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Chemical Engineering and Processing 82 (2014) 65–70

Contents lists available at ScienceDirect

Chemical Engineering and Processing:


Process Intensification
journal homepage: www.elsevier.com/locate/cep

Convective-intermittent drying of cherries preceded by ultrasonic


assisted osmotic dehydration
S.J. Kowalski ∗ , J. Szadzińska
Poznań University of Technology, Institute of Technology and Chemical Engineering, Department of Process Engineering, Poznań, Poland

a r t i c l e i n f o a b s t r a c t

Article history: This paper presents the results of experimental studies on convective drying of cherries (Prunus cera-
Received 2 May 2014 sus L.) in stationary and intermittent conditions, previously pretreated with ultrasonic assisted osmotic
Accepted 31 May 2014 dehydration. The effect of a stepwise changing air temperature and osmotic pretreatment on drying
Available online 6 June 2014
kinetics and the biomaterial quality were investigated. The main aim of the studies was to find the possi-
bly best drying conditions, by which the drying time was shortened and the product quality degradation
Keywords:
was minimized. Except drying kinetics and total color and water activity changes, the effect of osmotic
Intermittent drying
pretreatment expressed by such parameters as the Solid Gain and the Water Loss were examined. It
Cherries
Ultrasounds
was proved that intermittent drying of cherries preceded by ultrasonic assisted osmotic dehydration
Color contributes to shorter drying time, better color preservation and smaller water activity.
Water activity © 2014 Elsevier B.V. All rights reserved.

1. Introduction drying, that is, the time of drying and also the quality of dried
products. A time-varying drying conditions improve the heat and
Convective drying is one of the oldest methods of food preser- mass transfer, reduce the time required to achieve a desired mois-
vation, often realized in natural conditions as, for example, solar ture content, and thereby minimize the energy consumption [4–6].
drying. The hot air drying reveals several advantages that entail Several works [7–9] reported that intermittent drying prevents
its wide use in industry, and in food industry especially, as it overheating, which gives much higher retention of nutrition than
is relatively cheap and easy operated drying technology. On the drying under constant mode, provided the proper cyclic variation
other hand the hot air drying is considered as a highly destructive in drying agent parameters is selected.
method, particularly for thermally sensitive materials like bioma- The quality of dried bioproduct is possible to preserve not
terials. Therefore, in this kind of drying mode important is proper only through a suitable arrangement of drying conditions but also
selection of the drying conditions and a suitable choice of drying through a product pretreatment before drying as, for example,
agent parameters (temperature, humidity, velocity), as well as a osmotic dehydration. Osmotic dehydration (OD) enables moisture
rational heat dosage. All these factors affect essentially the final removal from fruits and vegetables up to 50%. It relies on water
quality of bioproducts like fruits and vegetables. Strong shrinkage diffusion from food product immersed in a hypertonic solution of
and damage due to drying induced stresses, as well as the color and a higher osmotic pressure. Usually, an aqueous solution of salt or
flavor changes, and the reduction of nutritional value are the most sugar agent is used. The experiences of many researchers [10–13]
important issues related to the quality of dried bioproduct [1–3]. suggest that reduction of water content in foods due to osmotic
A method to minimize the negative effects of the hot air dry- dehydration has a significant influence on physical and chemi-
ing, is to carry out the process in intermittent conditions, that cal properties of the final product. It extends the bioproduct shelf
is, in stepwise changing drying air parameters. Such a method life and improves its storage capacity due to lowering the water
enables a controlled supply of energy affecting the efficiency of activity (aw ). The water activity is defined in terms of thermody-
namic quantities such as the chemical potential, and is related to
the osmotic pressure of an aqueous solution. The aw of a food or
solution is the ratio of the water vapor pressure over the food or
∗ Corresponding author at: Poznań University of Technology, Institute of Tech-
solution surface to the vapor pressure over the surface of pure
nology and Chemical Engineering, Department of Process Engineering, Pl. Marii
Skłodowskiej, Curie 2, 60-965 Poznań. Tel.: +48 61 6653622; fax: +48 61 6653649.
water at the same temperature. Since the food stability usually
E-mail addresses: Stefan.J.Kowalski@put.poznan.pl, s.j.kowalski@wp.pl decreases with an increase of water activity, a number of differ-
(S.J. Kowalski), Justyna.Szadzinska@doctorate.put.poznan.pl (J. Szadzińska). ent procedures (e.g., drying, osmotic dewatering, addition of salt,

