Professional Documents
Culture Documents
Diagrama International
Diagrama International
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600,
MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL
CIRCUIT DIAGRAMS
Model: 3200
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4100
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4200
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4300
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4400
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7300
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7400
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7500
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7600
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7700
S08315
Copyright © 05/01/2009 Navistar, Inc.
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 8500
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 8600
Start Date: 10/01/2005 End Date: 02/28/2007
Model: MXT
Start Date: 07/06/2006 End Date: 02/28/2007
Model: RXT
Start Date: 07/06/2006 End Date: 02/28/2007
S08315
05/01/2009
S08315
Copyright © 05/01/2009 Navistar, Inc.
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT i
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
S08315
ii 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT iii
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL
TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
6.9. ROAD SPEED SIGNAL, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
6.10. MWM ENGINE — MULTIPLEXED MONITORING UNIT, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.1. IP/GAUGE LIST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .95
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER HEATER AND WATER IN FUEL LIGHTS,
P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .100
7.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
S08315
iv 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A. . . . . . . . . . . . .125
9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . .126
9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12. . . . . . . . . .127
9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
9.15. AIR SOLENOID 4–WAY PACK, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
9.17. CHASSIS ACCESSORIES, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
9.18. AIR SUSPENSION, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
9.19. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
9.21. LIFT AXLES (NON-STEERABLE), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
9.22. LIFT AXLES (STEERABLE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
9.23. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
9.26. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .141
9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
9.29. LECTRASHIFT ACCOMMODATION, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
9.30. AUXILIARY 40 AMP CIRCUIT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
9.32. REMOTE START/ STOP, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
9.33. LIFT AXLE WITH 14RAR, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
9.34. LIFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
9.35. LIFT AXLE MULTIPLEX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION, P. 35. . .150
9.37. AIR PARK BRAKE INTERLOCK, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
9.38. HYDRAULIC ABS — WABCO FULL POWER, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
9.39. CENTER PIN CIRCUIT, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
9.40. FIFTH WHEEL CIRCUIT, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
9.41. HYDRAULIC POWER BRAKE WITH SAHR PARK BRAKES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
9.42. AIR COMPRESSOR, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
9.43. ELECTRIC AIR COMPRESSOR, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT v
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
vi 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.22. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M),
(2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
12.23. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2111M), (2112M),
(2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17. . . . . . . . . . . . . .216
12.24. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
12.25. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),
(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
12.26. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .219
12.27. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
12.28. CONNECTOR COMPOSITE (4002), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
12.29. CONNECTOR COMPOSITE (4003), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
12.30. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
12.31. CONNECTOR COMPOSITE (4014), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
12.32. CONNECTOR COMPOSITE (4014/1700), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
12.33. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
12.34. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4037), (4038), (4040),
(4041), (4070), (4071), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
12.35. CONNECTOR COMPOSITES (4087), (4088), (4100), (4101), (4109), (4112), P. 29. . . . . . . . . .228
12.36. CONNECTOR COMPOSITE (4103), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
12.37. CONNECTOR COMPOSITE (4103), P. 30A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
12.38. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . .231
12.39. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
12.40. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),
(4460), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
12.41. CONNECTOR COMPOSITE (4705), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
12.42. CONNECTOR COMPOSITES (4705F32), (4705F3), (4712F), (4713F), (4810), (4820), (4830),
P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
12.43. CONNECTOR COMPOSITES (4840), (4850), (4900), (4906), (4910), P. 36. . . . . . . . . . . . . . . . . . .236
12.44. CONNECTOR COMPOSITES (4921), (4922), (4950), (4953), (4954), P. 36A. . . . . . . . . . . . . . . . .237
12.45. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
12.46. CONNECTOR COMPOSITES (6013M), (6014), (6015), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239
12.47. CONNECTOR COMPOSITES (6020), (6021), (6200), (6316), (6323), P. 39. . . . . . . . . . . . . . . . . . .240
12.48. CONNECTOR COMPOSITES (6020), P. 39A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
12.49. CONNECTOR COMPOSITES (6331F), (6332), (6333), (6334), (6400), (6401M), (6401),
(6406), (6407), (6407D), (6409), (6500), (6502), (6550), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
12.50. CONNECTOR COMPOSITES (6703), (6704), (6708), (6900A), (7103), (7104), (7104A),
(7105), (7106), (7107), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
12.51. CONNECTOR COMPOSITES (7111), (7150), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
12.52. CONNECTOR COMPOSITE (7151), P. 42A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
12.53. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
12.54. CONNECTOR COMPOSITES (7204), (7205), (7206), (7208), (7211), (7212), (7213), P.
43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
12.55. CONNECTOR COMPOSITES (7214), (7250), (7251), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
12.56. CONNECTOR COMPOSITES (7300), (7301), P. 44A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
12.57. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7350), P. 45. . . . . . . . . . . . . . . . . . .250
12.58. CONNECTOR COMPOSITES (7500), (7502), (7503), (7600), (7601), P. 45A. . . . . . . . . . . . . . . . .251
12.59. CONNECTOR COMPOSITES (7600M), (7603), (7604), (7604M), (7605), (7606), (7607),
(7607M), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A),
P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
12.60. CONNECTOR COMPOSITES (7800), (7801M), (7801R), (7803), (7899), P. 47. . . . . . . . . . . . . . .253
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT vii
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
viii 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 1
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
2 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CIRCUIT DESCRIPTION
COLOR
NUMBER
10 WH CHASSIS/ENGINE GROUND
11 WH CAB/SLEEPER GROUND
13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG/PRE-HEATER
19 GY ENGINE SHUTDOWN
22
23 TN ENGINE FAN/SHUTTERS
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 3
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
34 TN COOLANT LEVEL
36 TN FUEL LEVEL
37 TN FUEL PUMP
38
41 TN AIR TEMPERATURE
47 GY SPEEDOMETER
48 GY TACHOMETER
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING/MARKER LIGHTS
S08315
4 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
58 BN CLEARANCE/IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
64 YL FOG/DRIVING LIGHTS
67
68 BN TAIL LIGHTS
70 OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71 OR BACK - UP LIGHTS
LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)
73 LTGN PWM
79 GY SEAT BELTS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 5
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
6 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 7
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY - SUPPRESSED SWITCH CASE SINGLE IN-LINE CONNECTORS DISPLAYED
MANUAL/MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR
SUPPRESSED NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
A60 A55A/A60
16OR 16OR
A55A
16OR
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
CONTACT
WIRE A12A A128
CONNECTION
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
16BN
S A S S S A F19 ETHER
I I F18
I I SWITCH
OFF A
OFF A
OFF OFF
20A 16RD
GND S I A
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX LOCATION SUFFIX
COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.
S08315
8 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE ABBREVIATION
ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 9
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
10 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
RELAY FUNCTIONS
1 5
30 86
87A 87 85
3 4 2
RELAY SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED CONTACT
ENERGIZING COIL
TYPICAL RELAY (INSERTION END)
85
87A
A 87
C E 30 E A C
D D
B B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTIN END RELAY INSERTION END
86 30
87 87A
85
COMMON
CONTACT
3
NORMALLY 86 87
OPEN
5 87A
CONTACT
ENERGIZING COIL 1 30 85
2 4 ENERGIZING COIL
NORMALLY
CLOSED TYPICAL RELAY (INSERTION END)
CONTACT
CNA 23AUG02 MINI RELAY #2 WAS #5. B 56507K P52778H 21JUN00 AE08-52365 10
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 11
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
12 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 13
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CH2_02
# W/ MWM ENGINE
* W/ MXT
18RD
A15
DIAG CONN
(1650-B)
A98
18VT
18RD
A15
KEY SWITCH
(1100) A
B
S S A
S S
I I
I A AI A
OFF OFF OFF OFF
GND S I A
D C
A14AT
10RD
A13DH
18PK
A12AB
18LTBL
DIODE ASSY
(1106M) A12M BODY BUILDER
16LTBL CONN
J4 G4 CH9_10
ACCESSORY
86 30 RELAY
A B (CAB FUSE BLOCK)
(1012)
85 87 87A
A12 G3 J3
A13DD
18PK
5A TRAILER AUX/
ROOF AUX
A12D A3 B3 A12S CH3_12
IGN RELAY 10LTBL 16LTBL
F35
A11-GAF
CH2_12 ECU
16WH
*AIRCP
12PK (C70) CH9_41
10A
C3 D3
*ACC
TRANSFER CASE
16LTBL
F34 (J2A) CH10_27
A4 5A
A12E B4 A78L
POWER MIRRORS
10LTBL 18LTGN
F36 CH3_07
RELAY EXHAUST
#A24-GE A86F CB RADIO
(1012-A4) 15A
16WH 16LTGN CH3_02
CH5_06 H1
G1
F23 A86 RADIO
18LTGN CH3_08,CH3_29
Figure 13 Accessory
S08315
14 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
30A A81B
A14 PWR WIN / LOCK (DRIVER)
10RD 12LTGN CH3_04
A3 B3
F15
5A
A73B HAVC CONTROL
16LTGN CH11_01
C2 D2
F10
A14FJ
10RD (1013) CH2_13
CAB FUSE BLOCK
(1014) *P3PWR
100A PWR OPT
14RD (1014) CH10_28
A14AA **5A/20A
A14HE AUX TRAILER SOCKET SWITCH
6RD A14FM
MEGA B2 18RD (1006) CH9_38
10RD A2
FUSE F44 A14A
TELEMATICS
16RD
(1J) CH3_22
A14 TACHOGRAPH
15A/10A 16RD CH3_34
AP02
CH3_33
C2 D2 16RD
F42 *P4PWR PWR OPT
A14AAB
6RD
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 15
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
2.3. BATTERY, P. 3
Figure 15 Battery
S08315
16 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CH2_04A
16DKBL
16GY
A3B(+)
A3B(-)
TCM W/ALLISON
BULKHEAD HD WTEC
(7214) TRANSMISSION
PASS THRU 15
AT DASH 40 41
(1701)
14
18DKBL
18GY
J3A(+)
J3A(-)
ECU "S"
J1708 DASH CONN BLACK
SPLICE (4705F2) (7204F)
(4820)
N3A(-) C3 J3C(-) J3-151 16 K3-151
CH9_04,37 17
18GY 18GY 18GY 18GY
18GY
(7909)
J3B(+)
(9714)
J3B(-)
LE3(+)
18DKBL 10
ENGINE
(4103)
10 11 W/EATON GEN3
TRANSMISSION
10 11 10 11 10 11
IDM2 /
CONN BODY LOCK
18DKBL
18DKBL
(6011)
18GY
18GY
K3A(+)
K3A(+)
K3A(-)
IDM2
18DKBL
J3B(-)
18BK
*K3A(+)
18GY
K3A(+)
K3B(-)
(6011)
K3C(-) K3C(-)
3 3
18GY 18GY
K3C(+) K3C(+)
2 2
18DKBL 18DKBL
18DKBL
18DKBL
18GY
18GY
K3D(+)
K3B(+)
K3B(-)
J3D(-)
16 17
ECM CONN
(6007)
* W/ MXT
W/I6-HEUI ENGINES
20 21 20 21
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 17
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
18 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ELECT SYSTEM
CONTROLLER
(1600)
30 29
20DKBL
20GY
A3E(+)
A3F(-)
A3Y(+)
18DKBL
A3Z(-)
18GY
18DKBL
A3N(+)
18GY
A3P(-)
18DKBL
18DKBL
18GY
A3W(+)
18GY
A3X(-)
A3J(+)
A3K(-)
*IP / DOOR
DOOR POD
*IP / ROOF
PASSENGER A B E B CREW DOOR
(3204)
(2600)
B A *IP / DOOR
D E
DOOR POD
SWITCH PACK DRIVER
18DKBL
(1101) (3200)
E3W(+)
18GY
E3X(-)
18DKBL
18GY
E3W(+)
18GY
D3Z(-)
E3X(-)
18DKBL
D3Y(+)
D3BB(+)
18GY
18GY
D3B(+)
D3CC(-)
D3AA(-)
T3BB(+)
T3BB(+)
18GY
18GY
T3AA(-)
T3AA(-)
* W/ MXT
DOOR POD DOOR POD
SIGNAL C D C D SIGNAL
(3209) (3209)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 19
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
20 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 21
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A5B(+) 15 J5E(+)
A5AN(+)
34 20YL 18YL
18YL
ENGINE/DASH
8 7 CONN ECM2
A5AR(+)
(4103) (6020)
18GN
18YL
A5AS(-)
18GN
18YL
K5S
K5T
CLUSTER CONN
(1500) L5A(-)1
13 J1939(-)
A5AL(+) 4 18GN
A5AL(+)
CH7_05
18GN
18LTGN 12 J1939(+)
L5A(-)2
18GN CH10_27 18YL
L5A(+)2
18YL
18GN
A5AD(-)
A5AC(+)
18YL
L5-108
18GN W / ALLISON
CAN LOW
CAN HI
18YL
LCT TCM
18GN
DIAGNOSTIC
L5+128 CH10_01A
18GN
CONNECTOR
L5B(-)1
18YL
(1650)
A5AE(+)
18YL
L5B(+)1
C
18YL
A5AF(-)
D
18GN
J1939
CONN
C A
(7308F)
J1939 TERMINATING
RESISTOR
(1657M) J1939
C A CONN
(9520E)
C A5AH(-)
18GN
120
OHMS
N5A(+)
18YL
18GN
N5A(-)
A
A5AG(+)
18YL N5C(+)
18YL WABCO HYD
FULL POWER
ABS
N5C(-) CH9_37
18GN
18GN
N5B(+)
18YL
N5B(-)
C A
J1939 TERMINATING
RESISTOR CONN
120 (9520F)
OHMS
S08315
22 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 23
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
24 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A98-G DIAGNOSTIC
18WH A CONNECTOR
(1650)
A63-GA ROOF CONN
20WH (2000)
CH8_03,05
A11-GF ROOF CONN
16WH (2000)
CH8_05
A28-G
CLUSTER GND CH7_05
18WH
A11-GAD
FB2 IGN RELAY GND CH2_12
16WH
A86-G
RADIO GND CH3_08
18WH
A74-G
HVAC CONTROL GND CH11_01
18WH
A11-GA
10WH A11-GDB
SWITCH PAK GND CH3_11
18WH
A84-G
CIGAR LTR GND CH3_01
14WH
CAB GND A86-GA
STUD AUX PWR GND CH3_01
14WH
(1851)
EXHAUST BRAKE SWITCH
(1852) #A24-G
(1020-8)
(1859) 16WH
CH5_05
A11-GAH
14WH B SYSTEM CONTROLLER
(1601)
A73-G
12WH PWM GND CH11_01
# W/ MWM ENGINE
Figure 24 Grounds, IP
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 25
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A11-GDW
18WH COURTESY LIGHT DRV CH8_05
A11-GDX
16WH
A11-GDV
COURTESY LIGHT PASS CH8_05
18WH
A81-GA
12WH POWER WINDOW / LOCK DRV CH3_04
A81-G
POWER WINDOW / LOCK PASS CH3_04
12WH
A11-GH
8WH
A81-GB POWER WINDOW / LOCK PASS
12WH TRAVEL CREW CH3_05
GROUND
(1003)
A11-GAL
A
12WH
A11-GBA OPT IGN RELAY GND
B CH2-13
18WH
A62-GC TRANSMISSION GND
SHIFTER GND (1901) A186
18WH CH10_03
CH10_01 18DKBL
A62-GD
C
18WH
A188 TRANSMISSION GND
A23-GA SNOW VALVE SWITCH 18DKBL CH10_03
D 5B (1901)
18WH
CH5_03
BUS BAR
* W/ MXT
Figure 25 Grounds, IP
S08315
26 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
(1012)
KEY SWITCH AUX-POWER RELAY 5A
(1100) A (1873) C1 A13B OWNER/OPERATOR
D1 16PK IGN FEED
86
B F21
85
2
S S S A
A S *A13X
I I 18PK 5 5A
I A I A A1
OFF A41B COMPASS/TEMPERAT
87
OFF OFF OFF
B1 18GY CH03_0
S I A
F23
GND D C
30
3 1
87A
18LTBL
A12
A28A CLUSTER
18TN CH07_05
A13DC
18PK
ACC RELAY
A14AS
10RD
CH2_01 5A
E1
*A13DC A75C HEATER-A/C CONT
PASS THRU 18PK F1 18LTGN CH11_01
(1700) F19
*A13Y
18DKBL
18PK
*A104F
A13AJ
10PK
A13C A13AG
15 CLUTCH
18PK 18PK A17H
18PK CH06_04
TO IGN RELAY A13DB CH2_13
CH02_14 18PK
5A ACCELERATOR
A2 A99E
18VT CH01_03
CH2_01 B2
F24 #A17H RELAY EXHAUST
NEG STUD 16PK (1012-C4)
A11-GAF
16WH
(1851) 5A CH5_06
CAB FUSE
BLOCK
C2 A13HC
(1012)
DRIVER DISPLAY
D2 16PK
IGN RELAY F22
CAB FUSE
A11-GA
10WH
BLOCK 5A
(1012) G2 &A75D HVAC (1210)
D3 H2 18LTGN CH11_01
85
F20
86
F4
A11-GAD 5A
E2 A13AF
16WH 12
F2 18PK
87
A14AV F3 F20
10RD SYSTEM
A11-GLZ A13AH CONTROLLER
A14BB
6RD
12WH D4 10PK
30
(1600)
87A
E3
LOW RELAY
6RD
DRIVER
E SYSTEM
CONTROLLER
10WH
A11-G
(1601)
A14AA
6RD
NEG STUD
* W/ THEFT DETERRENT
MEGAFUSE (1852B)
# W/ MWM ENGINE
100A & W/ MXT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 27
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
E2
CAB FUSE BLOCK
F6 5A (1011)
F2
18RD
A15
A
B
S A
A S S S
KEY SWITCH
I I
I I (1100)
A A
OFF OFF OFF OFF
S I A
GND
D C
DIODE ASSY
(1106M)
A13DH
18LTBL
A12AB
18PK
A B
18LTBL CH2_01
18PK
A11-GBA
A13DB J4 CH2_11
85
18WH
18PK
G3 A11-GAM
86
CH3_13
REMOTE STOP A13DB 16WH
87
87A
F28
HA13A TELEMATICS
16PK CH3_22
CAB FUSE BLOCK A13A TELEMATICS GEN I MODULE
10A
IGNITION 16PK (1J) CH3_35
(1013)
C2 D2 A13B DATA LOGGING RELAY
F32
16PK (1008) CH3_35
A13LA
10PK
S08315
28 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
5A
J13T F1-F4 J92J
14PK 18TN WTEC AUTO NEUTRAL RELAY CH10_05
F1-E4 J44Y
16GY AIR PARK BRAKE SOLENOID CH9_35
IGNITION J13AS
(4840) FUEL HEATER RELAY CH7_09,CH9_07
18PK
J13X J94A2
AIR ABS RELAY CH9_02
18PK 18PK
J13AV
TRAILER ABS CENTER PIN
18PK
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 29
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
2.17. START, P. 15
Figure 29 Start
S08315
30 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A86-GA
(1851) (1853)
14WH
POINT A
TO POINT A
(OPTIONAL WIRING 2)
THIS SHEET
CAB FUSE BLOCK AUXILIARY TWO POST
(1011) POWER PWR SOURCE
F14 (10) (1861)
A2 B2
A A86N A
A86M
(CH 2, PG 2) 14LTGN 14LTGN
20A B B
A86-GA A86-GB
14WH 14WH
(OPTIONAL WIRING 3)
TO POINT A
THIS SHEET CAB FUSE BLOCK AUXILIARY CIG LTR
(1011) POWER PWR SOURCE
F14 (10) (1860)
A2 B2 B
A86M A A86M
(CH 2, PG 2) 14LTGN 14LTGN
20A A
B
A86-GA A86-GA
14WH 14WH
TWO POST
PWR SOURCE
(1861)
A86N A
14LTGN
B
A86-GB
14WH
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 31
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
3.2. CB POWER, P. 2
(CH 2, PG 1)
G1
CAB FUSE
10A F1
BLOCK
(1011) H1
16LTGN
A11-GF A11-G
16WH 10WH
A86F
ROOF/IP
CONN NEGATIVE
12 11
STUD
(2000)
(1851)
16LTGN
D11-GF
16WH
D86F
CONSOLE/
ROOF
A B
(2502)
C11-GF
16WH
16LTGN
C86F
C86-GF
16WH
A B
CB RADIO
POWER
(2303)
CNA 23AUG02 CHGD F20 TO F1, 1012 TO 1011 B 56507K P52778H 25AUG00 AE08-52367 02
Figure 31 CB Power
S08315
32 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TEMP SENDER
(8601)
A B
M41A
18GY
18GY
M41
AUX FWD /
B C DASH
(4305)
18GY
J41A
A1 PANEL LIGHT
CAB FUSE
18GY
F23 BUSS BAR
J41
BLOCK 5A (1002)
(1012) SEE CH08_10
B1
A62F PASS THRU
G 38 67
18DKBL (1701)
18GY
A41B
A41
18GY
A41-G A41A
H
18WH 18GY
GROUND
(1003)
CONSOLE / IP PREMIUM
1 2 3 4 10
/ *PREMIUM ROOF CONN
(2503)
18GY
18GY
C41B
C41
18DKBL
C62F
18WH
C41-G
18GY
C41A
A D E G H
GROUND
DIMMER
TEMP +
TEMP -
COMPASS/TEMP
MODULE
* W/ MXT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 33
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
NEGATIVE
A11-GH
STUD 30A
10WH CAB FUSE
(1858) A81B A3
*A11-GH BLOCK
12LTGN B3 (1011)
8WH
F15
A81-GC
12WH
30A
A81-GB A81A A4
12WH CAB FUSE
CH3_05 12LTGN B4 BLOCK
A3Y(+) F16 (1011)
18DKBL
A3Z(-)
18GY
A3E(+) A3N(+)
29
20DKBL 18DKBL
A3F(-) A3W(+)
30
20GY 18DKBL
SYSTEM A3P(-)
CONTROLLER 18GY
(1600)
A3X(-)
18GY
DOOR
POD SIGNAL POD SIGNAL
(3202) DOOR / IP DOOR / IP (3202)
(3200) (3204)
DOOR POD
C 18GY
DOOR POD
E81B E81B
POWER G G
12LTGN 12LTGN POWER
PASSENGER
DRIVER
E83E E83E
A A
WINDOW 14LTGN 14LTGN WINDOW
E83A E83A
B B
WINDOW 14LTGN 14LTGN WINDOW
E81A E81A
C C
LOCK 14LTGN 14LTGN LOCK
LOCK D D
LOCK
DOOR
DOOR
POD LOAD
14LTGN
POD LOAD
14LTGN
E81E
(3201)
E81E
(3201)
B A A B B A A B
S08315
34 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
30A
CAB FUSE BLOCK
A81C
(1014)
12LTGN H1 G1
F37
30A
A81D
12LTGN CAB FUSE BLOCK
B1 A1
(1014)
CH3_04
F43
CH3_04
CH3_04
CH3_04
18DKBL
A81-GC
A81-GB
12WH
12WH
18GY
A3Y(+)
A3Z(-)
ROOF / IP
A B C D E F CREW DOOR
(2600)
18DKBL
D81-GC
D81-GB
18GY
12WH
D3Y+)
12WH
D3Z(-)
DOOR
POD SIGNAL DOOR
(3209) LEFT CREW POD SIGNAL
RIGHT CREW
DOOR POD (3209)
DOOR POD
(2601) (2602)
ADDRESS 2 A A ADDRESS 2
T3BB(+) A
A D3B(+) D3BB(+) T3BB(+)
ADDRESS 1 B 18DKBL B
DOOR POD
18DKBL 18DKBL 18DKBL
DOOR POD
RIGHT CREW
WINDOW A T83F T83F WINDOW
A
12LTGN 12LTGN
T83C T83C WINDOW
WINDOW B B
12LTGN 12LTGN
T81C T81C C LOCK
LOCK C
12LTGN 12LTGN
LOCK D D LOCK
12LTGN
12LTGN
DOOR
T81F
DOOR
T81F
B A A B B A A B
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 35
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
AIR HORN
20
A B A B
16GY
M85L
M85K
16GY
M85-GE
16WH
M85-GD
16WH
20
18
M85-GC
CLOCK
16WH
16GY
M85J
A D C SPRING
(1809)
18GY
18GY
B9R
B85C
18GY
B85B
(8301) A B
CAB/DCM
18GY
(1800)
B9V
M85-GA
16WH
W/INSTRUMENT PANEL HORN SWITCH RADIATOR
GROUND
A4 B10 B11 GND
HORN ADAPTER #2
(8600) GROUND
SWITCH (8801)
A85K ADAPTER #1
18GY (1018)
20GY
18GY
A
A85B
20GY
(8800)
A85C
RADIATOR
A9V
M11-GC
A85L 2B 12WH
18GY
A9M 3
20GY
A85C
M85E
16GY
18GY
12WH
M11-G
8 M11-GD
12WH
10
20GY
A9H
18DKBL
A62R
FWD CHASSIS/DASH
B2 B5 (4301)
18WH
A62-GF
N/ MXT
J85AA
16GY
3 13 5
ZERO VOLT
ELEC HORN
AIR HORN
J11-G J11-GJ
REF
SW
12WH 10WH
E
E
PANEL LIGHT
GROUND SYSTEM
BUSS BAR
F ADAPTER CONTROLLER GND 2
(1002)
(1003) BROWN FRONT (4006)
CH8_08
SYSTEM (4007)
CONTROLLER
(1600)
ELECTRIC HORN 1
W/ MXT
B M11-GC
M85-GE A
12WH RADIATOR
16WH
DASH HARNESS
A CONNECTOR
M85L M85M (4301-10) J85AA
E
16GY 16GY 16GY
SYSTEM
CONTROLLER
BROWN
ELECTRIC HORN 2
(4007)
B
M85N
16GY DASH / FWD CHASSIS
(4301-13) (4006-1)
A
M85-GD M11-G J11-G J11-GJ
16WH 12WH 12WH 10WH
S08315
36 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
H G SYSTEM CONTROLLER
/ BOOSTER CONN
(1601)
CAB FUSE
14LTGN
A58F
A78
BLOCK
CAB FUSE 16BN
(1012)
BLOCK
C1 (1011) G1
16LTGN
16LTGN
A78M
A78P
D1 H1
G2 A1
CAB FUSE
10A 10A
F18 F13 BLOCK
(1011)
H2 B1
CAB FUSE
BLOCK
(1012)
DRIVER
POWER
MIRROR GROUND
(1003)
CH2_11
L/R
AXIS A
B
20YL
C
U/D W/ MXT
A78-GD
16WH
AXIS D
18RD
CH8_10
E
18DKGN
HEATER F
18BK
G
16BL
A11-GDY
LIGHT
12WH
16LTGN
18DKBL
PASSENGER
A78H
A62D
16BN
A58S
B3
A78L
20BN N/ MXT
B4 DOOR / IP
20BL MIRROR B4
(3000)
CAB FUSE
5A F21 BLOCK
W/ MXT (1013)
D1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 37
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
W/PREMIUM
RADIO ONLY CAB FUSE C4 G1 CAB FUSE
BLOCK BLOCK
F12 F1
CLUSTER
A62 10A 10A
CONN D4 H1
18DKBL (1011) (1011)
(1500-1)
20DKBL
A62E
RADIO CONN
18LTGN
18LTGN
(1300) ELECTRICAL SYSTEM
A86A
A86
CONTROLLER RADIO CONN
(1601) (1301)
A86M CH8_03
PARK LIGHTS 3
18LTGN
A86J
LEFT CONSOLE 14 2 LEFT CONSOLE-
20LTGN
A86L
RIGHT CONSOLE 12 8 RIGHT CONSOLE-
20LTGN
A86
RADIO POWER 4 6 RADIO POWER
20LTGN
A86K
RIGHT FRONT + 11 7 RIGHT FRONT +
20LTGN
A86H
LEFT FRONT + 13 1 LEFT FRONT +
20LTGN
RADIO MEMORY A86A 12 RADIO MEMORY
7
PREMIUM 20LTGN
AM-FM CASSETTE
RADIO BASE RADIO
PANEL LIGHT 6 11 PANEL LIGHT
A86C
LEFT REAR - 16 4 LEFT REAR -
20LTGN
A86E
RIGHT REAR - 10 10 RIGHT REAR -
20LTGN
A86D
RIGHT REAR + 9 9 RIGHT REAR +
20LTGN
A86B
LEFT REAR + 15 3 LEFT REAR +
20LTGN
GROUND 8 5 GROUND
W/PREMIUM
20WH
20WH
CAB TRIM
20LTGN
A86-G
20LTGN
20LTGN
20LTGN
20LTGN
20LTGN
20LTGN
A86-G
20LTGN
A86C
A86E
A86D
A86K
A86B
A86H
A86J
A86L
ONLY
GND STUD
(1851)
A11-GA
PREMIUM 10WH
ROOF CONN 8 7 9 6 13 1 5 4 ROOF CONN
(2503) (2000)
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
C86H
C86K
D86B
D86C
D86D
D86E
C86J
C86L
A B A B A A B
B
+ - + - + - + -
LEFT RIGHT
CONSOLE CONSOLE *LEFT REAR *RIGHT REAR
SPEAKER SPEAKER SPEAKER SPEAKER
(2305) (2304) (2302) (2301)
NOTE:
1.REAR SPEAKER WIRING IS THE
SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.
