GUIDELINE UNTUK USER MANUAL

1. SAFETY (Letak part2 yang crucial and ada function beserta gambar) (tolong but table macam dibawah)
Part Safety Features Description
Example 1:
Nozzle The nozzle connects between the solenoid valve To ensure that the honey does not spill and wasted
and the tip of the bottle

Example 2:
Emergency push button -Cut off the power supply in case of emergency -When the push button is off, there is no mechanism of machine.
situation. - The linear actuator may disturbs the process of taking out the fully extracted honey. Thus
-To stop the movement of linear actuator when with the aid of emergency button, the process will stop
failure occurs

etc
etc

2. LIABILITY (Letak possible liability yang boleh jadi dekat komponen and solution/safety policy)(tolong but table macam dibawah)

Type of liability Issue Cause Safety policy

Example 1:
Sensor Sensor can’t detect Sensor surfaces not clean Provide a case for sensor and make weekly maintenance
malfunction the object

Example 2:
Wiper motor Unable to rotate Overheated Wiper motor issues can be intermittent or permanent. Intermittent problems can cause
malfunction plate motor to stop working temporarily only to work again and have more problems later. A
permanent problem is when the motor fail to work again
- Do not over used motor and take a break to cool down the motor and prevent
overheating
 Example 3:
Valve clogged Internal and -Coil cracks Make sure that pressure complies with nameplate rating The spring should be inspected
external leakage -Diaphragm tears or clogged. for worn or broken coils
Reduced the flow -Never remove the sleeve by clamping onto the sleeve tube, as this may cause the tube to
output dent or bend
etc
etc

3. ASSEMBLY (Letak gambar part yang dah assembly and describe how setiap part assemble)
Example 1 :

1. A door (no 3) is attached to the one of the side plate (no 9) using a bracket and the door stopper (no 13) also being attach at the other side
of the plate (no 9) using strong adhesive.
2. The side plate of the bowl (9, 10, 11 and 12) is attached using bolt and nut.
3. Then, the side of the bowl that had been attached is connected with the base of the bowl (no 4) by riveter.
4. Next, inclined bowl (5, 6 and 7) is attached to the side plate (11, 9 and 12) respectively using riveter.
5. Inclined plane (1 and 2) is attached using strong adhesive with inclined bowl (5 and 6) respectively.
6. The inclined which is no 8 is attached to the conveyor using strong adhesive too.
Example 2:

1. Put the linear actuator where the lower end of linear actuator at 11cm from the lower plate of female stand.
2. Attach the bracket to the linear actuator and also to the plate of female stand.
3. Install all 4 M5 screw into each hole of bracket and tight them to make sure the linear actuator does not fall.
4. Attach the bracket to the cylinder cage according to the countersunk hole that has been located
5. Insert 4 M5 screw at each hole and tight them.
6. Attach the bracket with the cylinder cage to the end of the linear actuator.
7. Slot in the M5 bolt and nut as a pin to the located hole to make sure the part does not dislocate.
8. Insert female stand into male stand.
9. Slot in the steel rod as a pin at lower hole as in standby mode
10. Then slot in the steel rod at upper hole when the machine is ready to operate.
4. INSTALLATION AND SETUP INSTRUCTION
1. Listkan dan beri gambar tools yg digunakan utk joint the part like screwdriver, wrench, ratchet and etc
2. State proses joining between part and terangkan step joining. Provide gambar if perlu
Example
Tools needed
1. Arc welder
2. Screw driver
3. Glue
4. Allen key
5. wrench
Joining between parts
Joining of Valve and Fitting

Steps:-

1. Slot in the Valve to the fitting.

2. First, hand tight the Valve, and then use the 12-Inch Adjustable Wrench to tighten 2 to 3 full turns. If it still feels loose, complete
another full turn
3. Make sure not to over tighten the Valve to avoid damage the equipment involved.
Joining slab and column

Steps:

