Replace", and follow the instructions on
the screen.

Replacement operation already include the refresh, configuration and operating mode
switching options.

If failure message prompts during the replacement, please follow the interface prompt.

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Sensing Diagnostic Module (SDM)
SDMReplacement
The following operation must be performed after replacing with a new SDM:

1. Connect the scan tool to the vehicle and access to SIPS.

2. Select "Programme and Encode - SDM - Replace", and follow the instructions
on the screen.

Replacement operation already includes the refresh, configuration and setting (module
locking).

If failure message prompts during the replacement, please follow the interface prompt.

30
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Entertainment Information Control Module
FICM Configuration
After replacing with a new entertainment mainframe, the following operation must be
performed:

1. Connect the scan tool to the vehicle and access to SIPS;

2. Select "Programme and Encode - FICM - Configuration", and follow the instructions
on the screen.

If failure message prompts during the configuration, please follow the interface prompt.

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Glossary List
Name Description
BCM Body Controller Module
ECM Engine Control Module
EPS Electric Power Steering
SCS Stability Control System
SDM Sensing Diagnostic Module
SIPS SAIC Integrated Program System
TPMS Tyre Pressure Monitoring System
VDS Vehicle Diagnostic System

1.0 33