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ABSTRACT: A new empirical equation is proposed for predicting critical flow velocity in slurry-transporting
horizontal pipelines. An analysis of the settling velocity of solid particles, including the effect of solid particle
concentration, is undertaken because of this parameter’s importance. This study builds on a previous study
carried out to consider the settling velocity of a single solid particle in clear-water condition, which is actually
different from the real physics of the hydrotransport phenomenon of the solid particles. Two earlier proposed
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methods are applied to the calculation of the settling velocity of a solid particle, including the effect of solid
particle concentration within the suspending fluid. The most appropriate method for slurry transportation among
these two methods is discussed and used in the analysis of critical flow velocity. The new proposed equation is
based on analysis of data from the experiments as well as data from the earlier studies. A unique feature of the
proposed equation is that it can be applied to noncohesive, uniform, and nonuniform coarse solid particles. In
a comparison of prediction accuracy with four existing relationships, the proposed equation was found to give
significantly better agreements with the observed data. Therefore, it can be stated that the new equation can
safely be used by designers in the problems of slurry transportation.
Larsen (1968)
1.2 ⫺1.4
Rose and Duckworth (1969) Vc = 10.24w2C 0.4
w (D/d ) s (gD)⫺0.5 f
Göğüş and Kökpınar (1993) (Vc /兹gD) = 0.124(D/d )0.537C 0.322
v (s ⫺ 1)0.121(wd/w)0.243
a
D and d are in feet.
b
FL is a constant, Vc is undefined for Cv > 0.15.
c
It is valid for d < 0.5 mm.
d
⌽ and FD can be found from charts.
e
Cv is not considered.
f
Cw is used as concentration ğ.
0.025 2.205 0.160 1.74 1.02 0.07 0.12 0.14 0.09 0.50 0.39 0.48 — 0.83 0.71
0.025 2.205 0.180 1.74 1.03 0.07 0.12 0.14 0.08 0.52 0.40 0.48 — 0.86 0.72
Blue plastics, 0.150 2.250 0.031 1.20 0.93 0.09 0.07 0.08 0.06 1.29 1.37 1.38 1.05 0.54 1.61
series 4 0.150 2.250 0.032 1.20 1.00 0.09 0.07 0.08 0.06 1.36 1.37 1.40 1.05 0.55 1.61
0.150 2.250 0.056 1.20 1.04 0.09 0.07 0.08 0.06 1.46 1.58 1.65 1.05 0.71 1.62
0.150 2.250 0.068 1.20 1.10 0.09 0.07 0.07 0.06 1.54 1.65 1.74 1.05 0.77 1.63
0.150 2.250 0.074 1.20 1.13 0.09 0.07 0.07 0.06 1.53 1.68 1.78 1.05 0.80 1.63
0.150 2.250 0.072 1.20 1.11 0.09 0.07 0.07 0.06 1.56 1.67 1.77 1.05 0.79 1.63
Black plastics, 0.150 2.250 0.050 1.35 0.67 0.12 0.08 0.12 0.08 1.41 1.85 1.89 1.38 0.87 1.63
series 5 0.150 2.250 0.028 1.35 0.60 0.12 0.08 0.13 0.08 1.26 1.61 1.58 1.38 0.67 1.62
0.150 2.250 0.068 1.35 0.85 0.12 0.08 0.11 0.07 1.49 1.94 1.97 1.38 1.00 1.65
0.150 2.250 0.047 1.35 0.65 0.12 0.08 0.13 0.08 1.40 1.83 1.86 1.38 0.85 1.63
0.150 2.250 0.056 1.35 0.66 0.12 0.08 0.12 0.07 1.46 1.91 1.91 1.38 0.92 1.64
0.150 2.250 0.027 1.35 0.60 0.12 0.08 0.13 0.08 1.27 1.59 1.57 1.38 0.66 1.62