2.*W/RXT RADIO AM/FM W/CD/DVD
ECLIPSE SEE CH3_31
S08315
38 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
SYSTEM CONTROLLER
WIPER MOTOR
BLUE
(4015)
(4008)
C/B
B+ A J82B J82F F WIPER HIGH
WINDING
16GY 16GY
PRK B J82P
WV50V 16GY
A
2.2uF x2 GND C
18GY
*J82FB
J82-G
4.4uH 16WH
x3 D
HI J82H
16GY
E J82L
LO
16GY
18GY
J82FB
18GY
J82FA
16GY WIPER PWR
J82HL
*J82RP
18GY
CONTROLLER
(4003) (4003)
R1-2
(4004)
85
85
86
86
R2-5
J82RP R2-2
29 R1-5
18GY
*J82HL
87
R2-4
87
16GY
R1-4
J82HLP
16GY
30
30
R1-3
87A
87A
R1-1
R2-1
R2-3
GND 2
J82RH (4006)
20
18GY
SYSTEM
TURN SIGNAL DCM CONTROLLER
SWITCH CONNECTOR (1600)
(1810) (1800)
WIPER 0
8 C9 22
20GN B82 A82
WIPER 0
18GY 20GY
WIPER 1
11 B82A C1 23
20RD A82A
18GY 20GY WIPER 1
WIPER 2
5 B1 24
B82B A82B
20OR WIPER 2
18GY 20GY
7 B9S B9U A4 A9V (250) A9H 3
20WH ZERO VOLT REFERENCE
WASHER 18GY 18GY 18GY 20GY
12 B87A A5 A87C A87A 28
20YL WASHER PUMP
18GY 18GY 20GY
6 B11-GAA A3 A11-GAA *A87A
18WH 18GY 18GY
18GY
A87B
*A11-GAA
10WH
A11-G
18WH
CENTER CHASSIS
WASHER FLUID / *DASH SYSTEM CONTROLLER
ZERO VOLT REF
LEVEL SENSOR -VE STUD
SPLICE (9700 / *9714) (4004)
(4022) (1852) J87C
(4830)
18GY LOW WASHER
N87HA N87EA D6 J87CA 12
FLUID LIGHT
18GY 2 18GY D3 18GY
1 DIGITAL
20GY
*A87B
WASHER PUMP
D2 J87BB
(4021 / *9745) *N87KA
D1 18GY
1 16GY
N87DB *J87BA NOTE:
18GY J87B 18GY MINIFUSE
ALL DASH LINES
18GY PASS THRU BLOCK
N87DB REFER TO
2 (1701-30) (4001)
18GY *N87BA J87KB RH- MRD MODULES.
16GY 18GY F1-D2 F1-C2
J87KA 5A * W/ MXT
18GY
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 39
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
40 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CLUSTER
(1500) CAB FUSE
SYSTEM BLOCK NEG STUD
30 29 1 (1851)
CONTROLLER (1011)
(1600) E1
A11-GA
10WH
5A F5
F1
18DKBL
(1101)
BLOCK
A62
(1014) A11-GDB
A
18WH GROUND
E1 B
A12P
5A F39 18LTBL POWER
C
A62C
F1 18DKBL BACKLIGHT
D
A3E(+) A3J(+)
20DKBL 18DKBL SWITCH D/L +
E
A3F(-) A3K(-)
20GY 18GY SWITCH D/L -
F
ADDRESS SEL
(1101A)
A
GROUND
A14FF B
18RD A12FC
18LTBL POWER
C
BACKLIGHT
D
OPTIONAL GUAGE SWITCH D/L +
PACK E
7
BATTERY
8
ACCESSORY
1
A11-GJ
GROUND 18WH
2
SWITCH PACK
A62S (1101)
BACKLIGHT 18DKBL
5
SWITCH PACK
A
TO PREVIOUS
A5C(+)
DRIVE TRAIN J1939 (+) 20YL GROUND
6 B
A5C(-)
DRIVE TRAIN J1939 (-) 20LTGN POWER
3 C
BACKLIGHT
4 D
SWITCH D/L +
9 E
SWITCH D/L -
10 F
ADDRESS SEL
11
(1101A)
PACK OR OPTIONAL
12
TO NEXT SWITCH
A
GROUND
GAUGE PACK
13 B
POWER
14 C
BACKLIGHT
D
SWITCH D/L +
DRIVETRAIN E
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 41
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
42 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
D58-GW
D58W
14BN
14WH
GROUND
IP/AUX ROOF ADAPTER
A B J
CONNECTION BUSS BAR
(2021) (1003)
A11-GHE
14LTBL
A12-GB
14WH
14WH
A12U
B4
CAB FUSE
20A
BLOCK
F45
(1014)
A4
CAB FUSE
BLOCK
(1013)
A11-GAM
SEE CH02_13 18WH
CAB FUSE
BLOCK
14LTBL
(1013)
A12Z
J3 G3
A3
BATT FEED 2B
A14FR G4 J4 A12X
SEE CH02_02 10RD 14LTBL
J 8
A62U
SEE CH08_08 18DKBL
9
A12-GA
18WH
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 43
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
MSG
LIGHT
16DKBL
J1708 PUBLIC (+)
A62B
10A
F28 A13E D (1660)
16PK A3AB(+)
G2
H2 A13F 16DKBL
16PK A3AB(-)
10A
18GY
F38 A14AF
D
16RD J1708 PUBLIC (-)
B2 A2 (1661)
C E F A B D
MCT SYSTEM
QUALCOMM POWER CONN
IMCT SYSTEM
IMCT (2700M)
QUALCOMM PWR CONN
SATELLITE COMMUNICATION
(2702M)
QUALCOMM SYSTEM D11-GG
16WH
D62B
16DKBL
D13F
16PK
D14AF
16RD MCT SYSTEM
QUALCOMM
C B A D POWER-CONN
(2701F)
D3AB(+)
16DKBL
18DKBL
B A C D
D14AF
D3AB(-)
16RD
D13F
D62B
16PK
18GY
16DKBL
16LTGN
16RD
11-GQ
14QA
16WH
13QA
62QA
D11-GG
16WH
IMCT SYSTEM
C E F A B D
QUALCOMM
POWER CONN C E F A B D
(2703M)
11-GQB
11-GQC
16RD
14QC
16OR
14QB
16WH
BROWN
16WH
YELLOW
GREEN
WHITE
BLACK
RED
COMMUNICATION
B A E F D C
CONNECTOR UNIT
(XXXX)
9 TERMINAL
DISPLAY/KEYBOARD CABLE
CONNECTOR MCT
SATELLITE COMMUNICATION
QUALCOMM SYSTEM
PANIC BUTTON A
(NOT USED)
A
TTRACS
(NOT USED) B
ORANGE
YELLOW
BLACK
YELLOW
BROWN
BLACK
BLACK
GREEN
BLUE
WHITE
RED
IMCT SATELLITE
ANTENNA CONNECTION
CONNECTOR
S08315
44 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
14RD
A14J
DASH GROUND
STUD
WH
14RD
14WH
RD
A B
AIR SEAT
(1918)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 45
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
GEOMETRY WAS
REMOVED
S08315
46 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
BATT
IGN
F1-G2
F2-C4
10A
10A
(4001)
F1-H2
F2-D4
J92FN
J92FB
16TN
16TN
J92FBA
16TN
85 87 87A
MICRO
RELAY
(4002)
30
86
SYSTEM
CONTROLLER
(4004)
J92NB
16TN
19
J92RD
16TN
XMSN
G (4705)
ECU "J1"
K13M4
GRAY
18PK
(7305)
2 K13#102
18PK
4 K13#104
18PK
K13M3
18PK
NSBU SW
E VEHICLE
(7301)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 47
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
48 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 49
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
50 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
KEYSWITCH
CONTROL TO DS17 DS17 KEYSWITCH
18PK 18PK
PLUG IP CONTROL TO
(1100M) SWITCH
EC12AB EC12AB (1100M)
18LTBL 18LTBL
EJ13DD EJ13DD
18PK 18PK
SWITCH SWITCH
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 51
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
52 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
EATON VORAD
EATON VORAD CPU CONN#1 DASH PASS
(1227) (1230) THRU
(1701)
KS3
C12 K 32
T73L A73L A73AF
SSD,SS PWR
16LTBL 16LTBL 16LTBL
C13 31
T73M A A73M
RSS
16LTBL 16LTBL
C14 B 28
T73N A73N A73R
SSD,SS GND
16LTBL 16LTBL 16LTBL
C15 C 21
T73J A73J
RETURN
16LTBL
16LTBL
16LTBL
J73AF
J73M
16LTBL 16LTBL
J73R
C16 D
SSD,ROUT A73L A73P
16LTBL 16LTBL
A73T
A73S
16LTBL
16LTBL
N73AF
N73M
16LTBL
N73R
16LTBL
J73J
4 3 2 1
A B C
RSS (1240)
RSD (1229)
CH09_11
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 53
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
EATON VORAD
ANTENNA ASSY
(8900)
4 3 2 1
16LTBL
16LTBL
16LTBL
16LTBL
M67D
M67C
M67A
M67B
FWD
CHASSIS
24 23 21 8 CONN
JUMPER (4301)
HARNESS
16LTBL
16LTBL
16LTBL
16LTBL
J67D
J67C
J67A
J67B
CAB FUSE
EATON VORAD EATON VORAD BLOCK
CPU CONN#1 (1013)
(1227) (1230) F32 IGN DASH
5 AMP PASS
C1 A A67E
T67E THRU
IGNITION 16LTBL 27 26 25 24
16LTBL (1701)
D2 C2
C3 C
T67D A67D
POWER
16LTBL 16LTBL
C4 D
T67C A67C
PC RTRN
16LTBL 16LTBL
C5 E
T67B A67B
V BUS(+)
16LTBL 16LTBL
C6 F
T67A A67A
V BUS(-)
16LTBL 16LTBL
C7 G
T98EV(+) A98EV(+)
J1587(+) 18DKBL 18DKBL J1708
DATA
}
LINK BRAKE
C8 T98EV(-) H A98EV(-)
J1587(-) CH2_04A INPUT
18GY 18GY
(1825)
C9 J D2 B70CD D
T70CD A70CD
BRAKE 16LTBL 16LTBL 16LTBL
6.8V
S08315
54 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
EATON VORAD
COLLISION
AVOIDANCE CPU
(1227)
D1
EATON VORAD
DDU
D2 CONN #2
(1228)
(1231)
D3 E D
T73U A73U
PWR
18LTBL 18LTBL
D4 F C
T73V A73V
DC RTRN DRIVER
18LTBL 18LTBL
DISPLAY
D5 G B
A73W UNIT
V BUS(+) T73W
18LTBL 18LTBL
D6 H A
T73X A73X
V BUS(-)
18LTBL 18LTBL
D7 J
T5AG(+) A5AK(+)
J1939(+) 18YL 18YL
}
CH2_06
D8 T5AG(-) K A5AK(-)
J1939(-)
18GN 18GN
D9
D10
D11
LSS D13
D14
SSD,SS END
D15
L TURN
D16
SSD L OUT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 55
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A14BJ
18RD
6.8V
D1 C
A70BH
18OR D2 D
A14BJ
18RD
GND BRAKE
DCM
CAB (1113) INPUT
CONN
FUSE (1800) (1825)
BLOCK
(1012)
G2 H2
18GY
A11-G
A3BH(-)
18RD
XATA
DATA CONN A B C D E
(1235M)
JUMPER
HARNESS
BRAKE
POWER T14BH T70BH
(1240)
(1236)
J1708(-)
T11-G T3BH(-)
GROUND (1239)
(1237)
J1708(+) T3BH(+)
(1238)
S08315
56 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAB
FUSE
BLOCK
(1013)
C1
D1
F31 IGN
CAB
5A J1708
FUSE
BL0CK DATA LINK
(1014) CH2_04A
G2 GND
H2
(1113)
F38 BAT
}
5A
A11CE-G
A13CE
A14CE
18DKBL
16WH
16PK
16RD
A3CE(+)
18GY
A3CE(-)
CADEC
GP6
A B C D E
CONN
(830)
D13CE
D14CE
16PK
16RD
D11CE-G
16WH
D3CE(-)
B
18GY
CADEC
J1708(+/-)
D3CE(+) (73)
18DKBL A
D13CE1 D13CE3
A A
16PK 16PK
CADEC
D14CE1 D14CE3
CONN#1 B B CADEC
16RD 16RD
(74) CONN#3
(76)
D11CE1-G D11CE3-G
C C
16WH 16WH
D13CE2
A
16PK
CADEC D14CE2
B
CONN#2 16RD
(75)
D11CE2-G
C
16WH
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 57
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
58 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A86A
CH3_32
ECLIPSE HEAD 18LTGN
RADIO CONN
(1936) (1300)
A5
A86A A86A
13.8V DC BATTERY IN 4 CH2_02
18LTGN 18LTGN
FRT.RT SPEAKER(+) 1
FRT.LT SPEAKER(+) 2
REAR LT SPEAKER(-) 16
A3 A86
A86 CH2_01
13.8V DC ACC IN 3 18LTGN
18LTGN
A2
A62E A62
ILLUMINATION 10 CLUSTER CONN
20DKBL 18DKBL
(1500-1)
A86-G A1
A86-G GROUND STUD
GROUND 7
20WH 20WH (1851)
ANTENNA POWER 8
REAR RT SPEAKER(+) 11
REAR LT SPEAKER(+) 12
J71
CH3_30
REAR RT SPEAKER(-) 13 18GN
REAR LT SPEAKER(-) 14
J71
18GN CH8_01
22RD
J71
(1938) CAMERA
CAMERA
(1937) (1997)
A A VIDEO(+)
VIDEO(+) VIDEO(+)
1 22NAT 22NAT
V(+) 22NAT
B B
DRAIN DRAIN DRAIN
CA(+) 2
22NAT 22 22
REAR VIEW
CAMERA
REAR VIEW
CAMERA VIDEO(-) C C
J71 J71
V(-) 3 22NAT 22RD 22RD
D D
GND GND GND GND
GND 4
22BK 22BK 22BK 22BK
E E
VIDEO(-) VIDEO(-) VIDEO(-)
22NAT 22NAT 22NAT
W/RXT ENTERTAINMENT
SYSTEM
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 59
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
AVN50D
(1940)
DATA CONNECTION
TO CD CHANGER OR
S-GND 7
13
AMP ON/OFF 14
BUS(+) 10
15
BUS(-) 12
16
ACC 4
17
18LTGN BACKUP(+) 2
18
SYSTEM CONTROLLER
(1600-4)
CH3_32
19 A58
PARKING BRAKE
18RDWH {
SIGNAL
PRE AMP REAR LEFT CHANNEL
23
REAR AUD
CH3_31
LINE OUT PRE AMP REAR RIGHT CHANNEL
24
(1943)
SIGNAL
1
GPS ANTENNA GPS
GROUND
2
(1944) {
7 GND
AUDIO VIDEO
SHIELD
IN G CH3_32
AUDIO R(+)
6
24RD {
AUDIO L(+)
5 24WH
CH3_32
3 GND
SHIELD
VIDEO(+)
{
1
24YL
CH3_32
8 WAY CNTR GND
2
SHIELD
TWISTED
CIRCUITS
S08315
60 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
FRONT AUD
CH3_30
}
LINE INPUT
PREAMP FRONT RIGHT CHANNEL
RADIO CONN
(1300)
PREMIUM ROOF CONN
(2503)
}
(2302)
LR
1 B
D86C D86C D86C D86C
LR- -
18LTGN 18LTGN 18LTGN 18LTGN
13 A
D86B D86B D86B D86B
LR+ +
18LTGN 18LTGN 18LTGN 18LTGN
(2305)
7 B LF
C86J C86J C86J C86J
LF- -
18LTGN 18LTGN 18LTGN 18LTGN
8 A
C86H C86H C86H C86H
LF+ +
18LTGN 18LTGN 18LTGN 18LTGN
ROOF CONN
AMPLIFIER (2000) (2301)
RR
4 B
D86E D86E D86E D86E
RR- -
18LTGN 18LTGN 18LTGN 18LTGN
5 A
D86D D86D D86D D86D
RR+ +
18LTGN 18LTGN 18LTGN 18LTGN
(2304)
6 RF
B
C86L C86L C86L C86L
RF- -
18LTGN 18LTGN 18LTGN 18LTGN
9 A
C86K C86K C86K C86K
RF+ +
18LTGN 18LTGN 18LTGN 18LTGN
MAXI FUSE
60A
(2614)
B A
14 A14
BAT CH2_02
6RD 6RD
AMP
A86AX CH3_29
CONTROL
18BLWH
GND
GND BODY GROUND
6BK
STUD
GND
CH3_32
18WH
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 61
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
SIG
(2605)
1
AUDIO R(+)
GND
24RD
{
RTN 2
SHIELD
AUDIO VIDEO AUDIO L(+)
SIG 3 24WH
OUT
GND CH3_30
RTN 4
SHIELD
GND
11
RTN SHIELD
VIDEO(+)
VID 12
24YL
(2606)
TWISTED
11 CIRCUITS
12
13
VIDEO OUT YELLOW(-)
{
VIDEO OUT YELLOW CENTER CH3_30
10
PIGTAIL
(2607)
(2604)
1
DM-G A58AB
1 CH2_02
DOME LIGHT BATT IN 22BK 18BN
3
DOME LIGHT GROUND 3 DM GND
22WH 22WH
(2610)
A86A A86A
{
13.8 V DC 1
18LTGN 18LTGN CH3_29
A86
INLINE TO ACCY 3
18LTGN
G10 POWER GND
4 A86A CH3_31
INPUT GND 18WH 18LTGN
18LTGN
22WH
GND
A86A
CH3083 CHANGER
(2608)
GROUND B GND
22WH
A86
13.8 V DC B+ IN A 18LTGN
N/ SATELLITE
TUNER
(2611)
IN LINE
(2609)
3 FUSE
POWER 4 WAY FILTER
13WAY CNTR
13WAY DIN
OPTIONAL DATA
SATELLITE 13WAY CONNECTION
RADIO CH3_30
DIN
W/ TUNER TUNER
(1949)
S08315
62 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
{ CH2-02
APO2
16RD
16RD
APO1
APO-G APO-G
14BK 16BK
APO-G
16BK
BODY GROUND
STUD
1 1 1 1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 63
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
3.34. TACHOGRAPH, P. 34
Figure 63 Tachograph
S08315
64 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 65
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
66 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 67
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
R12-5
AT DASH J17S
86
(1701-8)
85
R12-2 18PK
A17 J17
KEY SWITCH S 18PK 18PK
(1100_B) *A17
R12-1
87
16PK R12-4
GLOW PLUG J17D
R12-3
87A
RELAY
30
10PK
(4057/*6010)
10PK
POWER STUD
J17E
14GY
(4075) FUSIBLE
6PK
K18
DASH
ECM POWER/ (4103-17)
K2
B
STARTER SOLENOID
4RD
(4105-C)
R
*K2A
*K2-GA
4WH
2WH
K2-G
18PK
K17L
BLOCK
MEGA-FUSE (4000)
1/0RD 1/0RD 1/0RD B S
4/0RD
CRANK MOTOR
*K17M
18PK
SOLENOID
1/0BK 1/0BK 1/0BK 4/0BK M
N14AY
10RD
G B K17K
18PK
K10-GC A K17L
1BK 18PK
ENGINE CRANKING
A
BLOCK MOTOR
ENGINE 23
GND
40A
ECM FEED
K11-GL
LSD
4WH
FUSE
2/0BK
B
(9254)
10WH
N14BA
N14-G
10RD
ECM2
(6020)
ECM ECM
NEGATIVE POSITIVE
C A
GND (9260) FEED
(4005/*4058) (9261)
N97AA
10WH
10RD
N97-G
FRAME NOTE:
GND FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL
TO ECM2 CLEAN FOR CIRCUIT K2A FUSELINKS ARE 2-10RS
POWER/GND CONN
(A-12V,B-GND)
(6323F) * W/ MXT
CH06_03
S08315
68 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 69
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
J17S
(4014)
18PK
86
R12-2
KEYSWITCH S A17 J17 R12-5
(1100) B 18PK 18PK
85
8
87
R12-4
R12-1 J17D
R12-3 10PK
87A
30
J17E
10PK
ALTERNATOR FUSIBLE FUSIBLE
LINKS W/AUTO NEUTRAL LINK
J17E ENGINE/
10PK SEE CH10_05 DASH
SEE NOTE
14GY (4103)
G
K2*
C
B
4RD ECM POWER 17
R
STARTER
(4101)
K14H J14H
FUSIBLE 4RD 4RD
K17C
LINKS
10PK
SEE NOTE
100A
BATTERIES MAXIFUSE
K2-G*
CRANKING
4WH
M THERMAL
1/0BK
K17M
OVERCRANK
18PK
G B (6316) K17K
18PK
A K17L
K10-GC 18PK
1BK
W/THERMAL N/THERMAL
ENGINE OVERCRANK
CRANKING OVERCRANK
BLOCK PROTECTION PROTECTION
MOTOR
GND
2/0BK
2/0BK
ECM
46
K11-GL
(6007)
4WH
FRAME FRAME
GND GND
DASH PANEL
GND
(4005)
NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS
S08315
70 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 71
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
72 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 73
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
74 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 75
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
76 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 77
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
78 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 79
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
80 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 80 Electronic Engine Controls, I6–EGR Engine Cruise Control and Body Builder Connections
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 81
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ECM POWER/
16WH
A B
K34-G
8 ECM +VE ENGINE ECM
STARTER
(9261) FEED FUSE
J97TA
10VT*
6 SOLENOID
(4105) (9254)
K97M
K97-GW
K97-GV
16WH
&K97LA
16WH
K97LC
9
16VT*
J97XA
10PL
10VT*
10A &J97HB
10 F2-B4 10A ENGINE ECM
16PL F1-G4
MINI-FUSE (4001)
F2-A4 J97HB
BLOCK
A B 18VT
&J97HA
(4001)
J97HA
18VT
16PL
KL.31 6 F1-H4
J97LD
LOW
16VT*
J97LB
J97TC
18VT*
10VT*
KL.31 7 COOLANT
R11-2
K34A SENSOR R11-1
ECL 4 (6400M)
18TN R8-3 R8-5 ECM ISO &
30 85
L5A(+)1 TO 86 POWER
CAN+ 12 87A
18YL DRIVETRAIN RALAY
87
R11-3
L5A(-)1 (4003)
CAN- 13 J1939 R8-4 87
18GN 87A
J97LC
16VT*
CH2_07,07A 86
ECM2 (6020)
L92#141 30 85 R11-4
DDS
R11-5
8 41
18TN R8-1 R8-2
TRANS J97JA
ENGINE 18VT*
J97LA
K97AZ
CONTROL
18VT*
18VT*
18VT*
J97J
/ DASH V8 IDM
MODULE
(4103) POWER RLAY
18VT*
J97H
(7151&R)
12 (4003)
K97LA 1
MPR 16PL
K97J 18
(LSD) 5
18VT*
F1-F1 FROM PRIMARY
19 5A J13CW
KL.15 K97C K97UA J97UA J13S IGNITION
3
18VT* 18VT* 18VT 14PK 10PK RELAY (R9-1)
F1-E1
BAP 24 &J97UA (4003)
16PL MINI FUSE CH2-14
(4001)
SEE CH10_20 FOR EATON DM3 TRANS
21
KL.87 K97F K97H
(VPWR) 1
16VT* 16PL
K97Z 3 BAP
KL.87 2 DCM 1 SENSOR
16VT* PASS THRU 2
(VPWR) CONN
B97Q
(1808)
18VT
AT DASH
(1800)
B97AE
(1701)
18VT
B97AH
18VT
K99T 5 1 C4 B99V
J99V A99V
APS 18
18VT* 16VT* 16VT* 18VT
B
16VT* 5 C5
K97 4 J97P A97P B97P B97AF
VBREF 4
18VT* 16VT* 16VT* 18VT 18VT
D
A99W B6 B99W
3
NOT 17 16VT* 18VT
F
&GPS &SPD-SIG C6
ECM2 (6021)
USED 17 19 B99E
18PL 18PL 18VT
A99E
18VT*
(7906F)
(1012)
5A
C2
E2
K3B(+) TO
ATA+ 20 & W/ MXT
18DKBL DRIVETRAIN
FROM PRIMARY * W/ MXT VT IS
ATA- 21 K3B(-) J1708 A13AH
IGNITION FEED REPLACED BY PL
18GY CH2_04 10PK
RELAY
S08315
82 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 82 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 83
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ACCEL. PEDAL
SENSOR
(1805) A B C
B99V
B97Y
18VT
18VT
B97P
18VT
DIAGNOSTIC
DCM
C5 B4 C4 (1650)
(1800)
A5AE(+)
C
18YL
A5AS(-) A5AF(-)
20LTGN 18LTGN D
A5AR(+)
20YL
A5AN(+)
20YL 34 SYS CONTROLLER
A97P
A97Y
18LTGN
18VT
J1708 & 5V
18VT
A5AC(+)
A99V
18YL
18VT
A5B(+)
(1600)
20YL
20LTGN
A5AP(-)
A5B(-)
A5AD(-)
REF SPLICE 20LTGN
(4820) 35
A5AG(+)
18YL
A J1939
A5AH(-)
PUBLIC
18LTGN C (1652)
J5C(+) W/BENDIX
J5E(+) W/WABCO
IGN FEED
J5C(-) W/BENDIX
J5E(-) W/WABCO
20YL
CH02_14
20YL
F1-E1 F1-F1
5A
18DKBL
20GN
18GY
20GN
18VT
J97Y
J97U
18VT
8VT
18VT
J99V
J97P
J3B(-)
ENGINE/TRANSMISSION
SYS CONTROL (7800)
J77B
BLUE G
16GN
(4008)
K5AE
DASH E
18LTGN
(4103) 20 4 6 10 11 19 8 7 5
K5U
18YL D
B
K97Y
18YL
K5S
18DKBL
18VT
18LTGN
K97U
16LTGN
18VT
18GY
K3A(+)
K77B
K5T
K3B(-)
FREON BATTERIES
B
COMP
(6200) K77-G K10-GU
A 16WH 14WH
ECM NEG
FEED
N14AY
(6340) A
K97-GA N97-G N14-G
10WH 10WH 10WH
B
K97AM N97AA N14BA
10VT 10RD 10RD
A A B A
CLEAN PWR ECM POS 30A
& GND FEED
(6323) (9261)
K34-GA
16WH
14WH
K97-GE
K97-GD
14WH
20LTGN
K97YA
K5W
K97AS
K97AT
18VT
K34B
16TN
16GY
14VT
K47A
14VT
K99V
K97P
18VT
16GY
K34D
18VT
K34C
16TN
K5V
20YL
16TN
K47
A B C D 2 4 5 8 9 70 32 33 34 49 50 52 53 54 65 66 67
S08315
84 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 85
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE/DASH
M1-A4 M1-A3
ENGINE (4103)
BLOCK 30 85
GND EXHAUST BRAKE MINIFUSE
RELAY POWER BLOCK
EXHAUST BRAKE
(4002) RELAY (4001)
SOLENOID
(4003)
(6500) FROM
F1-E2
87A J13W SECONDRY
87 86 14PK IGNITION
RELAY
B
M1-B3 M1-C3 M1-C4 (4003)
14WH
K10-GB
J24B J24B 5A
18GN
18GY 18GY
A J24C
18WH
18 15
K24-G
18GY
F1-B2 F1-A2
EXHAUST ENGINE/
K10-GA
BRAKE DASH
18WH
SOLENOID (4103)
GND (6502) ECM2 CLEAN ECM
K10-G
(6704) POWER & GND NEGATIVE
18WH BATTERIES
(6323) (9260)
LOW
N97-G N97-GA N14-G
18WH
COOLANT
K34-G
18 (9254)
12VT
K97V
1 14PL R11-1 R11-2
K97P J97-GA 85
2
14PL 10VT 30
K97N
23
14PL POWER RELAY
K97Y (4003)
42
14VT
87A
87 86
(4001) BAP
3 SENSOR
2 1 (1808)
B97Q
18VT
PASS THRU
AT DASH DCM
(4014) CONN
B97AH
B97AE
(1800)
18VT
18VT
ECM (6007)
K97K A97Q
APS/IVS
J97QA
29 18VT 18VT 18VT (1804)
3 7 C10
A
6 2 B4
K97C J97P A97P B97P B97AF
3 18VT
18VT 18VT 18VT 18VT
D
4 5 C5
K99S J99U A99U B99U
27
18VT 18VT 18VT 18VT
4 B5
E
2
F
B99E
18VT
C6
A99E
18VT
B2
K97S
16VT B
5A
INTAKE AIR
TEMP SENSORS F24 CAB FUSE
A2
(6703) BLOCK
A (LOCATED ON (1012)
K97E
12
C2
E2
S08315
86 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8
Figure 86 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 87
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
88 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 89
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
90 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
IP WARNING LIGHTS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 91
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
92 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4
SPEEDOMETER GAUGE
TACHOMETER GAUGE
Figure 92 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge
Circuits
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 93
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
* W/ MXT
GAUGE CLUSTER
(1500)
PANEL LIGHT
DIMMER
A62 CH8_10
PANEL LT DIM O/P 1
18DKBL
GND 2 15A CAB
A28 G2 FUSE
BATTERY + 3
18TN BLOCK
H2 F2
(1011)
A5AL(+)
DRIVETRAIN J1939+ 4
20YL
A5AM(-) DRIVETRAIN
DRIVETRAIN J1939- 5
20LTGN J1939
*A5AL(+) DATA
18YL LINK
*A5AM(-) CH2_06,07A
18LTGN
J1939 SHIELD 6 *A11-G
*A28-G
18WH 10WH
A28-G GROUND
SYSTEM GND 7 5A
18WH CAB
E1
A28A FUSE
SW IGN 8
16TN F1 BLOCK
F19 (1012)
A50 SYSTEM CH2_12
HEADLIGHT ENABLE 9 14 CONTROLLER
20YL
(1600)
S08315
94 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
AIR APPLICATION
TRANSDUCER
(1822)
B9VF A
SYSTEM CONTROLLER
PASS THRU 18GY
(4004) B6HC B
(1701-17)
C2 18GY
J40F A40F B40F C
AIR BRAKE APP 13
18GY 18GY 18GY
SYSTEM CONTROLLER
(4004)
ELECTRONIC REF
GROUND FWD CHASSIS /
AUX AIR
SPLICE PACK DASH
TRANSDUCER
(4830) (4301)
(8505)
J9A J9EA 1 M9A A
LOGIC GND 26 18GY 18GY 18GY
J6A J6BA 2 M6A B
5V OUT 27
18GY 18GY 18GY
3 M40 C
5V REF
18GY
SPLICE PACK
(4820)
DCM
SYSTEM CONTROLLER
(1800) & (1805)
(1600) PASS THRU
(1701-3) *A99W
16PL
B6
J40FA A99W B40G
18GY 18VT 18GY
C12
AUX AIR SENSE 15 A40
20GY
* W/ MXT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 95
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.