http://dx.doi.org/10.1016/j.cep.2014.05.006
0255-2701/© 2014 Elsevier B.V. All rights reserved.
66 S.J. Kowalski, J. Szadzińska / Chemical Engineering and Processing 82 (2014) 65–70

etc.) have long been used to preserve foods. However, the level of Table 1
Programs of drying.
water activity obtained after osmotic dehydration does not ensure
the total microbiological stability of biomaterials. It was stated that Constant conditions Intermittent conditions
by value of aw above 0.6 some undesirable changes (deterioration) AD AD (5–30) and (10–40)
inside the bioproducts may occur. Therefore, in order to prolong ODAD ODAD (5–30)
the stability of bioproducts they should be subjected to further UDODAD UDODAD (5–30)
drying to make them fully safe from the microbiological changes
[14,15].
The benefit of osmo-convective drying of food is, first of all, to
maintain a natural color, flavor, aroma, and also to inhibit the oxida- this study was to examine the effect of combined ultrasonic assisted
tive reactions and enzymatic degradation reactions. Thus, apart osmosis with intermittent convective drying on drying kinetics and
from the color, the water activity is also a useful parameter for selected quality indicators like color and water activity.
defining the final quality of dried products. Degradation of the nat-
ural dyes in food processing leads to the formation of biologically
2. Materials and methods
less active forms and sensorial changes such as discoloration, but
also to the appearance of characteristic odor. But still, the measure
Frozen, pitted cherries (P. cerasus L.) with an initial water con-
of total color change (E) is one of the most frequently analyzed
tent of 85–87%, were defrosted before processing and dried to the
indicators of quality. The mentioned feature is very relevant as it
final moisture content of about 6%. The fruits were subjected to
makes the product acceptable for consumers [16,17].
air drying (single layer) at constant air temperature of 60 ◦ C and in
Due to the adverse effects of heat treatment, the combination
a stepwise changing air temperature (intermittent conditions), as
of novel and traditional technologies have become very popular in
well as to osmotic dewatering and then dried convectively in the
the food industry in past years. Recently, the use of ultrasounds in
same way (Table 1).
drying is of great interest because it does not influence the main
Experiments on hot air drying (AD) were carried out in the lab-
characteristics and quality of the products. Application of alterna-
oratory chamber dryer SML 42/250/M Zalmed (Poland) modified
tive techniques in drying of foods, such ultrasounds, accelerates
to drying in intermittent conditions [see 27]. Periodical changes
the moisture removal and improves nutritional aspect of bioprod-
of air temperature were realized by using the cooler EVS060BED
ucts by drying at lower temperatures than in conventional methods
ECO Refrigerazione (Italy) and the controller Moeller Easy 512-
[18]. The effect of ultrasound used to product pretreatment can
AC-RC (Germany). The air temperature (AT) and the air relative
also be consider as an alternative to blanching assisting the dry-
humidity in the chamber were measured with the temperature
ing process [19–21]. Nowacka et al. [22] have recently shown that
and humidity sensor DO9861T Delta OHM (Italy) of temperature
ultrasounds facilitate the water loss during drying of apples, result-
accuracy 0.1 ◦ C and humidity accuracy of 0.01%. The sample tem-
ing in reduction of the drying time by 31–40%. Osmotic dehydration
perature (ST) was measured through the thermocouple K, CENTER
is often used to remove water from biomaterials, but it is usu-
309 (Taiwan). Weight loss of the samples was recorded by the elec-
ally time-consuming. One of the possibilities to increase the rate
tronic balance WPS 2100/C Radwag (Poland) with accuracy 0.01 g.
of mass transfer during osmotic dehydration is the enhancement
The initial water content of cherry samples was determined with
