oT WORK INSTRUCTION OPEL crac 5 ad MAINTENANCE DEPARTMENT INSTRUCTION TITLE: Rain Water Removal From Manitowoc Crane Gear Oil Sump Hazard rating : HIGHEST LOWEST ~~ LEVEL LEVEL 2 LEVEL 3 LEVEL 4 PREPARED BY: Hamza Nouman APPROVED BY: Khurram Bin Atta CHANGE RECORD: Sf Rem ate | Pose | Chaprer Section No. Deseription of change No. | No. No. | Ne. 1 | 00 [06-06-18 [ALL | ALL New Document Approved 2 3 a 5 6 7 8 9 10 ROUTE | Prepared By REVIEWED BY ‘APPROVED BY REFERENCE Name ‘Abdul Hafeez ‘Arain HAMZA NOUMAN KHURRAM BIN ATTA ees Bap Enay Workshb [Pestadsion. [Sesto —— [ween Date HP Le| sHou E- ayDOCUMENT CODE carnnisoe [REV REV. DATE | 06-06-2018 PAGE | 2of4 TABLE OF CONTENTS: TITLE: Rain Water Removal From Manitowoc Crane Gear Oil Sump 10 3 20 3 3.0 Safety Precautions / Hazards Identified. 3 40 Abbreviations / Terms & Definitions. 3 5.0 Responsibility / Role Statement. 3 60 3 7.0 Related Documents/ References 3 80 4 9.0 Distribution List. . 4 ROUTE REVIEWED BY ‘APPROVED BY REFERENCE re HAMZA NOUMAN KHURRAM BIN ATTA ore Date oFod] id : (3 Desig Sign. wordsobr gave on Garage EnginoorDOCUMENT CODE] GARWrIms-oo9 | Rev. # | 00 [REV. DATE [06-06-2018] PAGE | Jota | 1.0 PURPOSE: 14 Purpose of this document is to provide general & safety guidelines for Rain Water Removal from Manitowoc Crane Gear Oil Sump. 2.0 SCOPE: at This document applies to the Manitowoc 4100 W Crane being used in PFL site. 3.0 SAFETY PRECAUTIONS: 34 PPE's required: Steel-toe boots, Safety Goggles, Gloves. 3.2 Donot use adjustable wrenches as they may damage the bolts & may slip causing an aan 4.0 ABBREVIATIONS AND DEFINITION: 44 FLT: Fork Lift Truck 42 PFL: Pakarab Fertilizers Limited 43 MC: Manitowoc Crane 44 PTW: Permit to Work 5.0 RESPONSIBILITY: 5.1 Concerned technician is responsible to carry out the job as per given guic 6.0 PROCEDURE: 6.1 Arrange (tool kit, Drain Hose, Empty Tray). 62 Get Cold Work Permit from Concerned Area as per procedure. 6.3 _ Install drain hose at gear oil pump & place empty tray underneath. 6.4 Then communicate Crane Operator to Start Crane. 65 Remove Purging Plug from Gear Oil pump. 66 Accelerate Engine Upto Half Throttle. 67 As soon engine is started & reached at Half Throttle then Oil will flow through Drain Hose to empty Tray. 6.8 Allowto drain until water ingress completely end & pure oil start coming. 6.9 Switch Off Engine. 6.10 _ Install Purging Plug & remove Drain Hose & Tray dispose of properly, 6.11 Check Gear Oil level & Maintain. 6.12 Perform complete House Keeping of the area and remove any spill leaving no taces of oil or contaminated water on/ under the MC. 6.13 Close the work pemmit as per procedure. ROUTE Prepared By REVIEWED BY. ‘APPROVED BY REFERENCE Name] AbaulHatee= | ezawouman | KnunRAMeINATTA | Geers = wee Ty A Toe] DesigiSign. aes th ims" 7H eaten odDOCUMENT CODE | GAR-W-IMS.009 | REV.# | 00 [REV. DATE | 06-06-2010] PAGE sofa 7.0 @NOneoNaD RELATED DOCUMENTS / REFERENCES: 74 NIL RECORDS: 8.1 RelevantWork Permit Copy (for one Month) DISTRIBUTION LIST: Original: IMS Office Copy # 1: UM Workshop/Garage Copy # 2: UM Plant Urea Copy #3: UM Plant Ammonia Copy #4: UM Plant NP Copy # 5: Workshop/Garage Engineer Copy #6: Concerned Technician Copy #7: UM HNO3 9. Copy #8:SH CAN 10. Copy #9: UM Maint (East) 11. Copy #10: UM Maint (West) 12. Copy #11: UM Machinery ROUTE Prepared By REVIEWED BY APPROVED BY REF Name “Abdul Hate: ERENCE ‘Arain HAMZA NOUMAN KHURRAM BIN ATTA OMs:7.5 HSE:7.5 = CAPE We ; Desig /Sign. | Se Sub per Workshdp ls = te aoe ys Garage Engineer teri 7\o\l!