1. Install the column to hole under the slab using Allen Key bolt. Repeat the step for each column.
2. Attach both slabs using 6 bolts and nuts into the hole.
3. Position the actuator into the slot below the slab.
4. Use Allen Key bolt and screw the upper slab onto the column.
5. INSTRUCTION FOR NORMAL AND INTENDED APPLICATIONS
1. buat instruction according to department masing2. Bila switch on, how would bahagian masing2 tu berfungsi.
2. Provide gambar if perlu
6. MAINTENANCE
1. Specify on part maintenance
2. How to inspect wiring installation and what to do if ada potential hazard
3. What to do in case of broken or wear and tear
4. How to do inspection
5. How to do calibration to check on digital and mechanical part
6. Boleh specify on each crucial part in each department
7. TROUBLESHOOTING
1. Lebih kurang macam buat liability tapi more specific problem and ada specific solution
2. Highlight on common problem yang selalu berlaku dekat part dalam department masing2. Boleh google rasanya
3. Example :
Problem Description Solution
Motor not stopping at The shaft not aligned with Loosen the shaft and reseat
the holder the holder
Required time

Sensor does not detect object Clean sensors from foreign

substances

Fluid spilled from bottle Valve not fully close Replace new valve
Clean the valve from residue
 Fluid not filled according to Residue inside the tank and Clean the tank and valve
the supposed volume valve from the residue

Motor does not start Motor does not have power Check wiring from the
input power source to the control
box

Fluid filler motor does not stop Sensor does not detect the Replace new sensor
at full tank honey

8. PRODUCT TECHNICAL SPECIFICATIONS

1. Letak only technical part yang ada dalam department masing2.
2. Letak gambar and description part. Part2 macam hinge, joint, column or slab tak perlu. Hanya technical/mechanical part
3. Letak dalam table. Can be simple as part name, type of material and dimension. Stick on cm utk dimension.
4. Sila ikut contoh dibawah : Example 1
Design

Part Name Sensor

Material Plastic, alloy
Weight +-85g
Dimension 7.5 x 4.0 x ∅0.18mm
Joining method Wiring installation
 Example 2:
Design

Part Name Press machine

Material Upper Slab, Bottom Slab, Column: Mild Steel
Head Press: Mild Steel and Rubber
Actuator: Aluminium Alloy
Weight 6kg
Dimension (30 x 20 x 46.25) cm
Joining method Slab, Column and Actuator: Bolt, Nut, Screw
Actuator Rod and Head Press: Thread
Construction type Cutting and Grinding: Slab, Column, Head Press
Milling: Holes in Head Press and Slab
Drilling: Holes for Bolt and Screws
Tapering: Thread for Rod Actuator

9. REGULATORY CODE
1. Google je on SUPPLY OF MACHINERY (SAFETY) REGULATIONS 2008 dengan FACTORIES AND MACHINERY ACT 1967 [ACT
139] related to our part in department
2. Nyatakan akta and senaraikan each specific regulation and its description
3. Example :
FMA Act 1967 (ACT 139)
Regulation No. 11 (Electrical apparatus)
All electrical equipment and installations shall be of such construction and so installed and maintained as to prevent fire hazard and danger from
contact with moving parts and live parts. Such electrical equipment and installations shall conform to all the requirements prescribed in any written
law relating to electrical equipment and installations and shall have been approved by the authorities appointed by the said law.
 Regulation No 34 (6)
Where the operating valves are not part of or attached to the frames of a hydraulic presses is not plainly visible, a mirror affording full view of the
press shall be installed in front of the operator.

10. GOOD AFTERSALES ANDN TECHNICAL SUPPORT

1. Bagi cadangan on apa yang kita boleh provide or bagi kepada customer. What benefits can we give to our consumer
2. Contoh can give Guarantee on how long our product sustainability, provide warranty or free maintenance
3. Not related to any department but your suggestion can be huge contribution for this section
11. CONTRIBUTION OF PRODUCT TO BETTERMENT OF SOCIETY SECTION
This part its okay. No need to do anything. On final report aku akan tambah this section