40TE/41TE (A604) : FWD 4 Speed

40TE/41TE (A604) FWD 4 Speed
500
070 510 520 311 310 211 670 050 574 880
034 181 177 047 232
530
A
Input Shaft
777
378 778 Input Clutch
540 Hub
309
120 100 876 142* 860 100 120 861 140 891 100 120 150 892* 571 220 221
CHRYSLER
B
Underdrive Hub
Underdrive Clutch O.Dr. Clutch Reverse Clutch
568
883 630 968 332 333 978 124 104 863 154* 885* 114 134
2-4 Clutch Low / Reverse

Clutch
785
303
269* 278 279 710 207 795 727 304 759
780
758
D Differential Cover 381 899 276* Drive
730 274 273 698 713 280 281 712 208 796
Pinion
Driven Rear Cover
774
074 066 770 348 698A 273 274 716 720 274 273 698B 290* 725 793
848 074
368
E
781 717
Ext. Hsg. Diff.
Parts 786Differential
92
2.14 JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk
FWD 4 Speed 40TE/41TE (A604)
560 564
334B 340 331 862 971 330 961 331 554 341 875 980 970 960 877
334A 484
O.Dr. / Rev Piston Input Clutch Retainer
052 583 251 252

570 052 214 578 882 582 882 594 238 614 241 584
213* 039 039 058
CHRYSLER
B
Rear Sun
O.Dr. Hub 2-4 Hub Front Ring Gear Gear
Rear Planet
w/Sun Gear Planet 760
567
893 977 967 338 339 957 329
493
C
761
494
Case
792 Parts
Case
376A
370A 377 377 371
438 439
420 370A
191 191 410
436 946B
328 952
937
935 946
746 191 191 950 072 D
328 791 191
936 951 347
947 945
O.Dr. Accum. Underdrive
410C Low / Rev.
Accum. 191 Accum.
934
379 931B 949
931 191
932 355
191
010 342 896
930
2-4 Accum. 994
740 995
300
741
995-3 995-1
E
995-2
765 V.B. Valve Body
Parts
779
Park Pawl
92
JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.15
PART # PAPER & RUBBER KIT QTY REFERENCE #
92000..............Paper & Rubber Kit, A604 1989-Up ................................................................................................1...............
PART # OVERHAUL KITS QTY REFERENCE #
92002..............Overhaul Kit, A604 1989-03 (For Bonded Underdrive Piston Sell # 92960)(For AWD Sell Two
........................32074A Also)...................................................................................................................................1...............4882934
92002A............Overhaul Kit, A604 (For Bonded Pistons Sell # 92960CK For 40TE Or #92960DK For 41TE)
........................(For AWD Sell Two 32074A Also)....................................................................................................1...............
PART # MASTER L/STEEL KIT QTY REFERENCE #
92004A............Master L/Steels Kit, A604 1990-03 (For Bonded Underdrive Piston Sell 92960)(For AWD Sell
........................Two 32074A Also)...........................................................................................................................1...............
92004B............Master L/Steels Kit, A604 1990-03 (W/Hi-Energy Frictions) (For Bonded Underdrive Piston Sell
........................#92960)(For AWD Sell Two 32074A Also).......................................................................................1...............4883878
CHRYSLER
92004C............Master L/Steels Kit, A604 2004-Up (For Bonded Pistons Sell #92960CK For 40TE Or Sell
........................#92960DK For 41TE)(For AWD Sell Two 32074A Also)..................................................................1...............
PART # MASTER W/STEEL KIT QTY REFERENCE #
92006B............Master W/Steels Kit, A604 1990-03 (W/Hi-Energy Frictions) (For Bonded Underdrive Piston
........................Sell #92960)(For AWD Sell Two 32074A Also)................................................................................1...............
92006C............Master W/Steels Kit, A604 2004-Up (For Bonded Pistons Sell #92960CK For 40TE Or
........................Sell #92960DK For 41TE)(For AWD Sell Two 32074A Also)...........................................................1...............
PART # FILTER QTY REFERENCE #
92010..............Filter, A604 1989-Up........................................................................................................................1...............4864505
PART # FILTER KIT QTY REFERENCE #
92011...............Filter Kit, A604 1989-Up ..................................................................................................................1...............
PART # MISC. FILTERS QTY REFERENCE #
92015..............Screen, A604 Low/Reverse Piston Feed (Orifice) Black..................................................................1...............3878313

92016..............Screen, A604 Solenoid.....................................................................................................................8...............
12018..............Screen, A604 Valve Body Regulator Feed.......................................................................................1...............
PART # BUSHINGS QTY REFERENCE #
92030..............Bushing Kit, A604 1989-95...............................................................................................................1...............

92030A............Bushing Kit, A604 1996-Up..............................................................................................................1...............
12034..............Bushing, A604 Pump Body (Babbit).................................................................................................1...............2466796
12034A............Bushing, A604 Pump Body (Bronze)................................................................................................1...............
92039..............Bushing, A604 2-4 Clutch Hub 1989-95...........................................................................................2...............
92039A............Bushing, A604 2-4 Clutch Hub 1996-Up..........................................................................................2...............
92047..............Bushing, A604 Input Shaft (Rear) (.595”OD) 1989-01.....................................................................1...............4412211
92047A............Bushing, A604 Input Shaft (Rear) (.605”OD) 2001-Up.....................................................................1...............
92050..............Bushing, A604 Input Clutch Hub (Front)..........................................................................................1...............4377170
S92050............Bushing, A604 Input Clutch Hub (Front) (Sonnax) (Has Tighter Tolerances Than The OEM)
........................Use Tool # T-92003-TL.....................................................................................................................1...............
T-92003-TL......Bushing Tool, A604 For S92050 (Sonnax).......................................................................................1...............
92052..............Bushing, A604 Overdrive Clutch Hub (.365” Tall) 1989-95..............................................................2...............4412219
92052A............Bushing, A604 Overdrive Clutch Hub (.283” Tall) 1996-Up..............................................................2...............4659617
S92052E..........Bushing, A604 Overdrive Clutch Hub (1 Piece) 1989-95 (Sonnax).................................................1...............92004-SP
S92052EA.......Bushing, A604 Overdrive Clutch Hub (1 Piece) (Fits Hub With .937”ID) 1996-Up (Sonnax)...........1...............92004-L
S92052EB.......Bushing, A604 Overdrive Clutch Hub (1 Piece) (Fits Hub With .941”ID) 1996-Up (Sonnax)...........1...............
92058..............Bushing, A604 Rear Planet..............................................................................................................1...............4412230
32066..............Bushing, A604 Extension Housing...................................................................................................1...............4269961
PART # METAL CLAD SEALS QTY REFERENCE #
12070..............Seal, A604 Front (Without Flange)(.363” Thick)...............................................................................1...............4269057

12070A............Seal, A604 Front (With Flange)(.363” Thick)....................................................................................1...............
92070AA..........Seal, A604 Front (W/Flange)(.283” Thick) 2006-Up.........................................................................1...............
92072..............Seal, A604 Linkage (Valve Body Stem Seal) Rubber......................................................................1...............4412836
32074..............Seal, A604 Axle (Both Sides)...........................................................................................................2...............4412522AB
32074A............Seal, A604 Axle (All Wheel Drive Only)............................................................................................2...............
2.14b JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk
PART # FRICTION CLUTCH QTY REFERENCE #
92100..............Friction, A604 Overdrive Clutch (.086”) 1st Design 1989.................................................................3...............4377137

92100A............Friction, A604 Underdrive & Reverse Clutch (.071”) Tan 1989-Up..................................................6...............4505629
92100B............Friction, A604 Overdrive Clutch (.073”) 2nd Design (Hi-Energy) 1990-Up......................................4...............4531678
A92100BPPK..Friction & Steel Kit, A604, Overdrive Clutch (.073”) Hi-Energy 1990-Up (Alto)................................1...............
92104..............Friction, A604 2-4 Clutch (.086”) Hi-Energy 1989-Up......................................................................4...............4377125
92104A............Friction, A604 2-4 Clutch (.086”) Tan 1989-91.................................................................................4...............4567212
92114...............Friction, A604 Low/Reverse Clutch (.072”) Hi-Energy 1989-Up.......................................................5...............4567573
92114A.............Friction, A604 Low/Reverse Clutch (.072”) Tan 1989-91.................................................................5...............4377134
92119A.............Friction Module, A604 1990-Up........................................................................................................1...............
92119B............Friction Module, A604 Hi-Energy 1990-Up.......................................................................................1...............
PART # STEEL CLUTCH QTY REFERENCE #
92120..............Steel, A604 Overdrive / Underdrive / Reverse Clutch (.068”)........................................................ 5-7..............4659053