of this process with ultrasounds. The ultrasonic assisted osmotic
the moisture analyzer XM120 Precisa (Switzerland). After drying
dehydration is mainly used to increase the effective water diffusiv-
the samples were weighed and assessed qualitatively. In order to
ity, however, as demonstrated by Fernandes et al. [23], the water
evidence the difference between several modes of drying, the qual-
diffusivity decreases with increasing the sugar concentration in the
ity of the dried cherries was judged on the basis of the color and
osmotic aqueous solution. Of course, one may generally expect an
water activity change. The color assessment was realized through
increase in drying time but this reflects in compensating increase
evaluation of the color difference (E), measured with the col-
in Water Loss (WL) and Solid Gain (SG) and enhancement of pro-
orimeter CR-400 Konica Minolta (Japan). The color of the cherry
ductquality, i.e. greater content of nutritive components, as well as
samples was indicated by CIELab color scale L*, a*, b*, where L* is
better flavor and color.
lightness, a* the color parameter (color space from red to green) and
Sour cherries (Prunus cerasus L.), called also tart cherries, are
b* represents color space from yellow to blue. E was calculated
currently grown in most of the countries with a mild and Mediter-
according to the following formula:
ranean climate. The top cherry producing countries in Europe are
Turkey and Poland. Sour cherries, intended for processing, are 
2 2 2
mainly used by the canning industry for canned fruit and jam E = (L∗ ) + (a∗ ) + (b∗ ) (1)
production, juices, concentrates, syrups, and production of food
colorants, they can also be processed as dried fruit. Sour cherries Water activity (aw ) was measured with the converter of tempera-
are very important culinary, and due to a lot of anthocyanins, they ture and humidity with the function of water activity measurement,
possess strong antioxidant and anti-inflammatory activities. They model 650/0628.0024 Testo (Germany), accuracy 0.001.
are a good source of dietary fiber, folic acid, potassium, vitamin A, Osmotic dehydration (OD) was carried out in 60% aqueous solu-
C, and also protect human organisms against unfavorable effects tion of glucose for 30 min at about 25 ± 2 ◦ C. Volumetric proportion
of the environment. Anthocyanins are one class of flavonoid com- of fruit and osmotic solution was 1:4. Ultrasound assisted osmotic
pounds, that are responsible for the pink, red, purple, or blue color of dehydration (UDOD) was performed in the ultrasonic bath IS-145
many fruits, e.g. grapes, plums, strawberries, raspberries, cherries, InterSonic (25 kHz, 700 W) with mechanical agitation under ambi-
and other types of berries. Sour cherries as high acidic and tart ent osmotic solution having temperature of 28 ± 1 ◦ C. Each time
flavor fruits through the combination of osmotic dehydration and the same concentration of glucose syrup and the proportion of
convective drying become similar to raisins and can be consumed fruit to osmotic solution, as well as the time of treatment were
as healthy and attractive snacks [24–26]. used. The fruits after osmotic dehydration were blotted with filter
Many papers concerning various drying methods of soft tissue paper, weighted, spread on the scale pan and dried in the convec-
fruits can be found, but there is not much literature on the use of tive chamber dryer. The effectiveness of osmosis was evaluated by
ultrasound assisted osmotic dehydration pretreatment before step- two parameters: Solid Gain (SG) and Water Loss (WL) [see 12]. The
wise (intermittent) air drying applied to sour cherries. The aim of experiments were carried out in duplicate.
S.J. Kowalski, J. Szadzińska / Chemical Engineering and Processing 82 (2014) 65–70 67

Fig. 1. The drying curves and the temperature profiles: (a) hot air drying at 60 ◦ C, (b) hot air drying at 60 ◦ C preceded by osmosis, (c) hot air drying at 60 ◦ C preceded by
ultrasound assisted osmosis (DC – drying curve, AT – air temperature, ST – sample temperature).