Fine tuff, 0.150 1.652 0.029 1.31 1.13 0.04 0.06 0.08 0.06 1.41 1.51 1.58 0.81 0.61 1.47
series 6 0.150 1.652 0.049 1.31 0.90 0.04 0.06 0.09 0.06 1.74 1.80 1.80 0.86 0.78 1.48
0.150 1.652 0.069 1.31 0.98 0.04 0.06 0.08 0.05 1.54 1.95 1.99 0.90 0.90 1.49
0.150 1.652 0.089 1.31 1.15 0.04 0.06 0.08 0.05 1.85 2.03 2.10 0.93 1.00 1.51
0.150 1.652 0.051 1.31 1.07 0.04 0.06 0.08 0.05 1.80 1.77 1.82 0.86 0.79 1.48
0.150 1.652 0.073 1.31 0.97 0.04 0.06 0.08 0.05 1.97 1.98 2.02 0.91 0.92 1.50
Coarse tuff, 0.150 3.899 0.035 1.04 0.56 0.07 0.04 0.06 0.03 1.06 0.99 0.89 0.31 0.25 1.91
series 7 0.150 3.899 0.060 1.04 0.57 0.07 0.04 0.06 0.03 1.42 1.14 1.04 0.32 0.31 1.92
0.150 3.899 0.084 1.04 0.58 0.07 0.04 0.06 0.03 1.64 1.24 1.16 0.33 0.36 1.92
0.150 3.899 0.037 1.04 0.57 0.07 0.04 0.06 0.03 1.25 1.00 0.89 0.31 0.25 1.91
0.150 3.899 0.064 1.04 0.58 0.07 0.04 0.06 0.03 1.46 1.16 1.06 0.32 0.32 1.92
0.150 3.899 0.091 1.04 0.59 0.07 0.04 0.06 0.03 1.63 1.27 1.17 0.34 0.38 1.92
Anthracite 0.052 0.843 0.050 1.18 4.58 0.03 0.02 0.02 0.01 0.52 0.43 0.61 0.38 0.25 0.68
(Avcı 1981) 0.052 0.843 0.100 1.18 5.86 0.03 0.02 0.02 0.01 0.54 0.52 0.74 0.43 0.33 0.69
0.052 0.596 0.050 1.18 4.58 0.03 0.02 0.02 0.01 0.49 0.46 0.55 0.39 0.25 0.63
0.052 0.596 0.100 1.18 5.86 0.03 0.02 0.02 0.01 0.52 0.53 0.68 0.43 0.33 0.63
0.052 0.596 0.150 1.18 7.86 0.03 0.02 0.01 0.01 0.58 0.57 0.70 0.47 0.38 0.64
0.052 0.596 0.200 1.18 11.40 0.03 0.02 0.01 0.01 0.63 0.58 0.71 — 0.40 0.65
0.052 0.596 0.300 1.18 20.20 0.03 0.02 0.01 0.01 0.68 0.59 0.73 — 0.39 0.67
Polystyrene 0.052 3.200 0.100 1.04 1.08 0.04 0.03 0.04 0.03 0.27 0.38 0.42 — 0.22 1.01
(Avcı 1981) 0.052 3.200 0.200 1.04 1.13 0.04 0.03 0.04 0.02 0.28 0.46 0.51 — 0.28 1.02
PVC 0.052 3.200 0.050 1.41 0.49 0.13 0.11 0.19 0.11 0.60 0.59 0.64 — 0.58 1.06
(Avcı 1981) 0.052 3.200 0.100 1.41 0.60 0.13 0.11 0.17 0.09 0.65 0.69 0.79 — 0.78 1.08
0.052 3.200 0.150 1.41 0.72 0.13 0.11 0.15 0.08 0.68 0.76 0.89 — 0.90 1.11
a
Eq. (9).
cause of its appropriateness for the transport phenomenon and, for nonuniform particles
冋 册
herein studied.
Thus, (1) can be written Vc f wm d50 d50
=f (s ⫺ 1), Cv, , (5)
兹gD f D
Vc = f (s, ds, f , f , Cv, D, wm, g) (2)
Nondimensional grouping of (2) results in DETERMINATION OF SETTLING VELOCITY
冋 册
The main objective of this study is to obtain a functional
Vc f wm ds ds
=f (s ⫺ 1), Cv, , (3) relationship between relevant nondimensional groups pre-
兹gD f D sented in (4) and (5). For this reason, available data given in
Table 2 are analyzed considering (4) and (5) in which settling
where Vc /兹gD = Froude number F based on critical flow velocities of characteristic solid particles wm are needed in the
velocity; s = specific gravity of solid particles; (f wm ds)/f = computation of the particle Reynolds number R.
particle Reynolds number R based on the settling velocity of
a solid particle in the mixture; and ds /D = ratio of solid particle Measurement of Settling Velocity for Present Study
diameter to pipe diameter.