92120A............Steel, A604 Overdrive Clutch (.098”) 1989......................................................................................2...............4377190
CHRYSLER
92124..............Steel, A604 2-4 Clutch (.101”) 1989-Up...........................................................................................4...............4659054
92134..............Steel, A604 Low/Reverse Clutch (.067”) 1989-Up...........................................................................5...............4659055
92139..............Steel Module, A604..........................................................................................................................1...............
PART # CLUTCH PRESSURE PLATES QTY REFERENCE #
92140..............Pressure Plate, A604 Overdrive Clutch (8 Lug) 1989-E90...............................................................1...............4377191

92140A............Pressure Plate, A604 Overdrive Clutch (4 Lug) L1990-Up..............................................................1...............4531556
92142A............Pressure Plate, A604 Underdrive Clutch (.215”) 1990-96 (Use 92142BK)......................................1...............4723684
92142AK..........Pressure Plate Kit, A604 Underdrive Clutch (.215”) 1990-Up (With #92860A Snap Ring)..............1...............
92142B............Pressure Plate, A604 Underdrive Clutch (.235”) 1990-Up...............................................................1...............4723683
92142BK..........Pressure Plate Kit, A604 Underdrive Clutch (.235”) 1990-Up (With #92860A Snap Ring)..............1...............5017514AA
92142BA..........Pressure Plate, A604 Underdrive Clutch (.245”) 1990-Up...............................................................1...............
92142BAK.......Pressure Plate Kit, A604 Underdrive Clutch (.245”) 1990-Up (With #92140A & 92860A)...............1...............
92142C............Pressure Plate, A604 Underdrive Clutch (.255”) 1990-Up...............................................................1...............4723682
92142CK.........Pressure Plate Kit, A604 Underdrive Clutch (.255”) 1990-Up (With #92860A Snap Ring)..............1...............5017179AA
92142DK.........Pressure Plate Kit, A604 Underdrive Clutch (.275”) 1990-Up (With #92860A Snap Ring)..............1...............
92150A............Pressure Plate, A604 Reverse Clutch (.335” Thick) (At The Edge) 1989-Up...................................1...............4531905
92150B............Pressure Plate, A604 Reverse Clutch (.186” Thick) 1997-Up..........................................................1...............4531925
92154..............Pressure Plate, A604 Low/Reverse Clutch (.210”) 1989-Up............................................................1...............
92154A............Pressure Plate, A604 Low/Reverse Clutch (.220”) 1989-Up............................................................1...............
92154B............Pressure Plate, A604 Low/Reverse Clutch (.230”) 1989-Up............................................................1...............4897452AA
92154C............Pressure Plate, A604 Low/Reverse Clutch (.240”) 1989-Up............................................................1...............4897453AA
92154D............Pressure Plate, A604 Low/Reverse Clutch (.250”) 1989-Up............................................................1...............4897454AA
92154EA..........Pressure Plate, A604 Low/Reverse Clutch (.268”) 1989-Up............................................................1...............4567893
92154F............Pressure Plate, A604 Low/Reverse Clutch (.270”) 1989-Up............................................................1...............4897456AA
92154G............Pressure Plate, A604 Low/Reverse Clutch (.206”) 1989-Up............................................................1...............4567894
PART # VALVE BODY KITS QTY REFERENCE #
T92167............Shift Kit, A604 1989-Up (Transgo)...................................................................................................1...............SK® 604
PART # OIL SEALING RINGS QTY REFERENCE #
92175..............Ring Kit, A604 1989-Up (With Selectives) (6 Pieces Total)..............................................................1...............

92177T............Ring, A604 Input Shaft (1.443”OD) (Teflon) 1989-Up......................................................................3...............4446543
12179A............Ring, A604 Stator Support (2.062”OD) (Seal Plated) 1989-Up........................................................4...............
92181T ...........Ring, A604 Stator Support (Updated) (2.062”OD) (Teflon) 1989-Up................................................4...............8675729
92181TK..........Ring Kit, A604 Stator Support (Updated) (2.062”OD) (Teflon) 1989-Up..........................................1...............8675729
92191..............Ring, A604 Accumulator (Non Rotating) (1.013”OD) (Graphite) 1989-Up.......................................8...............4446544
92191T............Ring, A604 Accumulator (1.013”OD) (Teflon) 1989-Up....................................................................8...............
92191K............Ring Kit, A604 Accumulator (8 Rings) And Stator (4 Rings).............................................................1...............
PART # WASHERS & BEARINGS QTY REFERENCE #
92200..............Washer Kit, A604 1989-Up...............................................................................................................1...............

92201A............Bearing Kit, A604 1988-Up (Torrington)...........................................................................................1...............
92207..............Washer, A604 Output Gear (Under Bolt)..........................................................................................1...............6501832
92208..............Washer, A604 Driven Transfer Gear (Under Nut).............................................................................1...............6501833
92211...............Bearing W/Races, A604 Stator To Input Drum (1.713”OD) 1989-Up (Also Fits A604 Rear Sun
........................Gear To Rear Planet 1989-93).........................................................................................................1...............4412209
JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.14c
PART # WASHERS & BEARINGS (Continued) QTY REFERENCE #
92213..............Race, A604 Overdrive Hub To 2-4 Hub (.039”) (3 Slot)....................................................................1...............4431662

92213A............Race, A604 Overdrive Hub To 2.4 Hub (.048”) (3 Slot)....................................................................1...............4431663
92213B............Race, A604 Overdrive Hub To 2.4 Hub (.057”) (3 Slot)....................................................................1...............4431664
92213C............Race, A604 Overdrive Hub To 2.4 Hub (.066”) (3 Slot)....................................................................1...............4431665
92213D............Race, A604 Overdrive Hub To 2.4 Hub (.074”) (3 Slot)....................................................................1...............4431666
92213E............Race, A604 Overdrive Hub To 2.4 Hub (.083”) (3 Slot)....................................................................1...............4431667
92213F............Race, A604 Overdrive Hub To 2.4 Hub (.091”) (3 Slot)....................................................................1...............4431668
92213G............Race, A604 Overdrive Hub To 2.4 Hub (.100”) (3 Slot)....................................................................1...............4431669
92213H............Race, A604 Overdrive Hub To 2.4 Hub (.109”) (3 Slot)....................................................................1...............4446670
92213HA..........Race, A604 Overdrive Hub To 2.4 Hub (.117”) (3 Slot)....................................................................1...............4446671
92213J.............Race, A604 Overdrive Hub To 2.4 Hub (.126”) (3 Slot)....................................................................1...............4446672
92213JA..........Race, A604 Overdrive Hub To 2.4 Hub (.135”) (3 Slot)....................................................................1...............4446601
92214..............Washer, A604 Overdrive Hub To 2-4 Hub (4 Tab) (1.263”ID)...........................................................1...............4412216AB
92220..............Washer, A604 Underdrive Hub To Overdrive Hub (5 Tab) (.050” Thick)(1.260”ID)..........................1...............4471855
92220K............Washer Set, A604 Underdrive Hub To Overdrive Hub (Includes: D92220 (5 Tab)
CHRYSLER
........................ & D92221 (3 Tab) )..........................................................................................................................1...............5018923AA