3. Results After OD and UDOD treatment the first period of drying was signif-
icantly reduced, so the cherries reached the wet bulb temperature
3.1. Drying in stationary conditions of about 40 ±2 ◦ C much faster. The values of characteristic osmotic
parameters as Solid Gain (SG) and Water Loss (WL) are given in
First, the hot air drying tests with defrosted cherries at stable air Table 2.
temperature of 60 ◦ C were carried out. At the beginning of the pro- There is a significant difference between the values of SG and WL
cess a relatively high drying rate was observed, so the dehydration obtained after pretreatment with and without ultrasound enhance-
occurred fairly rapidly. This definitely affected the moisture distri- ment. Ultrasonic enhancement of osmotic dehydration increased
bution and caused shrinkage, giving the dried material of rather the water loss from 18 [% wb] to 24 [% wb], i.e. 6 [% wb] on average,
bad quality (Fig. 3). The second series of the experiments was car- as well as the sugar gain by 3 [% wb]. Thus, drying with previous
ried out at the same stable air temperature but with preliminary UDOD clearly increases the efficiency of total dehydration. It means
osmotic dehydration of cherries in 60% glucose solution for 30 min. that, ultrasonic waves influence both the dewatering kinetics and
The third series of the drying tests was similar to the second one, the physical properties of cherries, especially the structure of tis-
but the osmotic dewatering was additionally assisted with power sues induced by the so called “sponge effect” [28]. Moreover, this
ultrasound. The dried fruits achieved each time the final moisture phenomenon accelerates diffusion of moisture from the dried bio-
content of about 6%, however, after 454, 438 and 400 min on aver- material to the surrounding hot air and reduces total drying time
age for above mentioned drying tests. Fig. 1 presents the drying by about 1 h, compared with hot air drying without OD.
kinetics of cherry samples dried in: (a) stationary conditions with-
out pretreatment (AD), (b) with osmotic dehydration (ODAD), and 3.2. Drying in intermittent conditions
(c) with ultrasound assisted osmotic dehydration (UDODAD).
Due to the high initial water content of 6.40 [kg kg−1 db] on In the second stage of the studies the drying tests in intermit-
average a rather long drying time was observed for drying under tent conditions were investigated. The purpose of intermittency
stationary conditions, however, a slightly different for cherries with is to equalize the moisture distribution in dried products during
osmotic pretreatment. In the drying test with stable air tempera- tempering periods (no heat supply) and thus to improve the effi-
ture a very short period of constant drying rate (CDRP) amounting ciency of drying, as well as the product quality. As the intermittent
to about 30 min can be noted on drying curves. Therefore, dry- drying is associated with the modification of drying conditions, it
ing of cherries proceeded mainly in the falling drying rate period was decided based on previous experiments [27] to apply a short-
(FDRP), as it follows from both the drying curve (DC) and the lived cooling cycles. A stepwise changing air temperature with two
sample temperature curve (ST). Application of osmotic dehydra-
tion caused the reduction of an initial water content to about
3.26 and 2.31 [kg kg−1 db], in cherry samples preceded by osmosis Table 2
and dewatering assisted with ultrasounds, respectively. Thus, the Osmotic dehydration parameters.
power ultrasound increases the water diffusion from the biomate-
Process conditions SG [kg kg−1 wb] WL [kg kg−1 wb]
rial immersed in an osmotic agent solution. As it follows from Fig. 1,
the sample temperature profiles of dried cherries with preliminary OD 10 ± 5.74 × 10−2 18 ± 7.77 × 10−2
UDOD 13 ± 5.75 × 10−2 24 ± 7.66 × 10−2
OD and UDOD were also changed with respect to that without OD.
68 S.J. Kowalski, J. Szadzińska / Chemical Engineering and Processing 82 (2014) 65–70