For uniform solid particles, ds can be replaced with dn, A transparent cylindrical settling column made of Plexiglas
where dn is the diameter of an equivalent sphere having the pipe, 0.30-m inner diameter and 2.95-m height, was used to
same volume with the related uniform solid particle. In addi- obtain the terminal settling velocity w of solid particles used
tion, for nonuniform solid particles, ds can be written as d50, in the experiments. The tests were conducted in clear and calm
where d50 is the solid size of which 50% is finer. Then, (3) water conditions. The settling velocity measurement region,
can be expressed, for uniform particles which is 0.75 m high, is selected in the lower half of the
JOURNAL OF HYDRAULIC ENGINEERING / SEPTEMBER 2001 / 765
Cheng (1997b) showed that the presence of other solid par- mined by laying a straight edge connecting ␣ with m and ␣
ticles may modify the settling velocity of a single solid particle with m, respectively. Thomas (1956) suggested an equation
because of mutual interference among particles. Two events for the viscosity of concentrated suspensions
may be encountered, depending on the concentration distri-
bution of solid particles: m /f = 1 ⫹ 2.5Cv ⫹ 10.05C 2v ⫹ ⌿ exp(Cv) (6)
• A few closely spaced particles in a fluid fall faster than a in which two coefficients ⌿ and  have the following values:
single particle. ⌿ = 0.00273 and  = 16.6. Then, entering Fig. 3 using those
• Uniform distribution of solid particles in fluid media de- two constants A and B, settling velocity of a solid particle in
creases the settling velocity of the single particle (hin- a mixture wm can be determined. Calculated wm values of the
dered settling). materials used in this study are given in column 8b of Ta-
ble 2.
In this paper, because the data on solid particle settling ve- The second method was proposed by Cheng (1997a,b).
locities used in the studies by Durand (1952), Yotsukura Cheng (1997a) first presents an explicit relationship for the
(1961), Sinclair (1962), Wicks (1968), Graf et al. (1970), and settling velocity of a single solid particle in clear water w. His
Avcı (1981) were not available, those values were approxi- equation is in terms of the particle Reynolds number, wds /,
mated by using two methods proposed by Mitzmager et al. and a nondimensional particle diameter, d* = [(s ⫺ 1)g/
(1964) and Cheng (1997b). Hence, particle Reynolds number 2]1/3ds. It is
FIG. 1. Graphical Solution of Constant A [from Mitzmager et al. FIG. 2. Graphical Solution of Constant B [from Mitzmager et al.
(1964)] (1964)]
冋冉 冊 册
1/1.5 1.5
32
CD = ⫹1 (9)
{兹25 ⫹ 1.2(d ⬘*)2 ⫺ 5}1.5
冉 冊
1.5
wm 2 ⫺ 2Cv 兹25 ⫹ 1.2(d ⬘*)2 ⫺ 5
= (10)
w 2 ⫺ 3Cv 兹25 ⫹ 1.2d 2* ⫺ 5
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再 冎
(1 ⫺ Cv)(s ⫺ 1) 1/3
g The experiment setup used in this study was designed by
[1 ⫹ Cv(s ⫺ 1)]
⬘ =
d* ds (8a) Göğüş and Çıray (1990) and constructed at the Hydraulics
(⬘)2 Laboratory of Middle East Technical University, Ankara, Tur-
key. Fig. 4 is a plan view of the experiment setup, which is
where ⬘ is defined by Sha (1956) (Cheng 1997b) horizontally assembled on steel supports 0.60 m above the
ground level. The final section of the system is exposed to
2 atmosphere. The elements of the whole system can be divided
⬘ = (8b)
2 ⫺ 3Cv into three units: pipeline, flow division, and water jet pump.
tion of the pipeline has a bend in the unit, which is divided into the withdrawn amount of particles was reintroduced into the
two branches of different radiuses of curvatures. Because of the system. Then, for a short period, approximately 4–5 min, the
presence of the bend before branches, the incoming flow is experiment was conducted under the critical flow velocity con-
subjected to centrifugal forces, which creates secondary flow in ditions. During experiments, it was observed that, along the
the region. Under the action of these forces, the particle carried bend of the flow division unit, some portion of the solid par-
in the pipe along with water, which mainly moves on the bed, ticles introduced into the system was deposited. The volume
has a tendency to move toward the inner surface of the bend of this deposited solid was almost the same as that withdrawn
and then flows through the inner branch of the flow division through the exit valve. Because there were two more bends in
unit. Eventually, most of the solid particles pass through the the system, it was estimated that totally deposited solid par-
bypass while the smaller sediment leaves through the exit valve. ticles, about three times that withdrawn through the exit valve,
The three auxiliary parts of the flow division unit shown in was deposited in the pipeline system at the critical velocity
Fig. 4 are a pressure observation tank to control the system condition. The total volume of those deposited particles was a
pressure accurately, outlet valve to regulate the flow rate in maximum of 10% of the introduced volume.