7
Figure 95 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit
S08315
96 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8
J36A
SYSTEM FUEL SENDER 5
18TN
CONTROLLER
(4004)
SENSOR RESISTANCE
J9A
ZERO VOLT REF 26 FULL - 29 TO 37 OHMS
18GY
EMPTY - 234 TO 246 OHMS
18GY
J9G
(4830)
N36A A
18TN RIGHT GAUGE
A N9 *N9 FUEL SENDER
ZERO VOLT 18GY 18GY (9101)
C N9B B
REF SPLICE
(8802) 18GY
B
N36 A
18TN LEFT FUEL
SENSOR
* W/ MXT N9A B (9100)
18GY
DASH/CENTER CENTER/REAR
PASS THRU RR AXLE
CHASSIS CHASSIS
(1701) DIFF LOCK
(9700) (9800) (9815)
G 19 C12 8
A49F J49A N49A R49A
18GY 18GY 18GY 18GY A
J11-GA C6 N10-G 9 B
B J11-GJ N49-G R10-GB R49-GA
10WH 14WH 14WH 18WH 18WH 18WH
CHASSIS GND
18GY
GND
A49E
SPLICE PACK
R49-G
(4006) (8803)
18WH
B
E 20 D1 7
A49D J49B N49B R49
18GY 81GY 18GY 18GY A
D
F REAR AXLE
18GY
A49C
DIFF LOCK
WARNING
(9814)
LIGHTS
(1555) C
OPTIONAL WARNING
F1
LIGHT ADAPTOR
16PK
B
13K
BLOCK
(1013) A
A1
E1
IGNITION FEED
A13FB
CAB FUSE BLOCK
10PK
(1013)
CH02_13
Figure 96 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 97
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER HEATER AND WATER IN FUEL
LIGHTS, P. 9
Figure 97 Gauges and Warning Lights — Fuel FilterHeater and Water in Fuel Lights
S08315
98 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION
OIL TEMP. GAUGE, P. 10
Figure 98 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 99
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
100 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 101
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
102 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
8. LIGHTS (CHAPTER 8)
8.1. BACKUP LIGHTS, P. 1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 103
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
16OR
J57A
J56AA J56A
CONTROLLER
C GND
16OR 16OR (4006)
SYSTEM
(4007)
J11-GJ
J58A 10WH
H
14BN
BACK-UP LIGHT
T/S SPLICE
J57AA
B (4810)
16OR
(RIGHT TURN)
BACK-UP LIGHT T/S
SPLICE/* COMBINATION
T/S
(4810 / *4850)
J56J (LEFT) BACK-UP LIGHT
C BACK-UP LIGHT BACK-UP LIGHT
16OR T/S SPLICE *BACK-UP LIGHT
T/S SPLICE T/S SPLICE
CONTROLLER
T/S
(4850)
180R
180R
J71A
J71A
J57J
16OR
J56BC
16OR
J57BC
B
14WH
14BN
J11-GA
J68B
16OR
16OR
16OR
J56B
J56B
16OR
COMBINATION
J57B
T/S
(4830 / *4850
(RIGHT)
CENTER
CHASSIS
B6 A2 B7 C6 A1 A4
A5 C9 C10 (9700)
16OR
*N56
*N10-GA
14WH
14OR
16OR
14OR
14OR
16OR
16OR
14BN
12WH
N56J
N57
N56
N68
N57J
N71
N10-G
*N71
CH8_12
S08315
104 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS, P. 3
D58-GC
18WH
/ * BOOSTER CONN
(1601)
D58H
18BN
H
CAB GND
(1852)
10WH
A11-G
18BN
A58S
18WH
D58-GL
18BN
A58S
A86M
18LTGN TO RADIO CONN
D58T
18BN
*A86M* CH3_08
18LTGN
*A63-GA
18WH
A63-GA
20WH
18BN
A58L
18BN
A58L
B A SUNSHADE
(2007)
ROOF/IP
18WH
58-GA
2 9 (2000)
18BN
58A
ELECT SYSTEM
CONTROLLER
(1601)
H
CAB
GND
(1852)
18BN
A58S
10WH
A11-G
18LTGN
18WH
18WH
18WH
18WH
18BN
A58L
58-GF
58-GC
58-GD
CH3_08
58-GE
58-GB
18BN
A58L
A63-GA
20WH
18BN
18BN
18BN
18BN
18BN
58C
58B
58F
58E
58D
ROOF/IP
2 9 B A B A B A B A B A
(2000)
D58-GA
18WH
D58-GH
18WH
D58-GE
D58-GF
48WH
18WH
D58R
D58-GD
18BN
18WH
D58M
D58P
18BN
D58N
18BN
18BN
18BN
D58L
BA BA BA BA BA
Figure 104 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 105
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
106 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
F12 C4 C
C GND
10A
10WH
A11-G
D4 F12 (1552)
18DKBL
A63E
10WH
A63E
A11-G
D4
A11-GDX
16WH
18DKBL
A63M A63P
16WH
A63-GA
A11-GF
18WH
18DKBL
A63D
18DKBL 18DKBL
16WH
A11-GF
A11-GDW
18DKBL
A63-GA
18WH
20WH
ROOF
A63D
A11-GDV
18DKBL
18WH
11 10 6
A63N
2 (2000)
18DKBL
D11-GF
16WH
18DKBL
D63E
D63D
18DKBL
C11-GF
16WH
C63D
C63E
11 10 6 2 ROOF 11 10 6 2 ROOF
(2000) (2000)
DOME
18DKBL
18DKBL
D63-GA D63-GA
18DKBL
D63E
D63E
LAMP
D63D
B A C
18DKBL
18WH D63D 18WH
(2116)
18DKBL
18DKBL
D63K
D63-GH
18WH
18DKBL
18DKBL
D63-GH
D11-GF
D63L
16WH
18WH
D11-GF
16WH
D63M
D63L
REAR REAR
18DKBL
18DKBL
18DKBL
D63N
D63C
18DKBL
D63C
DOME DOME
D63J
LIGHT B C A B C A
DOME LIGHT
LIGHT (2115) (2115)
* W/ MXT
B C D
B C D
CONSOLE/
DOME /
ROOF CONSOLE/
READING LT
(2502) REAR ROOF
B C F COMPASS/
DOME (2502)
TEMP REAR
LIGHT
(2117) DOME
LIGHT
CONSOLE/ROOF CONSOLE /
(2502) CONSOLE/ROOF
ROOF B C D
MAP (2502)
B C D (2502)
LIGHT
B C D
C11-GF
16WH
C11-GF
16WH
18DKBL
C11-GF
16WH
18DKBL
C63D
C63E
18DKBL
C63D
18DKBL
C63D
MAP
C63-GE
18WH
18DKBL
C63-GE
C63E
18WH
18DKBL
LIGHT
C63E
B C F B C F
B A C DOME/READING DOME/READING
DOME COMP/TEMP COMP/TEMP
DOME LAMP
LIGHT W/ PREMIUM (2117) (2117)
(2116)
TRIM W/PREMIUM TRIM W/PREM TRIM & CB
W/STD TRIM &CB
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 107
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
108 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 109
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
8.8. HEADLIGHTS, P. 8
DIMMER
ELECT SYSTEM FTP
LO BEAM
HI BEAM
CONTROLLER
BROWN TURN SIGNAL
(4007) SWITCH
(1810)
G D
14YL
J52A
DCM A7 A8 A4
GROUND
J11-G J11-GJ CONN
STUD
12WH 10WH (1800)
(4006)
14YL
J53A
B52A
20YL
FWD
B102A
CHASSIS/
B52A
20YL
20YL
A4 A5 B5
DASH
(4301)
12WH
M11-G
M52B
14YL
14YL
M53
B52A
20YL
DCM
CONN A7 A8 A4
(1800)
18GY
A9V
M11-GD GROUND
12WH ADAPTER
(8801)
GROUND
M53A
M53B
14YL
A102A
14YL
ADAPTER
A52A
20YL
20YL
(8800)
20GY
M11-GA
A9H
M11-GB
14WH
14WH
M52C
M52D
14YL
14YL
A C B A C B
20 21 3
HIGH BEAM
SYSTEM
ZERO VOLT REF
FLASH TO PASS
CONTROLLER
(1600)
NOTE:
1. HEADLIGHTS CONTROLLED BY SWITCH ON
GAUGE CLUSTER THROUGH DRIVETRAIN
J1939 DATA LINK AND CLUSTER HEADLIGHT
ENABLE PIN (SEE CH7_05 FOR GAUGE
CLUSTER WIRING)
S08315
110 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
*J53A
14YL
SYSTEM
14YL
J52HI
CONTROLLER CENTER
BROWN J64C CHASSIS
(4007) 16YL CONN
M1-C2 M2-F2 M2-D2 (9714)
M1-A2
86
16OR
86 30
J57A
30 AUX LOW- J68B
AUX HI- B7
BEAM 14BN
BEAM
RELAY
RELAY
(4002) (4002) 87 87A
87A 85 85
16OR
87
J56A
M1-B1 M2-D1 M2-F1 M2-E1
M1-C1 M1-A1
J64-GA
18WH
18WH
14YL
J53B
14YL
14YL
J64-G
J52B
J64HI
J58AA
14BN
J64LO
14YL
GROUND
(4005)
*J52A
J11-GJ 14YL
GROUND
(4006) 10WH
12WH
J11-G
FWD CHASSIS/
DASH
(4301) 13 9 11 12 4 5
AUX FWD/
M52B
DASH
14YL
M53B
14YL
16OR
*M53
M57B
14YL
(4305) A F
12WH
16OR
M11-G
M56B
M52C
M58B
14BN
A
14YL
M53A
C
*M11-GB 14YL
LEFT HEADLIGHT
GROUND 14WH TURN SIGNAL
M11-GB M11-GF
ADAPTER B
14WH 14WH (8001)
(8800) M56C
D
16OR *M56B
16OR
M11-GD
M58C
12WH
E
14BN
M58D
E
14BN
M52D
A
14YL
M53B RIGHT HEADLIGHT
C
GROUND 14YL TURN SIGNAL
M11-GA (8000)
ADAPTER B
14WH
(8801) *M11-GA
14WH
M57C
M56D
D
M11-GE
16YL
14WH
16OR
*M57B
16OR
16LTGN
M57D
M64LO
M58F
14BN
M64HI
14YL
14YL
SNOW * W/ MXT
PLOW
(8102) A B C D F E
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 111
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
112 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ID LIGHT
BAR
12WH
14OR
14OR
14BN
14OR
R10-G
R68
R57
R56
R71
18WH
18BN
R10-G
18BN
R68
18BN
R68
R68
2 2
R68 R68
18BN 18BN
1 1
R10-G R10-G
18WH 18WH
TAIL/TURN/ TAIL/TURN/
STOP LAMP STOP LAMP
(9992) (9993)
3 3
2 R68 R68 2
18BN 18BN
1 1
R10-G R10-G
18WH 18WH
1 R10-G 1
R10-G
18WH 18WH
3 R71 3
R71
18OR 18OR
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 113
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CH8_02
* W/ MXT
14WH
N10-G
N10-GA
12WH
16OR
N57J
16OR
N56J
N10-GD
16WH
N10-GC
16WH
14OR
14OR
N56
N57
N10-GA
12WH
14BN
N68
14OR
N71
B C B C
REAR / CENTER
2 4 12 1 3 CHASSIS
(9800)
*N10-GA
14WH
14OR
12WH
R56
R10-G
14OR
R57
14OR
CH8_02
R71
*N68 *N71
14BN
R68
14BN 16OR
CH8_02
*N56 *N57
16OR 14OR
STOP TAIL
D E A C AND TURN RXT / MXT EXTERIOR
RXT / MXT EXTERIOR B
(9303) LIGHTING SCHEMATICS
LIGHTING SCHEMATICS
R56 R57
14OR 14OR
CH8_11,13
R71
R68
CH8_11,13 14OR
14BN
R10-G C C
S57B
12WH 14LTGN
B B
S68C
14BN
E E
S10-GC
14WH
A A
S71C
14LTBL
S08315
114 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
R10-GRM
R68RM
16WH
LICENSE PLATE #1 16BN
1 2 3 1 2 3 1 3
&R68L2
16BN R10-GRR1
16WH
R71RW
16OR
16OR
R572
R10-GRR2
16WH
R10-GRW
SPK2 MKR 16WH
LIGHT POWER
R68RR1
16BN
A R68-SP5 R68RR2
14BN 16BN
R571
R68-SP6
B 16OR
14BN
R68
C
14BN
LEFT MARKER R57
LIGHT 14OR
F
R71
14OR
E
STOP TAIL
R10-GLM
AND TURN
16WH
D R68LM
(9303)
16BN
CH8_12
R56
MARKER
14OR
LIGHT 1
R68ML1
16BN
R10-ML1
16WH
MARKER
LIGHT 2
R68ML2
16BN
&R71BA
R10-ML2 16OR
16WH &R10-GBA
MARKER 16WH
LIGHT 3
R68ML3
16BN E A
R10-ML3
16WH
SPK 1
GROUND
R10-GLW
R71LW
R10-GLR2
16WH
R10-GLR1
16OR
R68LR1
R68LR2
16WH
16OR
16WH
16BN
16OR
16BN
R562
*R68LP
16WH
R561
*R10-LP
16BN
F BACK UP
ALARM
E
D
1 2 3 1 2 3 1 3
A R10-SP4
14WH
R10-G
C
12WH * W/ MILITARY
& W/ CIVILIAN
R10-SP2
B
14WH
LICENSE PLATE
POWER LEFT RED LEFT RED 2 LEFT WHITE
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 115
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
FROM PRIMARY
J13E
IGNITION RELAY 14PK
CH02_14
F1-E3
MINI FUSE
20A BLOCKS
F1-F3
(4001)
GND
J11-GJ
10WH (4006)
J11-GA
16GY
J39B
16GY
14WH
J39A
DASH/CENTER
C8 B12 C6 CHASSIS
(9700)
N10-G
14WH
(8803)
CHASSIS GND
N39-G
SPLICE PACK
18WH
18GY
N39
N39-GC
16WH
N39C
16GY
**note: *note:
CAVITY A CAVITY B CAVITY A CAVITY B
S08315
116 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 117
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
118 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
REAR
HARNESS
(9800)
1 1
14 N94AB 2 2 8
SEE CH09_05 R94N N94Z
18BN 16OR
16BK
13 3 3 12
SEE CH09_05 R94M N94AA N94AC
18BK 16GY 16BN
4 4 4
N94AE
MODULATORS
16LTBL
5 5 2
WABCO HYD WABCO HYD N94AF
ABS ECU ABS ECU 16GY
15 6 6 11
GRAY
(9507)
SEE CH09_05 R94P N94AK GREEN N94AH
18BK 16DKBL (9512) (9511) 16GY
16 7 7 10
SEE CH09_05 R94R N94AL N94AJ
18BN 16YL 16YL
8 8 1
N94AP
16BL
9 9 5
N94AR
16VT
10 10 13
N94AS
WABCO HYD 16TN
11 11
ABS ECU
BLACK
12 (9510) 12
PUMP
ASSY
(9509)
1 2 3 4 5 6 7 8 9 10 11 12
A
N94M
16DKBL
N94AM
18DKBL
N94AN
N94AU
N94AD
N94AT
12GY
N94-G
N3A(+)
N94W
N3A(-)
16OR
16GY
18GY
14GY
18GY
18GY
18GY
14GY
18GY
14GY
N94V
N94Y
N94T
N94S
B
18GY
N94U
16YL
N94-GA
12GY
A GND
N94-GB (9508)
10GY
12GY
N94P
SEE CH02_04
SEE CH02_04
12GY
N94N
DASH/CENTER CHASSIS/DASH
CHASSIS A3 A6 A8 A7 B1 B3 B2 B5 C B A D E HYD ABS
(9700) (4910)
J94HS
12GY
J94-GHA
J94-GHB
J94-GHC
12GY
J94H
14WH
J94HM
J94HD
J94HT
J94HX
J94HV
J94HP
J94HN
J94HU
12WH
12WH
18GY
18GY
18GY
18GY
18GY
18GY
18GY
18GY
SEE CH09_06
SEE CH09_06
SEE CH09_06
SEE CH09_06
SEE CH09_05
SEE CH09_05
SEE CH09_05
SEE CH09_05
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 119
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
120 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
TO ABS ECU
SEE CH09_04
SEE CH09_04
SEE CH09_04
SEE CH09_04
ONLY WITH EXHAUST
BRAKE OR AUTOMATIC
TRANSMISSION
J94HP
18GY
J94HS
J94HX
J94HV
12GY
18GY
18GY
IGNITION
SPLICE PACK
(4840)
J94HE
16GY
M2-G1
R10-4
86
R10-5
85
86
87
M2-J1 87A 87
HYD MODULATOR
RELAY
M2-G2 (4003)
J94-GHF
30
87A
30
85
18WH
R10-1 R10-2
M2-J2
J94-GHD
18WH
J94HC
14GY
ABS EVENT
RELAY
(4002)
J94HH
18GY
MINI FUSE
BLOCK F2-F4
(4001)
30A
F2-E4
23 13
10RD
J14J
HYD ABS EVENT
ABS WARN LAMP
SYSTEM
CONTROLLER
(4004)
100A
J14H
4RD
MEGAFUSE
J94-GH
10WH
GND
(4005)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 121
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7
CHAPTER 9
I6-EGR ENGINES
SYSTEM XMSN/DASH
CONTROLLER CONN
(4004) (4705)
I6-HEUI ENGINES
SYSTEM XMSN/DASH
CONTROLLER CONN
(4004) (4705)
GND
(4006)
FUEL HEATER
RELAY
MINIFUSE (4002)
BLOCK
18WH
J19-G
(4001) M1-J4
J13AS IGNITION SPLICE
MAXIFUSE
85
J14F J14M 18PK (4840)
BLOCK 8RD 10RD M1-G3
(4000) F2-E3
86
87
J19 M1-J3
16GY
F2-G3 F2-H3 M1-G4
J19A J19-GA GND
20A 16GY 16WH (4006)
M1-H3
87A
30
FUEL HEATER
C
A
(4030)
J19A
FUEL A 16GY
HEATER
C
(4030) J19-GA
16WH
Figure 121 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights
S08315
122 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 123
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
124 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
*J14RA
16RD BODY, TRAILER
J14RA MARKER & TAIL
18RD LAMP RELAY
R6-1 R6-5
(4003)
86
30
(4004)
J14R
R6-4
MINI FUSE J68F TRAILER
BLOCK *J68F 12BN SOCKET
(4001) 16BN CH9_12,13,27
20A
J68E F2-E1 J68BB
12RD
*J14R
J14H 12WH
4RD
12RD
100A
*J14M
J11-GBG
12WH
J11-GBR
18WH
*J58F
BODY TRAILER
F2-A3 16BN
MINI FUSE ACCESSORY 20A SOCKET
F2-G1 J58F
BLOCK 20A RELAY CH9_12,13
12BN
(4001) (4003)
F2-B3 R3-4 R3-2 F2-H1
GND
85 MINI FUSE
87A 87 STUD
14RD
J14BB
BLOCK
(4006)
(4001)
R3-1
30 86
PASS THRU
R3-5
(1701)
ACCESSORY
J12BA 13 A12M RELAY
18LTBL 16LTBL CH2_01
J12W WHEELCHAIR
18LTBL LIFT RELAY
CH9_35
LEFT TURN
SPLICE PACK
(4801)
SYSTEM J56AA J56BC
C
COTROLLER 16OR 16OR
BROWN J57AA J57BC
B CH9_10A
(4007) 16OR 16OR F1-H3
RIGHT TURN F1-H2*
SPLICE PACK F1-G3 J70BB
J14S (4810) * F1-G2 15A 14OR
*J14S 10RD
MINI FUSE
12RD *J14SA
BLOCK
16RD J14SA
BODY
ONLY
(4001)
18RD
R7-1 BODY & SOCKET
SYSTEM
14OR
J70BS
86
COTROLLER R7-5 30 BODY AND
SOCKET ONLY
(4004) TRAILER
STOP LAMPS
J70C R7-2
14OR
J70BA
21 87A (4003)
18GY 85 87 MINI FUSE
R7-4 BLOCK
(4001)
J70SA F2-B1
J70SB 10OR J70A TRAILER
* W/ MXT 12OR 10OR SOCKET
F2-A1 30A CH9_12,13,27
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 124 Back of Cab Body Builder and Trailer Stop, Tail, Marker
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 125
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A
A A
P68BB R68BB
CH9_10 A
14BN 14BN
B B
P56BB R56BB
CH9_10 B
16OR 16OR
C C
P57BB R57BB
CH9_10 C
16OR 16OR
D D EOF
P58BB R58BB
CH9_10 D
14BN 14BN
E E
P71BB R71BB
CH9_10 E
16OR 16OR
F F
P12BB R12BB
CH9_10 F
14LTBL 14LTBL
G G
P11-GBB R11-GBB
CH9_10 G
12WH 12WH
B/B CONNECTION
(4450M)
N68BB
A
14BN
*N68BB
16BN
N56BB
B
16OR
N57BB
C
16OR
N58BB BOC
D
14BN
*N58BB
16BN
R71BB
E
16OR
R12BB F
14LTBL
R11-GBB * W/ MXT
G
12WH
A A
P56BC R56BC
CH9_10 A
16OR 16OR
B B
P57BC R57BC B
CH9_10
16OR 16OR EOF
C C
P70BB R70BB
CH9_10 C
14OR 14OR
N57BC
B
16OR BOC
N70BB
C
14OR
Figure 125 Back of Cab Body Builder and Trailer Stop, Tail, Marker
S08315
126 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,
P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
BODY BUILDER AND TRAILER TURNS,CENTER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
PIN ABS, CENTER PIN AUX
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
MINIFUSE
BLOCK
(4001) GND
25A (4006)
F2-A3 F2-B3 J72 J72-G
12OR 18WH
J14M F2-E3 R3-1 R3-2
10RD 30 86
TRAILER AUX
CENTER PIN
(4003)
16WH
*J11-GM
87A 87 85
J11-GH
8WH
R3-4 R3-5 PASS THRU
MINIFUSE (1701-12) FROM AUX
BLOCK J72A J72B SWITCHES
CH9_12
(4001) 12OR 18OR CH09_18,19
F2-G2 F2-H2 *J56-GH
*J14T J56T 16WH
12RD 12OR J56-GH
15A 18WH
F2-F2 M2-A4 M2-A3
J14T
10RD F2-E2 30 86
15A TRAILER
F2-D2 LEFT W/ STANDARD TURNS (AMBER)
F2-C2 TURN SYSTEM
30A
12OR
16OR 16OR
16WH
*J57-GH
J57K J57J
B
16OR 16OR
RIGHT COMBO
TURN STOP
(4850)
J11-GW
18WH
TRAILER ABS
CENTER PIN
30 (4003) IGNITION
86
SPLICE PACK
R5-1 R5-5 (4840)
J94UA J13AV
12GY 18PK
* W/ MXT
Figure 126 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 127
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12
N70C C N70C
RD
10RD 10RD
A
N68C N68C
BN
12BN 12BN
B
N57C
N57C GN
10LTGN
10LTGN
BLACK AUX TRAILER
SOCKET 2 (9782)
B N58C
N58C
TRAILER AUX BK
10BK 10BK
SOCKET A
N56C N56C
(9733M) YL
10YL 10YL
C
CH9_11 J72A N72C N72C
BL
12OR 12DKBL 12DKBL
N10C N10C
WH
8WH 8WH
BLACK AUX TRAILER
SOCKET GND(9783F)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 127 Body Builder and Trailer Socket Back of Cab Sockets
S08315
128 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND
BODY BUILDER, P. 13
GREEN ABS
TRAILER TRAILER
TRAILER SOCKET #1 SOCKET 1 SOCKET
TRAILER SOCKET 1
(9715M) (9715) (9780M)
A N70D A A R70A
CH9_10 J10A N70F R70A
RD
10RD 10RD 10RD 10RD 10RD
B B B
J68F N68D N68F R68A R68A
CH9_10 BN
10BN 10BN 10BN 10BN 10BN
C C C
J94BC N94D N94F R94A R94A
CH9_11 BL
10DKBL 10DKBL 10DKBL 10DKBL 10DKBL
TRAILER GREEN ABS TRAILER
SOCKET SOCKET 1(9780M) TRAILER SOCKET
A BOC & EOF
N70E N70E
RD
10RD 10RD
N68E B N68E
BN
10BN 10BN
N94E C N94E
BL
10DKBL 10DKBL
A N71BB
J58F N58E INLINE E 7
CH9_10 14OR INLINE TO