Fig. 2. The drying curves and the temperature profiles: (a) hot air drying with mode (5–30), (b) hot air drying with mode (5–30) preceded by osmosis, (c) hot air drying with
mode (5–30) preceded by ultrasound assisted osmosis (DC – drying curve, AT – air temperature, ST – sample temperature).

kind of modes were tested, namely 5 min heating and 30 min cool- purely convectively both in constant air temperature or stepwise
ing (5–30), and also 10 min heating and 40 min cooling (10–40). changing air temperature were characterized by significant shrink-
The air temperature during intermittent drying ranged between age, hardening and discoloration (darkening), so the cherries dried
52 and 68 ◦ C and between 44 and 66 ◦ C on average, for modes 5–30 in this way were of poor quality. Sensory assessment of osmot-
and 10–40 respectively. The aim of these studies was to examine the ically dehydrated cherries showed that those samples possessed
relation between pretreatment (OD and UDOD) and variable drying better texture, while maintaining the soft flesh and aroma. But, in
conditions. For cherry samples dried at changeable air tempera- the case of color, the quality of cherries dried in variable air tem-
ture the time of drying was 395 min for mode (5–30) and 423 min perature preceded by osmosis was much better. However, the most
for mode (10–40) on average. Because the second process lasted attractive appearance had the samples dried with stepwise chang-
longer, it was decided to perform further tests with shorter cool- ing air temperature and preceded by ultrasonic assisted osmosis.
ing cycles only. Fig. 2 shows the drying curves and the temperature These cherries had pleasant sweetish smell and preserved soft flesh
plots for drying in changeable conditions with and without osmotic much more than cherries pretreated only in sugar solution and
dehydration (AD (5–30), ODAD (5–30) and UDODAD (5–30)). dried intermittently.
In the case of osmotically dehydrated cherries the total drying The evaluation of cherries quality was based on the mea-
time amounted to 374 min, but for cherries pretreated with ultra- surement of color change (E) and water activity (aw ). Several
sounds it was only 330 min on average. As it follows from the graphs randomly chosen defrosted and dried cherry samples were
in Fig. 2, the supply of cooler air into the chamber as well as the grounded in a mill IKA–Werke GmbH & Co. KG (Germany) to obtain
osmotic dehydration affected the drying kinetics. Due to periodical a homogeneous pulp. The color of prepared in this way material
changes of air temperature it was managed to keep the samples was determined with the colorimeter. The anthocyanins being the
temperature at a safe level for a long time. The temperature curves natural dyes of cherries provide their red color. They are highly
of the samples are slightly different for the tests presented in Fig. 2. temperature sensitive, and the hue decreases rapidly with temper-
The biomaterials dehydrated by osmosis due to the sugar gain in ature increase or oxidizing reactions, as well as due to the activity
tissues were characterized by lower average temperature during of enzymes [29]. The results of color change between not processed
intermittent drying. The most efficient drying method for cherries cherries and those subjected to osmotic dehydration and convec-
seems to be the third one (Fig. 2c), where the drying time was short- tive drying are presented in Fig. 4.
ened by about 2 h, compared with that gained during air drying at Degradation of anthocyanins revealed as a color change, and in
constant temperature (AD). Therefore, the combination of UDOD particular in decrease of lightness L* and color parameter a*, was
and AD (5–30) significantly accelerated the moisture removal, and observed for all cherries after drying. The value of E obtained
what is important, giving at the same time a better quality of dried for the samples dried solely convectively was the highest of all
material (Fig. 3). other performed drying tests. It proves that a long-lasting hot
air drying in a high temperature causes a meaningful color alter-
3.3. Quality assessment ation. The results of E for the samples dried in intermittent
conditions are smaller than those dried at constant air temper-
Fig. 3 presents the photos of cherry samples dried convectively ature. Furthermore, the osmotic pretreatment resulted in better
in stationary and intermittent conditions with and without osmotic quality preservation after intermittent drying. However, the best
dehydration, assisted or not with ultrasounds. The samples dried quality cherries from the color point of view were obtained after
S.J. Kowalski, J. Szadzińska / Chemical Engineering and Processing 82 (2014) 65–70 69

