TEEP CALCULATION SHEET

Components Data Unit(Hrs)

Total Available Time(A) 24 Hrs
Idle Time(B) 8 Hrs
Utilization Time(U) 66.67 %
Scheduled Downtime
No Production, Breaks, Shift Change etc 0.66 Hrs
Planned Maintenance 1 Hrs
Total Schedule Downtime( C) 1.66 Hrs
Unschedule Downtime
Waiting for Operator 0.46 Hrs
Failure/ Breakdown 0.33 Hrs
Set-Up & Changeover 0.26 Hrs
Tooling or Part Changes 0.23 Hrs
Startup & Adjustment 0.30 Hrs
Input Material Flow 0.50 Hrs
Total Unschedule Downtime( D) 2.08 Hrs
Total Downtime(Scheduled+ Unscheduled) ( E) 3.74 Hrs
Uptime F=(A-B-E) 12.26 Hrs
Availability(G)= F/(A-B) 76.63 %
Performance Efficiency Loses
Minor stops 0 Count
Design Speed/ Rate 167 Count
Reduced Speed or Cycle time( I) 100 Count
Performance Efficiency 59.9 %
Quality & Yield Loses
Scrap, Product/ Output 2 Count
Defects, rework 1 Count
Yield/transition 5 Count
Rejected Unit Produced 8 Count
Good Unit Produced(H) 92 Count
Quality Rate J= ( H/I * 100) 92 %
Overall Equipment Effectiveness 42.21 %
Total Equipment Efficiency Percentage 28.14 %
EET
Comments
24 Hours in a Day
Not Required eight hours per day
U=(A-B)/A

Meeting and Shift Change

Monthly PM

Operator on other tasks

Mechanical Drive Coupling
Two Size Changes
Screw Station Bits
First Shift Monday
Waiting for Raw Material

F=(A-B-E)
(Uptime/(Total Available Time-Idle Time))

100 Vs 167

TEEP= OEE* Utilization Rate