Professional Documents
Culture Documents
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Page 1 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
CONTENTS
1. INTRODUCTION 4
2. CONFLICTING REQUIREMENTS 4
3. SCOPE OF WORK 4
3.1 Civil Works......................................................................................................................................4
3.2 Architectural Works........................................................................................................................5
3.3 Electrical Works..............................................................................................................................5
3.4 Communication Systems Works.....................................................................................................5
3.5 Fire & Gas Alarm And Fire Protection Works.................................................................................5
3.6 HVAC Works....................................................................................................................................5
3.7 Equipment’s Works........................................................................................................................6
3.8 Furniture Works..............................................................................................................................6
3.9 Warehouse Racks Works...............................................................................................................6
3.10 Demobilization..............................................................................................................................6
4. Pre-Fabricated Precast Concrete Structure 6
5. Reference Standards 7
6. Submittals 7
7. Products 8
8. Execution 9
8.1 Forms.............................................................................................................................................9
8.2 Placing Reinforcement....................................................................................................................9
8.3 Installing Embedded Items.............................................................................................................9
8.4 Preparing Form Surfaces................................................................................................................9
8.5 Concrete Placements......................................................................................................................9
8.6 Finishing..........................................................................................................................................9
8.7 General Reinforced Concrete Construction.................................................................................10
9. Architectural Works 10
9.1 Shop Drawing and As built Drawing.............................................................................................10
10. Sewer System 11
10.1 Cold and Hot Water System.......................................................................................................11
10.2 Plumbing Fixtures.......................................................................................................................11
Page 2 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Page 3 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
1. INTRODUCTION
ITP is the minimum requirement of the activities for quality control and inspection of the field construction
work. This Inspection and Testing Plan outline the extent of witness inspection and its reporting.
2. CONFLICTING REQUIREMENTS
Should conflicts exist between this specification and other documents, the following order of precedence
shall govern:
Scope of Work
Data Sheets
This Specification
Other Company Specification
Other Referenced Publications
Approved for Construction Drawings
Vendor’s Code
3. SCOPE OF WORK
The New Building will be located on the same site of the previous main warehouse as shown on the site
development plan, comprising a site area of approximately 8500 sq. mts, divided into 4 bays.
Page 4 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Protective Coating
Wall Finishes And Painting
Ceramic Tiling Works
Doors
Windows
Ceiling System
Floor Finish
Toilets And Wash Area Fixtures
Miscellaneous works
Overhead Crane
Page 5 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
It Equipment
Office Equipment’s
Testing And Commissioning
Offices
Communication Room
Stationary Area
Tea Rooms
Praying Room
Shipping And Bonded Custom Area
Wash Room
Receiving And Issuing Area
Hanging Racks
Heavy Duty Racks
Protective Barriers
3.10 Demobilization
Exterior Wall
Interior Wall
Roof Slab
Interior Finishes ( where applicable )
5. Reference Standards
Page 6 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
PCI MNL-116
PCI MNL-20
PCI MNL-123 Manual Design Connections for Precast.
PCI MNL -124 Design For Fire Resistance of Precast.
PCI MNL-127 Recommended Practice For Erection of Precast.
6. Submittals
A) Product Date : Manufactures Catalogue cut sheet, published specification and material description for each
component that is incorporated in the pre-fabricated precast concrete structure and other request by SOC.
B) Shop Drawing :
Fabrication Drawing needs to attached for all components including placing concrete reinforcement
detailing bending and placing concrete reinforcement in compliance with ACI318 and CRSI Manual
Standards practice.
Elevation Section and Dimension for all precast units including anchors, inserts and embedded cast-in
place items.
Mechanical, Electrical and plumbing layouts indicating location for all respective equipment’s.
Drawing and structural calculation shall be signed and sealed by professionals engineers.
C) Quality Assurance :
Page 7 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Precast Concrete Structure Manufacture Shall Perform work in compliance with applicable
requirements of ACI318, and PCI MNL-116,PCI20,PCI-123,PCI-124, and PCI MNL-127.
Design Standards Comply with ACI318 and the design recommendation of PCI MNL 120.
Quality Control Standard for manufacturing procedure and testing comply with PCI MNL 116
Comply with camber and dimension tolerance of ACI 318 and PCI MNL 135.