Fig. 3. Appearance of cherry samples dried with different modes (please denote the three bottom figures: d, e, f instead e, f, g): (a) AD, (b) ODAD, (c) UDODAD, (d) AD (5–30),
(e) ODAD (5–30) and (f) UDODAD (5–30).

application of ultrasound assisted osmotic dehydration. It means,


that ultrasonic assisted osmotic dehydration combined with drying
in stepwise changing air temperature retains valuable antho-
cyanins and preserves attractive color by about 46%.
The second important indicator in the quality assessment
was the water activity, which affects many factors determining
the product stability, e.g. the development of microflora. Basi-
cally, a microbiologically safe biomaterial is characterized by the
water activity less than 0.6, however, this value does not exclude
enzymatic browning. The Maillard reactions appear unfortunately
mostly in the water activity ranged from 0.5 to 0.8. Nevertheless,
a reduction in aw value due to drying, minimizes the loss of food Fig. 5. Water activity data of cherry samples.

quality caused by microbial activity [14,30]. Water activity of cherry


samples was measured before and after drying (3 h from the end osmotic dewatering (UDODAD (5–30)), the dried cherries were
of the process). For this purpose a few cherries were grinded in a characterized by water activity of 0.440 ± 0.006.
mortar, then were placed in the converter chamber until the equi-
librium was reached. The measurements of aw changes are shown
in Fig. 5. 4. Conclusions
As it follows from the results showed in Fig. 5, the water activ-
ity values after drying for all drying tests was below 0.6. Therefore, The experiments presented in this article proved that the con-
many harmful biochemical reactions responsible for rot and mold vective drying tests of cherries preceded by osmotic dehydration in
growth slowed down. An average aw for all dried materials was sugar solution performed in constant conditions (ODAD) as well as
0.501 ± 0.006. However, the cherries preceded by osmotic dehy- with intermittent mode (ODAD (5–30)) assisted with ultrasounds
dration, and especially those with ultrasound assisted osmotic were characterized by shorter drying time. In the case of continu-
dehydration, were revealed a significant decrease in water activ- ous mode with application of ultrasound energy the overall drying
ity, i.e. by about 18% with respect to purely convective drying. In time was shortened by about 40 min, i.e. from 438 min (ODAD) to
the case of the intermittent drying test with ultrasound assisted 400 min (UDODAD) on average (Fig. 1b and c). Similarly, in the case
of cherries dried at a stepwise changing air temperature (5 min
on–30 min off) the total drying time was shortened due to ultra-
sounds from 374 min to 330 min on average, for the tests carried
out without (ODAD (5–30)) and with ultrasound assisted osmotic
dehydration (UDODAD (5–30)) respectively (Fig. 2b and c). As it
follows from the presented data, application of ultrasonic assisted
osmosis enabled to shorten the drying time by about 40 min, both
in stable and in intermittent conditions. However, the combination
of osmotic pretreatment with ultrasounds and convective inter-
mittent drying shortened the drying time more than an hour (i.e.
about 70 min), compared to continuous air drying preceded by
assisted UD osmosis. Moreover, a noticeable difference between
osmotic dehydration without and with power ultrasound, is shown
Fig. 4. Colorimetric data of cherry samples. in Table 2, where the osmotic dehydration parameters such Water
70 S.J. Kowalski, J. Szadzińska / Chemical Engineering and Processing 82 (2014) 65–70

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