92221..............Race, A604 Underdrive Hub To Overdrive Hub (3 Tab)(.031” Thick)(1.2663”ID)(Use D92220K)....1...............4431973
92232..............Bearing, A604 Input Drum To Underdrive Hub (1.790”OD) Also Fits A604 Rear Sun
........................ Gear To Rear Planet 1994-Up.........................................................................................................1...............4467262
92238..............Bearing, A604 Front Planet To Rear Sun Gear................................................................................1...............4412229
92241..............Bearing, A604 Rear Sun Gear To Rear Planet 1989-93 (Use 92211)..............................................1...............4412209
92241A............Bearing, A604 Rear Sun Gear To Rear Planet 1994-Up (Use 92232).............................................1...............4467262
92251..............Bearing, A604 Presses On Rear Planet 1989-UP (use 32274).......................................................1...............
92251K............Bearing & Race Kit, A604 Presses On Rear Planet 1989-Up (Use 32274K)...................................1...............
92252..............Cup Race, A604 Rear Planet Bearing To Case 1989-Up (use 32273)............................................1...............
92269..............Shim, A604 Transfer Gear (.144”) Output (Use 92276)...................................................................1...............6501832
32273..............Cup Race, A604 Rear Planet & Differential................................................................................... 1-2..............4567022
92273..............Cup Race, A604 Pinion (Fits 20 Roller Bearing)..............................................................................1...............4446689
92273A............Cup Race, A604 Differential (Fits 19 Roller Bearing) ......................................................................1...............4659237
92273C............Cup Race, A604 Differential (AWD)(Cast # BT1B329135/Q/CL7C)(Presses Into 92770C
........................Housing)(The # 074 Seal Presses Into The Race)..........................................................................1...............
32274..............Bearing, A604 Presses On Rear Planet & Differential (22 Roller Bearing) 1989-Up .................... 1-2..............4567025
92274..............Bearing, A604 Differential/Pinion (20 Roller) (1.500”ID)..................................................................1...............4446610
92274A............Bearing, A604 Differential (19 Roller) (1.625”ID).............................................................................1...............4659238
92274C............Cone Bearing, A604 Differential (24 or 25 Rollers) (1.810”ID) AWD (CAst # LM503349)................1...............
32274K............Bearing & Race Kit, A604 Rear Planet & Differential (22 Rollers)...................................................1...............
92274K............Bearing & Race Kit, A604 Differential / Pinion (20 Roller) (1.500”ID)..............................................1...............4856911
T32275............Support Bearing, A604 Axle Stabilizer (Teckpac).............................................................................1...............
S92276AK.......Shim Kit, A604 (.005”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-Z5
92276B............Shim, A604 Transfer Gear (.144”) Output & Pinion..........................................................................1...............6501832
S92276BK.......Shim Kit, A604 (.030”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-30
92276C............Shim, A604 Transfer Gear (.148”) Output & Pinion..........................................................................1...............
S92276CK.......Shim Kit, A604 (.037”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-37
92276D............Shim, A604 Transfer Gear (.152”) Output & Pinion..........................................................................1...............
S92276DK.......Shim Kit, A604 (.045”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-45
92276E............Shim, A604 Transfer Gear (.158”) Output & Pinion..........................................................................1...............
92278..............Cup Race, A604 Output Gear Bearing To Case 1989-Up................................................................1...............4412234
92279..............Cone Bearing, A604 Presses On Output Gear................................................................................1...............4412235
92280..............Cup Race, A604 Driven Transfer Gear To Case..............................................................................1...............4504041
92281..............Bearing, A604 Driven Transfer Gear (20 Rollers) (1.625”ID)...........................................................1...............4504042
92281K............Bearing & Race Kit, A604 Driven Transfer Gear To Case................................................................1...............
S92290AK.......Shim Kit, A604 Differential Bearing Race (.005”)(Fits Small Cup Race 2.480”OD)(10 Per Kit)
........................Sonnax.............................................................................................................................................1...............
S92290BK.......Shim Kit, A604 Differential Bearing Race (.005”)(Fits Small Cup Race 2.880”OD)(10 Per Kit)
........................Sonnax.............................................................................................................................................1...............
PART # GASKETS & RUBBER COMPONENTS QTY REFERENCE #
92300..............Gasket, A604 Bottom Pan................................................................................................................1...............4431997

92303..............Gasket, A604 Differential Cover.......................................................................................................1...............4377169
92304..............Gasket, A604 Transfer Gear Cover .................................................................................................1...............4377165
92309..............Gasket / Washer, A604 Pump Bolt...................................................................................................5...............
92310..............Gasket, A604 Pump.........................................................................................................................1...............4412844
32311...............O-Ring, A604 Pump.........................................................................................................................1...............4659945
92328..............Gasket, A604 Solenoid Pack (Takes 2) 1989-98..............................................................................2...............4431798
92328A............Gasket, A604 Solenoid Pack 1999-Up.............................................................................................1...............4659982
92329..............Gasket, A604 Low/Reverse Piston Retainer....................................................................................1...............4431649
2.14d JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk
S92329AK.......Gasket / Seal Kit, A604 Low/Reverse Piston Retainer (Sonnax) Steel Gasket
........................W/Rubber Grommet.........................................................................................................................1...............
92330B............O-Ring, A604 Overdrive & Reverse Clutch (Inner) 1989-Up............................................................1...............5033158
92331B............Lip Seal, A604 Overdrive/Reverse Clutch (Outer) & Input Clutch Retainer (Outer) 1989-Up..........2...............4412875
92332A............D-Ring, A604 2nd-4th Clutch (Inner)................................................................................................1...............4659376
92333A............D-Ring, A604 2nd-4th Clutch (Outer)...............................................................................................1...............4659374
92334A............O-Ring, A604 Input Clutch Rear (.070”) (Green) (Inner) 1989-E90.................................................1...............6502270
92334AA..........O-Ring, A604 Input Clutch Rear (.103”) (Red) (Inner) 1990-Up.......................................................1...............6502269
92334B............O-Ring, A604 Input Clutch Front (.070”) (Orange) (Inner) 1989-E90...............................................1...............6502272
92334BA..........O-Ring, A604 Input Clutch Front (.103”) (Blue) (Inner) L1990-Up...................................................1...............6502271
92338A............D-Ring, A604 Low/Reverse Clutch (Inner) 1989-Up........................................................................1...............4659856
92339A............D-Ring, A604 Low/Reverse Clutch (Outer) 1989-Up.......................................................................1...............4659855
92340..............Lip Seal, A604 Underdrive Clutch (Inner) 1989-Up..........................................................................1...............4659391
92341..............Lip Seal, A604 Underdrive Clutch (Outer) 1989...............................................................................1...............4377173
92341A............Lip Seal, A604 Underdrive Clutch (Outer) 1990-Up.........................................................................1...............4531408
92342..............Seal, A604 2nd-4th Feed (Valve Body To Case)..............................................................................1...............4412291
92347C............Grommet, A604 PRNDL Switch To Case (Thin, 1.350”OD For Case Connector Hole)(Rubber)
........................1996-98............................................................................................................................................1...............
CHRYSLER
92347CA..........Grommet, A604 PRNDL Switch To Case (Thick, 1.420”OD For Case Connector Hole)(Rubber)
........................1999-Up...........................................................................................................................................1...............
32348..............O-Ring, A604 Extension Housing 1989-Up......................................................................................1...............6500111
92355..............O-Ring, A604 Low/Reverse Accumulator Cover..............................................................................1...............6501549
92370A............O-Ring, A604 Input Speed Sensor(Small).......................................................................................1...............6501700
92370B............O-Ring, A604 Output Speed Sensor(Large)....................................................................................1...............6501701
44371A............O-Ring, A604 Filler Tube..................................................................................................................1...............6264902
92376A............Seal, A604 Solenoid Connector To External Wire Harness 1989-Up (Flat, Fits Over The
........................Connector Prongs)...........................................................................................................................1...............
S92376D.........Diaphragm, A604 Switch Seal (In Solenoid Pack) (9 Per Pack) Sonnax.........................................1...............
S92376DK.......Diaphragm Kit, A604 Switch Seal Kit (In Solenoid Pack) (3 Diaphragms,
........................3 Brass Contacts) Sonnax...............................................................................................................1...............
92378..............O-Ring, A604 Cooler By-Pass Valve................................................................................................1...............
92379..............O-Ring, A604 Filter...........................................................................................................................1...............4412844
92381..............O-Ring, A604 Transfer Shaft Bearing Retainer................................................................................1...............6501768
PART # TECHNICAL MANUALS QTY REFERENCE #
92400..............Technical Manual, A604 (ATSG)......................................................................................................1...............83-604TM