Welding Quality Procedure and personnel according to AWA D1.1 “Structural Welding Code Steel” and
AWS D1.4 “Structural Welding Code-reinforcing Steel.
Fire Resistance indicated structural precast concrete units whose fire resistance meets the prescriptive
requirements of the governing code or has been calculated according to ACI 216.1/TMS 0216.1.
7. Products
General : Prefabricated precast concrete structure consisting of four, five or six sided units.
Coordinate installation of hollow metal door and window frames , electrical, plumbing,
fixtures.
Form Materials
Reinforcing Materials : Rebar ASTM A615 and OR ASTM A706.
Welded Wire Fabric : ASTM A497
Structural Material : For Structural Beam ASTM A992 , For Structural Tubing ASTM A500 Gr.B ,
For Angles/Flat ASTM A36.
i. Portland Cement : ASTM C150 TYPE I
ii. Fine Aggregates in accordance with ASTM C 33
iii. Aggregates in accordance with ASTM C 330
iv. Water should be portable
v. Concrete Admixture that contain no more than 0.1 percent chloride ions.
vi. Water Reducing Materials : ASTM C 494 , Type F&G
vii. Basics of Design : Pro-Mix Co. , Propel Excel 25
viii. Additional Manufacture:
Pro-mix Co.
Euclid Chemical
Grace & Co
Sika Corp.
Related Material: Liquid type membrane forming curing compound with ASTM C 309, TYPE 1
Class.
i. Products : As per Scope of work.
ii. Epoxy Adhesive : ASTM C 881, two component gel epoxy suitable for use on dry or
damp surface.
iii. Basic of Design : Sika Hi-Mod 31
iv. Additional Manufactures : As per Scope of Work
v. Roof Joint Epoxy : ASTM C 881
Page 8 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
8. Execution
8.1 Forms
Maintain formwork construction tolerance and surface irregularities comply with ACI 318 and PCI MNL-116 .
Comply with ACI 318 , PCI MNL -116 and CSRI: Manual of Standard Practice for “Placing Reinforcing Bars”.
Comply with PCI MNL-123 Manual of Design for Connection for precast.
Coat Contact surfaces of forms with an approved, nonresidue low-VOC , form-coating compound before
placing reinforcement.
Inspection : Before placing Concrete, Inspect and complete form work installation, reinforcing steel and items
to be embedded or cast in.
General : Comply with ACI 304 “ Guide for Measuring, Mixing Transporting and Placing Concrete” and PCI
MNL-116 “Manual for Quality Control for plants and Production of Precast.
8.6 Finishing
Smooth-Formed Finish
Non-Formed Finish
Page 9 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
9. Architectural Works
Note : The Contractor will submit all those material submittals , Datasheet for Architectural work accordingly
for approvals prior to fix or install.
Contractor will submit 3 sets of shop drawing for the above work and manufacture product data
brochure to company prior to purchase . ( reference : Same as Scope of Work )
Contractor will submit as built drawing ( Mylar and Electronic File) as per scope of work.
Manholes, Valve pits shall be constructed in fair faced structural reinforced concrete.
Sewer and waste pipes shall be UPVC pipe schedule 40 with minimum slopes of 2% for 100 mm
diameter sewers and 1% for 150mm Diameter pipe sewers.
Piping materials for cold and hot water system shall be CPVC SH80, Socket weld and fittings
conforming to ASTM Standard 2846-69T.
Other pipes, valves and fittings as per the Scope of work.
Page 10 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Water Closet
Urinals
Hand Wash Basin
Washroom Accessories
Drainage and freshwater service all system shall be in accordance with the National Plumbing Code (USA) or
its equivalent. Plumbing shall include the following system:
Fresh Water
Hot Water
Fire Water
Sanitary and sewer
Contractor Need to Submit Shop drawing for approval prior to start work.
The Contractor will submit the “Method of Statement for piping works” If required.
The Specification covers the requirements of HVAC System, designed to maintain and control the
temperature, relative humidity , air filtration and ventilation for normal operation of the operating personnel.
The Design is based on the following codes and standards as appropriate. All materials and equipment used
shall also be designed and manufactured with relevant standards, codes & specification.
ASHRAE – American Society Of Heating Refrigerating & Air Conditioning For Engineers.