the pipeline and to adjust the pressure level inside the pressure At the end of each series of experiments, the withdrawn par-
observation tank, and gate to unload the solid particles from ticles were weighed and four times that amount was subtracted
the system, which is placed at the other branch of the flow from the quantity initially introduced to find the weight of cir-
division unit. culated particles. From the known weight, the volume of the
The water jet pump unit is placed between the 90⬚ bend and circulated particles was determined, and then considering the
the main pipeline unit. It can be divided into four main ele- total water volume in the system, the volumetric concentration
ments as a suction nozzle, mixing chamber, diffuser, and driv- Cv was calculated. The volumetric concentration values used in
ing nozzle. the present study Cv are given in Table 2. At the stage of critical
flow, required measurements were recorded. The discharge of
Experimental Procedure mixture was measured by using a Venturi meter placed in the
pipeline unit. At high flow rates, it was estimated that fluctua-
To determine the critical velocities of various solid particles, tions in the water manometers connected to the Venturi meter
seven series of experiments were conducted (Kökpınar 1990). could easily result in a 2% error in the discharge, therefore
Each empirical Vc value is obtained according to the definition producing a corresponding error in the critical flow velocity.
of critical velocity cited in the ‘‘Introduction’’ section. Gen-
erally, two experimental methods can be applied to determine RESULTS AND DISCUSSION
Vc: (1) by observing solid particle motion through an obser-
vation pipe located on the pipeline unit; (2) by plotting the Because the aim of this study is to derive a general rela-
head loss versus velocity curve, in which minimum head loss tionship for the critical flow velocity in solid transporting hor-
corresponds to Vc in the system. Both methods could even be izontal pipeline systems that will cover a very wide range of
applied to determine empirical values of Vc; herein the method particle, pipe, and slurry properties, the data having the above-
of the observation pipe was followed because of its appropri- mentioned parameters in the literature are given in Table 2. In
ateness in getting precise predictions of particle motion at the addition, Table 3 shows the experimental conditions for each
critical flow condition. For this reason, Vc was determined by data set used in the development of a new critical velocity
observing the motion of the solid particles through a 1.0-m- equation. The data obtained in this study and from Avcı (1981)
long transparent observation pipe located on the longest pipe indicate that tests were conducted with various particle sizes,
of the test loop, as shown in Fig. 4. An enlarging mirror panel particle densities, and volumetric concentration values in a
(0.5 ⫻ 0.5 m) was set under the observation pipe to see clearly constant pipe diameter; i.e. D = 0.150 and 0.052 m, respec-
the movement of particles at the bottom of the transparent tively. Graf et al. (1970) used two pipe diameters but only
pipe. Additionally, to obtain the experimental value of Vc with sand particles in the experiments. However, it is seen in Table
冉 冊冉 冊 冋
Vc
兹gD
ds
D
= f1 Cv(s ⫺ 1) 冉 冊册
f wm ds
f
(11)
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冉 冊 冉冊 冋 冉 冊册
0.23 0.14
Vc ds f wm ds
v (s ⫺ 1)
C 0.90 0.25
= f2 (12)
兹gD D f
Fig. 5 shows the general trend for all data used in the anal-
ysis. The data are plotted on a semilog scale using (12). From
Fig. 5, it is evident that data of the different particles conform
to a narrow band. The general trend shown by the data implies
that they can be well represented by a single curve given by
冉冊 冉 冊
⫺0.60 0.30
Vc ds f wm ds
v (s ⫺ 1)
C 0.27 0.07
= 0.055 (13) FIG. 6. Comparison between Experimentally Measured Critical Flow
兹gD D f
Velocities and Those Determined by (13)
Eq. (13) is valid for the conditions under which the exper-
iments were conducted in this study and earlier studies; i.e., the most accurate prediction of Vc values, followed by Göğüş
0.23 mm ⱕ ds ⱕ 5.34 mm, 1.04 g/cm3 ⱕ ␥s ⱕ 2.68 g/cm3, and Kökpınar (1993), Durand (1953), Zandi and Gavatos
25.4 mm ⱕ D ⱕ 152.4 mm, and 0.0075 ⱕ Cv ⱕ 0.30. (1967), and Yufin (ASCE 1975). A detailed examination of
The basic parameter used to determine the accuracy of a results for each data set shows that (13) works well for the
formula is data of Sinclair’s coal, Yotsukura’s sand, Graf’s sand, Avcı’s
兩 calculated ⫺ measured兩 anthracite and PVC, and the present study’s coarse sand, coal,
% error = ⫻ 100 (14) fine tuff, and blue plastics. Besides, it works adequately for
measured
the data obtained by Durand (1952) for sand and for the sand
Eq. (13) has a correlation coefficient of 0.91 and average and coarse tuff used in the present study. However, it performs
value of relative error ⫾15%. poorly for Avcı’s sand and polystyrene, Wicks’s sand, and the
Table 2 compares (13) with other empirical expressions in present study’s black plastics. Also, (13) always overestimates
columns 9b–f. Because some of the parameters involved in the data from Durand (1952) whereas it underestimates the
the other equations are not reported, the critical flow velocity present sand data. This causes some scatter in the data for high
values calculated from those equations could not be included Vv values. The scatter may be due to the inconsistency in the
in Table 2. The relations utilized for this comparison are taken determination of the critical flow velocity.