A92400............Rebuild Manual, A604 Rebuild Procedures (ATRA).........................................................................1...............
92400H............Technical Manual, A604 Handbook 1989-4/91 (Updates)................................................................1...............83-604TM-U1
92401..............Rebuild CD, A604 Rebuild Procedures (ATRA)...............................................................................1...............
92407A............Technical Manual & Video, A604......................................................................................................1...............
PART # ELECTRICAL COMPONENTS QTY REFERENCE #
92410..............Switch, A604 Neutral Safety (External) 1989-95..............................................................................1...............4707123

92410C............Switch, A604 Neutral Safety & PRNDL (Internal) 1995-9/98 (Round Pins)......................................1...............4659559-AC
92410CA..........Switch, A604 Neutral Safety & PRNDL (Internal) 10/98-Up (Flat Blades)........................................1...............4659676AB
82415A............Switch, A604 Pressure Transducer 2006-Up...................................................................................1...............
R92420............Solenoid Pack, A604 (Shift Control) 1989-98 (Has 6 Screws That Holds On The
........................Tin Solenoid Cover)..........................................................................................................................1...............4504570
92420A............Solenoid Pack, A604 (Shift Control) 1999-Up (Retro Fits) Has 7 Screws That Holds
........................ On The Tin Solenoid Cover.............................................................................................................1...............5015646AB
R92420A..........Solenoid Pack, A604 (Shift Control) 199-Up (Has 7 Screws That Hold On The
........................ Tin Solenoid Cover).........................................................................................................................1...............
92424..............Repair Kit, A604 Solenoid Pack 1989-98 (92328A Is The Gasket For 1999-Up For
........................This Kit)............................................................................................................................................1...............
92424A............Repair Kit, A604 Solenoid Pack 1999-Up........................................................................................1...............
92431C............Solenoid, A604 EPC 2006-Up..........................................................................................................1...............
92436..............Speed Sensor, A604 Output (.928”OD Threads).............................................................................1...............4800879
92438..............Speed Sensor, A604 Input (.855”OD Threads)................................................................................1...............4800878
92439..............Sensor, A604 Trans Range (PRNDL) (External) 1989-90................................................................1...............4439059
92439A............Sensor, A604 Trans Range (PRNDL) (External) 1991-96................................................................1...............4671019
92445BK..........Repair Kit, A604 Wire Harness (PRNDL / Neutral Switch)...............................................................1...............4638996
92445CK.........Repair Kit, A604 Wire Harness (Input / Output Speed Sensor Connector) (W/Heat Shrinks).........1...............4419478
92445DK.........Repair Kit, A604 Wire Harness (Solenoid Connector).....................................................................1...............4419479
PART # MISC. COMPONENTS QTY REFERENCE #
D92484............Screened Orifice, A604 In Overdrive / Reverse Piston....................................................................1...............4531903

S92494-2.........Shield, A604 Dipstick Tube (Sonnax) Fits Cases With Filler Tubes That Extend Into The
........................Case 1.25” Only...............................................................................................................................1...............
JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.14e
PART # HARD PARTS QTY REFERENCE #
92500..............Pump, A604 (25 Teeth Inner Gear)(3 Ring Stator) 1989..................................................................1...............

92500A............Pump, A604 (25 Teeth Inner Gear)(4 Ring Stator With Cast # 4377161 Or 4567666) 1990-99......1...............4567869AB
92500B............Pump, A604 (12 Teeth Inner Gear)(4 Ring Stator With Cast # 4659715) 2000-Up.........................1...............
92510..............Pump Body W/Gears, A604 (25 Teeth Inner Gear) (.708” Thick) 1989-Up (Can Use 92510A).......1...............
92510A............Pump Body W/Gears, A604 (12 Teeth Inner Gear) (.495” Thick) 2000-Up (Can Use 92510).........1...............
92520..............Stator, A604 (3 Ring) 1989...............................................................................................................1...............
92520A............Stator, A604/42RLE Pump Cover (4 Ring) 1990-Up (Cast # 4377161 or 4567666)........................1...............
92520B............Stator, A604/42RLE Pump Cover (4 Ring) 2000-Up (Cast # 4659715)...........................................1...............
PART # PUMP COMPONENTS QTY REFERENCE #
92530A............Pump Gears, A604 (25 Teeth Inner Gear) (.708” Thick) 1989-Up....................................................1...............
92530B............Pump Gears, A604 (12 Teeth Inner Gear) (.495” Thick) 2000-Up....................................................1...............
92540..............By-Pass Valve, A604 (In Case Under Pump)...................................................................................1...............4539880
S92540-6.........Plug, A604 By-Pass Valve (2 Per Kit) Sonnax.................................................................................1...............
CHRYSLER
92540A............By-Pass Valve, A604 (Splices Into Cooler Line)..............................................................................1...............5252836
PART # HARD PARTS (Continued) QTY REFERENCE #
92554..............Drum, A604 Input Clutch Retainer (W/Bevel) 1989..........................................................................1...............

