OEE CALCULATION SHEET

Components Data Unit(Hrs)

Total Available Time(A) 24 Hrs
Idle Time(B) 8 Hrs
Scheduled Downtime
No Production, Breaks, Shift Change etc 0.66 Hrs
Planned Maintenance 1 Hrs
Total Schedule Downtime( C) 1.66 Hrs
Unschedule Downtime
Waiting for Operator 0.46 Hrs
Failure/ Breakdown 0.33 Hrs
Set-Up & Changeover 0.26 Hrs
Tooling or Part Changes 0.23 Hrs
Startup & Adjustment 0.30 Hrs
Input Material Flow 0.50 Hrs
Total Unschedule Downtime( D) 2.08 Hrs
Total Downtime(Scheduled+ Unscheduled) ( E) 3.74 Hrs
Uptime F=(A-B-E) 12.26 Hrs
Availability(G)= F/(A-B) 76.63 %
Performance Efficiency Loses
Minor stops 0 Count
Design Speed/ Rate 167 Count
Reduced Speed or Cycle time( I) 100 Count
Performance Efficiency 59.9 %
Quality & Yield Loses
Scrap, Product/ Output 2 Count
Defects, rework 1 Count
Yield/transition 5 Count
Rejected Unit Produced 8 Count
Good Unit Produced(H) 92 Count
Quality Rate J= ( H/I * 100) 92 %
Overall Equipment Effectiveness 42.21 %
EET
Comments
24 Hours in a Day
Not Required eight hours per day

Meeting and Shift Change

Monthly PM

Operator on other tasks

Mechanical Drive Coupling
Two Size Changes
Screw Station Bits
First Shift Monday
Waiting for Raw Material

F=(A-B-E)
(Uptime/(Total Available Time-Idle Time))

100 Vs 167