SCS – Standard Construction Specification For SOC
GES- General Engineering Specification For NOC
SMICNA- Sheet Metal & Air Conditioning Contractor National Association
DWI142 – Specification For Sheet Metal Ductwork, Low & Medium Pressure Air System
ASME- American Society Of Mechanical Engineer
Page 11 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Splits Units
Ventilation System
Commissioning Spares
Commissioning of HVAC System
Note : The Contractor will submit all those material submittals , Datasheet for Architectural work accordingly
for approvals prior to fix or install.
Contractor Shall Submit the Shop Drawing, Method of Statement accordingly. The Commissioning work shall
be as same as scope of work.
This scope of work shall be interpreted together with the attached drawings SK-05 TO SK-17 as given in Scope
of Work.
Page 12 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Power System
Code & Standards : As per Scope of work
Vendor List
Attached Drawing : Refer to Drawing SK-00 TO SK-17
Contractor Shall Provide all the electrical material as per scope of work, the method statement should follow
for the installation procedure. Contractor will submit material data sheets and submittals for the materials for
approvals prior to purchase.
However, outdoor materials and equipment shall meet with NEMA Weatherproof definition, where materials
shall be specified as splash-proof.
Electrical Drawings : The following drawings are included with this specification for :
Electrical Supply : Contractor Shall ensure that all supplied materials for the project is compatible with SOC
Area-1 Electrical System.
All Equipment shall be tropicalized. Nameplates and mounting screws for all motors, transformers and
electrical equipment shall be corrosion resistant stainless steel.
Motors
480V and 120/208V Distribution Panel boards & Lighting Transformers
Surge Arresters
Wiring & Cable System
Lighting
Grounding System
Page 13 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
These Specification are intended to provide a complete and functioning electrical installation.
Contractor Shall provide all labor, supervision, construction equipment, tools and miscellaneous material to
carry out the work.
The Electrical installation and all materials and equipment incorporated into the installation shall comply with
the following codes & standards,…
13.3 Drawings
Drawing Issues : Drawing marked for Bid only , preliminary only. The electrical drawings indicate the general
location and route to be followed by conduits.
As built : Three complete sets of detailed as build drawings, calculation, data sheets, certification, design , and
test records certified by professional engineers experienced in the design shall be supplied to company at
completion of construction works.
All Electrical Materials Used Shall Be New And High Quality, Manufactured to IEC/ANSI/NEMA Standards And
Have Approvals.
Panel Boards : Low Voltage lightening panel boards shall be 225A (minimum),42x circuit complete with main
breaker. ( as per SOW )
Lighting Fixture : Due to poor efficiency and a short life, the use of incandescent lamps shall be minimized.
Conductors : All power conductors shall have 90 degree cross linked polythene insulation.
Cable Trays and Fittings : Cable Trays and Fittings shall be hot dip galvanized , epoxy coated.
Conduits & Fittings : All above ground conduits shall be rigid steel, hot dip galvanized, epoxy coated.
Conduits & Tray support : Support channel shall be compatible with the tray material.
Page 14 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Junction boxes & terminals : Junction boxes for outdoor areas shall be weatherproof NEMA 4X,complete with
jack panel, hinged door and drain fittings.
Grounding Electrodes and Inspection Pits : Grounding Rods shall be 19mm diameter by 3050 long copper clad
ground rod.
13.5 Installation
All electrical material installation shall be as per standards and scope of work only. The list of the installation
are :
Lighting
Control Station
Wall Mounted Equipment
Cable trays
Surface Raceway
Conduits
Cable Sealing
Wall penetrations
Tray Supports
Cable Trenches
Armored Cables
Wiring
Grounding
Lightening Protection
The Contractor shall conform to the following codes and standards for all following works.
Civil Codes
Page 15 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Page 16 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Page 17 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Contractor shall complete their work with approved drawing, some of the drawing is approved by company
and remaining contractor submitted to the company for approval.
CONTRACTOR shall prepare and execute all inspection and test. They shall conform to the above
mentioned codes, standards, and project specifications.
CONTRACTOR shall provide all inspection equipment for inspection activities s. These activities are to
assure themselves that adequate inspection personnel and back up equipment are in place in order to
expedite their activities speedily so as not to impact on the construction schedule.