92554A............Drum, A604 Input Clutch Retainer (W/Out Bevel) 1990-96..............................................................1...............4505623
92554AK..........Drum Kit, A604 Input Clutch Retainer (W/Out Bevel) 1990-96 (Contains: # 860,
........................ 876 & (2) # 142)..............................................................................................................................1...............5016198AA
92554B............Drum, A604 Input Clutch Retainer (Cast # 4446635) 1997-Up........................................................1...............4659935
92560..............Piston Kit, A604 Overdrive/Reverse Clutch (Contains Snap Ring & Spring) 1989..........................1...............
92560A............Piston Kit, A604 Overdrive/Reverse Clutch (Contains Snap Ring & Spring) 1990-Up.....................1...............
92564..............Piston Kit, A604 Underdrive Clutch 1989-Up...................................................................................1...............
92567..............Piston Kit, A604 Low/Reverse Clutch (Piston/Spring/Snap Ring) 1989-Up.....................................1...............
92568..............Piston Kit, A604 2-4 Clutch (Contains #630, 968, 978) 1989-03......................................................1...............4883078
92568A............Piston Kit, A604 2-4 Clutch (Contains #630A, 968D, 978) 2004-Up................................................1...............
92570..............Hub, A604 Overdrive & Reverse (1.140”OD Shaft) 1989-95...........................................................1...............
92570A............Hub, A604 Overdrive & Reverse (1.160”OD Shaft) 1996-Up...........................................................1...............4659993
92570K............Clutch Hub Kit, A604 Overdrive & Reverse (1.140”OD Shaft)(Contains: 2-4 Hub &
........................ Front Planet) 1989-95.....................................................................................................................1...............4762712AC
92571..............Hub, A604 Underdrive Clutch W/Solid Shaft....................................................................................1...............4431615
92574..............Hub, A604 Input Clutch (For 3 Ring Stator) 1989............................................................................1...............
92574A............Hub, A604 Input Clutch (For 4 Ring Stator) 1990-Up.......................................................................1...............
92578..............Hub & Sun Gear, A604 2nd-4th Clutch (1.140”OD Bushing) 1989-95.............................................1...............4431622
92578A............Hub & Sun Gear, A604 2nd-4th Clutch (1.160”ID Bushing) 1996-Up..............................................1...............4659618AB
92582..............Planet, A604 Front 1989-95.............................................................................................................1...............4567539
92582A............Planet, A604 Front (W/Heat Treated Splines) 1996-Up...................................................................1...............4567539AB
92583..............Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Sun Gear, Ring Gear)
........................1989-E91 Rear Planet Is 4 Gear And 1” From Step To End Of Shaft.............................................1...............
92583A............Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Overdrive Hub, Sun Gear,
........................Ring Gear) L1991-Up (Rear Planet is 4 Gear And 1 1/8” From Step To End Of Shaft)
........................(Can Use 92583B)...........................................................................................................................1...............
92583B............Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Overdrive Hub, Sun Gear,
........................Ring Gear) 1996-Up (Rear Planet is 5 Gear And 1 1/8” From Step To End Of Shaft)
........................(Can Use 92583A)...........................................................................................................................1...............
92584..............Planet, A604 Rear (4 Gear) 1989-E91 (1” From Step To End OF Shaft).........................................1...............47627004
92584K............Planet Assembly, A604 Rear (4 Gear) 1989-E91 (1” From Step To End Of Shaft)
........................ (Contains: Rear Cover,....................................................................................................................1...............4883348
........................Transfer Gears, Ring Gear & Miscellaneous)
92584A............Planet, A604 Rear (4 Gear) L1991-Up (1 1/8” From Step To End Of Shaft)....................................1...............4897329
92584B............Planet, A604 Rear (5 Gear) 1996-Up (1 1/8” From Step To End Of Shaft) Can Use 92584A..........1...............5014200AA
92594..............Ring Gear, A604 Rear Planet...........................................................................................................1...............4799794
92614..............Sun Gear, A604 Rear Planet............................................................................................................1...............4377080
92630..............Retainer, A604 2-4 Clutch Piston (.956” Thickc)(Steel) 1989-Up (With Locking Tabs At 6:00,
........................The Feed Hole Is At 6:00)................................................................................................................1...............
92630K............Retainer Kit, A604 2nd-4th Clutch Piston (Contains: Aluminum Piston # 92968, With Out...............
........................O-Rings # 92232 & 92233)..............................................................................................................1...............4883078
92630A............Retainer, A604 2-4 Clutch Piston (.912” Thick)(Steel) 2004-Up (With Locking Tab At 6:00,
........................The Feed Hole Is At 6:00)................................................................................................................1...............
92630AK..........Retainer Kit, A604 2nd-4th Clutch Piston (Contains: # 92630 & A Bonded Piston # 92968)...........1...............5102880AA
92670A............Shaft, A604 Input (22 Splines)(9 1/2” Long).....................................................................................1...............
92670B............Shaft, A604 Input (24 Splines)(9 1/2” Long).....................................................................................1...............
92698..............Baffle, A604 Pinion Bearing (2.760”OD) Early’s Are Long & Late’s Are Short, But They All
........................Retro-Fit...........................................................................................................................................1...............4471869
2.14f JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk
92698A............Baffle, A604 Differential Bearing (Under Axle Seal In Extension Housing) 2.210”OD.....................1...............4567494
92698B............Baffle, A604 Differential Bearing (Under Axle Seal In Differential Retainer) 2.605”OD....................1...............4659290
92710..............Gear, A604 Output (59 Teeth)..........................................................................................................1...............
92710A............Gear, A604 Output (55 Teeth)..........................................................................................................1...............
92710B............Gear, A604 Output (47 Teeth)..........................................................................................................1...............
92710C............Gear, A604 Output (53 Teeth)..........................................................................................................1...............
92710D............Gear, A604 Output (49 Teeth)..........................................................................................................1...............
92710E............Gear, A604 Output (46 Teeth)..........................................................................................................1...............
92710F............Gear, A604 Output (50 Teeth)..........................................................................................................1...............
92712..............Gear, A604 Transfer (54 Teeth)........................................................................................................1...............
92712A............Gear, A604 Transfer (58 Teeth)........................................................................................................1...............
92712B............Gear, A604 Transfer (50 Teeth)........................................................................................................1...............
92712C............Gear, A604 Transfer (46 Teeth)........................................................................................................1...............
92712D............Gear, A604 Transfer (49 Teeth)........................................................................................................1...............
92713..............Retainer, A604 Transfer Gear Cup Race (Steel Housing)................................................................1...............4412273
92716..............Differential Housing, A604 (W/22 Roller Bearings On Both Sides) Axle Does Not Use
........................A Snap Ring To Hold It To Differential..............................................................................................1...............
CHRYSLER
92716A............Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing
........................ On Ring Gear Side) Roll Pin Holds .665”OD Cross Pin In (Axle Uses A Snap Ring To Hold
........................ It To The Differential) Has An Open Housing, You Can See The Spider Gears..............................1...............
92716AA..........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing On
........................Ring Gear Side) Roll Pin Holds .733”OD Cross Pin In (Axle Uses A Snap Ring To Hold It To The
........................Differential) Has An Open Housing, You Can See The Spider Gears (Can Use 92716AAA)..........1...............
92716AAA.......Differential Housing, A604 (W/22 Roller Bearing On Housing Side)(W/19 Roller Bearing On Ring
........................Gear Side)(2 Brackets Holds .733”OD Cross Pin In)(Axle USes A Snap Ring To Hold It To The
........................Differential) (Has A Closed Housing, You Cannot See The Spider Gears)(Can Use 92716AA)......1...............
92716AB..........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing
........................ On Ring Gear Side) 2 Brackets Hold .665”OD Cross Pin In (Axle Uses A Snap Ring To Hold
........................ It To The Differential).......................................................................................................................1...............
92716AC.........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing
........................ On Ring Gear Side) Roll Pin Holds .665”OD Cross Pin In (Axle Does Not Use A Snap Ring
........................To Hold It To The Differential)...........................................................................................................1...............
92716AD.........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/20 Roller Bearing
........................On Ring Gear Side) (Roll Pin Holds Cross Pin In) (Axle Uses A Snap Ring To Hold It To The
........................Differential).......................................................................................................................................1...............
92716AE..........Differential Housing, A604 (W/22 Roller Bearing On Both Sides) (Axle Uses A Snap Ring
........................To Hold It To The Differential)...........................................................................................................1...............
92716B............Differential Housing, A604 All Wheel Drive (W/25 Roller Bearing On Housing Side)
........................(W/22 Roller Bearing On Ring Gear Side) Axle Uses A Snap Ring To Hold It To The Differential...1...............
92716BA..........Differential Housing, A604 All Wheel Drive (W/25 Roller Bearing On Housing Side)
........................ (W/19 Roller Bearing On Ring Gear Side) ....................................................................................1...............
32717BK..........Gear Kit, A604 (12 Bolt) Side & Spider Gears W/Washers & Pins).................................................1...............
92717A-11.......Retainer, A604 Differential Side Gear Cross Pin (Superior) (For .661”OD Pin) Holds
........................ Cross Pin In Housing......................................................................................................................1...............
92717AK-11.....Pin & Retainers, A604 Differential Side Gear (For .661”OD Pin) Contains: 2 Retainers &
........................1 Cross Pin.......................................................................................................................................1...............
92717B-11.......Retainer, A604 Differential Side Gear Cross Pin (Superior) (For .735”OD Pin) Holds
........................Cross Pin In Housing.......................................................................................................................1...............
92717BK-11.....Pin & Retainers, A604 Differential Side Gear (For .735”OD Pin) Contains: 2 Retainers &
........................1 Cross Pin.......................................................................................................................................1...............
92717C-11.......Retaining Pin, A604 Holds Differential Side Gear Cross Pin In Housing.........................................1...............
92717D-11.......Retainer, A604 Differential Side Gear Cross Pin 2000-Up (Holds Cross Pin In Housing)...............1...............
92720A............Ring Gear, A604 Differential (59 Teeth)............................................................................................1...............
92720B............Ring Gear, A604 Differential (60 Teeth)............................................................................................1...............
92720BA..........Ring Gear, A604 Differential (63 Teeth)............................................................................................1...............
92720C............Ring Gear, A604 Differential (56 Teeth)............................................................................................1...............
92725..............Retainer, A604 Differential 2WD (Cast Iron) (6 Bolt) (2.477” Tall)....................................................1...............4659736
92725B............Retainer, A604 Differential All Wheel Drive (Cast Iron) (6 Bolt) (2.676” Tall)....................................1...............
92725C............Retainer, A604 Differential All Wheel Drive (Steel) (6 Bolt)..............................................................1...............
92727A............Retainer, A604 Drive Transfer Gear Nut 1995-Up (Keeps Nut From Backing Off)
........................(This Goes With 92727B).................................................................................................................2...............
92727B............Plate, A604 Drive Transfer Gear Nut Retainer 1995-Up (this Goes With 92727A)..........................2...............
92730A............Pinion, A604 Transfer Shaft (17 Teeth)............................................................................................1...............4531978
92730B............Pinion, A604 Transfer Shaft (16 Teeth)(No Groove)(2.410”OD)......................................................1...............4531976
92730BA..........Pinion, A604 Transfer Shaft (16 Teeth)(3 Groove)(2.270”OD).........................................................1...............
92730C............Pinion, A604 Transfer Shaft (15 Teeth)............................................................................................1...............
92740..............Valve Body, A604 (#33 On Plate) 1989-90.......................................................................................1...............
92740A............Valve Body, A604 (#46 On Plate) 1991-92.......................................................................................1...............
92740B............Valve Body, A604 (#66 On Plate) 1993-94.......................................................................................1...............
92740BA..........Valve Body, A604 (#66 On Plate) 1993-94 (No PRNDL Switch)......................................................1...............
JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.14g
92740C............Valve Body, A604 (Uses PRNDL Switch)(With 9 Round Pin Connector)(PRNDL Switch
........................Is The Black Switch On Valve Body)(Has No Coil Spring Under Case Connector).........................1...............
92740CA..........Valve Body, A604 (Uses A PRNDL Switch)(With 9 Flat Blade Connector)(PRNDL Switch
........................Is The Black Switch On Valve Body)(Has No Coil Spring Under Case Connector).........................1...............
92740D............Valve Body, A604 (With Governor Pressure Solenoid)(With 2 Case Connectors) 2006-Up............1...............
PART # VALVE BODY COMPONENTS QTY REFERENCE #
A12741A-5......Check Ball, Chrysler (All) (11/32”OD) (Torlon)............................................................................... AR..............