10BK 10BK TO BODY TRAILER
J56C B N12BB POLLAK SOCKET
N56E BUILDER F 5
CH9_10 12LTBL RV STYLE GND FOC
10YL 10YL LIGHTING
C TRAILER (9717M)
CH9_11 J57C N57E (4450A) R68
A 6 SOCKET
10LTGN 10LTGN 12BN
(9998)
*J70A * W/ MXT
10OR
J70A A N70D A R70
CH9_10 10RD BRAKES
10RD 10RD
B B
J68F N68D R68
TAIL LIGHTS
10BN 10BN 10BN
C C
N94D R94 IGNITION OR
CH9_11 J94BC
10GY 10GY ELECTRIC BRAKE
10GY
Figure 128 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 129
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
130 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
BODY BUILDER
SYSTEM DATE LINK
10RS
CONTROLLER
BLUE (4320)
SYSTEM
(4008) CONTROLLER FWD REMOTE
(4004) POWER A
UNIT (4415) M14B
10RS
10RS
A 4RD
34 (+)
20YL
36 6 6 6
J14X M14
16RD 20RD
35 3 3 5 TERMINATING
(-) (+) (+) RESISTOR *
20GN 20YL 20YL
5 5 4
REMOTE
MODULE
4 3 120 OHM
POWER
(+) (-) 4 (-)
20YL 20LTGN 20LTGN
2 2 2
N14C
J11-GQS J11-GQS
4RD
14WH 20WH
(-) 1 1
20GN J11-GPN IF FWD
AND REAR PRESENT
FORWARD POWER
OF CAB MODULE A
CENTER/REAR
J11-GPM GND (4411)
16GY
J59F
14WH (4005)
J11-GQR
J14W
16RD
14WH
N14A
REMOTE/SOLENOID 4RD
POWER UNIT
(4410)
R14
1 2 6 3 5 4 4RD
RPM
POWER
(4412) RPM
POWER
(4410E) (4410H) (4411B)
(4410B) (4410C) (4410D) A (4410M) A
6 6 6 6 6 6 TERMINATING
N14 N14 N14B N14B
16RD 16RD 16RD RESISTOR *
16RD
5 5 5 5 5 5
120 OHM
AIR SOLENOID
4 4 4 4 4 4
N1(-) (-) (-) (-)
20LTGN 20LTGN 20LTGN 20LTGN
REMOTE
REMOTE
MODULE
MODULE
3 3 3 3 3
POWER
POWER
(+) 3
7-PACK
5 5
*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN
INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF
CONTROLLER PACK
REMOTE POWER MODULES PRESENT. 4 4
ENGINE SPEED
3 3
PIN 1, N59x
PIN 2, N10-Gx
PIN 3, N x (+) J1939 (+) YL 2 2
REMOTE
PIN 4, N x (-) J1939 (-) GN
PIN 5, N x (S) J1939 SHIELD 1 1
PIN 6, N14x
Figure 130 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 131
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
132 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 133
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
134 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 135
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
136 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 137
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
138 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
SYSTEM
CONTROLLER
(4004)
AUTO TRACT
CONTROL WABCO AIR ABS
ABS ECU 25
(4951) DASH CONN
POWER
(4003) (4900)
2
GROUND SUD
85
(4005)
R10-2 D
1 J94AW
R10-5
18GY
86
J94-GA C
87
12WH
F2-G4 F2-H4
RW94WX
RW94WZ
R10-1 R10-4 B
10A J94AB
18BN
14GY
18BL
87A
30
J94A 15A A
J94AA
14GY 14GY
REAR MINI FUSE
HARNESS BLOCK F2-E4 F2-F4
(9800) (4001)
13 1
RV94WL N94WL 1 N94AA
SEE CH09_24
18BK 16GY 14PK
14 2 2
RV94WM N94WM N94AB
SEE CH09_24 18BN 16GY 3 14PK N94-GA
RV94WS 15 3 12WH
SEE CH09_24 N94WS
18BK 16GY
16 4 4
RV94WT N94WT N94AC(+)
SEE CH09_24 18BN 18GY
16GY 5
23 5 WABCO WABCO
N94WX
ABS ECU ABS ECU
18GY
24 6 GREEN GRAY 6 CENTER
N94WZ (9515) N94AE(-) CHASSIS
RV94WU (9513)
18GY 18GN (9700)
SEE CH09_24 18BL 20 7 7
N94WU N94AE(+)
RV94G6 16GY 18YL
SEE CH09_24 18GN 8 8 C3
21 N94-G6
RV94WW 22 16WH
SEE CH09_24 9 9 C4
18BN N94WW N94AC(-)
16GY 18GY
17 10 10
RV94WN N94WN J94AW
SEE CH09_24 WABCO 16GY
18BL 16GY
18 11 ABS ECU 11
RV94G7 N94-G7 N94A-G1
SEE CH09_24 BLACK
18GN 16WH 14WH
J94AC(+)
(9514)
J94AC(-)
19 12 12
18DKBL
RV94WR N94WR N94A-G2
SEE CH09_24
18GY
18BN 16GY 14WH
1 2 3 4 5 6 7 8 9 10 11 12
J1708
N94WD
N94WA
N94WJ
N94WG
N94WH
N94-G3
N94-G4
N94WE
N94WK
N94WB
SPLICE
18WH
18WH
18GY
18GY
18GY
18GY
18GY
18GY
18GY
18GY
(4820)
J1939
(9520A)
DASH/CENTER
CHASSIS
(9700)
N94AY(+)
18YL A 120
N94AY(-)
B1 B8 B4 A7 A8 A3 A6 B5 B3 B2 C
18GN
N94AF(-)
J94A-G3
J94AWD
J94AWA
J94A-G4
J94AWE
J94AWB
N94AF(+) 18GN
TERMINATING
18GY
18GY
18GY
18GY
18GY
18GY
RESISTOR
J94AWG
J94AWH
(9520B)
J94AWJ
J94AWK
18GY
18YL
18GY
18GY
18GY
J1939
C A TO ENGINE
(9520E)
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 139
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
18BK
18BK
18BK
18BK
18BK
18BK
18BK
18BK
(8507) 1 2 (8506) (9517)
1 2 (9516) 1 2 1 2
MK94AC
MK94AD
RV94WS
RV94WT
RV94WM
RV94WL
MK94AE
MK94AF
18BN
18BN
18BK
18BN
18BK
18BK
18BN
18BK SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
FWD CHASSIS/
14 15 6 7
DASH
(4301)
J94AWG
J94AWH
J94AWK
J94AWJ
18GY
18GY
18GY
18GY
SEE CH09_23
SEE CH09_23
2 2 2 2
1 1 1 1
3 3 3 3
RV94WU
RV94WN
RV94G6
MK94AL
MK94AJ
RV94G7
MK94AA
18BL
MK94AH
RV94WW
14GN
18GN
14GN
18GN
14BL
18BL
MK94AK
RV94WR
14BL
MK94AB
14BN
18BN
18BN
14BN
FWD CHASSIS/
DASH 18 16 17 3 1 2
(4301F)
J94AWD
J94AWE
J94A-G3
18GY
J94A-G4
J94AWA
J94AWB
18GY
18GY
18GY
18GY
18GY
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
J94WD,J94WE & J94AB3 ARE
TWISTED TRIPLETS.
S08315
140 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 141
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
FUEL/WATER SEPARATER
W/12VDC FUEL PREHEATER
IGNITION
SPLICE
(4840)
FUEL HEATER
RELAY
MINIFUSE GND
(4002)
BLOCK (4005)
(4001) M1-G3 J19-GC
MEGAFUSE
86
16WH
J14H J14M J13AS M1-J4
6RD 10RD 16PK
85
100A F2-E3
87
M1-J3
J19
F2-G3 16GY
F2-H3 M1-G4
20A
M1-H3
87A
30
16GY
J19F
J19-GB
16WH
CENTER CHASSIS
B9 D7 (9700)
16GY
N19
16GY
N19A
N19-GA
16WH
A A
C N19-G C
16WH
S08315
142 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 143
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
144 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 145
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
146 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 147
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
148 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 149
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
SYSTEM
5V OUT
12V IN
18GY
J6A
18GY
J9A
5V REF
(4820)
GND
(4830)
18GY
J6H
18GY
J61C
18GY
J9M
LOAD
INDICATOR
(9860)
18GY
N6H
18GY
18GY
N61C
N9M
LOAD
INDICATOR
(9865M)
18GY
R6H
18GY
18GY
R61C
R9M
B
A
SUSPENSION
TRANSDUCER
(9830)
S08315
150 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 151
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TO IGN
J44Y
16GY
FEED
CH2_14
AIR PARK
BRAKE SOLENOID*
(4905)
B TO CHASSIS
J44-GW
16WH GROUND STUD
CH2_09
NOTE:
1. PARK BRAKE CANNOT
BE RELEASED UNTIL:
A. IGN IS ON
B. SERVICE BRAKE APPLIED
TO IGN
J44Y
FEED
16GY
CH2_14
AIR PARK
BRAKE SOLENOID*
(4905)
B TO WHEELCHAIR
J44W
16WH
LIFT INTERLOCK CONN
CH9_35
NOTE:
1. PARK BRAKE CANNOT
BE RELEASED UNTIL:
A. IGN IS ON
B. SERVICE BRAKE APPLIED
C. LIFT DOOR IS CLOSED
S08315
152 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
*N94D-G
18GN
/ HYD ABS
18BN
MINI
(*4900 / 4910) FUSE
680
(4001)
J10-GW
18WH
BRAKE
*J10GU
16WH
CH9_40 SWITCH
3
2
1
*N90D (4037)
18YL B2 F2-H4
BRAKE SW N94BF J94BF J94AB
10
18WH
J10-GV
18GY 18GY 18GY
B1 5A
N13A *N13A J13A
IGNITION 1
18PK 18PK 18PK
B5 F1-B3
N94BG J94BG
LOW BRAKE FLUID 9
18GY 18GY B A
B3 FLUID LEVEL
*N10GU SWITCH (4038)
REFERENCE GND 6
18WH B4 SYSTE
N70G J70G
BRAKE LIGHT SIG 3 33 CONTROL
18GY 18GY
N94A D2 J94A M2-G1 (4004
BRAKE FAIL 20
18GY 16GY M2-J1 M2-H1
85
J13AB
18PK
N94RA 16 R94R 2
27 18BK RIGHT REAR
RR WHL SPD SENSOR 18BN 18BN
15 1 WHEEL SPEED
N94PA R94P
RR WHL SPD SENSOR 22 18BK SENSOR(9505)
18BK 18BK
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 153
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
154 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 155
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
B3
REFERENCE N90C A90C A90B
6 18GY 18GY B
GROUND 18GY
A90D
18GY
DASH
GROUND STUD
(IN CAB)
SAHR TRAVEL
SWITCH
(9777)
N94-GE
B
FULL POWER 18GN
CONN (9521)
CH9_37 N90D
A
18YL
PARK BRAKE
N44D
TRAVEL 7 C
18BN
SENSOR
SAHR CUT OFF
SOLENOID
(9778)
FULL POWER
N94D-G
CONN (9521) B
18BN
CH9_37
S08315
156 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHASSIS
PASS THRU
ECU CONNECTION
(1701- 68)
(C70) (9700-C7)
FUSE BLOCK
A-CMP-R JCMPR AIRCP (1013)
14RD 14WH 12PK CH2_01
COMPRESSOR
RELAY COMPRESSOR
(C50) CONNECTION
(C6O)
5 C1.2B
B
18BK
2 85
C1.7
7
18PL 86
C1.2A C1.2G
2
18BK 18BK
C1.2F
10BK
GROUND
C1.2E
14BK
EXHAUST VALVE
(C80)
C1.2C
B
18BK
C1.8
8 A
18DKGN
DRIVER SIDE
SENSOR
(C40)
C1.20
18BK C
C1.4
4 B
18YL
C1.3
3 A
18OR
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 157
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
BOOSTER
CONNECTOR
(1601)
IP / DASH
(1701-64)
ESC
RELAY A24C J24C MULTIFEED TERMINAL /
DRIVER A
16GY 16GY BUS BAR
O/P
M1-A4 M1-A3
30 85 MINIFUSE
BLOCK
POWER (4001)
FROM
RELAY
F1-E2 SECONDRY
(4003) 87A J13W
87 86 IGNITION
14PK RELAY
M1-C4 (4003)
M1-B3 M1-C3
CH2_14
16GY
J24B
J24C
16GY
F1-B2 F1-A2
5A
ELECTRIC
AIR COMPRESSOR
(117A-A)
BATTERY
16RD
N61B
4RD
ELECTRIC AIR
COMPRESSOR MAGNETIC
SWITCH RELAY
8RD
12RD
FUSIBLE
LINK
ELECTRIC AIR
COMPRESSOR
8BK
S08315
158 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
86
180R
85
CH6_04 M1-F2 SPLICE PACK
/ *CONN BODY LOCK
ECM2 K92#141 (4810)
87
8
14PK
J13S
(6020) 18TN M1-F1 J71B
MINI FUSE
BLOCK M1-D2 180R
180R
J71H
(4001)
30
IGNITION
87A
J13CW J13S MINI FUSE
RELAY
10PK 14PK F1-E1 BLOCK
CH2_14 F1-E1
10A (4001)
J71J
J13W
14PK
CH9_22
BULKHEAD
(7350)
F1-E2
41 K92#176
MINI FUSE 76 24
DASH / TRANS 18YL
BLOCK 10A
(4001) (4705) K92#134
34 23
13 K13#165 18WH
F1-H2
65
18TN *K92#173
*K92#165 18DKBL
J13M 18TN
PASS THRU K92#173
18PK 73 22
AT DASH 18LTBL
*K13M4
(1701) 18YL K92#153
53 18YL 21
10 G
TRANSMISSION ECU (7151&R)
TRANSMISSION
18OR
K92#103
(*4705F3 / 4712F)
K92C101
18LTBL
18YL
K92#171
L92B103
71 16
18YL
18YL
K92#155
VIW C / *CONN 55 18WH 15
BODY LOCK
(7205M / *7906F) *K92#111
18OR
K92C103 K92#103
A 3 K31#111
18YL 18YL 11 14
K92#143 18OR
B 43
18LTB K92#177
*K92#143 77 11
18LTGN
18DKBL K92#150
CAB FUSE C 50 K92#178
BLOCK 18PK 78 10
K92#105 18WH
(1012) H 5
18OR
K92#158
K92B101 K92#101 58 9
18LTGN
E 18LTBL 18TN 1
K92#101 K92#154
18LTBL 54 8
*K92#101 18TN
18DKBL K92#179
K92#123 79 7
F 23 18PK
18LTGN
K92#145 K92#157
G 45 57 18WH 6
18OR
K47C125 K47#125 K92#117
D 25 17 4
18TN 18TN 18LTBL
ECM2 K92#152
(6021) 52 1
* W/ MXT 18LTGN
Figure 158 Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 159
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
59
K48#159 ENGINE * W/ MXT
18TN A
SPEED
K8#139 SENSOR
39
18OR B (7604)
K47#160 A
60 OUTPUT
18YL
SPEED
K47#140 SENSOR
40
18LTGN B (7600)
K92#180 A
80 TURBINE
18OR
SPEED
K92#120 SENSOR
20
18LTBL B (7607)
TRANSMISSION ECU (7151&R)
*K5+128
18YL *K5-108
18GN DRIVETRAIN
K5#128 J1939
28
18YL K5#108 CH02_07A
8
18GN ECM -VE
K92#169 (9260) BATTERIES
69
18GY B B
K92#109 K92-G N92-G N14-GA - +
9
18GY 14TN 10WH 10WH
*K92-G 10A
*L92#110 N92A B N14BB B N14AZ
14WH
18PK A 10RD 10RD
L92A110 L92#110 A 10RD
10
18PK 14PK ECM +VE TRANS ECU
K92#170
70 (9261) FEED FUSE
18PK *K92#170 CLEAN BATTERY
(9255)
14PK FEED
(7104 / *6331F)
18TN A123
CH10_01 E
18PK
A110
F
18YL
C
A92VA
16PK
A128D
18YL
A92VA
A
16PK *A92VA
(422/*422F)
10A H1 16PK
SHIFTER
A123
C
F17 18PK *A123
A110 18PK
E1 C1 G1
D
18YL
*A110
A13AJ
10PK
18YL
A128D
18YL B
IGNITION
FEED
CH2_13 *A128D
18YL
PARK BRAKE
A92AF
FELSTED
B
(421)
18TN
6 A92AG
18TN C
SYSTEM
CONTROLLER A62-GC
A
(1600) 18WH
* W/ MXT
Figure 159 Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400
S08315
160 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ECM
XMSN NEGATIVE
(9260) BATTERIES
POWER & GND
TRANS MODULE (6331F) N92-G N14-GA
(7151) 10WH 10WH
B
B
L92#169 L92-G
69 18GY 18WH
L47B125 ECM2
18TN
10 (6021)
L92B103
TRANS/DASH
18YL CONN
B
(4705F3)
TRANSMISSION ECU
VIW C
(7206F)
L92#103 L92C103
3 18YL 18YL
A
L92#143
43 B
18DKBL
L92#150
50 18PK
C
W/BODY BUILDER
L47#125 L47C125
25 18TN
D
18TN
L92#101
1 E
18DKBL
L92#123
23 F
18LTGN
L92#145
45 18OR G
L92#105
5 18OR H
M1-D1
BACKUP LAMP
L92#165 L71AA
65 18TN 18TN T/S SPLICE
86
85
H
M1-F2
PACK
14PK
J13S
(4810)
87
M1-F1 J71B
180R
M1-D2
180R
J71H
87A
30
MINI FUSE
BLOCK
(4001) F1-E1
J71J
180R F1-A1
F1-B1
10A
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 161
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
162 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 163
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
164 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 165
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
XMSN BLKHD
TRANS MODULE
(7250)
(7151)
L92#111
18OR
11 1
L92#155
18WH
55 2
L92#174
18DKBL
74 8
L92#171
18YL
71 6
L92#136
18OR
36 4
L92#152
18LTGN
52 5
92A133
18YL
33 9
TRANSMISSION
L92#151
18WH
51 10
L92#176
18YL
76 20
L92A180
18OR
80 13
L92A120
18DKBL
20 14
L92#131
18YL
31 11
L92#137
18WH
37 12
L92#116
18DKBL
16 15
L92#177
18LTGN
77 3
L92#112
18PK
12
TRANSMISSION ECU
16
L31#154
18TN
54 18
L92#158
18LTGN
58 19
L48#159
18TN
A ENGINE SPEED
59 SENSOR
L48#139
B
18OR (7603M)
39
L47#160
18YL A OUTPUT SPEED
60 SENSOR
L47#140
B
18LTGN (7605M)
40
W/AUTO NTRL (13AAZ)
1
L92#134
18YL
34
6
L92#145 W/AUTO NTRL TRANS/DASH
18OR
45
12 CONN
L92#163
63 18YL (4705F2)
L92#117 L92A117
11
18DKBL 18DKBL
17
W/AUTO NTRL (13AAZ)
L92#142 L92#141
14
18WH 18TN
42
L92#141
18TN W/AUTO NTRL
41
10 ECM2 CONN
L17B
18TN
(6021)
L47#125
18TN
25 10
W/AUTO NTRL
L92#141
18TN
8
18GN
L5B(-)
18GN
18YL
18YL
K5T
K5S
S08315
166 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ECM
CLEAN BATT NEGATIVE
(9260) BATTERIES
FEED
TRANS MODULE (7104F) N92-G N14-GA
(7151) 10WH 10WH
B
B
L92#169 L92-G
69 18GY 18WH
VIW A
(7205M)
L92#103 L92B103
3 18YL 18TN A
L92#161
61 18TN B
L92#157
57 18WH C
L92#124
24 18WH D
TRANSMISSION ECU
L92#105
5 18OR F
L92#164
64 18DKBL G
L92#162
62 18YL H
VIW C
(7206F)
L92#101
1 18DKBL A
L92#117
17 B
18DKBL
L92C103
18TN C
L92#143
43 D
18DKBL
L92#142
42 E
18WH
L92#145
45 F
18OR
L92#130
30 18WH G
FROM PRIMARY
TRANS/DASH BACKUP LAMP
IGNITION RELAY
(4705F2) RELAY (WTEC)
CH2_14
(4002)
M1-D1
BACKUP LAMP
L71#165 J71#165
65 18TN 18TN T/S SPLICE
86
85
13 M1-F2
PACK
14PK
J13S
(4810)
87
M1-F1 J71B
180R
M1-D2
180R
J71H
87A
30
MINI FUSE
BLOCK
(4001) F1-E1
J71J
180R F1-A1
F1-B1
10A
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 167
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
EATON AUTOSHIFT
GND
(6302)
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
K11-GAM
10WH
POWER
GND
AUTOSHIFT
ECM POWER
B A (7901)
A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3
AUTOSHIFT
ECM
(7900) K14AW TRANS BACK-UP
10RD LIGHT SWITCH
(7502)
K92DUS
20SHLD
K92DS+
K92DT-
L92AD
K92AC
K92AE
K92AA
K92AB
16TN
20GN
16TN
16TN
16TN
16TN
16TN
K92Z
20YL
K71
16OR
B
K71A
K14AW1
16OR
12RD
XMSN/DASH
(4705) TRANS SPEEDO TRANS SPEEDO
SENSOR SENSOR
6 4 5 20 9 10 11 3 21 13 17 18 19 (7609) (7609)
20SHLD
18LTBL
J14AW
J92AC
J92AD
J92AE
J92AB
J92AA
20GN
12RD
16TN
16TN
16TN
J17C
16TN
16TN
16TN
J92Z
20YL
18PK
18PK
J71A
J71
B A B A
K17E
18PK
18GY
18GY
18GY
18GY
K47A
K47
K47
K47
K17G
18PK
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
8 9 10 C B A
MINI FUSE
BLOCK BACKUP
(4001) F2-B4 ECM 2 ECM 2 ENG/TRANS
SPLICE CONN
(6020) (6021)
PACK (7800)
30A (4810)
MAXIFUSE J14F J14V
BLOCK 8RD 12RD I6-EGR I6-HEUI
(4000) F2-A4
F1-B1
MINI FUSE
FROM PRIMARY 10A BLOCK
IGNITION RELAY J13S (4001)
14PK F1-A1
CH02_14 F1-E1
S08315
168 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 169
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
(4001)
TRANS OIL TEMP 2 K31-GD
SENSOR 16TN
(7703) 1
G2
A4
A1
K31D
16TN
F2
F1
F1
DASH/TRANS
H2
B4
B1
(4713)
LIGHTNING ECM
C2 K5E(-) K5D(-) B
120 ohms
18GN 18GN
C3 C
(7106)
D1 K47R A J1939 TRANS
16GY RESISTOR
D2 B (7107) HDD OR (7801) V8/I6-EGR
K47S
16GY
D3
F2
F3 K5B(-) 13
K5C(-)
18GN 18GN ECM 2
K92EC
K92EB
K92EA
K5B(+) 12 (6020)
16TN
16TN
K5C(+)
16TN
18YL 18YL
SHIFTER
JUMPER
(7105)
10 K5B(+) A
B 18YL TRUCK SPEED
9 B SENSOR
K5B(+)
C (7613)
18YL
A ECM 2
(6021)
W/CAT C10, C11, C12 & C13
ENG/TRANS ENGINES
(7800)
K47 A L47T A
SEE CH06_05 TRUCK SPEED
16GY 16GY SENSOR
K47A B B (7613)
SEE CH06_05 L47U
16GY 16GY
C
K5AE E
SEE CH06_05 L5C(-)
18GN 18GN
K5U D L5C(+)
SEE CH06_05 18YL 18YL
S08315
170 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 171
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