CONTRACTOR shall prepare check sheets and inspection reports for carrying out the required quality
control checks according to particular discipline work activities. All inspection and test reports forms
shall be specific to the activity and items inspected.
CONTRACTOR shall also prepare a detailed inspection and test plan indicating inspection levels (spot
witness, witness, hold point, etc.), based on COMPANY definitions herein. The test inspection plan
shall include witness/attendance requirements by COMPANY.
CONTRACTOR shall generate, maintain, documented, and collate the inspection records, which is done
by them or by its Vendor/Subcontractors. The system employed shall insure full tractability of records
including back up in accordance to COMPANY requirements. CONTRACTOR shall submit the originals
of all inspection data and other related documents to COMPANY, as required by the contract terms.
Page 18 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
Spot witness inspection is a point during construction activities where measurement, witnessing of work or
inspection normally takes places. Formal written notification is not required, although oral or informal memo
will normally be given. If the discipline inspector does not inspect the work at this point, the work may
continue. However inspection data must be recorded, and the CONTRACTOR is fully responsible to ensure that
this is done before continuing the next work step.
A witness point is a point in a construction activity where inspection must take place.
CONTRACTOR/COMPANY QC Group shall be formally notified in writing of the inspection 24 hours in advance
notice is for most accurate schedule) and will normally attend the inspection. Nevertheless, CONTRACTOR
needs to include schedule of inspections in weekly meetings. On a case by case basis, the inspection
witnessing may be waived. In this case, inspection may proceed without attendance. However, inspection data
must be recorded and submitted for review and approval. All waivers will be given in writing prior to
inspection execution (jointly approved by CONTRACTOR and COMPANY).
A Hold Point is a point in a construction activity where formal written notification is given of an inspection (24
hours in advance notice is for most accurate schedule) and work shall not proceed until the inspection is
performed. Nevertheless, CONTRACTOR needs to include schedule of inspections in weekly meetings.
Mandatory attendance is required.
A document or drawing, which is to be submitted for approval prior to proceed the activity.
Page 19 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
18. COORDINATION
For the items marked with “ SW “ and “ W “ under column “CONTRACTOR”, the quality control and inspection
will be conducted by CONTRACTOR at their own responsibility. However, COMPANY shall have the right to
inspect any works done by CONTRACTOR or Vendor at any time (except for “ W ”, a written notification from
CONTRACTOR is required).
For item marked with “ H “ under column of COMPANY and CONTRACTOR, CONTRACTOR shall notify
COMPANY in writing of the inspection scheduled date and time. Witnessing shall be jointly performed by
CONTRACTOR and COMPANY. CONTRACTOR cannot proceed the next work step activity until the inspection
and measurement or test has been witnessed and approved by all attending parties.
Notification of Inspection
CONTRACTOR shall give a written notification to COMPANY for attending the inspection/testing.
Document Approval
For item marked with “ A “ under column “COMPANY”, CONTRACTOR shall submit documents, drawing, etc.
to COMPANY. For item marked with “ A “ under column “CONTRACTOR”, Vendor shall submit documents,
drawing, etc. to CONTRACTOR for approval. Inspection shall not be conducted before COMPANY approves the
required documents.
Document Review
For item marked with “ R “ under column “COMPANY”, CONTRACTOR will submit documents, drawing, etc. to
COMPANY for review / comment. For item marked with “ R “ under column “CONTRACTOR”, Vendor shall
submit documents, drawing, etc. to CONTRACTOR for review / comment.
Document Verification
For item marked with “ D “ under column “COMPANY”, CONTRACTOR shall submit documents, drawing, etc.
to COMPANY for a report and/ or comments (if required). CONTRACTOR shall accommodate COMPANY’s
comments (if any). For item marked with “ D “ under column “CONTRACTOR”, Vendor shall submit documents,
drawing, etc. to CONTRACTOR for verification and review and or report.
This ITP Consist the quality procedure and codes of standards as per scope of work
Data Sheet for all type of material contractor shall submit accordingly for approvals.
Contractor will follow method of statement for each activity.
Contractor will submit request inspection format form for each activity to company for approvals.
Page 20 of 21
INSPECTION TEST PLAN JUNE 2021
PROCEDURE
TAREQ ASIA Oil & Gas New Main Warehouse, Brega,
Construction Co. Area 1
REV-0
20. Acknowledgement
Page 21 of 21