S92741C-6......Plugs, A604 Switch Valve.................................................................................................................1...............
S92741CA-6....Plugs, A604 Switch Valve (Oversized) (Use T-92835-RM) (Contains: 2 Oversized
........................Replacement Plugs & 1 End Plug)...................................................................................................1...............
T-92835-RM....Reamer, A604 For Oversized Plugs # S92741CA-6 (Sonnax).........................................................1...............
S92741CS-1....Valve, A604 Solenoid Switch (Oversize) (Sonnax) Must Use T-F-92835-TL Reamer)....................1...............
T-F-92835-TL...Reamer, For S92741CS-1................................................................................................................1...............
CHRYSLER
S92741P-2......Sleeve, A604 Pressure Regulator (Sonnax)....................................................................................1...............92835-07

S92741PK.......Valve Kit, A604 Converter Regulator (2 Valves)(Sonnax)................................................................1...............92835-01K
S92741PCK.....Sure Cure Kit, A604 (Sonnax)..........................................................................................................1...............
92741T-2.........Bushing, A604 Boost Valve (Transgo)..............................................................................................1...............604-BSH
92758..............Cover, A604 Differential...................................................................................................................1...............4659520

92759..............Rear Cover, A604 Transfer Gear (1 Dimple) 1989-E91...................................................................1...............
92759A............Rear Cover, A604 Transfer Gear (2 Dimples) L1991-Up.................................................................1...............4659636
92760B............Case, A604 3.3/3.8 Liter (W/Out By-Pass Valve Under Pump) 1989-90.........................................1...............
92760C............Case, A604 3.3/3.8 Liter (W/By-Pass Valve Under Pump) 1991-94................................................1...............
92760CC.........Case, A604 3.3/3.8 Liter (No Black Switch On Valve Body) 1995...................................................1...............
92760CCC.......Case, A604 3.3/3.8 Liter (No Black Switch On Valve Body) 1995-96 (Early Case
........................Converted To Late)...........................................................................................................................1...............
92760CD.........Case, A604 3.3/3.8 Liter (1.350”ID Case Connector Hole) 1996-98 (W/Black Switch
........................ On Valve Body)...............................................................................................................................1...............
92760CDC.......Case, A604 3.3/3.8 Liter (1.350”ID Case Connector Hole) 1996-98 (W/Black Switch
........................On Valve Body) (Early Case Converted To Late).............................................................................1...............
92760CE.........Case, A604 3.3/3.8 Liter (1.420”ID Case Connector Hole) 1999-Up (W/Black Switch
........................On Valve Body)................................................................................................................................1...............4883524AA
92760CEC.......Case, A604 3.3/3.8 Liter (1.420”ID Case Connector Hole) 1999-Up (W/Black Switch
........................On Valve Body)................................................................................................................................1...............
........................(Early Case Converted To Late)
92760CF..........Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (W/Black Switch On
........................Valve Body) Has No Mounting Holes At Rear Left Of Case On The Pan Rail)(Bell Has 13 Total
........................Bolt Holes)(Can Use 92760CG).......................................................................................................1...............
92760CFC.......Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (With Black Switch On
........................Valve Body) An Early Case Converted To Late................................................................................1...............
92760CG.........Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (With Black Switch On
........................Valve Body) Has 2 Mounting Holes At Rear Left Of Case On The Pan Rail)(Bell Has 13 Total
........................Bolt Holes)(Cast # 966)....................................................................................................................1...............
92760CH.........Case, A604 (2.7L/3.3L/3.5L/3.8L) (1.420”ID Case Connector Hole) 2006-Up (Has A 1.130”ID
........................EPC Solenoid Connector Hole) (Has 2 Internal Solenoids) (Has 2 Mounting Holes At Rear Left Of
........................Case On The Pan Rail)....................................................................................................................1...............
92760D............Case, A604 (2.5/3.0 Liter) (W/Out By-Pass Valve Under Pump) 1991-94.......................................1...............
92760E............Case, A604 (2.5/3.0 Liter) (W/By-Pass Valve Under Pump) 1991-94..............................................1...............
92760EA..........Case, A604 (2.5/3.0 Liter) (No Black Switch On Valve Body) 1995-96............................................1...............
92760EB..........Case, A604 (2.5/3.0 Liter) (1.350”ID Case Connector Hole) 1995-98 (W/Black Switch
........................On Valve Body)................................................................................................................................1...............
92760EC.........Case, A604 (2.5/3.0 Liter) (1.420”ID Case Connector Hole) 1998-05 (W/Black Switch
........................On Valve Body)(Can Use 92760EB With The Grommet For The Small Connector)(Grommet
........................Comes In Kit)...................................................................................................................................1...............
92760HA..........Case, A604 (2.0/2.4 Liter) (1.350”ID Case Connector Hole) 1995-98 (W/Black Switch
........................On Valve Body)................................................................................................................................1...............
92760HB.........Case, A604 (2.0/2.4 Liter) (No Black Switch On Valve Body) 1995-96............................................1...............
92760HC.........Case, A604 (2.0/2.4 Liter) (1.420”ID Case Connector Hole) 1999-05 (W/Black Switch On Valve
........................Body)(Can Use 92760HA With The Grommet For The Small Connector)(Grommets Come In
........................Kits)..................................................................................................................................................1...............
92760HD.........Case, A604 2.0L/2.4L (6 1/8” Top Bolts)(1.420”ID Case Connector Hole)(1.130”ID EPC Solenoid
........................Connector Hole)(Starter At 2:00)(Flat Top) 2006-Up........................................................................1...............
92760J.............Case, A604 2.4L (5 1/4” Top Bolts)(1.420”ID Case Connector Hole)(1.130”ID EPC Solenoid
........................Connector Hole)(Starter At 2:00)(Round Top) 2006-Up...................................................................1...............
2.14h JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk
PART # CASE COMPONENTS QTY REFERENCE #
S92494-2.........Shield, A604 Dipstick Tube (Sonnax) Fits Cases With Filler Tubes That Extend Into The
........................ Case 1.25” Only..............................................................................................................................1...............
92540..............By-Pass Valve, A604 (In Case Under Pump)...................................................................................1...............4539880
S92540-6.........Plug, A604 By-Pass Valve (2 Per Kit) Sonnax.................................................................................1...............
92540A............By-Pass Valve, A604 (Splices Into Cooler Line)..............................................................................1...............5252836
92761CD.........Case Kit, A604 (Converts 1991-94 3.3 & 3.8 Liter To 1996-98) Case Must Be Machined
........................For The Tapered Case Connector Sleeve. (Contains: Bracket, Connector Sleeve,
........................ 2 Neutral Plugs & Bolts)..................................................................................................................1...............
92761CE.........Case Kit, A604 (Converts 1991-94 3.3 & 3.8 Liter To 1999-Up) Case Must Be Machined
........................For The Tapered Case Connector Sleeve. (Contains: Bracket, Connector Sleeve,
........................ 2 Neutral Plugs & Bolts)..................................................................................................................1...............
92765..............Pan, A604 Bottom (Fits Case With 1 Valve Body Connector) 1989-05............................................1...............4431997
CHRYSLER
92765D............Pan, A604 Bottom (Fits Case With 2 Valve Body Connectors) 2006-Up.........................................1...............
92770..............Extension Housing, A604 (W/Speed-O Hole) 1989-92....................................................................1...............
92770A............Extension Housing, A604 (No Speed-O Hole) 1993-Up..................................................................1...............
92770B............Extension Housing, A604 (1 3/4” Overall Height) 4 Bolt (Cast # 4567511)......................................1...............4567413
92770C............Adapter Housing, A604 AWD (Steel)(3 1/2” x 7 1/4”)(1.665” Thick)(With 8 Holes, 4 Holes Are
........................Threaded)(#273 Cup Race Presses Out Of This Housing)..............................................................1...............
92774BK..........Repair Kit, A604 Speed-O Housing (VSS) (3 Prong W/Connector) (Includes: Speed-O
........................ Housing, Connector W/8” Wires To Splice).....................................................................................1...............
92777K............Bolt Set, A604 Pump To Case (5 Pieces).........................................................................................1...............
92778K............Bolt Set, A604 Pump Body To Stator (6 Pieces)..............................................................................1...............
92779K............Bolt Set, A604 Bottom Pan To Case (10mm)(14 Pieces).................................................................1...............
S36779A..........Pan Bolt, A604 (Metric)(Sonnax).................................................................................................... AR..............
92780K............Bolt Set, A604 Transfer Gear Cover To Case (10mm) (10 Pieces) (Can Use 92779K)...................1...............
92781K............Bolt Set, A604 Extension Housing To Case (13mm X 1 1/2” Long) (4 Pieces)................................1...............
92782K............Bolt Set A604 Valve Body To Case (10mm) (18 Pieces)..................................................................1...............
92785K............Bolt Set, A604 Differential Cover To Case (10mm) (12 Pieces) (Can Use 92779K)........................1...............
92786K............Bolt Set, A604 Differential To Ring Gear..........................................................................................1...............
62791..............Bolt, A604 MPLS Sensor To Valve Body..........................................................................................1...............
92792K............Bolt Set, A604 External Solenoid To Case (10mm) (3 Pieces)........................................................1...............
92793K............Bolt Set, A604 Differential Retainer To Case (13mm X 1 1/8” Long) (6 Pieces)..............................1...............
92795..............Bolt W/Washer, A604 Holds On Output Gear (1/4” Thick) 1989-E91...............................................1...............