from Göğüş and Kökpınar (1993), Durand (1953), Zandi and At this point it can also be pointed out that the empirical
Gavatos (1967), and Yufin (ASCE 1975). It seems from Table relationship for critical flow velocity proposed by Durand
2 and Figs. 6 and 7 that the proposed equation relatively gives (1953) underestimates his own data, as seen in Table 2. An
REFERENCES
ASCE. (1975). Sedimentation engineering, Manuals and reports on en-
gineering practice, No. 54, V. A. Vanoni, ed.
Avcı, I. (1981). ‘‘Experimentally determination of critical flow velocity
in sediment carrying pipeline systems.’’ Tech. Rep., Technical Univer-
sity, Istanbul, Turkey (in Turkish).
Babcock, H. A. (1971). ‘‘Heterogeneous flow of heterogeneous solids.’’
Paper 8, Advances in solid-liquid flow in pipes and applications, I.
Zandin, ed., Pergamon, New York, 125–148.
Cheng, N. S. (1997a). ‘‘Simplified settling velocity formula for sediment
FIG. 7. Comparison between Experimentally Measured Critical Flow particle.’’ J. Hydr. Engrg., ASCE, 123(2), 149–152.
Velocities and Those Determined by Some Equations Listed in Table 1 Cheng, N. S. (1997b). ‘‘Effect of concentration on settling velocity of
sediment particles.’’ J. Hydr. Engrg., ASCE, 123(8), 728–731.
Durand, R. (1952). ‘‘The hydraulic transportation of coal and other ma-
advantage of the proposed equation is that it can be applied terials in pipes.’’ College of National Coal Board, London.
to a wide range of pipe diameters, particle sizes, particle den- Durand, R. (1953). ‘‘Basic relationships of the transportation of solids in
sities, and volumetric concentrations. Because (13) has the pipes—Experimental research.’’ Proc., Minnesota Int. Hydr. Conf., 89–
smallest value of relative average, as shown in Fig. 8, it can 103.
Göğüş, M., and Çıray, C. (1990). ‘‘Optimum design of water jet pumps
be safely used in design problems of slurry transportation in with application to solid transportation through pipeline systems.’’ Fi-
pipes to get quick and reliable values. nal Rep., AFP Proj. No: 87-03-03, Vol. I and II, Civ. Engrg. Dept.,
Middle East Technical University, Ankara, Turkey.
CONCLUSIONS Göğüş, M., and Kökpınar, M. A. (1993). ‘‘Determination of critical flow
velocity in slurry transporting pipeline systems.’’ Proc., 12th Int. Conf.
Coarse-particle transport in a Newtonian fluid was consid- on Slurry Handling and Pipeline Transport, British Hydraulic Research
ered theoretically and experimentally. Seven series of experi- Group, Bedfordshire, England, 743–757.
ments were conducted in a test loop using uniform (blue and Graf, W. H. (1971). Hydraulics of sediment transport, Series in water
resources and environmental engineering, McGraw-Hill, New York.
black granular plastics) and nonuniform (sand, aggregate, coal, Graf, W. H., Robinson, M. P., and Yücel, Ö. (1970). ‘‘Critical velocity
fine tuff, and coarse tuff) solid particles to represent the test for solid-liquid mixtures.’’ The Lehigh Experiments, Lehigh University,
particles. Eq. (13) is proposed for an empirical relationship Bethlehem, Pa.
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The derivation of (13) involves four important parameters: Kökpınar, M. A. (1990). ‘‘Design criterion for water jet pumps and de-
termination of critical flow velocity in sediment carrying pipeline sys-
(1) specific gravity of the solid particle s; (2) volumetric con- tems.’’ Master’s thesis in Civ. Engrg., Middle East Technical Univer-
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ber in terms of settling velocity wm of the solid particle within Larsen, I. (1968). ‘‘Discussion of ‘Heterogeneous flow of solids in pipe-
the concentrated medium, (f wm ds)/f ; and (4) the ratio of lines. by I. Zandi and G. Gavatos.’’ Proc., ASCE, 94(1), 332–333.