TRANSMISSION, ALLISON HD
TCM
ECU "S" CONN BULKHEAD PASS THRU SHIFT
BLACK (7204F) CONN (4014) SELECTOR
(7214) TRANS/DASH
(4705) (420)
A62-GD
GROUND
J13W
18WH
14PK
C (1003)
PANEL LIGHT
B BUSS BAR
F1-E2 (1002)
10A
L92#146 L92#146 J92#146 MINI FUSE
IGNITION
18TN 18TN 18TN BLOCK (4001)
4 12 12 F1-H2 F1-G2
L92#169 L92#169
GENERAL PURPOSE IN 12 18TN 18TN
26 23 C
L92#163 L92#163 VIW A
GENERAL PURPOSE IN 6
18TN 18TN (7205M)
27 20 B
NOTE:
S08315
172 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
TRANSMISSION, ALLISON HD
L92#102
SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (A,D,J)
1 18TN A
L92#121
SOLENOID SUPPLY (B,E) SOLENOID SUPPLY (B,E)
18TN H
2
L92#107
SOLENOID SUPPLY (F) SOLENOID SUPPLY (F)
18TN E
3
L92#120 A SOLENOID, LOW
A SOLENOID, LOW
4 18TN G
L92#103 C SOLENOID, LOW
C SOLENOID, LOW
18TN B
5
L92#129
E SOLENOID, LOW E SOLENOID, LOW
6 18TN K
L92#104
G SOLENOID, LOW 18TN G SOLENOID, LOW
7 C
L92A124
SENSOR POWER SENSOR POWER
18TN D
9
L92#162
C3 PRESSURE SWITCH INPUT 18TN C3 PRESSURE SWITCH INPUT
12 X
TRANSMISSION IDENTIFICATION L92#195
TRANSMISSION IDENTIFICATION
18TN W
13
TCM
BULK HEAD
CONN
(7214)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 173
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
TRANSMISSION, ALLISON HD
W/AUTO NEUTRAL
FROM PRIMARY
IGNITION RELAY J13T
SYSTEM 14PK
CONTROLLER CH02_14 AUTO NEUTRAL
(4004)
F1-E4
NEUTRAL SAFETY SWITCH 15
5A
MINI FUSE
19 F1-F4 BLOCK
AUTO NEUTRAL ENABLE J92DL
18TN (4001)
TCM
18TN
J92J
ECU "V" CONN BULKHEAD
GRAY CONN
(7202) (7214) TRANS/DASH
WTEC
J92JA
30 31 (4705)
L92#117 K92A117 18TN
GENERAL PURPOSE IN 8
18TN 18TN
12 34 K92DL 11
M2-C1 M2-A1
GENERAL PURPOSE IN 2 L92#153 K92A153
18TN 18TN 18TN
85
2 35 6 M2-C2
GENERAL PURPOSE OUT 1 L92#114 K92A114 J92A114
18TN 18TN 18TN WTEC
86
NEUTRAL START 6 L92#123 41 K92A123 14
J92C123 AUTO
87
18TN 18TN 18TN NEUTRAL
10 RELAY
J92HM5 M2-A2 (4002)
18TN
M2-B1
87A
30
ENGINE/TRANS
(7800)
WTEC AUTO NEUT
C K17B LIGHT RELAY
18PK (4002)
J92AY J92HM4
18TN 18TN
M2-G4
M1-F4
M2-H3
87A
86
30
M1-D3
J17B CRANK INHIBIT
J92APA
18PK RELAY
18TN
85
J17BC (4002)
M1-F3
87
18PK J17SA
87
18PK
86
M2-J4
J92-GJ J17-GR1
18WH 18PK
M1-D4
87A
30
M2-G3
85
GND
(4005)
J17
18PK
PASS THRU
AT DASH 24 8
(4014)
AUTO F
NEUTRAL A28B A17
CH02_15
LIGHT 18TN 18PK
(1555) C
A28-GC GROUND
18TN ADAPTER
(1003)
ENGINE/DASH 16 J17S
(4103) 18PK
15 J17J
18PK GROUND R12-5
(4005)
85
J17S R12-2
18PK
86
MAXI FUSE
87
TO STARTER J17F R12-4 BLOCK
SOLENOID 10PK R12-1 (4000)
A5
CH04_03 J17D
10PK
87A
30
40A
W/THERMAL OVERCRANK
STARTER
RELAY
(4003)
S08315
174 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 175
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14
Figure 175 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI
S08315
176 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 176 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 177
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 177 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S08315
178 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 179
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
180 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 181
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A
CH10_19
STARTER B
MOTOR K17K
(6316) 18PK
10PK
J17E
J17E
(6007)
W/I6
N/THERMAL OVERCRANK
W/V8-AVNT
CH4_02
23 ENGINE
CH4_01
ECM2 K17L
(6020) 18PK
TO STARTER
SOLENOID
Figure 181 WTEC MD Transmission with Auto Neutral and with 0013WUA
S08315
182 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
I6-HEUI
START 85 87A
87
ENABLE
RELAY
(4002)
21
L17EA J17EA
START ENABLE + 32 30
16PK 16PK 86
M1-D3 M1-D4 J17D
CAT/CUMMINS J17
16PK
ONLY 16PK
PUSH BUTTON
DASH PASS THRU 3 (1105M)
(1701)
A17 KEYSWITCH
16PK
8 B (1100M)
5
L92ER J92ER A92ER
SHIFTER PWR 31 16TN 16TN 16TN
9 J98YL4+ 68 C1
L98YL4+ A98YL4+
SHIFTER CAN+ 28 18YL 18YL 18YL
10 36 F1
L98GN4- J98GN4- A98GN4-
SHIFTER CAN- 27 AUTOSHIFT
18GN 18GN 18GN
F2 SELECTOR
4 37
L92EL J92EL A92EL (7905)
SHIFTER GND 25 16TN 16TN 16TN
10 J3
15 B3
L3E(+) J3H(+)
J1587+ 10 18DKBL
H
18DKBL
PANEL
L3E(-)
16 LIGHT A62P EATON
J3H(-)
J1587- 11 18GY 18GY
M BUSS BAR 18DKBL GEAR
(1002) DISPLAY
L5CB(+) J1708 SPLICE (1240)
J1939+ 3 B
18YL
(4820) A62JA A62J
CH02_07 16DKBL 18DKBL
L5CB(-)
J1939- 2 18GN 2
A3T-
18GY
6
{
CH2_04A
A3T+
18DKBL
CAB K 7
GROUND A92MA
5A 16TN
(1003) 4
CAB
A92ET
FUSE 16TN
BLOCK G1 H1 5
(1012)
ULTRASHIFT DM3 ONLY F17
22
KILL CONFIRM L92EG J92EG J97AJ
20 16TN 16VT
19
16TN
23
L92EH J92EH ENGINE
IGN INTERRUPT - 21 16TN 16TN M1-F2 M1-E1 CONN
M1-F1
(4103)
85
87 87A ULTRASHIFT
IGN INTERRIPT
(4002) MINI
24 FUSE
L92EJ J92EJ BLOCK
IGN INTERRUPT + 22 16TN 16TN
86 30 F1-F1 5A (4001)
M1-D1 M1-D2
J97A
F1-E1
16VT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 183
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
184 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 185
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
186 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 187
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
188 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 189
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TRANSFER CASE
(J1A)
SWITCH
AMP
3-1419158-2
SENSOR SUPPLY-
MODE SWITCH
(5V) 2 SW5 3
22RD
MODE SWITCH SWRE
11 2
SELECT 22GY
52 JLPS C9
LPS 2LPS
ENCODER SIGNAL 3 20WH
20PL 20WH
54 C5
TRANSFER
SENSOR RETURN- LPR JLPR 3LPR CASE
}
10
LINEAR ENCODER 20PL 20WH 20WH CH10_28
53 C8
SENSOR SUPPLY-
9 LPP JLPP 1LPP
LINEAR ENCODER
20PL 20WH 20WH
(5V)
SYSTEM CONTROLLER
(4004)
55
4 LO DISCRETE TR-C
4 TR-C 18
18OR
DIODES
2 HI INDICATOR 2HI
6 D
20DKBL
4HI
4 HI INDICATOR 12 E
20BK
4LD
4 LO INDICATOR 13 F
20DKGN
TRANSFER CASE
(J2A)
DPWR
3
18PK
CAB FUSE BLOCK
IGN (1013)
9
16PK CH2_13
}
(1650)
CAN BUS HIGH CAN HI CH2_07A
13
OUT(YELLOW) 18YL
S08315
190 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TRANSFER CASE
CONN
(J3A)
TRANSFER CASE
PASS THRU CHASSIS CONN CONN
(1701) (9700)
66 A5
MTRB JMTR-B 5MTR-B
MOTOR B A 14WH 5
14DKBL 14WH
65 A4
MTRA JMTR-A 4MTR-A
MOTOR A B 4
14DKBL 14WH 14WH
PWR OPT
P3PWR
A
14RD
}
C 14RD (1014)
CH2_02
P5PWR
E
14RD
P3GRD
B
14WH
GROUND
P4GRD PORTGRD
D
14WH 18WH
P5GRD
F
14WH
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 191
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
5A
CAB FUSE
A75C BLOCK
HVAC CONTROL HEAD HVAC (1012)
18LTGN F1 E1
CONTROL CH2_12
F19
(1200)
A
A74 J74
MOTOR
RECIRC MOTOR + B1
RECIRC
HVAC
18LTGN 18LTGN
(4017)
A74A
RECIRC MOTOR - B2
18LTGN
F
23
PASS DUCT TEMP RETURN B3 J74A
18LTGN
DRIVETRAIN J1939 (+) B4
ACTUATOR
A
MODE
MODE DOOR MOTOR + A74B
B9
18LTGN
A74C B
MODE DOOR MOTOR - B10
18LTGN
B
A74D C
TEMP SEN MOTOR 1 + B11
18LTGN
A74E D
TEMP SEN MOTOR - B12
18LTGN
E
ACTUATOR
A
TEMP
F
1K
A73-G G OHM
B
30A
A73C
18LTGN
A75D
F4 H4 12LTGN
A11-GA
10WH
F24 D C B A
A
BLOWER
MOTOR
18LTGN
5A
*A75D
E2 F2
B
GND # W/ MXT
(1851)
S08315
192 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
V8-AVNT ENGINE
* W/ MXT
A K77-G GND
16WH (6204)
ENGINE / DASH
B K77A (4103-20) J77B SYSTEM
G CONTROLLER
16LTGN 16LTGN
BLUE
(4008)
A/C CLUTCH / *FREON
COMPRESSOR
(6200)
SPLICE BLOCK
I6-HEUI ENGINE (6704) K10-GA
18WH GND
A K77-G K10-G K10-GB (6302)
18WH 18WH 14WH
ENGINE / DASH
B K77A (4103-20) J77B SYSTEM
G CONTROLLER
16LTGN 16LTGN
BLUE
A/C CLUTCH (4008)
(6200)
J9K
B 20GY
AC ACCUM ZERO VOLT
INLET / *AC REF SPLICE / *ELECTRONIC
ACCUM THERMISTOR#1 GROUND SPLICE SYSTEM CONTROLER
(4109 / *4019) J77D (4830) (4004)
A J9A
20LTGN 26
18GY
A J77A
AC ACCUM 6
OUTLET / *AC 20LTGN
ACCUM THERMISTOR#2
J6A
(4018) 27
B J9J 18GY
20GY
5 VOLT REF SPLICE
PACK / *J1703 8
FWD CHASSIS
(4301) ADAPTOR
(4820)
A M9 8 J9Y
20GY 20GY
AC PRESSURE B 24
M6 J6E
TRANSDUCER
20GY 18LTGN
(8602) C M77 23 J77C
20LTGN 20LTGN
* W/ MXT
DASH
CONN ZERO VOLT SYSTEM
(4103) REF SPLICE CONTROLLER
(4830) (4004)
A K9Y 22 J9A
J9Y 26
AC PRESSURE 16GY 20GY 18GY
B K6E 23 J6E J6A
TRANSDUCER 27
16GY 18LTGN 18GY
(8602) C K77C 21 J77C
5 VOLT REF
16LTGN 20LTGN SPLICE
(4820)
8
W/RH-HDD AND SS MODELS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 193
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
194 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR - 1661197C1
CONNECTOR - 1661196C1
B A86-GA 14 WH 3534167C1
A B
C C
B B
A A
STOP & TAIL LIGHT TO LIGHT STOP & TAIL LIGHT TO LIGHT
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A S71C 14 LT BL 2033816C1 0589391C1 A S71C 14 LT BL 2033816C1 0589391C1
B S68C 14 BN 2033816C1 0589391C1 B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LT GN 2033816C1 0589391C1 C S57B 14 LT GN 2033816C1 0589391C1
D PLUG - - - - D PLUG - - - -
E S10-GC 14 WH 2033816C1 0589391C1 E S10-GC 14 WH 2033816C1 0589391C1
CLEARANCE LIGHT
(345F)
(LOCATED IN ROOF OF CAB)
CONNECTOR - 1661260C1
BODY LOCK - 1661264C1
A
B
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 195
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.2. CONNECTOR COMPOSITES (420F), (421F), (422M), (520), (521), (522), (523),
(524), P. 2
Figure 195 Connector Composites (420F), (421F), (422M), (520), (521), (522), (523), (524)
S08315
196 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 197
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
198 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 199
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
4 3 2 1
A
CAV CIR GAUGE COLOR TERM
A1 A78P 16 LT GN 3573312C1
A2 A14AS 10 RD 3536303C1
B
C A3 A14 10 RD 3536303C1
A4 A14AB 10 RD 3536303C1
D
B1 A78J 16 LT GN 3573312C1
E B2 A86M 14 LT GN 3573312C1
F B3 A81B 12 LT GN 3573311C1
B4 A81A 12 LT GN 3573311C1
G
C1 A62M 16 DK BL 3573312C1
H C2 (A14AS) - - 3536303C1
C3 (A14) - - 3536303C1
J
C4 (A14AB) - - 3536303C1
D1 A62N 16 DK BL 3573312C1
D2 A73B 16 LT GN 3573312C1
D3 - - - -
D4 A63D 18 DK BL 3573312C1
CONNECTOR - 3534572C1 D4 A86A 20 LT GN 3573312C1
E1 A12C 10 LT BL 3536298C1
BODY LOCK - 3536085C1
E1 A12B 10 LT BL 3573311C1
E2 (A14AS) - - 3536303C1
E3 (A14) - - 3536303C1
E4 A14AB - - 3536303C1
F1 A12P 18 LT BL 3573312C1
F1 A12N 18 LT BL 3573312C1
F2 A15 18 RD 3573312C1
F2 A98 18 VT 3573312C1
F3 A84 14 LT GN 3573312C1
F4 - - - -
G1 (A12C) - - 3536298C1
G1 (A12B) - - 3536298C1
G2 (A14AS) - - 3536303C1
G3 (A14) - - 3536303C1
G4 (A14AB) - - 3536303C1
H1 A86F 18 LT GN 3573312C1
H1 A86 20 LT GN 3573312C1
H2 A28 16 TN 3573312C1
H3 A14G 16 RD 3573312C1
H4 A73C 12 LT GN 3573311C1
NOTE:
S08315
200 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
4 3 2 1
A1 A13AJ 10 PK 3536303C1 E1 (A13AJ) - - 3536303C1
A
A2 A13AJ 10 PK 3515516C1 E2 A13AH 10 PK 3515516C1
B A2 (A13AH) - - 3515516C1
E3 - - - -
C A3 A92-GA 16 WH 3515517C1
E4 - - - -
D A3* A17JA 16 PK 3573312C1
F1 A75C 18 LT GN 3536295C1
E A4 A13DE 16 PK 3515517C1
A4* A24-GE 16 WH 3573312C1 F1 A28A 16 TN 3536295C1
F
B1 A41B 16 GY 3573312C1 F2 A13AF 18 PK 3515517C1
G
B2 A99E 16 VT 3573311C1 F2 A75D 18 LT GN 3515517C1
H
B2# A99E 16 PL 3573311C1 F3 A13AH 10 PK 3573311C1
J
B2* A17H 16 PK 3573312C1 F4 A13AG 16 PK 3573312C1
B3* A24-GF 16 WH 3573312C1 G1 (A13AJ) - - 3536303C1
B4 - - - -
G2 A78M 16 LT GN 3573312C1
C1 (A13AJ) - - 3536303C1
CONNECTOR - 3534572C1 G3 A11-GAF 16 WH 3573312C1
C2 (A13AH) - - 3515516C1
G3* A24-GE 16 WH 3573311C1
C3 A17C 16 PK 3536295C1
BODY LOCK - 3536085C1 C4 A92DW 16 TN 3515517C1 G4 A14AT 10 RD 3573311C1
RELAY PIN #
85, 86, 30, 87, 87a
CAVITY PART NUMBER RELAY DESCRIPTION
D3, F4, D4, F3, E3 3519350C1 IGNITION
G3, J4, G4, J3, H3 3519350C1 ACCESSORY
A3, C4, A4, C3, B3 3519350C1 AUTO SHIFT
NOTE:
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 201
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
H F D B
4
FUSE BLOCK #3 (1013)
(LOCATED IN INSTRUMENT PANEL)
3
1
CONNECTOR - 3534572C1
J G E C A
BODY LOCK - 3536085C1
LOCATION CAVITY RATING PART NUMBER FUSE PART NUMBER BREAKER DESCRIPTION
F33 A1, B1 7.5/10 AMPS 3534209C1 3536178C1 ETHER START / XFER CASE
F31 C1, D1 5 AMPS 3534208C1 - LIFT AXLE
F29 E1, F1 5 AMPS 3534208C1 - OPT WARNING LTS
F27 G1, H1 5 AMPS 3534208C1 - OPEN
F34 A2, B2 10 AMPS 3534209C1 3536178C1 SNOWVALVE
F32 C2, D2 10 AMPS 3534209C1 - TELEMATICS W/ AWARE
F30 E2, F2 5 AMPS 3534208C1 - 2-WAY RADIO
F28 G2, H2 10 AMPS 3534209C1 3536178C1 QUALCOM
TRLR AUX / ROOF AUX /
A3, B3 5 / 20 AMPS 3534208C1 / 3534211C1 3536180C1
ECU FOR MXT VEHICLE
F35
TRANSFER CASE FOR
C3, D3 10 AMPS 3534209C1 3536178C1
MXT VEHICLE
F36 A4, B4 5 AMPS 3534208C1 - POWER MIRROR
NOTE:
CIRCUIT NAMES DESIGNATED WITH PARENTHESES REPRESENT BUSS BARS
S08315
202 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
C4 - - - - G1 A14FG 10 RD 3536303C1
D2 HA14A 16 RD 3573312C1 G3 - - - -
D3 A58AE 20 BN 3536294C1 H3 - - - -
D4 A58AC 16 BN 3573311C1 J1 - - - -
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 203
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 203 Connector Composites (1016), (1018), (1019), (1019F), (1019M), (1020M)
S08315
204 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 205
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.12. CONNECTOR COMPOSITES (1027M, F), (1040), (1100), (1101A), (1101), (1102),
P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR COMPOSITES -
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
MATING VIEW SHOWN
CHASSIS CONN
(1027M) (LIFT AXLE) (1027F)
DC A
AB CONNECTOR - 1667305C1
BODY LOCK - 1661263C1
CONNECTOR - 0475081C1
CAV CIR GAUGE COLOR TERM
A T59MB 18 BK 1661261C1
CAV CIR GAUGE COLOR TERM
B - - - -
A T59M 18 BK 0241117R1
C - - - -
D - - - -
D C
F A B
B E A
E C F
D
CONNECTOR - 2031871C1
BODY LOCK - 2031873C1
CONNECTOR - 2031872C1
BODY LOCK - 2031874C1 CAV CIR GAUGE COLOR TERM
A A11-GDB 18 WH 1661261C1
CAV CIR GAUGE COLOR TERM B A12P 18 LTBL 1661261C1
A A11-GJ 18 WH 166126C1 C A62C 18 DKBL 1661261C1
B A12FC 18 LTBL 166126C1 D A3E(+) 20 DKBL 3544254C1
C A62S 18 DKBL 166126C1 D A3J(-) 18 GY 1661261C1
E A3F(-) 20 GY 3544254C1
E A3K(-) 18 GY 1661261C1
B A
B
A
CONNECTOR - 1661259C1
CONNECTOR - 1661260C1
BODY LOCK - 1661263C1
BODY LOCK - 1661264C1
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
A A13DC 18 PK 1661261C1 A A13DB 18 PK 1661261C1
B - - - - B - - - -
Figure 205 Connector Composites (1027M, F), (1040), (1100), (1101A), (1101), (1102)
S08315
206 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 206 Connector Composites (1104), (1105M), (1106), (1200), (1210), (1240)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 207
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.14. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510),
P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR COMPOSITES - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
STANDARD RADIO (1301) CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
(LOCATED IN INSTRUMENT PANEL) 1 A86H 20 LTGN 3580404C1 7 A86K 20 LTGN 3580404C1
1 7 2 A86J 20 LTGN 3580404C1 8 A86L 20 TLGN 3580404C1
2 8
3 A86B 20 LTGN 3580404C1 9 A86D 20 LTGN 3580404C1
3 9
CONNECTOR - 3536864C1
1 2 CAV CIR GAUGE COLOR
TERMINAL - 3536865C1
1 K30A 16 TN CONNECTOR - 3548792C1
SEAL - 3536867C1
2 K30B 16 TN
1 10
SEAL - 3536868C1
CAV CIR GAUGE COLOR TERM
1 A14FF 18 RD 2018639C1
CLUSTER (1500)
CAV CIR GAUGE COLOR TERM 2 A12FC 18 LTBL 2018639C1
(LOCATED IN
INSTRUMENT PANEL) 1 A62 18 DKBL 2018639C1 3 A11-GJ 18 WH 2018639C1
1* A62 16 DKBL 2018639C1 4 A62S 18 DKBL 2018639C1
2 A62-G 18 WH 2018639C1 5 PLUG - - 2018754C1
3 A28 18 TN 2018639C1 6 PLUG - - 2018754C1
5 12
4 11 3# A28 16 TN 2018639C1 7 PLUG - - 2018754C1
10 9 17
9 4 A5AL(+) 20 YL 2018639C1 8 PLUG - - 2018754C1
3 8 4*# A5AL(+) 18 YL 2018639C1 9 PLUG - - 2018754C1
2 7
1 6 5 A5AM(-) 20 GN 2018639C1 10 A5C(-) 20 GN 2018639C1
5*# A5AM(-) 18 GN 2018639C1 11 A5C(+) 20 YL 2018639C1
Figure 207 Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)
S08315
208 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
DRIVERS SIDE COURTESY LIGHT (1553) PASSENGER SIDE COURTESY LIGHT CONN.