92795A............Bolt W/Washer, A604 Holds On Output Gear (5/16” Thick) L1991-Up.............................................1...............6503548
92796..............Nut W/Washer, A604 Holds On Transfer Gear (Gray) 1989-E91.....................................................1...............6501711
92796A............Nut W/Washer, A604 Holds On Transfer Gear (Gold) L1991-Up.....................................................1...............6502611
92860..............Snap Ring, A604 Holds Underdrive Pressure Plate In (.068” Thick) 1989-E90...............................1...............4377189
92860-1...........Snap Ring, A604 Holds Underdrive Pressure Plate In (.060” Thick) L1990-92...............................1...............
92860A............Snap Ring, A604 Holds Underdrive Pressure Plate In (.076” Thick)(6 5/16”OD) L1990-Up............1...............4567602
92860B............Snap Ring, A604 Holds Underdrive Pressure Plate In (.090” Thick)(6 5/16”OD) 1997-Up..............1...............
92860K............Snap Ring Set, A604 (21 Pieces) 1989-96......................................................................................1...............MISCK301
92860KA..........Snap Ring Set, A604 (10 Piece) 1989-96 (Contains: # 860, 860A, 860B, 861, 863A, 876A, 885,
........................ 891, 877 & 875)...............................................................................................................................1...............
92860KB..........Snap Ring Set, A604 (8 Piece) 1997-Up (Contains: # 860B, 861, 863A, 875, 885, 891, 877
........................& 82876A)........................................................................................................................................1...............
92861..............Snap Ring, A604 Overdrive Pressure Plate (Bottom) (.061” Thick) Wavy (6 7/8”OD).....................1...............4505621
92862..............Snap Ring, A604 Holds Spring To Piston (.060” Thick) (5.325”OD).................................................1...............4412203
92863..............Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.068” Thick) (7”OD) 1989-Up........1...............4799858AA
92863A............Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.076” Thick) (7”OD) 1989-Up........1...............
92863B............Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.088” Thick) (7”OD) 1989-Up........1...............
92875..............Snap Ring, A604 Holds Input Clutch Retainer In (.095” Thick) 2.595”OD (W/2 Eyelets).................1...............
92876..............Snap Ring, A604 Under The Underdrive Pressure Plate 1989-E90................................................1...............4412307
92876A............Snap Ring, A604 Under The Underdrive Pressure Plate (.060” Thick) L1990-Up...........................1...............4659980
92877..............Snap Ring, A604 Holds Underdrive Retainer In (.077” Thick) 2.286”OD (W2 Eyelets)...................1...............6501715
92880..............Snap Ring, A604 Holds Input Shaft To Hub (.061” Thick) 1.030”OD (Wire Type)............................1...............6501702
92882..............Snap Ring, A604 Front Planet To Rear Ring Gear (.061” Thick) (4.720”OD)...................................2...............6035238
92883..............Snap Ring, A604 Holds 2nd-4th Clutch Retainer In (.061” Thick) (7”OD)........................................1...............4505591
92885..............Snap Ring, A604 Under Low/Reverse Clutch Pressure Plate (.038”Thick).....................................1...............4412395
92891..............Snap Ring, A604 Overdrive Pressure Plate (Top) (.069” Thick).......................................................1...............4531411
92892..............Snap Ring, A604 Holds Reverse Pressure Plate In (.061” Thick)....................................................1...............4377195
92892A............Snap Ring, A604 Holds Reverse Pressure Plate In (.071” Thick)....................................................1...............4412871
92892B............Snap Ring, A604 Holds Reverse Pressure Plate In (.081” Thick)....................................................1...............4412872
92892C............Snap Ring, A604 Holds Reverse Pressure Plate In (.090” Thick)....................................................1...............4412873
92893..............Snap Ring, A604 Holds Low/Reverse Piston In...............................................................................1...............6501853
92899..............Snap Ring, A604 Transfer Shaft Retainer........................................................................................1...............6501936
JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.14i
92930..............Use 92950A......................................................................................................................................1...............
92932..............Use 92937........................................................................................................................................1...............
92935..............Accumulator Assembly, A604 Overdrive & Underdrive (W/1 Spring) 1989-Up.............................. 1-2..............
92936..............Spring, A604 Overdrive Accumulator 1989-95 (Also Fits Underdrive Accumulator 1989-95)........ 1-2..............
92936A............Spring, A604 Overdrive Accumulator 1996-Up (Also Fits Underdrive Accumulator 1996-Up)....... 1-2..............4471880
92937..............Piston, A604 Overdrive/2-4 & Underdrive Accumulator (Aluminum) 1989-Up (Takes Two
........................72191AT Teflon Rings)................................................................................................................... 1-2..............4446620
S92937-1K......Sleeve Kit, A604 Overdrive/2-4/Low/Reverse/Underdrive Accumulator 1989-03 (Sonnax)
........................(Contains: Piston, Sleeve, 2 O-Rings, 2 Teflon Seals)(Restores OEM Shifts).................................1...............
92937A............Piston, A604 Overdrive/2-4/Low/Reverse & Underdrive Accumulator (Bonded) 2004-Up ............ 1-3
92937K............Piston Kit, A604 Overdrive Accumulator With Rings 1989-Up (Also Fits A604 2-4
........................Accumulator & Underdrive Accumulator)....................................................................................... 1-3..............
S92937K..........Sleeve Kit, A604 Overdrive/2-4/Low/Reverse/Underdrive Accumulator 1989-03 (Sonnax)
........................(Contains: piston, Sleeve, 2 Springs, 2 O-Rings, 2 Teflon Seals)(Provides Shorter Than
........................OEM Shifts)......................................................................................................................................1...............
CHRYSLER
92937HDK.......Piston Kit, A604 Overdrive Accumulator (Aluminum) With Rubber O-Rings (Southeast) (Also
........................Fits A604 2-4 & Underdrive Accumulator).................................................................................... 1-3..............
92947..............Piston, A604 Low/Reverse Accumulator (Aluminum) 1989-Up........................................................1...............
92949..............Retainer, A604 Low/Reverse Accumulator (Aluminum) 1989-03.....................................................1...............4431617
92950..............Accumulator Assembly, A604 Underdrive (W/1 Spring) (Use 92935)..............................................1...............
92950A............Accumulator Assembly, A604 Overdrive & Underdrive (W/2 Springs).............................................1...............
92951..............Spring, A604 Overdrive Accumulator (Outer) (Fits 2 Spring Type)..................................................1...............4471880
92951A............Spring, A604 Overdrive Accumulator (1 Spring Type) (Use 92936).................................................1...............
92951B............Spring, A604 Overdrive Accumulator (Inner) (2 Spring Type)..........................................................1...............
92952..............Piston, A604 Overdrive Accumulator (Use 92937)...........................................................................1...............4446620
92957..............Retainer, A604 Low/Reverse Clutch Piston (Tin) 1989-03 (2nd Design, The 3 Holes In A Row
........................Are All The Same Size, Replaces 1st Design).................................................................................1...............4431648
92957A............Retainer, A604 Low/Reverse Clutch Piston (Tin) 2004-Up (3rd Design, The 3 Holes In A Row
........................Has A Larger Middle Hole)(Retro Fits All Previous Designs)...........................................................1...............4800255AA
92960..............Piston, A604 Underdrive Clutch (W/Molded Rubber).......................................................................1...............4431612
92960CK.........Piston Kit, A604 (40TE) (Contains: # 960, 967C, 968C) 2004-Up...................................................1...............
92960DK.........Piston Kit, A604 (41TE) (Contains: # 960, 967D, 968D) 2004-Up...................................................1...............
92961..............Piston, A604 Overdrive & Reverse Clutch (8 Lug Overdrive Pressure Plate)..................................1...............5013476
92961A............Piston, A604 Overdrive & Reverse Clutch (4 Lug Overdrive Pressure Plate)..................................1...............5013476AA
92961AK..........Piston Kit, A604 Overdrive & Reverse W/Input Clutch Hub 1990-Up (Includes: Piston,
........................Input Clutch Hub And 2 O-Rings).....................................................................................................1...............
92967..............Piston, A604 (40TE/41TE) Low/Reverse Clutch (Aluminum) (1.055” Thick)....................................1...............4431672
92967C............Piston, A604 (40TE) Low/Reverse Clutch (Bonded)(1.185” Thick) 2004-Up...................................1...............
92967D............Piston, A604 (41TE) Low/Reverse Clutch (Bonded)(1.040” Thick) 2004-Up (Cast # 4800256AA)
........................(When Out Use 262967A)................................................................................................................1...............
262967A..........Piston, A604 (40TE) Low/Reverse Clutch (Bonded)(1.054” Thick) (Cast # 4800256AA) 2004-Up.1...............
92968..............Piston, A604 (40TE/41TE) 2-4 Clutch (Aluminum) (.668” Thick) 1989-2003...................................1...............4883078
92968C............Piston, A604 (40TE) 2-4 Clutch (Bonded)(.855” Thick) 2004-Up.....................................................1...............
92968D............Piston, A604 (41TE) 2-4 Clutch (Bonded)(.665” Thick) 2004-Up.....................................................1...............
92970..............Spring, A604 Underdrive Clutch Return (3.002”OD) (2.250” Tall)....................................................1...............4377177
92971..............Spring, A604 Overdrive & Reverse Clutch Return (.063” Thick) (4.992”OD) (8 Fingers).................1...............4412202
92977..............Spring, A604 Low/Reverse Clutch Return (.072” Thick) (5.390”OD) (8 Fingers).............................1...............4412261
92978..............Spring, A604 2nd-4th Clutch Return (.063” Thick) (6 1/2”OD) (8 Fingers).......................................1...............4412248
92980..............Housing, A604 Underdrive Piston (.555” Thick) 1989-Up................................................................1...............4431610
92980A............Housing, A604 (40TE) Underdrive Piston (.700” Thick) 2004-Up....................................................1...............
92994..............Park Rod Actuator, A604 (.413” Wide Roller)...................................................................................1...............4431634
92995..............Park Pawl, A604 W/Pin & Spring (.340”OD Pin)..............................................................................1...............4883505AA
92996..............Cooler Line Fitting, A604..................................................................................................................1...............
2.14j JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk

40TE/41TE (A604) : FWD 4 Speed

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40TE/41TE (A604) : FWD 4 Speed

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40TE/41TE (A604) FWD 4 Speed

2-4 Clutch Low / Reverse

O.Dr. / Rev Piston Input Clutch Retainer

052 583 251 252

92000..............Paper & Rubber Kit, A604 1989-Up ................................................................................................1...............

PART # OVERHAUL KITS QTY REFERENCE #

PART # MASTER L/STEEL KIT QTY REFERENCE #

PART # MASTER W/STEEL KIT QTY REFERENCE #

PART # FILTER QTY REFERENCE #

92010..............Filter, A604 1989-Up........................................................................................................................1...............4864505

PART # FILTER KIT QTY REFERENCE #

92011...............Filter Kit, A604 1989-Up ..................................................................................................................1...............

PART # MISC. FILTERS QTY REFERENCE #

92015..............Screen, A604 Low/Reverse Piston Feed (Orifice) Black..................................................................1...............3878313

PART # BUSHINGS QTY REFERENCE #

92030..............Bushing Kit, A604 1989-95...............................................................................................................1...............

PART # METAL CLAD SEALS QTY REFERENCE #

12070..............Seal, A604 Front (Without Flange)(.363” Thick)...............................................................................1...............4269057

92100..............Friction, A604 Overdrive Clutch (.086”) 1st Design 1989.................................................................3...............4377137

PART # STEEL CLUTCH QTY REFERENCE #

92120..............Steel, A604 Overdrive / Underdrive / Reverse Clutch (.068”)........................................................ 5-7..............4659053

PART # CLUTCH PRESSURE PLATES QTY REFERENCE #

92140..............Pressure Plate, A604 Overdrive Clutch (8 Lug) 1989-E90...............................................................1...............4377191

PART # VALVE BODY KITS QTY REFERENCE #

T92167............Shift Kit, A604 1989-Up (Transgo)...................................................................................................1...............SK® 604

PART # OIL SEALING RINGS QTY REFERENCE #

92175..............Ring Kit, A604 1989-Up (With Selectives) (6 Pieces Total)..............................................................1...............

PART # WASHERS & BEARINGS QTY REFERENCE #

92200..............Washer Kit, A604 1989-Up...............................................................................................................1...............

92213..............Race, A604 Overdrive Hub To 2-4 Hub (.039”) (3 Slot)....................................................................1...............4431662

........................ & D92221 (3 Tab) )..........................................................................................................................1...............5018923AA

PART # GASKETS & RUBBER COMPONENTS QTY REFERENCE #

92300..............Gasket, A604 Bottom Pan................................................................................................................1...............4431997

PART # TECHNICAL MANUALS QTY REFERENCE #

92400..............Technical Manual, A604 (ATSG)......................................................................................................1...............83-604TM

PART # ELECTRICAL COMPONENTS QTY REFERENCE #

92410..............Switch, A604 Neutral Safety (External) 1989-95..............................................................................1...............4707123

PART # MISC. COMPONENTS QTY REFERENCE #

D92484............Screened Orifice, A604 In Overdrive / Reverse Piston....................................................................1...............4531903

92500..............Pump, A604 (25 Teeth Inner Gear)(3 Ring Stator) 1989..................................................................1...............

PART # PUMP COMPONENTS QTY REFERENCE #

92540A............By-Pass Valve, A604 (Splices Into Cooler Line)..............................................................................1...............5252836

PART # HARD PARTS (Continued) QTY REFERENCE #

92554..............Drum, A604 Input Clutch Retainer (W/Bevel) 1989..........................................................................1...............

PART # VALVE BODY COMPONENTS QTY REFERENCE #

A12741A-5......Check Ball, Chrysler (All) (11/32”OD) (Torlon)............................................................................... AR..............

S92741P-2......Sleeve, A604 Pressure Regulator (Sonnax)....................................................................................1...............92835-07

PART # HARD PARTS (Continued) QTY REFERENCE #

92758..............Cover, A604 Differential...................................................................................................................1...............4659520

PART # HARD PARTS (Continued) QTY REFERENCE #

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