(LOCATED IN INSTRUMENT PANEL) (1554F)
CONNECTOR: 3544198C1 CONNECTOR: 3544198C1
BODY LOCK: 3544199C1 BODY LOCK: 3544199C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
SYSTEM CONTROLLER
CAV CIRCUIT GAUGE COLOR TERMINAL
INSIDE CAB
WARNING LIGHT CONN 1 A11-GAB 20 WH 3533507C1
(1600)
(1555) 2 A12N 18 LT BL 3517243C1
3 A9H 20 GY 3533507C1
4 A44AA 18 GY 3517243C1
A H
5 A85C 20 GY 3533507C1
B G 6 A128D 18 YL 3517243C1
6 A58AE 20 BN 3533507C1
C F
7 A77 20 LT GN 3533507C1
19
D E 8 A75A 20 LT GN 3533507C1
1
9 A90P 18 GY 3517243C1
10 A96 20 VT 3533507C1
CONNECTOR: 2005835C1 10# A96 20 PL 3533507C1
BODY LOCK: 2006503C1 11 A12LC 18 PK 3517243C1
11 A104A 18 DK BL 3517243C1
36
22 A82 20 GY 3533507C1
C F 23 A82A 20 GY 3533507C1
24 A82B 20 GY 3533507C1
D E
25 A63A 18 DK BL 3517243C1
CONNECTOR ASSY:3533832C1
27 A6H 20 GY 3533507C1
CONNECTOR: 3533834C1
28 A87A 20 GY 3533507C1
CONNECTOR: 2005835C1 RETAINER: 3533833C1
BODY LOCK: 2006503C1 29 A3E(+) 20 DK BL 3533507C1
SEAL: 3533835C1
CPA: 3533836C1 30 A3F(-) 20 GY 3533507C1
CAV CIRCUIT GAUGE COLOR TERMINAL
STRAIN RELIEF: 3533832C1 32 A44BB 20 GY 3533507C1
A A23F 18 TN 1661208C1
PLUG: 3518314C1 33 A70C 20 RD 3533507C1
C A28C 18 RD 1661208C1
34 A5AN(+) 20 YL 3533507C1
C A42 18 GY 1661208C1
34*# A5AN(+) 18 YL 3517243C1
F A28B 18 WH 1661208C1
35 A5AP(-) 20 GN 3533507C1
F A42A 18 GY 1661208C1 * W/ MWM ENGINE
35*# A5AP(-) 18 GN 3517243C1
H A23M 18 TN 1661208C1 # W/MXT
Figure 208 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 209
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
RESISTOR - 3519178C91
A A5AV(+) 20 YL 3534481C1 A A5AV(+) 20 YL 3534481C1
B A5AV(-) 20 GN 3534481C1 B A5AV(-) 20 GN 3534481C1
Figure 209 Connector Composites (1652), (1657), (1657M), (1657M2), (1657N), (1657Y), (1658), (1659),
(1660), (1661)
S08315
210 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
DIAGNOSTIC CONNECTOR
IP / DASH CONNECTOR (1650) CONNECTOR- 3544066C1
(1701)
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
D B - - - -
12 1
E C A5AE(+) 18 YL 1651968C1
C
26 13 D A5AF(-) 18 GN 1651968C1
38 27 F A B E - - - -
50 39
F - - - -
64 51
J G - - - -
G
76 65 H H - - - -
J - - - -
W/ MWM ENGINE
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 211
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
1 12
39 50 46 J92AJ 18 TN 3549418C1
51 64
46 J92B112 18 PK 3549418C1
65 76
46 J92C124 18 TN 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL
46 J98(+) 18 BK 3549418C1
1 J99V 16 VT 3549416C1
47 J89CE 18 VT 3549418C1
2 J97Y 16 VT 3549416C1
CONNECTOR ASSY - 3595624C1 47 J92#103 18 YL 3549418C1
3 J40FA 16 GY 3549416C1 PLUG - 3598921C1 47 J92D161 18 TN 3549418C1
3 J99W 16 VT 3549416C1
CAV CIRCUIT GAUGE COLOR TERMINAL 47 J98(-) 18 BK 3549418C1
4 J99U 16 VT 3549416C1
27 J59RA 16 GY 3549417C1 48 J103A 18 LTGN 3549418C1
5 J97P 16 VT 3549416C1
27 J67D 16 VT 3549417C1 48 J12LC 18 PK 3549418C1
6 J1 16 LTBL 3549416C1
28 J104B 16 DKBL 3549417C1 48 J92#156 18 YL 3549418C1
6 J3E(+) 16 DKBL 3549416C1
28 J23J 16 TN 3549417C1 48 J92#164 18 TN 3549418C1
6 J59R 16 BK 3549416C1
28 J67C 16 VT 3549417C1 48@ J59C 18 GY 3549418C1
7 J97Q 16 VT 3549416C1
28 J71P 16 BK 3549417C1 49 J94AM 18 GY 3549418C1
7 J97QA 16 VT 3549416C1
29 J21E 18 TN 3549418C1 50 J94AN 18 GY 3549418C1
7 J97QA 16 VT 3549416C1
29 J92#135 18 TN 3549418C1 51 J94AT 16 GY 3549416C1
8 J104K 16 DKBL 3549416C1
29 J92D158 18 LTGN 3549418C1 52 J94AS 18 GY 3549418C1
8 J104M 16 DKBL 3549416C1
30 J87B 18 GY 3549418C1 52# JLPS 20 WH 3549418C1
8 J17 16 PK 3549416C1
30 J87BA 18 GY 3549418C1 53 J94AP 18 GY 3549418C1
9 J44L 16 GY 3549416C1
30 J87BB 18 GY 3549418C1 53# JLPP 20 WH 3549418C1
9 J92#174 16 TN 3549416C1
31 J104D 18 DKBL 3549418C1 54 J94AR 18 GY 3549418C1
9 J92AD 16 TN 3549416C1
31 J23L 18 TN 3549418C1 54# JLPR 20 WH 3549418C1
10 J92AE 16 TN 3549416C1
31 J59J 18 BK 3549418C1 55 J94AX 18 GY 3549418C1
10 J92D136 16 TN 3549416C1
31 J73M 16 LTBL 3549417C1 55# TR-C - - -
10 J92EL 16 TN 3549416C1
32 J22B 18 TN 3549418C1 56 J94AW 18 GY 3549418C1
11 J13C 16 PK 3549416C1
32 J42 18 GY 3549418C1 57 J94AV 18 GY 3549418C1
12 J44 16 GY 3549416C1
32 J59K 18 BK 3549418C1 58 J94AH 18 LTGN 3549418C1
12 J47 16 GY 3549416C1
32 J73AF 16 LTBL 3549417C1 58 J94AH 18 GY 3549418C1
12 J72B 16 OR 3549416C1
32 J9W 18 GY 3549418C1 59 J94AF 18 VT 3549418C1
13 J12BA 16 LTBL 3549416C1
33 J94AA 18 OR 3549418C1 59 J94AF 18 GY 3549418C1
14 J3E(-) 18 GY 3549416C1
33 J94AA 18 GY 3549418C1 60 J44A 16 GY 3549417C1
14 J70NT 16 RD 3549417C1
34 J94AB 18 GY 3549418C1 60 J94AJ 18 LTBL 3549418C1
15 J5B(+) 18 YL 3549418C1
35 J5AX(S) 20 NONE 3549418C1 60 J94AJ 18 GY 3549418C1
15 J5E(+) 18 YL 3549418C1
35 J92#110 16 TN 3549417C1 60# J94D - - -
15* J5B(+) 18 YL 3549418C1
35 J92#124 16 TN 3549417C1 61 J94AE 18 BN 3549418C1
16 J44 20 GY 3549418C1
35 J92#142 18 WH 3549418C1 61 J94AE 18 GY 3549418C1
16 J5B(-) 18 GN 3549418C1
35 J92U(S) 20 NONE 3549418C1 62 J94AD 18 RD 3549418C1
16 J5E(-) 18 GN 3549418C1
35* J24 16 GY 3549417C1 62 J94AD 18 GY 3549418C1
16* J5B(-) 18 GN 3549418C1
36 J5AX(+) 20 YL 3549418C1 63 J94AC 18 BK 3549418C1
17 J40F 18 GY 3549418C1
36 J92#134 18 YL 3549418C1 63 J94AC 18 GY 3549418C1
18 J17J 18 PK 3549418C1
36 J92#173 18 TN 3549418C1 64 PLUG - - 3598921C1
18 J17S 18 PK 3549418C1
36 J92S(+) 20 YL 3549418C1 65 J94AU 16 GY 3549416C1
18* J17MA 16 PK 3549417C1
36 J98YL4+ 18 YL 3549418C1 65# JMTR-A 14 WH 3549416C1
19 J49A 18 GY 3549418C1
37 J5AX(-) 20 GN 3549418C1 66 J17C 16 PK 3549416C1
19# SPD SIG - - -
37 J92#103 18 TN 3549418C1 66 J92D143 16 TN 3549416C1
20 J49B 18 GY 3549418C1
37 J92#128 18 TN 3549418C1 66# JMTR-B 14 WH 3549416C1
21 J94ATC 18 GY 3549418C1
37 J92#180 18 TN 3549418C1 67 J141A 16 GY 3549416C1
22 J74 18 LTGN 3549418C1
37 J92B128 18 TN 3549418C1 68 J92#172 16 TN 3549416C1
23 J74A 18 LTGN 3549418C1
37 J92T(-) 20 GN 3549418C1 68 J92ER 16 TN 3549416C1
24 J23F 18 TN 3549418C1
37 J98GN4- 18 GN 3549418C1 68 J92Z 16 TN 3549416C1
24 J50S 16 YL 3549417C1
38 J41 18 GY 3549418C1 68# JCMPR 14 WH 3549416C1
24 J67A 16 VT 3549417C1
38 J92#110 18 TN 3549418C1 69 J92#171 16 TN 3549416C1
24 J92#124 18 WH 3549418C1
39 J92#175 16 TN 3549417C1 69 J92AA 16 TN 3549416C1
24 J92#125 18 TN 3549418C1
39 J92#175 18 TN 3549418C1 70 J92#170 16 TN 3549416C1
24* J23A 16 TN 3549417C1
39 J92AC 16 TN 3549417C1 70 J92AB 16 TN 3549416C1
25 J23H 18 TN 3549418C1
40 J3A(+) 18 DKBL 3549418C1 71 J22A 16 TN 3549416C1
25 J67B 16 VT 3549417C1
41 J3A(-) 18 GY 3549418C1 71 J92AH 16 TN 3549416C1
25 J92#161 18 OR 3549418C1
42 J94AK 18 YL 3549418C1 71 J92APA 16 TN 3549416C1
25 J92#163 18 TN 3549418C1
42 J94AK 18 GY 3549418C1 72@ J72D 16 OR 3549416C1
25* J23B 16 TN 3549417C1
43 J94AL 18 DKBL 3549418C1 72 J92APA 16 TN 3549416C1
26 J14-GD 16 WH 3549416C1
43 J94AL 18 GY 3549418C1 73 J14HC 16 RD 3549416C1
26 J73R 16 LTBL 3549416C1
44 PLUG - - 3598921C1 73 J73J 16 LTBL 3549416C1
27 J12W 18 LTBL 3549418C1
45 J94ATR 18 GY 3549418C1 74 J94AY 12 GY 3549415C1
27 J23K 18 TN 3549418C1
46 J89AR 18 PK 3549418C1 75 J94AYA 16 GY 3549416C1
27 J59M 18 BK 3549418C1
76 PLUG - - 3598921C1
@ W/ 5TH WHEEL OPTION
* W/ MWM ENGINE
# W/ MXT
S08315
212 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.19. CONNECTOR COMPOSITES (1703), (1800), (1804), (1807), (1808), (1809), (1810),
(1811), (1812), (1813), (1814), (1815), P. 14
2 A
CIR GAUGE COLOR
ACCELERATOR F
A
E B56A 18 OR
PEDAL D CLUTCH SWITCH
B B57A 18 OR
(1804) C (1807) C CONNECTOR: 2016703C1 B52A 18 YL
B
D BODY LOCK: 2016704C1 CONNECTOR: 3547870C1
A B102A 18 YL
TERMINAL: 2003343C1 TERMINAL: 1661261C1
(18 AWG) B82B 18 GY
CONNECTOR: 1687790C1 (18 AWG)
TERMINAL: 1651943C1 CONNECTOR: 3540757C1 CAV CIR GAUGE COLOR B11-GAA 18 WH
(18 AWG) BODY LOCK: 3540758C1 CAV CIR GAUGE COLOR B9S 18 GY
A B9R 18 GY
SEAL: 1661872C1 1 B97AE 18 VT
CAV CIR GAUGE COLOR B B96 18 VT B82 18 GY
TERMINAL: 1667742C1
A B99V 18 VT 2 B97AH 18 VT B82A 18 GY
(18 AWG) C B85C 18 GY
3 B97Q 18 VT B87A 18 GY
B B97AD 18 VT CAV CIR GAUGE COLOR D B85B 18 GY
C B97AF 18 VT A B17J 18 PK
D B99U 18 VT B B17H 18 PK
E B99W 18 VT C B96A 18 VT PARK BRAKE STOP LIGHT PARK BRAKE
F B99E 18 VT D B9VB 18 GY (1813) (1814) (1815)
PRIMARY SECONDARY A
D B
AIR TRANSDUCER AIR TRANSDUCER B A A B
(1811) (1812) C
B B
C C CONNECTOR: 1661777C1
A A CONNECTOR: 2036584C1
BODY LOCK: 1661873C1 CONNECTOR: 1661259C1
SEAL: 1661872C1 TERMINAL: 2036586C1 TERMINAL: 1661261C1
CONNECTOR: 1678137C1 CONNECTOR: 1678137C1 (18 AWG)
TERMINAL: 1661875C1 (18 AWG)
TERMINAL: 1651934C1 TERMINAL: 1651934C1
(18 AWG)
(18 AWG) (18 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A B9VC 18 GY A B9VE 18 GY C B44BB 18 GY A B70C 18 RD A WHITE 18 WH
B B6HB 18 GY B B6HA 18 GY D B9VD 18 GY B B9VF 18 GY B BLACK 18 BK
C B40 18 GY C B40A 18 GY
Figure 212 Connector Composites (1703), (1800), (1804), (1807), (1808), (1809), (1810), (1811), (1812),
(1813), (1814), (1815)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 213
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.20. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1852), (1860),
P. 15
Figure 213 Connector Composites (1820), (1822), (1823), (1824), (1828), (1852), (1860)
S08315
214 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 215
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
AIR SEAT
HEATED SEAT
(1918)
(DRIVER)
(1918)
A A
B B
A
A B
B A A
CONNECTOR: 1661259C1
B B
CONNECTOR: 1661259C1 CONNECTOR: 1661259C1
BODY LOCK: 1661263C1 CONNECTOR: 1661259C1
BODY LOCK: 1661263C1 BODY LOCK: 1661263C1
TERMINAL: 1661261C1 BODY LOCK: 1661263C1
TERMINAL: 1661261C1 TERMINAL: 1661261C1
(18 AWG) TERMINAL: 1661261C1
(18 AWG) (18 AWG)
(18 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A D58L 18 BN A D58M 18 BN A D58N 18 BN A D58P 18 BN
B D58-GD 18 WH B D58-GE 18 WH B D58-GF 18 WH B D58-GH 18 WH
Figure 215 Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)
S08315
216 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 216 Connector Composites (2006M), (2007F), (2021F), (2021M), (2111M), (2112M), (2113M),
(2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 217
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
B A B A
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A C86K 18 LT GN A C86H 18 LT GN 1 [L-CB] 4 BK
B C86L 18 LT GN B C86J 18 LT GN 1 [R-CB] 4 BK
CONNECTOR: 1667529C1
CONNECTOR: 3554596C9Y CONNECTOR: 3554596C9X BODY LOCK: 1667530C1
TERMINAL: ASSEMBLY
TERMINAL: ASSEMBLY
CAV CIR GAUGE COLOR TERM
A C86F 16 LT GN 1661262C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR B C11-GF 16 WH 1661262C1
1 [R-CB] 4 BK 1 [L-CB] 4 BK C C63D 18 DK BL 1661262C1
D C63E 18 DK BL 1661262C1
5 6 7 8 9 10 10 9 8 7 6 5
CONNECTOR: 2036584C1
BODY LOCKS: 1661263C1(2 REQD) CONNECTOR: 3544687C1 CONNECTOR: 3544688C1
TERMINAL: 1661261C1(16,18 AWG) TERMINAL: 3544691C1 TERMINAL: 3544692C1
(18 AWG) (18 AWG)
CAV CIR GAUGE COLOR NOTES CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A D86F 18 LT GN 1 C41-G 18 WH 1 A41-G 18 WH
B D11-GF 16 WH 2 C41B 18 GY 2 A41B 18 GY
C D63D 18 DK BL STANDARD CAB 3 C62F 18 DK BL 3 A62F 18 DK BL
C D63J 18 DK BL EXTENDED CAB 4 C41 18 GY 4 A41 18 GY
C D63N 18 DK BL TRAVEL CREW CAB 6 C86L 18 LT GN 6 A86L 18 LT GN
D D63E 18 DK BL STANDARD CAB 7 C86J 18 LT GN 7 A86J 18 LT GN
D D63C 18 DK BL EXT & TRAVEL CREW CAB 8 C86H 18 LT GN 8 A86H 18 LT GN
9 C86K 18 LT GN 9 A86K 18 LT GN
10 C41A 18 GY 10 A41A 18 GY
ROOF/IP
(2600F) CREW DOOR (2600M)
F E D C B A F E D C B A
Figure 217 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),
(2503F, M), (2600F, M)
S08315
218 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.25. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),
(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19
LEFT CREW
DOOR POD
CONNECTOR: 1661201C1
CONNECTOR: 1661200C1 TERMINAL: 3534167C1
TERMINAL: 1661211C1 (12 AWG)
(12 AWG) (2601M) (2601F) TERMINAL: 1661212C1
TERMINAL: 1661208C1 (18 AWG)
(18 AWG)
D C F A CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR E B E B A T3BB(+) 18 DK BL
A D3B(+) 18 BK F A D C B T3AA(-) 18 GY
B D3B(-) 18 BK C T81E 12 LT GN
C D14B 12 RD D T81-GD 12 WH
D D11-GBB 12 WH E T8A 18 WH
F D8B 18 WH F T8B 18 WH
F A
D C A K K A
E B E B B J J B
D C C H H C
F A
D G G D
E F F E
CONNECTOR: 3540613C1
CONNECTOR: 3540612C1 BODY LOCK: 3540615C1
TERMINAL: 1661261C1 TERMINAL: 3534481C1
(16,18 AWG) (20 AWG)
CONNECTOR: 1661201C1 TERMINAL: 1661262C1
CONNECTOR: 1661200C1 TERMINAL: 3534167C1 (16 AWG)
TERMINAL: 1661211C1 (12 AWG) CAV CIR GAUGE COLOR
(12 AWG) TERMINAL: 1661212C1 A A78D 18 LTGN
TERMINAL: 1661208C1 (18 AWG) B A78E 18 LTGN
(18 AWG) CAV CIR GAUGE COLOR
C A78F 18 LTGN A E78D 20 LTGN
D A78H 16 LTGN B E78E 20 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR E A62D 18 DKBL C E78F 20 LTGN
A D3C(+) 18 BK A T3BB(+) 18 DK BL F A58U 18 BN D E78H 16 LTGN
B D3C(-) 18 BK B T3AA(-) 18 GY G A78L 18 LTGN E E62A 20 LTBL
C D14A 12 RD C T81E 12 LT GN G* A78L 16 LTGN F E58A 16 BN
D D11-GAA 12 WH D T81-GD 12 WH H A78-GD 16 WH G E14DLB 20 RD
E D8A 18 WH E T8A 18 WH J A78-GE 16 WH H E11-GDK 16 WH
F T8B 18 WH J E11-GDU 16 WH
* W /MXT
(3200F) (3200M)
A K
B J
C H
D G
AB E F AB F A
CONNECTOR: 3540612C1 EB DC
TERMINAL: 1661261C1
DC EB
CONNECTOR: 3534424C1 (16,18 AWG) FA
BODY LOCK: 3534425C1 CONNECTOR: 3534424C1 CONNECTOR: 1661201C1
SEAL: 0589390C1 CAV CIR GAUGE COLOR BODY LOCK: 3534425C1 CONNECTOR: 1661200C1
TERMINAL: 1661208C1
TERMINAL: 2039344C1 SEAL: 0589391C1 TERMINAL: 1661212C1
A A78D 18 LTGN (18 AWG)
(12 AWG) TERMINAL: 3535486C1 (18 AWG)
B A78E 18 LTGN TERMINAL: 1661211C1
(14 AWG) TERMINAL: 3534167C1
(12 AWG)
CAV CIR GAUGE COLOR C A78F 18 LTGN (12 AWG)
A T83C 12 LTGN D A78J 16 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
B T83F 12 LTGN E A58T 18 BN
A E83A 14 LTGN A E3W(+) 18 DKBL A A3W(+) 18 DKBL
F* A58T 18 BN
B E83E 14 LTGN B E3X(-) 18 GY B A3X(-) 18 GY
H A78-GB 16 WH
C E81B 12 LTGN C A81B 12 LTGN
J A78-GC 16 WH
D E81-GA 12 WH D A81-GA 12 WH
* W/ MXT
CONNECTOR: 3540565C1
E
A TERMINAL: 2033816C1
B SEAL: 0589391C1 (18 AWG)
TERMINAL: 2031531C1 (14 AWG)
A TERMINAL: 2033816C1
(14 AWG) (12 AWG)
Figure 218 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),
(3200F, M), (3201M), (3202), (3203M)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 219
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A B C D
BODY LOCK: 3540617C1
E
D C F A
SEAL(18 AWG): 1661872C1
E B E B
F
SEAL(12 AWG): 2025427C1
F A D C TERMINAL: 2031531C1
G
(12 AWG)
TERMINAL: 1661875C1
CONNECTOR: 1661201C1 (18 AWG)
CONNECTOR: 1661200C1
TERMINAL: 3534167C1
TERMINAL: 1661211C1
(20 AWG)
(12 AWG) CAV CIR GAUGE COLOR
TERMINAL: 1661212C1
TERMINAL: 1661208C1 (14 AWG) A T8A 18 WH
(18 AWG)
B T8B 18 WH
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR C T3AA(-) 18 GY
A A3N(+) 18 DKBL A E3W(+) 18 DKBL D T3BB(+) 18 DKBL
B A3P(-) 18 GY B E3X(-) 18 GY E T81-GD 12 WH
C A81A 12 LTGN C E81B 14 LTGN G T81E 12 LTGN
D A81-G 12 WH D E81-GA 14 WH
B 1 2 3 4 5 6
A 1 2 3 4 5 6
CONNECTOR - 3545997C1
LOCK - 3515520C1
BOLT - 22728R1
WASHER - 178474
NUT - 9413992
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM NOTE
A1 J14LP 10 RD 3515522C1 1 - - -
A1 J103C 10 LT GN 3515522C1 2 - - -
A2 J14MM 8 RD 3516157C1 3 J14AA 12 RD W/ MXT
A3 - - - - 4 J14AB 12 RD W/ MXT
A4 - - - - 5 - - -
A5 - - - - 6 - - -
A6 - - - - STUD J14AV 0373759C2 W/ MXT
STUD J14V 6 RD 0373759C2
Figure 219 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)
S08315
220 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
(4001)
FUSE PART NUMBER DESCRIPTION LOCATION FUSE PART NUMBER DESCRIPTION
10 AMP 3534209C1 BACK UP LAMPS F2-A1&B1 30 AMP 3534213C1 TRAILER STOP LAMPS
5 AMP 3534208C1 POWER PARK BRAKE F2-C1&D1 5 AMP 3534208C1 HYDRAMAX SENSE
5 AMP 3534208C1 ENGINE IGN F2-E1&F1 20 AMP 3534211C1 TRAILER/BODY TAIL LAMPS
10 AMP 3534209C1 FAN SOLENOID F2-G1&H1 20 AMP 3534211C1 TRAILER/BODY MARKER LAMPS
5 AMP 3534208C1 FAN CLUTCH F2-A2&B2 5 AMP 3534208C1 AIR ACT PARK BRAKE (AUTO APPLY)
5 AMP 3534208C1 EXHAUST BRAKE F2-C2&D2 30 AMP 3534213C1 TRAILER ABS
5 AMP 3534208C1 WASHER PUMP F2-C2&D2 30 AMP 3534213C1 TRAILER AUX FEED
- - - F2-E2&F2 15 AMP 3534210C1 TRAILER RIGHT TURNS
10 AMP 3534209C1 XMSN IGN/NEUTRAL F2-G2&H2 15 AMP 3534210C1 TRAILER LEFT TURNS
5 AMP 3534208C1 HYD ABS ECU IGN F2-A3&B3 25 AMP 3534212C1 TRAILER AUX/BODY BUILDER ACC
10 AMP 3534209C1 IGNITION F2-A3&B3 20 AMP 3534212C1 BODY BUILDER ACC
20 AMP 3534211C1 AIR DRYER/DRAIN VALVE F2-C3&D3 5 AMP 3534208C1 PAM MODULE
15 AMP 3534210C1 BODY BUILDER STOP LAMPS F2-E3&F3 5 AMP 3534208C1 REMOTE POWER MODULES
10 AMP 3534209C1 FUEL TRANSFER PUMP F2-G3&H3 20 AMP 3534211C1 FUEL HEATER
5 AMP 3534208C1 AIR SUSPENSION F2-A4&B4 30 AMP 3534213C1 AUTOSHIFT XMSN
5 AMP 3534208C1 AUTO NEUTRAL F2-C4&D4 - - -
5 AMP 3534208C1 V8 ENGINE ECM F2-E4&F4 30 AMP 3534213C1 AIR ABS ECU
F2-E4&F4 30 AMP 3534213C1 HYD ABS MODULATOR
F2-G4&H4 25 AMP 3534212C1 HYD ABS ECU BATT
F2-A3&B3 20 AMP 3534211C1 BODY BUILDER ACCESSORY
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 221
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAV CIR GAUGE COLOR TERM - CAV CIR GAUGE COLOR TERM
M1-A1 J59RE 16 GY 3573312C1 M2-B2 PLUG - - -
M1-A1 J64-GA 18 WH 3573312C1 M2-C4 J56H 16 OR 3515517C1
M1-A1* J29A 16 YL 3573312C1
M1-B1 J52B 14 YL 3559035C1
M1-B1* J23B 16 TN 3573312C1
M1-C1 J59RD 16 GY 3573312C1 M2-C4 J56K 16 OR 3515517C1
M1-C1 J64HI 14 YL 3573312C1
M1-A2 J59RC 16 GY 3536300C1 M2-A4 J56T 12 OR 3516158C1
M1-A2 J52HI 14 YL 3559035C1
M1-A2* J23C 16 TN 3573312C1
M1-B2 PLUG - - - M2-C3 J56C 12 OR 3516158C1
M1-C2 (J59RC) - - 3536300C1 M2-A3 J56-GH 18 WH 3515517C1
M1-C2 J64C 16 YL 3573312C1 M2-A3# J56-GW 18 WH 3515517C1
J23 16 TN 3573311C1 M2-B4 PLUG - - -
M1-C2*
J23A 16 TN 3573311C1
M1-C4 (J23Z) - - 3536300C1 M2-F2 J64AB 16 YL 3573311C1
J24C 16 GY 3573311C1 M2-F2 J64C 16 YL 3573311C1
M1-C4*
J24D 16 GY 3573311C1
M1-A4 J23Z 18 TN 3536300C1 M2-D2 J53LO 14 YL 3573312C1
M1-A3 J23A 18 TN 3515517C1 M2-E1 J53B 14 YL 3573312C1
M1-A3* J24 16 GY 3573312C1 M2-E2 PLUG - - -
M1-B3 J23 18 TN 3515517C1
M1-C4 J24C 18 GY 3536300C1 M2-D2 J53LO 14 YL 3516158C1
M1-A4 (J24C) - - 3536300C1
A C E G J
M1-A4* J24C 16 GY 3573312C1 M2-E1 J53B 14 YL 3516158C1
1
M1-C3 J24B 18 GY 3515517C1 M2-F1 J64LO 14 YL 3516158C1
2 M1-C3* J24A 16 GY 3573312C1 M2-D1 J64-GA/J64-G 18/18 WH 3573312C1
M1
M1-A3 J24A 18 GY 3515517C1
3
M1-B4 PLUG - - - M2-E2 PLUG - - -
4 M1-D1 J71#113 18 OR 3515517C1
B D F H
M1-D1# J71#165 18 TN 3515517C1 M2-D1 J59RA 16 GY 3573312C1
A C E G J
M1-D2 J71J 18 OR 3515517C1 M2-E1 J59RF 16 GY 3573312C1
1
M1-D2# J71J 16 OR 3515517C1
2 M1-F1# J71B 16 OR 3515517C1 M2-D2 J59RD 16 GY 3573312C1
M2
M1-F1 J71B 18 OR 3515517C1 M2-F2 J59RB 16 GY 3573312C2
3
M1-F2 J71H 18 OR 3515517C1 M2-E2 PLUG - - -
4 M1-F2# J71H 16 OR 3515517C1 M2-F4 J57H 16 OR 3515517C1
B D F H
M1-E2 PLUG - - - M2-F4 J57K 16 OR 3515517C1
CONNECTOR ASSY - 3545598C91 M1-F4 J92HM4 18 TN 3536295C1
LOCK - 3536085C1 M1-D4 J17 18 PK 3515517C1 M2-D4 J57T 12 OR 3516158C1
MICRO RELAY - 3519350C1 M1-F3 J17SA 18 PK 3515517C1 M2-F3 J57C 12 OR 3516158C1
PLUG - 3555642C1
M1-D3 J17-GR1 18 PK 3515517C1 M2-D3 J73J 16 LT BL 3549416C1
M1-E4 PLUG - - - M2-D3 J57-GH 18 WH 3515517C1
M1-J4 J13AS 18 PK 3515517C1 M2-D3# J57-GH 16 WH 3515517C1
M1-J4# J13AS 16 PK 3515517C1 M2-E4 J73J 16 LT BL -
M1-G4 J19A 16 GY 3515517C1 M2-J2 J94HV 18 GY 3515517C1
LOCATION DESCRIPTION
M1-G4 J19E 16 GY 3536295C1 M2-J2 J64C 16 YL 3515517C1
M1-A1,M1-C2 REMOTE START/STOP
M1-J3 J19 16 GY 3515517C1 M2-J2# J13AB 16 YL 3515517C1
M1-A3,M1-C4 EXHAUST BRAKE
M1-G3 J19-G 18 WH 3515517C1 M2-G2 J94HH 18 GY 3515517C1
M1-A3,M1-C4 FAN CLUTCH
M1-G3# J19-G 16 WH 3515517C1 M2-G2# J94D 18 GY 3515517C1
M1-D1,M1-F2 BACK UP LAMPS W/WTEC XMSN
M1-H4 PLUG - - - M2-J1 J94HE 18 GY 3515517C1
M1-D3,M1-F4 CRANK ENABLE W/AUTONEUTRAL
M1-A1 J92RB 16 TN 3573312C1 M2-G1 J94-GHF 18 WH 3515517C1
M1-G3,M1-J4 FUEL HEATER
M1-C1 J92D161 16 TN 3573312C1 M2-G1# J94A 18 WH 3515517C1
M2-A1,M2-C2 NEUTRAL W/WTEC AUTONEUTRAL
M1-A2 J92#163 16 TN 3573312C1 M2-H2 PLUG - - -
M2-A3,M2-C4 TRAILER LEFT TURNS
M1-C2 J13RA 16 TN 3573312C1 M2-G2 J52HI 14 YL 3516158C1
M2-D1,M2-F2 REMOTE START/STOP
M1-G1 J37D 18 TN 3515517C1 M2-H1 PLUG - - -
M2-D1,M2-F2 AUX HEADLIGHT LO BEAM
M1-J1 J37 16 TN 353312C1 M2-J1 PM59K 18 BK 3536295C1
M2-D3,M2-F4 TRAILER RIGHT TURNS
M1-G2 J37C 16 TN 353312C1 M2-G1 J59-GC 18 WH 3515517C1
M2-G1,M2-J2 HYD ABS EVENT
M1-J2 (J37C) - - 3536300C1 M2-H2 PLUG - - -
M2-G1,M2-J2 AUX HEADLIGHT HI BEAM
M1-G3 J97J 18 VT 3515517C1 M2-G3 J92-GJ 18 WH 3515517C1
M2-G3,M2-J4 WTEC AUTO NEUTRAL LAMP
M1-J3 J97H 18 VT 3515517C2 M2-G3 J92RD 18 TN 3515517C1
M1-J4 J97JA 18 VT 3515517C3 M2-G4 J92APA 18 TN 3515517C1
M1-G4 J97HA 16 VT 3573312C1 M2-G4 J92NB 16 TN 3573312C1
M2-A1 J92A114 18 TN 3515517C1 M2-H3 J17B 18 PK 3515517C1
M2-A2 J17BC 18 PK 3515517C1 M2-H3 J92FN 16 TN 3573312C1
M2-B1 J92HM5 18 TN 3515517C1 M2-J4 J92AY 18 TN 3515517C1
M2-C1 J92J 18 TN 3536295C1 M2-J4 J92FBA 16 TN 3573312C1
M2-C1 J92JA 18 TN 3536295C1 M2-H4 PLUG - - -
M2-C2 J92JA 18 TN 3536295C1 M2-J3 J92FB 16 TN 3573312C1
* W/ MWM ENGINE
# W/ MXT
S08315
222 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
R5
R9
2
2
R3 BODY BUILDER ACC
R3 TRAILER AUX
4
4
3
3
1
1 R4 LECTRASHIFT PTO
5
5
R4 AUXILARY 40 AMP CIRCUIT
R4 REMOTE START/STOP
R10
R2
R6
R5 TRAILER ABS
2
4
3
3
1
R8 V8 ENGINE IDM
R11
R3
R7
R9 PRIMARY IGNITION
2
4
1
5
R4
R8
7
9
R12 STARTER
2
4
1
5
6
6
8
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 223
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAV CIR GAUGE COLOR TERM NOTES CAV CIR GAUGE COLOR TERM
1 J32A 18 TN 3517243C1 19 J92DL 18 TN 3517243C1
19
36
S08315
224 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 225
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
226 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.33. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),
(4023), P. 27
Figure 226 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 227
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.34. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4037), (4038),
(4040), (4041), (4070), (4071), P. 28
CONNECTOR - 3522187C1
CONNECTOR - 2036583C1
PLUG - 3522197C1
Figure 227 Connector Composites (4024), (4030), (4031), (4032), (4033), (4037), (4038), (4040), (4041),
(4070), (4071)
S08315
228 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHASSIS HARNESS
DASH HARNESS
CAV CIR GAUGE COLOR TERM
7 6 1 PLUG - - -
A
2 PLUG - - - B
3 PLUG - - - B
A
4 PLUG - - -
5 PLUG - - -
6 J26D 18 TN 3518963C1 CONNECTOR - 1671610C1 CONNECTOR - 1671611C1
12 1
7 J5P(+) 20 YL 3518963C1 BODY LOCK - 1671608C1 BODY LOCK - 1671608C1
8 J5P(-) 20 GN 3518963C1 SEAL - 1652325C1
SEAL - 1652325C1
9 J5P(S) 20 NONE 3518963C1 TERMINAL - 2033911C1
TERMINAL - 2033819C1
10 J26A 18 TN 3518963C1 (18 AWG)
(18 AWG)
11 J26B 18 TN 3518963C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
12 J11-GPM 18 WH 3518963C1
A J61 16 GY A J61A 16 GY
CONNECTOR - 3553404C1 B J61-G 18 GY B J61-GA 16 WH
BODY LOCK - 3553460C1
PLUG - 3527276C1
Figure 228 Connector Composites (4087), (4088), (4100), (4101), (4109), (4112)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 229
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE/DASH (4103)
*ENGINE (1010)
13
24
12
1
CONNECTOR - 3558022C1
SEAL - 3559074C1
LOCK - 3558056C1
SMALL PLUG - 3532129C1
V8 ENGINE HARNESS
I6 - EGR - ENGINE HARNESS & MWM ENGINE
CAV CIR GAUGE COLOR TERM SEAL NOTES CAV CIR GAUGE COLOR TERM SEAL
1 K97LA 16 VT 3559037C1 3509903C1 1 K97LA 16 VT 3559037C1 3509903C1
2 K99S 18 VT 3559036C1 3509903C1 1# K97LA 16 PL 3559037C1 3509903C1
3 K97K 18 VT 3559036C1 3509903C1 2 K99S 18 VT 3559036C1 3509903C1
4 K97C 18 VT 3559036C1 3509903C1 2# K99S 18 PL 3559036C1 3509903C1
4 K29A 16 TN 3559037C1 3509903C1 W/MWM 3 K97K 18 VT 3559036C1 3509903C1
5 K99T 18 VT 3559036C1 3509903C1 3# K97K 18 PL 3559036C1 3509903C1
6 K97R 18 VT 3559036C1 3509903C1 4 K97 18 VT 3559036C1 3509903C1
7 K5A(+) 18 YL 3559036C1 3532128C1 4# K97 18 PL 3559036C1 3509903C1
7 K5C(+) 18 YL 3559036C1 3532128C1 W/MWM 5 K99T 18 VT 3559036C1 3509903C1
8 K5A(-) 18 GN 3559036C1 3532128C1 5# K99T 18 PL 3559036C1 3509903C1
8 K5C(-) 18 GN 3559036C1 3532128C1 W/MWM 6 K97D 18 VT 3559036C1 3509903C1
9 PLUG - - - - 6# K97D 18 PL 3559036C1 3509903C1
10 K3A(+) 18 DK BL 3559036C1 3509903C1 7 K5S 20 YL 3559036C1 3509903C1
11 K3B(-) 18 GY 3559036C1 3509903C1 7# K5S 18 YL 3559036C1 3509903C1
12 K21B 18 TN 3559036C1 3509903C1 8 K5T 20 GN 3559036C1 3509903C1
13 K1 16 LT BL 3559037C1 3509903C1 8# K5T 18 GN 3559036C1 3509903C1
14 K23A 16 TN 3559037C1 3509903C1 W/AIR FAN 9 K5U 20 NONE 3559036C1 3509903C1
14 K97DF 18 VT 3559036C1 3509903C1 W/BODY BUILDER 10 K3A(+) 18 BK 3559036C1 3509903C1
15 K24B 18 GY 3559036C1 3509903C1 11 K3B(-) 18 BK 3559036C1 3509903C1
15 K24A 16 GY 3559037C1 3509903C1 W/MWM 11# K3A(-) 18 GY 3559036C1 3509903C1
16 K24A 18 GY 3559036C1 3509903C1 12 K97LC 16 VT 3559037C1 3509903C1
17 K17K 18 PK 3559036C1 3509903C1 W/OVERCRANK PROT 12# K97LC 16 PL 3559037C1 3509903C1
17 K17M 18 WH 3559036C1 3509903C1 N/OVERCRANK PROT 13 K1 16 LT BL 3559037C1 3509903C1
18 K97J 16 VT 3559037C1 3509903C1 14 K23A 18 TN 3559036C1 3509903C1
19 K97M 16 VT 3559037C1 3509903C1 15 K23 18 TN 3559036C1 3509903C1
19 K13A 14 PK 3559037C1 3509903C1 W/MWM 16 K19B 16 GY 3559037C1 3509903C1
20 K77A 16 LT GN 3559037C1 3509903C1 17 K17L 18 PK 3559036C1 3509903C1
21 K23 16 TN 3559037C1 3509903C1 W/MWM 17# K17M 18 PK 3559036C1 3509903C1
22 K26A 18 TN 3559036C1 3509903C1 18 K97J 18 VT 3559036C1 3509903C1
23 K26B 18 TN 3559036C1 3509903C1 18# K97J 18 PL 3559036C1 3509903C1
24 PLUG - - - - 19 K97UA 18 VT 3559036C1 3509903C1
19# K97UA 18 PL 3559036C1 3509903C1
20 K77A 16 LT GN 3559037C1 3509903C1
* W/ MWM ENGINE
# W/ MXT 21 K97H 16 VT 3559037C1 3509903C1
21# K97H 16 PL 3559037C1 3509903C1
22 K26A 18 TN 3559036C1 3509903C1
S08315
230 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE/DASH (4103)
24
* W/ MXT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 231
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE HARNESS
ECM POWER/STARTER (4105) DASH HARNESS
(LOCATED NEAR WIPER MOTOR BRACKET)
CAV CIR GAUGE COLOR TERM SEAL NOTES
CAV CIR GAUGE COLOR TERM SEAL NOTES
A J97W 10 VT 2025425C1 1667735C1 W/I6
A K97W 10 VT 1667737C1 1667735C1 W/I6
A J97TA 10 VT 2025425C1 1667735C1 W/V8
C A K97T 10 VT 1667737C1 1667735C1 W/V8 A
A* J97TA 10 PL 2025425C1 1667735C1 W/V8
B K97AA 10 VT 1667737C1 1667735C1 W/I6
B B B J97AA 12 VT 2025424C1 1671603C1 W/I6
B K97X 10 VT 1667737C1 1667735C1 W/V8
B J97XA 10 VT 2025425C1 1667735C1 W/V8
A C K17C 10 PK 1667737C1 1667735C1 C
B* J97XA 10 PL 2025425C1 1667735C1 W/V8
C J17E 10 PK 2025425C1 1667735C1
CONNECTOR - 1667733C1
LOCK - 1667734C1 CONNECTOR - 1667732C1
* W/ MXT LOCK - 1667734C1
24
LOCK - 3558056C1
PLUG - 3532129C1 CONNECTOR - 3558022C1
SEAL - 3559047C1
LOCK - 3558056C1
13
24
PLUG - 3532129C1
12
FORWARD CHASSIS HARNESS
1
S08315
232 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 232 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 233
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
POWER MODULE FEED CENTER/REAR (4411A) REMOTE POWER MODULE POWER (4411B)
(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES) (LOCATED NEAR END OF FRAME)
REAR
CHASSIS
CAV CIR GAUGE COLOR TERM
CONNECTOR - 3517760C1
REAR HARNESS
A R14 4 RD 3517758C1
CHASSIS
HARNESS CONNECTOR - 3517759C1
Figure 233 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)
S08315
234 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
1 13 1 PLUG - - - - 1 PLUG - - - -
2 PLUG - - - - 2 PLUG - - - -
13 1
3 J92Z 16 TN 3559037C1 3509903C1 3 L92Z 16 TN 3559035C1 3509903C1
4 J92AE 16 TN 3559037C1 3509903C1 4 L92AE 16 TN 3559035C1 3509903C1
5 J92AD 16 TN 3559037C1 3509903C1 5 L92AD 16 TN 3559035C1 3509903C1
6 J92AC 16 TN 3559037C1 3509903C1 6 L92AC 16 TN 3559035C1 3509903C1
7 J31F 18 TN 3559036C1 3532128C1 7 L31F 18 TN 3509874C1 3509903C1
8 J31GF 18 TN 3559036C2 3509903C1 8 L31GF 18 TN 3509874C1 3509903C1
9 J5AX(+) 20 YL 3509874C1 3532128C1 9 L92DS(+) 20 YL 3509874C1 3532128C1
10 J5AX(-) 20 GN 3509874C2 3532128C2 10 L92DT(-) 20 GN 3509874C2 3532128C2
12 24 11 J5AX(S) 20 NONE 3509874C3 3532128C3 11 L92DV(S) 20 NONE 3509874C3 3532128C3
12 J11-GAM 12 WH 3559037C1 3509903C1 12 L11-GAM 12 WH 3559035C1 3509903C1
24 12 13 L14AW 12 RD 3559035C1 3509903C1
13 J14AW 12 RD 3559037C1 3509903C1
14 PLUG - - - - 14 PLUG - - - -
CONNECTOR - 15 PLUG - - - -
15 PLUG - - - -
3558026C1 16 PLUG - - - -
16 PLUG - - - -
LOCK -
17 J71 18 LT BL 3559036C1 3532128C1 17 L71 18 OR 3559035C1 3509903C1
CONNECTOR - 3558022C1
3558022C1 18 J71A 18 PK 3559036C1 3532128C1 PLUG - 18 L71A 18 OR 3559035C1 3509903C1
SEAL - 19 J17C 18 PK 3559036C1 3532128C1 3532129C1 19 L17C 18 PK 3509874C1 3509903C1
3559074C1 20 J92AB 16 TN 3559037C1 3509903C1 20 L92AB 16 TN 3559035C1 3509903C1
LOCK - 21 L92AA 16 TN 3559035C1 3509903C1
21 J92AA 16 TN 3559037C1 3509903C1
3558056C1
22 PLUG - - - - 22 PLUG - - - -
PLUG -
3532129C1 23 PLUG - - - - 23 PLUG - - - -
24 PLUG - - - - 24 PLUG - - - -
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 235
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR - 3525874C1
XMSN/DASH (4712F) LOCK - 3525875C1 DASH/XMSN (4713F)
A
B
C
D
E
PLUG - 2025431C1 CONNECTOR - 3538635C1
LOCK - 3538636C1
CAV CIR GAUGE COLOR TERM SEAL PLUG - 2025431C1
A K71C 16 OR 1667742C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A# K71E 16 OR 1667742C1 1661872C1
A K13AA 16 PK 1661875C1 1661872C1
B K71B 16 OR 1667742C1 1661872C1
F
K
B K11-GB 16 WH 1661875C1 1661872C1
B# K71D 16 OR 1667742C1 1661872C1
C K11-GC 16 WH 1661875C1 1661872C1
J
H
G
B& K92#128 18 TN 1667742C1 3568570C1
D K14AA 16 RD 1661875C1 1661872C1
B& K92B128 18 TN 1667742C1 3568570C1
H E K3AA 16 DKBL 1661875C1 1661872C1
A C K93 18 TN 1667742C1 1661872C1
G F K3AB 16 GY 1661875C1 1661872C1
B C& K92#110 18 TN 1667742C1 3568570C1
G K71D 16 OR 1661875C1 1661872C1
C D K13A 16 PK 1667742C1 1661872C1
H K71E 16 OR 1661875C1 1661872C1
D D& K71 16 OR 1667742C1 1661872C1
F J K31D 16 TN 1661875C1 1661872C1
E# K31B 18 TN 1667742C1 1661872C1
E K K31-GD 16 TN 1661875C1 1661872C1
E# K31E 16 TN 1667742C1 1661872C1
F* K17D 18 PK 1667742C1 3568570C1
F# K17E 18 PK 1667742C1 3568570C1
G K93-G 18 TN 1667742C1 1661872C1
G# K31-GC 18 WH 1667742C1 1661872C1
G#
G&
K31-GE
K13M4
16
18
TN
PK
1667742C1
1667742C1
1661872C1
1661872C1
13 1
XMSN / DASH CONN
H# K11-G 16 WH 1667742C1 1661872C1
H& K71A 16 OR 1667742C1 1661872C1
(4705F32)
Figure 235 Connector Composites (4705F32), (4705F3), (4712F), (4713F), (4810), (4820), (4830)
S08315
236 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
D
E (LOCATED NEAR CHASSIS/DASH CONN)
E
D
CONNECTOR - 1661375C2
C
LOCK - 1661376C1 CAV CIR GAUGE COLOR TERM SEAL PLUG
B SEAL - 0589391C1 (14 AWG)
A N94AA 14 PK 2033912C1 0589391C1 -
- 0589390C1 (12 AWG)
A A N42 18 GY 2033819C1 1652375C1 -
- 3517771C1 (18 AWG)
TERM - 2033816C1 (14 & 12 AWG) *A
A* N10-GF 12 WH 2033819C1 1652375C1
- 2033819C1 (18 AWG) B N94AB 14 PK 2033912C1 0589391C1 -
B N42-G 18 WH 2033819C1 1652375C1 -
CAV CIR GAUGE COLOR TERM SEAL PLUG *B
B* N10-GH 12 WH 2033819C1 1652375C1
A J94AA 14 GY 2033816C1 0589391C1 N/A C N94-GA 12 WH 1687848C1 0589390C1 -
B J94AB 14 GY 2033816C1 0589391C1 N/A *C
C* N14AB 12 RD 1687848C1 0589390C1
C J94-GA 12 WH 2033816C1 0589390C1 N/A D PLUG - - - - 0587579C1
D J94-AW 18 GY 2033819C1 3517771C1 N/A *D
D* N14AC 12 RD 1687848C1 0589390C1 0587579C1
E PLUG - - - - 0587579C1 E PLUG - - - - 0587579C1
* W/ MXT
WHEELCHAIR LIFT
INTERLOCK (4906)
CAV CIRCUIT GAUGE COLOR TERMINAL
A J44W 18 WH 1661208C1
A H
B J101 18 TN 1661208C1
B G C - - - -
D J103 18 TN 1661208C1
C F E J11-GW 16 WH 1661209C1
D E F - - - -
G J89AR 18 PK 1661208C1
H J89CE 18 VT 1661208C1
CONNECTOR - 2005835C1
BODY LOCK - 2006503C1
A E
CENTER
DASH
B CHASSIS (LOCATED IN ENGINE COMPARTMENT D
HARNESS
HARNESS NEAR LEFT FRAME RAIL)
C C CAV CIR GAUGE COLOR TERM SEAL
D B A J94H 12 GY 2033816C1 0589390C1
*A
A* J10-GF 12 WH 2033816C1 0589390C1
E A
CONNECTOR - 1677851C1 B J94HS 12 GY 2033816C1 0589390C1
LOCK - 1677914C1 *B
B* J10-GH 12 WH 2033816C1 0589390C1
C J94-GHA 14 WH 2033816C1 0589391C1
CAV CIR GAUGE COLOR TERM SEAL *C
C* J14AB 12 RD 2033816C1 0589391C1
CONNECTOR - 1661375C2
A N94P 12 GY 1687848C1 0589390C1 D J94-GHB 12 WH 2033816C1 0589390C1
LOCK - 1661376C1
B N94N 12 GY 1687848C1 0589390C1 *D
D* J14AC 12 RD 2033816C1 0589390C1
C N94-G 14 GY 2033912C1 0589391C1 E J94-GHC 12 WH 2033816C1 0589390C1
D N94-GA 12 GY 1687848C1 0589390C1
E N94-GB 10 GY 1687848C1 0589390C1
* W/ MXT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 237
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
W/ MXT W/ MXT
HYD ABS CONNECTION
(4921)
WABCO HYD ABS
(4922)
B A
A B
CAV CIRCUIT GAUGE COLOR TERM SEAL NOTE CAV CIRCUIT GAUGE COLOR TERM
A N10-GE 12 WH 3573654C1 3573655C1 W/ MILITARY A J10-GE 12 WH 2033912C1
A N10-GE1 12 WH 1687847C1 - W/ CIVILIAN B J14AA 12 RD 2033912C1
B PLUG - - - - -
BENDIX
AUTO TRACTION
CONTROL (4950)
(LOCATED NEAR REAR AXLES)
(LOCATED NEAR REAR AXLES)
1 PURCHASED
1 2 CONNECTOR - 3518182C1 ASSEMBLY P/N
2
LOCK - 3518184C1 3519669C1
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
1 R94BD 16 BN 3518963C1 1 R94WX 18 GY P/O ASSY
2 R94BE 16 YL 3518963C1 2 R94WZ 18 GY P/O ASSY
S08315
238 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM NOTES
CEC (6007) 1 K97V 14 VT 2041420C1 31 K46A 18 GY 2041419C1
2 K97P 14 VT 2041420C1 32 K46B 18 GY 2041419C1
(LOCATED ON ENGINE ECM) 3 K97C 18 VT 2041419C1 33 PLUG - - 2663105C1
4 K97HE 18 VT 2041419C1 34 PLUG - - 2663105C1
21 5 K97DD 18 VT 2041419C1 35 PLUG - - 2663105C1
41 1 6 K97HM 18 VT 2041419C1 36 K97CC 18 VT 2041419C1
7 K97WA 18 VT 2041419C1 37 K97CB 18 VT 2041419C1
8 K99T 18 VT 2041419C1 38 PLUG - - 2663105C1
9 K97XC 18 VT 2041419C1 39 K47 18 GY 2041419C1
10 K34A 18 TN 2041419C1 40 K47A 18 GY 2041419C1
11 K97D 18 VT 2041419C1 41 K97L 14 PL 2041420C1
12 K97E 16 VT 2041420C1 42 K97Y 14 VT 2041420C1
13 K97EA 18 VT 2041419C1 43 PLUG - - 2663105C1
14 PLUG - - 2663105C1 44 PLUG - - 2663105C1
15 PLUG - - 2663105C1 45 PLUG - - 2663105C1
16 K3A(+) 18 DK BL 2041419C1 46 K17M 18 WH 2041419C1
17 K3B(-) 18 GY 2041419C1 46 K17L 18 PK 2041419C1
18 PLUG - - 2663105C1 47 K24A 18 GY 2041419C1 N/OVERCRANK PROT
19 K5B(+) 18 YL 2041419C1 48 PLUG - - 2663105C1 W/OVERCRANK PROT
20 K5B(-) 18 GN 2041419C1 49 K97HG 18 VT 2041419C1
21 K97F 14 PL 2041420C1 50 PLUG - - 2663105C1
22 K97Z 14 PL 2041420C1 51 PLUG - - 2663105C1
23 K97N 14 VT 2041420C1 52 PLUG - - 2663105C1
24 K97M 16 VT 2041420C1 53 PLUG - - 2663105C1
25 K97J 16 VT 2041420C1 54 K97WL 18 VT 2041419C1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 239
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
240 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR - 1671610C1
LOCK - 1671608C1
B B
CONNECTOR - 1667732C1
C PLUG - 1675451C1 A
LOCK - 1667734C1
CAV CIR GAUGE COLOR TERM SEAL
CAV CIR GAUGE COLOR TERM SEAL A N97AA 10 RD 1667737C1 1667735C1
A K97X 10 VT 2025425C1 1667735C1 B N97-G 10 WH 1667737C1 1667735C1
B K97-G 10 WH 2025425C1 1667735C1 C PLUG - - - -
C PLUG - - - - A K97X 10 PL
B K97-G 10 WH 12052456 12052386
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 241
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
242 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
A
CAV CIRCUIT GAUGE COLOR TERM
CONNECTOR - 1671611C1
BODY LOCK - 1671608C1
A L92#170 14 PK 2033912C1
B B L92-G 14 WH 2033912C1
AMMETER (6332) (LOCATED NEAR START MOTOR) AMMETER (6333) (LOCATED NEAR START MOTOR)
CONNECTOR A
CAV CIR GAUGE COLOR TERM SEAL NOTES: CAV CIR GAUGE COLOR TERM SEAL
1671611C1 A K23 18 TN 0587576C1 1652325C1
CONN LOCK A K97B 18 VT 2033911C1 1652325C1 NO FAN
A K23A 18 TN 2033911C1 1652325C1 W/ FAN B K23-G 18 WH 0587576C1 1652325C1
1671608C1 CONNECTOR
PLUG B PLUG - - - - 587568C91
587579C1
CONNECTOR CAV CIR GAUGE COLOR TERM SEAL CONNECTOR CAV CIR GAUGE COLOR TERM SEAL
1671610C1 1671610C1
A K23N 16 TN 2033819C1 1652325C1 A K24B 18 GY 2033819C1 1652325C1
CONN LOCK CONN LOCK
1671608C1 B K23-G 16 WH 2033819C1 1652325C1 B K24-G 18 WH 2033819C1 1652325C1
1671608C1
Figure 242 Connector Composites (6331F), (6332), (6333), (6334), (6400), (6401M), (6401), (6406),
(6407), (6407D), (6409), (6500), (6502), (6550)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 243
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 243 Connector Composites (6703), (6704), (6708), (6900A), (7103), (7104), (7104A), (7105),
(7106), (7107)
S08315
244 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 245
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
4 GEN TRANSMISSION
CONTROLLER CONNECTION
(7151 LCT)
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
1 92#101 18 TN 3606047C1 41 92#141 18 TN 3606047C1
1* 92#101 18 DKBL 3606047C1 42 92#142 18 WH 3606047C1
CONNECTOR - 3605713C1 2 - - - - 43 92#143 18 LT BL 3606047C1
3 92#103 18 YL 3606047C1 43* 92#143 18 DKBL 3606047C1
4 - - - - 44 - - - -
21 41
5 92#105 18 OR 3606047C1 45 92#145 18 OR 3606047C1
1 61 6 - - - - 46 - - - -
7 - - - - 47 - - - -
8 5A108 18 GN 3606047C1 48 - - - -
8* L5-108 18 GN 3606047C1 49 - - - -
9 92C109 18 GY 3606047C1 50 92#150 18 PK 3606047C1
9* L92#109 18 GY 3606047C1 51 92#151 18 WH 3606047C1
10 92B110 18 PK 3606047C1 52 92#152 18 LT GN 3606047C1
10* L92#110 18 PK 3606047C1 53 92#153 18 YL 3606047C1
11 92#111 18 OR 3606047C1 54 31#154 18 TN 3606047C1
12 - - - - 55 92#155 18 WH 3606047C1
13 - - - - 56 - - - -
14 92#114 18 GY 3606047C1 57 92#157 18 WH 3606047C1
15 - - - - 58 92#158 18 LT GN 3606047C1
16 - - - - 59 48#159 18 TN 3606047C1
17 92#117 18 LT BL 3606047C1 60 47#160 18 YL 3606047C1
20 80 17* L92#117 18 DKBL 3606047C1 61 - - - -
18 - - - - 62 - - - -
40 60 19 - - - - 63 13#163 18 YL 3606047C1
20 92#120 18 LT BL 3606047C1 63* L13M4 18 YL 3606047C1
20* L92#120 18 DKBL 3606047C1 64 - - - -
21 - - - - 65 92#165 18 TN 3606047C1
22 - - - - 66 - - - -
23 92#123 18 LT GN 3606047C1 67 - - - -
24 - - - - 68 - - - -
25 47#125 18 TN 3606047C1 69 92#169 18 GY 3606047C1
26 - - - - 70 92#170 18 PK 3606047C1
27 - - - - 71 92#171 18 YL 3606047C1
28 5#128 18 YL 3606047C1 72 - - - -
28* L5+128 18 YL 3606047C1 73 92#173 18 LT BL 3606047C1
29 - - - - 73* 92#173 18 DKBL 3606047C1
30 - - - - 74 92#174 18 LT BL 3606047C1
31 - - - - 74* 92#174 18 DKBL 3606047C1
32 - - - - 75 - - - -
33 92#133 18 YL 3606047C1 76 92#176 18 YL 3606047C1
34 92#134 18 WH 3606047C1 77 92#177 18 LT GN 3606047C1
35 - - - 78 92#178 18 WH 3606047C1
36 92#136 18 OR 3606047C1 79 92#179 18 PK 3606047C1
37 - - - - 80 92#180 18 OR 3606047C1
38 92#138 18 OR 3606047C1
39 48#139 18 OR 3606047C1
40 47#140 18 LT GN 3606047C1
* W/ MXT
S08315
246 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
TRANSMISSION BULKHEAD
A L92#102 18 TN 3508927C1 N/A P L31#147 18 TN 3508927C1 N/A
CONNECTION (WTEC) B L92#103 18 TN 3508927C1 N/A U L92A140 18 TN 3508927C1 N/A
(7200) C L92#104 18 TN 3508927C1 N/A V L92A149 18 TN 3508927C1 N/A
D L92A124 18 TN 3508927C1 N/A W L92#195 18 TN 3508927C1 N/A
E L92#107 18 TN 3508927C1 N/A X L92#162 18 TN 3508927C1 N/A
F L92#110 18 TN 3508927C1 N/A Y L92#165 18 TN 3508927C1 N/A
G L92#120 18 TN 3508927C1 N/A a PLUG
H L92#121 18 TN 3508927C1 N/A b PLUG
J L92#128 18 TN 3508927C1 N/A c PLUG
K L92#129 18 TN 3508927C1 N/A d PLUG
L L92#130 18 TN 3508927C1 N/A e PLUG
M L92#131 18 TN 3508927C1 N/A f PLUG
CONNECTOR - 3508926C1
PLUG - 3508928C1 N L92B135 18 TN 3508927C1 N/A g PLUG
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
1 L92B136 18 TN 3517243C1 1 L92B136 18 TN 3517243C1
2 L92#114 18 TN 3517243C1 2 L92A114 18 TN 3517243C1
3 PLUG - 3 PLUG -
4 L71#113 18 OR 3517243C1 4 L71#113 18 OR 3517243C1
5 L92#167 18 TN 3517243C1 5 L92#167 18 TN 3517243C1
ECU "V" 6 L92#123 18 TN 3517243C1 6 L92A123 18 TN 3517243C1
CONN GRAY 7 PLUG - 7 PLUG -
8 PLUG - 8 PLUG -
(ALLISON WTEC)
9 PLUG - 9 PLUG -
(7202) 10 PLUG -
10 PLUG -
11 L92#155 18 TN 3517243C1 11 L92#155 18 TN 3517243C1
12 L92#153 18 TN 3517243C1 12 L92A153 18 TN 3517243C1
17 32 13 L92#118 18 TN 3517243C1
13 L92#118 18 TN 3517243C1
14 PLUG - 14 PLUG -
15 PLUG - 15 PLUG -
16 L92C136 18 TN 3517243C1 16 L92C136 18 TN 3517243C1
17 L92B143 18 TN 3517243C1 17 L92B143 18 TN 3517243C1
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
ECU "T" 1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C1
CONN BLUE 2 L92#121 18 TN 3517243C1 18 PLUG -
(ALLISON WTEC) 3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 247
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.54. CONNECTOR COMPOSITES (7204), (7205), (7206), (7208), (7211), (7212), (7213),
P. 43
Figure 247 Connector Composites (7204), (7205), (7206), (7208), (7211), (7212), (7213)
S08315
248 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 249
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
250 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
1 20
10 92#178 18 WH 3606047C1
6 14
11 92#177 18 LT GN 3606047C1
12 - - - -
11 19 13 - - - -
5 24
13 14 92#111 18 OR 3606047C1
15 92#155 18 WH 3606047C1
16 92#171 18 YL 3606047C1
17 92#136 18 OR 3606047C1
18 92#138 18 OR 3606047C1
CONNECTOR - 3605714C1 19 92#174 18 LT BL 3606047C1
19* 92#174 18 DKBL 3606047C1
20 92#114 18 GY 3606047C1
21 92#153 18 YL 3606047C1
22 92#173 18 LT BL 3606047C1
22* 92#173 18 DKBL 3606047C1
23 92#134 18 WH 3606047C1
* W/ MXT
24 92#176 18 YL 3606047C1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 251
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR - 1661778C1
PLUG - 1687788C1
LOCK - 1661874C1
S08315
252 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CONNECTOR - 2036583C1
1 2
1 K31F 18 TN 3536865C1 3536868C1
2 K31-GF 18 TN 3536865C1 3536868C1 XMSN OIL TEMP SENDER (7703A)
CONNECTOR - 3536864C1
CAV CIR GAUGE COLOR TERM SEAL
Figure 252 Connector Composites (7600M), (7603), (7604), (7604M), (7605), (7606), (7607), (7607M),
(7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 253
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
254 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 255
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.62. CONNECTOR COMPOSITES (7909), (8000), (8001), (8102), (8150), (8151), (8200),
P. 49
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR COMPOSITES - MATING VIEW SHOWN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
EATON AUTOSHIFT
ECM (7909)
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
1 PLUG - - - 22 PLUG - - -
2 NL5C(-) 18 GN 3555249C1 23 PLUG - - -
2 EC5CB(-) 18 GN 3555249C1 24 PLUG
13
3 NL5C(+) 18 YL 3555249C1
35
37
25 ND92AE 16 TN 3555249C1
23
28
3 EC5CB(+) 18 YL 3555249C1
7
1
25 EA92EL 16 TN 3555249C1
4 ND17K 18 PK 3555249C1 26 ND17J 18 PK 3555249C1
4 EA17-GA 16 WH 3555249C1 26 EA17EM 16 PK 3555249C1
17
25
31
28 ND92(+) 18 YL 3555249C1
32
10
4
9 PLUG - - - 29 PLUG - - -
10 ND3F(+) 18 DKBL 3555249C1 30 PLUG - - -
10 EA3E(+) 18 DKBL 3555249C1
29
31 ND92YB 16 TN 3555249C1
12
34
6
36
38
RIGHT HEADLIGHT T/S HARNESS CONN(8000) LEFT HEADLIGHT T/S HARNESS CONN(8001)
CONNECTOR - 1661375C2
PLUG - 0587579C1
LOCK - 1661376C1
CONNECTOR - 1661375C2
PLUG - 0587579C1
LOCK - 1661376C1 CAV CIR GAUGE COLOR TERM SEAL
E E A M52C 14 YL 2033816C1 0589391C1
D CAV CIR GAUGE COLOR TERM SEAL * B M11-GB 14 WH 2033816C1 0589391C1
D
A M52D 14 YL 2033816C1 0589391C1 C M53A 14 YL 2033816C1 0589391C1
C C
B M11-GA 14 WH 2033816C1 0589391C1 ** D M56B 16 OR 2033819C1 1652325C1
B C M53B 14 YL 2033816C1 0589391C1 B E M58C 14 BN 2033816C1 0589391C1
A * D M57B 16 OR 2033819C1 1652325C1 * - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
A
E M58D 14 BN 2033816C1 0589391C1 CIRCUIT NUMBER IS M11-GF.
* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
** - FOR SINGLE HORN W/ SNOW PLOW LIGHT,
CIRCUIT NUMBER IS M57C.
CIRCUIT NUMBER IS M56C
CONNECTOR - 1661778C1
PLUG - 1687788C1 CONNECTOR - 0587567C91
LOCK - 1661874C1 PLUG - 0587579C1
Figure 255 Connector Composites (7909), (8000), (8001), (8102), (8150), (8151), (8200)
S08315
256 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.63. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),
(8501), (8502), (8502A), P. 50
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A M64B 16 YL 0587577C1 1652325C1 A M85E 16 GY 1661875C1 1661872C1
B M64-GA 16 WH 0587577C1 1652325C1 B M85-GA 16 WH 1661875C1 1661872C1
ELECTRIC
DUAL ELECTRIC
HORN #1
HORNS
(8311) A CONNECTOR - 1661778C1
(8310) PLUG - 1687788C1
B
LOCK - 1661874C1
B
CONNECTOR - 3543888C1
PLUG - 2025431C1 W/ SINGLE HORN
A
LOCK - 1661874C1
CAV CIR GAUGE COLOR TERM SEAL
A M85J 16 GY 1661875C1 1661872C1
B M85-GC 16 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M85J 16 GY 1667742C1 1661872C1 W/ DUAL HORNS
B M85-GC 16 WH 1667742C1 1661872C1 CAV CIR GAUGE COLOR TERM SEAL
A M85K 16 GY 1661875C1 1661872C1
A* M85N 20 GY 1661875C1 1661872C1
B M85-GD 16 WH 1661875C1 1661872C1
* W/ MXT
ELECTRIC
ETHER START
HORN #2
(8400)
(8312)
B CONNECTOR - 0587568C91
A CONNECTOR - 1661778C1 PLUG - 0587579C1
B PLUG - 1687788C1 A
LOCK - 1661874C1
BENDIX BENDIX
LEFT ABS RIGHT ABS
MODULATOR MODULATOR
(8500) (8501)
A A
CONNECTOR - 1686834C1 CONNECTOR - 1686834C1
B B
PLUG - 0587579C1 PLUG - 0587579C1
C LOCK - 1664408C1 C LOCK - 1664408C1
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
BENDIX
LEFT HYD ABS LEFT AIR ABS
WHEEL SENSOR WHEEL SENSOR
(8502) (8502A)
1 2 1
CONNECTOR - 1684261C1
PLUG - 0453133C1
2 LOCK - 1684263C1
PURCHACED
ASSEMBLY P/N
CAV CIR GAUGE COLOR TERM
3519878C1
1 M94C 18 GY 1680205C1
2 M94D 18 GY 1680205C1
CAV CIR GAUGE COLOR TERM
1 [M94L] 18 BK ASSY
2 [M94M] 18 BN ASSY
Figure 256 Connector Composites (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502),
(8502A)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 257
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 257 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),
(8602)
S08315
258 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.65. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805),
P. 52
Figure 258 Connector Composites (8700), (8701), (8800), (8801), (8802), (8803), (8805)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 259
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.66. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),
(9254), (9255), P. 53
A A
B B
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A N39 18 GY 1661875C1 1661872C1 A N39A 18 GY 1661875C1 1661872C1
B N39-G 18 WH 1661875C1 1661872C1 B N39-GA 18 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM CAV CIR GA COLOR TERM SEAL
A N37-G 18 WH 1661875C1 A N36 18 TN 1661875C1 1661872C1
B N37D 18 TN 1661875C1 B N9R 18 GY 1661875C1 1661872C1
B N37 18 TN 1661875C1
CONNECTOR - 0587568C91
PLUG - 0587579C1
B LOCK - N/A
THIS SPACE INTENTIONALLY
LEFT BLANK
A
CAV CIR GAUGE COLOR TERM SEAL
A N37D 18 TN 0587576C1 1652325C1
B N36B 18 TN 0587576C1 1652325C1
ENG ECM FEED FUSE CONN (9254) TRANS ECU FEED FUSE CONN (9255)
CONNECTOR - 1667639C1
B CONNECTOR - 1667639C1 PLUG - 1675451C1
PLUG - 1675451C1 B
A
A
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
A N14AY 10 RD 1661708C1 A N14AZ 10 RD 1661708C1
B N14BA 10 RD 1661708C1 B N14BB 10 RD 1661708C1
Figure 259 Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)
S08315
260 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 261
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
2-WAY RADIO POSITIVE CONNECTION (9264) STOP TAIL AND TURN (9303A)
(LOCATED IN BATTERY BOX) E
BATTERY D
CAV CIR GAUGE COLOR TERM SEAL CONNECTOR - 1661375C2
HARNESS C PLUG - 0587579C1
A N14HC 10 RD 1687847C1 589390C1
LOCK - 1661376C1
B
CONNECTOR - 1664531C1
LOCK - 1675053C1 A CAV CIR GAUGE COLOR TERM SEAL
A R71 14 OR 2033816C1 0589391C1
B R56 14 OR 2033816C1 0589391C1
B RD
CONNECTOR - 1686834C1
A PLUG - 0587579C1
2 1 LOCK - 1664408C1
B
C
CONNECTOR - 1684261C1
PLUG - 0453133C1
LOCK - 1684263C1
CAV CIR GAUGE COLOR TERM SEAL
A R94E 16 BK 2033819C1 1652325C1
CAV CIR GAUGE COLOR TERM
B R94F 16 RD 2033819C1 1652325C1
1 R94A 16 GY 1680205C1
C R94H 16 BN 2033819C1 1652325C1
2 R94B 16 OR 1680205C1
A
2 1 CONNECTOR - 1686834C1
B PLUG - 0587579C1
LOCK - 1664408C1
C
CONNECTOR - 1684261C1
PLUG - 0453133C1
LOCK - 1684263C1
CAV CIR GAUGE COLOR TERM SEAL
CAV CIR GAUGE COLOR TERM A R94J 16 PL 2033819C1 1652325C1
1 R94C 16 DK BL 1680205C1 B R94K 16 LT GN 2033819C1 1652325C1
2 R94D 16 YL 1680205C1 C R94L 16 LT BL 2033819C1 1652325C1
1 CAV CIR GAUGE COLOR TERM CAV CIRCUIT GUAGE COLOR TERMINAL SEAL/SLEEVE
1 [R94M] 18 BK ASSY
PURCHASED 1 ND44B 18 GY 3509874C1 3532128C1
1* N94MA 18 BK ASSY
ASSEMBLY
2 [R94N] 18 BN ASSY 2 ND90E-G 18 WH 3509874C1 3532128C1
3519878C1
2* N94NA 18 BN ASSY
2
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 261 Connector Composites , (9264), (9265), (9303A), (9405), (9501), (9502), (9503), (9504),
(9505), (9506), (9506/9911)
S08315
262 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.69. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513),
(9514), (9515), P. 56
Figure 262 Connector Composites (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 263
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
3519878C1 2 R94AWT 18 GY
2
3 2 CONNECTOR: 3519879C1
CAV CIR GAUGE COLOR
1 1 R94A-G7 18 GN
2 R94AWN 18 BK
3 R94AWR 18 BN
Figure 263 Connector Composites (9516), (9517), (9518), (9519), (9520E), (9520F), (9521), (9528)
S08315
264 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHASSIS / DASH
(DASH SIDE)
INTERCONNECT
(CHASSIS SIDE) (9700)
A1
A8
A8
A8
A1
A1
B12 B1
B1
B1 B12
B12
C12 C1
C1
C1 C12
C12
D8
D1
D1
D1 D8
D8
CONNECTOR - 3535306C1
CONNECTOR - 3535310C1 PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT THOSE LISTED FOR PLUG2)
THOSE LISTED FOR PLUG2) PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6, B7, C6 & C7 ONLY)
B7,C6 & C7 ONLY) LOCKS - 3535307C1
LOCKS - 3535311C1 (2) SEAL - 3535308C1
3535312C1 (1) LEVER LOCK - 3535309C1
(CHASSIS SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL / SLV NOTES
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV NOTES B9 N59-GA 18 WH 3535305C1 3535310C1 -
A1 N32A 18 TN 3535305C1 3535424C1 -
B9 N19 16 GY 3535305C1 3535424C1 -
A1% N71 16 OR 3535305C1 3535424C1 - B9 N19A 16 GY 3535305C1 3535424C1 -
W/ REMOTE B9 N44M 18 GY 3535305C1 3535424C1 -
A1 N104CA 16 DKBL 3535305C1 3535424C1
START / STOP
B10 N59J 18 GY 3535305C1 3535424C1 -
A2 N32 18 TN 3535305C1 3535424C1 -
B10 N59U 18 GY 3535305C1 3535424C1 -
A2% N56 16 OR 3535305C1 3535424C1 -
B11 * 18 TN 3535305C1 3535424C1 -
W/ REMOTE
A2 N59CA 16 GY 3535305C1 3535424C1 B12 ** 16 GY 3535305C1 3535424C1 -
START / STOP
A3 N94AM 16 GY 3535305C1 3535424C1 W/ HYD ABS C1 N59K 18 GY 3535305C1 3535424C1 -
A6 N94B 16 OR 3535305C1 3535424C1 W/ AIR ABS C3 N94C(+) 18 GY 3535305C1 3535310C1 W/ WABCO AIR
A6 N94AN 16 OR 3535305C1 3535424C1 W/ HYD ABS C4 N94BE 16 YL 3535305C1 3535424C1 W/ AIR ABS
A6 N94WK 18 GY 3535305C1 3535310C1 W/ WABCO AIR C4 N3A(+) 18 DKBL 3535305C1 3535424C1 W/ HYD ABS
B5 N94K 16 LTGN 3535305C1 3535424C1 W/ AIR ABS D3% N87KA 16 GY 3535305C1 3535424C1 -
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 265
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
(DASH SIDE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL / SLV NOTES CAV CIRCUIT GAUGE COLOR TERMINAL SEAL / SLV NOTES
A1 J32 18 TN 3535303C1 3535424C1 - C1 J59B 18 GY 3535303C1 3535424C1 -
A1% J71A 18 OR 3535303C1 3535424C1 - C2 J59C 18 GY 3535303C1 3535424C1 -
W/ REMOTE C3 J94ATC 18 GY 3535303C1 3535424C1 W/ AIR ABS
A1 J104C 18 DKBL 3535303C1 3535424C1
START / STOP C3 J3C(-) 18 GY 3535303C1 3535424C1 W/ HYD ABS
A2 J32A 18 TN 3535303C1 3535424C1 - C3% J3C(-) 20 GY 3535303C1 3535424C1 -
A2% J56B 16 OR 3535303C1 3535424C1 - C4 J94ATR 18 GY 3535303C1 3535424C1 W/ AIR ABS
W/ REMOTE C4 J3C(+) 18 DKBL 3535303C1 3535424C1 W/ HYD ABS
A2 J59 16 GY 3535930C1 3535936C1
START / STOP
C4% J3C(+) 20 DKBL 3535303C1 3535424C1 -
A3 J94AB 18 GY 3535303C1 3535424C1 W/ AIR ABS
C5 J59D 18 GY 3535303C1 3535424C1 -
A3 J94HM 18 GY 3535303C1 3535424C1 W/ HYD ABS
C5% JLPR 20 WH 3535303C1 3535424C1 -
A3% J94L 18 BK 3535303C1 3535424C1 -
C6 J11-GA 14 WH 3535931C1 3535937C1 -
A4 J71A 18 OR 3535930C1 3535936C1 -
C7 J59E 14 GY 3535931C1 3535937C1 -
A4% JMTR-A 14 WH 3553031C1 3535937C1 -
C7% JCMPR 14 WH 3535931C1 3535937C1 -
A5 J56B 16 OR 3535930C1 3535936C1 -
C8 J39B 16 GY 3535303C1 3535424C1 -
A5% JMTR-B 14 WH 3553031C1 3535937C1 -
C8% JLPP 20 WH 3535303C1 3535424C1 -
A6 J94AA 18 OR 3535303C1 3535424C1 W/ AIR ABS
C9 J37 16 TN 3535303C1 3535424C1 -
A6 J94HN 18 OR 3535303C1 3535424C1 W/ HYD ABS
C9% JLPS 20 WH 3535303C1 3535424C1 -
A6% J94M 18 BN 3535303C1 3535424C1 -
C10 J36B 18 TN 3535303C1 3535424C1 -
A7 J94AL 18 DKBL 3535303C1 3535424C1 W/ AIR ABS
C11@ J10 18 GY 3535303C1 3535424C1 -
A7 J94HT 18 DKBL 3535303C1 3535424C1 W/ HYD ABS
C12 J49A 18 GY 3535303C1 3535424C1 -
A7% J94N 18 BN 3535303C1 3535424C1 -
D1 J49B 18 GY 3535303C1 3535424C1 -
A8 J94AK 18 YL 3535303C1 3535424C1 W/ AIR ABS
D1% J87BA 18 GY 3535303C1 3535424C1 -
A8 J94HU 18 YL 3535303C1 3535424C1 W/ HYD ABS
D1@ J59C 18 GY 3535303C1 3535424C1 -
A8% J94P 18 BN 3535303C1 3535424C1 -
D2 J87BB 18 GY 3535303C1 3535424C1 -
B1 J94AC 18 BK 3535303C1 3535424C1 W/ AIR ABS
D3 J87KB 16 GY 3535303C1 3535424C1 -
B1 J94HD 18 GY 3535303C1 3535424C1 W/ HYD ABS
D6 J87CA 18 GY 3535303C1 3535424C1 -
B1% J13A 18 PK 3535303C1 3535424C1 -
D7 J71N 18 OR 3535303C1 3535424C1 -
B2 J94AD 18 RD 3535303C1 3535424C1 W/ AIR ABS
D8 J9G 18 GY 3535303C1 3535424C1 -
B2 J94HV 18 GY 3535303C1 3535424C1 W/ HYD ABS
B2% J94BF 18 GY 3535303C1 3535424C1 -
B3 J94AE 18 BN 3535303C1 3535424C1 W/ AIR ABS
B3 J94HX 18 GY 3535303C1 3535424C1 W/ HYD ABS
B3% J10-GU 18 WH 3535303C1 3535424C1 -
B4 J94AF 18 PL 3535303C1 3535424C1 W/ AIR ABS
B4% J70G 18 GY 3535303C1 3535424C1 -
B5 J94AH 18 LTGN 3535303C1 3535424C1 W/ AIR ABS
* - FOR LEFT SIDE MTD FUEL TANKS,
B5 J94HP 18 GY 3535303C1 3535424C1 W/ HYD ABS
CIR NUM IS N36;
B5% J94BG 18 GY 3535303C1 3535424C1 -
FOR RIGHT SIDE MTD FUEL TANKS
B6 J57B 16 OR 3535930C1 3535936C1 -
AND FOR MXT
B7 J68B 14 BN 3535931C1 3535937C1 -
CIR NUM IS N36A;
B8 J94AJ 18 GY 3535303C1 3535424C1 - FOR DUAL FUEL TANKS, CIR NUM IS N36B
B8 J44N 16 GY 3535303C1 3535424C1 - FOR AF MTD FUEL TANKS,
B9 N59-GA 18 WH 3535303C1 3535424C1 - CIR NUM IS N36C;
B9 J44M 18 GY 3535303C1 3535424C1 - ** - FOR LEFT SIDE MTD AIR DRYERS,
B10 J59A 18 GY 3535303C1 3535424C1 - CIR NUM IS N39B;
B11 J36A 18 TN 3535303C1 3535424C1 - FOR RIGHT SIDE MTD AIR DRYERS,
B11& A36A 18 TN 3535303C1 3535424C1 - CIR NUM IS N39C;
B12 J39A 16 GY 3535303C1 3535424C1 - *** - FOR LEFT SIDE MTD DRAIN VALVES,
CIR NUM IS N39;
FOR RIGHT SIDE NTD DRAIN VALVES,
CIR NUM IS N39A;
**** - FOR SINGLE TANK, CIR NUM IS N36;
FOR DUAL TANKS, CIR NUM IS N36H;
@ - W/ 5TH WHEEL OPTION
& - W/ COMMUNICATION SYSTEM, AWARE
% - W/ MXT VEHICLE
S08315
266 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TRAILER
SOCKET #1
C
(9715 / * 9780)
CONNECTOR - 1667733C1
PLUG - 1675451C1 B
LOCK - 1667734C1
A
A CONNECTOR - 1667732C1
PLUG - 1675451C1
B
LOCK - 1667734C1
W / EOF OR BOC TRAILER SOCKET &
C
EOF BODY BUILDER CONNECTOR
* W/ MXT
TRAILER
SOCKET #1
(9715A)
C
CONNECTOR - 1667733C1 A
CONNECTOR - 1667732C1
PLUG - 1675451C1 B
B PLUG - 1675451C1
LOCK - 1667734C1
LOCK - 1667734C1
A
C
TRAILER
SOCKET #1
(9715B)
C
CONNECTOR - 1667733C1
PLUG - 1675451C1 B
LOCK - 1667734C1
A
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 267
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TRAILER
SOCKET #2
(9716 / * 9779)
A CONNECTOR - 1667732C1
PLUG - 1675451C1
B LOCK - 1667734C1
C
C
CONNECTOR - 1667733C1
PLUG - 1675451C1 B
LOCK - 1667734C1
A W / EOF OR BOC TRAILER SOCKET
EOF BODY BUILDER CONNECTOR
* W/ MXT
TRAILER
SOCKET #2
(9716A)
C
CONNECTOR - 1667733C1 A
CONNECTOR - 1667732C1
PLUG - 1675451C1 B
B PLUG - 1675451C1
LOCK - 1667734C1
LOCK - 1667734C1
A
C
TRAILER
SOCKET #2
(9716B)
C
CONNECTOR - 1667733C1
PLUG - 1675451C1 B
LOCK - 1667734C1
A
S08315
268 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 269
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.76. CONNECTOR COMPOSITES (9718), (9719), (9720), (9722), (9733), (9734), (9736),
(9739), (9740), (9741), P. 63
Figure 269 Connector Composites (9718), (9719), (9720), (9722), (9733), (9734), (9736), (9739), (9740),
(9741)
S08315
270 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.77. CONNECTOR COMPOSITES (9742), (9743), (9745), (9754), (9762), (9763), (9765),
(9766), (9767), P. 64
*3 PHASE AC (9743)
*3 PHASE AC (9742)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR - 3517760C1
*W/ I6 ONLY
CONNECTOR - 3517760C1 *W/ I6 ENGINES ONLY
A
1 2 CONNECTOR - 3536864C1 CONNECTOR - 0587567C91
PLUG - 3548254C1 B PLUG - 0587579C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A N59EF 18 GY 1661875C1 1661872C1 A N59EC 18 GY 1661875C1 1661872C1
B N59-GC 18 WH 1661875C1 1661872C1 B N59-GB 18 WH 1661875C1 1661872C1
WORK LIGHT
(9765)
CONNECTOR - 1661778C1
BODY LOCK - 1661874C1
CENTER A REAR A
CHASSIS CHASSIS
HARNESS B B
HARNESS
CONNECTOR - 1661778C1
BODY LOCK - 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A P65 16 OR 1661875C1 1661872C1 A S65 16 OR 1667742C1 1661872C1
B P65-G 16 WH 1661875C1 1661872C1 B S65-G 16 WH 1667742C1 1661872C1
CONNECTOR - 1661778C1
BODY LOCK - 1661874C1
Figure 270 Connector Composites (9742), (9743), (9745), (9754), (9762), (9763), (9765), (9766), (9767)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 271
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
REMOTE START/STOP
SAAR
BODY BUILDER CONNECTION
(9777)
(9778)
C A
B
A B
C
CONNECTOR - 1667741C1
B BODY LOCK - 1667771C1 A CONNECTOR - 3522068C1
A B BODY LOCK - 1661874C1
W/ MXT W/ MXT
A
B
B
A
CONNECTOR - 3522068C1
CONNECTOR - 0587570C91
BODY LOCK - 1661874C1
BODY LOCK - 0598333C1
S08315
272 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.79. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),
(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 66
AIR SUSPENSION DUMP VALVE 4X2 AIR SUSPENSION DUMP VALVE 6X4
(9870) (9871)
(LOCATED NEAR REAR AXLE ON CROSSMEMBER) (LOCATED NEAR REAR AXLE ON CROSSMEMBER)
B B
A A
FR AXLE DIFF LOCK WARN LIGHT (9814) RR AXLE DIFF LOCK WARN LIGHT (9815)
(LOCATED ON AXLE) (LOCATED ON AXLE)
A
A
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
B
B A R49 18 GY 0587578C1 1652325C1 A R49A 18 GY 0587578C1 1652325C1
B R49-G 18 WH 0587578C1 1652325C1 B R49-GA 18 WH 0587578C1 1652325C1
CONNECTOR - 587568C91
CONNECTOR - 1678137C1
SEAL - 1661872C1
PLUG - 2025431C1
LECTRASHIFT PTO/HOURMETER
(ENGINE/XMSN HARNESS)
(DASH HARNESS) (9913A)
(LOCATED NEAR DASH TO ENGINE CONNECTION)
CAV CIR GAUGE COLOR TERMINAL SEAL CAV CIR GAUGE COLOR TERMINAL SEAL
A J14LS 12 WH 2033816C1 0589391C1 A K12LSC 12 WH 2033912C1 0589390C1
A J88B 18 LT GN 2033819C1 3517771C1 A K188B 14 LT GN 2033912C1 0589391C1
Figure 272 Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860),
(9865M), (9900), (9900A), (9913A)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 273
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
274 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 275
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.82. CONNECTOR COMPOSITES (9988), (9989), (9990), (9991), (9992), (9993), (9995),
(9996), P. 68
FLARE LAMP
FLARE LAMP RIGHT AMBER 1
1
(LEFT AMBER) (9989)
(9988) 2 2
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 R10-G 18 WH *XL3T-14474-EA 1 R10-G 18 WH *XL3T-14474-AEA
2 R68 18 BN *XL3T-14474-EA 2 R68 18 BN *XL3T-14474-AEA
*F6AB-14A464-GA *F6AB-14A464-GA
FLARE LAMP
(RIGHT RED)
1 (9991) 1
FLARE LAMP
(LEFT RED)
(9990) 2 2
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 R10-G 18 WH *XL3T-14474-EAE 1 R10-G 18 WH *XL3T-14474-EAE
2 R68 18 BN *XL3T-14474-EAE 2 R68 18 BN *XL3T-14474-EAE
*F6AB-14A464-GA *F6AB-14A464-GA
1 1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 R10-G 18 WH *97BG-14474-AEA 1 R10-G 18 WH *97BG-14474-AEA
2 R68 18 BN - 2 R68 18 BN -
3 R56 14 OR *97BG-14474-AEA 3 R57 14 OR *97BG-14474-AEA
*ZFJ-00703-UA *ZFJ-00703-UA
Figure 275 Connector Composites (9988), (9989), (9990), (9991), (9992), (9993), (9995), (9996)
S08315
276 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
11 12 1 2 3 4 7 A86-G 20 WH
8 - - -
13 14 15 16 5 6 7 8 9 10
9 A86AX 18 BLWH
10 A62E 20 DKBL
11 - - -
12 - - -
13 - - -
*AVN5435-CN20
14 - - -
15 - - -
16 - - -
NOTE:
1. * INDICATES PARTS TO BE GIVEN BY SUPPLIER
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 277
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
*AVN5435-GPS
*AVN5435-CN1
*AVN5435-3W-13WAY DIN
CAMERA-PASSTHRU
(1997)
NOTE:
1. *INDICATES PART TO BE GIVEN BY SUPPLIER
S08315
278 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
INLINE TO POLLAK RV
STYLE TRAILER SOCKET
(9998)
1 6 2 R10 10 WH
3 R94 12 DKBL
5 4 N57BC 14 OR
2 7
5 N12BB 12 LTBL
6 R68 12 BN
3
4 7 N71BB 14 OR
NOTE:
*CONNECTOR - 3807576C91 1.* INDICATES PART TO BE GIVEN BY SUPPLIER
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 279
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
12.86. CONNECTOR COMPOSITES (C1), (C15), (C40), (C50), (C60), (C70), (C80), P. 72
C
A CONNECTOR - 3525613C1 D B
A
E G
F
B
CONNECTOR - 3571886C1
BODY LOCK - 2039342C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR
C
4
B CONNECTOR - 1667741C1
BODY LOCK - 1667771C1
A 2 3 5
1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A C1.3 18 OR 1661875C1 1661872C1 CONNECTOR - 1661747C91
B C1.4 18 YL 1661875C1 1661872C1
C C1.20 18 BK 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 C8.87 14 RD 1661707C1
COMPRESSOR CONNECION
2 C1.7 18 PL 1661707C1
(C60)
3 C8.30 18 RD 1661707C1
4 PLUG - - 0453133C1
A
5 C1.2G 18 BK 1661707C1
CONNECTOR - 3582941C1
B BODY LOCK - 1661874C1
ECU
(C70)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A C8.30 18 RD 1667742C1 1661872C1 7 6
B C1.2B 18 BK 1667742C1 1661872C1
CONNECTOR - 3553404C1
BODY LOCK - 3553460C1
EXHAUST VALVE
CAV CIRCUIT GAUGE COLOR TERMINAL
(C80)
1 C1.1 18 RD -
2 C1.2A 18 BK 3518963C1
3 C1.3 18 OR 3518963C1
A CONNECTOR - 3522068C1
BODY LOCK - 1661874C1 12 1 4 C1.4 18 YL 3518963C1
B 5 PLUG - - 3527276C1
6 PLUG - - 3527276C1
7 C1.7 18 PL 3518963C1
8 C1.8 18 DKGN 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 9 PLUG - - 3527276C1
A C1.8 18 DKGN 1661875C1 1661872C1 10 PLUG - - 3527276C1
B C1.2C 18 BK 1661875C1 1661872C1 11 PLUG - - 3527276C1
12 PLUG - - 3527276C1
Figure 279 Connector Composites (C1), (C15), (C40), (C50), (C60), (C70), (C80)
S08315